TW201219621A - without soaking in special liquid to keep the dispersing state, and without using toxic solvents and ionic agents - Google Patents

without soaking in special liquid to keep the dispersing state, and without using toxic solvents and ionic agents Download PDF

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TW201219621A
TW201219621A TW99137555A TW99137555A TW201219621A TW 201219621 A TW201219621 A TW 201219621A TW 99137555 A TW99137555 A TW 99137555A TW 99137555 A TW99137555 A TW 99137555A TW 201219621 A TW201219621 A TW 201219621A
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Taiwan
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carbon fiber
fiber bundle
fine
bundles
carbon
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TW99137555A
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Chinese (zh)
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TWI460330B (en
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Bao-Hua Yu
Yun-Ping Wang
zhong-hua Chen
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Concrete Invest Co Ltd
Beijing Cheng Aoxing Technologies Co Ltd
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Priority to TW099137555A priority Critical patent/TWI460330B/en
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Publication of TWI460330B publication Critical patent/TWI460330B/en

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  • Inorganic Fibers (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The present invention provides a method to disperse carbon fibers. The method sequentially comprises of the following steps: a degumming step, an oxidation step, a step to remove surface impurities, a film-forming step, a first baking step; a carbonizing reaction step, a step to neutralize sub-acidity, a step to wash away alkaline material, a second baking step, and a rubbing step. The present invention can disperse a carbon fiber bundle into even smaller fine carbon fiber bundle without soaking the fiber bundle in special liquid to keep its dispersed state; therefore, each fine carbon fiber bundle can remain separated from each other even when they stay in air. As a result, the fine fiber bundle provides beneficial advantages in followed up mixing and processing.

Description

201219621 t、發明說明: 【發明所屬之技術領域】 本發明係為一種用於分散碳纖維束的方法,尤指一種可維 持分散狀態的碳維束分散方法。 【先前技術】 碳纖維係為一種高性能纖維,可製成碳纖維紙、碳纖維 氈、碳纖維布等,亦可作為屏蔽材料、發熱材料、導電材料、 化學過濾材料等功能材料’其用途廣泛,可制於電子工業、 電池工業、化學工業以及通訊、國防和民用保健等方面。 然而,在上述製品加工過程中都會遇到一個問題,即如何 才能使碳_束在基H或溶料分散均⑽更細的碳纖維細 束或是單一的碳纖維細絲,由於各碳纖維絲係會彼此相互吸引 依附,因此在未經加工分離時,碳纖維係難以完全發揮其效 能,且其分散的均勻度將直接影響其工作中的性能。 以下為目前實驗室中所用來分離碳纖維束的方法: ⑴乾式分散法:以直徑約為0.01〜〇1微米的奈米級粉 粒(如超細魏)與去膠的碳纖微束拌和,使奈米級粉粒分散在 碳纖維單絲表面以降低其表面張力。此種方法之缺點在於難以 使奈米級粉料自分散在雜料絲的表Φ,故其效果差。 ⑵濕式分散法··將分散賴作成概,加人碳纖維束後 持續攪拌或進行超音波振篕分散,以形成韻維束均勾分散成 碳纖維細束聽液。細,其舰在錢維細祕㈣置於該⑸ 3 201219621 溶液内,才能維持分散的狀態;該溶液制接限制了可運用的 方法與範圍’因此此方法係不利於分散成碳纖_束後的利 用。其係因為分散鮮添加使财可能對複合材料的強度等造 成不良影響,同時採聽齡散型式無法大量預製、儲存及運 輸,也無法直接使用於許多複合材料的製程中,不利於大量推 廣使用。 (3)表面處理改性法:以化學及物理的方式碳纖維表面 氧化法(有液相、氣相、電化學氧化三種)、電漿處理法、表面 藥劑塗層法等幾種,其大都在光滑的碳纖絲面形成微孔和刻 蝕溝槽,增大比表面積,產生適合於粘接的表面形態,從而降 低碳纖維的表面張力並增強碳纖維與其他基體間物理上的介 面結合力。在碳纖維表面引進或嫁接具有極性或反應性的官能 基團,增強表面活性’增大碳纖維和其他基體問的化學鍵合力。 由於表面處理改性法需要使用4〇〇度C或以上的高溫加 熱、電聚處理等加工過程或.強酸強驗、鱗化物(如鱗酸、偏鱗 酸、填酸二錢和鱗酸氫二錢)以及貴金屬離子觸媒(銀鉑、把 離子)等污染性高或昂貴的化學材料,不但造成環境污染,設 備造價及材料成本等因素都不利於量產使用。 【發明内容】 鑑於上述的問題,本發明係提供一種碳纖維束分散方法, 其可使碳纖維束分散成碳纖維細束,倘若利用本方法對同一碳 201219621 纖維束反覆執行時,則可使該些碳纖維束分散成碳纖維絲,且 不需浸泡於特殊液體來保持其分散狀態,再者,本發明未使用 毒性或揮發性有機溶劑、強酸或強鹼,而分散劑及高分子成膜 劑均使用非離子型藥劑,以避免在製程中與金屬鹽或離子有機 化合物產生作用。故本發明不需昂貴的設備器材,不但不會對 環境造成影響,更利於大量生產製造之使用。 本發明之碳纖維束分散方法,其依序包括下列步驟:(a) • 去膠步驟、(b)氧化步驟、(C)去除表面雜質步驟、(d)成膜步 驟、(e)第一烘乾步驟、(f)碳化反應步驟、(g)中和微酸步驟、 (h)洗去鹼性物質步驟、(丨)第二烘乾步驟、(〗)搓揉步驟。 其中’去膠步驟係將該碳纖維束上的膠質去除;氧化步驟 將該碳纖維束進行氧化;去除表面雜質步驟對該碳纖維束進行 清洗’以將該碳纖維束表面上的雜質去除;成膜步驟將該破纖 維束浸泡至一溶液内,並進行攪拌,其中該溶液係包括一分散 _ 劑與一成膜劑,藉由該分散劑將該碳纖維束分散成複數個碳纖 維細束,而該成膜劑係使得該些破纖維細束上分別形成一層高 分子聚合物膜;第一烘乾步驟以高於該高分子聚合物膜硬化溫 度的溫度烘乾該些碳纖維細束,使該高分子聚合物膜硬化;碳 化反應步驟將該些被供乾的碳纖維細束以高於該高分子聚合 物膜的碳化溫度來進行氣相氧化反應’使該些高分子聚合物膜 經氣相氧化反應後,在該些碳纖維細束的表面形成複數個碳基 官能基團;中和微酸步驟將該些纖維細束浸入一微驗性水溶 201219621 液;洗去鹼性物質步驟將該些纖維細束浸入一中性去離子水; 第一烘乾步驟將該些纖維細束以低於攝氏4〇〇度進行烘乾及 進行氣相氧化;搓揉步驟係搓揉分散該些纖維細束。 經由上述之方法步驟,可使原本聚集的碳纖維束分散成碳 纖維細束’並且不需其他的液體來協助該碳纖維細束維持分散 的狀恶’因此在混入其他基材使用時,調配比例更易掌控,並 更易使碳纖維細束均勻分佈於基材内’·再者,將同一群碳纖維 束反覆進行本伽之方法,可使其逐挪成更細之碳纖維細 束’直至分散成碳纖轉’對於各種混合剌,遂更加便利。 根據上述諸多優點,為使審查委員對本發明能進一步的瞭 解’故揭露-實施方式如下’並請配合圖式、圖號,將本發明 之構成内容及其所達成的功效詳細說明如後:201219621 t, invention description: [Technical Field] The present invention is a method for dispersing a carbon fiber bundle, and more particularly to a carbon fiber bundle dispersion method capable of maintaining a dispersed state. [Prior Art] Carbon fiber is a high-performance fiber that can be made into carbon fiber paper, carbon fiber felt, carbon fiber cloth, etc. It can also be used as a functional material such as shielding materials, heat-generating materials, conductive materials, chemical filter materials, etc. In the electronics industry, the battery industry, the chemical industry, as well as communications, defense and civil health. However, there is a problem in the processing of the above products, that is, how to make the carbon_beams in the base H or the dispersion of the solvent (10) finer carbon fiber bundles or single carbon fiber filaments, because each carbon fiber filament system will They are attracted to each other, so it is difficult for the carbon fiber system to fully exert its performance in the case of unprocessed separation, and the uniformity of dispersion will directly affect the performance in its work. The following are the methods used in the laboratory to separate carbon fiber bundles: (1) Dry dispersion method: mixing nanometer-sized powders (such as ultrafine Wei) with a diameter of about 0.01 to 〇1 μm with degummed carbon fiber microbeams. The nano-sized particles are dispersed on the surface of the carbon fiber monofilament to reduce the surface tension. The disadvantage of this method is that it is difficult to self-disperse the nano-sized powder material to the surface Φ of the miscellaneous filament, so that the effect is poor. (2) Wet Dispersion Method·· Disperse the dispersion into a general shape, add a carbon fiber bundle and continue to stir or ultrasonically vibrate and disperse to form a rhyme-shaped bundle to be dispersed into a carbon fiber bundle. Fine, the ship in the Qian Wei secret (4) placed in the (5) 3 201219621 solution in order to maintain the state of dispersion; the solution connection limits the available methods and scope 'so this method is not conducive to disperse into carbon fiber _ beam Use. Because of the disperse fresh addition, the wealth may have adverse effects on the strength of the composite material. At the same time, the age of the listening type cannot be prefabricated, stored and transported in large quantities, and it cannot be directly used in the process of many composite materials, which is not conducive to mass promotion. . (3) Surface treatment modification method: chemical and physical methods of carbon fiber surface oxidation (liquid phase, gas phase, electrochemical oxidation), plasma treatment, surface coating method, etc. The smooth carbon filament surface forms micropores and etched trenches, increasing the specific surface area, creating a surface morphology suitable for bonding, thereby reducing the surface tension of the carbon fibers and enhancing the physical interface bonding between the carbon fibers and other substrates. Introducing or grafting a functional group having a polar or reactive nature on the surface of the carbon fiber enhances the surface activity to increase the chemical bonding force of the carbon fiber and other substrates. Because the surface treatment modification method requires the use of high temperature heating, electropolymerization treatment, etc., or strong acid test, scaly (such as squaric acid, squaric acid, acid-filled diacid and hydrogen sulphate) Two money) and precious metal ion catalyst (silver platinum, ion) and other highly polluting or expensive chemical materials, not only cause environmental pollution, equipment cost and material cost are not conducive to mass production. SUMMARY OF THE INVENTION In view of the above problems, the present invention provides a carbon fiber bundle dispersion method which can disperse carbon fiber bundles into carbon fiber bundles, which can be obtained by repeating the same carbon 201219621 fiber bundle by the present method. The bundle is dispersed into carbon fiber filaments, and does not need to be immersed in a special liquid to maintain the dispersion state thereof. Further, the present invention does not use a toxic or volatile organic solvent, a strong acid or a strong base, and the dispersant and the polymer film-forming agent are both used. Ionic agents to avoid interaction with metal salts or ionic organic compounds in the process. Therefore, the invention does not require expensive equipment and equipment, and does not affect the environment, and is more conducive to the use of mass production. The carbon fiber bundle dispersing method of the present invention comprises the following steps in sequence: (a) • a degumming step, (b) an oxidation step, (C) a step of removing surface impurities, (d) a film forming step, and (e) a first baking step. a dry step, (f) a carbonization reaction step, (g) a neutralization micro-acid step, (h) a washing-off alkaline step, a (丨) second drying step, and a (〗) 搓揉 step. Wherein the 'de-gelting step is to remove the colloid on the carbon fiber bundle; the oxidizing step oxidizes the carbon fiber bundle; the surface impurity removing step is to clean the carbon fiber bundle' to remove impurities on the surface of the carbon fiber bundle; the film forming step will The broken fiber bundle is immersed in a solution and stirred, wherein the solution comprises a dispersing agent and a film forming agent, and the carbon fiber bundle is dispersed into a plurality of fine carbon fiber bundles by the dispersing agent, and the film is formed. The agent system forms a polymer film on each of the broken fiber bundles; the first drying step dries the carbon fiber bundles at a temperature higher than the curing temperature of the polymer film to polymerize the polymer The film hardening; the carbonization reaction step performs the gas phase oxidation reaction of the fine carbon fiber bundles to be dried at a temperature higher than the carbonization temperature of the polymer film, and the gas phase oxidation reaction of the polymer film is performed after the gas phase oxidation reaction Forming a plurality of carbon-based functional groups on the surface of the carbon fiber bundles; neutralizing the micro-acid step to immerse the fine-fiber bundles in a micro-invasive water-soluble 201219621 solution; washing away the alkali The material step immerses the fine fiber bundles in a neutral deionized water; the first drying step dries the fine fiber bundles at a temperature below 4 degrees Celsius and performs gas phase oxidation; The fine fiber bundles are dispersed. Through the above method steps, the originally aggregated carbon fiber bundle can be dispersed into a carbon fiber fine bundle 'and no other liquid is needed to assist the carbon fiber bundle to maintain the dispersed shape. Therefore, when blended into other substrates, the blending ratio is easier to control. And it is easier to evenly distribute the fine bundle of carbon fibers in the substrate. · Again, the same group of carbon fiber bundles are repeatedly subjected to the method of the gamma, which can be moved into a finer carbon fiber bundle until it is dispersed into carbon fiber. A variety of mixing 剌, 遂 is more convenient. In view of the above-mentioned advantages, in order to enable the reviewing committee to further understand the present invention, the present invention will be disclosed as follows. The embodiments of the present invention and the functions achieved by the present invention will be described in detail below with reference to the drawings and drawings.

i貫施方式j 請參閱第1圖所示,本實施例之碳纖維束分散方法,依 包括下列步驟(a)去膠步驟測、⑹氧化步驟SG2、(c)去除 面雜質步_、⑷成膜步_、⑷第-烘乾步驟狐 (f=化反應步驟S〇6、(g)中和微酸步驟聊、⑹洗去驗性 質步驟、⑽:烘物_、(迦脉細, 本發明實施例係以一碳纖維束形成複數個碳纖維細束為例 本發明於實輯作啦林_ 維束進行,於此合先敘明。限制,可同時對複數槪 201219621 其中,該去膠步驟S(H,係用以將一碳纖維束上的谬質去 除。又’其去膠質的方式係可利用中性去離子水浸澄後以攝式 230度至_度之間加熱1小時,即可去除碳纖維束所含有的 樹月曰及其b雜質。另外,尚有其他觀知的娜方式,並不以 此方式為限。 —該氧化步驟SG2 ’係將經過去膠步驟後的碳纖維束進 订氧化。其中’本實施例係可利用氣相氧化法進行氧化,氣相 • 氧化的溫度可介於250度至·度之間,但亦可使其他的氧化 法來進行。 該去除表面雜質步驟S03,係對該氧化後之碳纖維束進行 清洗,以將該碳纖維束表面上的雜質去除。 該成膜步驟S04 ’係將該碳纖維束浸泡至一溶液内,並對 該碳纖維束進行攪拌,其中該溶液係包括一分散劑與一成膜 劑。該分麵可將該碳纖縣分散成複油碳纖維細束,而該 • 成膜劑係使得該些碳纖維細束上分別形成一層高分子聚合物 膜。其中,本實施例係可利用超音波振盈或是其他攪拌器材進 行南速攪拌,其攪拌速度係以高於每分鐘1300轉者佳,而該 超音波振盪功率可為每公升40W至每公升60W。再者,所使用 的溶液係為一種非離子型的改性纖維素,可為經丙基甲基纖維 素(HPMC)、甲基纖維素(MC)、羧曱基纖維素鈉(CMC)、羥乙 基纖維素(HEC)或是聚乙烯必喀烷酮(pyp)。又,該溶液係為 2%(wt)的溶液的黏度不高於50 mPa. s,而該溶液之凝谬溫度 201219621 大於攝氏80度(以80度至100度者佳),碳化溫度大於攝氏 250 度。 該第一烘乾步驟S05,係以高於該高分子聚合物膜硬化溫 度的溫度烘乾該些碳纖維細束,並使該高分子聚合物膜硬化。 又’該些碳纖維細束在第一烘乾步驟S05後,將會形成絮團狀。 該碳化反應步驟S06,其係將該些被烘乾的碳纖維細束以 高於該高分子聚合物膜的碳化溫度來進行氣相氧化反應,使該 鲁 些高分子聚合物膜經氣相氧化反應後,在該些碳纖維細束的表 面形成複數個碳基官能基團,且該碳基官能基團係附者於該碳 纖維束表面,使得該碳纖維細束表面形成凹凸狀。又,該碳化 反應步驟S06係以低於攝氏400度者佳。 該中和微酸步驟S07,係將該些被烘乾的纖維細束浸入一 微驗性水溶液’用以中和高分子聚合物分解產生的微酸並去除 表面不穩定的官能基團及雜質。 籲 該洗去驗性物質步驟S08,係將該些經中和微酸步驟s〇7 之纖維細束浸入一中性去離子水,用以洗去鹼性物質。 該第一供乾步驟S09 :將該些洗去驗性物質的纖維細束以 低於攝氏400度進行拱乾及進行氣相氧化,其中’該些碳纖維 細束在經本步驟之後,將形成絮團狀。 該搓揉步驟S10,對該些經第二烘乾步驟s〇9的碳纖維細 束進行握揉’以分散該些纖維細束。其中,本步驟係可利用短 切碳纖維打散機或是直接利用手工進行搓揉。其中,請參閱第 8 201219621 2圖與第3圖所示之短切碳纖維打散機30,該短切碳纖維打散 機3〇係侧定於—支垂直__上之多根水平細(或 疋水+線⑽),例如鱗絲或高拉力紐線)進行打散握揉, 當該垂直旋轉軸31高速旋轉時,該些水平棒3ιι將形成多組 祕面可以夕絲打搓揉沿著平行轉軸方向移動的絮團狀碳 纖維細束使其進-步分散。同時,藉由碳纖維細束本身之重力 及-置於㈣韻維打散縣端3G之_分_ 32所產生的 強制吸引H流,使得該些呈絮團狀之錢維細束會平行該垂直 旋轉軸31向下移動並通過多組打擊旋轉面,最後該纖維分離 機32會將分散的碳纖維細束由吸引氣流中分離絲再收集 置放在-儲存袋33内’即得到完成搓柔步驟處S1Q之碳纖維 細束。 如第4圖所示,經由本實施例之方法步驟處理後,即可使 原先聚集一起的碳纖維束分散形成碳纖微細束1〇,其中每一 碳纖維細束10的表面係依附有碳化後的高分子聚合物2〇。再 者,若是將同一群碳纖維束反覆執行上述之步驟,可使其逐漸 地更細。又’可將經由本實施例處理後之碳纖維細束置入於真 空袋或是氮氣袋中’以避免水份附著於碳纖維細束的表面。 經由前述之本發明實施例方法,可使聚集的碳纖維束分散 成較細之破纖維細束,並且,該些碳纖維細束係可於空氣中維 持分散的狀態,因此在與其他基材混配使用時,易於掌控所需 的量,並可使得該些碳纖維細束得以擴散於基材内;再者,將 9 201219621 同-群碟秦维束反覆進行本發仅奴,可财秋形成更〜 之碳纖維細束直至刀政成兔纖維絲個體,可針對各種鹿 需求來進行。 以上所述僅為本發明之實施例’其可據以衍生之運用範園 廣泛’另因構造簡單’故倍增生產效率亦可兼顧生產成本,實 具產業利用價值。凡與本發明技術思想相同之簡易轉換或等效 轉換者,皆屬本發明專利範圍之中。The method for dispersing j is shown in Fig. 1. The carbon fiber bundle dispersing method of the present embodiment includes the following steps (a) stripping step, (6) oxidation step SG2, (c) removing surface impurity step _, (4) Membrane step _, (4) first-drying step fox (f = chemical reaction step S 〇 6, (g) and micro acid step chat, (6) wash away nature test step, (10): bake _, (jiamai fine, this In the embodiment of the invention, a plurality of carbon fiber bundles are formed by using a carbon fiber bundle as an example. The invention is carried out in the actual series as a lining, and the combination is first described. The limitation can be simultaneously performed on the plural 槪201219621, wherein the stripping step S (H, used to remove the tannin on a carbon fiber bundle. Also, the way to remove the gel can be immersed in neutral deionized water and heated for 1 hour between 230 degrees and _ degrees. The tree sap and the b impurity contained in the carbon fiber bundle can be removed. In addition, there are other known nano modes, which are not limited thereto. - The oxidation step SG2' is a carbon fiber bundle after the degumming step Advance oxidation. Among them, the present embodiment can be oxidized by gas phase oxidation, gas phase oxidation The degree may be between 250 degrees and degrees, but may also be carried out by other oxidation methods. The surface impurity removing step S03 is to clean the oxidized carbon fiber bundle to remove impurities on the surface of the carbon fiber bundle. The film forming step S04' is to soak the carbon fiber bundle into a solution and stir the carbon fiber bundle, wherein the solution comprises a dispersant and a film former. The facet can disperse the carbon fiber county. The carbon fiber is finely bundled, and the film forming agent forms a polymer film on the fine bundles of the carbon fibers. In this embodiment, the ultrasonic velocity or other stirring equipment can be used for the south speed. Stirring, the stirring speed is preferably higher than 1300 rpm, and the ultrasonic oscillating power can be 40 W per liter to 60 W per liter. Furthermore, the solution used is a non-ionic modified cellulose. It may be propylmethylcellulose (HPMC), methylcellulose (MC), sodium carboxymethylcellulose (CMC), hydroxyethylcellulose (HEC) or polyvinylcarbitol (pyp). Again, the solution is 2% (wt) The viscosity of the liquid is not higher than 50 mPa. s, and the condensation temperature of the solution is 201219621 is greater than 80 degrees Celsius (80 to 100 degrees), and the carbonization temperature is greater than 250 degrees Celsius. The first drying step S05 is Drying the carbon fiber bundles at a temperature higher than the curing temperature of the polymer film, and hardening the polymer film. Further, the carbon fiber bundles are formed after the first drying step S05. The carbonization reaction step S06 is characterized in that the dried carbon fiber bundles are subjected to a gas phase oxidation reaction at a temperature higher than a carbonization temperature of the polymer film to form the polymer film. After the gas phase oxidation reaction, a plurality of carbon-based functional groups are formed on the surface of the carbon fiber bundles, and the carbon-based functional groups are attached to the surface of the carbon fiber bundle, so that the surface of the carbon fiber bundles is uneven. Further, the carbonization reaction step S06 is preferably lower than 400 degrees Celsius. The neutralizing micro acid step S07 is: immersing the dried fine fiber bundles into a micro-initiative aqueous solution to neutralize the micro-acid produced by decomposition of the high-molecular polymer and remove surface-unstable functional groups and impurities. . In the step S08 of washing the test substance, the fine fiber bundles of the neutralized micro acid step s〇7 are immersed in a neutral deionized water to wash off the alkaline substance. The first supply drying step S09: the fine fiber bundles of the washed organic substances are arched and subjected to gas phase oxidation at a temperature lower than 400 degrees Celsius, wherein the carbon fiber fine beams are formed after the step Reunion. In the step S10, the carbon fiber bundles subjected to the second drying step s〇9 are gripped to disperse the fine fiber bundles. Among them, this step can be carried out by using a chopped carbon fiber disperser or directly by hand. Among them, please refer to the chopped carbon fiber dispersing machine 30 shown in Fig. 8 201219621 2 and Fig. 3, the chopped carbon fiber dispersing machine 3 is set at a plurality of horizontal thinners on the vertical __ (or The drowning water + line (10), such as the scaly or high-strength line, is used to break the grip. When the vertical rotating shaft 31 rotates at a high speed, the horizontal sticks 3 ιι will form a plurality of sets of secret surfaces. A fine bundle of flocculent carbon fibers moving in the direction of the parallel rotation axis is further dispersed. At the same time, by the gravity of the carbon fiber bundle itself and the forced suction H flow generated by the (4) rhyme-breaking 3G _ _ 32 of the county end, the bundles of powder-like bundles will be parallel. The vertical rotating shaft 31 moves downward and passes through a plurality of sets of striking rotating surfaces. Finally, the fiber separator 32 collects the dispersed carbon fiber bundles from the suction air stream and collects them in the storage bag 33. At the step, the carbon fiber bundle of S1Q is fine. As shown in Fig. 4, after the treatment of the method steps of the present embodiment, the carbon fiber bundles originally gathered together can be dispersed to form a carbon microfiber bundle 1 , wherein the surface of each carbon fiber bundle 10 is attached with a high carbonization. Molecular polymer 2〇. Further, if the same group of carbon fiber bundles are repeatedly subjected to the above steps, they can be gradually made finer. Further, a fine bundle of carbon fibers treated by this embodiment can be placed in a vacuum bag or a nitrogen bag to prevent moisture from adhering to the surface of the carbon fiber bundle. Through the foregoing method of the embodiment of the invention, the aggregated carbon fiber bundle can be dispersed into finer broken fiber bundles, and the carbon fiber bundles can maintain a dispersed state in the air, and thus are mixed with other substrates. When used, it is easy to control the required amount, and the carbon fiber bundles can be diffused into the substrate; in addition, the 9 201219621 same-group disc Qin Wei bundle is repeatedly carried out in this hair, but the Qiqiu formation is even more The carbon fiber bundle is up to the individual of the knife-shaped rabbit fiber, which can be carried out for various deer needs. The above description is only an embodiment of the present invention, which can be derived from a wide range of applications, and the structure is simple. Therefore, the production efficiency can be doubled and the production cost can be taken into consideration, and the industrial use value can be realized. Any simple conversion or equivalent conversion that is the same as the technical idea of the present invention is within the scope of the present invention.

【s] 201219621 【圖式簡單說明】 ^1圖係為本發明方法實施例之流程示意圖; f2圖係為短切碳纖維打散機之剖面示意圖; ί:散機之該些水平棒俯視位置示意圖; '、,,、、用本發月方法所得之碳纖維細束之立體示意圖。 【主要元件符號說明】 501 ......去膠步驟 502 ......氧化步驟[s] 201219621 [Simplified description of the drawings] ^1 is a schematic flow chart of an embodiment of the method of the present invention; f2 is a schematic cross-sectional view of a short-cut carbon fiber dispersing machine; ί: a schematic view of the horizontal rods of the scattered machine ;,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, [Main component symbol description] 501 ...... Ungelling step 502 ...... Oxidation step

503 ......去除表面雜質步驟 504 ......成膜步驟 S05……第一烘乾步驟 S〇 6……碳化反應步驟 s〇7......中和微酸步驟 S〇8......洗去驗性物質步驟 509 ......第二烘乾步驟 510 ......搓揉步驟 1〇……碳纖微細束 2〇......南分子聚合物 30 ......短切碳纖維打散機 31 ......垂直旋轉轴 311......水平棒 32……纖維分離機 33……儲存袋503 ... removing surface impurities step 504 ... film forming step S05 ... first drying step S 〇 6 ... carbonization reaction step s 〇 7 ... neutralizing slightly acid Step S〇8... Washing away the test substance step 509... Second drying step 510...搓揉Step 1〇...carbon fiber micro bundle 2〇... ...South Molecular Polymer 30...Chopped Carbon Fiber Disperser 31...Vertical Rotary Shaft 311...Horizontal Rod 32...Fiber Separator 33...Storage Bag

ESIESI

Claims (1)

201219621 七、申請專利範圍: 1、一種碳纖維束分散方法,其係依序包括下列步驟: (a) 去膠步驟:將該碳纖維束上的膠質去除; (b) 氧化步驟:將該碳纖維束進行氧化; (c) 去除表面雜質步驟:對該碳纖維束進行清洗,以將該碳 纖維束表面上的雜質去除; (d) 成膜步驟:將該碳纖維束浸泡至一溶液内,並進行攪 拌,其中該溶液係包括一分散劑與一成膜劑,藉由該分散劑將 該碳纖維束分散成複數個碳纖維細束,而該成膜劑係使得該些 碳纖維細束上分別形成一層高分子聚合物膜; ® (e)第一烘乾步驟:以高於該高分子聚合物膜硬化溫度的溫 度烘乾該些碳纖維細束,使該高分子聚合物膜硬化; (f) 碳化反應步驟:將該些被烘乾的碳纖維細束以高於該高 分子聚合物膜的碳化溫度來進行氣相氧化反應,使該些高分子 聚合物膜經氣相氧化反應後,在該些碳纖維細束的表面形成複 數個碳基官能基團; (g) 中和微酸步驟:將該些纖維細束浸入一微鹼性水溶液; (h) 洗去鹼性物質步驟:將該些纖維細束浸入一中性去離子 水; • (1)第二烘乾步驟:將該些纖維細束以低於攝氏400度進行 烘乾及進行氣相氧化; (j)搓揉步驟:搓揉分散該些纖維細束。 2、如申請專利範圍第1項所述之碳纖維束分散方法,其中該去 膠步驟係可利用中性去離子水浸渔後以25〇度c高溫^孰 時。 , ’其中該氧 3、如申請專利範圍第2項所述之碳纖維束分散方法 化步驟係利用氣相氧化法進行。 [S} 12 201219621 4、 如申請專利範圍第3項所述之碳纖維束分散方法’其中該成 膜步驟係利用超音波振盪進行攪拌。 5、 如申請專利範圍第4項所述之碳纖維束分散方法,其中該些 碳纖維細束在第一烘乾步驟後,形成絮團狀。 6、 如申請專利範圍第5項所述之碳纖維束分散方法,其中該碳 基官能基團係於該碳纖維束表面形成凹凸狀。 7、 如申請專利範圍第6項所述之碳纖維束分散方法,其中該碳 化反應步驟係低於攝氏4〇〇度。 8、 如申請專利範圍第7項所述之碳纖維束分散方法,其中該搓 揉步驟係可利用一種短切碳纖維打散機進行搓揉。 如申請專利範圍第8項所述之碳纖維束分散方法,其中該些 碳纖維束經該第二烘乾步驟之後將形成絮團狀。 10、 ^申請專利範圍第9項所述之碳纖維束分散方法,其中該 溶液係為一種非離子型的改性纖維素。 11、 如申請專利範圍第10項所述之碳纖維束分散方法,其中溶 =係為2%(wt)的溶液的黏度不高於5〇 mPa. s,而該溶液之凝膠 溫度大於攝氏80度、碳化溫度大於攝氏250度。 12、 如申請專利範圍第11項所述碳纖維束分散方法,其中該非 離子型改性纖維素可為羥丙基甲基纖維素(HPMC)、曱基纖維素 (MC)、鲮曱基纖維素鈉(CMC)、羥乙基纖維素(HEC)或是聚 乙烯必喀烷酮(PVP)。 13 201219621 申請專利細第12項所述碳纖維束分散綠,其中進行 '相氣化的溫度可介於250度至300度之間。 14、一種碳纖維細束,其係經申請專利範圍第1項所述之方法 處理,其中每一碳纖維細束的表面係依附有碳化後的高分子聚 合物。201219621 VII. Patent application scope: 1. A carbon fiber bundle dispersion method, which comprises the following steps in sequence: (a) a gel removal step: removing the gum on the carbon fiber bundle; (b) an oxidation step: performing the carbon fiber bundle (c) removing surface impurities: the carbon fiber bundle is cleaned to remove impurities on the surface of the carbon fiber bundle; (d) film forming step: soaking the carbon fiber bundle into a solution and stirring, wherein The solution comprises a dispersing agent and a film forming agent, and the carbon fiber bundle is dispersed into a plurality of fine carbon fiber bundles by the dispersing agent, and the film forming agent forms a high molecular polymer on the fine bundles of the carbon fibers respectively. Film; ® (e) first drying step: drying the carbon fiber bundles at a temperature higher than the curing temperature of the polymer film to harden the polymer film; (f) carbonization reaction step: The dried carbon fiber fine beams are subjected to a gas phase oxidation reaction at a temperature higher than a carbonization temperature of the polymer film, and the polymer film is subjected to a gas phase oxidation reaction. a plurality of carbon-based functional groups are formed on the surface of the fine carbon fiber bundle; (g) a step of neutralizing the micro-acid: immersing the fine fiber bundles in a slightly alkaline aqueous solution; (h) washing away the alkaline substance: the steps of: The fine beam is immersed in a neutral deionized water; • (1) The second drying step: drying the fine fiber bundles at a temperature lower than 400 degrees Celsius and performing gas phase oxidation; (j) 搓揉 step: 搓揉The fine fiber bundles are dispersed. 2. The carbon fiber bundle dispersing method according to claim 1, wherein the degumming step is performed by using a neutral deionized water to immerse the fish at a temperature of 25 deg. The carbon fiber bundle dispersion method step described in the second aspect of the patent application is carried out by a gas phase oxidation method. [S} 12 201219621 4. The carbon fiber bundle dispersion method according to claim 3, wherein the film forming step is performed by ultrasonic vibration. 5. The method of dispersing carbon fiber bundles according to claim 4, wherein the carbon fiber bundles form a floc after the first drying step. 6. The carbon fiber bundle dispersing method according to claim 5, wherein the carbon functional group is formed into a concavo-convex shape on the surface of the carbon fiber bundle. 7. The carbon fiber bundle dispersion method according to claim 6, wherein the carbonization reaction step is less than 4 degrees Celsius. 8. The carbon fiber bundle dispersion method according to claim 7, wherein the crucible step is performed by a chopped carbon fiber disperser. The carbon fiber bundle dispersing method according to claim 8, wherein the carbon fiber bundles are formed into a floc shape after the second drying step. 10. The carbon fiber bundle dispersion method according to claim 9, wherein the solution is a nonionic modified cellulose. 11. The carbon fiber bundle dispersion method according to claim 10, wherein the solution having a dissolution ratio of 2% by weight has a viscosity of not more than 5 〇 mPa·s, and the gel temperature of the solution is greater than 80 ° C. Degree, carbonization temperature is greater than 250 degrees Celsius. 12. The carbon fiber bundle dispersion method according to claim 11, wherein the nonionic modified cellulose may be hydroxypropylmethylcellulose (HPMC), mercaptocellulose (MC), sulfhydryl cellulose. Sodium (CMC), hydroxyethyl cellulose (HEC) or polyethylene carbitol (PVP). 13 201219621 The carbon fiber bundle dispersion green described in claim 12, wherein the temperature of the phase gasification may be between 250 and 300 degrees. A fine carbon fiber bundle which is treated by the method of claim 1 wherein the surface of each carbon fiber bundle is attached to a carbonized polymer. m 14m 14
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