TW201311770A - Alkali-soluble silicone resin, silicone resin composition comprising the same and preparation method thereof - Google Patents
Alkali-soluble silicone resin, silicone resin composition comprising the same and preparation method thereof Download PDFInfo
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Abstract
Description
本發明係有關鹼可溶聚矽氧樹脂、包含該樹脂之聚矽氧樹脂組成物以及其製備方法。更特定言之,本發明係有關包含60至95莫耳%之三官能結構(trifunctional structure)且具有5,000至20,000之重量平均分子量的鹼可溶聚矽氧樹脂、包含該樹脂之聚矽氧樹脂組成物以及其製備方法。本發明之聚矽氧樹脂組成物可提供優異之塗層性質、硬度、耐熱性及抗破裂性(crack resistance)。 The present invention relates to an alkali-soluble polyoxynoxy resin, a polydecaneoxy resin composition comprising the resin, and a process for the preparation thereof. More specifically, the present invention relates to an alkali-soluble polyoxyxene resin comprising 60 to 95 mol% of a trifunctional structure and having a weight average molecular weight of 5,000 to 20,000, and a polyoxyxylene resin containing the resin. Composition and preparation method thereof. The polyoxyxylene resin composition of the present invention can provide excellent coating properties, hardness, heat resistance and crack resistance.
有機材料已廣泛使用於電子工業諸如顯示器。有機材料在低成本與良好線符合性(line conformity)方面具有優勢。然而,由於顯示器裝置近來已變為大尺寸、高解析度與輕薄,因此對於施加至顯示器裝置之塗層材料的性質要求亦變得更加嚴格。鑑於此,在性質諸如耐熱性方面不良之傳統有機材料係受限於其應用範圍。 Organic materials have been widely used in the electronics industry such as displays. Organic materials have advantages in terms of low cost and good line conformity. However, since display devices have recently become large-sized, high-resolution, and thin, the requirements for the properties of coating materials applied to display devices have become more stringent. In view of this, conventional organic materials which are inferior in properties such as heat resistance are limited in their application range.
因此,作為在顯影性質(光阻性質)、透光率、耐熱性等方面具有良好性質之塗層材料,聚矽氧樹脂(silicone resin)已受到重視。聚矽氧樹脂係施加作為半導體絕緣膜(例如,氫聚矽氧烷)、溶劑型塗覆劑(例如,以芳香族有機溶劑稀釋之聚矽氧樹脂)、無溶劑保形塗覆劑(solvent-free conformal coating agent)、電子產品之密封劑與黏著劑、以及LED晶片之成型材料。 Therefore, as a coating material having good properties in terms of developing properties (photoresist properties), light transmittance, heat resistance and the like, a silicone resin has been attracting attention. The polyoxyxene resin is applied as a semiconductor insulating film (for example, hydrogen polyoxyalkylene), a solvent type coating agent (for example, a polyoxyl resin diluted with an aromatic organic solvent), a solvent-free conformal coating agent (solvent) -free conformal coating agent), encapsulants and adhesives for electronic products, and molding materials for LED wafers.
聚矽氧樹脂製造商已根據傳統製備技術生產各種產 品,諸如用於塗料之聚矽氧樹脂、MQ樹脂、倍半矽氧烷、塗層樹脂等。此等製備技術為所屬技術領域中具有通常知識者所熟知。舉例而言,聚矽氧樹脂可藉由將氯矽烷或烷氧基矽烷之水解產物濃縮而製備。然而,當用於顯示器之電子等級聚矽氧塗層材料是藉由此等傳統方法製備時,可能因為所使用之強催化劑、原料中所含之離子種類、製備過程中所產生之凝膠粒子等而造成塗層表面之缺陷。再者,此類顯示器應用層級之聚矽氧塗層材料並無法以低成本進行大規模生產,因此,經濟上的可行性變低。 Polyoxyxene resin manufacturers have produced various products based on traditional preparation techniques. Products such as polyoxyxene resins for coatings, MQ resins, sesquiterpene oxides, coating resins, and the like. Such preparation techniques are well known to those of ordinary skill in the art. For example, a polyoxyxylene resin can be prepared by concentrating a hydrolyzate of chlorodecane or alkoxydecane. However, when an electronic grade polyoxynitride coating material for a display is prepared by such a conventional method, it may be due to a strong catalyst used, an ion species contained in the raw material, and gel particles generated in the preparation process. Waiting for defects in the surface of the coating. Furthermore, such a display application level poly-oxygen oxide coating material cannot be mass-produced at a low cost, and therefore, economic feasibility is low.
韓國早期公開專利公開第10-2009-0072835 A號涉及一種具有用於液晶顯示器裝置之良好耐熱性與電氣絕緣的水溶性光敏聚矽氧樹脂,並揭露藉由溶膠-凝膠反應來製備該樹脂之方法,其中,該聚矽氧化合物係經由使4-戊烯酸或2-烯丙基酚與三甲氧基矽烷進行矽氫化反應,並於其內添加鹽酸催化劑而合成。然而,此種方法需要昂貴的起始材料,且於矽氫化反應中所使用之鉑催化劑及/或用作反應催化劑之鹽酸會殘留在所製備之樹脂中,而可能使末端羧基和羥基苯基產生化學變化。可進一步採用移除殘留之催化劑諸如鹽酸的步驟,但於此情況下,生產之時間與成本會增加,因而使生產力降低。 Korean Laid-Open Patent Publication No. 10-2009-0072835 A relates to a water-soluble photosensitive polyoxyxene resin having good heat resistance and electrical insulation for a liquid crystal display device, and discloses that the resin is prepared by a sol-gel reaction. In the method, the polyoxymethylene compound is synthesized by subjecting 4-pentenoic acid or 2-allylphenol to a hydrazine hydrogenation reaction with trimethoxydecane, and adding a hydrochloric acid catalyst thereto. However, such a method requires an expensive starting material, and the platinum catalyst used in the hydrogenation reaction and/or the hydrochloric acid used as the reaction catalyst may remain in the prepared resin, and may have a terminal carboxyl group and a hydroxyphenyl group. Produce chemical changes. The step of removing the residual catalyst such as hydrochloric acid may be further employed, but in this case, the time and cost of production may increase, thereby lowering the productivity.
韓國早期公開專利公開第10-2009-0040079 A號涉及一種具有良好鹼顯影性質與圖案解析度之光敏聚倍半矽氧烷樹脂組成物,並揭露藉由使於有機溶劑中之丙烯酸系矽烷與另一烷氧基矽烷與鹽酸進行反應,接著再稀釋所製備 之樹脂而合成分子量為1,800至4,500之樹脂的方法。然而,此方法僅使用三官能原料,並未提及使用雙官能基等。因此,在所製備之樹脂經塗覆與預烤後,可能於塗層中出現裂痕或針孔。此外,在丙烯酸系矽烷之聚合步驟過程中,亦可能出現因鹽酸所導致之凝膠化作用。 Korean Laid-Open Patent Publication No. 10-2009-0040079 A relates to a photosensitive polysesquioxane resin composition having good alkali developing properties and pattern resolution, and discloses an acrylic decane in an organic solvent. Another alkoxydecane is reacted with hydrochloric acid, followed by dilution A method of synthesizing a resin having a molecular weight of 1,800 to 4,500 as a resin. However, this method uses only a trifunctional raw material, and does not mention the use of a difunctional group or the like. Therefore, after the prepared resin is coated and pre-baked, cracks or pinholes may occur in the coating. In addition, gelation due to hydrochloric acid may also occur during the polymerization step of the acrylic decane.
因此,有必要研發能滿足主要要求性質諸如鹼顯影性質、透光率、塗層性質、耐熱性、硬度及抗破裂性,且能以低成本進行大規模製備之聚矽氧塗層材料。 Therefore, it is necessary to develop a polyoxynitride coating material which can satisfy major requirements such as alkali development property, light transmittance, coating property, heat resistance, hardness, and crack resistance, and can be produced at a low cost on a large scale.
韓國早期公開專利公開第10-2009-0072835 A號 Korean Early Public Patent Publication No. 10-2009-0072835 A
韓國早期公開專利公開第10-2009-0040079 A號 Korean Early Public Patent Publication No. 10-2009-0040079 A
本發明是為了解決如前述先前技術所涉及之問題。本發明之技術目的在提供可用作薄膜電晶體液晶顯示器裝置等之塗覆劑,並具有良好鹼顯影性質、塗層性質、耐熱性、硬度、抗破裂性和生產力之鹼可溶聚矽氧樹脂;以及包含該樹脂之組成物。 The present invention has been made to solve the problems involved in the prior art as described above. The technical object of the present invention is to provide an alkali-soluble polyoxygen oxide which can be used as a coating agent for a thin film transistor liquid crystal display device and the like, and which has good alkali developing properties, coating properties, heat resistance, hardness, crack resistance and productivity. a resin; and a composition comprising the resin.
為了達到上述技術目的,本發明係提供鹼可溶聚矽氧樹脂,其包含:(A)至少一種選自羥基、烷氧基及環氧基(epoxy)所組成群組之可熱固化(thermally curable)官能基;(B)至少一種選自羥基及烷氧基所組成群組之鹼可顯影 官能基;(C)至少一種選自C1-C20烷基及芳族基所組成群組之官能基;以及(D)60至95莫耳%之衍生自有機三烷氧基矽烷的三官能結構,其中,該樹脂具有5,000至20,000之重量平均分子量。 In order to achieve the above technical object, the present invention provides an alkali-soluble polyoxynoxy resin comprising: (A) at least one heat-curable group selected from the group consisting of a hydroxyl group, an alkoxy group, and an epoxy group (thermally Curable); (B) at least one alkali-developable functional group selected from the group consisting of a hydroxyl group and an alkoxy group; (C) at least one group selected from the group consisting of a C 1 -C 20 alkyl group and an aromatic group And (D) 60 to 95 mol% of a trifunctional structure derived from an organotrialkoxydecane, wherein the resin has a weight average molecular weight of 5,000 to 20,000.
於另一態樣中,本發明提供包含該鹼可溶聚矽氧樹脂及溶劑之聚矽氧樹脂組成物,以及用於製備該聚矽氧樹脂組成物之方法,該方法包含下列步驟:(a)將烷氧基矽烷原料與稀釋溶劑、有機酸及水混合以進行水解;(b)將所得產物於常壓下蒸餾以移除該有機酸及水;(c)進一步添加有機酸及水至所得產物中,以水解剩餘之原料;(d)將所得產物於低溫減壓下蒸餾,以進一步移除該有機酸及水;以及(e)進一步添加稀釋溶劑並進行老化程序(aging procedure),以將該聚矽氧樹脂之重量平均分子量控制在5,000至20,000。 In another aspect, the present invention provides a polyoxyxylene resin composition comprising the alkali-soluble polyoxyxylene resin and a solvent, and a method for preparing the polyoxyxene resin composition, the method comprising the steps of: a) mixing the alkoxydecane starting material with a diluent solvent, an organic acid and water for hydrolysis; (b) distilling the obtained product under normal pressure to remove the organic acid and water; (c) further adding an organic acid and water To the obtained product, to hydrolyze the remaining raw materials; (d) distilling the obtained product under low temperature and reduced pressure to further remove the organic acid and water; and (e) further adding a dilution solvent and performing an aging procedure The weight average molecular weight of the polyoxysiloxane resin is controlled to be 5,000 to 20,000.
於另一態樣中,本發明提供藉由施加該聚矽氧樹脂組成物而形成之塗層。 In another aspect, the invention provides a coating formed by applying the polyoxyxene resin composition.
[有利功效] [Beneficial effect]
本發明之鹼可溶聚矽氧樹脂組成物具有良好之塗層性質、耐熱性、硬度及抗破裂性,且可使用比傳統原料更便宜之原料進行大規模生產,藉此可擴大聚矽氧塗層材料於電子工業之應用範圍。詳言之,本發明之聚矽氧樹脂組成物對塗層表面而言具有15微米程度之鹼可顯影性,且可獲得95%或更高之透光率(400nm,t=3μm)、重量損失為1%或更少(280至350℃*10分鐘)之耐熱性以及約6H鉛筆硬 度之硬度。 The alkali-soluble polyoxynene resin composition of the present invention has good coating properties, heat resistance, hardness and crack resistance, and can be mass-produced using a raw material which is cheaper than conventional raw materials, thereby expanding polyoxyl Coating materials are used in the electronics industry. In particular, the polyoxyxylene resin composition of the present invention has an alkali developability of about 15 μm on the surface of the coating layer, and a light transmittance of 95% or more (400 nm, t = 3 μm) and weight can be obtained. Loss of 1% or less (280 to 350 ° C * 10 minutes) heat resistance and about 6H pencil hard The hardness of the degree.
後文中,將更具體說明本發明。 Hereinafter, the present invention will be more specifically described.
本發明之鹼可溶聚矽氧樹脂包含(A)至少一種選自羥基、烷氧基及環氧基所組成群組之可熱固化官能基;(B)至少一種選自羥基及烷氧基所組成群組之鹼可顯影官能基;(C)至少一種選自C1-C20烷基及芳族基所組成群組之官能基;以及(D)60至95莫耳%之衍生自有機三烷氧基矽烷的三官能結構,其中,該樹脂具有5,000至20,000之重量平均分子量。於另一態樣中,本發明之聚矽氧樹脂組成物包含該鹼可溶聚矽氧樹脂及溶劑(溶劑稀釋型聚矽氧聚合物)。 The alkali-soluble polyoxymethylene resin of the present invention comprises (A) at least one heat-curable functional group selected from the group consisting of a hydroxyl group, an alkoxy group and an epoxy group; (B) at least one selected from the group consisting of a hydroxyl group and an alkoxy group. a group of base developable functional groups; (C) at least one functional group selected from the group consisting of C 1 -C 20 alkyl groups and aromatic groups; and (D) 60 to 95 mole % derived from A trifunctional structure of an organotrialkoxydecane wherein the resin has a weight average molecular weight of 5,000 to 20,000. In another aspect, the polyoxyxylene resin composition of the present invention comprises the alkali-soluble polyoxynoxy resin and a solvent (solvent-diluted polyoxyl polymer).
可熱固化官能基意指透過熱源或光源輻射來引發樹脂之固化反應的結構,且此係源自樹脂合成中所使用之原料的官能性。可熱固化官能基之實例可包括羥基、烷氧基、環氧基等,且較佳者為羥基。於一具體實施例中,當塗覆並加熱樹脂組成物之薄膜時,溶劑係經由熱而蒸發,於此同時,樹脂中的-OH基會迅速地相互反應以引發固化。 The heat-curable functional group means a structure which initiates a curing reaction of a resin by radiation from a heat source or a light source, and is derived from the functionality of a raw material used in resin synthesis. Examples of the heat-curable functional group may include a hydroxyl group, an alkoxy group, an epoxy group, and the like, and are preferably a hydroxyl group. In one embodiment, when a film of the resin composition is applied and heated, the solvent evaporates via heat, while the -OH groups in the resin rapidly react with each other to initiate curing.
鹼顯影性質意指,舉例而言,當塗層表面與常用於電子工業之0.4%至2.38%氫氧化四甲基銨(TMAH)水溶液接觸時,該塗層溶解。主要來說,作為鹼可顯影官能基而言,親水性基團比疏水性基團更佳。具體而言,可使用羥基(Si-OH)及烷氧基(例如,Si-OCH3)。就改善耐熱性而論,較佳可透過加工盡可能將烷氧基以矽醇基置換之。有鑑於 此,較佳之一種鹼可顯影官能基可為Si-OH,其亦為上文所提及之較佳可熱固化官能基。亦即,鹼可顯影官能基與可熱固化官能基在使用目的方面並不相同,但在結構方面則可相同。 The alkali developing property means, for example, that the coating dissolves when the coating surface is contacted with an aqueous solution of 0.4% to 2.38% tetramethylammonium hydroxide (TMAH) commonly used in the electronics industry. Mainly, as the alkali developable functional group, the hydrophilic group is more preferable than the hydrophobic group. Specifically, a hydroxyl group (Si-OH) and an alkoxy group (for example, Si-OCH 3 ) can be used. In terms of improving heat resistance, it is preferred to replace the alkoxy group with a decyl group as much as possible by processing. In view of this, a preferred alkali developable functional group can be Si-OH, which is also a preferred heat curable functional group as mentioned above. That is, the alkali developable functional group and the heat curable functional group are not the same in terms of use, but may be identical in structure.
C1-C20烷基及芳族基(較佳為C6-C20芳族基)之實例可包括甲基、苯基、3-環氧丙氧基丙基(3-glycidoxypropyl)、2-(3,4-環氧基環己基)乙基等,但並不限於此。 Examples of the C 1 -C 20 alkyl group and the aromatic group (preferably a C 6 -C 20 aromatic group) may include a methyl group, a phenyl group, a 3-glycidoxypropyl group, and 2 -(3,4-epoxycyclohexyl)ethyl, etc., but is not limited thereto.
此等有機基團係透過原料之水解而不規則地併入所生產之樹脂中,於此情況下,塗層之固化速率與硬度可依據所使用之原料的官能性類型(functionality type)而異。若存在許多三官能基團,則固化速率高且塗層變得堅硬,但卻有易碎的缺點。若存在許多雙官能基團,則樹脂之貯存安定性提升,但卻有塗層柔軟且固化速率低的缺點。因此,雙官能基團與三官能基團之適當組合係重要的。一般而言,甲基與苯基之適當組合為提升塗層性質的重要因子,且環氧基環具有補充可熱固化性與黏著性之作用。 These organic groups are irregularly incorporated into the produced resin by hydrolysis of the raw materials. In this case, the curing rate and hardness of the coating may vary depending on the functionality type of the raw materials used. If many trifunctional groups are present, the cure rate is high and the coating becomes hard, but it has the disadvantage of being brittle. If many difunctional groups are present, the storage stability of the resin is improved, but the coating is soft and the curing rate is low. Therefore, an appropriate combination of a difunctional group and a trifunctional group is important. In general, an appropriate combination of a methyl group and a phenyl group is an important factor for improving the properties of the coating layer, and the epoxy group has a function of supplementing heat curability and adhesion.
於本發明之鹼可溶聚矽氧樹脂中,衍生自有機三烷氧基矽烷之三官能結構的併入量為60至95莫耳%,更佳為70至95莫耳%,係將聚倍半矽氧烷之性質部分地供予至該樹脂。亦即,本發明排除100%聚倍半矽氧烷。如上文所說明,此即為考量提供最佳塗層性質、固化速率、貯存安定性等之結果。若樹脂中之三官能結構的含量少於60莫耳%,則貯存安定性提升,但塗層卻變得柔軟且固化速率變低。若樹脂中之三官能結構的含量大於95莫耳%,則固化 速率高且塗層變得堅硬,但卻有易碎的問題。 In the alkali-soluble polyoxynoxy resin of the present invention, the trifunctional structure derived from the organotrialkoxydecane is incorporated in an amount of 60 to 95 mol%, more preferably 70 to 95 mol%, which is a poly The properties of the sesquioxanes are partially supplied to the resin. That is, the present invention excludes 100% polysesquioxanes. As explained above, this is the result of providing optimum coating properties, cure rates, storage stability, and the like. If the content of the trifunctional structure in the resin is less than 60 mol%, the storage stability is improved, but the coating becomes soft and the curing rate becomes low. Curing if the content of the trifunctional structure in the resin is more than 95% by mole The rate is high and the coating becomes hard, but there are fragile problems.
較佳地,該鹼可溶聚矽氧樹脂除了三官能結構外,復包含5至40莫耳%之雙官能結構。為了塗覆聚矽氧材料,大部分必需併入大量具有良好塗層性質之三官能結構。然而,除了三官能結構外,若進一步適當地併入雙官能結構,則亦可獲得除了塗層性質以外之其他所需性質。發明所屬技術領域中具有通常知識者可根據樹脂組成物之用途,考量所需之性質(例如,塗層性質、硬度及高耐熱性),併入適量之雙官能結構。 Preferably, the alkali-soluble polyoxyl resin comprises, in addition to the trifunctional structure, a difunctional structure of 5 to 40 mol%. In order to coat a polyoxyxene material, it is necessary to incorporate a large number of trifunctional structures having good coating properties. However, in addition to the trifunctional structure, if the difunctional structure is further appropriately incorporated, other desired properties than the coating properties can be obtained. Those having ordinary skill in the art can incorporate suitable properties (e.g., coating properties, hardness, and high heat resistance) depending on the use of the resin composition, and incorporate an appropriate amount of a bifunctional structure.
於本發明中,該鹼可溶聚矽氧樹脂之重量平均分子量為5,000至20,000,更佳為5,500至15,000。本發明之發明人證實當樹脂之重量平均分子量控制在5,000至20,000之範圍內時,係提供最佳之塗層表面性質。 In the present invention, the alkali-soluble polyoxynoxy resin has a weight average molecular weight of 5,000 to 20,000, more preferably 5,500 to 15,000. The inventors of the present invention have demonstrated that the optimum coating surface properties are provided when the weight average molecular weight of the resin is controlled in the range of 5,000 to 20,000.
若樹脂之重量平均分子量小於5,000,則稀釋黏度變低,因而使塗覆變得不均勻並發生預烤後黏著,且即便已實施硬烤,亦難以獲得所欲之塗層硬度。反之,若樹脂之重量平均分子量大於20,000,則末端鹼可顯影基團之不足會使作為光阻之功能劣化,且塗層表面可能發生易碎現象。若分子量變得極大並因此失控,則可能於樹脂生產過程中發生凝膠化作用,因而可能使生產本身無法進行。 If the weight average molecular weight of the resin is less than 5,000, the dilution viscosity becomes low, so that the coating becomes uneven and adhesion occurs after prebaking, and even if hard baking is performed, it is difficult to obtain a desired coating hardness. On the other hand, if the weight average molecular weight of the resin is more than 20,000, the deficiency of the terminal alkali developable group deteriorates the function as a photoresist, and the surface of the coating may be brittle. If the molecular weight becomes extremely large and thus out of control, gelation may occur during resin production, which may make the production itself impossible.
本發明使用烷氧基矽烷材料作為鹼可溶聚矽氧樹脂之原料。烷氧基矽烷之實例可包括甲氧基矽烷、乙氧基矽烷等,但並不限於此。較佳地,係使用甲氧基矽烷,因為其便宜且易於取得。 The present invention uses an alkoxydecane material as a raw material for the alkali-soluble polyoxyxene resin. Examples of the alkoxydecane may include, but are not limited to, methoxydecane, ethoxysilane, and the like. Preferably, methoxydecane is used because it is inexpensive and easy to obtain.
於一具體實施例中,若使用甲氧基矽烷作為原料,則末端甲氧基於酸氛圍下之水解係導致被矽醇基置換並同時形成矽氧烷鍵。於此情況下,藉由調整所使用之催化劑的酸度或濃縮方法,可餘留許多末端矽醇基或可幾乎將其全部移除。雖然餘留之-OH係與相同或相鄰分子中之其他-OH縮合,但活性可能藉由過量使用溶劑或於低溫下貯存而受到抑制。反之,若將樹脂組成物塗覆為薄膜並加熱,如上文所說明,溶劑係藉由熱而蒸發,且-OH間之快速反應係同時參與固化。 In one embodiment, if methoxydecane is used as the starting material, hydrolysis of the terminal methoxy group under an acid atmosphere results in displacement of the sterol group and simultaneous formation of a decane linkage. In this case, by adjusting the acidity or concentration method of the catalyst used, many terminal sterol groups may be left or almost all of them may be removed. Although the remaining -OH groups are condensed with other -OHs in the same or adjacent molecules, the activity may be inhibited by excessive use of the solvent or storage at low temperatures. On the other hand, if the resin composition is applied as a film and heated, as explained above, the solvent is evaporated by heat, and the rapid reaction between -OH is simultaneously involved in curing.
適用於製備本發明之鹼可溶聚矽氧樹脂組成物的原料之實例係顯示於下表1中。 Examples of starting materials suitable for use in preparing the alkali-soluble polyoxynene resin composition of the present invention are shown in Table 1 below.
於一具體實施例中,該鹼可溶聚矽氧樹脂可藉由下列化學式1表示(可改變各單元之組合順序)。 In a specific embodiment, the alkali-soluble polyoxyl resin can be represented by the following Chemical Formula 1 (the order of combination of the units can be changed).
於上述化學式1中,R1係獨立為甲基、3-環氧丙氧基丙基或羥基;R2係獨立為羥基;R3係獨立為甲基、苯基、3-環氧丙氧基丙基或2-(3,4-環氧基環己基)乙基,較佳為2-(3,4-環氧基環己基)乙基;以及a、b及c為滿足a+b+c=1之莫耳分率。 In the above Chemical Formula 1, R 1 is independently a methyl group, a 3-glycidoxypropyl group or a hydroxyl group; R 2 is independently a hydroxyl group; and R 3 is independently a methyl group, a phenyl group, a 3-glycidoxy group. Propyl or 2-(3,4-epoxycyclohexyl)ethyl, preferably 2-(3,4-epoxycyclohexyl)ethyl; and a, b and c satisfy a+b The molar fraction of +c=1.
塗層表面之性質係依據R1、R2及R3之具體種類以及a、b及c之調整而異。關於此問題將於下文所述之實施例中具體說明。 The nature of the surface of the coating varies depending on the specific type of R 1 , R 2 and R 3 and the adjustment of a, b and c. This problem will be specifically described in the examples described below.
於上述化學式1中,R1、R2及R3之具體種類與原料(表1)之間的關係顯示於下表2中。 In the above Chemical Formula 1, the relationship between the specific kinds of R 1 , R 2 and R 3 and the raw materials (Table 1) is shown in Table 2 below.
於一較佳具體實施例中,該鹼可溶聚矽氧樹脂於固化後具有下列化學式2之結構(可改變各單元之組合順序)。 In a preferred embodiment, the alkali-soluble polyoxynoxy resin has the structure of the following chemical formula 2 after curing (the order of combination of the units can be changed).
於上述化學式2中,n1至n6為滿足n1+n2+n3+n4+n5+n6=1之莫耳分率,且0n10.4,0n20.4,0(n1+n2)0.4,0n30.95,0n40.95,0n50.95,0n60.95以及0(n3+n4+n5+n6)0.95。 In the above Chemical Formula 2, n1 to n6 are the molar fractions satisfying n1+n2+n3+n4+n5+n6=1, and 0 N1 0.4,0 N2 0.4,0 (n1+n2) 0.4,0 N3 0.95,0 N4 0.95,0 N5 0.95,0 N6 0.95 and 0 (n3+n4+n5+n6) 0.95.
本發明之聚矽氧樹脂組成物除了鹼可溶聚矽氧樹脂外,復包含溶劑。可使用之溶劑種類並無特別限制,且可單獨使用或組合使用兩種或更多種聚矽氧塗覆材料習用之溶劑諸如丙二醇單甲基醚乙酸酯(PGMEA)。於一較佳具體實施例中,PGMEA係使用作為反應(合成)之溶劑以及老化之稀釋劑(dilution)。溶劑之使用量並無特別限制,較佳之使用量為使組成物之黏度在10至200cP之範圍內。 The polyoxyxylene resin composition of the present invention contains a solvent in addition to the alkali-soluble polyoxyl resin. The kind of the solvent which can be used is not particularly limited, and a solvent conventionally used for two or more kinds of polyoxynitride coating materials such as propylene glycol monomethyl ether acetate (PGMEA) may be used alone or in combination. In a preferred embodiment, PGMEA is used as a solvent for the reaction (synthesis) and as a diluent for aging. The amount of the solvent to be used is not particularly limited, and it is preferably used in such a manner that the viscosity of the composition is in the range of 10 to 200 cP.
用於製備本發明之聚矽氧樹脂組成物的方法並無特別限制,其可藉由使用此技術領域中常用之方法製備。 The method for preparing the polyoxymethylene resin composition of the present invention is not particularly limited and can be produced by using a method generally used in the art.
較佳地,本發明之聚矽氧樹脂組成物可藉由包含下列步驟之方法製備:(a)將烷氧基矽烷原料與稀釋溶劑、有機酸及水混合以進行水解;(b)將所得產物於常壓下蒸餾以移 除該有機酸及水;(c)進一步添加有機酸及水至所得產物中,以水解剩餘之原料;(d)將所得產物於低溫減壓下蒸餾,以進一步移除該有機酸及水;以及(e)進一步添加稀釋溶劑並進行老化程序,以將該聚矽氧樹脂之重量平均分子量控制在5,000至20,000。 Preferably, the polyoxyxylene resin composition of the present invention can be prepared by a process comprising the steps of: (a) mixing alkoxydecane starting material with a diluent solvent, an organic acid and water for hydrolysis; (b) obtaining the obtained The product is distilled under normal pressure to move In addition to the organic acid and water; (c) further adding an organic acid and water to the obtained product to hydrolyze the remaining raw material; (d) distilling the obtained product under low temperature and reduced pressure to further remove the organic acid and water; And (e) further adding a dilution solvent and performing an aging procedure to control the weight average molecular weight of the polyoxyxylene resin to 5,000 to 20,000.
首先,將作為起始材料之烷氧基矽烷材料滴加至稀釋溶劑(例如,PGMEA)與有機酸之水性混合溶液中,於其內進行水解。於本發明中,適用之催化劑為有機酸,較佳為乙酸及/或草酸,更佳為乙酸。若使用強酸諸如鹽酸或硫酸,則需分開進行額外之步驟諸如中和步驟或水洗步驟等,且氯基等可能殘留於樹脂中,導致最終產物之性能劣化。反之,由於有機酸(例如,乙酸)具有低沸點與高水溶性,因此可於使用後藉由蒸餾盡可能移除,且即便其以不影響貯存安定性之量殘留於樹脂中,亦可於之後的預烤及硬烤步驟過程中蒸發。因此,有機酸作為催化劑是非常有利的。 First, an alkoxydecane material as a starting material is added dropwise to an aqueous mixed solution of a diluent solvent (for example, PGMEA) and an organic acid, and hydrolysis is carried out therein. In the present invention, a suitable catalyst is an organic acid, preferably acetic acid and/or oxalic acid, more preferably acetic acid. If a strong acid such as hydrochloric acid or sulfuric acid is used, an additional step such as a neutralization step or a water washing step or the like is required, and a chlorine group or the like may remain in the resin, resulting in deterioration of the properties of the final product. On the other hand, since the organic acid (for example, acetic acid) has a low boiling point and a high water solubility, it can be removed as much as possible by distillation after use, and even if it remains in the resin in an amount that does not affect the storage stability, Evaporation during the subsequent pre-bake and hard-bake steps. Therefore, organic acids are very advantageous as catalysts.
接著,將水解產物回流,以產生鍵結固體(bonding solid),然後於常壓下蒸餾,以移除有機酸、水及副產物(例如,甲醇)。 Next, the hydrolyzate is refluxed to produce a bonding solid, which is then distilled under normal pressure to remove organic acids, water, and by-products (eg, methanol).
再一次,重複使用有機酸之水溶液之水解過程,以期盡可能移除樹脂中所殘留之烷氧基,且通常進行2至3次。於此情況下,若是在常壓下加熱至高溫來進行蒸餾以移除有機酸及水,則分子量可能隨溫度上升而快速增加。因此,蒸餾是在減壓下於室溫進行,接著可緩慢增加溫度。藉由室溫減壓蒸餾,內部之混濁現象係隨水的移除而變澄清。 減壓蒸餾可於此時停止,或者,為了盡可能移除樹脂中所殘留之有機酸(例如,乙酸),可伴隨加熱步驟。於此情況下,就預防分子量快速增加與凝膠化作用而言,較佳係將內部溫度維持在90℃或更低(例如,20至90℃)。此減壓蒸餾並非一般之方法,於本文中係稱為「低溫減壓蒸餾」。 Once again, the hydrolysis process of the aqueous solution of the organic acid is repeated to remove as much as possible the alkoxy group remaining in the resin, and usually 2 to 3 times. In this case, if it is heated to a high temperature under normal pressure to carry out distillation to remove the organic acid and water, the molecular weight may rapidly increase as the temperature rises. Therefore, the distillation is carried out under reduced pressure at room temperature, and then the temperature can be slowly increased. The internal turbidity is clarified with the removal of water by distillation under reduced pressure at room temperature. The vacuum distillation may be stopped at this time, or, in order to remove as much as possible the organic acid (for example, acetic acid) remaining in the resin, the heating step may be accompanied. In this case, in terms of preventing rapid increase in molecular weight and gelation, it is preferred to maintain the internal temperature at 90 ° C or lower (for example, 20 to 90 ° C). This vacuum distillation is not a general method and is referred to herein as "low temperature vacuum distillation".
將特定量之稀釋溶劑(例如,PGMEA)添加至所製備之聚矽氧樹脂中,以將濃度調整至所欲程度。雖然較佳係使用PGMEA作為反應之稀釋溶劑,但習用於電子工業之任何溶劑皆可使用作為在低溫減壓蒸餾之後添加的進一步稀釋溶劑(further dilution solvent)。 A specific amount of a diluent solvent (for example, PGMEA) is added to the prepared polyoxyxene resin to adjust the concentration to a desired level. Although PGMEA is preferably used as the diluent solvent for the reaction, any solvent conventionally used in the electronics industry can be used as a further dilution solvent added after low-temperature vacuum distillation.
接著,於中等溫度諸如50至80℃(例如,約50℃)緩慢攪拌所得之產物以進行老化,直至達到所欲之分子量分佈(亦即,5,000至20,000之Mw)為止。 Next, the resulting product is slowly stirred at a moderate temperature such as 50 to 80 ° C (for example, about 50 ° C) for aging until the desired molecular weight distribution (i.e., Mw of 5,000 to 20,000) is reached.
此外,使用基於固體含量為1至2%之合成矽酸鎂(2MgO.6SiO2.xH2O;例如,商品名KYOWAAD-600;其為離子處理劑(離子吸附劑))來處理該透過老化程序而具有完整控制之分子量分佈的聚矽氧樹脂,接著再以矽藻土(例如,商品名Dicalite Speed-plus)過濾,以徹底移除雜質。 In addition, based on the solids content of magnesium silicate Synthesis of 1 to 2% (2MgO.6SiO 2 .xH 2 O; e.g., tradename KYOWAAD-600; treating agent which is an ion (ion adsorbent)) to handle the transmission of aging The polyxanthene resin, which has a completely controlled molecular weight distribution, is then filtered with diatomaceous earth (for example, trade name Dicalite Speed-plus) to completely remove impurities.
最後,將所得組成物以0.1微米之濾筒(KAREI)過濾,並包裝及貯存。此時,為了使催化劑之活性減至最低並獲得貯存安定性,係於氮氣氛圍及低溫(較佳為5℃或更低,更佳為3℃或更低)下,將所製備之組成物緊緊密封並存放於玻璃瓶中,藉此可獲得最多六(6)個月之貯存安定性。 Finally, the resulting composition was filtered through a 0.1 micron filter cartridge (KAREI) and packaged and stored. At this time, in order to minimize the activity of the catalyst and obtain storage stability, the prepared composition is prepared under a nitrogen atmosphere and a low temperature (preferably 5 ° C or lower, more preferably 3 ° C or lower). It is tightly sealed and stored in glass bottles for up to six (6) months of storage stability.
根據本發明,可藉由一使用一般烷氧基矽烷原料(其 並非特殊原料)之標準化製程安定地並輕易地製備聚矽氧樹脂組成物。再者,由於可以良好之生產率及經濟可行性來製備聚矽氧樹脂組成物,因此預期對於聚矽氧塗覆材料之普及化具有極大貢獻。 According to the present invention, a general alkoxydecane starting material can be used (which The standardized process of not being a special raw material) prepares the polyanthracene resin composition stably and easily. Further, since the polyoxymethylene resin composition can be prepared with good productivity and economic feasibility, it is expected to greatly contribute to the popularization of the polyoxynized coating material.
根據本發明之另一態樣,係提供藉由施加如上文說明之聚矽氧樹脂組成物而形成之塗層。將本發明之聚矽氧樹脂組成物施加至基材並於基材上形成其塗層之方法並無特別限制。可使用此技術領域中習用之任何方法諸如旋塗、浸塗等來形成塗層。再者,塗覆後之固化方法與固化條件並無特別限制。舉例而言,塗層可使用150℃、30分鐘且t=1至3μm之條件進行熱固化。此外,該固化可藉由雙重方法(亦即,藉由熱(熱固化)及UV輻射(光固化))進行。 According to another aspect of the present invention, there is provided a coating formed by applying a polyoxymethylene resin composition as described above. The method of applying the polyoxyxylene resin composition of the present invention to a substrate and forming a coating layer thereon is not particularly limited. The coating can be formed using any method conventionally used in the art such as spin coating, dip coating, or the like. Further, the curing method and curing conditions after coating are not particularly limited. For example, the coating can be thermally cured using conditions of 150 ° C, 30 minutes, and t = 1 to 3 μm. Further, the curing can be carried out by a dual method (that is, by heat (thermal curing) and UV irradiation (photocuring)).
由本發明之組成物所形成的塗層於預烤後可溶於0.4%至2.38%之TMAH水溶液,因此係適用於光阻製程,且可提供具有高硬度、高透光率與高耐熱性之塗層表面。尤其,本發明之組成物係適用於薄膜電晶體液晶顯示器裝置等作為整平塗覆劑(level coating agent)、外塗劑等。 The coating formed by the composition of the present invention is soluble in 0.4% to 2.38% aqueous solution of TMAH after prebaking, and is therefore suitable for a photoresist process, and can provide high hardness, high light transmittance and high heat resistance. Coating surface. In particular, the composition of the present invention is suitable for use as a film coating liquid crystal display device or the like as a level coating agent, an overcoating agent and the like.
後文中,將透過實施例更具體說明本發明。然而,該等實施例僅提供用於協助瞭解本發明,本發明之範圍並不受限於此。 Hereinafter, the present invention will be more specifically described by way of examples. However, the embodiments are only provided to assist in understanding the invention, and the scope of the invention is not limited thereto.
於3000ml圓底燒瓶中添加PGMEA(712.01g)、乙酸(7.12g)及水(487.74g),並攪拌之。將該混合物維持於40℃,同時以1小時之時間於其內滴加PTMS(364.29g)、 MTMS(850g)、GPTMS(108.54g)及GPMDMS(101.19g)之液體混合物。接著,使溫度緩慢上升至回流點並維持2至5小時,然後於常壓下進行蒸餾達110℃,以移除低沸點材料。再次,於其內添加水(487.74g)及乙酸(2.14g),進行回流3至6小時,並將所得混合物冷卻至室溫。藉由低溫-減壓方法,使冷卻之混合物經80℃汽提(stripping),釋放壓力,於其內添加PGMEA以稀釋至固體含量為40至50%,然後於50℃持續攪拌至獲得所欲之分子量(分子量顯示於下表5中)為止。將該具有控制之分子量的聚矽氧塗覆用樹脂以矽藻土過濾器及0.1微米過濾器過濾。將最終之樹脂組成物緊緊密封並存放於5℃或更低,避免與空氣接觸。關於樹脂1至5,原料之添加量相同,但老化程序(老化時間)並不相同,藉此,所製備之樹脂具有彼此相異之重量平均分子量。關於樹脂6,由於過度老化產生凝膠化作用,因此實質上並無法製備該樹脂。 PGMEA (712.01 g), acetic acid (7.12 g) and water (487.74 g) were added to a 3000 ml round bottom flask and stirred. The mixture was maintained at 40 ° C while PTMS (364.29 g) was added dropwise thereto over a period of 1 hour. A liquid mixture of MTMS (850 g), GPTMS (108.54 g) and GPMDMS (101.19 g). Next, the temperature was slowly raised to the reflux point for 2 to 5 hours, and then distilled to 110 ° C under normal pressure to remove the low boiling point material. Again, water (487.74 g) and acetic acid (2.14 g) were added thereto, refluxed for 3 to 6 hours, and the resulting mixture was cooled to room temperature. The cooled mixture is stripped at 80 ° C by a low temperature-decompression method, the pressure is released, PGMEA is added thereto to be diluted to a solid content of 40 to 50%, and then continuously stirred at 50 ° C until the desired amount is obtained. The molecular weight (the molecular weight is shown in Table 5 below). The polyoxymethylene coating resin having a controlled molecular weight was filtered through a diatomaceous earth filter and a 0.1 micron filter. The final resin composition is tightly sealed and stored at 5 ° C or lower to avoid contact with air. Regarding the resins 1 to 5, the amounts of the raw materials added were the same, but the aging procedures (aging time) were not the same, whereby the prepared resins had weight average molecular weights different from each other. Regarding the resin 6, the gelation was caused by excessive aging, and thus the resin was not substantially produced.
藉由上述相同程序,使用下表3所示之成分及用量來製備樹脂組成物。關於樹脂7至9,原料之添加量相同,但老化程序(老化時間)並不相同,藉此,所製備之樹脂具有彼此相異之重量平均分子量。 The resin composition was prepared by the same procedure as described above using the ingredients and amounts shown in Table 3 below. Regarding the resins 7 to 9, the amounts of the raw materials added were the same, but the aging procedures (aging time) were not the same, whereby the prepared resins had weight-average molecular weights different from each other.
藉由上述相同程序,使用下表3所示之成分及用量來製備樹脂組成物。 The resin composition was prepared by the same procedure as described above using the ingredients and amounts shown in Table 3 below.
藉由上述相同程序,使用下表3所示之成分及用量來製備樹脂組成物。關於比較例6,由於在合成過程中產生凝膠化作用,因此無法製備樹脂13。 The resin composition was prepared by the same procedure as described above using the ingredients and amounts shown in Table 3 below. Regarding Comparative Example 6, the resin 13 could not be produced because gelation occurred during the synthesis.
所製備之樹脂1至13的雙官能性與三官能性之莫耳比係顯示於下表4中,該莫耳比與化學式1之結構有關。化學式1為考量到-OH基之圖式。表4係以塗層中所有-OH基皆參與固化為基礎,顯示雙官能性與三官能性之莫耳比。 The bifunctional and trifunctional molar ratios of the prepared resins 1 to 13 are shown in Table 4 below, which is related to the structure of Chemical Formula 1. Chemical Formula 1 is a diagram considering the -OH group. Table 4 shows the moie ratio of bifunctional to trifunctional based on the fact that all of the -OH groups in the coating are involved in curing.
下列化學式3至8係以結構顯示上表4中之官能性。 The following Chemical Formulas 3 to 8 show the functionalities in Table 4 above in structure.
由上表4可看出,樹脂1至6具有5/95之D/T(5%之雙官能性以及95%之三官能性)。樹脂7至9及10具有15/85之D/T,樹脂11具有10/90之D/T,以及樹脂12具有50/50之D/T。樹脂13僅具有100之T。就其本身而論,雙官能性(D)與三官能性(T)之比率為製備聚矽氧樹脂時的優先考量因子,且藉此,在某種程度上可預測塗層表面之性質。 As can be seen from the above Table 4, the resins 1 to 6 had a D/T of 5/95 (5% difunctionality and 95% trifunctionality). Resins 7 to 9 and 10 have a D/T of 15/85, resin 11 has a D/T of 10/90, and resin 12 has a D/T of 50/50. The resin 13 has only T of 100. For its part, the ratio of difunctional (D) to trifunctional (T) is a preferred factor in the preparation of polyoxyxides, and thereby, the properties of the surface of the coating can be predicted to some extent.
關於實施例及比較例所製備之樹脂(組成物)1至13,係藉由下述方法來測量/評估各塗層之性質,結果顯示於表5中。 With respect to the resins (compositions) 1 to 13 prepared in the examples and the comparative examples, the properties of the respective coating layers were measured/evaluated by the following methods, and the results are shown in Table 5.
1)塗覆方法:添加PGMEA以使固體含量為30%(以重量為 基礎計),並透過使用旋渦混合器1分鐘來進行攪拌與稀釋。藉由使用桿狀塗覆器(RDS3,6.86微米厚之濕塗層)將所得混合物塗覆於玻璃基材(150×300×2mm)上,並維持於室溫1分鐘。 1) Coating method: PGMEA is added to make the solid content 30% (by weight) The base meter was stirred and diluted by using a vortex mixer for 1 minute. The resulting mixture was applied to a glass substrate (150 x 300 x 2 mm) by using a rod applicator (RDS3, 6.86 micron thick wet coating) and maintained at room temperature for 1 minute.
2)預烤:將上述1)之塗層置於設定為110℃之電烤箱中,於其內維持90秒,自電烤箱取出,並冷卻至室溫。 2) Pre-bake: The coating of the above 1) was placed in an electric oven set at 110 ° C, maintained therein for 90 seconds, taken out of the electric oven, and cooled to room temperature.
3)鹼可溶性(alkali solubility):於上述2)所製備之塗覆表面上滴加2滴0.4% TMAH水溶液,並放置60秒。以水洗滌後,觀察塗層之外觀。 3) alkali solubility: 2 drops of 0.4% TMAH aqueous solution were added dropwise to the coated surface prepared in the above 2), and left for 60 seconds. After washing with water, the appearance of the coating was observed.
4)塗層性質:用手觸摸上述2)所製備之塗層表面以評估黏性。 4) Coating properties: The surface of the coating prepared in the above 2) was touched by hand to evaluate the tackiness.
5)硬烤:於預烤後,將經塗覆之玻璃基材置於設定為150℃之電烤箱中,於其內維持30分鐘,自電烤箱取出,並冷卻至室溫。 5) Hard bake: After pre-baking, the coated glass substrate was placed in an electric oven set at 150 ° C, maintained therein for 30 minutes, taken out of the electric oven, and cooled to room temperature.
6)鉛筆硬度:對於上述5)所製備之經塗覆的玻璃基材而言,係使用配備有Mitsubishi鉛筆之YOSHIMITSU 221-D型來刮擦該塗層表面,並使用22放大倍率之Peak Lupe測量刮擦之程度。 6) Pencil hardness: For the coated glass substrate prepared in the above 5), the surface of the coating was scratched using a YOSHIMITSU Model 221-D equipped with a Mitsubishi pencil, and a Peak magnification of 22 was used. Measure the degree of scratching.
7)耐熱性:於預先秤重之鋁盤(Ace Sciences,Co.Ltd.)上放置1.0至1.2g之塗覆組成物並精確秤重,進行預烤及硬烤,然後計算塗層之重量。將樣品維持於280℃之電烤箱中10分鐘後,冷卻至室溫,計算重量損失之比率。 7) Heat resistance: 1.0 to 1.2 g of the coating composition was placed on a pre-weighed aluminum pan (Ace Sciences, Co. Ltd.) and accurately weighed, pre-baked and hard-baked, and then the weight of the coating was calculated. . The sample was maintained in an electric oven at 280 ° C for 10 minutes, cooled to room temperature, and the ratio of weight loss was calculated.
由上表5可看出,包含具有60至95莫耳%之T單元且分子量為5,000至20,000的聚矽氧樹脂之本發明組成物係全部顯現良好性質。反之,比較例1及4於塗覆後仍黏,且顯現不良之耐熱性。於比較例3中,發生破裂。比較例5於塗覆後仍黏,且呈未固化狀態,因此無法進行塗層試驗。於比較例2及6中,係於合成過程中發生凝膠化作用,因此實質上並無法製備樹脂。 As can be seen from the above Table 5, the composition of the present invention comprising a polyfluorene oxide resin having 60 to 95 mol% of T units and having a molecular weight of 5,000 to 20,000 all showed good properties. On the contrary, Comparative Examples 1 and 4 were still sticky after coating, and exhibited poor heat resistance. In Comparative Example 3, cracking occurred. Comparative Example 5 remained tacky after coating and was in an uncured state, so that the coating test could not be performed. In Comparative Examples 2 and 6, gelation occurred during the synthesis, and thus it was substantially impossible to prepare a resin.
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