TW201243206A - Multi-functional heat sink for lighting products - Google Patents

Multi-functional heat sink for lighting products Download PDF

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Publication number
TW201243206A
TW201243206A TW101101992A TW101101992A TW201243206A TW 201243206 A TW201243206 A TW 201243206A TW 101101992 A TW101101992 A TW 101101992A TW 101101992 A TW101101992 A TW 101101992A TW 201243206 A TW201243206 A TW 201243206A
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TW
Taiwan
Prior art keywords
heat sink
receiving portion
light source
blank
lighting device
Prior art date
Application number
TW101101992A
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Chinese (zh)
Inventor
De Moesdijk Remco Yuri Van
Den Bosch Marcus Joannes Van
Original Assignee
Koninkl Philips Electronics Nv
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Publication date
Application filed by Koninkl Philips Electronics Nv filed Critical Koninkl Philips Electronics Nv
Publication of TW201243206A publication Critical patent/TW201243206A/en

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Abstract

This invention relates to a lighting device having a light source (102, 103), a light output unit, a drive unit (106a) arranged to drive the light source, an electrical connection unit connected with the drive unit and arranged to receive input power, and a heat sink (112), which has been provided with multiple reception portions (115, 116). At least the light source and the drive unit are mounted at a first respectively a second reception portion of the heat sink. The heat sink is a formed sheet structure, which has been formed into a predetermined shape from a sheet shaped heat sink blank.

Description

201243206 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種照明裝置,該照明裝置包 .— 7t 源’一光輸出單元;一驅動單元’其經配置以驅動談光 源;及一電連接單元,其與該驅動單元連接且經配置以接 收輸入電力。 【先前技術】 具有一高溫光產生器及用於驅動光源之一驅動單元的照 明裝置使用該等零件之個別支撐構件及其等之間之電互連 件。另一些散熱座經配置以使所提及零件之溫度保持儘可 能低以增加使用壽命(其與操作溫度密切相關)^獲得自支 撐構件至該等散熱座之良好熱傳遞是有難處的,此通常需 要電絕緣與導熱性結合。一般言之,先前技術解決方案係 由許多不同的零件組成,使得該等解決方案耗費時間且安 裝昂貴’且因此該等零件係昂貴的。 已對至少減少零件的數量作出努力。此一照明裝置之 一實例係如US 7,784,969中所揭示之一LED照明裝置,其 中LED光源及驅動單元係共同安裝於經設計以將熱量傳遞 至周圍環境之—外殼(即,—散熱座)中。常見散熱座具有 兩個相鄰孔穴,該等孔穴藉由一中心壁分開,t亥中心壁在 中間具有使電佈線自驅動單元通向光源之—孔。散熱座大 致係圓柱形且具備周邊散熱片以增大散熱。常見散熱座之 結構係複雜的且難以適用於不同的應用。 【發明内容】 161517.doc 201243206 本發明之一目的係提供一種減輕先前技術之上述缺點且 為較不複雜及更能適用的照明裝置。 此目的係藉由根據本發明之如技術方案丨之—照明裝置 及如技術方案8之製造一照明裝置之一方法而達成。 本發明係基於以下洞察:細7,784,969中所揭示之先 前技術相比,藉由使用一片狀材料作為散熱座之一基礎材 料,實質上增加成形可能性,i因此增加對不同應用的適 用性。 因此,根據本發明之一態樣,提供一種包括以下各者之 照明裝置:一光源;一光輸出單元;一驅動單元,其經配 置以驅動該光源;一電連接單元,其與驅動單元連接且經 配置以接收輸入電力;及一散熱座。該散熱座已具備多個 接納部分,其中至少該光源及該驅動單元係各自安裝於該 散熱座之一第一接納部分及一第二接納部分。該散熱座係 一成形薄片結構’其已自一片狀散熱座坯片形成為一預定 形狀。 根據本發明之另一態樣,提供一種製造一照明裝置之方 法’其包括: 提供一片狀散熱座坯片; 製備該散熱座坯片之一第一接納部分以接納—光源; 製備該散熱座坯片之一第二接納部分以接納經配置以驅 動該光源之一驅動單元; 在該第一接納部分處安裝一光源,且在該第二接納部分 處安裝一驅動單元; 161517.doc -4- 201243206 使散熱座坯片形成一預定散熱座形狀,及 配置一光輸出單元及一電連接單元。 藉由將散熱座提供為源自一片狀散熱座坯片之一成形薄 片結構,可簡化散熱座的製造。 根據該照明裝置之一實施例,該散熱座係由一薄片金屬 製成,且該照明裝置包括配置於該第一接納部分處之一光 源支撐件,該光源支撐件結合該第一接納部分處之薄片金 屬形成一金屬核心印刷電路板》此實施例的優點在於,該 金屬核心印刷電路板係直接形成在散熱座上。 根據該照明裝置之一實施例,該照明裝置進—步包括一 離料元支撑件’該驅動單元支揮件結合該第三接納部分 處之薄片金屬形成一金屬核心印刷電路板。 根據該照明裝置之一實施例,該第一接納部分係舌狀 歸因於片狀散熱座迷片’可以簡單的方式形成先進的形 狀’且由於光源通常係配置於延伸在不同於散熱座之其餘 部分之m,故以使一讀部分彳目對於散熱座u 餘部分而形成於(例如,彎曲至)一所要位置中。 ’、 根據該照明裳置之一實施例,該光源係-固態昭明光 固態㈣(SSL)光源(諸如—LED光源或— Ο;; 源)較佳用於本照明裝置中。 先 很葆該照明H署+ φ. ^ U. ^ 月裝置之一貫施例,該光輸出單元 熱座上。對於該照明裝置之所有或若干1:、1 座可用作[切結構。 o’錢韵 根據該照明裂置之一實施例,該 罝進—步包括阳 161517.doc 201243206 接至散熱座之-套管接頭’丨中電連接件係與該套管接頭 連接。可形成-散熱座使得其與―適當套管接頭配合,且 歸因於薄片結構而容易提供適合不同種套管接頭之不同形 狀。 自下文所描述之實施例將顯而易見本發明之此等及其他 態樣、特徵及優點,且參考該等實施例闡述本發明之此等 及其他態樣、特徵及優點。 【實施方式】 現將更詳細且參考附圖描述本發明。 參考圖1 a至1 c,根據本發明之照明裝置j 〇〇之一第一實 施例包括:兩個光源102、103 ; 一光輸出單元1〇4 ;驅動 單元106a、106b,其等經由連接佈線1〇7與該等光源1〇2、 103互連,一電連接單元1〇8,其與該等驅動單元1〇6a、 106b互連且經配置以經由輸入終端11〇接收輸入電力;及 一散熱座112,其已具備多個接納部分114、115、116、 117 »散熱座112之一第一接納部分114及一第二接納部分 115支樓各自光源1 02、1 03。一第三接納部分n 6及一第四 接納部分11 7支撲各自驅動單元1 〇6a、1 〇6b。該電連接單 元108係安裝於該第三接納部分116上。該光輸出單元1〇4 圍封該等光源102、103且經配置以將光源所產生之光修飾 成一所要外觀。在此實施例中’該光輸出單元1 〇4係一漫 射器’其使光混合並使光在不同輸出方向上散佈成一均勻 強度。 該散熱座112係一成形薄片結構,其已自如圖5中所示之 161517.doc 201243206 一片狀散熱座坯片500形成為一預定形狀。該散熱座112之 一主要部分11 8係圓柱形。該第一接納部分丨14及該第二接 納部分115係舌狀且在主要部分丨18之一端處垂直於該主要 部分118之縱軸且在該主要部分118之周邊内延伸。分別在 忒第一接納部分114及該第二接納部分丨丨5之每一者處提供 一光源支撐件120、122,該光源支撐件結合接納部分 114 115處之薄片金屬形成一金屬核心印刷電路板201243206 VI. Description of the Invention: [Technical Field] The present invention relates to a lighting device comprising: a 7t source 'a light output unit; a driving unit 'configured to drive a light source; and an electric A connection unit coupled to the drive unit and configured to receive input power. [Prior Art] An illumination device having a high temperature light generator and a drive unit for driving a light source uses individual support members of the components and electrical interconnections therebetween. Other heat sinks are configured to keep the temperature of the mentioned parts as low as possible to increase the service life (which is closely related to the operating temperature). It is difficult to obtain good heat transfer from the self-supporting members to the heat sinks. Electrical insulation and thermal conductivity are often required. In general, prior art solutions consist of many different parts, making such solutions time consuming and expensive to install' and therefore such parts are expensive. Efforts have been made to reduce at least the number of parts. An example of such a lighting device is an LED lighting device as disclosed in US 7,784,969, wherein the LED light source and the drive unit are mounted together in a housing (ie, a heat sink) that is designed to transfer heat to the surrounding environment. . A common heat sink has two adjacent holes which are separated by a central wall, the center wall of which has a hole for electrically wiring from the drive unit to the light source. The heat sink is large cylindrical and has a peripheral heat sink for increased heat dissipation. The structure of common heat sinks is complex and difficult to adapt to different applications. SUMMARY OF THE INVENTION One of the objects of the present invention is to provide a lighting device that alleviates the above disadvantages of the prior art and that is less complex and more applicable. This object is achieved by a method according to the invention, a lighting device and a method of manufacturing a lighting device according to claim 8. The present invention is based on the insight that the prior art disclosed in detail 7,784,969, by using a sheet of material as a base material for the heat sink, substantially increases the forming possibilities, thus increasing the suitability for different applications. Therefore, according to an aspect of the present invention, there is provided an illumination device comprising: a light source; a light output unit; a drive unit configured to drive the light source; and an electrical connection unit coupled to the drive unit And configured to receive input power; and a heat sink. The heat sink has a plurality of receiving portions, wherein at least the light source and the driving unit are respectively mounted on one of the first receiving portion and the second receiving portion of the heat sink. The heat sink is a formed sheet structure which has been formed into a predetermined shape from a sheet-shaped heat sink blank. According to another aspect of the present invention, a method of manufacturing a lighting device is provided, which includes: providing a one-piece heat sink blank; preparing a first receiving portion of the heat sink blank to receive a light source; a second receiving portion of the seat blank to receive a driving unit configured to drive the light source; a light source mounted at the first receiving portion, and a driving unit mounted at the second receiving portion; 161517.doc - 4- 201243206 The heat sink blank is formed into a predetermined heat sink shape, and a light output unit and an electrical connection unit are disposed. The fabrication of the heat sink can be simplified by providing the heat sink as a formed sheet structure derived from one of the sheet heat sink blanks. According to an embodiment of the illumination device, the heat dissipation seat is made of a sheet metal, and the illumination device comprises a light source support disposed at the first receiving portion, the light source support is coupled to the first receiving portion The sheet metal forms a metal core printed circuit board. An advantage of this embodiment is that the metal core printed circuit board is formed directly on the heat sink. According to an embodiment of the illumination device, the illumination device further includes a separation element support member. The drive unit support member is combined with the sheet metal at the third receiving portion to form a metal core printed circuit board. According to an embodiment of the illumination device, the first receiving portion is tongue-shaped due to the sheet-shaped heat sink block 'which can form an advanced shape in a simple manner' and since the light source is usually arranged to extend in a different heat sink The rest of the m is such that the first reading portion is formed (for example, bent) into a desired position for the remainder of the heat sink. According to one embodiment of the illumination, the light source is a solid-state solid-state (four) (SSL) light source (such as an LED light source or a source); preferably used in the illumination device. First of all, the lighting H unit + φ. ^ U. ^ The consistent application of the month device, the light output unit is on the hot seat. All or several 1:, 1 seats for the illuminating device can be used as a [cut structure. o' Qian Yun According to one embodiment of the illumination split, the step-by-step includes a spring 161517.doc 201243206 connected to the heat sink seat - the sleeve connector '丨 electrical connection is connected to the sleeve joint. The heat sink can be formed such that it mates with the "suitable sleeve joint" and it is easy to provide different shapes for different types of sleeve joints due to the sheet structure. These and other aspects, features, and advantages of the present invention will be apparent from the description of the appended claims. [Embodiment] The present invention will now be described in more detail and with reference to the accompanying drawings. Referring to Figures 1a to 1c, a first embodiment of a lighting device j according to the present invention comprises: two light sources 102, 103; a light output unit 1〇4; drive units 106a, 106b, etc. via a connection The wiring 1〇7 is interconnected with the light sources 1〇2, 103, an electrical connection unit 1〇8 interconnected with the driving units 1〇6a, 106b and configured to receive input power via the input terminal 11〇; And a heat sink 112, which has a plurality of receiving portions 114, 115, 116, 117, a heat sink 112, a first receiving portion 114, and a second receiving portion 115, a respective light source 102, 103. A third receiving portion n 6 and a fourth receiving portion 11 7 slap the respective driving units 1 〇 6a, 1 〇 6b. The electrical connection unit 108 is mounted to the third receiving portion 116. The light output unit 〇4 encloses the light sources 102, 103 and is configured to modify the light produced by the light source to a desired appearance. In this embodiment, the light output unit 1 〇 4 is a diffuser which mixes light and spreads the light in a uniform direction in different output directions. The heat sink 112 is a formed sheet structure which has been formed into a predetermined shape from a sheet heat sink blank 500 as shown in Fig. 5 of 161517.doc 201243206. A main portion 11 8 of the heat sink 112 is cylindrical. The first receiving portion 丨 14 and the second receiving portion 115 are tongue-shaped and extend perpendicular to the longitudinal axis of the main portion 118 at one end of the main portion 丨 18 and extend within the periphery of the main portion 118. Providing a light source support member 120, 122 at each of the first receiving portion 114 and the second receiving portion 丨丨5, the light source supporting member forming a metal core printed circuit in combination with the sheet metal at the receiving portion 114 115 board

(MCPCB),如圖id t更詳細展示。該MCPCB 120、122 包 括:一底部金屬層或金屬核心124 ,其係該散熱座112之接 、’’内。P刀,一中間層126(通常為一介電層),其具有提供電絕 緣及熱傳導之性質;及一頂部金屬層128(通常為一銅層), 其係一電路層。在頂部金屬層128之頂部上安裝多個發光 元件,諸如LED 130。作為MCPCB結構之替代品,光源支 撐件120、122可包括(例如)一 pR4 Pcb、一陶瓷PCB或一 可撓性PCB。此外,作為一替代品,取決於電零件之結 構’第一接納部分至第四接納部分114至117之至少一些者 無需一電絕緣中間層,而僅需電零件與散熱座之間之一良 好熱傳導。 根據製造根據本發明之一照明裝置之方法之一實施例, 參見圖5a至圖5c ’ 一散熱座坯片500係自一金屬薄片切割 而成。該薄片具有一大致矩形形狀,其包括具有兩個舌板 508、510之一矩形區段,該等舌板接近於該矩形區段之每 一各自短邊而自該矩形區段之一長邊突出,且包括上文提 及之該第一接納部分114及該第二接納部分115。該矩形之 161517.doc 201243206 一中間區段502構成上文提及之主要部分118,且該矩形之 在該中間區段之各端處之端部區段504、506包括與第一接 納部分114及第二接納部分115相比而處在該散熱座坯片 5 00之相對表面處之第三接納部分丨16及第四接納部分 117。因此’該等舌板508、510自該等端部區段504、506 突出。接著’將電佈線施加(例如印刷)在薄片5〇〇之兩側 上。施加該電佈線包括:在該薄片500之一側上形成用於 光源102、103之第一接納部分Π4及第二接納部分115(包 含形成舌板508、5 10處之若干MCPCB);在該薄片500之另 一側上形成用於驅動單元l〇6a、l〇6b之第三接納部分116 及第四接納部分117(包含形成端部區段504、506處之若干 MCPCB);及形成用於經由穿過該薄片5〇〇之孔而連接該等 驅動單元106a ' 106b與其等各自光源1〇2、1〇3之電佈線。 接著’藉由適當的金屬成形技術(諸如沖壓、彎曲及滾 壓)使坯片500形成該照明裝置100之散熱座112之預定形 狀。更特定言之,使端部區段504、506在此等區段與主要 區段502之間之邊界處彎曲;使該主要區段502形成一圓柱 形形狀’使付s亥專端部區段5 0 4、5 0 6在圓柱體内沿其直徑 彼此相鄰而延伸’且使該等舌板5〇8、5 1 〇向相反方向寶曲 直至其等在相反方向上且垂直於該等端部區段5〇4、506而 延伸。藉此’該等光源102、103變成定位於該等舌板 508 ' 510之一頂部表面上而發射遠離該散熱座112之光。 此後’將該等光源102、1 03安裝在第一接納部分114及 第二接納部分115處之各自MCPCB上,且將該等驅動單元 161517.doc 201243206 106a、l〇6b安裝在第三接納部分116及第四接納部分丨17處 之其等各自⑽⑽上。此外’將該電連接單UG8安裝在 該第四接納部分117上或安裝在該第三接納部分116上。 接著,將該光輸出單元104安裝在該散熱座112之圓柱形 主要部分118之頂部處,藉此圍封該等光源1〇2、1〇3。最 後’儘管在圖ia至圖附未展示,然將_適當套管接頭安 裝在該散熱座112之圓柱形主要部分118之底部處。連接該 電連接單元108與該套管接頭。 參考圖2,展示該照明裝置之—第二實施例的一部分。 更特定言之,展示該散熱座200的一替代形狀。在此實施 例中,该散熱座200亦具有—圓柱形主要部分2〇2(其已由 散熱座坯片之一矩形主要區段形成),但該散熱座2〇〇具有 與該主要部分202相鄰之一單一端部區段2〇4及自該端部區 奴2〇4犬出之一單一舌狀區段2〇6。該散熱座2〇〇已根據類 似於第一實施例之散熱座之原理自一坯片形成一預定形 狀,使得該端部區段204平行於該圓枉形主要部分2〇2之一 直徑但在偏離中心位置處延伸,且使得舌板2〇6垂直於該 端部區段204延伸。該舌板2〇6具有承載一光源(未展示)之 第一接納部分,且該端部區段包括承載驅動單元及電連 接單兀(未展不)之一第二接納部分。已將該第一接納部分 及該第二接納部分形成於散熱座坯片的相同側上。如在圖 2之一放大部分中所示,該主要部分2〇2之與該端部區段 204相對之一端部208係接納於形成在該端部區段2〇4與該 主要部分202之間的一邊界處之一階梯座中,以提供該圓 161517.doc •9· 201243206 柱形主要部分202之一平滑外表面。此外,可藉由一填充 材料或一塗層覆蓋該主要部分202之端部2〇8與該階梯座 210之間的接縫。此同樣適用於上文所述之第一實施例的 對應接縫。 根據照明裝置之一第三實施例,如圖3a至圖3c中所示, 散熱座300之主要部分3〇2呈漏斗狀。如同在該第二實施例 中,該散熱座300之一端部區段3〇4平行於該主要部分302 之一直徑但偏離中心而延伸,且該端部區段3〇4包括在該 主要部分302之一上、較大開口處垂直於該端部區段304延 伸之一舌板306。該舌板306承載發射透過覆蓋該上開口之 一平面光輸出單元308遠離該散熱座300之光之光源(未展 示)。 根據照明裝置400之一第四實施例,如圖4a至圖4c中所 示’散熱座402大致係圓頂狀。該散熱座402包括:一圓頂 狀主要區段404 ’其在壁中具有一間隙406 ;及一端部區段 4〇8 ’其已經彎曲成用於光源及其他電子單元之一支樓結 構。該端部區段408具有:用於接納光源之一舌狀第一接 納部分4 1 0 ’其垂直於該主要部分4〇4之一中心軸而延伸; 及一第二接納部分412,其自該圓頂之一内端朝向其開口 傾斜於該中心軸而延伸。該照明裝置進一步包括一套管接 頭414,該套管接頭414具有填充該間隙406之一圓頂扇形 部分416。藉由使該套管接頭414構成該圓頂之一部分,促 進該散熱座402之形成。 根據照明裝置600之一第五實施例,如圖6中所示,已將 161517.doc • 10· 201243206 散熱座602形成為一實質上圓柱狀外殼,其具有一圓柱形 部分603及板狀部分(該等板狀部分已向圓柱形部分6〇3的 内部彎曲且跨該圓柱形部分6〇3之内部空間彼此平行且相 鄰而延伸)。該等板狀部分之每一者包括定位於該板狀部 刀之相同側上之相鄰接納部分6〇4、6〇6。包括若干個發光 兀件608之一光源及—驅動/電連接單元61〇係配置於一單 側配置中之各自接納部分6〇6、6〇4上。該等接納部分 604 ' 606之一第一接納部分6〇6係自該第二接納部分6〇4突 出之一舌板,且因此由該第一接納部分所承載之發光元件 608係安裝在與該圓柱形部分6〇3之一中心軸平行之一平面 内。因此,可將其等視為垂直地安裝而將第一實施例之發 光兀件130視為水平地安裝。由於該等發光元件6〇8係配置 在相對接納部分上,因而朝向相反方向,所以尤其在藉由 適田光成形光輸出單元覆蓋該等發光元件6〇8時,獲得 一有利光分佈。在該照明裝置600之一後端處提供一套管 接頭612。在此實施例中,該散熱座6〇2整體上係一 MCPCB ’因此整合光源及外殼。或者,如結合上述實施 例所描述,該等接納部分可經配置而具有個別MCpcB ^ 以上已描述如隨附申請專利範圍中所定義之照明裝置及 製造根據本發明之一照明裝置之方法之實施例。此等實施 例應僅視為非限制性實例。如熟習此項技術者所瞭解般, 6午多修改及替代性實施例在本發明之範圍内係可行的。 應注意的是,針對本申請案之目的,且尤其關於隨附申 請專利範圍,字詞「包括」不排除其他元件或步驟,字詞 161517.doc 201243206 一」或「一個」不排除複數個,其本身將為熟習此項技 術者所明白。 【圖式簡單說明】 圖u係根據本發明之一照明裝置之一實施例的一示意性 透視圖; 圖1 b及圖1C係自圖1 a中所展示之照明裝置之一部分之上 方及下方的各自示意性透視圖; 圖Id係圖lb中所展示之照明裝置沿著圖lb中之線a_A截 取之部分之一放大部分的一橫截面視圖; 圖2係該照明裝置之另一實施例之一部分的一示意性透 視圖; 圖3a至圖3c係該照明裝置之另一實施例之若干部分的示 意性透視圖; 圖4a係該照明裝置之另一實施例的一示意性透視圖; 圖4b至圖4c係圖4a中所展示之實施例之諸部分的示意性 透視圖; 圖5a至5c展示一散熱座坯片;及 圖6係另一實施例的一示意性透視圖。 【主要元件符號說明】 100 照明裝置 102 光源 103 光源 104 光輸出單元 l〇6a 驅動單元 161517.doc 10 201243206 106b 107 108 110 112 114 115 116 117 118 120 122 124 126 128 130 200 202 204 206 208 210 300 302 驅動單元 連接佈線 電連接單元 輸入終端 散熱座 第一接納部分 第二接納部分 第三接納部分 第四接納部分 主要部分 光源支撐件 光源支撐件 底部金屬層或金屬核心 中間層 頂部金屬層/導電層 發光元件 散熱座 圓柱形主要部分 端部區段 舌板 端部 階梯座 散熱座 主要部分 1615I7.doc -13- 201243206 304 端部區段 306 舌板 308 平面光輸出單元 400 照明裝置 402 散熱座 404 圓頂狀主要區段 406 間隙 408 端部區段 410 舌狀第一接納部分 412 第二接納部分 414 套管接頭 416 圓頂扇形部分 500 片狀散熱座述片 502 申間區段/主要區段 504 端部區段 506 端部區段 508 舌板 510 舌板 600 照明裝置 602 散熱摩 603 圓柱形部分 604 接納部分 606 接納部分 608 發光元件 161517.doc -14- 201243206 610 612 驅動/電連接單元 套管接頭 161517.doc 15-(MCPCB), as shown in more detail in Figure id. The MCPCBs 120, 122 include a bottom metal layer or metal core 124 that is within the junction of the heat sink 112. The P-knife, an intermediate layer 126 (typically a dielectric layer) having the property of providing electrical insulation and thermal conduction, and a top metal layer 128 (typically a copper layer) is a circuit layer. A plurality of light emitting elements, such as LEDs 130, are mounted on top of the top metal layer 128. As an alternative to the MCPCB structure, the light source support members 120, 122 can comprise, for example, a pR4 Pcb, a ceramic PCB, or a flexible PCB. Moreover, as an alternative, depending on the structure of the electrical component, at least some of the first to fourth receiving portions 114 to 117 do not require an electrically insulating intermediate layer, but only one of the electrical components and the heat sink is required. Heat Conduction. According to one embodiment of a method of manufacturing a lighting device according to the present invention, a heat sink blank 500 is cut from a foil by referring to Figs. 5a to 5c'. The sheet has a generally rectangular shape comprising a rectangular section having two tongues 508, 510 that are adjacent to each respective short side of the rectangular section and from one of the long sides of the rectangular section Prominent, and including the first receiving portion 114 and the second receiving portion 115 mentioned above. The rectangle 161517.doc 201243206 an intermediate section 502 constitutes the main portion 118 mentioned above, and the end sections 504, 506 of the rectangle at each end of the intermediate section comprise and the first receiving portion 114 The third receiving portion 16 and the fourth receiving portion 117 are located at opposite surfaces of the heat sink blank 500 compared to the second receiving portion 115. Thus, the tongues 508, 510 protrude from the end sections 504, 506. Next, electrical wiring is applied (e.g., printed) on both sides of the sheet 5〇〇. Applying the electrical wiring includes forming a first receiving portion Π4 and a second receiving portion 115 for the light sources 102, 103 on one side of the sheet 500 (including a plurality of MCPCBs forming the tongue plates 508, 510); Forming a third receiving portion 116 and a fourth receiving portion 117 (including forming a plurality of MCPCBs at the end portions 504, 506) for driving the cells 16a, 16b on the other side of the sheet 500; The electrical wiring of the respective driving units 106a' 106b and their respective light sources 1〇2, 1〇3 is connected via a hole passing through the sheet 5〇〇. The green sheet 500 is then formed into a predetermined shape of the heat sink 112 of the illumination device 100 by suitable metal forming techniques such as stamping, bending and rolling. More specifically, the end sections 504, 506 are bent at the boundary between the sections and the main section 502; the main section 502 is formed into a cylindrical shape to make the special section The segments 5 0 4, 5 0 6 extend in the cylinder along their diameters adjacent to each other and extend the tongues 5〇8, 5 1 相反 in opposite directions until they are in opposite directions and perpendicular to the The equal end sections 5〇4, 506 extend. Thereby, the light sources 102, 103 become positioned on the top surface of one of the tongue plates 508' 510 to emit light away from the heat sink 112. Thereafter, the light sources 102, 103 are mounted on respective MCPCBs at the first receiving portion 114 and the second receiving portion 115, and the driving units 161517.doc 201243206 106a, 106b are mounted in the third receiving portion. 116 and the fourth receiving portion 丨 17 are on their respective (10) (10). Further, the electrical connection unit UG8 is mounted on the fourth receiving portion 117 or mounted on the third receiving portion 116. Next, the light output unit 104 is mounted at the top of the cylindrical main portion 118 of the heat sink 112, thereby enclosing the light sources 1〇2, 1〇3. Finally, although not shown in Figures ia through, the appropriate casing joint is mounted at the bottom of the cylindrical main portion 118 of the heat sink 112. The electrical connection unit 108 is coupled to the sleeve joint. Referring to Figure 2, a portion of the second embodiment of the illumination device is shown. More specifically, an alternative shape of the heat sink 200 is shown. In this embodiment, the heat sink 200 also has a cylindrical main portion 2〇2 (which has been formed by one of the rectangular main sections of the heat sink blank), but the heat sink 2 has the main portion 202 Adjacent one single end section 2〇4 and one single tongue section 2〇6 from the end zone slave 2〇4 dog. The heat sink 2 has been formed into a predetermined shape from a blank according to a principle similar to the heat sink of the first embodiment such that the end section 204 is parallel to the diameter of one of the circular main portions 2〇2 but Extending from the off-center position and causing the tongue 2〇6 to extend perpendicular to the end section 204. The tongue plate 2〇6 has a first receiving portion that carries a light source (not shown), and the end portion includes a second receiving portion that carries the drive unit and the electrical connection unit (not shown). The first receiving portion and the second receiving portion have been formed on the same side of the heat sink blank. As shown in an enlarged portion of FIG. 2, one end portion 208 of the main portion 2〇2 opposite the end portion 204 is received in the end portion 2〇4 and the main portion 202. One of the boundaries is located in one of the stepped seats to provide a smooth outer surface of one of the cylindrical main portions 202 of the circle 161517.doc •9·201243206. Further, the seam between the end portion 2〇8 of the main portion 202 and the stepped seat 210 may be covered by a filling material or a coating. The same applies to the corresponding seam of the first embodiment described above. According to a third embodiment of the illumination device, as shown in Figures 3a to 3c, the main portion 3〇2 of the heat sink 300 is funnel-shaped. As in this second embodiment, one end section 3〇4 of the heat sink 300 extends parallel to the diameter of one of the main portions 302 but is offset from the center, and the end section 3〇4 is included in the main part. One of the 302, a larger opening, extends perpendicular to the end section 304 to a tongue 306. The tongue 306 carries a light source (not shown) that emits light that passes through a planar light output unit 308 that covers the upper opening away from the heat sink 300. According to a fourth embodiment of the illumination device 400, the heat sink 402 is generally dome-shaped as shown in Figures 4a to 4c. The heat sink 402 includes a dome shaped main section 404' having a gap 406 in the wall and an end section 4'8' that has been bent for use as a building structure for the light source and other electronic units. The end section 408 has a tongue-like first receiving portion 4 1 0 'for extending perpendicular to a central axis of the main portion 4〇4; and a second receiving portion 412 One of the inner ends of the dome extends toward the opening thereof obliquely to the central axis. The lighting device further includes a casing joint 414 having a dome sector 416 that fills one of the gaps 406. The formation of the heat sink 402 is facilitated by having the sleeve joint 414 form part of the dome. According to a fifth embodiment of the illumination device 600, as shown in FIG. 6, the 161517.doc • 10· 201243206 heat sink 602 has been formed as a substantially cylindrical outer casing having a cylindrical portion 603 and a plate portion. (The plate-like portions have been bent toward the inside of the cylindrical portion 6〇3 and extend across and adjacent to each other inside the cylindrical portion 6〇3). Each of the plate-like portions includes adjacent receiving portions 6〇4, 6〇6 positioned on the same side of the plate-shaped blade. A light source comprising a plurality of light-emitting elements 608 and a drive/electrical connection unit 61 are disposed on respective receiving portions 6〇6, 6〇4 of a single-sided configuration. One of the receiving portions 604' 606 protrudes from the second receiving portion 6〇4 by a tongue, and thus the light-emitting element 608 carried by the first receiving portion is mounted One of the cylindrical portions 6〇3 has a central axis parallel to one of the planes. Therefore, the light-emitting element 130 of the first embodiment can be regarded as being mounted horizontally as if it is mounted vertically. Since the light-emitting elements 6 〇 8 are arranged on the opposite receiving portions and thus face in opposite directions, an advantageous light distribution is obtained particularly when the light-emitting elements 6 〇 8 are covered by the X-ray light-forming light output unit. A sleeve joint 612 is provided at the rear end of one of the illumination devices 600. In this embodiment, the heat sink 6〇2 is integrally attached to a MCPCB' thus integrating the light source and the housing. Alternatively, as described in connection with the above embodiments, the receiving portions may be configured to have individual MCpcB^. The lighting device as defined in the accompanying claims and the method of manufacturing the lighting device according to the present invention have been described above. example. These examples should be considered only as non-limiting examples. Modifications and alternative embodiments are possible within the scope of the invention as would be appreciated by those skilled in the art. It should be noted that for the purposes of this application, and particularly with respect to the scope of the accompanying claims, the word "comprising" does not exclude other elements or steps, the word 161517.doc 201243206 or "a" does not exclude the plural. It will be understood by those skilled in the art. BRIEF DESCRIPTION OF THE DRAWINGS Figure u is a schematic perspective view of an embodiment of a lighting device according to the present invention; Figure 1 b and Figure 1C are from above and below a portion of the lighting device shown in Figure 1a Figure 1 is a cross-sectional view of an enlarged portion of a portion of the illumination device shown in Figure lb taken along line a_A of Figure lb; Figure 2 is another embodiment of the illumination device Figure 3a to 3c are schematic perspective views of portions of another embodiment of the illumination device; Figure 4a is a schematic perspective view of another embodiment of the illumination device; 4b to 4c are schematic perspective views of portions of the embodiment shown in Fig. 4a; Figs. 5a to 5c show a heat sink blank; and Fig. 6 is a schematic perspective view of another embodiment. [Description of main component symbols] 100 Illumination device 102 Light source 103 Light source 104 Light output unit 10 6a Drive unit 161517.doc 10 201243206 106b 107 108 110 112 114 115 116 117 118 120 122 124 126 128 130 200 202 204 206 208 210 300 302 drive unit connection wiring electrical connection unit input terminal heat sink first receiving portion second receiving portion third receiving portion fourth receiving portion main portion light source support light source support bottom metal layer or metal core intermediate layer top metal layer / conductive layer Light-emitting element heat sink cylindrical main part end section tongue end step seat heat sink main part 1615I7.doc -13- 201243206 304 end section 306 tongue 308 plane light output unit 400 lighting device 402 heat sink 404 round Top main section 406 Clearance 408 End section 410 Tongue first receiving portion 412 Second receiving portion 414 Casing joint 416 Dome sector 500 Sheet heat sink 502 Intersection section / main section 504 End section 506 end section 508 tongue 510 tongue plate 600 illumination device 602 Friction heat receiving portion 603 of the cylindrical portion 604 portion 606 receiving the light emitting element 608 161517.doc -14- 201243206 610 612 a drive / electrical connection unit spigot 161517.doc 15-

Claims (1)

201243206 七、申請專利範園: 1. 一種照明裝置,其包括:一光源(1〇2、103);—光輸出 單元(104); —驅動單元(1〇6a、1〇6b),其經配置以驅動 該光源;一電連接單元(1〇8),其與該驅動單元連接且經 配置以接收輸入電力;及一散熱座(112),其已具備多個 接納部分(114至117),其中至少該光源及該驅動單元係 各自安裝於該散熱座之一第一接納部分及一第二接納部 分,該照明裝置之特徵在於該散熱座係一成形薄片結 構’其已自一片狀散熱座坯片形成一預定形狀。 2. 如請求項1之照明裝置,其中該散熱座〇 12)係由一薄片 金屬製成,且其中該照明裝置(1〇〇)包括配置於該第一接 納部分(114)處之一光源支撐件(12〇),該光源支撐件結合 该第一接納部分處之該薄片金屬形成一金屬核心印刷電 路板。 3. 如前述請求項中任一項之照明裝置,其中該照明裝置 (100)進一步包括一驅動單元支撐件,該驅動單元支撐件 結合該第三接納部分(116)處之該薄片金屬形成一金屬核 心印刷電路板。 4. 如請求項1或2之照明裝置,其中該第一接納部分(114)係 舌狀的。 5·如請求項1或2之照明裝置,其中該光源(1〇2、1〇3)係— 固態光源。 6.如明求項1或2之照明裝置,其中該光源輸出單元(104)係 安裝於該散熱座(112)上。 161517.doc 201243206 7.如請求項!或2之照明裝置,其中該照明裝置(彻)進一步 包括附接至該散熱座(術)之—套管接頭(414),其中電 連接件係與該套管接頭連接。 8> 一種製造一照明裝置之方法,其包括: 提供一片狀散熱座坯片(5〇〇); 製備該散熱座坯片之一第一接納部分(114)以接納一光 源(102); 製備該散熱座这片之-第二接納部分(116)以接納經配 置以驅動該光源之一驅動單元(1〇6a); 使散熱座坯片形成一預定散熱座形狀; 在該第一接納部分處安裝一光源,且在該第二接納部 分處安裝一驅動單元;及 配置一光輸出單元(1〇4)及一電連接單元(1〇8)。 9. 如請求項8之方法,其中該散熱座坯片(5〇〇)係—薄片金 屬,且其中該製備一第一接納部分包括將一導熱電絕緣 層(126)施加於該散熱座坯片上,且將一導電層(128)施 加於該電絕緣層上以形成一金屬核心印刷電路板。 10. 如請求項8或9之方法,其中該使該散熱座坯片形成一預 疋政熱座形狀包括使其第一接納部分(114)形成為一舌 板。 11. 如凊求項8或9之方法’其中該使該散熱座坯片形成一預 定散熱座形狀包括使其之一部分形成一圓柱形部分 (118)。 161517.doc -2-201243206 VII. Application for Patent Park: 1. A lighting device comprising: a light source (1〇2, 103); a light output unit (104); a drive unit (1〇6a, 1〇6b) Configuring to drive the light source; an electrical connection unit (1〇8) coupled to the drive unit and configured to receive input power; and a heat sink (112) having a plurality of receiving portions (114 to 117) At least the light source and the driving unit are respectively mounted on one of the first receiving portion and the second receiving portion of the heat sink. The lighting device is characterized in that the heat sink is a formed sheet structure The heat sink blank forms a predetermined shape. 2. The lighting device of claim 1, wherein the heat sink 12) is made of a sheet metal, and wherein the lighting device comprises a light source disposed at the first receiving portion (114) A support member (12A) that combines the sheet metal at the first receiving portion to form a metal core printed circuit board. 3. The illumination device of any of the preceding claims, wherein the illumination device (100) further comprises a drive unit support, the drive unit support forming a sheet in combination with the sheet metal at the third receiving portion (116) Metal core printed circuit board. 4. The illumination device of claim 1 or 2, wherein the first receiving portion (114) is tongue-shaped. 5. The illumination device of claim 1 or 2, wherein the light source (1〇2, 1〇3) is a solid state light source. 6. The illumination device of claim 1 or 2, wherein the light source output unit (104) is mounted on the heat sink (112). 7. The illuminating device of claim 2, wherein the illuminating device further comprises a casing joint (414) attached to the heat sink, wherein the electrical connector is associated with the illuminating device Casing joint connection. 8] A method of manufacturing a lighting device, comprising: providing a sheet-shaped heat sink blank (5 〇〇); preparing a heat sink blank one of the first receiving portion (114) to receive a light source (102); Preparing a second receiving portion (116) of the heat sink seat to receive a driving unit (1〇6a) configured to drive the light source; forming the heat sink blank into a predetermined heat sink shape; at the first receiving A light source is mounted at a portion, and a driving unit is mounted at the second receiving portion; and a light output unit (1〇4) and an electrical connection unit (1〇8) are disposed. 9. The method of claim 8, wherein the heat sink blank (5 turns) is a sheet metal, and wherein preparing a first receiving portion comprises applying a thermally conductive electrically insulating layer (126) to the heat sink blank On-chip, a conductive layer (128) is applied over the electrically insulating layer to form a metal core printed circuit board. 10. The method of claim 8 or 9, wherein the forming the heat sink blank into a pre-heated seat shape comprises forming the first receiving portion (114) as a tongue. 11. The method of claim 8 or 9, wherein the forming the heat sink blank into a predetermined heat sink shape comprises forming a portion thereof into a cylindrical portion (118). 161517.doc -2-
TW101101992A 2011-01-20 2012-01-18 Multi-functional heat sink for lighting products TW201243206A (en)

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