TW201246238A - Over-current and over-temperature protection device - Google Patents

Over-current and over-temperature protection device Download PDF

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TW201246238A
TW201246238A TW100115419A TW100115419A TW201246238A TW 201246238 A TW201246238 A TW 201246238A TW 100115419 A TW100115419 A TW 100115419A TW 100115419 A TW100115419 A TW 100115419A TW 201246238 A TW201246238 A TW 201246238A
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overcurrent
conductive
over
conductive member
electrode end
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TW100115419A
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Chinese (zh)
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TWI490891B (en
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Chun-Teng Tseng
David Shau-Chew Wang
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Polytronics Technology Corp
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Abstract

An over-current and over-temperature protection device comprises a first conductive member having a current input portion and a first insulative portion restricting current to only input through the current input portion, a second conductive member having at least two current output portions and a second insulative portion restricting current to only output through the current output portions, wherein the current output portions are electrically isolated by the second insulative portion, a resistive device laminated between the first conductive member and the second conductive member, a current input electrode electrically connected to the current input portion, and a current output electrode electrically connected to the current output portions.

Description

201246238 六、發明說明: 【發明所屬之技術領域】 J發明係關於一種被動元件,尤係關於一種過電 &與過溫度保護元件。 【先前技術】 _,電阻被用於保護電路,使其免於因過熱或流 經過!電流而損壞。熱敏電阻通常包含兩電極及位 在兩電極間之f時料。此f阻材料在室溫時具低 ^阻值’而當溫度上升至一臨界溫度或電路上有過 里電流產生時,其電阻值可立刻跳升數千倍以上, 藉此抑制過量電流通過,以達到電路保護之目的。 士田/m度降回室溫後或電路上不再有過電流的狀況 %•,熱敏電阻可回復至低電阻狀態,而使電路重新 正常操作。此種可重複使用的優點,使熱敏電阻取 代保險絲,而被更廣泛運用在高密度電子電路上。 未來的電子產品,將朝著具有輕、薄、短、小的 趨勢發展’以使得電子產品能更趨於迷你化。而被 動兀件(passive component)在電子產品中所占的面 積又是最龐大的,所以若能夠有效地整合被動元 件,將可使得電子產品可以達到輕、薄、短、小的 功能。 201246238 習知熱敏電阻元件的設計,皆以單一功能 早—迴路設計為主。因此,當電子產品需要針對 能需求的熱敏電阻元件來保護電子產品時: 又置多數個單-功能之熱敏電阻元件於電子產 :用内電2!知的作法不僅耗費製造的成本,更是 電子產品整體的體積。 【發明内容】 &明提供_種多埠式之過電流與過溫度保護結 ’利用切割、雷射或微影㈣技術#圖案化設計 ::::將元件電極區分成複數個之獨立區域,以 巴單7L件區分成兩個或兩個以上的的電氣特性獨 立區域,同時搭配熱壓合與印刷電路板技術,可製 作成表面黏著式元件(但並不以此為限)。因此,本 ,明多埠式之過電流與過溫度保護結構係能夠同時 提供兩個或兩個以上迴路之過電流與過溫度保護功 能。 本發明一實施例之過電流與過溫度保護元件包 ^ 第一導電構件、一第二導電構件、一電阻元 至夕、電源輸入部電極端、以及至少二電源輸 出σ卩電極编。第一導電構件包含至少一電源輸入部 ,用以限定電流只從該電源輸入部進入t第一絕緣 ^ 第一 V電構件包括至少二電源輸出部及用以限 又電流只從該電源輸出部輸出之第二絕緣部,且各 201246238 電源輸出部利用該第二絕緣部彼此電氣隔離。電阻 元件疊設於第一導電構件及第二導電構件之間,且 具正溫度或負溫度係數之行為。電源輸入部電極端 電氣連接該電源輸入部,且電源輸出部電極端電氣 連接該電源輸出部,作為外接電源介面。其中,該 電源輸入部電極端、電阻元件及電源輸出部電極: 形成電氣串聯結構。 本,明另一實施例之過電流與過溫度保護元件白 括:複數個前述第一㈣構件、f阻元件及第二導 電構件之組合元件、電氣連接各該組合元件之第一 :電::牛:電源輸入部之至少一電源輸入部電極 輸出接各該組合元件之第二導電構件的電源 Γ:至少二電源輸出部電極端。其中該複數個 ,、且曰疋件彼此之間設置有絕緣 部電極端、組合元件中之複數個電阻:電:輸入 出部電極端形成電氣JU#結構。 源輸 【實施方式】 例^ 至圖1C,圖】A為本發明第—實方 解二又埠之過電流與過溫度保護元件10的立體/ ==為本發明第一實施㈣ 件10的第-實施例之立體組合圖。: ic為本發明第—實施例之雙埠 圖圖 保護元件10中之電阻元件 ;:莫過溫度 上下之導電構件 201246238 12、14之組合的仰視立體圖。圖1D為本發明第— 實施例之雙埠之過電流與過溫度保護元件丨〇的 效電路圖。 前述過電流與過溫度保護元件10係一層疊結 構,其包括:一薄板型之電阻元件丨丨、第一導電構 件12、第二導電構件14、第一絕緣膜16&、第二絕 緣膜16b、電源輸入部電極端19以及電源輸出部電 極端23。電阻元件u係疊設於第一導電構件及 第二導電構件14之間,且上、下分別層疊第—絕緣 膜16a及第—絕緣膜16b。 本實施例之過電流與過溫度保護元件10係矩形 結構,四側各具有半圓形導通孔17、27。第一導電 構件12包括分置於相對側導通孔17處之兩個電源 輸入部12a、12b及用於限定電流只從該電源輸入部 12a、12b進入之第一絕緣部13。第二導電構件μ 包括分置於另一相對側導通孔27處之兩個電源輪 出部14a、14b及用於限定電流只從該電源輸出部 14a、14b輸出之第二絕緣部15。本實施例中,第一 絕緣部13係環設於電源輸出部14a、14b所對應之 導通孔27。第二絕緣部15則環設於電源輸入部 12a、12b所對應之導通孔17,且將第二導電構件14 之電源輸出部14a、14b彼此形成電氣隔離。 電源輸入部電極端19包含分別設於第一絕緣膜 201246238 翁、絕緣膜16b表面之電極箔片18,以及電 接# /源輪入部12a、12b之導電連接部21(為清 、5兄日’圖1A及1C係未形成導電連接部21的情 況)。電源輸出部電㈣23包含分別設於第一絕緣 膜j 6a及第一絕緣膜i 6b表面之電極羯片別,以及 電氣連接電源輸出部14a、14b之導電連接部2 =入部電極端19(相當於電極箱片18)以及電源輸 4電極端23(相當於電極落片2〇)以隔離構件 形成電氣隔離。 ,上述之電阻元件U可為—高分子材料層、電阻材 料層、電容材料層或電感材料層等。本實施例係由 具有導電粒子分散於其中之高分子材料所組成,其 具有正溫度或負溫度係數之行為。適用於本發明之 高分子材料包括:聚乙稀、聚―、聚氟稀、前述 之藏合物及共聚合物等。導電粒子可為金屬粒子、 含碳粒子、金屬氧化物、金屬碳化物,例如:碳化 鈦(Tic)、碳化鎢(wc)、碳化釩(vc)、碳化錯(zrc)、 碳化鈮⑽C)、碳化㈣TaC)、碳化翻(M〇c)及碳化铪 (HfC);或選自金屬硼化物,例如:硼化鈦(TiB2)、 硼化釩(VI)、硼化鍅(ZrB2)、硼化鈮(NbB2)、硼化 銦(Mot)及硼化铪(HfB2);或選自金屬氮化物,例 如:氮化锆(ZrN) ’或是前述材料之混合物。 本發明之一實施例中,第—導電構件12及第二導 201246238 可由一平面金屬薄膜,經-般切割、雷射 離金;膜】圖案化設計的方式產生缺口(剝 、生之缺口),而形成如圖1Α所示之第一 :緣部13及圖1C所示之第二絕緣部15。上述第一 電構件12及第二導電構件14之材料可為錄、銅、 金及別述金屬所組成之合金或多層材料。 上述缺口經剝離金屬膜成型後,可使用各式優良 :接著性膠膜(如環氧樹脂複合材料或聚亞醯胺複 :材料)亦即絕緣膜丨6a、1 6b,將此電阻元件1 1、 第-導電構件12及第二導電構件14之組合與外層 上下各一片之金屬銅膜經熱壓固化密合。之後,可 將^下外層之銅膜㈣刻方法,產生對應於電源輸 入部12a、12b之電極箔片18,及對應於電源輸出部 14a、14b之電極箔片2〇。 —電源輸入部電極端19及電源輸出部電極端23可 藉由導通孔或全面性裁切面之電鍍方式形成將上下 f右各區之電極選擇性垂直導通電氣相連,藉此電 氣連接電源輪入部12a、12b與電源輸入部電極端 19,以及電源輸出部14a、14b與電源輸出部電極端 之後在上、下面各電源輸入部電極端19及電 源輸出部電極端23之間,可以一般防銲塗料塗佈形 成絕緣效應,形成隔離構件22。 以下係以導通孔形成電氣相連為例進行說明:導 201246238 通孔〗7、27之孔壁 响)或電錢方法錄上電電鑛(e] —^ 成導電連接部21,以这钊、壶拉 ;^ 曰連接上下電極電氣相連的 、孔17的導電連接部21耦接第一導電構 件12與上下兩個電極箱片18,導通孔 接部21耦接第-道齋槐> η μ ^ 2〇m !— 構件與上下兩個電極箔片 。^ 7、27的截面形狀可為圓形、半圓形、 1 /4圓形、弧形、方开;、菱 、喜π 士丄 愛办長方形、三角形或多 邊 >,在本貫施例中係以半圓形為例作一說明。另 導通孔亦可設於元件1〇之中,或以盲孔方式電 氣連接電源輸人部與電源輸人部電極端,及 出部與電源輪出部電極端,舉凡本發明領域中各^ 相關之電氣連接之方式均為本發明所涵蓋。 综言之,電源輸入部電極端19包括一對電極箔片 18及導電連接部21(即導電膜),該對電極箔片18 分設於該第一絕緣膜16a與第二絕緣膜i6b上,導 電連接部2丨沿電源輸人部12a、m端面域該對 ,片18與第一導電構件12。電源輸出部電極 端23包括一對電極箔片2〇及導電連接部2ι,該對 電極羯片2G分設於第—絕緣膜16a與第二絕緣膜 6b上,5亥導電連接部21沿該電源輸出部14a、14b 端面耦接該對電極箔片20與第二導電構件14。電 源輸入部電極端19及電源輸出部電極端23主要設 置於70件端面,分別與第一導電構件12及第二導電 201246238 元件10表面,以 16a與第二絕緣 構件】4電氣相接,並同時延伸至 電路佈局的方式設置於第一絕緣膜 膜16b之表面 第I電構件12及第二導電構件! 4分別透過該 等絕緣部13、15以與該等導通孔27、17上的導電 連接邛21產生電氣隔離。藉此,該等絕緣部U、 15可限定電流(如® 1B中箭頭所示)Ila、l2a只從電 源輸入部電極端19經由第—導電構件12中的電源 輸入部12aM2b進人,之後通過電阻元件u而分 別流向第二導電構件14中的兩個電源輸出部14a、 14b,而後分別由二個電源輸出 亦即電源輸入部電極端19、電阻元件二:輪 出部電極端2 3形成串聯結構’以使得本發明能達: 一種雙埠之過電流與過溫度的保護功能。 然而,上述該等電流(I]a、l2a)的流動方向僅為例 不’電流的流動方向亦可與上述電流(Iia、i2a)的流 動方向相反,其功能亦相同。或者,本發明之過電 流與過溫度保護結構亦可反過來使用。 本實施例之電源輸入部電極$ 19及電源輸出部 電極端23與第一導電構件12及第二導電構件“之 間係設置絕㈣16a及16b ’而利用導電連接部η 進仃其間的電氣連接。然’熟習本領域之技術人士 亦可利用其他方式形成電極之電氣連接,而不需設 201246238 置絕緣膜16a及16b。 圖2 A至2 C纟會示本發明第二實施例之過電流與過 溫度保護元件。圖2 A為本發明第二實施例之三埠之201246238 VI. Description of the invention: [Technical field to which the invention pertains] The J invention relates to a passive component, particularly to an over-current & and over-temperature protection component. [Prior Art] _, the resistor is used to protect the circuit from overheating or flowing through! Damaged by current. A thermistor typically contains two electrodes and a f-position between the two electrodes. The f-resistance material has a low resistance value at room temperature, and when the temperature rises to a critical temperature or an overcurrent is generated on the circuit, the resistance value can immediately jump thousands of times or more, thereby suppressing excessive current flow. To achieve the purpose of circuit protection. After the Shida/m degree drops back to room temperature or there is no more overcurrent on the circuit, the thermistor can return to the low resistance state and the circuit can be re-operated normally. This reusable advantage makes the thermistor replace the fuse and is more widely used in high-density electronic circuits. Future electronic products will develop toward a light, thin, short, and small trend to make electronic products more miniaturized. The passive component occupies the largest area in the electronic product, so if the passive component can be effectively integrated, the electronic product can achieve light, thin, short and small functions. 201246238 The design of the known thermistor elements is based on a single function early-loop design. Therefore, when an electronic product needs to protect an electronic product for a thermistor element that can be required: a plurality of single-function thermistor elements are disposed in the electronic product: the use of internal electricity 2 knows not only the manufacturing cost, It is the overall volume of electronic products. SUMMARY OF THE INVENTION & Ming provides a variety of over-current and over-temperature protection junctions 'Using cutting, laser or lithography (four) technology #patterned design:::: The component electrodes are divided into a plurality of independent regions The Ebson 7L parts are divided into two or more independent areas of electrical characteristics, and can be fabricated into surface-adhesive elements (but not limited to this) with thermocompression and printed circuit board technology. Therefore, the over-current and over-temperature protection structure of the present invention can provide overcurrent and over-temperature protection functions for two or more circuits at the same time. An overcurrent and overtemperature protection component package according to an embodiment of the invention includes a first conductive member, a second conductive member, a resistor element, a power input portion electrode terminal, and at least two power supply output σ卩 electrodes. The first conductive member includes at least one power input portion for limiting current from the power input portion to the first insulation. The first V electrical component includes at least two power output portions and is configured to limit current from only the power output portion. The second insulating portion is output, and each of the 201246238 power supply output portions is electrically isolated from each other by the second insulating portion. The resistive element is stacked between the first conductive member and the second conductive member and has a positive temperature or a negative temperature coefficient. The power input portion electrode end is electrically connected to the power input portion, and the power output portion electrode end is electrically connected to the power output portion as an external power supply interface. The power input portion electrode terminal, the resistor element, and the power output portion electrode are formed in an electrical series configuration. The overcurrent and overtemperature protection component of another embodiment is a white component: a plurality of the first (four) component, the f resistance component, and the second conductive component combination component, and electrically connecting each of the component components: : cattle: at least one power input portion of the power input portion outputs a power source of the second conductive member of each of the combined components: at least two power output portion electrode ends. Wherein the plurality, and the components are provided with an insulating electrode end and a plurality of resistors in the combined component: electricity: the input electrode terminal forms an electrical JU# structure. Source [Embodiment] Example ^ to Figure 1C, Figure A is the first embodiment of the present invention, the overcurrent and over temperature protection component 10 stereo / = = is the first implementation of the invention (four) 10 A three-dimensional combination of the first embodiment. : ic is the double-turn diagram of the first embodiment of the present invention. The resistive element in the protective element 10;: a bottom perspective view of the combination of the upper and lower conductive members 201246238 12, 14. Fig. 1D is a circuit diagram showing the overcurrent and overtemperature protection components of the double turns of the first embodiment of the present invention. The overcurrent and over temperature protection component 10 is a laminated structure comprising: a thin plate type resistive element 丨丨, a first conductive member 12, a second conductive member 14, a first insulating film 16&, and a second insulating film 16b. The power input portion electrode terminal 19 and the power output portion electrode terminal 23. The resistive element u is stacked between the first conductive member and the second conductive member 14, and the first insulating film 16a and the first insulating film 16b are laminated on the upper and lower sides, respectively. The overcurrent and overtemperature protection elements 10 of the present embodiment have a rectangular structure, and each of the four sides has semicircular via holes 17, 27. The first conductive member 12 includes two power supply input portions 12a, 12b which are disposed at the opposite side via holes 17, and a first insulating portion 13 for restricting current from entering only from the power supply input portions 12a, 12b. The second conductive member μ includes two power supply turns 14a, 14b disposed at the other opposite side vias 27 and a second insulating portion 15 for limiting the current output only from the power output portions 14a, 14b. In the present embodiment, the first insulating portion 13 is annularly provided in the via hole 27 corresponding to the power supply output portions 14a and 14b. The second insulating portion 15 is annularly provided in the via holes 17 corresponding to the power source input portions 12a, 12b, and electrically isolates the power source output portions 14a, 14b of the second conductive member 14 from each other. The power input portion electrode terminal 19 includes electrode foils 18 respectively disposed on the surface of the first insulating film 201246238, the insulating film 16b, and the conductive connecting portions 21 of the electrical connection source/source wheel-in portions 12a, 12b (for clear, 5 brother days) 'A1 and 1C are cases where the conductive connecting portion 21 is not formed. The power output portion (4) 23 includes electrode pads respectively provided on the surfaces of the first insulating film j 6a and the first insulating film i 6b, and conductive connection portions 2 electrically connected to the power source output portions 14a and 14b = the electrode terminals 19 of the inlet portion (equivalent to The electrode case 18) and the power supply 4 electrode end 23 (corresponding to the electrode drop 2) are electrically isolated by the spacer member. The resistive element U may be a polymer material layer, a resistive material layer, a capacitor material layer or an inductor material layer. This embodiment is composed of a polymer material having conductive particles dispersed therein, which has a positive temperature or a negative temperature coefficient. Polymer materials suitable for use in the present invention include: polyethylene, poly-, polyfluorocarbon, the aforementioned complexes and copolymers. The conductive particles may be metal particles, carbon-containing particles, metal oxides, metal carbides, such as: titanium carbide (Tic), tungsten carbide (wc), vanadium carbide (vc), carbonization error (zrc), tantalum carbide (10) C), Carbonized (4) TaC), carbonized (M〇c) and tantalum carbide (HfC); or selected from metal borides such as titanium boride (TiB2), vanadium boride (VI), lanthanum boride (ZrB2), boride Niobium (NbB2), indium boride (Mot) and hafnium boride (HfB2); or a metal nitride such as zirconium nitride (ZrN)' or a mixture of the foregoing materials. In one embodiment of the present invention, the first conductive member 12 and the second conductive layer 201246238 can be cut by a flat metal film, and the laser is removed from the gold; the film is patterned to form a gap (peeling, gap). The first portion shown in FIG. 1A is formed: the edge portion 13 and the second insulating portion 15 shown in FIG. 1C. The material of the first electrical component 12 and the second conductive component 14 may be an alloy or a multilayer material composed of copper, gold, and other metals. After the above-mentioned notch is formed by the peeling metal film, various types can be used: an adhesive film (such as an epoxy resin composite material or a polyamidamide composite material), that is, an insulating film 丨6a, 16b, and the resistive element 1 is used. 1. The combination of the first conductive member 12 and the second conductive member 14 is bonded to the metal copper film of the upper and lower layers of the outer layer by heat pressing. Thereafter, the copper film (four) of the outer layer can be patterned to produce electrode foils 18 corresponding to the power supply portions 12a, 12b, and electrode foils 2 corresponding to the power supply output portions 14a, 14b. - the power input portion electrode end 19 and the power supply output portion electrode end 23 can be electrically connected by electrically connecting the electrodes of the upper and lower f regions by electrically connecting the via holes or the comprehensive cutting surface. 12a, 12b and the power input portion electrode terminal 19, and the power supply output portions 14a, 14b and the power supply output portion electrode end, between the upper and lower power supply input portion electrode terminals 19 and the power supply output portion electrode terminal 23, can be generally solderproof The coating coating forms an insulating effect to form the spacer member 22. The following is an example of forming an electrical connection by a via hole: a guide hole 201242338 through hole 7, 7 or 27 hole wall sound) or a method of electric money recording an electric ore (e) - ^ into a conductive connecting portion 21, with this, pot pull; The conductive connecting portion 21 of the hole 17 electrically connected to the upper and lower electrodes is coupled to the first conductive member 12 and the upper and lower electrode box pieces 18, and the through hole connecting portion 21 is coupled to the first channel 槐 槐 η η μ 2 〇m !— Member and upper and lower electrode foils. ^ 7, 27 cross-sectional shape can be round, semi-circular, 1 / 4 round, curved, square open;, Ling, hi π 士 丄 办Rectangular, triangular or polygonal > In the present embodiment, a semicircular shape is taken as an example. Another through hole can also be provided in the component 1〇, or electrically connected to the power input unit by blind holes. The power input portion electrode end, and the outlet portion and the power supply wheel outlet electrode end, the manner of electrical connection in the field of the invention is covered by the present invention. In summary, the power input portion electrode end 19 includes a The electrode foil 18 and the conductive connecting portion 21 (ie, the conductive film) are disposed on the electrode foil 18 On an insulating film 16a and a second insulating film i6b, the conductive connecting portion 2 is formed along the power input portion 12a, the m end surface region, the sheet 18 and the first conductive member 12. The power output portion electrode end 23 includes a pair of electrode foils The pair of electrode pads 2G are disposed on the first insulating film 16a and the second insulating film 6b, and the 5th conductive connecting portion 21 is coupled to the pair of end faces of the power output portions 14a, 14b. The electrode foil 20 and the second conductive member 14. The power input portion electrode end 19 and the power output portion electrode end 23 are mainly disposed on the 70 end faces, respectively, with the first conductive member 12 and the second conductive 201246238 component 10 surface, with 16a and The second insulating member 4 is electrically connected to each other and is disposed on the surface of the first insulating film 16b at the same time as the circuit layout. The first electric member 12 and the second conductive member 4 are respectively transmitted through the insulating portions 13 and 15 respectively. Electrically isolating from the conductive connection ports 21 on the via holes 27, 17. Thereby, the insulating portions U, 15 can define a current (as indicated by the arrow in the ® 1B) Ila, l2a only from the power supply input electrode end 19 via the power input in the first conductive member 12 12aM2b enters, and then flows to the two power output portions 14a, 14b of the second conductive member 14 through the resistive element u, and then is respectively outputted by two power sources, that is, the power input portion electrode terminal 19, and the resistive element two: round out The electrode terminals 23 form a series structure 'to enable the present invention to achieve: a double-turn overcurrent and over-temperature protection function. However, the flow directions of the above-mentioned currents (I]a, l2a) are merely examples. The flow direction of the current may also be opposite to the flow direction of the above current (Iia, i2a), and its function is also the same. Alternatively, the overcurrent and overtemperature protection structures of the present invention may also be used in reverse. The power input portion electrode $19 and the power output portion electrode terminal 23 of the present embodiment are provided with the first (four) 16a and 16b' between the first conductive member 12 and the second conductive member, and the electrical connection is made by the conductive connecting portion η. However, those skilled in the art can also use other means to form electrical connections of electrodes without the need to provide 201246238 insulating films 16a and 16b. Figures 2A to 2C show the overcurrent of the second embodiment of the present invention. And over temperature protection element. Figure 2 A is the third embodiment of the present invention

過電流與過溫度保護元件3〇的立體組合圖。圖2B 為本發明第二實施例之三埠之過電流與過溫度保護 元件30中之電阻元件31、第一導電構件32及第二 導電構件34之組合的仰視之立體圖。圖2C為本發 明第二實施例之三埠之過電流與過溫度保護元件扣 的等效電路圖。三埠之過電流與過溫度保護元件% 與雙埠之過電流與過溫度保護元件1〇大致相同,不 同處在於:電阻元件31之第—導電構件32之絕緣 部13分別環設於三個導通孔27周圍,用於限定電 仙只攸電源輸入部32a進入;以及第二導電構件μ 利用絕緣部15將第二導電構件34電氣隔離成3部 分,用於限定電流只從電源輸出部3牦、3仆 輸出。 圚3A為本發明第三實施例 、ro — ,_ ,千心迴m流與過 >皿度保護元件中之電阻元件41、第一導電構件42 及第二導電構件44的仰視之立體圖。電阻元件41 =一導電構件42之絕緣部13分別環設於四個導 通孔27(此為四分之一圓 從雷㈣A °孔)周圍,用於限定電流只 2源輸入°M2a、42b進入;以及第二導電構件44 利用絕緣部15將第二導電 舟1干44电虱隔離成4部 12 201246238 刀以形成四個電源輸出部44a、44b、44c及44d。 通A於第及第—實施例,電阻元件4卜第一導電 ^件42及第二導電構件44可依類似方式於相應處 衣作電源輪入部電極端及電源輸出部電極端,在此 不予重述。圖3B為圖3 A之第三實施例之四埠之過 電流與過溫度保護元件的等效電路圖。 實際應用上,亦可利用類似方式依不同需求製作 出如圓^/等其他形狀的過電流與過溫度保護元件, 或衣作出五埠以上之過電流與過溫度保護元件。 ί…、圖4A,亦可將二個如圖3A所示之電阻元件 41 ,導電構件42及第二導電構件44之組合元 件層宜6又置,並依類似方式製作絕緣膜46a、46b及 46c及電源輸入部電極端19及電源輸出部電極端 23其中電源輸入部電極端19電氣連接各該組合元 牛^第|電構件42之電源輸入部。電源輸出部電 極端23電氣連接各該組合元件之第二導電構件 :電源輸出部,而形成四埠且具並聯功效之過電流 護元件4G°易言之,電源輸人部電極端 °兀件中之複數個電阻元件41及電源輸出部 二^端23形成電氣並聯結構。圖4β係圖4入之過 “與過溫度保護元件4〇之等效電路圖。 ,然其他類型之元 以適用於不同的應 上述係表面黏著型元件之應用 件亦可採用本發明之技術特徵, 13 201246238 用環土兄。圖5繚示本發明另一眘 、'田M 1 -批 另霄細例之過電流與過 與過溫度保護元件5〇包含^過電流 構件52、第二導電構二電阻讀51、第-導電 以及電源輸入部電極端幻 4第=電極端59。類似地,電阻元件係疊 第ΐ:!: 及第二導電構件54之間。二 間以^隔開,形成電氣隔離。 52#輸…極端53係長條狀,連接第-導電構件 52表面且延伸向外。带、、届认山士 狀,連接第二導電構件電極端59係長條 電流與過溫度保護元丄;:。::供插件式過 <您用。類似地,本發明之 :源:入部電極端以及電源輸出部電極端可略加修 文而應用於如減或封料線等其他型式之過電流 與過溫度保護元件。 ,外,本發明亦可同樣利用形成絕緣部(缺 ^式形成彼此電氣隔離之複數個電源輸人部,形成 電源輸入部對應一個電源輸出部的情況。亦即, 類似單一元件包含二個獨立之電阻元件的情況。 、彳發明可以有效地整合兩個或多個埠以上之過電 k與過溫度保護元件而增加其使用範圍本 :::有效地降低電路板上過電流與過溫度保護 所佔的積體,並且減少銲點的數目。 14 201246238 以上所述’僅為本發明的具體實施例之詳細說明 與圖式,惟本發明之特徵並不侷限於此,本發明之 所有範圍應以下述之申請專利範圍為準,凡合於本 發明申請專利範圍之精神與其類似變化之實施例, 白應包含於本發明之範疇中,任何熟悉該項技藝者 在本發明之領域内,可輕易思及之變化或修飾皆可 涵盍在以下本案之專利範圍。 【圖式簡單說明】 圖1A至1D %示本發明第一實施例之過電流與過 溫度保護元件。 圖2A至2C繪示本發明第二實施例之過電流與過 溫度保護元件。 圖3 A和圖3B !會示本發明第三實施例之過電流與 過溫度保護元件。 圖4A和圖4B缯示本發明第四實施例之過電流與 過溫度保護元件。 圖5 '%不本發明第四實施例之過電流與過溫度保 護元件。 【主要元件符號說明】 10 ' 30 > 40 > 50 's. ° 過電流與過溫度保護元件 11 電阻元件 12第一導電構件 12a、12b電源輸入部 201246238 13 第一 絕緣部 14 第二 導電構件 14a ' 14b 電源輸出部 15 第二 絕緣部 16a 、16b 絕緣膜 17、 27 導通孔 18、 20 電極羯片 19 電源 輸入部電極端 21 導電 連接部 22 隔離 構件 23 電源 輸出部電極端 31 電阻 元件 32 第一 導電構件 34 第二 導電構件 32a 電源輸入部 34a 、34b 、34c 電源輸出部 41 電阻 元件 42 第一 導電構件 44 第二 導電構件 42a > 42b 電源輸入部 44a 、44b 、44c、44d 電源輸 46a 、46b 、46c 絕緣膜 51 電阻元件 52 第一 導電構件 16 54 201246238 53 59 第二導電構件 電源輸入部電極端 電源輸出部電極端 17A three-dimensional combination of overcurrent and overtemperature protection components 3〇. Fig. 2B is a bottom perspective view showing the combination of the resistive element 31, the first conductive member 32, and the second conductive member 34 in the overcurrent and overtemperature protection element 30 of the third embodiment of the present invention. Fig. 2C is an equivalent circuit diagram of the overcurrent and overtemperature protection component buckle of the third embodiment of the second embodiment of the present invention. The overcurrent and overtemperature protection element % of the triple current and the overcurrent of the double 埠 are substantially the same as the over temperature protection component 1 ,, except that the insulating portion 13 of the first conductive member 32 of the resistive element 31 is respectively ringed at three Around the via hole 27, for defining the electric power input portion 32a to enter; and the second conductive member μ electrically isolating the second conductive member 34 into three portions by the insulating portion 15, for limiting current only from the power supply output portion 3.牦, 3 servant output.圚3A is a bottom view of a third embodiment of the present invention, a ro_, _, a thousand-hearted m stream, and a resistance element 41, a first conductive member 42, and a second conductive member 44 in the < The resistive element 41 = the insulating portion 13 of a conductive member 42 is respectively disposed around the four through holes 27 (this is a quarter circle from the thunder (four) A ° hole), and is used to limit the current only to the 2 source inputs °M2a, 42b. And the second conductive member 44 electrically isolates the second conductive boat 1 stem 44 into four portions 12 201246238 by the insulating portion 15 to form four power output portions 44a, 44b, 44c, and 44d. In the first and second embodiments, the resistive element 4, the first conductive member 42 and the second conductive member 44 can be used as the power wheel entry electrode end and the power output portion electrode end in a similar manner. To be repeated. Fig. 3B is an equivalent circuit diagram of the overcurrent and overtemperature protection elements of the fourth embodiment of Fig. 3A. In practical applications, it is also possible to produce overcurrent and overtemperature protection components such as rounds and/or other shapes according to different requirements in a similar manner, or to make overcurrent and overtemperature protection components of more than five 。. 4A, FIG. 4A, two combinations of the resistive element 41, the conductive member 42 and the second conductive member 44, as shown in FIG. 3A, may be further disposed, and the insulating films 46a and 46b are formed in a similar manner. 46c and power input portion electrode terminal 19 and power output portion electrode terminal 23, wherein the power input portion electrode terminal 19 is electrically connected to the power input portion of each of the combination components. The power output portion electrode end 23 is electrically connected to the second conductive member of each of the combined components: the power output portion, and the overcurrent protection component 4G having four turns and having parallel effects is easily formed, and the power input portion of the electrode terminal is turned on. The plurality of resistor elements 41 and the power supply output terminals 23 are electrically connected in parallel. Figure 4 is a diagram showing the equivalent circuit diagram of the over-temperature protection element 4 。. However, other types of elements can be applied to different application parts of the above-mentioned surface-surface-adhesive type element, and the technical features of the present invention can also be used. , 13 201246238 With the ring brother. Figure 5 shows another caution of the present invention, 'Tian M 1 - batch of other examples of overcurrent and over and over temperature protection element 5 〇 contains over current member 52, second conductive The second resistance read 51, the first conductive and the power input portion electrode terminal 4th = electrode end 59. Similarly, the resistive element is stacked between the first::: and the second conductive member 54. The two are separated by ^ 52#Input...The extreme 53 series strips are connected to the surface of the first conductive member 52 and extend outward. The strip, the occupant, and the second conductive member electrode end are connected with the strip current and the over temperature. Protection element 丄;:::: for plug-in type < you use. Similarly, the invention: source: the input electrode end and the power output part of the electrode end can be slightly modified and applied to such as subtraction or sealing line, etc. Type of overcurrent and over temperature protection components. Similarly, the formation of the insulating portion (the plurality of power supply input portions electrically separated from each other is formed to form a power supply input portion corresponding to one power supply output portion. That is, a case where a single element includes two independent resistance elements. The invention can effectively integrate two or more over-current k and over-temperature protection components to increase its range of use. This:: effectively reduces the accumulation of overcurrent and over-temperature protection on the board, and The number of solder joints is reduced. 14 201246238 The above description is only a detailed description and drawings of the specific embodiments of the present invention, but the features of the present invention are not limited thereto, and all the scope of the present invention should be as follows. The embodiments of the invention and the similar variations of the scope of the invention are intended to be included in the scope of the invention, and any one skilled in the art can readily appreciate the changes in the field of the invention. The modifications may be covered by the following patents of the present invention. [Simplified Description of the Drawings] Figs. 1A to 1D show the overcurrent and overtemperature protection of the first embodiment of the present invention. 2A to 2C illustrate an overcurrent and overtemperature protection component of a second embodiment of the present invention. Fig. 3A and Fig. 3B show an overcurrent and overtemperature protection component of a third embodiment of the present invention. 4B shows the overcurrent and overtemperature protection components of the fourth embodiment of the present invention. Fig. 5 '% is not the overcurrent and overtemperature protection component of the fourth embodiment of the present invention. [Main component symbol description] 10 '30 &gt 40 > 50 's. ° Overcurrent and over temperature protection element 11 Resistive element 12 First conductive member 12a, 12b Power supply input 201246238 13 First insulating portion 14 Second conductive member 14a ' 14b Power output portion 15 Second Insulation portion 16a, 16b Insulating film 17, 27 Via hole 18, 20 Electrode plate 19 Power input portion Electrode end 21 Conductive connection portion 22 Isolation member 23 Power supply output electrode end 31 Resistive element 32 First conductive member 34 Second conductive member 32a power supply input portion 34a, 34b, 34c power supply output portion 41 resistance element 42 first conductive member 44 second conductive member 42a > 42b power input portion 44a, 44b, 44c 44d power supply 46a, 46b, 46c insulation film 51 resistance element 52 first conductive member 16 54 201246238 53 59 second conductive member power input electrode end power output electrode end 17

Claims (1)

201246238 七、申請專利範圍: 1. 一種過電流與過溫度保護元#,包括: 第導電構件’包含至少一電源輸入部及用以 限定電—流只從該電源輸入部進入之第-絕緣部; —第一導電構件,包括至少二電源輸出部及用以 限定電流只從該電源輸出部輸出之第二絕緣部,且各 電源輸出部利用該第二絕緣部彼此電氣隔離; 一電阻元件,疊設於第一導電構件及第二導電構 件之間,且具正溫度或負溫度係數之行為; 至乂一電源輸入部電極端,電氣連接該電源輸入 部;以及 部 至y —電源輸出部電極端,電氣連接該電 源輸出 2·根據申請專利範圍第!項之過電流與過溫度保護元 件’其另包括: 第一絕緣膜,設於該第一導電構件表面;以及 第二絕緣膜,設於該第二導電構件表面; 其中該電源輸入部電極端至少部分設於該第—絕 緣膜及第二絕緣膜表面,^電源輸出部電極端至少 部分設於該第一絕緣膜及第二絕緣膜表面。 3.根據申請專利範圍第2項之過電流與過溫度保護元 件’其中該電源輸入部電極端包括一對第一電㈣片 及第一導電連接部,該對第—電極落片分設於該第一 絕緣膜與第二絕緣膜上,該第_導電連接部沿電源輸 18 201246238 一電極箔片與第一導電構件 ^^ _电稱仟,該 一對第二電極箔片及第二導201246238 VII. Patent application scope: 1. An overcurrent and overtemperature protection element #, comprising: the first conductive member ′ includes at least one power input portion and a first insulating portion for limiting the electric current from entering only the power input portion The first conductive member includes at least two power output portions and a second insulating portion for limiting current output only from the power output portion, and each of the power output portions is electrically isolated from each other by the second insulating portion; a behavior of being stacked between the first conductive member and the second conductive member and having a positive temperature or a negative temperature coefficient; to the electrode end of the power input portion, electrically connecting the power input portion; and the portion to the y - the power output portion Electrode end, electrical connection of the power output 2 · According to the scope of the patent application! The overcurrent and over temperature protection element of the item further includes: a first insulating film disposed on the surface of the first conductive member; and a second insulating film disposed on the surface of the second conductive member; wherein the power input portion electrode end The electrode ends of the power supply output portion are at least partially provided on the surfaces of the first insulating film and the second insulating film. 3. The overcurrent and overtemperature protection component according to item 2 of the patent application scope, wherein the power input portion electrode end includes a pair of first electric (four) pieces and a first conductive connection portion, and the pair of first electrode segments are respectively disposed on On the first insulating film and the second insulating film, the first conductive connection portion is electrically connected to the first conductive member _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ guide 入部端面耦接該對第一 電源輸出部電極端包括 電連接部,該對第二電相 一絕緣膜上,該笛-憎; L固第3項之過電流與過溫度保護元 導電連接部及第二導電連接部分別設 於該過電流與過溫度保護元件之側面所設之相應= 電孔表面。 5.根據中4專利範圍第3項之過電流與過溫度保護元 其中該第一㈣連接部及第二^電連接部係以無 電電鍍或電鍍方法所鍍成之銅、金、銀、鎳、錫或其 合金。 、 4據申明專利範圍第4項之過電流與過溫度保護元 件,其中該第一絕緣部包含環設於第二導電連接部相 應之導電孔周圍之部分,且該第二絕緣部包含環設於 第導電連接部相應之導電孔周圍之部分。 據申請專利範圍第2項之過電流與過溫度保護元 件’其中該第一絕緣部及第二絕緣部係經由切割、雷 8射或微影飯刻技術圖案化方式產生之缺口。 根據申凊專利範圍第1項之過電流與過溫度保護元 立,/、中該電源輸入部電極端、電阻元件及電源輸出 π電極端形成電氣串聯結構。 19 201246238 根據申请專利範圍第1項之過電流與過溫度保護元 件其中該電阻元件包含高分子材料,該高分子材料 ^擇自聚乙烯、聚丙烯、聚氟烯、前述之混合物及共 聚合物。 1〇.根據中請專利範圍第1項之過電流與過溫度保護元 牛/、中該電阻元件包含散佈其中之導電粒子,該導 ,粒子包含金屬粒子、含碳粒子'金屬氧化物、金屬 Γ化物、金屬觀物、金屬氮化物或前述材料之混合 =申Μ專利㈣第2項之過電流與過溫度保護元 ㈣第—絕緣膜及第二絕、輕為環氧樹脂複合 材枓或聚亞醯胺複合材料。 12=據1=專利範圍第1項之過電流與過溫度保護元 電源二ψ包含隔離構件’將該電源輸入部電極端與 電原輸出部電極端相互電氣隔離。 3. 根據申請專利範圍第 元件,“ 第12項之過電流與過溫度保護 牛其中該隔離構件係防焊塗料。 4. 根據申凊專利範圍第 件,其係表面黏著型元件。“與過溫度保護元 α根據申請專利範圍第1 件,其中該電一電k與過溫度保護元 係插件式長電極端及電源輸出部電極端 第-導電構該電源輸入部電極端連接該 端連接該第二導電摄杜主 w電源輸出部電極 冷窀構件表面且延伸向外。 20 201246238 16. —種過電流與過溫度保護元件,包含: 複數個如申s月專利範圍第i項之第一導電構件、 電阻元件及第二導電構件之組合元件; 至少―電源輸人部電極端’電氣連接各該組合元 件之第一導電構件之電源輸入部;以及 至少二電源輸出部電極端,電氣連接各該組合元 牛之第二導電構件之電源輸出部; 胺其中該複數個組合元件彼此之間設有第-絕緣 17.::申請專利範圍帛16項之過電流與過溫度保護 ψ A ,、中組合兀件與電源輸入部電極端及電源輪 出。F電極端之間設有第二絕緣膜。 元^申明專利乾圍第16項之過電流與過溫度保護 八中該電源輸入部電極端、組合元件中之複 數個雷P且分/生$ 沾M 電源輸出部電極端形成電氣並聯 、、、0不靑 0 21The input end surface is coupled to the pair of first power output portion, the electrode end includes an electrical connection portion, the pair of second electrical phase, an insulating film, the flute-憎; L solid third item overcurrent and over temperature protection element conductive connection portion And the second conductive connection portion is respectively disposed on the opposite side of the overcurrent and over temperature protection component = the surface of the electric hole. 5. The overcurrent and overtemperature protection element according to item 3 of the scope of the fourth patent, wherein the first (four) connection portion and the second electrical connection portion are plated with copper, gold, silver and nickel by electroless plating or electroplating. , tin or its alloys. The over-current and over-temperature protection component according to claim 4, wherein the first insulating portion includes a portion of the ring disposed around the corresponding conductive hole of the second conductive connecting portion, and the second insulating portion includes a ring portion a portion around the corresponding conductive hole of the first conductive connection portion. According to the second aspect of the patent application, the overcurrent and overtemperature protection element 'the first insulating portion and the second insulating portion are notched by patterning by dicing, lightning or lithography. According to the overcurrent and overtemperature protection of item 1 of the patent scope of the application, the electrode terminal of the power input part, the resistance element and the power supply output π electrode end form an electrical series structure. 19 201246238 An overcurrent and overtemperature protection component according to the scope of claim 1 wherein the resistive component comprises a polymeric material selected from the group consisting of polyethylene, polypropylene, polyfluoroolefin, mixtures and copolymers thereof . 1〇. According to the over-current and over-temperature protection of the first paragraph of the patent scope, the resistive element contains conductive particles dispersed therein, and the particles comprise metal particles, carbon-containing particles, metal oxides, and metals. Telluride, metal orthodontics, metal nitride or a mixture of the foregoing materials = 过 Μ patent (4) Item 2 of the overcurrent and over temperature protection element (4) the first - insulating film and the second absolute, light epoxy resin composite 枓 or Polyimide composite. 12 = According to 1 = overcurrent and overtemperature protection element of the first item of the patent range, the power supply unit includes an isolation member' electrically isolated from the electrode end of the power input portion and the electrode end of the electric source output portion. 3. According to the component of the scope of the patent application, “the over-current and over-temperature protection of the 12th item protects the cattle. The isolation component is a solder resist coating. 4. According to the first part of the scope of the patent application, it is a surface-adhesive component. The temperature protection element α is according to the first part of the patent application scope, wherein the electric one is connected to the over-temperature protection element plug-in long electrode end and the power output part electrode end first-conductive structure, the power input part electrode end is connected to the end connection The second conductive photo-mains w power output portion electrode cools the surface of the member and extends outward. 20 201246238 16. An overcurrent and overtemperature protection component comprising: a plurality of combination components of a first conductive member, a resistive component and a second conductive member according to item i of the patent scope of the invention; at least "power input department" The electrode end is electrically connected to the power input portion of the first conductive member of each of the combined components; and the at least two power output portion electrode ends are electrically connected to the power output portion of each of the second conductive members of the combined element; the plurality of amines The combination elements are provided with a first-insulation between them. 17.:: The application of the patent scope 帛16 of the overcurrent and over-temperature protection ψ A, the middle assembly and the power input part electrode end and the power supply wheel. A second insulating film is disposed between the F electrode ends. Yuan ^ Declared the overcurrent and over temperature protection of the 16th patent of the patent circumference. The electrode end of the power input part of the power supply, the plurality of lightning P in the combined component, and the electric terminal of the power supply output part are electrically connected in parallel, , 0 is not 0 21
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI464756B (en) * 2013-05-31 2014-12-11 Polytronics Technology Corp Anti-surge over-current protection device

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US6640420B1 (en) * 1999-09-14 2003-11-04 Tyco Electronics Corporation Process for manufacturing a composite polymeric circuit protection device
AU2003214908A1 (en) * 2002-12-11 2004-06-30 Bourns, Inc. Encapsulated electronic device and method of manufacturing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI464756B (en) * 2013-05-31 2014-12-11 Polytronics Technology Corp Anti-surge over-current protection device
US9112348B2 (en) 2013-05-31 2015-08-18 Polytronics Technology Corp. Anti-surge over-current protection device

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