201244896 六、發明說明： 【發明所屬之技術領域】 本發明涉及一種置放工具容器的製造方法’尤指—種 工具箱之製法及其工具箱。 【先前技術】 目前現有技術的工具箱的製法，是將塑料吹塑壓模成 型後並對折而形成工具箱的硬質外罩體，然後再將由發泡 材料製成的工具定位墊置於工具箱内，其中，工具定位塾 疋預先用CNC切削加工的方式凹設有複數個工具置放槽。 但是’此種製法所製成的工具箱具有下列缺點： 1. 整體重量無法減輕：由於外罩體是吹塑壓模成型， 無法作得很薄’導致工具箱的整體重量無法減輕。 2. 工具定位墊容易脫落：工 -^ 八 < 仅登夺易自外罩體脫 洛，化成使用者的不易，便利性不佳。 外罩體美觀性不佳 塑壓模成型， 化，若要作花 的形狀，此舉 去更進一步地 早菔7 …、法作複雜的圖案、顏色、花紋或文字έ 紋變化，則需要改變容置模具的容置槽』 又會造成製造成本上升’其實用性受限」 激發消費者的購買欲望。 （ 因此，現有技術的工具箱掣法 ^ 體重量無法減輕、工具定位墊容 $出的工具箱存有整 不佳的缺點，實有改善的必要。脫洛以及外罩體美觀性 【發明内容】 為解決現有技術的 具箱製法 所製出的 工具箱有關於 3 201244896 整體重量無法減輕、工具定位墊容易脫落以及外罩體美觀 性不佳的不足與限制’本發明的主要目的在於提供—種工 具箱之製法及其工具箱’其將外罩體置放於容置模具内， 讓發泡體與外罩體以熱壓方式一體結合，再將發泡體切削 加工出工具置放槽而形成工具箱，由於外罩體可為薄形片體 或軟質布體’所以能夠減輕工具箱的整體重量。 本發明所運用的技術手段在於提供一種工具箱之势 法，包括： & 製備外罩體，製備一個外罩體，該外罩體為一薄狀片 體並設有一外側面及一内側面； 置放外罩體，將該外罩體置放於一對應匹配的容置模 具，該容置模具凹設有一容置槽，該容置槽設有一底部及 一内周壁，該外罩體置於該容置槽内並貼覆於該容置槽的 底部及内周壁·’其中’ t玄外罩體的外側面朝向該容置槽的 底部，而該容置模具能夠與—壓合模具相向靠近並對合； 置放發泡體，將一已發泡的發泡體置於該容置模具及 該壓合模具之間，該發泡體為一塊體； 熱壓成型，該容置模具及該壓合模具相向靠近並對 合’ 5玄今置模具及該壓合模具發熱並將該發泡體熱壓，而 使該發泡體一體結合於該外罩體的内側面；以及 該容置模具與該壓合模具背向遠離而退 切削發泡體， 模’並將與該外罩體結合後的該發泡體進行加卫，㈣發 泡體異於該外罩體之-面的—側凹設有複數個工具置、 最後將該發泡體與該外罩體對折，即形成—工具箱。 所述的工具箱之製法，其中於前十 “ Y乃、刖迷的製備外罩體的步 槽 201244896 驟之後及前述的置放外罩體的步驟之前進行一形成彼覆面 的步驟’其將前述的外罩體的外側面加工而形成一彼覆 面，該彼覆面形成有圖案、色彩、花紋或文字的結合。 所述的工具相之製法，於前述的外罩體的外側面結合 有一彼覆層。 所述的工具ί目之製法中於前述的切削發泡體的步 驟之後有-裝設連結件的步^，其將—連結件裝設於前述 的外罩體的兩相互對合的邊緣。 本發明所運用的技術手段在於提供一種工具箱，包括： 一箱體，其為一由發泡材料製成的塊體並設有一頂 緣、一外側、一内側及複數個工具置放槽，該複數個工具 置放槽分別凹設於該箱體的内側； 一蓋體，其與該箱體的頂緣連結且呈可枢轉狀態；以 及 一外罩體’其呈薄狀片體並結合於該箱體的外側。 所述的工具箱，其中前述的蓋體為一由發泡材料製成 的塊體並一體連結於前述的箱體。 所述的工具箱’其中前述的蓋體設有一外側，前述的 外罩體延伸連結於該蓋體的外側。 所述的工具箱，其中前述的外罩體設有一彼覆面，該 披覆面形成於該外罩體的外側面i相背於前述的箱體，其 中，該彼覆面形成不同的圖案、顏色、花紋或文字的結合。 所述的工具箱，其中前述的外罩體為一軟質布體。 本發明所提供的工具箱之製法及其工具箱，可以獲得 的具體效益及功效增進至少包括： 201244896 1 ·整體重量減輕：由於外罩體 ^ , ^ 1早菔疋預先獨立製成的薄形片 體或軟W體，可以作得很薄，能夠減輕工具箱的整體重量。 八2·工具定位墊不易脫落：由於發泡體與外罩體一體結 σ所以工具定位墊不易自外罩體脫落，便利性極佳。 3美觀性極佳:本發明的工具箱的披覆面能夠形成複雜 1花紋或文字的結合，美觀性極佳，能夠進-步 地激發，肖費者的購買欲望。 4.製造成本降低：由於外罩體容易加工而形成不同的 '不用重新製造新的模具，所以製造成本能夠降低。 【實施方式】 — 、為月匕详細瞭解本發明的技術特徵及實用功效，並可依 照說明書的内空；^發& 内今來貫施，茲進一步以如圖式所示的較佳 施例，詳細說明如后·· 本發明所提供的—種工具箱之製法的較佳實施例，如 至圖3所不’其包括：製備外罩體、形成披覆面、置 放外罩體、置放發泊，^ 浐包體、熱壓成型、切削發泡體等步驟， 其中： 製備外罩體，劁Y若 . ^ 隨灰備—個外罩體p，該外罩體p的材質為 缚狀的軟質布體，該外罩 Γ皁體P设有一外側面及一内側面， 該外罩體Ρ的材質亦可為塑膠、硬板等其他硬質薄狀材 料本心月不作特定的限制，若該外罩體ρ為硬質時 為槽框狀； ^成披覆面，將该外罩體ρ的外側面加工而形成—彼 覆面L ’炫披覆面L形成有圖案、色彩、花紋或文字的結合； 田°亥外罩體Ρ為軟質布體時，彼覆面L可由印刷方式而形 201244896 成圖案、花紋或文字[如圖4所示];而當該外罩體p為硬 質時，將該外罩體P以衝壓、真空抽吸或真空吹塑的方式 形成圖案、花紋或文字，又或者是，於該外罩體p的外側 面結合有一披覆層’該披覆層設有一頂面，該披覆層的頂 面相月於泫外罩體P的外側面，而該披覆面L·則形成於該 披覆層的頂面；舉例來說，該彼覆層可由鍍金、燙金等方 式而形成； 置放外罩體’將該外罩體P置放於一對應匹配的容置201244896 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method of manufacturing a container for placing a tool, particularly a method for manufacturing a toolbox and a toolbox thereof. [Prior Art] At present, the prior art toolbox is manufactured by molding a plastic blow molding and folding it to form a hard outer cover of the tool case, and then placing a tool positioning pad made of a foamed material in a tool box. Wherein, the tool positioning 凹 is previously recessed with a plurality of tool placement grooves by means of CNC cutting. However, the toolbox made by this method has the following disadvantages: 1. The overall weight cannot be alleviated: since the outer cover is blow molded and cannot be made thin, the overall weight of the tool case cannot be alleviated. 2. The tool positioning pad is easy to fall off: work -^ 八< Only the detachment from the outer cover body is easy to break into, and the convenience is not good. The appearance of the outer cover is not good, and the plastic mold is molded and formed. If the shape of the flower is to be made, this will go further and further, and the complex pattern, color, pattern or text change will need to be changed. Putting the mold's accommodating groove will cause the manufacturing cost to rise, and its practicality is limited. It stimulates consumers' desire to purchase. (Therefore, the prior art toolbox method cannot reduce the weight of the tool body, and the tool positioning device has a disadvantage of being poor overall, and there is a need for improvement. The detachment and the appearance of the outer cover body [invention] The main purpose of the present invention is to provide a tool for solving the toolbox produced by the prior art method of boxing. 3 201244896 The overall weight cannot be reduced, the tool positioning pad is easy to fall off, and the appearance of the outer cover is not good. The method for manufacturing the box and the toolbox thereof are: placing the outer cover body in the accommodating mold, allowing the foam body and the outer cover body to be integrally combined by hot pressing, and then cutting the foam into a tool placing groove to form a tool box Since the outer cover body can be a thin piece or a soft cloth body, the overall weight of the tool case can be reduced. The technical means used in the present invention is to provide a toolbox method, including: & preparing an outer cover body, preparing a The outer cover body is a thin piece body and is provided with an outer side surface and an inner side surface; the outer cover body is placed, and the outer cover body is placed in a corresponding matching The locating mold is recessed with a receiving groove, the accommodating groove is provided with a bottom portion and an inner peripheral wall, and the outer cover body is disposed in the accommodating groove and is attached to the bottom and the inner peripheral wall of the accommodating groove. ' The outer side of the outer cover body faces the bottom of the receiving groove, and the receiving mold can be adjacent to and close to the pressing mold; the foam is placed, and a foamed foam is placed Between the accommodating mold and the pressing mold, the foam is a single body; hot press forming, the accommodating mold and the pressing mold are adjacent to each other and the '5 Xuanjin mold and the pressing The mold is heated and the foam is hot pressed, and the foam is integrally bonded to the inner side surface of the outer cover; and the receiving mold and the pressing mold are away from the backing and the cutting foam is removed. The foam body is combined with the outer cover body, and (4) the foam body is different from the outer surface of the outer cover body by a plurality of tools, and finally the foam body is folded in half with the outer cover body. , that is, the formation - the toolbox. The method of making the toolbox, which is in the top ten "Y is, fascinated a step of forming a cover body 201244896 and a step of forming a cover surface before the step of placing the outer cover body. The outer surface of the outer cover body is processed to form a cover surface, and the other surface is formed with a pattern, a combination of color, pattern or text. The tool phase is formed by bonding a coating layer on the outer side surface of the outer cover body. The method of manufacturing the tool is in the foregoing step of cutting the foam body. - a step of installing a connecting member, which is to be attached to the two opposite edges of the outer cover body. The technical means used in the present invention is to provide a tool case comprising: a case, which is a block made of a foamed material and provided with a top edge, an outer side, an inner side and a plurality of tool placement grooves, wherein the plurality of tool placement grooves are respectively recessed on the inner side of the case; It is coupled to the top edge of the case and is pivotable; and an outer cover 'which is a thin piece and bonded to the outside of the case. In the above tool case, the aforementioned cover body is a block made of a foamed material and integrally joined to the aforementioned case. In the tool case, the cover body is provided with an outer side, and the outer cover body is extended and coupled to the outer side of the cover body. The tool case, wherein the outer cover body is provided with a cover surface formed on the outer side surface i of the outer cover body opposite to the foregoing box body, wherein the cover surface forms different patterns, colors, patterns or The combination of words. The tool case, wherein the outer cover body is a soft cloth body. The method for manufacturing the toolbox and the toolbox thereof provided by the invention can at least include: 201244896 1 · Overall weight reduction: due to the outer cover body ^, ^ 1 early pre-independently formed thin piece The body or soft W body can be made very thin, which can reduce the overall weight of the toolbox.八2·Tool positioning pad is not easy to fall off: Since the foam body and the outer cover body are integrated with each other, the tool positioning pad is not easily peeled off from the outer cover body, and the convenience is excellent. 3 Excellent appearance: The coated surface of the toolbox of the present invention can form a complicated combination of patterns or characters, and has excellent aesthetics, and can be stimulated in a step-by-step manner. 4. Reduction in manufacturing cost: Since the outer cover is easy to process to form a different 'no need to re-manufacture a new mold, the manufacturing cost can be reduced. [Embodiment] - The details of the technical features and practical effects of the present invention are known in detail for the month, and may be in accordance with the internal space of the specification; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the method for manufacturing a tool kit according to the present invention, as illustrated in FIG. 3, includes: preparing an outer cover, forming a covering surface, placing an outer cover, and placing The method of releasing the poise, the 浐 package, the hot press forming, the cutting foam, and the like, wherein: preparing the outer cover body, 劁Y若. ^ with the gray preparation - a cover body p, the outer cover body p is made of a bound shape The soft cloth body, the outer cover body of the soap body P is provided with an outer side surface and an inner side surface, and the material of the outer cover body can also be other hard thin materials such as plastics and hard plates, and the outer cover body is not limited. When ρ is hard, it is a trough frame; ^ is a draping surface, and the outer side surface of the outer cover ρ is processed to form a cover surface L' sleek cover surface L is formed by a combination of patterns, colors, patterns or characters; When the body is a soft cloth, the surface L can be printed by the shape 201 244896 into a pattern, pattern or text [shown in Figure 4]; and when the outer cover p is rigid, the outer cover P is formed into a pattern, pattern or text by means of stamping, vacuum suction or vacuum blow molding, and Alternatively, a coating layer is attached to the outer side surface of the outer cover body p. The coating layer is provided with a top surface, and the top surface of the coating layer is on the outer side surface of the outer cover body P, and the covering surface L· Formed on the top surface of the coating layer; for example, the coating layer may be formed by gold plating, bronzing, etc.; placing the outer cover body 'place the outer cover body P in a corresponding matching accommodation
模具1 0 ’該容置模具1 〇凹設有一容置槽1 1，該容置槽）J 。又有一底部及一内周壁，而該外罩體p置於該容置槽n内 亚貼覆於該容置槽11的底部及内周壁；若該外罩體p為軟 貝布體’則很容易地貼覆於該容置槽u ;若該外罩體p為 硬貝’則該外罩體P需呈槽框狀而能夠匹配該容置槽n， 其中’該披覆面L朝向該容置槽11的底部，而該容置模具 1 0能夠與一壓合模具20相向靠近並對合； 置放發泡體’將一已發泡的發泡體3〇置於該容置模具 1 〇及該壓合模具20之間，該發泡體30為一矩形塊體； 熱壓成型’該容置模具1〇及該壓合模具20相向靠近 並對合’該容置模具1 〇及該壓合模具2〇發熱並將該發泡 體30熱壓’而使該發泡體30 —體結合於該外罩體p的内 侧面’較佳地，該發泡體3 〇於中段位置形成一較薄的樞部 31 ; 切削發泡體’該容置模具1 〇與該壓合模具20背向遠 離而退模，並將與該外罩體P結合後的該發泡體30進行加 工’於該發泡體3 0異於該外罩體p之一面的一側[圖面為 201244896 右側]凹設有複數個工具置放槽[如圖4所示]，例如用CNC 的方式切削出工具置放槽，最後將該發泡體3〇與該外罩體 P對折，即形成一工具箱； 請進一步參看圖4’該工具箱包括有一箱體^、一蓋體 B2及一外罩體P，該箱體B1與該蓋體B2為該發泡體3〇製 成的矩形塊體並分別設有一内側及一外側，該箱體B】設有 一頂緣及複數個工具置放槽，該複數個工具置放槽分別凹設 於該箱體B1的内側，該蓋體B2 —體連結於該箱體B1的頂 緣並呈可枢轉狀態； 該外罩體P結合於該箱體B1及該蓋體B2的外側，而 前述的披覆面L即位於該外罩體p的外側面且相背於該箱 體B1及該蓋體B2 ;藉著該彼覆面L，該工具箱能夠形成不 同的圖案、顏&、花紋、文字的變化’其實用性及美觀性 極佳。 較佳地，於該切削發泡體的步驟之後有一裝設連結件 的步驟，其將—連結件5G裝設於該外罩體P的兩相互對合 的邊：’較佳地，該連結件5〇為一拉鍊，藉此，能夠將該 工具箱闔上而固定，不會讓工具脫落。 ^本發明的工具箱製法亦可以只製造出由發泡體構成的 相 亥相體與該外罩體結合後，再將該箱體與其他的現 疗的蓋肢L合，亦可以達到本發明減輕整體重量的目 ，於工具箱時常開啟聞閉，箱體Β]及蓋體β2時常抱 '枢4 31的作用在於強化工具箱的箱體及蓋體^ 區接連結處’·本發明沒有設樞部3】亦可實施The receiving mold 1 has a receiving groove 1 1 and a receiving groove) J. Further, there is a bottom portion and an inner peripheral wall, and the outer cover body p is placed in the receiving groove n to be attached to the bottom portion and the inner peripheral wall of the receiving groove 11; if the outer cover body p is a soft bedding body, it is easy The cover body P is attached to the accommodating groove u. If the outer cover body p is a hard shell, the outer cover body P needs to be in a frame shape to match the accommodating groove n, wherein the cover surface L faces the accommodating groove 11 a bottom portion, and the receiving mold 10 is capable of being adjacent to and facing the pressing mold 20; placing the foaming body ' placing a foamed foam 3〇 in the receiving mold 1 and Between the press molds 20, the foam body 30 is a rectangular block; the hot press molding 'the accommodating mold 1 〇 and the press mold 20 are adjacent to each other and the accommodating mold 1 〇 and the press fit The mold 2 is heated and the foam 30 is hot pressed to bond the foam 30 to the inner side surface of the outer cover p. Preferably, the foam 3 is formed at a thin position in the middle portion. The pivoting portion 31; the cutting foam 'the receiving mold 1 〇 is pulled away from the pressing mold 20 and is demoulded, and the foam 30 combined with the outer cover P is processed' The foam 30 is different from the one side of the outer cover p (the right side of the surface is 201244896), and a plurality of tool placement grooves are formed in the recess [as shown in FIG. 4], for example, the tool is cut by a CNC. The tank is finally folded, and the foam body 3 is folded in half with the outer cover P to form a tool box. Referring to FIG. 4 further, the tool box includes a box body, a cover body B2 and an outer cover body P. The box body B1 and the lid body B2 are rectangular blocks made of the foam body 3 and are respectively provided with an inner side and an outer side, and the box body B] is provided with a top edge and a plurality of tool placing grooves, the plurality of The tool placement slots are respectively recessed on the inner side of the box body B1, and the cover body B2 is connected to the top edge of the box body B1 and is pivotable; the outer cover body P is coupled to the box body B1 and the cover. The outer side of the body B2 is located on the outer side of the outer cover p and opposite to the case B1 and the cover B2; by the cover L, the tool case can form different patterns, The changes in color & patterns and texts are excellent in their practicality and aesthetics. Preferably, after the step of cutting the foam, there is a step of attaching a connecting member, wherein the connecting member 5G is mounted on the two opposite sides of the outer cover P: 'Preferably, the connecting member 5〇 is a zipper, whereby the toolbox can be clamped and fixed without dropping the tool. The toolbox manufacturing method of the present invention can also be used to manufacture only the phase-phase body composed of the foam and the outer cover body, and then combine the box with other currently-applied cover limbs L, and can also achieve the present invention. The purpose of reducing the overall weight is to open the sound in the toolbox, and the box body Β] and the cover body β2 often hold the 'hub 4 31' role in strengthening the box and cover of the tool box ^ the joint connection'. Set the pivot 3] can also be implemented
S 201244896 准从上所述者，僅為本發明的較佳實施例而已，當不能 以此限定本發明實施的範圍，及大凡依本發明中請專利範圍 及^書内容所作的簡單的等效變化與㈣，皆應仍屬本發 明專利涵蓋的範圍内。 【圖式簡單說明】 圖1是本發明較佳實施例工具箱之製法的流程圖。 圖2是本發明較佳實施例工具箱之製法的置放外罩體 的示意圖。 圖3是本發明較佳實施例工具箱之製法的熱壓成型的 示意圖。 圖4是本發明較佳實施例工具箱的立體外觀圖。 【主要元件符號說明】 箱體 B2蓋體 P外罩體 L彼覆面 10容置模具 Π容置槽 20壓合模具 30發泡體 31樞部 5 0連結件S 201244896 is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and the simple equivalent of the patent scope and the contents of the book according to the present invention. Changes and (4) shall remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing the method of manufacturing the toolbox of the preferred embodiment of the present invention. Fig. 2 is a schematic view showing the housing of the toolbox of the preferred embodiment of the present invention. Fig. 3 is a schematic view showing the hot press forming of the method of the toolbox of the preferred embodiment of the present invention. Figure 4 is a perspective view of a toolbox of a preferred embodiment of the present invention. [Description of main components] Box B2 cover P cover outer cover L cover surface 10 accommodating mold Π 置 20 20 press mold 30 foam body 31 pivot 5 0 joint