TW201230064A - Aluminum paste composition and solar cell device using the same - Google Patents

Aluminum paste composition and solar cell device using the same Download PDF

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TW201230064A
TW201230064A TW100146787A TW100146787A TW201230064A TW 201230064 A TW201230064 A TW 201230064A TW 100146787 A TW100146787 A TW 100146787A TW 100146787 A TW100146787 A TW 100146787A TW 201230064 A TW201230064 A TW 201230064A
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mol
aluminum
glass frit
composition
powder
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TW100146787A
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Chinese (zh)
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Chang-Mo Lee
Hyung-Sub Choi
Chang-Jun Lee
Seung-Kwon Hong
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Dongwoo Fine Chem Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/02Frit compositions, i.e. in a powdered or comminuted form
    • C03C8/04Frit compositions, i.e. in a powdered or comminuted form containing zinc
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/18Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing free metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Glass Compositions (AREA)
  • Conductive Materials (AREA)
  • Photovoltaic Devices (AREA)

Abstract

Disclosed are an aluminum paste composition and a solar cell device using the same. More particularly, the present invention describes an aluminum paste composition which includes an aluminum powder, a glass frit containing 40 to 80 mol% of ZnO and 20 to 60 mol% of B2O3, and an organic vehicle. Therefore, the inventive aluminum paste composition does not contain PbO components which are restricted in use due to environmental problems, thus being eco-friendly. At the same time, the inventive composition does not include Bi2O3 component having high resistance to thermal etching, thus preventing a reaction with moisture. Consequently, the present invention may improve durability of a solar cell device itself. The present invention also describes a solar cell device manufactured using the foregoing composition.

Description

201230064 六、發明說明: 【發明所屬之技術領域】 [讎1] 相關申請案 此申請案主張來自於2010年12月20曰向韓國智慧財產局 申請的韓國專利申請案編號1 0-2010-0130580的優先權 ’其全部揭露内容併入於本文中以作為參考。 發明所屬之技術領域 本發明有關一種不含有PbO以及Bi2〇3成分的鋁粉漿組成 物(aluminum paste composition),因此為環保的, 且具有改善的耐久性,以及一種使用該鋁粉漿組成物的 太陽能電池裝置。 【先前技術】 [0002]近年來,太陽能電池(常知道為「電池」)已迅速地普 及’且熟知為下個世代的能源來源,以及為一種直接將 乾淨的能量,即太陽光’轉變成電力的電子裝置。 如第1圖中所示,太陽能電池裝置具有包括提供在矽晶圓 基板10的光接收側的N +層20、抗反射膜30以及前電極40 (front electrode),以及提供在該基板1〇另一側的p + 層50以及後電極60 (rear electr〇de)的結構。當陽 光照射該太陽能電池裝置時,電子(_)以及電洞(+ ) 在其中產生,且因此產生的電子移至該N + 層別,而 該電洞⑴遷移至該P+層50。因此,在該? +層5〇以及 該N +層20之間產生電位。在此情況中,可藉由對其施加 電荷而產生電流,藉此能夠將陽光轉變成電能。 在則述中’可藉由經由網版印刷或諸如此類的技術來塗 π佈銘粉漿組成物、乾燥以及燒結所塗怖的材料而製造該 10014678^早編號Α0101 第4頁/共23頁 1013078948-0 201230064 後電極60。這裡,在燒結的期間鋁將散佈於該矽晶圓基 板10中,以在該後電極6〇以及該基板1〇之間形成A〗_si 合金層,且同時,可藉由鋁原子的擴散而形成該p +層5〇 。這種P +層50作用為背面電場(back surface field, BSF),以改善載體收集效率,同時預防電子的再鍵結, 且此外可具有反射物的角色,以反射長波長的陽光。 用以製造這種後電極60的鋁粉漿組成物可包含鋁粉、玻 璃料(glass frit)以及玻璃運送工具(giass vehicle)。在這些之中,該玻璃料是用以加強鍵結至該 矽晶圓基板10的成分,且一般可包括包含201230064 VI. Description of the invention: [Technical field to which the invention belongs] [雠1] Related application This application claims to be from Korean Patent Application No. 1 0-2010-0130580 filed with the Korea Intellectual Property Office on December 20, 2010. The priority of the disclosure is hereby incorporated by reference. TECHNICAL FIELD The present invention relates to an aluminum paste composition which does not contain PbO and Bi2〇3 components, and thus is environmentally friendly and has improved durability, and an aluminum paste composition is used. Solar cell device. [Prior Art] [0002] In recent years, solar cells (often known as "batteries") have rapidly spread "and are known as energy sources for the next generation, and for directly converting clean energy, that is, sunlight" into Electronic device for electricity. As shown in FIG. 1, the solar cell device has an N + layer 20, an anti-reflection film 30, and a front electrode 40 provided on the light receiving side of the germanium wafer substrate 10, and is provided on the substrate 1 The structure of the p + layer 50 and the rear electrode 60 on the other side. When the solar cell is irradiated with sunlight, electrons (_) and holes (+) are generated therein, and thus generated electrons are moved to the N + layer, and the hole (1) migrates to the P + layer 50. So, what about? A potential is generated between the +5 layer and the N + layer 20. In this case, a current can be generated by applying a charge thereto, whereby sunlight can be converted into electric energy. In the above description, the material can be manufactured by screen printing or the like by the technique of screen printing or the like, drying and sintering the coated material. The 10014678^早号Α0101 Page 4/23 pages 1013078948 -0 201230064 Rear electrode 60. Here, aluminum is dispersed in the tantalum wafer substrate 10 during the sintering to form an A__Si alloy layer between the back electrode 6〇 and the substrate 1〇, and at the same time, by diffusion of aluminum atoms. The p + layer 5 形成 is formed. This P + layer 50 acts as a back surface field (BSF) to improve carrier collection efficiency while preventing electron re-bonding, and may also have the role of a reflector to reflect long wavelength sunlight. The aluminum slip composition used to make such a back electrode 60 may comprise aluminum powder, glass frit, and a giass vehicle. Among these, the frit is used to reinforce the bonding to the germanium wafer substrate 10, and may generally include

PbO-B2〇3-Si〇2、Pb0-B203-Al 0 以及PbO-B90Q-Zn0氧 L u 化物作為主成分的物質。 近來,由於環境的問題,已提出Bi2〇3氧化物具有類似 PbO氧化物特徵、甚至雖然其不具有Pb〇成分,此氧 化物例如:Bi2〇3-B2〇3-SiOf^Bi2〇3-B2〇3-Zn0氧化物 。韓國專利註冊編號0890866揭露了一種包含〇5至35 重量百分比(wt.%)的Si〇2、0至5 wt.%的A1 0、1至15 2 3 *1;.%的62〇3、〇至15财.%的211〇以及55至90评1:.%的 Bi2〇3的玻璃料。然而,含有Β、〇3成分的玻璃料熱蝕刻 了在鋁層中鋁粉表面上的氧化物膜,隨之增加了含水量 以及反應性。由於這種原因,上述技術具有太陽能電池 裝置本身耐久性下降的問題。 【發明内容】 [0003]因此,本發明的目的是提供一種不含有Pb〇以及〇成 分的鋁粉漿組成物,因此為環保的,且能預防由熱蝕刻 所造成與濕氣的反應。 1013078948-0 10014678产單編號A〇1〇l 第5頁/共23頁 201230064 本發明的另-個目的是提供使用上述銘粉漿組成物所製 造的電極。 本發明另一個目的是提供具有上述電極的太陽能電池裝 置。 為了達成上述目的,本發明提供了下述技術。 (1) 一種鋁粉漿組成物,包含:鋁粉、含有40至80 莫耳百分比(mol%)的Zn0以及2〇至6〇的以的^的玻 璃料以及有機運送工具(〇rganic vehicle)。 (2) 根據上述第(1)項所述的鋁粉漿組成物,其中該玻 璃料更包含至少一選自Si〇2、ΡΛ、驗金屬氧化物以及 鹼土金屬氧化物所組成的群組。 (3) 根據上述第(2)項所述的鋁粉漿組成物,其中相對於 總共100 mol%的玻璃料,該玻璃料含有2至15抑1%的 Si〇2、2至15 mol%的P2〇5、2至1〇 m〇i%的驗金屬氧化 物以及0至10 m〇l%的鹼土金屬氧化物。 (4) 根據上述第(3)項所述的鋁粉漿組成物,其中該玻 璃料含有40至60 m〇l%的ZnO、20至60 molWB2〇 、2 至IS raoU的Si〇£4P2〇5、2至〗0 ^〇1%的驗金屬氧化物 以及2至10 m〇l%的鹼土金屬氧化物。 (5) 根據上述第(2)項所述的鋁粉漿組成物,其中該鹼 金屬氧化物為至少一選自Κ2〇、Ν^〇以及Li/所組成的群 組,以及該鹼土金屬氧化物為至少一選自Mg〇、Ca〇、PbO-B2〇3-Si〇2, Pb0-B203-Al 0 and PbO-B90Q-Zn0 oxygen L u compounds are the main components. Recently, due to environmental problems, it has been proposed that Bi2〇3 oxide has a PbO oxide-like characteristic, even though it does not have a Pb〇 composition, such as: Bi2〇3-B2〇3-SiOf^Bi2〇3-B2 〇3-Zn0 oxide. Korean Patent Registration No. 0890866 discloses a 〇5 to 35 weight percent (wt.%) of Si 〇 2, 0 to 5 wt.% of A1 0, 1 to 15 2 3 *1; 〇 to 15 ..% of 211 〇 and 55 to 90 1:1:.% of Bi2〇3 frit. However, the glass frit containing the cerium and lanthanum 3 components thermally etches the oxide film on the surface of the aluminum powder in the aluminum layer, which in turn increases the water content and reactivity. For this reason, the above technique has a problem that the durability of the solar cell device itself is degraded. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an aluminum slip composition which does not contain Pb〇 and a tantalum component, and therefore is environmentally friendly and can prevent reaction with moisture caused by thermal etching. 1013078948-0 10014678 Production Order No. A〇1〇l Page 5 of 23 201230064 Another object of the present invention is to provide an electrode fabricated using the above-described Ming slurry composition. Another object of the present invention is to provide a solar cell device having the above electrode. In order to achieve the above object, the present invention provides the following techniques. (1) An aluminum slip composition comprising: aluminum powder, Zn0 containing 40 to 80 mole percent (mol%), and glass frit of 2 to 6 inches, and an organic transport tool (〇rganic vehicle) . (2) The aluminum slip composition according to the above item (1), wherein the glass frit further comprises at least one group selected from the group consisting of Si〇2, antimony, metal oxides and alkaline earth metal oxides. (3) The aluminum slip slurry composition according to the above item (2), wherein the glass frit contains 2 to 15% by weight of Si〇2, 2 to 15 mol% with respect to a total of 100 mol% of the glass frit. P2〇5, 2 to 1〇m〇i% of the metal oxide and 0 to 10 m〇% of the alkaline earth metal oxide. (4) The aluminum slip composition according to the above item (3), wherein the glass frit contains 40 to 60 m% of ZnO, 20 to 60 mol of WB2〇, and 2 to IS raoU of Si〇£4P2〇 5, 2 to 0 ^ 〇 1% of the metal oxide and 2 to 10 m 〇 1% of the alkaline earth metal oxide. (5) The aluminum slip slurry composition according to the above item (2), wherein the alkali metal oxide is at least one selected from the group consisting of Κ2〇, Ν^〇, and Li/, and the alkaline earth metal oxide The substance is at least one selected from the group consisting of Mg〇, Ca〇,

SrO以及BaO所組成的群組。 (6) 根據上述第(1)項所述的鋁粉漿組成物,其中該玻 璃料具有300至600°C的軟化點。 (7) 根據上述第1項所述的鋁粉漿組成物,其中其包括 10014678产單編號Α〇1ίΠ 第6頁/共23頁 1013078948-0 201230064 65至75 wt.%的結粉、Q.oi至wt.%的玻璃料以及2〇 至34.9 wt.%的有機運送工具。 (8) 根據上述第(1)項所述的紹粉漿組成物,其中該銘 粉為混合物,該混合物包含6〇至95 wt %具有4至6微米 (哗)平均顆粒大小的粉末以及5至4〇 wt %具有2至4 叫1平均顆粒大小的另一種粉末。 (9) 根據上述第(1)項所述的鋁粉漿組成物,其中該有 機運送工具為包含1至25 wt. %的高分子樹脂以及75至99 wt. %的有機溶劑的混合物。 (10) —種使用根據上述第(丨)至(9)項任一所述鋁粉漿組 成物所製造的電極。 (11) 一種具有根據上述第(1〇)項所述電極的太陽能電池 裝置。 【實施方式】 剛根據本發明,有提供了一種沒有pb〇以及成分的鋁 粉聚組成物,以及使用該崎I组成物所製造的太陽能 電池裝置。 在下文中,將更詳細地描述本發明。 本發明的紹粉漿組成物包含銘粉、玻璃料以及有機運送 工具,而該玻璃料的特徵在於同時使用不含有pb〇以及 Bi2〇3成分的zn〇-B2〇3氧化物。 更特別的是,該玻璃料可包括40至80 mol%的Zn0以及20 至60 mo_B2〇3。 該紹粉較佳包括兩種具有不同平均顆粒大小粉末類型的 混合物’其為傳導金屬作為粉聚組成物的主要成分,用 闕4678产單編號A0101 第7頁/共23頁 1013078948-0 201230064 於製造後電極。 藉由在該基板兩個表面上做出結構,用於製造後電極的 矽晶圓基板具有其表面上提供有微金字塔狀的結構,以 增加接收陽光的表面區。通常,所形成的微金字塔的高 度的較佳範圍為2至15 μ^ι以及其寬度的範圍可為2至20 哗。該微金字塔展現了不規則的迷宮形式。將具有這種 表面結構的矽晶圓基板進行一系列的製程,特別包括: 經由網版印刷(screen printing)、凹版印刷 (gravure printing)或膠版印刷(0ffset printing) 而將該鋁粉漿組成物塗佈至該基板;乾燥該基板;以及 燒結所乾燥的基板’以製造後電極。就這一點而言,如 果該鋁粉的顆粒大小太大,該鋁粉漿組成物以及該矽晶 圓基板之間的交互作用便會不好,且在印刷以及乾燥該 鋁粉漿組成物以及該矽晶圓基板之後,在該鋁粉漿組成 物以及該矽晶圓基板之間可能產生空洞。在燒結過程期 間,這種孔洞會穿過鋁粉漿層,並喷出表面。因此,產 生鋁的凸起以及泡泡。因此,較佳使用兩種具有不同平 均顆粒大小的鋁粉混合物以最小化孔洞大小。 該鋁粉可為包含6〇至95 wt. %具有4至6哗平均顆粒大小 的粉末以及5至40 wt. %具有2至4 imi平均顆粒大小的另 一種粉末的混合物。具有4至6 _平均顆粒大小的粉末可 抑制矽晶圓基板在燒結之後的收縮,以能夠製造高密度 以及低收縮的電極。另一方面,具有2至4叫平均顆粒大 小的粉末可作用為兩種鋁粉之間的黏結劑,並允許該粉 浆深深地且均勻地穿透至該基板具特定結構的表面。在 10014678^單編號ΑίΠί)1 帛8頁/共23頁 1013078948-0 201230064 使用如上述製備的混合物的例子中,可減少該基板以及 該粉漿之間的多孔性,可均勻地形成背面電場(BSF), 並展現後電極的降低電阻率,以及該基板可具有受控制 的彎曲程度。因此,可增加太陽能電池裝置的最大輸出 電流(Isc),同時改善該裝置的效率。此外,在燒結之 後,可預防該後電極的變黃。 相對於總共100 wt. %的鋁粉漿組成物,可包括65至75 wt.%量的銘粉。如果該量少於65 wt.%,在燒結之後印 刷的鋁後電極可具有減少的厚度,接著導致BSF的形成不 〇 充分,並降低其效率。在該量超過75 wt. %的例子中,可 能增加太多印刷厚度,接著導致該矽晶圓基板彎曲。 本發明的特徵在於玻璃料包含特定的Zn0-B90g氧化物, 其中不同時含有PbO以及Bi2〇3成分。 含有PbO成分的玻璃料具有容易控制的熔點以及低熱膨脹 係數,然而,由於環境問題,該玻璃料的用途受限。另 一方面,含有B2〇3成分的玻璃料具有類似於PbO為基礎之 玻璃料的特徵。然而,其展現過度的氧化鋁膜熱蝕刻反 〇 應性,因此減低鋁電極的防水性,並最終導致太陽能電 池裝置耐久性的降低。 考慮前述,本發明使用包含40至80 mol%的ZnO以及20至 60 111〇1%的690<3的玻璃料。 L 〇 較佳的是,該玻璃料可進一步包含:鹼金屬氧化物,例 如Si〇2、P2〇5、K20、Na2〇、Li2〇等等;或驗土金屬氧 化物,例如MgO、CaO、SrO ' BaO等等,其較佳為單獨使 用或與其二或更多種組合使用。這裡,相對於總共100 mol%的玻璃料,該玻璃料可含有2至15 mol%的Si〇9、2A group of SrO and BaO. (6) The aluminum slip composition according to the above item (1), wherein the glass frit has a softening point of 300 to 600 °C. (7) The aluminum slip slurry composition according to the above item 1, which comprises 10014678 production order number Π1ίΠ page 6/23 pages 1013078948-0 201230064 65 to 75 wt.% of the powder, Q. From oi to wt.% frit and from 2〇 to 34.9 wt.% of organic shipping tools. (8) The composition according to the above item (1), wherein the powder is a mixture comprising 6 to 95 wt% of a powder having an average particle size of 4 to 6 micrometers (以及) and 5 Up to 4 〇 wt % has another powder of 2 to 4 called 1 average particle size. (9) The aluminum slip composition according to the above item (1), wherein the organic transporting tool is a mixture comprising 1 to 25 wt.% of a polymer resin and 75 to 99 wt.% of an organic solvent. (10) An electrode produced by using the aluminum slip composition according to any one of the above items (A) to (9). (11) A solar cell device having the electrode according to the above item (1). [Embodiment] According to the present invention, there is provided an aluminum powder polymer composition having no pb bismuth and a component, and a solar battery device manufactured using the same. Hereinafter, the present invention will be described in more detail. The composition of the present invention comprises a powder, a glass frit, and an organic transporting tool, and the frit is characterized by simultaneously using zn〇-B2〇3 oxide which does not contain pb〇 and a Bi2〇3 component. More particularly, the frit may comprise 40 to 80 mol% Zn0 and 20 to 60 mo_B2 〇3. Preferably, the powder comprises two mixtures of powder types having different average particle sizes, which are conductive metals as the main component of the powdered composition, and are used in 阙4678 to produce a single number A0101 page 7 / 23 pages 1013078948-0 201230064 Make the back electrode. By fabricating structures on both surfaces of the substrate, the germanium wafer substrate for fabricating the rear electrode has a structure provided with a micropyramid on its surface to increase the surface area for receiving sunlight. Generally, the height of the formed micropyramids is preferably in the range of 2 to 15 μm and the width thereof may range from 2 to 20 Å. The micro-pyramid shows an irregular maze form. The tantalum wafer substrate having such a surface structure is subjected to a series of processes, and specifically includes: the aluminum paste composition by screen printing, gravure printing or offset printing Coating to the substrate; drying the substrate; and sintering the dried substrate 'to make a back electrode. In this regard, if the particle size of the aluminum powder is too large, the interaction between the aluminum paste composition and the tantalum wafer substrate may be poor, and the aluminum paste composition may be printed and dried as well After the germanium wafer substrate, voids may be generated between the aluminum paste composition and the germanium wafer substrate. During the sintering process, the holes pass through the aluminum slip layer and eject the surface. Therefore, aluminum bumps and bubbles are produced. Therefore, it is preferred to use two aluminum powder mixtures having different average particle sizes to minimize the pore size. The aluminum powder may be a mixture comprising 6 to 95 wt.% of a powder having an average particle size of 4 to 6 Å and 5 to 40 wt.% of another powder having an average particle size of 2 to 4 imi. A powder having an average particle size of 4 to 6 _ can suppress shrinkage of the tantalum wafer substrate after sintering to enable fabrication of electrodes of high density and low shrinkage. On the other hand, a powder having an average particle size of 2 to 4 acts as a binder between the two aluminum powders and allows the slurry to penetrate deeply and uniformly to the surface of the substrate having a specific structure. In the example of using the mixture prepared as described above, the porosity between the substrate and the slurry can be reduced, and the back surface electric field can be uniformly formed (in the case of 10014678^单号 ΑίΠί)1 帛8 pages/total 23 pages 1013078948-0 201230064 BSF), and exhibits a reduced resistivity of the back electrode, and the substrate can have a controlled degree of bending. Therefore, the maximum output current (Isc) of the solar cell device can be increased while improving the efficiency of the device. Further, yellowing of the rear electrode can be prevented after sintering. The amount of the powder may be included in an amount of 65 to 75 wt.% with respect to a total of 100 wt.% of the aluminum slip composition. If the amount is less than 65 wt.%, the printed aluminum back electrode after sintering may have a reduced thickness, which in turn causes the formation of BSF to be insufficient and reduces its efficiency. In the case where the amount exceeds 75 wt.%, it is possible to increase too much printing thickness, which in turn causes the germanium wafer substrate to bend. The invention is characterized in that the glass frit contains a specific Zn0-B90g oxide, which does not simultaneously contain PbO and Bi2〇3 components. The glass frit containing the PbO component has an easily controlled melting point and a low coefficient of thermal expansion, however, the use of the frit is limited due to environmental problems. On the other hand, the glass frit containing the B2〇3 component has characteristics similar to the PbO-based glass frit. However, it exhibits an excessive thermal etch back of the aluminum oxide film, thereby reducing the water repellency of the aluminum electrode and ultimately causing a decrease in the durability of the solar cell device. In view of the foregoing, the present invention uses a glass frit comprising 40 to 80 mol% of ZnO and 20 to 60 111〇1% of 690 <3. Preferably, the glass frit may further comprise: an alkali metal oxide such as Si〇2, P2〇5, K20, Na2〇, Li2〇, etc.; or a soil metal oxide such as MgO, CaO, SrO ' BaO or the like, which is preferably used alone or in combination of two or more thereof. Here, the glass frit may contain 2 to 15 mol% of Si〇9, 2 with respect to a total of 100 mol% of the glass frit.

La 1()()146781^單編號A0101 第9頁/共23頁 1013078948-0 201230064 至15 mol?^P2〇5、2至10 mol%的鹼金屬氧化物以及2 至10 mol%的驗土金屬氧化物。 更佳的疋’相對於100 mol%的玻璃料,該玻璃料可含有 40至60 mol%的ZnO、20至45 mol%的B 0、2至 15 mol %的Si 0#P2〇5、2至10 mol %的驗金屬氧化物以及2 至10 mol%的鹼土金屬氧化物。 最佳的是,相對於100 的玻璃料,該玻璃料可含有 40至60 mol%的ZnO、20至45 mol%的B 0、2至 15 2 3 mol%的Si〇2、2至10 m〇l%的鹼金屬氧化物以及2至1〇 mol%的鹼土金屬氧化物。 該玻璃料可具有300至60(TC的軟化點。該玻璃料必須熔 化,並在鋁粉漿層以及矽晶圓基板之間給予緊密的黏著 。然而,如果該軟化點超過60(rc,該玻璃料在燒結期間 可能沒有充分地熔化’因此減低黏著性。 相對於總共100 Wt.%的鋁粉漿組成物,可包括〇〇1至1〇 wt. %量的玻璃料,更佳為〇. 〇5至7 wt. %,以及最佳為 〇.1至5财1:.%。如果該量低於〇.〇1*1:.%,在燒結之後 ,可能減少鋁後電極以及矽晶圓基板之間的黏著。另一 方面,當該量超過10 wt,%時,電阻率會增加,因此導致 太陽能電池裝置效率的降低。 含有前述成分的玻璃料可以是環保的,因為不包括pb〇成 分,且同時可預防由熱蝕刻造成的防水性的降低,因為 其不含有Bi2〇3成分。另一方面,沒有PbO以及Bi2〇3成分 的玻璃料具有高炼點’接著需要相當大量的網狀結構修 飾劑(network modifier)。因此,熱膨脹係數相對高 ,因此在製造太陽能電池襄置期間導财晶®基板的彎 1〇〇1妨78产單編號A0101 第10頁/共23頁 1013078948-0 201230064 曲。然而,根據本發明製造的玻璃料包括具有最佳相對 莫耳比例的個別成分,因此,顯示了足以忽略的較少彎 曲,即使該熱膨脹係數是相對高的。 有機運送工具是給予鋁粉漿組成物適合用於印刷的黏度 模數以及流變特性的成分,且如果需要的話,該有機運 送工具可為藉由在有機溶劑中溶解各種添加物以及高分 子樹脂而製備的溶液。 該有機運送工具可為75至99 wt. %的有機溶劑以及1至25 wt.%的高分子樹脂的混合物,且可更包括1至10 wt.%的 ❹ 添加物。La 1()()146781^单单A0101 Page 9 of 23 1013078948-0 201230064 to 15 mol?^P2〇5, 2 to 10 mol% of alkali metal oxide and 2 to 10 mol% of soil test Metal oxide. More preferably, the glass frit may contain 40 to 60 mol% of ZnO, 20 to 45 mol% of B 0, and 2 to 15 mol% of Si 0#P2〇5, 2 with respect to 100 mol% of the glass frit. Up to 10 mol % of metal oxide and 2 to 10 mol% of alkaline earth metal oxide. Most preferably, the glass frit may contain 40 to 60 mol% of ZnO, 20 to 45 mol% of B 0, 2 to 15 2 3 mol% of Si 2 , 2 to 10 m with respect to 100 frits. 〇1% of an alkali metal oxide and 2 to 1% by mole of an alkaline earth metal oxide. The frit may have a softening point of 300 to 60 (TC). The frit must be melted and give a tight bond between the aluminum slip layer and the tantalum wafer substrate. However, if the softening point exceeds 60 (rc, the The glass frit may not be sufficiently melted during sintering 'thus reducing the adhesion. Relative to a total of 100 Wt.% of the aluminum slip composition, may include 玻璃1 to 1 〇wt. % of the glass frit, more preferably 〇 〇5 to 7 wt. %, and the best is 〇.1 to 5:1.%. If the amount is lower than 〇.〇1*1:.%, after sintering, it is possible to reduce the aluminum rear electrode and 矽Adhesion between wafer substrates. On the other hand, when the amount exceeds 10 wt%, the resistivity increases, thus causing a decrease in the efficiency of the solar cell device. The frit containing the aforementioned components may be environmentally friendly because it is not included Pb〇 component, and at the same time, can prevent the decrease in water repellency caused by thermal etching because it does not contain Bi2〇3 component. On the other hand, the glass frit without PbO and Bi2〇3 components has a high melting point' and then requires a considerable amount Network modifier. Therefore, The thermal expansion coefficient is relatively high, so during the manufacture of the solar cell device, the Bianjingjing® substrate is bent. The number is A0101, and the total number of pages is 1013078948-0 201230064. However, it is manufactured according to the present invention. The frit includes individual components having an optimum relative molar ratio and, therefore, exhibits less bending that is negligible, even if the coefficient of thermal expansion is relatively high. The organic transport tool imparts viscosity to the aluminum slip composition suitable for printing. The modulus and the composition of the rheological properties, and if necessary, the organic transport means may be a solution prepared by dissolving various additives and a polymer resin in an organic solvent. The organic transport tool may be 75 to 99 wt. A mixture of % organic solvent and 1 to 25 wt.% of a polymer resin, and may further include 1 to 10 wt.% of a ruthenium additive.

該有機溶劑可為相關技術領域中已知的任一溶劑,且為 了預防在印刷期間控制粉漿組成物的流動性時,粉漿組 成物的乾掉,該有機溶劑可包括沸點在150至300°C的溶 劑。更特別的是,三丙二醇甲醚、三丙二醇正丁醚、二 丙二醇正丙謎、二丙二醇正丁謎、丙二醇苯喊、二乙二 醇乙醚、二乙二醇正丁醚、二乙二醇己醚、乙二醇己醚 、三乙二醇曱醚、三乙二醇乙醚、三乙二醇正丁醚、乙 二醇苯醚、乙二醇、松油醇、丁基卡必醇、丁基卡必醇 醋酸酯、2, 2, 4-三甲基-1,3-戊二醇單異丁酸酯(酯醇 )或諸如此類,可作為例子。這些可單獨使用或與其二 或更多種組合使用。 相對於總共100 wt. %的有機運送工具,可包括75至99 wt. %量的有機溶劑。在前述範圍内,該粉漿組成物可具 有最佳的流動性。 該高分子樹脂可為相關技術領域中已知的任一高分子樹 脂,且包括各種樹脂,例如;乙基纖維素、硝基纖維素 1()()14678_單編號A0101 第11頁/共23頁 1013078948-0 201230064 、酚、丙烯醯基、松香、聚乙烯醇、聚乙烯吡咯啶酮、 聚乙二醇、聚乙烯縮丁醛、尿素、二甲笨、醇酸、不飽 和聚酯、聚醯亞胺、呋喃、胺甲酸酯、異氰酸酯、氰酸 酯、聚乙烯、聚丙烯、聚苯乙烯、丙烯腈-丁二烯-苯乙 烯共聚物(ABS)、聚甲基丙烯酸曱酯、聚氣乙烯、聚偏 二氯乙烯、聚醋酸乙烯酯、聚縮醛、聚碳酸酯、聚乙烯 對苯二甲酸酯、聚丁烯對苯二曱酸酯、聚笨醚、聚砜、 聚醯亞胺、聚醚颯、聚芳酯、聚醚醚酮、聚矽氧以及諸 如此類。這些可單獨使用或與其二或更多種組合使用。 相對於總共100 wt.%的有機運送工具,可包括1至25 wt. %量的高分子樹脂,較佳為5至25 wt.%。如果該量少 於1 wt. %,粉漿組成物的印刷特性以及可分散性可能會 降低。另一方面,當該量超過25 wt. %時,該粉漿組成物 對於印刷可能變得沒有用。 除了前述材料之外,該有機運送工具可進一步包括分散 劑作為添加物。 該分散劑可為相關技術領域已知的任何界面活性劑,且 包括例如:醚類,例如具有提供有6至30個碳原子的烷基 的聚氧乙烯烷基醚、具有提供有6至30個碳原子的烷基的 聚氧乙烯烷基芳基醚、具有提供有6至30個碳原子的烷基 的聚氧乙烯-聚氧丙烯烷基醚等等;酯-醚類,例如甘油 酯加成的聚氧乙浠、山梨醇酯加成的聚氧乙烯醚、山 梨醇酯加成的聚氧乙烯醚等等;酯類,例如聚乙二醇脂 肪酸酯、甘油酯、山梨醇酯、丙二醇酯、糖酯、聚烷基 葡萄糖苷等等;含氮化合物,例如脂肪酸烷醇醯胺、聚 氧乙烯脂肪酸醯胺、具有提供有6至30個碳原子的烷基的 1001467#單編號 Α〇101 第12頁/共23頁 1013078948-0 201230064The organic solvent may be any solvent known in the related art, and in order to prevent drying of the slip composition when controlling the fluidity of the slip composition during printing, the organic solvent may include a boiling point of 150 to 300°. Solvent of C. More specifically, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, dipropylene glycol n-propyl mystery, dipropylene glycol n-butylene, propylene glycol benzene, diethylene glycol ethyl ether, diethylene glycol n-butyl ether, diethylene glycol Ether, ethylene glycol hexyl ether, triethylene glycol oxime ether, triethylene glycol diethyl ether, triethylene glycol n-butyl ether, ethylene glycol phenyl ether, ethylene glycol, terpineol, butyl carbitol, butyl Carbitol acetate, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate (ester alcohol) or the like can be exemplified. These may be used alone or in combination of two or more thereof. An organic solvent may be included in an amount of from 75 to 99 wt.% with respect to a total of 100 wt.% of the organic transport means. Within the foregoing range, the slip composition can have optimum fluidity. The polymer resin may be any polymer resin known in the related art, and includes various resins such as; ethyl cellulose, nitrocellulose 1 () () 14678 - single number A0101 page 11 / total 23 pages 1013078948-0 201230064, phenol, acrylonitrile, rosin, polyvinyl alcohol, polyvinylpyrrolidone, polyethylene glycol, polyvinyl butyral, urea, dimethyl stearate, alkyd, unsaturated polyester, Polyimine, furan, urethane, isocyanate, cyanate, polyethylene, polypropylene, polystyrene, acrylonitrile-butadiene-styrene copolymer (ABS), polymethyl methacrylate, Polyethylene, polyvinylidene chloride, polyvinyl acetate, polyacetal, polycarbonate, polyethylene terephthalate, polybutylene terephthalate, polyether, polysulfone, poly Yinimine, polyether oxime, polyarylate, polyetheretherketone, polyoxyxene, and the like. These may be used alone or in combination of two or more thereof. The polymer resin may be included in an amount of from 1 to 25 wt.%, preferably from 5 to 25 wt.%, relative to a total of 100 wt.% of the organic transport means. If the amount is less than 1 wt.%, the printing characteristics and dispersibility of the slip composition may be lowered. On the other hand, when the amount exceeds 25 wt.%, the slip composition may become useless for printing. In addition to the foregoing materials, the organic delivery means may further comprise a dispersant as an additive. The dispersing agent can be any surfactant known in the related art, and includes, for example, ethers such as polyoxyethylene alkyl ethers having an alkyl group provided with 6 to 30 carbon atoms, provided with 6 to 30 a polyoxyethylene alkyl aryl ether of an alkyl group having one carbon atom, a polyoxyethylene-polyoxypropylene alkyl ether having an alkyl group having 6 to 30 carbon atoms, and the like; an ester-ether such as a glyceride Addition of polyoxyethylene oxime, sorbitan ester-added polyoxyethylene ether, sorbitan ester-added polyoxyethylene ether, etc.; esters such as polyethylene glycol fatty acid esters, glycerides, sorbitol esters a propylene glycol ester, a sugar ester, a polyalkyl glucoside or the like; a nitrogen-containing compound such as a fatty acid alkanolamine, a polyoxyethylene fatty acid decylamine, a 1001467# single number having an alkyl group having 6 to 30 carbon atoms Α〇101 Page 12 of 23 1013078948-0 201230064

聚氧乙烯烷基胺、氧化胺等等;及/或高分子化合物,例 如聚乙烯醇、聚乙烯吡咯啶酮、聚丙烯酸聚丙烯酸-馬來 酸共聚物、聚12羥基硬脂酸等等。此外,在市場中商業 可得的產物中,也可使用hypermer KD (Uniquema)、 ΑΚΜ 0531 (Nippon Oil and Fat Co. Ltd.) ' KP (Shinetsu Chemical Co. Ltd.) 、 POLYFLOW ( Kyoei Chemical Co. Ltd.) ' EFTOP (Tochera Products Co.) >Asahi guard (Asahi Glass Co. Ltd.) ' Surf Ion (Asahi Glass Co. Ltd.) ' SOLSPERSE (Geneka Inc.) >EFKA(EFKA Chemicals) ' PB 821 (Azinomoto Co. Ltd.) >A polyoxyethylene alkylamine, an amine oxide or the like; and/or a polymer compound such as polyvinyl alcohol, polyvinylpyrrolidone, polyacrylic acid polyacrylic acid-maleic acid copolymer, poly 12 hydroxystearic acid or the like. In addition, hypermer KD (Uniquema), ΑΚΜ 0531 (Nippon Oil and Fat Co. Ltd.) 'KP (Shinetsu Chemical Co. Ltd.), POLYFLOW (Kyoei Chemical Co.) can also be used in commercially available products. Ltd.) ' EFTOP (Tochera Products Co.) > Asahi guard (Asahi Glass Co. Ltd.) ' Surf Ion (Asahi Glass Co. Ltd.) ' SOLSPERSE (Geneka Inc.) > EFKA (EFKA Chemicals) ' PB 821 (Azinomoto Co. Ltd.) >

BYK-184、BYK-185、BYK-2160、Anti-Terra U (BYKBYK-184, BYK-185, BYK-2160, Anti-Terra U (BYK

Co.),以及諸如此類。這些可單獨使用或與其二或更多 種組合使用。 相對於共100 wt.%的有機運送工具,可包括1至 wt.%量的分散劑,較佳為1至5 wt.%。Co.), and so on. These can be used alone or in combination of two or more thereof. The dispersant may be included in an amount of from 1 to wt.%, preferably from 1 to 5 wt.%, relative to a total of 100 wt.% of the organic transport means.

除了則述分散劑之外,有機運送工具可進—步包括添加 物’例如觸變劑、保濕劑、抗氧化劑 '抗腐蝕劑、抗泡 劑、增拥劑、分散劑、增黏劑、耗合劑、抗靜電劑、聚 合抑制劑、抗沉降劑等等。 相對於〜/、100 wt.%的粉衆組成物,可包括2〇至34. wt·%里的有機運送卫具。如果該量少於μ.%,該紹 粉漿組成物的純變得太高,可能降低流祕,且可能 減低印刷特性-" 鋁粉的含量相對低, 問題。 另—方面,當該量超過34. wt. %時 接著導致在獲得足夠粉漿層厚度的 10014678^A〇101 第13頁/共23頁 1013078948-0 201230064 .jit. 含有前述成分的鋁粉漿組成物不包括PbO成分,由於琛为 問題,PbO成分的用途受限,因此含有前述成分的鋩勑水 組成物為環保的。此外,由於在該組成物中不含有具有 尚熱钱刻特性的β、、成分,可成功地預防防水性的降夂 本發明提供了 一種使用上述鋁粉漿組成物所製造的電極 〇 可藉由將該鋁粉漿組成物塗佈至基板,即提供有Ag前電 極的石夕晶圓基板,以執行印刷,然後乾燥以及燒結所印 刷的基板而製造該電極。這種印财法不被特別受限, 然而,。可包括網版印刷、凹版印刷或膠版印刷。#6〇 至300C達數秒至數分鐘來勃 n…里术執讀燥,同時可在600至 950 C達數秒來執行燒結。 這樣製造出的電極可用以作 , 作馮太龄能電池裝置的後電極 以改善该裝置的耐久性,此外 Τς_ Ν门+ ’立曰加最大輸出電流( I%) ’同時增強該太陽能電池裝置的效率。 本發明提供了一種提供有使用 ^ ^ ^ 述鋁粉漿組成物所製造 的電極的太陽能電池裝置。 在後文中,將描述較佳的具 tt^η r ^ 貧知例,以參考範例以及 比較性範例而更具體地了解的 域的枯I Λ。 赞月。然而,對於本領 域的技術人貝而言,將明顯的 ^ 供廷種具體實施例是提 供用於說明的目的,且可能 n 有各種修飾以及改變,而不 障離本發明的範圍以及精神,且 m μ φ ^ ^ ^ 5種修飾以及改變如同 =申㉔專利範圍所^充分地包括於本發明中。 製備範例1至9 ’玻璃料I至IX的製備 1〇〇14678产單編號_1 第14頁/共23頁 1013078948-0 201230064 基於下列表1中所列出的成分以及其含量,已製備出玻璃 料。In addition to the dispersant, the organic transport tool can further include additives such as thixotropic agents, humectants, antioxidants, anti-corrosion agents, anti-foaming agents, bulking agents, dispersing agents, tackifiers, and consuming agents. , antistatic agents, polymerization inhibitors, anti-settling agents, and the like. The organic carrier can be included in the range of from 〇 to 34. wt% with respect to the powder composition of 〜/, 100 wt.%. If the amount is less than μ.%, the purity of the slurry composition becomes too high, which may reduce the flow secret, and may reduce the printing characteristics-" the aluminum powder content is relatively low, the problem. On the other hand, when the amount exceeds 34. wt.%, it leads to 10014678^A〇101 which is sufficient in obtaining the thickness of the slurry layer. Page 13/23 pages 1013078948-0 201230064 .jit. Aluminum paste containing the aforementioned ingredients The composition does not include the PbO component, and since the use of the PbO component is limited due to defects, the hydrophobic composition containing the above components is environmentally friendly. Further, since the composition does not contain β, a component having a heat-injecting property, the water repellency can be successfully prevented. The present invention provides an electrode which can be produced by using the above aluminum powder slurry composition. The electrode was produced by applying the aluminum slip composition to a substrate, that is, a Shihwa wafer substrate provided with an Ag front electrode, to perform printing, and then drying and sintering the printed substrate. This kind of printing method is not particularly limited, however. It may include screen printing, gravure printing or offset printing. #6〇 to 300C for a few seconds to a few minutes to read the dryness, while at 600 to 950 C for a few seconds to perform sintering. The electrode thus fabricated can be used as a rear electrode of the Feng Tailing battery device to improve the durability of the device, in addition to Τς Ν Ν + + '曰 曰 plus maximum output current (I%) ' while enhancing the efficiency of the solar cell device . The present invention provides a solar cell device provided with an electrode fabricated using the aluminum powder slurry composition. In the following, a preferred example of the TT^η r ^ poorly known example will be described with reference to the examples and comparative examples to more specifically understand the domain. Praise month. However, it will be apparent to those skilled in the art that the specific embodiments are provided for the purpose of illustration, and that various modifications and changes may be made without departing from the scope and spirit of the invention. And m μ φ ^ ^ ^ 5 kinds of modifications and changes are fully included in the present invention as in the scope of the patent application. Preparation Examples 1 to 9 'Preparation of Frit I to IX 1〇〇14678 Production No._1 Page 14 of 23 1013078948-0 201230064 Based on the ingredients listed in Table 1 below and their contents, have been prepared Glass frit.

R2〇 二齡靥氧化物(K20、Na20、Li20) [表1] 部分 類型 成分(mol%) Tg CC) CTE (l〇-7/uC) ZnO Bi2〇3 Α12〇ϊ Β2〇3 PbO Ρ2〇5 Si〇i Κ20 RO 製備 範例1 I 48 - - 33 - 7 - 6 6 480 74 製備 範例2 11 44.1 - ' 39 - - 4.6 6.9 5.4 483 66 製備 酬3 111 60 • 40 498 72 製備 範例4 IV 50 - - 41 - - 9 - ' 512 64 製備 範例5 V - 15 15 24 46 • - 520 68 製倔. 範例6 VI 9 17 9 39 26 - - 505 70 製備 範例7 VII 53 30 4 13 454 84 製備 範例8 VIII 30 - 62 - 2.1 3.1 2.8 532 62 製備 範例9 IX 81 - - Π - - 2λ 3. 2.8 425 98 R〇 :鹼土金屬氧化物(StO、BaO、CaO) τ, : mm CTE :熱膨脹係數 範例1 將具有4至6 P平均顆粒大小的鋁粉以及具有2至4 P平 均顆粒大小的另一個鋁粉以90 : 10的相對重量比混合’ 以製備粉末混合物。然後,在混合74 wt. %的製備粉末混 合物與0. 5 wt. %在製備範例1中製備的玻璃料I,以及 25. 5 wt. %含有乙基纖維素樹脂溶解於三丙二醇甲醚的 有機運送工具之後’使用混合器以1,〇〇〇 rpm同時執行 旋轉(rotation)以及迴轉(revolution)3分鐘來混合此 混合物,導致鋁粉漿組成物。 10014678^^^ A〇101 第15頁/共23頁 1013078948-0 201230064 範例2 除了使用製借玆/ ..., 靶例2中的玻璃料11之外,執行與範例1描 迷相同的程序。 範例3 、^了使用製備範例3中的玻璃料ΙΠ之外,執行與範例1描 返相同的程序。 範例4 、示了使用製備範例钟的玻璃料IV之外,執行與範例m 述相同的程序。 比較性範例i ' 7使用製備範例5中的玻璃料V之外,執行與範例1描述 相同的程序。 比較性範例2 除了使用製傷範例6中的玻璃料VI之外,執行與範例!描 述相同的程序。 比較性範例3 除了使用製備範例Η的玻璃料VII之外,執行與範例丄描 述相同的程序。 比較性範例4 除了使用製備範例8中的玻璃料VIII之外’執行與範例! 描述相同的程序。 比較性範例5 除了使用製備範例9中的玻璃料IX之外,執行與範例1描 述相同的程序。 實驗範例 對於前述範例以及比較性範例中所製備的鋁粉漿組成物 l〇〇l4678f單編號A0101 第16頁/共23頁 1013078948-0 201230064 ,根據下述程序測量物理性質,且其測量結果示於下述 表2中。 (-) 經由具有250網孔的網版印刷板而將前述製備的鋁 粉漿組成物塗佈至單晶矽晶圓基板的後面,該單晶矽晶 圓基板具有156mra X 156mm的大小、200哗的厚度以及 藉由形成結構而形成約4至6高度的金字塔結構《在此 例中,在乾燥之前,塗層量被控制在1. 4±0. 1 g。在200 °C乾燥所塗佈的粉漿之後,將其在IR連續燒結爐中於720 至900°C進行燒結達约10秒。藉由將該矽晶圓基板通過帶 狀爐而進行該燒結過程,其中包括於600°C的燃燒部分以 及於800至950°C的燒結部分,以同時執行該基板前面與 後面的燒結,從而燒掉該粉漿中的有機材料,同時熔化 鋁的部分,藉此製造電極,並最終製造具有該電極的太 陽能電池裝置。 (1) 防水性 在將所製造的太陽能電池裝置放置在於80°C含有蒸餾水 的水浴中之後,留下該太陽能電池裝置達10分鐘。明顯 地觀察到藉由在該水浴中製備的鋁電極與水的反應產生 的氫氣泡(氣泡),然後並基於下述標準評估該氫氣泡 〇 [評估標準] 〇:沒有觀察到氣泡(極佳) X :觀察到氣泡(不佳) (2) —曲(mm) 將所製造的太陽能電池裝置放置在平坦表面,並將其4個 10014678^^ AQ1Q1 第17頁/共23頁 1013078948-0 201230064 邊緣校直以與該表面相同之後,測量該裝置中心部分的 脫層程度。 (3) 效率(%) 使用評估裝置SCM-100 (FitTech)評估所製造的太陽能 電池裝置的效率。 [表2] 耐久性 彎曲(mm) 效率(%) 範例1 〇 1,5±0.3 Π·7 土 0·2 範例2 〇 1.2±0.1 17,7±0.3 _3 〇 1.7±0,4 17.6进4 範例4 〇 1劍.3 17.5±0.4 比較性範例1 X 1獨,4 17.私 0.4 比較性酬2 X 1.4 土 (K3 17.4±0.2 比較性驅例3 X 1.7±0.5 Π剑,3 比較性酬4 〇 2.3Λ4 17.2i0.3 比較性範例5 〇 2.1 士 0,4 17.U0.2 如表2中所示,可看到的是,使用具有範例1至4中製備之 玻璃料的鋁粉漿組成物所製造的每個太陽能電池裝置是 環保的,且可預防與濕氣的反應’其中該玻璃料不含Pb〇 以及Bi„0。,而包括ZnO以及ΙΟ。作為主要成分,因此展 2 3 ^ 〇 現該太陽能電池裝置的極佳防水性以及改善的耐久性。 此外,所確認的是,即使它具有相對高的熱膨脹係數, 但較佳地抑制了彎曲,同時增強了該裝置的效率。特別 是,在其中鋁粉漿組成物含有其最佳含量的Si〇2、驗金 屬氧化物以及鹼土金屬氧化物以及ZnO與B2〇3的例子中’ 最佳地確保了防水性,同時最小化(即大量地減少)彎 曲的發生。 另一方面,由於與濕氣的反應,使用具有在比較性範例1 至3中製備之玻璃料的鋁粉漿組成物所製造的太陽能電池 腿額f單編號纽01 第18頁/共23頁 1013078948-0 201230064R2〇二靥靥Oxide (K20, Na20, Li20) [Table 1] Partial type component (mol%) Tg CC) CTE (l〇-7/uC) ZnO Bi2〇3 Α12〇ϊ Β2〇3 PbO Ρ2〇 5 Si〇i Κ20 RO Preparation Example 1 I 48 - - 33 - 7 - 6 6 480 74 Preparation Example 2 11 44.1 - ' 39 - - 4.6 6.9 5.4 483 66 Preparation 3 111 60 • 40 498 72 Preparation Example 4 IV 50 - - 41 - - 9 - ' 512 64 Preparation Example 5 V - 15 15 24 46 • - 520 68 倔 . Example 6 VI 9 17 9 39 26 - - 505 70 Preparation Example 7 VII 53 30 4 13 454 84 Preparation Examples 8 VIII 30 - 62 - 2.1 3.1 2.8 532 62 Preparation Example 9 IX 81 - - Π - - 2λ 3. 2.8 425 98 R〇: Alkaline earth metal oxide (StO, BaO, CaO) τ, : mm CTE : Example of thermal expansion coefficient 1 Aluminum powder having an average particle size of 4 to 6 P and another aluminum powder having an average particle size of 2 to 4 P were mixed at a relative weight ratio of 90:10 to prepare a powder mixture. Then, 74 wt. % of the prepared powder mixture was mixed with 0.5 wt. % of the frit I prepared in Preparation Example 1, and 25. 5 wt. % of the ethylcellulose resin was dissolved in tripropylene glycol methyl ether. After the organic transport tool, the mixture was mixed using a mixer at 1, rpm while performing rotation and revolution for 3 minutes, resulting in an aluminum slip composition. 10014678^^^ A〇101 Page 15 of 23 1013078948-0 201230064 Example 2 Except for the use of the borrower / ..., the frit 11 in the target 2, the same procedure as that described in Example 1 is performed. . Example 3, using the same procedure as in Example 1, except that the frit in Preparation Example 3 was used. Example 4 shows the same procedure as described in Example m, except that the frit IV of the preparation example clock is used. Comparative Example i '7 Using the frit V in Preparation Example 5, the same procedure as described in Example 1 was performed. Comparative Example 2 Except for the use of the frit VI in the injury example 6, implementation and examples! Describe the same procedure. Comparative Example 3 The same procedure as that described in the example is carried out except that the frit VII of the preparation example is used. Comparative Example 4 Except for the use of frit VIII in Preparation Example 8, 'execution and examples! Describe the same procedure. Comparative Example 5 The same procedure as described in Example 1 was carried out except that the frit IX in Preparation Example 9 was used. Experimental Examples For the aluminum powder slurry composition prepared in the foregoing examples and comparative examples, a single layer A0101 page 16 / 23 pages 1013078948-0 201230064, physical properties were measured according to the following procedure, and the measurement results thereof were shown. In Table 2 below. (-) The aluminum powder slurry composition prepared as described above was applied to a rear surface of a single crystal germanium wafer substrate having a size of 156 mra X 156 mm, 200, via a screen printing plate having 250 meshes. The thickness of the coating is controlled at 1.4 ± 0.1 g. The thickness of the coating is controlled at 1.4 ± 0.1 g. After drying the applied slip at 200 ° C, it was sintered in an IR continuous sintering furnace at 720 to 900 ° C for about 10 seconds. Performing the sintering process by passing the tantalum wafer substrate through a belt furnace including a burning portion at 600 ° C and a sintered portion at 800 to 950 ° C to simultaneously perform sintering of the front and back of the substrate, thereby The organic material in the slip is burned while melting a portion of the aluminum, thereby fabricating an electrode, and finally a solar cell device having the electrode is fabricated. (1) Water repellency After the manufactured solar cell device was placed in a water bath containing distilled water at 80 ° C, the solar cell device was left for 10 minutes. Hydrogen bubbles (bubbles) generated by the reaction of the aluminum electrode prepared in the water bath with water were clearly observed, and then the hydrogen bubble 〇 was evaluated based on the following criteria [Evaluation Criteria] 〇: No bubbles were observed (excellent) X: Observed bubbles (poor) (2) - Curved (mm) Place the fabricated solar cell device on a flat surface and place it 410014678^^ AQ1Q1 Page 17 / 23 pages 1013078948-0 201230064 After the edge is aligned to be the same as the surface, the degree of delamination of the central portion of the device is measured. (3) Efficiency (%) The efficiency of the manufactured solar cell device was evaluated using an evaluation device SCM-100 (FitTech). [Table 2] Durability Bending (mm) Efficiency (%) Example 1 〇1,5±0.3 Π·7 Soil 0·2 Example 2 〇1.2±0.1 17,7±0.3 _3 〇1.7±0,4 17.6 into 4 Example 4 〇1 sword.3 17.5±0.4 Comparative example 1 X 1 alone, 4 17. Private 0.4 Comparative remuneration 2 X 1.4 Soil (K3 17.4±0.2 Comparative drive case 3 X 1.7±0.5 Π sword, 3 comparative Reward 4 〇2.3Λ4 17.2i0.3 Comparative Example 5 〇2.1 ± 0,4 17.U0.2 As shown in Table 2, it can be seen that the aluminum having the glass frit prepared in Examples 1 to 4 is used. Each of the solar cell devices manufactured by the slurry composition is environmentally friendly and can prevent reaction with moisture, wherein the glass frit does not contain Pb 〇 and Bi „0, but includes ZnO and yttrium as main components. Exhibition 2 3 ^ The solar cell device has excellent water repellency and improved durability. Furthermore, it has been confirmed that even if it has a relatively high coefficient of thermal expansion, bending is preferably suppressed, and the device is enhanced. Efficiency, in particular, in which the aluminum slip composition contains its optimum content of Si〇2, metal oxides and alkaline earth metal oxides. In the examples of ZnO and B2〇3, the water repellency is optimally ensured while minimizing (ie, greatly reducing) the occurrence of bending. On the other hand, due to the reaction with moisture, the use has in Comparative Examples 1 to 3 The solar cell leg amount of the aluminum powder slurry composition prepared in the glass frit is a single number button 01/18 pages/total 23 pages 1013078948-0 201230064

[0005] 裝置,其中該玻璃料含有B i 2〇3,顯示了不佳的防水性。 特別的是,含有比較性範例3中製備之PbO成分的玻璃料 沒有達成環保的特性。同時,在比較性範例4以及5中製 備的產物,其中分別含有非常少量與過量的ZnO,即使這 些產物不含Bi2〇3,但展現了相當大的帶來故障的晶圓基 板彎曲及降低的效率,雖然它們可具有改善的防水性。 如同前述而明顯的,本發明的鋁粉漿組成物不含有因環 境問題而受限於用途的PbO成分,因此為環保的。同時, 不包括Bi2〇3成分的具創造性的組成物具有對於熱蝕刻的 高度抗性,因此能預防與濕氣的反應。因此,本發明可 改善太陽能電池裝置本身的耐久性。 此外,本發明的鋁粉漿組成物可抑制矽晶圓基板的彎曲 ,即使它具有相對高的熱膨脹係數,此外,該鋁粉漿組 成物可增加太陽能電池裝置的最大輸出電流(Isc),並 增強該太陽能電池裝置的效率。 雖然已參照較佳具體實施例而描述了本發明,本相關領 域的技術人員將了解的是,其令可做出各種修飾以及變 化,而不悖離如附帶申請專利範圍所定義的本發明範圍 【圖式簡單說明】 從下面詳細的描述並結合所伴隨的圖式,將更清楚地了 解本發明上述以及其他目的、特徵以及其他優勢,其中 第1圖是太陽能電池裝置的示意性截面圖。 【主要元件符號說明】[0005] A device in which the glass frit contains B i 2〇3, exhibiting poor water repellency. In particular, the glass frit containing the PbO component prepared in Comparative Example 3 did not achieve environmentally friendly characteristics. Meanwhile, the products prepared in Comparative Examples 4 and 5 each contained a very small amount and an excess amount of ZnO, even though these products did not contain Bi2〇3, but exhibited considerable failure of the wafer substrate to be bent and lowered. Efficiency, although they can have improved water resistance. As is apparent from the foregoing, the aluminum slip composition of the present invention is environmentally friendly since it does not contain a PbO component which is limited in use due to environmental problems. At the same time, the inventive composition not including the Bi2〇3 component has high resistance to thermal etching, and thus can prevent reaction with moisture. Therefore, the present invention can improve the durability of the solar cell device itself. In addition, the aluminum slip composition of the present invention can suppress the bending of the tantalum wafer substrate even if it has a relatively high coefficient of thermal expansion, and in addition, the aluminum slip composition can increase the maximum output current (Isc) of the solar cell device, and The efficiency of the solar cell device is enhanced. While the invention has been described with respect to the preferred embodiments the embodiments of the invention BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and other advantages of the present invention will become more apparent from the detailed description of the appended < [Main component symbol description]

10014678^^^E A0101 第19頁/共23頁 1013078948-0 201230064 [0006] :矽晶圓基板 :N +層 :抗反射膜 :前電極 :P +層 :後電極 画獅^單編號廳01 第20頁/共23頁 1013078948-010014678^^^E A0101 Page 19 of 23 1013078948-0 201230064 [0006] : 矽 Wafer substrate: N + layer: anti-reflection film: front electrode: P + layer: rear electrode painting lion ^ single number hall 01 Page 20 of 23 1013078948-0

Claims (1)

201230064 七、申請專利範圍: 1 . 一種鋁粉漿組成物,包含:一鋁粉,含有40至80莫耳百 分比(mol%)的ZnO以及20至60 mol%的的一玻璃料, L· 0 以及一有機運送工具。 2 .如申請專利範圍第1項所述的銘粉聚組成物,其中該玻璃 料更包含至少一選自si〇2、p2〇5、一鹼金屬氧化物以及 一鹼土金屬氧化物所組成的群組。 3 .如申請專利範圍第2項所述的铭粉漿組成物,其中相對於 0 共100 mol%的該玻璃料’該玻璃料含有2至15 mol°/〇的 Si〇2、2至15 mol9^P2〇5、2至10 mol%的該驗金屬氧 化物以及2至10 mol%的該驗土金屬氧化物_。 4 .如申請專利範圍第3項所述的銘粉漿組成物,其中該玻璃 料包含40至60 mol%的ZnO、20至60 mol%的B0、2至 2 3 15 mol%的Si〇24P2〇5、2至10 mol%的該驗金屬氧化物 以及2至10 mol%的該鹼土金屬氧化物。 5.如申請專利範圍第2項所述的鋁粉漿組成物,其中該鹼金 Q 屬氧化物為至少一選自%〇、Na2〇以及Li2〇所組成的群組 ,以及該驗土金屬氧化物為至少一選自Mg〇、ca〇、SrO以 及BaO所组成的群組。 6 .如申請專利範圍第1項所述的鋁粉漿組成物,其中該玻璃 料具有300至600°C的一軟化點。 7 .如申請專利範圍第1項所述的鋁粉漿組成物,包含65至75 重量百分比的一鋁粉、0.01至1〇 wt.e/^該玻璃 料以及20至34.9 wt.%的該有機運送工具。 8 .如申請專利範圍第1項所述的鋁粉漿組成物,其中該鋁粉 10014678#·單編號 A0101 第21頁/共23頁 1013078948-0 201230064 為一混合物,該混合物包含60至95 wt. %具有4至6 μτη的 —平均顆粒大小的一粉末以及5至40 wt. %具有2至4 μηι 的一平均顆粒大小的另一粉末。 如申請專利範圍第1項所述的鋁粉漿組成物,其中該有機 運送工具是一混合物,該混合物包含丨至25 wt %的一高 分子樹脂以及75至99 wt·%的—有機溶劑。 ίο . 11 . 種電極’使用根據申請專利範圍第i至9項任一所述紹粉 榮組成物所製造。 種太陽i電池裝置’具有根據巾請專利範圍川項所述 的電極。 10014678^單編號 A0101 第22頁/共23頁 1013078948-0201230064 VII. Patent application scope: 1. A composition of aluminum powder slurry, comprising: an aluminum powder containing 40 to 80 mole percent (mol%) of ZnO and 20 to 60 mol% of a glass frit, L·0 And an organic shipping tool. 2. The powdered powder composition of claim 1, wherein the glass frit further comprises at least one selected from the group consisting of si〇2, p2〇5, an alkali metal oxide, and an alkaline earth metal oxide. Group. 3. The composition of the syrup of claim 2, wherein the glass frit contains 2 to 15 mol/min of Si 〇 2, 2 to 15 with respect to 0. Mol 9 ^ P 2 〇 5, 2 to 10 mol% of the test metal oxide and 2 to 10 mol% of the soil test metal oxide _. 4. The composition of the syrup according to claim 3, wherein the glass frit comprises 40 to 60 mol% of ZnO, 20 to 60 mol% of B0, and 2 to 2 3 15 mol% of Si〇24P2. 〇 5, 2 to 10 mol% of the metal oxide and 2 to 10 mol% of the alkaline earth metal oxide. 5. The aluminum slip slurry composition according to claim 2, wherein the alkali gold Q-based oxide is at least one selected from the group consisting of niobium, Na2〇, and Li2〇, and the soil-measuring metal The oxide is at least one selected from the group consisting of Mg〇, ca〇, SrO, and BaO. 6. The aluminum slip slurry composition of claim 1, wherein the glass frit has a softening point of 300 to 600 °C. 7. The aluminum slip composition according to claim 1, comprising 65 to 75 weight percent of an aluminum powder, 0.01 to 1 inch wt.e/^ of the glass frit, and 20 to 34.9 wt.% of the Organic shipping tools. 8. The aluminum powder slurry composition according to claim 1, wherein the aluminum powder 10014678#·single number A0101 page 21/23 pages 1013078948-0 201230064 is a mixture comprising 60 to 95 wt % has a powder of -6 μτη - average particle size and 5 to 40 wt. % of another powder having an average particle size of 2 to 4 μηι. The aluminum slip slurry composition according to claim 1, wherein the organic transporting means is a mixture comprising 丨 to 25 wt% of a high molecular weight resin and 75 to 99 wt% of an organic solvent. Ίο. 11 . The electrode ' is manufactured using the powder composition according to any one of items i to 9 of the patent application. A solar i battery device 'has an electrode as described in the patent application section. 10014678^单号 A0101 Page 22 of 23 1013078948-0
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CN103400635A (en) * 2013-07-27 2013-11-20 乐凯胶片股份有限公司 Aluminum paste for ultrathin silicon wafer solar battery

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US8093491B2 (en) * 2005-06-03 2012-01-10 Ferro Corporation Lead free solar cell contacts
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US8575474B2 (en) * 2006-03-20 2013-11-05 Heracus Precious Metals North America Conshohocken LLC Solar cell contacts containing aluminum and at least one of boron, titanium, nickel, tin, silver, gallium, zinc, indium and copper
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