TW201235333A - Catalytic dehydrochlorination of hydrochlorofluorocarbons - Google Patents

Catalytic dehydrochlorination of hydrochlorofluorocarbons Download PDF

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Publication number
TW201235333A
TW201235333A TW101105216A TW101105216A TW201235333A TW 201235333 A TW201235333 A TW 201235333A TW 101105216 A TW101105216 A TW 101105216A TW 101105216 A TW101105216 A TW 101105216A TW 201235333 A TW201235333 A TW 201235333A
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Taiwan
Prior art keywords
catalyst
carbon
dehydrochlorination
chx
hcfc
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TW101105216A
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Chinese (zh)
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Mario Joseph Nappa
Xuehui Sun
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Du Pont
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/25Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/06Halogens; Compounds thereof
    • B01J27/08Halides
    • B01J27/12Fluorides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/38Separation; Purification; Stabilisation; Use of additives
    • C07C17/42Use of additives, e.g. for stabilisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/02Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
    • C07C21/18Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2527/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • C07C2527/06Halogens; Compounds thereof
    • C07C2527/08Halides
    • C07C2527/12Fluorides

Abstract

A dehydrochlorination process is disclosed. The process involves contacting RfCFClCH2X with a catalyst in a reaction zone to produce a product mixture comprising RfCF=CHX, wherein said catalyst comprises MY supported on carbon, and wherein Rf is a perfluorinated alkyl group, X = H, F, Cl, Br or I, M = K, Na or Cs, and Y = F, Cl or Br.

Description

201235333 六、發明說明: 【發明所屬之技術領域】 本揭露一般係關於氫氟氯碳化物之觸媒去氯化氫 反應而製造氫氟烯煙。更具體而言,觸媒為受載在碳之 5 驗金屬化合物。 【先前技術】 在過去數十年來’冷珠工業致力於尋找替代冷媒, 以取代因蒙特婁議定書而逐步淘汰破壞臭氧之氟氯碳 ίο •化合物(CFC)及氫氟氯碳化物(HCFC)。多數冷媒製 造者的解決方法,係商品化之氫氟碳(HFC)冷媒。新 的HFC冷媒中以HFC-134a (CF3CH2F)為目前最廣泛使 用者,此種冷媒不具破壞臭氧層能力且因此而不受由於 蒙特婁議定書而被目前法規逐步淘汰的影響。 15 除了破壞臭氧層的隱憂,全球暖化也是另一環境隱 憂。因此,對於不只降低臭氧破壞能力、也降低全球暖 化可能性之熱傳遞組成物有需求。某些氫氟烯烴(HFOs) 可同時符合這二個目標。因此對於製造較現有商業冷凉· 產品具有較低的全球暖化可能性之氫氟烯烴存在有需 2〇 求。HFO-1234yf (CF3CF=CH2)為一種該氫氟烯烴。 會發現氫氟烯烴不只作為冷媒之應用’亦作為溶 、 〇 劑、泡沫膨脹劑、清潔劑、推喷劑、電介質、滅火劑及 動力循環工作流體。舉例而言,HCFO_1224yd (CF3CF=CHC1)可用作一泡沫膨脹劑、滅火劑、冷媒等。 【發明内容】 25 3 5 201235333 本揭露提供一種去氯化氫方法。該方法包含201235333 VI. Description of the Invention: [Technical Field to Which the Invention Is Applicable] The present disclosure generally relates to a hydrogen chloride reaction of a hydrochlorofluorocarbon catalyst to produce hydrofluoroolefin. More specifically, the catalyst is a metal compound supported on carbon. [Prior Art] Over the past few decades, Cold Pearl Industries has been looking for alternative refrigerants to replace the phase-out of ozone-depleting chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) due to the Montreal Protocol. The solution for most refrigerant manufacturers is commercialized hydrofluorocarbon (HFC) refrigerant. Among the new HFC refrigerants, HFC-134a (CF3CH2F) is currently the most widely used. This refrigerant does not have the ability to destroy the ozone layer and is therefore not affected by the current regulations being phased out due to the Montreal Protocol. 15 In addition to the hidden dangers of destroying the ozone layer, global warming is another environmental concern. Therefore, there is a need for heat transfer compositions that not only reduce ozone depletion but also reduce the likelihood of global warming. Certain hydrofluoroolefins (HFOs) can meet both of these objectives. Therefore, there is a need for a hydrofluoroolefin having a lower global warming potential than existing commercial cooling products. HFO-1234yf (CF3CF=CH2) is one such hydrofluoroolefin. It will be found that hydrofluoroolefins are not only used as refrigerants, but also as solvents, sputum agents, foam expanders, detergents, push sprays, dielectrics, fire extinguishing agents and power cycle working fluids. For example, HCFO_1224yd (CF3CF=CHC1) can be used as a foam expander, fire extinguishing agent, refrigerant, and the like. SUMMARY OF THE INVENTION 25 3 5 201235333 The present disclosure provides a method of dehydrochlorination. The method includes

RfCFClCH2X與一觸媒在一反應區接觸以產生一包2RfCFClCH2X contacts a catalyst in a reaction zone to produce a package 2

Rf€F=CHX之產物混合物,其中該觸媒包含受載在=丄 之MY,且其中心為一全氟烷基,χ = H、F = H、Br 或 I ’ Μ = Κ、Na 或 Cs 及 Υ = F、Cl 或 Br。 【實施方式】 ίο 15 20 前述一般性描述及以下詳細描述僅為例示性及說 明性的,且不限制如隨附申請專利範圍所定義之本^ 明。根據下述之詳細說明與申請專利範圍,易使該等實 施例中之一個或多個實施例的其他特徵及益處更加彰 顯0 如本文所用之術語「包含」、「包括」、「具有」或其 任打其他變型意欲涵蓋非排他性的包括物。例如,含有 清單列出的複數元件的一製程、方法、製品或裝置不— 定僅限於清單上所列出的這些元件而已’而是可以包括 未明確列出但卻是該製程'方法'製品或設裝置固有的 其他元件。此外,除非另有明確相反陳述’否則「或」 係指包含性的「或」,而不是指排他性的「或」 。例如, 以下任何一種情況均滿足條件A或b:a是真實的(或 存在的)且B是虛假的(或不存在的),A是虛假的(或 不存i的)且B是真實的(或存在的), 以及A和B都 是真實的(或存在的)。 又,使用「一」或「一個」來描述本文所述的元件 和組件。這樣做僅僅是為了方便,並且對本發明範疇提 供一般性的意義。除非报明顯地另指他意,這種描述應 4 25 201235333 被理解為包括一個或至少一個,並且該單數也同時包括 複數。 〜除非另行定義,否則本文所使用的所有技術和科學 術=之含義,具有與本發明所屬領域中具有通常知識者 通常理解的含義相同。儘管類似或同料本文所述内容 之方法或材料可用於本發明之實施例的實施或測試,但 合適的方法與材料仍如下所述。除非引用特定段落,否 則本文所述之所有公開案、專利申請案 、專利以及其他 參考文獻均以引用方式全文併入本文中。在發生衝突的 情況下,以包括定義在内之本說明書為準。此外,該等 材料、方法及實例僅係說明性質,而不意欲為限制拘束。 枭數量、濃度或其他數值或參數係作為一範圍、較 佳範圍或一系列較大之較佳值及/或較小之較佳值,則 應將此視為特定揭露所有由任何較大範圍限值或較佳 ,與任何較小範圍限值或較佳值之配對所形成的所有 範圍,不論是否有另外揭露這些範圍。凡在本文中給出 某一數值範圍之處,該範圍都旨在包括其端點,以及位 於該範圍内的所有整數和分數,除非另加說明。 如本文所用之術語「去氯化氫」意指將在一夯子中 的相鄰碳之氫和氯移除的一種方法。 本文使用之術「虱氟稀煙」意指含氫、碳、氟及 至少一個碳·碳雙鍵之分子。在本揭露的氫氟烯烴可含 有氟以外之鹵素如氯、溴及碘。在本揭露的例示性氳氟 婦煙包括 HFO-1234yf、HCFO-1233Xf 及 HCFO-1224yd。 201235333 如本文單獨使用或以複合字使用的術語「烷基」, 例如「全氟烷基」’包括環狀或非環狀及直·鏈或支鏈烷 基’如甲基、乙基、正丙基、異丙基或其不同異構物。 如本文所用之術語「全氟烷基」意指一烷基,其中 5 奴上所有風已被氟取代。全氣院基的實例包括_cf3 及-CF2CF3。 如本文所用之術語「對RjCFtCHX之產物選擇性」 意指相較於所有得到的產物的總莫耳量,在該方法得到 之RfCF=CHX的莫耳百分比。 10 如本文所用之術語「一高溫」意指一高於室溫之溫 度。 所揭露的是一種去氣化氫方法,其包含使 RfCFClCI^X與一觸媒在一反應區接觸以產生一包含 RfCF=CHX之產物混合物,其中該觸媒包含受載在碳上 15 之MY,且其中Rf為一全氟烷基,X = η、F、a、Br 或 I ’ Μ = K、Na 或 Cs 及 Y = F、Cl 或 Br。 在本發明某些實施例中,Rf為-CF3或-CF2CF3。在 本發明某些實施例中,RfCFClCH2X為CF3CFC1CH3&amp; RfCF=CHX 為 CF3CF=CH2 (例如 Rf 為 CF3 且 X 為 Η)。 2〇 在本發明某些實施例中’RfCFClCH2X為CF3CFC1CH2C1 及 RfCF=CHX 為 CF3CF=CHC1 (例如 Rf 為 cF3 且 X 為 C1) 〇 本揭露的某些氫氟烯烴例如cf3cf==chci以不同 構形異構物或立體異構物存在。當未指定特定的異構物 25 時,本發明所揭露者是意指包括所有單一構形異構物、 單一立體異構物或其任何組合。舉例而言, 201235333 HCFO-1224yd (CF3CF=CHC1)即代表f異構物、厶異構 物或其任何組合或兩種異構物之任何比例混合物。 用於在本揭露之去氣化氫方法的起始材料,例如 RfCFClCH2X,可藉由該技藝中已知方法合成。舉例而 5 言,如歐洲專利公開案EP2135855所述,HCFC-244bb (CF3CC1FCH3)可藉由在一觸媒的存在下使 HCFO-1233xf(CF3CCl=CH2)與HF接觸而製備,該觸媒 具有約25至約99.9莫耳百分比的五氯化銻與約〇.1至 約75莫耳百分比的路易士酸的金屬。舉另一例而言, ίο HCFC-234ba (CF3CC1FCH2C1)可藉由 HFO-1234yf 與 Cl2 的反應或藉由CF2=CFC1與ch2fci的加成反應而製備。 該去氯化氫方法可在液相或汽相使用熟知的化工 措施進行,化工措施包括連續、半連續或批次操作。在 反應區的溫度通常從約200°C至約500°C。在本發明某 15 些實施例中,在反應區的溫度從約320°C至約380°C。 5玄去氣化虱方法可在超大氣壓力 pressure)、大氣壓力或次大氣壓力下執行。該起始材料 RfCFClCI^X與該觸媒的接觸時間可大幅變化。接觸時 間通常係從約10秒至約150秒。在本發明某些實施例 2〇 中,接觸時間係從約40秒至約ι〇〇秒。 本發明的接觸步驟可藉由該技藝中已知方法進 行。在本發明某些實施例中’將起始材料邮⑽现又 選擇性地與-惰性氣體饋入至含有觸媒的反應器。在本 發明某些實施例中,使起始材料RfCFClCH2X選擇性地 25 與―惰性氣體通過在反應器⑽觸媒床。在本發明某些 201235333 $ =,始材料RfCFC1CH2x選擇性地連同一惰性 ;;^ 應,内以攪拌或攪動的方式與觸媒混合。 =II化氫方法可在一惰性氣體如%、心或N2 Γ執仃。在本發明某些實施例中,將該惰性氣體 與该起始材料共饋人至反應ϋ内。 心本㈣,提供適合駭去氣化氫之觸媒。該觸 /、^&gt; 3又載在碳上之以式Μγ表示之驗金屬函鹽,其中 ^或以及丫^^或^在本發明某些實 ^ 财為KF。在本發明某些實施例中,Μ.Υ為 KC1 〇 ,鹼金屬_鹽可使用該技藝中熟知的沉積技術沉 積在叙載體上。舉例而言,驗金屬鹵鹽可溶解在去離子 水中’然後與新鮮乾燥的酸洗活性碳混合。將該混合物 溫和,擾拌直到驗金屬齒鹽的溶液完全被活性碳吸 15 ,後,將經負載的活性碳在一高溫乾燥及儲存在一 密封容器内以用作觸媒。在本發明某些實施例中,該觸 ,含有以鹼金屬鹵鹽與碳的總量計從約5 wt% (重量百 刀比)至約40 wt0/〇的驗金屬鹵鹽。在本發明某些實施例 中’忒觸媒含有以鹼金屬鹵鹽與碳的總量計從約1〇wt〇/〇 至約30 wt%的鹼金屬鹵鹽。 於本發明實施例中用的碳可來自下列來源的任一 者:木材、泥煤、煤、椰子殼、骨頭、褐煤、以石油為 主的殘留物及糖。商業上可得的可被使用的碳包括該等 以下列商標販售者:Barneby &amp; SutcliffeTM, DarcoTM, Nucharm, Columbia JXNtm? Columbia LCK™, Calgon™ 25 201235333 PCB,CalgonTM BPL,Westvaco' Norit™, TakedaTlv^a product mixture of Rf € F = CHX, wherein the catalyst comprises MY supported at = 且, and its center is a perfluoroalkyl group, χ = H, F = H, Br or I ' Μ = Κ, Na or Cs and Υ = F, Cl or Br. The above general description and the following detailed description are merely illustrative and not restrictive of the invention as defined by the appended claims. Other features and benefits of one or more of the embodiments are more apparent in light of the following detailed description and claims, and the <RTIgt; </RTI> <RTIgt; Other variants are intended to cover non-exclusive inclusions. For example, a process, method, article, or device containing the plural elements listed in the list is not limited to the elements listed in the list, but may include products that are not explicitly listed but are the process 'methods' Or set other components inherent in the device. In addition, unless expressly stated to the contrary, otherwise "or" means an inclusive "or" rather than an exclusive "or". For example, any of the following cases satisfies condition A or b: a is true (or exists) and B is false (or non-existent), A is false (or does not exist) and B is true (or existing), and A and B are both true (or exist). Also, "a" or "an" is used to describe the elements and components described herein. This is done for convenience only and provides a general sense of the scope of the invention. Unless the report clearly indicates otherwise, this description should be understood to include one or at least one, and the singular also includes the plural. Unless otherwise defined, all the technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention pertains. Although methods or materials similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present invention, suitable methods and materials are still described below. Unless otherwise stated, all publications, patent applications, patents, and other references are herein incorporated by reference. In the event of a conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and are not intended to be limiting. If the quantity, concentration or other value or parameter is used as a range, a preferred range or a series of larger preferred values and/or smaller preferred values, this should be considered as a specific disclosure of any larger range. Limits or preferred, all ranges formed by pairing with any smaller range of limits or preferred values, whether or not otherwise disclosed. Where a range of values is given herein, the range is intended to include the endpoints and all integers and fractions within the range, unless otherwise stated. The term "dehydrochlorination" as used herein means a method of removing hydrogen and chlorine from adjacent carbons in a die. As used herein, "fluorene smoke" means a molecule containing hydrogen, carbon, fluorine, and at least one carbon-carbon double bond. The hydrofluoroolefins disclosed herein may contain halogens other than fluorine such as chlorine, bromine and iodine. Exemplary sulphur fluorides disclosed herein include HFO-1234yf, HCFO-1233Xf, and HCFO-1224yd. 201235333 The term "alkyl" as used herein alone or in the compound word, such as "perfluoroalkyl", includes cyclic or acyclic and straight or branched alkyl such as methyl, ethyl, or Propyl, isopropyl or its different isomers. The term "perfluoroalkyl" as used herein means an alkyl group wherein 5 of all the winds have been replaced by fluorine. Examples of all-gas hospital bases include _cf3 and -CF2CF3. The term "selectivity for RjCFtCHX product" as used herein means the molar percentage of RfCF = CHX obtained in the process compared to the total moles of all of the resulting products. 10 As used herein, the term "a high temperature" means a temperature above room temperature. Disclosed is a degassing hydrogen process comprising contacting RfCFClCI^X with a catalyst in a reaction zone to produce a product mixture comprising RfCF=CHX, wherein the catalyst comprises a MY supported on carbon 15 And wherein Rf is a perfluoroalkyl group, X = η, F, a, Br or I ' Μ = K, Na or Cs and Y = F, Cl or Br. In certain embodiments of the invention, Rf is -CF3 or -CF2CF3. In certain embodiments of the invention, RfCFClCH2X is CF3CFC1CH3&amp; RfCF=CHX is CF3CF=CH2 (e.g., Rf is CF3 and X is Η). 2 In certain embodiments of the invention, 'RfCFClCH2X is CF3CFC1CH2C1 and RfCF=CHX is CF3CF=CHC1 (eg, Rf is cF3 and X is C1). Some of the hydrofluoroolefins disclosed herein, such as cf3cf==chci, are in different configurations. Isomers or stereoisomers are present. When a particular isomer 25 is not specified, it is intended that the present invention include all single conformational isomers, single stereoisomers, or any combination thereof. For example, 201235333 HCFO-1224yd (CF3CF=CHC1) represents the f isomer, the oxime isomer or any combination thereof or any mixture of the two isomers. Starting materials for the dehydrogenation process of the present disclosure, such as RfCFClCH2X, can be synthesized by methods known in the art. For example, as described in European Patent Publication EP 2 135 855, HCFC-244bb (CF3CC1FCH3) can be prepared by contacting HCFO-1233xf (CF3CCl=CH2) with HF in the presence of a catalyst having about 25 to about 99.9 mole percent of antimony pentachloride and about 0.1 to about 75 mole percent of the metal of Lewis acid. In another example, ίο HCFC-234ba (CF3CC1FCH2C1) can be prepared by the reaction of HFO-1234yf with Cl2 or by the addition reaction of CF2=CFC1 with ch2fci. The dehydrochlorination process can be carried out in the liquid phase or in the vapor phase using well-known chemical measures, including chemical, continuous, semi-continuous or batch operations. The temperature in the reaction zone is usually from about 200 ° C to about 500 ° C. In some of the embodiments of the invention, the temperature in the reaction zone is from about 320 ° C to about 380 ° C. 5 Xuan degassing enthalpy method can be carried out under super atmospheric pressure pressure, atmospheric pressure or sub-atmospheric pressure. The contact time of the starting material RfCFClCI^X with the catalyst can vary widely. The contact time is usually from about 10 seconds to about 150 seconds. In some embodiments of the invention, the contact time is from about 40 seconds to about 10,000 seconds. The contacting step of the present invention can be carried out by methods known in the art. In some embodiments of the invention, the starting material (10) is now selectively and with an inert gas fed to the reactor containing the catalyst. In certain embodiments of the invention, the starting material RfCFClCH2X is selectively passed 25 with an "inert gas" through the catalyst bed of the reactor (10). In some of the present inventions 201235333 $ =, the starting material RfCFC1CH2x is selectively coupled to the same inert;; ^ should be mixed with the catalyst in a stirring or agitating manner. The =II hydrogenation process can be carried out in an inert gas such as %, heart or N2. In certain embodiments of the invention, the inert gas is co-fed to the reaction vessel with the starting material. The heart (4) provides a catalyst suitable for degassing hydrogen. The contact /, ^ &gt; 3 is further loaded on the carbon by the metalloid salt represented by the formula Μγ, wherein ^ or 丫^^ or ^ is a certain KF in the present invention. In certain embodiments of the invention, Μ.Υ is KC1 〇 and the alkali metal _ salt can be deposited on the support using deposition techniques well known in the art. For example, the metal halide salt can be dissolved in deionized water&apos; and then mixed with freshly dried pickled activated carbon. The mixture is mild and scrambled until the solution of the metal tooth salt is completely absorbed by the activated carbon. Thereafter, the supported activated carbon is dried at a high temperature and stored in a sealed container for use as a catalyst. In certain embodiments of the invention, the contact comprises a metal halide salt of from about 5 wt% (by weight percent) to about 40 wt0/Torr, based on the total of the alkali metal halide salt and carbon. In certain embodiments of the invention, the ruthenium catalyst contains from about 1 〇 wt 〇 / 至 to about 30 重量 % of an alkali metal halide salt based on the total of the alkali metal halide salt and carbon. The carbon used in the examples of the present invention may be derived from any of the following sources: wood, peat, coal, coconut shell, bone, lignite, petroleum-based residues, and sugar. Commercially available carbons that can be used include those sold under the trademarks Barneby &amp; SutcliffeTM, DarcoTM, Nucharm, Columbia JXNtm® Columbia LCKTM, CalgonTM 25 201235333 PCB, CalgonTM BPL, Westvaco' NoritTM, TakedaTlv^

Barnaby Cheny NBTM。 該碳亦包括三度空間基質孔洞碳質材料。實例係該 等描述於美國專利第4,978,649號中者。在本發明一實 5 施例中’碳包括三度空間基質碳質材料,其可藉由以下 步驟而得到:將氣態或汽態含碳化合物(例如烴類)引入 至大量的碳質材料(例如碳黑)顆粒;將該含碳化合物分 解以沉積碳在顆粒表面;及將所得材料以包含蒸汽的活 化劑氣體處理以提供孔洞碳質材料。一碳_碳複合材料 ίο 係因此而形成。 碳包括未洗碳及酸洗破。在本發明某些實施例中, 適合的觸媒可藉由以酸處理用作觸媒受載體的碳而製Barnaby Cheny NBTM. The carbon also includes a three-dimensional matrix pore carbonaceous material. Examples are described in U.S. Patent No. 4,978,649. In a fifth embodiment of the present invention, the carbon includes a three-dimensional space matrix carbonaceous material which can be obtained by introducing a gaseous or vaporous carbonaceous compound such as a hydrocarbon into a large amount of carbonaceous material ( For example, carbon black particles; the carbonaceous compound is decomposed to deposit carbon on the surface of the particles; and the resulting material is treated with an activator gas comprising steam to provide a porous carbonaceous material. A carbon-carbon composite ίο is formed as a result. Carbon includes unwashed carbon and acid washed. In certain embodiments of the invention, a suitable catalyst can be made by treating the carbon used as a catalyst-supported carrier with an acid.

備,酸例如 HN〇3、HC卜 HF、H2S04、HC104、CH3C00H 及其組合。酸處理通常足夠提供含有少於1〇〇〇卯爪灰 15 分的碳。某些適合的碳的酸處理係描述於美國專利第 5,136,113號中。在本發明某些實施例中,一活性碳係 在一高溫乾燥然後在1至12重量百分比的HN〇3中偶 爾攪袢下浸潰8至24小時。該浸潰方法可在從室溫至 80°C之溫度範圍執行。然後將該活性碳過濾及以去離子 20 水洗滌至洗滌液的PH大於4.0或至洗滌液的pH不變。 最後,將該活性碳在一高溫乾燥。 在本發明某些實施例中,碳為一活性碳。在本發明 某些實施例中,碳為一酸洗活性碳。該碳可呈粉末、顆 粒或丸狀等型式。 25 來自反應區的流出物通常包括殘餘的起始枒料The acid is, for example, HN〇3, HCBu HF, H2S04, HC104, CH3C00H and combinations thereof. The acid treatment is usually sufficient to provide carbon containing less than 1 〇〇〇卯 ash 15 points. Some suitable carbon acid treatments are described in U.S. Patent No. 5,136,113. In certain embodiments of the invention, an activated carbon is dried at a high temperature and then impregnated for 8 to 24 hours with occasional stirring in 1 to 12 weight percent of HN〇3. The impregnation method can be carried out at a temperature ranging from room temperature to 80 °C. The activated carbon is then filtered and washed with deionized 20 water until the pH of the wash liquor is greater than 4.0 or until the pH of the wash liquor is constant. Finally, the activated carbon is dried at a high temperature. In certain embodiments of the invention, the carbon is an activated carbon. In certain embodiments of the invention, the carbon is a pickled activated carbon. The carbon may be in the form of a powder, a granule or a pellet. 25 The effluent from the reaction zone usually includes residual starting material

RfCFCICHaX、所欲的氫氟烯烴產物RfCF=CHX及一些 9 201235333 副產物。所欲產物RfCF=CHX可藉習用方法自產物混合 物回收。在本發明某些實施例中,產物RfCF=CHX可藉 由蒸餾純化或回收。 透過實驗發現本揭露之觸媒去氯化氫方法產生具 5 有面選擇性之所欲的產物。在本發明某些實施例中,對 ' RfCF=CHX之產物選擇性為至少90莫耳%。在本發明 某些實施例中,對RfCF=CHX之產物選擇性為至少 莫耳%。 在本發明某些實施例中,觸媒活性可隨著去氯化氫 10 方法持續而降低。透過實驗發現藉由惰性氣體沖洗可使 觸媒再生或可使觸媒的活性恢復。因此,在本發明某此 實施例中,s亥去氣化氫方法進一步包含以一惰性氣體沖 洗該觸媒。該惰性氣體可選自由以下組成之群組:He、 Ar、A及其任何組合。在本發明某些實施例中,該去 15 氯化氫方法進一步包含以N2沖洗該觸媒。 §亥沖洗方法可藉由在一高溫使一惰性氣體通過該 觸媒而完成。在本發明某些實施例中,溫度係從約2〇〇 °C至約500°C。在本發明某些實施例中,溫度係從約32〇 °C至約380°C。在本發明某些實施例中,在沖洗方法中 20 的溫度為約等同於在去氯化氫階段的溫度。在本發明某 些實施例中,惰性氣體在沖洗方法其間的流速為 RfCFClCi^X在去氣化氫階段的流速的約5倍至約50 倍。在本發明某些實施例中,惰性氣體在沖洗方法其間 的流速為RfCFClCH2X在去氯化氫階段的流速的約10 25 倍至約30倍。沖洗時間視觸媒活性的恢復速率而變 化。沖洗時間通常為從約1小時至約12小時。 201235333 在沖洗方法其間’通常使起始材料RfCFClCI^X停 止饋入至反應器内。在本發明某些實施例中,在偵測到 觸媒活性的顯著下降後,將流入至反應器的 RfCFClCHzX中斷並以惰性氣體取代,惰性氣體的流入 速率為先前RfCFClC^X流入速率的從約5倍至約50 倍’而反應器的溫度維持不變。當沖洗方法終了,將沖 洗用的惰性氣體中斷並重新開始RjCFCICHzX的流入。 於本發明實施例製程中所使用的反應器、蒸餾管柱 及其結合的供料管、流出物管及相關單元可以抗腐蝕的 材料構成。典型的構成材料包括Teflon™及玻璃 。典型 的構成材料亦包括不銹鋼(特別為沃斯田(austenitic) )、熟知之高鎳合金’如:Monel™鎳-銅合金、 HastelloyTM鎳基底合金及inc〇neiT]v^鉻合金及銅包 鋼。 上述所描述的各種態樣與實施例僅為例示性且非 限制性。在閱讀本說明書後,熟習此項技術者瞭解在不 偏離本發明之範疇下,亦可能有其他態樣與實施例。 實例 此處所描述的概念將以下列實例進一步說明之,該 等只例不限制申請專利範圍中所描述本發明之範缚。 hno3洗碳 2之製備將一活性礙(具有在從約丨2〇〇至約1500 m /g之範圍的表面積)在室溫浸潰在i加%的水溶 液中12小時,之後將其以去離子水完全洗滌及在i2〇 201235333 C乾燥12小時。將一些如上製備之HN〇3洗活性碳以 KF載入並用於實例丨,以及一些以KC丨載入並用於實 例2及3。 5 HN〇3 洗 TakedaTlv^&gt;^ 之製備將TakedaTM活性碳(具有在從約丨〇〇〇 m2/g至 約1200 m2/g之範圍的表面積)在室溫浸潰在1 wt%的 HN〇3水溶液中12小時,之後將其以去離子水完全洗滌 及在120°C乾燥12小時。然後將hn〇3洗Takeda™碳以 ίο KC1載入並用於實例4及5。 HN〇3 洗 Takeda11^^^ 之製備 將TakedaTM活性碳(具有在從約10〇〇 m2/g至約 1200 m2/g之範圍的表面積)在6〇°c浸潰在8 wt〇/0的 15 HN〇3水溶液中12小時,之後將其以去離子水完全洗滌 及在120°C乾燥12小時。然後將如上製備之TakedaTM 碳以KC1載入並用於實例7。 , 實例1 20 實例1說明使HCFC-244bb與受載在酸洗活性碳上 之KF接觸產生HFO-1234yf。 將10 cc (立方公分)的20 wt% KF/酸洗活性碳觸媒 顆粒載入至0.43吋I. D. Monel™反應器管道中形成觸 媒床。使98.8莫耳%的HCFC-244bb與1·2莫耳%的 25 HCFO-1233xf (CF3CC1=CH2)的氣態混合物以 1.1 g/hr 的 速率連同4.3 ml/min的N2通過觸媒床。背壓約為大氣 12 201235333 壓力。以GC及GC-MS分析得自反應器管道的流出物。 起始材料HCFC-244bb的轉化率及對HFO-1234yf的產 物選擇性係列於下表1,其顯示在廣範圍溫度,對 HFO-1234yf的良好產物選擇性。 表1 轉化 選擇性 溫度°c 莫耳百分比 莫耳百分比 ___ HCFC-244bb HFO-1234yf 225 14.86 91.89 230 14.36 91.16 279. 28.03 94.19 275 15.52 92.15 _ 327 23.49 94.63 _ 329 7.63 87.86 377 41.09 96.52 377 54.62 97.80 375 57.82 97.89 374 65.63 98.22 . 376 72.83 98.19 390 82.75 96.28 403 —---- 89.60 ^ 98.04 _ 399 88.39 97.45 427 96.33 96.43 424 96.03 95.32 觸媒的穩定性係在如上所述相同方法條件下在約 385°C測試。在每個小時終了’以GC及GC-MS分析得 自反應器管道之流出物。結果係列於下表2。. 表2 時間 小時 轉化 莫耳百分比 HCFC-244bb 選擇性 莫耳百分比 HFO-1234vf — 1 82.81 95.90 13 201235333 2 77.78 96.13 3 76.91 96.36 4 72.82 96.31 5 73.07 96.10 6 74.47 96.06 7 70.06 95.72 8 72.07 96.22 9 70.70 96.01 10 69.04 96.45 11 70.57 96.27 實例2 實例2說明使HCFC-244bb與受载在酸洗活性碳上 之KC1接觸產生HFO-1234yf。 將10 cc的25 wt% KC1/酸洗活性碳觸媒顆粒載入 至0.43吋I. d· Monel™反應器管道中形成觸媒床。使 99.7 莫耳%的 HCFC_244bb 及 ο 莫耳%的 HCF〇_1233xf 的氣態混合物以1.1 g/hr的速率連同4.3ml/minN2通過 觸媒床。背壓約為大氣壓力。以GC及GC-MS分析得 自反應器管道的流出物。起始材料HCFC-244bb的轉化 率及對HFO-1234yf的產物選擇性係列於下表3,其顯 示在廣範圍溫度’對HFO-1234yf的良好產物選擇性。 表3 溫度°c 轉化 莫耳百分比 ΤΤΓ'Ρ'Γ'-ΟΛ/ΙΚΚ 選擇性 莫耳百分比 HFO-1234yfRfCFCICHaX, the desired hydrofluoroolefin product RfCF=CHX and some 9 201235333 by-products. The desired product, RfCF = CHX, can be recovered from the product mixture by conventional methods. In certain embodiments of the invention, the product RfCF=CHX can be purified or recovered by distillation. Through experiments, it was found that the catalyst dehydrochlorination method of the present invention produces a desired product having a surface selectivity. In certain embodiments of the invention, the product selectivity to ' RfCF = CHX is at least 90 mole %. In certain embodiments of the invention, the product selectivity to RfCF = CHX is at least mol%. In certain embodiments of the invention, catalyst activity may decrease as the dehydrochlorination 10 process continues. It has been found through experiments that the catalyst can be regenerated by inert gas flushing or the activity of the catalyst can be restored. Therefore, in an embodiment of the invention, the method of dehydrogenating hydrogen further comprises washing the catalyst with an inert gas. The inert gas can be selected from the group consisting of He, Ar, A, and any combination thereof. In certain embodiments of the invention, the dehydrochlorination process further comprises flushing the catalyst with N2. The method of rinsing can be accomplished by passing an inert gas through the catalyst at a high temperature. In certain embodiments of the invention, the temperature is from about 2 ° C to about 500 ° C. In certain embodiments of the invention, the temperature is from about 32 ° C to about 380 ° C. In certain embodiments of the invention, the temperature in the rinsing process 20 is about the same as the temperature in the dehydrochlorination stage. In some embodiments of the invention, the flow rate of the inert gas during the flushing process is from about 5 times to about 50 times the flow rate of the RfCFClCi^X in the degassing hydrogen phase. In certain embodiments of the invention, the flow rate of the inert gas during the rinsing process is from about 1025 to about 30 times the flow rate of the RfCFClCH2X during the dehydrochlorination stage. The rinsing time varies depending on the recovery rate of the catalytic activity. The rinsing time is usually from about 1 hour to about 12 hours. 201235333 During the rinsing process, the starting material RfCFClCI^X is typically stopped feeding into the reactor. In certain embodiments of the invention, upon detection of a significant decrease in catalyst activity, RfCFClCHzX flowing into the reactor is interrupted and replaced with an inert gas, and the inflow rate of the inert gas is from about the previous RfCFClC^X inflow rate. 5 times to about 50 times' while the temperature of the reactor remains unchanged. When the flushing process is finished, the inert gas for flushing is interrupted and the inflow of RjCFCICHzX is restarted. The reactor, distillation column and its associated supply pipe, effluent pipe and associated unit used in the process of the embodiment of the present invention may be constructed of a corrosion resistant material. Typical constituent materials include TeflonTM and glass. Typical constituent materials also include stainless steel (especially austenitic), well-known high nickel alloys such as: MonelTM nickel-copper alloy, HastelloyTM nickel base alloy and inc〇neiT]v^chromium alloy and copper clad steel. . The various aspects and embodiments described above are illustrative only and not limiting. After reading this specification, those skilled in the art will appreciate that other aspects and embodiments may be possible without departing from the scope of the invention. EXAMPLES The concepts described herein are further illustrated by the following examples, which are not intended to limit the scope of the invention described in the claims. Preparation of hno3 Washed Carbon 2 An active barrier (having a surface area ranging from about 丨2 Torr to about 1500 m/g) was immersed in an aqueous solution of i% by weight for 12 hours at room temperature, after which it was removed. The ionized water was completely washed and dried at i2〇201235333 C for 12 hours. Some of the HN〇3 wash activated carbon prepared above was loaded with KF and used as an example, and some were loaded with KC丨 and used in Examples 2 and 3. 5 HN〇3 Washed TakedaTlv^&gt;^ Preparation of TakedaTM activated carbon (having a surface area ranging from about 丨〇〇〇m2/g to about 1200 m2/g) at room temperature at 1 wt% HN The hydrazine 3 aqueous solution was allowed to stand for 12 hours, after which it was completely washed with deionized water and dried at 120 ° C for 12 hours. The hn〇3 wash TakedaTM carbon was then loaded with ίο KC1 and used in Examples 4 and 5. Preparation of HN〇3 Washed Takeda11^^^ The TakedaTM activated carbon (having a surface area ranging from about 10 〇〇m 2 /g to about 1200 m 2 /g) was immersed at 8 ° 〇 / 0 at 6 ° ° C 15 HN〇3 in water for 12 hours, after which it was completely washed with deionized water and dried at 120 ° C for 12 hours. The TakedaTM carbon prepared above was then loaded with KC1 and used in Example 7. Example 1 20 Example 1 illustrates the contact of HCFC-244bb with KF supported on pickled activated carbon to produce HFO-1234yf. 10 cc (cubic centimeters) of 20 wt% KF/acid washed activated carbon catalyst particles were loaded into a 0.43 吋I. D. MonelTM reactor tube to form a catalyst bed. A gaseous mixture of 98.8 mole % HCFC-244bb and 1.2 mole % 25 HCFO-1233xf (CF3CC1 = CH2) was passed through the catalyst bed at a rate of 1.1 g/hr along with 4.3 ml/min of N2. Back pressure is about atmospheric 12 201235333 Pressure. The effluent from the reactor tubes was analyzed by GC and GC-MS. The conversion of the starting material HCFC-244bb and the product selectivity to HFO-1234yf are summarized in Table 1 below, which shows good product selectivity to HFO-1234yf over a wide range of temperatures. Table 1 Conversion selectivity temperature °c Molar percentage of mole % ___ HCFC-244bb HFO-1234yf 225 14.86 91.89 230 14.36 91.16 279. 28.03 94.19 275 15.52 92.15 _ 327 23.49 94.63 _ 329 7.63 87.86 377 41.09 96.52 377 54.62 97.80 375 57.82 97.89 374 65.63 98.22 . 376 72.83 98.19 390 82.75 96.28 403 —---- 89.60 ^ 98.04 _ 399 88.39 97.45 427 96.33 96.43 424 96.03 95.32 The stability of the catalyst is about 385 ° C under the same method conditions as described above. test. At the end of each hour, the effluent from the reactor tubes was analyzed by GC and GC-MS. The results are shown in Table 2 below. Table 2 Percentage of converted Mohrs in hours HFC-244bb Percentage of selective molars HFO-1234vf — 1 82.81 95.90 13 201235333 2 77.78 96.13 3 76.91 96.36 4 72.82 96.31 5 73.07 96.10 6 74.47 96.06 7 70.06 95.72 8 72.07 96.22 9 70.70 96.01 10 69.04 96.45 11 70.57 96.27 Example 2 Example 2 illustrates the contact of HCFC-244bb with KC1 supported on pickled activated carbon to produce HFO-1234yf. 10 cc of 25 wt% KC1/acid washed activated carbon catalyst particles were loaded into a 0.43 吋I.d. MonelTM reactor tube to form a catalyst bed. A gaseous mixture of 99.7 mole % HCFC_244bb and ο mole % HCF 〇_1233xf was passed through the catalyst bed at a rate of 1.1 g/hr along with 4.3 ml/min N2. The back pressure is about atmospheric pressure. The effluent from the reactor tubes was analyzed by GC and GC-MS. The conversion of the starting material HCFC-244bb and the product selectivity to HFO-1234yf are summarized in Table 3 below, which shows good product selectivity to HFO-1234yf over a wide range of temperatures. Table 3 Temperature °c Conversion Mohr Percentage ΤΤΓ'Ρ'Γ'-ΟΛ/ΙΚΚ Selectivity Mohr Percentage HFO-1234yf

201235333 386 89.99 97.80 1 385 90.78 97.57 396 93.28 97.14 403 -7^--- 95.23 96.89 427 96.80 -:----_ 98.27 423 98.01 96 80 觸媒的穩定性係在如上所述相同方法條件下在約 385°C測試。在每個小時終了,以Gc及GC_MS分析得 自反應器管道之流出物。結果係列於下表4。 表4 時間 小時201235333 386 89.99 97.80 1 385 90.78 97.57 396 93.28 97.14 403 -7^--- 95.23 96.89 427 96.80 -:----_ 98.27 423 98.01 96 80 The stability of the catalyst is about the same method conditions as described above. Test at 385 ° C. At the end of each hour, the effluent from the reactor tubes was analyzed by Gc and GC_MS. The results are summarized in Table 4 below. Table 4 Time Hours

選擇性 莫耳百分比 HF〇-1234yf ~^7 80~9TJT 轉化 莫耳百分比 HCFC-244bbSelectivity Mohr percentage HF〇-1234yf ~^7 80~9TJT Conversion Mohr percentage HCFC-244bb

90.78 90.80 97.83 91.401ΠΪ 91.27 89.45 97.63 T7.6190.78 90.80 97.83 91.401ΠΪ 91.27 89.45 97.63 T7.61

97.82 ~9TM 89.65 97.8397.82 ~9TM 89.65 97.83

實例3 實例3說明碳受載K C1觸媒在高背壓下運作良好。 所有方法條件係與實例2相同除了此處背壓為45 psig (磅每平方吋計)。得自反應器管道的流出物之分析 結果係列於下表5。Example 3 Example 3 illustrates that the carbon-loaded K C1 catalyst works well under high back pressure. All process conditions were the same as in Example 2 except that the back pressure was 45 psig (pounds per square foot). The analysis of the effluent from the reactor piping is shown in Table 5 below.

S 15 201235333 表5 溫度°c 轉化 莫耳百分比 HCFC-244bb 選擇性 ~~ 莫耳百分比 HFO-1234yf 353 43.72 98.88 351 27.41 98.50 . 375 52.28 98.14 374 50.17 98.17 401 77.89 96.75 425 89.94 95.05 ~ 實例4S 15 201235333 Table 5 Temperature °c Conversion Mohr Percent HCFC-244bb Selectivity ~~ Mohr Percentage HFO-1234yf 353 43.72 98.88 351 27.41 98.50 . 375 52.28 98.14 374 50.17 98.17 401 77.89 96.75 425 89.94 95.05 ~ Example 4

5 實例4說明使HCFC-234ba與受載在酸洗TakedaTM 碳上之KC1接觸產生HCF(M224yd。 將10 cc的25 wt% KC1/酸洗Takeda™碳觸媒顆粒 載入0.43吋I. D· Monel™反應器管道中形成觸媒床。使 96 莫耳%的 HCFC-234ba 及 4 莫耳%的 HFO-1234yf 的 10 氣態混合物以1.1 g/hr的速率連同4.3 ml/minN2通過觸 媒床。背壓約為大氣壓力。以GC及GC-MS分析得自 反應器管道的流出物。起始材料HCFC-234ba的轉化率 及對HCFO-1224yd的產物選擇性係列於下表6,其顯示 在廣範.圍溫度HCFC-234ba的高轉化率及對 15 HCFO-1224yd的良好產物選擇性。 表6 溫度°C 轉化 莫耳百分比 HCFC-234ba 選擇性 莫耳百分比 trans-HCFC-1224yd 選擇性 莫耳百分比 cis-HCFC-1224vd 241 70.73% 90.96% 7.05% 247 74.04% 91.03% Γ 6.81% 201235333 275 99.90% 89.29% 5.98% 275 99.88% 88.32% _ 6.23% 295 100.00% 93.57% 5.00% 302 100.00% 93.47% _ 5.04% 318 100.00% 91.64% 5.36% 325 100.00% 92.13% 5.53% 350 100.00% 91.67% 6.20% 350 100.00% 90.52% - 613% 373 100.00% 84.62% 6.40% 實例5 實例5說明N2沖洗可使碳受載KC1觸媒再生以恢 復起始材料HCFC-244bb的轉化率。 將10 cc的25 wt% KC1/酸洗TakedaTM碳觸媒顆粒 載入0.43吋I. D. Monel™反應器管道中形成觸媒床。 使99.4莫耳%的HCFC-244bb及0.6莫耳%的 HCFO-1233xf的氣態混合物以1.1 g/hr的速率連同4 3 ml/min的N2通過觸媒床。背麼約為大氣壓力。以GC 及GC-MS分析得自反應器管道的流出物。 觸媒的穩定性係在約350°C測試。頃發現在113運 轉小時後,HCFC-244bb的轉化率從約40莫耳%下降至 約 25 莫耳%。使 HCFC-244bb/HCFO-1233xf/N2 通過觸 媒床的流入中斷,然後在約350°C以150 seem (標準立 方公分每分鐘)的N2沖洗觸媒3小時。在沖洗之後,重 新開始HCFC-244bb/HCFO-1233xf/N2的流入,發現轉 化率返回至約38莫耳%。對HFO-1234yf的產物選擇性 在總130運轉小時測試期間一貫地在約95莫耳%的水 f。、结果如圖1所示。 17 5 20 201235333 實例6 實例6說明使HCFC-244bb與受載在未洗活性碳上 之KC1接觸產生HFO-1234yf。 使 10 cc 的 25 wt% KC1/未洗 Calgon Carbon COCO Plus (—活性碳’其具有從約900 m2/g至約1200 m2/g 之範圍的表面積)觸媒顆粒(6至10篩目)載入至一 0.43 吋I. D· Monel反應器管道中形成觸媒床。使99.7莫耳 %的 HCFC-244bb 及 〇_3 莫耳%的 HCFO-1233xf 的氣態 混合物以1.1 g/hr的速率連同4 3 ml/min的仏通過觸媒 床。背壓約為大氣壓力。以GC及GC-MS分析得自反 應器管道的流出物。起始材料HCFC-244bb的轉化率及 對HFO-1234yf的產物選擇性,連同運轉時間係列於下 表7。 時間 溫度ec 轉化 選擇性 小時 莫耳百分比 莫耳百分比 ^- ~~ΤΓ5 ------HCFC-244bb HFO-1234yf __ 1 -^_J6.91% 90.52% 2 ,—▲ 373 ----- 54.45% 96.77% 3 402 -^_82.28% 98.43% _ 4 386 ---- 73.00〇/〇 98.22% 5 384 -^___71.59% 97.68% 6 -----— 386 ---------- 96.79% 7 一 11 一 386 -__72.11〇/〇 97.09% 8 387 -__73.77% 96.84% 9 -----, Λ 385 ----69.60% 96.85% __ 10 387 96.22% __ ---,1 423 ----,U.U4% 11 ---__84.52% 85.46% 12 一--:_ … 424 -79.81% 84.46% 13 394 —______ 58.46% 86.95% 14 401 ----61.35% 86.95% 15 401 ----57.46% 86.40% 18 201235333 16 398 53.38% 87.35% 17 401 53.58% 86.78% 18 401 52.17% 86.61% 19 394 41.79% 88.88% 20 402 48.86% 87.50% 21 401 42.71% 88.54% 22 398 39.89% 89.01% 實例7 實例7說明使HCFC-244bb與5 wt%的KC1/酸洗5 Example 4 illustrates the contact of HCFC-234ba with KC1 supported on pickled TakedaTM carbon to produce HCF (M224yd. Load 10 cc of 25 wt% KC1/acid washed TakedaTM carbon catalyst particles into 0.43 吋I. D· A catalyst bed was formed in the MonelTM reactor tube. A 10 gaseous mixture of 96 mole % HCFC-234ba and 4 mole % HFO-1234yf was passed through the catalyst bed at a rate of 1.1 g/hr along with 4.3 ml/min N2. The back pressure is about atmospheric pressure. The effluent from the reactor tube is analyzed by GC and GC-MS. The conversion of the starting material HCFC-234ba and the product selectivity to HCFO-1224yd are shown in Table 6 below. Wide range of high conversion of HCFC-234ba and good product selectivity for 15 HCFO-1224yd. Table 6 Temperature °C Conversion Mohr Percent HCFC-234ba Selective Molar Percentage trans-HCFC-1224yd Selective Molar Percentage cis-HCFC-1224vd 241 70.73% 90.96% 7.05% 247 74.04% 91.03% Γ 6.81% 201235333 275 99.90% 89.29% 5.98% 275 99.88% 88.32% _ 6.23% 295 100.00% 93.57% 5.00% 302 100.00% 93.47% _ 5.04% 318 100.00% 91.64% 5.36% 325 100.00% 92.13% 5.53% 350 100.00% 91.67% 6 .20% 350 100.00% 90.52% - 613% 373 100.00% 84.62% 6.40% Example 5 Example 5 illustrates that N2 flushing allows carbon to be regenerated by the loaded KC1 catalyst to restore the conversion of the starting material HCFC-244bb. 25 wt% KC1/acid washed TakedaTM carbon catalyst particles were loaded into a 0.43 吋ID MonelTM reactor tube to form a catalytic bed. A gaseous mixture of 99.4 mol% HCFC-244bb and 0.6 mol% HCFO-1233xf was The rate of 1.1 g/hr, along with 4 3 ml/min of N2, passes through the catalyst bed. The back is about atmospheric pressure. The effluent from the reactor tube is analyzed by GC and GC-MS. The stability of the catalyst is about At 350 ° C. It was found that after 113 hours of operation, the conversion of HCFC-244bb decreased from about 40 mole % to about 25 mole %. The influx of HCFC-244bb/HCFO-1233xf/N2 through the catalyst bed was interrupted, and then the catalyst was flushed at 150 ° C for 150 seem (standard cubic centimeters per minute) of N2 for 3 hours. After the rinsing, the inflow of HCFC-244bb/HCFO-1233xf/N2 was restarted, and it was found that the conversion rate returned to about 38 mol%. Product selectivity to HFO-1234yf consistently at about 95 mol% water f during the total 130 run hours test. The result is shown in Figure 1. 17 5 20 201235333 Example 6 Example 6 illustrates the contact of HCFC-244bb with KC1 supported on unwashed activated carbon to produce HFO-1234yf. 10 cc of 25 wt% KC1/Unwashed Calgon Carbon COCO Plus (-activated carbon 'with surface area ranging from about 900 m2/g to about 1200 m2/g) of catalyst particles (6 to 10 mesh) A catalyst bed was formed in a 0.43 吋I.D. Monel reactor tube. A gaseous mixture of 99.7 mol% of HCFC-244bb and 〇_3 mol% of HCFO-1233xf was passed through the catalyst bed at a rate of 1.1 g/hr along with 4 3 ml/min of hydrazine. The back pressure is about atmospheric pressure. The effluent from the reactor tubes was analyzed by GC and GC-MS. The conversion of the starting material HCFC-244bb and the product selectivity to HFO-1234yf, together with the run time series, are given in Table 7 below. Time temperature ec conversion selectivity hour molar percentage of moles ^- ~~ΤΓ5 ------HCFC-244bb HFO-1234yf __ 1 -^_J6.91% 90.52% 2 ,—▲ 373 ----- 54.45% 96.77% 3 402 -^_82.28% 98.43% _ 4 386 ---- 73.00〇/〇98.22% 5 384 -^___71.59% 97.68% 6 ------ 386 ----- ----- 96.79% 7 一11一386 -__72.11〇/〇97.09% 8 387 -__73.77% 96.84% 9 -----, Λ 385 ----69.60% 96.85% __ 10 387 96.22% __ ---,1 423 ----,U.U4% 11 ---__84.52% 85.46% 12 One--:_ 424 -79.81% 84.46% 13 394 —______ 58.46% 86.95% 14 401 ----61.35% 86.95% 15 401 ----57.46% 86.40% 18 201235333 16 398 53.38% 87.35% 17 401 53.58% 86.78% 18 401 52.17% 86.61% 19 394 41.79% 88.88% 20 402 48.86% 87.50 % 21 401 42.71% 88.54% 22 398 39.89% 89.01% Example 7 Example 7 illustrates the HCC-244bb with 5 wt% KC1/ pickling

TakedaTM碳接觸產生 HFO-1234yf。 5 將10 CC的5 wt% KC1/酸洗TakedaTM碳觸媒顆粒(6 至10篩目)載入一 0.43吋I,D, Monel™反應器管道中形 成觸媒床。使99.7莫耳%的HCFC-244bb及0.3莫耳% 的HCFO-1233xf的氣態混合物以7.3 seem的速率通過 觸媒床。背壓約為大氣壓力。以GC及GC-MS分析得 10 自反應器管道的流出物。起始材料HCFC-244bb的轉化 率及對HFO-1234yf的產物選擇性,連同溫度及運轉時 間係列於圖2。該觸媒展現對HF〇-1234yf的良好選擇 性(尚於90莫耳%)及在325^的良好穩定性。 應留意的是,並非上文一般性描述或實例中所述之 15 動作都疋必要的,特定動作之一部分可能並非必要的, 並且除了所描述之動作外,可進一步執行一或多個其他 動作。此外,所列動作之次序不必然是執行該等步驟之 次序。 产上述說明中’已描述關於特定實施例之概念。然 4項技藝之一般技術人士中之一理解在不脫離下面 π專利fe®所述之本發明的範鳴下可進行各種修訂 201235333 矛ί更。因此,應將本說明書視為說明性而非限制性, 且意=將所有這類修改涵括於本發明之範疇中。 、觔文已針對特定實施例之效益、其他優點及問題解 決方案加以闡述。然而,不可將效益、優點、問題解決 5 =案以及任何可使這些效益、優點或問題解決方案更為 大顯的特徵解讀為是任何或所有專利申請範圍之關 鍵、必需或必要特徵。 —應當理解為了清楚說明起見,本文所述之各實施例 ,广·中,某些特徵’亦可以組合之方式於單獨實施例中 同 中 L圖式間單說明】 15 圖1為描述於實例5,當觸媒去氯化氣方 士 及以氮氣沖洗觸媒之後,HCFC_244bb HKM234yf之產物選擇性的變化之圖示。轉匕率與董ί 果之=純述於㈣7的職錢城枝的分析結 【主要元件符號說明】 20TakedaTM carbon contact produces HFO-1234yf. 5 Load 10 CC of 5 wt% KC1/acid washed TakedaTM carbon catalyst particles (6 to 10 mesh) into a 0.43 吋I, D, MonelTM reactor tube to form a catalytic bed. A gaseous mixture of 99.7 mole % HCFC-244bb and 0.3 mole % HCFO-1233xf was passed through the catalyst bed at a rate of 7.3 seem. The back pressure is about atmospheric pressure. The effluent from the reactor tube was analyzed by GC and GC-MS. The conversion of the starting material HCFC-244bb and the product selectivity to HFO-1234yf, along with the temperature and run time series are shown in Figure 2. The catalyst exhibited good selectivity to HF〇-1234yf (still at 90% by mole) and good stability at 325^. It should be noted that not all of the 15 actions described above in the general description or examples are necessary, some of the specific actions may not be necessary, and one or more other actions may be performed in addition to the actions described. . Moreover, the order of the actions listed is not necessarily the order in which the steps are performed. The concept of a particular embodiment has been described in the above description. However, one of the four general practitioners of the art understands that various modifications can be made without departing from the invention of the invention described in the π patent fe® 201235333. Accordingly, the description is to be regarded as illustrative and not restrictive, and all such modifications are included in the scope of the invention. The ribs have been described with respect to the benefits, other advantages, and problem solutions of a particular embodiment. However, benefits, advantages, problem solving, and any features that would make these benefits, advantages, or problem solutions more important are not interpreted as critical, necessary, or essential features of any or all patent applications. - It should be understood that, for clarity of description, the various embodiments described herein, broadly, and in some aspects may also be combined in a single embodiment in the same manner as in the drawings. Example 5 is a graphical representation of the selectivity of the product of HCFC_244bb HKM234yf after the catalyst was dechlorinated and the catalyst was purged with nitrogen. The conversion rate and Dong Yuguo's = purely described in (4) 7's job Qiancheng branch analysis [main component symbol description] 20

Claims (1)

201235333 七、申凊專利範圍: 1. 一種去氯化氫方法,其包含使RfCFC][CH2X與一觸媒在一 ,應區接觸以產生-包含RiCF=CHX之產物混合物,其中 S亥觸媒包含受载在碳上之MY,且其中Rf為一全氟烷基, 5 X Η、F、C1、Br 或 I ’ M = K、Na 或 Cs 及 Y = F、C1 或Br 〇 2.如喷求項1所述之去氯化氫方法,其中該碳為一活性碳。 ίο 3.如明求項2所述之去氣化氫方法’其中該碳為—酸洗活性 碳。 ΤΙ求項1所述之去氣化氫方法’其中_且… 15 月长項1所述之去氯化氫方法,其中在該反應區之溫度 係從約200t至約5〇(rc。 6·^求項5所述之去氣化氫方法,其中在該反應區之 20係從約32(TC至約38(rc。 ^明求項1所述之去氯化氫方法,其中對RfCF=CHX的產 物選擇性為至少%莫耳%。 25 8.如請求 jg 1 , .,、厅述之去氯化氫方法’其中對RfCF=CHX的產 物選擇性為至少96莫耳%。 S 21 201235333 9.如請求項1所述之去氯化氫方法,其中RfCFClCH2X為 CF3CFC1CH2C1 且 RfCF=CHX 為 CF3CF=CHC1。 5 10.如請求項1所述之去氯化氫方法,其中RfCFClCH2X為 CF3CFC1CH3 且 RfCF=CHX 為 CF3CF=CH2。 11. 如請求項1所述之去氯化氫方法,進一步包含以一惰性 氣體沖洗該觸媒。 〇 12. 如請求項11所述之去氣化氩方法,其中該惰性氣體為 N2。 22201235333 VII. The scope of the patent application: 1. A method for dehydrochlorination comprising the step of bringing RfCFC][CH2X into contact with a catalyst in a region to produce a product mixture comprising RiCF=CHX, wherein the S-catalyst comprises MY carried on carbon, and wherein Rf is a perfluoroalkyl group, 5 X Η, F, C1, Br or I ' M = K, Na or Cs and Y = F, C1 or Br 〇 2. The method of dehydrochlorination of item 1, wherein the carbon is an activated carbon. Ίο 3. The method for dehydrogenating hydrogen as described in claim 2, wherein the carbon is acid-washed activated carbon. The method for dehydrogenating hydrogen as described in Item 1 wherein the temperature of the reaction zone is from about 200 t to about 5 Torr (rc. 6·^). The method for dehydrogenating hydrogen according to item 5, wherein the 20 series in the reaction zone is from about 32 (TC to about 38 (rc. ^), the method of dehydrochlorination described in claim 1, wherein the product of RfCF=CHX The selectivity is at least % Mohr. 25 8. The method of dehydrochlorination as described in request jg 1 , . , , wherein the product selectivity for RfCF=CHX is at least 96 mol%. S 21 201235333 9. The method of dehydrochlorination according to Item 1, wherein RfCFClCH2X is CF3CFC1CH2C1 and RfCF=CHX is CF3CF=CHC1. 5. The dehydrochlorination method according to claim 1, wherein RfCFClCH2X is CF3CFC1CH3 and RfCF=CHX is CF3CF=CH2. The method of dehydrochlorination according to claim 1, further comprising rinsing the catalyst with an inert gas. 〇12. The degassing argon method according to claim 11, wherein the inert gas is N2.
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