TW201228989A - Heat insulation material and production method for same - Google Patents
Heat insulation material and production method for same Download PDFInfo
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- TW201228989A TW201228989A TW100136846A TW100136846A TW201228989A TW 201228989 A TW201228989 A TW 201228989A TW 100136846 A TW100136846 A TW 100136846A TW 100136846 A TW100136846 A TW 100136846A TW 201228989 A TW201228989 A TW 201228989A
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- heat
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- insulating material
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- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 210000000877 corpus callosum Anatomy 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
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- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 229910001679 gibbsite Inorganic materials 0.000 description 1
- 150000002344 gold compounds Chemical class 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 235000003642 hunger Nutrition 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229920000592 inorganic polymer Polymers 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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- 239000006028 limestone Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000005906 menstruation Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 235000020638 mussel Nutrition 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000010450 olivine Substances 0.000 description 1
- 229910052609 olivine Inorganic materials 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011802 pulverized particle Substances 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000000550 scanning electron microscopy energy dispersive X-ray spectroscopy Methods 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 210000003802 sputum Anatomy 0.000 description 1
- 208000024794 sputum Diseases 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910003468 tantalcarbide Inorganic materials 0.000 description 1
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000004846 x-ray emission Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0067—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the density of the end product
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/06—Quartz; Sand
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Thermal Insulation (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Description
201228989 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種斷熱材料及其製造方法 【先前技術】 / 室溫下空氣分子之平均自由行程約為100 run。因此,於 具有直徑1〇〇 nm以下之空隙的多孔質體内,由空氣所弓丨起 之對流或由傳導所引起之傳熱受到抑制,故而此種多孔質 體顯示優異之斷熱作用。 根據該斷熱作用之原理,已知超微粒子之熱導率低而適 合於斷熱材料。例如’專利文獻艸記載有單獨將二氧化 矽之超微粉末成形為多孔體所得之斷熱㈣,該斷熱材料 之鬆密度為0.2〜1.5 g/cm3,BET(Brunauer_Emmett_Tellern) 比表面積為15〜400 m2/g,平均粒徑為〇 〇〇1〜〇 5 ,累計 總微孔容積為0.3〜4 cm3/g,平均孔徑為! μηι以下之微孔的 累計微孔容積為成形體中之累計微孔容積之7〇%以上且平 均孔徑為0.1 μηι以下之微孔的累計微孔容積為成形體中之 累計微孔容積之10〇/。以上。專利文獻2中記載有一種製造 斷熱材料之方法,其係藉由聚集成為環内徑為〇1丨啦以下 之環狀或螺旋狀之超微粒子被覆包含輻射吸收散射材料等 之粒子而形成多孔體被覆粒子,將其與無機纖維或和多孔 體被覆粒子同樣地形成之多孔體被覆纖維混合,製成斷熱 材料前驅體之粉體,對該前驅體進行加壓成形,從而製造 斷熱材料。專利文獻3中揭示有一種包含一次粒徑<不同之ζ 種以上微粒子之微細多孔體。 158675.doc 201228989 [先前技術文獻] [專利文獻] [專利文獻1]曰本專利特開2007-169158號公報 [專利文獻2]日本專利43676 12號說明書 [專利文獻3]曰本專利特開平1_1〇3968號公報 [非專利文獻] [非專利文獻1]獨立行政法人新能源•產業技術綜合開 發機構,2005年〜2006年成果報告書節能技術戰略性開發 節能技術實用化開發「具有奈米多孔•複合結構之超低熱 傳導材料之實用化開發」 【發明内容】 [發明所欲解決之問題] 如專利文獻1〜3中所記載之粉體或成形體理論上具有與 靜止空氣接近之熱導率,可用作斷熱材料。但是,本發明 者發現於工業上利用如專利文獻丨〜3申所記載之以超微粒 子作為主成分之斷熱材料時,於製造步驟中出現問題。該 題具體flb。,以超祕粒子作為主成分之斷熱材料非常蓬 鬆看上去以為輕質而容易操作’但實際上於進行加塵成 形等加工之情形時,小的疏鬆填充鬆密度成為障礙。對疏 «充鬆密度較小之粉體進行加麼成形時,首絲以將其 真充至成形模中,並且必需將成形模或儲存粉體之儲料罐 (Μ)等增大至與其體積相應之程度,成本較高。另外, ==給步驟中斷熱材料凝集,則於儲存槽料斗 據斷熱材料之剩餘量而疏鬆填充鬆密度發生變化,故 158675.doc 201228989 而存在難以穩定地連續供給之情況。如此之成形原料凝集 有可能會導致模具中填充不足,使生產性顯著下降。 進而,粉體狀之斷熱材料於加壓成形時必需脫除空氣, 但由於預先保有之空氣量較多,並且如專利文獻3中所記 載般以超微粒子作為主成分之多孔體的孔徑較小,故而存 在利用減壓等進行之脫氣需要較長時間的傾向,生產性較 低。另外,對如以超微粒子作為主成分的蓬鬆之斷熱材料 進仃加壓成形時,存在行程(stroke)增大之傾向。若行程 較大,則儘管加壓部位附近之粉體充分地壓密,但容易隨 著遠離加壓部位而壓密變得不充分。例如,於在成形模中 填充粉體,自上方進行加壓之情形時,填充於成形模中受 到加壓之粉體之上部充分地壓密,但下部、即成形模之底 邛附近則存在壓密變得不充分之傾向。若粉體之壓密化存 在不均則解除壓力時容易發生分層(lamination)。所謂分 層,係指進行加壓成形而獲得之成形品中,主要於厚度方 向上剝離成2層以上之現象。若發生此種層剝離,則無法 作為製品,良率下降,故而不佳。 申刀體狀之斷熱材料除進行加壓成形以外,亦存在以填充 於外被材料(例如玻璃布之袋或管)中,捲繞成管狀物等之 方式等而加以利用的情況。若粉體容易飛散,則向外被材 料中填充時之作業效率較差,故而於此種使用態樣之情形 時,粉體之飛散更成為問題,期望得到解決。 本發明係雲於如上所述之先前技術所具有之問題而成 者,其目的在於提供一種可抑制成形時或填充時產生飛散 li»8675.doc 201228989 或成形缺陷,且顯示充分之斷熱性能的粉體。另外,本發 明之目的亦在於提供一種使用上述粉體之成形體及被覆 體、以及粉體之製造方法。 [解決問題之技術手段] 本發明者於先前技術之基礎上,為克服其問題而努力研 究,結果想到藉由適當設定具有低熱導率之二氧化矽粉體 或氧化鋁粉體之平均粒徑、或粉體之BET比表面積、疏鬆 填充鬆密度,可獲得能夠抑制成形時或填充時產生飛散或 成形缺陷之粉體,且想到本發明。 亦即,本發明係提供一種粉體狀之斷熱材料,其為含有 包含二氧化矽及/或氧化鋁,且粒徑〇3為5 nm以上、3〇 以下之複數個小粒子的粉體狀,粉體之BET比表面積為5 m2/g以上、15〇 mVg以下,3(rc下之熱導率為〇 〇5 w/m· K以下。 上述斷熱材料之疏鬆填充鬆密度較佳為〇 〇3〇 g/cm3以 上、0.35 g/cm3 以下。 上述斷熱材料較佳為進而含有包含二氧化石夕及/或氧化 铭’粒徑Μ5〇 nm以上' 1〇〇 _以下之複數個大粒子, 且大粒子之質量相對於小粒子之質量與大粒子之質量之合 計的比例心為60質量%以上、90質量%以下。 上述斷“.、材料較佳為含有紅外線遮光粒子,刪t下之 熱導率為0.2 W/m · K以下。 上述紅外線遮光粒子之平均粒徑較佳為0.5 μιη以上、30 μ '下,·χ外線遮光粒子之體積含有率較佳為以斷熱材 158675.doc 201228989 料之總體積作為基準為0.02體積%以上、5體積%以下。 ^述斷熱材料較佳為含有選自由驗金屬元素、驗土金屬 凡素及鍺所組成之群中 1種70素,且於含有選自由 鹼金屬元素及鹼土金屬所租 汀、,,成之群中之至少1種元素之情 形時,其含有率以斷埶 …何抖之、、息質量作為基準為0.005質 里0/〇以上、5質量%以下,於含右 於3有錯之情形時,其含有率以 斷熱材料之總質量作為基準為 干两1 υ買量ppm以上、1 ()〇〇質量 ppm以下。 上_自由驗金屬元素、驗土金屬元素及鍺所組成之群 中之至少1種元素較佳為含於上4大粒子中。 上述斷熱材料較佳為含有無機纖維,無機纖維之含有率 較佳為以斷熱材料之總質量作為基準係超過〇質量%且為 20質量%以下。 上述斷熱材料較佳為含有峨,磷之含有率以斷熱材料之 總質量作為基準為0.002質量%以上、6質量%以下。 上述斷熱材料較佳為含有鐵,鐵之含有率以斷熱材料之 總質量作為基準為0.005質量%以上、6質量%以下。 另外,本發明係提供一種將上述粉體狀之斷熱材料成型 而獲得之斷熱材料。 上述成型而獲得之斷熱材料較佳為壓縮率〇〜5%下之最 大荷重為0.7 MPa以上。 上述成型而獲得之斷熱材料較佳為孔徑為〇 〇5 pm以 上、0.5 μηι以下之微孔之累計微孔容積ν相對於孔徑為 0.003 μηι以上、15〇 μηι以下之微孔之累計微孔容積们的 1.58675.doc 201228989 比例R為70%以上,孔徑為〇.〇5 μιη以上、15〇㈣以下之微 孔之累计微孔容積V〇.〇5為0.5 mL/g以上、2 mL/g以下。 另外,本發明係提供收容於外被材料中之上述斷熱材 料。 ‘、 上述外被材料較佳為含有無機纖維,或者外被材料為樹 脂膜。 另外,本發明係提供一種斷熱材料之製造方法,其包括 下述步驟:將包含二氧化石夕及/或氧化紹,且平均粒徑為^ nm以上、30⑽以下之小粒子,與包含二氧化石夕及/或氧化 鋁,且平均粒徑為50 nm以上、1〇〇 μιη&下之大粒子以 大粒子之f量相對於小粒子之質量與大粒子之質量之合叶 的比例RL為60質量%以上、9〇質量%以下而加以混合。〇 ° 另外,本發明係提供一種斷熱材料之製造方法,其包括 下述步驟:將包含二氧化矽及,或氧化鋁,且平均粒徑為5 ⑽以上、30 _以下之小粒子,與包含二氧化石夕及/或氧化 鋁,以及選自由驗金屬元素' 驗土金屬元素及錯所組成之 群中之至少1種元素,且平均粒徑為5〇 nm以上、1⑽pm以 下之大:子,以大粒子之質量相對於小粒子之質量與大粒 子之質$之合計的比例心為6〇質量%以上、%質量%以下 而加以混合,獲得無機混合物。 另外’本發明係、提供如上述之斷熱材料之製造方法,其 包括:收容步驟’將下述無機混合物收容於成形模令,該 無機混^物係以大粒子之質量相對於小粒子之質量與大粒 子之質量之合計的比例〜為6〇質量%以上、列質量%以下 158675.doc201228989 VI. Description of the Invention: [Technical Field] The present invention relates to a heat-insulating material and a method of manufacturing the same. [Prior Art] / The average free path of air molecules at room temperature is about 100 run. Therefore, in a porous body having a void having a diameter of 1 〇〇 nm or less, the convection caused by the air or the heat transfer caused by conduction is suppressed, so that the porous body exhibits an excellent heat-dissipating action. According to the principle of the heat-dissipating action, it is known that the ultrafine particles have a low thermal conductivity and are suitable for a heat-insulating material. For example, 'Patent Document 艸 describes a heat-dissipating heat obtained by separately forming an ultrafine powder of cerium oxide into a porous body. The bulk density of the heat-insulating material is 0.2 to 1.5 g/cm 3 , and the specific surface area of BET (Brunauer_Emmett_Tellern) is 15 〜 400 m2 / g, the average particle size is 〇〇〇 1 ~ 〇 5, the cumulative total pore volume is 0.3 ~ 4 cm3 / g, the average pore size is! The cumulative micropore volume of the micropores below μηι is 7% by volume or more of the cumulative micropore volume in the molded body, and the cumulative micropore volume of the micropores having an average pore diameter of 0.1 μη or less is 10 of the cumulative micropore volume in the molded body. 〇/. the above. Patent Document 2 describes a method for producing a heat-insulating material which is formed by coating particles including a radiation absorbing scattering material or the like by a ring-shaped or spiral ultrafine particle having a ring inner diameter of 〇1 or less. The body-coated particles are mixed with the inorganic fibers or the porous body-coated fibers formed in the same manner as the porous coated particles to form a powder of the heat-insulating material precursor, and the precursor is subjected to pressure molding to produce a heat-insulating material. . Patent Document 3 discloses a fine porous body comprising fine particles having a primary particle diameter <RTIgt; [Patent Document 1] [Patent Document 1] Japanese Patent Laid-Open No. 2007-169158 (Patent Document 2) Japanese Patent No. 43676 No. 12 [Patent Document 3] 曰 Patent Patent Kaiping 1_1 〇3968 [Non-Patent Document] [Non-Patent Document 1] Independent Administrative Corporation New Energy and Industrial Technology Development Organization, 2005-2006 Results Report Energy-saving Technology Strategic Development Energy-saving Technology Practical Development "With Nano Porous [Drafting of the ultra-low-heat-conducting material of the composite structure] [Problems to be Solved by the Invention] The powder or the molded body described in Patent Documents 1 to 3 theoretically has a thermal conductivity close to that of still air. Rate, can be used as a thermal insulation material. However, the present inventors have found that when industrially using a heat-insulating material containing ultrafine particles as a main component as described in the patent documents 丨 3, there is a problem in the production steps. The question is specific to flb. The heat-insulating material having the ultra-secret particles as a main component is very fluffy and seems to be light and easy to handle. However, in the case of processing such as dusting and forming, small loose bulk density becomes an obstacle. When the powder having a small density is added, the first filament is filled into the forming mold, and the storage tank or the storage tank of the storage powder must be enlarged to The corresponding volume and the higher cost. In addition, == interrupts the agglomeration of the hot material in the step, and the looseness of the looseness of the storage material is changed according to the remaining amount of the heat-dissipating material in the storage tank. Therefore, there is a case where it is difficult to stably supply continuously. Such agglomeration of the formed raw material may cause insufficient filling in the mold, and the productivity is remarkably lowered. Further, in the case of the powder-shaped heat-insulating material, it is necessary to remove the air during the press-forming, but the pore volume of the porous body having the ultrafine particles as a main component as described in Patent Document 3 is relatively large. Since it is small, there is a tendency that degassing by decompression or the like takes a long time, and productivity is low. Further, when a bulky heat-breaking material having ultrafine particles as a main component is subjected to press forming, there is a tendency that a stroke increases. If the stroke is large, the powder in the vicinity of the pressurized portion is sufficiently compacted, but it tends to be insufficiently pressed away from the pressurized portion. For example, when the powder is filled in the molding die and pressurized from above, the upper portion of the powder which is filled in the molding die is sufficiently compacted, but the lower portion, that is, the bottom of the molding die, exists. The tendency of compaction becomes insufficient. If the compaction of the powder is uneven, lamination is likely to occur when the pressure is released. The layered layer refers to a phenomenon in which a molded article obtained by press molding is mainly peeled off into two or more layers in the thickness direction. If such layer peeling occurs, the product cannot be used as a product, and the yield is lowered, which is not preferable. In addition to the press forming, the heat-insulating material of the shape of the blade may be used by being filled in a material (for example, a bag or a tube of glass cloth), wound into a tubular shape, or the like. If the powder is easily scattered, the work efficiency when filling the material into the material is poor, so that in the case of such a use, the scattering of the powder becomes a problem and is expected to be solved. The present invention has been developed in the prior art as described above, and its object is to provide a method for suppressing the occurrence of scattering at the time of forming or filling, and exhibiting sufficient heat-dissipating properties. Powder. Further, an object of the present invention is to provide a molded body and a covering using the above powder, and a method for producing the powder. [Technical means for solving the problem] On the basis of the prior art, the inventors of the present invention have diligently studied to overcome the problem, and as a result, it has been thought that the average particle diameter of the cerium oxide powder or the alumina powder having a low thermal conductivity is appropriately set. Or, the BET specific surface area of the powder or the loose bulk density can be obtained by suppressing the occurrence of scattering or forming defects during molding or filling, and the present invention has been conceived. That is, the present invention provides a powdery heat-insulating material which is a powder containing a plurality of small particles including cerium oxide and/or aluminum oxide and having a particle diameter 〇3 of 5 nm or more and 3 Å or less. The BET specific surface area of the powder is 5 m2/g or more and 15 〇mVg or less, and 3 (the thermal conductivity under rc is 〇〇5 w/m·K or less. The bulk density of the above-mentioned heat-insulating material is preferably loose. It is 〇3〇g/cm3 or more and 0.35 g/cm3 or less. The above-mentioned heat-insulating material preferably further contains plural numbers including SiO 2 and/or oxidized ' 'particle size Μ 5 〇 nm or more ' 1 〇〇 _ or less The large particles, and the mass of the large particles is 60% by mass or more and 90% by mass or less based on the total mass of the small particles and the mass of the large particles. The above-mentioned material is preferably an infrared light-shielding particle. The thermal conductivity of the infrared light-shielding particles is preferably 0.5 μm or more and 30 μ'. Hot material 158675.doc 201228989 The total volume of the material is 0.02% by volume or more based on the total volume. % or less. ^ The thermal material is preferably one of 70 groups selected from the group consisting of a metal element, a soil metal, and a strontium, and contains a salt selected from the group consisting of an alkali metal element and an alkaline earth metal. In the case of at least one of the elements in the group, the content rate is 0.005 mass 00/〇 or more and 5% by mass or less based on the breakage of the 埶 何 何 何 何 何 何 , , , , In the case of a fault, the content rate is based on the total mass of the heat-dissipating material as the basis of the dry weight of 1 υ or more, and 1 () 〇〇 mass ppm or less. The upper _ free metal element, soil test metal element and strontium Preferably, at least one of the elements of the group is contained in the upper four large particles. The heat-insulating material preferably contains inorganic fibers, and the content of the inorganic fibers is preferably based on the total mass of the heat-dissipating material. The heat-insulating material is preferably contained in an amount of more than 20% by mass. The heat-insulating material preferably contains cerium, and the content of phosphorus is 0.002% by mass or more and 6% by mass or less based on the total mass of the heat-insulating material. Good for iron, iron content is broken The total mass of the thermal material is 0.005 mass% or more and 6% by mass or less. The present invention provides a heat insulating material obtained by molding the above-mentioned powdery heat insulating material. Preferably, the maximum load at a compression ratio of 〇 to 5% is 0.7 MPa or more. The heat-dissipating material obtained by the above molding is preferably a relative micropore volume ν of a micropore having a pore diameter of 〇〇5 pm or more and 0.5 μηι or less. The cumulative pore volume of the micropores having a pore diameter of 0.003 μηι or more and 15 μηηι or less is 1.58675.doc 201228989 The ratio R is 70% or more, and the pore diameter is 〇.〇5 μιη or more and 15〇(4) or less. The micropore volume V〇.〇5 is 0.5 mL/g or more and 2 mL/g or less. Further, the present invention provides the above-mentioned heat insulating material contained in the outer material. ‘The above outer cover material preferably contains inorganic fibers, or the outer cover material is a resin film. In addition, the present invention provides a method for producing a heat-insulating material, comprising the steps of: comprising a small particle comprising a silica dioxide and/or an oxidized oxide, and having an average particle diameter of not more than 2 nm and not more than 30 (10), and comprising two Oxide oxide and/or alumina, and the average particle size of 50 nm or more, 1 〇〇 μιη & large particles in the amount of large particles f relative to the ratio of the mass of the small particles to the mass of the large particles RL The mixture is mixed in an amount of 60% by mass or more and 9% by mass or less. Further, the present invention provides a method for producing a heat-insulating material, comprising the steps of: arranging cerium oxide and or aluminum oxide, and having an average particle diameter of 5 (10) or more and 30 Å or less, and And comprising at least one element selected from the group consisting of a metal element of the metal element and the soil element, and an average particle diameter of 5 〇 nm or more and 1 (10) pm or less: The inorganic mixture is obtained by mixing the mass of the large particles with respect to the total mass of the small particles and the mass of the large particles of 6% by mass or more and % by mass or less. Further, the present invention provides a method for producing a heat-insulating material as described above, comprising: a housing step of accommodating the following inorganic mixture in a molding die, the inorganic mixture being massed with respect to small particles The ratio of the mass to the total mass of the large particles is 6% by mass or more and the column mass% or less is 158,675.doc
S 201228989 之範圍,而含有包含二氧化矽及/或氧化鋁,且平均粒徑 為5 nm以上、30 nm以下之小粒子,與包含二氧化矽及/或 氧化鋁,以及選自由鹼金屬元素、鹼土金屬元素及鍺所組 成之群中之至少1種元素,且平均粒徑為5〇 nm以上、ι〇〇 μπι以下之大粒子;及成形步驟,將無機混合物成形;並 且成形步驟為下述步驟:(a)—面利用成形模對無機混合物 加壓,一面加熱至40(TC以上的步驟;或者(b)藉由加壓而 將無機混合物成形後,以400°C以上之溫度實施加熱處理 的步驟。此處,於成形步驟中,較佳為以使斷熱材料之鬆 密度為0.25 g/cm3以上、2.0 g/cm3以下之方式設定成形壓 力。 另外’本發明係提供如上述之斷熱材料之製造方法,其 包括.收容步驟’將下述無機混合物收容於成形模中,該 無機混合物係以大粒子之質量相對於小粒子之質量與大粒 子之質量之合計的比例心為60質量。/〇以上、90質量%以下 之範圍’而含有包含二氧化矽及/或氧化鋁,且平均粒徑 為5 nm以上、3 0 nm以下之小粒子,與包含二氧化矽及/或 氧化銘,以及選自由鹼金屬元素、鹼土金屬元素及鍺所組 成之群中之至少1種元素,且平均粒徑為5〇 nm以上、1 〇〇 μιη以下之大粒子;成形步驟,將無機混合物成形;及切 削步驟’將藉由上述成形步驟而獲得之成形體之一部分切 削;並且成形步驟為下述步驟:面以使所成形之斷熱 材料之鬆密度為0.25 g/cm3以上、2.0 g/cm3以下的方式, 3】用上述成形模對上述無機混合物加壓,一面加熱的步 158675.doc 201228989 驟,或⑷藉由利用上述成形模進行加塵而將上述無機混合 物成形ί麦⑨400 C以上之溫度下實施加熱處理的步驟。 [發明之效果] 根據本發明,可提供—種成形時或填充時之飛散得到抑 制而操作性優異,加屡成形時之成形缺陷之產生得到抑制 而成形性良好的斷熱材料及其製造方&。另夕卜,本發明亦 可提供-種使㈣歸之斷熱材料所成形的斷熱材料、具 備收容斷熱材料之外被材料的斷熱材料被覆體。 【實施方式】 以下’對用以實施本發明之形態(以下簡稱為「本實施 形態J)進行詳細說明。再者,本發明並不限定於以下之 貫施形態’而可於其主旨之範圍内進行各種變形而實施。 [1 ]粉體狀斷熱材料 [1 -1 ] 一氧化石夕、氧化鋁 本實施形態之斷熱材料含有二氧切及/或氧化紹之複 數個小粒子’為粉體狀。若斷熱材料中之二氧化石夕及/或 ::链之含有率為50質量%以上,則由固體傳導所引起之 1較小’故而較佳。若二氧切粒子及/或氧化铭粒子 有率為粉體之75質量%以上,則粉體彼此之附著力增 加,粉體之飛散減少,故而更佳。再者,本說明書中所謂 二·氧化矽粒子,除由 工、l 、,,成式§1〇2表示之成分所構成之粒 于以外,亦指含有Si〇 » Λ ν 2之材枓’包含除Si〇2以外亦含有金 化合物之粒子。二氧切粒子除純二氧 化石夕以外,亦可含有Si以及與各種其他元素之鹽或複合氧 158675.doc 201228989 化物,亦可含有氫氧化物等水合氧化物,還可具有石夕燒醇 基。本說明書中,所謂氧化銘粒子,係除僅由以組成式 Al2〇3表示之成分所構成之粒子以外,亦廣泛包括含有 Al2〇3之材料的概念,包含除Al2〇3以外亦含有金屬成分等 其他無機化合物之粒子。氧化紹粒子除純氧化紹以外,亦 可含有AUx及與各種其他元素之鹽或複合氧化物,亦可含 有氫氧化物等水合氧化物。二氧切粒子及/或氧化紹粒 子中之氧化链可為結晶,.亦可為非晶,亦可為其等之混合 體’但若為非晶,則斷熱材料中之由固體傳導所引起之傳 熱較小,斷熱性能較高,故而較佳。 乍為氧化石夕粒子之具體例,可列舉下述者。 稱為「二氧化矽”戈「石英J之矽之氧化物。 矽之部分氧化物。 二氧化矽-氧化鋁或彿石等矽之複合氧化物。S 201228989, and containing small particles comprising cerium oxide and/or aluminum oxide and having an average particle diameter of 5 nm or more and 30 nm or less, containing cerium oxide and/or aluminum oxide, and being selected from alkali metal elements At least one element selected from the group consisting of an alkaline earth metal element and cerium, and a large particle having an average particle diameter of 5 〇 nm or more and ι 〇〇 μπ or less; and a forming step of forming the inorganic mixture; and the forming step is The steps are as follows: (a) the surface is pressed to the inorganic mixture by a molding die, and heated to 40 (TC or more); or (b) the inorganic mixture is formed by pressurization, and then the temperature is 400 ° C or higher. In the forming step, it is preferable to set the molding pressure so that the bulk density of the heat-insulating material is 0.25 g/cm 3 or more and 2.0 g/cm 3 or less. The method for producing a heat-breaking material, comprising: a housing step of accommodating the following inorganic mixture in a forming mold, the inorganic mixture being massed with respect to the mass of the small particles and the mass of the large particles The total proportion of the core is 60 mass% / 〇 or more, and 90% by mass or less, and contains small particles including cerium oxide and/or aluminum oxide and having an average particle diameter of 5 nm or more and 30 nm or less. Cerium oxide and/or oxidation, and at least one element selected from the group consisting of an alkali metal element, an alkaline earth metal element and cerium, and having a large particle diameter of 5 〇 nm or more and 1 〇〇 μηη or less a forming step of forming the inorganic mixture; and a cutting step of cutting a portion of the formed body obtained by the above forming step; and the forming step is the step of: surface so that the bulk of the formed heat-insulating material is 0.25 g/cm3 or more and 2.0 g/cm3 or less, 3) pressurizing the inorganic mixture by the molding die, heating step 158675.doc 201228989, or (4) dusting by using the above-mentioned forming die The inorganic mixture is formed by a heat treatment at a temperature of 9400 C or higher. [Effects of the Invention] According to the present invention, it is possible to provide scatterability at the time of molding or filling. A heat-insulating material which is excellent in the formation of defects during molding, and which has good moldability, and a manufacturer thereof. Further, the present invention can also provide a method for forming (4) a heat-dissipating material. The heat-resistant material and the heat-dissipating material covering body which accommodates the material other than the heat-insulating material. [Embodiment] Hereinafter, the form for carrying out the invention (hereinafter referred to as "this embodiment J") will be described in detail. The present invention is not limited to the following embodiments, and various modifications can be made within the scope of the gist of the invention. [1] Powder-like heat-insulating material [1 -1 ] Oxide oxide, alumina This embodiment The heat-breaking material contains a plurality of small particles of dioxo prior and/or oxidized' as a powder. If the content of the silica dioxide and/or the ::chain in the heat-insulating material is 50% by mass or more, it is preferable because the solid conduction causes a small one. When the rate of the oxidized particles and/or the oxidized particles is 75 mass% or more of the powder, the adhesion between the powders is increased, and the scattering of the powder is reduced, which is more preferable. In addition, in the present specification, the cerium oxide particles are not limited by the components represented by the formulas §1〇2, but also the materials containing Si〇» Λ ν 2 A particle containing a gold compound in addition to Si〇2 is contained. The dioxoparticle may contain Si and a salt with various other elements or a complex oxygen 158675.doc 201228989, and may also contain a hydrated oxide such as a hydroxide, or may have a sulphuric acid base. . In the present specification, the oxide-containing particles are not only composed of particles composed of components represented by the composition formula Al2〇3, but also include a material containing Al2〇3, and contain metal components in addition to Al2〇3. Particles of other inorganic compounds. In addition to pure oxidation, the oxidized particles may contain AUx and salts or composite oxides with various other elements, and may also contain hydrated oxides such as hydroxides. The oxidized chain in the dioxo prior particles and/or the oxidized particles may be crystalline, may be amorphous, or may be a mixture of the same, but if amorphous, the solid conductive material in the heat-insulating material The heat transfer is small and the heat-dissipating performance is high, so it is preferable. Specific examples of the cerium oxide particles are as follows. It is called "cerium oxide", "the oxide of quartz J. It is a partial oxide of cerium. Composite oxide of cerium oxide-alumina or cerium."
Na、Ca、K、Mg、Ba、以+以及辦任一者之石夕酸 鹽(玻璃)。 夕乂外之7〇素之氧化物、部分氧化物、鹽或複合氧化物 、氧化紹或氧化欽等)與石夕之氧化物、部分氧化物、鹽或複 合氧化物的混合體。Na, Ca, K, Mg, Ba, +, and any of the sulphuric acid salts (glass). A mixture of oxides, partial oxides, salts or composite oxides, oxidized or oxidized, etc., with an oxide, a partial oxide, a salt or a composite oxide.
SiC或SiN之氧化物。 作為氧化鋁粒子之具體例,可列舉下述者。 稱為「氧化鋁」之鋁之氧化物。 稱為α_氧化1呂、γ-氧化紹、β-氧化紹之氧化銘。 紹之部分氧化物。 158675.doc -]]- 201228989 等紹之複合氧化物。 Ce、B、Fe及Si中任一者之鋁酸 一氧化石夕-氧化紹或沸石An oxide of SiC or SiN. Specific examples of the alumina particles include the following. An aluminum oxide called "alumina". It is called oxidation of α_oxidation 1 ul, γ-oxidation, and β-oxidation. Part of the oxide. 158675.doc -]]- 201228989 and other composite oxides. Aluminate of any of Ce, B, Fe and Si, oxidized stone, oxidized or zeolite
Na、Ca、K、Mg、Ba、 鹽(玻璃)。 銘以外之元素之氧化物、部分氧化物、鹽或複合氧化物 (-氧化矽或氧化鈦等)與紹之氧化物 '部分氧化物 '鹽或 複合氧化物的混合體。 碳化鋁或氮化鋁之氧化物。 較佳為於斷熱材料之使用溫度下,二氧化矽粒子及/或 氧化銘粒子熱料。具體而言,較佳為於斷熱材料之最高 使用溫度下保持1小時之時,二氧化絲子及/或氧化紹粒 子之重量不減少10%以上。另外,就維持斷熱性能之觀 點、或成形時之形狀保持之觀點而言,二氧切粒子及/ 或氧化紹粒子較佳為具有耐水性。具體而言,較佳為相對 :25。。之水1〇〇 g,二氧化矽粒子及/或氧化鋁粒子之溶解 篁未達0.1 g ’更佳為未達001 g。 二氧化矽粒子、氧化鋁粒子之比重較佳為2〇以上、5 〇 以下。若為2.0以上、4.5以下,則斷熱材料之鬆密度較 小,故而更佳,進而更佳為2〇以上、42以下。此處,二 氧化石夕粒子、氧化紹粒子之比重係指藉由比重瓶法求出之 真比重。 如上所述,已知具有直徑100 nm以下之空隙之多孔質體 的熱導率較低,適合於斷熱材料。欲獲得此種斷熱材料之 情形時,藉由加壓等將粒徑1〇〇 nmU下之微粒子成形的方 法較為簡單。但是,使用僅由粒徑為20 nm左右之所謂超 158675.doc 12 201228989 微粒子構成的粉體’進行例如加麼成形而製造多孔質體之 情形時’存在加料粉體之體積非之傾向,製造震置 容易變得大型,並且加壓時之行程增長,其結果,產距時 間㈣time),亦即將粉體填充至成形模中,加塵,解除 壓力’自成形模中取出將粉體加壓成形所得之成形體為止 所花費之時間變長,而且容易發生分層,+良率較高,故 而存在生產性下降之傾向。另外,由於鬆密度較小,故而 存在難以均勻地填充至成形模中之傾向。進而,例如於粉 體之供給步射,投人儲存槽料斗時容易飛散或容易於儲 存槽料斗内凝集,並且加壓成形時容易產生成形缺陷。若 為抑制成形缺陷而例如減少超微粒子量,增加無機纖維 量,,斷熱性能下降至妨礙作為斷熱材料之使用的程度。 仁是’本發明者發現’藉由將粉體狀之斷熱材料之bet 比表面積調整為適當之範圍,可使加壓成形裝置等製造裝 置小型化’且使斷熱材料表現出優異之斷熱性能。並且在 將bet比表面積調整為適當之範圍時,驚異地發現即便將 先前邮為不適合作為斷熱材料原料的例如微米級之粒徑不 那麼小之粒子(大粒子)作為原料,藉由將其以適當之量與 超微粒子(小粒子)混合’亦可獲得可使BET比表面積與優 異之斷熱性能兩者並存的斷熱材料。 本發明者研究之結果發現,藉由選擇包含二氧化矽及/ 或氧化鋁,且平均粒徑為5 nm以上、3〇 以下之粒子作 為小粒子,包含二氧化矽及/或氧化鋁,且平均粒徑為5〇 nm以上、100叫以下之粒子作為大粒子,將其等以大粒 1:58675.doc 13 201228989 子之質量相對於小粒子之質量與大粒子之質量之合計的比 例RL在60質量%以上' 9〇質量%以下之範圍内的方式加以 混合,容易將斷熱材料之BET比表面積調整為5加2^以 上、15〇 m2/g以下,獲得加壓前粉體之體積不會變得過 大,而且容易填充至成形模中,且不容易飛散或凝集之粉 再者,混合小粒子與大粒子而製備粉體時,較佳之態樣 為將小粒子之集合與大粒子之集合混合,各集合中^在 「平均粒徑」。另一方面,於含有小粒子與大粒子之粉體 之狀態下,無論為連續之粒經分佈或為具有複數個極大值 之粒徑分佈,就熱傳導之觀點而言均無影響,只要如後述 般滿足「含有複數個小粒子」即可。另外,雖然粒徑分佈 會影響BET比表面積,但具有複數個極大值並非直接之必 要條件。因此,本發明者之認識是,作為斷熱材料之必要 條件’必需滿(「含有複數個小粒子」,並無必要規定作 為粉體中所含之小粒子及/或大粒子之特性的「平均粒 徑」。 本發明者進-步反覆研究得知,關於混合有小粒子與大 粒子的粉體狀之斷熱材料之疏鬆填充鬆密度,若上述&在 〇〜未達60質量%之範圍内’則存在無論、如何疏鬆填充、 密度均較小之傾向,相對於此,若心為6〇質量%以上,則 存在粉體狀之斷熱材料之疏鬆填充鬆密度增大的傾向(參 照圖1)。亦即,推斷若、為60質量%以上,則粉體狀之斷 熱材料之疏鬆填充鬆密度成為適當之大小,加壓前之體積 158675.doc 201228989 ΓΓ,容易填充至成形模中。其理由並不明確,可認 為,根據RL之不同,小粒子與大粒子之填充狀態不同,若 ,未達60質量%,則由小粒子與大粒子所形成之空隙相對 較大,故而粉體狀之斷熱材料之疏鬆填充鬆密度變小。相 對於此,推斷若心為㈣量%以上,則小粒子與大粒子之 填充狀態變成更密集之狀態,空隙減少,粉體狀之斷執材 料之疏鬆填充鬆密度增大。另一方面,推測儘管空隙減少 但仍顯不優異之熱導率的原因在於,於、為60質量%以 上、9〇質量%以下之範圍内混合小粒子與大粒子時,填充 ^態雖然變得相對密集’但由該等粒子所構成之空隙形成 工間熱傳導之瓶頸’容易抑制空間熱傳導。另外,夢 粒徑不同之粒子混合’且將贿比表面積調整為料之範 圍,附著性或粒子彼此之物理摩擦角即粒子間摩㈣、粉 體内部之層彼此之摩擦角即内部摩擦角、帶電性等發生變 化’或許可緩和僅由超微粒子構成之斷熱材料之容易飛 散、容易凝集等問題。 亦即,斷熱材料較佳為含有2種以上之二氧切粒子及/ 或氧化紹粒子,尤其是於含有粒徑不同之2種粒子,即包 含二氧化石夕及/或氧化紹之小粒子與大粒子之情形時,較 佳為以小粒子之質量與大粒子之質量之合計 粒子之質量之比例、為60質量%以上、9。質量%二若 大粒:之含量未達60質量%,則有粉體容易容易飛散之傾 向’右超過90質量% ’則存在斷熱性能容易下降,且難以 加壓成形之傾向。就斷熱性能之觀點而言,大粒子之質量 158675.doc -15· 201228989 之比例RL更佳為60質量。/〇以上、85質量%以下,進而更佳 為65質量%以上、85質量%以下,進而更佳為65質量%以 上、7 5質量%以下。 如非專利文獻1中所記載般’以超微粒子作為主成分之 斷熱材料前驅體存在於加壓成形後解除壓力時,成形體容 易大幅膨脹之傾向。該膨脹係稱作回彈(spring back)。如 專利文獻1所記載之二氧化石夕成形體般將以超微粉末作為 主成分之超微粒子加壓成形所得的成形體存在會產生回 彈,且於某些情形下產生成形缺陷之問題。微細多孔結構 確實有助於減小斷熱材料之熱傳導,但若加壓成形時空氣 去除不充分,則容易產生回彈。藉由調配大粒子,則與僅 由小粒子構成之情形相比,存在可抑制成形時產生回彈之 傾向,若其調配量為25質量%以上,則抑制效果顯著。如 上所述,存在若大粒子之調配量過多則斷熱性能下降之傾 向,故而斷熱材料之大粒子與小粒子之比率較佳為以使 BET比表面積、粉體狀之斷熱材料之飛散性、經成形之斷 熱材料之回彈抑制以及熱導率達到所期望之值的方式,考 慮平衡性而決定。 專利文獻2所記載之斷熱材料如非專利文獻^所揭示 般,加壓成形時會於相對於加壓面垂直之面產生龜裂狀之 成形缺陷。若斷熱材料中存在此種成形缺陷,則不僅有斷 熱材料破損之虞,斷熱性能亦下降,因此無法作為製品, 良率下降,故而不佳。另外’以超微粒子作為主成分之斷 熱材料亦存在加壓成形後容易發生分層之傾向。所謂分 I58675.doc 201228989 層,係指進行加壓成形而獲得之成形品中,主要於厚度方 向上剝離成2層以上之現象。若發生此種層剝離則無法作 $製品’良率下降’故而不佳。於為以二氧化矽作為主成 分之大粒子及小粒子,且大粒子之粒徑為4〇 nm〜i〇 _, . 小粒子之粒徑為5 nm〜3G nm之情形時,若大粒子於粉體中 • 所占之比率為對於抑制上述回彈較佳之比率,則存在亦難 。產生分層的傾向。如上所述,若大粒子之調配量為60質量 %以上’則BET比表©積、疏鬆填充鬆密度變成適度之大 J行程縮小,並且若大粒子、小粒子之平均粒徑在上述 範圍内,則粒子之填充狀態成為較佳之樣態,存在分層抑 制效果變得顯著之傾向。 本說明書中,所謂「疏鬆填充鬆密度」,係指依據m r 1628之「初期鬆密度」之測定順序而獲得的值。具體而 言’係根據「7」怪容測定法之順序」中之⑴〜⑷進行測 定,即: (.1)使用天平測量測定容器之質量; ⑺通過筛網向測定容器中裝入試樣直至溢出為止;此時, 不可對測定容器施加振動或者對試樣進行壓縮; (3) 將自測定容器之上端面隆起之粉末使用刮板刮平·,此 • _ ’係使刮板自刮削方向朝後方傾斜而使用到板,以不對 粉末進行壓縮; (4) 用天平測量連同測定容器一起之質量,減去測定容器之 質量而計算試樣之質量。 JIS R 1628係以初期鬆密度與正式測定之鬆密度的差在 l:58675.doc •17· 201228989 0.3 °/。以内作為前提的指標,相對於此,於本實施態樣之粉 體狀之斷熱材料的情形時,存在初期鬆密度與本來之鬆密 度的差有較大差別的情況。但是’本發明者以此為基礎, 發現關於將粉體狀之斷熱材料加壓成形時發生分層之容易 度’「初期鬆密度」為重要之指標,從而完成本發明。將 疏鬆填充鬆密度之測定裝置之一例示於圖2。安裝於篩網 下部之漏斗的前端與測定容器之間之距離係設為2〇〜3〇 mm ° 粉體狀之斷熱材料之疏鬆填充鬆密度較佳為0 030 g/cm3 以上、0.35 g/cm3以下。若疏鬆填充鬆密度未達〇 〇3〇 g/cm ,則斷熱材料之體積較大,例如存在加壓成形所需 之裝置大型化之傾向,並且存在顯著變得容易飛散 '凝集 之傾向,故而不佳。粉體狀之斷熱材料之疏鬆填充鬆密度 可藉由調整大粒子之質量相對於小粒子之質量與大粒子之 質量之合計的比例而控制。 於滿足BET比表面積為5 m2/g以上、丨5〇 m2/g以下,且 30t下之熱導率為0.05 w/m· “下’並且使疏鬆填充鬆 密度為0.030 g/cm3以上、〇·35 g/cm3以下之情形時,選擇 平均粒徑相對較大之大粒子(例如5〇 nm〜1〇 μιη),或者將 大粒子之質量之比例設為較少(例如6〇質量%以上、肋質 %以下)係容易調整之態樣。此時,於較多情形時粉體之埶 導率為G.G35W/m.K以下之程度,亦即產生藉由為使得操 作容易而調整疏鬆填充鬆密度,會將熱導率調整至 熱材料而言更佳之範圍内的優點。 ‘”、辦 若疏鬆填充彩密度超過〇.35 g/cm3,則存在斷熱性能下 •18· 158675.docNa, Ca, K, Mg, Ba, salt (glass). A mixture of oxides, partial oxides, salts or composite oxides (--cerium oxide or titanium oxide, etc.) of the elements other than those of the oxides, or oxides of partial oxides or complex oxides. An oxide of aluminum carbide or aluminum nitride. Preferably, the cerium oxide particles and/or the oxidized mineral particles are used at the temperature at which the heat-insulating material is used. Specifically, it is preferred that the weight of the silica wire and/or the oxidized grain is not reduced by more than 10% when the temperature is maintained at the highest use temperature of the heat-insulating material for one hour. Further, from the viewpoint of maintaining the viewpoint of the heat-dissipating property or the shape retention during molding, the dioxo prior particles and/or the oxidized particles preferably have water resistance. Specifically, it is preferably relative to :25. . The water is 1 〇〇 g, and the cerium oxide particles and/or the alumina particles are dissolved at less than 0.1 g Å, preferably less than 001 g. The specific gravity of the cerium oxide particles and the alumina particles is preferably 2 Å or more and 5 Å or less. When it is 2.0 or more and 4.5 or less, the bulk density of the heat-insulating material is smaller, and therefore it is more preferably 2 Å or more and 42 or less. Here, the specific gravity of the cerium oxide particles and the oxidized particles refers to the true specific gravity determined by the pycnometer method. As described above, it is known that a porous body having a void having a diameter of 100 nm or less has a low thermal conductivity and is suitable for a heat-insulating material. In the case of obtaining such a heat-insulating material, the method of forming fine particles having a particle diameter of 1 〇〇 nmU by pressing or the like is relatively simple. However, when a porous body is produced by, for example, adding a powder of a so-called super 158675.doc 12 201228989 microparticle having a particle diameter of about 20 nm, the volume of the powder is not likely to be produced. The shock is easy to become large, and the stroke during pressurization increases. As a result, the production time (four) time), that is, the powder is filled into the forming mold, and the dust is removed, and the pressure is removed. The powder is pressed out from the forming mold to pressurize the powder. The time taken for molding the obtained molded body becomes long, and delamination tends to occur, and the + yield is high, so that productivity tends to be lowered. Further, since the bulk density is small, there is a tendency that it is difficult to uniformly fill the molding die. Further, for example, in the supply step of the powder, it is easy to scatter when injecting the storage tank hopper or to be easily aggregated in the storage tank hopper, and molding defects are likely to occur at the time of press molding. If the amount of the ultrafine particles is reduced to suppress the molding defects, and the amount of the inorganic fibers is increased, the heat-dissipating property is lowered to the extent that the use as a heat-insulating material is hindered. "Inventors have found that by adjusting the bet specific surface area of the powder-shaped heat-insulating material to an appropriate range, the manufacturing apparatus such as a press forming apparatus can be miniaturized" and the heat-insulating material exhibits excellent breakage. Thermal performance. Further, when the bet specific surface area is adjusted to an appropriate range, it is surprisingly found that even a particle (large particle) having a particle size which is not so small as a raw material of a heat-insulating material, which is not suitable as a material for the heat-insulating material, is used as a raw material by It is also possible to obtain a heat-insulating material which can coexist with both the BET specific surface area and the excellent heat-dissipating property by mixing with ultrafine particles (small particles) in an appropriate amount. As a result of research by the present inventors, it has been found that particles containing cerium oxide and/or aluminum oxide and having an average particle diameter of 5 nm or more and 3 Å or less are contained as small particles, and include cerium oxide and/or aluminum oxide, and A particle having an average particle diameter of 5 〇 nm or more and 100 or less is used as a large particle, and the ratio of the mass of the large particle 1:58675.doc 13 201228989 to the total mass of the small particle and the mass of the large particle is 60 parts by mass or more and 9 9% by mass or less are mixed, and it is easy to adjust the BET specific surface area of the heat-insulating material to 5 plus 2 or more and 15 〇 m 2 /g or less to obtain the volume of the powder before pressurization. It is not too large, and it is easy to fill into a forming mold, and it is not easy to fly or agglomerate powder. When mixing small particles and large particles to prepare a powder, it is preferable to combine small particles with large particles. The collection is mixed, and the "average particle size" is in each set. On the other hand, in the state of a powder containing small particles and large particles, whether it is a continuous particle distribution or a particle size distribution having a plurality of maximum values, there is no influence on heat conduction, as long as it is described later. It is enough to satisfy "containing a small number of small particles". In addition, although the particle size distribution affects the BET specific surface area, it is not a direct and necessary condition to have a plurality of maximum values. Therefore, the present inventors have recognized that it is necessary to be a necessary condition for a heat-insulating material ("containing a plurality of small particles", and it is not necessary to specify the characteristics of small particles and/or large particles contained in the powder." The inventors have further studied the loose bulk density of a powdery heat-dissipating material mixed with small particles and large particles, if the above & 〇~ is less than 60% by mass In the range of the case, there is a tendency that the bulk density is small regardless of how it is loosely filled. On the other hand, if the core is 6 〇 mass% or more, the bulk density of the powdery heat-insulating material tends to increase. (See Fig. 1). In other words, if the content is 60% by mass or more, the loose bulk density of the powdery heat-insulating material becomes an appropriate size, and the volume before pressurization is 158,675.doc 201228989 ΓΓ, which is easy to fill to In the forming mold, the reason is not clear. It is considered that the filling state of the small particles and the large particles is different depending on the RL, and if it is less than 60% by mass, the gap formed by the small particles and the large particles is relatively large. Therefore On the other hand, when the volume of the powdered heat-insulating material is less than or equal to (4)% or more, the filling state of the small particles and the large particles becomes denser, and the voids are reduced, and the powder is in a state of powder. On the other hand, it is presumed that the thermal conductivity which is not excellent even though the void is reduced is that it is mixed in a range of 60% by mass or more and 9% by mass or less. In the case of small particles and large particles, the filling state becomes relatively dense, but the voids formed by the particles form a bottleneck of heat transfer between the stations. It is easy to suppress spatial heat conduction. In addition, the particles of different particle sizes are mixed and will be bribed. The specific surface area is adjusted to the range of the material, the adhesion or the physical friction angle between the particles, that is, the interparticle friction (four), the friction angle between the layers inside the powder, that is, the internal friction angle, the chargeability, etc. change or permit the relaxation only by the ultrafine particles. The heat-dissipating material is easily scattered and easily aggregated. That is, the heat-insulating material preferably contains two or more kinds of dioxobic particles and/or oxidized particles, especially In the case where two kinds of particles having different particle diameters, that is, small particles and large particles containing cerium oxide and/or oxidized oxide are contained, the mass of the particles is preferably the mass of the small particles and the mass of the large particles. The ratio is 60% by mass or more, and 9% by mass. If the content is less than 60% by mass, the powder tends to be easily scattered. The right is more than 90% by mass, and the heat-dissipating property is liable to decrease. The tendency of pressure molding is difficult. From the viewpoint of heat-dissipation performance, the ratio of the mass of the large particles of 158675.doc -15· 201228989 is preferably 60 mass%, more than 〇, 85% by mass or less, and even more preferably 65. 5% by mass or more, and more preferably 65% by mass or more, and more preferably 5% by mass or less. As described in Non-Patent Document 1, a precursor of a heat-insulating material having ultrafine particles as a main component exists in pressurization. When the pressure is released after the molding, the molded body tends to expand greatly. This expansion is called spring back. In the case of a molded body obtained by press molding ultrafine particles containing ultrafine powder as a main component, the molded body obtained by the ultrafine particles as a main component of the present invention has a problem that rebound occurs and a molding defect occurs in some cases. The fine porous structure does contribute to the reduction of heat conduction of the heat-insulating material, but if the air is not sufficiently removed during press forming, rebound is likely to occur. When the large particles are blended, the rebound tends to be suppressed at the time of molding as compared with the case of the small particles. When the blending amount is 25% by mass or more, the effect of the suppression is remarkable. As described above, if the amount of the large particles is too large, the heat-dissipating property tends to decrease. Therefore, the ratio of the large particles to the small particles of the heat-insulating material is preferably such that the BET specific surface area and the powder-like heat-dissipating material are scattered. The manner in which the springback of the formed, heat-insulating material is suppressed and the thermal conductivity reaches a desired value is determined by considering the balance. The heat-insulating material described in Patent Document 2, as disclosed in the non-patent document, has a crack-like forming defect on the surface perpendicular to the pressing surface during press forming. If such a forming defect exists in the heat-insulating material, not only the heat-breaking material is damaged, but also the heat-dissipating property is lowered, so that it cannot be used as a product, and the yield is lowered, which is not preferable. Further, the heat-insulating material having ultrafine particles as a main component tends to be delaminated after press molding. The layer referred to as I58675.doc 201228989 refers to a phenomenon in which the molded article obtained by press molding is mainly peeled off into two or more layers in the thickness direction. If such a layer peeling occurs, it is not good to make a decrease in the yield of the product. It is a large particle and a small particle having cerium oxide as a main component, and the particle diameter of the large particle is 4 〇 nm to i 〇 _, and when the particle diameter of the small particle is 5 nm to 3 G nm, if large particles are present In the powder, the ratio is a ratio that is preferable for suppressing the rebound, and it is also difficult. There is a tendency to create stratification. As described above, if the blending amount of the large particles is 60% by mass or more, the BET ratio is loose, and the loose bulk density is reduced to a moderately large J stroke, and if the average particle diameter of the large particles and the small particles is within the above range Then, the filling state of the particles becomes a better state, and there is a tendency that the layering suppression effect becomes remarkable. In the present specification, the term "loose filling bulk density" means a value obtained in accordance with the measurement order of "initial bulk density" of m r 1628. Specifically, the measurement is performed according to (1) to (4) in the order of the "7" measurement method, that is, (.1) the mass of the container is measured by using a balance measurement; (7) the sample is loaded into the measurement container through the sieve. Until it overflows; at this time, it is not possible to apply vibration to the measuring container or to compress the sample; (3) Scrape the powder raised from the upper end surface of the measuring container with a squeegee, and this _ ' is to make the squeegee self-scraping The direction is inclined to the rear and used to the plate so as not to compress the powder; (4) The quality of the sample is calculated by measuring the mass of the measuring container together with the mass of the measuring container by the balance measurement. The difference between the initial bulk density and the officially measured bulk density of JIS R 1628 is 1:58675.doc •17· 201228989 0.3 °/. On the other hand, in the case of the powdery heat-insulating material of the present embodiment, there is a case where the difference between the initial bulk density and the original bulk density is largely different. However, the present inventors have found that the ease of delamination and the "initial bulk density" at the time of press forming a powdery heat-insulating material are important indexes, and the present invention has been completed. One example of a measuring device for loose bulk density is shown in Fig. 2. The distance between the front end of the funnel installed at the lower part of the screen and the measuring container is set to 2 〇 3 〇 mm °. The loose packing density of the powder-like heat-insulating material is preferably 0 030 g/cm 3 or more and 0.35 g. /cm3 or less. If the bulk density of the loose packing is less than 3 〇g/cm, the volume of the heat-insulating material is large, for example, there is a tendency for the apparatus required for press forming to be enlarged, and there is a tendency to become easily scattered and agglomerate. It is not good. The loose bulk density of the powdery heat-breaking material can be controlled by adjusting the ratio of the mass of the large particles to the total mass of the small particles and the mass of the large particles. The BET specific surface area is 5 m2 / g or more, 丨 5 〇 m 2 / g or less, and the thermal conductivity at 30 t is 0.05 w / m · "lower" and the loose bulk density is 0.030 g / cm 3 or more, 〇 In the case of 35 g/cm3 or less, large particles having a relatively large average particle diameter (for example, 5 〇 nm to 1 〇 μιη) are selected, or the ratio of the mass of the large particles is set to be small (for example, 6 〇 mass% or more) 5% or less of ribs) is easy to adjust. At this time, in many cases, the conductivity of the powder is less than G.G35W/mK, that is, the loose filling is adjusted by making the operation easy. The bulk density will adjust the thermal conductivity to a better range for the thermal material. '", if the loose fill density exceeds 〇.35 g/cm3, there is thermal insulation performance. 18·158675.doc
201228989 降之傾向’故而不佳、就使加壓前之體積為適 使得容易向成形模中填充之觀點而言 ’、’ 以上、〇 1 / 3 更佳為 0.03.5 g/cm3 以上0.3 g/cm以下,就斷熱性能之觀點而言 為0.040 g/Cm3以上、〇25 g/cm3以下 更佳 含有紅外線遮光粒子之情形時,由 =斷熱材料 能的傾向較強,故而就使加„之體積== 得容易向成形模中填充之觀點以及高溫區域;之斷熱性能 之觀點而吕,疏鬆填充鬆密度較佳為0.045 g/cm3以上 UgW以下,更佳為〇.〇5g/cm3以上、〇25~以 ★更佳為G.G5 g/em以上、〇 2Q g/em3以p紅外線 遮光粒子之詳細内容將於後文中說明。 關於小粒子及大粒子之令晉,你丨& π # 例如可藉由自斷熱材料中 :粒子、大粒子’且測定各自之質量而算出。分離小 粒子及大粒子之方法並無特別限定, 便覽修訂第6版(丸善)中所記載之八級太j用化予工于 〜 J6戰之刀級方法或分級機而進 订分離。作為公知之分級方法,可列舉濕式分級或乾式分 級。作為進行濕式分級之機器,可列舉:重力分級機(沈 積刀級機)、錐形選粒器、水力分級機、虹吸分級器、離 心分級機、液體旋風器、嗔射式分級器、抓把分級機、艾 金斯(Aklns)型、螺旋分級機、承杯分級機、水力分離器、 傾析器I作為進行乾式分級之機器,可列舉:振動筛、 :面筛、旋轉篩、雙圓筒型筛等筛分機,重力分級機、之 :形刀級機、風力分級機、自由渦旋型離心分級機、旋風 ,撒料式選粉機(dlSpersi〇n separat〇r)、強制渦旋型離心 158675.doc 201228989 分級機、渦流分級機、米克羅普萊克斯(Micr〇plex)分級 機、微分離器、艾丘卡特分級機(Accucut)、超速分離機、 Sturtevant型分級機、Turbopiex、旋風式空氣分離機、〇· SEPA等離心分級機,百葉窗型分級機、^ τ〇η_η型分 級機、Eibow Jet分級機、改良型虛擬衝擊器等慣性分級機 等。分級機只要根據欲分離之小粒子、大粒子之粒徑而選 擇即可,亦可將該等分級機組合使用。 二氧化神子或氧化峰子之粒徑可藉由場發射型掃描201228989 The tendency of lowering is not so good, so that the volume before pressurization is suitable for filling into the forming mold, ',', 〇1 / 3 is more preferably 0.03.5 g/cm3 or more and 0.3 g /cm or less, in the case of heat-dissipating performance, when it is 0.040 g/cm3 or more and 〇25 g/cm3 or less, and more preferably contains infrared light-shielding particles, the tendency of the heat-dissipating material is stronger, so that it is added. „The volume == is easy to fill the forming mold and the high temperature region; the thermal insulation performance is good, the loose bulk density is preferably 0.045 g/cm3 or more and UgW or less, more preferably 〇.〇5g/ More details of cm3 and above, 〇25~ to ★ more preferably G.G5 g/em or more, 〇2Q g/em3 with p-infrared shading particles will be described later. About small particles and large particles, Jin, you丨& π # can be calculated by, for example, self-heating materials: particles, large particles, and measuring the mass of each. The method of separating small particles and large particles is not particularly limited, and the revised version 6 (Maruzen) The eighth grade of the record is used for the work of the J6 war knife level or grading As a well-known classification method, wet classification or dry classification can be cited. As a machine for performing wet classification, a gravity classifier (deposition knife class machine), a cone classifier, and a hydraulic classification can be cited. Machine, siphon classifier, centrifugal classifier, liquid cyclone, sputum classifier, grip classifier, Aklns type, spiral classifier, cupping classifier, hydraulic separator, decanter I As a machine for performing dry classification, a sieve such as a vibrating screen, a surface sieve, a rotary sieve, a double cylinder sieve, a gravity classifier, a knife-level machine, a wind classifier, and a free scroll type centrifugal classification may be mentioned. Machine, cyclone, scattering type classifier (dlSpersi〇n separat〇r), forced scroll type centrifugation 158675.doc 201228989 classifier, vortex classifier, Micr〇plex classifier, micro Separator, Accucut, Overspeed Separator, Sturtevant Classifier, Turbopiex, Cyclone Air Separator, 离心·SEPA Centrifugal Classifier, Shutter Type Classifier, ^τ〇η_η Classifier, E An inertia classifier such as an ibow Jet classifier or a modified virtual impactor, etc. The classifier may be selected according to the particle size of the small particles to be separated and the large particles, and the classifier may be used in combination. The particle size of the oxidized peak can be scanned by field emission
Field Emission Scanning Electron MiCroscopy)進行觀察而測定。敎小粒子之情形時,以可 觀察到5⑽以上、30⑽以下之粒子之方式設定倍率(例如 _〇倍),於該斷熱材料中隨機抽取「具有代表性之視 野」進行觀察。所謂「具有代表性之視野」,並非特殊之 視野’而表示於任意選擇之斷熱材料中,視野之狀離一定 程度上共通之視野。於斷熱材料為含有遠大於小粒子之粒 =維的斷熱材料之情形時,亦有可能存在大部分由該 野,但僅可於極小—部分中觀察到之視野並非 =代表性之視野’故而不選擇該視野。於倍之 1進行觀察之情料,料間之損失較少方 '樣為首先於】。。倍左右進行觀察,選擇普通可:之見 野,然後以1〇_倍之倍率進行觀察。 了見之視 觀察具有代表性之視野,σ 以上小粒子,兮 〃要於该視野中可觀察到2個 “斷熱材枓即可判斷為「含有 但疋,即便於最初觀察 丁 J有 察視野中未觀察到2個以上小粒子 I58675.doc •20- 201228989Field Emission Scanning Electron MiCroscopy) was measured by observation. In the case of small particles, the magnification (for example, _〇 times) is set so that particles of 5 (10) or more and 30 (10) or less can be observed, and a "representative field of view" is randomly selected from the heat-dissipating material for observation. The so-called "representative vision" is not a special field of view, but is expressed in any heat-dissipating material that is selected, and the field of vision is shared to a certain extent. In the case where the heat-dissipating material is a heat-insulating material containing particles larger than the size of the small particles, it is also possible that most of the field is observed, but the field of view observed only in the minimum-part is not a representative field of view. 'So not choose this field of view. In the case of Yu Zhizhi 1 observation, the loss between the materials is less than the first. . Observe the left and right, select the ordinary: see the wild, and then observe at a magnification of 1〇_倍. Seeing the representative field of view, small particles above σ, you can observe two "breaking hot materials" in this field of view can be judged as "contained but 疋, even if the initial observation of D No more than 2 small particles were observed in the field of view. I58675.doc •20- 201228989
f情形時’只要對100個具有代表性之視野進行觀察,A 汁可觀察到100個小粒子,即認為「 、 σ ± ΒΒ rh ^ 3有小拉子」。亦即, 為.Μ只要於最初觀察之具有代表性之 剖面視野中可觀察到2個以上小粒子,即表示「含有小粒 子」’假如⑺於最初觀察之具有代表性之剖面視野中未觀 察到2個以上小粒子的情形時,只要於100個具有代表性之 剖面視野中合計可觀察到100個小粒子,即滿足「含有小 粒子」。 粒子並非必需為圓形之粒子,亦可為橢圓形狀。粒子之 直徑係藉由相當等面積圓之直徑而求出。所謂相當等面積 圓之直徑,係指與粒子之投影面積具有相同面積之圓的直 徑’亦稱為Heywood直徑。即便存在橢圓形之粒子,若其 面積為例如78 —相當於粒徑=1〇 nm之圓之面積),則粒 徑可視為H) nm。於製造步驟中包含加熱之斷熱材料之情 形時’亦有可能存在小粒子彼此溶融接著,無法辨認邊界 的情況’但只要該溶融接著之橢圓形狀之剖面積為观 -η2(相當於粒徑=3〇 nm之圓之面積)以下,即視们個「小 粒子」。若儘管產生-冑程度之溶融接t,但於該倍率下 可辨認邊界,則只要測定各粒子之粒徑(相當等面積圓之 直徑)即可。 關於判斷是否包含小粒子,各粒子之粒徑只要藉由相當 等面積圓之直徑加以判斷即可,故而無需求出粒徑之平均 值’當為根據小粒子之集合整體而把握斷熱材料之物理特 性之傾向等目的而求取粒徑之平均值時,只要以可觀察到 l:58675.doc •21 · 201228989 nm以上、3〇 nm以下之粒子的方式設定倍率,觀察⑽個 以上之粒子’求出其相當等面積圓之直徑且藉由數量平均 而算出即可。 斷熱材料中所含之小粒子例如可藉由下述條件'裝置進 行觀察將忒樣保持於黏貼在試樣台上之碳黏著膠帶等導 電性膠帶上,塗佈約2 nm〜s,作為顯微鏡檢查用試樣。 Os塗佈可使用例如餓塗佈機(Hpc_lsw型,Device 股份有限公司製造)而實施。使用掃描式電子顯微鏡(su_ 70,Hitachi High-Techn〇l〇gies股份有限公司製造)作為顯 微鏡檢查裝置,於加速電壓1〇kv之條件下進行測定。 小粒子之粒徑〇5為5 nm以上、30 nm以下。若仏為5 nm 以上,則與Ds在上述之數值範圍外之情形相比,存在小粒 子之化學性穩定之傾向,且存在斷熱性能容易穩定之傾 向。若〇5為30 nm以下,則與Ds在上述之數值範圍外之情 形相比,存在小粒子彼此之接觸面積較小,粉體之由固體 傳導所引起之傳熱較少’熱導率較小之傾向。若Ds為5⑽ 以上、25 nm以下,則就熱導率之觀點而言較佳,更佳為$ nm以上、20 nm以下,進而更佳為5 nm以上' 18 _以 下’特佳為7 nm以上、14 nm以下。 大粒子之粒徑DL滿足ds<Dl。DL較佳為5〇 nm以上、1〇〇 μΐΏ以下。Dl可藉由與上述之仏相同之方法而求出。若以 為50 nm以上,則存在將粉體狀之斷熱材料成形時成形體 中之回彈較小之傾向。若以為1〇〇 μιη以下’則存在熱導率 較小之傾向。大粒子之粒徑!^亦可為8〇 nm以上、ι〇〇 158675.docIn the case of f, as long as 100 representative fields of view are observed, 100 small particles can be observed in the A juice, that is, ", σ ± ΒΒ rh ^ 3 has a small pull". That is, as long as two or more small particles can be observed in the representative cross-sectional field of view initially observed, it means "containing small particles", if (7) is not observed in the representative cross-sectional field of view observed initially. In the case of two or more small particles, as long as 100 small particles are observed in a total of 100 representative cross-sectional fields, "small particles are satisfied". Particles are not necessarily circular particles, but may also be elliptical. The diameter of the particles is determined by the diameter of a circle of equal area. The diameter of a circle of equal area is the diameter of a circle having the same area as the projected area of the particle, also known as the Heywood diameter. Even if an elliptical particle is present, if the area is, for example, 78 - an area corresponding to a circle having a particle diameter = 1 〇 nm, the particle diameter can be regarded as H) nm. In the case where the heating step is included in the manufacturing step, it is also possible that there is a possibility that the small particles are mutually melted and then the boundary cannot be recognized, but as long as the cross-sectional area of the melt followed by the elliptical shape is spectroscopy - η 2 (corresponding to the particle diameter) =3 〇nm circle area) below, that is, a "small particle". In the case where the melting is caused by the degree of enthalpy, the boundary can be recognized at the magnification, and the particle diameter of each particle (equivalent to the diameter of the equal area circle) can be measured. Regarding whether or not the small particles are included, the particle diameter of each particle can be determined by the diameter of a substantially equal-area circle, so that it is not necessary to obtain the average value of the particle diameters, and it is determined that the heat-dissipating material is grasped based on the entire collection of small particles. When the average value of the particle diameter is obtained for the purpose of the physical property, etc., the magnification is set so that particles of 1:58675.doc • 21 · 201228989 nm or more and 3 〇 nm or less can be observed, and (10) or more particles are observed. 'It is sufficient to calculate the diameter of a substantially equal area circle and calculate it by number average. The small particles contained in the heat-insulating material can be adhered to a conductive tape such as a carbon adhesive tape adhered to the sample stage by observation under the following condition 'device, and coated at about 2 nm to s. Sample for microscopy. The Os coating can be carried out using, for example, a Hunger Coating Machine (Hpc_lsw type, manufactured by Device Co., Ltd.). A scanning electron microscope (su_70, manufactured by Hitachi High-Techn Co., Ltd.) was used as a microscopic inspection apparatus, and measurement was performed under the conditions of an acceleration voltage of 1 〇 kv. The particle size 〇5 of the small particles is 5 nm or more and 30 nm or less. If the enthalpy is 5 nm or more, the chemical stability of the small particles tends to be stabilised compared with the case where Ds is outside the above numerical range, and the heat-dissipating property tends to be stable. If 〇5 is 30 nm or less, compared with the case where Ds is outside the above numerical range, there is a small contact area between small particles, and the heat transfer caused by solid conduction of the powder is less. Small tendency. When Ds is 5 (10) or more and 25 nm or less, it is preferable from the viewpoint of thermal conductivity, more preferably $ nm or more, 20 nm or less, and even more preferably 5 nm or more '18 _ or less' is particularly preferably 7 nm. Above, below 14 nm. The particle size DL of the large particles satisfies ds < Dl. The DL is preferably 5 〇 nm or more and 1 〇〇 μ ΐΏ or less. Dl can be obtained by the same method as described above. If it is 50 nm or more, there is a tendency that the rebound in the molded body is small when the powdery heat insulating material is molded. If it is 1 〇〇 μηη or less, there is a tendency that the thermal conductivity is small. The particle size of large particles!^ can also be 8〇 nm or more, ι〇〇 158675.doc
S -22- 201228989 以下,但若為50 nm以上、50 μηι以下,則當斷熱材料含有 無機纖維或紅外線遮光粒子時,容易與該等均勻地現人, 故而較佳。若DL為50 nm以上、1〇 μιη以下,則粒子之附著 力較大’粒子自粉體之脫落較少,故而更佳,進而更佳為 50 nm以上、5 μηι以下。 若DL為Ds之2倍以上,則將粉體狀之斷熱材料成形時回 彈減小,故而較佳。若以為仏之3倍以上,則小粒子與大 粒子之混合粉體之體積比重較大,粉體體積較小則作業性 較高,故而更佳》若仏為1^之4倍以上,則小粒子與^粒 子之粒徑差較大,將小粒子與大粒子混合時大粒子容易相 對於小粒子分散,故而更佳。就由粒子凝集㈣起之固體 傳熱之觀點而言,較佳為各粒子分散。亦即,較佳為不存 在大粒子彼此直接接觸、連結之部位。因大粒子不直接^ 結而產生的大粒子間之空隙由小粒子填充,纟粒子彼此不 容易直接接觸。因此,斷熱材料中不存在固體傳導較大之 傳熱路徑,斷熱材料整體之熱導率容易降低。進而,藉由 大粒子間之空隙由小粒子填充,斷熱材料中所存在之空隙 •…變小’由空氣所引起之對流或傳熱得到抑制,:而 斷熱材料整體之熱導率容易降低。 2抑制當水滲人至粉體或成形❹時操作性下降或成形 禮變形、產Μ紋等的觀點而言,斷熱材料較佳為含有斥 水劑。作為斥水劑,例如可列舉:石^、聚乙缔蠘 酸-乙婦共聚物蠘等蟻系斥水劑;聚石夕氧樹脂、[甲Λ 嫩、燒基院氧基㈣等石夕系斥水劑;全貌燒:㈣ i 58675.doc •23- 201228989 鹽、全氟烷基磷酸酯、全氟烷基三甲基銨鹽等氤系斥水 劑;含有烷基或全氟基之烷氧基矽烷等矽烷偶合劑;三曱 基氣矽烷或1,1,1,3,3,3-六甲基二矽氮烷等矽烷化劑。該等 可使用i種或2種以上。該等可直接使用,亦可以溶液或乳 液之形態使用。其中,較佳為使用蠟系斥水劑、矽系斥水 劑。對於粉體中之斥水劑之含有率’就賦予充分之^水效 果之觀點而言,粉體整體之質量/斥水劑之質量比較佳為 UK^OMOO/O」,更佳為100/2〇〜1〇〇/〇5,進而更佳為 100/10〜100/1。斥水劑之添加方法並無特別限定,例如可 列舉…面添加將該等斥水劑以水或醇等溶劑加以稀釋所 得者’-㈣拌粉體’然後乾燥之方法;使粉體分散於水 或醇等溶劑中而製成漿料,向其中添加斥水劑且授掉及過 滤,然後乾燥之方法;或利用氣三甲石夕烧等之蒸汽處理。 若斷熱材料之耐比表面積A5g/m2、15Gg/m2以下,則且 有為賦予斥水效果所需之斥水劑之量為少量的優點。進 而,若所使用之斥水劑之量為少#,則亦具有當斷熱材料 曝露於高溫下時所釋放之逸出氣體(Qutgas)為少量, 邊環境之影響較小的優點。 t1·2]無機纖維 將斷熱材料成形時,斷熱材料較佳為含有無機纖維。 ’’、機纖权斷熱材料具有於加壓成形時,自經成形之 2、材料之粒子Μ較少,生產性較高之優點。進而,含 :機纖維之斷熱材料具有不易崩塌、容易操作之優點。 刀體之狀態下,飛散亦較少,故而於操作方面較佳 I58675.d〇cIn the case of 50 nm or more and 50 μm or less, when the heat insulating material contains inorganic fibers or infrared light-shielding particles, it is preferable to be evenly present in such a manner. When the DL is 50 nm or more and 1 μm or less, the adhesion of the particles is large. The particles are less likely to fall off from the powder, and more preferably 50 nm or more and 5 μη or less. When DL is twice or more as Ds, it is preferable to reduce the rebound when the powdery heat-insulating material is formed. If the ratio of the small particles to the large particles is larger than 3 times, the volume of the mixed powder of the small particles and the large particles is large, and the volume of the powder is small, the workability is high, so that if the volume is more than 4 times that of 1^, then The particle size difference between the small particles and the ^ particles is large, and when the small particles are mixed with the large particles, the large particles are easily dispersed with respect to the small particles, which is more preferable. From the viewpoint of solid heat transfer by particle agglomeration (4), it is preferred that the respective particles are dispersed. That is, it is preferable that there is no portion where the large particles are in direct contact with each other and joined. The gap between large particles due to the fact that large particles are not directly bonded is filled by small particles, and the particles are not easily in direct contact with each other. Therefore, there is no heat transfer path in which the solid conduction is large in the heat-insulating material, and the thermal conductivity of the entire heat-dissipating material is easily lowered. Further, by filling the gaps between the large particles by the small particles, the voids present in the heat-dissipating material are reduced, and the convection or heat transfer caused by the air is suppressed: the thermal conductivity of the heat-dissipating material as a whole is easy. reduce. (2) It is preferable that the heat-insulating material contains a water repellent agent from the viewpoint of deterioration in workability, deformation of the molding, production of crepe, and the like when the water is infiltrated into the powder or the formed crucible. Examples of the water repellent include an ant-based water repellent such as a stone, a poly-ethylene phthalic acid-ethyl phthalate copolymer, a polysulfide resin, and a kiln of a kiln, a kiln, and an oxy group. Water repellent; full appearance: (4) i 58675.doc •23- 201228989 Salt, perfluoroalkyl phosphate, perfluoroalkyltrimethylammonium salt and other oxime water repellent; containing alkyl or perfluoro group a decane coupling agent such as alkoxy decane; a tridecyl gas decane or a decylating agent such as 1,1,1,3,3,3-hexamethyldiazepine. These may be used in one type or in two or more types. These may be used as they are or in the form of a solution or emulsion. Among them, a wax-based water repellent or a hydrazine water repellent is preferably used. As for the content of the water repellent in the powder, the quality of the whole powder/the quality of the water repellent is preferably UK^OMOO/O, more preferably 100/ 2〇~1〇〇/〇5, and more preferably 100/10~100/1. The method of adding the water repellent is not particularly limited, and for example, a method of adding the water repellent to a solvent obtained by diluting the water repellent with water or an alcohol such as '-(four) powder mixture' and then drying the powder; A slurry is prepared in a solvent such as water or alcohol, a water repellent agent is added thereto, and the method is applied and filtered, followed by drying; or steam treatment using gas methacrylate or the like. When the heat-resistant material has a specific surface area of A5g/m2 or less and 15 Gg/m2 or less, the amount of the water repellent agent required to impart a water repellency effect is small. Further, if the amount of the water repellent used is less #, there is also an advantage that the amount of escape gas (Qutgas) released when the heat-insulating material is exposed to a high temperature is small, and the influence of the environment is small. T1·2] Inorganic fiber When the heat-insulating material is formed, the heat-insulating material preferably contains inorganic fibers. The mechanical fiber heat-dissipating material has the advantages of less particle enthalpy of the material, and higher productivity when formed by press molding. Further, the heat-insulating material containing the machine fiber has an advantage that it is not easily collapsed and is easy to handle. In the state of the blade body, there is less scattering, so it is better in terms of operation. I58675.d〇c
S •24· 201228989 本說明書+,所謂減纖維,係指無機纖維之平均長度相 對於平均粗度之比(縱橫比)為10以上者。縱橫比較佳為ι〇 =上;就於將斷熱材料成形時以較小之壓力即可成形,提 汁斷熱材料之生產性的觀點而言’更佳為则上;就斷敎 材料之彎曲強度之觀點而言,進而更佳為1〇〇以…機 纖維之縱橫比可根據藉由FE_SEM所敎的_根無機纖 維之粗度及長度之平均值而求出。無機纖維較佳為於粉體 中单分散而混合,但亦可以無機纖維彼此交纏之狀態、或 複數根無機纖維統-於同—方向之束之狀態而混合。另 外,於單分散狀態下,無機纖維之朝向亦可為統一於同一 方向之狀態,但it減小熱導率之觀點而言,無機纖維較佳 為沿相對於傳熱方向垂直之方向配向。使無機纖維相對於 傳熱方向垂直地配向之方法並無特別限^,例如於外被材 料或施工部位填充粉體狀之斷熱材料時,藉由使粉體狀之 :熱材料自高處向填充部位落下而填充,具有無機纖維容 對於傳熱方向垂直地配向之傾向。於經加壓成形之斷 熱材料之情形時’例如藉由以與傳熱方向相同之方向進行 加壓,容易使原本沿傳熱方向配向之無機纖維在相對於傳 熱方向垂直之方向上配向。 右例不無機纖維之例’則可列舉:連續玻璃纖維(長絲) 、2 Al2〇3 B2〇3-Ca〇)、破璃纖維、玻璃賊⑻〇”Αΐ2〇3·S •24· 201228989 The term “reduced fiber” refers to a ratio of the average length of inorganic fibers to the average thickness (aspect ratio) of 10 or more. The aspect ratio is preferably ι〇=up; the shape of the heat-dissipating material can be formed with a small pressure, and the productivity of the juice-heating material is 'better'; From the viewpoint of the bending strength, it is more preferable that the aspect ratio of the fiber can be determined from the average value of the thickness and length of the inorganic fiber by FE_SEM. The inorganic fibers are preferably monodispersed and mixed in the powder, but may be mixed in a state in which the inorganic fibers are entangled with each other or in a state in which a plurality of inorganic fibers are bundled in the same direction. Further, in the monodispersed state, the orientation of the inorganic fibers may be uniform in the same direction, but from the viewpoint of reducing the thermal conductivity, the inorganic fibers are preferably aligned in a direction perpendicular to the heat transfer direction. The method of aligning the inorganic fibers perpendicularly to the heat transfer direction is not particularly limited. For example, when the outer material or the construction site is filled with the powder-shaped heat-insulating material, the powder is made of a hot material: The filling is dropped to the filling portion, and the inorganic fiber has a tendency to align perpendicularly to the heat transfer direction. In the case of a heat-formed material which is formed by pressurization, for example, by pressurizing in the same direction as the heat transfer direction, it is easy to align the inorganic fibers originally aligned in the heat transfer direction in a direction perpendicular to the heat transfer direction. . The example of the right non-inorganic fiber can be exemplified by continuous glass fiber (filament), 2 Al2〇3 B2〇3-Ca〇, glass fiber, glass thief (8)〇”Αΐ2〇3·
La〇'Na2〇)、耐驗玻璃纖維(SKVzr〇2-Ca〇_Na2〇)、岩蜮 (玄武岩礦棉)(SicvAl2(VFe2〇3_Mg0_Ca〇)、渣絨(si〇2_ 3 Mg〇 CaO)、陶-亮纖維(莫來石纖維)(Ai2〇3_Si〇2)、 I58675.doc -25· 201228989 二氧化矽纖維(Si〇2)、氧化鋁纖維(A12〇3_si〇2)'鈦酸鉀纖 維、氧化鋁晶鬚、碳化矽晶鬚.、氮化矽晶鬚、碳酸鈣晶 鬚、鹼式硫酸鎂晶鬚、硫酸鈣晶鬚(石膏纖維)、氧化鋅晶 鬚、氧化鍅纖維、碳纖維、石墨晶鬚、磷酸酯鹽纖維、 AES(Alkahne Earth Silicate,驗土金屬石夕酸鹽)纖維(Si〇2_La〇'Na2〇), test glass fiber (SKVzr〇2-Ca〇_Na2〇), rock 蜮 (basalt mineral wool) (SicvAl2(VFe2〇3_Mg0_Ca〇), slag (si〇2_ 3 Mg〇CaO) , pottery-bright fiber (mullite fiber) (Ai2〇3_Si〇2), I58675.doc -25· 201228989 cerium oxide fiber (Si〇2), alumina fiber (A12〇3_si〇2)' potassium titanate Fiber, alumina whisker, tantalum carbide whisker, tantalum nitride whisker, calcium carbonate whisker, basic magnesium sulfate whisker, calcium sulfate whisker (gypsum fiber), zinc oxide whisker, yttria fiber, carbon fiber , graphite whisker, phosphate fiber, AES (Alkahne Earth Silicate) fiber (Si〇2_
CaO-MgO),天然礦物之矽灰石、海泡石、厄帖浦石、水 滑石。 無機纖維中,特佳為使用對人體安全的生物溶解性之 AES纖維(Alkaline Earth以以价⑽叫。作為綱纖維, 例如可列舉Si〇2-Ca0-Mg0系之無機質之玻璃(無機高分 子)。 對於無機纖維之平均粗度,就防止飛散之觀點而言,較 為μηι以上。於斷熱材料之情形時,就抑制由固體傳導 所引起之傳熱之觀點而言’較佳㈣無機纖維 之千均粗度可藉由利用F請财出刪根無機纖維之粗 度’且將其平均而求得。 対於斷熱材料 形之斷熱材料之粉體脫離的觀點而言,相對於粉體整旁 質量較佳為超過0質量%,就使熱導率為G.05 W/m . κι; 之觀點而言,較佳為20質量。/。以下。 :斷材料含彳紅外線遮光粒子之情形冑,就與紅夕 遮光粒子之混合容易度之觀點而言’無機 佳為 0.5質量%1:11_ 10@旦0/ 3 ^ ^ 買!以上、18質量%以下’就疏 小之觀點而言,進而p 具兄敦、密月 進而更佳為0.5質量%以上、 〇 158675.docCaO-MgO), natural minerals such as limestone, sepiolite, erbium, and hydrotalcite. Among the inorganic fibers, it is particularly preferable to use AES fiber which is biosoluble in human body safety (Alkaline Earth is priced at (10). As the fiber, for example, an inorganic glass of Si〇2-Ca0-Mg0 type (inorganic polymer) The average thickness of the inorganic fibers is more than μηι from the viewpoint of preventing scattering. In the case of a heat-insulating material, the preferred (four) inorganic fibers are suppressed from the viewpoint of heat transfer caused by solid conduction. The thousand-thickness can be obtained by using F to cut the thickness of the inorganic fiber and to average it. 対 In view of the powder detachment of the heat-dissipating material in the shape of the heat-dissipating material, The powder mass is preferably more than 0% by mass, and the thermal conductivity is preferably G.05 W/m. κι; from the viewpoint of G.05 W/m. κι; In the case of particles, from the viewpoint of the ease of mixing with the red sun shading particles, 'inorganic good is 0.5% by mass: 1:11_10@旦0/3 ^ ^ Buy! Above, 18% by mass or less 'is small In terms of point of view, further p has a brother, a dense moon and thus a better 0.5 More than % by mass, 〇 158675.doc
S -26· 201228989 下。 無機纖維之含有率例如可藉由自心 而求得。 '中分選出無機纖維 D·3]紅外線遮光粒子 於需要高溫下之斷熱性能之 有紅外線遮光粒子。所謂紅外線材料較佳為含 線反射、散射或吸收之材料所 係指由將紅外 中混合有紅外線遮光粒子,則可抑熱材料 熱,故而尤其是20()t ,輻射所引起之傳 高。 疋2〇〇“上之向溫區域令的斷熱性能較 1化欽:之例,可列舉:氧化錯、㈣錯、 石1化:鈦氧化物、氧化鐵、氧化銅、碳化〜 曰石:Γ 氧㈣、石墨等碳質物質、碳纖維、尖 曰曰石顏料、銘粒子、不鏽鋼粒子、青銅粒+、銅/辞合= 拉子、銅/鉻合金粒子。可將先前作為紅外線遮光物質而 眾所周知的上述金屬粒子或非金屬粒子單獨使用,亦可併 用2種以上。 作為紅外線遮光粒子,特佳為氧化鍅、矽酸錯、二氧化 鈦或碳化矽。紅外線遮光粒子之組成可藉由FE_SEM EDX (Field Emission-Scanning Electron Microscopy Hnergy-Dispersive X-ray Analysis,場發射型掃描式電子顯微鏡能 量色散X射線分析)而求出。 對於紅外線遮光粒子之平均粒徑,就200°c以上之溫度 F之斷熱性能的觀點而言,較佳為〇. 5 μπι以上,就藉由抑 158675.doc -27- 201228989 制固體傳導而獲得未達2〇〇t之溫度下之斷熱性能的觀點 而言,較佳為30 μηι以下。再者’紅外線遮光粒子之平均 粒徑可藉由與二氧化矽粒子或氧化鋁粒子相同之方法而求 出。紅外線遮光粒子之平均粒徑亦受無機纖維或二氧化矽 粒子、氧化鋁粒子之尺寸的影響,於二氧化矽粒子及/或 氧化鋁粒子為5 nm〜100 μΓΠ2情形時,就與二氧化矽粒子 易度的觀點而言,紅外線遮光 μιη以上、1 〇 μηι以下,進而更 及/或氧化鋁粒子之混合容 粒子之平均粒徑更佳為〇 5 佳為0.5 μιη以上、5 μηι以下 本發明者等人發現,紅外線遮光粒子之紅外線反射、散 射或吸收效率存在依賴於斷熱材料中所含的紅外線遮光粒 子之體積比例的傾向。斷熱材料中之紅外線遮光粒子之含 有率較佳為以斷熱材料整體之體積作為基準超過〇體積% 且為5體積%以下。若紅外線遮光粒子之含有率大於5體積 %,。則由固體傳導所引起之傳熱較大,故而存在未達 2〇〇°C之溫度下之斷熱性能較低的傾向。為提昇以上 之溫度下之斷熱性能,紅外線遮光粒子之含有率更佳為 〇.〇2體積。/。以上、5質量%以下,進而更佳為〇〇3體㈣ 上、4體積%以下。混合有以上述^為6〇質量%以上、 量。/。以下之範圍而含有小粒子及大粒子之粉體、與紅外線 遮光粒子的混合粉體存在不易吸濕之傾向,具有稱量時 均句較少之效果。另外’存在二氧切粒子及/或氧化在不呂 粒子與紅外㈣光粒子之㈣性增㈣傾向,難以 檀拌機或混合機之擾拌槽、混合槽内冑,具有容W得各 158675.doc •28· 201228989 粒p度/刀散之混合狀態,混合之粉體之回收損失較少的 效果。若將紅外線遮光粒子相對於粉體 設為。.lft%以上,質-以下,則存在容:::: =光:子之含有率設為超過。體積%且為5體積%以下的 傾向’故而較佳’更佳為〇_5質量%以上、35質量%以下, 進而更佳為1質量%以上' 30質量%以下。 紅外線遮光粒子之合古·Ϋ , 十之3有率例如可藉由利用FE_SEM edx 測定紅外線遮光粒子之組成,且利用榮光X射線分析法對 僅紅外線遮先粒子中含有之元素進行定量而求出。 [1-4]熱導率 本實施態樣之斷熱材料於呢下之熱導率為0.05 w/m· K以下。就斷熱性能之觀點而言,熱導率狀_ Z下亦可,較佳為〇.045 w/m.Kay,更佳為_ W/m · K以下,進而更佳A η" 旯佳為°·037 W/m · K以下,特佳為 〇.〇237 W/m.Km。尤其是需要以上之高溫區域中 之斷熱性能之情形時,含有紅外線遮光粒子之斷熱材料較 佳。當粉體含有紅外線遮光粒子時,8〇〇t下之熱導率較 佳為0.2 W/m.K以下,更佳為〇19 w/m.K以下進而更 佳為〇·18 W/m.K以下。熱導率之測定方法將於後文中記 載。 將複數種之二氧化石夕粒子及/或氧化紹粒子,例如小粒 子與大粒子混合而製備斷熱材料時’較佳為以於Rl為60質 #%以上、9〇質量%以下之範圍内含有小粒子與大粒子之 方式而製備斷熱材料㈣定熱㈣。於熱導率超過〇〇5 I38675.doc •29· 201228989 之清形時,較佳為在維持上述含有率之範圍内改 變混合率。使用無機纖維、紅外線遮光粒子之情形時亦可 以同樣之方式決定混合量。關於無機纖維、紅外線遮光粒 子之混合率’若過剩則存在斷熱性降低之情況,故而較佳 為-面測定且確認熱導率一面適宜製備。例如,在二氧化 石夕中屍合平均纖維直經為12叫、平均長度為$靡的無機 纖維之隋形時,無機纖維之混合率較佳為^質量%以下。 例如在-氧化;ε夕中混合平均粒徑為2㈣的红外線遮光粒 子之It形時,紅外線遮光粒子之混合率較佳為^質量%以 下另外,右選擇由熱導率較小之材料形成之無機纖維或 紅外線遮光粒子,則存在容易製備熱導率為〇 〇5 w/m· κ 以下之混合粉體的傾向。 [1-5] BET比表面積 2本發明之斷熱材料之BET比表面積為5 m2/g以上、15〇 m2:g以下。具有該範圍内之BET比表面積的斷熱材料存在 保管斷熱材料時或對模具之供給步驟中之凝集、成形時或 填充時之飛散文到抑制,熱導率較小的傾向,故而較佳。 BET比表面積之測定方法將於後文中記載。 若BET比表面積為5 m2/g以上、15〇m2/g以下,並進而含 有包含二氧化矽及/或氧化鋁,且粒徑Ds&5 以上、% nm以下之小粒子,則存在成形性優異,粉體之飛散較少, 且斷熱性能優異的傾向。其理由並不明確,但可推測如 下。粒徑Ds為5 nm以上、30 nm以下之小粒子先前容易凝 集,並且疏鬆填充鬆密度較小,顯著容易飛散。相對於 I58675.doc -30- 201228989 此,作為含有上述小粒子,進而調整為BET比表面積為5 m2/g以上、150 m2/g以了的方法,有將小粒子與上述大粒 子混合的方法,推測若以如此之方式調整斷熱材料,則小 粒子之容易凝集之性質使大粒子以適度之強度附著,其結 果粉體之飛散得到抑制。另外,小粒子存在保管時容易凝 集之傾向,推測其原因之一為,由於包含小粒子之粉體狀 之斷熱材料的BET比表面積較大,故而容易吸收空氣中之 水分。相對於此,推斷藉由將BET比表面積調整為5 m2/g 以上、150 m2/g以下’可抑制吸收空氣中之水分,粉體狀 之斷熱材料變得不容易凝集^ BET比表面積較佳為5 m2/g 以上、130 m2/g以下,更佳為1〇 m2/g以上、115 一仏以 下’進而更佳為15 m2/g以上、1〇〇 m2/g以下,特佳為2〇 m2/g以上、91 m2/g以下。 [1-6]驗金屬元素、驗土金屬元素、Ge、p、j?e之含有率 就抑制斷熱材料飛散之觀點而言,本實施形態之粉體較 佳為含有選自由鹼金屬元素、鹼土金屬元素、鍺所組成之 群中之至少1種元素。作為選自由鹼金屬元素及鹼土金屬 元素所組成之群中之至少1種元素(以下,本說明書中有時 稱為「驗性元素」)的具體例,分別可列舉鋰、鈉、卸、 铷、鉋等鹼金屬,鎂、鈣、錕、鋇等鹼土金屬。鹼性元素 ’丁僅含有一種,亦可含有2種以上。其種類並無特別限 定,就改善粒子彼此之附著性,或於實施加熱處理時可藉 由相對低溫之熱處理而硬化的方面而言,較佳為納、卸、 錢、妈。 l:58675.doc -31 - 201228989 於斷熱材料含有鹼性元素之情形時,鹼性元素之含有率 以斷熱材料之總質量作為基準較佳為〇.〇〇5質量%以上、5 質量%以下,於含有以之情形時,以之含有率較佳為1〇質 量ppm以上、1000質量ppm以下,p之含有率較佳為〇 〇〇2 質量%以上、6質量%以下。S -26· 201228989. The content of the inorganic fibers can be determined, for example, by self-centering. 'Mixing inorganic fiber D·3】Infrared light-shielding particles Infrared light-shielding particles are required for heat-breaking properties at high temperatures. The term "infrared material" is preferably a material which reflects, scatters or absorbs light. By mixing infrared light-shielding particles in the infrared, it is possible to suppress the heat of the material, so that in particular, 20()t, the radiation is caused by the radiation.疋2〇〇 “The heat-dissipating performance of the upper to the temperature zone is better than that of the 1st chemistry: for example, oxidation error, (four) error, stone formation: titanium oxide, iron oxide, copper oxide, carbonization ~ vermiculite : 氧 Oxygen (4), carbonaceous materials such as graphite, carbon fiber, talc pigment, Ming particles, stainless steel particles, bronze particles +, copper / word = pull, copper / chrome alloy particles. Can be used as an infrared light-shielding substance The above-mentioned metal particles or non-metal particles may be used alone or in combination of two or more. As the infrared light-shielding particles, particularly preferred are cerium oxide, cerium citrate, titanium oxide or cerium carbide. The composition of the infrared light-shielding particles can be obtained by FE_SEM EDX. (Field Emission-Scanning Electron Microscopy Hnergy-Dispersive X-ray Analysis, field emission type scanning electron microscope energy dispersive X-ray analysis). The average particle diameter of the infrared light-shielding particles is 200 ° C or higher. From the viewpoint of heat-dissipation performance, it is preferably 〇. 5 μπι or more, and the heat-dissipating property at a temperature of less than 2 〇〇t is obtained by solid conduction conducted by 158675.doc -27-201228989 From the viewpoint of the above, it is preferably 30 μη or less. Further, the average particle diameter of the 'infrared light-shielding particles can be obtained by the same method as the cerium oxide particles or the alumina particles. The average particle diameter of the infrared light-shielding particles is also affected. The influence of the size of the inorganic fibers, the cerium oxide particles, and the alumina particles is such that the cerium oxide particles and/or the aluminum oxide particles are in the range of 5 nm to 100 μΓΠ2, and the infrared ray is easy to be used. The inventors of the present invention have found that the average particle diameter of the mixed-capacity particles of the alumina particles is preferably 〇5 or more preferably 0.5 μm or more and 5 μηι or less. The infrared reflection, scattering, or absorption efficiency tends to depend on the volume ratio of the infrared light-shielding particles contained in the heat-insulating material. The content of the infrared light-shielding particles in the heat-insulating material is preferably based on the volume of the entire heat-dissipating material. 〇% by volume and 5% by volume or less. If the content of the infrared ray-shielding particles is more than 5% by volume, it is transmitted by solid conduction. The heat is large, so there is a tendency that the heat-breaking performance is lower at a temperature of less than 2 ° C. In order to improve the heat-breaking performance at the above temperature, the content of the infrared light-shielding particles is more preferably 〇. 5% by mass or less, and more preferably 〇〇3 body (four), or 4 vol% or less. The above-mentioned 为 is 6 〇 mass% or more, and the amount is less than or equal to the range of The powder of large particles and the mixed powder of infrared light-shielding particles tend to be less hygroscopic, and have the effect of less uniformity during weighing. In addition, 'the presence of dioxin-cut particles and/or oxidation in the non-Lu particles and infrared (IV) The (four)-increasing (four) tendency of light particles is difficult for the sand mixer or the mixing machine to disturb the mixing tank and the mixing tank. It has the capacity of 158675.doc •28· 201228989 particle p degree/knife loose mixing state, mixed The effect of less recovery loss of the powder. When the infrared light-shielding particles are set with respect to the powder. Above .lft%, quality - below, there is capacity:::: = light: the content of the sub-content is set to exceed. The tendency to be 5% by volume and not more than 5% by volume is more preferably 〇5 mass% or more and 35 mass% or less, and still more preferably 1 mass% or more and 30 mass% or less. For example, the composition of the infrared light-shielding particles can be determined by using the FE_SEM edx, and the element contained in the infrared-only particle can be quantified by the glory X-ray analysis method. . [1-4] Thermal Conductivity The thermal conductivity of the heat-insulating material of this embodiment is 0.05 w/m·K or less. From the viewpoint of heat-dissipation performance, the thermal conductivity state may be _Z, preferably 〇.045 w/m.Kay, more preferably _W/m·K or less, and thus better A η" Below °·037 W/m · K, the best is 〇.〇237 W/m.Km. In particular, when the heat-dissipating property in the above high-temperature region is required, the heat-insulating material containing the infrared light-shielding particles is preferable. When the powder contains infrared light-shielding particles, the thermal conductivity at 8 〇〇t is preferably 0.2 W/m.K or less, more preferably 〇19 w/m.K or less, and even more preferably 〇18 W/m.K or less. The method of measuring the thermal conductivity will be described later. When a plurality of kinds of cerium oxide particles and/or oxidized particles, for example, small particles and large particles are mixed to prepare a heat-insulating material, it is preferable that R1 is 60% by mass or more and 9% by mass or less. The heat-insulating material is prepared by containing small particles and large particles (4) to fix heat (4). When the thermal conductivity exceeds the clear form of I5 I38675.doc •29·201228989, it is preferred to change the mixing ratio within the range of maintaining the above content ratio. When inorganic fibers or infrared light-shielding particles are used, the amount of mixing can be determined in the same manner. When the mixing ratio of the inorganic fibers and the infrared ray-shielding particles is excessive, the heat-dissipating property may be lowered. Therefore, it is preferable to carry out the measurement while confirming the thermal conductivity. For example, when the average fiber length of the corpus callosum is 12, and the average length of the inorganic fibers is 靡, the mixing ratio of the inorganic fibers is preferably ≥ mass% or less. For example, in the case of -oxidation; in the case of mixing the infrared light-shielding particles having an average particle diameter of 2 (four), the mixing ratio of the infrared light-shielding particles is preferably ≤ mass% or less, and the right is selected from a material having a small thermal conductivity. In the inorganic fiber or the infrared light-shielding particle, there is a tendency to easily prepare a mixed powder having a thermal conductivity of 〇〇5 w/m·κ or less. [1-5] BET specific surface area 2 The heat insulating material of the present invention has a BET specific surface area of 5 m 2 /g or more and 15 〇 m 2 : g or less. The heat-insulating material having the BET specific surface area in the range tends to have a tendency to store the heat-dissipating material or to agglomerate in the supply step of the mold, to suppress the flying at the time of molding or at the time of filling, and to have a small thermal conductivity, so that it is preferable. . The method for measuring the BET specific surface area will be described later. When the BET specific surface area is 5 m 2 /g or more and 15 μm 2 /g or less, and further contains small particles including ceria and/or alumina and having a particle diameter of Ds & 5 or more and % nm or less, formability exists. Excellent, the powder is less scattered, and the heat-dissipating performance tends to be excellent. The reason is not clear, but it can be speculated as follows. Small particles having a particle diameter Ds of 5 nm or more and 30 nm or less are previously easy to aggregate, and loose bulk density is small, and is easily scattered. With respect to I58675.doc -30-201228989, a method of mixing small particles with the above-mentioned large particles as a method of adjusting the BET specific surface area to 5 m2/g or more and 150 m2/g as the above-mentioned small particles is used. It is presumed that if the heat-insulating material is adjusted in such a manner, the property of easy aggregation of the small particles causes the large particles to adhere with moderate strength, and as a result, the scattering of the powder is suppressed. Further, small particles tend to aggregate when stored, and it is presumed that one of the causes is that the powder-like heat-insulating material containing small particles has a large BET specific surface area, so that it is easy to absorb moisture in the air. On the other hand, it is estimated that by adjusting the BET specific surface area to 5 m 2 /g or more and 150 m 2 /g or less, the absorption of moisture in the air can be suppressed, and the powdery heat-insulating material becomes less likely to aggregate. Preferably, it is 5 m2/g or more and 130 m2/g or less, more preferably 1 〇m2/g or more, 115 仏 or less, and further preferably 15 m2/g or more and 1 〇〇m2/g or less, particularly preferably 2〇m2/g or more and 91 m2/g or less. [1-6] The content of the metal element, the earth metal element, the Ge, p, j?e, the powder of the present embodiment preferably contains an alkali metal element selected from the viewpoint of suppressing the scattering of the heat insulating material. At least one element selected from the group consisting of alkaline earth metals and strontium. Specific examples of at least one element selected from the group consisting of an alkali metal element and an alkaline earth metal element (hereinafter, referred to as "initiative element" in the present specification) include lithium, sodium, unloading, and hydrazine. Alkali metals such as planing, alkaline earth metals such as magnesium, calcium, strontium and barium. The basic element □ is only one type, and may contain two or more types. The type thereof is not particularly limited, and it is preferable to improve the adhesion of the particles to each other, or to perform hardening by heat treatment at a relatively low temperature, and it is preferable to carry out the work, the unloading, the money, and the mother. l:58675.doc -31 - 201228989 When the heat-dissipating material contains an alkaline element, the content of the basic element is preferably 〇. 5% by mass or more, and 5 mass based on the total mass of the heat-dissipating material. When it is contained, it is preferably 1 〇 mass ppm or more and 1000 mass ppm or less, and the content ratio of p is preferably 〇〇〇 2 mass % or more and 6 mass % or less.
Fe之含有率較佳為〇〇〇5質量。/〇以上、6質量%以下。另 外’ P之含有率較佳為0 002質量。/((以上、6質量%以下。另 外,就改善粒子彼此之附著性或流動性,抑制凝集之觀點 而言’更佳為鹼性元素之含有率為〇〇〇5質量%以上、3質 量%以下,Ge之含有率為20質量ppm以上、900質量ppm以 下’ P之含有率為0.002質量。/〇以上、5·5質量%以下,以之 含有率為0.005質量。/。以上' 3質量%以下。進而更佳為驗 性元素之含有率為0.005質量。/。以上' 2質量%以下,以之 含有率為20質量ppm以上、8〇〇質量ppm以下,p之含有率 為0.002質量%以上、5質量%以下,Fe之含有率為〇.0〇5質 量0/。以上、2質量。/〇以下。斷熱材料中之鹼性元素、Ge ' P、Fe之含有率可藉由XRF(螢光χ射線分析)而定量。 若鹼金屬元素、鹼土金屬元素、Ge含於大粒子中,則存 在抑制斷熱材料之飛散或凝集,實施加熱處理時生產性提 昇等效果更顯著地顯現之傾向,故而較佳。大粒子中所含 之鹼性元素或Ge、P、Fe之含有率可藉由利用例如上述之 方法將小粒子與大粒子分離,使用螢光χ射線分析法進行 測定而求出。 [i-7]壓縮強度The content of Fe is preferably 〇〇〇5 by mass. /〇 or more, 6 mass% or less. Further, the content of P is preferably 0 002. / ((above, 6% by mass or less. In addition, from the viewpoint of improving adhesion or fluidity of particles and suppressing aggregation, it is more preferable that the content of the basic element is 〇〇〇5% by mass or more and 3 masses) % or less, the content ratio of Ge is 20 mass ppm or more and 900 mass ppm or less 'the content ratio of P is 0.002 mass. /〇 or more, 5.5% by mass or less, and the content ratio is 0.005 mass. The content of the test element is preferably 0.005 mass% or more, and the content of the test element is 20 mass ppm or more and 8 mass ppm or less, and the content ratio of p is 0.002. The content of Fe is not less than 5% by mass and not more than 5% by mass, and the content of Fe is 〇.0〇5 mass 0/. or more and 2 mass%/〇. The content of basic elements, Ge ' P, and Fe in the heat-insulating material may be Quantitatively determined by XRF (fluorescence ray ray analysis). If an alkali metal element, an alkaline earth metal element, or Ge is contained in a large particle, the scattering or aggregation of the heat-insulating material is suppressed, and the productivity is improved when the heat treatment is performed. Significantly appearing, so it is better. The basic element or Ge, P, Fe of the content of the above-described method may be, for example, by utilizing the separated large particles and small particles, determined using the fluorescence was measured χ-ray analysis. [I-7] Compressive strength
158675.doc 32 S 201228989 本實施形態之經成形之斷熱材料就壓縮時不易產生崩塌 或變形’可不產生崩塌地進行切斷等形狀加工,且具有斷 熱性之觀點而g ’較佳為屋縮率〇〜5 %之範圍内之最大荷 重為0.7 MPa以上。更佳為2.〇 MPa以上,進而更他為3 〇 MPa以上。壓縮率〇〜5%之範圍内之最大荷重的上限並無特 別限定’就斷熱性能之觀點而言,3〇 MPa以下較為適當。 壓縮率可根據相對於測定壓縮強度時之樣品厚度、即樣 品之壓縮方向長度的行程(按壓距離)而算出。例如使用 將成形體形成為1 cmxl cmxl cm之立方體形狀所得的樣孓 而測定壓縮強度時,將行程為〇·5 mm之狀態定義為壓縮: 為5%。壓縮率可藉由下述數式(1)而算出。 壓縮率=100x行程(按壓距離)/樣品之壓縮方向長度 (1) 測定壓縮強度時繪製之荷重-壓縮率曲線之圖案並無特 別限定。亦即,於上述壓縮率為〇〜5%之範圍内,乍為樣 品之成形體崩塌且顯示明確之斷裂點,或者不崩塌岣可。 於在壓縮率為0〜5%之範圍内作為樣品之成形體崩塌i暴 示:裂點之情形時’將該成形體之最大荷重定義為:裂: 荷重。該斷裂點之荷重較佳為〇 7 Μρ&以上,更传為2 MPa以上,進而更佳為3 QMpa以上。於樣品不㈣之=〇 時’使用在壓縮率為〇〜5%之範圍内顯示之最大 / 進行評價。 之值 壓縮強度可藉由後述之方法而測定。 Π-8]累計微孔容積 l:)8675.doc -33· 201228989 於本實施形態之經成形之斷熱材料中,孔徑為0.05 μιη 以上、0.5 μηι以下之微孔之累計微孔容積ν的比例r較佳為 相對於孔控為0·003 μιη以上、150 μηι以下之微孔之累計微 孔谷積V〇.〇〇3為70%以上。R亦可表示為(γ·/ν〇.〇〇3)χΐ〇〇。r 越大表示微孔分佈越窄’孔徑集中在〇〇5 μιη以上、〇 5 以下之範圍内。作為R未達70%之斷熱材料之微孔分佈, 可設想以下情形:〇)成形體中存在多數孔徑未達〇〇5 之微孔的情形;(2)成形體中存在多數孔徑超過〇 5 之微 .孔的情形;(3)成形體中分別存在孔徑未達〇〇5 μιη及超過 0.5 μηι之微孔,0.05 μηι以上、〇 5 μιη以下之微孔較少的情 形。於(1)之情形時,存在當斷熱材料由水(液體)潤濕時容 易崩塌成粉體狀之傾向,於⑺之情形時,存在斷熱性能較 低之傾向,於(3)之情形時,視各種孔徑之比例而出現 ⑴、(2)之傾向。若ν〇 〇5未達〇 5 mL/g,則存在斷熱性能較 低之傾向,若超過2 mL/g,則存在由水(液體)潤濕時容易 崩塌成粉體狀之傾向。再者,此較佳狀5n^ 2·5 mL/g以下。其理由並不明確,但可推斷於( :二:由水潤濕時’因毛細現象而產生收縮力,形成空 隙之粒子移動等而於斷熱材料中產生應變, 體狀1斷於⑺之情料,由於孔徑大於空氣分子之^ 程即約1GG nm’故而由空氣利起之對流或由傳導 敎材料m難以受到抑制’斷熱性能下降。就抑制當斷 對於斷教;才料之體:调濕時崩塌成粉體狀的觀點而言,❻ …材枓之總微孔容積更佳為75%以上,進 158675.doc -34- 201228989 8〇%以上。再者’ R之上限為loo%。 孔徑為〇.〇5 μηι以上、i5 積%較佳為〇.5—以上、2mL/g^孔之累計微孔容 係以藉由後述之:^I 累什微孔容積 /之之汞渗法所測定之值進行定義。推斷 在上述範圍内’則斷熱材料具有適度之空隙^ 之斷熱性能。v〇.G5更佳為0.5 mL/g以上、丨7 、 5 丄 L7 mL/g以下, 而更佳為〇.5mL/g以上、以—以下。再者 佳為〇.5mL/g以上、2.5_以下,更佳為0.5mL/g以上、 入2 mL/g以下,進而更佳為〇 6 mL/g以上、2紅化以下。 1.2]斷熱材料之製造方法 本實施形態之斷熱材料之製造方法包括下述步驟:將包 含二氧化矽及/或氧化鋁,且平均粒徑為5 nm以上、% 以下之小粒子,與包含二氧化矽及/或氧化鋁,且平均粒 徑為50 nm以上、100 μιη以下之大粒子,以大粒子之質量 相對於小粒子之質量與大粒子之質量之合計的比例I為二 質量。/〇以上、90質量%以下而加以混合。 另外,作為斷熱材料之製造方法,較佳為包括下述步 驟:將包含二氧化矽及/或氧化鋁,且平均粒徑為5 nm以 上、30 nm以下之小粒子,與包含二氧化矽及/或氧化鋁, 以及選自由鹼金屬元素、鹼土金屬元素及鍺所組成之群中 之至少1種元素,且平均粒徑為50 nm以上、100 μιη以下之 大粒子,以大粒子之質量相對於小粒子之質量與大粒子之 質量之合計的比例RL為60質量%以上、90質量。/。以下而加 以混合,獲得無機混合物。 158675.doc -35- 201228989 於上述斷熱材料之製 方法中,就熱導率之觀點而言, 小粒子之平均粒徑較佳為 nmu上' 25 nm以下,更佳為5 nm以上、20 nm以下’ 進而更佳為5 nm以上、18 nm以 下’特佳為7nm以上' I4nm以下。 使用平均粒徑為已知之 、粒子'大粒子作為斷熱材料之 原料車乂為簡便’為較佳之 之樣態。於使用市售之小粒子、大 粒子且平均粒徑指明愔 & , 之匱形時,可將該值視作各粒子之平 均粒徑》市售品之粒徑 — Μ Μ -'01 - He ^ 川疋方法有各種方法,亦有可能 °斤求出之直徑多少存在偏差,但只 要根據通常之測定方.本i 夂方法千均粒徑為5 nm以上、30 nm& 下,則確實含有複數個粒徑 nm以上、30 nm以下之小粒 ’:大粒子之平均粒徑亦不會產生影響斷熱材 之程度的差’故而並不存在問題。 於原料之平均粒徑為未知 您滑形時,關於小粒子之平均 仏,可假定粒子為球形 下述式 ㈣測疋小粒子之比表面積’藉由 d=6/ps (其中,d為粒子之直徑[m],2 r , 3 」 馬比表面積l> /g],p為密声 [g/cm3])而求出。於敘 在度 哕々 、 不為球形之情形時,亦有可能由 平均粒徑為5 nm以上、30但即便於该情形時,只要 徑為5⑽以上3〇 以下,即確實含有複數個松 类.广以下之小粒子,故而並無問題。比 附法、積T /幻可使用氮氣作為吸附氣體而進行測定(氮吸 〖表面積係採用BET法。測定袈置例如可使用氣體 158675.doc158675.doc 32 S 201228989 The formed heat-insulating material of the present embodiment is less likely to be collapsed or deformed during compression, and it is possible to perform shape processing such as cutting without causing collapse, and has a heat-dissipating property. The maximum load in the range of 〇 5% to 5% is 0.7 MPa or more. More preferably, it is 2. MPa or more, and more preferably it is 3 〇 MPa or more. The upper limit of the maximum load in the range of the compression ratio 〇 5% is not particularly limited. From the viewpoint of the heat-dissipating performance, 3 〇 MPa or less is suitable. The compression ratio can be calculated from the stroke (pressing distance) of the sample thickness at the time of measuring the compressive strength, that is, the length of the sample in the compression direction. For example, when the compression strength is measured by using a sample obtained by forming a molded body into a cubic shape of 1 cm x 1 cm x 1 cm, the state of the stroke of 〇·5 mm is defined as compression: 5%. The compression ratio can be calculated by the following formula (1). Compression ratio = 100x stroke (pressing distance) / length of compression direction of the sample (1) The pattern of the load-compression ratio curve drawn when the compressive strength is measured is not particularly limited. That is, in the range where the above-mentioned compression ratio is 〇 to 5%, the molded article of the sample collapses and shows a clear breaking point, or does not collapse. In the case where the compression ratio is 0 to 5%, the molded body collapses as a sample. i: In the case of a crack, the maximum load of the molded body is defined as: crack: load. The load at the breaking point is preferably 〇 7 Μ ρ & or more, and is more than 2 MPa, and more preferably 3 QMpa or more. When the sample is not (4) = 〇, the maximum value / displayed in the range of the compression ratio 〇 ~ 5% is used. The value of the compressive strength can be measured by the method described later. Π-8] Cumulative micropore volume l:) 8675.doc -33· 201228989 In the formed heat-insulating material of the present embodiment, the cumulative micropore volume ν of the pores having a pore diameter of 0.05 μm or more and 0.5 μηη or less The ratio r is preferably 70% or more of the cumulative micropore volume V〇.〇〇3 of the micropores having a pore size of 0·003 μm or more and 150 μηη or less. R can also be expressed as (γ·/ν〇.〇〇3)χΐ〇〇. The larger r is, the narrower the micropore distribution is. The pore size is concentrated in the range of 〇〇5 μmη or more and 〇5 or less. As a micropore distribution of a heat-insulating material having a R of less than 70%, the following cases are conceivable: 〇) a case where a plurality of pores having a pore diameter of less than 〇〇5 are present in the formed body; and (2) a majority of pores in the formed body exceed 〇 5 micro. The case of the hole; (3) There are micropores having a pore diameter of less than 5 μm and more than 0.5 μηι in the molded body, and there are few micropores of 0.05 μm or more and 〇5 μm or less. In the case of (1), there is a tendency that the heat-dissipating material tends to collapse into a powder form when wetted by water (liquid), and in the case of (7), there is a tendency that the heat-dissipating property is low, and (3) In the case, the tendency of (1), (2) appears depending on the ratio of various apertures. If ν〇 〇5 is less than 5 mL/g, the heat-dissipating performance tends to be low, and if it exceeds 2 mL/g, it tends to collapse into a powder form when wetted by water (liquid). Furthermore, the preferred form is 5n^2·5 mL/g or less. The reason is not clear, but it can be inferred that (2: when wetted by water, 'the contraction force is generated by the capillary phenomenon, the particles forming the void move, etc., and strain occurs in the heat-dissipating material, and the shape 1 is broken (7). Unexpectedly, since the pore diameter is larger than the air molecule, that is, about 1 GG nm, the convection by the air or the conductive 敎 material m is difficult to be suppressed, and the heat-dissipation performance is degraded. : From the viewpoint of collapse and powder formation during humidity control, the total pore volume of the crucible is more preferably 75% or more, and is 158675.doc -34 - 201228989 8〇% or more. Loo%. The pore size is 〇.〇5 μηι or more, and the i5 product % is preferably 〇.5—above, 2 mL/g^ the cumulative micropore volume of the pores by the following: ^I tired micropore volume/ The value measured by the mercury infiltration method is defined. It is inferred that within the above range, the heat-dissipating material has a moderate thermal insulation performance. v〇.G5 is preferably 0.5 mL/g or more, 丨7, 5 丄L7 It is more than mL/g, and more preferably 〇.5mL/g or more, and is - below. Further, it is preferably 55mL/g or more, 2.5_ or less, more preferably 0.5mL. / g or more, 2 mL / g or less, more preferably 〇 6 mL / g or more, 2 reddening or less. 1.2] Method of manufacturing the heat-insulating material The method of manufacturing the heat-insulating material of the present embodiment includes the following steps: a small particle containing cerium oxide and/or aluminum oxide and having an average particle diameter of 5 nm or more and % or less, and containing cerium oxide and/or aluminum oxide, and having an average particle diameter of 50 nm or more and 100 μm or less In the large particle, the ratio I of the mass of the large particle to the total mass of the small particle and the mass of the large particle is two masses / 〇 or more and 90 mass % or less, and is mixed as a heat-insulating material. Preferably, the method comprises the steps of: arsenic trioxide and/or aluminum oxide, and small particles having an average particle diameter of 5 nm or more and 30 nm or less, containing cerium oxide and/or aluminum oxide, and being selected from alkali At least one of a group consisting of a metal element, an alkaline earth metal element, and lanthanum, and a large particle having an average particle diameter of 50 nm or more and 100 μm or less, with a mass of the large particle relative to the mass of the small particle and a large particle The ratio of the total mass of quality R L is 60% by mass or more and 90% by mass or less to obtain an inorganic mixture. 158675.doc -35- 201228989 In the method for producing the above-mentioned heat-insulating material, in terms of thermal conductivity, small particles The average particle diameter is preferably '25 nm or less on nmu, more preferably 5 nm or more and 20 nm or less', and more preferably 5 nm or more and 18 nm or less 'excellently 7 nm or more 'I4 nm or less. It is known that the particle 'large particle is used as a raw material for the heat-insulating material for the sake of simplicity'. When using commercially available small particles, large particles, and the average particle size indicates the shape of 愔&, this value can be regarded as the average particle diameter of each particle." The particle size of the commercially available product - Μ Μ -'01 - There are various methods for the He ^ Chuanxiong method. It is also possible to determine the diameter of the method. However, according to the usual measurement method, the method has a thousand-average particle size of 5 nm or more and 30 nm & There are a plurality of small particles having a particle diameter of nm or more and 30 nm or less: the average particle diameter of the large particles does not cause a difference in the degree of the heat insulating material. Therefore, there is no problem. When the average particle size of the raw material is unknown to you, the average enthalpy of the small particles can be assumed to be spherical. The following formula (4) measures the specific surface area of the small particles 'by d=6/ps (where d is the particle) The diameter [m], 2 r , 3 ” horse specific surface area l > /g], p is the dense sound [g/cm3]). When the temperature is not spherical, the average particle size may be 5 nm or more and 30. However, even in this case, if the diameter is 5 (10) or more and 3 〇 or less, it does contain a plurality of pines. There are no problems with small particles below the width. The measurement method can be carried out using nitrogen as the adsorption gas (nitrogen absorption). The BET method is used for the surface area. For example, the gas can be used for the measurement. 158675.doc
S • 36 - 201228989 吸附量測定裝置(Autosorb 3MP,Yuasa Ionics&司製造)。 密度P[g/cm ]係指藉由比重瓶法求出之真比重。測定裝置 例如可使用自動濕式真密度測定器(Aut〇 True MAT-7000 , Seishin Enterprise股份有限公司製造)。大粒 子之平均粒徑亦可以與小粒子同樣之方式求出。 於上述斷熱材料之製造方法中,大粒子之平均粒徑亦可 為80 nm以上、1〇〇 μπι以下,但若為5〇 nm以上、% _以 下,則當斷熱材料含有無機纖維或紅外線遮光粒?時,容 晶與該等均勻地混合,故而較佳。若以為5〇⑽以上、ι〇 ’以下,則粒子之附著力較大,粒子自粉體之稅落較 少’故而更佳,進而更佳為5Gnm以上、5μιη以下。 1 机呷热怔舵之觀點而 言,大粒子之質量之比例〜較佳為6〇質量%以上、Μ質量 %以下,更佳為65質量%以上、85質量%以下,進而更佳 為65質量%以上、75質量%以下。 以下 驟。 說明斷熱材料之製造方法 中所使用之原料及各步 軋化矽粒子、氧化鋁粒子 粒子、氧化㈣子分別為含有二氧切成分、 =成,之粒子’可設為小粒子與大粒子之混合比例、 <·"、導率經調整者。例如,二氧化 性條件下之濕式法,使破酸 ’:精由酸性或驗 成者,亦;水解、縮合而 為對藉由濕式法所製造之二氡化石夕成分進行烟 :58675.doc •37· 201228989 二::亦可為使氣化物等矽之化合物於氣相中燃燒而 & 。—氧化石夕粒子亦可為使加熱石夕金屬或含石夕之原 所仔之石夕氣體氧化、燃燒而製造者。二氧化石夕粒子亦可為 將矽石等熔融而制i ^ 紹趟m击 氧化紹粒子可為自可溶性 二合液中使氫氧化鋁沈澱且過滤’對其進行灼燒而 二。化鋁粒子亦可為利用拜耳法(Bayer pr〇—所獲 “拜耳去係基於以三水紹石(gibbsite)或軟水紹石 nme)作為原料’㈣氫氧化納進行處理 納之原理者,還可為以硫酸'确酸等對三水紹石、軟水紹 純化雜石(dlaSP〇re)、點土'明馨石等進行處理而將紹鹽 炮燒而=用氨…法或熱分解法分離酸基,且加以 :化矽粒子或氧化鋁粒子各自亦可含有二氧化矽以 法中呂以外之成分’作為示例’可列舉上述之製造方 法中:為雜質而存在於原料中者。亦可 紹之製造製程中添加二氧化石夕或氧化叙以外之成分 公知之二氧化矽之製造方法有以下方法。 <藉由濕式法而合成之二氧化矽> 以石夕酸鈉作為原料以酸性而製作之凝膠法二氧化石夕。 =酸鈉作為原料讀性而製作之沈積法二氧化石夕。 :二氧基錢之水解、縮合而合成之二氧化石夕。 藉由乾式法而合成之二氧化矽> 使石夕之氣化物燃燒而製作之燦製二氧化石夕。 使金屬於高溫下氣化、氧化而獲得之二氧化石夕。 158675.docS • 36 - 201228989 Adsorption measuring device (Autosorb 3MP, manufactured by Yuasa Ionics & Division). The density P [g/cm ] refers to the true specific gravity determined by the pycnometer method. As the measuring device, for example, an automatic wet true density measuring device (Aut〇 True MAT-7000, manufactured by Seishin Enterprise Co., Ltd.) can be used. The average particle size of the large particles can also be determined in the same manner as the small particles. In the method for producing the heat-insulating material, the average particle diameter of the large particles may be 80 nm or more and 1 μm or less, but if it is 5 〇 nm or more and % _ or less, the heat-insulating material contains inorganic fibers or Infrared shading grain? When the crystal is uniformly mixed with the above, it is preferable. When it is 5 〇 (10) or more and ι ’ or less, the adhesion of the particles is large, and the particles are less taxed from the powder. Therefore, it is more preferably 5 Gnm or more and 5 μm or less. 1 The ratio of the mass of the large particles is preferably 6 〇 mass% or more, Μ mass% or less, more preferably 65 mass% or more, 8 mass% or less, and still more preferably 65. The mass% or more and the 75 mass% or less. The following steps. It is to be noted that the raw materials used in the method for producing the heat-insulating material and the ruthenium-containing particles, the alumina particles, and the oxidized (four) sub-processes each contain a dioxane component, and the particles can be made small particles and large. The mixing ratio of the particles, <·", and the conductivity are adjusted. For example, the wet method under the oxidizing condition makes the acid-breaking acid: the fineness is determined by the acid or the tester, and the hydrolysis and condensation are carried out for the bismuth fossil component produced by the wet method: 58875 .doc •37· 201228989 2:: It is also possible to burn a compound such as a vapor in the gas phase. - The oxidized stone particles can also be produced by oxidizing and burning the gas of the Shishi metal or the stone of the original stone. The cerium dioxide particles may also be prepared by melting vermiculite or the like to produce i ^ 趟 趟 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The aluminum particles can also be processed by the Bayer method (Bayer pr〇 - obtained "Bayer based on gibbsite or soft water sorghum nme" as the raw material '(4) sodium hydroxide treatment principle, also It can be used to treat Shaoshui Sanshui, soft water, purified miscellaneous stone (dlaSP〇re), and point soil 'Ming Xinshi with sulfuric acid, such as sulfuric acid, etc. The acid group is separated, and each of the cerium oxide particles or the aluminum oxide particles may contain cerium oxide. The component other than the cerium lanthanum is exemplified as the above-mentioned production method: it is present in the raw material as an impurity. A method for producing a known cerium oxide to which a component other than cerium oxide or oxidized cerium is added in the production process is as follows. <The cerium oxide synthesized by a wet method> The gel method of the raw material is made of acidic gel dioxide. The sodium sulfate is prepared as a raw material for the readability of the dioxide dioxide. The dioxide synthesized by hydrolysis and condensation of dioxyl money. Synthetic cerium oxide by dry method> The sulphur dioxide produced by the burning of the sulphur dioxide. The sulphur dioxide is obtained by vaporizing and oxidizing the metal at a high temperature. 158675.doc
S •38- 201228989 製造矽鐵時等副產之矽灰β 藉由電弧法或電漿法而製造之二氧化矽。 使粉碎之二氧化矽粉末於火焰中熔融、球化所得之熔融 .一氧化珍。 公知之氧化銘之製造方法有以下方法。 . 藉由酸法而獲得之氧化鋁。 藉由拜耳法(鹼法)而獲得之氧化鋁。 對藉由拜耳法所製作之預燒氧化鋁進行造粒、乾燥、煅 燒而獲得之燒結氧化鋁。 使原料於電爐中熔融後進行結晶固化而獲得之電熔氧化 鋁。 以藉由拜耳法所製作之預燒氧化鋁作為原料之白色電熔 氧化鋁。 以鋁礬土作為主原料之褐色電熔氧化鋁。 燻製氧化銘。 使金屬於高溫下氣化、氧化而獲得之氧化鋁。 藉由各製造方法而獲得之二氧切中,以賴納作為原 料以酸性而製作之鄉法:氧㈣,以料鈉作為原料以 臉性而製作之沈積法二氧切’藉由院氧基錢之水解、 縮合而合成之二氧化矽’使矽之氯化物燃燒而製作之燻製 二氧化石夕,使石夕金屬氣體燃燒而製作之二氧化石夕,藉由電 弧法或電漿法而製造之二氧化石夕,壎製氧化銘於加』成形 時容易產生成形缺ι並且存在容易飛散、容易凝集之傾 向。藉由以上述之方法將平均粒徑不狀二氧切混合, I58675.doc -39- 201228989 :抑:成形缺陷或飛散、凝集,因此較佳為將亦包括利用 其他製&方法所獲得之二氧化石夕粒子或氧化紹粒子的複數 種一氧化守粒子或氧化鋁粒子混合。 ^造錢料M w灰,使粉碎d切粉末於火 焰中熔融、球化所得之熔融二氧化石夕,藉由拜耳法而獲得 之,燒結氧化銘,電熔氧化紹(白色電熔氧化紹、 褐色電炼氧化旬之熱導率超過〇.〇5 w/m.K。因此,僅將 該製造方法所獲得的二氧化石夕或氧化叙作為二氧化石夕 二=呂粒子之原料於熱導率方面而言並非較佳之態 面Μ用由操作方面優異’此外有時於成本方 面亦有用。由於可藉由混合利用其他製造方法所獲得之二 Γ:;Γ導率調整為°·°5 w/m.K以下,故而㈣ η。氧化鋁等作為原料之情形時,較佳為 他製造方法所獲得之二氧化石夕粒 :° - :由^使石夕之氯化物燃燒而製作之燻製二氧化石夕、使石夕 :體燃燒而製作之二氧化石夕、燻製氧化紹 含矽灰 '燒結氧化鋁等的二氧 7降低包 之熱導率。 夕粒子及/或氧化鋁粒子 言=:=:=,就生產性Μ — 之二氧化η灰化r金屬氣體燃燒而製作 耳法而獲得之氧化鋁、燒結氧化鋁。 由拜 粒子’可使用天然之發酸鹽礦物。作為天 …、之礦物,例如可列舉. 穴 舉.橄祝石類、綠簾石類、石英、長 158675.doc 201228989 二沸石類等。作為氧化紹粒子之 物。氧^之天然礦物可列舉:銘装 天^ =可為作為合成莫來石之燒)莫 可藉由對天然之礦物螯她从 电烙旲术石。 作構成粉體之二氧化”子=粒徑,從而用 [2-2]鹼金屬元素、鹼土金屬元素、Ge、P、Fe 程:於:氧化”氧化叙之製造製程或斷熱材料之製造製 :二分Γ包含鹼性元素-、…化合物之形: 二:’亦可將預先含有充分量之驗性元素、Ge、p、Fe 夕粒子及/或氧化銘粒子作為斷熱材料之原料。 Γ:二驗性元素'Ge、p、Fe之化合物,並無特別限 氧化物了列舉’鹼性元素、Ge、p、卜之氧化物、複合 、氫氧化物、氮化物、碳化物、碳酸鹽、乙酸鹽、 2鹽、録鹽、難溶性之鹽、及院氧化物等。該等可單獨 素或者亦可添加該等之混合物。將包含含有驗性元 “、辨e p、Fe作為雜質之二氧化矽的無機化合物粒子作 :=之原料’於生產性、成本、作業性之觀點而言為二 -樣。包含此種二氧化矽之無機化合物粒子例如可作 「自於藉由沈殿法所製作之二氧切凝膠之粒子 k矽鐵時等副產之矽灰而獲得。 < :力:包含驗性元素、Ge、P、F4者之化合物之方法並 獲〜定_。例如,可添加於藉由上述濕式法或乾式法所 多侍之一氧化矽、藉由酸法或鹼法所獲得之氧化鋁、燒結 158675.doc -41- 201228989 電炫氧化銘中,亦可於二氧切或氧化紐之上述 各I迨步驟中添加。包含鹼性 入铷P、Fe各者之化 口物可為水溶性亦可不溶於水。可以包含驗性㈣、&、 、:各者之化合物的水溶液之形式添加,且視需要加以 亦可以固形物或液狀物之狀態添加包含驗性元素、 e P、Fe各者之化合物。包含鹼性元素&、卜。各 者之化合物可預先粉碎至特 行粗粉碎。 特…另外’亦可預先進S •38- 201228989 二 β 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽 矽The pulverized cerium oxide powder is melted in a flame and spheroidized to obtain a melting. The manufacturing method of the well-known Oxide Ming has the following methods. Alumina obtained by an acid method. Alumina obtained by the Bayer process (alkali method). The calcined alumina obtained by granulating, drying, and calcining the calcined alumina produced by the Bayer process. An fused aluminum oxide obtained by melting a raw material in an electric furnace and then crystallizing and solidifying. A white fused alumina using pre-fired alumina produced by the Bayer process as a raw material. Brown fused alumina with bauxite as the main raw material. Smoked and oxidized. An alumina obtained by vaporizing and oxidizing a metal at a high temperature. Among the dioxodes obtained by the respective production methods, the method of making acid by using Reiner as a raw material: oxygen (4), and the deposition method of dioxotomy by using sodium as a raw material The cerium dioxide synthesized by hydrolysis and condensation of money, which is produced by burning the chloride of cerium, and the cerium oxide produced by burning the cerium metal gas, by the arc method or the plasma method In the production of the sulphur dioxide, it is easy to cause formation defects and tend to be scattered and easily aggregated. By mixing the average particle diameters in the above-mentioned manner, I58675.doc -39-201228989: formation defects or scattering, agglutination, and therefore preferably also obtained by using other methods & methods A plurality of oxidized particles or alumina particles of the cerium oxide particles or the oxidized particles are mixed. ^Make the material M w ash, so that the pulverized d-cut powder is melted in the flame and spheroidized to obtain the molten sulphur dioxide, obtained by the Bayer method, sintered oxidized, electrofused oxidation (white fused oxide) The thermal conductivity of brown electric refining oxidation exceeds 〇.〇5 w/mK. Therefore, only the raw material obtained by the manufacturing method, or the oxidized sulphur, is used as the raw material of the dioxide dioxide In terms of rate, it is not preferable. It is excellent in terms of operation. It is also sometimes useful in terms of cost. Because it can be obtained by mixing and using other manufacturing methods: Γ conductivity is adjusted to °·°5 w/mK or less, and therefore (4) η. When alumina or the like is used as a raw material, it is preferably a dioxide granule obtained by the method of its production: ° - : smoked by the burning of the chloride of the stone Oxide oxide, the stone eve: the body is burned to produce the oxidized stone, the smoked oxidized sulphur-containing ash, sintered alumina, etc. The oxygen conductivity of the package is reduced by the ionic particles and/or alumina particles. :=:=, in the case of productive Μ - the oxidized ash ashing r metal gas is burned Alumina, sintered alumina obtained by the ear method. Natural mineral acid minerals can be used from the worship particles. As a mineral of the day, for example, acupoints, olive stones, and olivine stones, Quartz, length 158675.doc 201228989 Di-zeolites, etc. As a substance of oxidized granules. Natural minerals of oxygen ^ can be enumerated: Mingtian days ^ = can be used as synthetic mullite) Moco by natural minerals Cheed her from the electric stone. As the oxidized "sub-particles of the powder", the [2-2] alkali metal element, alkaline earth metal element, Ge, P, and Fe are used in the production process of the oxidation oxidation process or the heat-dissipating material. System: Two-part bismuth contains the basic element -, ... the shape of the compound: Two: 'It is also possible to pre-contain a sufficient amount of the test element, Ge, p, Fe, and/or oxidized particles as the raw material of the heat-insulating material. Γ: The compound of the second check element 'Ge, p, Fe, which is not particularly limited to oxides. 'Alkaline elements, Ge, p, oxides, complexes, hydroxides, nitrides, carbides, carbonates Salt, acetate, 2 salt, salt, poorly soluble salt, and hospital oxide. These may be used alone or in combination. The inorganic compound particles containing the inorganic compound particles containing the intrinsic element ", ep, and Fe as impurities" are used as raw materials of == in terms of productivity, cost, workability, and the like. The inorganic compound particles of the ruthenium can be obtained, for example, from the ash of a by-product such as the particles of the dioxo-cut gel produced by the shoji method. The method of the compound of P and F4 is obtained, for example, by adding to the above-mentioned wet method or dry method, one of the cerium oxide, the alumina obtained by the acid method or the alkali method, and the sintering. 158675.doc -41- 201228989 In the electro-oxidation oxidation, it can also be added in the above-mentioned steps of dioxo-cut or oxidized neon. The chemical substances containing alkaline bismuth P and Fe can be water-soluble. It may be insoluble in water. It may be added in the form of an aqueous solution of each of the compounds (4), &, and: and may be added in the form of a solid or liquid as needed to contain an inspecting element, e P, Fe. a compound of each of them. It contains a basic element & Laid previously pulverized to a coarse grinding. Further Laid ... 'may pre-advanced
Ge ' p氧化矽粒子或氧化鋁粒子含有過量之鹼性元素、 敍二^時’可於二氧化矽之製造製程或粉體之製造製 :中了施某種處理,而將上述元素之含量調整至特= :法IS之驗性,“、_至特定範: ^列舉利用酸性物質或其他元素進行置換量;:整: 除之方法笙 、千取舌 或王水等,包含二氧化矽之無機化合物粒子以硝酸 包含-备Γ理後’力°以乾燥而用作粉體之原料。可預先將 望之粒^ ㉝之無機化合物粒子粉碎至所期 凋整過量之鹼性元素、Ge、P、Fe,亦可於 將鹼性7L素、G 力J於 化石夕粒子。 P、Fe調整至特定範圍内後,粉碎二氧 [2-3]混合方法 一氧化石夕板早^ 機纖維可使用人 氧魅粒子、紅外線遮光粒子及無 訂第6版(丸善&知之粉體混合機,例如化學工學便覽修 所記載者而混合。此時,亦可混合2種以 158675.docGe ' p cerium oxide particles or alumina particles contain an excessive amount of basic elements, and can be used in the manufacturing process of cerium oxide or the production of powder: a certain treatment is applied, and the content of the above elements is Adjust to special =: method IS test, ", _ to specific range: ^ enumerate the amount of substitution using acidic substances or other elements;: whole: in addition to the method 笙, thousand tongue or aqua regia, etc., including cerium oxide The inorganic compound particles are contained in nitric acid and used as a raw material for drying. The inorganic compound particles of the desired particles are pulverized to a desired excess of the basic element, Ge. , P, Fe, can also be alkaline 7L, G force J in fossil ray particles. P, Fe adjusted to a specific range, pulverized diox [2-3] mixing method, a oxidized stone slab early machine The fiber can be mixed with human oxygen ray particles, infrared light-shielding particles, and the 6th edition (Maruzen & Known Powder Mixer, for example, the Chemical Engineering Handbook). In this case, you can mix 2 kinds to 158675. Doc
S -42· 201228989 上之包含二氧化石夕之無機化合物粒子,且亦可混合包含驗 性元素、Ge、P、Fe各者之化合物或其水溶液。公知之粉 體混合機中,作為容器旋轉型(容器本身旋轉、振動、德 動)’可列舉水平圓筒型、V型(亦可附有授掉葉片)、雙錐 型、立方型及擺動旋轉型;作為機械授摔型(容器固定, 利用葉片等攪拌)’可列舉單軸帶型、雙軸攪拌型、旋轉 犁刀型、雙行錢拌型、_螺旋型、高㈣拌型、旋轉 圓盤型、附有輥之旋轉容器型、帶授拌之旋轉容器型、高 速橢圓形轉子型;作為流動㈣型(利用空氣、氣體進: 攪拌),可列舉氣流攪拌型、利用重力之非攪拌型。亦= 將該專混合機組合使用。 二氧化矽粒子及/或氧化鋁粒子、紅外線遮光粒子及無 蟣纖維之混合可一面使用作為粉碎機而公知者,例如化學 工學便覽修訂第6版(丸善)中所記載者粉碎粒子或者裁斷 無機纖維,提昇粒子或無機纖維之分散性,—面進行混 合。此時,亦可粉碎、分散2種以上之二氧化矽粒子及/或 氧化鋁粒子,且亦可粉碎、分散包含鹼性元素、Ge、p、In S-42·201228989, the inorganic compound particles containing the cerium oxide may be mixed, and a compound containing the test element, Ge, P, and Fe or an aqueous solution thereof may be mixed. In the known powder mixer, as the container rotation type (rotation, vibration, and movement of the container itself), a horizontal cylinder type, a V type (which may be accompanied by a transfer blade), a double cone type, a cubic type, and a swing are exemplified. Rotary type; as a mechanical drop type (container fixed, stirring with a blade, etc.), it can be exemplified by a single shaft belt type, a double shaft stirring type, a rotary coulter type, a double line money type, a _ spiral type, a high (four) type, Rotating disc type, rotating container type with roller, rotating container type with mixing, high-speed elliptical rotor type; as flow (four) type (using air, gas: stirring), airflow stirring type, gravity Non-mixing type. Also = use this special mixer in combination. The mixing of the cerium oxide particles and/or the aluminum oxide particles, the infrared ray opaque particles, and the ruthenium-free fibers can be used as a pulverizer. For example, the pulverized particles or the cuttings described in the 6th edition of the Chemical Engineering Review Revision (Maruzen) Inorganic fiber, which enhances the dispersibility of particles or inorganic fibers, and mixes them on the surface. In this case, two or more kinds of cerium oxide particles and/or alumina particles may be pulverized and dispersed, and may be pulverized or dispersed to contain an alkaline element, Ge, p,
Fe各者之化合物或其水溶液。作為公知之粉碎機,可列 舉:輥磨機(高壓壓縮輥磨機、輥式滾磨機)、搗碎機、輪 輾機(雙軸式輪輾機(fret mill)、智利式輪輾機(chnean_ mill))、切斷•剪切磨機(切碎機(cuUer mm)等)、棒磨 機、自磨機(氣落式自磨機(aer0fall min)、瀑落式自磨機 (cascade mill)等)、立式輥磨機(環輥碾磨機、輥跑軌磨機 (roller-race mill)、球跑軌磨機(ball-race mill))、高速滚磨 '-58675.doc •43- 201228989 機(鎚磨機、籠式磨機'乾磨機' 篩磨機、盤銷式磨機)、 分級機内藏型高速滾磨機(固定衝擊板型磨機 '渦輪型磨 機、離心分級塑磨機、環形磨機)、容器驅動介質研磨機 (滾筒式球磨機(罐磨機、管磨機 '錐形球磨機)、振動球磨 機(圓形振動磨機、回轉振動磨機、離心磨機)、行星式磨 機、離心流動磨機)、介質攪拌式磨機(塔式粉碎機、攪拌 槽式磨機、臥式流通槽式磨機、立式流通槽式磨機、環隙 式砂磨機)、氣流式粉碎機(氣流插吸型 '喷嘴内通過型、 碰撞型、流動層喷射吹入型)、壓密剪切磨機(高速離心較 磨機、内定子(i_r piece)式)、料、石磨等。可將該等 粉碎機組合使用。 該等混合機及粉碎機中,具有攪拌葉片之粉體混合機、 高速滾磨機、分級機内藏型高速㈣機、容器驅動介質研 磨機、壓密剪切磨機可提昇粒子或無機纖維之分散性,故 而較佳。為提昇粒子或無機纖維之分散性,較佳為將撥摔 葉片'旋轉板、纽板、刀丨、銷棒等之前端的周速設為 100 km/h以上,更伟盔 祕以上。 為2〇〇_以上,進而更佳為_ 混合複數種之二氧化夕私 乳化矽杻子及/或氧化鋁粒子之愔 時’較佳為按照體積比會白 及^ i A之順序將三氧化石夕粒 或氧化|g粒子投入至撥挑撼+ & 視拌機或粉碎機中。於合右龃 纖維或紅外線遮光粒子之情 入,… 粒子及/或氧化銘粒子之後,佳為於混合二氧化 合,然後添加無機纖維且混合。 線遮先粒子且 158675.doc 201228989 [2-4]成形方法 本實%形態中的將無機混合物成形之成形步驟可為(a)〜 面利用成形模對無機混合物加壓,一面加熱至400°C以上 的步驟’或者亦可為(b)藉由加壓而將無機混合物成形後, 以400 C以上之溫度實施加熱處理的步驟。於該成形步騍 中’較佳為以使斷熱材料之鬆密度為0.25 g/cm3以上、2.〇 g/cm3以下之方式設定成形壓力。 另外’本發明之製造方法包括:成形步驟,將無機混合 物成形’㈣步驟’將藉由成形步驟而獲得之成形體之一 部分切削;且成形步驟可為⑷—面以使所成形之斷熱材料 之鬆密度為0,25 g/cm3以上、2〇 g/cm3以下的方式,利用 成形模對無機混合物加壓面加熱的步驟,或者亦可為 ⑷藉由利用成形模進行加麼而將無機混合物成形後,於 400°C以上之溫度下實施加熱處理的步驟。 於粉體狀之斷熱材料之情形時,可不經過成形等步驟, 僅藉由將粉體狀之斷熱材料填充於使用部位而直接使用, 亦可使用將粉體狀之斷熱材料加壓成形所得者作為斷熱材 料。 於將粉體狀之斷熱材料加壓成形而製造成形體之情形 時’可藉由模壓成形法(活塞式加壓成形法)、橡膠壓製法 (流體靜壓成形法)、擠出成形法等先前以來已知之陶究加 壓成形法而成形。就生產性之齙 座旺之觀點而言,較佳為模壓成形 法0 體狀之斷熱材料填充 藉由模壓成形法或橡膠壓製法將粉 158675.doc •45· 201228989 至模具中時,若對粉體狀之斷熱材料施加振動等而均勻地 填充’則成形體之厚度變得均勻,故而較佳。若一面對模 具内減壓、脫氣一面將粉體狀之斷熱材料填充至模具中, 則可於短時間内填充,故而就生產性之觀點而言較佳。 對於所獲得之成形體之鬆密度,就減輕搬運時之負擔之 觀點而言,較佳為設定成使其為0 25 g/cm3以上、2 〇 g/cm以下。若欲藉由加壓壓力而控制成形之條件,則由 於因所使用之粉體狀之斷熱材料的滑動性'粉體之粒子間 或微孔令之空氣導入量等,隨著於加壓狀態下保持之時間 之經過而壓力值產生變化,故而存在生產管理變得困難= 傾向。相對於此,㈣鬆密度之方法就可無需控制時間而 容易地使所獲得的成形體之荷重達到目標值之方面而言較 佳。經成形之粉體狀之斷熱材料的鬆密度更佳為〇乃 g/cm3以上、1.7 g/cm3以下,進而更佳為〇乃g/cm3以上、 1.5 g/cm以下另外,作為使成形體之鬆密度為〇 25 g/cm3以上、2.〇 g/cm3以下之成形壓力’例如為〇〇1略以 上、50 MPa以下之壓力,作為鬆密度為。25 以上' l_7g/cm3以下之成形壓力,例如為〇〇1 Μρ&以上、4〇Mp 以下之壓力,作為鬆密度為〇.25 g/cm3以上、i 5 g/c^a 下之成形壓力’例如為_略以上' 3G Μρ&以下之壓 力。再者,經成形之斷熱材料之鬆密度係於斷熱材 際使用形態下測定斷熱材料之尺寸及質量而算出。例如, 於斷熱材料具有層結構之情料,並非僅敎其特定之拜 之鬆密度’而係於實際使用形態、即層結構之狀態下測: I58675.doc -46 - 201228989 尺寸及質量。若藉由切削等加工不會改變鬆密度,則亦可 將斷熱材料形成為容易測定之大小而測定鬆密度。 說明以使所獲得之斷熱材料之鬆密度為特定大小的方式 製造斷熱材料之方法的一例,首先,根據斷熱材料之體積 及鬆密度求出所需之無機混合物之重量。繼而,將所稱量 之無機混合物填充至成形模中,以形成為特定厚度之方式 加壓而成形。具體而言,於製造縱30 cm、橫30 cm、厚2〇 mm且鬆密度為0·5 g/cm3的成形體之情形時,可藉由將目 標之鬆密度與所製造之成形體之體積相乘,而求出製造斷 熱材料所需之粉體之重量。亦即,於上述之斷熱材料之例 中,係 〇.5[g/cm3]x30[cm]x30[cm]x2[cm]=900[g],所需之 粉體為900 g。 一般化而言,於製造體積為a cm3,鬆密度為β g/cm3(其 中,β大於粉體之疏鬆填充鬆密度)的成形體之情形時,藉 由僅稱量αβ g之粉體,且對粉體進行壓縮,可成形為體積 0: 〇 若對粉體狀之斷熱材料、或加壓成形時或者加壓成形後 之斷熱材料,於粉體狀或經成形之斷熱材料之耐熱性充分 的溫度或時間條件之範圍内加熱乾燥,除去粉體狀或經成 形之斷熱材料之吸附水後再供給至實際應用,則熱導率較 低,故而較佳。進而,亦可實施加熱處理。 成形可僅為加壓成形,較佳為對加壓成形所得者進行加 熱處理。若對將粉體加壓成形所得者實施加熱處理,則壓 縮強度提昇,可特別適宜使用於荷重較大之用途。就提昇 158675.doc -47- 201228989A compound of each of Fe or an aqueous solution thereof. As a known pulverizer, a roll mill (high pressure compression roll mill, roll type barrel mill), a masher, a rim machine (a double-axis rim machine (fret mill), a Chilean rim machine) (chnean_ mill)), cutting/shearing mill (cuUer mm, etc.), rod mill, self-grinding machine (air drop type self-grinding machine (aer0fall min), waterfall type self-grinding machine ( Cascade mill), vertical roller mill (ring mill, roller-race mill, ball-race mill), high-speed barrel grinding '-58675. Doc •43- 201228989 Machine (hammer mill, cage mill 'dry mill' screen mill, disc pin mill), classifier built-in high-speed barrel mill (fixed impact plate mill 'turbine mill Machine, centrifugal graded plastic grinding machine, ring mill), container driven medium grinding machine (drum type ball mill (can grinder, tube mill 'conical ball mill), vibrating ball mill (round vibrating mill, rotary vibrating mill, Centrifugal mill), planetary mill, centrifugal flow mill), medium agitating mill (tower mill, stirred tank mill, horizontal flow tank) Mill, vertical flow channel mill, ring gap sander), airflow mill (air flow insertion type 'nozzle pass type, collision type, fluid layer jet blow type'), compacted shear mill Machine (high-speed centrifugal grinding machine, inner stator (i_r piece) type), material, stone grinding, etc. These pulverizers can be used in combination. Among these mixers and pulverizers, a powder mixer with a stirring blade, a high-speed barrel mill, a classifier built-in high-speed (four) machine, a container-driven media mill, and a compacting shear mill can lift particles or inorganic fibers. Dispersibility is therefore preferred. In order to improve the dispersibility of the particles or the inorganic fibers, it is preferable to set the peripheral speed of the front end of the rotating blade, the new plate, the blade, and the pin to 100 km/h or more, which is more than a helmet. 2 〇〇 _ or more, and more preferably _ mixed plural kinds of cerium dioxide emulsified scorpion and / or alumina particles ' ' 'better in accordance with the volume ratio will be white and ^ i A order will be three The oxidized stone granules or oxidized |g particles are put into the picking 撼+ & picker or pulverizer. In the case of a right-handed fiber or an infrared light-shielding particle, after the particle and/or the oxidized particle, it is preferred to mix the dioxide, then add the inorganic fiber and mix. Line-preserving particles and 158675.doc 201228989 [2-4] Forming method The forming step of forming the inorganic mixture in the present % form may be (a) ~ surface pressing the inorganic mixture with a forming die, heating to 400 ° The step C or more may be a step of (b) forming the inorganic mixture by pressurization and then performing heat treatment at a temperature of 400 C or higher. In the forming step, it is preferable to set the molding pressure so that the bulk density of the heat-insulating material is 0.25 g/cm3 or more and 2. 〇 g/cm3 or less. Further, the manufacturing method of the present invention comprises: a forming step of forming the inorganic mixture '(4) step 'cutting a part of the formed body obtained by the forming step; and the forming step may be (4)-face to make the formed heat-insulating material The step of heating the pressurizing surface of the inorganic mixture by a forming die in a manner of a density of 0,25 g/cm 3 or more and 2 〇g/cm 3 or less, or (4) adding the inorganic by using a forming die After the mixture is formed, the heat treatment step is carried out at a temperature of 400 ° C or higher. In the case of a powdery heat-dissipating material, it may be directly used by filling a powder-like heat-insulating material in a use portion without undergoing a step such as forming, or may be used to pressurize the powder-shaped heat-insulating material. The molded product is used as a heat-insulating material. When a powdery heat-insulating material is press-formed to produce a molded body, it can be formed by a press molding method (piston type press molding method), a rubber pressing method (hydrostatic molding method), or an extrusion molding method. It is shaped by a conventional press-forming method known in the art. In view of the productivity of the 龅 旺 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , It is preferable to apply a vibration or the like to the powder-shaped heat-insulating material to uniformly fill the thickness of the molded body. When the powdery heat-breaking material is filled into the mold while being decompressed and degassed in the mold, it can be filled in a short time, and therefore it is preferable from the viewpoint of productivity. The bulk density of the obtained molded body is preferably set to be 0 25 g/cm 3 or more and 2 〇 g / cm or less from the viewpoint of reducing the load during transportation. If the molding conditions are to be controlled by the pressurizing pressure, the sliding property of the powder-like heat-insulating material to be used, the amount of air introduced between the particles of the powder or the micropores, and the like, In the state of holding the time, the pressure value changes, so that production management becomes difficult = tendency. On the other hand, the method of (4) bulk density can be easily made to achieve the target value of the obtained molded body without controlling the time. The bulk density of the formed powdery heat-insulating material is preferably 〇g/cm3 or more and 1.7 g/cm3 or less, and more preferably 〇g/cm3 or more and 1.5 g/cm or less. The bulk density of the bulk is 〇25 g/cm3 or more, and the forming pressure of 2.〇g/cm3 or less is, for example, a pressure slightly equal to or greater than 〇〇1 and a pressure of 50 MPa or less. 25 or more The forming pressure of 'l_7g/cm3 or less, for example, 〇〇1 Μρ& above, pressure below 4〇Mp, as the forming pressure at a bulk density of 〇.25 g/cm3 or more and i 5 g/c^a 'For example, _ slightly above' 3G Μρ & the following pressure. Further, the bulk density of the formed heat-insulating material is calculated by measuring the size and mass of the heat-insulating material in the form of the heat-dissipating material. For example, in the case where the heat-insulating material has a layer structure, it is not measured only in its specific use density, but in the state of the actual use form, that is, the layer structure: I58675.doc -46 - 201228989 Size and quality. If the bulk density is not changed by processing such as cutting, the heat-insulating material can be formed into a size that is easy to measure and the bulk density can be measured. An example of a method of producing a heat-insulating material in such a manner that the bulk density of the obtained heat-insulating material is a specific size will be described. First, the weight of the desired inorganic mixture is determined based on the volume and bulk density of the heat-insulating material. Then, the weighed inorganic mixture is filled into a forming mold to be formed by pressurization in such a manner as to form a specific thickness. Specifically, in the case of producing a molded body having a length of 30 cm, a width of 30 cm, a thickness of 2 mm, and a bulk density of 0.5 g/cm 3 , the bulk density of the target can be made by the molded body to be produced. The volume is multiplied to determine the weight of the powder required to make the heat-insulating material. That is, in the above example of the heat-insulating material, 〇5 [g/cm3] x 30 [cm] x 30 [cm] x 2 [cm] = 900 [g], and the desired powder is 900 g. In general, in the case of producing a molded body having a volume of a cm 3 and a bulk density of β g/cm 3 (where β is larger than the loose bulk density of the powder), by weighing only the powder of αβ g , And the powder is compressed, and can be formed into a volume of 0: 〇 if the powder-shaped heat-dissipating material, or the heat-dissipating material after press forming or press forming, the powdered or shaped heat-dissipating material It is preferable to heat and dry in a range of temperature or time conditions sufficient for heat resistance to remove the adsorbed water of the powdery or formed heat-insulating material and then supply it to practical use, since the thermal conductivity is low. Further, heat treatment can also be performed. The molding may be carried out only by press molding, and it is preferred to heat-treat the person who is subjected to press forming. When the heat treatment is carried out on the person who press-forms the powder, the compression strength is improved, and it can be suitably used for applications having a large load. Just improve 158675.doc -47- 201228989
加熱處理步驟之& A 王產性的觀點而言’較佳為於粉體中Λ 鹼金屬元素、鹼3有 金屬元素、Ge、P、Fe’特佳為含於大 粒子中。 就尺寸穩定枝今伽 _ 之觀點而言,加熱處理溫度較佳為比該於 體狀或紅成形之斷熱材料之最高使用溫度高之溫度。 加熱處理'皿度亦根據粉體狀或經成形之斷熱材料之用途 各種各樣,具體而言較佳為綱^上、1400tM= 佳為500 C以上、13G(rc以下進而更佳為繼 1200°C 以下。 叙體狀或經成形之斷熱材料的加熱處理之環境可列舉. =中(f大氣中)、氧化性環境中(氧、臭氧、氮氧化f 一化石反、過氧化氫、次氯酸、無機/有機過氧化物 及惰性氣體環境中(翁、气 各唿、 (氦虱、氮等)。亦可於環境中添加水 …加熱處理時間只要根據加熱處理溫度及斷熱材料之 量而適宜選擇即可。加熱處理可於將上述粉體狀 料填充於使用部位後實施,亦可對將粉體加壓成形所2 斷熱材料實施。 X〜所彳于之 [3]具備外被材料之斷熱材料被覆體 斷熱材料較佳為包含粉體狀及/或含有粉體之經成护之 斷熱材料、及收容其之外被材料。具備外被材 轨 料被覆體與粉體狀之斷熱材料或經成形之斷熱材料相:, ㈣容易操作’施工亦容易之優點。再者,有時將收納於 外被材料中之斷熱材料稱為芯材。 、 [3-1]外被材料 I58675.docFrom the viewpoint of the heat treatment step, it is preferable that the ruthenium metal element, the alkali 3 metal element, and the Ge, P, and Fe' are contained in the large particles in the powder. From the standpoint of dimensional stability, the heat treatment temperature is preferably a temperature higher than the highest use temperature of the body-shaped or red-formed heat-insulating material. The heat treatment 'the degree of the dish is also various depending on the use of the powder or the formed heat-dissipating material. Specifically, it is preferably the top, the 1400 tM = preferably 500 C or more, 13 G (the following is better than rc) 1200 ° C or less. The environment of heat treatment of the shape or shape of the heat-dissipating material can be enumerated. = medium (f atmosphere), oxidizing environment (oxygen, ozone, nitrogen oxidation f - fossil reaction, hydrogen peroxide In the environment of hypochlorous acid, inorganic/organic peroxides and inert gases (environment, gas, gas, nitrogen, etc.), it is also possible to add water to the environment...heat treatment time as long as it is based on heat treatment temperature and heat The amount of the material may be appropriately selected. The heat treatment may be carried out after the powder material is filled in the use site, or may be applied to the powder heat-pressing material. The heat-dissipating material covering material having the outer material is preferably a heat-insulating material containing powder and/or containing powder, and a material for containing the outer material. The coated body is in the form of a powdery heat-breaking material or a formed heat-dissipating material. , (Iv) easy 'the advantages of easy construction also Furthermore, sometimes accommodated in the outer heat insulation material is referred to as the core material., The material is I58675.doc [3-1] outer
S •48· 201228989 卜被材料’、要可收容作為芯材之粉體狀及/或經成形之 斷熱材料則無特別限定,作為示例,可列舉:玻璃布、氧 匕銘纖維布、一氧化石夕布等無機纖維梭織物、無機纖維針 ’我物聚s日臈、聚乙烯膜、聚丙烯膜、尼龍膜、聚對苯二 膜、氟系樹脂膜等樹脂膜,塑膠_金屬獏、鋁 .备不鏽鋼y!、銅落等金屬落,陶究紙H纖維不織 ^有機纖維不織布、玻璃纖維紙、碳纖維紙、岩賊紙、 …、機填充紙、有機纖維紙,^瓷塗層、氟樹脂塗層、矽氧 院樹脂塗層等樹脂塗料。就減小特㈣之熱容量之觀 點而言,外被材料之厚度以較薄為佳,可根據使用狀況或 :斤需之強度等而適宜選擇。於外被材料由在使用芯材之溫 度下穩定之材料所形成的情形時,則於使用時亦為外被材 料將作為芯材之粉體狀及/或經成形之斷熱材料收容之狀 ^。於在高溫下使用的被覆體之情形時,就使用後芯材容 易操作之觀點而言,較佳為耐熱性較高之外被材料,本說 明書中’「外被材料」除於使m時收容芯材者以外, 亦包含於芯材之搬運或施工步驟中收容芯材者。亦即,外 被材料包含僅於搬運時或施工時保護芯材,使用時熔融及/ 或揮發者,故而外被材料本身或外被材料中所含之有機成 分於芯材之使用溫度下熔融或消失亦可。 一就被覆步驟容易之觀點而言,外被材料較佳為如下述者 等之薄片形狀:玻璃布、氧化紹纖維布、二氧化石夕布等無 機纖維梭織物、無機纖維針織物,聚酯膜、聚乙烯摸、聚 问婦膜、尼龍膜、聚對苯二甲酸乙二醋膜、氟系樹脂膜等 158675.doc -49- 201228989 樹脂膜,塑膠-金屬膜、紹箱、不鏽鋼绪、銅箱等金屬 羯,陶錢、無機纖維不織布、有機纖維不織布、玻璃纖 維紙、碳纖維紙、岩、絨紙、無機填充紙、有機纖維紙。 於高溫下使用被覆體之情形時,外被材料就熱穩定性之 觀點而言,更佳為玻璃布、氧化紹纖維布、二氧化石夕布等 無機纖維梭織物、無機纖維針織物’陶瓷紙、無機纖維不 織布。就強度之觀點而言,外被材料進而更佳為無機纖維 梭織物。 ' [3 - 2 ]以外被材料被覆之方法 粉體狀之斷熱材料可為將含有二氧化矽粒子及/或氧化 鋁粒子,且根據使用狀況而添加有大粒子'紅外線遮光粒 子或無機纖維所形成的粉體作為芯材,填充於加工成袋狀 或管狀之外被材料中者,亦可為將該粉體加壓成形而作為 芯材,以外被材料加以被覆者。於將粉體狀之斷熱材料作 為芯材之情形時,粉體相對於外被材料所形成之容積的填 充率可根據使用粉體狀之斷熱材料的對象物而適宜設定。 於將經成形之斷熱材料作為芯材之情形時,如後文中所 述,可將粉體狀之斷熱材料與外被材料一同加壓成形,亦 可在將粉體狀之斷熱材料加壓成形後以外被材料被覆。 以外被材料被覆芯材之方法並無特別限定,可同時實施 芯材之製備或成形與以外被材料進行之被覆,亦可於芯材 製備或成形後’以外被材料進行被覆。 於外被材料為無機纖維梭織物、樹脂膜、塑膠-金屬 膜、金屬箔、陶瓷紙、無機纖維不織布、有機纖維不織 158675.doc •50· 201228989 布、玻璃纖維紙、碳纖維紙、岩絨紙、無機填充紙、有機 纖維紙等薄片狀之形態時,例如可藉由利用無機纖維紗或 樹脂纖維紗等進行縫合、接著固定外被材料'以及縫合與 接著兩者而進行被覆。 於外被材料為樹脂膜、塑膠_金屬膜、金屬箔等之情形 時,就被覆步驟之容易度之觀點而言,較佳為真空包裝或 收縮包裝。於外被材料為陶瓷塗層、樹脂塗層等之情形 時,可藉由利用毛刷或喷霧器塗佈於芯材上,而以外被材 料被覆芯材。 亦可於加壓成形的包含芯材與外被材料之斷熱材料中設 置線狀之凹陷部,而對斷熱材料賦予柔軟性。線之形態可 根據斷熱材料之使用狀況而選擇直線狀、曲線狀、虛線狀 等’亦可組合該等中之2種以上。線之粗度、凹陷部之深 度可根據斷熱材料之厚度、強度、使用狀況而決定。 外被材料可被覆芯材之整個表面,亦可局部被覆芯材。 [4] 用途 本實施形態之包含二氧化石夕粒子及/或氧化銘粒子的粉 禮狀之斷熱材料、經成形之斷熱材料以及具備外被材料之 斷熱材料除用於斷熱材料以外,亦可較佳地用於:吸音材 1·斗防曰材料、隔音材料、回音防止材料、消音材料、研 磨劑觸媒載體、吸附劑、吸附芳香劑或殺菌劑等化學劑 、載體除臭劑、去臭劑、調濕材料、填充劑、顏料f 0 [5] 參數之測定 藉由下述方法,實施斷熱材料之熱導率、BET比表面 158675.doc 51 201228989 積、疏霧填充鬆密度之測定、鹼金屬元素等之含有率之測 定、加壓成形時所需之成形模之深度評價、回彈之測定、 壓縮強度之測定、累計微孔容積之測定。 [熱導率之測定] 將縱30 cm、橫30 cm、厚度5 cm的苯乙烯樹脂泡沫之中 心部馨切成縱24 cm、橫24 cm之正方形,形成苯乙烯樹脂 泡沐框。於框之一面黏貼縱3 〇 crn、橫3 0 cm之鋁箔而形成 凹部’作為試樣台。再者,將由鋁箔覆蓋之面作為試樣台 之底面’將苯乙烯樹脂泡沫之厚度方向上之另一面作為頂 面。不對粉體狀之斷熱材料進行拍擊或加壓而填充至凹部 中’刮平後,於頂面載置縱30 cm、橫30 cm之鋁箔,將所 得者作為測定試樣。使用測定試樣,利用熱流計HFM 436 Lambda(商品名’ NETZSCH公司製造)測定3(TC下之熱導 率°校準係依據118八1412-2,使用密度163.12 1<^/1113、厚 度25.32 mm之NIST SRM 1450c校準用標準板,於高溫側 與低溫側之溫度差為2〇°C之條件下,於15°C、20。(:、 24°C、30°C、40°C ' 50°C、60°C、65°C 下預先實施校準。 於測定經成形之斷熱材料之情形時,係將形成為縱3〇 em、橫30 cm、厚20 mm之形狀的成形體作為測定試樣。 80〇t>C下之熱導率係依據JIS A 1421-1之方法進行測定。將 形成為直徑30 cm、厚度20 mm之圓板狀的2片斷熱材料作 為測定試樣’作為測定裝置,使用保護熱板法熱導率測定 裝置(英弘精機股份有限公司製造)。 [斷熱材料之BET比表面積測定] 158675.docS • 48· 201228989 The material to be used is not particularly limited as long as it is capable of accommodating the powdery material and/or the formed heat-dissipating material as the core material, and examples thereof include glass cloth, oxon fiber cloth, and Inorganic fiber woven fabric such as oxidized stone sap, inorganic resin needle, resin film such as polyethylene, polypropylene film, nylon film, poly-p-phenylene film, fluorine resin film, etc. , aluminum, stainless steel y!, copper falling and other metal falling, ceramic paper H fiber non-woven ^ organic fiber non-woven fabric, glass fiber paper, carbon fiber paper, rock thief paper, ..., machine-filled paper, organic fiber paper, ^ porcelain coating Resin coatings such as layers, fluororesin coatings, and epoxy resin coatings. In terms of reducing the heat capacity of the special (four), the thickness of the outer material is preferably thin, and may be appropriately selected depending on the use condition or the strength required. When the material to be coated is formed of a material which is stable at the temperature at which the core material is used, it is also used as a powder material of the core material and/or a heat-dissipating material which is formed as a material for the outer material. ^. In the case of a covering used at a high temperature, it is preferable to use a material having a high heat resistance from the viewpoint of easy handling of the core material. In the present specification, the "outer material" is divided by m. In addition to the core material, it is also included in the handling of the core material or the construction of the core material. That is, the outer material includes the core material only during transportation or during construction, and is melted and/or volatilized during use, so that the outer material or the organic component contained in the outer material is melted at the use temperature of the core material. Or disappear. The outer cover material is preferably in the form of a sheet such as glass cloth, oxidized fiber cloth, sulphur dioxide cloth, inorganic fiber woven fabric, inorganic fiber woven fabric, polyester, and the like. Membrane, polyethylene touch, polysilicon film, nylon film, polyethylene terephthalate film, fluorine resin film, etc. 158675.doc -49- 201228989 Resin film, plastic-metal film, steel box, stainless steel thread, Metal enamel such as copper box, ceramic money, inorganic fiber non-woven fabric, organic fiber non-woven fabric, glass fiber paper, carbon fiber paper, rock, velvet paper, inorganic filler paper, organic fiber paper. When the covering is used at a high temperature, the outer material is more preferably an inorganic fiber woven fabric such as glass cloth, oxidized fiber cloth, or oxidized stone cloth, or inorganic fiber knitted fabric from the viewpoint of thermal stability. Paper, inorganic fibers are not woven. From the viewpoint of strength, the outer material is more preferably an inorganic fiber woven fabric. Method of coating material other than [3 - 2 ] Powder-type heat-insulating material may contain cerium oxide particles and/or alumina particles, and may contain large particles 'infrared opaque particles or inorganic fibers depending on the use conditions. The formed powder is filled as a core material in a material which is processed into a bag shape or a tubular shape, and may be a material which is formed by press molding the powder and is used as a core material. In the case where the powdery heat-insulating material is used as the core material, the filling rate of the volume formed by the powder with respect to the outer material can be appropriately set depending on the object using the powder-shaped heat-insulating material. In the case where the formed heat-dissipating material is used as the core material, as described later, the powder-shaped heat-insulating material may be press-formed together with the outer material, or the powder-shaped heat-insulating material may be used. It is covered with a material other than after press molding. The method of coating the core material with the material other than the material is not particularly limited, and the preparation or molding of the core material and the coating of the foreign material may be simultaneously performed, or the material may be coated after the core material is prepared or formed. The outer material is inorganic fiber woven fabric, resin film, plastic-metal film, metal foil, ceramic paper, inorganic fiber non-woven fabric, organic fiber non-woven 158675.doc •50· 201228989 cloth, fiberglass paper, carbon fiber paper, rock wool In the form of a sheet such as paper, inorganic filler paper or organic fiber paper, for example, it can be coated by using an inorganic fiber yarn or a resin fiber yarn, followed by fixing the outer material ', and sewing and then coating. In the case where the outer material is a resin film, a plastic film, a metal foil or the like, it is preferably a vacuum package or a shrink package from the viewpoint of ease of the coating step. In the case where the outer material is a ceramic coating, a resin coating or the like, it may be coated on the core material by means of a brush or a sprayer, and the material may be coated with the core material. Further, a linear depressed portion may be provided in the heat-insulating material including the core material and the outer material which is press-formed to impart softness to the heat-insulating material. The shape of the wire may be selected from a straight line, a curved line, a broken line or the like depending on the state of use of the heat-dissipating material, or two or more of these may be combined. The thickness of the line and the depth of the depressed portion can be determined according to the thickness, strength, and use condition of the heat-insulating material. The outer material can cover the entire surface of the core material, and can also partially cover the core material. [4] Use of the powder-like heat-insulating material containing the cerium oxide particles and/or the oxidized granules of the present embodiment, the formed heat-dissipating material, and the heat-insulating material having the outer material, in addition to the heat-dissipating material In addition, it can also be preferably used for: sound absorbing material 1 · bucket tamper material, sound insulation material, echo prevention material, sound absorbing material, abrasive catalyst carrier, adsorbent, adsorbing fragrance or bactericide, etc. Deodorant, deodorant, humidity control material, filler, pigment f 0 [5] Determination of parameters by the following method, the thermal conductivity of the thermal insulation material, BET specific surface 158675.doc 51 201228989 product, fog The measurement of the packing bulk density, the measurement of the content rate of an alkali metal element, etc., the depth evaluation of the mold required for press molding, the measurement of the rebound, the measurement of the compressive strength, and the measurement of the cumulative pore volume. [Measurement of thermal conductivity] The center of the styrene resin foam having a length of 30 cm, a width of 30 cm, and a thickness of 5 cm was cut into squares of 24 cm in length and 24 cm in width to form a styrene resin bubble frame. A concave portion was formed as a sample stage by adhering an aluminum foil of 3 〇 crn and a width of 30 cm to one side of the frame. Further, the surface covered with the aluminum foil was used as the bottom surface of the sample stage, and the other surface in the thickness direction of the styrene resin foam was used as the top surface. The powdery heat-breaking material was not slammed or pressurized, and was filled in the concave portion. After scraping, an aluminum foil having a length of 30 cm and a width of 30 cm was placed on the top surface, and the obtained sample was used as a measurement sample. Using the measurement sample, the heat flow meter HFM 436 Lambda (trade name 'NETZSCH Co., Ltd.) was used to measure 3 (the thermal conductivity under TC ° calibration system was based on 118 8 1412-2, using density 163.12 1 <^/1113, thickness 25.32 mm NIST SRM 1450c calibration standard plate, at a temperature difference of 2 ° ° C between the high temperature side and the low temperature side, at 15 ° C, 20 (:, 24 ° C, 30 ° C, 40 ° C ' 50 Calibration is performed in advance at °C, 60 °C, and 65 °C. In the case of measuring the heat-insulating material formed, it is formed into a molded body having a shape of 3 cm, 30 cm, and 20 mm. The thermal conductivity of the sample was measured according to the method of JIS A 1421-1, and a disk-shaped 2-piece thermal material having a diameter of 30 cm and a thickness of 20 mm was formed as a measurement sample. The measuring device was measured by a thermal plate method using a protective hot plate method (manufactured by Hidehiro Seiki Co., Ltd.) [Measurement of BET specific surface area of heat-dissipating material] 158675.doc
S 201228989 藉由Yuasa Ionics公司製造之氣體吸附量測定裝置 「Autosorb 3MP」(商品名),使用氮氣作為吸附氣體,測 定粉體之比表面積(氮吸附法)。比表面積係採用BET法。 [粉體之疏鬆填充鬆密度之測定] 使用筒井理化學器械股份有限公司製造之疏鬆填充鬆密 度測定器型號MVD-86 ’藉由電磁振動,使樣品通過篩孔 為500 μηι之篩網而分散,落下投入至1〇〇 mL之試樣容器 中。試樣填充結束後,利用刮鐘刮平,測定重量並計算密 度,將所得之值作為疏鬆填充鬆密度。若為含有無機纖維 之斷熱材料,則有時會於篩網上殘留無機纖維,此時,對 通過篩網落下至試樣容器中之成分以如上方式進行測定, 作為該斷熱材料之疏鬆填充鬆密度。不僅限於無機纖維, 4網上殘留任何物質時,均同樣地對通過筛網落下至試樣 容器中之斷熱材料進行载,作為該斷熱材料之疏鬆填充 [鹼金屬元素等之含有率之測定] 使用瑪瑙研缽將㈣狀之斷熱材料粉碎。真充於30 譲=聚氣乙烯環(PVC ring)中,藉由咖錄劑成型器進 作小片’作為測定試樣。使用—份 =限二製造之螢光X射線分析裝置RIX_3_對其進行測 ==成形之斷熱材料之情形時,亦可藉由㈣為可裝 樣地測定驗金屬元㈣U㈣。 料而Π [加壓成形時所需之成形模之深度評價] 158675.doc -53- 201228989 假設將粉體填充至成形模中進行加壓成形,製造縱3〇 cm、橫30 cm、厚20 mm,鬆密度為〇5 g/cm3之成形體的 情形時’原料粉體之需要量為900 g,假設製造鬆密度為 1.0 g/cm3之成形體的情形時,原料粉體之需要量為18〇〇 g於各粕體之疏鬆填充鬆密度未達0.5 g/cm3的情形時’ 根據疏鬆填充鬆密度計算900 g時之粉體體積,於疏鬆填 充鬆密度為0.5 g/cm3以上的情形時,根據疏鬆填充鬆密度 計算18〇0 g時之粉體體積,算出用以獲得上述成形體之成 形模的所需深度。 [回彈之測定] 將作為成形體原料之無機混合物(含有上述之小粒子及 大粒子,且視需要進而含有紅外線遮光粒子或無機纖維等 的混合粉末整體)的水平方向上之尺寸固定,將對無機混 合物於垂直方向上以獲得特定鬆密度之成形體之方式施加 有廢力的狀態下無機混合物(成㈣以垂直方 設為T丨,加壓後,將欠|古 — 交肘水千方向上之成形體尺寸維持為固 疋,將解除屢力後之点、辦 俊之成形體之垂直方向上之厚度設為T2, 測定此時Τ2相斜於T + f 對於丁1之比率,即成形體之厚度增加率 lOOxTVT丨[%] ’藉此進行 — 疋仃-f彳貝。再者,所謂「將水平方向 A J係'私例如將作為成形體原料之無機混合 填充於正方形或圓筒狀的框狀模具中之狀態。 [壓縮強度之測定] 將經成形之斷埶姑钮 …材枓加工成縱2 cm、橫2 cm、厚2 cm, 使用島津製作所股份右、 旱2 Cm 有限公司製造之精密萬能試 158675.docS 201228989 The specific surface area of the powder (nitrogen adsorption method) was measured by using a gas adsorption amount measuring device "Autosorb 3MP" (trade name) manufactured by Yuasa Ionics Co., Ltd. using nitrogen as an adsorption gas. The specific surface area is the BET method. [Determination of Loose Bulk Density of Powder] Loosely packed bulk density measuring device model MVD-86 manufactured by Tsutsui Ricoh Chemical Co., Ltd. 'Disperse the sample through a mesh of 500 μηι by means of electromagnetic vibration , drop and put into a sample container of 1 mL. After the completion of the filling of the sample, the sample was smoothed by a doctor blade, the weight was measured, and the density was calculated, and the obtained value was taken as a loose bulk density. In the case of a heat-insulating material containing inorganic fibers, inorganic fibers may remain on the screen. In this case, the components that have passed through the screen and dropped into the sample container are measured as described above, and are used as looseness of the heat-insulating material. Fill the bulk density. It is not limited to inorganic fibers. When any material remains on the net, the heat-insulating material that has fallen through the screen into the sample container is similarly loaded as a loose filling of the heat-dissipating material [the content of alkali metal elements, etc.) Measurement] The (four) heat-breaking material was pulverized using an agate mortar. It is really filled in a 30 譲 = PVC ring, and a small piece is used as a measurement sample by a dicing agent. When using the fluorescent X-ray analyzer RIX_3_ manufactured by the copy = limit 2 to measure the == formed heat-dissipating material, the metal element (4) U (4) can also be measured by (4).料 [Evaluation of the depth of the forming die required for press forming] 158675.doc -53- 201228989 It is assumed that the powder is filled into a forming die for press forming to produce a vertical length of 3 cm, a width of 30 cm, and a thickness of 20 In the case of a molded body having a bulk density of 〇5 g/cm3, the required amount of the raw material powder is 900 g. When a molded body having a bulk density of 1.0 g/cm3 is produced, the amount of the raw material powder is required. 18〇〇g When the loose bulk density of each carcass is less than 0.5 g/cm3', the powder volume at 900 g is calculated according to the loose bulk density, and the loose bulk density is 0.5 g/cm3 or more. At that time, the powder volume at the time of 18 〇 0 g was calculated from the loose bulk density, and the desired depth for obtaining the forming dies of the above-mentioned molded body was calculated. [Measurement of the rebound] The size of the inorganic mixture (the above-mentioned small particles and large particles, and if necessary, the entire mixed powder of infrared light-shielding particles or inorganic fibers) is fixed in the horizontal direction. In the state in which the inorganic mixture is applied in a vertical direction to obtain a molded body of a specific bulk density, the inorganic mixture is applied in a state in which the force is applied (four (4) is set to T丨 in the vertical direction, and after pressing, the The size of the molded body in the direction is maintained at a fixed height, and the thickness in the vertical direction of the molded body of the office is set to T2, and the ratio of the Τ2 phase to the T + f to the D1 is measured. The thickness increase rate of the molded body is 100×TVT丨[%]' by this - 疋仃-f mussel. Further, the "horizontal AJ system" is used, for example, to fill the square or cylinder as an inorganic mixture of the raw material of the shaped body. The state of the frame-shaped mold. [Measurement of Compressive Strength] The formed 埶 埶 钮 button is processed into a length of 2 cm, a width of 2 cm, and a thickness of 2 cm, using the Shimadzu Corporation's shares right, drought 2 Cm limited the company Made of precision universal test 158675.doc
S •54· 201228989S •54· 201228989
Autograph AG-100KN,於按壓速度0.5 mm/min下測定壓縮 強度。 [累計微孔容積之測定] 使用微孔分佈測定裝置型號AutoPore 9520(島津製作所 股份有限公司製造),藉由汞滲法測定累計微孔容積。將 經成形之斷熱材料以可裝入至測定單元(cell)中之方式切 斷成長方體,且取1個至低感度測定單元中,於初壓約為7 kPa(約1 psia ’相當於微孔直徑約為1 80 μηι)之條件下進行 升壓測定。測定時係將水銀參數設定為裝置預設之水銀接 觸角130°、水銀表面張力485 dyne s/cm。 [實施例] 以下’藉由實施例更詳細地說明本發明,但本發明並不 限定於該等實施例。業者不僅可實施以下所示之實施例, 亦可施以各種變更而實施,且該變更亦包含於本發明之申 請專利範圍内。再者’實施例及比較例中的熱導率之測 疋、粉體之疏鬆填充鬆後度之測定、加壓成形時所需之成 形模之深度評價、回彈之測定分別如上所述。 [實施例1] 將平均粒徑為14 nm之二氧化矽粉體(小粒子)1〇質量%、 與平均粒徑為60 μιη之二氧化矽粉體(大粒子)9〇質量%藉由 嫂磨機均勻地混合’獲得實施例1之粉體狀之斷熱材料。 該斷熱材料之BET比表面積為20 m2/g,30°c下之熱導率為 0.0479 W/m . K。該斷熱材料之疏鬆填充鬆密度為〇 62 g/cm3,據此,實施例1之斷熱材料18〇〇 g之體積為 158675.doc •55- 201228989 ,/〇·62—2903 cm。因此,假設使用實施例ι之斷熱材料 製造縱30 cm、橫30 cm '厚2〇 _,鬆密度為1〇 一之 成形體的情形時,内 旰門。P尺寸為縱3〇 em、橫3〇 em之成形模 所需的深度為之⑽…㈣㈣”^另外’使用實施你" 之斷熱材料1638 g,利用内部尺寸為縱30 cm、橫30 cm之 模具進仃加壓成形,獲得縱3〇⑽、橫⑽、厚2〇咖, 鬆密度為〇·91 ―3之經成形之斷熱材料。此時之厚度增 加率為1G3%。向料斗中投人實施例i之粉體狀之斷熱材料 時,粉體之飛散或凝集較少’且向成形模中之填充亦順 利。利用同樣之方法製作1〇片經成形之斷熱材料,於任一 成形體令均分層得到抑制,未見成形缺陷。另外,經成形 之斷熱材料之30eC下之熱導率為〇〇478 w/m · κ。 [實施例2] 將平均粒徑為7.5 nm之二氧化石夕粉體(小粒子)25質量 % '與平均粒徑為6 _之二氧化石夕粉體(大粒子仍質量% 藉由链磨機均句地混合,獲得實施例2之粉體狀之斷执材 料。該斷熱材料之贿比表面積為91 m2/g,3代下之執導 率WKe該斷熱材料之疏鬆填充鬆密度、為 0.075 g/em ’據此,以與實施例⑷同之方式計算實施例2 之斷熱材料900 g之體積,結果為12〇〇〇 ο〆。因此,俨# 使用實課之斷熱材料製造縱3〇cm、橫“ '厚二 mm,鬆被度為〇.5 g/cm3之經成形之斷熱材料的情形時, 以與實施例!相同之方式計算成形模所需之深度,結果為 13_3 cm。另外,使用實施例2之斷熱材料936径’利用與實 I58675.doc _56_Autograph AG-100KN, the compression strength was measured at a pressing speed of 0.5 mm/min. [Measurement of cumulative micropore volume] Using the micropore distribution measuring device model AutoPore 9520 (manufactured by Shimadzu Corporation), the cumulative micropore volume was measured by a mercury infiltration method. The formed heat-dissipating material is cut into a growth cube so as to be inserted into a cell, and one to a low-sensitivity measuring unit is used, and the initial pressure is about 7 kPa (about 1 psia 'equivalent The pressure measurement was carried out under the conditions of a micropore diameter of about 180 μm. In the measurement, the mercury parameter is set to 130° for the mercury contact angle and 485 dyne s/cm for the mercury surface. [Examples] Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples. The present invention can be implemented not only by the following embodiments, but also by various modifications, and the modifications are also included in the scope of the invention. Further, the measurement of the thermal conductivity in the examples and the comparative examples, the measurement of the looseness of the looseness of the powder, the evaluation of the depth of the molding die required for the press molding, and the measurement of the rebound were as described above. [Example 1] A cerium oxide powder (small particle) having an average particle diameter of 14 nm (a small particle) of 1% by mass and a cerium oxide powder (large particle) having an average particle diameter of 60 μm were supplied by a mass of 9 〇 by mass. The honing machine was uniformly mixed to obtain the powdery heat-insulating material of Example 1. The heat-insulating material has a BET specific surface area of 20 m 2 /g and a thermal conductivity of 0.0479 W/m at 30 ° C. The loose packing density of the heat-insulating material is 〇 62 g/cm 3 , and accordingly, the volume of the heat-dissipating material 18 〇〇 g of Example 1 is 158675.doc • 55- 201228989 , / 〇 · 62 - 2903 cm. Therefore, it is assumed that the inner stern is used in the case of using a heat-dissipating material of the embodiment ι to produce a molded body having a length of 30 cm, a width of 30 cm, a thickness of 2 〇, and a bulk density of 1 〇. The depth required for the forming die with a P dimension of 3〇em and 3〇em is (10)...(4)(4)”^Additional use of 1638 g of heat-dissipating material for your use, with internal dimensions of 30 cm in length and 30 in width The mold of cm is pressed and formed into a heat-dissipating material of longitudinal 3〇 (10), horizontal (10), and thick 2, and a bulk density of 〇·91 ~3. The thickness increase rate at this time is 1G3%. When the powder-like heat-dissipating material of Example i is injected into the hopper, the powder is scattered or agglomerated less, and the filling into the forming mold is smooth. The same method is used to produce a heat-dissipating material formed by forming a sheet. The delamination was suppressed in any of the forming bodies, and no forming defects were observed. In addition, the thermal conductivity at 30 eC of the formed heat-insulating material was 〇〇478 w/m·κ. [Example 2] 25% by mass of 2.7 nm of SiO 2 powder (small particles) and a dioxide powder with an average particle size of 6 _ (large particles are still mass% mixed by a chain mill, The powder-like breaking material of Example 2 was obtained. The briquette specific surface area of the heat-dissipating material was 91 m2/g, and the guiding rate of the third generation was WKe. The loose bulk density of the material was 0.075 g/em. Accordingly, the volume of the heat-dissipating material of Example 2 of 900 g was calculated in the same manner as in Example (4), and the result was 12 〇〇〇ο〆. Therefore, 俨# When the heat-dissipating material of the actual course is used to manufacture a heat-dissipating material having a length of 3 cm and a thickness of '2 mm thick and a looseness of 〇.5 g/cm 3 is calculated in the same manner as the embodiment! The depth required for the forming die is 13 - 3 cm. In addition, the heat-dissipating material 936 of the embodiment 2 is used and the actual I58675.doc _56_
S 201228989 施例1相同之模具進行加壓成形,獲得縱30 cm、橫30 厚2〇 mm,鬆密度為〇 52 g/cm3之經成形之斷熱材 ;匕夺之厚度增加率為1 〇60/〇。向料斗中投入實施例2之 粉體狀之斷熱材料時’粉體之飛散或凝集較少,且向成形 Μ中之填充亦順利。利用同樣之方法製作1()片經成形之斷 ,、材料於 <壬&形體中均分層得到抑制,未見成形缺 另外,、星成形之斷熱材料之30°C下之熱導率為0.0301 W/m · K 〇 [實施例3] 將平均粒徑為14 nm之 與平均粒徑為1 〇 μιη之二 二氧化石夕粉體(小粒子)25質量%、 氧化矽粉體(大粒子)75質量%藉由 鎚磨機均勻地混合 獲得實施例3之粉體狀之斷熱材料。 賴熱材料之BET比表面積為49 m2/g,3()tT之熱導率 °·0313 W/m · K。該斷熱材料之疏鬆填充鬆密度為〇.〇ί 細3,據此,以與實施例i相同之方式計算實施例… 熱材料_g之體積,結果為9_cm3。因此,假設使用, 施例3之斷熱材料製造縱3〇cm、橫—、厚2〇咖,㈣ 度為成形體的情形時’以與實施们相同之^ 式計算成形模所需之深度,結果為u〇cm。另外, 施例3之斷熱材料叫利用與實施例1相同之模具料 ,成形3獲得縱30 cm、橫3〇⑽、厚2〇随,鬆密度為 ⑽之經成形之斷熱材料。此時之厚度增加率為 聊。向料斗中投入實施例3之粉體狀之斷熱材料時,•為 體之飛散或凝集較少’且向成形模中之填充亦順利。利: 158675.doc •57* 201228989 同樣之方法製作】〇片經成形之斷熱材料,於任一經成形之 斷熱材料中均分層得到抑制,未見成形缺陷。另外,瘦成 形之斷熱材料之30t下之熱導率為〇〇3i4w/m.K。 [實施例4] 將平均粒授為14⑽之:氧切粉體(小粒子仰質量%、 與平均粒徑為!5G nm之二氧切粉體(大粒子湾量%藉 由鐘磨機均句地混合’獲得實施例4之粉體狀㈣ 料。該斷熱材料之㈣比表面積為……下之:導 =°.°2993 · K。該斷熱材料之疏鬆填充鬆密度為 之㈣::,據此’以與實施例1相同之方式計算實施例4 之斷熱材料900 g之體籍,^士里或1〇/^ g疋體積結果為13〇43 cm3。因此,假設 實二例4之斷熱材料製造縱3〇⑽、橫30 cm、厚20 rif二g/em3t_形之斷熱材料的情形時, m目同之方式計算成形模所需之深度,結果為 •5咖。另夕卜,使用實施例4之斷熱材料9Mg,利用 厂 模具進饤加壓成形’獲得縱30 cm、橫30 cm、厚20 mm,鬆密度為〇 53 §/邮 料。此時之厚度增加率為_。向料斗中^音之斷熱材 斷熱材料時,粉體之飛散或凝集較 技入實施例4之 充亦順利。利用同樣之方法製作^ 乂向成形财之填 於任一姆Λ — μ 片1成形之斷熱材料, 陷。另外,^广材料中均分層得到抑制’未見成形缺 W/m :,成形之斷熱材料之Μ下之熱導率為。._ [實施例5] 158675.docS 201228989 The same mold as in Example 1 was subjected to pressure forming to obtain a formed heat-dissipating material having a length of 30 cm, a width of 30 mm and a thickness of 2 mm, and a bulk density of 〇52 g/cm3; the thickness increase rate of the plucked was 1 〇. 60/〇. When the powdery heat-insulating material of Example 2 was charged into the hopper, the powder was scattered or aggregated less, and the filling into the forming crucible was also smooth. By the same method, the 1() piece is formed by the forming, and the material is layered in the <壬& shape to be suppressed, and no shape is formed, and the heat of the star-shaped heat-dissipating material at 30 ° C is obtained. The conductivity is 0.0301 W/m · K 〇 [Example 3] The average particle diameter of 14 nm and the average particle diameter of 1 〇μιη of di-dicarbide powder (small particles) 25% by mass, cerium oxide powder The body (large particle) of 75 mass% was uniformly mixed by a hammer mill to obtain the powdery heat-insulating material of Example 3. The BET specific surface area of the heat-sensitive material is 49 m2/g, and the thermal conductivity of 3()tT is °·0313 W/m · K. The loose packing density of the heat-insulating material was 〇. 〇ί 细3, and accordingly, the volume of the heat _g was calculated in the same manner as in Example i, and the result was 9 cm 3 . Therefore, it is assumed that the heat-dissipating material of the third embodiment is used to produce a vertical length of 3 〇 cm, a horizontal width, and a thickness of 2 〇 ,, and (4) when the degree is a molded body, the depth required for the forming mold is calculated by the same formula as the embodiment. The result is u〇cm. Further, the heat-dissipating material of the third embodiment is the same as that of the first embodiment, and the forming material 3 is obtained by forming a heat-dissipating material having a length of 30 cm, a width of 3 〇 (10), a thickness of 2 〇, and a bulk density of (10). The thickness increase rate at this time is chat. When the powdery heat-insulating material of Example 3 was charged into the hopper, the scattering or agglomeration of the body was small, and the filling into the forming mold was smooth. Lee: 158675.doc •57* 201228989 Manufactured by the same method] The heat-dissipating material of the enamel sheet was formed by delamination in any of the formed heat-dissipating materials, and no forming defects were observed. In addition, the thermal conductivity at 30 t of the thin-form heat-breaking material is 〇〇3i4w/m.K. [Example 4] The average particle was given as 14 (10): oxygen-cut powder (small particle weight %, and di-oxy-cut powder having an average particle diameter of 5 G nm (large particle Gulf% by the clock mill Sentence mixing 'to obtain the powdery (four) material of Example 4. The (4) specific surface area of the heat-insulating material is as follows: guide = ° ° ° 2993 · K. The loose bulk density of the heat-insulating material is (4) :: According to this, in the same manner as in Example 1, the body heat of 900 g of the heat-insulating material of Example 4 was calculated, and the volume result of ^士/1〇/^ g疋 was 13〇43 cm3. In the case where the heat-dissipating material of the second example 4 is made of a longitudinal heat-dissipating material of 3 〇 (10), 30 cm horizontally, and 20 rif two g/em3t_ shape, the depth required for the forming die is calculated in the same manner as the result. 5 coffee. In addition, using the heat-dissipating material of Example 4, 9Mg, using the factory mold to press and press form 'to obtain a length of 30 cm, a width of 30 cm, a thickness of 20 mm, and a bulk density of 〇53 §/post material. The thickness increase rate of the time is _. When the hot material is broken into the material in the hopper, the scattering or agglomeration of the powder is smoother than that of the embodiment 4. The method of making ^ 乂 成形 成形 成形 成形 任一 任一 任一 任一 任一 Λ Λ Λ Λ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ The thermal conductivity of the thermal material under the armpit.._ [Example 5] 158675.doc
S -58- 201228989 將平均粒徑為14 nm之二氧化矽粉體(小粒子)35質量%、 與平均粒徑為320 nm之二氧化矽粉體(大粒子)65質量^藉 由鎚磨機均勾地混合’獲得實施例5之粉體狀之斷熱材 料。該斷熱材料之BET比表面積為74 m2/g,3〇t下之熱導 率為0.0293 W/m· K。該斷熱材料之疏鬆填 。·。—據此,以與實施例丨相同之方式計算實= 之斷熱材料900 g之體積,結果為24684 cm3。因此,假設 使用實施例5之斷熱材料製造縱3〇 cm、橫3〇 cm '厚 mm,鬆密度為0J g/cm3之經成形之斷熱材料的情形時, 以與實施例1相同之方式計算成形模所需之深度,結果為 26.3 cm。另外,使用實施例5之斷熱材料料6呂,利用與實 施例1相同之模具進行加壓成形,獲得縱3〇 cm、橫3〇 ⑽、厚20 mm ’鬆密度為〇·47 g/cm3之經成形之斷熱材 料。此時之厚度增加率為106%。向料斗中投入實施例5之 斷熱材料時,粉體之飛散或凝集較少,且向成形模中之填 充亦順利。以同樣之方法製作1〇片經成形之斷熱材料,結 果於其中1片中觀察到分層,剩餘之9片中任一片均分層得 到抑制,未見成形缺陷。另外,經成形之斷熱材料之3〇它 下之熱導率為0.0294 W/m · K。 [實施例6] 將平均粒徑為12 nm之二氧化矽粉體(小粒子)4〇質量%、 與平均粒徑為100 M·111之二氧化矽粉體(大粒子)60質量%藉 会鍵磨機均句地混合’獲得實施例6之粉體狀之斷熱材 料。該斷熱材料之BET比表面積為91 m2/g,3(rc下之熱導 158675.doc -59 - 201228989 率為469〗W/m · K。該斷熱材料之疏鬆填充鬆密度為 184 g/广,據此,實施例6之斷熱材料9〇〇 g之體積為 4891 cm、目此,假設使用實施例6之斷熱材料製造縱 ⑽、橫3〇⑽ '厚20 _,鬆密度為0.5 g/cm3之經成形之 斷熱材料的情形時,以與實施例】相同之方式計算成形模 所需之深度'结果為54 cm。另外,使用實施例6之斷熱 材料1044 g,利用與實施例1相同之模具進行加壓成形, 獲得縱30 em、橫3G em、厚2Q _,鬆密度為㈣_3之 經成形之斷熱材料。此時之厚度增加率為_”向料斗 中投入實施例6之斷熱材料時’粉體之飛散或凝集較少, 且向成形模t之填充亦順利。利用同樣之方法㈣iq片經 成形之斷㈣料,於任_經絲之斷熱材料巾均分層得到 抑制’未見成形缺陷^另外,經成形之斷熱材料之机下 之熱導率為0.0468 W/m · K。 [實施例7] 將平均粒徑為14 nm之二氧化矽粉體(小粒子)3〇質量%、 與平均粒徑為80 nm之二氧化矽粉體(大粒子)7〇質量%藉由 鎚磨機均勻地混合,獲得實施例7之粉體狀之斷熱材^。 該斷熱材料之BET比表面積為82 m2/g,3〇t下之熱導率為 0.0237 W/m· K。該斷熱材料之疏鬆填充鬆密度為 g/cm3’據此’實施例7之斷熱材料9〇〇 g之體積為丨^^ cm3。因此,假設使用實施例7之斷熱材料製造縱3〇 橫30 cm、厚20 mm’鬆密度為〇.5 g/cm3之成形體的情形 時,以與實施例1相同之方式計算成形模所需之深度,結 158675.doc -60· 201228989 果為15.4 cm。另夕卜,使用實施例7之斷熱材料75“,利用 與實施例1相同之模具進行加壓成形,獲得㈣⑽、橫^ cm、厚20 _ ’截密度為〇.42 g/cm3之經成形之斷熱材 料。此時之厚度增加率為聰。向料斗中投入實施例7之 斷熱材料時,粉體之飛散或凝集較少,且向成形模中之填 充亦順利。利用同樣之方法製作1〇片經成形之斷熱材料, 於任-經㈣之斷熱材财均分層得到㈣,未見成形缺 陷。另外,經成形之斷熱材料之3〇t下之熱導率為〇〇236 W/m · K 〇 [實施例8] 將平均粒徑為14 im之二氧化砂粉體(小粒子)2〇f量%、 與平均粒徑為200 nm之氧化鋁粉體(大粒子)8〇質量%藉由 趟磨機均句地混合’獲得實施例8之粉體狀之斷熱材二 該斷熱材料之贿比表面積為45 m2/g,抓下之熱導率為 丨)細W/m· K。該斷熱材料之疏鬆填充鬆密度為㈣5 細3,心匕,實施例8之斷熱材料_ g之體積為_8 ⑽3。因此,假設使用實施例8之斷熱材料製造縱3“^ ,κ 30 cm厚2〇 mm ’鬆密度為〇 5 g/cm3之經成形之斷埶材 :的情形時,以與實施例Μ同之方式計算成形模所需之 深度’結果為11_8 cm。另外,使用實施例8之斷熱材料 1296 §,_與實施例1相同之模具進行加壓成形,獲得 縱Mm、橫3〇Cm、厚20随,鬆密度為〇.72g/cm3之經成 形之斷熱材料。此時之厚度增加率為祕。向料斗中投 八實施例8之粉體時,粉體之飛散或凝集較少,且向成形 158675.doc -61 - 201228989 模中之填充亦順利。利用同樣之方法製作1G片經成形之斷 …、材料於任-成形體中均分層得到抑制,未見成形缺 陷另外,經成形之斷熱材料之30°C下之熱導率為0.0271 W/m · K。 [實施例9] 將平均粒徑為7 nm之氧化鋁粉體(小粒子)15質量%、與 平均粒L為80 nm之二氧化石夕粉體(大粒子)85質量%藉由趟 磨機均句地混合,獲得實施例9之粉體狀之斷熱材料。該 斷熱材料之BET比表面積為62 m2/g,3〇 。.。一 ·κ。該粉體之疏鬆填充鬆密度= g/⑽,據此,實施例9之斷熱材料_ g之體積為· ⑽3。因此,假設使用實施例8之斷熱材料製造縱⑽、 ㈣⑽、厚20麵’鬆密度為〇.5 gW之經成形之斷执材 料的情形時’以與實施例14目同之方式計算成形模所需之 二度、.、。果為8.85 cm。另外,使用實施例9之斷熱材料 g’利用與實施例1相同之模具進行加M成形 3〇cm^,3〇cm.#2〇mm,#^^〇54gW^ ^ 之斷熱材料。此時之厚度增加率為1〇6%。向料斗中π / 實施例9之斷熱材料時,粉體之飛散或凝集較少,且^入 形模中之填充亦順利。利用同樣之方法製作1〇片锃且向成 斷熱材料,於任-經成形之斷熱材料中均分層得形之 未見成形缺陷。另外,經成形之斷熱材料之3〇亡下P制, 率為0.0262 W/m · K。 之熱導 [實施例10] 158675.doc -62- 201228989 將平均粒徑為14 nm之二氧化矽粉體(小粒子)21質量0/〇、 與平均粒徑為150 nm之二氧化矽粉體(大粒子)63質量%藉 由鎚磨機均勻地混合後,添加平均粒徑為丨μιη的作為紅外 線遮光粒子之矽酸錯16質量%,繼續均勻地混合,獲得實 施例10之粉體狀之斷熱材料。於實施例10之粉體中,大粒 于之質量相對於小粒子之質量與大粒子之質量之合計的比 例RL為75%。另外,石夕酸錯之含量以斷熱材料整體之體積 作為基準為0.21體積%。該斷熱材料之BET比表面積為52 m /g 30 C下之熱導率為0.0273 W/m . K。該斷熱材料之 叔鬆填充鬆密度為〇.〇61 g/cm3,據此,實施例1〇之斷熱材 料900 g之體積為14754 cm3。因此,假設使用實施例⑺之 斷熱3材料製造縱30 cm、橫30 cm、厚2〇 _,鬆密度為ο」 g/cm之經成形之斷熱材料的情形時,以與實施例1相同之 方式計算成形模所需之深度,結果為16.4 cm。另外,使 用實施例10之斷熱材料1〇44 g,利用與實施们相同之模 :進行加塵成形’獲得縱3〇 cm、橫3〇⑽、厚2〇 _,鬆 密度為0.58 g/cm3之經成形之斷熱材料。此時之厚度增加 ::為102%。向料斗中投入實施例1〇之粉體時,粉體之飛 放或凝集較少’且向成形模中之填充亦順利。利用同樣之 t去製作1G>|經成形之斷熱材料,於任一成形體中均分層 :到抑制’未見成形缺陷。另外,經成形之斷熱材 :,〇c下之熱導率為〇 0275 w/m · κ。 二外’分別使用該粉體狀之斷熱材料819 g,利用内徑 ’、彳二3〇 Cm之圓筒型模具進行加壓成形,獲得2片直_ 3〇 158675.doc -63 - 201228989 使用該2 結果為 ⑽、厚度20随的圓板狀之經成形之斷熱材料 片經成形之斷熱材料,測定8〇『c下之熱 0.0851 W/m · K 〇S -58- 201228989 35 mass% of cerium oxide powder (small particles) having an average particle diameter of 14 nm, and cerium oxide powder (large particles) having an average particle diameter of 320 nm, 65 masses by hammer grinding The machine was uniformly mixed to obtain the powdery heat-breaking material of Example 5. The heat-insulating material had a BET specific surface area of 74 m2/g and a thermal conductivity of 0.0293 W/m·K at 3 〇t. Loose filling of the thermal insulation material. ·. - According to this, the volume of the heat-dissipating material 900 g of the actual = was calculated in the same manner as in Example ,, and as a result, it was 24684 cm3. Therefore, assuming that a heat-dissipating material of Example 5 is used to produce a shaped heat-insulating material having a length of 3 〇 cm, a width of 3 〇 cm 'thick mm, and a bulk density of 0 J g/cm 3 , the same as in the first embodiment. The depth required for the forming die was calculated and found to be 26.3 cm. Further, using the heat-dissipating material 6 of Example 5, press molding was carried out by the same mold as in Example 1, and a longitudinal 3 〇 cm, a width of 3 〇 (10), and a thickness of 20 mm were obtained, and the bulk density was 〇·47 g/ The formed heat-dissipating material of cm3. The thickness increase rate at this time was 106%. When the heat-breaking material of Example 5 was charged into the hopper, the powder was scattered or agglomerated less, and the filling into the forming mold was also smooth. One piece of the formed heat-dissipating material was produced in the same manner, and as a result, delamination was observed in one of the sheets, and the remaining 9 sheets were layered to be suppressed, and no forming defects were observed. In addition, the thermal conductivity of the formed heat-insulating material was 0.0294 W/m·K. [Example 6] 4% by mass of cerium oxide powder (small particles) having an average particle diameter of 12 nm and 60% by mass of cerium oxide powder (large particles) having an average particle diameter of 100 M·111 The key mill was mixed uniformly to obtain the powdery heat-breaking material of Example 6. The thermal insulation material has a BET specific surface area of 91 m2/g, and 3 (the thermal conductivity of 158675.doc -59 - 201228989 is 469 y / W · m · K. The loose bulk density of the thermal insulation material is 184 g According to this, the volume of the heat-dissipating material 9 〇〇g of the embodiment 6 is 4891 cm, and it is assumed that the longitudinal (10), the transverse 3 〇 (10) 'thickness 20 _, the bulk density is produced using the heat-breaking material of the embodiment 6. In the case of a 0.5 g/cm3 shaped heat-dissipating material, the depth required for the forming mold was calculated to be 54 cm in the same manner as in the example. In addition, the heat-dissipating material 1044 g of Example 6 was used, Press forming was carried out by the same mold as in Example 1 to obtain a formed heat-dissipating material of longitudinal 30 em, transverse 3 G em, thickness 2 Q _, and bulk density of (iv) _ 3. The thickness increase rate at this time was _" into the hopper. When the heat-insulating material of the embodiment 6 is put into use, the powder is scattered or agglomerated less, and the filling to the forming mold t is also smooth. By the same method (4) the iq sheet is formed into a broken (four) material, and the heat is broken. The delamination of the material towel is suppressed. 'No formation defects are found. ^In addition, the thermal conductivity under the machine of the formed heat-dissipating material is 0.046. 8 W/m · K. [Example 7] A cerium oxide powder (small particle) having an average particle diameter of 14 nm (three particles) and a cerium oxide powder having an average particle diameter of 80 nm (large particles) 7 〇 mass% was uniformly mixed by a hammer mill to obtain a powdery heat-dissipating material of Example 7. The BET specific surface area of the heat-insulating material was 82 m 2 /g, and the thermal conductivity at 3 〇 t It is 0.0237 W/m·K. The bulk density of the heat-dissipating material is g/cm3'. According to this, the volume of the heat-dissipating material 9〇〇g of the embodiment 7 is 丨^^ cm3. Therefore, it is assumed that the embodiment is used. When the heat-dissipating material of 7 is used to produce a molded body having a vertical length of 30 cm and a thickness of 20 mm and a bulk density of 〇.5 g/cm 3 , the depth required for the forming mold is calculated in the same manner as in the first embodiment. 158675.doc -60· 201228989 The fruit was 15.4 cm. In addition, the heat-insulating material 75 of Example 7 was used, and the same mold as in Example 1 was used for press forming to obtain (4) (10), horizontal ^ cm, and thickness 20 _ 'The cut-off density is 42.42 g/cm3 of the formed heat-dissipating material. The thickness increase rate at this time is Cong. When the heat-insulating material of Example 7 is put into the hopper, the powder is scattered. The agglutination was less, and the filling into the forming mold was smooth. The heat-dissipating material formed by forming the one-piece sheet was obtained by the same method, and the heat-dissipating material of the heat-dissipating material of the (4) was obtained by (4), and no forming defects were observed. In addition, the thermal conductivity at 3 〇t of the formed heat-dissipating material is 〇〇236 W/m · K 〇 [Example 8] Silica sand powder (small particles) having an average particle diameter of 14 im 2 % of 〇f, and alumina powder (large particle) having an average particle diameter of 200 nm, 8 〇 mass% are uniformly mixed by a honing machine', and the powdery heat-dissipating material of Example 8 is obtained. The thermal material has a specific surface area of 45 m2/g, and the thermal conductivity of the grab is 丨) fine W/m·K. The bulk density of the heat-insulating material is (4) 5 fine 3, palpitations, and the volume of the heat-breaking material _ g of the embodiment 8 is _8 (10) 3. Therefore, it is assumed that the case of using a heat-dissipating material of Example 8 to produce a longitudinally-cut coffin having a longitudinal density of 2 mm, a thickness of 2 mm, and a bulk density of 〇5 g/cm3 is used in the embodiment. The depth required for the calculation of the forming die was calculated to be 11_8 cm. In addition, the heat-dissipating material of Example 8 was used, and the same mold as in Example 1 was used for press forming to obtain a longitudinal Mm and a horizontal 3 Cm. The thickness is 20, and the bulk density is 72.72g/cm3 of the formed heat-dissipating material. The thickness increase rate at this time is secret. When the powder of the eighth embodiment is cast into the hopper, the powder is scattered or agglomerated. The filling in the mold is smooth, and the forming of the 1G sheet is formed by the same method. The material is delaminated in any of the formed bodies, and no forming defects are observed. The heat conductivity at 30 ° C of the formed heat-dissipating material was 0.0271 W/m · K. [Example 9] 15 mass% of alumina powder (small particles) having an average particle diameter of 7 nm, and The average particle L is 80 nm of the dioxide dioxide powder (large particles) 85 mass% is uniformly mixed by the honing machine to obtain the implementation. The powdery heat-breaking material of Example 9. The BET specific surface area of the heat-insulating material is 62 m2/g, 3 〇····κ. The loose bulk density of the powder = g/(10), according to which The volume of the heat-dissipating material _g of Example 9 is (10) 3. Therefore, it is assumed that the heat-dissipating material of Example 8 is used to manufacture the formed material of the longitudinal (10), (four) (10), and thick 20-faced bulk density of 〇.5 gW. In the case of the case, the second degree required for the molding die was calculated in the same manner as in Example 14 and the result was 8.85 cm. Further, the same mold as in Example 1 was used using the heat-insulating material g' of Example 9. Adding M to form a heat-dissipating material of 3〇cm^, 3〇cm.#2〇mm,#^^〇54gW^^. The thickness increase rate at this time is 1〇6%. π in the hopper / Example 9 When the material is broken, the powder is scattered or agglomerated less, and the filling in the mold is smooth. The same method is used to make a sheet of crucible, and the material is broken into heat, and the heat is broken in the forming-forming. There is no forming defect in the material, and the formed heat-dissipating material has a P-system of 0.0262 W/m·K. [Example 10] 158675.doc - 62- 201228989 The cerium oxide powder (small particles) having an average particle diameter of 14 nm is 21 mass%/〇, and the cerium oxide powder (large particles) having an average particle diameter of 150 nm is 63% by mass. After the mixture was mixed, 16% by mass of ruthenium acid as an infrared light-shielding particle having an average particle diameter of 丨μηη was added, and the mixture was uniformly mixed to obtain a powdery heat-insulating material of Example 10. In the powder of Example 10. The ratio RL of the mass of the large particle to the mass of the small particle and the mass of the large particle is 75%. Further, the content of the lining acid was 0.21% by volume based on the total volume of the heat-insulating material. The thermal insulation material has a BET specific surface area of 52 m /g and a thermal conductivity of 302.7 C at 30 C. The unloaded bulk density of the thermal insulation material was 〇.〇61 g/cm3, and accordingly, the volume of the heat-dissipating material of Example 1 was 900 754 cm3. Therefore, assuming that the heat-dissipating material of the embodiment (7) is used to produce a shaped heat-dissipating material having a length of 30 cm, a width of 30 cm, a thickness of 2 〇, and a bulk density of ο" g/cm, The depth required for the forming die was calculated in the same manner and found to be 16.4 cm. Further, using the heat-dissipating material of Example 10, 1 〇 44 g, using the same mold as the embodiment: performing dusting forming 'to obtain 3 〇 cm in length, 3 〇 (10) in width, 2 〇 in thickness, and a bulk density of 0.58 g / The formed heat-dissipating material of cm3. The thickness increase at this time is ::102%. When the powder of Example 1 was put into the hopper, the powder was less likely to fly or aggregate, and the filling into the forming mold was smooth. The same t was used to make 1G>|formed heat-dissipating material, which was layered in any of the formed bodies: to suppress 'no formation defects. In addition, the formed heat-dissipating material: 热c has a thermal conductivity of 〇 0275 w/m · κ. The second outer part uses 819 g of the powder-shaped heat-dissipating material separately, and press-forms it with a cylindrical mold of inner diameter ', 彳2 〇Cm, and obtains two pieces of straight _ 3〇158675.doc -63 - 201228989 Using the heat-dissipating material of the shape of the disk-shaped shaped heat-dissipating material sheet of the thickness (20) and the thickness of 20, the heat of 0.0 W 『c is 0.0851 W/m · K 〇
[實施例11J 將平均粒徑為14 nm之二氧化石夕粉體(小粒子)2〇質量%、 與平均粒徑為150 nm之二氧化石夕粉體(大粒子)6〇質量。^藉 由趙磨機均句地混合後,添加平均粒徑為ι㈣的作為紅外 線遮先粒子之石夕酸錯15質量%,繼續均勾地混合,進而添 加平均纖維直徑為i i μηι、平均纖維長為Μ職、耐數溫 度為刪t的玻璃纖維5質量%,使用高速剪切混合機混 合而使之均勻,獲得實施例11之粉體狀之斷熱材料。於實 施例11之斷熱材料中,大粒子之質量相對於小粒子之質量 與=粒子之質量之合計的比例心為75%。另外,石夕酸錯之 含量以斷熱材料整體之體積作為基準為〇19體積%。該斷 熱材料之BET比表面積為5〇 mVg,3〇ec下之熱導率為 W/m*K。該斷熱材料之疏#填充鬆密度為0.059 gW’據此’實施例u之斷熱材料_ g之體積以⑽ c^m3。因此,假設使用實施例u之斷熱材料製造縱%。爪、 橫30 cm、厚20 mm,鬆密度為〇·5 g/cm3之經成形之斷熱材 料的情形時’以與實施例1相同之方式計算成形模所需之 深度’結果為16.9 cm。另外,使用實施例u之斷熱材料 7〇2 g,利用與實施例丨相同之模具進行加壓成形,獲得縱 3 0 cm、橫30 cm、厚2〇贿,鬆密度為〇 % g/cm3之經成形 之斷熱材料。此時之厚度增加率為1〇2%。向料斗中投入 158675.doc[Example 11J 2 〇 mass% of a rare earth oxide powder (small particle) having an average particle diameter of 14 nm and a mass of 6 〇 of a dioxide powder (large particle) having an average particle diameter of 150 nm. ^ After mixing with the grinders, add an average particle size of ι (4) as the infrared pre-particles, and then add 15 mass% of the particles, continue to mix and mix, and then add the average fiber diameter of ii μηι, average fiber. The powder-like heat-insulating material of Example 11 was obtained by mixing and homogenizing the glass fiber having a temperature of 5% by weight and using a high-speed shear mixer. In the heat-insulating material of Example 11, the mass of the large particles was 75% with respect to the total mass of the mass of the small particles and the mass of the particles. Further, the content of the sulphuric acid was 〇19% by volume based on the entire volume of the heat-insulating material. The heat-insulating material has a BET specific surface area of 5 〇 mVg and a thermal conductivity of 3 〇 ec at a temperature of W/m*K. The heat-insulating material has a packing density of 0.059 gW. According to this, the volume of the heat-insulating material _g of the example u is (10) c^m3. Therefore, it is assumed that the longitudinal % is produced using the heat-insulating material of Example u. In the case of a claw, a cross-section of 30 cm, a thickness of 20 mm, and a shape of a heat-insulating material having a bulk density of 〇·5 g/cm3, the depth required to calculate the forming mold in the same manner as in Example 1 was 16.9 cm. . Further, using the heat-dissipating material 7〇2 g of Example u, press forming was carried out by using the same mold as in Example ,, and a longitudinal 3 0 cm, a horizontal 30 cm, and a thick 2 bribe were obtained, and the bulk density was 〇% g/ The formed heat-dissipating material of cm3. The thickness increase rate at this time was 1〇2%. Into the hopper 158675.doc
S •64· 201228989 實施例u之斷熱材料時,粉體之飛散或凝集較 形模令之填充亦順利。利用同樣之方法製作心㈣2 斷熱材科’於任—經成形之斷熱材财均分層得到却制, 、見成形缺陷。另外,經成形之斷熱材料之 率為0.0278 W/m· K。 乙料 另外,分別使用該粉體狀之斷熱材料551 g,利用師 為直徑30 cm之圓筒型模具進行加壓成形,獲得2片直徑二 cm、厚度20職的圓板狀之經成形之斷熱材料。使用該2 片經成形之斷熱材料,測定8〇〇t下之熱導率,結果 0.0921 W/m*K。 ° [實施例12] 將平均粒徑為7.5 nm之二氧化矽粉體(小粒子)】9質量 %、與平均粒徑為80 0111之二氧化矽粉體(大粒子)57質量% 藉由鎚磨機均勻地混合後,添加平均粒徑為丨pm的作為紅 外線遮光粒子之矽酸錯14質量%,繼續均勻地混合,進而 添加平均纖維直徑為丨丨μιη、平均纖維長為6 4 mm、耐熱 溫度為105(TC的玻璃纖維10質量%,使用高速剪切混合機 混合而使之均勻,獲得實施例12之粉體狀之斷熱材料。於 實施例12之斷熱材料中,大粒子之質量相對於小粒子之質 量與大粒子之質量之合計的比例心為75%。另外,矽酸錯 之含量以斷熱材料整體之體積作為基準為〇 25體積。該 斷熱材料之BET比表面積為89 m2/g,30。(:下之熱導率為 0·0273 W/m · K。該斷熱材料之疏鬆填充鬆密度為〇 〇8ι g/cm3 ’據此’實施例12之斷熱材料9〇〇 g之體積為11U1 158675.doc -65- 201228989 cm。因此,假設使用實施例12之斷熱材料製造縱3〇 〇爪、 橫30 cm、厚20 mm ,鬆密度為〇.5 g/cm3之經成形之斷熱材 料體的情形時,以與實施例i相同之方式計算成形模所需 之深度,結果為12.3 cm。另外,使用實施例12之斷熱材 料972 g,利用與實施例i相同之模具進行加壓成形,獲得 縱30加、橫30心、厚20„1111,鬆密度為〇54叭1113之經成 形之斷熱材料。此時之厚度增加率為1〇3%。向料斗中投 入實施例丨2之粉體時,粉體之飛散或凝集較少,且向成形 模中之填充亦順利。利用同樣之方法製作1G片經成形之斷 熱材料,於任一經成形之斷熱材料中均分層得到抑制未 見成形缺陷。另外,經成形之斷熱材料之3〇。〇下之熱導率 為 0.0272 W/m · K 〇 另外,分別使用該粉體狀之斷熱材料763 g,利用内_ 為直徑30 em之圓筒型模具進行加壓成形,獲得2片直徑^ ⑽、厚度2G麵的圓板狀之經成形之斷熱材料。使用該2 片經成形之斷熱材料,測定80(rCT之熱導率結果1 0.131 W/m · K。 ° 為 [實施例13] 將平均粒徑為M nm之二氧化石夕粉體(小粒子)巧量%' 與平均粒徑為6 _之二氧切粉體(大粒子)51質量。Λ藉。由 越磨機均勾地混合後,添加平均粒徑為i μιη的作為红 遮光粒子之石夕酸錯21質量%,繼續均勾地混合, : 平均纖維直徑為η叫'平均纖維長為6 4随、耐熱= 璃纖維lf$%,使用高速剪切混合機混合 158675.docS •64· 201228989 In the case of the heat-dissipating material of Example u, the scattering or agglomeration of the powder is smoother than the filling of the mold. The same method is used to make the heart (4) 2 heat-dissipating materials department's - the formed heat-dissipating material is obtained by layering, and the forming defects are seen. Further, the rate of the formed heat-insulating material was 0.0278 W/m·K. In addition, 551 g of the powder-shaped heat-dissipating material was separately used, and a cylindrical mold having a diameter of 30 cm was used for press forming, and two disk-shaped formings having a diameter of two cm and a thickness of 20 were obtained. Thermal insulation material. The thermal conductivity at 8 〇〇t was measured using the two formed heat-insulating materials, and the result was 0.0921 W/m*K. [Example 12] cerium oxide powder (small particles) having an average particle diameter of 7.5 nm] 9% by mass and 57% by mass of cerium oxide powder (large particles) having an average particle diameter of 80 0111 After uniformly mixing the hammer mill, 14% by mass of bismuth acid as an infrared light-shielding particle having an average particle diameter of 丨pm was added, and the mixture was uniformly mixed, and the average fiber diameter was 丨丨μιη, and the average fiber length was 64 mm. The heat-resistant temperature was 105 (10% by mass of the glass fiber of TC, and it was made uniform by mixing using a high-speed shear mixer, and the powdery heat-insulating material of Example 12 was obtained. In the heat-dissipating material of Example 12, large The mass of the particles is 75% relative to the total mass of the small particles and the mass of the large particles. Further, the content of the bismuth acid is 〇25 by volume based on the volume of the entire heat-dissipating material. The specific surface area is 89 m2/g, 30. (: the thermal conductivity is 0.0273 W/m · K. The loose bulk density of the heat-insulating material is ι8ι g/cm3 'According to this' embodiment 12 The volume of the heat-dissipating material 9〇〇g is 11U1 158675.doc -65- 201228989 cm Therefore, it is assumed that when the heat-dissipating material of Example 12 is used to manufacture a longitudinally-shaped jaw, a cross-section of 30 cm, a thickness of 20 mm, and a bulk density of 〇5 g/cm3, the shape of the heat-dissipating material is The depth required for the molding die was calculated in the same manner as in Example i, and was 12.3 cm. Further, using the heat-insulating material 972 g of Example 12, press molding was carried out using the same mold as in Example i to obtain a vertical 30-plus. The transverse 30-heart, thick 20 „1111, the bulk density is 经54 叭1113 formed heat-dissipating material. The thickness increase rate at this time is 1〇3%. When the powder of Example 丨2 is put into the hopper, the powder The body is scattered or agglomerated less, and the filling into the forming mold is smooth. The 1G sheet is formed into the heat-dissipating material by the same method, and the layered in any formed heat-dissipating material is restrained to prevent formation defects. In addition, 3 〇 of the formed heat-dissipating material. The thermal conductivity of the underarm is 0.0272 W/m · K 〇 In addition, the powder-shaped heat-breaking material 763 g is used, and the inner _ is 30 mm in diameter. The cylindrical mold is press-formed to obtain two discs with a diameter of (10) and a thickness of 2G. The formed heat-dissipating material. Using the two heat-insulating materials formed, 80 (the thermal conductivity of rCT is 1 0.131 W/m · K. ° is [Example 13] The average particle diameter is M nm The volume of the dioxide dioxide powder (small particles) is '%' and the average particle size is 6 _ dioxotomy powder (large particles) 51 mass. 由 borrowed by the grinder, the average is added The particle size of i μιη is 21% by mass of the red shading particles, and continues to be uniformly mixed. The average fiber diameter is η, the average fiber length is 64, and the heat resistance = glass fiber lf$%. High speed shear mixer mixing 158675.doc
• 66 - 201228989 而使之均勻’獲得實施例13之粉體狀之斷熱材料。於實施 例13之斷熱材料中,大粒子之質量相對於小粒子之質量與 大粒子之質量之合計的比例Rl為65%。另外,矽酸锆之含 量以斷熱材料整體之體積作為基準為〇.5〇體積%。該斷熱 材料之BET比表面積為53 m2/g,30。(:下之熱導率為0.0288 W/m · K。該斷熱材料之疏鬆填充鬆密度為0.110 g/cm3, 據此’實施例13之斷熱材料900 g之體積為8182 cm3。因 此’假設使用實施例13之斷熱材料製造縱3〇 cm、橫30 cm、厚20 mm ,鬆密度為〇 5 g/cm3之經成形之斷熱材料體 的情形時,以與實施例丨相同之方式計算成形模所需之深 度,結果為9.09 cm ^另外,使用實施例13之斷熱材料 1242 g,利用與實施例丨相同之模具進行加壓成形,獲得 縱30 cm、橫30 cm、厚20 mm,鬆密度為0.69 g/cm3之經成 形之斷熱材料《此時之厚度增加率為丨〇3%。向料斗中投 入實施例13之粉體時,粉體之飛散或凝集較少,且向成形 模中之填充亦順利。利用同樣之方法製作1〇片經成形之斷 熱材料,於任一經成形之斷熱材料中均分層得到抑制,未 見成形缺陷。另外,經成形之斷熱材料之3〇〇c下之熱導率 為 0.0289 W/m · K。 另外,分別使用該粉體狀之斷熱材料975 g,利用内俨 為直徑30 cm之圓筒型模具進行加壓成形,獲得2片直秤 cm、厚度20 mm的圓板狀之經成形之斷熱材料。使用 片經成形之斷熱材料,測定80(rc下之熱導率,结果為 0.0480 W/m · K 〇 158675.doc •67· 201228989 表1中示出實施例1〜13之斷熱材料中之Na、Κ、Mg、 Ca、Ge、P及Fe以斷熱材料之總質量作為基準之含量。另 外,表2中示出實施例1〜13之斷熱材料中之大粒子所含的 /• 66 - 201228989 and made uniform. The powdery heat-insulating material of Example 13 was obtained. In the heat-insulating material of Example 13, the ratio Rl of the mass of the large particles to the total mass of the small particles and the mass of the large particles was 65%. Further, the content of zirconium silicate is 〇5% by volume based on the entire volume of the heat-insulating material. The heat-breaking material has a BET specific surface area of 53 m2/g, 30. (The thermal conductivity underneath is 0.0288 W/m · K. The loose bulk density of the heat-insulating material is 0.110 g/cm 3 , and according to this, the volume of the heat-dissipating material of Example 13 is 8182 cm 3 . Assuming that a heat-dissipating material of Example 13 is used to produce a shaped heat-dissipating material body having a length of 3 〇cm, a width of 30 cm, a thickness of 20 mm, and a bulk density of 〇5 g/cm3, the same as in the embodiment. The depth required for the molding die was calculated and found to be 9.09 cm. Further, using the heat-dissipating material 1242 g of Example 13, press molding was carried out using the same mold as in Example , to obtain a length of 30 cm, a width of 30 cm, and a thickness of 30 cm. 20 mm, formed heat-insulating material with a bulk density of 0.69 g/cm3 "The thickness increase rate at this time is 丨〇3%. When the powder of Example 13 is put into the hopper, the powder is scattered or agglomerated less. And the filling into the forming mold is also smooth. The heat-dissipating material formed by forming the one-piece sheet by the same method is suppressed by layering in any of the formed heat-insulating materials, and no forming defects are observed. The thermal conductivity of the heat-dissipating material at 3〇〇c is 0.0289 W/m · K. Using the 975 g of the powder-shaped heat-breaking material, a cylindrical mold having a diameter of 30 cm was used for press forming, and two circular-shaped formed heat-insulating materials of a straight scale cm and a thickness of 20 mm were obtained. Using a sheet-formed heat-dissipating material, 80 (thermal conductivity at rc was measured and found to be 0.0480 W/m · K 〇 158675.doc • 67· 201228989 Table 1 shows the heat-insulating materials of Examples 1 to 13. Among them, Na, yttrium, Mg, Ca, Ge, P, and Fe are based on the total mass of the heat-insulating material. Table 2 shows the large particles contained in the heat-insulating materials of Examples 1 to 13. /
Na、K、Mg、Ca、Ge、P及Fe以大粒子之總質量作為基準 之含量。 [表1] 實施例 斷熱材料中之含量 Na [質量%] K [質量%] Mg [質量%] Ca [質量%] Ge [質量fjpm] P [質量%] Fe [質量%] 實施例1 8.98 0.684 2.31 6.27 0 0.006 0.114 實施例2 0.074 1.06 0.005 0.020 0 0.003 0.081 實施例3 0 0 0 0 0 0.003 0.042 實施例4 0.274 0.712 0.430 0.161 0 0.168 0.740 實施例5 0.020 0.015 0.010 0.017 0 0.005 0.173 實施例6 5.99 0.477 1.54 4.30 0 0.003 0.089 實施例7 0 0 0 0 400 0 0.011 實施例8 0 0 0 0 0 0.001 0.002 實施例9 0 0 0 0 485 0.002 0.011 實施例10 0.218 0.561 0.339 0.140 0 0.023 0.596 實施例11 0.209 0.534 0.429 0.137 0 0.021 0.570 實施例12 0.004 0 0.213 0.020 325 0.019 0.025 實施例13 0.054 0.719 0.025 0.033 0 0.015 0.074 [表2] 實施例 大粒子中之含量 Na f質量%1 K [質量%1 Mg 「質量%1 Ca f質量%1 Ge [質量ppm] P 『質量%1 Fe 『質量%1 實施例1 9.98 0.760 2.57 6.97 0 0.006 0.126 薈施例2 0.098 1.41 0.007 0.027 0 0.003 0.106 實施例3 0 0 0 0 0 0.003 0.053 實施例4 0.342 0.890 0.538 0.201 0 0.020 0.923 實施例5 0.030 0.024 0.015 0.026 0 0.257 0.263 實施例6 9.99 0.795 2.56 7.16 0 0.006 0.14 實施例7 0 0 0 0 571 0.002 0.013 實施例8 0 0 0 0 0 0 0 實施例9 0 0 0 0 571 0.002 0.013 實施例10 0.342 0.890 0.538 0.201 0 0.020 0.923 實施例11 0.342 0.890 0.538 0.201 0 0.020 0.923 實施例12 0 0 0 0 571 0.002 0.013 實施例13 0.098 1.41 0.007 0.027 0 0.003 0.106 158675.doc -68 - 201228989 [實施例14] 對實施例3中獲得的經成型之斷熱材料於1〇〇(rc下實施 10小時加熱處理,獲得實施例14之斷熱材料。將該晰熱材 料切斷而加工成縱2 cm、橫2 cm、厚2 cm,測定壓縮強 度’結果壓縮率=5.0%下之最大荷重為081 MPa。另外, 實施例14之斷熱材料之成形體中,v相對於v〇 〇〇3之比例r 為 77.9%,ν〇·()5為 1.199 mL/g。 [實施例15] 對實施例4中獲得的經成型之斷熱材料於900〇c下實施5 小時加熱處理,獲得實施例15之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 -3.9%下樣品崩塌且顯示斷裂點,此時之荷重為3 89 MPa。另外’實施例丨5之斷熱材料之成形體中,v相對於 V0.003之比例 R為 98.2%,V0.05為 0.857 mL/g 〇 [實施例16] 對實施例5中獲得的經成型之斷熱材料於9〇(rc下實施1 〇 小時加熱處理,獲得實施例16之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 =:4.7%下樣品崩塌且顯示斷裂點,此時之荷重為1〇9〇 MPa。另外,實施例16之斷熱材料之成形體中,v相對於 V0.〇〇3之比例 R為 81.5%,▽0.05為1.109 mL/g。 [實施例17] 對實施例6中獲得的經成型之斷熱材料於9〇〇»c下實施2 小時加熱處理,獲得實施例17之斷熱材料。對該斷熱材料 158675.doc -69- 201228989 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 =4.9%下樣品崩塌且顯示斷裂點,此時之荷重為6.29 MPa。另外,實施例17之斷熱材料之成形體中,V相對於 V〇.o〇3之比例 R為 32.9%,V〇.〇5為 0.581 mL/g。 [實施例18] 對實施例7中獲得的經成型之斷熱材料於1 〇〇〇°c下實施5 小時加熱處理,獲得實施例18之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果壓縮率 -5.0%下之最大荷重為〇·87 MPa。另外,實施例1 6之斷熱 材料之成形體中,V相對於ν0.0〇3之比例R為52.8%,V〇.05為 1.361 mL/g。 [實施例19] 對實施例8中獲得的經成型之斷熱材料於丨丨〇〇<»c下實施$ 小時加熱處理,獲得實施例19之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 =4.3%下樣品崩塌且顯示斷裂點,此時之荷重為ι.ΐ2 MPa。另外,實施例19之斷熱材料之成形體中,v相對於 V〇.〇〇3之比例 R 為 87_6% ’ V〇.〇5 為 1.097 mL/g。 [實施例20] 對實施例9中獲得的經成型之斷熱材料於u〇(rc下實施5 小時加熱處理’獲得實施例20之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 =4.1%下樣品崩塌且顯示斷裂點,此時之荷重為2 η MPa。另夕卜,實施例2〇之斷熱材料之成形體中,v相對於 158675.doc •70- 201228989 V〇.o〇3之比例 R為 90.0%,Vow為 〇,937 mL/g。 [實施例21] 對實施例10中獲得的經成型之斷熱材料於9〇〇〇c下實施5 小時加熱處理,獲得實施例21之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果於壓縮率 =4.5%下樣品崩塌且顯示斷裂點,此時之荷重為3 MPa另外,實施例21之斷熱材料之成形體中,v相對於 V〇.o〇3之比例 R為 89.3%,V〇.〇5為 1.142 mL/g。 [實施例22] 對實施例11中獲得的經成型之斷熱材料於9〇〇〇c下實施5 小時加熱處理,獲得實施例22之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度’結果於壓縮率 -4.4%下樣品崩塌且顯示斷裂點,此時之荷重為〇·% MPa。另外,實施例22之斷熱材料之成形體中,v相對於 V0.003之比例 R為 76.9%,%。5為 i 〇31 mL/g。 [實施例23] 對貫施例12中獲得的經成型之斷熱材料於丨〇〇〇它下實施 24小時加熱處理,獲得實施例23之斷熱材料。對該斷熱材 料以與實施例14相同之方式測定壓縮強度,結果於壓縮率 ~3.4%下樣品崩塌且顯示斷裂點,此時之荷重為192 MPa。另外,實施例22之斷熱材料之成形體中,v相對於 V0.003之比例尺為…」%,¥〇〇5為1〇771^/§。 [實施例24] 對實施例13中獲得的經成型之斷熱材料於9〇〇(>c下實施 158675.doc •71- 201228989 24小時加熱處理,獲得實施例24之斷熱材料。對該斷熱材 料以與實施例14相同之方式測定壓縮強度,結果壓縮率 = 5.0%下之最大荷重為0.75 MPa。另外,實施例24之斷熱 材料之成形體中’ V相對於V0.〇〇3之比例r為48.1%,v〇 〇5為 0.691 mL/g 〇 [比較例1 ] 將平均粒徑為14 nm之二氧化矽粉體丨00質量%作為比較 例1之粉體狀之斷熱材料。該斷熱材料之bet比表面積為 195 m2/g,3〇°C下之熱導率為〇·〇ΐ8 w/m · κ。該斷熱材料 之疏鬆填充鬆密度為〇.〇1〇7 g/cm3,據此比較例it斷熱材 料900 g之體積為84112 cm3。因此,假設使用比較例1之斷 熱材料製造縱30 cm、橫30 cm、厚2〇 mm,鬆密度為〇 5 g/cm3之經成形之斷熱材料的情形時,以與實施例}相同之 方式計算成形模所需之深度,結果為93.5 cm。另外,使 用比較例1之斷熱材料3〇6 g,利用與實施例1相同之模具 進行加壓成形,獲得縱3〇 cm、橫3〇 cm、厚2〇爪爪,鬆密 度為〇·17 g/cm3之經成形之斷熱材料。此時之厚度增加率 為132%。向料斗令投入比較例1之斷熱材料時,粉體顯著 飛散,並且於供給線上凝集’難以均勻地填充至成形模 中°利用同樣之方法製作1〇月經成形之斷熱材料結果於 :-經成形之斷熱材料中均產生成形缺陷。因此,無法測 定經成形之斷熱材料的30eC下之熱導率。 [比較例2] 將平均粒徑為1〇 μηΐ2二氧化矽粉體1〇〇質量。‘作為比較 158675.docNa, K, Mg, Ca, Ge, P, and Fe are based on the total mass of the large particles. [Table 1] Content in the heat-insulating material Na [% by mass] K [% by mass] Mg [% by mass] Ca [% by mass] Ge [mass fjpm] P [% by mass] Fe [% by mass] Example 1 8.98 0.684 2.31 6.27 0 0.006 0.114 Example 2 0.074 1.06 0.005 0.020 0 0.003 0.081 Example 3 0 0 0 0 0 0.003 0.042 Example 4 0.274 0.712 0.430 0.161 0 0.168 0.740 Example 5 0.020 0.015 0.010 0.017 0 0.005 0.173 Example 6 5.99 0.477 1.54 4.30 0 0.003 0.089 Example 7 0 0 0 0 400 0 0.011 Example 8 0 0 0 0 0 0.001 0.002 Example 9 0 0 0 0 485 0.002 0.011 Example 10 0.218 0.561 0.339 0.140 0 0.023 0.596 Example 11 0.209 0.534 0.429 0.137 0 0.021 0.570 Example 12 0.004 0 0.213 0.020 325 0.019 0.025 Example 13 0.054 0.719 0.025 0.033 0 0.015 0.074 [Table 2] Content of the large particles in the example Na f mass % 1 K [% by mass % Mg " Mass %1 Ca f mass%1 Ge [mass ppm] P "mass%1 Fe" mass%1 Example 1 9.98 0.760 2.57 6.97 0 0.006 0.126 Example 2 0.098 1.41 0.007 0.027 0 0.003 0.106 Example 3 0 0 0 0 0 0.003 0.053 Example 4 0.342 0.890 0.538 0.201 0 0.020 0.923 Example 5 0.030 0.024 0.015 0.026 0 0.257 0.263 Example 6 9.99 0.795 2.56 7.16 0 0.006 0.14 Example 7 0 0 0 0 571 0.002 0.013 Example 8 0 0 0 0 0 0 0 Example 9 0 0 0 0 571 0.002 0.013 Example 10 0.342 0.890 0.538 0.201 0 0.020 0.923 Example 11 0.342 0.890 0.538 0.201 0 0.020 0.923 Example 12 0 0 0 0 571 0.002 0.013 Example 13 0.098 1.41 0.007 0.027 0 0.003 0.106 158675.doc -68 - 201228989 [Example 14] The formed heat-insulating material obtained in Example 3 was subjected to heat treatment at 1 Torr for 10 hours to obtain the heat-insulating material of Example 14. The heat-clear material was cut into 2 cm in length, 2 cm in width, and 2 cm in thickness, and the compressive strength was measured. The maximum load at a compression ratio of 5.0% was 081 MPa. Further, in the molded body of the heat-insulating material of Example 14, the ratio r of v to v〇 〇〇3 was 77.9%, and ν〇·()5 was 1.199 mL/g. [Example 15] The molded heat-insulating material obtained in Example 4 was subjected to heat treatment at 900 ° C for 5 hours to obtain a heat-insulating material of Example 15. The heat-insulating material was measured for compressive strength in the same manner as in Example 14. As a result, the sample collapsed at a compression ratio of -3.9% and showed a breaking point, at which time the load was 3 89 MPa. Further, in the molded body of the heat-dissipating material of Example 5, the ratio R of v to V0.003 was 98.2%, and V0.05 was 0.857 mL/g 〇 [Example 16] The obtained in Example 5 The formed heat-insulating material was heat-treated at 9 Torr for 1 hour to obtain the heat-insulating material of Example 16. The compressive strength was measured in the same manner as in Example 14 for the heat-insulating material, and the compression ratio = 4.7% of the sample collapsed and showed a breaking point, and the load at this time was 1〇9〇MPa. In addition, in the molded body of the heat-insulating material of Example 16, the ratio R of v to V0.〇〇3 was 81.5%. ▽0.05 was 1.109 mL/g [Example 17] The formed heat-insulating material obtained in Example 6 was subjected to heat treatment at 9 °»c for 2 hours to obtain a heat-insulating material of Example 17. Heat-dissipating material 158675.doc -69- 201228989 The compressive strength was measured in the same manner as in Example 14, and as a result, the sample collapsed at a compression ratio = 4.9% and showed a breaking point at which the load was 6.29 MPa. Further, Example 17 In the molded body of the heat-breaking material, the ratio R of V to V〇.o〇3 is 32.9%, and V〇.〇5 is 0.581 mL/g. [Example 18] The formed heat-insulating material obtained in Example 7 was subjected to heat treatment at 1 ° C for 5 hours to obtain a heat-insulating material of Example 18. The heat-insulating material was used and implemented. The compressive strength was measured in the same manner as in Example 14. As a result, the maximum load at a compression ratio of -5.0% was 〇·87 MPa. Further, in the molded body of the heat-insulating material of Example 16, the ratio of V to ν0.0〇3 R was 52.8%, and V〇.05 was 1.361 mL/g. [Example 19] The formed heat-insulating material obtained in Example 8 was subjected to heat treatment at 丨丨〇〇<»c for $hour to obtain The heat-insulating material of Example 19. The compressive strength was measured in the same manner as in Example 14 for the heat-insulating material, and as a result, the sample collapsed at a compression ratio = 4.3% and showed a breaking point, at which time the load was ι.ΐ2 MPa. Further, in the molded body of the heat-insulating material of Example 19, the ratio R of v to V〇.〇〇3 was 87_6% 'V〇.〇5 was 1.097 mL/g. [Example 20] Example 9 The formed heat-dissipating material obtained in the obtained heat-treating material of Example 20 was obtained by performing a heat treatment for 5 hours under rc. The heat-dissipating material of Example 20. The compressive strength was measured in the same manner as in Example 14, and as a result, the sample collapsed at a compression ratio = 4.1% and showed a breaking point at which the load was 2 η MPa. Further, the formation of the heat-insulating material of Example 2 In the body, v is relative to 158675.doc •70- 201228989 V〇.o〇3 ratio R is 90.0%, Vow is 〇, 937 mL/g. [Example 21] The molded heat-insulating material obtained in Example 10 was subjected to heat treatment at 9 ° C for 5 hours to obtain a heat-insulating material of Example 21. The compressive strength was measured in the same manner as in Example 14 for the heat-insulating material, and as a result, the sample collapsed at a compression ratio = 4.5% and showed a breaking point, at which time the load was 3 MPa. Further, the heat-breaking material of Example 21 was formed. In the body, the ratio of v to V〇.o〇3 is 89.3%, and V〇.〇5 is 1.142 mL/g. [Example 22] The molded heat-insulating material obtained in Example 11 was subjected to heat treatment at 9 ° C for 5 hours to obtain a heat-insulating material of Example 22. The heat-insulating material was measured for compressive strength in the same manner as in Example 14. As a result, the sample collapsed at a compression ratio of -4.4% and showed a breaking point, at which time the load was 〇·% MPa. Further, in the molded body of the heat-insulating material of Example 22, the ratio R of v to V0.003 was 76.9%, %. 5 is i 〇 31 mL/g. [Example 23] The formed heat-insulating material obtained in Example 12 was subjected to heat treatment under the crucible for 24 hours to obtain the heat-insulating material of Example 23. The compressive strength was measured in the same manner as in Example 14 for the heat-dissipating material. As a result, the sample collapsed at a compression ratio of 3.4% and showed a breaking point, and the load at this time was 192 MPa. Further, in the molded body of the heat-insulating material of Example 22, the scale of v with respect to V0.003 was ..."%, and ¥5 was 1〇771^/§. [Example 24] The formed heat-insulating material obtained in Example 13 was subjected to heat treatment at 158 675.doc • 71 - 201228989 at 9 Torr (>c, to obtain the heat-insulating material of Example 24. The heat-insulating material was measured for compressive strength in the same manner as in Example 14. As a result, the maximum load at a compression ratio = 5.0% was 0.75 MPa. Further, in the molded body of the heat-insulating material of Example 24, 'V vs. V0. The ratio r of 〇3 was 48.1%, and v〇〇5 was 0.691 mL/g. [Comparative Example 1] The cerium oxide powder 丨 00% by mass of an average particle diameter of 14 nm was used as the powder of Comparative Example 1. The thermal insulation material has a bet specific surface area of 195 m2/g, and a thermal conductivity of 3 〇·〇ΐ 8 w/m · κ at 3 ° C. The loose bulk density of the thermal insulation material is 〇. 〇1〇7 g/cm3, according to this comparative example, the volume of the heat-dissipating material 900 g is 84112 cm3. Therefore, it is assumed that the heat-dissipating material of Comparative Example 1 is used to make a longitudinal 30 cm, a horizontal 30 cm, a thickness of 2 mm, and a pine. In the case of a shaped heat-dissipating material having a density of 〇5 g/cm3, the depth required for the forming mold was calculated in the same manner as in Example}, and the result was 93.5 cm. Further, using 3 〇 6 g of the heat-insulating material of Comparative Example 1, press molding was carried out by the same mold as in Example 1, and a longitudinal 〇 3 cm, a width of 3 〇 cm, and a thickness of 2 〇 claws were obtained, and the bulk density was 〇· 17 g/cm3 of the formed heat-insulating material. The thickness increase rate at this time was 132%. When the heat-damping material of Comparative Example 1 was put into the hopper, the powder was significantly scattered and agglomerated on the supply line, which was difficult to uniformly fill. In the forming mold, the same method is used to produce a heat-dissipating material formed by menstruation. As a result, the forming defects are generated in the formed heat-insulating material. Therefore, the thermal conductivity at 30 eC of the formed heat-insulating material cannot be measured. [Comparative Example 2] The average particle diameter was 1 〇μηΐ2 cerium oxide powder 1 〇〇 mass. 'As a comparison 158675.doc
S •72· 201228989 例2之&體狀之斷熱材料。該斷熱材料之bet比表面積為 〇·27 m/g,30C下之熱導率為0.0636 w/m · κ。該斷熱材 料之疏鬆填充鬆密度為〇.693 g/cm3,冑此比較例2之斷熱 材料1800 g之體積為2597 cm3。因此,假設使用比較例之之 斷熱,料製造縱30 cm、橫30 cm、厚2〇 mm,鬆密度為〇 5 g/cm之經成形之斷熱材料的情形時,以與實施例1相同之 方式計算成形模所需之深度,結果為2.89 Cm。另外,使 用比較例2之斷熱材料1458 g,利用與實施例1相同之模具 進行加壓成形,獲得縱30 cm、橫30 cm、厚2〇 mm,鬆密 度為0.81 g/cm3之經成形之斷熱材料體。此時之厚度增加 率為108%。向料斗中投入比較例2之粉體時,雖粉體之飛 散較少,但於供給線上凝集,難以均勻地填充至成形模 中。利用同樣之方法製作10片經成形之斷熱材料,結果任 -經成形之斷熱材料均較脆’自模具中取出時崩塌。因 此’無法測定經成形之斷熱材料的3〇。(:下之熱導率。 [比較例3] 將平均粒徑為14 nm之二氧化矽粉體(小粒子)8〇質量0/〇、 與平均粒徑為60 μηι之二氧化矽粉體(大粒子)2〇質量%藉由 鎚磨機均勻地混合,獲得比較例3之粉體狀之斷熱材料。 該斷熱材料之BET比表面積為158 m2/g,3〇t下之熱導率 為0.0212 W/m · K。該粉體之疏鬆填充鬆密度為〇 〇126 g/em3 ’據此比較例3之粉體900 g之體積為71429 cm3。因 此,假設使用比較例3之斷熱材料製造縱30 cm、橫3〇 cm、厚20 mm,鬆密度為0.5 g/cm3之經成形之斷熱材料的 158675.doc -73- 201228989 情形時’以與實施例1相同 之方式计算成形模所需之深 度’結果為7 9.4 c iti。另々is .j. 另外,使用比較例3之斷熱材料486 §,利用與實施例1相同之模具進行加壓&形,獲得縱30 橫30cm、厚20mm ’鬆密度為〇27g/cm3之經成形之 斷熱材料。此時之厚度增加率為識。向料斗中投入比 較例3之斷熱材料時’粉體顯著飛散,並且於供給線上凝 集’難以均勻地填充至成形模中。利用同樣之方法製作1〇 片經成形之斷熱材料,結果於任__經成形之斷熱材料中均 產生成形缺陷。因此,無法測定成形體的30。(:下之熱導 率。 [比較例4] 對比較例1中獲得的經成型之斷熱材料於9〇(rc下實施μ 小時加熱處理,獲得比較例4之斷熱材料。對該斷熱材料 以與實施例14相同之方式測定壓縮強度,結果壓縮率 一5·0%下之最大荷重為0.11 MiPa。 [比較例5] 使用平均粒徑為15〇 nm之二氧化矽粉體1368 g,以與實 施例1相同之方式進行加壓成型而獲得成形體後,於叩❹艺 下實施5小時加熱處理,獲得比較例2之斷熱材料。對該斷 熱材料以與實施例14相同之方式測定壓縮強度,結果壓縮 率=5·0%下之最大荷重為0.17 MPa , 30°C下之熱導率為 0.119 W/m · K 〇 [產業上之可利用性j 根據本發明’可提供一種成形時或填充時之飛散得到抑 I58675.docS • 72· 201228989 Example 2 & The thermal insulation material has a bet specific surface area of 〇·27 m/g and a thermal conductivity of 30 636 w/m·κ at 30C. The bulk density of the heat-dissipating material was 〇.693 g/cm3, and the volume of the heat-dissipating material of Comparative Example 2 was 1800 g, which was 2597 cm3. Therefore, it is assumed that the heat of the comparative example is used to produce a shaped heat-dissipating material having a length of 30 cm, a width of 30 cm, a thickness of 2 mm, and a bulk density of 〇5 g/cm. The depth required for the forming die was calculated in the same manner and found to be 2.89 Cm. Further, using 1458 g of the heat-insulating material of Comparative Example 2, press molding was carried out by the same mold as in Example 1, and a warp shape of 30 cm in length, 30 cm in width, 2 mm in thickness, and a bulk density of 0.81 g/cm3 was obtained. The material of the heat-breaking material. The thickness increase rate at this time was 108%. When the powder of Comparative Example 2 was charged into the hopper, the powder was less scattered, but aggregated on the supply line, and it was difficult to uniformly fill the molding die. Ten pieces of the formed heat-insulating material were produced by the same method, and as a result, any of the formed heat-insulating materials was brittle and collapsed when taken out from the mold. Therefore, it is impossible to measure the 3〇 of the formed heat-insulating material. (The thermal conductivity of the lower layer. [Comparative Example 3] A cerium oxide powder (small particle) having an average particle diameter of 14 nm, 8 Å mass 0 / 〇, and a cerium oxide powder having an average particle diameter of 60 μηι (large particle) 2% by mass was uniformly mixed by a hammer mill to obtain a powdery heat-insulating material of Comparative Example 3. The BET specific surface area of the heat-insulating material was 158 m 2 /g, and the heat at 3 〇t The conductivity is 0.0212 W/m · K. The loose bulk density of the powder is 〇〇126 g/em3'. The volume of the powder of Comparative Example 3 900 g is 71429 cm3. Therefore, it is assumed that Comparative Example 3 is used. The heat-dissipating material is manufactured in the same manner as in the first embodiment in the case of a formed heat-dissipating material of 30 cm in length, 3 cm in width, 20 mm in thickness and 0.5 g/cm 3 in bulk density. 158675.doc -73-201228989 The depth required for the calculation of the forming die was 7 9.4 c iti. In addition, the heat insulating material of Comparative Example 3 was used, and the same mold as in Example 1 was used for pressurization & Longitudinal 30 horizontal 30cm, thick 20mm 'loose density is 〇27g/cm3 of formed heat-insulating material. The thickness increase rate at this time is recognized. In the case of the heat-dissipating material of Example 3, the powder was significantly scattered and agglomerated on the supply line. It was difficult to uniformly fill the forming mold. The same method was used to produce a heat-dissipating material which was formed into a sheet. The forming defects were generated in the heat-insulating material. Therefore, the molded article 30 could not be measured. (The following thermal conductivity. [Comparative Example 4] The formed heat-insulating material obtained in Comparative Example 1 was 9 〇 (rc The heat treatment was carried out for the next hour to obtain the heat-insulating material of Comparative Example 4. The compressive strength was measured in the same manner as in Example 14 for the heat-insulating material, and as a result, the maximum load at a compression ratio of 5.9% was 0.11 MiPa. Comparative Example 5] 1368 g of cerium oxide powder having an average particle diameter of 15 Å was used, and press molding was carried out in the same manner as in Example 1 to obtain a molded body, followed by heating treatment for 5 hours under a kiln technique. The heat-insulating material of Comparative Example 2 was obtained. The compressive strength was measured in the same manner as in Example 14 for the heat-insulating material, and as a result, the maximum load at a compression ratio = 5.0% was 0.17 MPa, and the thermal conductivity at 30 °C. 0.119 W/m · K 〇 [industrial availability j root Scattering the present invention 'provides a shaped or filled when the time obtained suppressed I58675.doc
S • 74- 201228989 制而操作性優異’加壓成形時之成形缺陷之產生得到抑制 而成形性良好的斷熱材料及其製造方法。另外,本發明亦 可提供一種使用粉體狀之斷熱材料所成形的斷熱材料、具 備收容斷熱材料之外被材料的斷熱材料被覆體。 【圖式簡單說明】 圖1係表示疏鬆填充鬆密度與大粒子之含有率rl之關係 的圖。 圖2係表示疏鬆填充鬆密度之測定裝置之一例的照片。 圖3係本發明之一實施形態之具備外被材料之斷熱材料 的剖面示意圖。 圖4係本發明之一實施形態之斷熱材料所含有的小粒子 及大粒子之剖南示意圖。 【主要元件符號說明】 1 斷熱材料被覆體 2 斷熱材料 3 外被材料 L 大粒子 S 小粒子 'I58675.docS • 74-201228989 Excellent in manufacturability The production of a heat-insulating material with good moldability and a method for producing the same. Further, the present invention can provide a heat-insulating material formed by using a powdery heat-insulating material, and a heat-insulating material covering body containing a material other than the heat-insulating material. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the relationship between the bulk density of loose bulk and the content rate rl of large particles. Fig. 2 is a photograph showing an example of a measuring device for loose bulk density. Fig. 3 is a schematic cross-sectional view showing a heat insulating material having an outer material according to an embodiment of the present invention. Fig. 4 is a schematic cross-sectional view showing small particles and large particles contained in the heat insulating material according to an embodiment of the present invention. [Main component symbol description] 1 Heat-dissipating material covering 2 Heat-dissipating material 3 External material L Large particle S Small particle 'I58675.doc
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