TW201307830A - Optical plate detection method, optical plate detection device, and detection method of stacking optical plates - Google Patents
Optical plate detection method, optical plate detection device, and detection method of stacking optical plates Download PDFInfo
- Publication number
- TW201307830A TW201307830A TW100127958A TW100127958A TW201307830A TW 201307830 A TW201307830 A TW 201307830A TW 100127958 A TW100127958 A TW 100127958A TW 100127958 A TW100127958 A TW 100127958A TW 201307830 A TW201307830 A TW 201307830A
- Authority
- TW
- Taiwan
- Prior art keywords
- image
- optical plate
- optical
- conveyor
- monitoring host
- Prior art date
Links
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Abstract
Description
本發明是有關於一種檢測裝置及方法,特別是指一種光學板檢測裝置及方法。The present invention relates to a detecting device and method, and more particularly to an optical plate detecting device and method.
一般的液晶顯示器,是由多塊光學板疊置組裝,而以偏光板為例,其具有方向性,因此在組裝時必須符合預定的方向,如此才可正確地控制光線的強弱,使整體顯示器正常地運作。此外,為了方便辨識偏光板的方向,因此會在偏光板的特定角落印上矢印。A general liquid crystal display is assembled by stacking a plurality of optical plates, and a polarizing plate is taken as an example, and has a directionality, so that it must conform to a predetermined direction during assembly, so that the light intensity can be correctly controlled, so that the overall display is made. Works normally. In addition, in order to facilitate the identification of the direction of the polarizing plate, the sagittal printing is printed on a specific corner of the polarizing plate.
而製造偏光板過程中,是先將整捲的基材裁切,以形成片狀的偏光板,並以噴墨的方式,於偏光板特定區域印上矢印,再以半人工的方式收疊後,送入機器以磨邊。接著,以目視的方式,逐一檢查偏光板整體狀況,並於收疊後送往設置黏塵機的區域。此時,操作人員是把偏光板逐一的放置在輸送帶上,而將偏光板送入黏塵機的黏塵滾輪中除塵,操作人員在偏光板經滾輪送出後,將偏光板數個成疊置於平台上,以包裝片進行包裝。In the process of manufacturing the polarizing plate, the whole roll of the substrate is first cut to form a sheet-shaped polarizing plate, and the sagittal printing is printed on a specific area of the polarizing plate by inkjet, and then folded in a semi-manual manner. After that, feed it into the machine to edging. Next, the overall condition of the polarizing plate is inspected one by one in a visual manner, and after being stacked, it is sent to the area where the dust collector is installed. At this time, the operator places the polarizing plates one by one on the conveyor belt, and sends the polarizing plate to the dust roller of the dusting machine to remove the dust. After the operator sends the polarizing plate through the roller, the polarizing plates are stacked one on another. Place on the platform and pack in a piece of packaging.
為了避免矢印的墨點突起,而在重疊時破壞偏光板的品質,一般矢印都由較淺的墨點組成,因此造成一般矢印在偏光板上較不明顯,而藍色的矢印較紅色矢印不明顯,此外,矢印的濃淡也會影響明顯的程度。由於偏光板在製造過程中,多次由人工進行收疊或逐一分開置放,容易發生矢印錯置或反置情形,而影響出貨品質,再者,在將偏光板收成整疊,進行裝箱時,若方向錯誤,也就是最頂面的偏光板方位錯誤的情況下,會發生整疊錯置或反置的現象,並造成整批液晶顯示器組裝錯誤的情形,此時必須重新拆裝而浪費成本,因此一般的偏光板在生產檢查過程中,會發生偏光板錯置或反置,而影響偏光板出貨良率的情形。In order to avoid the sacrificial ink dot protrusions and to destroy the quality of the polarizing plate when overlapping, generally the sagittal printing is composed of shallower ink dots, so that the general sagittal printing is less noticeable on the polarizing plate, and the blue sagittal printing is less reddish. Obviously, in addition, the shade of the shade can also affect the degree of obviousness. Since the polarizing plate is repeatedly stacked manually or placed one by one in the manufacturing process, it is easy to occur in the case of offset or reversed, which affects the quality of the shipment. Furthermore, the polarizing plate is folded into a stack and loaded. In the case of a box, if the orientation is wrong, that is, if the orientation of the topmost polarizer is wrong, the stack may be misplaced or reversed, and the entire batch of liquid crystal displays may be assembled incorrectly. The cost is wasted. Therefore, in the production inspection process, the polarizing plate may be misplaced or reversed, which may affect the yield of the polarizing plate.
因此,本發明之目的,即在提供一種可有效率地提高良率的光學板檢測方法及裝置。Accordingly, it is an object of the present invention to provide an optical panel detecting method and apparatus which can efficiently increase yield.
於是,本發明光學板檢測方法,利用一光學板檢測裝置來檢測並確認光學板擺放方位。每一光學板都印有一矢印。該光學板檢測裝置包含一可輸送光學板的輸送器、一可擷取影像的影像擷取器、一個電連接該影像擷取器的監測主機、一個電連接該監測主機的警示器,及一個可感應光學板接近的感應器。該光學板檢測方法包含以下步驟:將該等光學板以預定方位逐一地置放在該輸送器上,該等光學板受帶動而朝該影像擷取器移動,所述預定方位是使印有矢印的區域置放在預計會通過影像擷取器擷取時可涵蓋的區域。其中一個光學板通過該感應器,此時,該感應器感應到該光學板而輸出電訊號,並使該影像擷取器受觸發,而擷取包含該光學板部分區域的一偵測影像。接著,該監測主機對該偵測影像進行運算處理,並且該監測主機依據該偵測影像,判斷該偵測影像是否涵蓋矢印,而在判斷該偵測影像未涵括矢印時,使該警示器作動,並暫停該輸送器,再將該光學板調整至正確方位。移動被輸送至輸送器末端的光學板,以執行下一階段的製程。Thus, the optical plate detecting method of the present invention uses an optical plate detecting device to detect and confirm the orientation of the optical plate. Each optical plate is printed with a sagittal print. The optical plate detecting device comprises a conveyor capable of transporting an optical plate, an image capturing device capable of capturing images, a monitoring host electrically connected to the image capturing device, a warning device electrically connected to the monitoring host, and a warning device An inductor that senses the proximity of the optical plate. The optical plate detecting method comprises the steps of: placing the optical plates on the conveyor one by one in a predetermined orientation, the optical plates being driven to move toward the image picker, the predetermined orientation being printed The shaded area is placed in an area that is expected to be covered by the image capture device. One of the optical plates passes through the sensor. At this time, the sensor senses the optical plate to output an electrical signal, and the image capture device is triggered to capture a detected image including a portion of the optical plate. Then, the monitoring host performs arithmetic processing on the detected image, and the monitoring host determines whether the detected image covers the sagittal image according to the detected image, and makes the warning device when determining that the detected image does not include the sagittal image. Actuate and pause the conveyor and adjust the optical plate to the correct orientation. The optical plate that is transported to the end of the conveyor is moved to perform the next stage of the process.
本發明光學板檢測裝置,用以逐一地檢測數個光學板,每一光學板都印有一矢印,該光學板檢測裝置包含:一可承接並輸送該等光學板的輸送器、一位在該輸送器的一側的照明器、一位在該輸送器的一側的影像擷取器、一個電連接該影像擷取器的監測主機,及至少一個電連接該監測主機的警示器。該影像擷取器可擷取其中一個光學板的影像。該照明器可朝該輸送器發出光線。該監測主機可利用該影像擷取器擷取的影像偵測該矢印,並可電觸發該輸送器暫停,及觸發該警示器作動。The optical plate detecting device of the present invention is configured to detect a plurality of optical plates one by one, each optical plate is printed with a saddle printing, the optical plate detecting device comprising: a conveyor capable of receiving and conveying the optical plates, one of the An illuminator on one side of the conveyor, an image capture device on one side of the conveyor, a monitoring host electrically coupled to the image capture device, and at least one alerter electrically coupled to the monitoring host. The image capture device captures an image of one of the optical plates. The illuminator emits light towards the conveyor. The monitoring host can detect the sagittal image by using the image captured by the image capturing device, and can electrically trigger the conveyor to pause and trigger the warning device to act.
疊置光學板檢測方法,利用一光學板檢測裝置來檢測疊置的數個光學板擺放方位,每一光學板都印有矢印,該疊置光學板檢測裝置包含一供該等光學板疊置的平台、一位在該平台上方且可擷取影像的影像擷取器、一個位在該平台上方且可發光的照明器、一個電連接該影像擷取器的監測主機,及一個電連接該監測主機的警示器,該光學板檢測方法包含以下步驟:將疊置的數個光學板,以預定方位置放在該平台上,而所述預定方位是使印有矢印的區域置放在該影像擷取器擷取影像時可涵蓋的區域。該照明器朝最上方的該光學板發光,並使該影像擷取器擷取包含最上方的該光學板部分區域的一偵測影像。接著,該監測主機對該偵測影像進行運算處理,並依據該偵測影像,判斷該偵測影像是否涵蓋矢印。而在判斷該偵測影像未涵括矢印時,該警示器作動並調整該等光學板方位。接著,包裝該等光學板。A method for detecting stacked optical sheets, wherein an optical plate detecting device is used to detect a plurality of stacked optical plate placement directions, each of the optical plates is printed with a sagittal print, and the stacked optical plate detecting device includes a stack of the optical plates a platform, an image capture device above the platform and capable of capturing images, a illuminator positioned above the platform and illuminating, a monitoring host electrically connected to the image capture device, and an electrical connection The monitoring device of the monitoring host, the optical plate detecting method comprising the steps of: placing a plurality of stacked optical plates on the platform in a predetermined square position, wherein the predetermined orientation is to place the printed area The area that the image picker can cover when capturing images. The illuminator emits light toward the uppermost optical plate, and causes the image picker to capture a detected image including a portion of the uppermost portion of the optical plate. Then, the monitoring host performs arithmetic processing on the detected image, and determines whether the detected image covers the sagittal image according to the detected image. When it is determined that the detected image does not include a sagittal print, the alerter operates and adjusts the orientation of the optical plates. Next, the optical plates are packaged.
本發明之有益功效在於:由於光學板的矢印是印在固定的角落,而該影像擷取器可截取涵括光學板的影像,並透過該影像處理模組進行運算,以偵測矢印,並在未偵測到矢印時,觸動該警示器,同時暫停輸送器,以供修正光學板的方向,而達到提高產品良率的目的。The utility model has the beneficial effects that: since the image printing of the optical plate is printed on a fixed corner, the image capturing device can intercept the image of the optical plate and perform operations through the image processing module to detect the sagittal printing, and When the sagittal print is not detected, the alert is activated, and the conveyor is paused for correcting the orientation of the optical plate to achieve the purpose of improving the yield of the product.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之三個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of FIG.
參閱圖1、2,本發明光學板檢測方法之一第一較佳實施例,是利用一光學板檢測裝置1來逐一地檢測數個光學板91擺放的方位。每一光學板91、91’、91”都印有一個用以辨識的矢印911,所述矢印911是印在光學板91、91’、91”的一角落。Referring to Figures 1 and 2, a first preferred embodiment of the optical plate detecting method of the present invention utilizes an optical plate detecting device 1 to detect the orientation of a plurality of optical plates 91 one by one. Each of the optical plates 91, 91', 91" is printed with a sagittal 911 for identification, which is printed on a corner of the optical plates 91, 91', 91".
需要注意的是,該等光學板91皆以正確方位的情況下,並且在俯視狀態下,如圖1A所示,該等矢印911是位在相同的區域,即是矢印911出現在相同的角落。而當該等光學板91、91’中有數個錯置的情況下,如圖1B所示,錯置的該等光學板91’,其矢印911出現的位置,是與方位正確的該等光學板91矢印911出現在不同的角落。而在該等光學板91、91”中有數個反置的情況下,即光學板91”翻覆地設置,如圖1C所示,反置的該等光學板91”其矢印911出現的位置,是與正確的該等光學板91在不同地角落。換言之,當光學板91’、91”反置或錯置時,其矢印911座落的位置與方位正確的光學板不同,而本發明是利用此一特色來進行檢測。It should be noted that, in the case where the optical plates 91 are all in the correct orientation, and in a plan view, as shown in FIG. 1A, the sagittal 911s are located in the same area, that is, the sagitta 911 appears in the same corner. . When there are several misalignments in the optical plates 91, 91', as shown in FIG. 1B, the misplaced optical plates 91', the positions where the sagittal 911 appears, are the correct orientations of the optics. Plate 91 Sagittarius 911 appears in different corners. In the case where there are several reversed of the optical plates 91, 91", that is, the optical plate 91" is overturned, as shown in FIG. 1C, the inverted optical plates 91" are in the position where the sagittal 911 appears. It is at a different corner from the correct optical plate 91. In other words, when the optical plates 91', 91" are reversed or misplaced, the position of the sagittal 911 is different from the optical plate having the correct orientation, and the present invention is Use this feature to detect.
參閱圖2、3、4,該光學板檢測裝置1包含:一個輸送器10、一個照明器20、一個可擷取影像的影像擷取器30、一個電連接該影像擷取器30的監測主機40、一個電連接該監測主機40的警示器50,及一個電連接該監測主機40的感應器60。Referring to Figures 2, 3 and 4, the optical plate detecting device 1 comprises: a conveyor 10, an illuminator 20, an image capturing device 30 for capturing images, and a monitoring host electrically connected to the image capturing device 30. 40. An alerter 50 electrically connected to the monitoring host 40, and an inductor 60 electrically connected to the monitoring host 40.
該輸送器10可承接該等光學板91、91’,並帶動該等光學板91、91’移動。所述輸送器10包括一個可帶動該等光學板91、91’的輸送帶11,及一個電連接該輸送帶11的控制開關12。該控制開關12可控制該輸送帶11的停止與啟動,並可受電觸發地切換,在本較佳實施例中,該控制開關12可受電訊號觸動,而控制該輸送帶11暫停。而本較佳實施例的輸送帶11是數條間隔平行的皮帶,並可將該等光學板91、91’送入黏塵滾輪。The conveyor 10 can receive the optical plates 91, 91' and drive the optical plates 91, 91' to move. The conveyor 10 includes a conveyor belt 11 that carries the optical plates 91, 91', and a control switch 12 that electrically connects the conveyor belt 11. The control switch 12 can control the stop and start of the conveyor belt 11 and can be switched by electric trigger. In the preferred embodiment, the control switch 12 can be touched by the electric signal to control the conveyor belt 11 to be suspended. The conveyor belt 11 of the preferred embodiment is a plurality of belts spaced parallel to each other, and the optical plates 91, 91' can be fed into the dirt roller.
本實施例的照明器20是位在該輸送帶11下方,並且可朝該輸送帶11發出光線。需要注意的是,該照明器20以可提供均勻的平面光源為最佳,在本較佳實施例中,是採用背光模組。該影像擷取器30與該照明器20位在該輸送帶11的上下兩相反側,並且該影像擷取器30包括一個朝向該輸送帶11的鏡頭31,及一個可將該鏡頭31擷取的光影像轉換為電訊號的感光件32。由於,光學板91可透光,並且該輸送帶11是間隔設置的皮帶,因此該照明器20發出的光線可由該輸送帶11的間隙穿過後,再透過其中一個光學板91、91’,而抵達鏡頭31。The illuminator 20 of the present embodiment is positioned below the conveyor belt 11 and can emit light toward the conveyor belt 11. It should be noted that the illuminator 20 is preferably provided with a uniform planar light source. In the preferred embodiment, a backlight module is employed. The image picker 30 and the illuminator 20 are located on opposite sides of the upper and lower sides of the conveyor belt 11, and the image picker 30 includes a lens 31 facing the conveyor belt 11, and one can capture the lens 31 The light image is converted into a photosensitive member 32 of the electrical signal. Since the optical plate 91 can transmit light, and the conveyor belt 11 is a belt that is spaced apart, the light emitted by the illuminator 20 can pass through the gap of the conveyor belt 11 and pass through one of the optical plates 91, 91'. Arrived at lens 31.
該感應器60是安裝在該影像擷取器30的一側,並電連接該監測主機40,且可感應光學板91、91’。該感應器60可在感測到其中一個光學板91、91’通過時,發出訊號至該監測主機40,以驅動該影像擷取器30擷取影像。在本較佳實施例中,該感應器60是由發送器與反射板組成,所述發送器與反射板分別安裝在該輸送器10的上下兩相反側。The sensor 60 is mounted on one side of the image picker 30 and electrically connected to the monitoring host 40, and can sense the optical plates 91, 91'. The sensor 60 can send a signal to the monitoring host 40 when it senses that one of the optical plates 91, 91' passes, to drive the image capturing device 30 to capture an image. In the preferred embodiment, the inductor 60 is composed of a transmitter and a reflector, and the transmitter and the reflector are mounted on opposite sides of the conveyor 10, respectively.
該警示器50包括一個可受該監測主機40觸發地發出聲響的蜂鳴件51,及一個可受該監測主機40觸發地發光的提示件52。The alerter 50 includes a buzzer 51 that can be audibly activated by the monitoring host 40, and a prompt 52 that can be illuminated by the monitoring host 40.
該監測主機40包括一個可儲存數位資料的儲存件41、一個電連接該儲存件41的影像處理模組42、一個電連接該影像處理模組42的觸發模組43,及一個電連接該影像擷取器30的攝影觸發模組45。該攝影觸發模組45可受該感應器60傳送的訊號觸發,而輸出訊號地驅動該影像擷取器30擷取影像。該儲存件41可儲存該影像擷取器30擷取的影像資料。該影像處理模組42依據該儲存件41中儲存的影像資料,進行運算處理及判斷。所述影像處理模組42具有一個圖像對比加強單元421、一個模糊擴散單元422、一個二值化單元425、一個影像填補單元423,及一個訊號連接該影像填補單元423的矢印判斷單元424。The monitoring host 40 includes a storage unit 41 for storing digital data, an image processing module 42 electrically connected to the storage unit 41, a trigger module 43 electrically connected to the image processing module 42, and an electrical connection of the image. The camera trigger module 45 of the skimmer 30. The camera trigger module 45 can be triggered by the signal transmitted by the sensor 60, and the image sensor 30 is driven to capture the image by the output signal. The storage member 41 can store the image data captured by the image capturing device 30. The image processing module 42 performs arithmetic processing and determination based on the image data stored in the storage member 41. The image processing module 42 has an image contrast enhancement unit 421, a blur diffusion unit 422, a binarization unit 425, an image padding unit 423, and a sagittal determination unit 424 connected to the image padding unit 423.
該圖像對比加強單元421對影像進行運算,以突顯影像中圖像的邊緣,在本較佳實施例中,該圖像對比加強單元421是利用索貝爾濾波(Sobel Filter)及拉普拉斯濾波(Laplacian Filter)來實現,以突顯與取得影像中的局部圖像。The image contrast enhancement unit 421 operates on the image to highlight the edge of the image in the image. In the preferred embodiment, the image contrast enhancement unit 421 utilizes Sobel Filter and Laplace. A Laplacian Filter is implemented to highlight and capture partial images in the image.
該模糊擴散單元422是將影像中的灰階平均以增加圖像面積,也就是將墨點相連形成完整的圖像,以增加判斷的準確度,在本較佳實施例中,該模糊擴散單元422是利用高斯濾波(Gaussian Filter)及中間值(Median)運算來實現。The blur diffusion unit 422 averages the gray scales in the image to increase the image area, that is, connects the ink dots to form a complete image to increase the accuracy of the judgment. In the preferred embodiment, the blur diffusion unit 422 is implemented by using a Gaussian filter and a Median operation.
該二值化單元425是將影像中各畫素的灰階與一臨界值比較後,再區分為二,而分別填入有效灰階或無效灰階,也就是將該偵測影像進一步地調整為黑白影像。The binarization unit 425 compares the gray scale of each pixel in the image with a threshold value, and then divides it into two, and fills in the effective gray scale or the invalid gray scale, that is, further adjusts the detected image. For black and white images.
該影像填補單元423是在影像中圖像的封閉區域內填入有效灰階。該矢印判斷單元424依據該有效灰階的範圍,來計算影像中各圖像的尺寸,並進一步地判斷是否為有效圖像。在本較佳實施例中,該矢印判斷單元424是分別計算各圖像的長、寬及面積,再與預設的標準範圍比較,並僅保留符合標準的圖像,此外,該矢印判斷單元424還進一步地計算影像中圖像的數目,以判斷矢印911的存在,換言之,在影像中,存在尺寸符合標準的圖像時,即判斷矢印911存在。該觸發模組43可在判斷矢印911不存在時,發出觸發訊號,以觸動該控制開關12以及該警示器50,使該輸送帶11暫停,並使該蜂鳴件51與提示件52作動。The image padding unit 423 fills in the effective gray scale in the closed area of the image in the image. The sagittal determination unit 424 calculates the size of each image in the image based on the range of the effective gray scale, and further determines whether it is a valid image. In the preferred embodiment, the sagittal determination unit 424 calculates the length, width and area of each image separately, compares it with the preset standard range, and retains only the image conforming to the standard. In addition, the sagittal determination unit 424 further calculates the number of images in the image to determine the presence of the sagittal 911, in other words, in the image, when there is an image of a size conforming to the standard, that is, the sagittal 911 is judged to exist. The trigger module 43 can issue a trigger signal when the sagittal 911 is absent to activate the control switch 12 and the alarm 50 to suspend the conveyor belt 11 and activate the buzzer 51 and the prompting member 52.
補充說明的是,在本較佳實施例中,該影像處理模組42是利用N2 Vision National Instruments建構而成。It should be noted that, in the preferred embodiment, the image processing module 42 is constructed using N2 Vision National Instruments.
參閱圖2、3、4、5,該光學板檢測方法包含以下步驟:Referring to Figures 2, 3, 4, and 5, the optical panel detecting method includes the following steps:
執行步驟93:將該等光學板91、91’逐一地以預定方位,置放在該輸送器10上,使該等光學板91、91’分別受該輸送帶11帶動,而朝該影像擷取器30的鏡頭31移動。所述預定方位是置放光學板91、91’時,該光學板91、91’預計可涵括矢印911的區域,可通過該影像擷取器30擷取影像時可涵蓋的範圍。Step 93: The optical plates 91, 91' are placed on the conveyor 10 one by one in a predetermined orientation, so that the optical plates 91, 91' are respectively driven by the conveyor belt 11 toward the image. The lens 31 of the picker 30 moves. When the predetermined orientation is the placement of the optical plates 91, 91', the optical plates 91, 91' are intended to cover the area of the sagittal 911, which can be captured by the image capture device 30.
需要注意的是,在將光學板91、91’置放在該輸送帶11上時,是將其上的矢印911放置在該輸送帶11的間隙處,即該照明器20的光線通過該輸送帶11間隙後,再穿過其中一個光學板91、91’而到達該鏡頭31。It should be noted that when the optical plates 91, 91' are placed on the conveyor belt 11, the sagittal 911 thereon is placed at the gap of the conveyor belt 11, that is, the light of the illuminator 20 passes through the conveyor. After having 11 gaps, it passes through one of the optical plates 91, 91' to reach the lens 31.
執行步驟94:當該感應器60感應到其中一個光學板91、91’通過時,即輸出電訊號至該監測主機10,並使該攝影觸發模組45觸發該影像擷取器30作動。此時,該影像擷取器30擷取一偵測影像,該偵測影像中涵括了光學板91、91’部分區域。Step 94: When the sensor 60 senses that one of the optical plates 91, 91' passes, the electrical signal is output to the monitoring host 10, and the imaging trigger module 45 is triggered to activate the image capturing device 30. At this time, the image capturing device 30 captures a detected image, and the detected image includes a partial region of the optical plates 91, 91'.
補充說明的是,所述影像擷取器30可擷取光學板91、91’部分區域的影像,而在本較佳實施例中,由於放置正確時該矢印911是位在光學板91右前側角落的位置,該影像擷取器30必須擷取所述區域的影像,因此為了擷取該光學板91有效的區域,該監測主機40在接收到感應器60的訊號後,可依據輸送帶11的速度,調整觸發該影像擷取器30作動的時間。It should be noted that the image capturing device 30 can capture images of a partial area of the optical plates 91, 91'. In the preferred embodiment, the sagittal 911 is located on the right front side of the optical plate 91 because it is placed correctly. In the position of the corner, the image capturing device 30 must capture the image of the area. Therefore, in order to capture the effective area of the optical board 91, the monitoring host 40 can receive the signal of the sensor 60 according to the conveyor belt 11 The speed of the adjustment triggers the time at which the image capture device 30 is actuated.
執行步驟95:該影像處理模組42的圖像對比加強單元421依據該偵測影像進行運算處理,而將圖像邊界突顯化,再者,該模糊擴散單元422將影像中畫素灰階平均,而向外擴散,以放大該偵測影像中色點的面積。該二值化單元425將該偵測影像中各畫素的灰階與一臨界值比較,而分別填入有效灰階或無效灰階,也就是將該偵測影像轉換為黑白影像。接著,該影像填補單元423將該偵測影像中封閉區域中的畫素填入有效灰階,並利用有效灰階的範圍,來計算影像中各圖像的長、寬及面積,再與一預定範圍比較,而僅保留影像中尺寸符合標準的圖像,也就是將尺寸不符的圖像去除。Step 95: The image contrast enhancement unit 421 of the image processing module 42 performs an arithmetic processing according to the detected image to highlight the image boundary. Further, the blur diffusion unit 422 averages the gray scale of the pixels in the image. And outwardly diffusing to enlarge the area of the color point in the detected image. The binarization unit 425 compares the gray scale of each pixel in the detected image with a threshold value, and fills in the effective gray scale or the invalid gray scale, that is, converts the detected image into a black and white image. Then, the image padding unit 423 fills the pixels in the closed region of the detected image into an effective grayscale, and uses the range of the effective grayscale to calculate the length, width, and area of each image in the image, and then The predetermined range is compared, and only the image whose size conforms to the standard in the image is retained, that is, the image whose size does not match is removed.
在本較佳實施例中,在矢印顏色為紅色的情況下,該二值化單元425是以「灰階40」為標準進行判斷,而在矢印為藍色的情況下,該二值化單元425是以「灰階25」為標準,然而可依照現場狀況進行調整。In the preferred embodiment, in the case where the sagittal color is red, the binarization unit 425 is determined based on the "gray scale 40" standard, and in the case where the sagittal color is blue, the binarization unit The 425 is based on the "Grayscale 25" standard, but can be adjusted according to the site conditions.
接著,執行步驟96:計算影像中圖像的數目,也就是計算尺寸符合標準的圖像的數目,以判斷矢印911是否存在。當圖像數目大於或等於1時,該矢印判斷單元424判斷矢印911存在。另一方面,當圖像數目不足1時,則判斷矢印911不存在,並同時透過該觸發模組43觸發警示器50啟動,同時觸發該控制開關12使輸送帶11暫停,即圖像的長、寬及面積不符合標準時,觸發警示器50啟動,同時觸發該輸送帶11暫停,再將該光學板91調整至正確的方位,本實施例是由操作人員手動調整。Next, step 96 is performed: calculating the number of images in the image, that is, calculating the number of images whose size conforms to the standard, to determine whether the sagittal 911 exists. When the number of images is greater than or equal to 1, the sagittal determination unit 424 determines that the sagittal 911 is present. On the other hand, when the number of images is less than 1, it is determined that the sagittal 911 does not exist, and at the same time, the trigger module 43 is triggered to activate the trigger 50, and the control switch 12 is triggered to suspend the conveyor belt 11, that is, the length of the image. When the width and the area do not meet the standard, the triggering device 50 is activated, and the conveyor belt 11 is triggered to pause, and then the optical plate 91 is adjusted to the correct orientation. This embodiment is manually adjusted by the operator.
進一步說明的是,由於該等光學板91在方位正確時,矢印911是位在固定的位置,即可涵括在該偵測影像中,而當光學板91’錯置或反置時,即光學板91’置放的方向錯誤,此時光學板91’的矢印911位在不同於正確位置的角落,因而矢印911無法涵括在該偵測影像中,本發明即是利用此一特色,來分辨光學板91、91’置放的方向是否正確,並利用該影像處理模組42來進行辨識。Further, since the optical plates 91 are in a fixed position, the sagittal 911 is located at a fixed position, and may be included in the detected image, and when the optical plate 91' is misplaced or reversed, The optical plate 91' is placed in the wrong direction. At this time, the sagittal 911 of the optical plate 91' is located at a corner different from the correct position, so that the sagittal 911 cannot be included in the detected image, and the present invention utilizes this feature. It is determined whether the direction in which the optical plates 91, 91' are placed is correct, and the image processing module 42 is used for identification.
執行步驟97:輸送帶11將光學板91、91’送入黏塵滾輪。Step 97 is executed: the conveyor belt 11 feeds the optical plates 91, 91' to the sticky roller.
本發明是利用影像擷取器30來擷取光學板91上特定區域的影像,也就是放置位置正確時矢印911座落的區域,並透過該影像處理模組42自動地判斷矢印911,並在影像中無矢印911時,觸動警示器50且暫停輸送帶11以進行修正,因此可有效率地提高產品的良率。The image capture device 30 is used to capture an image of a specific area on the optical plate 91, that is, an area where the sagittal 911 is placed when the position is correct, and the image processing module 42 automatically determines the sagittal 911 through the image processing module 42. When there is no sagittal 911 in the image, the warning device 50 is activated and the conveyor belt 11 is suspended for correction, so that the yield of the product can be efficiently improved.
補充說明的是,該影像處理模組42是利用數位影像處理的技術對影像進行解析與判斷,其運算的流程與所使用的演算法並不以本實施例為限,例如在環境較為複雜而受光影干擾,或影像雜訊嚴重的情況下,還可引入抑制雜訊、增加對比或模糊比對等功能,也就是可隨環境的變化加以調整,以增加判斷精準度。It should be noted that the image processing module 42 analyzes and judges the image by using a digital image processing technology, and the flow of the calculation and the algorithm used are not limited to the embodiment, for example, the environment is complicated. In the case of light and shadow interference, or severe image noise, it is also possible to introduce functions such as suppressing noise, increasing contrast or blur comparison, that is, adjusting with environmental changes to increase the accuracy of judgment.
參閱圖6,本發明光學板檢測方法的一第二較佳實施例,其用以檢測該光學板91的原理與流程與該第一較佳實施例相同,而本較佳實施例的光學板檢測裝置1與該第一較佳實施例類似,亦包含:一個輸送器10、一個照明器20、一個可擷取影像的影像擷取器30、一個電連接該影像擷取器30的監測主機40、一個電連接該監測主機40的警示器50,及一個電連接該監測主機40的感應器60。Referring to FIG. 6, a second preferred embodiment of the optical plate detecting method of the present invention is used to detect the principle and flow of the optical plate 91, which is the same as the first preferred embodiment, and the optical plate of the preferred embodiment. The detecting device 1 is similar to the first preferred embodiment, and includes: a conveyor 10, an illuminator 20, an image capturing device 30 capable of capturing images, and a monitoring host electrically connected to the image capturing device 30. 40. An alerter 50 electrically connected to the monitoring host 40, and an inductor 60 electrically connected to the monitoring host 40.
而本實施例的光學板檢測裝置1與該第一較佳實施例不同處在於:本實施例的照明器20是位在該輸送器10的上方,並且位在該影像擷取器30的一側,因此該照明器20發出的光線是經由該光學板91反射後,而供該影像擷取器30擷取一偵測影像,如此同樣可達到提供光源,使該影像擷取器30可順利地擷取涵括該光學板91的偵測影像。The difference between the optical plate detecting device 1 of the present embodiment and the first preferred embodiment is that the illuminator 20 of the embodiment is located above the conveyor 10 and is located at the image capturing device 30. The light emitted by the illuminator 20 is reflected by the optical plate 91, and the image capturing device 30 captures a detected image, so that the light source can be provided, so that the image capturing device 30 can be smoothly performed. The ground image captures the detected image of the optical plate 91.
參閱圖7、8、9,本發明疊置光學板檢測方法的一較佳實施例,利用一光學板檢測裝置1來檢測疊置的數個光學板91擺放方位。該光學板檢測裝置1包含一供該等光學板91疊置的平台70、一位在該平台70上方且可擷取影像的影像擷取器30、一個位在該平台70上方且可發光的照明器20、一個電連接該影像擷取器30的監測主機40,及一個電連接該監測主機40的警示器50。該監測主機40包括一個可儲存數位資料的儲存件41、一個電連接該儲存件41的影像處理模組42、一個電連接該影像處理模組42的觸發模組43、一個攝影觸發模組45,及一個電連接該攝影觸發模組45的手動開關46。Referring to Figures 7, 8, and 9, a preferred embodiment of the method for detecting stacked optical sheets of the present invention utilizes an optical panel detecting device 1 to detect the orientation of a plurality of stacked optical sheets 91. The optical plate detecting device 1 includes a platform 70 for stacking the optical plates 91, an image capturing device 30 above the platform 70 and capable of capturing images, and a lighter position above the platform 70. The illuminator 20, a monitoring host 40 electrically connected to the image capturing device 30, and a warning device 50 electrically connected to the monitoring host 40. The monitoring host 40 includes a storage unit 41 for storing digital data, an image processing module 42 electrically connected to the storage unit 41, a trigger module 43 electrically connected to the image processing module 42, and a photography trigger module 45. And a manual switch 46 electrically connected to the photographic trigger module 45.
本實施例的監測主機40與該第一較佳實施例相同,具有一個圖像對比加強單元421、一個模糊擴散單元422、一個二值化單元425、一個影像填補單元423,及一個訊號連接該影像填補單元423的矢印判斷單元424。The monitoring host 40 of the present embodiment is the same as the first preferred embodiment, and has an image contrast enhancing unit 421, a blur diffusing unit 422, a binarization unit 425, an image filling unit 423, and a signal connection. The sagittal determination unit 424 of the image padding unit 423.
該疊置光學板檢測方法,與該第一較佳實施例相同,是利用矢印(圖未示)來判斷光學板91擺放的方位。而值得一提的是,本發明疊置光學板檢測方法之目的是在光學板91數個成疊地包裝前,確認成疊的光學板91是以正確的方位擺放。The method of detecting the stacked optical sheets is the same as that of the first preferred embodiment, and the orientation of the optical plate 91 is determined by using a sagittal print (not shown). It is to be noted that the purpose of the method for detecting stacked optical sheets of the present invention is to confirm that the stacked optical sheets 91 are placed in the correct orientation before the optical sheets 91 are packaged in a plurality of layers.
而本實施例的疊置光學板檢測方法的辨識與判斷原理與該第一較佳實施例相同,並包含以下步驟:The identification and judgment principle of the method for detecting stacked optical sheets of this embodiment is the same as that of the first preferred embodiment, and includes the following steps:
執行步驟81:將數個光學板91,以預定方位疊置在該平台70上,所述預定方位是使印有矢印的區域置放在該影像擷取器30擷取影像時可涵蓋的區域。Step 81: A plurality of optical plates 91 are stacked on the platform 70 in a predetermined orientation, where the predetermined orientation is such that the image-printed area is placed in an area that can be covered by the image capturing device 30 when capturing images. .
執行步驟82:該照明器20朝最上方的該光學板91發光,並使該影像擷取器30擷取包含最上方的該光學板91部分區域的一偵測影像。在本較佳實施例中,操作者手動地切換該手動開關46,以觸動該攝影觸發模組45,進而使該影像擷取器30擷取影像。Step 82: The illuminator 20 emits light toward the uppermost optical plate 91, and causes the image capturing device 30 to capture a detected image including a portion of the uppermost optical plate 91. In the preferred embodiment, the operator manually switches the manual switch 46 to activate the camera trigger module 45, thereby causing the image capture device 30 to capture images.
執行步驟83:該監測主機40對該偵測影像進行運算處理。該圖像對比加強單元421依據該偵測影像進行運算處理,使低灰階的值更小並且高灰階的值更大,也就是將高灰階與低灰階間的距離加大,而使圖像邊界突顯化。Step 83 is executed: the monitoring host 40 performs arithmetic processing on the detected image. The image contrast enhancement unit 421 performs arithmetic processing according to the detected image, so that the value of the low gray scale is smaller and the value of the high gray scale is larger, that is, the distance between the high gray scale and the low gray scale is increased, and Make image boundaries stand out.
再者,該模糊擴散單元422對偵測影像進行運算處理,使圖像擴張並降低灰階對比,本實施例是將色點相連,以增加色點數量,再運用平均值與高斯模糊的演算法使圖像對比模糊化,並將灰度過低的畫素去除。Furthermore, the blur diffusion unit 422 performs an operation process on the detected image to expand the image and reduce the gray scale contrast. In this embodiment, the color points are connected to increase the number of color points, and then the average value and the Gaussian blur are used. The method blurs the image contrast and removes pixels with too low gray levels.
接著,該二值化單元425將該偵測影像中各畫素的灰階與一臨界值比較,而分別填入有效灰階或無效灰階,也就是將該偵測影像轉換為黑白影像,需要注意的是,該臨界值是影像中特定範圍內灰階的平均值,並以此為門檻將影像二值化,也就是採用Niblack區域二值化臨界值演算法(Niblack local thresholding algorithm)。Then, the binarization unit 425 compares the gray scale of each pixel in the detected image with a threshold value, and fills in the effective gray scale or the invalid gray scale, that is, converts the detected image into a black and white image. It should be noted that the threshold is the average of the gray scales in a specific range in the image, and the image is binarized by using the threshold, that is, the Niblack local thresholding algorithm is used.
隨後,該影像填補單元423將與影像邊緣連接的圖像清除,再填補該偵測影像中圖像的缺口處,即填入有效灰階,再計算圖像的長、寬及面積,並清除長、寬及面積未符合標準的圖像。Then, the image filling unit 423 clears the image connected to the edge of the image, and fills the gap of the image in the detected image, that is, fills in the effective gray scale, and then calculates the length, width and area of the image, and clears Images that are not up to standard in length, width, and area.
需要注意的是,該影像處理模組42運算的流程與所使用的演算法並不以本實施例為限,在環境較為複雜而受光影干擾,或影像雜訊嚴重的情況下,可隨環境的變化加以調整,以增加判斷精準度。It should be noted that the flow of the operation of the image processing module 42 and the algorithm used are not limited to the embodiment, and may be related to the environment when the environment is complicated and the light and shadow interferes, or the image noise is serious. The changes are adjusted to increase the accuracy of the judgment.
執行步驟84:該偵測主機40依據該偵測影像,判斷該偵測影像是否涵蓋矢印(圖未示),也就是計算影像中圖像的數目,並且當圖像數目大於或等於1時,判斷該偵測影像涵括矢印。而當圖像數目不足1時,則判斷矢印不存在,同時使該警示器50作動,並調整該等光學板91至正確方位。Step 84: The detecting host 40 determines, according to the detected image, whether the detected image covers a sagittal image (not shown), that is, calculates the number of images in the image, and when the number of images is greater than or equal to 1, It is determined that the detected image includes a sagittal print. When the number of images is less than 1, it is judged that the sagittal print does not exist, and the alerter 50 is activated, and the optical plates 91 are adjusted to the correct orientation.
執行步驟85:包裝疊置的光學板91。Step 85 is performed: the stacked optical plates 91 are packaged.
本實施例同樣是利用數位影像處理的技術,對疊置的光學板91的偵測影像進行運算,並判斷是否有矢印存在,使光學板91可以正確的方位進行包裝,提高產品良率,並可在組裝成液晶顯示器時,避免因光學板91方位錯誤而無法正常運作,進一步減少重新拆裝的情形,而降低生產成本。In this embodiment, the digital image processing technology is also used to calculate the detected image of the stacked optical plate 91, and determine whether there is a sagittal presence, so that the optical plate 91 can be packaged in the correct orientation to improve the product yield, and When assembling the liquid crystal display, it is possible to avoid the normal operation of the optical plate 91 due to the orientation error, thereby further reducing the situation of re-disassembly and reducing the production cost.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
1...光學板檢測裝置1. . . Optical plate detecting device
10...輸送器10. . . Conveyor
11...輸送帶11. . . conveyor
12...控制開關12. . . Control switch
20...照明器20. . . Illuminator
30...影像擷取器30. . . Image capture device
31...鏡頭31. . . Lens
32...感光件32. . . Photosensitive member
40...監測主機40. . . Monitoring host
41...儲存件41. . . Storage
42...影像處理模組42. . . Image processing module
421...圖像對比加強單元421. . . Image contrast enhancement unit
422...模糊擴散單元422. . . Fuzzy diffusion unit
423...影像填補單元423. . . Image filling unit
424...矢印判斷單元424. . . Sagittal judgment unit
425...二值化單元425. . . Binarization unit
43...觸發模組43. . . Trigger module
45...攝影觸發模組45. . . Photography trigger module
46...手動開關46. . . Manual switch
50...警示器50. . . Warning device
51...蜂鳴件51. . . Buzzer
52...提示件52. . . Prompt
60...感應器60. . . sensor
91...光學板91. . . Optical board
91’...光學板91’. . . Optical board
91”...光學板91"...optical plate
911...矢印911. . . Sagittal
70...平台70. . . platform
81~85...步驟81~85. . . step
93~97...步驟93~97. . . step
圖1A是一立體示意圖,顯示本發明光學板檢測方法的一第一較佳實施例的數個光學板疊置的情形,並且該等光學板皆為方位正確的狀態;1A is a perspective view showing a state in which a plurality of optical plates are stacked in a first preferred embodiment of the optical plate detecting method of the present invention, and the optical plates are in a state in which the orientation is correct;
圖1B是一立體示意圖,顯示數個光學板疊置的情形,並且該等光學板其中數個是錯置的狀態;1B is a perspective view showing a state in which a plurality of optical sheets are stacked, and a plurality of the optical sheets are in a staggered state;
圖1C是一立體示意圖,顯示數個光學板疊置的情形,並且該等光學板其中數個是反置的狀態;1C is a perspective view showing a state in which a plurality of optical sheets are stacked, and a plurality of the optical sheets are in an inverted state;
圖2是一側視示意圖,主要顯示該第一較佳實施例的一光學板檢測裝置;Figure 2 is a side elevational view, mainly showing an optical plate detecting device of the first preferred embodiment;
圖3是一俯視示意圖,主要顯示該第一較佳實施例的光學板檢測裝置;Figure 3 is a top plan view, mainly showing the optical plate detecting device of the first preferred embodiment;
圖4是一功能方塊圖,主要顯示該第一較佳實施例的光學板檢測裝置;Figure 4 is a functional block diagram showing mainly the optical plate detecting device of the first preferred embodiment;
圖5是一流程圖,主要顯示該第一較佳實施例的執行步驟;Figure 5 is a flow chart mainly showing the execution steps of the first preferred embodiment;
圖6是一側視示意圖,顯示本發明光學板檢測方法的一第二較佳實施例的一光學板檢測裝置;Figure 6 is a side elevational view showing an optical sheet detecting device of a second preferred embodiment of the optical sheet detecting method of the present invention;
圖7是一側視示意圖,主要顯示本發明疊置光學板檢測方法的一較佳實施例的一光學板檢測裝置;Figure 7 is a side elevational view, mainly showing an optical plate detecting device of a preferred embodiment of the method for detecting stacked optical sheets of the present invention;
圖8是一功能方塊圖,主要顯示該較佳實施例;及Figure 8 is a functional block diagram showing the preferred embodiment; and
圖9是一流程圖,主要顯示該較佳實施例的執行步驟。Figure 9 is a flow chart mainly showing the execution steps of the preferred embodiment.
1...光學板檢測裝置1. . . Optical plate detecting device
10...輸送器10. . . Conveyor
11...輸送帶11. . . conveyor
12...控制開關12. . . Control switch
20...照明器20. . . Illuminator
30...影像擷取器30. . . Image capture device
31...鏡頭31. . . Lens
32...感光件32. . . Photosensitive member
40...監測主機40. . . Monitoring host
50...警示器50. . . Warning device
51...蜂鳴件51. . . Buzzer
52...提示件52. . . Prompt
60...感應器60. . . sensor
91...光學板91. . . Optical board
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100127958A TW201307830A (en) | 2011-08-05 | 2011-08-05 | Optical plate detection method, optical plate detection device, and detection method of stacking optical plates |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100127958A TW201307830A (en) | 2011-08-05 | 2011-08-05 | Optical plate detection method, optical plate detection device, and detection method of stacking optical plates |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201307830A true TW201307830A (en) | 2013-02-16 |
Family
ID=48169763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW100127958A TW201307830A (en) | 2011-08-05 | 2011-08-05 | Optical plate detection method, optical plate detection device, and detection method of stacking optical plates |
Country Status (1)
Country | Link |
---|---|
TW (1) | TW201307830A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI510776B (en) * | 2013-11-11 | 2015-12-01 | Univ Nat Kaohsiung Applied Sci | Bubble inspection processing method for glass |
TWI512284B (en) * | 2013-10-29 | 2015-12-11 | Univ Nat Kaohsiung Applied Sci | Bubble inspection system for glass |
-
2011
- 2011-08-05 TW TW100127958A patent/TW201307830A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI512284B (en) * | 2013-10-29 | 2015-12-11 | Univ Nat Kaohsiung Applied Sci | Bubble inspection system for glass |
TWI510776B (en) * | 2013-11-11 | 2015-12-01 | Univ Nat Kaohsiung Applied Sci | Bubble inspection processing method for glass |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI701939B (en) | Image reading apparatus | |
US9071720B2 (en) | Image reading apparatus and sheet processing apparatus | |
JP5697168B2 (en) | Inspection device and PTP packaging machine | |
CN102033068A (en) | Product on-line detector | |
US12024395B2 (en) | Medium transport device, control method, and control program | |
CN109712315B (en) | Automatic vending machine cargo falling detection method based on double cameras | |
AU2021285876A1 (en) | Conveying line with infrared and visual combined tearing and damage monitoring device, and monitoring means thereof | |
TW201307830A (en) | Optical plate detection method, optical plate detection device, and detection method of stacking optical plates | |
KR20140081261A (en) | Apparatus for inspecting panel | |
CN203798742U (en) | Printed matter back face quality detection mechanism and product detecting machine | |
JP5996965B2 (en) | Plane paper lamination state defect detection method and flat paper lamination state defect detection device | |
JP4658703B2 (en) | Piece inspection device and piece inspection method | |
JP2003291929A (en) | Inspection method and apparatus for single-dose package sheet | |
JP2020083621A (en) | Medium conveying device and image reading device | |
CN216771575U (en) | Packaging product appearance detection device | |
JP6043220B2 (en) | Inspection equipment | |
CN214524846U (en) | Dual detecting system for cigarette carton missing strip visual imaging weight measurement | |
JP5463159B2 (en) | Transparent container identification method | |
JP3318809B2 (en) | Bottle sorting method | |
JP4884540B2 (en) | Substrate inspection apparatus and substrate inspection method | |
JP3761313B2 (en) | Tablet appearance inspection method, tablet appearance inspection device and blister sheet packaging machine | |
KR101195843B1 (en) | Axles tampering detection in weight of axles measuring apparatus | |
JP2009162728A (en) | Transparent body inspection apparatus, transparent body inspection method, and transparent body inspection system | |
JP4980019B2 (en) | Folded laminate quality inspection device and transport equipment including the same | |
JP5902066B2 (en) | Plane paper folding inspection method and flat paper folding inspection device |