TW201239277A - Cleaning scheduling method of combustion machine and system thereof - Google Patents

Cleaning scheduling method of combustion machine and system thereof Download PDF

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Publication number
TW201239277A
TW201239277A TW100110356A TW100110356A TW201239277A TW 201239277 A TW201239277 A TW 201239277A TW 100110356 A TW100110356 A TW 100110356A TW 100110356 A TW100110356 A TW 100110356A TW 201239277 A TW201239277 A TW 201239277A
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cleaning
burner
combustion
amount
module
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TW100110356A
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Chinese (zh)
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TWI445909B (en
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rong-lang Lin
Katsuya Yamashita
Masashi Sunada
Tsuna Ichiro Asai
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Suncue Co Ltd
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Priority to TW100110356A priority Critical patent/TW201239277A/en
Priority to JP2011007033U priority patent/JP3173568U/en
Priority to JP2011260631A priority patent/JP2012203900A/en
Publication of TW201239277A publication Critical patent/TW201239277A/en
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Publication of TWI445909B publication Critical patent/TWI445909B/zh

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Abstract

A cleaning scheduling method of a combustion machine and its system are disclosed. The system comprises a cumulative module, a comparison module, and a sweep module. The method Includes the following steps: Step 1: The comparison module presetting an upper limit value of combustion. Step 2: the cumulative module accumulating the material amount in the combustion machine. Step 3: The comparison module comparing the aforementioned material amount and the upper limit value of combustion. Step 4: Under the condition that the aforementioned material amount is not less than the upper limit value of combustion, the sweep module informing the combustion machine that it needs to be cleaned by a sweep procedure. In this way, not only the schedule of cleaning the combustion machine can be determined based on actual burning amount in an intelligent manner, but also the combustion efficiency of the combustion machine can be enhanced, thus meeting the environmental requirements of the energy-saving and carbon reduction.

Description

201239277 六、發明說明: 【發明所屬之技術領域】 本發明是有關於-種燃燒機,特別是指一種燃燒物料 產生熱能的燃燒機的清掃排程方法及其系統。 【先前技術】 Λ… 一般穀物去殼後殘留的物料,雖然不能食用,卻能在 燃燒後產生可利用的熱源,達到資源回收與能源再利用的 功效’而具有相當大的利用價值。因此,本案申請人先前 所申請且獲准專利之公告編號第Μ綱628號「燃燒機」、第 Μ304629㈣「具有風道系統的燃燒機」... .等專利案,主 要都是利用燃燒物料的方式,產生可利用的熱源,達到資 源回收與能源再利用的功效,而具有相當大的利用價值。 〇 ^由於物料去殼燃燒後,會產生幾近千度以上的高溫煙 氣 '大量的煙塵,及殘留大量的灰爐,因此,為了避免煙 氣1灰爐於堵在前述燃燒裝置内,而影響燃燒效率,目前 所知用的方法,都是在預設的天數後,再停機對前述燃燒 裝置進行清潔工作。惟,前述燃燒裝置燃燒的物料量會因 為熱能的需求量改變而不同,所以,往往還沒到達預設的 天數:就已經有游堵的情形,而嚴重影響燃燒效率,或雖 然已經到達了預設的天數,卻因為燃燒的物料量少’還沒 有到達需要清潔的程度,而有停機造成能源產量減少,及 進行不必要的清潔H造成資源浪費等缺失。 【發明内容】 201239277 处、因此,本發明之主要目的,即在提供一種能夠達到節 月匕省碳的環保需求,及提升燃燒效率的燃燒機的清掃排程 方法及其系統。 於是’本發明的燃燒機的清掃排程方法,以一清婦排 程系統為工具,且應用於該燃燒機燃燒物料產生熱能的過 程中,該清掃排程方法包含下列步驟,步驟丨:該清掃排程 系統預設一燃燒上限值。步驟2 :該清掃排程系統累計該燃 k機内燃燒的物料量。步驟3 :該清掃排程系統比對前述物 料量與前述燃燒上限值。步驟4 ··該清掃排程系統在前述物 料量不小於前述燃燒上限值的情形下,執行告知該燃燒機 需要清潔的一掃除程序。 該燃燒機用於燃燒物料產生熱能,本發明的清掃排程 系統包含一累計模組、一比對模組,及一掃除模組。該累 計模組累計該燃燒機内燃燒的物料量。該比對模組比對前 述累計的物料量與一燃燒上限值。該掃除模組在前述物料 量不小於前述燃燒上限值的情形下,執行告知該燃燒機需 要清潔的一掃除程序。 本發明的功效.旎夠以智能的方式,依據實際燃燒量 決定清潔該燃燒機的時程,且能夠提升該燃燒機的燃燒效 率,進而達到節能省碳的環保需求。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之一個較佳實施例的詳細說明中,將可 清楚的呈現。 201239277 參閱圖1、圖2,本發明清掃排程系統的一較佳實施例 應用於九、燒機1,包含一計量模組2、一累計模組3、一 比對模組4、-掃除模組5,及一警示器6。 該5十2依據熱能f求計算燃燒過程巾,所需輸 入該燃燒機1内的物料量。 該累4模組3安裝在該燃燒機卜用於累計該燃燒機1 内燃k的物料ϊ。在本較佳實施例中,該累計模組3是依 據物料的重量與人料時間,累計輸人該燃燒機1的物料量 並做一記錄。 1該比對模組4與該計量模組2、該累計模組3電連接, 預設有-燃燒上限值,且用於比對前述累計的物料量與前 述燃燒上限值。 °亥掃除模組5與該比對模組4電連接,在前述物料量 不J於刖述燃燒上限值的情形下,執行告知該燃燒機需要 :月潔的#除程序。前述掃除程序可以是停止該燃燒機1 運作’或產生警示訊息。 _ X 3示器6受控於该掃除模組5的掃除程序而產生警 不訊息。在本較佳實施例中,該警示器6可以產生聲音、 光、文字至少其中一種警示訊息。 •值得《的是’該計.量模組2、該比對模組4與該掃除 模組5在本較佳實施例為一中控電腦。 ^ ,閱圖1、圖2、圖3,以下即針對本發明燃燒機的清 掃排程方法並結合實施例步驟說明如后: 步驟71 :啟動該燃燒機i。 201239277 步驟72 :該燃燒機1進行自動燃燒程序β 步驟73 :該計量模組2依據熱能需求,計算燃燒過程 中’所需輸入該燃燒機1内的物料量。 步驟74 :以内建的方式預設一燃燒上限值,或透過鍵 盤、滑鼠或觸控螢幕,於該比對模組4預設一燃燒上限值 〇 步驟75 :該累計模組3累計該燃燒機丄内燃燒的物料 量。 步驟76 .該累計模组3記錄燃燒物料的歷史總量。 步驟77 :該比對模組4比對前述累計的物料量是否大 於則述燃燒上限值,如果是,進行步驟78,如果不是,回 到步驟73。 步驟78:該掃除模組5執行告知該燃燒機i需要清潔 的掃除程序,控制該燃燒機丄停機,或控制該警示器6 產.生聲音、光、文字至少其中一種警示訊息。 步驟79 :該累計模組4將前述累計的物料量歸零。 據上所述可知,本發明之燃燒機的清掃排程方法及其 系統具有下列優點及功效: 本發明旎夠以智能的方式,依據實際燃燒量決定清潔 該燃燒機1的時程’不但能夠確保該燃燒機1的清潔度, 提升該燃燒機1的燃燒效率,*3*能夠在實際到達需要清潔 該燃燒機1狀態時’才進行清潔卫作,減少停機的機會, 進而能夠達到節能省碳的環保需求。 、所述者,僅為本發明之較佳實施例而已,當不 201239277 能以此限定本發明實施之範圍,即大凡依本發明申請專利 _ 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一正視圖,說明本發明一燃燒機的清掃排程方 法及其系統的—較佳實施例應用於一燃燒機; 圖2是該較佳實施例的一方塊圖;及 圖3是該較佳實施例的一流程圖。 201239277 【主要元件符號說明】 1 ..........燃燒機 2 ..........計量模組 3 ..........累計模組 4 ..........比對模組 5 ..........掃除模組 6 ..........警示器 71〜78····步驟流程 8201239277 VI. Description of the Invention: [Technical Field] The present invention relates to a combustion machine, and more particularly to a cleaning scheduling method and system for a combustion machine that generates heat energy by burning materials. [Prior Art] Λ... The material remaining after the grain is unshelled, although not edible, can produce an available heat source after combustion, and achieves the effect of resource recovery and energy reuse, which has considerable value. Therefore, the applicants of the case who have applied for and approved the patents, No. 628 "Combustion Machine", No. 304629 (4) "Combustion Machine with Air Duct System", etc., are mainly using combustion materials. In a way, the available heat source is generated to achieve the functions of resource recovery and energy reuse, and has considerable utilization value. 〇^Because the material is shelled and burned, it will produce high-temperature flue gas of nearly a thousand degrees or more, and a large amount of soot, and a large amount of ash furnace remains. Therefore, in order to avoid the flue gas, the ash furnace is blocked in the aforementioned combustion device. Affecting the combustion efficiency, the currently known method is to clean the aforementioned combustion device after a preset number of days. However, the amount of material burned by the aforementioned combustion device will vary depending on the amount of heat demand, so it often does not reach the preset number of days: there is already a situation of blockage, which seriously affects the combustion efficiency, or although it has reached the pre- The number of days set, but because of the small amount of material burned, has not yet reached the level of need for cleaning, and there is a shortage of energy production due to downtime, and unnecessary cleaning of H causes waste of resources. SUMMARY OF THE INVENTION 201239277, therefore, the main object of the present invention is to provide a cleaning schedule method and system for a burner capable of achieving environmental protection requirements for saving carbon and saving fuel efficiency. Thus, the cleaning scheduling method of the burner of the present invention is a tool used in a cleaning schedule system and applied to the combustion material of the burner to generate thermal energy. The cleaning scheduling method comprises the following steps: The sweep scheduling system presets a combustion upper limit. Step 2: The cleaning schedule system accumulates the amount of material burned in the k-machine. Step 3: The cleaning schedule system compares the aforementioned amount of material with the aforementioned upper combustion limit. Step 4 • The cleaning schedule system performs a sweeping procedure informing the burner that cleaning is required in the case where the amount of the material is not less than the aforementioned upper limit of combustion. The burner is used for burning materials to generate heat energy. The cleaning schedule system of the present invention comprises a cumulative module, a comparison module, and a cleaning module. The accumulating module accumulates the amount of material combusted in the combustor. The comparison module compares the accumulated material amount with a combustion upper limit value. The sweeping module performs a sweeping procedure to inform the burner that cleaning is required in the case where the aforementioned amount of material is not less than the aforementioned upper limit of combustion. The effect of the invention is that the time course of cleaning the burner is determined in an intelligent manner according to the actual amount of combustion, and the combustion efficiency of the burner can be improved, thereby achieving the environmental protection requirement of energy saving and carbon saving. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. 201239277 Referring to FIG. 1 and FIG. 2, a preferred embodiment of the cleaning scheduling system of the present invention is applied to a burning machine 1, including a measuring module 2, an accumulating module 3, a matching module 4, and a sweeping machine. Module 5, and a warning device 6. The 520 calculates the combustion process towel based on the thermal energy f, and the amount of material required to be input into the combustion machine 1 is required. The tired 4 module 3 is installed in the burner for accumulating the material ϊ of the internal combustion k of the burner 1. In the preferred embodiment, the accumulating module 3 accumulates the amount of material of the combustor 1 and records it according to the weight of the material and the time of the person. The comparison module 4 is electrically connected to the metering module 2 and the accumulation module 3, and is provided with a combustion upper limit value for comparing the accumulated material amount with the foregoing combustion upper limit value. The ambient cleaning module 5 is electrically connected to the comparison module 4, and in the case where the amount of material is not described above, the execution of the burner is required to be: #除洁#. The aforementioned sweeping procedure may be to stop the burner 1 from operating or generating a warning message. The X 3 indicator 6 is controlled by the sweeping program of the sweep module 5 to generate an alarm message. In the preferred embodiment, the alerter 6 can generate at least one of a warning message of sound, light, and text. It is worthwhile for the meter module 2, the comparison module 4 and the sweep module 5 to be a central control computer in the preferred embodiment. ^, Fig. 1, Fig. 2, Fig. 3, the following is a cleaning schedule method for the burner of the present invention and described in conjunction with the steps of the embodiment as follows: Step 71: Start the burner i. 201239277 Step 72: The burner 1 performs an automatic combustion process. Step 73: The metering module 2 calculates the amount of material required to be input into the burner 1 during the combustion process based on the heat energy demand. Step 74: preset a combustion upper limit value in a built-in manner, or preset a combustion upper limit value in the comparison module 4 through a keyboard, a mouse or a touch screen. Step 75: The cumulative module 3 is accumulated. The amount of material burned in the burner. Step 76. The accumulation module 3 records the historical total amount of the burning materials. Step 77: The comparison module 4 compares whether the accumulated material amount is greater than the combustion upper limit value. If yes, proceed to step 78. If not, return to step 73. Step 78: The sweeping module 5 executes a sweeping program that informs the burner i that it needs to be cleaned, controls the burner to stop, or controls at least one of the warning signals generated by the warning device 6 to generate sound, light, and text. Step 79: The accumulation module 4 resets the accumulated material amount to zero. According to the above description, the cleaning schedule method and system of the burner of the present invention have the following advantages and effects: The present invention is capable of determining the time course of cleaning the burner 1 in an intelligent manner according to the actual amount of combustion. The cleanliness of the burner 1 is ensured, and the combustion efficiency of the burner 1 is improved, and *3* can be cleaned when the actual state of the burner 1 needs to be cleaned, thereby reducing the chance of downtime, thereby achieving energy saving. Environmental needs for carbon. The foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the practice of the present invention, that is, the simple equivalent variation of the scope of the invention and the description of the invention. Modifications are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front elevational view showing a cleaning schedule of a burner of the present invention and a system thereof - a preferred embodiment is applied to a burner; FIG. 2 is a block of the preferred embodiment Figure 3 and Figure 3 are a flow chart of the preferred embodiment. 201239277 [Description of main component symbols] 1 .......... Burner 2 .......... Metering module 3 .......... Cumulative module 4 . .........Comparative module 5 ..........sweeping module 6 .......... alerter 71~78····Step flow 8

Claims (1)

201239277 七、申請專利範圍: 1. 一種燃燒機的清掃排程方法,以一清掃排程系統為工具 ,且應用於該燃燒機燃燒物料產生熱能的過程中,該清 掃排程方法包含下列步驟: 步驟1 :該清掃排程系統預設一燃燒上限值; 步驟2 :該清掃排程系統累計該燃燒機内燃燒的物 料量; 步驟3 :該清掃排程系統比對前述物料量與前述燃 燒上限值;及 步驟4 :該清掃排程系統在前述物料量不小於前述 燃燒上限值的情形下,執行告知該燃燒機需要清潔的一 掃除程序。 2·依據申請專利範圍第丨項所述之燃燒機的清掃排程方法 ,其中,前述掃除程序可以是停止該燃燒機運作、產生 警示訊息至少其中之一。 3. 依據中請專利範圍第2項所述之燃燒機的清掃排程方法 ,其中,前述警示訊息可以是聲音、光、文字至少其中 一種。 4. 依據中請專利範圍第丨項所述之燃燒機的清掃排程方法 3 . V驟5,5亥清知排程系統將前述物料量歸零 0 5. 依據申請專利範圍帛1帛所述之燃燒機的清掃排程方法 」ί包含有步驟1-1,該清掃排程系統依據熱能需求’ °十算燃燒過程中,所需輸入該燃燒機内的物料量。 201239277 6. —種燃燒機的清掃排程系統,該燃燒機用於燃燒物料產 生熱能’該清掃排程系統包含: 一累計模組,累計該燃燒機内燃燒的物料量; 一比對模組,比對前述累計的物料量與一燃燒上限 值;及 一掃除模組,在前述物料量不小於前述燃燒上限值 的情形下,執行告知該燃燒機需要清潔的一掃除程序。 7. 依據申請專利範圍第6項所述之燃燒機的清掃排裎系統 ’其中’前述掃除程序可以是停止該燃燒機運作、產生 警示訊息至少其中之一。 8. 依據申請專利範圍第6項所述之燃燒機的清掃排程系統 ’更包含有受控於該掃除模組且用於產生警示訊息的一 警示器,該警示器可以產生聲音、光、文字至少其中一 種警示訊息。 9. 依據申請專利範圍第6項所述之燃燒機的清掃排程系統 ’更包含有一計量模組,該計量模組依據熱能需求計算 燃燒過程中’所需輸入該燃燒機内的物料量。 10. 依據申晴專利範圍第6項所述之燃燒機的清掃排程系統 ’其中’該比對模組會在掃除程序後,將前述物料量歸 零。 10201239277 VII. Patent application scope: 1. A cleaning scheduling method for a burner, which uses a cleaning scheduling system as a tool and is applied to the combustion material of the burner to generate thermal energy. The cleaning scheduling method comprises the following steps: Step 1: The cleaning schedule system presets a combustion upper limit value; Step 2: The cleaning schedule system accumulates the amount of material burned in the combustion machine; Step 3: The cleaning schedule system compares the aforementioned material amount with the foregoing combustion Limit value; and step 4: The sweep scheduling system performs a sweeping procedure to inform the burner that cleaning is required in the case where the aforementioned amount of material is not less than the aforementioned upper combustion limit. 2. The cleaning schedule method of a burner according to the invention of claim 2, wherein the sweeping program is at least one of stopping the operation of the burner and generating a warning message. 3. The cleaning schedule method of the burner according to the second aspect of the patent application, wherein the warning message may be at least one of sound, light and text. 4. According to the scope of the patent application, the cleaning schedule of the burner is as follows: V. 5, 5 Haiqing knows the scheduling system to zero the amount of the above materials. 5. According to the scope of patent application 帛1帛The cleaning schedule method of the burner includes the step 1-1, and the cleaning schedule system calculates the amount of material in the burner during the combustion process according to the thermal energy demand. 201239277 6. A cleaning schedule system for a burner for generating heat energy from a combustion material. The sweep schedule system comprises: an accumulation module that accumulates the amount of material burned in the burner; a comparison module, Comparing the accumulated material amount and the upper combustion limit value; and a cleaning module, in a case where the amount of the material is not less than the upper limit of the combustion, performing a cleaning procedure for notifying the burner that cleaning is required. 7. The cleaning and slinging system of the burner according to claim 6 of the scope of the patent application, wherein the aforementioned cleaning procedure may be at least one of stopping the operation of the burner and generating a warning message. 8. The cleaning schedule system of the burner according to claim 6 further includes a warning device controlled by the cleaning module for generating an alert message, the alarm can generate sound, light, At least one of the warning messages in the text. 9. The cleaning schedule system of the burner according to claim 6 further includes a metering module that calculates the amount of material required to be input into the burner during the combustion process based on the thermal energy demand. 10. According to the clearing schedule system of the burner according to item 6 of the Shenqing patent scope, the comparison module will reset the amount of the material to zero after the sweeping procedure. 10
TW100110356A 2011-03-25 2011-03-25 Cleaning scheduling method of combustion machine and system thereof TW201239277A (en)

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TW100110356A TW201239277A (en) 2011-03-25 2011-03-25 Cleaning scheduling method of combustion machine and system thereof
JP2011007033U JP3173568U (en) 2011-03-25 2011-11-29 Combustor cleaning schedule management system
JP2011260631A JP2012203900A (en) 2011-03-25 2011-11-29 Cleaning schedule management method and cleaning schedule management system for combustion machine

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