TW201221283A - An inspection method for machining tool - Google Patents

An inspection method for machining tool Download PDF

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Publication number
TW201221283A
TW201221283A TW099140997A TW99140997A TW201221283A TW 201221283 A TW201221283 A TW 201221283A TW 099140997 A TW099140997 A TW 099140997A TW 99140997 A TW99140997 A TW 99140997A TW 201221283 A TW201221283 A TW 201221283A
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TW
Taiwan
Prior art keywords
detection
tool
inspection
pattern
image
Prior art date
Application number
TW099140997A
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Chinese (zh)
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TWI388394B (en
Inventor
ren-chao Zhong
Chia-Ching Lu
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Topoint Technology Co Ltd
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Application filed by Topoint Technology Co Ltd filed Critical Topoint Technology Co Ltd
Priority to TW099140997A priority Critical patent/TWI388394B/en
Priority to KR1020110123320A priority patent/KR101621109B1/en
Publication of TW201221283A publication Critical patent/TW201221283A/en
Application granted granted Critical
Publication of TWI388394B publication Critical patent/TWI388394B/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T7/001Industrial image inspection using an image reference approach
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/68Analysis of geometric attributes of symmetry

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Geometry (AREA)
  • Machine Tool Sensing Apparatuses (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Image Analysis (AREA)

Abstract

This invention relates to an inspection method for machining tool. The inspection steps are as followings: establishing a standard inspection pattern in the inspection apparatus; inputting the captured image of the formed machining tool into the inspection apparatus for comparison. The image of the machining tool needs to be rotated so that its centerline is overlapped with the centerline of the inspection pattern. After that, a plurality of calibration zones formed on each side of the inspection pattern are used to inspect and compare with the overlapped areas of the machining tool image respectively. The area difference between each calibration zone and the overlapped portions of the machining tool is compared with the total area of the inspection pattern for obtaining an inspection ratio. The inspection ratio and a preset inspection value are compared and analyzed to obtain the judgment data for the machining tool for achieving the purpose of accurately inspection of machining tool, which can also be used to determine the service life of grinding apparatus of the machining tool.

Description

201221283 六、發明說明: 【發明所屬之技術領域】 本發明係提供-種加玉刀具之檢财法,尤指將成型的 加工刀具進行比對、分析之檢測方法,利用加工刀具的影像 與檢測機具内建檢測圖樣的比值,達到檢測加工刀具準確卢 之目的’並同時檢視研磨器具之使用壽命。 【先前技術】 按,各種機械式加工作業中,除了基本的車工、鉗工、 焊工等加工程序外,在製造成品時,也經常會應用鑽孔或銳 削的加工方式,而不論是那一種加工作業的實施,都需要利 用加工刀具進行作業’在鑽孔及銑削加工時所使用之鑽頭或 銑刀等加工刀具’係-般機械加卫中最常被應用的加工刀具 ,且鑽頭或銑刀的加工刀具,刀頭的部分必須具備既定的角 度、尺寸與刀77長度’以供切肖试銑肖,丨的過程可明利的進 行鑽孔或,而鑽頭或銳刀在使用前必須細磨出既定的 各種尺寸mu彡狀等’並縣使錢,也都會發生刀刃 鈍化現象,所以鑽頭或銑刀必須再經過整修、處理,使刀刃 恢復銳利狀恶,才可以順利進行加工作業,至於鑽頭、銑刀 或其它加工刀具之成型整修、處理,大都利用砂輪機作研磨 ,將鑽頭、銑刀或加卫刀具所f的角度、尺寸、長度或形狀 等,以供各種加卫刀具細可加ks,但是隨著各種加工 刀具的研磨、整修、成型次數增加,加工刀具的尺寸、角度 201221283 長又或域等’都容易產生差異或改變,或者因為研磨、 整修加工刀具之砂輪在使祕產生賴財,亦會導致加工 刀具研磨、整修、成型時的尺寸、角度、長度或形狀的變化 、’所以各種加工刀具在經過研磨、整修之處理後,都必須經 過檢^柯以進行加工作業,較大型加工刀具可以透過尺規 、儀益等檢測卫具進行檢測、判斷,或者工作人員辱藉你驗 而直接目測檢視’仍容易發生檢測不準確的情況,㈣:微 型加工刀具如微型鑽戦微魏刀等,則只能透過人工目測 方式作檢測、觸’在實際檢測過程卻存在諸多不便與困擾 ,如: )透過人工目’驗谢aJL刀具,容胃發生檢測誤差錄 大的情況,並無法準確檢測、判斷加工刀具的尺寸、 角度、長度或形狀等,導致加工刀具的成型或整修不 正確。 (2 )加ji刀具之尺寸、角度、長度或形料,若產生誤差 值太大的情況,在實際進行加工作業時,容易發生加 工刀具無法_、加丄的情況,亦可料致加工刀具 損壞、斷裂的危險情形。 是以,如何解決目前加工刀具經過研磨、整修處理等作 業後’檢測卫作無法準確之問題,且加卫刀具都只憑藉人工 目測檢視無法達到符合準確規格之缺失,必須予以改i,即 為本發明人及從事此行業之相關廠商所亟欲研究改盖之方向 201221283 所在者。 【發明内容】 ,發明人有鑑於上述之問題與缺失,乃搜集相關資料 ▲夕方評估及考量,並以從事於此行業累積之多年經驗 ’經由不斷試作及修改,始設計出此種可準確檢測、分析加 工刀具尺寸、規格之加工的發明專利誕生者。201221283 VI. Description of the invention: [Technical field to which the invention pertains] The present invention provides a method for detecting a jade cutter, in particular, a method for comparing and analyzing a formed tool, and using the image and detection of the tool The ratio of the built-in inspection pattern of the machine is used to detect the accuracy of the machining tool' and to check the service life of the grinding tool. [Prior Art] According to the various machining operations, in addition to the basic machining routines, fitters, welders and other machining procedures, drilling or sharpening is often applied when manufacturing finished products, regardless of the type. For the implementation of machining operations, it is necessary to use the machining tool to perform the 'machining tools such as drills or milling cutters used in drilling and milling'. The most commonly used machining tools in the general mechanical reinforcement, and the drill or milling For the machining tool of the knife, the part of the cutter head must have the specified angle, size and length of the knife 77 for the cutting and milling. The process of the boring can be drilled smoothly, and the drill or sharp knife must be thin before use. Grinding out the various sizes of mu彡 and so on, and the county will make money, and the blade passivation will occur. Therefore, the drill or milling cutter must be refurbished and processed to restore the sharp edge of the blade, so that the machining operation can be smoothly carried out. The shaping, refurbishing and treatment of drill bits, milling cutters or other processing tools are mostly performed by grinding grinders, and the angle, size and length of the drill bit, milling cutter or edging tool f Or shape, etc., for a variety of edging tools can be added to the ks, but with the grinding, refurbishment, molding times of various processing tools, the size, angle 201221283 length or domain of the processing tool is easy to make a difference or change, Or because the grinding wheel that grinds and refines the tool is responsible for the production of the tool, it will also cause changes in the size, angle, length or shape of the tool during grinding, refurbishing and molding, so the various processing tools are processed by grinding and refurbishing. After that, all of them must be tested for processing. Larger processing tools can be tested and judged by measuring fixtures such as ruler and instrument benefit, or the staff can directly inspect the visual inspection. Accurate situation, (4): Micro-machining tools such as micro-drilling micro-wei knife, etc., can only be detected by manual visual inspection, and there are many inconveniences and problems in the actual inspection process, such as: aJL tool, the detection error of the stomach is large, and it is impossible to accurately detect and judge the size and angle of the machining tool. , length or shape, etc., resulting in incorrect forming or refurbishing of the machining tool. (2) If the size, angle, length or shape of the tool is too large, if the error value is too large, it is easy to occur when the machining operation is actually performed, and the machining tool cannot be _, twisted, or the machining tool Dangerous situation of damage or breakage. Therefore, how to solve the problem that the current processing tool can not be accurately detected after grinding, refurbishing and other operations, and the edging tool can only meet the lack of accurate specifications by manual visual inspection, and must be changed i. The inventor and related manufacturers engaged in this industry are eager to study the direction of the 201221283. SUMMARY OF THE INVENTION In view of the above problems and deficiencies, the inventors have collected relevant information ▲ evaluation and considerations of the eve, and have accumulated many years of experience in the industry'. Through continuous trial and modification, this design can be accurately detected. The founder of the invention patent for processing the processing tool size and specification.

本發明之主要目的乃在_加以具之檢财法,係於 檢測機具内建鮮檢湖樣,再將成型之加工刀具所攝錄之 影像輸入檢測機具,先把加工刀具之影像旋轉(轉正),供 加工^具影像之中心線配合檢測_之中心線,而呈同抽向 之重疊、組合,即可_檢測圖樣於各側邊所形成之複數校 對區域,分別與加工刀具之影像重疊部分,進行檢測比對, 將各校親域及加工刀具之影像重疊部分之面赫值,與檢 測圖樣之總面積值所取得檢測比值,且檢耻值再與預設之 檢測值比對、分析,即可得到加玉刀具之影像的觸數據, 達到精確檢測加工刀具之目的,並判斷成型加工刀具之研磨 盗具的使用胥命。 本發明之次要目的乃在於該檢峨具_之標準檢測圖 樣’係依據各種加工刀具之制式預設大、小尺寸,例如:〇 .0 3mm、5 · 〇mm之尺寸範圍等,依據加工刀具實際 應用時之預設尺寸,而供各麵式之加工刀具或微型加工刀 具等(如鑽頭、微型鑽頭、銑刀或微型銑刀等),可分別進 201221283 行分析比對。 本發明之再-目的乃在於該檢測機具峨之標準檢測圖 樣,係在各側邊分麟有不囉_校對區域,較佳實施例 中以檢測圖樣的四側邊任意檢_,分繼分成四處不同範 圍的校對區域,而將加工刀具所攝錄之影像輸人檢測機具後 ’透過四健域分職測出之面縣值,再賴差值與檢測 圖樣的總面積值進行比對’而取得四種比值再與預製的檢測 比值表進行輯、分析’而判斷加卫刀具之成型是否準確, 亦可檢測Μ刀具㈣磨H具的使轉命,衫必須檢修或 更換。 【實施方式】 為達成上述目的及功效,本發明所採用之技術手段及其 實把方式,錄圖就本發明讀佳實施例詳加說明其特徵與 功能如下,俾利完全瞭解。 請參閱第-、二、三圖及附件一、三、三所示,係為本 發明之流簡、標準檢測隨之平面圖、加工刀具攝錄影像 圖及本創作之實際細之檢測祕圖㈠、實際應用之檢 测系統圖(二)、實際應用之檢測系統圖(三),由圖中所 不可以清楚看$,本㈣之加丄刀碰财法,其檢測步驟 係: (1〇0 )於檢測機制,依據各種加工刀具丨之制式規格 、尺寸等,予以建制標準檢測圖樣2。 (iol)將研磨、整修後成型之加工刀具i的刀頭進行攝 錄影像11。 (1〇2)取得攝錄之加工刀具1的影像i丄,予以輸入檢 測機具内,並利用加工刀具1的影像11與内建 之檢測圖樣2進行比對。 (1〇 3)且將加工刀具1之影像i i旋轉,以供加工刀具 1之影像1 1之預設中心線12,旋轉至配合檢 測圖樣2之中心線21,且影像11上各侧邊所 預設之設定點13、14、15、16,並分別 對位檢測圖樣2之各側邊的預設檢測點22、2 3、2 4、2 5,並使加工刀具1之影像i丄與 檢測圖樣2形成同軸向之疊合。 (10 4)再利用檢測圖樣2上各側邊之預設檢測點2 2、 2 3、2 4、2 5 ’分別形成複數校對區域2 2 〇 230、240、250,利用各校對區域 220、230、24〇、25◦分別與加工刀 具1之影像11重疊部分,逐一進行檢測比對。 (10 5)以供檢測圖樣2上之各校對區域2 2 〇、2 3 〇 、2 4 0、2 5 Q與加:^刀具1的影像i丄之重 疊部分的面積差值,與檢測圖樣2之總面積值, 檢測比對後,分別取得檢測比值。 (10 6)依據各檢測比值與預設之檢測比值表,分別進行 201221283 比對即可得到加工刀具1之成型正確與否之判 斷數據。 而將加工刀具1之攝錄影像工丄,與檢測機具的内建標 準檢測圖樣2進行崎、分析後,所取得之比錄據,可用不 以辨識加工刀具1之尺寸、角度、長度或形狀等,經過研磨 、2修後否準確,並針對研磨、整修加工刀具丄所使用研 磨器具Ο砂輪機或磨騎)的烟壽命,崎對研磨器具 做更換或整修’以研磨出、整修出符合規格之加工刀具1。 至於該檢測機具係可為電腦、電腦操控之加工母機(c NC)等’而檢測機具所内建之標準撿測圖樣2 (請同時參 閱如附件一、二、三所示),係依具各種加工刀具i之制式 尺寸規格,建製相關之標準圖樣2預設大、小尺寸,例如^ 〇.〇3mm、0.05mm、〇.lmm、〇 5mrn: 1關、1 · 5mm 或 2 mm、3 mm、4 mm 或5mm 等 ’大約在0 . 0 3mm〜5 · 0mm等尺寸翻之間,依據 加工刀具1實際應用時之預設尺寸,而供各種型式之加工刀 具1或微型加工刀具丄等,可分別進行分析比對。 請參閱第四、五、六圖所示,係為本發明之檢測步驟圖 (一)、檢測步驟圖(二)、檢測步驟圖(三),由圖中所 示可以清楚看出,本發明之檢财法,本發明之檢測圖樣2 係加工刀具1之刀頭正視圖預設圖樣,係所攝錄之加工刀具 1的影像11,即加工刀具!之刀頭的正視方向攝錄影像丄 201221283 ,則直接將影像1 1的各側邊所麟之第-設定點i 3、 第二設定點14、第三設定點15及第四設定點i 6,八別 對位檢測圖樣2各側邊預設之第—檢測點2 2、第二檢概 2 3第_;^點2 4及第四檢測點2 5,而獲得所需之仏 測數據。 ⑥之^ 再透過將影像1 1補雜檢湖樣2進行比對,係利 用加^具1之影像1 1旋轉1 8 Q。之後,即透過影像丄 1之第—又定點!5對位檢測圖樣2之第―檢測點2 2、第 四。又疋點16對位第二檢測點2 3、第—設定點丄3對位第 -k測點2 4、第二設定點i 4對位第四檢測點^ 5,則將 影像1 1與檢測圖樣2進行不同方向的影像重疊、比對、、檢 測,透過影像1 χ以正f方向與轉向i 8 Q。後的方向,再 重複分別與檢_樣2進行比對,以達到獲得更完整的比對 數據’同時進—步確認檢測影像11左、右二側之對稱性的 精確度。 .且檢測圖樣2、攝錄影像11係為鑽頭、微型鑽頭、銳 刀或微型銑刀等,加工刀具1刀頭之刀刀方向正視圖。 上述本發明之較佳實施例以鑽頭為加^具!,而加工 刀具1亦可為微型鑽頭、銑刀或微舰刀等,各種加工刀具 1,本發明並未侷限加工刀具1之型式。 再者’本發明之標準檢觸樣2 ’於各側邊分別形成預 設之檢測點22、23、24、25(即附件一、二所示上 201221283 度與180度比對圖形中之【04、2、:3】檢測 =4本發明續佳實施例中以四個檢_22、23、 2 5進仃π明’但亚未侷限撿測點2 22 3、2 4 2 5之數量’可依據實際檢測圖樣2的檢測情形,在檢測 的各側邊,分別設置二個或二個以上的檢測點2 2、 、24、25,且各檢測點22、23、24、25, 所分別形成之校對區域22q、23q、24q、25〇, 亦可依據各檢測點22、23、24、25的位置移動或調 整等變化,將各校對區域22〇、23()、24〇、25〇 ’做不同面積大、小的擴大或縮小,供標準檢測圖樣2可符 合各種加I刀具i的實際型式、尺寸等進行檢測之比對或分 析。 «月》閱第四、五、六、七圖所示,係為本發明之檢測步 驟圖(一)、檢測步驟圖(二)、檢測步驟圖(三)、檢測 步驟圖(四),由圖中所示可以清楚看出,本發明之檢測方 法將輸入檢測機具之加工刀具1之切削刀頭的影像1 1, 先進行調整、旋轉(轉正)(請同時參閱附件一、二所示) 而使加工刀具1之影像11,與檢測機具内建之標準檢測 圖樣2重疊,並將加工刀具丄的影像丄丄之預設中心線工2 ,配合檢測圖樣2之中心線21,形成同軸向的重疊、組合 ,則直接將影像11的各側邊所預設之第一設定點丄3、第 二設定點14、第三設定點15及第四設定點16,分別對 201221283 :檢測圖樣2各側_設之第—檢賴2、第二檢測點2 檢U2 4及第四檢測點2 5,再透過檢測圖樣2 的各側邊任意選擇之預設檢_22、23、24、25, 其所形成之各校對區域22〇、23〇、24〇、25〇, 依序將第檢测點22的第一校對區域22〇内,檢測圖樣 2的側邊與加卫刀具1的影像11之側邊設定點13的重疊 面積U同日4_件三所示),因差異部分3所產生之面 、、Ά顧樣2之總面積的值,進行比對,而得到之 f7可為.面積差值/總面積值=檢測比值,將該檢測 比值與預製的加工刀具1之鮮尺寸制比值表(請同時參 、牛所不)’進行比對分析,並逐次針對第二檢測點2 I之第—k對區域2 3 Q、加卫刀具1的影像1 1之側邊設 14的重疊面積’第三檢測點2 4之第三校對區域2 4 *0加工刀具!的影像i丄之側邊奴點U的重疊面積; 第四檢測點2 5之第四校對區域2 5 Q、加工刀w的影像 ^之側邊設定點丨6的重疊面積等,分別進行比對後,所 取付之各檢舰值(請同時參咖件五、六、七、八、九所 示’係本創作較佳實施例之檢耻值,並非以此侷限本創作 之檢測範圍、檢測數值,係可依據不同檢測設備、工贼環 境等,進-步調整歧__比龍值,而可取得較佳之 檢測比值),即可檢測成型之加工刀具i,其切削刀頭是否 符合&準的尺寸、肖度、長度絲狀等規範。 201221283 請參閱第八、九、十、十一圖所示,係為本發明另一實 施例之檢測步驟圖(一)、另一實施例之檢測步驟圖(二) 、另一實施例之檢測步驟圖(三)、另一實施例之檢測步驟 圖(四),由圖中所示可以清楚看出,本發明之檢測方法, 再透過將影像11旋轉後與檢測圖樣2進行比對,係利用加 工刀具1之影像1 1旋轉1 8 0。之後,利用影像丄丄之第 二设定點15對位檢測圖樣2之第一檢測點2 2、第四設定 點16對位第二檢測點2 3、第-設定點13對位第三檢測 點2 4、第二設定點14對位第四檢測點2 5,則將影像1 1與檢測圖樣2進行不同方向的影像重疊、比對、檢測,檢 測圖樣2的各侧邊任意選擇之預設檢測點2 2、2 32 4 、2 5 ’其所形成之各校對區域2 20、230、240、 2 5 0,依序將第—檢測點22的第-校對區域22〇内, 〆、轉向1 8 0之影像1 1的第三設定點1 5的重疊面積( 請^參閱附件三所示),因差異部分3所產生之面積錄 β欢測圖樣2之總面積的值,進行比對,而得到之比值, ϋ 2面縣值^總面積值=檢·值,將該檢測比值與 四所示刀具1之標準尺寸檢測比值表(請同時參閱附件 、,進行比對分析,並逐次針對第二檢測點2 3 二校對區域2 mM wo轉向18〇。之影像丄丄的第四設定點 。①—檢測點24之第三校對區域240、轉向18〇 像11的第一設定點13 ;第四檢測點2 5之第四校 12 201221283The main purpose of the present invention is to provide a method for checking money, which is to build a fresh lake sample in the testing machine, and then input the image recorded by the formed processing tool into the detecting machine, and first rotate the image of the processing tool (turn positive ), for the center line of the processing image with the center line of the detection _, and the overlapping and combination of the same drawing direction, the multiple proofreading areas formed by the detection pattern on each side are respectively overlapped with the image of the processing tool In part, the detection comparison is performed, and the detection ratio of the face value of the overlapping portion of the image of each school and the processing tool and the total area value of the detection pattern is obtained, and the shame value is compared with the preset detection value, After analysis, the touch data of the image of the jade cutter can be obtained, the purpose of accurately detecting the machining tool can be achieved, and the use life of the grinding thief of the forming tool can be judged. The secondary object of the present invention is that the standard inspection pattern of the inspection tool is preset according to the format of various processing tools, such as: 〇.0 3mm, 5 · 〇mm size range, etc., according to processing The preset size of the tool in actual application, and the machining tools or micro-machining tools for each surface (such as drill bits, micro drills, milling cutters or micro-milling cutters) can be analyzed and compared in 201221283. A further object of the present invention is to provide a standard inspection pattern for the inspection machine, which is provided on each side of the side. The preferred embodiment is arbitrarily checked by the four sides of the inspection pattern, and is divided into Four different areas of the proofreading area, and the images recorded by the processing tool are input to the inspection equipment, and the county value measured by the four health fields is compared, and the difference is compared with the total area value of the inspection pattern. And the four ratios are obtained and then compiled and analyzed with the pre-made detection ratio table to determine whether the shaping of the knives is accurate, and the knives can be detected (4) to make the shoes change, and the shirts must be repaired or replaced. [Embodiment] In order to achieve the above object and effect, the technical means and the actual method adopted by the present invention are described in detail in the preferred embodiment of the present invention, and the features and functions are as follows. Please refer to the first, second and third figures and the attachments one, three and three, which are the flow chart of the invention, the plan of the standard inspection, the image of the processing tool and the actual details of the creation (1) The actual application detection system diagram (2), the actual application detection system diagram (3), can not clearly see the $, this (four) plus knives touch the financial method, the detection steps are: (1〇 0) In the detection mechanism, the standard inspection pattern 2 is established according to the specifications and dimensions of various processing tools. (iol) The image of the processing tool i which is formed by grinding and refurbishing is subjected to the recording image 11. (1〇2) The image i丄 of the machining tool 1 that has been recorded is input into the inspection tool, and the image 11 of the machining tool 1 is compared with the built-in detection pattern 2. (1〇3) and rotating the image ii of the processing tool 1 for the preset center line 12 of the image 1 of the processing tool 1 to be rotated to the center line 21 of the matching detection pattern 2, and the sides of the image 11 are The preset set points 13, 14, 15, and 16 are respectively aligned with the preset detection points 22, 2 3, 2 4, and 2 5 of each side of the pattern 2, and the image of the processing tool 1 is The detection pattern 2 forms a superposition in the same axial direction. (10 4) Reusing the preset detection points 2 2, 2 3, 2 4, 2 5 ' on each side of the detection pattern 2 to form a plurality of proofreading areas 2 2 〇 230, 240, 250, respectively, using each proofreading area 220 230, 24, and 25, respectively, overlap with the image 11 of the processing tool 1, and the detection is performed one by one. (10 5) For the difference between the areas of the proofreading area 2 2 〇, 2 3 〇, 2 4 0, 2 5 Q and the plus: ^ tool 1 image i丄, and the detection The total area value of the pattern 2, after the detection is compared, respectively, the detection ratio is obtained. (10 6) According to the detection ratio and the preset detection ratio table, the 201221283 comparison can be used to obtain the judgment data of whether the forming tool 1 is correctly formed or not. The recording data of the processing tool 1 and the built-in standard inspection pattern 2 of the testing tool are analyzed and the ratio data obtained can be used to identify the size, angle, length or shape of the processing tool 1. Etc., after grinding, 2 is not accurate after repair, and for the grinding, refining of the tool, the use of grinding equipment, grinding machine or grinding machine, the smoke life of the grinding equipment, the replacement or repair of the grinding equipment 'to grind out, repair out Specification of machining tool 1. As for the detection machine, it can be a computer, computer-controlled machining machine (c NC), etc. and the standard inspection pattern built into the inspection tool 2 (please refer to the attachments as shown in Annexes I, II and III). The standard size specifications of various processing tools i, the standard pattern related to the establishment of the system 2 preset large and small size, such as ^ 〇. 〇 3mm, 0.05mm, 〇.lmm, 〇 5mrn: 1 off, 1 · 5mm or 2 mm, 3 Mm, 4 mm or 5 mm, etc. 'About 0. 0 3mm~5 · 0mm, etc., according to the preset size of the machining tool 1 in actual application, and for various types of machining tools 1 or micro-machining tools, etc. , can be separately analyzed and compared. Please refer to the fourth, fifth and sixth figures, which are the detection step diagram (1), the detection step diagram (2) and the detection step diagram (3) of the present invention. It can be clearly seen from the figure that the invention is clear. The inspection method of the invention, the inspection pattern 2 of the invention is a preset pattern of the cutter head of the machining tool 1, and is the image 11 of the machining tool 1 that is recorded, that is, the machining tool! The image of the front view of the cutter head is recorded in 201221283, and the first set point i 3, the second set point 14, the third set point 15 and the fourth set point i 6 of each side of the image 1 1 are directly directly , the eight-point alignment detection pattern 2 presets on each side - detection point 2 2, second inspection 2 3 _; ^ point 2 4 and fourth detection point 2 5, and obtain the required speculation data . 6^ Then, by comparing the image 1 1 and checking the sample 2, the image 1 1 is rotated by 1 8 Q. After that, through the image 丄 1 - the other point! 5 Alignment Detection Pattern 2 - Detection Point 2 2, 4th. Further, the 16-position second detection point 2 3, the first-set point 丄3-position first-k point 2 4, the second set point i 4-position fourth detection point ^ 5, the image 1 1 and The detection pattern 2 performs image overlap, comparison, and detection in different directions, and passes through the image 1 χ in the positive f direction and the steering i 8 Q. The backward direction is then repeated and compared with the test sample 2 to obtain more complete comparison data. The accuracy of the symmetry of the left and right sides of the detected image 11 is confirmed at the same time. And the detection pattern 2, the recorded image 11 is a drill, a micro drill, a sharp knife or a micro-milling cutter, and the front view of the cutter head of the machining tool 1 is made. The preferred embodiment of the invention described above uses a drill bit as a tooling aid! The processing tool 1 can also be a micro drill bit, a milling cutter or a micro ship knife. Various processing tools 1. The present invention does not limit the type of the machining tool 1. Furthermore, the standard detection sample 2 of the present invention forms predetermined detection points 22, 23, 24, 25 on each side (ie, in the 201221283 degree and 180 degree comparison patterns shown in the attachments 1 and 2) 04, 2,: 3] Detection = 4 In the continuation of the present invention, the number of four inspections _22, 23, 2 5 仃 π ming 'but the sub-unlimited limit points 2 22 3, 2 4 2 5 'According to the detection condition of the actual detection pattern 2, two or more detection points 2 2, 24, 25 are respectively arranged on each side of the detection, and each detection point 22, 23, 24, 25 The proofreading regions 22q, 23q, 24q, and 25〇 respectively formed may also be changed according to the positional movement or adjustment of each of the detecting points 22, 23, 24, and 25, and each of the proofreading regions 22〇, 23(), 24〇, 25〇'Do not enlarge or reduce the size of the area, for the standard inspection pattern 2 can be compared with the actual type and size of the various I tools i for comparison or analysis. «月》阅第四,五六And the seven figures are the detection step diagram (1), the detection step diagram (2), the detection step diagram (3), and the detection step diagram (four) of the present invention. As can be clearly seen from the figure, the detection method of the present invention first adjusts and rotates (turns positively) the image of the cutting head of the machining tool 1 of the inspection tool (please refer to Annexes I and II). The image 11 of the processing tool 1 is overlapped with the standard inspection pattern 2 built in the inspection tool, and the image of the machining tool 丄丄 is preset to the center line 2, and the center line 21 of the inspection pattern 2 is formed. In the same axial overlap and combination, the first set point 丄3, the second set point 14, the third set point 15 and the fourth set point 16 preset by each side of the image 11 are directly detected for 201221283: The first side of the pattern 2 _ set the first - check 2, the second check point 2 check U2 4 and the fourth detection point 2 5, and then through the detection of each side of the pattern 2 arbitrarily selected preset check _22, 23, 24 25, each of the proofreading regions 22, 23〇, 24〇, 25〇 formed, sequentially in the first proofing area 22 of the detecting point 22, detecting the side of the pattern 2 and the edging tool The overlap area U of the side set point 13 of the image 11 of 1 is the same as the day 4_piece three), due to the difference part 3 The raw surface, the value of the total area of the sample 2, the comparison, and the obtained f7 can be the area difference / total area value = detection ratio, the detection ratio and the prefabricated processing tool 1 fresh size The ratio table (please refer to the same time, the cow does not) 'compare the analysis, and successively for the second detection point 2 I - k to the area 2 3 Q, the side of the image 1 1 of the edging tool 1 is set 14 The overlapping area 'the third detection point 2 4 the third proofing area 2 4 *0 machining tool! The overlapping area of the slave point U on the side of the image i丄; the fourth proofing area of the fourth detection point 2 5 5 Q, the overlap area of the side setting point 丨6 of the image of the processing knife w, etc. Afterwards, the value of each ship to be paid (please refer to the five, six, seven, eight, and nine parts of the coffee shop at the same time) is the shame value of the preferred embodiment of the present creation, which is not limited to the scope of detection of the creation. Detecting the value, according to different testing equipment, thief environment, etc., step by step adjustment __ than the dragon value, and can obtain a better detection ratio), can detect the forming of the processing tool i, whether the cutting head meets & specifications for dimensions, louvers, and filaments. 201221283 Please refer to the eighth, ninth, tenth, and eleventh drawings for the detection step (1) of another embodiment of the present invention, the detection step (2) of another embodiment, and the detection of another embodiment. Step (3), the detection step (4) of another embodiment, as can be clearly seen from the figure, the detection method of the present invention is further compared with the detection pattern 2 by rotating the image 11 The image 1 1 of the machining tool 1 is rotated by 180. Then, using the second set point 15 of the image frame, the first detection point 2 of the alignment detection pattern 2, the fourth set point 16, the second detection point 2 3, and the third setting of the first set point 13 are detected. Point 2 4, the second set point 14 is aligned with the fourth detection point 2 5, and the image 1 1 and the detection pattern 2 are superimposed, compared, and detected in different directions, and the pre-selection of each side of the pattern 2 is detected. The detection points 2 2, 2 32 4 , 2 5 ' are formed in each of the proofreading regions 2 20, 230, 240, 250, and sequentially the first-correction region 22 of the first detecting point 22, 〆 And the overlapping area of the third set point 15 of the image 1 1 of 1180 (please refer to the attached item 3), and the area of the difference area 3 is recorded as the total area of the beta pattern 2 Compare, and get the ratio, ϋ 2 counts ^ total area value = check value, the test ratio and the standard size test ratio table of the tool 1 shown in the four (please refer to the attachment, for comparison analysis, And successively for the second detection point 2 3 2 proofreading area 2 mM wo turn to 18 〇. The fourth set point of the image 。. 1 - detection point 24 Three calibration region 240, a first setpoint steering 18〇 image 11 of 13; a fourth detecting point 25 of the fourth correction 12,201,221,283

樣2進行輯,以達到獲得更完整的輯數據,同時進-步 檢測影像1 1左、右二側對稱性的精確度。 對區域2 5 0、轉向1 0 等,分別進行比對後, 以正常方向與轉向18Sample 2 is performed to obtain more complete series data, and the accuracy of the left and right bilateral symmetry of the image 1 1 is detected step by step. For the area 2 50, the turn 1 0, etc., after the comparison, the normal direction and the steering 18

步驟圖(四)’由圖中所示可以清楚看出,本發明之檢測方 法,經由加卫刀具1的影像11,以正向、轉向!8 0。後 之影像11,分別與檢測圖樣2進行重覆比對、檢測,可提 升加工刀具i之切削刀頭進行檢測的準確精度、安全性,並 供加工刀具1實際躺、加工時,其切削刀頭可增加加工作 業流程的順暢度,避免g人工目顺視的大誤差值,影響加 工刀具1的加工戦度、安全性,亦降低加工刀具i進行加 工作業時發生斷裂的情況。 而檢測後所取得之檢測比值(請同時參騎件五、六、 七、八、九所不)’可直接進行比對、分析,亦可將檢測比 值存檔、以供後續的檢視應用。 是以,以上所述僅為本發明之較佳實施例而已,非因此 13 201221283 =::=,本發明之力〜_,係依 建製相關之標準檢式尺寸、規格,在檢測機具内 置檢測點22、2^並於侧樣2各側邊分別設 校對區域2 2 〇、2 3 、2 5 ’且分別形成不同範圍之 工刀㈣錄影像Π4〇、25◦,以供成型之加 1後,輸入檢測機具内與内建之檢測圖 二人订比對’俾可達到加卫刀具1之影像11與檢測圖樣 之^測比值’以供分析成型之加工刀具1是否符合標準之 ^的’且更可檢視成型加卫刀具1之研磨器具的使用壽命, 是否需更換或進行整修,故舉凡可賴前述效果之步驟、檢 弋S法或裝置等皆應受本發明所涵蓋,此種簡易修倚 及等效結構,均應_包含於本發明之補範圍内,合 予陳明。 上述本發明之加工刀具之檢測方法,於實際實施、應用 時,為可具有下列各項優點,如: (一)經由檢測機具内建符合各種加工刀具x型式之檢測圖 樣2,而將成型之加工刀具i的影像i i輸入檢測機 具内’與檢測圖樣2進行比對,而可準確的取得加工 刀具1之比值’以供判斷加工刀具1是否符合既定尺 寸、規格之標準。 (二)成型之加工刀具1其切削刀頭之尺寸、角度、長度或 形狀等’檢測後之精準度誤差範圍小,可符合標準的 14 201221283 規範,供加卫刀具1實際進行加工作 安全性。 業時更加順暢、 故,本發明為主要針對加工刀具之檢 r機Γ建符合各種加工刀具之標準檢測圖樣二: 型加工刀具之雜輸錢顺具,將加Μ具 2 圖樣進行比對、檢測,而取彳—之尺 等=Step (4) As can be clearly seen from the figure, the detection method of the present invention passes the image 11 of the tool 1 in the forward direction and turns! 8 0. The rear image 11 is repeatedly compared and detected with the detection pattern 2, and the precision and safety of the cutting head of the processing tool i can be improved, and the cutting tool is used for the actual cutting and processing of the machining tool 1 The head can increase the smoothness of the processing flow, avoid the large error value of the manual eye, affect the processing accuracy and safety of the machining tool 1, and also reduce the breakage of the machining tool i during the machining operation. The detection ratio obtained after the test (please also participate in the five, six, seven, eight, and nine does not) can be directly compared, analyzed, and the detection ratio can be archived for subsequent inspection applications. Therefore, the above description is only a preferred embodiment of the present invention, and thus the present invention is not limited to 13 201221283 =::=, and the force of the present invention is _, which is based on the standard inspection size and specification of the construction system, and is built in the detection tool. Point 22, 2^ and the proofreading areas 2 2 〇, 2 3 , 2 5 ' are respectively arranged on the sides of the side sample 2, and respectively form different working tools (4) to record images Π 4 〇, 25 ◦ for adding 1 for forming. After that, the input inspection tool and the built-in inspection map are compared with each other, and the image ratio of the image 11 and the detection pattern of the tool 1 can be adjusted to determine whether the processing tool 1 conforms to the standard. 'It is also possible to examine the service life of the grinding tool of the forming and cultivating tool 1, whether it needs to be replaced or to be refurbished, so that the steps of the foregoing effects, the inspection method or the device are all covered by the present invention. The simple repair and equivalent structure shall be included in the scope of the present invention and shall be combined with Chen Ming. The above-mentioned detection method of the processing tool of the present invention can have the following advantages in practical implementation and application, such as: (1) Forming a test pattern 2 conforming to various types of processing tools by a built-in inspection tool, and molding The image ii of the processing tool i is input to the inspection tool to 'align with the inspection pattern 2, and the ratio of the machining tool 1 can be accurately obtained' to determine whether the machining tool 1 conforms to the standard of the predetermined size and specification. (2) Forming processing tool 1 The size, angle, length or shape of the cutting head is small. The accuracy error range after detection is small, which can meet the standard 14 201221283 specification, and the actual working safety of the edging tool 1 . The invention is more smooth, therefore, the invention is mainly for the inspection tool of the processing tool, and the standard inspection pattern conforming to various processing tools is built: the miscellaneous loss of the type processing tool is matched, and the drawing of the cookware 2 is compared, Detecting, and taking 彳-the ruler, etc.

種比值,關斷加工刀具是否符合鮮規範為主要保護重點 ,並可檢視加Μ具成型時使用之研磨器具的使用壽命’以 成型良好的加工刀具,膽使加W具軸檢職具的檢測 ,取得更精確的數據,判斷加工刀具之規格,提升加工刀且 進行加工健紅魏,惟,以上所輔林發明之較 佳實施例而已此即侷限本發明之翻範圍,故舉凡運 用本發明說明書及圖式内容所為之簡易修娜、替換及 理變化,均應同理包含於本發明之專利範圍内,合予陳明。'、 綜上所述,本發明上述加^具之檢财法於實際應用 、操作、實_,為確實能_其功效及目的,故本發明誠 為一實祕優異之研發,為符合發明專利之申請要件,爱依 法提出申請,盼審委早日賜准本案,以保障發明人之辛苦 研發,倘#鈞局審委有任何稽疑’請不吝來函指示,發明 人定當竭力配合,實感德便。 15 201221283 第一圖 第二圖 第三圖 第四圖 第五圖 弟六圖 第七圖 第八圖 第九圖 第十圖 第十一圖 附件一 附件二 附件三 附件四 附件五 附件六 附件七 附件八 附件九 【圖式簡單說明】 係為本發明之流程圖。 係為本發明標準檢測圖樣之平面圖。 係為本發明之加工刀具攝錄影像圖。 係為本發明之檢測步驟圖(一)。 係為本發明之檢測步驟圖(二)。 係為本發明之檢測步驟圖(三)。 係為本發明之檢測步驟圖(四)。 籲 係為本發明另一實施例之檢測步驟圖(一)。 係為本發明另一實施例之檢測步驟圖(二)。 係為本發明另一實施例之檢測步驟圖(三)。 係為本發明另一實施例之檢測步驟圖(四)。 係為本創作之實際應用之檢測系統圖(一)。 係為本創作之實際應用之檢測系統圖(二)。 · 係為本創作之實際應用之檢測系統圖(三)。 係為本創作較佳實施例之檢測比值表(一)。 係為本創作較佳實施例之檢測比值表(二)。 係為本創作較佳實施例之檢測比值表(三)。 係為本創作較佳實施例之檢測比值表(四)。 係為本創作較佳實施例之檢測比值表(五)。 係為本創作較佳實施例之檢測比值表(六)。 16 201221283 【主要元件符號說明】 1、加工刀具 1 1、影像 14、第二設定點 12、 中心線 15、第三設定點 13、 第一設定點 16、第四設定點 2 4、檢測點 2 4 0、校對區域 2 5、檢測點 2 5 0、校對區域 2、檢測圖樣 • 2 1、中心線 2 2、檢測點 2 2 0、校對區域 2 3、檢測點 2 3 0、校對區域Kind of ratio, whether the cutting tool meets the fresh standard is the main protection focus, and can check the service life of the grinding tool used in the molding of the cooker's well-formed processing tool, and the inspection of the shaft with the W-axis inspection tool Obtaining more accurate data, judging the specifications of the processing tool, upgrading the processing tool, and processing the processing. However, the preferred embodiment of the above-mentioned auxiliary forest invention has limited the scope of the present invention, so that the present invention is applied. The simple modifications, substitutions, and changes in the contents of the specification and the drawings are included in the scope of the patent of the present invention and are combined with Chen Ming. In summary, the above-mentioned method for detecting money in the present invention is practically applied, operated, and practical, and the invention is truly capable of research and development, and is in accordance with the invention. The application requirements of the patent, love to apply in accordance with the law, I hope that the trial committee will grant this case as soon as possible to protect the hard work of the inventor. If there is any doubt in the trial bureau, please do not hesitate to give instructions, the inventor will try his best to cooperate, the real sense Will. 15 201221283 First picture second picture third picture fourth picture fifth picture six figure seventh figure eighth figure ninth figure tenth figure eleventh figure annex one annex two annex three annex four annex five annex six annex seven Annex VIII [Simplified Description of the Drawings] is a flow chart of the present invention. It is a plan view of the standard test pattern of the present invention. It is a video image of the processing tool of the present invention. It is the detection step (1) of the invention. It is the detection step (2) of the invention. It is the detection step (3) of the invention. It is the detection step (4) of the invention. It is a detection step (1) of another embodiment of the present invention. It is a detection step (2) of another embodiment of the present invention. It is a detection step (3) of another embodiment of the present invention. It is a detection step (4) of another embodiment of the present invention. It is the inspection system diagram (1) of the practical application of this creation. It is the inspection system diagram (2) of the practical application of this creation. · It is the inspection system diagram (3) of the practical application of this creation. This is the detection ratio table (1) of the preferred embodiment of the present invention. This is the detection ratio table (2) of the preferred embodiment of the present invention. This is the detection ratio table (3) of the preferred embodiment of the present invention. This is the detection ratio table (4) of the preferred embodiment of the present invention. This is the detection ratio table (5) of the preferred embodiment of the present invention. This is the detection ratio table (6) of the preferred embodiment of the present invention. 16 201221283 [Description of main component symbols] 1. Processing tool 1 1. Image 14, second set point 12, center line 15, third set point 13, first set point 16, fourth set point 2 4, detection point 2 4 0, proofreading area 2 5, detection point 2 5 0, proofreading area 2, detection pattern • 2 1, center line 2 2, detection point 2 2 0, proofreading area 2 3, detection point 2 3 0, proofreading area

1717

Claims (1)

201221283 七、申請專利範圍: 1、一種加工刀具之檢測方法,其步驟係: (a) 檢測機具内建標準檢測圖樣; (b) 取得成型之加工刀具攝錄影像; (c) 將攝錄之加工刀具影像輸入檢測機具,並以加工刀具 的影像與内建之檢測圖樣進行比對; ^ (d) 將加工刀具之影像旋轉,以供加工刀具影像之中心線 旋轉至配合檢測圖樣之中心線,並供加工刀具影像與 檢測圖樣形成同轴向之疊合; (e) 利用檢測圖樣上之複數校對區域,分別與加工刀具之 影像重疊部分,進行檢測比對; ⑴檢測圖樣上之各校對區域與加工刀具影像檢測比對後 ’分別取得檢測比值; (g)依據各檢測比值與預設之檢測值比對,得到加工刀具 之成型正確與否之判斷數據。 2、 如申請專利朗料項所述加卫刀具之檢測方法 ,其中該檢 測機具係電腦。 3、 如申請專利範_ i項所述加工刀具之檢測方法,其中該加 -係為鑽頭、微型鑽頭或制,檢_具内建標準檢測 圖樣即為鑽頭、微型鑽頭、銑刀或微型銑刀之檢測圖樣。 4如申μ專利$&圍第3項所述加卫刀具之檢測方法,其中該檢 測機具内建之標準檢測圖樣,係包括符合加工刀具的制式預 18 201221283 0mm之預設尺寸 2大、小尺寸(如:◦.Q3mm〜5 範圍)之檢測圖樣。 女申明專利视_〗項所述加工刀具之檢測方法,其中該檢 :樣係加卫刀具之刀頭正視_設圖樣,而攝錄之加工刀 7像’即加刀具之刀頭的正視方向攝錄影像;且檢測圖 樣、攝錄影像係為鑽頭、微型鑽頭、銑料微型銑刀之刀刃 方向正視圖。201221283 VII. Patent application scope: 1. A method for testing machining tools, the steps are: (a) testing equipment built-in standard inspection pattern; (b) obtaining formed machining tool recording image; (c) recording The machining tool image input detection tool compares the image of the machining tool with the built-in inspection pattern; ^ (d) Rotate the image of the machining tool for the center line of the machining tool image to rotate to the center line of the matching inspection pattern And for the processing tool image and the detection pattern to form the same axial overlap; (e) using the plurality of proofing areas on the detection pattern, respectively, and the image overlap of the processing tool for comparison; (1) detecting each school on the pattern After comparing the area and the processing tool image detection, the detection ratios are respectively obtained; (g) According to the comparison of the detection ratios and the preset detection values, the judgment data of whether the forming of the machining tool is correct or not is obtained. 2. The method for testing the edging tool as described in the patent lang item, wherein the detecting machine is a computer. 3. The method for detecting a machining tool as described in the patent specification _ i, wherein the addition is a drill bit, a micro drill bit or a system, and the inspection standard _ has a built-in standard inspection pattern which is a drill bit, a micro drill bit, a milling cutter or a micro milling machine. The detection pattern of the knife. 4 For example, the method for detecting the edging tool mentioned in the third paragraph of the application of the invention is as follows: wherein the standard inspection pattern built into the inspection tool includes a preset size of the processing tool: 18 201221283 0mm, the preset size is 2 Detection pattern for small size (eg ◦.Q3mm~5 range). The female claiming patent is _〗 according to the method of detecting the processing tool, wherein the inspection: the sample is added to the cutter head to face the _ set pattern, and the recorded processing knife 7 is like the direction of the cutter head The image is recorded; and the detection pattern and the recorded image are the front view of the cutting edge direction of the drill bit, the micro drill bit, and the milling micro-milling cutter. 、如申請專纖圍第1項所述加工刀具之檢測方法,其中該檢 測機具之内建檢測圖樣’係依據檢測圖樣的各側邊之預設檢 測點,分別設置不同範圍之校對區域。 7、如申請專利軸第6項所述加工刀具之制方法,其中該檢 、'圖樣之四側邊分別設置檢測點’並於各檢測點分別形成不 同範圍的校對區域。 如申明專利乾圍第6項所述加工刀具之檢測方法,其中該檢 侧樣的各靖之預設麵_效龍域,係可依據各檢測 點的位置調整範圍的大小及位置。 9、如申請專利_Μ項所述加工刀具之檢測方法,其中 。 (e)之加工刀具影像,亦可先予以旋轉丄8 〇 。、後再與檢測圖樣進行疊合,並且重複步驟(d )、( e ) 進行加工刀具影像與檢測陳比對,進—步確認加工刀具影 像之對稱性。 、 如申5月專利範’ i項所述加卫刀具之檢測方法,其中該 19 201221283 步驟(f)之檢測比值,係加工刀具與檢測圖樣的相對側 邊的重疊影像之面積差,再與檢測圖樣的總面積之比值, 可為:面積差值/總面積值。For example, if the application method of the processing tool described in Item 1 of the special fiber package is applied, the built-in detection pattern of the inspection tool is set according to the preset detection points of each side of the detection pattern, and the proofreading areas of different ranges are respectively set. 7. The method of manufacturing a machining tool according to claim 6, wherein the inspection, the four sides of the pattern are respectively provided with detection points, and different calibration areas are formed at the respective detection points. For example, the method for detecting a machining tool according to the sixth paragraph of the patented circumference is as follows, wherein the preset surface of the jinging _ effect dragon field of the inspection side can adjust the size and position of the range according to the position of each detection point. 9. The method for detecting a processing tool as described in the patent application _Μ, wherein. (e) The machining tool image can also be rotated 丄 8 先 first. Then, overlap with the inspection pattern, and repeat steps (d), (e) to compare the machining tool image with the inspection, and confirm the symmetry of the machining tool image. For example, the detection method of the edging tool described in the patent model of the May patent, wherein the detection ratio of the step (f) of the 19 201221283 is the difference in the area of the overlapping image of the opposite side of the processing tool and the detection pattern, and then The ratio of the total area of the detected pattern can be: area difference / total area value. 2020
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CN112833944A (en) * 2020-12-29 2021-05-25 镇江龙源铝业有限公司 Cutter performance evaluation and optimization method for aluminum strip slitting

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CN106363462B (en) * 2016-11-30 2018-08-21 广州稳仕自动控制科技有限公司 A kind of milling cutter detector of PCB molding machines
CN109285156B (en) * 2018-11-16 2021-12-21 厦门大学 Method for off-line prediction of service life of integral end mill for machining tractor gearbox

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112833944A (en) * 2020-12-29 2021-05-25 镇江龙源铝业有限公司 Cutter performance evaluation and optimization method for aluminum strip slitting

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