TW201228797A - Injection molding device for double-layers cup manufacturing - Google Patents

Injection molding device for double-layers cup manufacturing Download PDF

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Publication number
TW201228797A
TW201228797A TW100100575A TW100100575A TW201228797A TW 201228797 A TW201228797 A TW 201228797A TW 100100575 A TW100100575 A TW 100100575A TW 100100575 A TW100100575 A TW 100100575A TW 201228797 A TW201228797 A TW 201228797A
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Taiwan
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mold
cup
injection molding
double
male module
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TW100100575A
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Chinese (zh)
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Pe-Ming Hsu
hui-li Chen
Hsin-Shu Peng
Lo-Chang Wang
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Univ Far East
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Priority to TW100100575A priority Critical patent/TW201228797A/en
Publication of TW201228797A publication Critical patent/TW201228797A/en

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The primary objective of the present invention is to provide an injection molding device for double-layers cup manufacturing, which is designed to form an inner cup body and an outer cup body separately inside an upper mold and a lower mold. Via moving the upper mold and the lower mold after a first injection molding for shaping the inner cup body and the outer cup, the inner cup body and the outer cup are disposed together. And then, by a second injection molding, the inner cup body and the outer cup are bonded together to form the double-layers cup. Such a manufacturing device simplifies the procedures and improves the manufacturing rate for double-layers cup in the prior art, so as to enhance efficiency of large quantity manufacturing.

Description

201228797 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明是有關於一種雙層杯射出成型模内裝配機具,特 指一種可以射出成型製作雙層杯具之機構。 【先前彳支術】 [0002] 塑膠杯具於現代人的生活中受到普遍的應用,因為其具 備有免洗且輕便及一次性使用之便利特徵,因此不論在 宴會場合或者餐飲場所,多扮演著重要的角色,而一般 而言塑膠杯具因為壁身較薄,因此無法達到太好的隔熱 功效,因此,後續有改良該缺失,具有中空隔熱空間之 雙層塑膠杯具產生,其將内、外層雙層之杯體做結合而 於杯體間形成間距,進而可提供較佳的隔熱功效,且較 之單層杯體更具有質感。 [0003] 然而現有技術令雙層之杯具的製作上,大多需要三次射 出成型的步驟流程方能完成,傳統製作中主要係透過塑 膠熔接法將内、外兩層杯體以超音波或者旋轉熔接等工 法做接合,而超音波加工為一種成本低廉的製作技術, 但其密封性不足,無法製作具有嚴謹氣密性要求的容器 ,而再者旋轉熔接雖然可達到高氣密性,但因為其透過 旋轉摩擦方式產生熔接,故僅限定使用在環形外觀之產 品上,有其不足之處,而另外或可能在兩杯體結合處以 射出成型的方式額外將高溫的同材質塑膠包覆以作固定 ,但如此之做法必須要在射出機上做兩次的作業,動作 繁複,有耗時費工之虞,故基於上述不足之處為考量, 本發明之發明人思索並設計一種雙層杯射出成型模内裝 100100575 表单編號A0101 第4頁/共21頁 1002001010-0 201228797 配機具’簡可針對現有技術之缺失加以改善,進而增 進產業上之實施利用。 【發明内容】 [0004] [0005] Ο201228797 VI. Description of the Invention: [Technical Field] [0001] The present invention relates to a double-layer cup injection molding in-mold assembly tool, and particularly to a mechanism for injection molding to produce a double-layer cup. [Previous 彳 术 】 [0002] Plastic cups are widely used in modern life, because they are easy to wash, light and one-time use, so they play more in banquets or dining places. Important role, and in general, the plastic cup has a thin wall, so it can not achieve too good heat insulation effect. Therefore, there is a double-layer plastic cup with a hollow insulation space to improve the defect. The inner and outer double-layer cups are combined to form a space between the cups, thereby providing better heat insulation and being more textured than a single-layer cup. [0003] However, in the prior art, most of the production of the double-layer cups requires three steps of injection molding. In the conventional production, the inner and outer cups are ultrasonically or rotated by plastic welding. Welding and other methods are used for joining, and ultrasonic processing is a low-cost manufacturing technique, but the sealing property is insufficient, and it is impossible to produce a container with strict airtightness requirements, and although the rotary welding can achieve high airtightness, It is welded by the frictional friction method, so it is limited to the product used in the ring-shaped appearance, and there are disadvantages thereof. In addition, it is possible to additionally coat the high-temperature plastic of the same material by injection molding at the joint of the two cups. Fixed, but this method must be done twice on the injection machine, the operation is complicated, and it takes time and labor. Therefore, based on the above deficiencies, the inventor of the present invention contemplates and designs a double-layer cup. Injection molding die interior 100100575 Form No. A0101 Page 4 / Total 21 pages 1002001010-0 201228797 With the machine 'Simplified can be added to the existing technology Improve, and then implemented with the increase into the industry. SUMMARY OF THE INVENTION [0004] [0005] Ο

有鑑於上述f知之問題’本發明之主要目的就是在提供 ㈣出成型模内裝配機具’簡克服現有技術 之難點。 為達到上述目的,本發明所之技術手段為設計一種 雙層杯射出成型模内裝配機具,其包含. -下換具’其具有__基座一第—公模塊一第二公模 塊、-前段封合流道及—廢料槽;其中該基座自一上表 面凹入設有兩間隔之第一固定槽及第二固定槽;其中該 第-公模塊對應固定於該第定槽内並且朝上延伸, 且該第-公模塊之外形對應於—雙層杯體之—外杯件之 内壁面;其中該第二公模塊對應固定於該第二固定槽内 並且朝上延伸’且該第二公模塊之物對應於—雙層杯 體之一内杯件之内壁面;其中該前段封合流道對應設於 該基座之該上表面鄰近於該第二固定槽處,且該前段封 合流道具有一進料口;其中該廢料槽設於該基座之該上 表面’且其與該進料口間之配置位置對應關係相等於該 第一公模塊之一中心點及該第二公模塊之一中心點間之 配置位置對應關係;及一上模具,其包含一本體、一第 一母模穴、一第二母模穴、一後段封合流道、一澆注口 及一射出機;其中該本體對應設於該基座上方’且該本 體與該基座間可做對應之垂直移動以選擇性令該本體靠 合於該基座,此外該本體與該基座間可做對應之水平移 100100575 表單編號A0101 第5頁/共21頁 1002001010-0 201228797 動,進而讓該本體可做出對應該第一公模塊之該中心點 至該第二公模塊之該中心點間的去、返雙向的水平位移 ;其中該第一母模穴對應設於該本體之一下表面,且對 應於該第一公模塊之位置,且可選擇性移動至對應於該 第二公模塊之位置,而該第一母模穴對應於該外杯件之 外壁面,進而可與該第一公模塊組合形成一對應該外杯 件之第一射出成型空間;其中該第二母模穴對應設於該 本體之一下表面,且對應於該第二公模塊之位置,該第 二母模穴對應於該内杯件之外壁面,進而可與該第二公 模塊組合形成一對應該内杯件之第二射出成型空間;其 中該後段封合流道對應設於該本體上對應於該第一母模 穴處,且其連通於該第一母模穴中對應成型該外杯件之 杯緣之部分,該後段封合流道並可於該第一母模穴對應 移動至對應該第二公模塊處做合模時與該前段封合流道 相連通;其中該洗注口對應設於該本體之該下表面對應 於該廢料槽之位置;其中該射出機設於該本體上,且連 通於該第一母模穴、第二母模穴及該澆注口,且該射出 機於連通至該第一母模穴處設有一第一洗閥,且該射出 機於連通至該第二母模穴處設有一第二澆閥,其中該第 一澆閥及該第二澆閥可透過控制選擇性開啟關閉。 [0006] 其中該雙層杯射出成型模内裝配機具進一步包含:一垂直 移動機具,其可驅動該基座與該本體間之垂直向位移以 控制合模與開模之動作;其中,該垂直移動機具設於該 本體而令該本體對應該基座垂直移動;且其中,該垂直 移動機具為一油壓缸設備。 100100575 表早編號A0101 第6頁/共21頁 1002001010-0 201228797 [〇〇〇7]其中該雙層杯射出成型模内裝配機具進一步包含.一水平 移動機具,其可驅動該基座與該本體間之水平向位移. 其中,該水平移動機具設於該基座進而讓該基座可對應 該本體水平移動;且其中,該水平移動機具為—油壓缸 設備。 y [_其中,該下模具進-步包含-頂模件,該頂模件對應設 於該基座之該第二固定槽上且對應套設於該第二公模塊 上,且可選擇性朝上移動,以於射出成型後做朝上頂推 0 成品之用;其中,該第一母模穴之一内模壁面粗糙度高 於該第一公模塊之一外模壁面;且其中,該第二母模穴 之—内模壁面粗糙度低於該第二公模塊之一外模壁面。 [0009]本發明之雙層杯射出成型模内裝配機具於詨計上利用機 構的相互配合,利用模具之位移與射出槪之分次分量進 行射出成型,以全自動化之—次性兩段的射出成型工法 來W作雙層杯體,進^可習知技術於生產速度上過 以動作繁複之缺失,對於大量加工生產而言具有極高 〇 之優勢’而為了讓上述目的、技術特徵以及實際實施後 之增益性更為賴紐’於下文中將係峰佳之實施範 _佐對應相關之圖式來進行更詳細之說明。 【實施方式】 [〇_為利貴《貞瞭解本發明之”贿、内容錢點及其 所能達成之功效’㈣本發明配合_,並以實施例之 表達形式詳細如下’而其巾錢収圖式,其主旨 僅為示意及輔助說明書之用’未必為本發明實施後之真 實比例與精準配置,故不應就所附之圖式的比例與配置 100100575 表單編號A0101 第7頁/共21灵 1002001010-0 201228797 關係侷限本發明於實際實施上的專利範圍’合先敘明。 [0011] [0012] 請配合參看第-圖所示’本發明係為—種雙層杯射出成 型模内裝配機具,其用以生產一外杯件(91)及一内杯件 (92)而後將其連接固定為一雙層杯體,其於一較佳 之實施方式中包含一下模具(1〇)、_上模具(2〇)、一垂 直移動機具(3〇)及一水平移動機具(40)。 刖述之下模具(10)具有一基座(11)、一第一公模塊(12) 、一第一公模塊(13)、一頂模件(14)、一前段封合流道 (15)及一廢料槽(16);其中該基座(11)自一上表面凹入 設有兩間隔之第一固定槽(111)及第二固定槽(112);其 中該第一公模塊(1 2)對應固定於該第—固定槽(丨丨丨)内 並且朝上延伸,且該第一公模塊(12)之外形對應於該外 杯件(91)之内壁面,以做為射出成型該外杯件之用 ,其中該第二公模塊(13)對應固定於該第二固定槽 (Π2)内並且朝上延伸,且該第二公模塊(13)之外形對 應於該内杯件(92)之内壁面,α做為射出成型該内杯件 (92)之用;其中該頂模件(14)對應設於該基座(ιι)之該 第二固定槽(112)上且對應套設於該第二公模塊(13)上 ’且可選擇性朝上移動’以於射出成型後做朝上項推成 ασ之用,其中該前段封合流道(丨5 )對應設於該基座(1 1 ) 之該上表面鄰近於該第二固定槽(112)處,且該前段封合 流道(15)具有一進料口(151);其中該廢料槽(16)凹入 设於該基座(11)之該上表面,且其與該進料口(151)間 之配置位置對應關係相等於該第一公模塊(12)之一中心 點及該第二公模塊(13)之一中心點間之配置位置對應關 100100575 表單編號Α0101 第8頁/共21頁 1002001010-0 201228797 係。 [0013] Ο ◎ 前述之上模具(20)包含一本體(21)、一第一母模穴(22) '一第二母模穴(23)、一後段封合流道(24)、一澆注口 (25)及一射出機(26);其中該本體(21)對應設於該基座 (11)之上方,且該本體(21)與該基座間可做對應之 垂直移動以選擇性令該本體(21)靠合於該基座(11)上做 開模與合模間之做動,此外該本體(21)與該基座間 可做對應之水平移動,進而讓該本體可做出對應該 第一公模塊(12)之該中心點與該第二公模塊(13)之該中 心點間的去、返雙向的水平位移;其中該第一母模穴 (22)對應設於該本體(21)之一下表面,,且對應於該第一 公模塊(12)之位置,且可透過該本體(21)與該基座(η) 間之相對移動而選擇性移動至對應於該第二公模塊(丨2) 之位置,而該第一母模穴(2 2 )對應於讓外杯件(91)之外 壁面,進而可與該第一公模塊(12)組合形成一對應該外 杯件(91)之第一射出成型空間,以製作該外杯件(91), 且該第一母模穴(22 )之一内模壁面粗糖度高於該第一公 模塊(12)之一外模壁面,進而於開模時可將成型後之該 外杯件(91)留在該第一母模穴(22)之該内模壁面上;其 中β玄第一母模穴(23)對應設於該本體(21)之一下表面, 且對應於該第二公模塊(13)之位置,該第二母模穴(23) 對應於該内杯件(92 )之外壁面’進而可與該第二公模塊 (13)組合形成一對應該内杯件(9 2 )之第二射出成型空間 ’以製作該内杯件(92),且其中該第二母模穴(23)之一 内模壁面粗糙度低於該第二公模塊(13)之一外模壁面, 100100575 表單編號Α0101 第9頁/共21頁 1002001010-0 201228797 進而於開模時可將成型後之該内杯件(92)留在該第二公 模塊(1 3 )之該外模壁面上。 [0014] [0015] 其中該後段封合流道(24)對應設於該本體(21)上對應於 該第一母模穴(22)處,且其連通於該第一母模穴(22)中 對應成型該外杯件(91 )之杯緣之部分,該後段封合流道 (24)並可於該第一母模穴(22)對應移動至對應該第二公 模塊(13)處做合模後與該前段封合流道(15)相連通,進 而可自該進料口(151)處做洗注進料至該第一母模穴 (22);其中該洗注口(25)對應設於該本體(21)之該下表 面’且對應於該廢料槽(16)之位置,並可透過該本體 (21)與該基座(11)間之相對移動而選擇性移動至該進料 口(151)之位置;其中該射出機(26)對應設於該本體 (10)上’且連通於該第一母模穴(22)、第二母模穴(23) 及该淹注口(25),該射出機(26)可於作業時將溶融之塑 謬料透過流道之配置而射出至該第一母模穴(22)、第二 母模穴(23)及該洗注口(25),且該射出機(26)於連通至 該第一母模穴(22)處設有一第一澆閥(261),且該射出 機(26)於連通至該第二母模穴(23)處設有一第二洗閥 (262) ’其中該第一洗閥(261)及該第二澆閥(262)可透 過控制選擇性開啟關閉。 前述之垂直移動機具(30)可驅動該基座(11)與該本體 (21)間之垂直向位移以控制合模與開模之動作,其或可 設於該本體(21)而令該本體(21)對應該基座(11)垂直移 動’而當然亦可設於該基座(11)進而讓該基座(n)對應 該本體(21)垂直移動,而於一較佳之實施方式中,該垂 100100575 表單編號A0101 第10頁/共21頁 1002001010-0 201228797 [0016] [0017]In view of the above-mentioned problems, the main object of the present invention is to overcome the difficulties of the prior art by providing (4) assembling the tool in the molding die. In order to achieve the above object, the technical means of the present invention is to design a double-layer cup injection molding in-mold assembly tool, which comprises: - a lower adapter - which has a __ base - a male module - a second male module, - a first sealing channel and a waste container; wherein the base is recessed from an upper surface with two spaced first fixing grooves and a second fixing groove; wherein the first male module is correspondingly fixed in the first groove and facing Extending upwardly, and the outer shape of the first male module corresponds to the inner wall surface of the outer cup member of the double cup body; wherein the second male module is correspondingly fixed in the second fixing groove and extends upwardly and the first The second male module corresponds to the inner wall surface of the inner cup of the double-layer cup; wherein the front sealing flow channel is correspondingly disposed on the upper surface of the base adjacent to the second fixing groove, and the front sealing The merging prop has a feed port; wherein the waste chute is disposed on the upper surface of the pedestal and the corresponding position between the sump and the feed port is equal to a center point of the first male module and the second male The corresponding positional relationship between the central points of one of the modules; An upper mold, comprising a body, a first female mold cavity, a second female mold cavity, a rear sealing flow channel, a pouring port and an injection machine; wherein the body is correspondingly disposed above the base and the Corresponding vertical movement between the body and the base can be used to selectively engage the body to the base, and the horizontal displacement between the body and the base can be made 100100575. Form No. A0101 Page 5 / Total 21 Pages 1002001010- 0 201228797 moves, thereby allowing the body to make a horizontal displacement corresponding to the return to the two-way between the center point of the first male module and the center point of the second male module; wherein the first female cavity corresponds to a lower surface of the body, and corresponding to the position of the first male module, and selectively movable to a position corresponding to the second male module, wherein the first female cavity corresponds to the outer wall of the outer cup And the first male module can be combined with the first male module to form a first injection molding space of the outer cup; wherein the second female cavity is correspondingly disposed on a lower surface of the body and corresponds to the position of the second male module The second female cavity And a second injection molding space corresponding to the inner wall of the inner cup, and the second male module may be combined with the second male module; wherein the rear sealing flow channel is correspondingly disposed on the body corresponding to the first a portion of the female mold cavity, and communicating with a portion of the first female mold cavity corresponding to the cup edge of the outer cup member, the rear portion sealing the flow path and correspondingly moving to the first female mold cavity corresponding to the second male The module is connected to the front sealing flow passage when the mold is closed; wherein the washing nozzle is correspondingly disposed on the lower surface of the body corresponding to the waste tank; wherein the injection machine is disposed on the body and is connected to the The first female mold cavity, the second female mold cavity and the pouring port, and the injection machine is provided with a first washing valve connected to the first female mold cavity, and the injection machine is connected to the second female mold A second pouring valve is disposed at the hole, wherein the first pouring valve and the second pouring valve are selectively controlled to open and close. [0006] wherein the double-cup injection molding in-mold assembly tool further comprises: a vertical moving tool that drives a vertical displacement between the base and the body to control the clamping and opening operations; wherein the vertical The moving implement is disposed on the body to vertically move the body corresponding to the base; and wherein the vertical moving implement is a hydraulic cylinder device. 100100575 Table Early No. A0101 Page 6 / 21 pages 1002001010-0 201228797 [〇〇〇7] wherein the double cup injection molding in-mold assembly machine further comprises a horizontal moving tool that can drive the base and the body The horizontal displacement is provided. The horizontal moving implement is disposed on the base to allow the base to move horizontally corresponding to the body; and wherein the horizontal moving implement is a hydraulic cylinder device. y [ _ wherein the lower mold advances to include a top mold member, the top mold member is correspondingly disposed on the second fixing groove of the base and correspondingly sleeved on the second male module, and is selectively Moving upwards, so as to push up and then push up the finished product; wherein, the inner wall surface roughness of one of the first female mold holes is higher than the outer mold wall surface of the first male module; and wherein The inner wall surface roughness of the second female mold cavity is lower than the outer mold wall surface of the second male mold. [0009] The double-cup injection molding in-mold assembly machine of the present invention utilizes the mutual cooperation of the mechanism on the trick, and uses the displacement of the mold and the fractional component of the injection flaw to perform injection molding to fully automate the injection of the secondary two-stage. Molding method to make a double-layer cup body, the conventional technology can be used in the production speed to reduce the complexity of the movement, and has a very high advantage for a large number of processing and production, and in order to achieve the above purpose, technical characteristics and actual The gainability after implementation is more detailed in the following, which will be described in more detail in the accompanying drawings. [Embodiment] [〇_为利贵 "贞Understanding the invention" bribe, content money and the effect it can achieve' (4) The present invention cooperates with _, and the expression of the embodiment is as follows: Schematic, the subject matter is only for the purpose of illustration and supplementary instructions. 'It is not necessarily the true proportion and precise configuration after the implementation of the invention, so the proportion and configuration of the attached drawings should not be used. 100100575 Form No. A0101 Page 7 of 21 Ling 1002001010-0 201228797 Relationship Limitation The patent scope of the present invention is actually described in the following. [0012] [0012] Please refer to the figure - the invention is a double-layer cup injection molding mold. An assembly tool for producing an outer cup member (91) and an inner cup member (92) and then attaching and fixing the same to a double-layer cup body, which in a preferred embodiment comprises a lower mold (1〇), _ upper mold (2 〇), a vertical moving machine (3 〇) and a horizontal moving machine (40). The mold (10) has a base (11) and a first male module (12). a first male module (13), a top module (14), and a front sealing channel ( 15) and a waste tank (16); wherein the base (11) is recessed from an upper surface with two spaced first fixing slots (111) and second fixing slots (112); wherein the first male module (1 2) correspondingly fixed in the first fixing groove (丨丨丨) and extending upward, and the outer shape of the first male module (12) corresponds to the inner wall surface of the outer cup member (91) as The second male module (13) is correspondingly fixed in the second fixing groove (Π2) and extends upward, and the outer shape of the second male module (13) corresponds to the inner portion. The inner wall surface of the cup member (92) is used for injection molding the inner cup member (92); wherein the top mold member (14) corresponds to the second fixing groove (112) of the base (ι) And correspondingly disposed on the second male module (13) and can be selectively moved upward to be used to push the upper item into ασ after injection molding, wherein the front sealing flow channel (丨5) corresponds to The upper surface of the base (1 1 ) is adjacent to the second fixing groove (112), and the front sealing flow channel (15) has a feeding port (151); wherein the waste groove (16) The upper surface of the base (11) is disposed, and the positional relationship between the position and the inlet port (151) is equal to a center point of the first male module (12) and the second male module. (13) One of the positions between the center points corresponds to 100100575 Form No. 1010101 Page 8/Total 21 pages 1002001010-0 201228797 [ ◎ The above upper mold (20) includes a body (21), a a first female mold cavity (22) 'a second female mold cavity (23), a rear seal flow passage (24), a pouring port (25) and an injection machine (26); wherein the body (21) is correspondingly provided Above the base (11), and corresponding vertical movement between the body (21) and the base to selectively engage the body (21) on the base (11) for opening and closing The movement between the modes, in addition, the horizontal movement between the body (21) and the base, so that the body can make the center point corresponding to the first male module (12) and the second male module ( 13) a horizontal displacement of the center point between the center points; wherein the first mother mold hole (22) is correspondingly disposed on a lower surface of the body (21), and Positioned at the first male module (12), and selectively moved to a position corresponding to the second male module (丨2) by relative movement between the body (21) and the base (η), The first female mold cavity (2 2 ) corresponds to the outer wall surface of the outer cup member (91), and can be combined with the first male module (12) to form a first shot of the outer cup member (91). Forming a space to make the outer cup member (91), and one of the first female mold holes (22) has an inner mold wall surface having a coarser sugar content higher than an outer mold wall surface of the first male module (12), thereby opening the mold The outer cup member (91) after molding may be left on the inner mold wall surface of the first female mold cavity (22); wherein the β-shaped first female mold cavity (23) is correspondingly disposed on the body (21) a lower surface corresponding to the position of the second male module (13), the second female mold cavity (23) corresponding to the outer wall surface of the inner cup member (92) and thus the second male module (13) Combining to form a pair of second injection molding spaces ' of the inner cup member (92) to make the inner cup member (92), and wherein the inner wall surface roughness of one of the second female mold cavities (23) is lower than The outer mold wall of one of the second male modules (13), 100100575 Form No. 1010101, page 9 / total 21 pages 1002001010-0 201228797 Further, the inner cup member (92) after molding can be left in the second mold opening The outer mold wall of the male module (13). [0015] wherein the rear sealing flow channel (24) is correspondingly disposed on the body (21) corresponding to the first female cavity (22), and is connected to the first female cavity (22) Correspondingly forming a portion of the cup edge of the outer cup member (91), the rear portion sealing the flow passage (24) and correspondingly moving to the first female mold cavity (22) to correspond to the second male module (13) After the mold is closed, it is connected with the front sealing flow passage (15), and then the washing feed can be made from the feeding port (151) to the first female mold cavity (22); wherein the washing nozzle (25) Corresponding to the lower surface of the body (21) and corresponding to the position of the waste container (16), and selectively movable to the opposite side of the body (21) and the base (11) a position of the feed port (151); wherein the injector (26) is correspondingly disposed on the body (10) and is connected to the first female cavity (22), the second female cavity (23), and the flood a nozzle (25), wherein the injection machine (26) can discharge the molten plastic material through the flow path to the first female mold cavity (22), the second female mold cavity (23), and the Washing port (25), and the injection machine (26 a first gate valve (261) is provided at the first female mold cavity (22), and the second water valve is provided at the second female mold cavity (23). (262) ' wherein the first purge valve (261) and the second gate valve (262) are selectively open and closed by control. The vertical moving implement (30) can drive the vertical displacement between the base (11) and the body (21) to control the clamping and opening action, or can be disposed on the body (21) The body (21) corresponds to the vertical movement of the base (11) and may of course be disposed on the base (11) to allow the base (n) to move vertically corresponding to the body (21), and in a preferred embodiment中中,垂垂100100575 Form No. A0101 Page 10/Total 21 Page 1002001010-0 201228797 [0017] [0017]

Ο 100100575 直移動機具(30)可為一油壓缸設備。 前述之水平移動機具(40)可驅動該基座(11)與該本體 (21)間之水平向位移,其或可設於該基座(11)而令該基 座(11)對應該本體(21)水平移動,而當然亦可設於該本 體(21)進而讓該本體(21)對應該基座(11)水平移動,而 於一較佳之實施方式中,該水平移動機具(40)可為一油 壓缸設備。 請進一步配合參看第二圖所示,本發明之雙層杯射出成 型模内裝配機具可透過合模動作而於該第一射出成型空 間與該第二射出成型空間内成型該外杯件(91)與内杯件 (92),而自該澆注口(25)射出之塑膠料則堆積於該廢料 槽(16);而後再請進一步配合參看第三圖所示,於開模 後因為表面粗糙度之差異,而可將該外杯件(91)滯留於 該第一母模穴(22)上,且將該内杯件(92)滯留於該第二 公模塊(13);再請進一步配合參看第四圖所示,透過水 平移動機具(40)之驅動而可將該第一母模穴(22)移動至 對應該第二公模塊(13)處,且該洗注口(25)則對應於該 進料口_(151)之位置;請進一步配合參看第五圖所示,透 過垂直移動機具(30)驅動而再次合模後,該外杯件(91) 恰與該内杯件(92)局部地相互連接(杯緣處),且同時令 該第一澆閥(261)及該第二澆閥(262)封閉,並且減低射 出之塑膠料量後再次射出成型,進而透過前段封合流道 (15)與該後段封合流道(24)而將塑膠料注入至該外杯件 (91)與該内杯件(92)之杯緣,而後將該疊合之外杯件 (91)與該内杯件(92)做熔合固定;再請進一步配合參看 表單編號Α0101 第11頁/共21頁 1002001010-0 201228797 第六及七圖所示,透過開模後並以該頂模件(14)頂推出 該固定後之成品,即得一雙層杯體(90)。 [0018] 本發明之雙層杯射出成型模内裝配機具透過於設計上之 巧思變化,其利用機構的相互配合,利用模具之位移與 射出機(26)之分次分量進行射出成型,以全自動化之一 次性兩段的射出成型工法來製作雙層杯體,進而可改善 習知技術於生產速度上過慢且動作繁複之缺失,對於大 量加工生產而言具有極高之優勢,故可見其增益性所在 〇 [0019] 以上所述之實施例僅係為說明本發明之技術思想及特點 ,其目的在使熟習此項技藝之人士能夠瞭解本發明之内 容並據以實施,當不能以之限定本發明之專利範圍,即 大凡依本發明所揭示之精神所作之均等變化或修飾,仍 應涵蓋在本發明之專利範圍内。 [0020] 综觀上述,可見本發明在突破先前之技術下,確實已達 到所欲增進之功效,且也非熟悉該項技藝者所易於思及 ,其所具之進步性、實用性,顯已符合專利之申請要件 ,爰依法提出專利申請,懇請貴局核准本件發明專利申 請案,以勵發明,至感德便。 【圖式簡單說明】 [0021] 第一圖為本發明之雙層杯射出成型模内裝配機具之側視 剖面圖。 第二圖為本發明之雙層杯射出成型模内裝配機具之連續 實施例之側視剖面圖。 第三圖為本發明之雙層杯射出成型模内裝配機具之連續 100100575 表單編號A0101 第12頁/共21頁 1002001010-0 201228797 實施例之側視剖面圖。 第四圖為本發明之雙層杯射出成型模内裝配機具之連續 實施例之側視刮面圖。 第五圖為本發明之雙層杯射出成型模内裝配機具之連續 實施例之側視剖面圖。 第六圖為本發明之雙層杯射出成型模内裝配機具之連續 實施例之侧視剖面圖。 第七圖為本發明之雙層杯射出成型模内裝配機具之連續 實施例之側視剖面圖。 Ο [0022] ο 100100575 【主要元件符號說明】 下模具(10) 基座(11) 第一固定槽(111) 第二固定槽(112) 第一公模塊(12) 第二公模塊(13) 頂模件(14) 前段封合流道(15) 進料口(151) 廢料槽(16) 上模具(20) 本體(21) 第一母模穴(22) 第二母模穴(23) 後段封合流道(24) 澆注口( 2 5) 表單編號Α0101 第13頁/共21頁 1002001010-0 201228797 射出機(26) 第一澆閥(261) 第二澆閥(262) 垂直移動機具(30) 水平移動機具(40) 雙層杯體(90) 外杯件(91) 内杯件(92) 100100575 表單編號A0101 第14頁/共21頁 1002001010-0Ο 100100575 The straight moving machine (30) can be a hydraulic cylinder device. The horizontal moving implement (40) can drive a horizontal displacement between the base (11) and the body (21), or it can be disposed on the base (11) to make the base (11) correspond to the body (21) horizontally moving, and of course, may be disposed on the body (21) to allow the body (21) to move horizontally corresponding to the base (11), and in a preferred embodiment, the horizontal moving implement (40) Can be a hydraulic cylinder device. Further, as shown in the second figure, the double-cup injection molding in-mold assembly tool of the present invention can form the outer cup member in the first injection molding space and the second injection molding space through a mold clamping action. And the inner cup member (92), and the plastic material ejected from the sprue (25) is piled up in the waste trough (16); and then further cooperated as shown in the third figure, because the surface is rough after the mold opening a difference in degree, the outer cup member (91) may be retained on the first female mold cavity (22), and the inner cup member (92) may be retained in the second male module (13); Referring to the fourth figure, the first female cavity (22) can be moved to the corresponding second male module (13) by driving the horizontal moving implement (40), and the washing port (25) Corresponding to the position of the inlet port _ (151); please further refer to the fifth figure, after the mold is driven again by the vertical moving tool (30), the outer cup member (91) is just opposite the inner cup The pieces (92) are partially connected to each other (at the edge of the cup), and at the same time, the first gate valve (261) and the second gate valve (262) are closed. And reducing the amount of the injected plastic material, and then injection molding again, and then injecting the plastic material into the outer cup member (91) and the inner cup member through the front sealing flow passage (15) and the rear sealing flow passage (24). The cup edge, and then the overlapping cup member (91) and the inner cup member (92) are fused and fixed; please further cooperate with the reference form number Α0101 page 11 / 21 pages 1002001010-0 201228797 sixth As shown in the seventh figure, after the mold is opened and the fixed product is pushed out by the top mold member (14), a double cup body (90) is obtained. [0018] The double-cup injection molding in-mold assembly tool of the present invention transmits through the design, and utilizes the mutual cooperation of the mechanism to perform injection molding using the displacement of the mold and the fractional component of the injection machine (26). Fully automated one-time two-stage injection molding method to make two-layer cups, which can improve the slow speed of production and the lack of movement in the conventional technology. It has a very high advantage for a large number of processing and production, so it can be seen The above-mentioned embodiments are merely for explaining the technical idea and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to The scope of the invention is defined by the scope of the invention, which is to be construed as being limited by the scope of the invention. [0020] Looking at the above, it can be seen that the present invention has achieved the desired effect under the prior art, and is not familiar with the skill of the artist, and has the progressiveness and practicability. The patent application has been met, and the patent application has been filed according to law. You are requested to approve the application for the invention patent to encourage the invention. BRIEF DESCRIPTION OF THE DRAWINGS [0021] The first figure is a side cross-sectional view of the double-cup injection molding in-mold assembly tool of the present invention. Fig. 2 is a side cross-sectional view showing a continuous embodiment of the double-cup injection molding in-mold assembly tool of the present invention. The third figure is a continuous one of the double-cup injection molding in-mold assembly tool of the present invention. 100100575 Form No. A0101 Page 12 of 21 1002001010-0 201228797 A side cross-sectional view of an embodiment. Fig. 4 is a side plan view showing a continuous embodiment of the double-cup injection molding in-mold assembly tool of the present invention. Figure 5 is a side cross-sectional view showing a continuous embodiment of the double-cup injection molding in-mold assembly tool of the present invention. Figure 6 is a side cross-sectional view showing a continuous embodiment of the double-cup injection molding in-mold assembly tool of the present invention. Figure 7 is a side cross-sectional view showing a continuous embodiment of the double-cup injection molding in-mold assembly tool of the present invention. ο [0022] ο 100100575 [Description of main component symbols] Lower die (10) Base (11) First fixing groove (111) Second fixing groove (112) First male module (12) Second male module (13) Top module (14) Front section sealing channel (15) Feed port (151) Waste tank (16) Upper mold (20) Body (21) First female cavity (22) Second female cavity (23) Rear section Sealing flow channel (24) Gate (2 5) Form number Α 0101 Page 13 / Total 21 page 1002001010-0 201228797 Injection machine (26) First gate valve (261) Second gate valve (262) Vertical movement tool (30 Horizontal Moving Machine (40) Double Cup (90) Outer Cup (91) Inner Cup (92) 100100575 Form No. A0101 Page 14 of 21 1002001010-0

Claims (1)

201228797 七、申請專利範圍: 1 . 一種雙層杯射出成型模内裝配機具,其包含: 一下=具,其具有-基座、—第—公模塊、—第二公模塊 '一前段封合流道及—廢料槽;其中該基座自一上表面凹 入叹有兩間隔之第-固定槽及第二岐槽;其中該第_公 模塊對應固定於該第―固定槽内並且朝上延伸,且該第一 公模塊之外形對應於—雙層杯體之一外杯件之内壁面;其 中Λ第一 A模塊對應固定於該第二固定槽内並且朝上延伸 且該第—公模塊之外形對應於-雙層㈣之-内杯件之 ㈣面;其中該前段封合流道對應設於該基座之該上表面 鄰近於該第一固定槽處,且該前段封合流道具有一進料口 ,其中該廢料槽設於該基座之該上表面,且其與該進料口 間之配置位置對應關係相等於該第一公模塊之一中心點及 该第二公模塊之一中心點間之配置位置對應關係;及 一上模具,其包含—本體、一第一母模穴、一第二母模穴 、一後段封合流道、一澆注ϋ及一射出機;其中該本體對 應設於該基座上方’且該本體與該基座間可做對應之垂直 〇 移動以選擇性令該本體靠合於該基座,此外該本體與該基 座間可做對應之水平移動,進而讓該本體可做出對應該第 一公模塊之該中心點至該第二公模塊之該中心點間的去、 返雙向的水平位移;其中該第一母模穴對應設於該本體之 一下表面’且對應於該第一公模塊之位置,且可選擇性移 動至對應於該第二公模塊之位置,而該第一母模穴對應於 該外杯件之外壁面,進而可與該第一公模塊組合形成一對 應該外杯件之第一射出成型空間;其中該第二母模穴對應 100100575 表單編號Α0101 第15頁/共21頁 1002001010-0 201228797 設於該本體之一下表面,且對應於該第二公模塊之位置, 該第二母模穴對應於該内杯件之外壁面,進而可與該第二 公模塊組合形成一對應該内杯件之第二射出成型空間; 其中該後段封合流道對應設於該本體上對應於該第一母模 穴處,且其連通於該第一母模穴中對應成型該外杯件之杯 緣之部分,該後段封合流道並可於該第一母模穴對應移動 至對應該第二公模塊處做合模時與該前段封合流道相連通 ;其中該澆注口對應設於該本體之該下表面對應於該廢料 槽之位置;其中該射出機設於該本體上,且連通於該第一 母模穴、第二母模穴及該洗注口,且該射出機於連通至該 第一母模穴處設有一第一澆閥,且該射出機於連通至該第 二母模穴處設有一第二澆閥,其中該第一洗閥及該第二澆 閥可透過控制選擇性開啟關閉。 2 .如申請專利範圍第1項所述之雙層杯射出成型模内裝配機 具,其中進一步包含:一垂直移動機具,其可驅動該基座 與該本體間之垂直向位移以控制合模與開模之動作。 3 .如申請專利範圍第2項所述之雙層杯射出成型模内裝配機 具,其中該垂直移動機具設於該本體而令該本體對應該基 座垂直移動。 4 .如申請專利範圍第2項所述之雙層杯射出成型模内裝配機 具,其中該垂直移動機具為一油壓缸設備。 5 .如申請專利範圍第1項所述之雙層杯射出成型模内裝配機 具,其中進一步包含:一水平移動機具,其可驅動該基座 與該本體間之水平向位移。 6 .如申請專利範圍第5項所述之雙層杯射出成型模内裝配機 具,其中該水平移動機具設於該基座進而讓該基座可對應 100100575 表單編號A0101 第16頁/共21頁 1002001010-0 201228797 該本體水平移動。 7 .如申請專利範圍第5項所述之雙層杯射出成型模内裝配機 具,其中該水平移動機具為一油壓缸設備。 8 .如申請專利範圍第1項所述之雙層杯射出成型模内裝配機 具,其中該下模具進一步包含一頂模件,該頂模件對應設 於該基座之該第二固定槽上且對應套設於該第二公模塊上 ,且可選擇性朝上移動,以於射出成型後做朝上頂推成品 之用。 9 .如申請專利範圍第1項所述之雙層杯射出成型模内裝配機 〇 具,其中該第一母模穴之一内模壁面粗糙度高於該第一公 模塊之一外模壁面。 10 .如申請專利範圍第1項所述之雙層杯射出成型模内裝配機 具,其中該第二母模穴之一内模壁面粗糙度低於該第二公 模塊之一外模壁面。 Ο 100100575 表單編號A0101 第17頁/共21頁 1002001010-0201228797 VII. Patent application scope: 1. A double-layer cup injection molding in-mold assembly machine, comprising: a lower=piece, which has a pedestal, a first-public module, a second male module, and a front-end sealing channel And a waste tank; wherein the base is recessed from an upper surface into a second-fixing groove and a second groove; wherein the first male module is fixed in the first fixing groove and extends upwards. And the outer shape of the first male module corresponds to an inner wall surface of the outer cup of the double-layer cup; wherein the first A module is correspondingly fixed in the second fixing groove and extends upward and the first male module The shape corresponds to the (four) face of the inner cup member of the double layer (four); wherein the front sealing flow channel is disposed adjacent to the first fixing groove of the upper surface of the base, and the front sealing flow prop has a feed a port, wherein the waste groove is disposed on the upper surface of the base, and the positional relationship between the waste groove and the feed port is equal to a center point of the first male module and a center point of the second male module Correspondence between the positions of the configuration; and an upper mold, Including a body, a first female mold cavity, a second female mold cavity, a rear sealing flow channel, a pouring raft and an injection machine; wherein the body is correspondingly disposed above the pedestal and the body and the pedestal Corresponding vertical 〇 movement can be made to selectively make the body abut the pedestal, and the corresponding horizontal movement between the body and the pedestal can be made, so that the body can make the center corresponding to the first male module Pointing to the horizontal displacement of the second and the second of the second male module; wherein the first female cavity corresponds to a lower surface of the body and corresponds to the position of the first male module, and Selectively moving to a position corresponding to the second male module, and the first female cavity corresponds to the outer wall surface of the outer cup member, and thus can be combined with the first male module to form a first pair of outer cup members Injection molding space; wherein the second female cavity corresponds to 100100575 Form No. 1010101 Page 15 / Total 21 Page 1002001010-0 201228797 is disposed on a lower surface of the body, and corresponds to the position of the second male module, the second female Cavity pair The outer wall surface of the inner cup member is further combined with the second male module to form a pair of second injection molding spaces for the inner cup member; wherein the rear sealing flow channel is correspondingly disposed on the body corresponding to the first female body a cavity, and connected to a portion of the first female cavity corresponding to the cup edge of the outer cup, the rear section sealing the flow path and correspondingly moving to the first female cavity to correspond to the second male module Wherein the mold is connected to the front sealing flow passage; wherein the pouring opening is corresponding to the lower surface of the body corresponding to the waste tank; wherein the injector is disposed on the body and is connected to the first a mother mold hole, a second female mold cavity and the rinsing port, and the injection machine is provided with a first gate valve connected to the first female mold cavity, and the injection machine is connected to the second female mold cavity A second pouring valve is disposed, wherein the first washing valve and the second pouring valve are selectively controlled to open and close. 2. The double-cup injection molding in-mold assembly tool according to claim 1, further comprising: a vertical moving tool that drives a vertical displacement between the base and the body to control the clamping and clamping The action of opening the mold. 3. The double-cup injection molding in-mold assembly tool of claim 2, wherein the vertical movement tool is disposed on the body to vertically move the body corresponding to the base. 4. The double-layer cup injection molding in-mold assembly tool according to claim 2, wherein the vertical movement tool is a hydraulic cylinder device. 5. The double-cup injection molding in-mold assembly tool of claim 1, further comprising: a horizontal moving implement that drives horizontal displacement between the base and the body. 6. The double-layer cup injection molding in-mold assembly tool according to claim 5, wherein the horizontal moving tool is disposed on the base so that the base can correspond to 100100575. Form No. A0101 Page 16 of 21 1002001010-0 201228797 The body moves horizontally. 7. The double-layer cup injection molding in-mold assembly tool according to claim 5, wherein the horizontal moving tool is a hydraulic cylinder device. 8. The double-layer cup injection molding in-mold assembly tool according to claim 1, wherein the lower mold further comprises a top mold member, wherein the top mold member is correspondingly disposed on the second fixing groove of the base And correspondingly disposed on the second male module, and can be selectively moved upward to be used for pushing up the finished product after injection molding. 9. The double-layer cup injection molding in-mold assembly cooker according to claim 1, wherein an inner mold wall surface roughness of one of the first female mold holes is higher than an outer mold wall surface of the first male module. . 10. The double-layer cup injection molding in-mold assembly tool according to claim 1, wherein an inner mold wall surface roughness of one of the second female mold holes is lower than an outer mold wall surface of the second male module. Ο 100100575 Form No. A0101 Page 17 of 21 1002001010-0
TW100100575A 2011-01-07 2011-01-07 Injection molding device for double-layers cup manufacturing TW201228797A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI715651B (en) * 2015-10-29 2021-01-11 日商凸版印刷股份有限公司 Box and box manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI715651B (en) * 2015-10-29 2021-01-11 日商凸版印刷股份有限公司 Box and box manufacturing method

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