TW201230551A - High-speed connector inserts and cables - Google Patents

High-speed connector inserts and cables Download PDF

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Publication number
TW201230551A
TW201230551A TW100123170A TW100123170A TW201230551A TW 201230551 A TW201230551 A TW 201230551A TW 100123170 A TW100123170 A TW 100123170A TW 100123170 A TW100123170 A TW 100123170A TW 201230551 A TW201230551 A TW 201230551A
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Taiwan
Prior art keywords
shield
cable
insert
connector insert
printed circuit
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TW100123170A
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Chinese (zh)
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TWI535130B (en
Inventor
Min Chul Kim
Paul Yuan
Josh Pong
Joseph Tang
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Apple Inc
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Priority claimed from US13/033,562 external-priority patent/US8327536B2/en
Application filed by Apple Inc filed Critical Apple Inc
Publication of TW201230551A publication Critical patent/TW201230551A/en
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Publication of TWI535130B publication Critical patent/TWI535130B/en

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Abstract

High speed connector inserts and cables having improved heat conduction, high strength, and may be manufactured in a reliable manner. One example may provide a connector insert having several paths by which heat may be removed from circuitry in the cable insert. In one example, heat may be removed from one or more circuits by forming a thermal path between a circuit and a shield of the connector insert. Another path may include one or more pads on a side of an integrated circuit board that are soldered directly to the shield. A braiding surrounding a cable may be soldered or otherwise thermally connected to the shield. Another example may provide a cable having a braiding that includes one or more types of fibers, such as aramid fibers. Another example may provide for increased manufacturability by using a wire comb and a solder bar.

Description

201230551 六、發明說明: 本申請案主張2010年6月30曰申請之美國臨時專利申請 案第61/360,436號、2010年6月30曰申請之美國臨時專利申 請案第61/360,432號及2010年10月29日申請之美國臨時專 利申請案第61/408,052號,以及2011年2月23日申請之美國 申請案第13/033,562號的權利,且與2〇1〇年9月30日申請之 美國申請案第12/895,842號及2011年2月23日申請之美國申 請案第13/033,553號有關,該等案皆以引用的方式併入。 【先前技術】 在電子器件之間及當中所傳送之資料的量已驚人地增 加。諸如高清晰度視訊之應用需要以非常高之資料速率傳 送大量資料。不幸地,電子器件之間的高速通信已變得如 此快以致於由藉由導線所連接之兩個嵌入物組成之簡單纜 線不再合適。此等簡單纜線使信號降級並引起時滯,使得 高速資料通信不可靠。 因此’需要新㈣線。此等纜線可為主動的,原因在於 其包括主動電子組件,諸如積體電路。此等電路消耗電力 且由此產生熱。此熱可使繞線及其電路之可靠性降級,且 亦可使使用者不願意觸碰。 此等鐵線可在使用期間經受力及機械應力。給定其複雜 性’提供具有增加之強度的纜線可係、有用I再者,給定 -複雜!生’關於可製造性之問題可係所關注的。 一因此,姑要用於高速纜線之可在高速通信中可靠地輸送 °虎之電路、方法及裝置。纜線嵌入物可能能夠以改良使 157271.doc 201230551 用者體驗及纜線可靠性之方式傳送熱。該等纜線可具有増 加之強度。纜線及連接器嵌入物可以提供改良之可製造性 之方式來配置。 【發明内容】 因此,本發明之實施例可提供具有改良之熱傳導、高強 度且可以可靠方式製造的高速連接器嵌入物及纜線。 本發明之一例示性實施例可提供一種具有改良之熱傳導 的連接器欲人物。此連接減人物可包括可藉以自镜線嵌 入物中之電路移除熱之若干路徑。在一實例中,可藉由^ 電路(其可為積體電路或其他器件)與連接器嵌入物之屏蔽 物之間形成熱路徑而自-或多個電路移除熱。此路徑可包 括熱傳導材料以進-步減小其熱阻。另—實例可包括在積 體電路板之一側面上的一或多個襯墊。此等襯墊可直接焊 接至屏蔽物,或另外熱連接至屏蔽物。 在另一實例中,為改良熱傳導,環繞纜線之編織物可焊 接或另外熱連接至屏蔽物。此連接可藉由罩套來覆蓋以避 免電磁體干擾(職)洩漏。此罩套可經捲曲以提供穩固之 ㈣連接。此捲曲可藉由在多個方向上將力施加至罩套而 實現在本發明之—特定實施例中,可在捲曲期間在四個 方向上將力施加至罩套。罩套可焊接至連接器嵌入物及纜 線中之任—者或兩者之多個部分以用於改良之熱傳導 械可靠性。 本發^之另—例示性實施例可提供-種具有高強度之欖 線。為提供此増加之強度,環繞纜線或其導體中之一或多 157271.doc 201230551 者的編織物可包括一或多種類型之纖維。舉例而今,芳扩 聚,胺纖維可包括於圍繞纜線之編織物中。為簡化編織物矢 之焊接,芳族聚醢胺或其他纖維經捆束或群聚,使得其可 被不成阻礙地拉動。在本發明之各種實施例中,此等纖維 可使用靜電或藉由其他機構不成阻礙地拉動。本發明之特 定實施例可使用由逆向旋轉螺旋所形成之編織物以辅助芳 族聚醯胺纖維之分離。 本發明之另一例示性實施例可提供可靠之可製造性。一 特定實例可使用導線梳對準纜線中之導體的若干對雙絞 線。特定言之,具有複數個開口之導線梳可用以按對準方 式固持雙絞線。此可允許纜線焊接至印刷電路板或其他適 當基板。在本發明之各種實施例中,此焊接可使用焊接棒 以可靠方式實現。 本發明之各種實施例可併有本文中所描述之此等及其他 特徵中之一或多者。藉由參考以下實施方式及隨附圖式, 可得到對本發明之本質及優點的更好理解。 【實施方式】 圖1說明根據本發明之實施例的連接器插塞之側視圖。 此圖如同其他所包括圖一樣僅出於說明性目的而展示,且 不限制本發明之可能實施例或申請專利範圍。 再者’此插塞可為用於高速資料通信之主動纜線之部 分。因而,其可包括主動電路(諸如,晶片14〇),該主動電 路消耗電力並產生熱。此熱可減小主動電路之可靠性且若 其變得過熱則導致不愉快之使用者體驗《因此,需要自此 157271.doc 201230551 連接器插塞移除熱。因此,本發明之實施例可提供若干低 熱阻路徑以耗散此熱。 此連接器插塞包括插塞連接器110,插塞連接器110可與 連接器插座(圖中未繪示)之導體配對。插塞連接器110可以 機械方式附接至印刷電路板120。此等插塞連接器110可使 用印刷電路板120上之跡線而電連接至晶片丨4〇。插塞連接 器及晶片140可經由印刷電路板12〇上之跡線連接至導線及 纜線130。外殼170可用以環繞屏蔽物15〇。 晶片140可為可產生此插塞中之大多數熱的許多電路之 實例電路。再者’本發明之實施例可使用可藉以耗散熱之 若干路徑。在第一路徑中,熱可自晶片14〇直接移除至屏 蔽物1 50。因此,熱導體層1 60可用以提供自晶片140至屏 蔽物150之熱路徑。在第二路徑中,晶片14〇可附接至印刷 電路板120’藉此允許熱流至印刷電路板12〇中。焊接區域 18〇(其可在印刷電路板12〇之側面、底部或頂部上)可浑接 至屏蔽物150之一部分’藉此產生自印刷電路板至屏蔽物 之低熱阻路徑以用於熱耗散。自屏蔽物,熱可經由纜線耗 月欠出。在本發明之特定實施例中,印刷電路板12〇之一側 面經電鍍並焊接至屏蔽物。熱由此自晶片行進至印刷電路 板,接著經由邊緣電鍍行進至屏蔽物,接著經由纜線編織 物行進至纜線。 在第三路徑中,纜線(圖中未繪示)亦提供用於熱離開此 插塞之路徑。如下文將瞭解,纜線之編織物或其他層可焊 接或以其他方式附接至屏蔽物15〇。此可允許熱經由纜線 157271.doc 201230551 耗散在本發明之其他實施例中,低熱路徑c其可& 體、金屬或其他材料)可包括於纜線中。 插塞導體11 〇亦可提供至器件插座中之熱路徑。該器件 插座可經設計以提供低熱阻路徑以進一步輔助插塞中之轨 的耗散。 ‘' 再者,由連接器嵌人物中之主動電路所產生的大部分教 可經由傳導經由纜線而移除。以下圖中展示進行此之方式、 的一實例。 圖2說明I線23〇與連接器嵌入物屏蔽物之間的連接 之側視圖。纜線編織物234可被拉動遠離纜線23〇並在焊接 位置236處焊接至屏蔽物請。纜線230中之導體(圖中未繪 不)可連接至屏蔽物250内部之電路。外殼27〇可環繞屏蔽 物250之部分以為使用者抓住連接器嵌人物提供熱絕緣及 位置。 隨著纜線編織物234與纜線230分離,一或多個開口 238 可形成。舉例而言,屏蔽物250可具有大於其高度之寬 度。纜線編織物234中之一些或全部可沿屏蔽物25〇之寬度 附接至屏蔽物250 ’藉此沿屏蔽物250之高度(或側面)留下 開口 238。開口 238可為自纜線導體(圖中未繪示)所發出之 電磁干擾提供路徑。因此,本發明之實施例可在開口 238 之上使用罩套或其他結構。下圖中展示一實例。 圖3說明符合本發明之實施例的可位於纜線編織物Μ*與 連接器嵌入物屏蔽物250之間的焊接位置236之上的罩套 Μ9。罩套339可由諸如鋁、不鏽鋼或其他材料之金屬形 157271.doc 201230551 成。在製造期間,罩套339可置放於焊接位置236之上並經 捲曲以固持於適當位置。罩套339亦可經焊接以提供額外 屏蔽及機械支撐。 用以捲曲罩套(諸如,罩套339)之習知技術常常撞擊罩 套並使其扭曲,藉此可能損壞纜線。因此,本發明之實施 例可藉由在多個方向上施加力而捲曲罩套339。下圖中展 示一實例》 圖4說明由本發明之各種實施例所使用的捲曲技術。在 此特定實例中,藉由工具模(t00l以6)41〇在四個方向上將 力施加於罩套439上。此等力可以非常對稱方式捲曲罩套 439以用於改良之良率 '改良之刪隔離及機械穩定性。 再者,此技術可減小纜線330將另外經受之不對稱力,藉 此減小在t造期間損壞I線330中之内部導體(圖巾未繪示曰) 的概率。 在本發明之此特定實施射’可在四財向上將力施加 至罩套439,但在本發明之其他實施例中,可在其他數目 個方向(諸如,兩個、三個或四個以上方向)上施加力。 再者’本發明之實施例可提供具有高強度之料。為提 供此增加之強度,環繞纜線或其導體中之—或多者的屏蔽 物或編織物可包括一或多種類型之纖維。舉例而言,芳族 聚醯胺纖维可包括於圍繞纜線之屏蔽物或編織物令。不幸 醯胺纖維可能干擾上文所概述之烊接製程。為 聚:==!,芳族聚醯胺或其他纖維可經捆束或群 線屏_或編織物中,使得其可在料期間被不成 15727J.doc 201230551 » 阻礙地拉動。在本發明之各種實施例中,此等纖維可使用 靜電或藉由其他機構不成阻礙地拉動。下圖中展示此窺線 之一貫例。 圖5為根據本發明之實施例的高速纜線之橫截面。此纜 線可包括四個雙絞線520及四個單導線53(^ 可 用以攜載差動信號、多個單端信號、電力、接地、、、表偏壓了 控制、狀態,或其他類型之信號、電力、狀態或控制線。 單導線530可用以輸送單端信號、差動信號之一側、電 力、接地、偏壓控制、狀態,或其他類型之信號、電力、 狀態或控制線》在本發明之其他實施例中,符合本發明之 貫施例的纜線可包括其他數目個雙絞線及單導線。 在此實例中,雙絞線520及單導線530環繞耐綸核心 560,其用於機械支樓。在本發明之其他實施例中,耐論 核心560可由導線、一或多個光纖線,或其他導體或纖維 取代。此等連接器可由屏蔽物帶58〇捆束。 屏蔽物編織物540可環繞纜線。封套57〇可環繞屏蔽物編 織物540並為纜線提供機械支撐。再者,芳族聚醯胺纖維 550可分散或群聚於屏蔽物編織物54〇中。屏蔽物編織物 540可為習知交織編織物’屏蔽物編織物540可由一或多個 逆向旋轉螺旋形成’或屏蔽物編織物54〇可以其他各種方 式形成。 圖6為根據本發明之實施例的雙絞線52〇之更詳細視圖。 雙絞線520可包括由絕緣層630所環繞之兩個導體61〇。螺 旋屏蔽物620可環繞雙絞線520並提供對抗電池干擾之屏 157271.doc •10· 201230551 蔽。螺旋屏蔽物620(與屏蔽物編織物54〇相似)可由編織 物、-或多個逆向旋轉螺旋或以其他方式形成。銅聚醋薄 膜帶層670可捆束螺旋屏蔽物_及導體_並為螺旋屏蔽 物620及導體61〇提供機械支撐。 丹f ’本發明之實施例可使 旋轉螺旋作為屏蔽物。下圖中展示-實例 圓7說明根據本發明之實施例的麗線之一部分的側視 圖。此圖說明由封套710所環繞之纜線。封套71〇已被切掉 ^顯露第—逆向旋轉螺旋720及第二逆向旋轉螺旋頂。此 螺旋中之第—者可具有近似等於Φ(ρΜ)74〇之角度。在本 I::特定實施例中,Φ可等於17度。在本發明之其他實 ::’可使用其他角度。此等螺旋令之第二者可具有近 料古a X此處展不為負φ 742以指示不同的絕 對万向。 在逆向旋轉螺旋720及73〇中之 及悍接或另外電連接至連接器 以此方式,在製造期間 導線可容易地剝離、拉直 插塞中之位置。 利用逆向旋轉螺旋咖及73G亦可改良魏之可撓性。舉 =nL缆線在第—方向上扭轉時,逆向旋轉螺旋”。 拉二 旋轉螺旋730可鬆開。逆向旋轉螺㈣之 導體類似地,當I線在第二方向上扭轉 時,逆向旋轉螺旋730可拉 開。逆向旋轉螺旋730之拉緊7夺逆向旋轉螺旋72°可鬆 之拉緊可保護内部導體。 再者,-或多種不_型之纖料由本㈣之實施例使 157271.doc 201230551 用。此等纖維可單獨地或成群地散置於逆向旋轉螺旋72〇 及730中之-或多者_。可因各種原因而包括此等纖維。 在本發明之特定實施例中,可為額外強度而包括芳族聚 酿胺纖維。再者,芳族聚醢胺纖維可能干擾逆向旋轉螺旋 720及73G焊接至諸如連接器嵌人物之屏蔽物或連接器嵌入 物中之襯墊的位置。因此,在本發明之各種實施例中,可 藉由靜電、空氣移動或其他方法而將此等纖維拉動遠離逆 向旋轉螺旋720及730中之導線。 可以多種方式製造此處所示之纜線。在一方式中,導線 及雙絞線自線軸拉動且接著纏繞於各個層中以用於機械支 標。為改良I線之可靠性及減小在使㈣線時損壞之概 率’可在纜線製造期間旋轉固持導線及雙絞線的線轴。下 圖中展示一實例。 圖8說明根據本發明之實施例的纜線之構造。在此實例 中,多個線軸81〇可各自固持導體82〇中之一者。隨著形成 纜線,線轴810可旋轉,藉此個別地扭轉導線。再者,線 軸810可作為群組而扭轉,由此將導線作為群組而扭轉。 舉例而言,線軸810可每纜線長度扭轉半匝、一匝、兩 匝,或其他分數或數目個匝。此組合式扭轉動作可稱為行 星式導線饋給,或稱為行星式扭轉。在本發明之其他實施 例中’可使用其他類型之裝配。舉例而言,可使用回扭或 不扭轉。可(例如)使用帶825將各種導體捆束在一起。可在 830處擠壓封套,由此密封導線。 線軸810可固持各種類型之導體或導體群組。舉例而 157271.doc 12 201230551 吕,其可固持單導體'同軸纜線、雙絞線或經屏蔽之雙絞 線,或其他類型的導體或導體群組。在本發明之特定實施 例中,在一或多個線軸810上之導體成對地群聚,稱為雙 軸缓線或雙同軸(twinax)纜線。 再者’根據本發明之實施例的纜線可包括多個雙絞線 520及單導線530,如圖5中所示。導線可連接至連接器嵌 入物中之印刷電路板’諸如圖1中之印刷電路板12〇。然 而,雙绞線520可在任何定向上自镜線之一端露出。因 而’可能難以將雙絞線520焊接至印刷電路板12〇。因此, 本發明之實施例可使用導線梳來對準雙絞線52〇,以便簡 化至印刷電路板120之焊接。此梳之使用可改良根據本發 明之實施例的連接器嵌入物之可製造性。下圖中展示此導 線梳之一實例。 圖9說明根據本發明之實施例的可用以對準自纜線露出 之雙絞線的導線梳910。導線梳910可包括複數個非圓形開 口 920及圓形開口 930。雙絞線520可經扭開至其適配於開 口 920中之點’接著通過開口 92〇。單導線530可通過開口 930。以此方式’來自纜線之連接器可隨著其自導線梳91〇 露出而對準。此允許導體焊接至印刷電路板12〇,如下圖 中所示。 圖10說明可焊接至印刷電路板(諸如,印刷電路板12〇) 上之焊接襯墊1040及1070的複數個導體i〇i(^特定言之, 導體1010由封套1020覆蓋◊封套1〇2〇可被移除,藉此暴露 編織物或屏蔽物層1030。屏蔽物層1〇3〇可焊接至襯墊 157271.doc •13- 201230551 1040。内部隔離層ι050可被剝離,從而留下連接器端子 1060 ’連接器端子1〇6〇可焊接至襯墊1〇7〇。 一旦導體1010對準,可能需要能夠以可靠方式將屏蔽物 層1030焊接至襯墊1040並將連接器1060焊接至襯墊1〇7〇。 因此’本發明之實施例可在焊接製程期間使用塑形之焊接 棒。下圖中展示一實例。 圖11說明根據本發明之實施例之將導體焊接至印刷電路 板的方法。在此實例中,雙絞線導體丨12〇將焊接至印刷電 路板1130上之襯墊。塑形之焊接棒114〇可置放於連接器 1120之上。熱棒111〇可(例如)藉由將電流自一端傳遞至另 一端而被加熱。可降低熱棒1110,使得焊接棒η40被加熱 並流動,藉此將雙絞線之屏蔽物層i 120焊接至印刷電路板 1130上之襯墊。在此實例中,熱棒111〇可包括凹座115〇, 使得焊接棒1140被均勻地加熱。此組態可在雙絞線之屏蔽 物編織物112 0與印刷電路板〗13 〇上之襯墊之間提供可靠之 焊接連接。 圖12說明根據本發明之實施例的連接器嵌入物。此連接 器嵌入物包括嵌入物部分121 〇以適配於順應之連接器插座 中。可包括外殼1220,使得使用者可操縱連接器嵌入物。 亦為說明之目的而包括應力解弛及纜線丨23〇。 圖13說明根據本發明之實施例之連接器嵌入物的分解 圖。纜線1305之導體通過如上文所描述之導線梳114〇。此 等導體附接至印刷電路板1350。一或多個電路1355可位於 印刷電路板1350上。接觸件1365可由結構136〇支撐,且附 157271.doc -14· 201230551 接至印刷電路板1350。框架部分13 1 〇及13 12可囊封印刷電 路板1350及主動電路1355。外殼部分1332及132〇可形成圍 繞連接器嵌入物之外殼。灰塵屏蔽物13 7 〇可經提供以在運 輸及裝運期間保護連接器嵌入物。 已出於說明及描述之目的而呈現本發明之實施例的以上 描述。其並不意欲為詳盡的或將本發明限於所描述之精確 形式’且s午多修改及變化依據以上教示係可能的.。選擇並 描述貫施例’以便最好地解釋本發明之原理及其實際應 用’以藉此使其他熟習此項技術者能夠在各種實施例中並 與適合於所涵蓋之特定用途的各種修改一起最好地利用本 發明。因此’將瞭解,本發明並不意欲涵蓋在以下申請專 利範圍之範疇内之所有修改及等效物。 【圖式簡單說明】 圖1說明根據本發明之實施例的連接器插塞; 圖2說明纜線與連接器嵌入物屏蔽物之間的連接之側視 圖; 圖3說明可位於接合纜線編織物與連接器嵌入物屏蔽物 之焊接位置之上的罩套; 圖4說明可由本發明之實施例使用的捲曲技術; 圖5為根據本發明之實施例的高速纜線之橫截面; 圖6為根據本發明之實施例的雙絞線之更詳細視圖; 圖7說明根據本發明之實施例的纜線之一部分的側視 圖; 圖8說明根據本發明之實施例的纜線之構造; 157271.doc -15· 201230551 圖9說明根據本發明之實施例的可用以對準自纜線露出 之雙絞線的導線梳; 圖10說明可焊接至印刷電路板上之焊接襯墊的複數個導 體; 圖11說明根據本發明之實施例的將導體焊接至印刷電路 板之方法; 圖12說明根據本發明之實施例的連接器嵌入物;及 圖13說明根據本發明之實施例之連接器嵌入物的分解 圖。 【主要元件符號說明】 110 插塞連接器/插塞導體 120 印刷電路板 130 導線及纜線 140 晶片 150 屏蔽物 160 熱導體層 170 外殼 180 悍接區域 230 纜線 234 纜線編織物 236 焊接位置 238 開口 250 連接器嵌入物屏蔽物 270 外殼 157271.doc • 16 - 201230551 330 纜線 339 罩套 350 屏蔽物 370 外殼 410 工具模 439 罩套 520 雙絞線 530 單導線 540 屏蔽物編織物 550 芳族聚酿胺纖維 560 而于論核心 570 封套 580 屏蔽物帶 610 導體 620 螺旋屏蔽物 630 絕緣層 670 銅聚酯薄膜帶層 710 封套 720 第一逆向旋轉螺旋 730 第二逆向旋轉螺旋 740 Φ 742 負Φ 810 線軸 820 導體 157271.doc -17- 201230551 825 帶 830 封套擠壓 910 導線梳 920 非圓形開口 930 圓形開口 1010 導體 1020 封套 1030 編織物或屏蔽物層 1040 焊接襯墊 1050 内部隔離層 1060 連接器端子 1070 焊接襯墊 1110 熱棒 1120 雙絞線導體/連接器/雙絞線之屏蔽物層/雙絞線 之屏蔽物編織物 1130 印刷電路板 1140 塑形之焊接棒 1150 凹座 1210 嵌入物部分 1220 外殼 1230 纜線 1305 纜線 1310 框架部分 1312 框架部分 157271.doc -18- 201230551 1320 1332 1340 1350 1355 1360 1365 1370 外殼部分 外殼部分 導線梳 印刷電路板 電路 結構 接觸件 灰塵屏蔽物 157271.doc -19-201230551 VI. INSTRUCTIONS: This application claims US Provisional Patent Application No. 61/360,436, filed June 30, 2010, and U.S. Provisional Patent Application No. 61/360,432, filed on June 30, 2010 U.S. Provisional Patent Application No. 61/408,052, filed on Oct. 29, and U.S. Application Serial No. 13/033,562, filed on Feb. 23, 2011, and filed on Sep. 30, 2011. U.S. Application Serial No. 12/895,842, filed on Feb. 23, 2011, which is incorporated herein by reference. [Prior Art] The amount of data transmitted between and among electronic devices has surprisingly increased. Applications such as high definition video require large amounts of data to be transmitted at very high data rates. Unfortunately, high speed communication between electronic devices has become so fast that a simple cable consisting of two inserts connected by wires is no longer suitable. These simple cables degrade the signal and cause time lag, making high speed data communication unreliable. Therefore, the new (four) line is needed. These cables can be active because they include active electronic components, such as integrated circuits. These circuits consume power and thus generate heat. This heat can degrade the reliability of the windings and their circuitry, and can also make the user unwilling to touch. These wires can withstand mechanical and mechanical stresses during use. Given its complexity, providing a cable with increased strength can be useful, and the problem of manufacturability can be given to a given-complexity. Therefore, it is necessary for a high-speed cable to reliably transport the circuit, method and device of the tiger in high-speed communication. Cable inserts may be able to transfer heat in a manner that improves the user experience and cable reliability of the 157271.doc 201230551. These cables can have an increased strength. Cable and connector inserts can be configured in a manner that provides improved manufacturability. SUMMARY OF THE INVENTION Accordingly, embodiments of the present invention can provide high speed connector inserts and cables having improved heat transfer, high strength, and reliability. An exemplary embodiment of the present invention can provide a connector with improved heat transfer. This connection minus character can include several paths by which heat can be removed from the circuitry in the mirror embedding. In one example, heat can be removed from - or multiple circuits by forming a thermal path between the circuit (which can be an integrated circuit or other device) and the shield of the connector insert. This path can include a thermally conductive material to further reduce its thermal resistance. Alternatively - an example may include one or more pads on one side of the integrated circuit board. These pads can be soldered directly to the shield or otherwise thermally attached to the shield. In another example, to improve heat transfer, the braid surrounding the cable can be welded or otherwise thermally coupled to the shield. This connection can be covered by a cover to avoid electromagnetic interference (service) leakage. This cover can be crimped to provide a secure (four) connection. This crimping can be achieved in a particular embodiment of the invention by applying a force to the shroud in multiple directions, and the force can be applied to the shroud in four directions during crimping. The cover can be soldered to any of the connector inserts and cables, or portions of both, for improved thermal conductivity reliability. Another exemplary embodiment of the present invention provides a ridge with high strength. To provide this strength, the braid of one or more of the surrounding cables or their conductors may include one or more types of fibers. For example, aramid expansion, amine fibers can be included in the braid surrounding the cable. To simplify the weaving of the braid, the aromatic polyamide or other fibers are bundled or clustered so that they can be pulled unimpeded. In various embodiments of the invention, the fibers may be pulled using static electricity or by other mechanisms without hindrance. A particular embodiment of the invention may use a braid formed by a counter-rotating spiral to aid in the separation of the aromatic polyamide fibers. Another exemplary embodiment of the present invention can provide reliable manufacturability. A particular example can use wire combs to align pairs of twisted pairs of conductors in the cable. In particular, a wire comb having a plurality of openings can be used to hold the twisted pair in an aligned manner. This allows the cable to be soldered to a printed circuit board or other suitable substrate. In various embodiments of the invention, this welding can be accomplished in a reliable manner using a welded rod. Various embodiments of the invention may be combined with one or more of these and other features described herein. A better understanding of the nature and advantages of the present invention can be obtained by reference to the accompanying claims. [Embodiment] FIG. 1 illustrates a side view of a connector plug according to an embodiment of the present invention. This figure is presented for illustrative purposes only, and is not intended to limit the scope of the embodiments of the invention. Furthermore, this plug can be part of an active cable for high speed data communication. Thus, it can include an active circuit (such as a wafer 14) that consumes power and generates heat. This heat reduces the reliability of the active circuit and can cause an unpleasant user experience if it becomes overheated. Therefore, it is necessary to remove the heat from the connector plug of this 157271.doc 201230551. Thus, embodiments of the present invention can provide several low thermal resistance paths to dissipate this heat. The connector plug includes a plug connector 110 that can be mated with a conductor of a connector receptacle (not shown). The plug connector 110 can be mechanically attached to the printed circuit board 120. These plug connectors 110 can be electrically connected to the wafer cassette using traces on the printed circuit board 120. The plug connector and wafer 140 can be connected to the wires and cables 130 via traces on the printed circuit board 12. The outer casing 170 can be used to surround the shield 15A. Wafer 140 can be an example circuit of many circuits that can generate most of the heat in the plug. Furthermore, embodiments of the present invention may use several paths by which heat can be dissipated. In the first path, heat can be removed directly from the wafer 14 to the shield 150. Thus, the thermal conductor layer 160 can be used to provide a thermal path from the wafer 140 to the shield 150. In the second path, the wafer 14A can be attached to the printed circuit board 120' thereby allowing heat to flow into the printed circuit board 12A. A solder pad 18 〇 (which may be on the side, bottom or top of the printed circuit board 12 浑) may be spliced to a portion of the shield 150 ' thereby creating a low thermal resistance path from the printed circuit board to the shield for heat dissipation Scattered. Self-shielding, heat can be owed through the cable. In a particular embodiment of the invention, one side of the printed circuit board 12 is plated and soldered to the shield. Heat thus travels from the wafer to the printed circuit board, then travels through the edge plating to the shield, and then travels through the cable braid to the cable. In the third path, a cable (not shown) also provides a path for the heat to exit the plug. As will be appreciated below, the braid or other layer of cable can be welded or otherwise attached to the shield 15". This may allow heat to be dissipated via cable 157271.doc 201230551 in other embodiments of the invention, and the low heat path c, which may be & body, metal or other material, may be included in the cable. The plug conductor 11 〇 can also provide a thermal path into the device socket. The device socket can be designed to provide a low thermal resistance path to further aid in the dissipation of rails in the plug. ‘' Furthermore, most of the teachings produced by the active circuitry in the connector embedded in the character can be removed via conduction via the cable. An example of the manner in which this is done is shown in the following figure. Figure 2 illustrates a side view of the connection between the I-line 23A and the connector insert shield. The cable braid 234 can be pulled away from the cable 23 and welded to the shield at the weld location 236. The conductors in the cable 230 (not shown) can be connected to circuitry within the shield 250. The outer casing 27 can encircle portions of the shield 250 to provide thermal insulation and location for the user to grasp the connector inlay. As the cable braid 234 is separated from the cable 230, one or more openings 238 may be formed. For example, the shield 250 can have a width greater than its height. Some or all of the cable braid 234 may be attached to the shield 250' along the width of the shield 25' to thereby leave an opening 238 along the height (or side) of the shield 250. The opening 238 provides a path for electromagnetic interference from a cable conductor (not shown). Thus, embodiments of the present invention may use a cover or other structure over the opening 238. An example is shown in the figure below. 3 illustrates a cover Μ 9 that can be positioned over a weld location 236 between a cable braid Μ* and a connector insert shield 250 in accordance with an embodiment of the present invention. The cover 339 may be formed of a metal shape such as aluminum, stainless steel or other materials 157271.doc 201230551. During manufacture, the cover 339 can be placed over the weld location 236 and crimped to hold in place. The cover 339 can also be welded to provide additional shielding and mechanical support. Conventional techniques for crimping a cover, such as cover 339, often strike the cover and twist it, thereby damaging the cable. Thus, embodiments of the present invention can crimp the cover 339 by applying a force in multiple directions. An example is shown in the following figures. Figure 4 illustrates a crimping technique used by various embodiments of the present invention. In this particular example, a force is applied to the cover 439 in four directions by a tool mold (t00l at 6) 41 。. These forces can crimp the cover 439 in a very symmetrical manner for improved yield 'improved cut-off isolation and mechanical stability. Moreover, this technique can reduce the asymmetry forces that the cable 330 will otherwise experience, thereby reducing the probability of damaging the internal conductors in the I-line 330 (not shown) during the t-build. This particular implementation of the invention may apply a force to the cover 439 in the fourth financial direction, but in other embodiments of the invention may be in other numbers of directions (such as two, three or more) Apply force on the direction). Further, the embodiment of the present invention can provide a material having high strength. To provide this increased strength, the shield or braid surrounding the cable or its conductors may include one or more types of fibers. For example, the aromatic polyamide fibers can be included in a shield or braid around the cable. Unfortunately, guanamine fibers may interfere with the splicing process outlined above. For poly:==!, the aromatic polyamide or other fibers can be bundled or in the screen or woven so that they can be pulled unimpeded during the feeding period by 15727J.doc 201230551 ». In various embodiments of the invention, the fibers can be pulled using static electricity or by other mechanisms without hindrance. A consistent example of this line is shown in the figure below. Figure 5 is a cross section of a high speed cable in accordance with an embodiment of the present invention. The cable may include four twisted pairs 520 and four single conductors 53 (^ may be used to carry differential signals, multiple single-ended signals, power, ground, ,, table biased control, state, or other type Signal, power, status, or control line. Single conductor 530 can be used to deliver single-ended signals, one side of differential signals, power, ground, bias control, status, or other types of signals, power, status, or control lines. In other embodiments of the invention, a cable consistent with embodiments of the present invention may include other numbers of twisted pairs and single conductors. In this example, twisted pair 520 and single conductor 530 surround nylon core 560, It is used in a mechanical branch. In other embodiments of the invention, the core 560 may be replaced by a wire, one or more fiber optic wires, or other conductors or fibers. Such connectors may be bundled by a shield strip 58〇. The shield braid 540 can surround the cable. The envelope 57 can surround the shield braid 540 and provide mechanical support for the cable. Further, the aromatic polyamide fibers 550 can be dispersed or clustered in the shield braid 54. Medium. Shield braid 54 0 may be a conventional interwoven braid 'shield braid 540 may be formed from one or more counter-rotating spirals' or shield braid 54 may be formed in other various ways. Figure 6 is a twisted pair in accordance with an embodiment of the present invention. A more detailed view of 52. The twisted pair 520 can include two conductors 61 that are surrounded by an insulating layer 630. The spiral shield 620 can surround the twisted pair 520 and provide a screen against battery interference 157271.doc • 10· 201230551 The spiral shield 620 (similar to the shield braid 54〇) may be formed from a braid, or a plurality of counter-rotating spirals or otherwise formed. The copper polyester film strip layer 670 may bundle the spiral shield _ and the conductor _ And providing mechanical support for the spiral shield 620 and the conductor 61. Dan's embodiment of the invention may use a rotating spiral as a shield. The example shown in the following figure - the example circle 7 illustrates a portion of the line of interest in accordance with an embodiment of the present invention. Side view of the cable. The figure illustrates the cable surrounded by the envelope 710. The envelope 71 has been cut away to reveal the first-reverse rotation spiral 720 and the second counter-rotating spiral top. The first of the spirals may have an approximation. In the case of Φ(ρΜ) 74〇. In the specific embodiment of the present invention, Φ may be equal to 17 degrees. Other aspects of the invention:: 'Other angles may be used. The second of these spirals may have The material is not negative φ 742 to indicate different absolute universal directions. In the reverse rotation spiral 720 and 73 悍 悍 or otherwise electrically connected to the connector in this way, the wire can be manufactured during manufacturing It is easy to peel and straighten the position in the plug. The use of the reverse rotation spiral coffee and 73G can also improve the flexibility of Wei. When the nL cable is twisted in the first direction, the spiral is reversely rotated. The 730 can be loosened. The conductor of the counter-rotating screw (4) Similarly, when the I-line is twisted in the second direction, the counter-rotating spiral 730 can be pulled apart. The tension of the counter-rotating screw 730 is tightened by 7 deg. 72. The tension can be loosened to protect the inner conductor. Further, - or a plurality of non-type fibers are used by the embodiment of (4) 157271.doc 201230551. These fibers may be interspersed individually or in groups in - or more of the counter-rotating spirals 72A and 730. These fibers can be included for a variety of reasons. In a particular embodiment of the invention, aromatic polyamine fibers can be included for additional strength. Furthermore, the aromatic polyamide fibers may interfere with the position of the counter-rotating spirals 720 and 73G soldered to the pads such as the connector or connector insert of the connector. Thus, in various embodiments of the invention, the fibers can be pulled away from the wires in the counter-rotating spirals 720 and 730 by static electricity, air movement, or other means. The cable shown here can be manufactured in a variety of ways. In one mode, the wires and twisted pairs are pulled from the spool and then wound into the various layers for mechanical support. In order to improve the reliability of the I-line and reduce the probability of damage during the (four) line, the bobbin of the holding wire and the twisted pair can be rotated during the manufacture of the cable. An example is shown in the figure below. Figure 8 illustrates the construction of a cable in accordance with an embodiment of the present invention. In this example, a plurality of spools 81 can each hold one of the conductors 82. As the cable is formed, the spool 810 can be rotated, thereby individually twisting the wires. Further, the bobbin 810 can be twisted as a group, thereby twisting the wires as a group. For example, spool 810 can be twisted by half turn, one turn, two turns, or other fraction or number of turns per cable length. This combined twisting action can be referred to as a planetary wire feed, or planetary twist. Other types of assemblies may be used in other embodiments of the invention. For example, a twist or no twist can be used. The various conductors can be bundled together, for example, using a strap 825. The envelope can be squeezed at 830, thereby sealing the wire. The spool 810 can hold various types of conductors or groups of conductors. For example, 157271.doc 12 201230551 Lu, which can hold a single conductor 'coaxial cable, twisted pair or shielded twisted pair, or other types of conductors or groups of conductors. In a particular embodiment of the invention, the conductors on one or more spools 810 are grouped in pairs, referred to as biaxially slow or twinax cables. Further, the cable according to an embodiment of the present invention may include a plurality of twisted pairs 520 and a single wire 530 as shown in FIG. The wires can be connected to a printed circuit board such as the printed circuit board 12 in Figure 1 embedded in the connector. However, the twisted pair 520 can be exposed from one end of the mirror line in any orientation. Therefore, it may be difficult to solder the twisted pair 520 to the printed circuit board 12A. Thus, embodiments of the present invention can use wire combs to align twisted pairs 52A for simplification of soldering to printed circuit board 120. The use of this comb can improve the manufacturability of the connector insert in accordance with embodiments of the present invention. An example of this wire comb is shown in the figure below. Figure 9 illustrates a wire comb 910 that can be used to align twisted wires exposed from a cable in accordance with an embodiment of the present invention. Wire comb 910 can include a plurality of non-circular openings 920 and a circular opening 930. The twisted pair 520 can be twisted open to its point in the opening 920' and then through the opening 92〇. Single lead 530 can pass through opening 930. In this way, the connector from the cable can be aligned as it emerges from the wire comb 91. This allows the conductor to be soldered to the printed circuit board 12, as shown in the following figure. Figure 10 illustrates a plurality of conductors i〇i of solder pads 1040 and 1070 solderable to a printed circuit board (such as printed circuit board 12A). (In particular, conductor 1010 is covered by envelope 1020. The crucible can be removed, thereby exposing the braid or shield layer 1030. The shield layer 1〇3 can be soldered to the liner 157271.doc •13- 201230551 1040. The inner barrier layer ι050 can be peeled off, leaving a connection The connector terminal 1060' connector terminal 1〇6〇 can be soldered to the pad 1〇7〇. Once the conductor 1010 is aligned, it may be desirable to be able to solder the shield layer 1030 to the pad 1040 and solder the connector 1060 to a reliable manner. The liner 1〇7〇. Thus, embodiments of the present invention may use a shaped solder bar during the soldering process. An example is shown in the following figure. Figure 11 illustrates soldering a conductor to a printed circuit board in accordance with an embodiment of the present invention. In this example, the twisted pair conductor turns 12A will be soldered to the pads on the printed circuit board 1130. The shaped solder bars 114 can be placed over the connector 1120. The hot bars 111 can be For example) by passing current from one end to another While being heated, the hot rod 1110 can be lowered such that the solder bar η40 is heated and flows, thereby soldering the shield layer i 120 of the twisted pair to the pad on the printed circuit board 1130. In this example, the hot bar 111 The crucible may include a recess 115〇 such that the solder bar 1140 is uniformly heated. This configuration provides a reliable solder connection between the shield braid 1208 of the twisted pair and the pad on the printed circuit board 13 Figure 12 illustrates a connector insert in accordance with an embodiment of the present invention. The connector insert includes an insert portion 121 适配 to fit into a compliant connector receptacle. The housing 1220 can be included to allow a user to manipulate the connector The insert also includes stress relief and cable 丨 23 for illustrative purposes. Figure 13 illustrates an exploded view of a connector insert in accordance with an embodiment of the present invention. The conductor of cable 1305 passes through a wire as described above. The conductors are attached to the printed circuit board 1350. One or more of the circuits 1355 can be located on the printed circuit board 1350. The contacts 1365 can be supported by the structure 136, and attached to 157271.doc -14· 201230551 to print Circuit 1350. Frame portions 13 1 and 13 12 may enclose printed circuit board 1350 and active circuit 1355. Housing portions 1332 and 132 may form an outer casing surrounding the connector insert. Dust shields 13 7 may be provided for transport The above description of the embodiments of the present invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described. Modifications and changes are possible based on the above teachings. The embodiment was chosen and described in order to best explain the principles of the invention and its The invention is best utilized. Therefore, it is to be understood that the invention is not intended to BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 illustrates a connector plug in accordance with an embodiment of the present invention; Figure 2 illustrates a side view of the connection between the cable and the connector insert shield; Figure 3 illustrates the cable that can be located in the joint cable a cover over the welding position of the fabric and connector insert shield; Figure 4 illustrates a crimping technique that may be used with embodiments of the present invention; Figure 5 is a cross section of a high speed cable in accordance with an embodiment of the present invention; A more detailed view of a twisted pair according to an embodiment of the present invention; FIG. 7 illustrates a side view of a portion of a cable in accordance with an embodiment of the present invention; FIG. 8 illustrates a construction of a cable in accordance with an embodiment of the present invention; .doc -15· 201230551 Figure 9 illustrates a wire comb that can be used to align a twisted pair exposed from a cable in accordance with an embodiment of the present invention; Figure 10 illustrates a plurality of conductors that can be soldered to a solder pad on a printed circuit board Figure 11 illustrates a method of soldering a conductor to a printed circuit board in accordance with an embodiment of the present invention; Figure 12 illustrates a connector insert in accordance with an embodiment of the present invention; and Figure 13 illustrates a connection in accordance with an embodiment of the present invention Embeds an exploded view thereof. [Main component symbol description] 110 plug connector/plug conductor 120 printed circuit board 130 wire and cable 140 wafer 150 shield 160 heat conductor layer 170 outer casing 180 splicing area 230 cable 234 cable braid 236 welding position 238 Opening 250 Connector Insert Shield 270 Housing 157271.doc • 16 - 201230551 330 Cable 339 Cover 350 Shield 370 Housing 410 Tool Die 439 Cover 520 Twisted Pair 530 Single Conductor 540 Shield Knit 550 Aromatic Polyamide fiber 560 and core 570 envelope 580 shield belt 610 conductor 620 spiral shield 630 insulation layer 670 copper polyester film belt layer 710 envelope 720 first counter-rotating spiral 730 second counter-rotating spiral 740 Φ 742 negative Φ 810 Spool 820 Conductor 157271.doc -17- 201230551 825 with 830 sleeve extrusion 910 wire comb 920 non-circular opening 930 circular opening 1010 conductor 1020 envelope 1030 braid or shield layer 1040 solder pad 1050 internal isolation layer 1060 connection Terminal 1070 Solder Pad 1110 Hot Rod 1120 Twisted Pair Conductor / Connector / Double Line shield/twisted wire shield braid 1130 Printed circuit board 1140 Shaped solder bar 1150 Recessed 1210 Insert part 1220 Housing 1230 Cable 1305 Cable 1310 Frame part 1312 Frame part 157271.doc -18 - 201230551 1320 1332 1340 1350 1355 1360 1365 1370 Housing part housing part wire comb printed circuit board circuit structure contact dust shield 157271.doc -19-

Claims (1)

201230551 七、申請專利範圍: l 一種製造一連接器嵌入物之方法,其包含: 將一纜線屏蔽物層中之複數個纖維與複數 △她. 〃 固金屬導線 屏蔽物之 在該複數個金屬導線與該連接器嵌入物之 間形成一焊接連接; 將—罩套置放於該焊接連接之上;及 將該罩套捲曲。 2.如請求項丨之方法,其中該複數個纖維為 方螟聚醯胺纖 3 ·如請求項1之方法, 4. 如請求項丨之方法 向旋轉螺旋形成。 5. 如請求項1之方法 施加力而捲曲。 其中該纜線錢物層為一編織層。 其中該纜線屏蔽物層係由複數個逆 其中該罩套係藉由在複數個方向上 6· 士印求項1之方法,其中該罩套係藉由在四個方向上施 加力而捲曲。 7·如請求項6之方法,其進一步包含: 將°亥罩套焊接至該連接器嵌入物。 8·如請求項1之方法,其進一步包含: 將—印刷電路板上之一導電襯墊焊接至該連接器嵌入 物之一内壁。 9_如求項8之方法,其中該導電襯墊係在該印刷電路板 之一邊緣上。 15727l.doc 201230551 10.如請求項8之方法,其進一步包含: 將該印刷電路板上之一主動器件熱耦接至該屏蔽物。 Π. —種製造一連接器嵌入物之方法,其包含: 將一繞線中之導線的複數個經屏蔽之雙絞線分離,每 一經屏蔽之雙絞線具有一非圓形形狀; 解開該等經屏蔽之雙絞線中之每一者以使其能夠嵌入 至一區塊中的一相應開口中,該區塊中之每一相應開口 具有類似於該等經屏蔽之雙絞線之一非圓形形狀的一非 圓形形狀;及 使用一塑形之焊接棒將該等經屏蔽之雙絞線中之每一 者的屏蔽物焊接至一基板。 12. 如請求項丨丨之方法,其中該非圓形形狀為一橢圓。 13. 如請求項U之方法,其中該非圓形形狀為近似橢圓。 14·如請求項之方法’其中該區塊為一導線梳。 15. 如請求項n之方法,其進一步包含將該纜線中之複數個 導線分離;及 將該等導線嵌入至該區塊中之相應開口中, 其中該等導線及相應開口為至少近似圓形。 16. 如請求項15之方法,其中該塑形焊接棒經塑形以大致適 配該複數個導線及該複數個經屏蔽之雙絞線。 17· —種連接器嵌入物及纜線裝置,其包含: 一嵌入物屏蔽物; 一纜線’其包含複數個雙絞線、複數個導線及一電連 接至該嵌入物屏蔽物之屏蔽物層; 157271.doc -2 - 201230551 罩套’其在該屏蔽物層與該嵌入物屏蔽物之間的一 連接之上; 一區塊’其具有用於該等雙絞線之複數個非圓形開口 及用於該等導線之複數個近似圓形開口,其中使用該等 開口使該複數個雙絞線及複數個導線通過該區塊; 印刷電路板’其耦接至該等雙絞線甲之至少一者, 該印刷電路板具有連接至該嵌入物屏蔽物之一襯墊;及 主動器件’其固定至該印刷電路板並熱耗接至該嵌 入物屏蔽物》 18. 如請求項17之連接器嵌入物及纜線裝置,其中該纜線屏 蔽物層烊接至該嵌入物屏蔽物。 19. 如請求項17之連接器嵌入物及纜線裝置,其中該複數個 非圓形開口中之每一者為近似橢圓形。 20. 如請求項17之連接器嵌入物,其中該襯墊位於該印刷電 路板之一側面上。 21·如請求項17之連接器嵌入物,其中該罩套經捲曲於在該 屏蔽物層與該嵌入物屏蔽物之間的該連接之上。 22. 如請求項21之連接器嵌入物,其中該罩套焊接至該連接 器嵌入物。 23. 如請求項17之連接器嵌入物,其進一步包含: 一塑膠外殼,其覆罩套該嵌入物屏蔽物之一部分。 24. 如請求項17之連接器嵌入物,其中該纜線屏蔽物層包含 複數個纖維。 25. 如請求項24之連接器嵌入物,其中該複數個纖維包含芳 族聚醯胺纖維。 157271.doc201230551 VII. Patent application scope: l A method for manufacturing a connector insert, comprising: a plurality of fibers in a cable shielding layer and a plurality of △ her. 〃 solid metal wire shielding in the plurality of metals Forming a solder joint between the wire and the connector insert; placing a cover over the solder joint; and crimping the cover. 2. The method of claim 1, wherein the plurality of fibers are chitosan fibers. 3. The method of claim 1, 4. The method of claim 向 is formed into a rotating spiral. 5. Curl as applied by force in force in the method of claim 1. Wherein the cable money layer is a braid layer. Wherein the cable shield layer is formed by a plurality of inverses in which the cover is wound by a plurality of directions in a plurality of directions, wherein the cover is crimped by applying a force in four directions. . 7. The method of claim 6, further comprising: soldering the hem cover to the connector insert. 8. The method of claim 1, further comprising: soldering a conductive pad on the printed circuit board to an inner wall of the connector insert. The method of claim 8, wherein the electrically conductive gasket is attached to one of the edges of the printed circuit board. 10. The method of claim 8, further comprising: thermally coupling one of the active devices on the printed circuit board to the shield. A method of manufacturing a connector insert, comprising: separating a plurality of shielded twisted pairs of wires in a winding, each shielded twisted pair having a non-circular shape; unwinding Each of the shielded twisted pairs is configured to be embedded in a corresponding opening in a block, each corresponding opening of the block having a twisted pair similar to the shielded twisted pair a non-circular shape of a non-circular shape; and welding the shield of each of the shielded twisted pairs to a substrate using a shaped solder bar. 12. The method of claim 1, wherein the non-circular shape is an ellipse. 13. The method of claim U, wherein the non-circular shape is an approximately elliptical shape. 14. The method of claim 1 wherein the block is a wire comb. 15. The method of claim n, further comprising separating the plurality of wires in the cable; and embedding the wires into corresponding openings in the block, wherein the wires and corresponding openings are at least approximately circular shape. 16. The method of claim 15, wherein the shaped solder bar is shaped to substantially fit the plurality of wires and the plurality of shielded twisted pairs. 17. A connector insert and cable device comprising: an insert shield; a cable comprising a plurality of twisted pairs, a plurality of wires, and a shield electrically connected to the insert shield a layer; 157271.doc -2 - 201230551 a cover 'over its connection between the shield layer and the insert shield; a block 'having a plurality of non-circles for the twisted pairs And a plurality of substantially circular openings for the wires, wherein the plurality of twisted pairs and the plurality of wires are passed through the block; the printed circuit board is coupled to the twisted pairs In at least one of the printed circuit boards having a pad attached to the insert shield; and an active device 'which is affixed to the printed circuit board and thermally consuming to the insert shield. A connector insert and cable device of claim 17, wherein the cable shield layer is spliced to the insert shield. 19. The connector insert and cable assembly of claim 17, wherein each of the plurality of non-circular openings is approximately elliptical. 20. The connector insert of claim 17, wherein the liner is on a side of the printed circuit board. 21. The connector insert of claim 17, wherein the cover is crimped over the connection between the shield layer and the insert shield. 22. The connector insert of claim 21, wherein the cover is welded to the connector insert. 23. The connector insert of claim 17, further comprising: a plastic outer casing covering a portion of the insert shield. 24. The connector insert of claim 17, wherein the cable shield layer comprises a plurality of fibers. 25. The connector insert of claim 24, wherein the plurality of fibers comprise aromatic polyamide fibers. 157271.doc
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI578631B (en) * 2015-01-30 2017-04-11 亞旭電腦股份有限公司 Universal serial bus connector
TWI784110B (en) * 2017-12-25 2022-11-21 英屬開曼群島商鴻騰精密科技股份有限公司 Cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI578631B (en) * 2015-01-30 2017-04-11 亞旭電腦股份有限公司 Universal serial bus connector
TWI784110B (en) * 2017-12-25 2022-11-21 英屬開曼群島商鴻騰精密科技股份有限公司 Cable

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