TW201302777A - Single unit chromatography antibody purification - Google Patents

Single unit chromatography antibody purification Download PDF

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TW201302777A
TW201302777A TW101121006A TW101121006A TW201302777A TW 201302777 A TW201302777 A TW 201302777A TW 101121006 A TW101121006 A TW 101121006A TW 101121006 A TW101121006 A TW 101121006A TW 201302777 A TW201302777 A TW 201302777A
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chromatography
mimo
anion exchange
buffer
component
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Diderik R Kremer
Islas Maria Perlasca
Mark K Doeven
Henderik E Veenstra
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Dsm Ip Assets Bv
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Abstract

The present invention relates to a method for the purification of antibodies from a protein mixture produced in a bioreactor, at least comprising the steps of intermediate purification and polishing, wherein the intermediate and polishing step comprises in-line anion exchange chromatography (AEX) treatment and mixed mode chromatography (MiMo) treatment in flow through mode. The present invention further relates to a single operational unit comprising both an anion exchange chromatography part and a mixed mode chromatography part, which are serially connected, wherein the unit comprises an inlet at the upstream end of the anion exchange chromatography part and an outlet at the downstream end of the mixed mode chromatography part and wherein the unit also comprises an inlet between the anion exchange chromatography part and the mixed mode chromatography part.

Description

單一單元層析法抗體純化技術 Single unit chromatography antibody purification technology

本發明是有關於一種用於單一單元純化抗體的方法以及可被使用在這個方法中的裝置。 The present invention relates to a method for purifying antibodies in a single unit and a device that can be used in this method.

供用於藥學應用的單株抗體(藉由細胞培養而被生產)的純化是一種涉及許多步驟的方法。該等抗體實質上是要從所有潛在地有害汙染物{諸如源自生產該等抗體的細胞的蛋白質和DNA、培養基組分(諸如胰島素)、PEG醚類和消泡劑,以及任何潛在地存在的傳染媒介物[諸如病毒和病原性蛋白顆粒(prions)]}中被釋放。 Purification of monoclonal antibodies (produced by cell culture) for pharmaceutical applications is a method involving many steps. Such antibodies are essentially from all potentially harmful contaminants {such as proteins and DNA derived from cells producing such antibodies, medium components (such as insulin), PEG ethers and antifoaming agents, and any potentially existing The vector (such as viruses and pathogenic protein prions) is released.

用於從生產這些蛋白質的細胞的一培養物中純化抗體的典型方法被描述在BioPharm International June 1,2005,“Downstream Processing of Monoclonal Antibodies: from High Dilution to High Purity”中。 A typical method for purifying antibodies from a culture of cells producing these proteins is described in BioPharm International June 1, 2005, "Downstream Processing of Monoclonal Antibodies: from High Dilution to High Purity".

由於抗體是藉由細胞{諸如融合瘤細胞(hybridoma cells)或經轉形的宿主細胞[像中國倉鼠卵巢(Chinese Hamster Ovary,CHO)細胞、小鼠骨髓瘤-衍生的NSO細胞(mouse myeloma-derived NSO cells)、幼倉鼠腎細胞以及人類視網膜-衍生的PER.C6®細胞]}所生產,微粒細胞物質將必須從細胞培養液中被移除(較佳地在純化方法的初期)。該方法的這個部分在此被指示為“淨化(clarification)”。隨後或作為該淨化步驟的一部分,該等抗體通常以一結合加上洗提的層析法步驟(就IgG而言,通常使用經固定化的蛋白質 A)而被粗略地純化到至少大約80%。這個步驟(在此被指示為“捕獲”)不僅導致該抗體的一最初相當大的純化,而且可導致體積的一相當大的減少,因此濃縮該產物。用於捕獲的另擇方法是例如:膨脹床吸附(Expanded Bed Adsorption,EBA)、2-相液體分離(2-phase liquid separation)(使用例如聚乙二醇)或者以向液性鹽類(lyotropic salt)(諸如,硫酸銨)的分級沉澱(fractionated precipitation)。 Since the antibody is made up of cells {such as hybridoma cells or transformed host cells [like Chinese Hamster Ovary (CHO) cells, mouse myeloma-derived NSO cells (mouse myeloma-derived) Produced by NSO cells, baby hamster kidney cells, and human retina-derived PER.C6 ® cells], the particulate cell material will have to be removed from the cell culture fluid (preferably in the early stages of the purification process). This portion of the method is here indicated as "clarification". Subsequently or as part of the purification step, the antibodies are typically roughly purified to at least about 80% in a combined plus elution chromatography step (in the case of IgG, typically using immobilized protein A). . This step (indicated herein as "capture") not only results in an initial substantial purification of the antibody, but can also result in a substantial reduction in volume, thus concentrating the product. Alternative methods for capture are, for example, Expanded Bed Adsorption (EBA), 2-phase liquid separation (using, for example, polyethylene glycol), or liquid-based salts (lyotropic). Fractionated precipitation of a salt such as ammonium sulphate.

在淨化以及捕獲之後,該等抗體被進一步純化。一般而言,在捕獲之後至少有2個層析步驟被需要以充分移除殘餘的雜質。在捕獲之後的層析步驟通常被稱為中度純化(intermediate purification)步驟,以及最後的層析步驟一般被稱為精純化(polishing)步驟。這些步驟的各個一般而言在批次模式(batch mode)中被執行有如單一單元操作(single unit operation),並且這些步驟的至少一者一般而言在結合加上洗提的模式中被進行。此外,各個層析步驟需要特定的裝填條件[關於例如pH值、導電度(conductivity)等等]。因此,為了調整裝填至所需要的條件,額外的處理必須在各個層析步驟之前被執行。所提到的這些全部會使該方法變得複雜以及耗時。在這些步驟的期間一般實質上被移除的雜質是方法衍生的汙染物,諸如:宿主細胞蛋白質、宿主細胞核酸、培養基組分(若存在的話)、蛋白質A(若存在的話)、內毒素(endotoxin)(若存在的話)以及微生物(若存在的話)。數種用於此純化抗體的方法已被描述在現今專利公開案中: WO 2010/062244是有關於一種用於分離和純化蛋白質(像單株抗體)的水性二相萃取增加沉澱方法(aqueous two phase extraction augmented precipitation process)。為了後續進一步純化抗體,2種選擇被描述:(1)在結合和洗提模式的陽離子交換層析法(cation exchange chromatography),繼而在溢流道模式的陰離子交換,或者(2)在溢流道模式的第一多模式(或混合-模式)層析法,繼而在溢流道模式的陰離子交換。選擇(2)的2個層析單元沒有操作有如一單一單元操作並且無一個被使用於精純化目的。 These antibodies were further purified after purification and capture. In general, at least 2 chromatography steps are required after capture to adequately remove residual impurities. The chromatography step after capture is commonly referred to as the intermediate purification step, and the final chromatography step is generally referred to as the polishing step. Each of these steps is generally performed in a batch mode as a single unit operation, and at least one of these steps is generally performed in a combined plus elution mode. In addition, each chromatography step requires specific loading conditions [with respect to, for example, pH, conductivity, etc.]. Therefore, in order to adjust the loading to the required conditions, additional processing must be performed prior to each chromatography step. All of the mentioned mentioned things make the method complicated and time consuming. The impurities that are generally substantially removed during these steps are method-derived contaminants such as: host cell proteins, host cell nucleic acids, medium components (if present), protein A (if present), endotoxin ( Endotoxin) (if present) and microorganisms (if present). Several methods for this purified antibody have been described in the current patent publication: WO 2010/062244 relates to an aqueous two phase extraction augmented precipitation process for isolating and purifying proteins (like monoclonal antibodies). For subsequent purification of the antibody, two options are described: (1) cation exchange chromatography in the binding and elution mode, followed by anion exchange in the overflow mode, or (2) in the overflow The first multi-mode (or mixed-mode) chromatography of the channel mode, followed by anion exchange in the overflow channel mode. The two chromatographic units selected (2) were not operated as a single unit operation and none were used for purification purposes.

WO 2005/044856是有關於使用一羥磷灰石樹脂(hydroxyapatite resin)選擇性地組合以陰離子交換層析法(anion exchange層析法)而從一抗體製備物中移除高分子量的聚集物(aggregates)。其中這兩個層析法處理被描述有如溢流道方法,然而它們被描述要被進行有如分開操作。 WO 2005/044856 relates to the selective combination of hydroxyapatite resin to remove high molecular weight aggregates from an antibody preparation by anion exchange chromatography (anion exchange chromatography) ( Aggregates)). Of these, the two chromatographic processes are described as overflow path methods, however they are described as being carried out as if they were operated separately.

WO 2011/017514是有關於藉由後續的直插式陽離子和陰離子交換層析法步驟純化抗體和其他含有Fc的蛋白質。雖然該第二步驟可被操作有如一溢流道方法,這兩個層析法處理一般而言被進行有如結合-和-洗提分開。 WO 2011/017514 is directed to the purification of antibodies and other Fc-containing proteins by subsequent in-line cation and anion exchange chromatography steps. Although the second step can be operated as a spillway method, the two chromatographic treatments are generally carried out as if they were combined-and-washed.

WO2005/082483是有關於藉由2個後續的混合模式層析法步驟純化抗體,其中該第一步驟的層析法材料是一結合該等可被結合的抗體的具有陽離子交換基團和芳香族基團這兩者的混合模式陽離子交換樹脂,以及該第二步驟的層析法材料是一混合模式陰離子交換樹脂。該第二層析法步驟可在溢流道模式被進行。該等2個層析法步驟被描述有 如分開的操作。 WO2005/082483 is directed to the purification of antibodies by two subsequent mixed mode chromatography steps, wherein the chromatographic material of the first step is a cation exchange group and an aromatic group that binds to the bindable antibodies. The mixed mode cation exchange resin of the two groups, and the chromatographic material of the second step is a mixed mode anion exchange resin. This second chromatography step can be performed in the overflow channel mode. The two chromatographic steps are described Such as separate operations.

上面所描述的該等方法的缺點是長的操作時間、高的變動成本以及高的固定成本(起因於人工成本)。 Disadvantages of the methods described above are long operating times, high variable costs, and high fixed costs (due to labor costs).

依據本發明的一具體例,從細胞培養物所生產的抗體中非常有效率的移除殘餘雜質可藉由使用在溢流道模式的串列直插式陰離子交換層析法(AEX)和混合-模式(MiMo)層析法這兩者而被達到。在MiMo層析步驟之前,從該AEX步驟直插式調節該溢流道(例如藉由混合一適合的緩衝液)被使用以調整該溢流道至關於MiMo層析法的pH和導電度的正確條件。 According to a specific embodiment of the present invention, very efficient removal of residual impurities from antibodies produced by cell culture can be achieved by using in-line anion exchange chromatography (AEX) and mixing in an overflow channel mode. - Mode (MiMo) chromatography was achieved. Prior to the MiMo chromatography step, the overflow channel is in-line adjusted from the AEX step (e.g., by mixing a suitable buffer) to adjust the overflow to pH and conductivity for MiMo chromatography. The correct condition.

這個新穎方法的優點是相當大的降低操作時間和勞力,並且因此降低操作成本。此外,由於所有單元在僅需要對雜質而不是對產物的足夠結合能力的溢流道模式中操作,較小的(以及因此較少貴重地)層析單元被需要。 The advantage of this novel method is that it considerably reduces operating time and labor, and therefore reduces operating costs. Furthermore, since all cells operate in an overflow mode that only requires sufficient binding capacity for impurities rather than products, smaller (and therefore less expensive) chromatography units are needed.

因此,本發明可被定義為一種用於從一在一生物反應器中所生產的細胞培養液純化抗體的方法,其至少包含有中度純化(intermediate purification)以及精純化(polishing)的步驟,其中該新穎的純化步驟包含有組合的串列直插式AEX和MiMo層析法。這個可被進行藉由應用一AEX層析法步驟產生一分離混合物有如一溢流道分離部分(flow-through fraction),串列直插式繼而一MiMo層析法步驟產生一經純化的抗體製備物有如一溢流道分離部分,以及其中該經純化的抗體製備物進行至少一進一步的純化步驟。 Accordingly, the present invention can be defined as a method for purifying an antibody from a cell culture fluid produced in a bioreactor, which comprises at least a step of intermediate purification and polishing. Wherein the novel purification step comprises a combined in-line AEX and MiMo chromatography. This can be performed by applying an AEX chromatography step to produce a separation mixture such as a flow-through fraction, a tandem in-line followed by a MiMo chromatography step to produce a purified antibody preparation. There is an overflow channel separation portion, and wherein the purified antibody preparation is subjected to at least one further purification step.

因此,在本發明的上下文中,“分離混合物(separation mixture)”是從依據本發明的第一層析法步驟所產生的溶液,以及該“經純化的抗體製備物”是從依據本發明的第二層析法步驟所產生的溶液。所欲的是支持這個術語遍及本申請案。 Thus, in the context of the present invention, a "separation mixture" is a solution produced from a first chromatography step according to the invention, and the "purified antibody preparation" is from the invention according to the invention The solution produced by the second chromatography step. What is desired is to support this term throughout this application.

在第一層析法步驟之前,該在該生物反應器中所生產的細胞培養液一般而言將被淨化[亦即從所有細胞物質(諸如整個細胞以及細胞殘骸)中釋放]。 Prior to the first chromatography step, the cell culture fluid produced in the bioreactor will generally be purified [i.e., released from all cellular material (such as whole cells and cell debris)].

亦,在第一層析法步驟之前,為了確保在關於這個第一步驟的pH和導電度方面的最佳條件,一調節溶液(conditioning solution)可被添加至該細胞培養液或該含有抗體的溶液。 Also, prior to the first chromatography step, in order to ensure optimal conditions regarding the pH and conductivity of this first step, a conditioning solution may be added to the cell culture solution or the antibody-containing solution. Solution.

在一特別的具體例中,依據本發明的方法涉及具有AEX和MiMo的經組合的層析法被執行有如一單一單元操作。 In a particular embodiment, the method according to the invention involves a combined chromatography with AEX and MiMo being performed as a single unit operation.

在上下文中,若本發明以“抗體(antibody)”和複數“抗體(antibodies)”被意指具有專一性地結合一抗原的能力的任何蛋白質。一抗體[或免疫球蛋白(immunoglobulin)]在它的天然形式是一被分泌至血液或淋巴反應一抗原刺激(諸如一細菌、病毒、寄生蟲或移植器官)並且藉由專一性地結合至它而中和抗原的在B細胞的表面上的Y-形狀的蛋白質。如此處所用的術語抗體亦包含有一天然的或人工的抗體的一抗原結合部分。術語抗體亦包含有一根據如一天然抗體的相似交互作用機制具有專一性地結合至一抗體的能力的非-天然的(因此人工的)蛋白質,並且因此亦包含有一由例如 一衍生自一物種(例如,一小鼠)的抗原結合部分和一衍生自令一個物種(例如,人類)的非抗原結合部分所構成的嵌合抗體(chimeric antibody)。 In this context, the invention is intended to mean any protein that has the ability to specifically bind an antigen with "antibody" and plural "antibodies". An antibody [or immunoglobulin] in its natural form is secreted into a blood or lymphoid reaction-antigen stimulus (such as a bacterium, virus, parasite or transplanted organ) and is specifically bound to it by its specificity. While neutralizing the antigen, the Y-shaped protein on the surface of the B cell. The term antibody as used herein also encompasses an antigen binding portion of a native or artificial antibody. The term antibody also encompasses a non-natural (and thus artificial) protein that has the ability to specifically bind to an antibody according to a similar interaction mechanism as a natural antibody, and thus also includes, for example, An antigen-binding portion derived from a species (eg, a mouse) and a chimeric antibody derived from a non-antigen-binding portion of a species (eg, a human).

關於“混合-模式層析法(MiMo)”,我們意指利用超過一交互作用發生用於吸附和/或去吸附蛋白質的材料的層析法的類型。這些交互作用可以是下列類型:陰離子的、陽離子的、疏水性的(hydrophobic)、親和力(affinity)、π-π、喜硫的(thiophilic)、粒徑排阻(size exclusion)。混合模式材料的熟知實例是羥磷灰石(hydroxyapatite)(金屬親和力,陰離子和陽離子的交互作用)、CaptoTM adhere(陰離子和疏水性的交互作用)以及MEP HyperCelTM(陽離子和疏水性的交互作用)。 With regard to "mixed-mode chromatography (MiMo)", we mean the type of chromatography that utilizes more than one interaction to occur for materials that adsorb and/or desorb proteins. These interactions can be of the following types: anionic, cationic, hydrophobic, affinity, π-π, thiophilic, size exclusion. Examples of well known materials are mixed mode hydroxyapatite (Hydroxyapatite) (metal affinity, anion and cation interactions), Capto TM adhere (anionic and hydrophobic interaction) and the MEP HyperCel TM (cationic and hydrophobic interaction ).

關於“串列直插式AEX和MiMo”,我們意指AEX和MiMo以該AEX裝置的流出物被進料至該MiMo裝置內而沒有中間儲存此一方式而被串列地連接。 With regard to "in-line AEX and MiMo", we mean that AEX and MiMo are connected in series with the effluent of the AEX device being fed into the MiMo device without intermediate storage.

關於“溢流道分離部分”在此被意指:至少一部分的被裝填的含有抗體的分離部分,該分離部分以實質上與該洗提流體相同的速度離開該層析管柱。這個分離部分在洗提期間實質地不會被保留在該管柱上。因此該等條件被選擇,藉此不是該等抗體而是該等雜質被結合至個別的層析材料上。 By "flood separation portion" is herein meant: at least a portion of a packed, antibody-containing separation portion that exits the chromatography column at substantially the same rate as the elution fluid. This separated portion is not substantially retained on the column during elution. These conditions are therefore chosen such that instead of the antibodies, the impurities are bound to the individual chromatography material.

已被發現:為了大規模生產的目的,依據本發明的方法(具有溢流道模式)提供一要比具有結合和洗提所欲的抗體的先前所揭示的方法更快的分離。 It has been found that for the purpose of mass production, the method according to the invention (with overflow mode) provides a faster separation than previously disclosed methods with binding and elution of the desired antibody.

依據本發明,該含有該抗體的分離混合物被直插式調 節。為了這個目的,該分離混合物被補充以一足夠數量的一適合的調節溶液(conditioning solution)為了改變它的組成物和/或性質(諸如pH和/或導電度)和/或特殊離子組份的存在或數量用於在依據本發明的第二層析法步驟中最佳執行。 According to the invention, the separation mixture containing the antibody is in-line Section. For this purpose, the separation mixture is supplemented with a sufficient amount of a suitable conditioning solution in order to modify its composition and/or properties (such as pH and/or conductivity) and/or special ionic components. The presence or amount is preferably used for optimal execution in the second chromatography step according to the invention.

在上面所引述的先前技藝文件中沒有在2個層析步驟之間的直插式調節被應用或建議,並且令人驚訝地發現:非常好的分離結果可在進入至依據本發明的第二層析法步驟之前以直插式調節該流體(分離混合物)而被達到。 In the prior art documents cited above, there is no in-line adjustment between the two chromatography steps being applied or suggested, and it has surprisingly been found that very good separation results can be entered into the second according to the invention. This is achieved by in-line adjustment of the fluid (separation mixture) prior to the chromatography step.

因此,本發明是有關於一種用於從一在一生物反應器中所生產的蛋白質混合物純化抗體的方法,其至少包含有中度純化以及精純化的步驟,其中該等中度純化和精純化步驟包含有串列直插式陰離子交換層析法(AEX),產生一分離混合物有如一溢流道分離部分,繼而混合-模式層析法(MiMo)產生一經純化的抗體製備物有如一溢流道分離部分,以及其中該經純化的抗體製備物進行至少一進一步的純化步驟,其中為了調整pH和/或導電度和/或特別離子組份的濃度或類型用於在該混合-模式層析法步驟中從該等抗體移除雜質,該分離混合物在至混合模式層析法之前被補充以一足夠數量的一適合的調整溶液(adjusting solution)。 Accordingly, the present invention is directed to a method for purifying an antibody from a protein mixture produced in a bioreactor comprising at least a step of moderate purification and purification, wherein the intermediate purification and purification are performed. The step comprises in-line anion exchange chromatography (AEX) to produce a separation mixture such as an overflow separation section, followed by mixed-mode chromatography (MiMo) to produce a purified antibody preparation such as an overflow. a separation step, and wherein the purified antibody preparation is subjected to at least one further purification step, wherein the mixed-mode chromatography is used for adjusting the pH and/or conductivity and/or the concentration or type of the particular ionic component The impurities are removed from the antibodies in a method step which is supplemented with a sufficient amount of a suitable adjustment solution prior to mixing mode chromatography.

術語“調節溶液”和“調整溶液”可被交換地使用並且在此意指在進料該分離混合物至依據本發明的第二(MiMo)層析法步驟之前被添加至該分離混合物的溶液。 The terms "adjustment solution" and "adjustment solution" are used interchangeably and mean here a solution which is added to the separation mixture before feeding the separation mixture to the second (MiMo) chromatography step according to the invention.

關於“一足夠數量的一適合的調整溶液”在此被意指選 擇性地含有一或多種鹽類或任何其他添加劑的任何酸性、中性或鹼性溶液,當與該分離混合物混合時將引起多數的相關雜質對該MiMo材料的吸附,但它將不會促進產物的實質結合。關於各個純化方法,在該調整溶液的最佳pH、較佳類型的鹽系統以及最佳數量必須被建立。 A "sufficient amount of a suitable adjustment solution" is hereby referred to as Any acidic, neutral or alkaline solution which optionally contains one or more salts or any other additives, when mixed with the separation mixture, will cause adsorption of most of the relevant impurities to the MiMo material, but it will not promote The substantial combination of products. With regard to the various purification methods, the optimum pH, the preferred type of salt system, and the optimum amount of the conditioning solution must be established.

較佳地,所提到的溶液的pH將與該含有該抗體的分離混合物所具者相同的,並且最佳的導電度值將是添加一足夠數量的一或多種鹽類或稀釋存在於該分離混合物的該鹽類(們)的結果。該鹽的陰離子可較佳地選自於由下列所構成的群組:磷酸鹽、硫酸鹽、醋酸鹽、氯化物、溴化物、硝酸鹽、氯酸鹽(chlorate)、碘化物和硫氰化物離子(thiocyanate ions)。該鹽的陽離子可較佳地選自於由下列所構成的群組:銨(ammonium)、銣(rubidium)、鉀、鈉、鋰、鎂、鈣和鋇離子。較佳的鹽類是硫酸銨、硫酸鈉、硫酸鉀、磷酸銨、磷酸鈉、磷酸鉀、氯化鉀和氯化鈉。其他可被使用的添加劑是乙醇、乙二醇(ethylene glycol)、丙二醇(propylene glycol)、聚乙二醇(polyethylene glycol)或本技藝所知曉作為最佳化該MiMo層析法步驟的任何其他化合物。 Preferably, the pH of the solution mentioned will be the same as that of the separation mixture containing the antibody, and the optimum conductivity value will be the addition of a sufficient amount of one or more salts or dilution present in the The result of separating the salts of the mixture(s). The anion of the salt may preferably be selected from the group consisting of phosphates, sulfates, acetates, chlorides, bromides, nitrates, chlorates, iodides and thiocyanides. Ion (thiocyanate ions). The cation of the salt may preferably be selected from the group consisting of ammonium, rubidium, potassium, sodium, lithium, magnesium, calcium and barium ions. Preferred salts are ammonium sulfate, sodium sulfate, potassium sulfate, ammonium phosphate, sodium phosphate, potassium phosphate, potassium chloride and sodium chloride. Other additives that can be used are ethanol, ethylene glycol, propylene glycol, polyethylene glycol or any other compound known in the art to optimize the MiMo chromatography step. .

用於一酸性調整溶液的酸性組份可以選自於化合物[諸如檸檬酸(citric acid)(或它的單或二鹼性鈉或鉀鹽)、磷酸(或它的單或二鹼性鈉或鉀鹽)、醋酸、氫氯酸、硫酸]。 The acidic component for an acid-adjusting solution may be selected from a compound such as citric acid (or its mono- or dibasic sodium or potassium salt), phosphoric acid (or its mono- or di-basic sodium or Potassium salt), acetic acid, hydrochloric acid, sulfuric acid].

用於一鹼性調整溶液的鹼性組份可以選自於化合物{諸如氫氧化鈉或氫氧化鉀(或它的單或二鹼性鈉或鉀鹽)、三(羥甲基)胺基甲烷[tris(hydroxymethyl)aminomethane]}, 但是在本技藝所知曉的任何其他鹼性組份可被使用為了這個目的。 The basic component for an alkaline adjustment solution may be selected from the group consisting of a compound {such as sodium hydroxide or potassium hydroxide (or its mono- or dibasic sodium or potassium salt), tris(hydroxymethyl)aminomethane. [tris(hydroxymethyl)aminomethane]}, However, any other alkaline component known in the art can be used for this purpose.

較佳地,該所需的調整溶液將呈一小數量被補充以具有該產物的最小稀釋。 Preferably, the desired conditioning solution will be replenished in a small amount to have a minimum dilution of the product.

較佳地,在這個例子中以一足夠數量的一適當的調整溶液補充該分離混合物是該單一單元操作的一部分,例如在該MiMo層析法步驟之前藉由直插式混合所提及的調整溶液在加工流(process stream)(例如在一混合室)中。 Preferably, supplementing the separation mixture with a sufficient amount of a suitable conditioning solution in this example is part of the single unit operation, such as the adjustments mentioned by in-line mixing prior to the MiMo chromatography step. The solution is in a process stream (e.g., in a mixing chamber).

依據本發明的AEX層析法可發生在一AEX單元中,該AEX單元可由一含有一樹脂的標準填充床管柱(packed bed column)、一含有單石材料(monolith material)的管柱、一含有適合的層析介質(chromatographic medium)的放射管柱、一吸附膜單元(adsorption membrane unit),或本技藝所知曉具有適當的介質和配位子(ligands)以作用有如一陰離子交換器的任何其他陰離子交換層析法裝置而被具體化。在該AEX管柱中,該層析材料可有如強或弱陽離子配位子被附著的微粒支撐材料存在。該膜類型陰離子交換器由一呈強或弱陽離子配位子被附著的一或多片的形式的支撐材料構成。該支撐材料可以由有機材料或無機材料或者有機和無機材料的一混合物組成。適合的有機材料是瓊脂糖為基礎的介質(agarose based media)和甲基丙烯酸酯(methacrylate)。適合的無機材料是矽土(silica)、陶瓷(ceramics)和金屬。一膜形式陰離子交換器可由含有AEX配位子的親水性聚醚碸(hydrophilic polyethersulfone)所組 成。適合的強的AEX配位子是根據例如四級胺基團。適合的弱的AEX配位子是根據例如一級、二級或三級胺基團或本技藝所知曉的任何其它適合的配位子。 The AEX chromatography according to the present invention can be carried out in an AEX unit which can be composed of a standard packed bed column containing a resin, a column containing a monolith material, and the like. A radiographic column containing a suitable chromatographic medium, an adsorption membrane unit, or any medium known in the art to have an appropriate medium and ligand to act as an anion exchanger Other anion exchange chromatography devices were embodied. In the AEX column, the chromatography material may be present as a particulate support material to which a strong or weak cationic ligand is attached. The membrane type anion exchanger is comprised of a support material in the form of one or more sheets to which a strong or weak cationic ligand is attached. The support material may be composed of an organic material or an inorganic material or a mixture of organic and inorganic materials. Suitable organic materials are agarose based media and methacrylate. Suitable inorganic materials are silica, ceramics and metals. A membrane form anion exchanger can be composed of a hydrophilic polyethersulfone containing an AEX ligand to make. Suitable strong AEX ligands are based, for example, on quaternary amine groups. Suitable weak AEX ligands are based on, for example, primary, secondary or tertiary amine groups or any other suitable ligand known to those skilled in the art.

依據本發明的MiMo層析法可發生在一MiMo單元,該MiMo單元可由一含有一樹脂的標準管柱、一根據單石材料的管柱、一含有適合的層析介質的放射管柱、一吸附膜單元,或本技藝所知曉具有適當的配位子作用有如一混合模式材料的任何其他混合模式層析法裝置而被具體化。在該MiMo管柱中,該層析材料可有如MiMo配位子被附著的微粒支撐材料存在。該像膜的層析裝置由一呈MiMo配位子被附著的一或多片的形式的支撐材料構成。該支撐材料可以由有機材料或無機材料或者有機和無機材料的一混合物所組成。適合的有機支撐材料由例如親水性碳水化合物[諸如交聯的瓊脂糖、纖維素或類糊精(dextran)]或合成的共聚物材料{諸如聚(烷基天冬醯胺)[poly(alkylaspartamide)]、甲基丙烯酸-2-羥基乙酯(2-hydroxyethyl methacrylate)和乙二醇二甲基丙烯酸酯(ethylene dimethacrylate)的共聚物或醯化聚胺(acylated polyamine)}所組成。適合的無機支撐材料是例如矽土、陶瓷和金屬。一膜形式MiMo可由含有MiMo配位子的親水性聚醚碸所組成。MiMo配位子的適合實例是羥磷灰石(hydroxyapatite)、氟磷灰石(fluorapatite)、4-巰基乙基吡啶(4-mercapto ethyl pyridine)、己胺(hexylamino)、苯丙胺(phenylpropylamino)、2-巰基-5-苯并咪唑磺酸(2-mercapto-5-benzamidazole sulfonic acid)、N-苯甲基-N- 甲基乙醇胺(N-benzyl-N-methyl ethanolamine)或者本技藝所知曉的具有多元功能的任何其他配位子。 MiMo chromatography according to the present invention can occur in a MiMo unit which can be comprised of a standard column containing a resin, a column of monolithic material, a column of radioactivity containing a suitable chromatographic medium, Adsorption membrane units, or any other mixed mode chromatography apparatus known in the art to have suitable ligand interactions, such as a mixed mode material, are embodied. In the MiMo column, the chromatography material may be present as a particulate support material to which the MiMo ligand is attached. The chromatograph of the membrane is constructed of a support material in the form of one or more sheets to which the MiMo ligand is attached. The support material may be composed of an organic material or an inorganic material or a mixture of organic and inorganic materials. Suitable organic support materials are, for example, hydrophilic carbohydrates [such as crosslinked agarose, cellulose or dextran] or synthetic copolymer materials {such as poly(alkylaspartamide) [poly(alkylaspartamide) )], a copolymer of 2-hydroxyethyl methacrylate and ethylene dimethacrylate or an acylated polyamine. Suitable inorganic support materials are, for example, alumina, ceramics and metals. A membrane form of MiMo can be composed of a hydrophilic polyether oxime containing a MiMo ligand. Suitable examples of MiMo ligands are hydroxyapatite, fluorapatite, 4-mercapto ethyl pyridine, hexylamino, phenylpropylamino, 2 -2-mercapto-5-benzamidazole sulfonic acid, N-benzyl-N- N-benzyl-N-methyl ethanolamine or any other ligand known to the art having multiple functions.

可依據本發明的方法被純化的抗體是具有一為6.0或更高(較佳地7.0或更高、更佳地7.5或更高)的等電pH(isoelectric pH)的抗體。這些抗體可以是G、A或M類的免疫球蛋白。該等抗體可以是人類,或非人類[諸如囓齒類(rodent)]或嵌合的(chimeric)[例如“人類化(humanized)”]抗體,或者可以是上面所提到的免疫球蛋白的次單元(subunits),或者可以是由一免疫球蛋白部分和一衍生自或相同於另一個(非-免疫球蛋白)蛋白質的部分構成的雜交蛋白質(hybrid proteins)。 The antibody which can be purified according to the method of the present invention is an antibody having an isoelectric pH of 6.0 or higher (preferably 7.0 or higher, more preferably 7.5 or higher). These antibodies may be immunoglobulins of the G, A or M class. The antibodies may be human, or non-human [such as rodent] or chimeric (eg, "humanized") antibodies, or may be the immunoglobulins mentioned above. Subunits, or may be hybrid proteins composed of an immunoglobulin moiety and a moiety derived from or identical to another (non-immunoglobulin) protein.

令人驚訝地,組合的AEX和MiMo層析法所產生的該抗體材料一般而言將具有一為至少98%、較佳地至少99%、更佳地至少99.9%,甚至更佳地至少99.99%的非常高的純度(參考蛋白質含量)。 Surprisingly, the antibody material produced by the combined AEX and MiMo chromatography will generally have a value of at least 98%, preferably at least 99%, more preferably at least 99.9%, even more preferably at least 99.99. Very high purity of % (reference protein content).

依據本發明的AEX層析法步驟較佳地在中性或輕微鹼性的pH中被進行。它將移除負電的雜質{像DNA、宿主蛋白質、蛋白質A(若存在)、病毒(若存在)、蛋白質介質組分(proteinacous medium components)[諸如胰島素(insulin)和類胰島素生長因子(insulin like growth factor)](若存在)}。 The AEX chromatography step according to the invention is preferably carried out in a neutral or slightly alkaline pH. It will remove negatively charged impurities {like DNA, host proteins, protein A (if present), viruses (if present), proteinacous medium components (such as insulin and insulin like growth factor (insulin like Growth factor)] (if present)}.

在該MiMo層析法步驟的期間,主要的剩餘大分子雜質(主要地產物聚集物)將使用應用正確條件的pH和導電度的特性而被移除,當該產物溢流時它們結合至該層析裝置。 During this MiMo chromatography step, the major remaining macromolecular impurities (mainly product aggregates) will be removed using the pH and conductivity characteristics of the correct conditions, and they will bind to the product when it overflows. Chromatography unit.

隨後,為了移除所有殘餘的低分子量雜質,該(高度) 經純化的抗體製備物將一般而言必須藉由超過濾(ultrafiltration)和濾析(diafiltration)而被處理以藉由最終配方緩衝液替換該緩衝液並且調整所欲的最終產物濃度。 Subsequently, in order to remove all residual low molecular weight impurities, this (height) The purified antibody preparation will generally have to be treated by ultrafiltration and diafiltration to replace the buffer with the final formulation buffer and adjust the desired final product concentration.

再者,該經純化的抗體製備物將一般而言亦必須被處理以確保完全移除潛在地存在的感染媒介(諸如病毒和/或傳染性蛋白質)。 Again, the purified antibody preparation will generally also have to be treated to ensure complete removal of potentially existing infectious agents (such as viruses and/or infectious proteins).

本發明亦有關於一包含有串列地連接的一陰離子交換層析部件(AEX)和一混合模式層析部件(MiMo)這兩者的單一操作單元。這個單一操作單元進一步包含有一在該第一離子交換層析法部件的上游末端的入口以及一在該第二離子交換層析法部件的下游末端的出口。這個單一操作單元亦包含有一進一步包含有一用於補充一調節溶液至該分離混合物的入口的在該第一離子交換層析法部件與該第二離子交換層析法部件之間的連接。 The invention also relates to a single operating unit comprising both an anion exchange chromatography component (AEX) and a mixed mode chromatography component (MiMo) connected in series. The single unit of operation further includes an inlet at an upstream end of the first ion exchange chromatography component and an outlet at a downstream end of the second ion exchange chromatography component. The single unit of operation also includes a connection between the first ion exchange chromatography component and the second ion exchange chromatography component further comprising an inlet for supplementing a conditioning solution to the separation mixture.

在依據本發明的方法的期間,該液流可藉由任何商業上可獲得的雙泵層析系統(dual pump chromatographic system)(例如一ÅKTA探測器(GE)、一BIOPROCESS(GE)、任何雙泵HPLC系統或任何符合第1圖的圖式的定製裝置)而被建立。大部分的這些層析裝置被設計以操作一單一層析單元(亦即管柱或膜)。使用一簡單的改造,一額外的連接可被做出以在泵A之後以及在該混合室之前放置該第一離子交換單元。 During the process according to the invention, the liquid stream can be passed through any commercially available dual pump chromatographic system (e.g., a ÅKTA detector (GE), a BIOPROCESS (GE), any pair A pump HPLC system or any custom device that conforms to the diagram of Figure 1 is established. Most of these chromatography devices are designed to operate a single chromatography unit (i.e., a column or membrane). With a simple modification, an additional connection can be made to place the first ion exchange unit after pump A and before the mixing chamber.

第1圖展示基本的構形。兩個層析裝置的串列直插式連接加上一選擇性的預-過濾器(pre-filter)在如於第1圖所顯示 的位置處,可偶爾導致非所欲的壓力增進。因此,在某些情況下額外的技術改造(例如,在該AEX單元之後的一額外泵以及在該AEX單元之前的一壓力降低裝置)可能必須要被包括在這個圖式內。 Figure 1 shows the basic configuration. A tandem connection of two chromatography devices plus a selective pre-filter as shown in Figure 1 The location can occasionally lead to undesired pressure increases. Therefore, additional technical modifications (e.g., an additional pump after the AEX unit and a pressure reducing device prior to the AEX unit) may have to be included in this figure in some cases.

圖式簡單說明 Simple illustration

第1圖:一包含有一陰離子交換層析法部件以及一陽離子交換層析法部件這兩者的單一操作單元。緩衝液A是一適合用於該AEX步驟的最佳操作的調節和清洗緩衝液。緩衝液B含有一酸性溶液並且呈一比例被混合至該被需要的裝填/緩衝液A以獲得用於操作該MiMo步驟的最佳條件。該混合比例可使用一固定的體積混合流而被實施,或者可藉由一回饋迴路(根據例如,pH輸出)而被自動地控制。MC是一選擇性的混合室,它可以含有任何類型的靜電混合器。 Figure 1: A single unit of operation comprising both an anion exchange chromatography component and a cation exchange chromatography component. Buffer A is a conditioning and wash buffer suitable for optimal operation of the AEX step. Buffer B contains an acidic solution and is mixed in a ratio to the desired loading/buffer A to obtain the optimum conditions for operating the MiMo step. The mixing ratio can be implemented using a fixed volume mixing stream or can be automatically controlled by a feedback loop (according to, for example, pH output). MC is an optional mixing chamber that can contain any type of electrostatic mixer.

實施例 Example 材料和方法: Materials and Method:

所有實驗使用一藉由一CHO細胞株所生產的IgG而被進行。培養在使用經化學定義的培養基在XD®模式被進行(參見Genetic Engineering & Biotechnology news, Apr 1 2010,No.7)。 All experiments were carried out using an IgG produced by a CHO cell strain. Cultured in chemically defined medium used in the XD ® mode is performed (see Genetic Engineering & Biotechnology news, Apr 1 2010, No.7).

粗糙的XD®收穫的淨化和捕獲使用Rhobust® EBA技術和蛋白質A而被進行有如單一步驟(參見Innovations in Pharmaceutical Technology,March 2011)。產物以35 mM NaCl、0.1 M醋酸鹽;pH 3.0洗提緩衝液而被洗提。洗提液 含有5 g/L IgG並且被儲存在2-8℃。 Rough purification of XD ® harvested and used to capture Rhobust ® EBA technology and protein A is carried out in a single step like (see, Innovations in Pharmaceutical Technology, March 2011) . The product was eluted with 35 mM NaCl, 0.1 M acetate; pH 3.0 elution buffer. The eluate contained 5 g/L IgG and was stored at 2-8 °C.

使用因此所獲得的材料,6個實驗各個被進行:1.建立用於在一使用一羥磷灰石樹脂的MiMo層析法中優先結合聚集物的條件(實驗1)。2.在具有直插式混合的溢流道模式中運行一使用一羥磷灰石樹脂的MiMo層析法(實驗2)。3.組合使用一羥磷灰石樹脂的AEX和MiMo層析法做為一單一單元操作(實施例1)。4.建立在溢流道模式使用一陰離子-HIC樹脂的MiMo層析法的最佳條件(實驗3)。5.在具有直插式混合的溢流道模式中運行一使用一陰離子-HIC樹脂的MiMo層析法(實驗4)。6.組合使用一陰離子-HIC樹脂的AEX和MiMo層析法作為一單一單元操作(實施例2)。 Using the materials thus obtained, 6 experiments were each carried out: 1. Establishment of conditions for preferential binding of aggregates in a MiMo chromatography using a hydroxyapatite resin (Experiment 1). 2. Run a MiMo chromatography using a hydroxyapatite resin in an overflow mode with in-line mixing (Experiment 2). 3. AEX and MiMo chromatography using a combination of monohydroxyapatite resin as a single unit operation (Example 1). 4. Establish the optimum conditions for MiMo chromatography using an anion-HIC resin in the overflow mode (Experiment 3). 5. Run a MiMo chromatography using an anion-HIC resin in an overflow mode with in-line mixing (Experiment 4). 6. AEX and MiMo chromatography using an anion-HIC resin in combination as a single unit operation (Example 2).

關於在溢流道模式的AEX層析法的最佳條件先前已被測定並且被應用在實施例1和實施例2的實驗中。 The optimum conditions for AEX chromatography in the overflow channel mode have previously been determined and applied in the experiments of Example 1 and Example 2.

蛋白質(產物)濃度以UV/Vis光譜學(spectroscopy)藉由測量在280 nm(A 280 )的吸收以及一為1.63的消光係數(extinction coefficient)而被測定。 Protein (product) concentration of UV / Vis spectroscopy (Spectroscopy) is measured by measuring the absorption of 280 nm (A 280) and extinction coefficient (extinction coefficient) of a 1.63.

單體的IgG和聚集物濃度依據標準操作程序藉由粒徑排阻層析法(size exclusion chromatography,HP-SEC)而被測定。 The IgG and aggregate concentrations of the monomers were determined by size exclusion chromatography (HP-SEC) according to standard procedures.

HCP以CHO HCP ELISA Assay,3G(Cygnus Technologies)而被測量。 HCP was measured by CHO HCP ELISA Assay, 3G (Cygnus Technologies).

實驗1 Experiment 1 建立用於在一使用一羥磷灰石樹脂的MiMo層析法中優先結合聚集物的條件 Establish conditions for preferential binding of aggregates in MiMo chromatography using a hydroxyapatite resin

關於這個實驗,經預純化的IgG以去礦物質水 (demineralized water)被稀釋至一為5 mS/cm的導電度並且使用一2 M Tris pH 9.0而被調整至pH 6.5。MiMo層析法在結合-洗提模式被進行。一被填充以4 cm床長度的HA Ultrogel®羥磷灰石層析法吸附劑(HA Ultrogel® Hydroxyapatite Chromatography Sorbent)(Pall,Life Sciences)的VL11(Millipore)管柱被使用在一KTA探測器中。該管柱在一為3 mL/min的流速下以一10 mM磷酸鈉,pH 7.0而被平衡與清洗。產物在一為2 mL/min的流速下被裝填。初始裝填含有2.6 g/L的IgG和一為2.2%的初始數量的聚集物。在裝填之後,該產物以10 mM磷酸鈉,pH 7.0(緩衝液A)以及10 mM磷酸鈉、1M NaCl,pH 7.0(緩衝液B)在一自0至100%的線性梯度被洗提。 For this experiment, pre-purified IgG was diluted to one by demineralized water. Conductivity of 5 mS/cm and adjusted to pH 6.5 using a 2 M Tris pH 9.0. MiMo chromatography was carried out in a binding-elution mode. Is filled with a hydroxyapatite chromatography HA Ultrogel ® adsorbent bed length of 4 cm method (HA Ultrogel ® Hydroxyapatite Chromatography Sorbent) (Pall, Life Sciences) a VL11 (Millipore) column was used in a In the KTA detector. The column was equilibrated and washed with a 10 mM sodium phosphate, pH 7.0 at a flow rate of 3 mL/min. The product was loaded at a flow rate of 2 mL/min. The initial loading contained 2.6 g/L IgG and a 2.2% initial amount of aggregate. After filling, the product was eluted with a linear gradient from 0 to 100% with 10 mM sodium phosphate, pH 7.0 (buffer A) and 10 mM sodium phosphate, 1 M NaCl, pH 7.0 (buffer B).

在洗提步驟的期間,分離部分被收集和分析關於聚集物和蛋白質(產物)含量的存在有如一導電度的函數。 During the elution step, the separated fraction is collected and analyzed as a function of the presence of aggregate and protein (product) content as a function of conductivity.

在該等樣品的分析結果(被顯示在表1中)清楚地指示:上達一為26.9 mS/cm的導電度數值,洗提液不含有或含有不顯著數量的聚集物。 The results of the analysis of the samples (shown in Table 1) clearly indicate that a conductivity value of 26.9 mS/cm is reached, and the eluent does not contain or contains an insignificant amount of aggregates.

實驗2 Experiment 2 在具有直插式混合的溢流道模式中使用一羥磷灰石樹脂在MiMo層析法中的聚集物移除 Aggregate removal using a hydroxyapatite resin in MiMo chromatography in a spillway mode with in-line mixing

關於這個實驗,經預純化的IgG以去礦物質水而被稀釋至一為2.4 mS/cm的導電度並且使用一2 M Tris pH 9.0緩衝液而被調整至pH 7.4。一被填充以4 cm床長度的HA Ultrogel®羥磷灰石層析法吸附劑(Pall,Life Sciences)的VL11(Millipore)管柱被使用在一KTA探測器中。該管柱以去礦物質水以及10 mM磷酸鈉、0.8 M NaCl,pH 7.4(緩衝液B)而被平衡。去礦物質水和緩衝液B在一為5 mL/min的流速下以30%緩衝液B的固定體積比率被直插式混合。在平衡之後,產物被裝填。為了調整導電度至一為25 mS/cm的值,在裝填的期間,該產物流以緩衝液B而被直插式混合。該產物流和緩衝液B在一為1 mL/min的流速下以30%緩衝液B的固定體積比率而被混合。初始裝填含有0.78 g/L的IgG以及一為2.97%的初始數量的聚集物。 For this experiment, pre-purified IgG was diluted to a conductivity of 2.4 mS/cm with demineralized water and adjusted to pH 7.4 using a 2 M Tris pH 9.0 buffer. A 4 cm is filled with the adsorbent bed length HA Ultrogel ® hydroxyapatite chromatography (Pall, Life Sciences) a VL11 (Millipore) column was used in a In the KTA detector. The column was equilibrated with demineralized water and 10 mM sodium phosphate, 0.8 M NaCl, pH 7.4 (buffer B). Demineralized water and Buffer B were in-line mixed at a fixed volume ratio of 30% Buffer B at a flow rate of 5 mL/min. After equilibration, the product is filled. In order to adjust the conductivity to a value of 25 mS/cm, the product stream was in-line mixed with buffer B during the filling. The product stream and Buffer B were mixed at a fixed volume ratio of 30% Buffer B at a flow rate of 1 mL/min. The initial loading contained 0.78 g/L of IgG and an initial amount of aggregate of 2.97%.

溢流道的分離部分被收集和分析關於聚集物和蛋白質(產物)含量的存在。 The separated portion of the overflow channel is collected and analyzed for the presence of aggregate and protein (product) content.

這些樣品的分析結果(被顯示在表2中)清楚地指示:在溢流道模式和直插式混合該含有產物的裝填與一在一為30%的固定體積比率的10 mM磷酸鈉,0.8 M NaCl,pH 7.4的產物下使用一羥磷灰石樹脂移除聚集物達1%。 The results of the analysis of these samples (shown in Table 2) clearly indicate that the product-containing loading was mixed in a spillway mode and in-line with a fixed volume ratio of 10 mM sodium phosphate at a rate of 30%, 0.8 Removal of aggregates using a hydroxyapatite resin under the product of M NaCl, pH 7.4 1%.

實施例1 Example 1 以使用一羥磷灰石樹脂的AEX和MiMo層析法做為一單一單元操作純化IgG Purification of IgG by a single unit operation using AEX and MiMo chromatography using monohydroxyapatite resin

如在第1圖的圖式中所描繪的使用一KTA探測器,一AEX單元和一MiMo單元被串列地偶合。對於AEX,一Sartobind Q膠囊(1 mL)被使用,以及對於該MiMo,一被填充以4 cm床長度的HA Ultrogel®羥磷灰石層析法吸附劑 (Pall,Life Sciences)的VL11(Millipore)管柱被使用。關於在產物裝填之前以及在連接該AEX單元之前的調節,該MiMo單元以去礦物質水(以泵A予以泵取)以及10 mM磷酸鈉、0.8 M NaCl,pH 7.4(緩衝液B)而被平衡。該去礦物質水和緩衝液B在一為5 mL/min的流速下在一為30%的固定體積比率的緩衝液B而被直插式混合。該AEX單元在連接它至該系統之前以100 mL的0.05M Tris,pH 7.4緩衝液而被沖洗和平衡。一實驗可被做出,其中各個單元的平衡不是分開地被做出。 Use one as depicted in the diagram of Figure 1 The KTA detector, an AEX unit and a MiMo unit are coupled in series. For the AEX, a Sartobind Q capsule (1 mL) was used, and for which the MiMo, the adsorbent is filled with a bed length of 4 cm HA Ultrogel ® hydroxyapatite chromatography (Pall, Life Sciences) of VL11 (Millipore The column is used. Regarding the conditioning prior to product loading and prior to attachment of the AEX unit, the MiMo unit was demineralized water (pumped with pump A) and 10 mM sodium phosphate, 0.8 M NaCl, pH 7.4 (buffer B ). balance. Go mineral water and Buffer B in Buffer B in a fixed volume ratio of 30% are mixed in-line as a 5 mL / min flow rate. The AEX unit was rinsed and equilibrated with 100 mL of 0.05 M Tris, pH 7.4 buffer before connecting it to the system. An experiment can be made in which the balance of the individual units is not made separately.

關於這個實驗,該經預純化的IgG以去礦物質水被稀釋至一為2.4 mS/cm的導電度,pH使用一種2 M Tris pH 9.0緩衝液被調整至pH 7.4以及被過濾在0.22μm。該經預純化的IgG的裝填藉由在一為1 mL/min的速率下泵取而被起始。緩衝液B在相同的流速下在一為30%體積比率被泵取。一為240 mL的數量(含有0.6 g/L的IgG)被裝填。在完成裝填之後,該AEX單元被移除為了起始清洗。一實驗可被做出,其中該AEX單元不需要被移除用於清洗。該MiMo單元以自0至30%的10 mM磷酸鈉,pH 7.4(緩衝液A)和緩衝液B的線性梯度而被清洗,並且以一種0.5 M磷酸鈉、1.5 NaCl,pH 6.8緩衝液而被剝除。裝填、溢流道和清洗被分析關於聚集物的存在、HCP含量和蛋白質(產物)含量。該裝填具有一為2179 ng/mg IgG的HCP濃度。該溢流道加上該清洗分離部分具有一為447 ng/mg IgG的HCP濃度。在該裝填中的聚集物的數量是2.93%以及在溢流道加上清洗中是0.76%。該剝除 含有54.97%的聚集物。在溢流道加上清洗的總產物回收是88.2%以及在該溢流道加上清洗加上剝除是90%。 For this experiment, the prepurified IgG was diluted to a conductivity of 2.4 mS/cm with demineralized water, adjusted to pH 7.4 with a 2 M Tris pH 9.0 buffer and filtered at 0.22 μm. The pre-purified IgG loading was initiated by pumping at a rate of 1 mL/min. Buffer B was pumped at a flow rate of 30% at the same flow rate. A quantity of 240 mL (containing 0.6 g/L of IgG) was filled. After the filling is completed, the AEX unit is removed to initiate the cleaning. An experiment can be made where the AEX unit does not need to be removed for cleaning. The MiMo unit was washed with a linear gradient from 0 to 30% of 10 mM sodium phosphate, pH 7.4 (buffer A ) and buffer B , and was buffered with a 0.5 M sodium phosphate, 1.5 NaCl, pH 6.8 buffer. Stripping. Filling, overflow channels and cleaning were analyzed regarding the presence of aggregates, HCP content and protein (product) content. The fill has an HCP concentration of 2179 ng/mg IgG. The overflow channel plus the wash separation portion has an HCP concentration of 447 ng/mg IgG. The amount of aggregates in the charge was 2.93% and 0.76% in the overflow plus cleaning. The stripping contained 54.97% of aggregates. The total product recovery in the overflow channel plus cleaning was 88.2% and the cleaning plus the stripping was 90%.

這個實驗顯示:當該分離混合物被直插式補充以一足夠數量的一適當的調整溶液時,一為99.2%的該抗體材料的最終純度藉由使用串列直插式陰離子交換層析法繼而MiMo(羥磷灰石)層析法操作有如一單一單元操作而被達到。該裝填的初始純度是97%。 This experiment shows that when the separation mixture is in-line supplemented with a sufficient amount of a suitable conditioning solution, a final purity of 99.2% of the antibody material is obtained by using in-line anion exchange chromatography followed by in-line anion exchange chromatography. MiMo (hydroxyapatite) chromatography operations are achieved as a single unit operation. The initial purity of the charge was 97%.

實驗3 Experiment 3 建立在溢流道模式使用一陰離子-HIC樹脂的MiMo層析法中的最佳條件 Optimum conditions in MiMo chromatography using an anion-HIC resin in the overflow channel mode

關於這套實驗,該經預純化的IgG以去礦物質水被稀釋至一為2.29 mS/cm的導電度,pH使用一種2 M Tris pH 9.0緩衝液而被調整至pH 7.4。一被填充以6.3床長度CaptoTM adhere(GE Healthcare)的VL11(Millipore)管柱被使用在一KTA探測器。該管柱以25 mM磷酸鈉,pH 7.4(緩衝液A)和100 mM磷酸鈉,pH 7.4(緩衝液B)而被平衡和清洗。緩衝液A和緩衝液B在一為5 mL/min的流速下在0、5、15和25%體積比率被直插式混合有如分離運行。在平衡之後,該產物被裝填。在裝填的期間,該產物流被直插式混合以緩衝液B。該產物流和緩衝液B在一為3 mL/min的流速下在一為0、5、15和25%的體積比率的緩衝液B下被直插式混合有如分離運行。由於與緩衝液B直插式混合,在稀釋之前該初始裝填含有1.09 g/L的IgG,以及一為3.13%的聚合物的初始數量。 For this set of experiments, the pre-purified IgG was diluted with demineralized water to a conductivity of 2.29 mS/cm and the pH was adjusted to pH 7.4 using a 2 M Tris pH 9.0 buffer. Is filled with a length of 6.3 Capto TM adhere (GE Healthcare) a VL11 (Millipore) column was used in a KTA detector. The column was equilibrated and washed with 25 mM sodium phosphate, pH 7.4 (buffer A) and 100 mM sodium phosphate, pH 7.4 (buffer B). Buffer A and Buffer B were run in a mixture of 0, 5, 15 and 25% by volume at a flow rate of 5 mL/min as if they were separated. After equilibration, the product is filled. This product stream was mixed in-line with Buffer B during the filling. The product stream and Buffer B were run in in-line mixing at a flow rate of 3 mL/min at a volume ratio of 0, 5, 15 and 25%, such as a separation operation. Due to in-line mixing with Buffer B, the initial charge contained 1.09 g/L IgG and an initial amount of 3.13% polymer prior to dilution.

在不同比率的緩衝液B下該溢流道的分離部分被收集 和分析關於聚集物的存在和蛋白質(產物)含量。 The separated portion of the overflow channel is collected under different ratios of buffer B And analysis about the presence of aggregates and protein (product) content.

該等樣品的分析結果(在表3所顯示的)清楚地指示:當該含有產物的裝填被直插式混合以一磷酸鹽調整緩衝液時,在一陰離子-HIC MiMo樹脂中移除聚集物達<1%。 The results of the analysis of these samples (shown in Table 3) clearly indicate that aggregates were removed in an anion-HIC MiMo resin when the product-containing loading was in-line mixed with a phosphate-adjusted buffer. Up to <1%.

實驗4 Experiment 4 在溢流道模式與直插式混合中使用一陰離子-HIC樹脂的MiMo層析法的聚集物移除 AgMO chromatography for removal of aggregates using an anion-HIC resin in overflow mode and in-line mixing

關於這個實驗,經純化的IgG以去礦物質水被稀釋至一為2.4 mS/cm的導電度並且使用一種2 M Tris pH 9.0緩衝液而被調整至pH 7.4。一被填充以6.3床長度CaptoTM adhere (GE Healthcare)的VL11(Millipore)管柱被使用在一KTA探測器上。該管柱以25 mM磷酸鈉,pH 7.4(緩衝液A)和100 mM磷酸鈉,pH 7.4(緩衝液B)而被平衡和清洗。緩衝液A和緩衝液B在一為5 mL/min的流速下在一固定體積比率15%的緩衝液B被直插式混合。在平衡之後,該產物被裝填。在裝填的期間,該產物被直插式混合以緩衝液B。該產物流和緩衝液B在一為3 mL/min的流速下在一為15%的固 定體積比率的緩衝液B而被直插式混合。該初始裝填含有0.93 g/L的IgG和一為3.15%的聚合物的初始數量。該管柱以一100 mM磷酸鈉,pH 3.0緩衝液予以剝除。 For this experiment, the purified IgG was diluted with demineralized water to a conductivity of 2.4 mS/cm and adjusted to pH 7.4 using a 2 M Tris pH 9.0 buffer. Is filled with a length of 6.3 Capto TM adhere (GE Healthcare) a VL11 (Millipore) column was used in a On the KTA detector. The column was equilibrated and washed with 25 mM sodium phosphate, pH 7.4 (buffer A) and 100 mM sodium phosphate, pH 7.4 (buffer B). Buffer A and Buffer B were in-line mixed at a fixed volume ratio of 15% of Buffer B at a flow rate of 5 mL/min. After equilibration, the product is filled. The product was mixed in-line with buffer B during the filling. The product stream and Buffer B were in-line mixed at a flow rate of 3 mL/min at a fixed volume ratio of Buffer B of 15%. The initial charge contained an initial amount of 0.93 g/L IgG and a 3.15% polymer. The column was stripped with a 100 mM sodium phosphate, pH 3.0 buffer.

該等樣品的分析結果(在表4所顯示的)清楚地指示:遍及在溢流道模式與直插式混合一在一為30%的固定體積比率的100 mM磷酸鈉,pH 7中下在一陰離子-HIC MiMo樹脂中運行的在溢流道中移除聚集物達1%。聚集物百分比是溢流道體積是0.18%。 The results of the analysis of these samples (shown in Table 4) clearly indicate: mixing in a spillway mode with in-line mixing at a fixed volume ratio of 100 mM sodium phosphate at 30%, pH 7 Removal of aggregates in the overflow channel in an anion-HIC MiMo resin 1%. The percentage of aggregates was 0.18% of the overflow volume.

實施例2 Example 2 以使用一陰離子-HIC樹脂的AEX和MiMo層析法作為一單一單元操作純化IgG Purification of IgG as a single unit operation using AEX and MiMo chromatography using an anion-HIC resin

如在第1圖的圖式中所描繪的使用一KTA探測器,一AEX單元和一MiMo單元被串列地偶合。對於AEX,一Sartobind Q膠囊(1 mL)被使用,以及對於該MiMo,一被填充以6.3 cm床長度的CaptoTM adhere(GE Healthcare)的VL11(Millipore)管柱被使用。關於在產物裝填之前以及在連接該AEX單元之前的調節,該MiMo單元以25 mM磷酸鈉,pH 7.4(緩衝液A)以及和100 mM磷酸鈉,pH 7.4(緩衝液B)而被平衡。緩衝液A和緩衝液B在一為5 mL/min的流速下在一為15%的固定體積比率的緩衝液B而被直插式混合。該AEX單元在連接它至該系統之前以100 mL的0.05 M Tris,pH 7.4緩衝液而被沖洗和平衡。一實驗可被做出,其中各個單元的平衡不是被分開地做出。 Use one as depicted in the diagram of Figure 1 The KTA detector, an AEX unit and a MiMo unit are coupled in series. For the AEX, a Sartobind Q capsule (1 mL) was used, and for which the MiMo, are used to be filled with a 6.3 cm bed length Capto TM adhere (GE Healthcare) a VL11 (Millipore) column. Regarding the adjustment prior to product loading and prior to attachment of the AEX unit, the MiMo unit was equilibrated with 25 mM sodium phosphate, pH 7.4 (buffer A) and with 100 mM sodium phosphate, pH 7.4 (buffer B). Buffer A and Buffer B in Buffer B in a fixed volume ratio of 15% is mixed in-line as a 5 mL / min flow rate. The AEX unit was rinsed and equilibrated with 100 mL of 0.05 M Tris, pH 7.4 buffer before connecting it to the system. An experiment can be made in which the balance of the individual units is not made separately.

關於這個實驗,該經預純化的IgG以去礦物質水被稀釋至一為2.29 mS/cm的導電度,pH使用一種2 M Tris pH 9.0緩衝液被調整至pH 7.4以及被過濾在0.22μm。該經預純化的IgG的裝填藉由在一為3 mL/min的速率下泵取而被起始。緩衝液B在相同的流速下在一為15%體積比率被泵取。一為479 mL的數量(含有0.91 g/L的IgG)被裝填。為了起始清洗,在完成裝填之後,該AEX單元被移除以及該流被轉換回緩衝液A並且該線被灌注。一實驗可被做出,其中該AEX單元不需要被移除用於清洗。在清洗之後,該MiMo單 元藉由經由泵A添加一100 mM磷酸鈉,pH 3.0緩衝液而被剝除並且泵B被停止。裝填、溢流道和清洗被分析關於聚集物的存在、HCP含量和蛋白質(產物)含量。該裝填具有一為1711 ng/mg IgG的HCP濃度。該溢流道加上該清洗分離部分具有一為206 ng/mg IgG的HCP濃度。在該裝填中的聚集物的數量是3.13%以及在溢流道加上清洗中是0.18%。該剝除含有14.23%的聚集物。在該溢流道加上清洗的總產物回收是82.9%以及在該溢流道加上清洗加上剝除是99.9%。 For this experiment, the prepurified IgG was diluted to a conductivity of 2.29 mS/cm with demineralized water, adjusted to pH 7.4 with a 2 M Tris pH 9.0 buffer and filtered at 0.22 μm. The pre-purified IgG loading was initiated by pumping at a rate of 3 mL/min. Buffer B was pumped at a flow rate of 15% at the same flow rate. A quantity of 479 mL (containing 0.91 g/L of IgG) was filled. To initiate the cleaning, after the filling is completed, the AEX unit is removed and the stream is converted back to buffer A and the line is primed. An experiment can be made where the AEX unit does not need to be removed for cleaning. After washing, the MiMo unit was stripped by adding a 100 mM sodium phosphate, pH 3.0 buffer via pump A and pump B was stopped. Filling, overflow channels and cleaning were analyzed regarding the presence of aggregates, HCP content and protein (product) content. The fill has an HCP concentration of 1711 ng/mg IgG. The overflow channel plus the wash separation portion has an HCP concentration of 206 ng/mg IgG. The amount of aggregates in the charge was 3.13% and was 0.18% in the overflow plus cleaning. The stripping contained 14.23% of aggregates. The total product recovery at the overflow plus cleaning was 82.9% and the cleaning plus stripping was 99.9%.

這個實驗顯示:當該分離混合物被直插式補充以一足夠數量的一適當調整溶液時,一為99.72%的該抗體材料的最終純度藉由使用串列直插式陰離子交換層析法繼而MiMo(陰離子-HIC)層析法操作有如一單一單元操作而被達到。該裝填的初始純度是96.8%。 This experiment shows that when the separation mixture is in-line supplemented with a sufficient amount of a suitable adjustment solution, a final purity of 99.72% of the antibody material is obtained by using in-line anion exchange chromatography followed by MiMo The (anion-HIC) chromatography operation is achieved as a single unit operation. The initial purity of the charge was 96.8%.

被使用的縮寫 Abbreviation used

A280 在280 nm下的(光)吸收 (light) absorption of A 280 at 280 nm

AEX 陰離子交換 AEX anion exchange

BHK細胞 幼倉鼠腎細胞 BHK cells, baby hamster kidney cells

CHO細胞 中國倉鼠卵巢細胞 CHO cell Chinese hamster ovary cell

EBA 膨脹床吸附 EBA expanded bed adsorption

HCP 宿主細胞蛋白質 HCP host cell protein

HIC 疏水性交互作用層析法 HIC hydrophobic interaction chromatography

HPLC 高壓液相層析法 HPLC high pressure liquid chromatography

IgG 免疫球蛋白G IgG immunoglobulin G

MiMo 混合模式 MiMo mixed mode

TFF 切向流過濾 TFF tangential flow filtration

Tris 三(羥甲基)甲胺 Tris tris(hydroxymethyl)methylamine

L‧‧‧裝填 L ‧‧‧Loading

PA‧‧‧泵A PA ‧‧‧Pump A

PB‧‧‧泵B PB ‧‧‧Pump B

AEX‧‧‧陰離子交換單元 AEX ‧‧‧ anion exchange unit

MiMo‧‧‧陽離子交換單元 MiMo ‧‧‧Cation exchange unit

pH‧‧‧pH感測器 pH ‧‧‧pH sensor

σ‧‧‧導電度感測器 σ ‧‧‧ conductivity sensor

PF‧‧‧選擇性的預-過濾器 PF ‧‧‧Selective pre-filter

第1圖:一包含有一陰離子交換層析法部件以及一陽離子交換層析法部件這兩者的單一操作單元。緩衝液A是一適合用於該AEX步驟的最佳操作的調節和清洗緩衝液。緩衝液B含有一酸性溶液並且呈一比例被混合至該被需要的裝填/緩衝液A以獲得用於操作該MiMo步驟的最佳條件。該混合比例可使用一固定的體積混合流而被實施,或者可藉由一回饋迴路(根據例如,pH輸出)而被自動地控制。MC是一選擇性的混合室,它可以含有任何類型的靜電混合器。 Figure 1: A single unit of operation comprising both an anion exchange chromatography component and a cation exchange chromatography component. Buffer A is a conditioning and wash buffer suitable for optimal operation of the AEX step. Buffer B contains an acidic solution and is mixed in a ratio to the desired loading/buffer A to obtain the optimum conditions for operating the MiMo step. The mixing ratio can be implemented using a fixed volume mixing stream or can be automatically controlled by a feedback loop (according to, for example, pH output). MC is an optional mixing chamber that can contain any type of electrostatic mixer.

L‧‧‧裝填 L ‧‧‧Loading

PA‧‧‧泵A PA ‧‧‧Pump A

PB‧‧‧泵B PB ‧‧‧Pump B

AEX‧‧‧陰離子交換單元 AEX ‧‧‧ anion exchange unit

MiMo‧‧‧陽離子交換單元 MiMo ‧‧‧Cation exchange unit

pH‧‧‧pH感測器 pH ‧‧‧pH sensor

σ‧‧‧導電度感測器 σ ‧‧‧ conductivity sensor

PF‧‧‧選擇性的預-過濾器 PF ‧‧‧Selective pre-filter

Claims (10)

一種用於從在生物反應器中所生產的蛋白質混合物純化抗體的方法,其至少包含有中度純化以及精純化的步驟,其中該等中度純化和精純化步驟包含有串列直插式陰離子交換層析法(AEX),產生一作為溢流道分離部分之分離混合物,繼而以混合模式層析法(MiMo)產生一經純化的抗體製備物作為溢流道分離部分,以及其中該經純化的抗體製備物進行至少一進一步的純化步驟,其中為了調整pH和/或導電度和/或特別離子組份的濃度或類型以在該混合-模式層析法步驟中從該等抗體移除雜質,該分離混合物在至混合模式層析法之前被補充以一足夠量之適合的調整溶液。 A method for purifying an antibody from a protein mixture produced in a bioreactor, comprising at least a step of moderately purified and purified, wherein the intermediate purification and purification steps comprise a series of inline anions Exchange chromatography (AEX) to produce a separation mixture as a separate portion of the overflow channel, followed by a mixed mode chromatography (MiMo) to produce a purified antibody preparation as a spill separation portion, and wherein the purified portion The antibody preparation is subjected to at least one further purification step, wherein to adjust the pH and/or conductivity and/or the concentration or type of the particular ionic component to remove impurities from the antibodies in the mixed-mode chromatography step, The separation mixture is supplemented with a suitable amount of a suitable conditioning solution prior to mixing mode chromatography. 如申請專利範圍第1項的方法,其中陰離子交換層析法和混合模式層析法發生在2個被串列地連接的分開裝置中。 The method of claim 1, wherein the anion exchange chromatography and the mixed mode chromatography occur in two separate devices connected in series. 如申請專利範圍第1項的方法,其中該串列直插式AEX和MiMo被執行有如單一單元操作。 The method of claim 1, wherein the in-line AEX and MiMo are performed as a single unit operation. 如申請專利範圍第1至3項中任一項的方法,其中該分離混合物在至MiMo之前被補充以一足夠量的鹽或鹽類的組合。 The method of any one of claims 1 to 3 wherein the separation mixture is supplemented with a sufficient amount of a salt or a combination of salts prior to the MiMo. 如申請專利範圍第4項的方法,其中該分離混合物在至MiMo之前被補充以一足夠量的硫酸銨、硫酸鈉、硫酸鉀、磷酸銨、磷酸鈉、磷酸鉀、氯化鉀以及氯化鈉。 The method of claim 4, wherein the separation mixture is supplemented with a sufficient amount of ammonium sulfate, sodium sulfate, potassium sulfate, ammonium phosphate, sodium phosphate, potassium phosphate, potassium chloride, and sodium chloride before being added to MiMo. . 如申請專利範圍第1至3項的方法,其中該分離混合物在至MiMo層析法之前被補充以一足夠量的酸性溶液。 The method of claim 1 to 3, wherein the separation mixture is supplemented with a sufficient amount of an acidic solution prior to the MiMo chromatography. 如申請專利範圍第6項的方法,其中該分離混合物在至MiMo層析法之前被補充以一足夠數量的含有檸檬酸(或其單鹼性或二鹼性鈉或鉀鹽)、磷酸(或其單鹼性或二鹼性鈉或鉀鹽)、醋酸、氫氯酸或硫酸的溶液。 The method of claim 6, wherein the separation mixture is supplemented with a sufficient amount of citric acid (or its monobasic or dibasic sodium or potassium salt), phosphoric acid (or It is a solution of monobasic or dibasic sodium or potassium salt), acetic acid, hydrochloric acid or sulfuric acid. 如申請專利範圍第1至3項的方法,其中該分離混合物在至混合模式層析法之前被補充以一足夠數量的鹼性溶液。 The method of claim 1 to 3, wherein the separation mixture is supplemented with a sufficient amount of an alkaline solution prior to the mixed mode chromatography. 如申請專利範圍第8項的方法,其中該分離混合物在至MiMo層析法之前被補充以一足夠數量的含有氫氧化鈉或氫氧化鉀(或其單或二鹼性鈉或鉀鹽)或者三(羥甲基)胺基甲烷的溶液。 The method of claim 8, wherein the separation mixture is supplemented with a sufficient amount of sodium hydroxide or potassium hydroxide (or a mono- or dibasic sodium or potassium salt thereof) or prior to MiMo chromatography. A solution of tris(hydroxymethyl)aminomethane. 一種可被使用在如申請專利範圍第1至9項中任一項的方法的單一操作單元,其包含有被串列地連接的陰離子交換層析法部件和混合模式層析法部件兩者,其中該陰離子交換層析法部件的出口被連接至該混合模式層析法部件的入口,其中該單元包含有一在該陰離子交換層析法部件的上游末端的入口和一在該混合模式層析法部件的下游末端的出口,以及其中該單元亦包含有一在該陰離子交換層析法部件與該混合模式層析法部件之間的入口。 A single operating unit that can be used in the method of any one of claims 1 to 9 comprising an anion exchange chromatography component and a mixed mode chromatography component that are connected in series, Wherein the outlet of the anion exchange chromatography component is coupled to the inlet of the mixed mode chromatography component, wherein the unit comprises an inlet at the upstream end of the anion exchange chromatography component and a mixed mode chromatography An outlet of the downstream end of the component, and wherein the unit also includes an inlet between the anion exchange chromatography component and the mixed mode chromatography component.
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