TW201302428A - Uniform induction heating device for tubular or column object surface - Google Patents

Uniform induction heating device for tubular or column object surface Download PDF

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TW201302428A
TW201302428A TW100123789A TW100123789A TW201302428A TW 201302428 A TW201302428 A TW 201302428A TW 100123789 A TW100123789 A TW 100123789A TW 100123789 A TW100123789 A TW 100123789A TW 201302428 A TW201302428 A TW 201302428A
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tubular
induction heating
insulating sleeve
heat insulating
heating coil
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TW100123789A
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TWI443009B (en
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Sheng-Jie Huang
jia-qing Li
Yu-Ting Cai
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Sheng-Jie Huang
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Abstract

The present invention provides an uniform induction heating device for tubular or column object surface, which comprises a tubular or column object, a hollow heat insulation sleeve and an electromagnetic induction heating unit. The electromagnetic induction heating unit further comprises a heating coil and a plurality of magnetic flux concentrators. The tubular or column object is fixed in the hollow heat insulation sleeve, and the electromagnetic induction heating unit is encapsulated on the exterior of the heat insulation sleeve, such that the electromagnetic induction heating unit may generate the eddy current on the surface of the tubular or column object due to electromagnetic effect. The present invention employs the magnetic flux concentrators to limit the direction of magnetic field lines to enhance the heating efficiency, such that the tubular or column object may be uniformly and fast heated, and the thermal energy is not easily dissipated by the heat insulation sleeve. Thus, the present invention may achieve the advantage and effect for enhancing heating efficiency and reducing the thermal energy dissipation.

Description

管狀或柱狀物件表面均勻感應加熱裝置Uniform induction heating device for tubular or cylindrical parts

本發明係提供一種管狀或柱狀物件表面均勻感應加熱裝置,特別係指一種利用導磁塊限制磁力線方向而提升電磁感應效率,繼而對感磁材料之管狀或柱狀物件產生渦電流,產生均勻、快速加熱之裝置。The invention provides a uniform induction heating device for the surface of a tubular or columnar member, in particular to a method for limiting the direction of the magnetic field line by the magnetic conductive block to enhance the electromagnetic induction efficiency, and then generating an eddy current to the tubular or columnar member of the magnetically sensitive material to produce uniformity. , rapid heating device.

按,塑膠射出/押出成型加工時,將塑料注入管狀或柱狀之料筒後,再壓擠至模具內,而該料筒通常為一種耐高溫之管狀或柱狀物件(以下簡稱物件),藉由對該物件持續加熱,使該物件內之塑料呈熔漿狀,以便順利注入模具之澆注口內,且為保持穩定流動,避免熔漿狀塑料過早冷卻成型,因此,在塑料射出/押出成型前,必須對該加熱物件持續加熱至一預定溫度,使塑料可持續維持熔漿狀,以便確實、順暢地由該物件流動至模穴內後再冷卻成型;且不僅使用於塑膠射出/押出成型,在其他使用模具成型製程如鋁合金鑄造、鎂合金鑄造均採相同作法。According to the plastic injection/extrusion molding process, the plastic is injected into the tubular or columnar barrel and then pressed into the mold, and the barrel is usually a high temperature resistant tubular or column member (hereinafter referred to as an object). By continuously heating the object, the plastic in the object is made into a slurry shape so as to be smoothly injected into the pouring port of the mold, and in order to maintain a stable flow, the pre-cooling molding of the molten plastic is prevented, and therefore, the plastic is injected/ Before the extrusion molding, the heated object must be continuously heated to a predetermined temperature, so that the plastic can continue to maintain the slurry shape, so that the object can flow into the cavity reliably and smoothly, and then cooled and formed; and not only used for plastic injection/ Extrusion molding, the same method is used in other mold forming processes such as aluminum alloy casting and magnesium alloy casting.

然而,習知壓出/射出成型機使用之加熱裝置通常為成本低廉之電阻式加熱裝置,該電阻式加熱裝置包括一電源供應器、一電阻式加熱線圈及一可容置塑料之被加熱物件,該電阻式加熱線圈主要係由高析熱的導電金屬材質製成,利用金屬導電析熱原理,當電流通過該電阻式加熱線圈時,高析熱的金屬材質將電能直接轉化為熱能,藉此,對該被加熱物件快速加熱,再以輻射或傳導的方式傳熱至被加熱物件內部,使被加熱物件內部之塑料融化為熔漿狀,而令塑料能順利流動至模穴內後再冷卻成型;電阻式加熱裝置整體構造簡單,成本低廉,但其缺點在於加熱不均勻,熱能僅能依循線圈相對佈局位置傳遞,造成被加熱物件位於電阻式加熱線圈之部分溫度極高,被加熱物件未處於加熱線圈之部分則溫度較低,而產生被加熱物件表面溫度不均勻現象,另,電阻式加熱線圈將電能轉換成熱能之效率不佳,相較之下,須耗費大量電能,才能將被加熱物件升溫達到所欲加熱之溫度。However, the conventional heating device used in the extrusion/ejection molding machine is generally a low-cost resistance heating device, and the resistance heating device includes a power supply, a resistance heating coil, and a heated object capable of accommodating plastic. The resistive heating coil is mainly made of a highly heat-dissipating conductive metal material. The metal conductive heat-dissipating principle is used. When the current passes through the resistive heating coil, the high-heating metal material directly converts the electric energy into heat energy. Therefore, the object to be heated is rapidly heated, and then transferred to the inside of the object to be heated by radiation or conduction, so that the plastic inside the object to be heated is melted into a molten state, so that the plastic can smoothly flow into the cavity. Cooling molding; the resistive heating device has a simple overall structure and low cost, but its disadvantage is that the heating is not uniform, and the thermal energy can only be transmitted according to the relative layout position of the coil, so that the heated object is located at a portion of the resistance heating coil, and the heated object is heated. If the temperature is not in the part of the heating coil, the temperature is low, and the surface temperature of the object to be heated is not uniform, and the resistance is The heating coil converts electrical energy into thermal energy with inefficient efficiency. In contrast, it takes a lot of electric energy to heat the heated object to the desired heating temperature.

次,另一習知壓出/射出成型機使用之加熱裝置,如中華民國新型證書號第M365253號「壓出/射出成型機之料管加熱構造」專利案(以下簡稱第一案)所示,其包括一儲放待加熱塑料之料管、一可通電產生熱量而對料管進行加熱之加熱線圈及一用以供應加熱線圈電源之電源供給裝置,當該電源供給裝置傳輸電流至加熱線圈,而該加熱線圈因電磁感應而於料管表面產生渦電流,且該料管本身因阻抗而產生熱能,因此,對料管及其內部進行加熱;另,於該加熱線圈外部包覆一耐火棉,據此,能有效隔絕料管的熱量逸散到外部環境,並能大幅提升對料管及塑料的加熱效率;然,該第一案係利用電磁感應原理,對料管產生渦電流進而加熱,其加熱效率較習知電阻式加熱裝置佳,但該第一案之加熱線圈所產生之磁力線為任意分佈,且具有多數個磁力線迴圈,該等磁力線迴圈之磁場方向無統一方向,因此,無法以最有效地利用該等磁力線,且對料管表面每一處所產生渦電流值均不同,加熱線圈佈局密度較高處,極容易造成表面及料管內部溫度過高,而加熱線圈佈局密度較低處,則反之,而造成整體加熱不均勻的缺點。Second, another conventional heating device for the extrusion/injection molding machine, such as the Republic of China New Certificate No. M365253, "Feed Tube Heating Structure for Extrusion/Injection Molding Machine" Patent Case (hereinafter referred to as the first case) The utility model comprises a material tube for storing plastic to be heated, a heating coil capable of heating to generate heat and heating the material tube, and a power supply device for supplying power to the heating coil, wherein the power supply device transmits current to the heating coil The heating coil generates an eddy current on the surface of the tube due to electromagnetic induction, and the tube itself generates heat energy due to the impedance, so that the tube and the inside thereof are heated; and the outside of the heating coil is coated with a fireproof According to this, the heat of the material tube can be effectively insulated and escaped to the external environment, and the heating efficiency of the material tube and the plastic can be greatly improved; however, the first case uses the principle of electromagnetic induction to generate eddy current to the material tube. Heating, the heating efficiency is better than the conventional resistance heating device, but the magnetic lines generated by the heating coil of the first case are randomly distributed, and have a plurality of magnetic line loops, the magnetic The direction of the magnetic field of the line loop has no uniform direction. Therefore, the magnetic lines of force cannot be utilized most effectively, and the eddy current values generated at different places on the surface of the tube are different. The layout density of the heating coil is high, and the surface is easily caused. The internal temperature of the material tube is too high, and the layout density of the heating coil is low, and conversely, the overall heating unevenness is caused.

再次,另一習知熱澆道使用之加熱裝置,如中華民國新型證書號第M280908號「熱澆道加熱線圈加緊構造」專利案(以下簡稱第二案)所示,其主要包含有一熱澆道本體、一固定件、一加熱線圈、一套圈、及一套環,其固定件將熱澆道本體鎖固,並將加熱線圈套設於熱澆道本體外表,而套圈再置於加熱線圈之外表,藉由加熱線圈透過電磁感應將熱澆道本體加熱,且兼具預防加熱線圈因熱脹冷縮時發生過度膨脹現象,使加熱線圈與熱澆道本體之加熱管間產生無加熱間隙,以提升加熱效果,但該加熱線圈亦使用所產生之磁力線為任意分佈,亦有第一案之缺失,無法以最有效地利用該等磁力線,而造成整體加熱不均勻的缺點。Again, another conventional heating device used in hot runners, such as the Republic of China New Certificate No. M280908 "hot runner heating coil tightening structure" patent case (hereinafter referred to as the second case), which mainly contains a hot pot a track body, a fixing member, a heating coil, a set of rings, and a set of rings, the fixing member locks the hot runner body, and the heating coil is sleeved on the external surface of the hot runner, and the ferrule is placed again Heating the outer surface of the coil, heating the hot runner body through the electromagnetic coil through electromagnetic induction, and preventing the excessive expansion of the heating coil due to thermal expansion and contraction, causing no difference between the heating coil and the heating pipe of the hot runner body. The gap is heated to enhance the heating effect, but the heating coil is also randomly distributed using the generated magnetic lines, and there is also a lack of the first case, which cannot effectively utilize the magnetic lines of force, thereby causing the disadvantage of uneven heating.

有鑑於上述習知各種加熱裝置分別存在有加熱不均勻、加熱效率不佳及熱傳導易散逸等問題,吾等發明人特地針對表面均勻感應加熱裝置加以研究及改良,並有本發明問世。In view of the above-mentioned various heating devices, there are problems such as uneven heating, poor heating efficiency, and easy heat dissipation. The inventors have specifically studied and improved the surface uniform induction heating device, and the present invention has been developed.

緣是,本發明所提供之管狀或柱狀物件表面均勻感應加熱裝置,其主要係解決習知加熱裝置加熱不均勻、效率不佳,且熱能易散逸等問題。The invention provides a uniform induction heating device for the surface of a tubular or columnar member provided by the invention, which mainly solves the problems of uneven heating, poor efficiency, and easy dissipation of heat of the conventional heating device.

本發明主要目的係提供一種管狀或柱狀物件表面均勻感應加熱裝置,其中包含至少一管狀或柱狀物件,該管狀或柱狀物件係由感磁材料所構成,其兩端側壁處至少分別設有兩個鎖附孔及兩個固定孔;至少一中空狀之絕熱套筒,該絕熱套筒係由非感磁材料所構成,該絕熱套筒可套設於管狀或柱狀物件外側,且該絕熱套筒兩端側壁處相對於該管狀或柱狀物件每一鎖附孔另設置一鎖附貫孔;複數鎖附件,當該等鎖附件通過絕熱套筒之鎖附貫孔後,而鎖附於管狀或柱狀物件之鎖附孔上,進而使該管狀或柱狀物件組設於該絕熱套筒內側;複數間隔件,該等間隔件分別包括有一固定部及一間隔部,該固定部組設於該管狀或柱狀物件之固定孔,且該間隔部具有一間隔厚度,使絕熱套筒與該管狀或柱狀物件之兩相對面依間隔厚度而形成一固定之等距間隔;及一電磁感應加熱單元,該電磁感應加熱單元環繞而包覆於於絕熱套筒外側。The main object of the present invention is to provide a tubular or columnar member surface uniform induction heating device comprising at least one tubular or columnar member, the tubular or columnar member being composed of a magnetically sensitive material, at least two side walls of which are respectively provided The utility model has two locking holes and two fixing holes; at least one hollow heat insulating sleeve, the heat insulating sleeve is composed of a non-magnetic material, and the heat insulating sleeve can be sleeved on the outer side of the tubular or column member, and A locking attachment hole is further disposed at each of the two end walls of the heat insulating sleeve with respect to each locking hole of the tubular or cylindrical member; and the plurality of locking accessories are attached to the through hole through the locking of the insulating sleeve The locking member is attached to the locking hole of the tubular or cylindrical member, and the tubular or cylindrical member is disposed on the inner side of the heat insulating sleeve; the plurality of spacers respectively comprise a fixing portion and a spacing portion, wherein the spacers respectively comprise a fixing portion and a spacing portion, and the spacers respectively The fixing portion is disposed on the fixing hole of the tubular or columnar member, and the spacing portion has a spacing thickness such that the opposite faces of the insulating sleeve and the tubular or cylindrical member form a fixed equidistant interval according to the thickness of the interval. And an electromagnetic Means should be heated, the electromagnetic induction heating unit and coated on the outside around the insulating jacket.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元更包含一加熱線圈及複數導磁塊,該加熱線圈為電磁感應式加熱線圈,該等導磁塊等距同向地套設於加熱線圈,並使用工業用膠而使兩者結合為一可撓體,構成該電磁感應加熱單元,繼之,令該電磁感應加熱單元以加熱線圈朝內、導磁塊在外而環繞於絕熱套筒外側。According to the above-mentioned tubular or cylindrical member surface uniform induction heating device, wherein the electromagnetic induction heating unit further comprises a heating coil and a plurality of magnetic conductive blocks, the heating coil is an electromagnetic induction heating coil, the magnetic conductive blocks, etc. The electromagnetic induction heating unit is formed by arranging the heating coil in the same direction and using the industrial glue to combine the two into a flexible body, and then the electromagnetic induction heating unit is inwardly and magnetically guided by the heating coil. The block is outside and surrounds the outside of the insulating sleeve.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元係採單層螺旋方式環繞於絕熱套筒外側,或採單層折線方式於絕熱套筒外側兩端依序來回排設而包覆於絕熱套筒外側。According to the above-mentioned tubular or columnar member surface uniform induction heating device, wherein the electromagnetic induction heating unit adopts a single layer spiral manner to surround the outer side of the heat insulating sleeve, or adopts a single layer folding line manner on the outer side of the outer side of the heat insulating sleeve. The sequence is arranged back and forth to cover the outside of the heat insulating sleeve.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,先令兩管狀或柱狀物件間隔排設,再令中空絕熱套筒套設於兩管狀或柱狀物件外側,繼之,使該電磁感應加熱單元以加熱線圈朝內、導磁塊在外而環繞於絕熱套筒外側。According to the above-mentioned tubular or cylindrical member surface uniform induction heating device, wherein the two tubular or cylindrical members are arranged at intervals, and then the hollow insulating sleeve is sleeved on the outside of the two tubular or cylindrical members, and then The electromagnetic induction heating unit surrounds the outside of the heat insulating sleeve with the heating coil facing inward and the magnetic conductive block outside.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元更包含一加熱線圈、複數導磁塊及一可撓之片體,該等導磁塊係等距排列而佈滿於該片體,並使兩者連結,繼之,令加熱線圈環繞於絕熱套筒外側後,再將鋪設導磁塊之片體再包覆於加熱線圈外層。According to the above-mentioned tubular or cylindrical member surface uniform induction heating device, wherein the electromagnetic induction heating unit further comprises a heating coil, a plurality of magnetic conductive blocks and a flexible sheet, the magnetic conductive blocks are arranged equidistantly The sheet is covered and the two are connected. Then, the heating coil is wrapped around the outside of the heat insulating sleeve, and then the sheet on which the magnetic conductive block is placed is coated on the outer layer of the heating coil.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,該加熱線圈係採單層螺旋方式環繞於絕熱套筒外側,或採單層折線方式於絕熱套筒外側兩端依序來回排設而包覆於絕熱套筒外側。According to the above-mentioned tubular or columnar member surface uniform induction heating device, wherein the heating coil is wound in a single layer spiral manner around the outside of the heat insulating sleeve, or a single layer folding line is sequentially applied to the outer ends of the heat insulating sleeve. It is arranged to be wrapped around the outside of the heat insulating sleeve.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,先令兩管狀或柱狀物件間隔排設,再令中空絕熱套筒套設於兩管狀或柱狀物件外側,繼之,使加熱線圈環繞於絕熱套筒外側後,再將鋪設導磁塊之片體再包覆於加熱線圈外層。According to the above-mentioned tubular or cylindrical member surface uniform induction heating device, wherein the two tubular or cylindrical members are arranged at intervals, and then the hollow insulating sleeve is sleeved on the outside of the two tubular or cylindrical members, and then After the heating coil is wrapped around the outside of the heat insulating sleeve, the sheet on which the magnetic conductive block is laid is coated on the outer layer of the heating coil.

據上所述之管狀或柱狀物件表面均勻感應加熱裝置,其中,該絕熱套筒為絕熱效果佳之陶瓷管或絕熱棉。According to the above, the surface of the tubular or columnar member is uniformly inductively heated, wherein the insulating sleeve is a ceramic tube or adiabatic cotton which is excellent in heat insulation effect.

藉以上設置,本發明相較於先前技術,該電磁感應加熱單元係含有導磁塊,利用導磁塊限制磁力線方向,而將磁力線對準管狀或柱狀物件,以產生最大效能之均勻渦電流,以便均勻、快速加熱管狀或柱狀物件,且提升加熱效率,另,絕熱套筒本身材料具有絕熱效果,另使絕熱套筒與管狀或柱狀物件間有一間隔,故僅有輻射熱傳遞,而無傳導熱散逸,進而使管狀或柱狀物件周圍的熱能阻絕於絕熱套筒,因此,兼具減少熱能散逸等優點及功效。With the above arrangement, the electromagnetic induction heating unit of the present invention contains a magnetic conductive block, which uses a magnetic conductive block to restrict the direction of magnetic lines of force, and the magnetic field lines are aligned with the tubular or columnar member to generate a uniform eddy current with maximum efficiency. In order to uniformly and quickly heat the tubular or columnar member and improve the heating efficiency. In addition, the material of the heat insulating sleeve itself has a heat insulating effect, and the insulating sleeve has a space between the tubular member and the column member, so that only radiant heat is transferred, and There is no conduction heat dissipation, which in turn causes the thermal energy around the tubular or columnar member to be blocked by the heat insulating sleeve, and therefore has the advantages and effects of reducing thermal energy dissipation.

關於本發明之技術手段,茲舉數種可行實施例配合圖式於下文進行詳細說明,俾供 鈞上深入了解並認同本發明。With regard to the technical means of the present invention, several possible embodiments are described in detail below with reference to the drawings, and the present invention will be further understood and recognized.

本發明之第一至四實施例係如第一圖所示,包含一管狀或柱狀物件1,該管狀或柱狀物件1由感磁材料所構成,其兩端側壁處至少分別設有兩個鎖附孔11及兩個固定孔12;一中空圓柱狀之絕熱套筒2,該絕熱套筒2係由非感磁材料所構成之陶瓷管或絕熱棉,而該絕熱套筒2內徑大於該管狀或柱狀物件1外徑,且該絕熱套筒2兩端側壁處相對於該管狀或柱狀物件1每一鎖附孔11另設置一鎖附貫孔21;複數鎖附件3,該等鎖附件3依管狀或柱狀物件1之鎖附孔11數目而配置,且該等鎖附件3通過絕熱套筒2之鎖附貫孔21後,而鎖附於管狀或柱狀物件1之鎖附孔11上,進而使該管狀或柱狀物件1組設於該絕熱套筒2內側;複數間隔件4,該等間隔件4依管狀或柱狀物件1之固定孔12數目而配置,且該等間隔件4分別包括有一固定部41及一間隔部42,該固定部41組設於該管狀或柱狀物件1之固定孔12,且該間隔部42具有一間隔厚度,依使用者需求而決定其間隔厚度,使絕熱套筒2與該管狀或柱狀物件1之兩相對面間依間隔厚度而形成一固定之等距間隔,藉由上述元件構成第一基本組態A,再令該第一基本組態A結合電磁感應加熱單元5、5’形成一完成之管狀或柱狀物件表面均勻感應加熱裝置;另,一電磁感應加熱單元5、5’(暫未繪出,待隨後實施例說明時繪製),該電磁感應加熱單元5、5’依不同實施例具有不同組態,該電磁感應加熱單元5包含一加熱線圈51及複數導磁塊52,該電磁感應加熱單元5’包含一加熱線圈51’、複數導磁塊52’及一可撓之片體53’,其中,該加熱線圈51、51’為電磁感應式加熱線圈,該等導磁塊52、52’具一C形開口,該電磁感應加熱單元5、5’並向外連接一產生低週波、中週波或高週波的電源供應器(圖未繪出)。The first to fourth embodiments of the present invention, as shown in the first figure, comprise a tubular or cylindrical member 1 which is composed of a magnetically permeable material and has at least two side walls at both ends thereof. a locking hole 11 and two fixing holes 12; a hollow cylindrical insulating sleeve 2, the insulating sleeve 2 is a ceramic tube or adiabatic cotton composed of a non-magnetic material, and the inner diameter of the heat insulating sleeve 2 More than the outer diameter of the tubular or cylindrical member 1, and a locking attachment hole 21 is further provided at each of the two end walls of the tubular or cylindrical member 1 at the two ends of the insulating sleeve 2; a plurality of lock attachments 3, The lock attachments 3 are arranged according to the number of the locking holes 11 of the tubular or columnar member 1, and the lock attachments 3 are attached to the tubular or cylindrical member 1 by the locking holes 21 of the insulating sleeve 2 The locking hole 11 is attached to the inner side of the heat insulating sleeve 2; the plurality of spacers 4 are arranged according to the number of fixing holes 12 of the tubular or cylindrical member 1. And the spacers 4 respectively include a fixing portion 41 and a spacing portion 42, and the fixing portion 41 is assembled to the tubular or column member 1 The hole 12, and the spacing portion 42 has a spacing thickness, and the spacing thickness is determined according to the user's requirements, so that the insulating sleeve 2 and the opposite faces of the tubular or columnar member 1 form a fixed thickness according to the thickness of the interval. The first basic configuration A is formed by the above components, and the first basic configuration A is combined with the electromagnetic induction heating unit 5, 5' to form a finished tubular or columnar surface uniform induction heating device; An electromagnetic induction heating unit 5, 5' (not drawn, which is drawn when described in the following embodiments), the electromagnetic induction heating unit 5, 5' having different configurations according to different embodiments, the electromagnetic induction heating unit 5 comprising a The heating coil 51 and the plurality of magnetic conductive blocks 52' comprise a heating coil 51', a plurality of magnetic conductive blocks 52' and a flexible sheet 53', wherein the heating coils 51, 51' are An electromagnetic induction heating coil, the magnetic conductive blocks 52, 52' have a C-shaped opening, and the electromagnetic induction heating unit 5, 5' is externally connected to a power supply that generates low-frequency, medium-frequency or high-frequency (Fig. Not shown).

於此,本發明人需特別提出說明的是,當加熱線圈51、51’製成後,可利用紅外線熱影像檢測加熱線圈51、51’之受熱結果,再針對加熱線圈51、51’溫度較低處鋪設導磁塊52、52’即可,且此種局部鋪設導磁塊52、52’之方式具降低製造成本之優點,下述各實施例之電磁感應加熱單元5、5’不論為何種組態,主要係以加熱線圈51、51’完全鋪設有導磁塊52、52’為例(如各實施例之圖式所示),但加熱線圈51、51’可依照實際應用之需求,僅於局部鋪設導磁塊52、52’。Here, the inventors need to specifically mention that after the heating coils 51, 51' are made, the infrared thermal image can be used to detect the heating result of the heating coils 51, 51', and then the temperature of the heating coils 51, 51' is compared. The magnetic conductive blocks 52, 52' may be laid at a lower position, and the manner of partially laying the magnetic conductive blocks 52, 52' has the advantage of reducing the manufacturing cost. The electromagnetic induction heating units 5, 5' of the following embodiments are no matter what. The configuration is mainly based on the fact that the heating coils 51, 51' are completely laid with the magnetic conductive blocks 52, 52' (as shown in the drawings of the embodiments), but the heating coils 51, 51' can be adapted to the needs of practical applications. The magnetically conductive blocks 52, 52' are only partially laid.

關於本發明之第一至四實施例之單管第一基本組態A之結合狀態(未包含電磁感應加熱單元5、5’),如第二圖所示,首先係將該等間隔件4組設於管狀或柱狀物件1之固定孔12,再將絕熱套筒2套設於管狀或柱狀物件1外側,並藉由該等間隔件4而使絕熱套筒2套與管狀或柱狀物件1之兩相對面形成一等距離間隔,繼之,將絕熱套筒2之鎖附貫孔21對準管狀或柱狀物件1之鎖附孔11擺置,藉由該等鎖附件3通過絕熱套筒2之鎖附貫孔21後,而鎖附於管狀或柱狀物件1之鎖附孔11上,據此,讓管狀或柱狀物件1與絕熱套筒2相對位置穩固不變,維持一等距間隔,上述為該管狀或柱狀物件表面均勻感應加熱裝置之第一基本組態A,須加設一電磁感應加熱單元5、5’,以構成完整組態。Regarding the combined state of the first basic configuration A of the single tube of the first to fourth embodiments of the present invention (the electromagnetic induction heating unit 5, 5' is not included), as shown in the second figure, the spacers 4 are first used. Set in the fixing hole 12 of the tubular or columnar member 1, and then sleeve the insulating sleeve 2 on the outside of the tubular or cylindrical member 1, and the insulating sleeve 2 is sleeved with the tubular or column by the spacers 4. The opposite faces of the object 1 form an equidistant spacing, and then the locking apertures 21 of the insulating sleeve 2 are aligned with the locking holes 11 of the tubular or cylindrical member 1 by means of the lock attachments 3 After the through hole 21 is locked by the lock of the heat insulating sleeve 2, it is locked on the locking hole 11 of the tubular or column member 1, whereby the relative position of the tubular or columnar member 1 and the heat insulating sleeve 2 is stabilized. Maintaining an equidistant interval, the first basic configuration A of the uniform induction heating device on the surface of the tubular or columnar member is to be provided with an electromagnetic induction heating unit 5, 5' to constitute a complete configuration.

本發明第一實施例之完整組態結合狀態,如第一至八圖所示,其中,該電磁感應加熱單元5係將加熱線圈51及導磁塊52使用一灌膠模具6而結合為一可撓體,如第三至五圖所示,該模具6為一長條狀,其長度依使用者需求而決定,且該模具6循長條延伸方向由頂面向內挖設一供加熱線圈51平行沒入設置之溝槽61,另於該溝槽61垂直方向之兩壁分別成型有供導磁塊52插設之複數凹槽62,該凹槽62並循長條延伸方向等距離間隔設置,且該等凹槽62之寬度較溝槽61寬。The complete configuration and bonding state of the first embodiment of the present invention is as shown in the first to eighth figures, wherein the electromagnetic induction heating unit 5 combines the heating coil 51 and the magnetic conductive block 52 with a potting die 6 The flexible body, as shown in the third to fifth figures, the mold 6 is in the form of a strip, the length of which is determined according to the user's needs, and the mold 6 is dug in the direction of the strip extending from the top surface to provide a heating coil. 51 is parallel to the groove 61 provided in the parallel direction, and the two walls in the vertical direction of the groove 61 are respectively formed with a plurality of grooves 62 for inserting the magnetic conductive block 52, and the grooves 62 are equally spaced along the extending direction of the long strip. The grooves 62 are disposed such that they are wider than the grooves 61.

關於灌膠模具6之使用狀態,續參閱第三至五圖所示,首先將加熱線圈51平行置於灌膠模具6溝槽61之間,繼之,依序將導磁塊52插設模具6凹槽62,使導磁塊52同向套設於加熱線圈51外部,並依使用者需求,而決定套設有導磁塊52之加熱線圈51長度,續之,使用工業用膠灌注入溝槽61與凹槽62之間,待工業用膠凝固後,該加熱線圈51與該等導磁塊52結合為一可撓體,而形成該電磁感應加熱單元5,如第五圖所示。Regarding the use state of the potting mold 6, as shown in the third to fifth figures, first, the heating coil 51 is placed in parallel between the grooves 61 of the potting mold 6, and then, the magnet block 52 is sequentially inserted into the mold. 6 recess 62, the magnetic conductive block 52 is sleeved outside the heating coil 51, and according to the needs of the user, the length of the heating coil 51 which is provided with the magnetic conductive block 52 is determined, and then, the industrial glue is used for infusion. Between the groove 61 and the groove 62, after the industrial glue is solidified, the heating coil 51 and the magnetic conductive block 52 are combined into a flexible body to form the electromagnetic induction heating unit 5, as shown in FIG. .

復而,續參閱第六至八圖所示,令經灌膠而結合為一體之電磁感應加熱單元5以加熱線圈51朝內、導磁塊52在外,採單層螺旋方式環繞於該管狀或柱狀物件表面均勻感應加熱裝置第一基本組態A之絕熱套筒2外側,使導磁塊52進而限制磁力線方向,並且加熱線圈51兩端續而連接至電源供應器(圖未繪出),構成完整之管狀或柱狀物件表面均勻感應加熱裝置。Further, referring to the sixth to eighth figures, the electromagnetic induction heating unit 5 which is integrated by the glue filling is arranged with the heating coil 51 facing inward and the magnetic conductive block 52 outside, and the single layer spirally surrounds the tubular or The surface of the pillar member is uniformly heated to the outside of the heat insulating sleeve 2 of the first basic configuration A, so that the magnetic conductive block 52 further restricts the direction of the magnetic field line, and the heating coil 51 is continuously connected to the power supply (not shown) A uniform induction heating device for the surface of a complete tubular or cylindrical member.

本發明第二實施例之完整組態結合狀態,如第九至十二圖所示,其中,該電磁感應加熱單元5’之該等導磁塊52’係等距離間隔依序鋪設於該片體53’,如第九圖所示,藉由該加熱線圈51’與鋪設於該片體53’之該等導磁塊52’形成該電磁感應加熱單元5’;繼之,續參閱第十至十二圖所示,將加熱線圈51’以單層螺旋方式環繞於該管狀或柱狀物件表面均勻感應加熱裝置第一基本組態A之絕熱套筒2外側後,續之,將鋪設導磁塊52’之片體53’包覆於加熱線圈51’外層,使導磁塊52’進而限制磁力線方向,進而對準管狀或柱狀物件1,並且加熱線圈51’兩端續而連接至電源供應器(圖未繪出),構成完整之該管狀或柱狀物件表面均勻感應加熱裝置。The complete configuration and bonding state of the second embodiment of the present invention is as shown in the ninth to twelfth drawings, wherein the magnetic conductive blocks 52' of the electromagnetic induction heating unit 5' are sequentially laid on the sheet at equal intervals. a body 53', as shown in the ninth figure, the electromagnetic induction heating unit 5' is formed by the heating coil 51' and the magnetic conductive blocks 52' laid on the sheet 53'; As shown in FIG. 12, the heating coil 51' is wound in a single-layer spiral manner on the outside of the insulating sleeve 2 of the first basic configuration A of the tubular or columnar member surface uniform induction heating device, and then, the guide is laid. The sheet 53' of the magnet block 52' is wrapped around the outer layer of the heating coil 51', so that the magnetic conductive block 52' further restricts the direction of the magnetic field lines, thereby aligning the tubular or columnar member 1, and the heating coil 51' is continuously connected to A power supply (not shown) forms a complete uniform induction heating device for the tubular or columnar surface.

本發明第三實施例之完整組態結合狀態,如第三至五圖及第十三至十五圖所示,其中,該電磁感應加熱單元5包括一加熱線圈51、複數導磁塊52,該加熱線圈51及複數導磁塊52使用第一實施例述及之灌膠模具6灌膠而結合為一可撓體,形成該電磁感應加熱單元5;繼之,續參閱第十三至十五圖所示,將經灌膠而結合為一體之電磁感應加熱單元5以加熱線圈51朝內、導磁塊52在外,並採單層折線方式於絕熱套筒2兩端依序來回排設而環繞於該管狀或柱狀物件表面均勻感應加熱裝置第一基本組態A之絕熱套筒2外側,使導磁塊52進而限制磁力線方向,並且加熱線圈51兩端續而連接至電源供應器(圖未繪出),構成完整之管狀或柱狀物件表面均勻感應加熱裝置。The complete configuration and bonding state of the third embodiment of the present invention is as shown in the third to fifth and thirteenth to fifteenth drawings, wherein the electromagnetic induction heating unit 5 includes a heating coil 51 and a plurality of magnetic conductive blocks 52. The heating coil 51 and the plurality of magnetic conductive blocks 52 are combined into a flexible body by using the potting mold 6 described in the first embodiment to form the electromagnetic induction heating unit 5; and then, refer to the thirteenth to tenth As shown in the fifth figure, the electromagnetic induction heating unit 5, which is integrated by the glue filling, is arranged with the heating coil 51 facing inward and the magnetic conductive block 52 outside, and is sequentially arranged at both ends of the heat insulating sleeve 2 by a single layer folding line. And surrounding the tubular or columnar member surface uniformly inducing the outside of the heat insulating sleeve 2 of the first basic configuration A of the heating device, so that the magnetic conductive block 52 further restricts the direction of the magnetic field line, and the heating coil 51 is continuously connected to the power supply device (not shown), forming a uniform tubular or cylindrical member surface uniform induction heating device.

本發明第四實施例之完整組態結合狀態,如第九圖及第十六至十八圖所示,其中,該電磁感應加熱單元5之該等導磁塊52’係等距離間隔依序鋪設於該片體53’,如第九圖所示,藉由該加熱線圈51與鋪設於該片體53’之該等導磁塊52’形成該電磁感應加熱單元5’;繼之,續參閱第十六至十八圖所示,將加熱線圈51以單層折線方式於絕熱套筒2兩端依序來回排設而環繞於該管狀或柱狀物件表面均勻感應加熱裝置第一基本組態A之絕熱套筒2外側,並將鋪設導磁塊52’之片體53’包覆於加熱線圈51’外層,使導磁塊52’能限制磁力線方向,並且加熱線圈51兩端續而連接至電源供應器(圖未繪出),構成完整之管狀或柱狀物件表面均勻感應加熱裝置。The complete configuration and bonding state of the fourth embodiment of the present invention is as shown in the ninth and sixteenth to eighteenth embodiments, wherein the magnetically conductive blocks 52' of the electromagnetic induction heating unit 5 are equidistantly spaced sequentially. Laying on the sheet body 53', as shown in the ninth figure, the electromagnetic induction heating unit 5' is formed by the heating coil 51 and the magnetic conductive blocks 52' laid on the sheet body 53'; Referring to the sixteenth to eighteenth drawings, the heating coil 51 is arranged in a single layer of fold line at the two ends of the heat insulating sleeve 2, and the first basic group of the uniform induction heating device is surrounded by the surface of the tubular or columnar member. The outer side of the heat insulating sleeve 2 of the state A, and the sheet 53' on which the magnetic conductive block 52' is laid is coated on the outer layer of the heating coil 51', so that the magnetic conductive block 52' can restrict the direction of the magnetic field line, and the heating coil 51 is continuously extended. Connected to a power supply (not shown) to form a complete tubular or column-like surface uniform induction heating device.

本發明第五、六實施例藉由一中空絕熱套筒2’替代第一基本組態A之絕熱套筒2,而形成第二基本組態B,續請參閱第十九至二十圖所示,其餘元件與第一基本組態A相同,不再贅述,該絕熱套筒2’係由非感磁材料所構成之陶瓷管或絕熱棉,而該絕熱套筒2’中空處得平行容置兩管狀或柱狀物件1,且該絕熱套筒2’兩端側壁處相對於該管狀或柱狀物件1每一鎖附孔11另設置一鎖附貫孔21’,藉由絕熱套筒2’搭配兩管狀或柱狀物件1,而構成第二基本組態B,如第十九圖所示。The fifth and sixth embodiments of the present invention form a second basic configuration B by replacing the insulating sleeve 2 of the first basic configuration A with a hollow insulating sleeve 2'. Please refer to the nineteenth to twentyth embodiments. The remaining components are the same as the first basic configuration A, and the heat insulating sleeve 2' is a ceramic tube or adiabatic cotton composed of a non-magnetic material, and the heat insulating sleeve 2' has a parallel space. Two tubular or cylindrical members 1 are disposed, and a locking attachment hole 21' is further disposed at each of the two ends of the insulating sleeve 2' with respect to the locking hole 11 of the tubular or cylindrical member 1, by a heat insulating sleeve 2' is paired with two tubular or cylindrical members 1 to form a second basic configuration B, as shown in Fig. 19.

首先,第二基本組態B之結合狀態圖,係令兩管狀或柱狀物件1間隔平行排設,隨之令中空絕熱套筒2’套設於兩管狀或柱狀物件外側,並藉由該等間隔件4而使絕熱套筒2’套設與管狀或柱狀物件1外側形成一間隔,然後,將絕熱套筒2’之鎖附貫孔21’對準管狀或柱狀物件1之鎖附孔11擺置,藉由該等鎖附件3通過絕熱套筒2’之鎖附貫孔21’後,而鎖附於管狀或柱狀物件1之鎖附孔11上,據此,讓管狀或柱狀物件1與絕熱套筒2’相對位置穩固不變,維持一間隔,形成該管狀或柱狀物件表面均勻感應加熱裝置之第二基本組態B,如第二十圖所示。First, the combined state diagram of the second basic configuration B is such that the two tubular or columnar members 1 are arranged in parallel, and the hollow insulating sleeve 2' is sleeved on the outside of the two tubular or cylindrical members. The spacers 4 are arranged to form a space between the heat insulating sleeve 2' and the outer side of the tubular or cylindrical member 1, and then the locking hole 21' of the heat insulating sleeve 2' is aligned with the tubular or cylindrical member 1. The locking hole 11 is placed, and the lock attachment 3 is locked to the locking hole 11 of the tubular or column member 1 by the locking hole 21' of the insulating sleeve 2', thereby The tubular or columnar member 1 is positioned relatively constant relative to the insulating sleeve 2' to maintain a spacing to form a second basic configuration B of the tubular or cylindrical member surface uniform induction heating means, as shown in FIG.

本發明第五實施例之完整組態結合狀態,如第五圖、第二十一至二十二圖所示,首先,本實施例係藉由該管狀或柱狀物件表面均勻感應加熱裝置之第二基本組態B,如第二十圖所示,搭配該電磁感應加熱單元5,形成一完整管狀或柱狀物件表面均勻感應加熱裝置,該電磁感應加熱單元5係將該加熱線圈51及複數導磁塊52使用第一實施例述及之灌膠模具6灌膠而結合為一可撓體,構成該電磁感應加熱單元5;續之,令經灌膠而結合為一體之電磁感應加熱單元5以加熱線圈51朝內、導磁塊52在外,採單層螺旋方式環繞於該管狀或柱狀物件表面均勻感應加熱裝置第二基本組態B之絕熱套筒2’外側,使導磁塊52進而限制磁力線方向,並且加熱線圈51兩端續而連接至電源供應器(圖未繪出),構成完整之管狀或柱狀物件表面均勻感應加熱裝置。The complete configuration and bonding state of the fifth embodiment of the present invention is as shown in the fifth figure and the twenty-first to twenty-second figures. First, the embodiment is based on the uniform induction heating device of the tubular or columnar member surface. The second basic configuration B, as shown in the twentieth diagram, is combined with the electromagnetic induction heating unit 5 to form a uniform tubular or columnar surface uniform induction heating device, the electromagnetic induction heating unit 5 is the heating coil 51 and The plurality of magnetic conductive blocks 52 are combined into a flexible body by using the potting mold 6 described in the first embodiment to form the electromagnetic induction heating unit 5; and further, the electromagnetic induction heating is integrated by the glue filling. The unit 5 has the heating coil 51 facing inward and the magnetic conductive block 52 outside, and is surrounded by a single layer spiral around the surface of the tubular or columnar member to uniformly induct the heating device second outer configuration B of the insulating sleeve 2' to make the magnetic conductive Block 52 in turn limits the direction of the magnetic field lines, and the heating coils 51 are continuously connected to a power supply (not shown) to form a complete tubular or cylindrical member surface uniform induction heating device.

本發明第六實施例之完整組態結合狀態,如第九圖、第二十三至二十四圖所示,首先,本實施例係藉由該管狀或柱狀物件表面均勻感應加熱裝置之第二基本組態B,如第二十圖所示,搭配該電磁感應加熱單元5’,形成一完整管狀或柱狀物件表面均勻感應加熱裝置,該電磁感應加熱單元5’之該等導磁塊52’係等距離間隔依序鋪設於該片體53’,如第九圖所示;續之,令加熱線圈51’環繞於該管狀或柱狀物件表面均勻感應加熱裝置之第二基本組態B絕熱套筒2’外側,並將鋪設導磁塊52’之片體53’包覆於加熱線圈51’外層,使導磁塊52’能限制磁力線方向,並且加熱線圈51’兩端續而連接至電源供應器(圖未繪出),構成完整之管狀或柱狀物件表面均勻感應加熱裝置。The complete configuration and bonding state of the sixth embodiment of the present invention is as shown in the ninth diagram and the twenty-third to twenty-fourth diagrams. First, the embodiment is based on the uniform induction heating device of the tubular or columnar member surface. The second basic configuration B, as shown in the twentieth diagram, is combined with the electromagnetic induction heating unit 5' to form a uniform tubular or columnar surface uniform induction heating device, the electromagnetic induction heating unit 5' of the magnetic conduction Block 52' is laid equidistantly spaced on the sheet 53', as shown in the ninth figure; and subsequently, the heating coil 51' surrounds the second basic group of the uniform induction heating device on the surface of the tubular or columnar member The B is insulated from the outer side of the sleeve 2', and the sheet 53' on which the magnetic conductive block 52' is laid is wrapped around the outer layer of the heating coil 51', so that the magnetic conductive block 52' can restrict the direction of the magnetic field line, and the heating coil 51' is continued at both ends. It is connected to a power supply (not shown) to form a uniform tubular or cylindrical member surface uniform induction heating device.

藉以上設置,當管狀或柱狀物件1欲加熱時,將電源供應器導通電流至電磁感應加熱單元5、5’,使電磁感應加熱單元5、5’因電磁感應而針對感磁材料之管狀或柱狀物件1產生均勻之渦電流,而快速、均勻加熱,對非感磁材料之絕熱套筒2無電磁感應;由於加熱線圈51受導磁塊52之作用而限制磁力線方向,令磁力線對準管狀或柱狀物件1,進而可令電磁感應加熱單元5、5’的能量隔著絕熱套筒2而傳導至管狀或柱狀物件1之表面,以不直接接觸方式加熱而構成一個均勻的加熱面,以能達到快速加熱及提升管狀或柱狀物件1表面加熱效率的目的。With the above arrangement, when the tubular or columnar member 1 is to be heated, the power supply is turned on to the electromagnetic induction heating unit 5, 5', so that the electromagnetic induction heating unit 5, 5' is tubular for the magnetically sensitive material due to electromagnetic induction. Or the column member 1 generates a uniform eddy current, and the heating is rapid and uniform, and the electromagnetic insulation sleeve 2 of the non-magnetic material is not electromagnetically induced; since the heating coil 51 is restricted by the magnetic conductive block 52, the direction of the magnetic field line is restricted, so that the magnetic force pair a quasi-tubular or columnar member 1, which in turn allows the energy of the electromagnetic induction heating unit 5, 5' to be conducted to the surface of the tubular or columnar member 1 via the insulating sleeve 2, and is heated in a direct contact manner to form a uniform The heating surface is used for the purpose of rapid heating and lifting of the heating efficiency of the surface of the tubular or column member 1.

藉以上設置,可將本發明第一實施例至第四實施例所述之管狀或柱狀物件1製成射出/押出成型機之料筒或熱澆道本體,亦或,將管狀或柱狀物件1套設於射出/押出成型機之料筒外部或熱澆道本體外部,以達成均勻、快速加熱,使料筒或熱澆道本體內部之塑料能均勻受熱而成熔漿狀,於射出/押出成型時,可獲得最佳品質之成型物品。With the above arrangement, the tubular or columnar member 1 according to the first to fourth embodiments of the present invention can be made into a barrel or a hot runner body of an injection/extrusion molding machine, or a tubular or columnar shape. The object 1 is set outside the barrel of the injection/extrusion molding machine or outside the hot runner body to achieve uniform and rapid heating, so that the plastic inside the barrel or the hot runner body can be uniformly heated to form a slurry. When injection/extrusion molding, molded articles of the best quality can be obtained.

藉以上設置,可將本發明第五實施例至第六實施例所述之管狀或柱狀物件1製成雙螺桿射出/押出成型機之料筒,亦或,將管狀或柱狀物件1套設於雙螺桿射出/押出成型機之料筒外部,以達成均勻、快速加熱,使雙料筒本體內部之塑料能均勻受熱而成熔漿狀,於射出/押出成型時,可獲得最佳品質之成型物品。With the above arrangement, the tubular or columnar member 1 according to the fifth to sixth embodiments of the present invention can be made into a barrel of a twin-screw injection/extrusion molding machine, or a tubular or column-shaped member can be set. It is set on the outside of the barrel of the twin-screw injection/extrusion molding machine to achieve uniform and rapid heating, so that the plastic inside the double barrel body can be uniformly heated into a slurry shape, and the best quality can be obtained during injection/extrusion molding. Shaped items.

另,關於本發明第一實施例至第六實施例,為避免管狀或柱狀物件1於加熱或預熱後,熱量散逸而使得管狀或柱狀物件1加熱效率降低,或熱量散逸使周遭環境溫度上升,而造成使用人員不適,故於管狀或柱狀物件1外圍套設一絕熱套筒2,避免熱量散逸;且管狀或柱狀物件1與絕熱套筒2之間有一等距離間隔,故僅有輻射熱傳遞散逸,避免傳導熱直接傳遞散逸,而使絕熱套筒2內部為一絕熱體系,由於絕熱過程中溫度散逸率低,與外界幾乎沒有熱量交換,達到絕熱效果。Further, with regard to the first to sixth embodiments of the present invention, in order to prevent the heat dissipation of the tubular or columnar member 1 after heating or preheating, the heating efficiency of the tubular or columnar member 1 is lowered, or the heat is dissipated to the surrounding environment. The temperature rises, causing discomfort to the user, so that a heat insulating sleeve 2 is sleeved around the tubular or column member 1 to avoid heat dissipation; and the tubular or column member 1 and the heat insulating sleeve 2 are equidistantly spaced, so Only the radiant heat transfer is dissipated, so that the conduction heat is directly transmitted and dissipated, and the inside of the heat insulating sleeve 2 is an adiabatic system. Since the temperature dissipation rate is low during the adiabatic process, there is almost no heat exchange with the outside world, and the heat insulation effect is achieved.

藉由以上說明可知本發明之特點及功效在於:From the above description, the features and effects of the present invention are as follows:

1. 產生最大效能之渦電流:本發明可確實達成管狀或柱狀物件均勻、快速加熱之目的及訴求,故採用具有導磁塊之電磁感應加熱單元,進而使加熱線圈受導磁塊之作用而限制、導正磁力線方向,當電磁感應加熱單元產生電磁感應而對管狀或柱狀物件產生最大效能之渦電流,據此,感應之渦電流流動區域受鄰近效應影響,只於不分區域流動,因此只要達到整個加熱線圈之頻率、電感、電阻匹配,即可產生最大之渦電流,進而提升加熱效率。1. The eddy current which produces the maximum efficiency: the invention can surely achieve the purpose and the purpose of uniform and rapid heating of the tubular or columnar member, so the electromagnetic induction heating unit with the magnetic conductive block is used, so that the heating coil is subjected to the function of the magnetic conductive block. And limiting, guiding the direction of the magnetic field line, when the electromagnetic induction heating unit generates electromagnetic induction and generates the maximum efficiency eddy current for the tubular or columnar member, according to which the induced eddy current flow region is affected by the proximity effect, and flows only in the region. Therefore, as long as the frequency, inductance and resistance of the entire heating coil are matched, the maximum eddy current can be generated, thereby improving the heating efficiency.

2. 具有多種加熱線圈配置:本發明係透過第一實施例至第四實施例之加熱線圈搭配設置得宜之導磁塊,以達對管狀或柱狀物件包覆而對其加熱之目的,亦可依不同形狀之物件,將加熱線圈彎折纏繞而構成不同形狀及曲面。2. Having a plurality of heating coil configurations: the present invention is provided by the heating coils of the first embodiment to the fourth embodiment in combination with a properly arranged magnetic conductive block for the purpose of heating the tubular or columnar member for heating. According to different shapes of objects, the heating coils are bent and wound to form different shapes and curved surfaces.

3. 避免熱能散逸:當熱能散逸,進而使得管狀或柱狀物件1加熱效率降低,或熱量散逸使周遭環境溫度上升,而造成使用人員不適,故於管狀或柱狀物件外圍套設一絕熱套筒;且管狀或柱狀物件與絕熱套筒之間有一等距離間隔,故僅有輻射熱傳遞散逸,而使絕熱套筒內部為一絕熱體系,由於絕熱過程中溫度散逸率低,與外界幾乎沒有熱量交換,達到絕熱效果。3. Avoid heat dissipation: When the heat energy is dissipated, and the heating efficiency of the tubular or columnar member 1 is lowered, or the heat dissipation causes the ambient temperature to rise, causing discomfort to the user, a heat insulating sleeve is placed around the tubular or column member. The tubular or cylindrical member and the insulating sleeve are equidistantly spaced apart, so that only the radiant heat transfer is dissipated, and the inside of the insulating sleeve is an adiabatic system. Since the temperature dissipation rate during the adiabatic process is low, there is almost no external noise. Heat exchange to achieve thermal insulation.

綜上所述,本發明所揭露之技術手段確可達致預期之目的與功效且具長遠進步性,誠屬可供產業上利用之發明無誤,爰依法提出申請,懇祈 鈞上惠予詳審並賜准發明專利,至感德馨。In summary, the technical means disclosed in the present invention can achieve the intended purpose and effect and have long-term progress. It is true that the invention for industrial use is correct, and the application is made according to law, and the application is made in accordance with the law. Approved and granted the invention patent, to the sense of Dexin.

惟以上所述者,僅為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the equivalent changes and modifications made by the scope of the invention and the contents of the invention are still It is within the scope of the patent of the present invention.

1...管狀或柱狀物件1. . . Tubular or cylindrical member

11...鎖附孔11. . . Locking hole

12...固定孔12. . . Fixed hole

2、2’...絕熱套筒2, 2’. . . Insulation sleeve

21、21’...鎖附貫孔21, 21’. . . Locking through hole

3...鎖附件3. . . Lock attachment

4...間隔件4. . . Spacer

41...固定部41. . . Fixed part

42...間隔部42. . . Spacer

5、5’...電磁感應加熱單元5, 5’. . . Electromagnetic induction heating unit

51、51’...加熱線圈51, 51’. . . Heating coil

52、52’...導磁塊52, 52’. . . Magnetic block

53’...片體53’. . . Sheet

6...灌膠模具6. . . Glue mold

61...溝槽61. . . Trench

62...凹槽62. . . Groove

A...第一基本組態A. . . First basic configuration

B...第二基本組態B. . . Second basic configuration

第一圖係本發明第一基本組態A之立體分解圖。The first figure is an exploded perspective view of the first basic configuration A of the present invention.

第二圖係本發明第一基本組態A之結合示意圖。The second figure is a combination diagram of the first basic configuration A of the present invention.

第三圖係本發明灌膠模具之使用示意圖(組裝前)。The third figure is a schematic diagram of the use of the potting mold of the present invention (before assembly).

第四圖係本發明灌膠模具之使用示意圖(組裝後)。The fourth figure is a schematic diagram of the use of the potting mold of the present invention (after assembly).

第五圖係本發明經灌膠而結合為一體之電磁感應加熱單元。The fifth figure is an electromagnetic induction heating unit which is integrated by the glue filling of the present invention.

第六圖係本發明第一實施例之立體分解示意圖。Figure 6 is a perspective exploded view of the first embodiment of the present invention.

第七圖係本發明第一實施例之立體外觀示意圖。The seventh drawing is a schematic perspective view of the first embodiment of the present invention.

第八圖係本發明第一實施例之剖示圖。The eighth drawing is a cross-sectional view of the first embodiment of the present invention.

第九圖係本發明之導磁塊鋪設於片體示意圖。The ninth drawing is a schematic view of the magnetic conductive block of the present invention laid on a sheet body.

第十圖係本發明第二實施例之立體分解示意圖。Figure 11 is a perspective exploded view of a second embodiment of the present invention.

第十一圖係本發明第二實施例之立體外觀示意圖。The eleventh drawing is a schematic perspective view of a second embodiment of the present invention.

第十二圖係本發明第二實施例之剖示圖。Figure 12 is a cross-sectional view showing a second embodiment of the present invention.

第十三圖係本發明第三實施例之立體分解示意圖。Figure 13 is a perspective exploded view of a third embodiment of the present invention.

第十四圖係本發明第三實施例之立體外觀示意圖。Figure 14 is a perspective view showing the appearance of a third embodiment of the present invention.

第十五圖係本發明第三實施例之剖示圖。Fig. 15 is a cross-sectional view showing a third embodiment of the present invention.

第十六圖係本發明第四實施例之立體分解示意圖。Figure 16 is a perspective exploded view of a fourth embodiment of the present invention.

第十七圖係本發明第四實施例之立體外觀示意圖。Figure 17 is a perspective view showing the appearance of a fourth embodiment of the present invention.

第十八圖係本發明第四實施例之剖示圖。Figure 18 is a cross-sectional view showing a fourth embodiment of the present invention.

第十九圖係本發明第二基本組態B之立體分解圖。The nineteenth drawing is an exploded perspective view of the second basic configuration B of the present invention.

第二十圖係本發明第二基本組態B之結合示意圖。Figure 20 is a schematic diagram showing the combination of the second basic configuration B of the present invention.

第二十一圖係本發明第五實施例之立體分解示意圖。The twenty-first figure is a perspective exploded view of the fifth embodiment of the present invention.

第二十二圖係本發明第五實施例之立體外觀示意圖。The twenty-second figure is a schematic perspective view of the fifth embodiment of the present invention.

第二十三圖係本發明第六實施例之立體分解示意圖。Twenty-third is a perspective exploded view of a sixth embodiment of the present invention.

第二十四圖係本發明第六實施例之立體外觀示意圖。The twenty-fourth embodiment is a schematic perspective view of the sixth embodiment of the present invention.

1...管狀或柱狀物件1. . . Tubular or cylindrical member

2...絕熱套筒2. . . Insulation sleeve

3...鎖附件3. . . Lock attachment

5...電磁感應加熱單元5. . . Electromagnetic induction heating unit

51...加熱線圈51. . . Heating coil

A...第一基本組態A. . . First basic configuration

Claims (8)

一種管狀或柱狀物件表面均勻感應加熱裝置,其中包含:至少一管狀或柱狀物件,該管狀或柱狀物件係由感磁材料所構成,其兩端側壁處至少分別設有兩個鎖附孔及兩個固定孔;至少一中空狀之絕熱套筒,該絕熱套筒係由非感磁材料所構成,該絕熱套筒可套設於管狀或柱狀物件外側,且該絕熱套筒兩端側壁處相對於該管狀或柱狀物件每一鎖附孔另設置一鎖附貫孔;複數鎖附件,當該等鎖附件通過絕熱套筒之鎖附貫孔後,而鎖附於管狀或柱狀物件之鎖附孔上,進而使該管狀或柱狀物件組設於該絕熱套筒內側;複數間隔件,該等間隔件分別包括有一固定部及一間隔部,該固定部組設於該管狀或柱狀物件之固定孔,且該間隔部具有一間隔厚度,使絕熱套筒與該管狀或柱狀物件之兩相對面依間隔厚度而形成一固定之等距間隔;及一電磁感應加熱單元,該電磁感應加熱單元環繞而包覆於於絕熱套筒外側。A tubular or cylindrical member surface uniform induction heating device comprising: at least one tubular or cylindrical member, the tubular or cylindrical member being composed of a magnetically permeable material, at least two locking edges at two side walls thereof a hole and two fixing holes; at least one hollow heat insulating sleeve, the heat insulating sleeve is composed of a non-magnetic material, the heat insulating sleeve can be sleeved on the outer side of the tubular or column member, and the heat insulating sleeve is two A locking attachment hole is further disposed at each of the locking holes of the tubular or columnar member at the end side wall; a plurality of locking attachments are locked to the tubular shape when the locking attachment is attached to the through hole through the locking sleeve of the insulating sleeve The cylindrical member is disposed on the inner side of the heat insulating sleeve; the plurality of spacers respectively include a fixing portion and a spacing portion a fixing hole of the tubular or columnar member, and the spacing portion has a spacing thickness such that the opposite faces of the insulating sleeve and the tubular or cylindrical member form a fixed equidistant interval according to the thickness; and an electromagnetic induction Heating unit, the electricity Induction heating unit to surround the outside of the insulating jacket cover. 如申請專利範圍第1項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元更包含一加熱線圈及複數導磁塊,該加熱線圈為電磁感應式加熱線圈,該等導磁塊等距同向地套設於加熱線圈,並使用工業用膠而使兩者結合為一可撓體,構成該電磁感應加熱單元,繼之,令該電磁感應加熱單元以加熱線圈朝內、導磁塊在外而環繞於絕熱套筒外側。The tubular or columnar surface uniform induction heating device according to the first aspect of the invention, wherein the electromagnetic induction heating unit further comprises a heating coil and a plurality of magnetic conductive blocks, wherein the heating coil is an electromagnetic induction heating coil, and the heating coil is an electromagnetic induction heating coil. The magnetic conductive blocks are sleeved equidistantly in the heating coil, and the industrial glue is used to combine the two into a flexible body to constitute the electromagnetic induction heating unit, and then the electromagnetic induction heating unit is heated to the heating coil The inner and magnetic conductive blocks are outside and surround the outer side of the heat insulating sleeve. 如申請專利範圍第2項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元係採單層螺旋方式環繞於絕熱套筒外側,或採單層折線方式於絕熱套筒外側兩端依序來回排設而包覆於絕熱套筒外側。The tubular or columnar surface uniform induction heating device according to claim 2, wherein the electromagnetic induction heating unit adopts a single layer spiral manner to surround the outer side of the heat insulating sleeve, or adopts a single layer folding line method for the heat insulating sleeve. The outer ends are sequentially arranged back and forth to cover the outside of the heat insulating sleeve. 如申請專利範圍第2項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,先令兩管狀或柱狀物件間隔排設,再令中空絕熱套筒套設於兩管狀或柱狀物件外側,繼之,使該電磁感應加熱單元以加熱線圈朝內、導磁塊在外而環繞於絕熱套筒外側。The uniform induction heating device for the surface of a tubular or columnar member according to claim 2, wherein the two tubular or cylindrical members are arranged at intervals, and the hollow insulating sleeve is sleeved on the outside of the two tubular or cylindrical members. Then, the electromagnetic induction heating unit surrounds the outside of the heat insulating sleeve with the heating coil facing inward and the magnetic conductive block outside. 如申請專利範圍第1項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,該電磁感應加熱單元更包含一加熱線圈、複數導磁塊及一可撓之片體,該等導磁塊係等距排列而佈滿於該片體,並使兩者連結,繼之,令加熱線圈環繞於絕熱套筒外側後,再將鋪設導磁塊之片體再包覆於加熱線圈外層。The tubular or columnar surface uniform induction heating device according to the first aspect of the invention, wherein the electromagnetic induction heating unit further comprises a heating coil, a plurality of magnetic conductive blocks and a flexible sheet, the magnetic conductive blocks The sheets are equidistantly arranged to be covered with the sheet, and the two are joined. Then, after the heating coil is wrapped around the outside of the heat insulating sleeve, the sheet on which the magnetic conductive block is placed is coated on the outer layer of the heating coil. 如申請專利範圍第5項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,該加熱線圈係採單層螺旋方式環繞於絕熱套筒外側,或採單層折線方式於絕熱套筒外側兩端依序來回排設而包覆於絕熱套筒外側。The tubular or columnar surface uniform induction heating device according to claim 5, wherein the heating coil is surrounded by a single layer spiral around the outer side of the heat insulating sleeve, or a single layer is folded on the outer side of the heat insulating sleeve. The ends are arranged side by side and covered on the outside of the heat insulating sleeve. 如申請專利範圍第5項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,先令兩管狀或柱狀物件間隔排設,再令中空絕熱套筒套設於兩管狀或柱狀物件外側,繼之,使加熱線圈環繞於絕熱套筒外側後,再將鋪設導磁塊之片體再包覆於加熱線圈外層。The tubular or columnar surface uniform induction heating device according to claim 5, wherein the two tubular or cylindrical members are arranged at intervals, and the hollow heat insulating sleeve is sleeved on the outside of the two tubular or cylindrical members. Then, after the heating coil is wrapped around the outside of the heat insulating sleeve, the sheet on which the magnetic conductive block is laid is further coated on the outer layer of the heating coil. 如申請專利範圍第1至7項中任1項所述管狀或柱狀物件表面均勻感應加熱裝置,其中,該絕熱套筒為絕熱效果佳之陶瓷管或絕熱棉。The tubular or columnar surface uniform induction heating device according to any one of claims 1 to 7, wherein the heat insulating sleeve is a ceramic tube or adiabatic cotton having excellent heat insulation effect.
TW100123789A 2011-07-06 2011-07-06 Uniform induction heating device for tubular or column object surface TW201302428A (en)

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