TW201318666A - Wing-shaped mask and manufacturing method thereof - Google Patents

Wing-shaped mask and manufacturing method thereof Download PDF

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Publication number
TW201318666A
TW201318666A TW100141530A TW100141530A TW201318666A TW 201318666 A TW201318666 A TW 201318666A TW 100141530 A TW100141530 A TW 100141530A TW 100141530 A TW100141530 A TW 100141530A TW 201318666 A TW201318666 A TW 201318666A
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Taiwan
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stacking
mask
shaped
piece
bead
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TW100141530A
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Chinese (zh)
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yong-zhi Chen
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Taiwan Comfort Champ Mfg Co Ltd
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Priority to TW100141530A priority Critical patent/TW201318666A/en
Publication of TW201318666A publication Critical patent/TW201318666A/en

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Abstract

The present invention relates to a wing-shaped mask and equipment for manufacturing and using the same, more particularly, to a 3D mask having two half wings for involution and folding, and capable of stabilizing a lip shed part after the two half wings are stretched and its manufacturing method. The lip shed part is for acting on outer periphery space of lip or nose holes of a user, enabling to distribute the breath flow pressure so that when the mask is worn, lining of a cover body will not be contacted with lipstick, or filtering material can be used to maintain broad filtering area, as well as the filtering material can be effectively used during production.

Description

碟翼形口罩及其製作和使用之設備Dish wing mask and equipment for its manufacture and use

本發明一種碟翼形口罩及其製作和使用之設備,是指以二半形翼對合整收,撐開後具有穩定唇棚部之立體口罩及其生產方式,所指的口罩在鼻口外圍,可形成拱起的棚面,避免擦抹口紅及分散壓力,在製程中,以橫向組合壓條,可有效利用過濾匹材,和方便機檯空間靈活安排。The dish-shaped mask of the present invention and the device for making and using the same, refer to a three-dimensional wing with a two-half wing, and a three-dimensional mask with a stable lip shed and a production method thereof, and the mask is at the nose. On the periphery, the arched shed can be formed to avoid rubbing the lipstick and dispersing the pressure. In the process, the horizontal combination of the bead can effectively utilize the filter material and facilitate the flexible arrangement of the machine space.

口罩有效使用於個人的空氣過濾工具,其材質採高密度纖維不織布所形成,它為一面狀的體型,經由配帶後難以服貼鼻口臉部的立體曲面,於是如第1圖所示,在該口罩1的罩體10接近鼻樑位置黏接有一可塑形的壓條7,當使用耳掛元件11掛接耳部之後,使罩體10能維護使用者鼻口的位置,該壓條7為一可塑性變形的材料如軟鐵絲,更為了讓罩體10的幅面能夠產生變化,而在內部以交疊的方式凹折出多數的平折部100,平折部100經由罩體10的上下邊緣拉力對開作用之後,會產生擴開變形,該擴開變形可對鼻口或臉頰得到更廣大的立體樣包覆。The mask is effectively used in a personal air filtering tool. The material is made of high-density fiber non-woven fabric. It is a one-sided body shape, and it is difficult to apply a three-dimensional curved surface of the nose surface after being worn, so as shown in Fig. 1, A shapeable bead 7 is adhered to the cover 10 of the mask 1 near the bridge of the nose. After the ear is hooked to the ear, the cover 10 can maintain the position of the user's nose. The bead 7 is a The plastically deformable material, such as a soft iron wire, allows the web of the cover 10 to be changed, and the plurality of flat folds 100 are concavely folded in the interior, and the flat folds 100 are pulled by the upper and lower edges of the cover 10. After the splitting action, an expansion deformation is produced, which can provide a wider three-dimensional coating on the nose or cheek.

請再參閱第1、2圖所示,有關上述的口罩1,它是縱向運行生產的方式,使能快速成形,該口罩1是由捲狀的匹材12,經由整形輪13的作用之後,它會整形出如前述的平折部100,在料帶運行平形線位置,利用外部動作介入置放段落狀的壓條7,該壓條7經由一熱壓輪14的作用,讓置落入的壓條7可黏結在口罩1的表面,它的喂入速度與料帶前進速度相等,且落入於預設的口罩1的鼻樑位置,該種生產有點是不浪費料帶,以及生產方式簡便,但該生產出來的口罩1,提供使用者配帶後,口罩1的幅面相近鼻孔位置,常見在呼吸過程之中會有浮起及凹陷的交互動作,影響配帶雅觀,和該罩體10的內襯表面在常態下即會接觸到嘴唇,尤其是女性塗佈有口紅的情況之下,罩體10的內襯常會擦抹口紅,加上前述因呼吸會產生凸起及凹陷的過程當中,產生的分力也會拉扯罩體10的內襯面,接觸口紅的位置產生線性移動而塗抹口紅,和該口罩1配帶後相近耳掛元件11兩側的幅面無法有效全面貼合臉部外表立體曲面,造成濾過間隙從肌膚及罩體10的內襯穿流到鼻孔的位置,和由於該罩體10的內襯會接觸到嘴唇,使在講話的唇動過程中,會將口紅沾抹到罩體10的內襯表面,該種口罩的使用由來已久,應有很大空間可以改進。Referring to FIGS. 1 and 2, the above-mentioned mask 1 is a longitudinally-running production method for rapid prototyping. The mask 1 is formed by a roll of the workpiece 12, via the shaping wheel 13, It will shape the flat fold 100 as described above, and insert a paragraph-shaped bead 7 by means of an external action at the position where the strip runs the flat line, and the bead 7 is placed by the action of a hot press wheel 14 to allow the falling bead to fall. 7 can be bonded to the surface of the mask 1, the feeding speed is equal to the advance speed of the strip, and falls into the nose bridge position of the preset mask 1, the production is a bit of no waste, and the production method is simple, but The mask 1 produced by the user provides the position of the mask 1 close to the nostril after the user wears the belt, and the floating and concave interactions are often occurred during the breathing process, which affects the belt and the inside of the shell 10 The lining surface will contact the lips under normal conditions. Especially when the female is coated with lipstick, the inner lining of the hood 10 will often wipe the lipstick, and the above-mentioned process of generating protrusions and depressions due to breathing will occur. The force will also pull the cover 10 The inner lining surface, the position of the contact lipstick is linearly moved and the lipstick is applied, and the width of the mask 1 is close to the surface of the ear hanging component 11 on both sides, which cannot effectively fit the three-dimensional surface of the face, resulting in filtering the gap from the skin and the cover. The inner liner of 10 penetrates to the position of the nostrils, and since the inner liner of the cover 10 contacts the lips, the lipstick is applied to the inner liner surface of the cover 10 during the lip movement of the speech. The use of masks has been around for a long time and there should be a lot of room for improvement.

本發明是提供一種全新功能的口罩及其生產方式,主要在口罩本體經手指塑形可塑造出一唇棚部,提供使用者尤其是女性有口紅抹妝者,可供出一間隔空間,避免口罩內襯擦抹到嘴唇及可在呼吸壓力變化過程中,維持口罩形體雅觀為本發明主要目的。The invention provides a mask with a new function and a production method thereof, and mainly forms a lip shed in the shape of the mask body by finger shaping, and provides a user with a lipstick makeup artist, especially a female, to provide a space for separation and avoid masks. The main purpose of the invention is to smear the lining to the lips and to maintain the shape of the mask during the change of respiratory pressure.

本發明第二目的為利用一橫向組合,可接受手指外力塑形的壓條,疊置組合在唇棚部的橫向位置,提供塑形後可支撐出唇棚部。A second object of the present invention is to utilize a lateral combination that accepts a bead of external force shaping of the fingers, which is stacked in a lateral position of the lip shed to provide support for the lip shed.

本發明第三目的為了生產順利及材料合理分配,而將形成口罩的展開圖區與料帶運行方向呈垂直角位安排,及喂入壓條的作業為橫向,呈現合理的生產工序。The third object of the present invention is to arrange the unfolded area of the mask and the running direction of the strip in a vertical position for the smooth production and the rational distribution of the material, and the operation of feeding the bead is horizontal, and a reasonable production process is presented.

本發明第四目的為所使用的過濾匹材之幅寬小於匹材,匹材為具有彈性延伸力,它可供耳掛元件成形及利用其彈性力,而適用於耳掛掛接。The fourth object of the present invention is that the filter material used has a width smaller than that of the ply material, and the ply material has an elastic extension force, which can be used for forming the ear hook member and utilizing its elastic force, and is suitable for the ear hook attachment.

本發明第五目的為在口罩橫向所安排的壓條,為單一組合在唇棚部的位置,進一步可增設在鼻托部的橫向位置。A fifth object of the present invention is a bead arranged in the lateral direction of the mask, which is a single combination at the position of the lip shed, and can be further added to the lateral position of the nose pad.

有關本發明之結構及生產方式和實施工序之內容,請總合參閱圖式說明如下:首先請參閱第3、4圖所示,本發明的口罩1撐開後為一立體狀,在罩體10的兩側連結耳掛元件11,耳掛元件11與罩體10為同步成形,在罩體10的立體曲面中央位置接近鼻樑的上端形成有一鼻托部101,靠近鼻頭位置形成有一唇棚部102,唇棚部102的下部為下托部106,使用時藉下托部106可托住使用者的下顎,罩體10它是軟性不織布之材料,尤其其過濾功效可達HEPA的程度,罩體10是由多層具透氣及濾過功能的不織布素材,經裁切為帶狀的匹材12與過濾匹材120,其中過濾匹材120為具濾過功能,匹材12與過濾匹材120至少為各一層積疊,積疊層次需求更可考慮到強度或過濾效能或美觀,而複合有多層的匹材12與過濾匹材120。Regarding the structure, production method and implementation procedure of the present invention, please refer to the following description for the following: First, as shown in Figures 3 and 4, the mask 1 of the present invention is expanded into a three-dimensional shape in the cover. The ear hook member 11 is connected to the two sides of the cover 10, and the ear hook member 11 and the cover body 10 are formed synchronously. A nose piece portion 101 is formed at an upper end of the three-dimensional curved surface of the cover body 10 near the bridge of the nose, and a lip shed portion is formed near the nose. 102, the lower part of the lip shed portion 102 is a lower supporting portion 106. When used, the lower supporting portion 106 can support the user's lower jaw. The cover body 10 is a soft non-woven material, especially the filtering effect can reach the degree of HEPA. The body 10 is made of a plurality of non-woven fabric materials having a venting and filtering function, and is cut into a strip-shaped piece 12 and a filter piece 120. The filter piece 120 has a filtering function, and the piece 12 and the filter piece 120 are at least Each layer is stacked, and the stacking sub-demand is more in consideration of strength or filtration efficiency or aesthetics, and the composite material 12 and the filter material 120 are composited.

上述的多層複合,可積疊至少一過濾匹材120,上下疊合匹材12,以及原則上過濾匹材120具過濾要求,成本高貴,且或許其質地不具拉掣彈性,所以本發明的口罩1,其過濾匹材120的用材方式為對準在需求過濾操作的罩體10,而耳掛元件11的材料為具彈性不織布匹材12。The above-mentioned multi-layer composite can stack at least one filter material 120, superimpose the material 12 on top and bottom, and in principle filter the filter material 120 with filtering requirements, costly, and perhaps the texture is not elastic, so the mask of the invention 1. The material of the filter material 120 is aligned with the cover 10 required for the filtering operation, and the material of the ear hook member 11 is the elastic nonwoven material 12.

唇棚部102的形體為了拱起為棚狀,避免該部內襯觸及嘴唇及維持呼吸時唇棚部102的外觀,在唇棚部102的部位,橫向設有一壓條7,壓條7為可受手指捏造塑形的條狀物,如可塑形的金屬絲,經使用者手指捏造,則可塑形出一適合人臉曲表拱起的唇棚部102,兩側的頰遮部103接近耳掛元件11的部位上下端受耳掛元件11耳掛時所產生的拉掣作用以及彈性本能,它會服貼在使用者的臉頰。The shape of the lip shed portion 102 is shed-like in order to avoid the appearance of the lip lining portion 102 when the inner lining touches the lips and maintains the breathing. In the portion of the lip shed portion 102, a bead 7 is laterally disposed, and the bead 7 is acceptable. A finger-shaped strip, such as a shapeable metal wire, is formed by a user's finger, and a lip shed 102 suitable for arching the face is formed, and the cheek cover 103 on both sides is close to the ear hook. The upper and lower ends of the component 11 are subjected to the pulling action and the elastic instinct generated when the earloop member 11 is ear-hung, and it is applied to the user's cheek.

請再參閱第4圖所示,上述的口罩1,它是由兩對開半形的兩對開的半形翼104與半形翼105經對折線L對稱分佈,形成一罩體10,在罩體10的部位所使用的匹材為過濾匹材120,而耳掛元件11的部位則使用一般的匹材12,原則上皆為撓性的布料,(過濾匹材120與匹材12為積層關係,二者在任何情況下,本說明先行定義為料帶)在過濾匹材120的幅寬裡部分佈半形翼104與半形翼105,由對折線L為一對折線,在接近鼻口的位置組合有一壓條7,該壓條7所組合的方式為夾置在過濾匹材120與匹材12之間,使成形後,壓條7可定位在唇棚部102的位置。Referring to FIG. 4 again, the above-mentioned mask 1 is symmetrically distributed by two pairs of half-shaped two-way half-wings 104 and half-wings 105 via a fold line L to form a cover 10 in the cover. The material used for the portion of the 10 is the filter material 120, and the portion of the ear-hanging element 11 is a general piece of material 12, which is in principle a flexible cloth. (The filter material 120 and the material 12 are in a layered relationship. In any case, the description is first defined as a strip. The half-wing 104 and the half-wing 105 are partially disposed in the width of the filter material 120, and the fold line L is a pair of fold lines, near the nose. The position is combined with a bead 7 which is sandwiched between the filter material 120 and the peg 12 so that the bead 7 can be positioned at the lip portion 102 after forming.

依上述安排形成口罩1的版面,匹材12的寬度大於過濾匹材120,過濾匹材120的幅寬內提供二半形翼104、105的面積規劃,而匹材12二側大於過濾匹材120,擴出的面積提供二側耳掛元件11的成形面積需求,其中耳掛元件11與罩體10的結合,為可藉由縫接線L4縫接半形翼104、105的步驟中,同體完成罩體10與耳掛元件11的結合。According to the above arrangement, the layout of the mask 1 is formed, the width of the material 12 is larger than the filter material 120, and the area of the filter material 120 provides the area planning of the two half-shaped wings 104, 105, and the two sides of the material 12 are larger than the filter material. 120, an expansion area provided two ear hanging element forming area demand 11, wherein the binding earhook member 11 and the cover 10, to be sewn by sewing wiring L 4 steps 104 and 105 of the half-wing, with The body completes the bonding of the cover 10 to the earloop element 11.

匹材12與過濾匹材120為由帶狀的不織布素材經分料裁切為帶狀,積疊後其表面經排序規劃序列的口罩1平狀展開圖區107,口罩1的展開圖區107是與匹材12呈橫向的安排,如半形翼104、105是左右是橫向互對,與匹材12縱向呈垂直之安排關係。The piece 12 and the filter piece 120 are cut into strips by the strip-shaped non-woven material, and the surface of the mask 1 is laid out in a plan view sequence, and the expanded area 107 of the mask 1 is expanded. It is arranged horizontally with the piece 12, for example, the half-wings 104, 105 are laterally opposite each other, and are arranged perpendicularly to the longitudinal direction of the piece 12.

請再參閱第5圖所示,經由第4圖的展開圖區107版面安排之後,由對折線L對折,對折後該罩體10的形體由裁切線L0所規劃,裁切線L0並同步規劃耳掛元件11的形狀,經裁切後形成口罩1,並在形成鼻托部101與唇棚部102的曲線由紉接線L2所聯結,紉接線L2往耳掛元件11的方向由前述縫接線L4縫接耳掛元件11,經由裁切線L0的裁切之後會形成半形的罩體10與耳掛元件11,而在殘留連接線L1的高度位置安裝壓條7。Referring to FIG. 5 again, after the layout of the expanded area 107 of FIG. 4 is arranged, the folded line L is folded in half. After folding, the shape of the cover 10 is planned by the cutting line L 0 , and the line L 0 is cut and synchronized. The shape of the ear hook member 11 is planned, and the mask 1 is formed after cutting, and the curve forming the nose pad portion 101 and the lip shed portion 102 is coupled by the wire L 2 , and the wire L 2 is directed to the ear hook member 11 The slit wire L 4 is sewn to the ear hook element 11, and after the cutting by the cutting line L 0 , the half-shaped cover body 10 and the ear hook element 11 are formed, and the bead 7 is attached at the height position of the residual connection line L 1 .

上述口罩1的製造過程請參閱第6、7圖所示,它是由一施配作業200,將多數的不織布匹材,以上、下對正關係,輸出提供積疊作業400所接續,其間介入有一喂入作業300,喂入作業300與積疊作業400為同步,且喂入作業300是以橫向喂入的方向操作,完成喂入作業300與積疊作業400之後進行一整形作業500,該整形作業500主要是利用對折線L,以將匹材對折再進入缝切作業600,經由缝切作業600的縫切操作形成一成品。For the manufacturing process of the mask 1 described above, please refer to FIGS. 6 and 7. It is a dispensing operation 200 in which a plurality of non-woven fabrics are provided, and the upper and lower alignments are provided, and the output is provided by the stacking operation 400. There is a feeding operation 300, the feeding operation 300 is synchronized with the stacking operation 400, and the feeding operation 300 is operated in the direction of the lateral feeding. After the feeding operation 300 and the stacking operation 400 are completed, a shaping operation 500 is performed. The shaping operation 500 mainly uses the folding line L to fold the piece of material into the seam cutting operation 600, and forms a finished product through the seam cutting operation of the seam cutting operation 600.

請再參閱第7圖所示,該施配作業200是由一施配系統2,施配系統2設有多數的捲狀匹材12與過濾匹材120之捲輪狀素材,它會伸向積疊裝置4的位置進行積疊作業400,其中該積疊的分佈方式,主要是將過濾匹材120居中(請配合第4圖所示),匹材12的幅寬較大,匹材12超出過濾匹材120二側的延伸幅寬,則分別為二側耳掛元件11的成形面積,而規劃為口罩1的裁剪板面展開圖區107的橫向,擺置為垂置過濾匹材120運行線的角度,如此不會造成昂貴過濾匹材120的材料浪費,而且匹材12為要求具有彈性伸張率才能適用為耳掛元件11,因此原則上過濾匹材120與匹材12為不同性質材料共構組成口罩1,才能讓所組成的口罩1各零件可得獨具功能。Referring to FIG. 7 again, the dispensing operation 200 is performed by a dispensing system 2, and the dispensing system 2 is provided with a plurality of rolled material 12 and a rotating material of the filtering material 120, which will extend to the product. The position of the stacking device 4 is carried out by the stacking operation 400, wherein the stacking pattern is mainly centered by the filter rod 120 (please be shown in Fig. 4), the width of the piece 12 is larger, and the piece 12 is beyond The extending width of the two sides of the filter material 120 is respectively the forming area of the two-side ear-hooking element 11, and is planned to be the transverse direction of the cutting plate surface of the mask 1 in the lateral direction of the drawing area 107, and is placed as a running line of the vertical filtering piece 120. In view of the above, the material of the expensive filter material 120 is not wasted, and the elastic material of the material 12 is required to be applied to the ear hook element 11, so that in principle, the filter material 120 and the material 12 are different materials. The mask 1 is configured to allow the various components of the mask 1 to be functionally unique.

以及匹材12與過濾匹材120分別要求的積層數及順序可依口罩1成品要求而選擇匹材12與過濾匹材120複合層序。And the number and order of the layers required for the respective pieces of the material 12 and the filter material 120 can be selected according to the requirements of the finished product of the mask 1 to select the composite layer of the material 12 and the filter material 120.

在匹材12與過濾匹材120的輸出,至少在積疊裝置4的下方設有一導向輪41,使施配系統2多片傳輸過來的匹材12或過濾匹材120形成疊合,再由移載裝置42所載送,移載裝置42的一端設有疊壓輪43,疊壓輪43它提供上端的過濾匹材120所過彎,並與下端進入的匹材12作對面交疊,在該交疊前的張角位置內配置有一橫向的喂入裝置3,該橫向的喂入裝置3會產生喂入作業300,讓前述的壓條7置入,並由疊壓輪43為之定位組合。At the output of the material 12 and the filter material 120, at least under the stacking device 4, a guide wheel 41 is provided, so that the plurality of pieces of the material 12 or the filter material 120 transferred from the dispensing system 2 are superposed, and then The transfer device 42 carries a transfer roller 42 at one end thereof, and the stacking wheel 43 provides the upper end of the filter material 120 to be bent and overlaps the bottom material 12 which is entered at the lower end. A transverse feed device 3 is arranged in the angular position before the overlap, and the transverse feed device 3 produces a feeding operation 300 for the aforementioned bead 7 to be placed and positioned by the stacking wheel 43. .

上述的喂入作業300,所以與料帶運行線呈橫向喂入的必要為如第4圖所示之展開圖區107,其形樣與積層料帶運行線呈垂直,且壓條7先前為一直線線段的桿材,以及壓條7組合在口罩1時為在口罩1的橫向提供使用者配戴後,能水平向提跨在臉部橫向,而料帶是縱向運行,展開圖區107與之呈橫向,及壓條7就位在口罩1的角向要求,則利用一喂入裝置3以側向(垂直於料帶運行方向)供給角度喂入壓條7,(請參閱第9圖所示),則壓條7得水平向就位組合在所規劃的展開圖區107水平位置,如此安排,由於前後的展開圖區107可前後鄰接,而匹材12二側伸出過濾匹材120側線部份,則供耳掛元件11的成形面積需求,概不造成過濾匹材120的面積浪費,以及可各伺責任功能,更以此橫向喂入方式,可利於快速生產及機台空間佈置。The above-mentioned feeding operation 300, so the lateral feeding with the belt running line is necessary to be the unfolding area 107 as shown in Fig. 4, the shape of which is perpendicular to the running line of the laminated belt, and the bead 7 is previously a straight line. The rod of the line segment and the bead 7 are combined in the mask 1 to provide horizontal traction to the lateral direction of the face after being provided by the user in the lateral direction of the mask 1, and the strip is longitudinally operated, and the unfolded area 107 is The transverse direction, and the bead 7 are located in the angular direction of the mask 1, and the feed bead 7 is fed in a lateral direction (perpendicular to the running direction of the strip) by a feeding device 3 (see Fig. 9). Then, the bead 7 is horizontally assembled in the horizontal position of the planned development area 107, so that the front and rear unfolded areas 107 can be adjacent to each other, and the two sides of the ply 12 extend beyond the side line of the filter material 120. Therefore, the forming area requirement of the ear hanging component 11 does not cause waste of the area of the filter material 120, and the functions of the various functions can be used, and the horizontal feeding mode can facilitate the rapid production and the space arrangement of the machine.

整體交疊後傳輸到一整形器5作整形作業500,該整形器5是由一整形板51,利用其外形的邊線將交疊的布料作整形,使之對折後進入缝切作業600,該缝切作業600是利用一縫切裝置6,首先經由壓折輪61的壓折扶正之後,經由一熱切棍62做如第5圖的裁切以及拱接操作,最後經由頰遮部103等速提出,交由輸送裝置64輸送包裝。After being overlapped, the image is transferred to a shaper 5 for shaping operation 500. The shaper 5 is formed by an shaping plate 51, and the overlapping cloth is shaped by the edge of the outer shape to be folded into the seaming operation 600. The slitting operation 600 uses a slitting device 6 to first perform the cutting and arching operation as shown in FIG. 5 via a hot-cutting stick 62 after the crimping of the folding wheel 61, and finally through the buccal portion 103. It is proposed that the delivery device 64 delivers the package.

有關上述的作業,是本生產的機檯系統,如第7、8圖的概念(請配合第3圖所示),它有施配系統2輸出匹材12與過濾匹材120,並以夾接方式進入積疊裝置4,進入前在過濾匹材120與匹材12的夾角位置設置有一喂入裝置3,該喂入裝置3經由運載軌道31輸送前述的壓條7(請配合第3圖說明),經由積疊裝置4對壓條7作定位之後,整體料帶傳輸到整形器5,由整形器5的整形板51兩側斜邊線,讓經過的料帶在整形板51的下端中央點作分折,形成一對折線L,最後進入縫切裝置6進行紉接及裁切,完成品由輸送裝置64往外輸出,上述的施配系統2為施配作業200,喂入裝置3為喂入作業300,積疊裝置4為積疊作業400,整形器5為整形作業500,縫切裝置6為缝切作業600,該系統的喂入作業300是相對過濾匹材120或匹材12合成料帶進行方向,由橫向喂入,利用該橫向喂入的方式,它可減少施配系統2的空間,使機檯小型化,更且它如第4圖所示,過濾匹材120與匹材12為縱向平行交疊,為了取得罩體10能落置在過濾匹材120的寬度範圍內,罩體10它與過濾匹材120為橫向關係,其橫向關係的前提下所安置的壓條7必須是橫向,因此喂入裝置3它所座落的位置與料帶的工作運行線需求為橫向,這是實施上的第二必要。The above-mentioned work is the machine system of the production, such as the concept of Figures 7 and 8 (please match the figure shown in Figure 3), which has the dispensing system 2 outputting the material 12 and the filter material 120, and The feeding device enters the stacking device 4, and before the entry, a feeding device 3 is disposed at an angular position between the filtering material 120 and the workpiece 12, and the feeding device 3 conveys the aforementioned bead 7 via the carrying rail 31 (please refer to FIG. 3 After the bead 7 is positioned via the stacking device 4, the integral strip is transferred to the shaper 5, and the sides of the shaping plate 51 of the shaper 5 are obliquely lined, so that the passing strip is made at the center of the lower end of the shaping plate 51. Splitting, forming a pair of fold lines L, finally entering the seam cutting device 6 for threading and cutting, the finished product is outputted by the conveying device 64, the above-mentioned dispensing system 2 is the dispensing operation 200, and the feeding device 3 is feeding In the operation 300, the stacking device 4 is a stacking operation 400, the shaper 5 is a shaping operation 500, and the sewing device 6 is a slitting operation 600. The feeding operation 300 of the system is a composite material of the filter material 120 or the material 12 The belt carries the direction, fed horizontally, and by means of the lateral feeding, it reduces the dispensing The space of the system 2 is such that the machine is miniaturized, and as shown in Fig. 4, the filter material 120 and the material 12 are vertically overlapped in parallel, in order to obtain the width of the filter body 120 which can be placed on the filter body 120. In the range, the cover body 10 has a lateral relationship with the filter material 120, and the bead 7 placed on the premise of the lateral relationship must be lateral, so the position of the feeding device 3 and the working line of the tape are required. For the horizontal, this is the second necessity in implementation.

請再參閱第9圖(配合第10圖)所示,喂入裝置3它是相對匹材12或過濾匹材120的運行線為橫向關係,喂入裝置3是設有一壓條7的施配輪,壓條7的先前為一線材70,放置在喂入裝置3往外輸出,首先經由分切輪71的裁切,它會裁切出多段的壓條7,壓條7經由運載軌道31的運送進入匹材12和過濾匹材120的運行橫向位置,運載軌道31交疊料帶運行方向的上方伸設有一舌板310,壓條7受到喂入裝置3的動力作用會推入舌板310的中央,舌板310的上方設有一撥入裝置32,該撥入裝置32的外側邊設有垂直的推桿320,該推桿320會將進入定位的壓條7往料帶方向波動,使壓條7落置於過濾匹材120的上表,經由疊壓輪43的作用它會壓錠壓條7,使壓條7定位,定位後即如第4圖的方位而定著在罩體10的需求位置,藉由該橫向喂入的方式,它可使壓條7能落置於罩體10的需求位置,而且罩體10可受到過濾匹材120的全面覆蓋,讓形成的口罩得到濾過的必要,上述的匹材12與過濾匹材120,其交疊的順序為可上下置換,該置換的方式為依據口罩的濾過程度需求,它也可採用多層的過濾匹材120或多層的匹材12,使產生不同濾過功能的口罩製造。Referring to FIG. 9 (in conjunction with FIG. 10), the feeding device 3 is in a horizontal relationship with respect to the running line of the workpiece 12 or the filter rod 120, and the feeding device 3 is a dispensing wheel provided with a bead 7 The bead 7 of the bead 7 is previously placed outside the feeding device 3, firstly cut by the slitting wheel 71, which cuts a plurality of sections of the bead 7, and the bead 7 is transported through the carrying rail 31 into the peg. 12 and the running position of the filter rod 120, the tongue 31 is extended above the running direction of the carrier track 31, and the bead 7 is pushed into the center of the tongue 310 by the power of the feeding device 3, the tongue plate A dialing device 32 is disposed above the 310. The outer side of the dialing device 32 is provided with a vertical push rod 320. The push rod 320 will fluctuate the incoming bead 7 in the direction of the strip, so that the bead 7 is placed thereon. The upper table of the filter material 120 is filtered by the action of the laminating wheel 43 to press the bead 7 to position the bead 7 and position it at the desired position of the cover 10 as shown in Fig. 4, by the lateral direction. In the manner of feeding, the bead 7 can be placed at the desired position of the cover 10, and the cover 10 can be subjected to The entire cover of the filter material 120 is filtered, and the formed mask is filtered. The above-mentioned ply material 12 and the filter pill material 120 are overlapped in the order of replacement, and the replacement is based on the filter process requirements of the mask. It is also possible to use a multi-layered filter material 120 or a plurality of layers of material 12 to create a mask that produces different filtration functions.

請再參閱第10圖(配合第3圖所示),本發明所提供的口罩1,它在罩體10的前緣中央相關鼻樑位置設有一鼻托部101,相關鼻口位置設有唇棚部102,該唇棚部102經由壓條7的安排,可對鼻口的外圍空間作拱起的棚面,如帳棚一般,且利用壓條7為類如金屬的塑性變形能力,拱壓在鼻孔的位置時,它可對抗鼻孔呼吸過程中的壓力變化,使鼻孔位置的唇棚部102能保持定形,或即對嘴唇的外圍作張撐的作用,避免罩體10的內幅面接觸到嘴唇,相同在鼻梁位置發明也可附加另一條的壓條7,提供了全方位的立體形狀定樣,讓罩體10能夠整面貼附在臉部立體曲表,而相近鼻托部101位置的壓條7,它的組合方式相同如第9及第4圖的工作方向組合。Referring to FIG. 10 (in conjunction with FIG. 3), the present invention provides a mask 1 which is provided with a nose piece 101 at the center of the nose of the front edge of the cover 10, and a lip shed at the position of the relevant nose. The portion 102 of the lip shed 102 can be used for arching the peripheral space of the nose through the arrangement of the bead 7, such as a tent, and the bead 7 is used for plastic deformation of a metal-like shape, and is arched in the nostril. In the position, it can counteract the pressure change during the breathing of the nostrils, so that the lip shed 102 at the position of the nostrils can be shaped, or the outer periphery of the lips can be stretched to prevent the inner surface of the cover 10 from contacting the lips. Similarly, in the nose bridge position, another strip 7 can be attached to provide a full-scale stereoscopic shape proofing, so that the shell 10 can be attached to the face stereoscopic table, and the bead 7 at the position of the nose pad 101 is similar. It is combined in the same way as the working directions of Figures 9 and 4.

本發明提供一種在鼻孔及嘴唇外圍可對該部位的罩體作拱撐作用的設計,它能作用於壓力分散而避面嘴唇與罩體的內表接觸,提供一全新的應用方式,所塗佈的口紅不會受到塗抹,以及在呼吸過程當中,會維持外形的雅觀,在生產過程當中,以橫向置入方式確保過濾匹材的面積有效利用,並且在鼻托部的壓條與唇棚部的壓條它可同體安裝,而安裝的方式是利用第9圖所示的推桿作用波動次數而決定,如在約定的面積內佈入一條壓條或二條壓條甚至三條,它皆以橫向操作使口罩複合出不同的結構,提供多種使用場合需求,實為一創新的設計,懇請 貴審查官明鑑及指導,並早日賜予專利為盼。The invention provides a design for arching the cover body of the part on the periphery of the nostrils and the lips, which can act on the pressure dispersion and avoid the contact between the lips and the inner surface of the cover body, thereby providing a brand new application method. The lipstick of the cloth will not be smeared, and the shape will be maintained during the breathing process. In the production process, the area of the filter material is effectively utilized by the lateral insertion method, and the bead and lip shed portion in the nose piece The bead can be installed in the same body, and the installation method is determined by the number of fluctuations of the push rod action shown in Fig. 9, such as inserting a bead or two beadings or even three in the agreed area, all of which are operated in a lateral direction. The masks are combined with different structures to provide a variety of use occasions. It is an innovative design, please ask your reviewer for guidance and guidance, and give the patent as soon as possible.

1...口罩1. . . Mask

10...罩體10. . . Cover

100...平折部100. . . Flat fold

101...鼻托部101. . . Nose pad

102...唇棚部102. . . Lip shed

103...頰遮部103. . . Buccal mask

104...半形翼104. . . Half wing

105...半形翼105. . . Half wing

106...下托部106. . . Lower part

107...展開圖區107. . . Expand map area

11...耳掛元件11. . . Ear hook component

12...匹材12. . . Plywood

120...過濾匹材120. . . Filtered pellets

13...整形輪13. . . Plastic wheel

14...熱壓輪14. . . Hot pressing wheel

L1...連接線L 1 . . . Cable

L...對折線L. . . Fold line

L0...裁切線L 0 . . . Cutting line

L2、L3...紉接線L 2 , L 3 . . . Wiring

L4...縫接線L 4 . . . Seam wiring

2...施配系統2. . . Distribution system

200...施配作業200. . . Distribution work

300...喂入作業300. . . Feeding operation

400...積疊作業400. . . Stacking operation

500...整形作業500. . . Plastic surgery

600...缝切作業600. . . Sewing work

3...喂入裝置3. . . Feeding device

31...運載軌道31. . . Carrying track

310...舌板310. . . Tongue

32...撥入裝置32. . . Dial-in device

320...推桿320. . . Putt

4...積疊裝置4. . . Stacking device

41...導向輪41. . . Guide wheel

42...移載裝置42. . . Transfer device

43...疊壓輪43. . . Stacking wheel

5...整形器5. . . Shaper

51...整形板51. . . Shaping plate

6...縫切裝置6. . . Sewing device

61...壓折輪61. . . Folding wheel

62...熱切棍62. . . Hot cut stick

63...提出輪63. . . Proposed round

64...輸送裝置64. . . Conveyor

7...壓條7. . . Layering

70...線材70. . . Wire

71...分切輪71. . . Cutting wheel

第1圖係為習用具有平折部的口罩示意圖。Figure 1 is a schematic view of a mask having a flat fold.

第2圖係為第1圖的生產方式俯視圖。Fig. 2 is a plan view showing the production mode of Fig. 1.

第3圖係為本發明的口罩立體外觀圖。Figure 3 is a perspective view of the mask of the present invention.

第4圖係為本發明口罩成形前的版面配置圖。Fig. 4 is a layout view of the mask before forming the mask of the present invention.

第5圖係為本發明口罩生產過程中對折程序之示意圖。Figure 5 is a schematic view of the folding process in the production process of the mask of the present invention.

第6圖係為本發明生產流程示意圖。Figure 6 is a schematic diagram of the production process of the present invention.

第7圖係為本發明所應用生產系統的側視檢視圖。Figure 7 is a side view view of the production system to which the present invention is applied.

第8圖係為本發明生產工作系統立體外觀檢視圖Figure 8 is a perspective view of the production work system of the present invention.

第9圖係為本發明喂入裝置以橫向工作之立體檢視圖。Figure 9 is a perspective view of the feeding device of the present invention in a lateral direction.

第10圖係為本發明口罩配帶後的樣態側視圖。Fig. 10 is a side view showing the state of the mask of the present invention.

10...罩體10. . . Cover

101...鼻托部101. . . Nose pad

102...唇棚部102. . . Lip shed

103...頰遮部103. . . Buccal mask

11...耳掛元件11. . . Ear hook component

7...壓條7. . . Layering

Claims (13)

本發明一種碟翼形口罩之製作方式,包含有:步驟一:施配作業,將多種不同功能匹材與寬度較小的過濾匹材之不織布捲輪狀匹材,分別安置於施配系統,匹材舌端由施配系統縱向輸出,並為上下對疊帶狀關係,以及過濾匹材位居在帶狀中央;步驟二及三:由積疊裝置進行積疊,積疊裝置的工作方向接續為縱向,積疊裝置首先將施配系統所送來的多數匹材,先行夾合之後在複合一表層,其中積疊裝置致少設有一疊壓輪,而且疊壓輪以熱作方式,在積層匹材表面依口罩形狀規劃,縫接出兩半形翼的縫切線,該縫切線同體結合耳掛元件的對邊,以及二半形翼的面積為位在過濾匹材的幅寬內,喂入作業是位在複合表層之前,在複合的夾角間隙中,橫向方式進行喂入作業,使壓條能呈橫向組合在匹材疊層之中;步驟四:一整形作業,為利用一整形板將前述積疊完成之匹材對折;步驟五:一縫切作業,將上述經對折的匹材,依所規劃的紉接線進行紉接及依所規劃的裁切線進行裁邊。The invention discloses a method for manufacturing a dish-shaped mask, comprising: step 1: performing a matching operation, and placing a plurality of different functional pieces and a non-woven roll-shaped piece of a filter piece having a small width, respectively, in a dispensing system. The tongue end of the piece is output longitudinally by the dispensing system, and is in a stacking relationship between the upper and lower sides, and the filter material is located in the center of the strip; steps 2 and 3: stacking by the stacking device, the working direction of the stacking device In the longitudinal direction, the stacking device firstly combines the majority of the pieces of the material sent by the dispensing system, and then stacks them in a composite surface layer, wherein the stacking device is provided with a stack of pressing wheels, and the stacking wheel is heated. The surface of the laminated piece is planned according to the shape of the mask, and the slit line of the two half-wings is sewed, the seam tangential line is combined with the opposite side of the ear-hanging element, and the area of the two-half-shaped wing is positioned in the width of the filter piece. In the feeding operation, before the composite surface layer, in the composite angle gap, the feeding operation is carried out in a lateral manner, so that the bead can be combined horizontally in the pile material stack; Step 4: a shaping operation, in order to utilize The shaping plate will be as described above Laminated material folded completion of the match; Step Five: a knife cutting operation, the above material was folded horses, and then perform sewing in accordance with the planned cutting line is performed by sewing edging planned connection. 如申請專利範圍第1項所述之一種碟翼形口罩之製作方式,其中施配作業所應用的施配系統,設有張力調制操作,以控制每一匹材輸出時之張力。A method for manufacturing a dish-shaped mask according to claim 1, wherein the dispensing system applied to the dispensing operation is provided with a tension modulation operation to control the tension at the output of each piece of material. 如申請專利範圍第1項所述之一種碟翼形口罩之製作方式,其中積疊作業及縫切作業的縫紉操作,為電熱能量工作方式。The method for manufacturing a dish-shaped mask according to claim 1, wherein the sewing operation of the stacking operation and the sewing operation is an electrothermal energy working mode. 本發明一種碟翼形口罩,包含有:一罩體,罩體的二外側連接耳掛元件,罩體為由二相形的二半形翼對合而成,中央由所保留段落狀的對折線所實體連結,該對折線上下分別導接形成一鼻托部及一唇棚部的紉接線;一壓條,橫組合在罩體的中央,位於唇棚部上部位置。The dish-shaped mask of the present invention comprises: a cover body, the outer side of the cover body is connected with the ear-hanging element, and the cover body is formed by the two-half-shaped two-half-shaped wing, and the central part is reserved by the paragraph-shaped fold line. The entity is connected, and the pair of fold lines are respectively connected to form a nose piece and a lip shed. A bead is horizontally combined in the center of the cover and located at an upper position of the lip shed. 如申請專利範圍第4項所述之碟翼形口罩,其中唇棚部的下方複設有下托部。The dish-shaped mask according to claim 4, wherein the lower portion of the lip shed is provided with a lower portion. 如申請專利範圍第4項所述之碟翼形口罩,其中壓條為橫向安定在保留的對折線高度範圍之中。A disc-shaped mask as claimed in claim 4, wherein the bead is laterally stabilized in the range of the remaining fold line height. 如申請專利範圍第4項所述之碟翼形口罩,其中罩體為由多層的不織布匹材積疊而成,壓條被夾置在積疊夾層之中。The dish-shaped mask of claim 4, wherein the cover is formed by stacking a plurality of layers of non-woven fabric, and the bead is sandwiched in the stack of interlayers. 如申請專利範圍第4項所述之碟翼形口罩,其中罩體為由多數不織布匹材積疊而成,其中至少一層匹材為往二側向外延伸以形成耳掛元件。The dish-shaped mask of claim 4, wherein the cover is formed by stacking a plurality of non-woven fabrics, wherein at least one of the pieces of material extends outwardly to the two sides to form an ear-hanging member. 本發明一種碟翼形口罩之生產設備,包含有:一施配系統,提供多數捲輪狀不織布匹材架置並上下分層縱向喂送出匹材舌端;一積疊裝置,迎接上述多層匹材,設有一疊壓輪,將積層的匹材進行罩體的二半形罩的縫紉縫接線;一喂入裝置,位於積疊裝置與施配系統之間,將段落狀的壓條橫向喂入上述匹材的夾層之中;一整形器,迎接積疊裝置加工的匹材並將之對折;一縫切裝置,迎接整形器對折的匹材,進行罩體的鼻托部及唇棚部的紉接完成紉接線,以及依罩體的形狀規劃進裁切線的裁邊。The invention relates to a production device for a dish-shaped mask, comprising: a dispensing system, which provides a plurality of reel-shaped non-woven fabrics and vertically and vertically feeds the tongue end; a stacking device greets the above-mentioned multi-layer Material, with a stack of pressing wheels, the laminated pieces of material are wired to the sewing seam of the second half of the cover; a feeding device is located between the stacking device and the dispensing system to feed the segmented bead transversely Among the sandwiches of the above-mentioned pieces of material; a shaper that greets the pieces of material processed by the stacking device and folds them in half; a slitting device that greets the piece of material that is folded in the shaper, performs the nose piece portion and the lip shed portion of the cover body The threading is completed, and the trimming of the tangent is planned according to the shape of the cover. 如申請專利範圍第9項之碟翼形口罩之生產設備,其中縫切裝置至少設有一熱切輥。The production device for a dish-shaped mask of the invention of claim 9 wherein the slitting device is provided with at least one hot-cutting roller. 如申請專利範圍第9項之碟翼形口罩之生產設備,其中施配系統設有匹材張力調制裝置。For example, the production device of the dish-shaped mask of the patent application scope No. 9 wherein the dispensing system is provided with a piece of material tension modulation device. 如申請專利範圍第9項之碟翼形口罩之生產設備,其中喂入裝置提供捲輪狀的線材所架裝,往積疊裝置的橫向位置,設有一運載軌道,運載軌道設有一分切輪,運載軌道末端設有一舌板,舌板上方設有一撥入裝置。The production device for a disc-shaped mask of the invention of claim 9, wherein the feeding device provides a reel-shaped wire for mounting, and a lateral position of the stacking device is provided with a carrying rail, and the carrying rail is provided with a cutting wheel A tongue plate is arranged at the end of the carrier rail, and a dialing device is arranged above the tongue plate. 如申請專利範圍第12項之碟翼形口罩之生產設備,其中撥入裝置的運動方向與積疊裝置的運行方向相同,撥入裝置設有推桿,以及推桿的工作速率為可調變。For example, in the production equipment of the disc-shaped mask of the patent application scope 12, wherein the movement direction of the dialing device is the same as the running direction of the stacking device, the dialing device is provided with a push rod, and the working speed of the push rod is adjustable. .
TW100141530A 2011-11-15 2011-11-15 Wing-shaped mask and manufacturing method thereof TW201318666A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111801073A (en) * 2018-03-14 2020-10-20 花王株式会社 Shade cover
CN112205689A (en) * 2015-05-12 2021-01-12 3M创新有限公司 Respirator tab

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112205689A (en) * 2015-05-12 2021-01-12 3M创新有限公司 Respirator tab
CN112205689B (en) * 2015-05-12 2022-11-04 3M创新有限公司 Respirator tab
CN111801073A (en) * 2018-03-14 2020-10-20 花王株式会社 Shade cover

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