201221244 發明說明: 【發明所屬之技術領域】 其提供i於上 '下模座合模锻造時, 型驅動機構帶動上、下沖頭同時擠壓伏取这町,可利用成 勾充填模穴’ 可均 寸精度之複動化鍛造細_ 4度亚大成型尺 【先前技術】 提高;因此’物卩有業_锻造技術進行 及下===造頭之上模座’以及具模穴 感钮進锻造成型時,先於下模座之模穴内至 下掇座w^模座與了模座合模,並使上模座之上沖頭伸入 模二胚料,該胚料受到沖頭擠壓後即開始流動充填 ί“τΐ二ΐ=ΪΓ之工件;工件成型後’ 一般係利用液 &糸統頂升下权座之下沖頭,而以下沖工 :ΐ 口係f以活動模座之沖頭進行單向施力、,受至ί單邊的成 ίϊ之方式之速度相當緩慢’其不僅無法與2 在返之^㈣動作時序搭配,更大崎低生產效率。 射-3„之發展_向尺寸精密化、下料省料化及生産 it = L有業者設計—種進健閉鍛造之複動化模組,以 兮複動4連桿機構之複練造成形模組」專利案, 要包含有具上衝頭1 0 1之上模座1 0及 1 1 ί 1之下模座1 1等構件;其中,該下模座1 1係於 碰下衡^丨,了方滑設有可上、τ移動之下衝頭滑塊112, 、’吏下衝頭1 1 1固設於該下衝頭滑塊1 1 2,另該下模座i ][ 201221244 ίίί連塊=桿機構1 ^係於下模座11之二側滑 12間樞設有連結塊】9 f1 ’另於滑塊121與下衝頭滑塊1 間樞設-主動桿;Ι°2 Ί , 2」且於該滑塊1 2 1與連結塊1 2 2 間則樞設-從動桿! ^而該連結塊2 2與下衝頭滑塊1 1 2 1 0 2,以供進行H該上麵1 Q兩侧分別設有推桿 於進行锻造作動日Τί機構1 2之滑塊H· 1 0 2推抵連桿機構} f f模座1 〇之推桿 之滑塊1 2 1往下移動ϋ夺’:推動連桿機構1 2 結塊1 2 2往中央偏移,動桿1 2 3推動連 下衝頭滑塊112往上^ ;;=22再以從動桿124推動 以該上衝頭i f帶動下衝頭1 1 1往上移動,而 胚料1 3锻造成形.惟,同時擠屢胚料1 3,進而可將 不均的航,躲_上仍1如^^^彡模_可避免材料充填 1與上模座 3 3 而’該連桿機構丄2係由 】 2'主動桿12 3及從動桿124等構2^:= 2 模座11體積龐大,且結構相當複=構L成’其不僅使下 經驗前戶事業的研發與製作 :,研創出一種複動化锻造成型模組= 缺弊,此即為本發明之設計宗旨。 I糟以改善&式之 【發明内容】 [s] 4 .201221244 具上ίίΐίΐΓ絲供-種勸趙造顧.,其係包含 座並可相互搭配合模’而以該上 亡下拉 s作ί移ί:,該下模座之下沖頭係 驅動機構帶動上、下沖羽時鍵胚料I, '4 描座之目的二係提供—種複動化鍛造成型模組,其係於下 梯相係連結設有具第—導移斜面及帛二導移斜面之浮動 2ΪΪ2—導移斜面與上模座間設有成迦動機構1 料,而以ί;:ί 刑ί帶動下?頭繼内向上_胚 4^· 'ά, π* 之方式成垔出工件,藉此,於上、下模座合槿 H ’ Ρ利用成型驅動機構帶動上、下沖頭同時擦壓、、 廿、查m胚料可均句充填模穴’以確保成型工件之尺寸精準产 並達到大幅提昇成型尺寸精度之實用目的 又 梅™讀,且以該推 直向魏向下位移,該直向滑塊再以— 第—導移斜面位移’該側向滑塊並設有可與浮201221244 Description of the invention: [Technical field of the invention] When the upper and lower die holders are forged, the type driving mechanism drives the upper and lower punches to simultaneously press and vacate the town, and the hook can be used to fill the cavity. Reproducible forging with uniform inch precision _ 4 degree sub-large forming ruler [prior art] improve; therefore 'the material industry has _ forging technology and the next === the mold base above the head' and the sense of cavity When the button is forged, the mold is clamped to the die holder before the mold cavity of the lower mold base to the lower jaw, and the punch is inserted into the die blank, and the blank is subjected to punching. After the head is squeezed, the flow filling is started. ““τΐ二ΐ=ΪΓ workpiece; after the workpiece is formed, the general system uses the liquid & 糸 顶 顶 升 之下 之下 , , , , , , , , , , , , , , , , , , The punch of the movable mold base performs the unidirectional force application, and the speed of the unilateral method is quite slow. 'It is not only impossible to match the timing of the 2 (4) action, which is more efficient and lower production efficiency. 3 „ Development _ to the size of precision, cutting material and production and production it = L design of the industry - seed into the closed forging The regenerative module, the patented case of the re-integration of the four-link mechanism of the 兮 动 连杆 」 」 」 」 」 」 」 」 」 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The seat 1 1 and the like; wherein, the lower die holder 1 1 is attached to the balance, the slide is provided with the upper slide, the punch slider 112 is moved under the τ, and the 'underarm punch 1 1 1 solid It is disposed on the lower punch slider 1 1 2, and the lower die holder i][ 201221244 ίίί连块=rod mechanism 1 ^ is connected to the two side slides 12 of the lower die holder 11 and has a joint block] 9 f1 ' In addition, a slider is disposed between the slider 121 and the lower punch slider 1; Ι°2 Ί , 2" and a slider is connected between the slider 1 2 1 and the connecting block 1 2 2! ^ The connecting block 2 2 and the lower punch slider 1 1 2 1 0 2 for performing H. The upper side of the upper 1 Q is respectively provided with a push rod for performing the forging action. 1 0 2 pushes the link mechanism} ff die holder 1 〇 pusher slider 1 2 1 moves down to win ': push the linkage 1 2 agglomerate 1 2 2 offset to the center, mover 1 2 3 pushes the lower punch slider 112 upwards; ;=22 and then pushes with the driven rod 124 to drive the lower punch 1 1 1 to move upward, and the blank 1 3 is forged. However, At the same time, the billet 1 3 is squeezed, and then the uneven navigation can be avoided, and the _ _ _ _ _ _ _ _ _ _ _ can avoid material filling 1 and the upper mold base 3 3 'the linkage 丄 2 2' active rod 12 3 and follower rod 124 and so on 2^:= 2 The mold base 11 is bulky, and the structure is quite complex = the structure is L", which not only makes the development and production of the former experience of the former household business: Re-acting forging module = defect, this is the design purpose of the invention. I bad to improve & [invention] [s] 4 .201221244 with ίίΐίΐΓ for a kind of persuasion Zhao Zuo Gu., the system contains a seat and can be matched with each other's ί shift ί: The punch drive mechanism under the lower die holder drives the upper and lower punches when the key blank I, '4 is the purpose of the second series to provide a type of double-acting forging module, which is tied to The lower stepped phase system is provided with a floating 2ΪΪ2-guided inclined surface with a first guiding inclined plane and a second guiding inclined inclined surface, and a forming mechanism is arranged between the upper mold base, and is driven by ί;:ί The head is in the upward direction _ embryo 4^· 'ά, π* way to cut out the workpiece, whereby the upper and lower die holders are combined with H' Ρ, and the upper and lower punches are simultaneously pressed by the forming drive mechanism,廿 查 查 查 胚 胚 胚 胚 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查 查The slider is then displaced by the - first - guiding ramp" 'the lateral slider and is floatable
導移斜面相互料推移之頂推斜面二^S 面壓:之之頂推斜面與浮動塊之第-導移斜面以 性之目的。式也,°傳動’轴制大幅簡化整體結構及增加剛 成型目ί三係提供—種複動化锻造成型模組,其係於該 治《直向π塊之下方處設有定位件,該定位件上套置有 兮直彈性件之彈力推抵該滑動停止塊抵接直向滑塊,以使 女王位置,以保護模具,並提昇成型尺寸精度。 的 ,發=之目的四係提供—種複動化鍛造成翻組,其係於下 係連結設有具第—導移斜面及第二導移斜面之浮動 —予動塊之第二導料_、連結設有綱麟,該頂料機構 201221244 動塊向上位移,並帶動下沖頭了斜面,以供頂推浮 產速度,而達到大幅提ΐί產的動麵序搭配,以加速生 【實施方式】 圖式ίϊίί明作更進一步之瞭解,兹舉一較佳實施例,並配合 其係包含有可相互搭配月^複動化鍛造成型模組, 該上模座2 0之中央處及下模座Μ ’·其中, 1,且於該上沖頭2 1之端邦Λ_以供裝δ又上沖頭2 定位胚料;該下模座3 〇之;央:1 1,以供套置 1於對應上沖頭2 i處凹設仁3 0^該模仁3 0 部裝設有下沖頭31,該下沖頭]] 且於该杈穴302底 下位移之浮動塊mg以設有一可作上、 於模穴3 0 2内,料鍾^動塊3 2 ▼動下沖頭3 1穿伸 第一導移斜面3 2Ϊί上’且於該浮動塊3 2之 使該上模座2 0向下^時座籌,以 動下沖頭31穿伸於模穴]n 9力動塊3 2向上位移,並帶 型驅動機構係於上模座2 〇 =供擠壓胚料;其中,該成 向位移之直向滑,該i 之頂推斜面3 5 1,並使該直向滑= 才干3 4連結帶動側向滑塊3 5往内你Ufr较° / 11以連 頂推斜面3 5 1頂推、、孚動璜q 9 # &移’而以側向滑塊3 5之 丄貝推/痛塊3 2之第—導移斜面3 2 1,使浮動 201221244 塊3 2向上位移,而帶動下沖瓸q 該直向滑塊3 3之底面設有修f/申於模穴3 0 2内;另於 的安全位置;於本實施例中!f椒座2 G合模下死點 3 3之下方處設有定位心㈣於該直向滑塊 停止塊3 6 2 ,且以;ϊΐ Γί 3 6 1上套置有滑動 2連結設有頂料機構,而科之第二導移斜面3 2 動塊3 2向上位移,並帶動:;沖上開模後,可頂推浮 供於模穴3 0 2内頂t模穴3 〇 2内,以 有可由驅動組驅動往復位移匕該頂料機構係設 設有可與浮動塊3 2之第二導冗相:ϋ塊3 7並 斜面3 7 1,以供頂推浮動塊互導引推移之頂升 將工件頂出模穴3 μ ; ’並帶動下沖頭3 1 力源驅動旋轉之凸輪3 7 ?巾,4鶴組係為—可由動 7之往復位移作動與上、下模座冗凸動頂料滑塊3 序搭配;另該驅動组亦可為壓4 f $ 0之5拉鍛造作動作時 往復位移作動與以塵缸帶動頂料滑塊3 7之 配。 、 2 〇、3 0之合模锻造作動作時序搭 係先為ί 進行锻造成型作業時,其 r 針! 3 〇 3往模===推桿2 2沿著下模座3 〇之滑槽 位移,而將胚料/====以座,下 居^之端部抵接直向滑塊3 3 ;請參閱第9、10Ώ所^使f桿 合模之下死The slanting surface of the guiding slanting surface is pushed by the slanting surface. The surface pressure is the same as that of the slanting surface of the floating block. Also, the "transmission" shaft system greatly simplifies the overall structure and increases the number of rigid-formed forging modules provided by the three types of rigid forming, which are provided with positioning members below the straight π block. The elastic force of the straight elastic member is placed on the positioning member to push the sliding stop block against the straight slider to make the queen position to protect the mold and improve the dimensional accuracy of the molding. The purpose of the four-system is to provide a reversal of forging, which is to provide a second guide for the floating-pre-moving block with the first guiding inclined surface and the second guiding inclined surface. _, the link is equipped with Gang Lin, the top material mechanism 201221244 moving block upward displacement, and driving the lower punch to the slope, in order to push the floating production speed, and achieve a large lifting of the production of the moving surface order to accelerate the life [ MODES FOR CARRYING OUT THE INVENTION As a further understanding, a preferred embodiment is provided, and the system includes a module that can be matched with each other, and the center of the upper die holder 20 is The lower mold base · '·中, 1, and the end of the upper punch 2 1 Λ _ to install δ and the upper punch 2 to position the billet; the lower mold base 3 ;; the center: 1 1, The sleeve 1 is provided with a recessed arm 3 in the corresponding upper punch 2 i. The bottom part of the mold is provided with a lower punch 31, and the lower punch is a floating block of mg displaced under the acupoint 302. The first punching ramp 3 2 Ϊ 上 上 上 上 上 上 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在Upper mold base 2 0 downwards when the seat is raised, to move the punch 31 through the cavity] n 9 force block 3 2 upward displacement, and the belt drive mechanism is attached to the upper mold base 2 供 = for the extrusion of the billet; The direction of the displacement is straight, the top of the i pushes the slope 3 5 1, and the straight slip = the edge of the joint 3 4 drives the lateral slider 3 5 inward. Your Ufr is more than ° / 11 to push the inclined plane 3 5 1 push, 孚 璜 q 9 # & shift 'and side slider 3 5 丄 推 push / pain block 3 2 - guide ramp 3 2 1, make floating 201221244 block 3 2 Displacement upwards, and driving the lower punching q. The bottom surface of the straight sliding block 3 3 is provided with a repairing/applying in the cavity 3 0 2; another safe position; in this embodiment! There is a positioning core (4) below the die bottom dead center 3 (4) in the straight slider stop block 3 6 2 , and a sliding 2 connection is provided on the ϊΐ Γί 3 6 1 to provide a topping mechanism, and the The second guiding inclined surface 3 2 moves the block 3 2 upwards and drives: after the punching is opened, the floating can be pushed into the top hole 3 hole 32 in the cavity 3 0 2 to have a driveable group Driving the reciprocating displacement, the top material mechanism is provided with the second of the movable block 3 2 Ductile phase: 3 block 3 7 and inclined surface 3 7 1, for the top push of the floating block to guide the jacking up to lift the workpiece out of the cavity 3 μ; 'and drive the lower punch 3 1 force source to drive the rotating cam 3 7? towel, 4 crane group is - can be moved by the reciprocating displacement of the moving 7 and the upper and lower mold seat is symmetrical convex topping slider 3 sequence; the driving group can also be forged by 4 f $ 0 5 The reciprocating displacement action during the action is matched with the dusting cylinder driving the top material slider 37. , 2 〇, 30 0 die forging action timing set first for ί for forging work, its r pin! 3 〇 3 to die === push rod 2 2 along the lower die holder 3 滑 chute Displacement, and the billet /==== in the seat, the end of the lower part of the ^ abuts the straight slider 3 3; please refer to the 9th, 10th ^ ^ to make the f-bar under the mold
直向滑==壓=〇,同時,該推桿㈡開始U 側向滑塊3 5直向滑域3 3即以連桿3 4連結帶動 5彺内側位移,而以該側向滑塊3 5之頂推斜面 201221244 1以面壓接觸之方式頂推浮動 浮動塊3 2向上位移,並帶動#七f :導移斜面3 2 1,使 壓胚料4 0,而可以上沖頭21及下 2内擠 之二端,使胚料4 〇均勻充填 0 而成型出對繼3 0 2〇开^工3件,進 0月多閱第1 1圖所不本於明於你t、生;、名,丨 U aStraight sliding == pressure = 〇, at the same time, the push rod (2) starts U lateral slider 3 5 straight sliding domain 3 3, that is, the connecting rod 3 4 is connected to drive the inner displacement of 5 ,, and the lateral slider 3 5 top push inclined surface 201221244 1 pushes the floating floating block 3 2 upwards in the manner of surface pressure contact, and drives #七f: guide inclined slope 3 2 1, so that the billet 4 0 can be pressed, and the punch 21 can be The two ends of the lower 2 are squeezed, so that the blank 4 〇 is evenly filled with 0, and the 3 3 2 〇 open work 3 pieces are formed, and the 1st figure is read in the month of October. ;,名,丨U a
Zlttmt2 02 ι°1ί#2 位#制租/8夕4^#该推桿22往上位移的過程中,即利^復 3 3即以連向滑塊3 3復位,該直向滑塊 塊3 2及塊3 5往外側位移,並使浮動 下模座3 移復位;請參閱第12圖所示,於 3 〇之模穴3 〇 2 + g Ϊ位ί,該工件4 〇讀留置於下模座 移道而以該頂料滑塊37之頂升斜面;: 使ϊ動塊3 2再往上位移, g輪帶動頂料滑塊3 7之往^移3^與f而3= 幅提高生ΪΪΪ鍛造作動作時序搭配,以加速生產速度 ’而可大 【圖式簡單說明】 係台灣公告第405455號專利案之動作示意圖(一) 係台灣公告第405455號專利案之動作示意圖(二) 本發明之結構示意圖。 係第3圖之Α部份放大示意圖。 係第3圖之A-A剖視圖。 本發明之動作示意圖(一)。 本發明之動作示意圖(二)。 係第6圖之B部份放大示意圖。 第1圖 第2圖 第3圖 第4圖 第5圖 第6圖 第7圖 第8圖 201221244 第9圖:本發明之動作示意圖(三)。 第1 0圖:係第9圖之C部份放大示意圖。 第1 1圖:本發明之動作示意圖(四)。 第1 2圖:本發明之動作示意圖(五)。 【主要元件符號說明】 習式部分: 1 〇 :上模座 1 1 :下模座 112:下衝頭滑塊 m 12:連桿機構 • 121:滑塊 12 3 :主動桿 1 3 :胚料 本發明部份: 2 0 :上模座 2 1 :上沖頭 2 2 :推桿 3 0 :下模座 3 0 2 :模穴 φ 3 1 :下沖頭 3 2 :浮動塊 3 21 :第一導移斜面 3 3 :直向滑塊 3 5 :側向滑塊 3 6 :復位控制組 3 6 2 :滑動停止塊 3 7 :頂料滑塊 3 71 :頂升斜面 4 0 :胚料 101:上衝頭 111:下衝頭 12 2 :連結塊 12 4 :從動桿 2 01 :抱持件 211:定位頂針 3 01 :模仁 3 0 3 :滑槽 3 2 2 :第二導移斜面 3 4 :連桿 3 51 :頂推斜面 3 61 :定位件 3 6 3 :彈性件 3 7 2 :凸輪 4 0 a :工件Zlttmt2 02 ι°1ί#2 bit #制租/8夕4^# During the process of the upward movement of the push rod 22, that is, the profit 3 3 is reset by the connecting slider 3 3 , the straight slider block 3 2 and block 3 5 are displaced to the outside and the floating lower die holder 3 is reset; see Figure 12, in the 3 〇 cavity 3 〇 2 + g Ϊ ί, the workpiece 4 〇 reading and leaving The lower mold base is moved to the upper inclined plane of the top material slider 37; the displacement block 3 2 is displaced upward, and the g wheel drives the top material slider 3 7 to move 3^ and f and 3= The frame is improved by the timing of the production of forging and forging to speed up the production speed' and can be large [simple description of the drawing] The action diagram of the Taiwan Patent No. 405455 (I) is the action diagram of the Taiwan Patent No. 405455 ( b) Schematic diagram of the structure of the present invention. It is a partial enlarged view of Figure 3. Figure 3 is a cross-sectional view taken along line A-A. Schematic diagram of the action of the present invention (1). Schematic diagram of the action of the present invention (2). It is an enlarged view of part B of Figure 6. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. Fig. 6 Fig. 7 Fig. 8 Fig. 201221244 Fig. 9: Schematic diagram of the action of the present invention (3). Figure 10: An enlarged view of part C of Figure 9. Figure 11: Schematic diagram of the operation of the present invention (4). Figure 12: Schematic diagram of the operation of the present invention (5). [Main component symbol description] Formula: 1 〇: upper die holder 1 1 : lower die holder 112: lower punch slider m 12: linkage mechanism • 121: slider 12 3 : active lever 1 3 : blank Part of the invention: 2 0: upper die holder 2 1 : upper punch 2 2 : pusher 3 0 : lower die holder 3 0 2 : cavity φ 3 1 : lower punch 3 2 : slider 3 21 : A guiding ramp 3 3 : straight slider 3 5 : lateral slider 3 6 : reset control group 3 6 2 : sliding stop block 3 7 : top slider 3 71 : jacking ramp 4 0 : billet 101 : Upper punch 111: Lower punch 12 2 : Connecting block 12 4 : Follower rod 2 01 : Holding member 211: Positioning ejector pin 3 01 : Molding bar 3 0 3 : Chute 3 2 2 : Second guiding bevel 3 4 : Connecting rod 3 51 : Pushing inclined surface 3 61 : Positioning member 3 6 3 : Elastic member 3 7 2 : Cam 4 0 a : Workpiece