TW201219155A - Hybrid abrasive hand pad and method of abrading a surface - Google Patents

Hybrid abrasive hand pad and method of abrading a surface Download PDF

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Publication number
TW201219155A
TW201219155A TW100126674A TW100126674A TW201219155A TW 201219155 A TW201219155 A TW 201219155A TW 100126674 A TW100126674 A TW 100126674A TW 100126674 A TW100126674 A TW 100126674A TW 201219155 A TW201219155 A TW 201219155A
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Taiwan
Prior art keywords
abrasive
layer
workpiece
woven
coated
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TW100126674A
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Chinese (zh)
Inventor
Tony Raffaele Carrozzella
zhi-jun Zhang
William Garfield Suzuki
de-yue Yu
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3M Innovative Properties Co
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Publication of TW201219155A publication Critical patent/TW201219155A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02Backings, e.g. foils, webs, mesh fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001Manufacture of flexible abrasive materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • B24D3/002Flexible supporting members, e.g. paper, woven, plastic materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

An abrasive hand pad includes a coated abrasive member secured to a nonwoven abrasive member. Methods of abrading a surface of a workpiece are also disclosed.

Description

201219155 六、發明說明: 【發明所屬之技術領域】 本發明大體上係關於研磨物品。 【先前技術】 一般而言κ布研磨物。口〇包含固定於背概之主表面的研 磨層。研磨層通常包括研磨顆粒及固定研磨顆粒至背概的 黏結劑。 一種通用型塗佈研磨物品具有研磨層,其包含製備層 (make layer)、漿料層(size layer)及研磨顆粒。製造該塗佈 研磨物品時,於背襯之主表面塗覆包含第一黏結劑前驅物 之製備層。接著將研磨顆粒至少部分地嵌埋入製備層中 (例如使用靜電塗佈法),且固化(亦即交聯)第一黏結劑前 驅物以固定顆粒於製備層中。接著在製備層及研磨顆粒上 塗覆包含第二黏結劑前驅物之漿料層,繼而固化黏結劑前 驅物。 另一通用型塗佈研磨物品包含固定於背襯之主表面的研 磨層’其中研磨層係藉由塗覆包括黏結劑前驅物及研磨顆 粒之漿料於背襯之主表面上且接著固化黏結劑前驅物來產 生。通常’在固化之前使漿料成形以形成複數個固定於背 襯上之成形研磨複合物。 非編織研磨產品一般係藉由塗覆研磨塗佈前驅物於非編 織纖維網(例如非編織彈性開孔纖維網)及固化研磨塗佈前 驅物來製造。熟悉之此類型非編織磨料由3M Company,St. Paul,Minnesota以「SCOTCH-BRITE」商標銷售。 157738.doc 201219155 在對漆面(例如汽車車體之漆面)進行手工修潤操作期 間,實務上通常使用手持塗佈研磨片(例如砂紙)或彈性胺 基曱酸酯海綿研磨片(sanding sp〇nge)。手持塗佈研磨片通 常係藉由摺疊研磨片且使用線性運動產生研磨動作來使 用。典型工件表面包括木材、填料(fiUer)、底塗劑 (primer)及/或其他硬塗層。此種研磨模式通常由於與手指 及/或手掌接觸產生不均勻壓力,而產生相對侵蝕性及/或 不均勻擦刻圖案。此外,許多手持塗佈研磨片扁平且相對 較硬,使得其難以操縱,尤其在研磨彎曲狀或不規則形狀 表面時。 【發明内容】 在一個態樣中,本發明提供一種研磨手持墊,其包含: s固疋於挽性緻也'背概之主表面之研磨層的塗佈研磨 部件,其中該研磨層包含第一研磨顆粒及第一黏結劑,及 反向於研磨層而固定於背襯的非編織研磨部件,其中該 非編,哉研磨部件包含藉由第二黏結劑固定於非編織彈性開 孔纖維網的第二研磨顆粒。 在一些實施例中,研磨層包含製備層、漿料層及研磨顆 粒。在一些實施例中,研磨層包含含有第一研磨顆粒及第 一黏結劑的成形研磨複合物。在一些實施例中,塗佈研磨 部件具有複數個延伸穿過研磨層及背襯的穿孔。 本發明之研磨手持墊適用於例如研磨工件表面。因此, 本發明提供一種研磨工件表面之方法,該方法包含使本發 明之研磨手持墊與工件表面摩擦性接觸及移動研磨手持墊 157738.doc 201219155 或工件中之至少一者來研磨工件表面。 本發明之研磨手持墊實質上減少或消除指壓磨損圖案問 題,同時提供在單一物品中具有兩種磨料之人體工學益 處。此外,其消除在研磨過程中對塗佈研磨物品與非編織 研磨物品持久分離之需要。 根據貫施方式以及隨附申請專利範圍可瞭解本發明之特 徵及優勢。本發明之此等及其他特徵及優勢可在下文中配 合本發明之各種說明性實施例加以描述。上述發明内容並 非曰在描述本發明之各已揭示實施例或每個實施例。以下 之圖式及實施方式更特定例證說明性實施例。 【實施方式】 應瞭解’熟習此項技術者可設計出複數個其他變型及實 她例,該等變型及實施例皆屬於本發明原理之範疇及精神 内。圖式可不按比例繪製。圖式中相似參考編號用於指示 相似元件。 現參看圖1,本發明之例示性研磨手持墊100包含固定於 非編織研磨部件150之塗佈研磨部件12〇。視情況存在之穿 孔105延伸穿過塗佈研磨部件丨2〇。 如圖2A所示’塗佈研磨部件120A包含固定於背襯127之 主表面125的研磨層123。研磨層123包含第一研磨顆粒 131、製備層133、漿料層137及視情況存在之超漿料層 (supersize layer)139。製備層133(及視情況存在之漿料層 13 7)包含第一黏結劑13 5。 適合用作塗佈研磨部件之塗佈磨料包括具有撓性緻密背 157738.doc 201219155 襯之塗佈磨料。本文所用之術語「撓性緻密背襯」係指實 質上可撓且不可壓縮之背襯,且其不包含發泡體(例如開 孔或閉孔式發泡體)或非編織彈性開孔纖維網。適合背襯 之實例包括布(例如編織物或針織物)、硫化纖維、紙、非 編織物、聚合薄膜(例如聚酯或聚烯烴薄膜)及其多層組 合。例不性布背襯可為編織物、針織物或縫合物且可包括 棉纖維或棉紗、聚酿、人造絲、絲綢、耐綸(nyi()n)或其現 紡物。例示性非編織背襯可包含纖維素纖維、合成纖維或 其混紡物。撓性緻密背襯可包含背襯處理,包括例如預漿 料(presize)、辅助漿、浸潰層及/或結合層。通 常可以任何次序進行該等處理。 製備層可藉由塗佈彳固化製備層冑驅物於背概之主表面 上來形成。製備層前驅物可包含例如膠、酚系樹脂、胺基 J f生树月曰、尿素_曱醛樹脂、三聚氰胺-甲醛樹脂、胺基甲 酸醋樹脂、自由基可聚合多官能(曱基)丙烯酸酯(例如具有 側位α、β不飽和基之胺基塑性樹脂、胺基曱酸酯丙烯酸 酉曰袼氧丙烯酸酯、異氰尿酸酯丙烯酸酯)、環氧樹脂(包 括雙順丁烯二醯亞胺及苐改質之環氧樹脂)、異氰尿酸酯 樹脂及其混合物。製備層前驅物可使用塗覆製備層於背襯 的任何已知塗佈方法塗覆,包括滾塗法、擠壓揭塗佈法、 簾式塗佈法、刮刀塗法、凹版印刷式塗佈法、喷塗法及其 類似方法。 所用製備層之基本重量可視例如研磨顆粒之預定用途、 類型、以及所製備之塗佈研磨物品之性質而定,但一般將 157738.doc 201219155 在1公克/平方公尺(gsm)、2 gsm、5 gsm ' 1〇㈣或i5 — 至 20 gsm、25 gSm、loo gsm、2〇〇 gm、3〇〇 卵、4〇〇 gsm或甚至600 gsm之範圍内。製備層可使用塗覆製備層 (例如接合塗層辦背襯的任何已知塗佈方法塗覆,包括例 如滾塗法、擠壓模塗佈法、簾式塗佈法、刮刀塗法、凹版 印刷式塗佈法及喷塗法。 一旦製備層前驅物塗佈於背襯,便將研磨顆粒塗覆且嵌 埋於製備層前驅物中(例如藉由滴塗(dr〇p⑶州叫)及/或靜 電塗佈)。研磨顆粒可任意或以精確圖案塗覆或置放於製 備層前驅物上。 例不性適用研磨顆粒包括熔融氧化鋁基材料(諸如氧化 鋁、陶瓷氧化鋁(其可包括一或多種金屬氧化物改質劑及/ 或種晶或晶核生成劑)及熱處理氧化紹)、碳化石夕、共溶融 氧化鋁-氧化锆、金剛石、氧化鈽、二硼化鈦、立方晶氮 化蝴、碳化硼、石權石、縫石、金剛砂、溶膠-凝膠法產 生之研磨顆粒、及其摻合物《溶膠_凝膠法研磨顆粒之實 例包括下列專利所述之彼等物:美國專利第4,314,827號 (Leitheiser 等人)、美國專利第 4 518 397 號(Lekheiser 等 人)、美國專利第4,623,364號(Cottringer等人)、美國專利 第 4,744,802 號(Schwabel) ' 美國專利第 4,770,671 號 (Monroe等人)、美國專利第4,881,951號(Wood等人)、美國 專利第5,011,508號(Wald等人)、美國專利第5,090,968號 (Pellow)、美國專利第5,139,978號(Wood)、美國專利第 5,201,916號(36^等人)、美國專利第 5,227,104號(8&1^1·)' 157738.doc 201219155 美國專利第5,366,523號(Rowenhorst等人)、美國專利第 5,429,647 號(Larmie)、美國專利第 5,498,269 號(Larmie)及 美國專利第5,551,963號(Larmie)。研磨顆粒可呈例如個別 顆粒、聚結物、研磨複合顆粒及其混合物之形式。例示性 聚結物描述於例如美國專利第4,652,275號(Bloecher等人) 及美國專利第4,799,939號(Bloecher等人)中。使用例如美 國專利第5,078,753號(Broberg等人)所述之稀釋劑易侵蝕性 聚結顆粒亦在本發明之範疇内。研磨複合顆粒包含黏結劑 中之研磨晶粒。例示性研磨複合顆粒描述於例如美國專利 第 5,549,962號(Holmes等人)中。 研磨顆粒之塗佈重量可視例如所需之特定塗佈研磨物 品、塗覆研磨顆粒之方法及研磨顆粒之尺寸而定,但通常 在1 gsm至2000 gsm之範圍内變化。 研磨顆粒之尺寸範圍通常為0.1微米至約5000微米,更 通常為約1微米至約2000微米;更通常為約5微米至約1500 微米,更通常為約1 00微米至約1 500微米,儘管可使用其 他尺寸。201219155 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention generally relates to abrasive articles. [Prior Art] In general, a kappa cloth abrasive. The mouthpiece contains a polishing layer that is fixed to the main surface of the back. The abrasive layer typically includes abrasive particles and fixed abrasive particles to the binder. A general purpose coated abrasive article has an abrasive layer comprising a make layer, a size layer, and abrasive particles. In the manufacture of the coated abrasive article, a preparation layer comprising a first binder precursor is applied to the major surface of the backing. The abrasive particles are then at least partially embedded in the preparation layer (e. g., using an electrostatic coating process), and the first binder precursor is cured (i.e., crosslinked) to immobilize the particles in the preparation layer. A slurry layer comprising a second binder precursor is then applied over the preparation layer and the abrasive particles, which in turn cures the binder precursor. Another general purpose coated abrasive article comprises an abrasive layer fixed to the major surface of the backing 'where the abrasive layer is applied to the major surface of the backing by applying a slurry comprising a binder precursor and abrasive particles and then curing the bond Precursor to produce. Typically, the slurry is shaped prior to curing to form a plurality of shaped abrasive composites that are attached to the backing. Non-woven abrasive products are typically made by coating abrasive coated precursors onto non-woven webs (e.g., non-woven elastic apertured webs) and curing abrasive coated precursors. This type of non-woven abrasive that is familiar is sold under the trademark "SCOTCH-BRITE" by 3M Company, St. Paul, Minnesota. 157738.doc 201219155 During the manual repair of paint surfaces (such as the paintwork of car bodies), hand-applied abrasive sheets (such as sandpaper) or elastic amine phthalate sponge abrasive sheets (sanding sp) are usually used in practice. 〇nge). Hand-held coated abrasive sheets are typically used by folding abrasive sheets and using a linear motion to create a grinding action. Typical workpiece surfaces include wood, fillers (fiUer), primers, and/or other hard coatings. Such abrading mode typically produces a non-uniform pressure due to contact with the fingers and/or palms, resulting in a relatively aggressive and/or uneven wipe pattern. In addition, many hand-held coated abrasive sheets are flat and relatively stiff, making them difficult to handle, especially when grinding curved or irregular shaped surfaces. SUMMARY OF THE INVENTION In one aspect, the present invention provides an abrasive hand pad comprising: a coated abrasive component that is fixed to an abrasive layer that is also a 'back surface' of the major surface, wherein the abrasive layer comprises An abrasive particle and a first bonding agent, and a non-woven abrasive component fixed to the backing opposite to the polishing layer, wherein the non-woven, abrasive component comprises a second adhesive bonded to the non-woven elastic apertured fiber web Second abrasive particles. In some embodiments, the abrasive layer comprises a preparation layer, a slurry layer, and abrasive particles. In some embodiments, the abrasive layer comprises a shaped abrasive composite comprising a first abrasive particle and a first binder. In some embodiments, the coated abrasive component has a plurality of perforations extending through the abrasive layer and the backing. The abrasive hand pad of the present invention is suitable, for example, for abrading a workpiece surface. Accordingly, the present invention provides a method of abrading a surface of a workpiece, the method comprising: rubbing the abrasive hand pad of the present invention into frictional contact with the surface of the workpiece and moving at least one of the abrasive hand pad 157738.doc 201219155 or the workpiece to abrade the surface of the workpiece. The abrasive hand pad of the present invention substantially reduces or eliminates the problem of finger wear patterns while providing ergonomic benefits of having two types of abrasive in a single article. Moreover, it eliminates the need for permanent separation of the coated abrasive article from the non-woven abrasive article during the grinding process. The features and advantages of the present invention are apparent from the scope of the invention and the scope of the appended claims. These and other features and advantages of the present invention are described below in conjunction with the various illustrative embodiments of the invention. The above summary of the invention is not intended to describe the disclosed embodiments or the embodiments. The following figures and embodiments are more particularly illustrative of illustrative embodiments. [Embodiment] It should be understood that a person skilled in the art can devise various other modifications and embodiments, which are within the scope and spirit of the principles of the invention. The drawings may not be drawn to scale. Similar reference numbers in the drawings are used to indicate similar elements. Referring now to Figure 1, an exemplary abrasive hand pad 100 of the present invention includes a coated abrasive component 12 that is secured to a non-woven abrasive component 150. The perforations 105, as the case may be, extend through the coated abrasive member 丨2〇. As shown in Fig. 2A, the coated abrasive member 120A includes an abrasive layer 123 fixed to the major surface 125 of the backing 127. The abrasive layer 123 comprises a first abrasive particle 131, a preparation layer 133, a slurry layer 137, and optionally a supersize layer 139. The preparation layer 133 (and optionally the slurry layer 13 7) comprises a first binder 13 5 . Coated abrasives suitable for use as coated abrasive components include coated abrasives having a flexible, dense back 157738.doc 201219155 liner. As used herein, the term "flexible dense backing" means a substantially flexible and incompressible backing which does not comprise a foam (e.g., an open cell or closed cell foam) or a non-woven elastomeric open fiber web. Examples of suitable backings include cloth (e.g., woven or knitted fabric), vulcanized fibers, paper, nonwovens, polymeric films (e.g., polyester or polyolefin films), and multilayer combinations thereof. The anatomical backing may be a woven, knitted or stitched and may comprise cotton or cotton, rayon, rayon, silk, nylon (nyi()n) or its present. Exemplary non-woven backings can comprise cellulosic fibers, synthetic fibers, or blends thereof. The flexible, dense backing can comprise a backing treatment including, for example, a presize, a secondary slurry, a dip layer, and/or a tie layer. These processes can generally be performed in any order. The preparation layer can be formed by coating a crucible to prepare a layer of the crucible on the main surface of the back surface. The preparation layer precursor may include, for example, a gum, a phenol resin, an amine group J f sap, a urea-furfural resin, a melamine-formaldehyde resin, a urethane resin, a radical polymerizable polyfunctional (fluorenyl) acrylic acid. Esters (for example, amine-based plastic resins with pendant α, β-unsaturated groups, amino phthalate acrylate acrylates, isocyanurate acrylates), epoxy resins (including bis-butenylene)醯imine and hydrazine modified epoxy resin), isocyanurate resin and mixtures thereof. The preparation of the layer precursor can be applied using any of the known coating methods of coating the preparation layer on the backing, including roll coating, extrusion coating, curtain coating, knife coating, gravure coating. Method, spray method and the like. The basis weight of the preparation layer used may depend, for example, on the intended use, type of abrasive particles, and the nature of the coated abrasive article to be prepared, but will generally be 157738.doc 201219155 at 1 gram per square meter (gsm), 2 gsm, 5 gsm '1〇 (4) or i5 — to 20 gsm, 25 gSm, loo gsm, 2〇〇gm, 3〇〇 eggs, 4〇〇gsm or even 600 gsm. The preparation layer can be applied using any of the known coating methods of coating the preparation layer, such as a bond coat backing, including, for example, roll coating, extrusion coating, curtain coating, knife coating, gravure Printing coating method and spray coating method. Once the preparation layer precursor is coated on the backing, the abrasive particles are coated and embedded in the preparation layer precursor (for example, by dripping (dr〇p (3) state) / or electrostatic coating). The abrasive particles can be coated or placed on the preparation layer precursor arbitrarily or in a precise pattern. Examples of non-adhesive abrasive particles include fused alumina-based materials (such as alumina, ceramic alumina (which can Including one or more metal oxide modifiers and / or seed crystal or nucleating agent) and heat treatment oxidation, carbon carbide, co-melting alumina - zirconia, diamond, yttria, titanium diboride, cubic Crystalline nitriding butterfly, boron carbide, stone stone, sillimanite, silicon carbide, abrasive particles produced by sol-gel method, and blends thereof. Examples of sol-gel abrasive particles include those described in the following patents. Matter: US Patent No. 4,314,827 (Leithe Iser et al., U.S. Patent No. 4,518,397 (Lekheiser et al.), U.S. Patent No. 4,623,364 (Cottringer et al.), U.S. Patent No. 4,744,802 (Schwabel), U.S. Patent No. 4,770,671 (Monroe et al.), United States Patent No. 4,881,951 (Wood et al.), U.S. Patent No. 5,011,508 (Wald et al.), U.S. Patent No. 5,090,968 (Pellow), U.S. Patent No. 5,139,978 (Wood), U.S. Patent No. 5,201,916 U.S. Patent No. 5,227,104 (8& No. 5, 498, 269 (Larmie) and U.S. Patent No. 5,551, 963 (Larmie). The abrasive particles can be in the form of, for example, individual particles, agglomerates, abrasive composite particles, and mixtures thereof. Exemplary agglomerates are described, for example, in U.S. Patent. No. 4,652,275 (Bloecher et al.) and U.S. Patent No. 4,799,939 (Bloecher et al.), using a dilution as described in U.S. Patent No. 5,078,753 (Broberg et al.). Erodible agglomerated particles are also within the scope of the invention. The abrasive composite particles comprise ground grains in a binder. Exemplary abrasive composite particles are described, for example, in U.S. Patent No. 5,549,962 (Holmes et al.). The cloth weight may depend, for example, on the particular coated abrasive article desired, the method of applying the abrasive particles, and the size of the abrasive particles, but typically varies from 1 gsm to 2000 gsm. The abrasive particles typically range in size from 0.1 microns to about 5000 microns, more typically from about 1 micron to about 2000 microns; more typically from about 5 microns to about 1500 microns, more typically from about 100 microns to about 1 500 microns, although Other sizes are available.

通常選擇對應於研磨工業可接受之標稱等級的研磨顆 粒,例如美國國家標準學會(ANSI)標準、研磨產品歐洲生 產者聯合會(FEPA)標準及日本工業標準(JIS)標準。例示性 ANSI等級名稱(亦即特定標稱等級)包括:ANSI 4、ANSI 6、ANSI 8、ANSI 16、ANSI 24、ANSI 36、ANSI 40、 ANSI 50、ANSI 60、ANSI 80、ANSI 100、ANSI 120、 ANSI 150、ANSI 180、ANSI 220、ANSI 240、ANSI 157738.doc 201219155 280、ANSI 320、ANSI 360 ' ANSI 400及 ANSI 600。例示 性 FEPA等級名稱包括:P8、P12、P16、P24、P3 6、P40、 P50、P60、P80、P100、P120、P180、P220、P320、 P400、P500、P600、P800、P1000及 P1200 ° 例示性 JIS 等 級名稱包括:JIS8、JIS12、JIS16、JIS24、JIS36、 JIS46、JIS54、JIS60、JIS80、JIS100、JIS150、JIS180、 JIS220、JIS240、JIS280、JIS320、JIS360、JIS400、 JIS400 ' JIS600 、 JIS800 、 JIS1000 ' JIS1500 、 JIS2500 、 JIS4000 ' JIS6000 ' JIS8000及 JIS10,000 ° 一旦研磨顆粒已嵌埋於製備層前驅物中,則其至少部分 固化以便在漿料層前驅物塗覆期間維持礦物之取向。通常 此涉及使製備層前驅物固化至B階,但是若需要亦可使用 更高級固化。固化至B階可例如使用熱及/或光及/或使用 固化劑來完成,其視所選製備層前驅物之性質而定。 接著,於至少部分固化之製備層前驅物及研磨顆粒上塗 覆漿料層前驅物《漿料層可藉由塗佈可固化漿料層前驅物 至背襯之主表面上來形成。漿料層前驅物可包含例如膠、 酚系樹脂、胺基塑料樹脂、尿素-曱醛樹脂、三聚氰胺-甲 醛樹脂、胺基曱酸酯樹脂、自由基可聚合多官能(曱基)丙 烯酸酯(例如具有側位α、β不飽和基之胺基塑性樹脂、丙 烯酸化胺基甲酸酯、丙烯酸酯化環氧樹脂、丙烯酸酯化異 氰尿酸酯)、環氧樹脂(包括雙順丁烯二醯亞胺及苐改質之 環氧樹脂)、異氰尿酸酯樹脂及其混合物。漿料層前驅物 可使用塗覆漿料層於背襯的任何已知塗佈方法來塗覆,包 157738.doc 201219155 括滾塗法、擠壓模塗佈法、簾式塗佈法、到刀塗法、凹版 印刷式塗佈法、喷塗法及其類似方法。若需要,則本發明 之預漿料層前驅物或製備層前驅物亦可用作漿料層前驅 物。 漿料層之基本重量亦必需根據研磨顆粒之預定用途、類 型、以及製備之塗佈研磨物品之性質而變化,但一般將在 1 gsm或 5 gsm至 300 gsm、400 gsm或甚至 5〇〇 gsm或大於 5〇〇 gsm之範圍内。漿料層前驅物可使用塗覆漿料層前驅 物(例如漿料塗層)於背襯上的任何已知塗佈方法塗覆,包 括例如滾塗法、擠壓模塗佈法、簾式塗佈法及喷塗法。 一經塗覆,漿料層前驅物及通常部分固化之製備層前驅 物便充分固化以提供可使用之塗佈研磨物品。一般而言, 此固化步驟涉及熱能,但此為非必需的。適用之熱能形式 包括例如熱及紅外輻射。例示性熱能來源包括爐(例如懸 掛爐)' 加熱輥、熱鼓風機、紅外燈及其組合。 除其他組分外,本發明之塗佈研磨物品之製備層前驅物 及/或預漿料層前驅物中的黏結劑前驅物(若存在)可視情況 含有催化劑(例如熱活化催化劑或光催化劑)、自由基引發 劑(例如熱引發劑或光引發劑)、促進固化之固化劑。該等 催化劑(例如熱活化催化劑或光催化劑)、自由基引發劑(例 如熱引發劑或光引發劑)及/或固化劑可為已知用於塗佈研 磨物品中之任何類型,包括例如本文所述者。 製備層及漿料層前驅物可含有視情況之添加劑,例如可 改變效能及/或外觀的添加劑。例示性添加劑包括助磨 157738.doc -10- 201219155 劑、填充劑、增塑劑'濕满劑、界面活性劑、顏料、偶合 劑、纖維、潤滑劑、搖變劑(thixotropic material)、抗靜電 劑、懸浮劑及/或染料。例示性助磨劑可為有機或無機助 磨劑,其包括蠟、_化有機化合物(諸如氯化蠟,如四氯 奈、五氯奈及聚氯乙埽)、画化鹽(諸如氯化納、鉀冰晶石 (potassium cryoHte)、鈉冰晶石、銨冰晶石、四氟硼酸 鉀、四氟蝴酸納、氟化石夕、氣化钟、氯化鎮)及金屬及其 合金(諸如錫、錯、鉍、鈷、銻、錦、鐵及鈦)及其類似 物。其他助磨劑之實例包括硫、有機硫化合物、石墨及金 屬硫化物。不同助磨劑可組合使用。例示性抗靜電劑包括 導電材料(諸如五氧化二釩(例如分散於磺化聚酯中))、保 濕:、碳黑及/或黏結劑中之石墨。本發明之適用填充劑 之實例包括⑦;5 (諸如石英、玻璃微珠、玻璃泡及玻璃纖 維卜石夕酸鹽(諸如滑石、黏土(例如蒙脫石 〇n〇ntmorillonite))、長石(feldspa〇、雲母、石夕酸弼偏石夕 酸鈣、鋁石夕酸鈉、矽酸鈉)、金屬錢鹽(諸如硫酸鈣、硫 酸鋇、硫酸鈉、硫酸鈉鋁、硫酸鋁)、石膏、蛭石、木 粉、三水合銘、碳黑、氧化铭、二氧化欽、冰晶石、雜冰 晶石(chiolite)及金屬亞硫酸鹽(諸如亞硫酸鈣)。 視情況可塗覆超漿料層於漿料層之至少—部分上。若存 在’超漿料層通常包括助磨劑及/或抗負載材料。視情: 存在之超聚料層可用於防止或減少細屑(自工件研磨之材 料)在研磨顆粒之間聚積,細屑聚積可顯著降低塗佈研磨 物品之切削能力。適用超漿料層通常包括助磨劑(例如四 157738.doc 201219155 n棚酸鉀)、脂肪酸金屬鹽(例如硬脂酸鋅或硬脂酸鈣)、磷 酸酯鹽(例如磷酸二十二烷基酯鉀)、磷酸酯、尿素_甲醛樹 脂、礦物油、交聯矽烷、交聯聚矽氧及/或含氟化合物。 適用超榮:料材料進一步描述於例如美國專利第5,556,437號 (Lee等人)中。通常’併入塗佈研磨產物中之助磨劑的量為 約50 gSm至約4〇〇 gsm,更通常為約gsrn至約3〇〇 gsm。 超躁料可含有黏結劑(諸如用於製備漿料或製備層之黏結 劑)’但其不必定具有任何黏結劑。 如圖2B所示,塗佈研磨部件12犯亦可包含固定於背襯 1 27之主表面125之結構化研磨層124 ^結構化研磨層124包 含複數個成形研磨複合物128,其各包含分散於第一黏結 劑135中之第一研磨顆粒131。在製造塗佈研磨部件時,可 將包含黏結劑前驅物及研磨顆粒之漿料塗覆至其中具有複 數個精確成形之凹穴的工具上,從而將漿料推入至少一部 分凹穴中。接著例如藉由黏著劑或漿料之加成聚合反應, 使漿料至少部分地聚合且黏附至結合層。適合黏結劑前驅 物及研磨顆粒之實例包括如上所列用於製備㉟及浆料層前 驅物之彼等物。 研磨複合物可具有多種形狀,包括例如選自&以下組成 之群的形狀:立方體、塊狀、圓柱形、棱柱形、角錐形、 戴角錐形、圓錐形、截圓錐形、十字形及半球形。研磨複 合物可或可非精確成形。 適合用作塗佈研磨部件之塗佈研磨劑可自商業來源廣泛 獲得,包括例如3M Company之商標「TRUact」、「stik_ 157738.doc 201219155 IT」及「WET OR DRY」。 如美國專利第7,628,829號(W00等人)、美國專利第 7’393’269 號(Rambosek 等人)、美 _ 專利第 7 329 175 號 (Woo等人)、美國專利第7,258,705號(w〇〇等人)及美國專利 第7,244,170號(Woo等人)所述,塗佈研磨部件可連續而無 穿孔或其可穿孔,例如以促進細屑移除。若存在,則穿孔 可延伸穿過研磨層及背襯以使背襯内穿孔表面上基本上不 存在研磨顆粒及黏結劑。在典型實施例中,基本上沒有研 磨顆粒黏附至與研磨層反向之背襯_側上,儘管此為非必 需的。 關於製造具有製備層及漿料層或結構性研磨層之塗佈研 磨片之技術及材料的其他細節可發現於例如下列專利中: 美國專利第4,734,104號(Broberg)、美國專利第4,744,8〇2號 (Schwabel)、美國專利第4,751,138號(Tumey等人)、美國專 利第4,770,671號(Monroe等人)、美國專利第4,881,951號 (Wood等人)、美國專利第等人)、美 國專利第5,435,816號(Spurgeon等人)、美國專利第 5,498,269 號(Larmie)、美國專利第 5,152,917 號(Pieper 等 人)、美國專利第5,201,916號(Berg等人)、美國專利第 5,203,884 號(Buchanan 等人)、美國專利第 5,304,223 號 (Pieper等人)、美國專利第 5,366,523號(R〇wenh〇rst等人)、 美國專利第5,378,251號(Culler等人)、美國專利第 5,436,063號(Follett 等人)、美國專利第 5,549,962 號(Holmes 等人)、美國專利第5,681,217號(Hoopman等人)、美國專利 157738.doc •13· 201219155 第5,855,632號(Stoetzel等人)及美國專利第5,942,〇15號 (Culler 等人)。 現參看圖3A及圖3B,非編織研磨部件15〇包含藉由第二 黏”。劑161固疋於非編織彈性開孔纖維網Μ?之第二研磨顆 粒65非編織研磨部件1 50係反向於研磨層丨23而固定於 背襯127上。 術5吾「非編織彈性開孔纖維網」係指由複數個無規定向 纖維組成之非編織網材料的多孔層,該層厚度(起皺前)為 至少150微米、通常至少5⑻微米(Q5叫。在大多實施例 中,非編織彈性開孔纖維網12為至少3J75 mm(l/8 口寸)厚。 非編織彈性開孔纖維網之一般厚度為例如6·35麵⑽吋) 至12.7 mm( 1/2口寸)。纖維網可在其上具有預黏合樹脂。 / 列示性纖維材料包括:已知可形成纖維之熱塑性聚合物 (諸士聚稀;U (例如聚乙烯、聚丙烯及聚丁烯))、聚酿胺(例 如财綸6、耐論6/6及耐論1〇)、聚醋(例如聚對苯二甲酸伸 乙醋)、含有丙烯酸系單體之共聚物及其摻合物及共聚 亦可使用半&成纖维(諸如乙酸酯纖維)、天然纖維(諸 士棉)再生、截維(諸如人造絲)及其他非熱塑性纖維。可使 用前述纖維之紡混物。 纖維通常具有約6至約,更通常約50至約100之丹尼 爾(denier)。非編織彈性基㈣(僅含纖維,而無預黏合黏 結劑層)之基本重量較佳為每平方公尺約5〇公克至每平方 A尺勺i千克且更佳為每平方公尺約15G公克至約600公 克通巾》|預勸合黏結劑至非編織彈性開孔基板上以 157738.doc •14· 201219155 鎖疋纖維。含預黏合黏結劑之非編織彈性開孔纖維網之基 本重虿通常為每平方公尺約100公克至每平方公尺約2千 克,且更佳為每平方公尺約300公克至約1.5千克。 可使用任何適合的成網操作來製備非編織彈性開孔纖維 網。舉例而言,非編織彈性網可藉由梳理(carded)、紡黏 (SpUnb〇nded)、射流(sPun丨aced)、熔喷(meit blown)、空氣 沈降(air laid)、皺紗(creped)或藉由此項技術中已知之其他 方法製造。 用研磨顆粒及黏結劑前驅物塗佈彈性開孔纖維網。可以 混合物形式塗覆或在各別步驟中塗覆黏結劑前驅物及研磨 顆粒至纖維網。舉例而言,可塗覆黏結劑前驅物至纖維網 且接著將研磨顆粒沈積於黏結劑前驅物上。黏結劑前驅物 (含研磨顆粒)一經塗佈便固化❶一般而言,所得黏結劑及 研磨顆粒沈積遍佈於非編織纖維網上,儘管分佈可能不均 一。關於塗佈研磨部件之例示性黏結劑前驅物及研磨顆粒 包括上文所列者。 適合非編織研磨部件可廣泛購得,且包括例如以商標 SCOTCH-BRITE」賭自 3M Company之彼等物。 關於非編織研磨部件之其他細節可例如發現於美國專利 第2,958,593號(Hoover等人)、美國專利第5,591,239號 (Larson等人)及美國專利第6,017,831號(Beardsley等人)中。 塗佈研磨部件與非編織研磨部件彼此間通常使用膠或黏 著劑(例如壓敏性及/或熱固性黏著劑)或膠帶(例如雙面壓 敏性黏著劑塗佈帶)加以固定,但亦可使用機械方法(例如 157738.doc 201219155 超音波熔接或縫合)加以固定。 本發明之混合研磨手持墊可與諸如水或油之潤滑劑組合 使用。若使用水,則其可含有界面活性劑(例如陰離子 性、非離子性或陽離子性界面活性劑)或其組合。 本發明之目標及優勢在下列非限制性實例中進一步說 明,但此等實例中所述之特定材料及其量以及其他條件及 細節,不應理解為過度限制本發明。 實例 除非另外說明,否則實例及說明書其餘部分中所有份、 百分比、比率等係以重量計。 實例1 混合研磨手持墊(4吋(10 cm)x6吋(15 cm))如下製備:使 用雙面膠帶將一片非編織研磨片(可以multi-flex ABRASIVE SHEET ROLL S-UFN 獲自 3M Company,St. Paul, MN)層壓於一片塗佈研磨片(等級P320,可以216U P320 9X1 1 GOLD FRECUT SHEET獲自 3M Company)之背 襯上,以使非編織研磨片與塗佈研磨片共同伸展。 手持使用各種研磨物品(如表1所示)、使用總共20個衝 程之線性運動研磨塗有自DuPont Automotive Finishes (Troy,MI)獲得之 DUPONT 1147S 2K URETHANE PRIMER-FILLER汽車底塗劑之鋼板。用FEDERAL POCKET SURF III表面輪廟儀(自 Federal Products Corp.,Providence, RI獲 得)量測平均擦刻深度(Ra)並記錄5個獨立量測的平均值《 結果報導於表1(如下)中。 157738.doc •16· 201219155 表1 磨料類型 類型 Ra, 標準差, 微叶, 微吋, (微米) (微米) 216U P320 9X11 54 (1.4) 4.6 (0.11) 比較實例A GOLD FRECUT SHEET 塗佈研磨 比較實例B MULTI-FLEX ABRASIVE SHEET ROLL S-UFN 非編織研 磨 23 (0.58) 2.6 (0.066) 塗佈研磨 38 2.1 實例1 混合研磨手持墊 側 (0.97) (0.053) 非編織研 18 1.9 磨側 (0.46) (0.048) 實例2 使用手動操作氣動執道研磨設備(可以HUTCHINS INDUSTRIAL PNEUMATIC SPEED SANDER, MODEL 3004 自 Hutchins Manufacturing Company(Pasadena,CA)獲得), 評估實例1製備之混合研磨手持墊及塗佈研磨片(等級 P320,可以 216U P320 9X11 GOLD FRECUT SHEET 獲 得)。工件為塗有 DUPONT 1147S 2K URETHANE PRIMER-FILLER汽車底塗劑的18吋(46 cm)x24吋(61 cm)金屬冷軋 鋼板。使用往復(往返)運動研磨鋼板共7分鐘,在特定時間 間隔進行量測。藉由在特定時間間隔稱重自鋼板所移除材 料之量來量測切削量,且用FEDERAL POCKET SURF III 表面輪廓儀量測擦刻深度(Ra)並記錄5個獨立量測之平均 值。結果報導於表2(如下)中。 157738.doc -17- 201219155 表2 研磨物品 216UP320 9X11 GOLD FRECUT SHEET, 塗佈研磨表面 混合研磨手持墊, 塗佈研磨表面 時間》 秒 累積切削量, 公克 Ra, 微吋, (微米) 累積切削 量, 公克 Ra, 微忖, (微米) 30 2.70 44.4 0-13) 2.1 34.2 (0.869) 120 9.70 43.4 Π.10) 7.7 34.8 (0.884) 300 18.50 43.6 (1.Π) 17.4 35.4 (0.899) 420 21.50 41.2 (1.04) 20.9 34.6 (0.879) 實例3 使用喷霧黏著劑(可以HI-STRENGTH 90 SPRAY ADHESIVE 自 3M Company獲得),將以 3M STIKIT GREEN CORPS SHEET GRADE 80D 自 3M Company獲得之等級P80 塗佈研磨片的背襯黏附至一片非編織研磨片(可以河1;1^1-FLEX ABRASIVE SHEET ROLL S-UFN 自 3M Company獲 得),以使兩個層共同伸展。 使用氣動往復直線手動操作研磨器(以HUTCHINS 2000-HUSTLER STRAIGHT LINE SANDER 自 Hutchins Manufacturing Company獲得),單獨評估各片混合研磨手 持墊(2¾吋(7.0 (^)^17½吋(44 cm))及塗佈研磨片。工件為 18 叶(46 cm)x24 叫*(61 cm)冷軋鋼板,其塗有 1/4*»寸(0.6 cm) 之固化(室溫下24小時)汽車車身填料(可以3M ZEBRA ADVANCED FINISHING LIGHTWEIGHT FILLER 自 3M Company獲得)〇 157738.doc -18- 201219155 使用往復(往返)運動研磨鋼板共7分鐘,在特定時間間 隔進行量測。藉由在特定時間間隔稱重自鋼板所移除材料 之量來量測切削量,且用FEDERAL POCKET SURF III表 面輪廓儀量測擦刻深度(Ra)並記錄5個獨立量測之平均 值。結果報導於表3(如下)中。 表3 研磨物品 3M STIKIT GREEN CORPS SHEET GRADE 80D > 塗佈研磨表面 混合研磨手持墊, 塗佈研磨表面 時間5 累積切削量, Ra, 累積切削量, Ra, 秒 公克 微吋 (微米) 公克 微吋 (微米) 30 2.5 218 (5.53) 2.3 176 (4-47) 120 8.8 203 (5.16) 8.1 173 (4-39) 300 16.3 195 (4.95) 16.7 165 (4.19) 420 20.8 186 (4.72) 21.5 169 (4.29) 本文‘引用之所有專利及公開案皆以全文引用的方式併入 本文中。除非另外說明,否則本文所給出之所有實例應視 為非限制性的。熟習此項技術者可在不脫離本發明之範疇 及精神的情況下對本發明進行各種潤飾及修改,且應瞭解 本發明不過度受限於本文所列之說明性實施例。 【圖式簡單說明】 圖1為本發明之例示性研磨手持墊100之示意性側視圖; 圖2A為研磨物品100之例示性塗佈研磨部件120A之側視 圖, 圖2B為研磨物品100之另一例示性塗佈研磨部件120B之 157738.doc -19- 201219155 側視圖; 圖3A為研磨物品10〇之非編織研磨部件i2〇之透視圖 圖3B為圖3 A中非編織研磨部件丨2〇之放大視圖。 【主要元件符號說明】 100 研磨手持墊 105 穿孔 120 塗佈研磨部件 120A 塗佈研磨部件 120B 塗佈研磨部件 123 研磨層 124 結構化研磨層 125 主表面 127 背襯 128 成形研磨複合物 131 第一研磨顆粒 133 製備層 135 第一黏結劑 137 漿料層 139 超漿料層 150 非編織研磨部件 157 非編織彈性開孔纖維網 161 第二黏結劑 165 第二研磨顆粒 157738.doc -20·Abrasive particles corresponding to the nominal grade acceptable to the grinding industry are typically selected, such as the American National Standards Institute (ANSI) standards, the European Union of Abrasive Products (FEPA) standards, and the Japanese Industrial Standards (JIS) standards. Exemplary ANSI grade names (ie, specific nominal grades) include: ANSI 4, ANSI 6, ANSI 8, ANSI 16, ANSI 24, ANSI 36, ANSI 40, ANSI 50, ANSI 60, ANSI 80, ANSI 100, ANSI 120 ANSI 150, ANSI 180, ANSI 220, ANSI 240, ANSI 157738.doc 201219155 280, ANSI 320, ANSI 360 'ANSI 400 and ANSI 600. Exemplary FEPA grade names include: P8, P12, P16, P24, P3 6, P40, P50, P60, P80, P100, P120, P180, P220, P320, P400, P500, P600, P800, P1000, and P1200 ° JIS grade names include: JIS8, JIS12, JIS16, JIS24, JIS36, JIS46, JIS54, JIS60, JIS80, JIS100, JIS150, JIS180, JIS220, JIS240, JIS280, JIS320, JIS360, JIS400, JIS400 'JIS600, JIS800, JIS1000' JIS1500 JIS2500, JIS4000 'JIS6000' JIS8000 and JIS 10,000 ° Once the abrasive particles have been embedded in the precursor of the preparation layer, they are at least partially cured to maintain the orientation of the mineral during coating of the slurry layer precursor. Usually this involves curing the precursor of the preparation layer to the B-stage, but a higher order cure can be used if desired. Curing to the B-stage can be accomplished, for example, using heat and/or light and/or using a curing agent, depending on the nature of the precursor of the selected layer to be prepared. Next, the at least partially cured prepreg and the abrasive particles are coated with a slurry layer precursor. The slurry layer can be formed by coating a curable slurry layer precursor onto the major surface of the backing. The slurry layer precursor may comprise, for example, a gum, a phenolic resin, an amine based plastic resin, a urea-furfural resin, a melamine-formaldehyde resin, an amine phthalate resin, a radical polymerizable polyfunctional (fluorenyl) acrylate ( For example, an amine-based plastic resin having a side-position α, β-unsaturated group, an acrylated urethane, an acrylated epoxy resin, an acrylated isocyanurate, an epoxy resin (including a bis-butene) Diimine and hydrazine modified epoxy resins, isocyanurate resins and mixtures thereof. The slurry layer precursor can be applied using any coating method that coats the slurry layer on the backing, 157738.doc 201219155 includes roll coating, extrusion coating, curtain coating, to Knife coating, gravure coating, spraying, and the like. If desired, the pre-slurry layer precursor or the preparation layer precursor of the present invention can also be used as a slurry layer precursor. The basis weight of the slurry layer must also vary depending on the intended use, type of abrasive particles, and the nature of the coated abrasive article to be prepared, but will generally range from 1 gsm or 5 gsm to 300 gsm, 400 gsm or even 5 〇〇gsm. Or greater than 5 〇〇 gsm. The slurry layer precursor can be applied using any known coating method that coats the slurry layer precursor (eg, a slurry coating) on the backing, including, for example, roll coating, extrusion coating, curtain Coating method and spraying method. Once coated, the slurry layer precursor and the generally partially cured preparation layer precursor are sufficiently cured to provide a coated abrasive article that can be used. In general, this curing step involves thermal energy, but this is not required. Suitable forms of thermal energy include, for example, heat and infrared radiation. Exemplary sources of thermal energy include furnaces (e.g., suspension furnaces) 'heating rolls, hot blowers, infrared lamps, and combinations thereof. The binder precursor of the coated abrasive article of the present invention and/or the binder precursor in the pre-slurry layer precursor, if present, may optionally contain a catalyst (eg, a thermally activated catalyst or a photocatalyst), among other components. , a free radical initiator (such as a thermal initiator or a photoinitiator), a curing agent that promotes curing. Such catalysts (eg, thermally activated catalysts or photocatalysts), free radical initiators (eg, thermal initiators or photoinitiators), and/or curing agents can be of any type known for use in coating abrasive articles, including, for example, Said. The preparation layer and the slurry layer precursor may contain optional additives such as additives which may change the potency and/or appearance. Exemplary additives include grinding aid 157738.doc -10- 201219155 agents, fillers, plasticizers 'wet full agents, surfactants, pigments, couplers, fibers, lubricants, thixotropic materials, antistatic Agents, suspending agents and/or dyes. Exemplary grinding aids can be organic or inorganic grinding aids, including waxes, organic compounds (such as chlorinated waxes such as tetrachloronaphthalene, pentachloronaphthalene, and polychloroethylene), and graphic salts (such as chlorination). Potassium cryoHte, sodium cryolite, ammonium cryolite, potassium tetrafluoroborate, sodium tetrafluorophosphate, fluorinated stone, gasification clock, chlorinated town, and metals and alloys thereof (such as tin, Wrong, bismuth, cobalt, bismuth, brocade, iron and titanium) and their analogues. Examples of other grinding aids include sulfur, organic sulfur compounds, graphite, and metal sulfides. Different grinding aids can be used in combination. Exemplary antistatic agents include conductive materials such as vanadium pentoxide (e.g., dispersed in a sulfonated polyester), moisture: carbon black, and/or graphite in a binder. Examples of suitable fillers for use in the present invention include 7; 5 (such as quartz, glass microspheres, glass bubbles, and glass fiber sulphate (such as talc, clay (such as montmorillonite 〇n〇ntmorillonite)), feldspar (feldspa) 〇, mica, 石 弼 弼 弼 、 、 、 、 、 、 、 、 金属 金属 、 、 、 、 、 、 、 、 、 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属Stone, wood powder, trihydrate, carbon black, oxidized inscription, dioxin, cryolite, chiolite and metal sulfite (such as calcium sulfite). At least part of the slurry layer. If present, the 'superslurry layer usually includes grinding aids and/or anti-loading materials. As appropriate: the superpolymer layer present can be used to prevent or reduce fines (materials from workpiece grinding) Accumulation between abrasive particles, fines accumulation can significantly reduce the cutting ability of coated abrasive articles. Suitable super-slurry layers usually include grinding aids (such as four 157738.doc 201219155 n potassium sulphate), fatty acid metal salts (such as Zinc stearate or calcium stearate Phosphate salt (such as potassium behenate), phosphate, urea-formaldehyde resin, mineral oil, cross-linked decane, cross-linked polyoxyl and/or fluorochemical. It is described, for example, in U.S. Patent No. 5,556,437 (Lee et al.). Generally, the amount of grinding aid incorporated into the coated abrasive product is from about 50 gSm to about 4 〇〇gsm, more typically from about gsrn to about 3 〇. 〇gsm. The supersize material may contain a binder (such as a binder for preparing a slurry or a preparation layer) 'but it does not have to have any binder. As shown in Fig. 2B, the coated abrasive member 12 may also contain a fixing. The structured abrasive layer 124 of the major surface 125 of the backing 127 ^ The structured abrasive layer 124 comprises a plurality of shaped abrasive composites 128 each comprising a first abrasive particle 131 dispersed in a first binder 135. When the abrasive component is coated, a slurry comprising a binder precursor and abrasive particles can be applied to a tool having a plurality of precisely shaped pockets therein to push the slurry into at least a portion of the pocket. Addition by adhesive or paste The polymerization is carried out to at least partially polymerize and adhere to the bonding layer. Examples of suitable binder precursors and abrasive particles include those listed above for the preparation of 35 and slurry layer precursors. Having a variety of shapes including, for example, a shape selected from the group consisting of: cubic, block, cylindrical, prismatic, pyramidal, pyramidal, conical, truncated, cruciform, and hemispherical. The coating abrasives suitable for use as coated abrasive components are widely available from commercial sources, including, for example, the trademarks "TRUact", "stik_157738.doc 201219155 IT" and "WET OR DRY" by 3M Company. "." For example, U.S. Patent No. 7,628,829 (W00 et al.), U.S. Patent No. 7 '393 '269 (Rambosek et al.), U.S. Patent No. 7,329,175 (Woo et al.), U.S. Patent No. 7,258,705 (w. The coated abrasive component can be continuous without perforations or can be perforated, for example, to facilitate fines removal, as described in U.S. Patent No. 7,244,170 (Woo et al.). If present, the perforations can extend through the abrasive layer and backing such that substantially no abrasive particles and binder are present on the perforated surface within the backing. In a typical embodiment, substantially no abrasive particles adhere to the backing-side opposite the abrasive layer, although this is not required. Further details regarding the techniques and materials for making coated abrasive sheets having a preparation layer and a slurry layer or a structured abrasive layer can be found, for example, in the following patents: U.S. Patent No. 4,734,104 (Broberg), U.S. Patent No. 4,744, U.S. Patent No. 4,751,138 (Tumey et al.), U.S. Patent No. 4,770,671 (Monroe et al.), U.S. Patent No. 4,881,951 (Wood et al.), U.S. Patent No. U.S. Patent No. 5,435,816 (Spurgeon et al.), U.S. Patent No. 5,498,269 (Larmie), U.S. Patent No. 5,152,917 (Pieper et al.), U.S. Patent No. 5,201,916 (Berg et al.), U.S. Patent U.S. Patent No. 5, 203, 884 (Buchanan et al.), U.S. Patent No. 5,304,223 (Pieper et al.), U.S. Patent No. 5,366,523 (R. 。 。 。 。 。 。), U.S. Patent No. 5,378,251 (Culler et al.), U.S. Patent No. 5,436,063 (Follett et al.), U.S. Patent No. 5,549,962 (Holmes et al.), U.S. Patent No. 5,681,217 (Hoopman et al.), U.S. Patent No. 157,738, doc. 9155, 5, 855, 632 (Stoetzel et al.) and U.S. Patent No. 5,942, 〇 15 (Culler et al.). Referring now to Figures 3A and 3B, the non-woven abrasive member 15 includes a second adhesive 165 which is fixed to the non-woven elastic apertured fiber web. The second abrasive particles 65 are non-woven abrasive members. The polishing layer 23 is fixed to the backing 127. The "non-woven elastic aperture fiber web" refers to a porous layer of a plurality of non-woven mesh materials composed of undefined fibers, the thickness of the layer The pre-wrinkle) is at least 150 microns, typically at least 5 (8) microns (Q5 is called. In most embodiments, the non-woven elastic apertured web 12 is at least 3 J75 mm (1/8 inch) thick. Non-woven elastic apertured web The general thickness is, for example, 6·35 faces (10) 吋) to 12.7 mm (1/2 ports). The web may have a pre-bonded resin thereon. / Listed fiber materials include: thermoplastic polymers known to form fibers (Schrods; U (such as polyethylene, polypropylene and polybutylene)), polyamines (such as Cailun 6, Nai 6 /6 and resistance 1〇), polyester (such as polyethylene terephthalate), copolymers containing acrylic monomers and blends thereof and copolymerization can also use semi- & fiber (such as B Acid fiber), natural fiber (Muslim cotton) regeneration, cut-off (such as rayon) and other non-thermoplastic fibers. A spun blend of the foregoing fibers can be used. The fibers typically have a denier of from about 6 to about, more typically from about 50 to about 100. The basis weight of the non-woven elastic base (4) (fiber-only, and no pre-adhesive adhesive layer) is preferably from about 5 gram per square meter to i kilogram per square foot and more preferably about 15G per square meter. From grams to about 600 grams of towel.|Pre-persued the adhesive to the non-woven elastic perforated substrate to 157738.doc •14· 201219155 lock fiber. The basic weight of the non-woven elastic apertured web comprising the pre-adhesive binder is generally from about 100 grams per square meter to about 2 kilograms per square meter, and more preferably from about 300 grams per square meter to about 1.5 kilograms. . Non-woven elastic apertured webs can be prepared using any suitable web forming operation. For example, a non-woven elastic web can be carded, spunbonded, spun丨aced, meit blown, air laid, creped. Or by other methods known in the art. The elastic apertured fibrous web is coated with abrasive particles and a binder precursor. The binder precursor and abrasive particles can be applied to the web in a mixture or in separate steps. For example, a binder precursor can be applied to the web and then the abrasive particles deposited onto the binder precursor. The binder precursor (containing abrasive particles) is cured upon application. In general, the resulting binder and abrasive particles are deposited throughout the nonwoven web, although the distribution may be non-uniform. Exemplary binder precursors and abrasive particles for coating abrasive components include those listed above. Non-woven abrasive parts are widely available and include, for example, those of the 3M Company under the trademark SCOTCH-BRITE. Further details regarding the non-woven abrasive component can be found, for example, in U.S. Patent No. 2,958,593 (Hoover et al.), U.S. Patent No. 5,591,239 (Larson et al.), and U.S. Patent No. 6,017,831 (Beardsley et al.). The coated abrasive component and the non-woven abrasive component are usually fixed to each other by using a glue or an adhesive (for example, a pressure sensitive and/or thermosetting adhesive) or a tape (for example, a double-sided pressure-sensitive adhesive coating tape), but It is fixed using mechanical methods (eg 157738.doc 201219155 ultrasonic welding or stitching). The hybrid abrasive hand pad of the present invention can be used in combination with a lubricant such as water or oil. If water is used, it may contain a surfactant (e.g., an anionic, nonionic or cationic surfactant) or a combination thereof. The objects and advantages of the present invention are further described in the following non-limiting examples, but the specific materials and amounts thereof, and other conditions and details described in the examples are not to be construed as limiting the invention. EXAMPLES Unless otherwise stated, all parts, percentages, ratios, etc. in the examples and the remainder of the specification are by weight. Example 1 A mixed-grinding hand pad (4 吋 (10 cm) x 6 吋 (15 cm)) was prepared as follows: A piece of non-woven abrasive sheet was used with double-sided tape (multi-flex ABRASIVE SHEET ROLL S-UFN was obtained from 3M Company, St Paul, MN) is laminated to a backing of a coated abrasive sheet (grade P320, available from 316 U P320 9X1 1 GOLD FRECUT SHEET from 3M Company) to allow the non-woven abrasive sheet to coextend with the coated abrasive sheet. A steel plate coated with DUPONT 1147S 2K URETHANE PRIMER-FILLER automotive primer obtained from DuPont Automotive Finishes (Troy, MI) was hand-held using a variety of abrasive articles (as shown in Table 1) using a total of 20 strokes of linear motion. The average etch depth (Ra) was measured with a FEDERAL POCKET SURF III surface wheel ensemble (available from Federal Products Corp., Providence, RI) and the average of 5 independent measurements was recorded. The results are reported in Table 1 (below) . 157738.doc •16· 201219155 Table 1 Abrasive Type Type Ra, Standard Deviation, Microlobes, Micro 吋, (μm) (μm) 216U P320 9X11 54 (1.4) 4.6 (0.11) Comparative Example A GOLD FRECUT SHEET Coating Grinding Comparison Example B MULTI-FLEX ABRASIVE SHEET ROLL S-UFN Non-woven grinding 23 (0.58) 2.6 (0.066) Coating grinding 38 2.1 Example 1 Mixed grinding hand pad side (0.97) (0.053) Non-woven grinding 18 1.9 Grinding side (0.46) (0.048) Example 2 Using a manually operated pneumatically executed grinding apparatus (available from Hutchins Manufacturing Company (Pasadena, CA), HUTCHINS INDUSTRIAL PNEUMATIC SPEED SANDER, MODEL 3004), the mixed abrasive hand pad and coated abrasive sheet prepared in Example 1 were evaluated ( Level P320, available for 216U P320 9X11 GOLD FRECUT SHEET). The workpiece was a 18 inch (46 cm) x 24 inch (61 cm) metal cold rolled steel plate coated with DUPONT 1147S 2K URETHANE PRIMER-FILLER automotive primer. The steel plates were ground using a reciprocating (reciprocating) motion for 7 minutes and measured at specific time intervals. The amount of cut was measured by weighing the material removed from the steel plate at specific time intervals, and the depth of refraction (Ra) was measured with a FEDERAL POCKET SURF III surface profiler and the average of 5 independent measurements was recorded. The results are reported in Table 2 (below). 157738.doc -17- 201219155 Table 2 Abrasives 216UP320 9X11 GOLD FRECUT SHEET, Coated Abrasive Surface Hybrid Grinding Hand Pad, Coating Abrasive Surface Time 》 Cumulative Cutting Amount, Gram Ra, Micro 吋, (μm) Cumulative Cutting Amount Gram Ra, micro 忖, (micron) 30 2.70 44.4 0-13) 2.1 34.2 (0.869) 120 9.70 43.4 Π.10) 7.7 34.8 (0.884) 300 18.50 43.6 (1.Π) 17.4 35.4 (0.899) 420 21.50 41.2 ( 1.04) 20.9 34.6 (0.879) Example 3 Using a spray adhesive (available from HI-STRENGTH 90 SPRAY ADHESIVE from 3M Company), the back of the abrasive sheet will be coated with a grade P80 from 3M STIKIT GREEN CORPS SHEET GRADE 80D from 3M Company. The liner is adhered to a piece of non-woven abrasive sheet (available from 3M Company); so that the two layers are coextensive. A pneumatic reciprocating linear manual operation grinder (available from Hutchins Manufacturing Company, HUTCHINS 2000-HUSTLER STRAIGHT LINE SANDER), individually evaluated for each piece of mixed abrasive hand pad (23⁄4 inch (7.0 (^)^171⁄2吋 (44 cm)) and coated Abrasive sheet. The workpiece is 18 leaf (46 cm) x 24 (*6 cm) cold-rolled steel plate coated with 1/4*» inch (0.6 cm) solidified (24 hours at room temperature) automotive body filler (can 3M ZEBRA ADVANCED FINISHING LIGHTWEIGHT FILLER Obtained from 3M Company) 〇157738.doc -18- 201219155 The steel plate was ground using a reciprocating (reciprocating) motion for 7 minutes, measured at specific time intervals. Weighed from the steel plate at specific time intervals The amount of material was removed to measure the amount of cut, and the depth of engraving (Ra) was measured with a FEDERAL POCKET SURF III surface profiler and the average of five independent measurements was recorded. The results are reported in Table 3 (below). 3 Grinding items 3M STIKIT GREEN CORPS SHEET GRADE 80D > Coated abrasive surface mixed grinding hand pad, coated grinding surface time 5 cumulative cutting amount, Ra, cumulative cutting amount, Ra, seconds Micro 吋 (micron) gram micro 吋 (micron) 30 2.5 218 (5.53) 2.3 176 (4-47) 120 8.8 203 (5.16) 8.1 173 (4-39) 300 16.3 195 (4.95) 16.7 165 (4.19) 420 20.8 186 (4.72) 21.5 169 (4.29) All patents and publications cited herein are hereby incorporated by reference in their entirety in their entirety in the entirety of the entireties in The present invention may be variously modified and modified without departing from the scope and spirit of the invention, and it should be understood that the invention is not unduly limited to the illustrative embodiments set forth herein. 1 is a schematic side view of an exemplary abrasive hand pad 100 of the present invention; FIG. 2A is a side view of an exemplary coated abrasive component 120A of the abrasive article 100, and FIG. 2B is another exemplary coating abrasive of the abrasive article 100. Figure 126 is a perspective view of the non-woven abrasive component i2 of the abrasive article 10A. Figure 3B is an enlarged view of the non-woven abrasive component 图2 of Figure 3A. [Main component symbol description] 100 Grinding hand pad 105 Perforation 120 Coating abrasive part 120A Coating grinding part 120B Coating grinding part 123 Abrasive layer 124 Structured polishing layer 125 Main surface 127 Backing 128 Forming abrasive composite 131 First grinding Particle 133 Preparation Layer 135 First Adhesive 137 Slurry Layer 139 Super Paste Layer 150 Non-woven Abrasive Member 157 Non-woven Elastic Open Cell Web 161 Second Adhesive 165 Second Abrasive Particles 157738.doc -20·

Claims (1)

201219155 七、申請專利範圍: 一種混合研磨手持墊,其包含: 塗佈研磨部件,其包含固定至撓性緻密背襯之主表面 的研磨層,其中該研磨層包含第一研磨顆 劑,及 鄹、、,° 反向於°亥研磨層而固定於該背襯的非編織研磨部件, 其中該非編織研磨部件包含藉由第:黏結劑固定於非編 織彈性開孔纖維網的第二研磨顆粒。 2. 如請求们之混合研磨手持墊,其中該研磨層包含製備 層(make layer)、毁料層⑷沉&㈣及第一研磨顆粒。 3. 如請求们之混合研磨手持墊,其中該研磨層包含含有 -玄等第研磨顆粒及該第一黏結劑的成形研磨複合物。 4. 如”月求項1之混合研磨手持塾,其中該塗佈研磨部件具 有複數個延伸穿過該研磨層及該背襯的穿孔。 5’ 一種研磨工件表面之方法,該方法包含使如請求項4之 扣σ研磨手持墊與該工件表面摩擦性接觸及移動該研磨 手持塾或該工件中之至少一者來研磨該工件表面。 6. -種研磨工件表面之方法,f亥方法包含使如言青求項上之 混合研磨手持墊與該工件表面摩擦性接觸及移動該研磨 手持墊或該工件中之至少一者來研磨該工件表面。 157738.doc201219155 VII. Patent Application Range: A hybrid abrasive hand pad comprising: a coated abrasive component comprising an abrasive layer affixed to a major surface of a flexible, dense backing, wherein the abrasive layer comprises a first abrasive, and And, a non-woven abrasive member fixed to the backing opposite to the abrasive layer, wherein the non-woven abrasive member comprises second abrasive particles fixed to the non-woven elastic apertured web by a first: binder. 2. A hybrid abrasive hand pad as claimed, wherein the abrasive layer comprises a make layer, a smashed layer (4) sink & (4) and a first abrasive particle. 3. The mixed abrasive hand pad of claimant, wherein the abrasive layer comprises a shaped abrasive composite comprising - the first abrasive particles and the first binder. 4. The hybrid abrasive hand held in the item of claim 1, wherein the coated abrasive member has a plurality of perforations extending through the abrasive layer and the backing. 5' A method of abrading a surface of a workpiece, the method comprising The buckle σ of the claim 4 grinds the surface of the workpiece by frictional contact with the surface of the workpiece and moves the at least one of the grinding hand or the workpiece to grind the surface of the workpiece. Grinding the surface of the workpiece by frictionally contacting the hybrid abrasive hand pad on the surface of the workpiece and moving the at least one of the abrasive hand pad or the workpiece. 157738.doc
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