TW201315750A - Composition based on compounds containing carbamoylsulphonate groups - Google Patents

Composition based on compounds containing carbamoylsulphonate groups Download PDF

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TW201315750A
TW201315750A TW101123516A TW101123516A TW201315750A TW 201315750 A TW201315750 A TW 201315750A TW 101123516 A TW101123516 A TW 101123516A TW 101123516 A TW101123516 A TW 101123516A TW 201315750 A TW201315750 A TW 201315750A
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acid
water
composition
amine
composition according
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Juergen Reiners
Christopher Tysoe
Holger Luetjens
Dietrich Tegtmeyer
Nils Brinkmann
Claus Dreisbach
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Lanxess Deutschland Gmbh
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Abstract

Composition containing (a) at least one compound containing carbamoylsulphonate groups, and (b) at least one carboxylic acid, which contains less than 0.001 wt% of emulsifier, based on the composition, wherein the component (a) compound containing carbamoylsulphonate groups is a reaction product of at least one organic polyisocyanate and at least one bisulphite and/or disulphite, characterized in that the organic polyisocyanate has a molecular weight of less than 400 g/mol and aliphatically or cycloaliphatically attached NCO groups.

Description

以含胺甲醯基磺酸酯之化合物為基底之組成物 a composition based on a compound containing an aminomethyl sulfonate

本發明係關於一種以含胺甲醯基磺酸酯基之化合物為基底之組成物、一種製造該組成物之方法以及該組成物作為用於含胺基之化合物的反應成分之用途,例如作為皮革助劑,尤其是作為皮革鞣製劑、再鞣製劑或預鞣製劑。 The present invention relates to a composition based on a compound containing an aminomethyl sulfonate group, a method for producing the composition, and the use of the composition as a reaction component for a compound containing an amine group, for example, as Leather auxiliaries, especially as leather crepe preparations, retanning preparations or pre-tanning preparations.

具有官能度大於2之聚異氰酸酯係有用作為用於聚合物材料之交聯劑,並且例如早已被成功地使用於如金屬表面塗佈中。聚異氰酸酯可以未改質形式使用於純有機塗佈物,其取決於使用領域。對於無溶劑系統之很大需求已導致發展無溶劑或低溶劑系統之塗佈物。在此塗佈物中之聚合物黏合劑係使用可分散於水中之聚異氰酸酯合意地交聯。但交聯劑在使用前需要直接地分散於水中,由於NCO基係在水中不穩定的,且因此具有有限的使用期限。亦知道水可分散之聚異氰酸酯在皮革(鞣製、再鞣製、整飾(finishing)及塗佈)、紙(濕強增強劑(wet strength enhancers)、乾強增強劑(dry strength enhancers)、紙塗佈)以及織物(用於棉之耐皺性的樹脂整飾、羊毛的防縮整飾)的製造中作為助劑。聚異氰酸酯亦可用於交聯含胺基之聚合物,例如以單體(如異丁烯、丁二烯、丙烯腈、異戊二 烯、苯乙烯及丙烯酸單體)為基底之共聚物,在此情形中胺基係可藉由接著反應共聚物或在共聚合過程中引入。聚縮物或聚加成產物亦可能考慮到作為含胺基之聚合物。 Polyisocyanates having a functionality greater than 2 are useful as crosslinkers for polymeric materials and have, for example, been used successfully in, for example, metal surface coatings. Polyisocyanates can be used in unmodified form for pure organic coatings, depending on the field of use. The great demand for solvent-free systems has led to the development of coatings for solvent-free or low-solvent systems. The polymer binder in this coating is desirably crosslinked using a polyisocyanate which is dispersible in water. However, the cross-linking agent needs to be directly dispersed in water before use, since the NCO-based system is unstable in water and thus has a limited life span. Also known are water-dispersible polyisocyanates in leather (tanned, re-tanned, finished and coated), paper (wet strength enhancers, dry strength enhancers, paper coating) Cloth) and auxiliaries in the manufacture of fabrics (resin finishing for crease resistance of cotton, shrink-proof finishing of wool). Polyisocyanates can also be used to crosslink amine-containing polymers, such as monomers (eg isobutylene, butadiene, acrylonitrile, isoprene) The olefin, styrene and acrylic monomers are copolymers of the substrate, in which case the amine group can be introduced by subsequent reaction of the copolymer or during the copolymerization. Polycondensates or polyaddition products may also be considered as polymers containing amine groups.

有某些用途,其中有利的或者甚至必須使用在水中形成清澈溶液且此形式足夠穩定之交聯劑,亦即在添加含胺基反應成分之前。當此些交聯劑在低溫下與黏結劑之胺基官能快速且充分反應,同樣是特別有利的。長久以來,另已知交聯含胺聚合物與聚異氰酸酯。此方法係例如使用於用於可撓基材(例如織物和皮革)之以多胺及含異氰酸酯端基之預聚物/聚酯胺基甲酸酯為基底之含溶劑2-成分逆塗系統的情形。由於胺基之高反應性,在此情形中係在施用器(applicator)單元中直接混合成分。先混合彼此反應成分成分以形成1-成分反應系統係可能的,例如藉由使用經封端(blocked)形式之聚異氰酸酯。在該情形中,通常需要比較高的反應溫度自塗佈物亦釋放封端劑(blocking agent)。亦有調配物,其中封端劑變成最終塗佈物的一部分以及結束併入網絡中。 There are certain uses in which it is advantageous or even necessary to use a crosslinking agent which forms a clear solution in water and which is sufficiently stable, i.e. before the addition of the amine-containing reaction component. It is also particularly advantageous when such crosslinkers react rapidly and fully with the amine function of the binder at low temperatures. It has long been known to crosslink amine-containing polymers with polyisocyanates. This method is, for example, a solvent-containing 2-ingredient reverse coating system based on polyamines and isocyanate-terminated prepolymers/polyester urethanes for flexible substrates such as fabrics and leathers. The situation. Due to the high reactivity of the amine groups, in this case the ingredients are directly mixed in an applicator unit. It is possible to first mix the components with each other to form a 1-component reaction system, for example by using a blocked form of polyisocyanate. In this case, a relatively high reaction temperature is usually required from the coating to also release a blocking agent. There are also formulations in which the blocking agent becomes part of the final coating and ends up being incorporated into the network.

換言之,亦有其中需要含異氰酸酯之交聯劑及含胺基之聚合物於無溶劑水性系統中之先調配物以及還有需要在低溫下,尤其是室溫,可能甚至在水存在下,經封端之聚異氰酸酯的快速反應之用途。這是例如當使用天然的含胺基聚合物,像是膠原蛋白、明膠 或幾丁聚醣的情形。在此應用中,例如使用脂族醛類,像是甲醛或戊二醛作為交聯劑。 In other words, there are also formulations in which an isocyanate-containing crosslinking agent and an amine group-containing polymer are required in a solvent-free aqueous system and also need to be at a low temperature, especially at room temperature, possibly even in the presence of water. The use of a fast reaction of a blocked polyisocyanate. This is for example when using natural amine-containing polymers like collagen, gelatin Or the case of chitosan. In this application, for example, aliphatic aldehydes such as formaldehyde or glutaraldehyde are used as crosslinking agents.

尤其是包含生物材料(體內及體外)進一步要求之應用必須滿足關於附隨物質的純度或關於可加工性的情形,以及這是已知產品仍具有之缺點。 In particular, applications requiring further biomaterials (both in vivo and in vitro) must meet the conditions regarding the purity of the accompanying material or with regard to processability, and this is a disadvantage that known products still have.

US3984365已描述用於皮革、紙或織物整飾之亞硫酸氫鹽(bisulphite)加成物,然而其皆以NCO預聚物為基底。這樣的以NCO預聚物為基底之加成物亦已經在GB2003521中使用於織物應用中。同樣適用於GB1491437及US3989458,其中這樣的產物係用於不同於皮革之應用。 No. 3,984,365 has described bisulphite adducts for leather, paper or fabric finishing, however both are based on NCO prepolymers. Such adducts based on NCO prepolymers have also been used in fabric applications in GB2003521. The same applies to GB 1 491 437 and US 3,989,458, where such products are used in applications other than leather.

DE-A 10 2006 056 479描述在溶劑存在下可獲得之經亞硫酸氫鹽封端之聚異氰酸酯。自EP-A 0 690 135、EP-A 0 814 168及EP-A 1647563亦已知經封端之異氰酸酯係同樣地已知自US4413997。使用內部或外部乳化劑作為用於合成水性經亞硫酸氫鹽封端之聚異氰酸酯之助劑。 DE-A 10 2006 056 479 describes bisulfite-terminated polyisocyanates obtainable in the presence of a solvent. It is also known from EP-A 0 690 135, EP-A 0 814 168 and EP-A 1 647 563 that blocked isocyanates are likewise known from US Pat. No. 4,413,997. Internal or external emulsifiers are used as auxiliaries for the synthesis of aqueous bisulfite-terminated polyisocyanates.

US4413997利用以IPDI為基底之亞硫酸氫鹽加成物於鞣製,但他們具有他們的收縮溫度還不理想之缺點。 US4413997 utilizes IPDI-based bisulfite adducts for tanning, but they have the disadvantage that their shrinkage temperatures are not ideal.

因此,本發明所強調之問題在於提供用於水性系統之以水溶性聚異氰酸酯為基底之交聯劑,其符合上 述標準,其關於調配物之穩定性、對含胺基聚合物於室溫下及水性介質中之反應性以及對於作為與生物性材料反應之反應成分的用途之高度要求。 Therefore, the problem underlying the present invention is to provide a water-soluble polyisocyanate-based crosslinking agent for aqueous systems, which is consistent with The standard, which is highly dependent on the stability of the formulation, the reactivity of the amine-containing polymer at room temperature and in an aqueous medium, and the use as a reaction component for reaction with biological materials.

驚訝地,現已發現一組成物,其含有a)至少一含胺甲醯基磺酸酯基之化合物,以及b)至少一羧酸,以該組成物為基準,其含有低於0.001重量%之乳化劑,其中該成分a)含胺甲醯基磺酸酯基之化合物係至少一有機聚異氰酸酯及至少一亞硫酸氫鹽及/或焦亞硫酸鹽(disulphite)之反應產物,其特徵在於該有機聚異氰酸酯具有低於400克/莫耳之分子量以及經脂族地或環脂族地接附之NCO基,尤其是1,4-二異氰酸酯丁烷、1,6-二異氰酸酯己烷(HDI)、1,5-二異氰酸基-2,2-二甲基戊烷、2,2,4-或2,4,4-三甲基-1,6-二異氰酸酯己烷(TMHI)、1,3-及1,4-二異氰酸酯己烷、1,3-及1,4-二異氰酸基環己烷(CHDI)及此些異構物之任何所欲混合物、1-異氰酸基-2-異氰酸基甲基環戊烷、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基乙基)環己烷及此些異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基-n-丙基)環己烷及此些異構物之任何所欲混合物、1-異氰酸 基丙基-4-異氰酸基甲基環己烷及異構物、1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷(IPDI)、1-異氰酸基-1-甲基-4-異氰酸基甲基環己烷(IMCI)、2,4’-及4,4’-二異氰酸基二環己基甲烷(H12MDI)及異構物、二聚酸(dimeryl)二異氰酸酯(DDI)、雙(異氰酸基甲基)雙環[2.2.1]庚烷(NBDI)、雙(異氰酸基甲基)三環[5.2.1.02,6]癸烷(TCDDI)及異構物及此些二異氰酸酯之任何所欲之混合物以及下式之伸茬基二異氰酸酯 Surprisingly, it has now been found that a composition comprising a) at least one amine-containing mercaptosulfonate-containing compound, and b) at least one carboxylic acid, based on the composition, containing less than 0.001% by weight An emulsifier, wherein the component a) the amine-containing mercaptosulfonate-containing compound is a reaction product of at least one organic polyisocyanate and at least one hydrogensulfite and/or disulphite, characterized in that The organic polyisocyanate has a molecular weight of less than 400 g/mole and an NCO group attached via aliphatic or cycloaliphatic, in particular 1,4-diisocyanate butane, 1,6-diisocyanate hexane ( HDI), 1,5-diisocyanato-2,2-dimethylpentane, 2,2,4- or 2,4,4-trimethyl-1,6-diisocyanate hexane (TMHI , 1,3- and 1,4-diisocyanate hexane, 1,3- and 1,4-diisocyanatocyclohexane (CHDI) and any desired mixtures of such isomers, 1- Any of isocyanato-2-isocyanatomethylcyclopentane, 1,2-, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane and isomers Mixture, 1,2-, 1,3- and 1,4-bis(isocyanatoethyl)cyclohexane and any of these isomers Mixture, 1,2-, 1,3- and 1,4-bis(isocyanato-n-propyl)cyclohexane and any desired mixture of such isomers, 1-isocyanatopropyl 4-isocyanatomethylcyclohexane and isomer, 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane (IPDI), 1-Isocyanato-1-methyl-4-isocyanatomethylcyclohexane (IMCI), 2,4'- and 4,4'-diisocyanatodicyclohexylmethane (H12MDI) And isomers, dimeryl diisocyanate (DDI), bis(isocyanatomethyl)bicyclo[2.2.1]heptane (NBDI), bis(isocyanatomethyl)tricyclo[ 5.2.1.0 2,6 ]decane (TCDDI) and isomers and any desired mixtures of such diisocyanates and decyl diisocyanates of the formula

成分a) Ingredient a)

含胺甲醯基磺酸酯基之化合物係併入下列結構單元之化合物:-NH-CO-SO3-K+ The amine-containing mercaptosulfonate-containing compound is a compound incorporated into the following structural unit: -NH-CO-SO 3 -K +

其中K+係陽離子等同物(cation equivalent)。 Wherein K + is a cation equivalent.

使用上述之二異氰酸酯係較佳的。然而,亦可能使用單官能脂族異氰酸酯,像是(例如)丁基異氰酸酯、己基異氰酸酯、環己基異氰酸酯、硬脂基異氰酸 酯或十二基異氰酸酯及/或具有2.2至4.2的平均NCO官能度之聚異氰酸酯。 It is preferred to use the above diisocyanate. However, it is also possible to use monofunctional aliphatic isocyanates such as, for example, butyl isocyanate, hexyl isocyanate, cyclohexyl isocyanate, stearyl isocyanate. Ester or dodecyl isocyanate and/or polyisocyanate having an average NCO functionality of from 2.2 to 4.2.

更高官能的聚異氰酸酯較佳係聚異氰酸酯混合物,其實質上由下列成分所組成:三聚1,6-二異氰酸酯己烷、三聚1,2-、1,3-或1,4-雙(異氰酸基甲基)環己烷、三聚1,2-、1,3-或1,4-雙(異氰酸基乙基)環己烷、三聚1,2-、1,3-或1,4-雙(異氰酸基-n-丙基)環己烷、三聚1-異氰酸基丙基-4-異氰酸基甲基環己烷及異構物、或三聚1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷及視情況地二聚1,6-二異氰酸酯己烷、二聚1,2-、1,3-或1,4-雙(異氰酸基甲基)環己烷、二聚1,2-、1,3-或1,4-雙(異氰酸基乙基)環己烷、二聚1,2-、1,3-或1,4-雙(異氰酸基-n-丙基)環己烷、二聚1-異氰酸基丙基-4-異氰酸基甲基環己烷及異構物、或二聚1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷以及對應地更高的同系物,其包括三聚異氰酸酯基及視情況地脲二酮(uretdione)基及具有19至24重量%之NCO含量,其如藉由常見的催化三聚合以及藉由1,6-二異氰酸酯己烷、1,2-,1,3-或1,4-雙(異氰酸基甲基)環己烷、1,2-,1,3-或1,4-雙(異氰酸基乙基)環己烷、1,2-,1,3-或1,4-雙(異氰酸基-n-丙基)環己烷、1-異氰酸基丙基-4-異氰酸基甲基環己烷以及異構物,或者1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷之三聚異氰酸酯形成而獲得,且其較佳具有(平均)NCO官能性3.2至4.2。 The higher functional polyisocyanate is preferably a polyisocyanate mixture which consists essentially of the following components: trimeric 1,6-diisocyanate hexane, trimeric 1,2-, 1,3- or 1,4-double (isocyanatomethyl)cyclohexane, trimeric 1,2-, 1,3- or 1,4-bis(isocyanatoethyl)cyclohexane, trimer 1,2-, 1, 3- or 1,4-bis(isocyanato-n-propyl)cyclohexane, trimeric 1-isocyanatopropyl-4-isocyanatomethylcyclohexane and isomers, Or trimeric 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane and optionally dimerized 1,6-diisocyanate hexane, dimerization 1, 2-, 1,3- or 1,4-bis(isocyanatomethyl)cyclohexane, dimerized 1,2-, 1,3- or 1,4-bis(isocyanatoethyl) Cyclohexane, dimerized 1,2-, 1,3- or 1,4-bis(isocyanato-n-propyl)cyclohexane, dimeric 1-isocyanatopropyl-4-iso Cyanate methylcyclohexane and isomers, or dimerized 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane and correspondingly higher a homologue comprising a trimeric isocyanate group and optionally a uretdione group and having an NCO content of from 19 to 24% by weight, as by conventional catalysis Polymerization and by 1,6-diisocyanate hexane, 1,2-, 1,3- or 1,4-bis(isocyanatomethyl)cyclohexane, 1,2-, 1,3- or 1,4-bis(isocyanatoethyl)cyclohexane, 1,2-, 1,3- or 1,4-bis(isocyanato-n-propyl)cyclohexane, 1-iso Cyanate propyl-4-isocyanatomethylcyclohexane and isomers, or 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane It is obtained by formation of a trimeric isocyanate of an alkane, and it preferably has an (average) NCO functionality of 3.2 to 4.2.

單官能及高於二官能之異氰酸酯的使用較佳為皆限制在各情形中不大於10莫耳%之量,以總聚異氰酸酯為基準。 The use of monofunctional and higher than difunctional isocyanates is preferably limited to no more than 10 mole percent in each case, based on the total polyisocyanate.

然而,上述脂族、環脂族及芳脂族二異氰酸酯係非常特佳的。特佳的係提供六亞甲基二異氰酸酯(HDI)、二異氰酸基環己烷、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基乙基)環己烷及此些異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基-n-丙基)環己烷及此些異構物之任何所欲混合物、2,4’-及4,4’-二異氰酸基二環己基甲烷、1-異氰酸基丙基-4-異氰酸基甲基環己烷及異構物以及1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷(IPDI)。此最後群組,具體地為六亞甲基二異氰酸酯(HDI)、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷以及較佳為此些異構物之混合物。 However, the above aliphatic, cycloaliphatic and araliphatic diisocyanates are very preferred. Particularly preferred are hexamethylene diisocyanate (HDI), diisocyanate cyclohexane, 1,2-, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane. And any desired mixture of isomers, 1,2-, 1,3- and 1,4-bis(isocyanatoethyl)cyclohexane and any desired mixture of such isomers, 1, 2-, 1,3- and 1,4-bis(isocyanato-n-propyl)cyclohexane and any desired mixtures of such isomers, 2,4'- and 4,4'- Diisocyanate dicyclohexylmethane, 1-isocyanatopropyl-4-isocyanatomethylcyclohexane and isomers and 1-isocyanato-3,3,5-trimethyl 5--5-isocyanatomethylcyclohexane (IPDI). This last group, specifically hexamethylene diisocyanate (HDI), 1,2-, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane, and preferably a mixture of isomers.

亞硫酸氫鹽及/或焦亞硫酸鹽較佳係其鹼金屬或銨鹽,尤其是亞硫酸或分別地,焦亞硫酸(disulphurous acid)之鈉鹽,亦即分別為亞硫酸氫鈉(NaHSO3)以及焦亞硫酸鈉(Na2S2O5)。 The bisulfite and/or pyrosulfite is preferably an alkali metal or ammonium salt thereof, especially sulfurous acid or, respectively, a sodium salt of disulphurous acid, that is, sodium hydrogen sulfite (NaHSO, respectively). 3 ) and sodium metabisulfite (Na 2 S 2 O 5 ).

亦有利地使用此些酸之其他鹼金屬及銨鹽,即亞硫酸氫鉀、焦亞硫酸鉀、亞硫酸氫鋰、焦亞硫酸鋰、亞硫酸氫銨、焦亞硫酸銨以及此些酸的簡單四烷基銨鹽,例如四甲基銨亞硫酸氫鹽、四乙基銨亞硫酸氫鹽 等。對於封端,鹽類較佳以具有5至40重量%之固含量的水溶液形式使用。 It is also advantageous to use other alkali metal and ammonium salts of such acids, namely potassium hydrogen sulfite, potassium metabisulfite, lithium hydrogen sulfite, lithium metabisulfite, ammonium hydrogen sulfite, ammonium metabisulfite and the like. Simple tetraalkylammonium salts such as tetramethylammonium bisulfite, tetraethylammonium bisulfite Wait. For capping, the salts are preferably used in the form of an aqueous solution having a solids content of from 5 to 40% by weight.

在本發明之較佳具體實例中,含胺甲醯基之化合物係以脂族聚異氰酸酯為基底,像是六亞甲基二異氰酸酯、異佛酮二異氰酸酯、雙(異氰酸基)環己烷、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基乙基)環己烷及此些異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基-n-丙基)環己烷及此些異構物之任何所欲混合物、1-異氰酸基丙基-4-異氰酸基甲基環己烷及異構物、2,4’-及4,4’-二異氰酸基二環己基甲烷或壬基三異氰酸酯及其混合物,但尤其是六亞甲基二異氰酸酯、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基乙基)環己烷及此些異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基-n-丙基)環己烷及此些異構物之任何所欲混合物及/或異佛酮二異氰酸酯,更佳係六亞甲基二異氰酸酯、異佛酮二異氰酸酯、1,3-雙(異氰酸基甲基)環己烷以及2,4’-及4,4’-二異氰酸基二環己基甲烷。對於此最後群組,含胺甲醯基之化合物係特佳以六亞甲基二異氰酸酯(HDI)、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及此些異構物之混合物為基底。 In a preferred embodiment of the invention, the amine-containing mercapto group-containing compound is based on an aliphatic polyisocyanate such as hexamethylene diisocyanate, isophorone diisocyanate, bis(isocyanato)cyclohexane Any desired mixture of alkane, 1,2-, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane and isomers, 1,2-, 1,3- and 1, 4-bis(isocyanatoethyl)cyclohexane and any desired mixture of such isomers, 1,2-, 1,3- and 1,4-bis(isocyanato-n-propyl) Any desired mixture of cyclohexane and such isomers, 1-isocyanatopropyl-4-isocyanatomethylcyclohexane and isomers, 2,4'- and 4, 4'-diisocyanatodicyclohexylmethane or mercaptotriisocyanate and mixtures thereof, but especially hexamethylene diisocyanate, 1,2-, 1,3- and 1,4-bis(isocyanate Any desired mixture of cyclohexane and isomers, 1,2-, 1,3- and 1,4-bis(isocyanatoethyl)cyclohexane and such isomers Any desired mixture, 1,2-, 1,3- and 1,4-bis(isocyanato-n-propyl)cyclohexane and any desired mixture of such isomers and/or Ketone diisocyanate, better Hexamethylene diisocyanate, isophorone diisocyanate, 1,3-bis(isocyanatomethyl)cyclohexane, and 2,4'- and 4,4'-diisocyanatodicyclohexylmethane . For this last group, the amine-containing mercapto group-containing compound is particularly preferably hexamethylene diisocyanate (HDI), 1,2-, 1,3- and 1,4-bis(isocyanatomethyl). A mixture of cyclohexane and such isomers is the substrate.

在二異氰酸酯為原料的情形下,成分a)較佳包含下列結構單元: K+SO3 --[CO-NH-Q-NH]n-CO-SO3 -K+ In the case where the diisocyanate is used as the starting material, the component a) preferably comprises the following structural unit: K + SO 3 - -[CO-NH-Q-NH] n -CO-SO 3 - K +

其中K+ 係陽離子等同物(cation equivalent),Q 代表任何所欲二價烴基,其可被取代或可藉由一或多種相同或不同雜源子中斷,以及n 係1至50,較佳1至30之數字。 Wherein K + is a cation equivalent, Q represents any desired divalent hydrocarbon group, which may be substituted or may be interrupted by one or more of the same or different heterologous sources, and n is 1 to 50, preferably 1 To the number of 30.

特加地,K+代表銨基NR4 +(R=H、C1-C4-烷基)、或鹼金屬陽離子,如鈉、鉀或鋰。 Specifically, K + represents an ammonium group NR 4 + (R=H, C 1 -C 4 -alkyl), or an alkali metal cation such as sodium, potassium or lithium.

非常特佳基Q的實例係四亞甲基、五亞甲基、六亞甲基、三甲基六亞甲基、八亞甲基、十亞甲基或十二亞甲基,其可各自被取代或可藉由一或多種相同或不同雜源子中斷,或1,2-、1,3-或1,4-伸環己基以及1,2-、1,3-及1,4-伸環己基二亞甲基或3,3,5-三甲基-1,5-伸環己基-5-亞甲基。 Examples of very good base Q are tetramethylene, pentamethylene, hexamethylene, trimethylhexamethylene, octamethylene, decamethylene or dodecamethylene, each of which may be Substituted or interrupted by one or more of the same or different heterologous sources, or 1,2-, 1,3- or 1,4-cyclohexylene and 1,2-, 1,3- and 1,4- Cyclohexyl dimethylene or 3,3,5-trimethyl-1,5-cyclohexyl-5-methylene.

n特佳為1至5以及n非常特佳地具有數值1。 n is particularly preferably 1 to 5 and n very preferably has a value of 1.

上述之胺甲醯基磺酸酯基亦可作為聚胺基甲酸酯或聚胺基甲酸酯-脲分散液中之端基存在。 The above amine mercaptosulfonate group may also be present as a terminal group in the polyurethane or polyurethane-urea dispersion.

成分a)在二異氰酸酯作為原料的情形中亦可包含下列結構單元:X-[CO-NH-Q-NH]n-CO-SO3-K+ In the case of the diisocyanate as a starting material, the component a) may also comprise the following structural unit: X-[CO-NH-Q-NH] n -CO-SO 3 -K +

其中X 代表式-NH-CO-SO3-K+之基或二價、視情況地、較佳經羧基取代之橋成員,其除了Q以外, 以及K+、Q及n係各自如上所定義。 Wherein X represents a group of the formula -NH-CO-SO 3 -K + or a bivalent, as appropriate, preferably carboxyl-substituted bridge member, except Q, and each of K + , Q and n are as defined above .

此亦適用於更高官能的聚異氰酸酯,其作了適當的修正。 This also applies to higher functional polyisocyanates which have been suitably modified.

特佳係提供含胺甲醯基磺酸酯基之化合物,其中X係羥基羧酸(檸檬酸)的烷氧基,其導致自羥基羧酸的羥基移除氫原子。 It is particularly preferred to provide an amine-containing mercaptosulfonate-containing compound, wherein the X-based hydroxycarboxylic acid (citric acid) alkoxy group results in the removal of a hydrogen atom from the hydroxyl group of the hydroxycarboxylic acid.

成分b) Ingredient b)

合適的成分b)化合物係尤其是單-或多羧酸,較佳羥基多羧酸。合適的實例包括:甲酸、乙酸、草酸、乙醛酸、丙二酸、乳酸、酒石酸、順丁烯二酸、戊二酸、酞酸、己二酸、蘋果酸、丁二酸、檸檬酸或者多羧酸如(甲基)丙烯酸、順丁烯二酸、巴豆酸或伊康酸或其衍生物與視情況地另外單體如乙烯、丙烯、苯乙烯、甲基丙烯酸羥基乙酯、甲基丙烯酸羥基丙酯、丙烯酸羥基乙酯、丙烯酸羥基丙酯、4-羥基丁基乙烯基醚之(共)聚物,尤其是具有500至100 000克/莫耳,尤其是500至30 000克/莫耳之平均莫耳質量(重量平均Mw)者。 Suitable compounds of component b) are especially mono- or polycarboxylic acids, preferably hydroxypolycarboxylic acids. Suitable examples include: formic acid, acetic acid, oxalic acid, glyoxylic acid, malonic acid, lactic acid, tartaric acid, maleic acid, glutaric acid, citric acid, adipic acid, malic acid, succinic acid, citric acid or Polycarboxylic acids such as (meth)acrylic acid, maleic acid, crotonic acid or itaconic acid or derivatives thereof and optionally further monomers such as ethylene, propylene, styrene, hydroxyethyl methacrylate, methyl a (co)polymer of hydroxypropyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, 4-hydroxybutyl vinyl ether, especially having from 500 to 100 000 g/mole, especially from 500 to 30 000 g/ The average molar mass of Mohr (weight average Mw).

用作為成分b)之特佳者係至少一羧酸、較佳草酸、丁二酸、戊二酸或己二酸,尤其是至少一羥基多羧酸,較佳檸檬酸、酒石酸或乳酸或者其混合物。 Preferred as component b) is at least one carboxylic acid, preferably oxalic acid, succinic acid, glutaric acid or adipic acid, especially at least one hydroxypolycarboxylic acid, preferably citric acid, tartaric acid or lactic acid or mixture.

合適的成分b)亦包括胺基羧酸,如甘胺酸、丙胺酸、離胺酸、天冬胺酸、麩胺酸、白胺酸、異白胺酸、 酪胺酸、脯胺酸、色胺酸等,但還有胜肽、蛋白質或以植物或動物蛋白質為基質之蛋白質水解產物或含膠原蛋白之材料,如大豆蛋白水解產物、來自皮膚、毛髮或毛皮廢棄物、濕白皮廢棄物、皮革廢棄物之水解產物、角質材料之水解產物,聚天冬胺酸,聚麩胺酸,以及藉由除去水之順丁烯醯胺的聚縮合、視情況接著具有胺基之聚丁二醯亞胺的衍生作用以及接著具有開環之殘留丁二醯亞胺單元的水解而獲得之產物,由其是來自WO97/06279之聚天冬醯胺(polyaspartamides),其藉由參照藉此併入本文。 Suitable ingredients b) also include aminocarboxylic acids such as glycine, alanine, lysine, aspartic acid, glutamic acid, leucine, isoleucine, Tyrosic acid, proline, tryptophan, etc., but also peptides, proteins or protein hydrolysates or collagen-containing materials based on plant or animal proteins, such as soy protein hydrolysates, from skin, hair or Fur waste, wet white skin waste, hydrolysis product of leather waste, hydrolysis product of keratinous material, polyaspartic acid, polyglutamic acid, and polycondensation of cis-butenamine by removing water The case is followed by the derivatization of an amine-based polybutylene diimide followed by the hydrolysis of a residual diammonium imine unit having a ring opening, which is a polyaspartamide from WO97/06279. ), which is incorporated herein by reference.

而且有用作為成分b)係纖維素、寡醣或單醣之衍生物,其含有羧基,例如羧甲基纖維素;氧化澱粉,較佳具有低於100 000克/莫耳、尤其是低於20 000克/莫耳之分子量;葡萄糖酸;葡萄糖醛酸;氧化降解陰離子澱粉;海藻酸鹽;果膠等等。 Also useful as component b) is a derivative of cellulose, oligosaccharide or monosaccharide which contains a carboxyl group, such as carboxymethylcellulose; oxidized starch, preferably having less than 100 000 g/mole, especially less than 20 Molecular weight of 000 g / mol; gluconic acid; glucuronic acid; oxidative degradation of anionic starch; alginate; pectin and the like.

另一較佳成分b)係羥基多羧酸與聚異氰酸酯的含羧基反應組成物。羥基多羧酸可特別為上述所提及者中之一,尤其是檸檬酸。有用的聚異氰酸酯包括特別是上述所提及者,尤其是較佳二異氰酸酯,主要地六亞甲基二異氰酸酯。 Another preferred component b) is a carboxyl group-containing reaction composition of a hydroxypolycarboxylic acid and a polyisocyanate. The hydroxypolycarboxylic acid may especially be one of the above mentioned, especially citric acid. Useful polyisocyanates include, in particular, those mentioned above, especially preferred diisocyanates, primarily hexamethylene diisocyanate.

較佳的成分b)含有較佳0至5重量%且更佳0至2重量%,以羧酸與所使用之聚異氰酸酯的反應產物的組成物為基準。 Preferred component b) contains preferably from 0 to 5% by weight and more preferably from 0 to 2% by weight, based on the composition of the reaction product of the carboxylic acid and the polyisocyanate used.

本發明之組成物較佳實質上無乳化劑,亦即降低有機相與水相間之界面張力以允許水包油乳液形成 之化合物,且更特別地本發明之組成物係無乳化劑。 Preferably, the composition of the present invention is substantially free of emulsifiers, i.e., reduces interfacial tension between the organic phase and the aqueous phase to allow formation of an oil-in-water emulsion. The compounds, and more particularly the compositions of the invention, are emulsifiers free.

成分c) Ingredient c)

經由較佳的另外添加物質,可能較佳的是成分c)中含有或不含加脂劑(fatliquoring agents)、防塵劑(dustproofing agents)、緩衝劑(buffers)及/或填料。對於本發明之目的,乳化劑較佳係未被添加之物質。 Via preferred additional materials, it may be preferred that component c) contains or does not contain fatliquoring agents, dustproofing agents, buffers and/or fillers. For the purposes of the present invention, the emulsifier is preferably a material that has not been added.

加脂劑係較佳以生物性、礦質或合成油為基底之物質,其可使用親水性基(例如)經由完全或部分硫酸鹽化(sulphatization)、硫化(sulphitization)、羧化或磷酸鹽化而提供,以改良其在水中的利用性。 The fatliquor is preferably a substance based on biological, mineral or synthetic oil, which may be subjected to sulphatization, sulphitization, carboxylation or phosphating, for example, using a hydrophilic group. Provided to improve its use in water.

可能的填料較佳為惰性無機鹽以及有機聚合物,例如硫酸鹽類,像是硫酸鈉或硫酸鈣、滑石、氧化矽化合物、澱粉或木質素磺酸鹽(ligninsulphonates)。 Possible fillers are preferably inert inorganic salts and organic polymers such as sulphates such as sodium or calcium sulphate, talc, cerium oxide compounds, starch or ligninsulphonates.

有用的緩衝劑係添加足夠量能夠固定以及穩定pH範圍,尤其是1至5、較佳2.0至3.5之pH範圍之緩衝劑。對此合適的緩衝劑較佳係成分c)化合物及其鹽的混合物。較佳的鹽類包括尤其是鹼金屬鹽,較佳鈉或鉀鹽。 Useful buffering agents are those which are added in a sufficient amount to fix and stabilize the pH range, especially in the pH range of from 1 to 5, preferably from 2.0 to 3.5. Suitable buffers for this purpose are preferably mixtures of the compounds c) and their salts. Preferred salts include especially alkali metal salts, preferably sodium or potassium salts.

較佳防塵劑之實例係芳族化合物之烷氧化物、或聚醚類或某些二酯類。特定實例係乙氧化物、丙氧化物或以EO/PO為基底之經混合的聚醚類,同時可提及之氫醌或苯酚-苯乙烯為芳族化合物、具有平均分子質量100至800之聚伸乙基二醇、具有平均分子質量100至800之聚伸丙基二醇、具有平均分子質量100至800 之經EO-PO混合之聚醚、上述聚醚之單烷基醚或二烷基醚,其中烷基可具有1至4個碳原子。而且,合適的係以礦質油為基底之防塵劑。防塵劑較佳以0至5.0%、較佳0.1至2.0%之量使用,其以根據本發明之固體材料為基準。 Examples of preferred dusting agents are alkoxides of aromatic compounds, or polyethers or certain diesters. Specific examples are ethoxylates, propoxylates or mixed polyethers based on EO/PO, and hydroquinone or phenol-styrene may be mentioned as aromatic compounds, having an average molecular mass of from 100 to 800. Polyethyl diol, poly propyl diol having an average molecular weight of 100 to 800, having an average molecular mass of 100 to 800 An EO-PO mixed polyether, a monoalkyl ether or a dialkyl ether of the above polyether, wherein the alkyl group may have 1 to 4 carbon atoms. Moreover, a suitable dustproofing agent based on mineral oil is used. The dusting agent is preferably used in an amount of from 0 to 5.0%, preferably from 0.1 to 2.0%, based on the solid material according to the present invention.

本發明之組成物可額外含有或不含另外添加物質,其中包括成分c)那些之該等添加物質的量較佳係高至30重量%。 The composition of the present invention may additionally or additionally contain additional substances, and the amount of such additives including those of component c) is preferably up to 30% by weight.

較佳地,本發明之固體組成物含有65至99.9重量%、尤其是78至99.9重量%之成分a),0.1至15重量%、尤其是0.1至10重量%之成分b),0至15重量%、尤其是0至10重量%之除a)及b)之外的另外添加物質,以及低於0.001重量%之乳化劑,以組成物為基準。 Preferably, the solid composition according to the invention contains from 65 to 99.9% by weight, in particular from 78 to 99.9% by weight, of component a), from 0.1 to 15% by weight, in particular from 0.1 to 10% by weight, of component b), from 0 to 15 % by weight, in particular 0 to 10% by weight, of additional substances other than a) and b), and less than 0.001% by weight of emulsifier, based on the composition.

固體組成物較佳含有0至5重量%且尤其是0至2重量%之水(殘留水份)。 The solid composition preferably contains 0 to 5% by weight and especially 0 to 2% by weight of water (residual moisture).

成分a)對b)之重量比較佳係在1:1至10:1之範圍中且尤其是在1:1至1000:1之範圍中。 The weight of component a) to b) is preferably in the range from 1:1 to 10:1 and especially in the range from 1:1 to 1000:1.

較佳的,本發明之水性組成物含有10至49.9重量%、尤其是20至49.9重量%之成分a),0.1至8重量%、尤其是0.1至5重量%之成分b),0至7重量%、尤其是0至5重量%之除a)及b)之外的另外添加物質,以及低於0.001重量%之乳化劑,以 組成物為基準。 Preferably, the aqueous composition of the invention contains from 10 to 49.9% by weight, in particular from 20 to 49.9% by weight, of component a), from 0.1 to 8% by weight, in particular from 0.1 to 5% by weight, of component b), from 0 to 7. % by weight, in particular 0 to 5% by weight, of additional substances other than a) and b), and less than 0.001% by weight of emulsifier, The composition is the benchmark.

本發明之水性組成物較佳含有35至90重量%且尤其是50至80重量%之水。 The aqueous composition of the invention preferably contains from 35 to 90% by weight and especially from 50 to 80% by weight of water.

本發明之組成物可作為固體、微粒材料或作為液體、尤其是水性組成物而存在。 The composition of the invention may be present as a solid, particulate material or as a liquid, especially an aqueous composition.

本發明之組成物較佳作為具有高於20℃、較佳高於60℃以及尤其是高於100℃的熔點之固體、微粒材料存在。 The composition of the present invention is preferably present as a solid, particulate material having a melting point above 20 ° C, preferably above 60 ° C and especially above 100 ° C.

“微粒”更特別地意指具有0.1 μm至1000 μm、較佳1至800μm以及尤其是50至300 μm的平均粒度之材料,平均係所有粒子的重量平均。其他的平均(體積平均)可經由數值方法自其計算,且反之亦然。平均粒度例如可精確地測定。固體材料較佳係呈粉末或顆粒形式。 "Particle" more particularly means a material having an average particle size of from 0.1 μm to 1000 μm, preferably from 1 to 800 μm and especially from 50 to 300 μm, averaging the weight average of all particles. Other averages (volume averages) can be calculated from them via numerical methods, and vice versa. The average particle size can be determined, for example, accurately. The solid material is preferably in the form of a powder or granules.

本發明之微粒固體材料較佳具有0至10重量%、尤其是0至5重量%及更佳0至2重量%之殘留水分含量,以材料為基準。本發明之微粒固體材料係基於任何所欲粒子結構,較佳的一個係球形或類似球形或自其衍生。亦可能為來在特定粒度範圍中之所述形狀的粒子黏聚物。根據本發明,材料可以是例如在單物質噴嘴的噴霧乾燥中所獲得之粉末、粒狀或所謂的微粒狀的形式。 The particulate solid material of the present invention preferably has a residual moisture content of from 0 to 10% by weight, particularly from 0 to 5% by weight and more preferably from 0 to 2% by weight, based on the material. The particulate solid material of the present invention is based on any desired particle structure, preferably one being spherical or similarly spherical or derived therefrom. It is also possible to have a particle cement of the shape described in the specific particle size range. According to the invention, the material may be in the form of a powder, granules or a so-called particulate form obtained, for example, in spray drying of a single substance nozzle.

本發明之組成物亦佳為水性組成物、尤其是水溶液,較佳具有10至49.9重量%及較佳20至49.9重量%之固含量。 The composition of the present invention is also preferably an aqueous composition, especially an aqueous solution, preferably having a solid content of 10 to 49.9% by weight and preferably 20 to 49.9% by weight.

在同樣佳之具體實例中,本發明之組成物含有低於1重量%之有機或無機鞣製劑、較佳低於0.1重量%且更特別地,組成物係實質上無有機或無機鞣製劑且對其非常特佳的係無有機或無機鞣製劑。 In a preferred embodiment, the composition of the invention contains less than 1% by weight of an organic or inorganic hydrazine formulation, preferably less than 0.1% by weight and more particularly, the composition is substantially free of organic or inorganic hydrazine formulations and Its very special is no organic or inorganic bismuth preparation.

對於本發明之固體組成物同樣較佳的係額外地含有0至15重量%、尤其是0至10重量%且最佳0.01至5重量%之成分c),皆以固體組成物為基準。 Also preferably, for the solid composition of the invention, 0 to 15% by weight, especially 0 to 10% by weight and most preferably 0.01 to 5% by weight of component c) are based on the solid composition.

對於本發明之水性組成物同樣較佳的係額外地含有0至7.5重量%、尤其是0至5重量%且最佳0.005至2.5%之成分c),皆以水性組成物為基準。在水性組成物的情形中,調配物含有藉由對應水含量之程度而降低百分比之成分a)至c)。 Also preferred for the aqueous compositions of the present invention are those which additionally comprise from 0 to 7.5% by weight, especially from 0 to 5% by weight and most preferably from 0.005 to 2.5%, based on the aqueous composition. In the case of aqueous compositions, the formulation contains ingredients a) to c) which are reduced by a percentage corresponding to the water content.

在同樣特別之具體實例中,本發明之材料亦含聚異氰酸酯/聚異氰酸酯-亞硫酸氫鹽加成物與檸檬酸之反應產物。這樣的反應產物(其含胺基甲酸酯基及胺甲醯基磺酸酯基)係可例如藉由過量的聚異氰酸酯與成分b)之反應以及與亞硫酸氫鹽及/或焦亞硫酸鹽之接續反應而獲得。此類型之化合物係例如形成自1莫耳六亞甲基二異氰酸酯以及2莫耳檸檬酸之雙胺基甲酸酯或者例如形成自1莫耳六亞甲基二異氰酸酯與1莫耳檸檬酸之單胺基甲酸酯,同時殘留NCO基與亞硫酸氫鹽及/或焦亞硫酸鹽原位反應以形成胺甲醯基磺酸酯基。 In a particularly specific embodiment, the material of the invention also contains the reaction product of a polyisocyanate/polyisocyanate-bisulfite adduct with citric acid. Such a reaction product (which contains an urethane group and an amine mercapto sulfonate group) can be reacted, for example, by an excess of polyisocyanate with component b) and with bisulfite and/or pyrosulfite. Salt is obtained by successive reactions. Compounds of this type are, for example, formed from 1 mol hexamethylene diisocyanate and 2 mol citric acid bis urethane or, for example, formed from 1 mol hexamethylene diisocyanate and 1 mol citric acid. The monocarbamate, while remaining the NCO group, reacts in situ with bisulfite and/or pyrosulfite to form an amine mesylate group.

特佳組成物係那些具有含胺甲醯基磺酸酯基以及藉由至少一有機異氰酸酯與至少一亞硫酸氫鹽及/ 或焦亞硫酸鹽之反應而獲得之化合物以及至少一羥基多羧酸(成分b)、尤其是檸檬酸,較佳以0.05至3、較佳0.1至2重量%之量,其以組成物為基準。 Particularly preferred compositions are those having an amine-containing mercaptosulfonate group and at least one organic isocyanate and at least one bisulfite and/or Or a compound obtained by the reaction of pyrosulfite and at least a monohydroxypolycarboxylic acid (ingredient b), especially citric acid, preferably in an amount of 0.05 to 3, preferably 0.1 to 2% by weight, based on the composition Benchmark.

本發明之較佳材料含有低於5%且特別是低於1%之二聚、三聚或聚合物的胺甲醯基磺酸酯,該胺甲醯基磺酸酯含有脲基且可藉由在合成過程中聚異氰酸酯的水解而為副產物製得(by-produced)。 Preferred materials of the invention contain less than 5% and especially less than 1% of a dimeric, trimeric or polymeric amine methyl sulfonate containing urea groups and It is produced by-product by the hydrolysis of polyisocyanate during the synthesis.

較佳地,本發明之組成物含有 0.1至49.9重量%、尤其是10至49.9重量%之成分a)含胺甲醯基磺酸酯基之化合物,以及0.1至10重量%、尤其是0.1至5重量%、最佳0.1至3重量%之成分b),40.1至99.8重量%、尤其是50至89.9重量%之水,皆以組成物為基準,其含低於0.001重量%之乳化劑,以組成物為基準。 Preferably, the composition of the present invention contains 0.1 to 49.9% by weight, in particular 10 to 49.9% by weight, of component a) an amine-containing mercaptosulfonate-containing compound, and 0.1 to 10% by weight, in particular 0.1 to 5% by weight, most preferably 0.1 to 3 by weight The component b), 40.1 to 99.8% by weight, especially 50 to 89.9% by weight, based on the composition, contains less than 0.001% by weight of an emulsifier based on the composition.

製造Manufacturing

本發明進一步提供一種製造本發明組成物之方法,該方法之特徵在於成分a)係與成分b)、與或無另外添加物質混合。 The invention further provides a process for the manufacture of a composition according to the invention, characterized in that component a) is admixed with component b), with or without additional substances.

本發明進一步提供一種製造本發明組成物之方法,該方法之特徵在於至少一具有低於400克/莫耳之分子量與經脂族地或環脂族地接附之NCO基之有機聚異氰酸酯係與至少一亞硫酸氫鹽及/或焦亞硫酸鹽 在水存在下於同時施加剪切力下反應,其中該成分b)之羧酸與視情況地另外添加物質係在該亞硫酸氫鹽及/或焦亞硫酸鹽反應之前、過程中或之後添加以及視情況地該所獲得之反應混合物係接著乾燥。 The invention further provides a process for the manufacture of a composition of the invention, characterized in that at least one organic polyisocyanate having a molecular weight of less than 400 g/mol and an aliphatic or cycloaliphatic NCO group attached With at least one hydrogen sulfite and/or pyrosulfite The reaction is carried out in the presence of water under simultaneous application of shear forces, wherein the carboxylic acid of component b) is additionally added before, during or after the reaction of the bisulfite and/or metabisulfite And optionally the reaction mixture obtained is subsequently dried.

本發明進一步提供一種製造本發明固體微粒組成物之方法,該方法之特徵在於至少一有機聚異氰酸酯係與至少一亞硫酸氫鹽及/或焦亞硫酸鹽在水存在下於同時施加剪切力下反應,以及接著乾燥該所獲得之水溶液,其中該成分b)之羧酸係在該亞硫酸氫鹽反應之前、過程中或之後添加或僅在乾燥步驟之後添加。 The present invention further provides a process for producing the solid particulate composition of the present invention, characterized in that at least one organic polyisocyanate is simultaneously applied with at least one hydrogensulfite and/or pyrosulfite in the presence of water. The lower reaction, and then drying the obtained aqueous solution, wherein the carboxylic acid of component b) is added before, during or after the hydrogen sulfite reaction or only after the drying step.

進一步有利的係在乾燥步驟前過濾根據本發明之方法的反應溶液。對此有用的勢力如已知之分離技術,像是通過本身已知之多孔過濾媒介,如紙、陶瓷材料或多孔塑膠之過濾。對此可使用簡單方法,像是經由紐克(nutsches)之真空過濾、經由壓力紐克(nutsches)之壓力過濾、廂式壓濾機、過濾袋、或使用濾芯,如例如用於HPLC分析或無菌過濾之更複雜的分離技術。亦可能利用經由離心之沉降,以分離小部份(low fractions)的懸浮物。 It is further advantageous to filter the reaction solution according to the process of the invention before the drying step. Useful forces for this are known as separation techniques, such as filtration through porous filter media known per se, such as paper, ceramic materials or porous plastics. Simple methods can be used for this, such as vacuum filtration through nutsches, pressure filtration via pressure nutsches, chamber filter presses, filter bags, or use of filter cartridges, such as for example for HPLC analysis or More complex separation techniques for sterile filtration. It is also possible to use sedimentation by centrifugation to separate suspended fractions of low fractions.

連續和批次方法的變體皆適用於合成水性組成物及固體組成物。 Both continuous and batch process variants are suitable for the synthesis of aqueous compositions and solid compositions.

足夠高的剪應力係適合使用下列設備產生:商購可得之攪拌器、高速攪拌器以及分散機,像是溶解器 以及轉子-定子類型之混合器,例如具有槽盤之Ultraturrax儀器、還有超音波產生裝置,其中將音極(sonotrode)浸入反應介質中、或者還有可設計例如用於高壓(例如10至1000 bar)之高壓均質機、或使用例如在壓力範圍中介質範圍中(例如10至1000 bar)操作之噴嘴之噴射分散機。 High enough shear stress is suitable for use with the following equipment: commercially available blenders, high speed mixers and dispersers, such as dissolvers And a rotor-stator type mixer, such as an Ultraturrax instrument with a slotted disk, and an ultrasonic generating device, in which a sonotrode is immersed in the reaction medium, or else it can be designed, for example, for high pressure (for example 10 to 1000) A high pressure homogenizer of bar) or a jet disperser using, for example, a nozzle operating in the medium range of the pressure range (for example 10 to 1000 bar).

進一步可能以連續方式製備含胺甲醯基磺酸酯基之化合物,其中反應成分係以連續方式饋入工廠元件(plant element),其使成分可能變成密切混合,以及反應摻合物係在提高溫度下較佳在20至100℃範圍中以及在適應溫度之短滯留時間的過程中,於微反應器中反應,例如以形成終產物,所得反應混合物視情況地在調整溫度、pH、濃度及添加另外成分後饋入乾燥裝置中,以及在蒸發水後饋料所得反應混合物,固體微粒材料係自工廠排放以及充填入適當容器中。合適的微反應系統包括例如來自Ehrfeld BTS GmbH或GEA/Niro的那些。 It is further possible to prepare the amine-containing mercaptosulfonate-containing compound in a continuous manner, wherein the reaction components are fed into the plant element in a continuous manner, which makes the ingredients possibly become intimately mixed, and the reaction blend is improved The temperature is preferably in the range of 20 to 100 ° C and in the process of adapting to the short residence time of the temperature, in the microreactor, for example to form the final product, the resulting reaction mixture is optionally adjusted in temperature, pH, concentration and Additional ingredients are added and fed to the drying unit, and the resulting reaction mixture is fed after evaporation of the water. The solid particulate material is discharged from the factory and filled into a suitable container. Suitable microreaction systems include, for example, those from Ehrfeld BTS GmbH or GEA/Niro.

成分b)及視情況地另外添加物質同樣地可在反應期間以連續方式添加至反應中。 Component b) and optionally additional substances can likewise be added to the reaction in a continuous manner during the reaction.

連續操作使其可能設定反應溫度在20至100℃。再反應系統中之滯留時間可藉由提高反應溫度而縮短至幾分鐘。 Continuous operation makes it possible to set the reaction temperature at 20 to 100 °C. The residence time in the re-reaction system can be shortened to a few minutes by increasing the reaction temperature.

在較佳的具體實例中,溶液係自鹼金屬亞硫酸氫鹽/焦亞硫酸鹽於水中而製備。此水溶液及聚異氰酸酯 隨後分別以連續方式以及在對應亞硫酸氫鹽基(HSO3-)對NCO基在1.0:1.0至1.2:1.0之範圍中且較佳在1.0:1.0至1.05:1.0之範圍中之化學計量比率的速率下添加至經整合入微反應工廠中之混合器。例如,來自Ehrfeld BTS GmbH之模組結構的微反應工廠可用於連續製造。兩個液體物流較佳使用無脈動高壓泵經由入口模組(inlet modules)計量加入微反應工廠。饋料至混合器之液體物流係藉由混合器之微結構密切混合,安排通過熱交換器以及接著在微反應器中20至120℃溫度下、較佳使用幾秒至15分鐘之滯留時間反應,使得獲得NCO基之完全轉化。在離開反應器後,產物水溶液藉由熱交換器冷卻並自微反應系統經由出口模組泵送至分離容器中。之後,溶液可視情況地與成分b)的另外添加物質以及任選的成分c)以連續方式於此容器中混合並可直接安排至噴霧乾燥器中。計量加入原料至微反應工廠(plant)之速率係有利地遵從自噴霧乾燥器之排放噴霧乾燥材料之速率。噴霧乾燥器入口溫度設定較佳係在120至200℃範圍中以及較佳在130℃至180℃範圍中。當固體材料具有超過2%的殘留水含量,可有利地進行在流體化床乾燥器或槳葉式乾燥器中下游類似地連續乾燥步驟,例如降低殘留水含量至低於2%的數值。所獲得之材料隨後以連續方式填入適當的容器中。可能有利地在噴霧乾燥操作之前、過程中或之後添加防塵劑,以例如獲得一 自由流動且使用者容易計量加入之無塵產物。所獲得之固體材料係非常容易溶於水中(在20-25℃下)以及固體材料對於甚至在高溫(60℃)下優越的儲存安定性係值得注意的。 In a preferred embodiment, the solution is prepared from an alkali metal bisulfite/pyrosulfite in water. This aqueous solution and polyisocyanate Stoichiometric ratios in the range of 1.0:1.0 to 1.2:1.0 and preferably 1.0:1.0 to 1.05:1.0, respectively, in a continuous manner and in the corresponding bisulfite group (HSO3-) versus NCO group. Add to the mixer integrated into the microreaction plant at a rate. For example, a microreactor factory from the modular structure of Ehrfeld BTS GmbH can be used for continuous manufacturing. The two liquid streams are preferably metered into the microreaction plant via an inlet module using a pulsation free high pressure pump. The liquid stream fed to the mixer is intimately mixed by the microstructure of the mixer, arranged through the heat exchanger and then in the microreactor at a temperature of 20 to 120 ° C, preferably for a residence time of a few seconds to 15 minutes. So that a complete conversion of the NCO group is obtained. After exiting the reactor, the product aqueous solution is cooled by a heat exchanger and pumped from the microreaction system to the separation vessel via an outlet module. Thereafter, the solution can optionally be mixed with the additional substances of component b) and optionally component c) in this container in a continuous manner and can be arranged directly into the spray dryer. The rate at which the feedstock is metered into the microreactor is advantageously in accordance with the rate at which the spray dried material is discharged from the spray dryer. The spray dryer inlet temperature setting is preferably in the range of 120 to 200 ° C and preferably in the range of 130 ° C to 180 ° C. When the solid material has a residual water content of more than 2%, a similar continuous drying step downstream in a fluidized bed dryer or paddle dryer, such as reducing the residual water content to a value below 2%, can advantageously be performed. The material obtained is then filled into a suitable container in a continuous manner. It may be advantageous to add a dusting agent before, during or after the spray drying operation, for example to obtain a Free flowing and easy to meter in the dust free product. The solid materials obtained are very soluble in water (at 20-25 ° C) and the solid materials are noteworthy for superior storage stability even at high temperatures (60 ° C).

水性反應混合物,與無論是否進行水性反應摻合物的中間隔離(intervening isolation)無關,係可以常見裝置適當地乾燥,像是噴霧乾燥器、薄膜蒸發器、蒸發螺桿(evaporative screws)、用於冷卻結晶之裝置或真空乾燥機,如用於冷凍乾燥之裝置或具有施力運送(forced conveyance)之真空乾燥機。噴霧乾燥器係特別合適的,包括可以是具有整合流體化床乾燥之噴霧乾燥器的情形。再乾燥該預乾燥之產物可以是使最大殘留水含量最小化之必要。殘留水含量典型地係在0至5%範圍中,較佳在0至2%範圍中以及更佳在0至1%範圍中,以固體材料為基準。 The aqueous reaction mixture, regardless of whether or not the intervening isolation of the aqueous reaction mixture is carried out, can be suitably dried by conventional equipment such as spray dryers, thin film evaporators, evaporative screws, for cooling. A crystallization device or a vacuum dryer, such as a device for freeze drying or a vacuum dryer with forced conveyance. Spray dryers are particularly suitable, including where it may be a spray dryer with integrated fluidized bed drying. Re-drying the pre-dried product may be necessary to minimize the maximum residual water content. The residual water content is typically in the range of 0 to 5%, preferably in the range of 0 to 2% and more preferably in the range of 0 to 1%, based on the solid material.

噴霧乾燥特別是一合適乾燥方法,較佳為使用高壓或紡絲通道(spinning-chamber)噴嘴之單產物噴霧乾燥或者使用噴霧盤之噴霧乾燥、具有上或下游粒化或乾燥加工之冷凍乾燥、視情況以部份預乾燥之產物例如藉由皿(pan)或轉鼓(drum)粒化方法之增長粒化(accretional granulation)、流體化床乾燥及粒化、混合的黏聚(agglomeration)以及視情況地與流體化或移動床乾燥組合之乾燥。另外可能性係如視情況地使用下游流體化或移動床乾燥之經混合之黏聚於懸浮體 中、藉由糊狀物成形以及下游再乾燥以及粉碎或造粒之粒化以及物流噴射黏聚(steam jet agglomeration)之方法。所提及方法之組合同樣是可能的。亦可能乾燥水溶液,其藉由使經二樣化碳高壓處理之溶液膨脹(expanding)而蒸發水,以同樣獲得精細粉末。 Spray drying is particularly a suitable drying method, preferably a single product spray drying using a high pressure or a spinning-chamber nozzle or a spray drying using a spray tray, freeze drying with upper or downstream granulation or drying processing, Optionally, partially pre-dried products such as accretional granulation, fluidized bed drying and granulation, mixed agglomeration, and the like by pan or drum granulation methods Drying in combination with fluidized or moving bed drying, as appropriate. In addition, it is possible to use a mixture of downstream fluidization or moving bed drying, as appropriate, to cohesion in the suspension. Medium, by mash formation and downstream re-drying and granulation of pulverization or granulation and steam jet agglomeration. Combinations of the mentioned methods are equally possible. It is also possible to dry the aqueous solution, which evaporates water by expanding the solution subjected to the high-pressure treatment of the carbonized carbon to obtain a fine powder as well.

特佳係使用高壓或紡絲通道噴嘴之噴霧乾燥方法、具有整合及/或下游流體化床黏聚(agglomeration)及/或流體化床乾燥之噴霧乾燥方法、藉由皿法(pan process)之增長粒化(accretional granulation)方法以及流體化床粒化及乾燥方法。 Particularly preferred are spray drying methods using high pressure or spinning channel nozzles, spray drying methods with integrated and/or downstream fluidized bed agglomeration and/or fluidized bed drying, by pan process An accelerating granulation method and a fluidized bed granulation and drying method.

含胺甲醯基磺酸酯基之固體化合物可使用不同方法獲得。現將簡述三個方法。 Solid compounds containing an aminomethylsulfonate group can be obtained using different methods. Three methods will now be outlined.

一種以根據本發明之方式製造本發明固體組成物之方法,其較佳特徵在於藉由遵循上述本發明方法中之一者獲得之液體反應混合物係使用沉澱劑,像是丙酮、乙醇、異丙醇、或甲基乙基酮,混合且乾燥所得沉澱物。 A process for producing a solid composition of the present invention in the form of the present invention, which is preferably characterized in that a liquid reaction mixture obtained by following one of the above-described methods of the present invention is a precipitating agent such as acetone, ethanol or isopropyl. The alcohol or methyl ethyl ketone is mixed and the resulting precipitate is dried.

現將描述三個製造固體組成物之示範性方法。 Three exemplary methods of making solid compositions will now be described.

方法1=自水溶液沉澱含胺甲醯基磺酸酯基之化合物。 Method 1 = Precipitation of an amine-containing mercaptosulfonate group-containing compound from an aqueous solution.

沉澱係藉由水溶液與過量的對於成分a)至少部分水可互溶之非溶劑,較佳乙醇、甲醇、正-丙醇、異丙醇、甲氧基丙醇、丙酮、甲基乙基酮或乙酸乙酯,之混合而進行。丙酮係非常特佳的。 The precipitation is carried out by an aqueous solution with an excess of a non-solvent which is at least partially water-miscible with respect to component a), preferably ethanol, methanol, n-propanol, isopropanol, methoxypropanol, acetone, methyl ethyl ketone or Ethyl acetate was mixed and carried out. Acetone is very good.

待使用之水溶液較佳具有10至50%且更佳25至45%之濃度。特佳是藉由聚異氰酸酯與亞硫酸氫鹽/焦亞硫酸鹽的鹼金屬鹽使用較佳每1.00 NCO當量之1.00至1.10莫耳亞硫酸氫鹽當量的反應而獲得之水溶液。特佳是藉由聚異氰酸酯與亞硫酸氫鹽/焦亞硫酸鹽的鹼金屬鹽使用較佳每1.00 NCO當量之1.00至1.05莫耳亞硫酸氫鹽當量的反應而獲得之水溶液。非常特佳是藉由聚異氰酸酯與亞硫酸氫鹽/焦亞硫酸鹽的鹼金屬鹽使用較佳每1.00 NCO當量之1.00至1.10莫耳亞硫酸氫鹽當量的反應,且在反應過程中及反應後殘留物(the remainder)添加至少10%分率(fraction)之成分b)(以成分b)為基準)而獲得之水溶液。 The aqueous solution to be used preferably has a concentration of from 10 to 50% and more preferably from 25 to 45%. Particularly preferred is an aqueous solution obtained by reacting a polyisocyanate with an alkali metal salt of bisulfite/pyrosulfite using a reaction of preferably 1.00 to 1.10 mol of hydrogensulfite equivalent per 1.00 NCO equivalent. Particularly preferred is an aqueous solution obtained by reacting a polyisocyanate with an alkali metal salt of bisulfite/pyrosulfite using a 1.00 to 1.05 molar hydrogen hydrogen sulfate equivalent equivalent per 1.00 NCO equivalent. Very particularly preferred is the use of a polyisocyanate with an alkali metal salt of bisulfite/pyrosulfite using a reaction of preferably from 1.00 to 1.10 mol of bisulfite equivalent per 1.00 NCO equivalent, and during the reaction and during the reaction. The remainder is added to an aqueous solution obtained by at least 10% fraction of component b) (based on component b).

特佳是藉由聚異氰酸酯與亞硫酸氫鹽/焦亞硫酸鹽的鹼金屬鹽使用較佳每1.00 NCO當量之1.00莫耳亞硫酸氫鹽當量的反應而製造水溶液。當丙酮或甲基乙基酮係作為沉澱劑使用以及含胺甲醯基磺酸酯基之化合物係特別純,特徵為1:1的化學計量平衡之最新情境係非常特佳的。 It is particularly preferred to prepare an aqueous solution by reacting a polyisocyanate with an alkali metal salt of bisulfite/pyrosulfite using a 1.00 molar hydrogen sulphate equivalent per 1.00 NCO equivalent. When acetone or methyl ethyl ketone is used as a precipitant and the amine-containing mercapto sulfonate-based compound is particularly pure, the latest situation with a stoichiometric balance of 1:1 is very particular.

用於沉澱含胺甲醯基磺酸酯基之固體化合物隻有機溶劑較佳係過量使用。水對溶劑之重量比較佳係在1:1至1:10之範圍中且更佳在1:1至1:5的範圍中。有機溶劑可添加至包含含胺甲醯基磺酸酯基之化合物的水溶液,或者水溶液可相反地添加初始裝載的有機溶劑中。一般而言,混合物在沉澱步驟過程中攪拌。 The solid compound for precipitating the amine-containing mercaptosulfonate group is preferably used in an excess amount. The weight of water to solvent is preferably in the range of 1:1 to 1:10 and more preferably in the range of 1:1 to 1:5. The organic solvent may be added to the aqueous solution containing the amine-containing mercaptosulfonate-containing compound, or the aqueous solution may be added to the initially loaded organic solvent. In general, the mixture is stirred during the precipitation step.

沉澱產物係接著藉由傾析、離心或過濾,較佳使用過濾媒介,例如使用真空紐克(vacuum nutsche)、壓力紐克(pressure nutsche)或廂式壓濾機藉由抽吸而分離出,視情況地隨後以新鮮溶劑清洗並接著乾燥。分離亦可以與上述用於製造水溶液之連續方法組合之連續方式進行。固體材料較佳於降壓下-20至+40℃的溫度下乾燥。 The precipitated product is then separated by suction, centrifugation or filtration, preferably using a filter medium, for example by vacuum, using a vacuum nutche, a pressure nutche or a chamber filter press. It is then optionally washed with fresh solvent and then dried. Separation can also be carried out in a continuous manner in combination with the continuous process described above for the manufacture of aqueous solutions. The solid material is preferably dried at a temperature of -20 to +40 ° C under reduced pressure.

待使用之水溶液較佳具有在10%及60%之間之濃度以及更佳在25至45%之範圍中,其以總成分a)及b)與(視情況可為)c)為基準。 The aqueous solution to be used preferably has a concentration between 10% and 60% and more preferably in the range of 25 to 45%, based on the total components a) and b) and, as the case may be, c).

待使用之水溶液較佳具有pH 2.0至6.0,更佳pH 2.3至4.0,以及最佳pH 2.5至3.5。 The aqueous solution to be used preferably has a pH of 2.0 to 6.0, more preferably a pH of 2.3 to 4.0, and an optimum pH of 2.5 to 3.5.

使用有機溶劑之沉澱較佳係在有機溶劑沸點以下進行,更佳低於50℃且最佳在0℃至40℃範圍中之溫度。溫度在乾燥開始時理想地保持非常低以及對於乾燥結束之結束溫度而升高。此溫和的程序確保避免在工作過程中含胺甲醯基磺酸酯基之化合物的水解。 The precipitation using an organic solvent is preferably carried out below the boiling point of the organic solvent, more preferably lower than 50 ° C and most preferably in the range of 0 ° C to 40 ° C. The temperature is desirably kept very low at the beginning of drying and increases for the end temperature of the end of drying. This gentle procedure ensures that hydrolysis of the amine-containing mercaptosulfonate-containing compound during operation is avoided.

在使用丙酮時,在多數情形下產率幾乎是定量的。然而,若有必要,可接著再沉澱濾液。經結合的濾液可接著以合適形式,例如,經由真空蒸餾,處理以回收有機溶劑。 When acetone is used, the yield is almost quantitative in most cases. However, if necessary, the filtrate can be reprecipitated. The combined filtrate can then be treated in a suitable form, for example, via vacuum distillation to recover the organic solvent.

方法2 Method 2

經由乾燥的熱程序乾燥包含含胺甲醯基磺酸酯基之化合物的水溶液。 The aqueous solution containing the amine-containing mercaptosulfonate-containing compound is dried via a dry thermal procedure.

特佳係乾燥水性反應混合物,其以不需要使用有機溶劑之方式。 It is particularly preferred to dry the aqueous reaction mixture in such a manner that it does not require the use of an organic solvent.

待使用之水溶液較佳具有10至60%以及更佳35至50%之溶度。 The aqueous solution to be used preferably has a solubility of from 10 to 60% and more preferably from 35 to 50%.

待使用之水溶液較佳具有pH 2.0至6.0,更佳pH 2.3至4.0,且最佳pH 2.5至3.5。 The aqueous solution to be used preferably has a pH of 2.0 to 6.0, more preferably a pH of 2.3 to 4.0, and an optimum pH of 2.5 to 3.5.

饋料至乾燥器之水溶液較佳設定至低於90℃之溫度以及最佳至10℃至80℃之溫度範圍以及尤其是20至60℃之溫度範圍。調整饋料至噴霧乾燥器之溶液溫度較佳係在噴霧乾燥器的入口噴嘴前立刻完成。此處,為了達到短暫加熱材料,特別有利地係藉由使其通過個別熱交換器來加熱該溶液。 The aqueous solution fed to the dryer is preferably set to a temperature below 90 ° C and preferably in a temperature range of from 10 ° C to 80 ° C and especially in the range of from 20 to 60 ° C. The temperature of the solution to adjust the feed to the spray dryer is preferably completed immediately prior to the inlet nozzle of the spray dryer. Here, in order to achieve a brief heating of the material, it is particularly advantageous to heat the solution by passing it through individual heat exchangers.

乾燥技術中習知之技術裝置對於乾燥責任(drying duty)是適合的。特佳是包含使用噴霧乾燥器之方法。任何已知方法變體係合適的。合適的係例如具有單物質噴嘴之噴霧乾燥塔,其中水溶液係在噴霧乾燥器頂端使用過量壓力注入,同時粒度可尤其經由所使用噴嘴直徑調整。亦合適的係例如具有盤式噴霧器(disc atomizer)之噴霧乾燥器,其中水溶液係施加至外部驅動旋轉凸輪(externally driven rotating cam)且藉由離心力精細地分散。噴霧乾燥器中入口溫度係例如100℃至250℃但較佳110℃至200℃,以及更佳110℃至180℃。出口溫度係例如在20至130℃的範圍中,較佳在50℃至110℃的範圍中,以及更佳在70至100℃的範圍中。 The technical devices known in the drying art are suitable for drying duty. Particularly preferred is a method of using a spray dryer. Any known method is suitable for the system. Suitable systems are, for example, spray drying towers with single substance nozzles, wherein the aqueous solution is injected at the top of the spray dryer using excess pressure, while the particle size can be adjusted, inter alia, via the nozzle diameter used. Also suitable is, for example, a spray dryer having a disc atomizer in which an aqueous solution is applied to an externally driven rotating cam and finely dispersed by centrifugal force. The inlet temperature in the spray dryer is, for example, 100 ° C to 250 ° C but preferably 110 ° C to 200 ° C, and more preferably 110 ° C to 180 ° C. The outlet temperature is, for example, in the range of 20 to 130 ° C, preferably in the range of 50 ° C to 110 ° C, and more preferably in the range of 70 to 100 ° C.

所獲得粉末的殘留水分含量較佳係低於20%,更佳低於10%,甚至更佳低於5%以及最佳低於1.5%。 The residual moisture content of the obtained powder is preferably less than 20%, more preferably less than 10%, even more preferably less than 5% and most preferably less than 1.5%.

較佳產生之所獲得含胺甲醯基磺酸酯基之化合物為無色粉末,其僅為低塵(low-dusting)。對於待乾燥材料,亦可能有利的是具有利在噴霧乾燥前、過程中或之後,添加入其中之防塵劑。在此情形中,較佳地添加防塵劑至水溶液。另外可能在噴霧乾燥操作過程中引入防塵劑至乾燥機中。另外可能對於所獲得之粉末,使用防塵劑表面塗佈。 The resulting amine-containing mercaptosulfonate-based compound is preferably a colorless powder which is only low-dusting. It may also be advantageous for the material to be dried to have a dusting agent added thereto before, during or after the spray drying. In this case, it is preferred to add a dusting agent to the aqueous solution. It is also possible to introduce a dusting agent into the dryer during the spray drying operation. It is also possible to use a dust-proof agent for surface coating of the obtained powder.

方法3=經由低溫技術(cryotechniques)單離固體材料 Method 3 = Single solid material via cryotechniques

亦可能藉由沉澱經冷卻結晶或藉由加工經冷凍乾燥自水溶液單離含胺甲醯基磺酸酯基之化合物。 It is also possible to separate the amine-containing mercaptosulfonate-containing compound from the aqueous solution by precipitation by cooling crystallization or by processing by lyophilization.

加工係以已知方式通過機械移除固體或者分別地藉由自冷凍水溶液蒸發水而進行。 The processing is carried out by mechanical removal of the solids in a known manner or separately by evaporating water from the frozen aqueous solution.

如根據方法2之噴霧乾燥法係非常特佳的對於乾燥水性反應混合物。 The spray drying process according to method 2 is very particularly good for drying aqueous reaction mixtures.

用途use

本發明亦提供本發明組成物的用途,其係作為對於含胺基化合物之反應成分。可能的含胺基化合物的實例係聚合物,如明膠、含胺基之多醣;二胺類,如伸乙基二胺、伸丙基二胺、伸丁基二胺、六亞甲基二胺、二胺基環己烷、1,12-二胺基十二烷;含胺基之聚 醚;多胺,如二伸乙基三胺、三伸乙基四胺、四伸乙基五胺、胺基乙基哌、五伸乙基六胺、聚伸乙基亞胺、聚乙烯基胺;例如在紙工業中作為濕強促進劑(wet strength enhancers)以及助留劑使用之以聚醯胺胺為基底之樹脂;以來自下列之群組的單體為基底之含胺基(共)聚合物:二烯類、例如丁二烯、異戊二烯,異丁烯,烯烴類、例如乙烯、丙烯、苯乙烯、丙烯酸酯、甲基丙烯酸酯、(甲基)丙烯醯胺或乙烯基酯、例如乙烯基乙酸酯、乙烯基丙酸酯,其中胺基係藉由使用含胺基之共單體或藉由接著衍生(共)聚合物而引入。 The invention also provides the use of a composition of the invention as a reactive component for an amine-containing compound. Examples of possible amine-containing compounds are polymers such as gelatin, amine-containing polysaccharides; diamines such as ethylidene diamine, propylene diamine, butyl diamine, hexamethylene diamine , diaminocyclohexane, 1,12-diaminododecane; amine-containing polyether; polyamines such as di-ethyltriamine, tri-ethyltetramine, tetra-ethylpentamine Aminoethylpiperine , pentaethylhexamine, polyethylenimine, polyvinylamine; for example, polyamine amine-based resin used as wet strength enhancers and retention aids in the paper industry Amino-based (co)polymers based on monomers from the group: dienes, such as butadiene, isoprene, isobutylene, olefins, such as ethylene, propylene, styrene, acrylic acid Ester, methacrylate, (meth) acrylamide or vinyl ester, such as vinyl acetate, vinyl propionate, wherein the amine group is used by using an amine group-containing comon or by Introduced by derivatizing (co)polymer.

合適的含胺基化合物可另外為生物材料,例如與體內之其他材料有關之組織,如皮膚材料、結締組織、骨、器官、肌纖維或血管璧材料,視情況地呈單離或純化形式。 Suitable amine-containing compounds may additionally be biological materials, such as tissues associated with other materials in the body, such as skin materials, connective tissue, bone, organs, muscle fibers or vasospasm materials, optionally in isolated or purified form.

在根據本發明之用途中,使用生物材料獲得之最終產物係非常有用於製造手術縫合線材料、製造植牙產品(implantological products)、製造骨移植材料以及製造用於手術之與身體相容之移植材料。在動物皮的情形下,根據本發明之用途中所獲得之終端產品係具有有利性質之鞣製皮革。 In the use according to the invention, the final product obtained using biological materials is very useful for the manufacture of surgical suture materials, the manufacture of implantological products, the manufacture of bone graft materials and the manufacture of implants compatible with the body for surgery. material. In the case of animal hides, the end products obtained in the use according to the invention are tanned leathers having advantageous properties.

因此,本發明亦提供可藉由含胺基化合物與本發明之組成物的反應而獲得之反應產物。 Accordingly, the present invention also provides a reaction product obtainable by the reaction of an amine group-containing compound with the composition of the present invention.

本發明另外提供根據本發明之組成物之用途,其係作為用於以蛋白質為基底之水溶性聚合物之交聯劑,尤其是明膠。一種有利的用途係藉由穩定含明膠 材料之外殼而在水中穩定單體懸浮液。明膠可以本發明之組成物交聯。此穩定膠囊以及防止單體液滴聚結。在接下來的操作中,在膠囊內的單體聚合可例如藉由提高溫度而起始。使用油溶性起始劑係有利的,該起始劑係在使用明膠包覆單體前引入單體相。該方法係特別有用於製造苯乙烯的交聯共聚物以及用於製造離子交換劑,其需要具有非常窄的平均粒度分布,雖然本身已知之技術與方法係用於製造及聚合單體的單分散液滴。 The invention further provides for the use of a composition according to the invention as a crosslinker for a protein-based water-soluble polymer, in particular gelatin. An advantageous use is by stabilizing gelatin The outer shell of the material stabilizes the monomer suspension in water. Gelatin can be crosslinked by the compositions of the present invention. This stabilizes the capsule and prevents the monomer droplets from coalescing. In the next operation, polymerization of the monomers within the capsule can be initiated, for example, by increasing the temperature. It is advantageous to use an oil-soluble starter which is introduced into the monomer phase prior to coating the monomer with gelatin. The process is particularly useful for the manufacture of crosslinked copolymers of styrene and for the manufacture of ion exchangers which require a very narrow average particle size distribution, although techniques and processes known per se are used for the monodispersion of the manufacture and polymerization of monomers. Droplet.

本發明之組成物因此係先前甲醛交聯的選擇。 The compositions of the present invention are therefore the choice of prior formaldehyde crosslinks.

本發明組成物與含胺基之反應成分之反應可於水性介質中或在有機溶劑存在下發生。特佳係例如本發明產物部分可溶以及與水部分可互溶之溶劑。實例係極性溶劑,如吡咯啶酮、二甲基亞碸、二甲基甲醯胺、N-甲基吡咯啶酮、N-乙基吡咯啶酮、乙醇、甲醇、伸乙基二醇、二伸乙基二醇、二伸丙基二醇、甲氧基丙基乙酸酯、四氫呋喃。 The reaction of the composition of the invention with the amine-containing reaction component can occur in an aqueous medium or in the presence of an organic solvent. Particularly preferred are, for example, solvents in which the product of the invention is partially soluble and miscible with the water portion. Examples are polar solvents such as pyrrolidone, dimethyl hydrazine, dimethylformamide, N-methylpyrrolidone, N-ethylpyrrolidone, ethanol, methanol, ethylene glycol, and Ethyl glycol, dipropylene glycol, methoxypropyl acetate, tetrahydrofuran.

本發明進一步提供根據本發明之組成物的用途,其係作為用於製紙,尤其是用於製造濕強劑或助留劑之助劑。本發明組成物更特別有用於作為一藉由與含胺基之所謂的聚醯胺胺樹脂的反應而製備無氯濕強劑之反應成分。聚醯胺胺樹脂係例如己二酸與一或多種多胺之聚縮物,該等多胺例如來自群組二伸乙基三胺、伸乙基二胺、己內醯胺、三伸乙基四胺、四 伸乙基五胺、五伸乙基六胺及其同類物或者具有哌單元之多胺,如胺基乙基哌。反應係以0.1至2莫耳的成分a)的化學劑量比(其以聚醯胺胺樹脂的胺當量為基準)於水溶液中有利地發生。當所欲的分子量增加(其例如可藉由量測溶液黏度追蹤)已發生,可藉由酸化反應混合物至pH 2.5-4以穩定所獲得之反應產物而中斷。所獲得之反應產物可隨後以0.1至8重量%之速率添加至製紙中之非常稀釋的纖維素漿料。使纖維素材料脫水以及使用製紙機之薄片(sheet)形成以及接著乾燥導致紙薄片,其具有在乾燥狀態下以及與水之再濕下之增進的抗張強度。本發明組成物可有利地用於製造過濾紙、照相紙、廚房用紙巾、面紙、衛生紙、鈔票(banknotes)、壁紙等等。 The invention further provides for the use of the composition according to the invention as an auxiliary for the production of paper, in particular for the manufacture of wet strength or retention aids. The composition of the present invention is more particularly useful as a reaction component for preparing a chlorine-free wet strength agent by reaction with a so-called polyamidoamine resin containing an amine group. The polyamidamine resin is, for example, a polycondensate of adipic acid and one or more polyamines, such as from the group diethyltriamine, ethyldiamine, caprolactam, and triplet. Tetraamine, tetraethylamamine, pentaethylhexamine, and the like or have a piperidine a polyamine such as an aminoethylpipe . The reaction is advantageously carried out in an aqueous solution at a stoichiometric ratio of component a) of 0.1 to 2 moles, based on the amine equivalent of the polyamidoamine resin. When the desired molecular weight increase (which can be traced, for example, by measuring solution viscosity) has occurred, it can be interrupted by acidifying the reaction mixture to pH 2.5-4 to stabilize the reaction product obtained. The reaction product obtained can then be added to the very diluted cellulose slurry in the paper at a rate of from 0.1 to 8% by weight. Dewatering the cellulosic material and forming a sheet using a paper machine and subsequent drying results in a paper sheet having an increased tensile strength in a dry state and with rewet with water. The composition of the present invention can be advantageously used in the manufacture of filter paper, photographic paper, kitchen paper towels, facial tissues, toilet paper, banknotes, wallpaper, and the like.

使用本發明之組成物獲得之陽離子聚醯胺胺及多胺樹脂,較佳地高分子量及高陽離子聚醯胺胺及多胺樹脂,係另外有用作為在製紙中之助留劑。助留劑在製紙機上薄片形成下迅速排出(drainage)且因此顯著地促成提升製紙機之運作速度。。 The cationic polyamidoamines and polyamine resins obtained by using the compositions of the present invention, preferably high molecular weight and high cationic polyamine amines and polyamine resins, are additionally useful as retention aids in papermaking. The retention aid rapidly drains under the formation of the sheet on the paper machine and thus significantly contributes to the speed of operation of the paper machine. .

為此,本發明組成物係在製紙過程中直接原位添加至纖維素漿料,以用作為凝聚劑及脫水加速劑(drainage accelerants)。 To this end, the compositions of the present invention are added directly to the cellulose slurry in situ during the papermaking process for use as a coagulant and drainage accelerants.

本發明進一步提供根據本發明之組成物的用途,尤其是固體微粒組成物的用途,例如其作為用於原皮(hides)及皮(skins)之預鞣製劑、鞣製劑或再鞣製劑。 The invention further provides for the use of the composition according to the invention, in particular the use of solid particulate compositions, for example as pre-carrying preparations, sputum preparations or retanning preparations for hides and skins.

亦較佳的是本發明之組成物與含胺基化合物於水性系統中pH 6至10下反應。 It is also preferred that the composition of the present invention is reacted with an amine-containing compound in an aqueous system at a pH of from 6 to 10.

用於本發明目的之預鞣製劑係一產品,藉此原皮或皮可轉化成允許商業機械處理(如絞水(samming)或削裡(shaving))但需要使用用於完成皮革或毛皮(fur)的鞣製物質之另外處理步驟之狀態。 The pre-tanning preparation for the purpose of the present invention is a product whereby the raw hide or skin can be converted into a commercial mechanical treatment (such as samming or shaving) but used to complete leather or fur (fur) The state of the additional processing steps of the tanning substance.

本發明進一步提供一種用於鞣製原皮及皮之方法,其特徵在於藉由清洗、浸灰、視情況脫毛及去石灰預處理之原皮或皮係使用根據本發明之組成物處理。 The invention further provides a method for tanning raw hides and skins, characterized in that the raw hides or sheaths which have been cleaned, limed, optionally depilated and delimated with lime are treated with the composition according to the invention.

本發明同樣提供藉由本發明的鞣製方法獲得之濕白皮革,濕白皮革係用於機械處理及進一步(再)鞣製之無鉻鞣製皮革中間產物。 The present invention also provides wet white leather obtained by the tanning process of the present invention, which is used for mechanical treatment and further (re)tanned chrome-free tanned leather intermediates.

將理解對於皮的鞣製,省略脫毛。 It will be understood that the tanning of the skin is omitted.

經適當預處理之皮(本文以下稱作毛皮(pelts))較佳在商購獲得之鞣製圓筒中於水性漂浮液(float)中10℃至60℃的溫度以及pH 5至10(較佳7至9)下使用0.5至10%(較佳1至4%)(以纯成分a)部分為基準)之根據本發明之組成物處理,使得獲得具有至少65℃、較佳至少68℃以及更佳至少70℃的收縮溫度之鞣製中間產物。收縮溫度係藉由本發明所屬技術領域中具有通常知識者已知之方法量測,例如藉由浸漬入水槽而加熱經鞣製中間產物,其中該水槽溫度係以某個加熱速率提高直到觀察到材料收縮。達到收縮點之溫度係 在皮革收縮試驗機的顯示上讀取。收縮溫度亦可使用本發明所屬技術領域中具有通常知識者已知之示差掃描熱分析(DSC)法測定。 The appropriately pretreated skin (hereinafter referred to as pelts) is preferably in a commercially available crucible cylinder at a temperature of from 10 ° C to 60 ° C in an aqueous float and at a pH of from 5 to 10 (preferably 7). Treating the composition according to the invention with 0.5 to 10% (preferably 1 to 4%) (based on the pure component a) as far as 9), so as to obtain at least 65 ° C, preferably at least 68 ° C and preferably Tanning intermediates at a shrinkage temperature of at least 70 °C. The shrinkage temperature is measured by methods known to those of ordinary skill in the art, such as by dipping into a water bath to heat the tantalum intermediate, wherein the bath temperature is increased at a certain heating rate until material shrinkage is observed. Temperature system to reach the shrinkage point Read on the display of the leather shrinkage tester. The shrinkage temperature can also be determined using a differential scanning calorimetry (DSC) method known to those skilled in the art to which the present invention pertains.

較佳地,在加入根據本發明之組成物後,允許產物在毛皮部分中pH為8至10以及漂浮液pH為7至8下滲透較佳0.1至8小時,更佳0.2至2小時,以及之後添加固定劑。有用的固定劑包括鞣製中本身已知之任何鹼類、或其混合物,例子為氫氧化鈉水溶液、鹼金屬碳酸鹽、鹼金屬碳酸氫鹽、氧化鎂、白雲石、三級胺類等,但較佳為白雲石、氧化鎂、碳酸鈉以及氫氧化鈉水溶液。固定化較佳在漂浮液pH7至10、較佳漂浮液pH 7.0至8.5下發生2至24小時,較佳4至12小時。 Preferably, after the addition of the composition according to the present invention, the product is allowed to permeate in the fur portion at a pH of 8 to 10 and the floating liquid at a pH of 7 to 8 preferably for 0.1 to 8 hours, more preferably 0.2 to 2 hours, and A fixative is then added. Useful fixing agents include any of the bases known per se, or mixtures thereof, examples of which are aqueous sodium hydroxide, alkali metal carbonates, alkali metal hydrogencarbonates, magnesium oxide, dolomite, tertiary amines, etc. It is preferably dolomite, magnesia, sodium carbonate and aqueous sodium hydroxide. Immobilization is preferably carried out for 2 to 24 hours, preferably 4 to 12 hours, at a floating liquid pH of 7 to 10, preferably a floating liquid having a pH of 7.0 to 8.5.

亦可能藉由酸化至pH 4至6或者添加氨或一級或二級胺化合物而中斷鞣製。在避免漂浮液過度的澀味(adstringency)以及鞣製劑部分失活係所欲的的時候,此尤其是有利的。此些額外方法適合於以有利方式影響鞣製操作。 It is also possible to interrupt the tanning by acidification to pH 4 to 6 or the addition of ammonia or a primary or secondary amine compound. This is especially advantageous when it is desirable to avoid excessive astringency of the floating liquid and partial deactivation of the sputum preparation. These additional methods are suitable for affecting the tanning operation in an advantageous manner.

有用之胺基化合物包括(例如)乙醇胺、二乙醇胺、丙基胺、丁基胺、羥基丙基胺、二羥基丙基胺、3-胺基丙基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、雙(3-三乙氧基矽基丙基)胺、雙(3-三甲氧基矽基丙基)胺、羥基乙基嗎福林、羥基乙基環己基胺、羥基丙基嗎福林、羥基丙基環己基胺、羥基乙基伸乙基二胺、羥基丙基伸乙 基二胺、雙(羥基乙基)伸乙基二胺、雙(羥基丙基)伸乙基二胺。 Useful amine-based compounds include, for example, ethanolamine, diethanolamine, propylamine, butylamine, hydroxypropylamine, dihydroxypropylamine, 3-aminopropyltriethoxydecane, 3-aminopropylpropane Trimethoxy decane, N-(2-aminoethyl)-3-aminopropyltriethoxy decane, N-(2-aminoethyl)-3-aminopropyltrimethoxydecane , bis(3-triethoxymercaptopropyl)amine, bis(3-trimethoxydecylpropyl)amine, hydroxyethylformin, hydroxyethylcyclohexylamine, hydroxypropyl-familin , hydroxypropylcyclohexylamine, hydroxyethylethylidene diamine, hydroxypropyl Diamine, bis(hydroxyethyl)ethylidene diamine, bis(hydroxypropyl)ethylidene diamine.

尤其是,上述矽烷類係有用於在基質(substrate)範圍中,在鞣製操作過程中,藉由水解成矽醇基以及矽醇基自縮合成聚矽氧烷基而附加地建構3維二級網絡,以及因此可產生另外穩定皮材料之有利貢獻。礦物填料的存在亦可擴大穩定效果。合適的礦物填料包括(例如)含矽石材料,像是經水解製造或經熱解製造之矽石、毛玻璃、層狀矽酸鹽(sheet-silicates)、鋁矽酸鹽、二氧化鋯、二氧化鈦。這樣的礦物填料亦可具有已藉由使用有機官能的矽烷之特別處理以及化學改質之表面。這樣的材料可商購獲得。皮的穩定化係所欲效果,其特別地對於作為預鞣製劑的使用,例如為了可正面地影響在削裡操作過程中之機械加工。亦可藉此有利地影響收縮溫度。此些係矽烷類亦可用於與本發明之組成物組合之再鞣製中,為了可影響觸覺特性(手滿度(fullness)、柔軟度(softness))以及顏色特質(均染性(levelness),穿透度(penetration))。 In particular, the above decanes are useful for additionally constructing a three-dimensional secondary in the range of a substrate by hydrolysis to a sterol group and a sterol-based self-condensing synthesis of a polyoxyalkylene group during a tanning operation. The network, and thus the advantageous contribution of the additional stabilizing skin material. The presence of mineral fillers also increases the stabilizing effect. Suitable mineral fillers include, for example, vermiculite-containing materials such as vermiculite, ground glass, sheet-silicates, aluminosilicates, zirconia, titania produced by hydrolysis or pyrolysis. . Such mineral fillers may also have surfaces that have been specially treated and chemically modified by the use of organofunctional decane. Such materials are commercially available. Stabilization of the skin is a desirable effect, particularly for use as a pre-tanning agent, for example in order to positively influence the machining during the sharpening operation. It is also possible to advantageously influence the shrinkage temperature. Such steranes can also be used in the reconstitution in combination with the compositions of the present invention in order to influence tactile properties (fullness, softness) and color traits (levelness). Penetration).

特別有利地係選擇低起始漂浮液pH 6至7,以滲透鞣製劑以及控制固定pH範圍在7.5及8.5之間,並藉由提高溫度。 It is particularly advantageous to select a low initial float liquid pH 6 to 7 to permeate the bismuth formulation and to control the fixed pH range between 7.5 and 8.5 by increasing the temperature.

所獲得之鞣製中間產物係有用於藉由(例如)絞水、削裡或剖層之機械進一步加工。此外,此些中間產物之特色在於明顯的白、乾淨(clear)以及耐光的單色,以及此係相較於以戊二醛鞣製之皮革之明顯優 點。經預鞣製之中間產物可使用傳統方法再鞣製,以提供柔軟及通風(airy)之胚皮。 The tanning intermediate obtained is used for further processing by means of, for example, twisting, sharpening or splitting the machine. In addition, these intermediates are characterized by distinct white, clear and light-resistant monochromatic colors, as well as the superiority of this system compared to leather made from glutaraldehyde. point. The pre-tanned intermediates can be tanning using conventional methods to provide a soft and airy embryo skin.

本發明進一步提供一種用於製造皮革及毛皮(furs)之方法,其特徵在於所製備之毛皮材料(亦即為了鞣製之經回濕(conditioned)之皮或者去石灰及/或經酸洗毛皮材料)係在水性漂浮液中10℃至60℃的溫度及pH 5至10,較佳7至9下,使用0.5至10%,較佳1至4%(以成分a)之活性成分為基準)之根據本發明之材料處理,直到獲得具有至少65℃、較佳至少68℃及更佳至少70℃的收縮溫度之經鞣製之中間產物。 The invention further provides a method for the manufacture of leather and furs, characterized in that the prepared fur material (i.e., the conditioned skin or the lime-dried and/or pickled fur material for tanning) ) in the aqueous floating liquid at a temperature of 10 ° C to 60 ° C and pH 5 to 10, preferably 7 to 9, using 0.5 to 10%, preferably 1 to 4% (based on the active ingredient of component a) The material according to the invention is treated until a tanning intermediate having a shrinkage temperature of at least 65 ° C, preferably at least 68 ° C and more preferably at least 70 ° C is obtained.

當收縮溫度越低,在例如削裡機上,鞣製中間產品(亦即濕白皮材料)的機械操作係有問題的,因為濕白皮材料過度地黏貼至葉片輥(blade rolls)以及加工困難。若相比之下,允許鞣製進行更久,將添加更多的鞣製劑或者將進行在更高pH值下之固定(fixation),可達到顯著更高的收縮溫度。然而,無須毛皮的機械操控(mechanical manipulation)。 When the shrinkage temperature is lower, the mechanical operation of the tanning intermediate product (i.e., wet white skin material) is problematic on, for example, a sharpener because the wet white skin material is excessively adhered to the blade rolls and the processing is difficult. . In contrast, a significantly higher shrinkage temperature can be achieved by allowing more tanning to be carried out for a longer period of time, adding more tanning agents or performing fixation at higher pH values. However, there is no need for mechanical manipulation of the fur.

在本發明特別的具體實例中,關於機械進一步加工之特性以及最終皮革特性可藉由添加根據本發明之組成物而適用於顧客之要求,根據本發明之組成物的添加係在添加鞣製中典型之另外物質的鞣製漂浮液之前、伴隨或之後。 In a particular embodiment of the invention, the properties of the further processing of the machine and the properties of the final leather can be applied to the customer by the addition of the composition according to the invention, the addition of the composition according to the invention being typical of the addition of tanning. The bubbling liquid of the other substance is before, after or after.

其包含常見的商購可得之有機鞣製劑,像是合成鞣劑(syntans)、樹脂鞣製劑、植物鞣製劑、填充及軟 化聚合物的(再)鞣製劑、加脂物(fatliquors)以及疏水劑。此些藥劑較佳係以習慣上用於濕白皮之量而在接下來的再鞣製步驟中添加。木質素磺酸鹽(Lignosulphonates)可用作為再鞣製步驟中之成分。 It contains common commercially available organic bismuth preparations, such as synthetic sputums (syntans), resin sputum preparations, vegetable sputum preparations, filling and soft (Re) hydrazine formulations, fatliquors, and hydrophobic agents. These agents are preferably added in the subsequent re-tanning step in an amount conventionally used for wet white skin. Lignosulphonates can be used as a component in the re-tanning step.

根據本發明之鞣製操作之優點在於可獲得具有廣範圍特性之皮革以及在機械操作過程中產生之薄片(shavings)可廣泛地用作為原料,包括用於製造應用於皮革製造操作之有用產品。此產生進一步降低皮革製造中之廢棄物的顯著貢獻。 An advantage of the tanning operation according to the present invention is that a leather having a wide range of properties and the resulting shavings during mechanical operation can be widely used as a raw material, including for the manufacture of useful products for use in leather manufacturing operations. This produces a significant contribution to further reducing waste in leather manufacturing.

根據本發明之組成物之特別優點係在於當使用於水溶液中,其不會起泡以及在使用狀態下對於水解係非常穩定的。 A particular advantage of the composition according to the invention is that it does not foam when used in an aqueous solution and is very stable to the hydrolysis system in the state of use.

實例Instance 實例1Example 1 (亞硫酸氫鹽:NCO=1.05:1) (bisulfite: NCO=1.05:1)

182.9克六亞甲基二異氰酸酯在23℃下添加至422.7克水及609.5克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)之溶液超過15分鐘,同時藉由操作基於轉子-定子原理之分散機(來自IKA之Ultraturrax裝置(assembly))在每分鐘15 000至20 000轉下分散混合物。反應混合物之溫度係提高至約50℃超過120分鐘,其係自添加異氰酸酯。pH在起始時為3.04且在反應過程中提高至最大pH 5。在此階段之混合物仍具有 乳狀外觀,但異氰酸酯已轉化至不再觀察到任何有機相之這樣的程度,其係在切換至分散機及等待120秒後。在溫度爬升至56℃的過程中,接著持續在每分鐘20 000-24 000轉分散1小時。在合計3小時的反應時間後,形成清澈的溶液。pH係3.66。此批(batch)隨後冷卻至25℃超過30分鐘並與溶於25.7克水中之31.1克檸檬酸一水合物混合,以獲得具有pH 2.00之清澈35.0%濃度溶液。 182.9 grams of hexamethylene diisocyanate was added to a solution of 422.7 grams of water and 609.5 grams of sodium bisulfite solution (NaHSO3, 38-40% in water) at 23 ° C for more than 15 minutes while operating on a rotor-stator basis The disperser (Ultraturrax assembly from IKA) disperses the mixture at 15,000 to 20,000 revolutions per minute. The temperature of the reaction mixture was increased to about 50 ° C for more than 120 minutes from the addition of isocyanate. The pH was 3.04 at the start and increased to a maximum pH of 5 during the course of the reaction. The mixture at this stage still has The milky appearance, but the isocyanate has been converted to such an extent that no organic phase is observed anymore, after switching to the dispersing machine and waiting for 120 seconds. During the temperature climb to 56 ° C, it was then dispersed for 1 hour at 20 000-24 000 rpm. After a total reaction time of 3 hours, a clear solution was formed. The pH system is 3.66. This batch was then cooled to 25 ° C for more than 30 minutes and mixed with 31.1 grams of citric acid monohydrate dissolved in 25.7 grams of water to obtain a clear 35.0% strength solution having a pH of 2.00.

該溶液係在室溫下與3000毫升丙酮混合。接著攪拌混合物2小時。沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率94.5%,殘留水分含量低於1重量%)。 This solution was mixed with 3000 ml of acetone at room temperature. The mixture was then stirred for 2 hours. The precipitated white solid was filtered with suction, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 94.5%, residual moisture content less than 1% by weight).

1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.20。 A solution of 1.75 grams of powder in 5 ml of water was clear and had a pH of 2.20.

實例2Example 2 (亞硫酸氫鹽:NCO=1.05:1) (bisulfite: NCO=1.05:1)

166.3克六亞甲基二異氰酸酯在23℃下一次性添加至384.3克水及554.1克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)之溶液,同時藉由操作基於轉子-定子原理之分散機(來自IKA之Ultraturrax裝置(assembly))在每分鐘10 000轉下分散混合物。反應混合物之溫度係提高至約63℃超過45分鐘,其係自添加異氰酸酯。pH在起始時為3.06且在反應過程中提高至pH 5.91。在合計60分鐘的反應時間後,形成清澈的溶液。此批(batch)隨後冷卻至30℃超過120分鐘以及pH為4.18。 此批(batch)與溶於23.4克水中之28.3克檸檬酸一水合物混合,以獲得具有pH 2.10之清澈35.0%濃度溶液。 166.3 g of hexamethylene diisocyanate was added at one time to a solution of 384.3 g of water and 554.1 g of sodium hydrogen sulfite solution (NaHSO 3 , 38-40% in water) at 23 ° C while operating on a rotor-stator basis. The disperser (Ultraturrax assembly from IKA) disperses the mixture at 10,000 rpm. The temperature of the reaction mixture was increased to about 63 ° C for more than 45 minutes from the addition of isocyanate. The pH was 3.06 at the start and increased to pH 5.91 during the course of the reaction. After a total reaction time of 60 minutes, a clear solution was formed. This batch was then cooled to 30 ° C for more than 120 minutes and the pH was 4.18. This batch was mixed with 28.3 grams of citric acid monohydrate dissolved in 23.4 grams of water to obtain a clear 35.0% strength solution having a pH of 2.10.

通過凹槽形過濾器(fluted filter)過濾之溶液係在室溫下與3000毫升丙酮混合。在1小時後,沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率92.5%,殘留水分含量0.6重量%)。 The solution filtered through a fluted filter was mixed with 3000 ml of acetone at room temperature. After 1 hour, the precipitated white solid was filtered with suction, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 92.5%, residual moisture content: 0.6% by weight).

1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.10。 A solution of 1.75 grams of powder in 5 ml of water was clear and had a pH of 2.10.

實例3Example 3 (亞硫酸氫鹽:NCO=1.05:1) (bisulfite: NCO=1.05:1)

182.9克六亞甲基二異氰酸酯在23℃下一次性添加至422.7克水及609.5克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)之溶液,同時藉由操作基於轉子-定子原理之分散機(來自IKA之Ultraturrax裝置(assembly))在每分鐘12 000轉下分散混合物。反應混合物之溫度係提高至56℃超過45分鐘,其係自添加異氰酸酯。pH在起始時為3.51且在反應過程中提高至pH 4.84。在60分鐘的反應時間後,溶液係清澈的。速度降低至每分鐘8000轉以及該溶液冷卻至33℃超過2小時。該溶液具有pH3.50。 182.9 g of hexamethylene diisocyanate was added in one portion to a solution of 422.7 g of water and 609.5 g of sodium hydrogen sulfite solution (NaHSO 3 , 38-40% in water) at 23 ° C while operating on a rotor-stator basis. The disperser (Ultraturrax assembly from IKA) disperses the mixture at 12,000 rpm. The temperature of the reaction mixture was increased to 56 ° C for more than 45 minutes from the addition of isocyanate. The pH was 3.51 at the start and increased to pH 4.84 during the course of the reaction. After a reaction time of 60 minutes, the solution was clear. The speed was reduced to 8000 rpm and the solution was cooled to 33 ° C for more than 2 hours. This solution has a pH of 3.50.

此溶液係與2600毫升丙酮混合。接著攪拌混合物2小時。沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率86.5%,殘留水分含量0.69重量%)。 This solution was mixed with 2,600 ml of acetone. The mixture was then stirred for 2 hours. The precipitated white solid was filtered with suction, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 86.5%, residual moisture content: 0.69% by weight).

該固體隨後使用研磨系統而與31.1克檸檬酸一水合物均質混合。1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.00。 The solid was then homogenously mixed with 31.1 grams of citric acid monohydrate using a milling system. A solution of 1.75 grams of powder in 5 ml of water was clear and had a pH of 2.00.

實例4Example 4 (亞硫酸氫鹽:NCO=1.00:1) (bisulfite: NCO = 1.00:1)

166.3克六亞甲基二異氰酸酯在23℃下一次性添加至391.4克水及527.6克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)之溶液,同時藉由操作基於轉子-定子原理之分散機(來自IKA之Ultraturrax裝置(assembly))在每分鐘15 000轉下分散混合物。反應混合物之溫度係提高至約60℃超過60分鐘,其係自添加異氰酸酯。 pH在起始時為3.02且在反應過程中提高至pH 5.84。在180分鐘的反應時間後,形成渾濁溶液。速度降低至每分鐘12 000轉以及該溶液冷卻至34℃超過2小時。該溶液具有pH3.50。此批(batch)隨後冷卻至30℃超過120分鐘以及pH為4.18。過濾此批(batch)。清澈溶液具有pH4.34並與溶於23.4克水中之28.3克檸檬酸一水合物混合,以獲得具有35.25重量%之固含量以及pH 2.12之溶液。 166.3 g of hexamethylene diisocyanate was added in one portion to a solution of 391.4 g of water and 527.6 g of sodium hydrogen sulfite solution (NaHSO 3 , 38-40% in water) at 23 ° C while operating on a rotor-stator basis. The disperser (Ultraturrax assembly from IKA) disperses the mixture at 15,000 rpm. The temperature of the reaction mixture was increased to about 60 ° C for more than 60 minutes from the addition of isocyanate. The pH was 3.02 at the start and increased to pH 5.84 during the course of the reaction. After a reaction time of 180 minutes, a cloudy solution formed. The speed was reduced to 12,000 rpm and the solution was cooled to 34 °C for more than 2 hours. This solution has a pH of 3.50. This batch was then cooled to 30 ° C for more than 120 minutes and the pH was 4.18. Filter this batch. The clear solution had a pH of 4.34 and was mixed with 28.3 grams of citric acid monohydrate dissolved in 23.4 grams of water to obtain a solution having a solids content of 35.25% by weight and a pH of 2.12.

此溶液係與3000毫升丙酮混合。沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率90.3%,殘留水分含量0.5重量%)。 This solution was mixed with 3000 ml of acetone. The precipitated white solid was suction filtered, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 90.3%, residual moisture content: 0.5% by weight).

1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.20。 A solution of 1.75 grams of powder in 5 ml of water was clear and had a pH of 2.20.

實例5Example 5 (亞硫酸氫鹽:NCO=1.05:1) (bisulfite: NCO=1.05:1)

191.8克雙(異氰酸基甲基)環己烷(異構物之混合物或更精確1,4-及1,3-異構物)在20℃下一次性添加至431.8克水及554.1克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)之溶液,同時使用基於轉子-定子原理之分散機(來自IKA之Ultraturrax裝置)在每分鐘15 000轉下分散混合物。2小時後,分散機的設定提高至每分鐘18 000轉。在另外的30分鐘後,速度提高至每分鐘20 000轉。反應混合物之溫度在添加異氰酸酯後3小時係60℃。在3.5小時的反應時間後,有機相消失。接著在40℃冷卻超過1.5小時,同時持續以每分鐘15 000轉分散。在合計5小時之反應時間後,過濾此批(batch)並與溶於23.4克水中之28.3克檸檬酸一水合物的溶液混合,以獲得一pH 2.58以及35.0%濃度的溶液,其具有pH2.58。 191.8 g of bis(isocyanatomethyl)cyclohexane (mixture of isomers or more precisely 1,4- and 1,3-isomers) was added at once to 201.8 g of water and 554.1 g at 20 °C A solution of sodium bisulfite solution (NaHSO3, 38-40% in water) was used while dispersing the mixture at 15,000 rpm using a rotor-stator based disperser (Ultraturrax apparatus from IKA). After 2 hours, the setting of the disperser was increased to 18,000 rpm. After another 30 minutes, the speed increased to 20,000 rpm. The temperature of the reaction mixture was 60 ° C 3 hours after the addition of the isocyanate. After a reaction time of 3.5 hours, the organic phase disappeared. It was then cooled at 40 ° C for more than 1.5 hours while continuing to disperse at 15,000 rpm. After a total reaction time of 5 hours, the batch was filtered and mixed with a solution of 28.3 g of citric acid monohydrate dissolved in 23.4 g of water to obtain a solution having a pH of 2.58 and a concentration of 35.0%, which had a pH of 2. 58.

此溶液係在室溫下與3000毫升丙酮混合。接著攪拌混合物2小時。沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率80.5%,殘留水分含量0.9重量%)。 This solution was mixed with 3000 ml of acetone at room temperature. The mixture was then stirred for 2 hours. The precipitated white solid was filtered with suction, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 80.5%, residual moisture content: 0.9% by weight).

1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.60。 A solution of 1.75 grams of powder in 5 ml of water was clear and had a pH of 2.60.

實例6Example 6 (亞硫酸氫鹽:NCO=1.05:1.0) (bisulfite: NCO=1.05:1.0)

一溶液係製備自326.5克水、461.7克亞硫酸氫鈉溶液(NaHSO3,38-40%於水中)以及9.8克之2莫耳的檸 檬酸與1莫耳的六亞甲基二異氰酸酯之加成物(其藉由乾燥水溶液、以每分鐘12 000轉分散而獲得)。此初始裝載係在20℃下與138.6克六亞甲基二異氰酸酯一次性混合。反應混合物之溫度係以分散而提高至50℃超過60分鐘。達到50℃時,加入溶於6.5克水之7.8克檸檬酸一水合物,其導致pH3.05。該批(batch)接著維持在50℃1小時以及隨後冷卻至25℃超過2小時。清澈溶液之pH於室溫下係2.92。溶於19.5克水之23.6克部分的檸檬酸一水合物。固含量係以26.4克水調整,以獲得清澈的35.0%濃度溶液,其具有pH2.30。 One solution was prepared from 326.5 grams of water, 461.7 grams of sodium bisulfite solution (NaHSO3, 38-40% in water) and 9.8 grams of 2 molar lemons. An adduct of citric acid with 1 mol of hexamethylene diisocyanate obtained by drying an aqueous solution at a dispersion of 12,000 rpm. This initial loading was once mixed with 138.6 grams of hexamethylene diisocyanate at 20 °C. The temperature of the reaction mixture was increased to 50 ° C for more than 60 minutes by dispersion. When it reached 50 ° C, 7.8 g of citric acid monohydrate dissolved in 6.5 g of water was added, which resulted in a pH of 3.05. The batch was then maintained at 50 °C for 1 hour and then cooled to 25 °C for more than 2 hours. The pH of the clear solution was 2.92 at room temperature. Dissolved in 23.6 grams of a portion of citric acid monohydrate in 19.5 grams of water. The solids content was adjusted with 26.4 grams of water to obtain a clear 35.0% strength solution having a pH of 2.30.

此溶液係在室溫下與3000毫升丙酮混合。接著攪拌混合物2小時。沉澱的白色固體係以抽吸過濾、以丙酮清洗以及在20℃下真空乾燥至恆重(產率93.5%,殘留水分含量0.7重量%)。 This solution was mixed with 3000 ml of acetone at room temperature. The mixture was then stirred for 2 hours. The precipitated white solid was filtered with suction, washed with acetone and dried under vacuum at 20 ° C to constant weight (yield 93.5%, residual moisture content: 0.7% by weight).

1.75克粉末於5毫升水中之溶液係清澈的以及具有pH2.4。 A solution of 1.75 grams of powder in 5 milliliters of water is clear and has a pH of 2.4.

比較實例Comparative example

異佛酮二異氰酸酯(IPDI)-亞硫酸氫鹽加成物係如US4413997(第2欄第54-60行)中之敘述製備以及如US4413997中所指示,使用於30%濃度之水溶液中。 The isophorone diisocyanate (IPDI)-bisulfite adduct is prepared as described in US Pat. No. 4,413,997 (column 2, lines 54-60) and as indicated in US 4,413,997, in an aqueous solution at 30% strength.

毛皮片皮(Pelt splits)(3.3-3.5毫米)係以300%水(20℃)及2%氫氧化鈣預處理(再浸灰(relimed))過夜並脫水。接著以200%水(以毛皮重量為基準)清洗毛皮並 脫水。毛皮材料隨後在含有0.1%亞硫酸氫鈉以及1.2%無N的去石灰劑之100%新鮮水中藉由攪拌其而去石灰30分鐘。在此點,添加(pH 8.4)0.2%的以脂肪醇乙氧基化物為基底之脫脂劑(degreasing agent)、150%水以及0.15%酵解酵素(bating enzyme)(來自Novozyme之產品,Novobate® 1547)於攪拌1小時前。隨後將漂浮液脫水並將毛皮再次清洗。其接著在具有70%水、7%氯化鈉、0.5%甲酸(1:5)以及1.5%硫酸(1:10)之新鮮漂浮物中酸洗(pickled)(pH 2.7)3小時。隨後,為了測試而將毛皮材料分開以及放回圓筒(drum)中。 Pelt splits (3.3-3.5 mm) were pretreated (rehydrated) with 300% water (20 ° C) and 2% calcium hydroxide overnight and dehydrated. Then wash the fur with 200% water (based on the weight of the fur) Dehydration. The fur material was then degreased for 30 minutes by stirring it in 100% fresh water containing 0.1% sodium hydrogen sulfite and 1.2% N free deliming agent. At this point, (pH 8.4) 0.2% of a fatty alcohol ethoxylate-based degreasing agent, 150% water and 0.15% bating enzyme (product from Novozyme, Novobate®) was added. 1547) before stirring for 1 hour. The floating liquid is then dehydrated and the fur is washed again. It was then pickled (pH 2.7) for 3 hours in fresh float with 70% water, 7% sodium chloride, 0.5% formic acid (1:5), and 1.5% sulfuric acid (1:10). Subsequently, the fur material is separated and placed back into the drum for testing.

攪拌圓筒過夜(pH 2.1)。隔天早上,將漂浮物脫水並使用100%水、0.5%甲酸鈉以及1.75%碳酸氫鈉(1:20)將毛皮脫酸(depickled)(pH 4.5)。 The cylinder was stirred overnight (pH 2.1). The next morning, the floats were dehydrated and the fur was depickled (pH 4.5) using 100% water, 0.5% sodium formate and 1.75% sodium bicarbonate (1:20).

在100%新鮮漂浮物中使用10%之如US4413997中指示的異佛酮二異氰酸酯-亞硫酸氫鹽加成物(添加33%之30%濃度水溶液)處理毛皮30分鐘。隨後在5小時過程中添加碳酸氫鈉溶液(1:10),以調整pH至9.0。接著攪拌圓筒過夜。在隔天早上,量測收縮溫度。所獲得之皮革最終以5%乙酸調整至pH 5超過3小時以及懸空(horsed)過夜。如US4413997描述使用異佛酮二異氰酸酯-亞硫酸氫鹽加成物及無使用羧酸而獲得之毛皮收縮溫度係66℃。 The fur was treated with 10% of the isophorone diisocyanate-bisulfite adduct as indicated in US4413997 (addition of 33% of a 30% strength aqueous solution) in 100% fresh float for 30 minutes. Sodium bicarbonate solution (1:10) was then added during 5 hours to adjust the pH to 9.0. The cylinder was then stirred overnight. The contraction temperature was measured the next morning. The leather obtained was finally adjusted to pH 5 with 5% acetic acid for more than 3 hours and horsed overnight. For example, US Pat. No. 4,413,997 describes the use of isophorone diisocyanate-bisulfite adduct and the absence of a carboxylic acid to obtain a fur shrinkage temperature of 66 °C.

作為比較,在相同程序後,藉由添加24.9克無水檸檬酸至950克上述30%濃度水溶液,對於複鞣劑 (retannage),量測到68℃的收縮溫度。在各情形中,使用33%異佛酮二異氰酸酯-亞硫酸氫鹽加成物溶液,以毛皮重量為基準。此外,無檸檬酸處理之皮革係非容易可刮的以及其展現非所欲之拉伸粒面(drawn grain)。 For comparison, after the same procedure, by adding 24.9 g of anhydrous citric acid to 950 g of the above 30% aqueous solution, for the retanning agent (retannage), the shrinkage temperature of 68 ° C was measured. In each case, a 33% isophorone diisocyanate-bisulfite adduct solution was used, based on the weight of the fur. In addition, citric acid-free leathers are not easily scratchable and exhibit undesired drawn grain.

B)用途實例(鞣製)B) Use examples (manufacturing)

所使用之特別產品(例如供應之可商購產品)之量係以所使用之原料或中間產物之重量為基準。 The amount of particular product used, such as commercially available products, is based on the weight of the starting materials or intermediates used.

B 1:醫療用羊皮,無鉻B 1: Medical sheepskin, chrome free

在工業中習慣的槳(paddle)中,風乾羊皮係以每皮20公升水以及2.0克/升之以脂肪醇乙氧基化物為基底之非離子乳化劑於25℃下濕潤過夜以及接著削肉(fleshed)。因此製備之皮在35℃下於具有2.0克/升之以脂肪醇乙氧基化物為基底之非離子乳化劑的水性漂浮液中脫脂兩次,每次60分鐘,並且在丟棄(dropped)漂浮物後,使用溫水徹底的清洗。 In industrially used paddles, air-dried sheepskins are moisturized at 20 ° C overnight and then cut with 20 liters of water per skin and 2.0 grams per liter of non-ionic emulsifier based on fatty alcohol ethoxylates. (fleshed). The prepared skin was thus degreased twice at a temperature of 35 ° C in an aqueous floating liquid having a nonionic emulsifier based on a fatty alcohol ethoxylate of 2.0 g/liter for 60 minutes each time, and dropped in a floated manner. After the object, wash thoroughly with warm water.

為了鞣製之製備,新的漂浮液係初始裝載並且無酸洗,其於25℃下使用5.3克/升來自實例1之本發明性產物混合。以三個劑量加入氧化鎂以分段提高pH至8.8。以及隨後溫度提高至40℃。 For the preparation of tanning, the new float liquid was initially loaded and not pickled, which was mixed at 5.3 g/liter of the inventive product from Example 1 at 25 °C. Magnesium oxide was added in three doses to increase the pH to 8.8 in stages. And then the temperature is increased to 40 °C.

在12小時運作時間後,7克/升之硫酸化合成加脂劑以及2.0克/升之以卵磷脂為基底之分散助劑引入相同槽(bath)。2小時候,使用甲酸降低pH至5.5。在丟棄漂浮液後,皮係徹底地使用冷水清洗並以商業上傳 統方式完成,以及具有77℃之收縮溫度。 After 12 hours of operation, 7 g/l of sulfated synthetic fatliquor and 2.0 g/l of lecithin-based dispersing aid were introduced into the same bath. At 2 hours, the formic acid was used to lower the pH to 5.5. After discarding the floating liquid, the skin is thoroughly washed with cold water and uploaded commercially. The system is completed and has a shrinkage temperature of 77 °C.

與以商業上傳統方式中以戊二醛鞣製之皮相比,本發明性皮具有清楚的較淺顏色,其不只是對於皮革而且還有對羊毛,以及更佳的耐光性。在DIN 53315 A醛測試中,所量測之數值與先前技術相比清楚地降低以及低於該方法偵測極限20 ppm。 The skin of the present invention has a clear, lighter color than leather made from glutaraldehyde in a commercially conventional manner, not only for leather but also for wool, and better lightfastness. In the DIN 53315 A aldehyde test, the measured values were clearly reduced compared to the prior art and were below the detection limit of the method by 20 ppm.

使用來自實例2至6之粉末亦獲得同樣好的結果。 The same good results were obtained using the powders from Examples 2 to 6.

B 2:製造對於全粒面(full-grained)裝飾用皮革之濕白皮(wet white)B 2: Making wet white for full-grained decorative leather

鹽漬牛皮係商業上傳統方式清洗、浸灰(limed)、脫毛、削肉(fleshed)以及剖層(split)。以200%水清洗毛皮材料(2.7 mm)並丟棄漂浮液。為了去石灰,毛皮係於30%新鮮水中使用0.4%亞硫酸氫鈉以及1.4%無N去石灰劑(來自BASF之產品,Decaltal® A-N)攪拌10分鐘。隨後,0.15%以脂肪醇乙氧基化物為基底之脫脂劑係跟著藉由在25℃下攪拌1小時而加入(pH 8.4)。然後,50%水以及1%酵解酵素(來自Novozyme之產品,Novobate® 1547)係跟著藉由攪拌1小時而加入。之後,將漂浮液丟棄並再次清洗毛皮。 Salted cowhide is commercially traditionally cleaned, limed, depilated, fleded, and split. Wash the fur material (2.7 mm) with 200% water and discard the float. To remove lime, the fur was stirred in 30% fresh water using 0.4% sodium bisulfite and 1.4% N-free deliming agent (product from BASF, Decaltal® A-N) for 10 minutes. Subsequently, 0.15% of a degreaser based on a fatty alcohol ethoxylate was added (pH 8.4) by stirring at 25 ° C for 1 hour. Then, 50% water and 1% glycolysis (product from Novozyme, Novobate® 1547) was added by stirring for 1 hour. After that, the floating liquid is discarded and the fur is washed again.

在50%新鮮漂浮液中,毛皮係使用0.25%氧化鎂於pH 9.5下回濕(conditioned)1小時以及與6%來自實例1之本發明性產物(如粉末或以水1:1稀釋)混合,導致pH8.3。在3小時後,添加0.3%氧化鎂以提高漂流物(float)pH至9.0-9.5並量測收縮溫度。在1小時運作時間後,添加0.2%氧化鎂以及0.1%氨水溶液(與水1:5稀 釋)(1小時後,pH係9.1)以及在35℃下攪拌圓筒(drum)過夜(pH 9.2)。 In 50% fresh floating liquid, the fur was conditioned with 0.25% magnesium oxide at pH 9.5 for 1 hour and mixed with 6% of the inventive product from Example 1 (eg powder or 1:1 dilution with water). , resulting in pH 8.3. After 3 hours, 0.3% magnesium oxide was added to increase the float pH to 9.0-9.5 and the shrinkage temperature was measured. After 1 hour of operation, add 0.2% magnesium oxide and 0.1% ammonia solution (diluted with water 1:5) () After 1 hour, pH 9.1) and stirring the drum at 35 ° C overnight (pH 9.2).

為了再鞣製之製備,使用0.6%甲酸(與水1:5稀釋)以三部分降低pH至5.3。在90分鐘後,丟棄漂浮液。濕白皮革(用於機械處理及另外的(再)鞣製之無鉻鞣製皮革中間產物(intermediate))係經清洗並絞水(sammed)。再次量測收縮溫度(77℃)以及將皮革刮至1.0毫米。 For the preparation of the tanning, 0.6% formic acid (diluted 1:5 with water) was used to reduce the pH to 5.3 in three portions. After 90 minutes, the floating liquid was discarded. Wet white leather (chromic tanned leather intermediate for mechanical processing and additional (re)tanned) is washed and sammed. The shrinkage temperature (77 ° C) was measured again and the leather was scraped to 1.0 mm.

關於性質,獲得具有收縮溫度77℃、平滑粒面(smooth grain)外觀、乾燥厚實的手感以及還有非常好的絞水性(sammability)以及削裡性(shavability)之皮革。 Regarding the properties, a leather having a shrinkage temperature of 77 ° C, a smooth grain appearance, a dry and thick hand, and also very good sammability and shavability was obtained.

使用來自實例2至6之粉末亦獲得同樣好的結果。在各情形下收縮溫度係高於70℃,在各情形下粒面外關係平滑的,皮革具有乾燥厚實的手感以及非常好絞水性以及削裡性的優點。 The same good results were obtained using the powders from Examples 2 to 6. In each case, the shrinkage temperature is higher than 70 ° C. In each case, the grain-outside relationship is smooth, and the leather has the advantages of a dry and thick hand and a very good water-wrinkling property and sharpness.

B 3:製造對於全粒面裝飾用皮革之濕白皮B 3: Manufacture of wet white leather for full grain decorative leather

鹽漬牛皮係商業上傳統方式清洗、浸灰、脫毛、削肉以及剖層。以200%水清洗毛皮材料(2.7 mm)並丟棄漂浮液。為了去石灰,毛皮係於30%新鮮水中使用0.4%亞硫酸氫鈉以及1.4%無N去石灰劑(來自BASF之產品,Decaltal A-N)攪拌10分鐘。隨後,0.15%以脂肪醇乙氧基化物為基底之脫脂劑係跟著藉由在25℃下攪拌1小時而加入(pH 8.4)。然後,50%水以及1%酵解酵素(來自Novozyme之產品,Novobate® 1547)係 跟著藉由攪拌1小時而加入。之後,將漂浮液丟棄並再次清洗毛皮。 Salted cowhide is commercially traditionally cleaned, limed, depilated, cut and split. Wash the fur material (2.7 mm) with 200% water and discard the float. To remove lime, the fur was stirred in 30% fresh water using 0.4% sodium bisulfite and 1.4% N-free deliming agent (product from BASF, Decaltal A-N) for 10 minutes. Subsequently, 0.15% of a degreaser based on a fatty alcohol ethoxylate was added (pH 8.4) by stirring at 25 ° C for 1 hour. Then, 50% water and 1% glycolysis (product from Novozyme, Novobate® 1547) It was then added by stirring for 1 hour. After that, the floating liquid is discarded and the fur is washed again.

在50%新鮮漂浮液中,毛皮係使用0.25%氧化鎂於pH 9.5下回濕(conditioned)1小時以及與6%來自實例1之本發明性產物(如粉末或以水1:1稀釋)混合,導致pH8.7。在1小時滲透時間之後,添加2.0%之4,4’-二羥基二苯基碸/萘磺酸/甲醛縮合物(例如來自LANXESS之產品,TANIGAN® BN)以及1%之芳族磺酸之甲醛縮合物(例如:來自Lanxess之產品,TANIGAN® PR)。在1小時運作時間後,添加0.2%氧化鎂以及0.1%氨水溶液(與水1:5稀釋)(1小時後,pH係9.1)以及在35℃下攪拌圓筒(drum)過夜(pH 9.2)。 In 50% fresh floating liquid, the fur was conditioned with 0.25% magnesium oxide at pH 9.5 for 1 hour and mixed with 6% of the inventive product from Example 1 (eg powder or 1:1 dilution with water). , resulting in a pH of 8.7. After 1 hour of infiltration time, 2.0% of 4,4'-dihydroxydiphenylphosphonium/naphthalenesulfonic acid/formaldehyde condensate (eg, product from LANXESS, TANIGAN® BN) and 1% aromatic sulfonic acid were added. Formaldehyde condensate (eg product from Lanxess, TANIGAN® PR). After 1 hour of operation, 0.2% magnesium oxide and 0.1% aqueous ammonia solution (diluted 1:5 with water) (1 hour later, pH 9.1) and a drum at 35 ° C overnight (pH 9.2) were added. .

在另外2小時後(pH 7.8),添加0.2%之氧化鎂以及0.1%之氨水溶液(與水1:5稀釋)(在1小時後pH係9.0)並量測收縮溫度。在35℃下攪拌圓筒(drum)過夜(pH 8.9)。 After another 2 hours (pH 7.8), 0.2% magnesium oxide and 0.1% aqueous ammonia solution (diluted 1:5 with water) (pH system 9.0 after 1 hour) were added and the shrinkage temperature was measured. The drum was stirred overnight (pH 8.9) at 35 °C.

為了再鞣製之製備,使用0.6%甲酸(與水1:5稀釋)以三部分降低pH至5.3。在90分鐘後,丟棄漂浮液。濕白皮革係經清洗並絞水。再次量測收縮溫度(76℃)以及將皮革刮至1.0毫米。 For the preparation of the tanning, 0.6% formic acid (diluted 1:5 with water) was used to reduce the pH to 5.3 in three portions. After 90 minutes, the floating liquid was discarded. The wet white leather is washed and twisted. The shrinkage temperature (76 ° C) was measured again and the leather was scraped to 1.0 mm.

使用來自實例2至6之粉末亦獲得同樣好的結果。 The same good results were obtained using the powders from Examples 2 to 6.

B 4:製造用於裝飾用皮革之濕白皮:B 4: Manufacture of wet white leather for decorative leather:

鹽漬牛皮係商業上傳統方式清洗、浸灰、脫毛、削肉以及剖層。以200%水清洗毛皮材料(2.7 mm)並丟 棄漂浮液。為了去石灰,毛皮係於30%新鮮水中使用0.4%亞硫酸氫鈉以及1.5%無N去石灰劑(來自BASF之產品,Decaltal® A-N)攪拌10分鐘。隨後,0.15%以脂肪醇乙氧基化物為基底之脫脂劑係跟著藉由在25℃下攪拌90分鐘而加入(pH 8.5)。然後,50%水以及1%酵解酵素(來自Novozyme之產品,Novobate® 1547)係跟著藉由攪拌45分鐘而加入。之後,將漂浮液丟棄並再次清洗毛皮。 Salted cowhide is commercially traditionally cleaned, limed, depilated, cut and split. Wash the fur material (2.7 mm) with 200% water and throw it away Discard the floating liquid. To remove the lime, the fur was stirred in 30% fresh water using 0.4% sodium bisulfite and 1.5% N-free deliming agent (product from BASF, Decaltal® A-N) for 10 minutes. Subsequently, 0.15% of the degreaser based on the fatty alcohol ethoxylate was added (pH 8.5) by stirring at 25 ° C for 90 minutes. Then, 50% water and 1% fermented enzyme (product from Novozyme, Novobate® 1547) was added by stirring for 45 minutes. After that, the floating liquid is discarded and the fur is washed again.

在50%漂浮液中,所製備之毛皮係使用1%乙酸納以及1%碳酸鈉於pH 9.9下回濕(conditioned)以及與6%來自實例1之本發明性產物(如粉末或以水1:1稀釋)混合,導致pH8.6。在30分鐘的滲透時間之後,添加4.0%之4,4’-二羥基二苯基碸/萘磺酸/甲醛縮合物(例如來自LANXESS之產品,TANIGAN® BN)以及2%之芳族磺酸之甲醛縮合物(例如:來自LANXESS之產品,TANIGAN® PR)(添加如50%溶液,pH 7)。在1小時後(pH8.2),分成多份添加合計1%碳酸鈉(與水1:10稀釋)係用於提高漂浮液pH至8.7超過2小時,並且量測收縮溫度。皮革接著在30℃下攪拌過夜(pH 8.1)。 In a 50% float liquid, the prepared fur was conditioned with 1% sodium acetate and 1% sodium carbonate at pH 9.9 and with 6% of the inventive product from Example 1 (such as powder or water 1). : 1 dilution) mixed, resulting in a pH of 8.6. After a 30 minute permeation time, 4.0% of 4,4'-dihydroxydiphenylphosphonium/naphthalenesulfonic acid/formaldehyde condensate (eg, product from LANXESS, TANIGAN® BN) and 2% aromatic sulfonic acid were added. Formaldehyde condensate (eg, product from LANXESS, TANIGAN® PR) (added as 50% solution, pH 7). After 1 hour (pH 8.2), a total of 1% sodium carbonate (diluted 1:10 with water) was added in portions to increase the pH of the floating liquid to 8.7 over 2 hours, and the shrinkage temperature was measured. The leather was then stirred at 30 ° C overnight (pH 8.1).

為了再鞣製之製備,使用0.6%甲酸(與水1:10稀釋)以三部分降低pH至7.2,丟棄漂浮液,以及濕白皮革係經絞水。量測收縮溫度(70℃)以及將皮革刮至1.0毫米。 For the preparation of the tanning process, 0.6% formic acid (diluted 1:10 with water) was used to lower the pH to 7.2 in three portions, the floating liquid was discarded, and the wet white leather was twisted. The shrinkage temperature (70 ° C) was measured and the leather was scraped to 1.0 mm.

使用來自實例2至6之粉末亦獲得同樣好的結果。 The same good results were obtained using the powders from Examples 2 to 6.

B 5:製造用於鞋面皮革之濕白皮B 5: Manufacture of wet white leather for upper leather

鹽漬牛皮係商業上傳統方式清洗、浸灰、脫毛、削肉以及剖層。以200%漂浮液清洗毛皮材料(2.6 mm)並丟棄漂浮液。為了去石灰,毛皮係於25℃下圓筒中在100%漂浮液以及0.3%亞硫酸氫鈉、1.0%無N去石灰劑(例如來自BASF之產品,Decaltal® ES-N)以及0.3%二羧酸混合物(例如來自BASF之產品,Bascal® S)中攪拌1小時。然後,在pH7.7下,1%酵解酵素(來自Novozyme之產品,Novobate® 1547)以及0.1%以脂肪醇乙氧基化物為基底之脫脂劑係跟著藉由攪拌另外的45分鐘而加入,以及之後將漂浮液丟棄並清洗毛皮兩次。 Salted cowhide is commercially traditionally cleaned, limed, depilated, cut and split. Wash the fur material (2.6 mm) with 200% float and discard the float. For lime removal, the fur is in a cylinder at 25 ° C in 100% float and 0.3% sodium bisulfite, 1.0% N-free lime remover (eg from BASF products, Decaltal® ES-N) and 0.3% dicarboxyl The acid mixture (for example, product from BASF, Bascal® S) was stirred for 1 hour. Then, at pH 7.7, 1% fermented enzyme (from Novozyme's product, Novobate® 1547) and 0.1% fat alcohol ethoxylate-based degreaser were added by stirring for another 45 minutes. And then discard the floating liquid and wash the fur twice.

所製備之毛皮係使用1%乙酸納於pH 8.0下回濕(conditioned)1小時以及與1.7%來自實例1之本發明性產物(如粉末或以水1:1稀釋)混合。在20分鐘的滲透時間之後,0.2%碳酸鈉(與水1:10稀釋)係跟著藉由30分鐘的攪拌而加入。隨後,添加另外的3.4%來自實例1之本發明性產物(如粉末或以水1:1稀釋)。在1.5小時後,分成多份添加合計0.4%碳酸鈉(與水1:10稀釋)係用於提高pH至8.2超過2小時,並且量測收縮溫度。之後,在30℃下攪拌圓筒(drum)過夜。接著,使用甲酸(與水1:10稀釋)將pH降低至7.0。然後攪拌該圓筒2小時。隨後,丟棄漂浮液。將濕白皮革清洗並絞水。再量測收縮溫度(72℃)。皮革可無問題處理以及刮至1.2毫米。 The prepared fur was conditioned with 1% acetic acid sodium at pH 8.0 for 1 hour and mixed with 1.7% of the inventive product of Example 1 (such as powder or 1:1 dilution with water). After a 20 minute penetration time, 0.2% sodium carbonate (diluted 1:10 with water) was added by stirring for 30 minutes. Subsequently, an additional 3.4% of the inventive product from Example 1 (such as a powder or 1:1 dilution with water) was added. After 1.5 hours, a total of 0.4% sodium carbonate (diluted 1:10 with water) was added in portions to increase the pH to 8.2 over 2 hours and the shrinkage temperature was measured. Thereafter, the drum was stirred at 30 ° C overnight. Next, the pH was lowered to 7.0 using formic acid (diluted with water 1:10). The cylinder was then stirred for 2 hours. Subsequently, the floating liquid is discarded. Wash the wet white leather and wring the water. The shrinkage temperature (72 ° C) was measured again. The leather can be handled without problems and scraped to 1.2 mm.

使用來自實例2至6之粉末亦獲得同樣好的結果。 The same good results were obtained using the powders from Examples 2 to 6.

B 6:無鉻鞣製之汽車裝飾用皮革:B 6: Leather for car decoration without chrome:

來自實例B4之經削裡(shaved)之濕白皮革係以300%水(35℃)以及0.2%脂肪醇乙氧基化物於pH7.6下攪拌20分鐘。在丟棄漂浮液後,添加50%水、3%萘磺酸/甲醛縮合物(來自LANXESS之產物,TANIGAN® RFS)、1.5%甲酸鈉以及用於初步加脂(preliminary fatliquoring),3%以卵磷脂為基底之加脂劑(來自Lanxess之產品,BAYKANOL® Licker SL)(與水1:8稀釋)。在30分鐘的運作時間後,添加2%之聚丙烯酸酯分散液(來自Dow/Lanxess之產品,LEUKOTAN® 1084)(與水1:3稀釋)以及在另外10分鐘後3%之經改質之聚醯胺羧酸(來自Lanxess之產品,LEVOTAN® L)(與水1:3稀釋)作為填充及軟化再鞣製劑。在另外的10分鐘運作時間後,添加8%塔拉(tara)以及5%之以4,4’-二羥基二苯基碸/萘磺酸/甲醛縮合物為基底之合成鞣製劑(來自LANXESS之產品,TANIGAN® BN)以及在30分鐘後(pH 5.5),額外地8%之含羞草(mimosa)以及另外的5%之以4,4’-二羥基二苯基碸/萘磺酸/甲醛縮合物為基底之合成鞣製劑(來自LANXESS之產品,TANIGAN® BN)。接著,以3%染料(pH 5.5-5.8)染色2小時。在以50%水在漂浮後,另外的4%以卵磷脂為基底之加脂劑(來自Lanxess之產品,BAYKANOL® Licker SL)(與水1:8稀釋)係跟著藉由在50℃下翻滾1小時而加入。之後,以2部分添加2%甲酸(與水1:5稀 釋)45分鐘用於固定(fixing)(pH 4)以及丟棄漂浮液。使用200%水(50℃)清洗皮革。 The shaved wet white leather from Example B4 was stirred with 300% water (35 ° C) and 0.2% fatty alcohol ethoxylate at pH 7.6 for 20 minutes. After discarding the floating liquid, add 50% water, 3% naphthalenesulfonic acid/formaldehyde condensate (product from LANXESS, TANIGAN® RFS), 1.5% sodium formate and preliminary fatliquoring, 3% to lecithin A base fatliquor (from Lanxess's product, BAYKANOL® Licker SL) (diluted 1:8 with water). After a 30 minute run time, 2% polyacrylate dispersion (from Dow/Lanxess, LEUKOTAN® 1084) (diluted 1:3 with water) and 3% after another 10 minutes were added. Polyammonium carboxylic acid (from Lanxess's product, LEVOTAN® L) (diluted 1:3 with water) was used as a filling and softening retanning preparation. After an additional 10 minutes of operation, add 8% tara and 5% of a synthetic bismuth preparation based on 4,4'-dihydroxydiphenyl hydrazine/naphthalenesulfonic acid/formaldehyde condensate (from LANXESS) The product, TANIGAN® BN) and after 30 minutes (pH 5.5), an additional 8% of mimosa and an additional 5% of 4,4'-dihydroxydiphenylphosphonium/naphthalenesulfonic acid/ The formaldehyde condensate is a synthetic bismuth preparation (product from LANXESS, TANIGAN® BN). Next, it was dyed with 3% dye (pH 5.5-5.8) for 2 hours. After floating in 50% water, another 4% lecithin-based fatliquor (from Lanxess's product, BAYKANOL® Licker SL) (diluted with water 1:8) followed by tumbling at 50 °C Join for 1 hour. After that, add 2% formic acid in 2 parts (diluted with water 1:5) Release) 45 minutes for fixing (pH 4) and discarding the floating liquid. The leather was washed with 200% water (50 ° C).

經引入4%之以卵磷脂為基底之加脂劑(來自Lanxess之產品,BAYKANOL® Licker SL)(與水1:8稀釋)之新鮮漂浮物(fresh float)(100%水,50℃)係在1小時的運作過程中用於進行頂部加脂(top fatliquoring)。皮革隨後以2步驟使用1%甲酸(與水1:5稀釋)酸化至pH 3.4,接著固定(fixing)45分鐘。然後丟棄漂浮液;以200%水清洗皮革兩次以及藉由張皮(setting out)、真空乾燥(50℃)、懸浮乾燥(suspension drying)、剷軟(staking)、摔(milling)、剷軟以商業上習慣方式完成。 Fresh float (100% water, 50 ° C) with 4% lecithin-based fatliquor (from Lanxess's product, BAYKANOL® Licker SL) (diluted with water 1:8) Used for top fatliquoring during 1 hour of operation. The leather was then acidified to pH 3.4 in 2 steps using 1% formic acid (diluted 1:5 with water) and then fixed for 45 minutes. Then discard the floating liquid; wash the leather twice with 200% water and set out, vacuum dry (50 ° C), suspension drying, staking, milling, shovel soft It is done in a commercially customary way.

此提供具有非常一致經摔粒面(milled grain)之非常軟且緊實粒面、均染(level-dyed)之胚皮,其係可整飾的(finishable)並具有優異的結果。 This provides a very soft and firm grained, level-dyed embryo skin with very consistent milled grain that is finishable and has excellent results.

B 7:無鉻鞣製之鞋面皮革:B 7: Upper chrome-free tanned leather:

來自實例B5之經削裡之濕白皮革係於35℃下150%漂浮液中使用0.3%甲酸(與水1:10稀釋)清洗20分鐘(pH4.3),以及丟棄漂浮液。 The shaved wet white leather from Example B5 was washed in a 150% float liquid at 35 ° C using 0.3% formic acid (diluted with water 1:10) for 20 minutes (pH 4.3), and the float liquid was discarded.

新鮮漂浮液(100%水30℃)係用於以2%合成加脂劑、1%以卵磷脂為基底之加脂劑(與水1:8稀釋)以及5%以4,4’-二羥基二苯基碸為基底之鞣製劑(來自Lanxess之產品,TANIGAN®3LN)之混合物使皮革接受初步的加脂。20分鐘後,以2部分添加10%二羥基二 苯基碸/萘磺酸/甲醛縮合物(來自LANXESS之產品,TANIGAN® CF液體)(與水1:1稀釋)並灌入(drummed in)45分鐘(pH 4.5)。之後,添加70%水以及2%以芳族磺酸為基底之分散劑(來自Lanxess之產品,TANIGAN® PAK)。在15分鐘的運作時間後,開始添加4%經改質之聚醯胺羧酸(來自Lanxess之產品,LEVOTAN LB)(與水1:3稀釋)以及3%聚丙烯酸酯分散液(來自Dow/Lanxess之產品,LEUKOTAN® 8090)。在另外20分鐘後,添加3%合成加脂劑以及2%以卵磷脂為基底之加脂劑(來自Lanxess之產品,BAYKANOL® Licker FSU and SL)(與水1:5稀釋)之混合物,接著在另外15分鐘後,5%含羞草與12%以4,4’-二羥基二苯基碸/甲醛縮合物為基底之合成鞣製劑(來自LANXESS之產品,TANIGAN® VR,TANIGAN® 3LN)之混合物。在30分鐘之運作時間後,皮革係使用12%栗子混合物而變甜以及使用以二羥基二苯基碸/萘磺酸/甲醛縮合物為基底之合成鞣製劑(來自LANXESS之產品,TANIGAN VR)以及樹脂鞣製劑(來自Lanxess之產品,RETINGAN® ZF Plus)於1%染料以及2%染色助劑(來自Lanxess之產品,BAYKANOL® TF-2N)存在下全鞣製以及染色。 Fresh floating liquid (100% water 30 ° C) is used for 2% synthetic fatliquor, 1% lecithin-based fatliquor (diluted with water 1:8) and 5% with 4,4'-two A mixture of hydroxydiphenyl hydrazine as a base preparation (from Lanxess's product, TANIGAN® 3LN) allows the leather to undergo initial fatliquoring. After 20 minutes, add 10% dihydroxy two in 2 parts. Phenylhydrazine/naphthalenesulfonic acid/formaldehyde condensate (product from LANXESS, TANIGAN® CF liquid) (1:1 dilution with water) and drummed in for 45 minutes (pH 4.5). Thereafter, 70% water and 2% dispersant based on aromatic sulfonic acid (from Lanxess, TANIGAN® PAK) were added. After 15 minutes of operation, start adding 4% modified polyamine carboxylic acid (from Lanxess, LEVOTAN LB) (diluted 1:3 with water) and 3% polyacrylate dispersion (from Dow/) Lanxess's product, LEUKOTAN® 8090). After another 20 minutes, add 3% synthetic fatliquor and 2% lecithin-based fatliquor (from Lanxess's product, BAYKANOL® Licker FSU and SL) (diluted with water 1:5), then After another 15 minutes, 5% mimosa and 12% synthetic bismuth preparation based on 4,4'-dihydroxydiphenyl hydrazine/formaldehyde condensate (product from LANXESS, TANIGAN® VR, TANIGAN® 3LN) mixture. After 30 minutes of operation, the leather was sweetened with a 12% chestnut mixture and a synthetic bismuth preparation based on dihydroxydiphenyl hydrazine/naphthalene sulfonic acid/formaldehyde condensate (product from LANXESS, TANIGAN VR) The resin enamel preparation (from Lanxess's product, RETINGAN® ZF Plus) was fully tanning and dyed in the presence of 1% dye and 2% dyeing auxiliaries (from Lanxess's product, BAYKANOL® TF-2N).

隔天早上,在添加100%水(50℃)後,使用3%以卵磷脂為基底之加脂劑、3%以羊毛脂為基底之加脂劑(來自Lanxess之產品,BAYKANOL® Licker LA)、2% 合成加脂劑(來自Lanxess之產品,BAYKANOL® Licker SL,FSU)以及1%牛腳油(例如Atlas Neatsfoot® Oil 30 CT)(與水1:5混合)之混合物進行頂部加脂。在60分鐘的運作時間後,在80分鐘的過程中,使用3%甲酸(與水1:10稀釋)以3部分固定(fixed)皮革(pH 3.6)以及丟棄漂浮液。皮革以商業上習慣方式清洗並完成。 The next morning, after adding 100% water (50 ° C), use 3% lecithin-based fatliquor, 3% lanolin-based fatliquor (from Lanxess, BAYKANOL® Licker LA) ,2% A top fatliquor is prepared from a mixture of a synthetic fatliquor (from Lanxess's product, BAYKANOL® Licker SL, FSU) and 1% beef foot oil (eg Atlas Neatsfoot® Oil 30 CT) (mixed with water 1:5). After 60 minutes of operation, 3% formic acid (diluted 1:10 with water) was used to fix the leather (pH 3.6) in 3 portions and discard the floating liquid over the course of 80 minutes. The leather is cleaned and finished in a commercially customary manner.

此提供具有非常一致經摔粒面(milled grain)之非常軟且緊實粒面、均染(level-dyed)之胚皮,其係可整飾的(finishable)並具有優異的結果。 This provides a very soft and firm grained, level-dyed embryo skin with very consistent milled grain that is finishable and has excellent results.

C1)製備以來自實例2之產物為基底之陽離子聚縮物C1) Preparation of a cationic polycondensate based on the product from Example 2

216.8克(2.105莫耳)之二伸乙基三胺以及302克(2.07莫耳)之己二酸係一起加入並加熱至140℃以及在140℃下攪拌1小時。將溫度梯度地升高至180℃超過2小時。保持此溫度另外1小時,直到已餾除75克水。將所獲得之聚縮物拿至450克水中,以獲得具有415 mPas的黏度(23℃)以及398 g/莫耳的鹼-N(base-N)的鹼當量之50%濃度溶液。 216.8 g (2.105 mol) of diethyltriamine and 302 g (2.07 mol) of adipic acid were added together and heated to 140 ° C and stirred at 140 ° C for 1 hour. The temperature was ramped up to 180 °C for more than 2 hours. This temperature was maintained for an additional hour until 75 grams of water had been distilled off. The obtained polycondensate was taken up to 450 g of water to obtain a 50% strength solution having a viscosity of 415 mPas (23 ° C) and a base-N base equivalent of 398 g/mole.

初始裝載398克上述製備之50%濃度聚醯胺胺溶液(1莫耳)以及398克水。在20℃下,逐滴添加0.7莫耳之來自實例2的產物於水中之25%濃度溶液超過30分鐘。接著於20℃下攪拌8小時。之後,添加4.45克(0.11莫耳)上述聚醯胺胺溶液同時維持pH在7以上。溫度提高至50至55℃以及在此程度維持約小時直到15%濃度溶液之黏度於23℃下已提高至60-70 mPas。添加水以稀釋至15%的固含量以及藉由添加15克48%濃度硫 酸而停止反應,接著添加50%濃度檸檬酸溶液直到已到達pH2.7。使用水調整固含量至獲得具有在23℃下70 mPas的黏度之15%濃度淡黃色溶液。 Initially, 398 g of the 50% strength polyamine amine solution (1 mol) prepared above and 398 g of water were loaded. 0.7 mol of a 25% solution of the product from Example 2 in water was added dropwise at 20 ° C for more than 30 minutes. It was then stirred at 20 ° C for 8 hours. Thereafter, 4.45 g (0.11 mol) of the above polyamine amine solution was added while maintaining the pH at 7 or higher. The temperature is raised to 50 to 55 ° C and maintained at this level for about several hours until the viscosity of the 15% strength solution has increased to 60-70 mPas at 23 °C. Add water to dilute to 15% solids and add 15 grams of 48% sulfur by adding The reaction was stopped with acid, followed by the addition of a 50% strength citric acid solution until pH 2.7 had been reached. The solid content was adjusted using water to obtain a 15% concentration pale yellow solution having a viscosity of 70 mPas at 23 °C.

C2):製備以來自實例6之產物為基底之陽離子聚縮物C2): Preparation of a cationic polycondensate based on the product from Example 6

以類似於實例C1之方式,初始裝載1莫耳的鹼性聚醯胺胺溶液以及在25%濃度下與0.7莫耳之來自實例6的產物之25%濃度水溶液反應。在達到60 mPas之黏度後,添加水以稀釋至15%個固含量以及藉由添加48%濃度硫酸停止反應。添加甲酸直至達到pH2.9。使用水調整固含量以獲得具有在23℃下58 mPas的黏度之15%濃度淡黃色溶液。 In a manner similar to Example C1, a 1 molar aqueous solution of the basic polyamine amine was initially loaded and reacted at a concentration of 25% with 0.7 mole of a 25% strength aqueous solution of the product from Example 6. After reaching a viscosity of 60 mPas, water was added to dilute to 15% solids and the reaction was stopped by adding 48% strength sulfuric acid. Formic acid was added until a pH of 2.9 was reached. The solid content was adjusted using water to obtain a 15% concentration pale yellow solution having a viscosity of 58 mPas at 23 °C.

C3):根據實例C1)及C2)作為用於紙之濕強劑之產品用途 C3): According to examples C1) and C2) as product use for wet strength of paper

根據實例C1)及C2)所獲得之陽離子聚合物溶液係有用於增進紙的濕強性。 The cationic polymer solutions obtained according to Examples C1) and C2) are used to improve the wet strength of paper.

將經漂白之松樹(Bleached pine)/樺樹硫酸鹽紙漿(birch sulphate pulp)(重量比80:20)錘成在2.5%稠度(consistency)下38° Schopper-Riegler之游離度(freeness)。100克所獲得之紙漿懸浮液引入玻璃燒杯中並使用水稀釋至1000毫升。之後,添加本文以下列表顯示量之根據實例C1)及C2)製備之聚縮物溶液(%重量比之以紙漿為基底之使用形式)至纖維原料(fibrous stuff),接著攪拌3分鐘。 Bleached pine/birch sulphate pulp (weight ratio 80:20) was hammered to a freeness of 38° Schopper-Riegler at 2.5% consistency. 100 g of the obtained pulp suspension was introduced into a glass beaker and diluted to 1000 ml with water. Thereafter, the polycondensate solution (% by weight of the pulp-based use form) prepared according to the examples C1) and C2) shown below was added to a fibrous stuff, followed by stirring for 3 minutes.

接著,將玻璃燒杯的內容物添加至薄片成型器(Rapid-Köthen),使用8000毫升之水稀釋,以及形成具有約80克/平方公尺的基礎重量之紙薄片(如根據DIN 54358部分1)。在乾燥箱中,在85℃及60 mbar下乾燥紙薄片8分鐘以及在110℃額外加熱10分鐘。 Next, the contents of the glass beaker are added to a sheet former (Rapid-Köthen), diluted with 8000 ml of water, and formed into a paper sheet having a basis weight of about 80 g/m 2 (eg according to DIN 54358 part 1) . The paper sheets were dried in a dry box at 85 ° C and 60 mbar for 8 minutes and at 110 ° C for an additional 10 minutes.

在回濕(conditioning)後,每個紙片剪裁寬各為1.5公分之5個測試條以及浸漬於去離子水中5分鐘。之後,濕條係在拉伸試驗機中對其濕狀斷裂負載(wet breaking load)測試(DIN 53112第2部分)。 After conditioning, each sheet was cut into 5 test strips each 1.5 cm wide and immersed in deionized water for 5 minutes. Thereafter, the wet strip was tested in a tensile tester for its wet breaking load (DIN 53112 part 2).

所獲得之結果係總結於下表中: The results obtained are summarized in the table below:

Claims (13)

一種組成物,其含有a)至少一含胺甲醯基磺酸酯基之化合物,以及b)至少一羧酸,以該組成物為基準,其含有低於0.001重量%之乳化劑,其中該成分a)含胺甲醯基磺酸酯基之化合物係至少一有機聚異氰酸酯及至少一亞硫酸氫鹽及/或焦亞硫酸鹽之反應產物,其特徵在於該有機聚異氰酸酯具有低於400克/莫耳之分子量以及經脂族地或環脂族地接附之NCO基,尤其是1,4-二異氰酸酯丁烷、1,6-二異氰酸酯己烷(HDI)、1,5-二異氰酸基-2,2-二甲基戊烷、2,2,4-或2,4,4-三甲基-1,6-二異氰酸酯己烷(TMHI)、1,3-及1,4-二異氰酸酯己烷、1,3-及1,4-二異氰酸基環己烷(CHDI)及此些異構物之任何所欲混合物、1-異氰酸基-2-異氰酸基甲基環戊烷、1,2-、1,3-及1,4-雙(異氰酸基甲基)環己烷及異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基乙基)環己烷及此些異構物之任何所欲混合物、1,2-、1,3-及1,4-雙(異氰酸基-n-丙基)環己烷及此些異構物之任何所欲混合物、1-異氰酸基丙基-4-異氰酸基甲基環己烷及異構物、1-異氰酸基-3,3,5-三甲基-5-異氰酸基甲基環己烷(IPDI)、1-異氰酸基-1-甲基-4-異氰酸基甲基環己烷(IMCI)、2,4’-及4,4’-二異氰酸基二環己基甲烷(H12MDI)及異構物、二聚酸 (dimeryl)二異氰酸酯(DDI)、雙(異氰酸基甲基)雙環[2.2.1]庚烷(NBDI)、雙(異氰酸基甲基)三環[5.2.1.02,6]癸烷(TCDDI)及異構物及此些二異氰酸酯之任何所欲之混合物以及下式之伸茬基二異氰酸酯 a composition comprising a) at least one amine-containing mercaptosulfonate-containing compound, and b) at least one carboxylic acid, based on the composition, containing less than 0.001% by weight of an emulsifier, wherein Component a) The amine-containing mercaptosulfonate-containing compound is a reaction product of at least one organic polyisocyanate and at least one hydrogensulfite and/or pyrosulfite, characterized in that the organic polyisocyanate has less than 400 g. /Mole molecular weight and NCO groups attached via aliphatic or cycloaliphatic, especially 1,4-diisocyanate butane, 1,6-diisocyanate hexane (HDI), 1,5-diiso Cyanate-2,2-dimethylpentane, 2,2,4- or 2,4,4-trimethyl-1,6-diisocyanate hexane (TMHI), 1,3- and 1, 4-diisocyanate hexane, 1,3- and 1,4-diisocyanatocyclohexane (CHDI) and any desired mixture of such isomers, 1-isocyanato-2-isocyano Any desired mixture of acid methylcyclopentane, 1,2-, 1,3- and 1,4-bis(isocyanatomethyl)cyclohexane and isomers, 1,2-,1 , 3- and 1,4-bis(isocyanatoethyl)cyclohexane and any desired mixtures of such isomers, 1,2-, 1,3- and 1,4- (isocyanato-n-propyl)cyclohexane and any desired mixtures of such isomers, 1-isocyanatopropyl-4-isocyanatomethylcyclohexane and isomers , 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethylcyclohexane (IPDI), 1-isocyanato-1-methyl-4-isocyanate Methylcyclohexane (IMCI), 2,4'- and 4,4'-diisocyanatodicyclohexylmethane (H 12 MDI) and isomers, dimeryl diisocyanate (DDI) , bis(isocyanatomethyl)bicyclo[2.2.1]heptane (NBDI), bis(isocyanatomethyl)tricyclo[5.2.1.0 2,6 ]decane (TCDDI) and isomerism And any desired mixture of such diisocyanates and a mercapto diisocyanate of the formula 如上述申請專利範圍之組成物,其特徵在於含有或不含加脂劑(fatliquoring agents)、填料及/或緩衝劑物質作為另外添加物質。 A composition according to the above patent application, characterized in that it contains or does not contain fatliquoring agents, fillers and/or buffer substances as additional substances. 如上述申請專利範圍之一或兩項之組成物,其特徵在於其含有作為成分b)之至少一羧酸、較佳草酸、丁二酸、戊二酸或己二酸,尤其是至少一羥基-多羧酸,較佳為檸檬酸、酒石酸或乳酸或其混合物,或者至少一多羧酸與含羧酸基之聚異氰酸酯的反應產物。 A composition according to one or both of the above claims, characterized in that it contains at least one carboxylic acid, preferably oxalic acid, succinic acid, glutaric acid or adipic acid, in particular at least one hydroxyl group, as component b) a polycarboxylic acid, preferably citric acid, tartaric acid or lactic acid or a mixture thereof, or a reaction product of at least one polycarboxylic acid and a carboxylic acid group-containing polyisocyanate. 如上述申請專利範圍中至少一項之組成物,其特徵在於該組成物係水溶液。 A composition according to at least one of the above claims, characterized in that the composition is an aqueous solution. 如上述申請專利範圍中至少一項之組成物,其特徵在於該組成物係固體及微粒(particulate)。 A composition according to at least one of the preceding claims, characterized in that the composition is a solid and a particulate. 一種用於製造如申請專利範圍第1至5項中至少一項之組成物之方法,該方法之特徵在於:在水存在下且 同時施加剪切力,使至少一具有低於400克/莫耳之分子量與經脂族地或環脂族地接附之NCO基之有機聚異氰酸酯、與至少一亞硫酸氫鹽及/或焦亞硫酸鹽反應,較佳使用轉子-定子混合器(rotor-stator mixer),其中該成分b)之羧酸與視情況地另外添加物質係在該亞硫酸氫鹽及/或焦亞硫酸鹽反應之前、過程中或之後添加以及視情況地該所獲得之反應混合物係接著乾燥。 A method for producing a composition according to at least one of claims 1 to 5, characterized in that in the presence of water and Simultaneously applying a shearing force to at least one organic polyisocyanate having a molecular weight of less than 400 g/mol and an NCO group attached via an aliphatic or cycloaliphatic group, with at least one bisulfite and/or coke For the sulfite reaction, a rotor-stator mixer is preferably used, wherein the carboxylic acid of the component b) is optionally reacted with the bisulfite and/or pyrosulfite. The reaction mixture obtained before, during or after the addition and optionally is subsequently dried. 如申請專利範圍第6項之用於製造組成物之方法,其特徵在於該所獲得之液態反應混合物係與沉澱劑混合,並乾燥該所得沉澱物。 A method for producing a composition according to claim 6 of the invention, characterized in that the obtained liquid reaction mixture is mixed with a precipitating agent, and the resulting precipitate is dried. 一種如申請專利範圍第1至5項中至少一項之組成物之用途,其係作為用於鞣製、預鞣製或再鞣製原皮(hides)及皮(skins)之預鞣製劑、再鞣製劑或鞣製劑。 Use of a composition according to at least one of claims 1 to 5 as a pre-tanning preparation, re-preparation preparation for tanning, pre-tanning or re-sampling of hides and skins or鞣 preparation. 一種如申請專利範圍第1至5項中至少一項之組成物之用途,其係作為用於含胺基化合物之反應成分。 Use of a composition according to at least one of claims 1 to 5 as a reaction component for an amine group-containing compound. 如申請專利範圍第9項之用途,其特徵在於含胺基化合物係生物材料,尤其是與體內以及體外之其他材料有關之組織,如皮膚材料、結締組織、骨、器官、肌纖維或血管璧材料,視情況地呈單離或純化形式。 The use of the ninth aspect of the patent application is characterized in that the amino group-containing compound is a biological material, especially a tissue related to other materials in the body and in vitro, such as skin material, connective tissue, bone, organ, muscle fiber or vasospasm material. , as appropriate, in isolated or purified form. 一種如申請專利範圍第1至5項中至少一項之組成物之用途,其係作為用於製紙,尤其是用於製造濕強劑或助留劑之助劑。 Use of a composition according to at least one of claims 1 to 5 as an auxiliary for papermaking, in particular for the manufacture of wet strength or retention aids. 一種如申請專利範圍第1至5項中至少一項之組成物之用途,其係作為用於以蛋白質為基底之水溶性聚合物,尤其是明膠,之交聯劑。 Use of a composition according to at least one of claims 1 to 5 as a crosslinking agent for a protein-based water-soluble polymer, especially gelatin. 一種反應產物,其係可藉由含胺基化合物與如申請專利範圍第1項之組成物的反應獲得。 A reaction product obtainable by reacting an amine-containing compound with a composition as in the first aspect of the patent application.
TW101123516A 2011-06-29 2012-06-29 Composition based on compounds containing carbamoylsulphonate groups TW201315750A (en)

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