TW201228461A - Method for manufacturing a LED lamp - Google Patents

Method for manufacturing a LED lamp Download PDF

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Publication number
TW201228461A
TW201228461A TW100136807A TW100136807A TW201228461A TW 201228461 A TW201228461 A TW 201228461A TW 100136807 A TW100136807 A TW 100136807A TW 100136807 A TW100136807 A TW 100136807A TW 201228461 A TW201228461 A TW 201228461A
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TW
Taiwan
Prior art keywords
cfl
led
driver
lamp
output
Prior art date
Application number
TW100136807A
Other languages
Chinese (zh)
Inventor
Harald Josef Gunther Radermacher
Abraham Rudolf Balkenende
Wolfgang Otto Budde
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Koninkl Philips Electronics Nv
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Application filed by Koninkl Philips Electronics Nv filed Critical Koninkl Philips Electronics Nv
Publication of TW201228461A publication Critical patent/TW201228461A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238Arrangement or mounting of circuit elements integrated in the light source
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/37Converter circuits
    • H05B45/3725Switched mode power supply [SMPS]
    • H05B45/39Circuits containing inverter bridges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Led Device Packages (AREA)

Abstract

The invention relates to a method for manufacturing a LED lamp, comprising the following steps: a. providing a lamp housing; b. providing at least one LED; c. retrieving a CFL driver from a CFL; d. assembling the at least one LED, the CFL driver and the lamp housing, thereby electrically connecting the at least one LED to the CFL driver.

Description

201228461 六、發明說明: 【發明所屬之技術領域】 本發明係關於LED燈之領域,特定言之,係關於製造 LED燈之領域。 【先前技術】 已知當前存在由國内及國際規章制度實行的自白熾燈至 較有效率的光源之趨勢。 較有效率的光源中之一者為通常縮寫為CFL之緊湊型螢 光燈(compact fluorescent lamp)。CFL為適合裝配於用於白 熾燈的多數現有燈具中之一類型的螢光燈。可將CFL分 成:非整合式CFL,其中燈之氣體填充管可釋放地裝配於 燈殼中或燈殼上,且可獨立於其對應的驅動器而加以替 換;及整合式CFL(通常標明為CFLi),其中氣體填充管永 久地安裝於燈殼中或燈殼上。在CFLi之氣體填充管出現故 障之情況下,需要替換整個產品。縮寫CFL因此指兩個類 型之燈,且在整合式與非整合式CFL之間不進行區分,除 非有特定敍述。 CFL現今在很大範圍内得以使用,且隨著白熾燈之禁 令,可獲得市場規模。然而,隨著LED燈之出現,愈來愈 多的CFL被較高效率的LED燈替換。 結果,在不久的將來,CFL將換成LED燈,但是仍期望 CFL適當地發揮功能。 大量CFL將接著自市場回收至廢料收集器。然而,自環 境之觀點而言,將CFL回收用於再循環而非作為廢料棄置 159022.doc 201228461 係重要的。 本發明之目標 將需要按環境友善方式處置仍適當工作的CFL之回收。 【發明内容】 為了解決此等關注問題中之一或多者,提供一種用於製 造一 LED燈之方法,其包含下列步驟: a. 提供一燈殼; b. 提供至少一個LED ; c. 自一 CFL提取一 CFL驅動器; d_組裝該至少一個LED、該CFL驅動器及該燈殼,藉此 將該至少一個LED電連接至該CFL驅動器。 根據本發明的方法之一優勢在於,在Cfl之回收後,該 CFL驅動器被提取且再次使用(亦即,重新使用)作為用於 LED燈之驅動器。以此方式,不僅將CFL驅動器之材料再 循環’且亦將組件之功能性再循環。結果,環境較少受到 CFL之回收的影響,且Led燈之製造成本可降低。 在一實施例中’該燈殼具有電接觸點以將該led燈電連 接至市電電源(mains power supply)。可將該燈殼作為分開 之組件來提供’以使得步驟d)可包括將該CFL驅動器電連 接至忒燈殼之電接觸點《或者’亦可自該CFL提取該燈殼 之一部分或整個燈殼。在此情況下,該CFL驅動器與該燈 殼之間的電連接可仍為完整的,且可能不需要將該CFL驅 動器連接至該燈殼之電接觸點之對應組裝步驟。 亦預見到自該CFL提取該燈殼之一部分的一實施例(該部 159022.doc 201228461 分稱作CFL燈殼),其中該CFL燈殼包含原先經配置以將該 CFL連接至該市電電源之電接觸點。該燈殼之其餘部分接 著得以分開地提供且稱作LED燈殼,其中該LED燈殼具備 電接觸點以將該LED燈連接至該市電電源。步驟d)接著較 佳地包括將該CFL燈殼之電接觸點中之至少一些與該LED 燈殼之電接觸點互連以能夠對該CFL驅動器供電。當將該 CFL燈殼安裝至該LED燈殼内或該LED燈殼上時,可自動 地互連該等電接觸點。 舉例而言,上述情形可藉由調適一 LED燈配件以使得可 將較小的CFL燈配件插入至該LED燈配件内(例如,藉由螺 紋連接,此對於燈配件係常見的)且可自動進行LED燈配件 與CFL燈配件之間的電連接來實施。因為該CFL驅動器不 必與該CFL燈殼(亦即,配件)分開且該CFL燈殼可容易安 裝至該LED燈殼内,所以可按較高速度執行該方法。 亦預見到,按不同方式(亦即,不經由燈殼,例如,使 用無線電源或未配置於該燈殼上之電接觸點)提供該LED燈 至該市電電源之連接。 在一實施例中,自一整合式CFL(亦即,CFLi)提取該 CFL驅動器。CFLi尤其適合於提取該CFL及該燈殼之至少 一部分兩者。 自該CFL提取該燈殼之至少一部分之優勢在於,例如歸 因於在所提取之燈殼與該CFL驅動器之間的已存在之電連 接及/或機械連接,較多組件得以再循環,且可能需要較 少的組裝步驟。 159022.doc 201228461 在實施例中,該方法包括提供一電路之步驟,該電路 經組態以將該CFL驅動器之一輸出調整成適用於該至少一 個LED之-驅動信號,且其中步驟d)包含經由該電路將該 至少-個LED電連接至該CFL驅動器之步驟。 通常’ -CFL驅動器經組態以在尤其針對螢光管設計之 電壓及電流下摇竹,B < 、乍且可胃b甚至需要該管之某些屬性(例 如阻抗)以用於適當操作。該至少一個led之所要的操作 特徵可能與該管之操作特徵不同。藉由提供該電路,可將 4 CFL之輸出信號調整成適用於該至少一個[肋之一驅動 信號。亦可出於其他原因(諸如,該至少一個led之電隔 離、減小紋波電流、調光可能性等)使用-電路來調整該 CFL驅動器之輸出信號。 為了使該CFL驅動器與該至少—個㈣電隔離及/或調整 電壓位準,該電路可經由—變壓器連接至該CFX驅動器。 該變壓器亦可為該電路之部分,且可甚至基於已存在於該 CFL驅動器中但可能已在該CFL驅動器中用於不同目的之 組件。 該所提取之CFL驅動器通常包含一 CFL輸出端,其原先 預期連接至該CFL之氣體填充管;且亦通常包含一安定器 電感器,其串聯電連接至該CFL輸出端。該安定器電感器 可為具有兩個電連接接針之離散電感器組件,但亦可按較 複雜之電感組件(諸如,具有電分接頭之電感器或具有多 個’堯,’且之變壓器)之預期電感行為或寄生電感行為之形式 實現。 159022.doc 201228461 在實施例中,如上所述配置於該CFL驅動器與該電路 之間的變壓态可連接至該所提取之。几驅動器之輪出 端在另-實施例中,該所提取之CFL驅動器之原始安定 器電感器經移除且由變壓器替換。在此情況下,該CFL輸 出端較佳短路以保持該電路閉合(若必要)。該原始安定器 電感器亦可用於形成該變壓器的過程中,例如,該安定器 電感器用作该變壓器之主級繞組,且該變壓器之次級繞組 係圍繞該安定器電感器而纏繞。 、 或者,該變壓器串聯電連接至該安定器電感器,且該 CFL輸出端短路(若必要)。 該CFL驅動器之CFL輸出端可具備一並聯電路、該並聯 電路可經組態以使得在以上提到之實施例中,該CFL輸出 端未必短路。 在一實施例中,該至少一個LED及該電路之至少部分安 裝於一LED載板上。 在一實施例中,步驟d)包含下列子步驟: dl)將該CFL驅動器安裝至該燈殼内或該燈殼上; d2)將該CFL驅動器電連接至該燈殼之電接觸點; d3)將該LED載板安裝至該燈殼内或該燈殼上; d4)將該LED載板上之該電路電連接至該CFUg動器。 較佳地,在步驟di)期間自動地執行步驟d2)。亦較佳 地’在步驟d3)期間自動地執行步驟d4)。 在一實施例中,步驟d)包含修改該CFL驅動器。修改可 包括用不同價值但類似的組件替換組件、用相同價值的組 159022.doc 201228461 件替換組件(例如,锫^ 卸因於由於老化、磨損等而導致之惡 化的效此)、添加組件、移除組件及改變電佈線之路線。 /亥所提取之CFL驅動器可包含並聯電連接至該沉輸出 :的/皿度相依電阻器,例如,正溫度係數(PTC)電阻 器。該PTC電阻器通常用以使該CFL輸出端短路且控制該 CFL之預熱階段。pTC之自加熱決定在常規操作中的 CFL輸出端之預熱時間。 在實施例中,在該方法之步驟d)期間使該溫度相依電 阻器與該至少-個led熱接觸以提供該至少—個LED之被 動熱保護(例如,經由該LED載板)。 。當在過高溫度下使用時’ LED在效能及使用壽命上受到 扣害。§該等LED正運作得過熱時,該溫度相依電阻器可 用以減小至該等LED之輸入功率。該溫度相依電阻器因此 需要與。亥等LED熱接觸以便r感測」該等LED之溫度。此 熱接觸可由散熱片(例如,彎曲紹部分)或經由與該等咖 之直接接觸來提供。201228461 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to the field of LED lamps, and more particularly to the field of manufacturing LED lamps. [Prior Art] It is known that there is currently a trend from domestic and international regulations to incandescent lamps to more efficient light sources. One of the more efficient light sources is a compact fluorescent lamp, often abbreviated as CFL. The CFL is a type of fluorescent lamp suitable for fitting to one of the many existing luminaires used in incandescent lamps. The CFL can be divided into: a non-integrated CFL in which the gas filled tube of the lamp is releasably assembled in the lamp housing or on the lamp housing and can be replaced independently of its corresponding driver; and the integrated CFL (generally designated as CFLi) ), wherein the gas filling tube is permanently installed in the lamp housing or on the lamp housing. In the event of a failure of the CFLi gas filled tube, the entire product needs to be replaced. The acronym CFL therefore refers to two types of lamps and does not distinguish between integrated and non-integrated CFLs unless specifically stated. The CFL is now available in a wide range of applications, and with the ban on incandescent lamps, market size is available. However, with the advent of LED lights, more and more CFLs have been replaced by more efficient LED lights. As a result, the CFL will be replaced with an LED lamp in the near future, but the CFL is still expected to function properly. A large number of CFLs will then be recycled from the market to the waste collector. However, from an environmental point of view, it is important to recycle CFL for recycling rather than disposal as waste material 159022.doc 201228461. The goal of the present invention would be to treat the recycling of a properly functioning CFL in an environmentally friendly manner. SUMMARY OF THE INVENTION To address one or more of these concerns, a method for fabricating an LED lamp is provided that includes the steps of: a. providing a lamp housing; b. providing at least one LED; c. A CFL extracts a CFL driver; d_assembles the at least one LED, the CFL driver, and the lamp housing, thereby electrically connecting the at least one LED to the CFL driver. One advantage of the method according to the invention is that after the recovery of Cfl, the CFL driver is extracted and reused (i.e., reused) as a driver for the LED lamp. In this way, not only is the material of the CFL driver recirculated' and the functionality of the assembly is also recycled. As a result, the environment is less affected by the recycling of the CFL, and the manufacturing cost of the Led lamp can be reduced. In one embodiment, the lamp housing has electrical contacts to electrically connect the led lamp to a mains power supply. The lamp housing can be provided as a separate component 'so that step d) can include electrically connecting the CFL driver to the electrical contact of the xenon lamp housing or "or a portion of the lamp housing or the entire lamp can also be extracted from the CFL shell. In this case, the electrical connection between the CFL driver and the lamp housing may remain intact and the corresponding assembly steps of connecting the CFL driver to the electrical contacts of the lamp housing may not be required. An embodiment in which a portion of the lamp envelope is extracted from the CFL is also foreseen (the portion 159022.doc 201228461 is referred to as a CFL lamp housing), wherein the CFL lamp housing includes a formerly configured to connect the CFL to the utility power source. Electrical contact point. The remainder of the lamp envelope is then separately provided and referred to as an LED lamp housing, wherein the LED lamp housing has electrical contacts to connect the LED lamp to the mains power source. Step d) then preferably includes interconnecting at least some of the electrical contacts of the CFL lamp housing with the electrical contacts of the LED lamp housing to enable power to the CFL driver. The electrical contacts are automatically interconnected when the CFL lamp housing is mounted within the LED lamp housing or the LED lamp housing. For example, the above situation can be achieved by adapting an LED light fitting such that a smaller CFL light fitting can be inserted into the LED light fitting (eg, by threaded connection, which is common for light fittings) and can be automated The electrical connection between the LED lamp fitting and the CFL lamp fitting is performed. Since the CFL driver does not have to be separated from the CFL lamp housing (i.e., the accessory) and the CFL lamp housing can be easily mounted into the LED lamp housing, the method can be performed at a higher speed. It is also foreseen that the LED light is connected to the mains supply in a different manner (i.e., without a lamp housing, for example, using a wireless power source or an electrical contact that is not disposed on the lamp housing). In one embodiment, the CFL driver is extracted from an integrated CFL (i.e., CFLi). CFLi is particularly suitable for extracting both the CFL and at least a portion of the lamp envelope. The advantage of extracting at least a portion of the lamp envelope from the CFL is that, for example, due to existing electrical and/or mechanical connections between the extracted lamp housing and the CFL driver, more components are recirculated, and Less assembly steps may be required. 159022.doc 201228461 In an embodiment, the method includes the steps of providing a circuit configured to adjust an output of one of the CFL drivers to a drive signal suitable for the at least one LED, and wherein step d) includes The step of electrically connecting the at least one LED to the CFL driver via the circuit. Usually the '-CFL driver is configured to shake the bamboo, especially for the voltage and current of the fluorescent tube design, B < and the stomach b may even require certain properties of the tube (eg impedance) for proper operation . The desired operational characteristics of the at least one led may be different from the operational characteristics of the tube. By providing the circuit, the output signal of the 4 CFL can be adjusted to be suitable for the at least one [rib drive signal. The circuit can also be used to adjust the output signal of the CFL driver for other reasons, such as electrical isolation of the at least one led, reduced ripple current, dimming possibilities, and the like. In order to electrically isolate the CFL driver from the at least one (four) and/or adjust the voltage level, the circuit can be coupled to the CFX driver via a transformer. The transformer may also be part of the circuit and may even be based on components already present in the CFL driver but may already be used for different purposes in the CFL driver. The extracted CFL driver typically includes a CFL output that is originally intended to be connected to the CFL gas fill tube; and typically also includes a ballast inductor that is electrically coupled in series to the CFL output. The ballast inductor can be a discrete inductor component with two electrical connection pins, but can also be a more complex inductor component (such as an inductor with an electrical tap or a transformer with multiple '尧' The implementation of the expected inductive behavior or parasitic inductance behavior. 159022.doc 201228461 In an embodiment, a transformed state configured between the CFL driver and the circuit as described above can be coupled to the extracted. The wheel outlet of several drives In another embodiment, the original ballast inductor of the extracted CFL driver is removed and replaced by a transformer. In this case, the CFL output is preferably shorted to keep the circuit closed (if necessary). The original ballast inductor can also be used in the process of forming the transformer. For example, the ballast inductor acts as the primary winding of the transformer, and the secondary winding of the transformer is wound around the ballast inductor. Or, the transformer is electrically connected in series to the ballast inductor, and the CFL output is shorted (if necessary). The CFL output of the CFL driver can be provided with a parallel circuit that can be configured such that in the above-mentioned embodiments, the CFL output is not necessarily shorted. In one embodiment, the at least one LED and at least a portion of the circuit are mounted on an LED carrier. In an embodiment, step d) comprises the following sub-steps: dl) mounting the CFL driver into the lamp housing or the lamp housing; d2) electrically connecting the CFL driver to the electrical contact of the lamp housing; d3 Mounting the LED carrier to the lamp housing or to the lamp housing; d4) electrically connecting the circuit on the LED carrier to the CFUg actuator. Preferably, step d2) is performed automatically during step di). It is also preferred that step d4) is automatically performed during step d3). In an embodiment, step d) includes modifying the CFL driver. Modifications may include replacing components with different value but similar components, replacing components with groups of the same value 159022.doc 201228461 (eg, 卸^ dismounting due to deterioration due to aging, wear, etc.), adding components, Remove components and change the route of electrical wiring. The CFL driver extracted from /Hai may include a / degree dependent resistor, such as a positive temperature coefficient (PTC) resistor, electrically connected in parallel to the sink output. The PTC resistor is typically used to short the CFL output and control the warm-up phase of the CFL. The self-heating of the pTC determines the warm-up time at the CFL output in normal operation. In an embodiment, the temperature dependent resistor is in thermal contact with the at least one led during step d) of the method to provide passive thermal protection of the at least one LED (e.g., via the LED carrier). . When used at excessive temperatures, LEDs are compromised in terms of performance and service life. § When the LEDs are operating overheated, the temperature dependent resistors can be used to reduce the input power to the LEDs. This temperature dependent resistor therefore needs to be. LEDs such as Hai are in thermal contact so that r senses the temperature of the LEDs. This thermal contact may be provided by a heat sink (e.g., a curved portion) or via direct contact with the coffee.

亥所提取之CFL驅動器可包含一起動電路以起始該cFL 驅動器之電振盈。通常’ 一旦一CFL驅動器正在運作其 便為一自㈣電路’但該CFL驅動器需要__種類之觸们言 號以開始振盪。該CFL驅動器之起動電路經設計以提供此 種類之觸發信號。 。在一實施例巾,在該方法之步驟d)期間修改該咖驅動 器,以使得該起動電路可用以控制傳遞至該至少—個led 之能量的量。此允許LED燈可調光’但亦可用於以上提到 I59022.doc 201228461 之溫度保護。該實施例係基於如下見識:該起動電路亦可 用以停止(例如)允許對至該至少一個LED的功率信號進行 PWM調變之振盪。 丁 為了修改該CFL驅動器,可提供計時器、遙控裝置或電 力線通信接收器,較佳在LED载板上提供。用於ρψΜ調變 的CFL驅動器之開-關切換必須非常快地進行以避免光學假 影,較佳按高於400 Hz之頻率進行。 s亥CFL驅動器可基於替代地稱作處理器之IC(積體電 路)。此ic亦可用以控制傳遞至該至少一個LED之能量的 量。一分開的溫度感測器可經配置以將溫度資訊提供至該 1C。當需要一調光功能時,可將一調光信號提供至該Ic。 本發明亦係關於一種LED燈,其包含至少一個LED及驅 動該至少一個LED之一 CFL驅動器,該cfl驅動器係自一 CFL(較佳地,一整合式CFL)提取。 本發明進一步係關於一種來自一 CFL之一 CFL驅動器在 一 LED燈中之用途。較佳地,該CFL驅動器來自一整合式 CFL。 將更易於瞭解本發明之此等及其他態樣,此係因為藉由 參照以下詳細描述且結合隨附圖式考慮將更好地理解本發 明之此等及其他態樣,在隨附圖式中,相似參考符號表示 相似部分。 【實施方式】 圖1示意性地描繪根據本發明之一實施例的LED燈1。 LED燈1包含一燈殼3,其具有一燈泡部分5及一燈座部分 159022.doc •9· 201228461 7。燈座部分7包含電接觸點9、11以將LED燈1電連接至市 電電源(未圖示)。燈座部分7亦包含一螺紋以將LED燈1機 械連接至電枢,且藉此將該燈座部分之電接觸點電連接至 該電樞中之電接觸點’該電樞中之電接觸點轉而電連接至 市電電源或可電連接至市電電源。 燈泡部分5為較佳由玻璃或塑膠製成之透明外殼,該透 明外殼遮蔽該燈殼之内部,且當該LED燈處於開啟狀態 時,光穿過該透明外殼而發射出。 圖1經調適以亦部分展示LED燈1之内部。燈殼3之燈座 部分7具備内螺紋,一整合式CFL燈之CFL燈座13可插入於 該内螺紋中。CFL燈座13可替代地稱作CFL燈殼,且燈殼3 可替代地稱作LED燈殼。 CFL燈座13為一 CFL之燈殼之線圈架部分且承載CFL驅 動器15。CFL燈座13具有電接觸點,該等電接觸點在cfL 燈座13插入至燈座部分7内之後電連接至電接觸點9' 11。 該CFL燈座之電接觸點電連接至CFL驅動器1 5,以使得. CFL驅動器15可經由CFL燈座13之電接觸點及燈座部分7之 電接觸點9、11連接至該市電電源。 當CFL燈座13插入至燈殼3内時,亦使CFL驅動器15與包 圍CFL驅動器15之散熱片17熱接觸。或者或另外,可在燈 殼3中提供冷卻開口以實現至CFL燈座13及CFL驅動器15之 空氣流。 在CFL驅動器15之上安裝一 LED載板19。該LED載板19 在此情況下承載四個LED 21,且提供LED 21與CFL驅動器The CFL driver extracted by Hai may include a circuit to initiate the electrical oscillation of the cFL driver. Usually 'once a CFL driver is operating, it is a self-(four) circuit' but the CFL driver requires the __ type of touch to start oscillating. The start circuit of the CFL driver is designed to provide this type of trigger signal. . In an embodiment, the coffee drive is modified during step d) of the method such that the starting circuit can be used to control the amount of energy delivered to the at least one led. This allows the LED light to be dimmed' but can also be used for the temperature protection mentioned above in I59022.doc 201228461. This embodiment is based on the insight that the starting circuit can also be used to stop, for example, to allow PWM modulation of the power signal to the at least one LED. In order to modify the CFL driver, a timer, remote control or power line communication receiver may be provided, preferably provided on the LED carrier board. The on-off switching of the CFL driver for ρψΜ modulation must be performed very quickly to avoid optical artifacts, preferably at frequencies above 400 Hz. The s-CFL driver can be based on an IC (integrated circuit), which is alternatively referred to as a processor. This ic can also be used to control the amount of energy delivered to the at least one LED. A separate temperature sensor can be configured to provide temperature information to the 1C. When a dimming function is required, a dimming signal can be supplied to the Ic. The invention also relates to an LED lamp comprising at least one LED and a CFL driver for driving the at least one LED, the cfl driver being extracted from a CFL (preferably, an integrated CFL). The invention further relates to the use of a CFL driver from a CFL in an LED lamp. Preferably, the CFL driver is from an integrated CFL. These and other aspects of the present invention will be more readily understood from the aspects of the invention. In the like, like reference numerals denote like parts. [Embodiment] FIG. 1 schematically depicts an LED lamp 1 according to an embodiment of the present invention. The LED lamp 1 comprises a lamp housing 3 having a bulb portion 5 and a socket portion 159022.doc •9· 201228461 7. The socket portion 7 includes electrical contacts 9, 11 to electrically connect the LED lamp 1 to a commercial power source (not shown). The socket portion 7 also includes a thread to mechanically connect the LED lamp 1 to the armature and thereby electrically connect the electrical contact point of the socket portion to the electrical contact in the armature 'electrical contact in the armature Point to electrically connect to the mains supply or electrically connect to the mains supply. The bulb portion 5 is a transparent casing preferably made of glass or plastic, the transparent casing shielding the inside of the lamp envelope, and when the LED lamp is in an open state, light is emitted through the transparent casing. Figure 1 is adapted to also partially show the interior of the LED lamp 1. The socket portion 7 of the lamp housing 3 is internally threaded, and a CFL lamp holder 13 of an integrated CFL lamp can be inserted into the internal thread. The CFL lamp holder 13 may alternatively be referred to as a CFL lamp housing, and the lamp housing 3 may alternatively be referred to as an LED lamp housing. The CFL lamp holder 13 is a bobbin portion of a CFL lamp housing and carries the CFL driver 15. The CFL lamp holder 13 has electrical contacts that are electrically connected to the electrical contact 9' 11 after the cfL lamp holder 13 is inserted into the socket portion 7. The electrical contacts of the CFL lampholder are electrically coupled to the CFL driver 15 such that the CFL driver 15 is connectable to the mains supply via the electrical contacts of the CFL lampholder 13 and the electrical contacts 9, 11 of the base portion 7. When the CFL lamp holder 13 is inserted into the lamp housing 3, the CFL driver 15 is also brought into thermal contact with the heat sink 17 surrounding the CFL driver 15. Alternatively or additionally, a cooling opening may be provided in the lamp housing 3 to effect air flow to the CFL lamp holder 13 and the CFL driver 15. An LED carrier 19 is mounted over the CFL driver 15. The LED carrier 19 carries four LEDs 21 in this case and provides LED 21 and CFL drivers

159022.doc • J0· S 201228461 1 5之間的電連接’如由連接23、25示意性地描續。在將該 LED載板安裝於該CFL驅動器之上前,該cfl驅動器可經 修改以適合於驅動該等LED。 根據本發明的LED燈之優勢在於,可自仍適當發揮功能 的成品CFL提取CFL驅動器15及承載CFL之CFL燈座13。此 為環境友善的,此係因為不僅材料而且組件之功能性被重 新使用。藉由使用CFL燈座13’將CFL驅動器15組裝至燈 殼3中容易得多。另外’在CFL中採取以保護cfl驅動器免 受由市電電源造成之異常操作條件的安全預防措施亦在 LED燈中重新使用。該等安全預防措施可包含定位於該 CFL燈座與該CFL驅動器之間的可熔電阻器或其他組件。 歸因於自CFL至LED之改變’冷卻要求可能已改變,其 在此實施例中藉由按較大燈殼3之形式提供散熱片17且將 該散熱片熱連接至CFL驅動器且可能熱連接至LEd來解 決。 圖2描續在修改前的典型CFL驅動器之電路圖。該圖包 括與市電電源PS之連接及至產生光的氣體填充管τ之連 接。 CFL驅動電路包含一整流器部分,其由二極體di、、 D3、D4、電阻器R7及使該整流器部分之輸出變平滑的電 容器C1構成。在該整流器部分後’提供一 EMI渡波器部分 以使朝向市電電源PS之干擾最小化。該EMI濾波器部分由 電感器L1及電容器C2構成。該EMI遽波器部分轉而連接至 半橋反相器,該半橋反相器包含電晶體Ql、Q2、變壓器 159022.doc 201228461 組件 Tl_a、Tl_b、Tl—c、電阻器 Rl、R2、R4、R5、安定 器電感器L2及電容器C7»該半橋轉換器提供高頻率切換電 壓。 該半橋轉換器之振盪由一起動電路觸發,該起動電路由 電阻器R3、R6、電容器C5、曾納(zener)二極體D6以及常 規·一極體D5構成。當接通該驅動器時,經由電阻器R3及 R6對該起動電路之C5電容器充電。在某一時間點,電容 器C5達到一電壓位準’以使得曾納二極體D6崩潰,藉此 觸發電晶體Q2。此開始該半橋反相器之振盪。在穩態操作 中’二極體D5重複地對電容器C5放電以防止該起動電路 再次觸發電晶體Q2。 該CFL之CFL輸出端電連接至氣體填充管τ。與管τ並聯 地連接電容器C7及PTC電阻器,其中pTC代表正溫度係 數。電容器C7與電感器L2—起形成共振電路,以使得電容 器C7可達到使得該燈可被點燃之高電壓。在點燃後,共振 電路由管T繞過。該PTC電阻器藉由PTC之自加熱來決定管 T的接觸點EC 1、EC2之預熱時間。電容器C4阻止DC電流 通過管T。 圖3描繪部分包括圖2之CFL驅動器的LED燈之電路圖。 原則上’在變壓器部分丁1_3左側的圖部分類似於該CFL驅 動器’且因此該等組件具有相同的參考符號。然而,組件 可由可能具有其他組件值的類似組件替換。舉例而言,歸 因於在原始CFL中的操作期間之電流及溫度應力及老化(有 限的存放期)’已知電容器C2已失去其電容之部分且在阻 159022.doc 12159022.doc • Electrical connection between J0·S 201228461 1 5 ' as schematically illustrated by connections 23, 25. The cfl driver can be modified to be suitable for driving the LEDs before mounting the LED carrier on the CFL driver. An advantage of the LED lamp according to the present invention is that the CFL driver 15 and the CFL lamp holder 13 carrying the CFL can be extracted from the finished CFL that still functions properly. This is environmentally friendly because it is not only material but also the functionality of the components being reused. It is much easier to assemble the CFL driver 15 into the lamp envelope 3 by using the CFL lamp holder 13'. In addition, safety precautions taken in the CFL to protect the cfl driver from abnormal operating conditions caused by utility power are also reused in LED lights. Such safety precautions can include a fusible resistor or other component positioned between the CFL lamp holder and the CFL driver. Due to the change from CFL to LED 'cooling requirements may have changed, in this embodiment the heat sink 17 is provided in the form of a larger lamp envelope 3 and the heat sink is thermally connected to the CFL driver and possibly thermally connected To LEd to solve. Figure 2 depicts a circuit diagram of a typical CFL driver prior to modification. The figure includes the connection to the mains power supply PS and to the gas filled tube τ that produces light. The CFL driving circuit includes a rectifier portion composed of diodes di, D3, D4, a resistor R7, and a capacitor C1 that smoothes the output of the rectifier portion. An EMI ferrite portion is provided behind the rectifier portion to minimize interference towards the mains power supply PS. The EMI filter section is composed of an inductor L1 and a capacitor C2. The EMI chopper portion is in turn coupled to a half-bridge inverter comprising transistors Q1, Q2, transformer 159022.doc 201228461 components Tl_a, Tl_b, Tl-c, resistors Rl, R2, R4 , R5, ballast inductor L2 and capacitor C7» The half-bridge converter provides a high frequency switching voltage. The oscillation of the half-bridge converter is triggered by a companion circuit composed of resistors R3, R6, a capacitor C5, a Zener diode D6, and a conventional one-pole D5. When the driver is turned on, the C5 capacitor of the start-up circuit is charged via resistors R3 and R6. At some point in time, capacitor C5 reaches a voltage level 'to cause the Zener diode D6 to collapse, thereby triggering transistor Q2. This starts the oscillation of the half bridge inverter. In steady state operation, the diode D5 repeatedly discharges the capacitor C5 to prevent the starting circuit from triggering the transistor Q2 again. The CFL output of the CFL is electrically coupled to the gas fill tube τ. A capacitor C7 and a PTC resistor are connected in parallel with the tube τ, where pTC represents a positive temperature coefficient. Capacitor C7 and inductor L2 together form a resonant circuit such that capacitor C7 can reach a high voltage that allows the lamp to be ignited. After ignition, the resonant circuit is bypassed by tube T. The PTC resistor determines the warm-up time of the contact points EC 1 and EC2 of the tube T by self-heating of the PTC. Capacitor C4 blocks DC current from passing through tube T. 3 depicts a circuit diagram of an LED lamp partially including the CFL driver of FIG. 2. In principle, the portion of the figure on the left side of the transformer portion 1_3 is similar to the CFL driver' and thus the components have the same reference symbols. However, components can be replaced by similar components that may have other component values. For example, due to current and temperature stress and aging (limited shelf life) during operation in the original CFL, it is known that capacitor C2 has lost part of its capacitance and is resisting 159022.doc 12

S 201228461 抗及漏電方面有所增加《為了解決減小之電容及增加之阻 抗’吾人可用新的電容器替換該電容器。或者,可將額外 電容器並聯連接至電容器C2。可將新的電容器或額外電容 器安裝至該CFL驅動器上,但亦可為一 LED載板之部分。 雖然可能已在CFL輸出端(EC1、EC2,見圖2)處進行了 至LED LE1、LE2、LE3之連接,但此實施例已使此等接觸 點EC 1、EC2短路’藉此繞過圖2之PTC及電容器C7。在 LED LEI、LE2、LE3之間,提供一電路E,其經由一由電 感器L2、L3、L4構成之變壓器連接至該CFL驅動器。此可 藉由將電感器L3、L4圍繞存在於該CFL驅動器上之電感器 L2纏繞來進行,或電感器L2由一變壓器替換,該變壓器可 部分或全部置放於亦該等承載LED及該電路的LED載板 上。另外,該變壓器亦可連接至電感器匕2與變壓器部分 Tl_a之間的CFL驅動器。 5玄變壓器之使用允許將該等led與市電電源電壓電隔 離。若不需要此隔離(例如,因為該電隔離提供於該1^££)載 板中、此LED載板與燈殼3之間或燈殼;3中),則可使用使該 CFL驅動器適應LED操作之較簡單的配置。舉例而言,可 使用V分接頭的電感器,亦即,無電流隔離(gaWanicS 201228461 Increased resistance to leakage and “To solve for reduced capacitance and increased impedance”, we can replace this capacitor with a new one. Alternatively, an additional capacitor can be connected in parallel to capacitor C2. A new capacitor or additional capacitor can be mounted to the CFL driver, but can also be part of an LED carrier. Although the connection to LEDs LE1, LE2, LE3 may have been made at the CFL output (EC1, EC2, see Figure 2), this embodiment has shorted these contact points EC1, EC2 'by bypassing the diagram 2 PTC and capacitor C7. Between the LEDs LEI, LE2, LE3, a circuit E is provided which is connected to the CFL driver via a transformer consisting of inductors L2, L3, L4. This can be done by winding the inductors L3, L4 around the inductor L2 present on the CFL driver, or the inductor L2 is replaced by a transformer that can be partially or fully placed on the carrier LEDs and The LED carrier board of the circuit. Alternatively, the transformer can be connected to a CFL driver between the inductor 匕2 and the transformer portion Tl_a. The use of the 5 Xuan transformer allows the LEDs to be electrically isolated from the mains supply voltage. If this isolation is not required (for example, because the electrical isolation is provided in the carrier, between the LED carrier and the lamp housing 3 or in the lamp housing; 3), then the CFL driver can be adapted to A simpler configuration of LED operation. For example, a V-tap inductor can be used, ie, no galvanic isolation (gaWanic

Elation)之自耦變壓器。在最簡單的型式中,該等led之 順向電壓經選擇以使得不需要電壓之調適。然而,該飢 驅動器可仍需要藉由整流、電阻器、z二極體、電感器、 電容器等修改或擴展以使LED之動態特徵與肌驅動器相 匹配。 159022.doc 13 201228461 電路E使用二極體〇7及〇8來對該變壓器之輸出整流,且 使用電容器C6來使該等二極體之輸出變平滑。 該CFL驅動器之起動電路可用以對該等LED調光。藉由 將電晶體Q2之基極連接至接地,停止該CFL驅動器之振盪 且無電力供應至該等LED。藉由施加新的觸發脈衝,該驅 動器將再次起動。若此係在足夠高的頻率下進行,則可使 用PWM調變來對該等LED調光。原始CFL起動電路之部分 可用於此調光功能,但額外組件可能對開始及停止振盪而 言係必要的。 上文給出了自振盪驅動器之一實例,其中功率位準受到 脈衝寬度調變(亦即,驅動器之交替啟動及去啟動)影響。 然而,一些CFL驅動器係基於其他拓撲,例如,基於驅 動器1C。此等驅動器IC可提供類似可能性,例如,經由關 機輸入及欠壓監控领測(under_v〇hage_1〇〇k 〇ut detecti〇幻 或功率監視接針,以使得藉由該CFL驅動器之信號之操縱 (例如,短路至接地、施加靜態或脈衝狀電壓或電流),亦 可調整至該等LED之電力傳遞。 在一替代實施例中,該PTC電阻器未被繞開,而保持在 該電路中且熱連接至LED,以使得其可用作該等led之被 動熱保護。 忒PTC電阻器被描述為可能用作溫度感測器,但其他溫 度感測器類型亦可用以量測該驅動器、該等LED之溫度或 §亥燈之任何其他相關溫度。 按需要,本文中揭示了本發明之詳細實施例;然而應 159022.doc 201228461 理解,所揭示之實施例僅例示性說明本發明,本發明可按 ^種形式體現。因此’本文中所揭示之特定結構及功能細 郎不應解釋為具有限制性,而僅作為申請專利範圍之基礎 及作為教示熟習此項技術者在實質上任何適當詳述之結構 中以不同方式使用本發明之代表性基礎。另外,本文中所 使用之術語及片語並不意欲為限制性的,而是為了提供本 發明之可理解之描述。 將如本文中所使用之術語「一」定義為一或一個以上。 將如本文中所使用之術語「複數個」冑義為兩個或兩個以 上。將如本文t所使用之術語「另―」定義為至少一第二 者或其他。將如本文中所使用之術語「包括」及/或「具 有」定義為包含(亦即,開放式語言,並不排除其他元件 或步驟)。在申請專利範圍中之任何參考標記不應解釋為 限制申請專利範圍或本發明之範疇。 在相互不同之附屬項中陳述某些措施之純粹事實並不指 示不可有利地使用此等措施之組合。 將如本文中所使用之術語「搞接」定義為連接,但未必 直接地連接,且未必機械地連接。 單-處理器或其他單元可實現在f請專利範圍中陳述之 若干項目之功能。 將如本文中所使用之術語程式、軟體應用程式及類似者 定義為經設計以在電腦系統上執行之—指令序列。程式、 電腦程式或軟體應用程式可包括子常式、函式、程序、物 件方法、物件實作、可執行應用程式、小程式(applet)、 159022.doc -15· 201228461 servlet、原始程式碼、目標碼、共用程式庫/動態載入程式 庫及/或經设計以在電腦系統上執行之其他指令序列。 電恥程式可儲存及/或散佈於合適的媒體(諸如,與其他 硬體一起或作為其他硬體之部分供應的光學儲存媒體或固 態媒體)上,但亦可按其他形式(諸如,經由網際網路或其 他有線或無線電信系統)散佈。 【圖式簡單說明】 圖1描繪根據本發明之一實施例的LED燈; 圖2描繪在提取前的CFL驅動器之電路圖;及 圖3描繪在經修改且組裝至led燈中之後的圖2之電路。 【主要元件符號說明】 1 發光二極體(LED)燈 3 燈殼 5 燈泡部分 7 燈座部分 9 電接觸點 11 電接觸點 13 緊湊型螢光燈(CFL)燈座 15 CFL驅動器 17 散熱片 19 LED載板 21 LED 23 連接 25 連接 159022.doc -16-Elation) autotransformer. In the simplest version, the forward voltages of the LEDs are selected such that no voltage adaptation is required. However, the hunger driver may still need to be modified or expanded by rectification, resistors, z diodes, inductors, capacitors, etc. to match the dynamic characteristics of the LED to the muscle driver. 159022.doc 13 201228461 Circuit E uses diodes 〇7 and 〇8 to rectify the output of the transformer, and capacitor C6 is used to smooth the output of the diodes. The start circuit of the CFL driver can be used to dim the LEDs. By connecting the base of transistor Q2 to ground, the oscillation of the CFL driver is stopped and no power is supplied to the LEDs. The drive will start again by applying a new trigger pulse. If this is done at a sufficiently high frequency, PWM modulation can be used to dim the LEDs. Part of the original CFL start-up circuit can be used for this dimming function, but additional components may be necessary to start and stop the oscillation. An example of a self-oscillating driver is given above in which the power level is affected by pulse width modulation (i.e., alternate start and deactivation of the driver). However, some CFL drives are based on other topologies, for example, based on drive 1C. These driver ICs offer similar possibilities, for example, via shutdown input and undervoltage monitoring (under_v〇hage_1〇〇k 〇ut detecti 或 功率 or power monitoring pins to enable manipulation of signals by the CFL driver (For example, short to ground, applying static or pulsed voltage or current), can also be adjusted to the power transfer of the LEDs. In an alternate embodiment, the PTC resistor is not bypassed and remains in the circuit And thermally connected to the LED so that it can be used as passive thermal protection for the LEDs. 忒 PTC resistors are described as possible as temperature sensors, but other temperature sensor types can also be used to measure the driver, The temperature of the LEDs or any other relevant temperature of the chandelier. Detailed embodiments of the invention are disclosed herein as needed; however, it is understood from the 159022.doc 201228461 that the disclosed embodiments merely exemplify the invention, The invention may be embodied in a variety of forms. Therefore, the specific structure and function disclosed herein should not be construed as limiting, but merely as a basis for the scope of the application and as a teaching. The person skilled in the art will use the representative basis of the present invention in various ways in substantially any suitable structure. In addition, the terms and phrases used herein are not intended to be limiting, but rather BRIEF DESCRIPTION OF THE INVENTION The term "a" as used herein is defined as one or more. The term "plurality" as used herein is meant to mean two or more. The term "another" as used in t is defined as at least a second or otherwise. The terms "including" and/or "having" as used herein are defined to include (ie, open language, not excluded). Other elements or steps are not to be construed as limiting the scope of the patent application or the scope of the invention. The mere fact that certain measures are recited in mutually different Combination of such measures. The term "engaged" as used herein is defined as a connection, but is not necessarily directly connected, and is not necessarily mechanically connected. Single-processor or The unit can implement the functions of several items stated in the scope of the patent application. The terms program, software application and the like as used herein are defined as a sequence of instructions designed to be executed on a computer system. Computer programs or software applications can include subroutines, functions, programs, object methods, object implementations, executable applications, applets, 159022.doc -15· 201228461 servlet, source code, object code , shared libraries/dynamic libraries, and/or other sequences of instructions designed to be executed on a computer system. Shame programs can be stored and/or distributed to appropriate media (such as with other hardware or as Other hardware components are supplied on optical storage media or solid state media, but may also be distributed in other forms, such as via the Internet or other wired or wireless telecommunications systems. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 depicts an LED lamp in accordance with an embodiment of the present invention; FIG. 2 depicts a circuit diagram of a CFL driver prior to extraction; and FIG. 3 depicts FIG. 2 after modification and assembly into a led lamp. Circuit. [Main component symbol description] 1 Light-emitting diode (LED) lamp 3 Lamp housing 5 Lamp part 7 Lamp holder part 9 Electrical contact point 11 Electrical contact point 13 Compact fluorescent lamp (CFL) lamp holder 15 CFL driver 17 Heat sink 19 LED carrier board 21 LED 23 connection 25 connection 159022.doc -16-

S 201228461S 201228461

Cl 電容器 C2 電容器 C4 電容器 C5 電容器 C6 電容器 C7 電容器 D1 二極體 D2 二極體 D3 二極體 D4 二極體 D5 二極體 D6 二極體 D7 二極體 D8 二極體 E 電路 EC1 接觸點 EC2 接觸點 LI 電感器 L2 安定器電感器 L3 電感器 L4 電感器 LEI LED LE2 LED LE3 LED 159022.doc • 17- 201228461 PS 市電電源 Qi 電晶體 Q2 電晶體 R1 電阻器 R2 電阻器 R3 電阻器 R4 電阻器 R5 電阻器 R6 電阻器 R7 電阻器 T 氣體填充管 Tl_a 變壓器組件 Tl_b 變壓器組件 Tl_c 變壓器組件 I59022.doc -18- sCl capacitor C2 capacitor C4 capacitor C5 capacitor C6 capacitor C7 capacitor D1 diode D2 diode D3 diode D4 diode D5 diode D6 diode D7 diode D8 diode E circuit EC1 contact point EC2 Contact Point LI Inductor L2 Ballast Inductor L3 Inductor L4 Inductor LEI LED LE2 LED LE3 LED 159022.doc • 17- 201228461 PS Mains Power Qi Transistor Q2 Transistor R1 Resistor R2 Resistor R3 Resistor R4 Resistor R5 Resistor R6 Resistor R7 Resistor T Gas Filling Tube Tl_a Transformer Assembly Tl_b Transformer Assembly Tl_c Transformer Assembly I59022.doc -18- s

Claims (1)

201228461 七、申請專利範圍: 1_ 一種用於製造一發光二極體(LED)燈之方法,其包含下 列步驟: a.提供一燈殼; b·提供至少一個LED ; c•自一緊湊型螢光燈(CFL)提取一 CFL驅動器; d·組裝該至少一個LED、該CFL驅動器及該燈殼,藉 此將該至少一個LED電連接至該CFL驅動器。 2,如請求項1之方法,其包括提供一電路之步驟,該電路 經組態以將該CFL驅動器之一輸出調整成適用於該至少 ED之驅動L说’且其中步驟d)包含經由該電路 將該至少一個LED電連接至該CFL驅動器之步驟。 3·如請求項2之方法,其中該電路經由一變壓器電連接至 δ亥C F L驅動器。 4.如請求項1之方法,其中該燈殼係至少部分自該cfl提 取。 5·如請求項3之方法,其中該所提取之CFL驅動器包含預期 連接至該CFL之一氣體填充管的一CFL輸出端,且其中 在步驟d)期間,該變壓器電連接至該CFL輸出端。 6·如清求項3之方法,其中該所提取之CFL驅動器包含預期 連接至4 CFL之-氣體填充管的—CFL輸出端及串聯連 接至該CFL輸出端的一安定器電感胃,且其中在步驟^ 期間,該安定器電感器由該變壓器替換且該CFL輸出端 短路。 I59022.doc 201228461 如請求項3之方法,其中該CFL驅動器包含預期連接至該 CFL之一氣體填充管的一 CFL輸出端及串聯連接至該CFL 輸出端的一安定器電感器,且其中在步驟d)期間,該變 壓器串聯連接至該安定器電感器及該CFL輪出端,且該 CFL輸出端短路。 8. 如請求項2之方法,其中該至少一個led及該電路之至少 部分安裝於一 LED載板上。 9. 如凊求項8之方法,其中步驟句包含下列子步驟: dl)將該CFL驅動器安裝至該燈殼内; d2)將該CFL驅動器電連接至該燈殼之電接觸點; d3)將該LED載板安裝至該燈殼内; d4)將該LED載板上之該電路電連接至該CFL驅動器。 10. 如晴求項9之方法’其中在步驟叫期間自動地執行步驟 n. d如4)凊求項9之方法,其中在步驟d3)期間自動地執行步觸 12. ΓΓΓ之方法’其中該cfl驅動器包含-溫度相依電 〃、電連接至預期連接至該CFL之一氣體填充管 :FL輸出端,且其中在步驟⑴期間,使該溫度相依電 與該至少-個LED熱接觸以提供該至少-個LED之 一被動熱保護。 13. 如請求項丨之方 起始該咖驅動器之雷/饥驅動^包含—起動電路以 沉驅動器經化:盪,且其中在步_期間,該 °夕以使仔該起動電路可用作用於該至少 159022.doc 201228461 一個LED之一調光器。 14. 一種LED燈,其包含: 至少一個LED ; 驅動該至少一個LED之一 CFL驅動器,該CFL驅動器係 自一 CFL提取。 15. —種自一整合式CFL提取的一 CFL驅動器在一 LED燈中之 用途。 159022.doc201228461 VII. Patent application scope: 1_ A method for manufacturing a light-emitting diode (LED) lamp, comprising the following steps: a. providing a lamp housing; b. providing at least one LED; c• from a compact fluorescent A light lamp (CFL) extracts a CFL driver; d. assembles the at least one LED, the CFL driver, and the lamp housing, thereby electrically connecting the at least one LED to the CFL driver. 2. The method of claim 1, comprising the steps of providing a circuit configured to adjust an output of one of the CFL drivers to be suitable for the drive of the at least ED, and wherein step d) comprises A step of electrically connecting the at least one LED to the CFL driver. 3. The method of claim 2, wherein the circuit is electrically coupled to the delta C F L driver via a transformer. 4. The method of claim 1 wherein the lamp envelope is at least partially extracted from the cfl. 5. The method of claim 3, wherein the extracted CFL driver comprises a CFL output intended to be connected to one of the CFL gas fill tubes, and wherein during step d) the transformer is electrically coupled to the CFL output . 6. The method of claim 3, wherein the extracted CFL driver comprises a CFL output connected to a gas filling tube of 4 CFL and a stabilizer inductor stomach connected in series to the CFL output, and wherein During step ^, the ballast inductor is replaced by the transformer and the CFL output is shorted. The method of claim 3, wherein the CFL driver includes a CFL output intended to be connected to one of the CFL gas fill tubes and a ballast inductor connected in series to the CFL output, and wherein in step d During the process, the transformer is connected in series to the ballast inductor and the CFL wheel terminal, and the CFL output terminal is short-circuited. 8. The method of claim 2, wherein the at least one led and at least a portion of the circuit are mounted on an LED carrier. 9. The method of claim 8, wherein the step comprises the following sub-steps: dl) mounting the CFL driver into the lamp housing; d2) electrically connecting the CFL driver to the electrical contact of the lamp housing; d3) Mounting the LED carrier into the lamp housing; d4) electrically connecting the circuit on the LED carrier to the CFL driver. 10. The method of claim 9, wherein the step n. d is automatically performed during the step call, wherein the step 9 is automatically performed during the step d3), wherein the step 12 is automatically performed during the step d3) The cfl driver includes a temperature dependent electrical connection electrically coupled to a gas fill tube intended to be connected to the CFL: FL output, and wherein during step (1), the temperature dependent electrical contact is made in thermal contact with the at least one LED to provide One of the at least one LED is passively thermally protected. 13. If the request is initiated, the ray/hungry drive of the coffee drive is included. The starter circuit is swayed by the sink driver, and during the step _, the start circuit can be used for The at least 159022.doc 201228461 One of the LED dimmers. 14. An LED lamp comprising: at least one LED; driving a CFL driver of the at least one LED, the CFL driver being extracted from a CFL. 15. A use of a CFL driver extracted from an integrated CFL in an LED lamp. 159022.doc
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