TW201214548A - Texturing of multi-crystalline silicon substrates - Google Patents

Texturing of multi-crystalline silicon substrates Download PDF

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Publication number
TW201214548A
TW201214548A TW100118182A TW100118182A TW201214548A TW 201214548 A TW201214548 A TW 201214548A TW 100118182 A TW100118182 A TW 100118182A TW 100118182 A TW100118182 A TW 100118182A TW 201214548 A TW201214548 A TW 201214548A
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Taiwan
Prior art keywords
solution
etching
substrate
dissolved
hno3
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TW100118182A
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Chinese (zh)
Inventor
Curtis Dove
Baljit Singh
Greg Bauer
Kai-Jie Hu
Mehdi Balooch
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Asia Union Electronic Chemical Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02363Special surface textures of the semiconductor body itself, e.g. textured active layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

Etching solutions for etching and texturing of multi-crystalline silicon substrates, particularly for use as solar cells or photovoltaic devices are described. The solutions of the present invention provide more consistent and uniform texturing over the entire life of the solution, resulting in fewer discarded wafers, increased reliability and yield and lower costs. The etching solutions HF/HNO3/H2O solutions having silicon dissolved therein.

Description

201214548 六、發明說明: 【發明所屬之技術領域】 本發明係關於用於尤其用作太陽能電池或光電電池之多 晶石夕基板之钮紋的改良之化學物質及方法。 【先前技術】 已知可藉由降低太陽能電池及光伏裝置上之入射陽光之 反射率來改良該裝置的效率》 降低反射率之一種常用方法為用諸如氧化矽、氮化矽或 一氧化鈦之抗反射塗料(ARC)塗佈石夕基板β然而,此等薄 膜展現將效力限於小角度及波長範圍的共振結構,使得反 射率變得非常依賴於光之入射角及波長。 降低反射率且改良裝置效率之另一方法為使用濕式化學 钮刻將石夕晶圓表面敍紋以形成常常具有錐形形狀之小結 構。此等結構歸因於多次散射而提供較高水準之光截留。 基於幾何光學,钮紋應在等於或大於入射光之光波長的規 模下進行,以使入射光多次反射且藉此增強吸收量。 對於單晶矽基板,蝕紋製程一般使用氫氧化鉀(ΚΟΗ)或 氫氧化鈉(NaOH)及異丙醇(ΙΡΑ)於去離子(DI)水中之混合物 作為蝕刻劑來進行。添加IPA用以遮蔽特定矽位點,從而 防止被溶液蝕刻,以藉此形成錐形結構。亦已報導,ιρΑ 與鹼性乙二醇水溶液之組合在用於半導體電子應用中之高 度抛光石夕(100)上產生更均勻之錐形蝕紋。 然而,鹼性蝕刻溶液一般不適用於蝕刻多晶矽基板。此 係因為使用鹼性溶液之矽蝕刻速率強烈依賴於暴露於蝕刻 156290.doc 201214548 溶液之晶面的定向。舉例而言,Si(111)定向之鹼性蝕刻速 率比其他定向之蝕刻速率小丨至2個數量級,使得在基板為 (100)單晶晶.圓肖,所得結構呈現為具有(⑴)定向側壁之 四面錐體。此現象對於多晶石夕基板則不成立,0為基板内 各曰曰粒之疋向彼此不同且用驗性姓刻無法容易地獲得反射 率之充分降低。因此,使用氫氟酸與硝酸之混合物(例 如,HF/HN〇3/H2〇)的酸性蝕紋已用以蝕刻多晶矽基板。 各向同性蝕刻不依賴於晶體定向,而是幾乎與多晶矽基板 之不同定向無關地移除石夕。 已發現,隨著蝕刻溶液老化,蝕紋晶圓之均勻性及—致 性得以改良。因為新鮮蝕刻溶液不提供均勻且一致之蝕 紋,所以在加入蝕刻溶液且其開始提供可接受之均勾性及 一致性之前,可能需要棄用大量晶圓。 因此,此項技術中仍需要進—步改良尤其用於太陽能電 池及光伏裝置中之多晶矽基板的蝕紋。詳言之,此項技術 中仍需要在蝕刻溶液之整個壽命中改良生產一致性及 性。 【發明内容】 本發明提供用於尤其用作太陽能電池或光伏裴置之多 矽基板之蝕紋的化學物質及方法。本發明之溶液在該溶洋 :整個壽命中提供更一致且均句之蝕紋,結果以較低成4 實現減少棄用晶圓之數目且因此增加可靠性及產率。 【實施方式】 本發明係關於用於尤其用作太陽能電池或光伏裝置之多 156290.doc 5? 201214548 曰曰矽基板之蝕紋的改良之化學溶液。本發明之溶液在該溶 液之整個壽命中提供更一致且均勻之蝕紋。 當使用新鮮蝕刻溶液時的表面結構之不良均勻性可至少 部分歸因於溶液中之溶解Si的濃度相對低。隨著姓刻溶液 被重複使用(或老化),隨後處理之晶圓展示更一致之反射 率,從而使吾等相信新鮮溶液與老化溶液之間的結果差異 係由蝕刻溶液中之溶解矽的量所引起。 用於根據本發明達成均勻且一致之蝕紋的化學反應概述 於下文中。詳言之,根據以下化學序列,進行使用 HF/HN〇3/H2〇作為蝕刻溶液的各向同性蝕刻及蝕紋。 3Si+4HN03+12HF-»3SiF4+4N0+8H20 此反應可區分成如下兩個個.別反應。 首先為石夕之氧化 3Si+4HN03->3Si02+4H0+2H20 接著為Si-0鍵裂解201214548 VI. Description of the Invention: [Technical Field] The present invention relates to an improved chemical substance and method for use in a button pattern of a polycrystalline substrate which is particularly useful as a solar cell or a photovoltaic cell. [Prior Art] It is known to improve the efficiency of the device by reducing the reflectance of incident sunlight on solar cells and photovoltaic devices. A common method for reducing the reflectance is to use, for example, yttrium oxide, tantalum nitride or titanium oxide. Anti-Reflective Coating (ARC) Coating Shishi Substrate β However, these films exhibit a resonant structure that limits effectiveness to small angles and wavelength ranges, such that the reflectance becomes very dependent on the angle of incidence and wavelength of the light. Another way to reduce reflectivity and improve device efficiency is to wet the surface of the stone wafer using a wet chemical button to form a small structure that often has a tapered shape. These structures provide a higher level of light entrapment due to multiple scattering. Based on geometric optics, the button pattern should be made to be equal to or greater than the wavelength of the light of the incident light to reflect the incident light multiple times and thereby enhance the amount of absorption. For single crystal germanium substrates, the etching process is generally carried out using a mixture of potassium hydroxide (hydrazine) or sodium hydroxide (NaOH) and isopropanol (hydrazine) in deionized (DI) water as an etchant. IPA is added to mask a particular germanium site to prevent etching by the solution to thereby form a tapered structure. It has also been reported that the combination of ιρΑ with an aqueous alkaline glycol solution produces a more uniform cone etch on the highly polished stone (100) used in semiconductor electronic applications. However, alkaline etching solutions are generally not suitable for etching polycrystalline germanium substrates. This is because the etch rate of the alkaline solution is strongly dependent on the orientation of the crystal face exposed to the etched 156290.doc 201214548 solution. For example, the Si (111) oriented alkaline etch rate is less than 2 orders of magnitude lower than the other directional etch rates, such that the substrate is a (100) single crystal. The resulting structure appears to have ((1)) orientation. The four sides of the side wall are cones. This phenomenon is not true for the polycrystalline substrate, and 0 is that the enthalpy of each of the ruthenium grains in the substrate is different from each other and the reflectance cannot be easily obtained with a sufficient reduction in reflectance. Therefore, acid etching using a mixture of hydrofluoric acid and nitric acid (e.g., HF/HN〇3/H2〇) has been used to etch the polycrystalline germanium substrate. Isotropic etching does not rely on crystal orientation, but removes Shixia almost independently of the different orientations of the polycrystalline substrate. It has been found that as the etching solution ages, the uniformity and uniformity of the etched wafer are improved. Because the fresh etch solution does not provide a uniform and consistent etch, a large number of wafers may need to be discarded before the etch solution is added and it begins to provide acceptable uniformity and uniformity. Therefore, there is still a need in the art to further improve the etching of polycrystalline germanium substrates, particularly for use in solar cells and photovoltaic devices. In particular, there is still a need in the art to improve production consistency and performance throughout the life of the etching solution. SUMMARY OF THE INVENTION The present invention provides chemistries and methods for etching etches, particularly for use in solar cells or photovoltaic devices. The solution of the present invention provides a more consistent and uniform etched pattern throughout the lifetime, with the result that the number of discarded wafers is reduced at a lower level of 4 and thus increases reliability and yield. [Embodiment] The present invention relates to an improved chemical solution for etching etched substrates, particularly for use in solar cells or photovoltaic devices, 156290.doc 5? 201214548. The solution of the present invention provides a more consistent and uniform etch over the life of the solution. The poor uniformity of the surface structure when using a fresh etching solution can be at least partially attributed to the relatively low concentration of dissolved Si in the solution. As the surname solution is reused (or aged), the subsequently processed wafer exhibits a more consistent reflectance, which leads us to believe that the difference in results between the fresh solution and the aged solution is the amount of dissolved ruthenium in the etching solution. Caused by. A chemical reaction for achieving a uniform and consistent etch according to the present invention is summarized below. In detail, isotropic etching and etching using HF/HN〇3/H2〇 as an etching solution was carried out according to the following chemical sequence. 3Si+4HN03+12HF-»3SiF4+4N0+8H20 This reaction can be divided into the following two. First, the oxidation of Shi Xizhi 3Si+4HN03->3Si02+4H0+2H20 followed by Si-0 bond cleavage

Si02+4HF-»SiF4+2H20 伴隨根據下式形成水溶性錯合物[SiF6]2· S1F4+2HF—0 為了在蝕刻溶液之整個壽命中維持一致性及均勻性,在 開始時或在蝕刻溶液新鮮時,該溶液中有必要具有充足的 含Si離子。因此,根據本發明,使含Si離子在首次用以改 良產生多晶石夕之姓紋的各向同性飯刻之前成為姓刻溶液之 部分。 本發明藉由將石夕溶解於HFmN03中而在新 156290.doc 201214548 提供較高濃度之含Si離子。或者,可向HF/HN03添加六l 石夕酸以增加穩定性及一致性。然而,應小心地監控過量溶 解矽的量’因為過多溶解矽可能不利地影響蝕紋速率及品 質。因此,根據本發明,矽之濃度維持在4至3〇 g/l蝕刻溶 液範圍内。 根據本發明將矽溶解至多晶矽基板之蝕刻溶液中的作用 為改良的均勻性及一致性。詳言之,與使用不具有溶解矽 的蝕刻溶液相比,達成優越結果。詳言之,本發明之蝕刻 溶液在該蝕刻溶液之整個壽命中提供多晶矽基板之更一致 且均勻之蝕紋,從而使棄用晶圓較少。因此,藉由本發 明,增加了可靠性及產率且獲得了較低的成本。使用本發 明之蝕刻溶液所形成的結構為均勻且一致的,所形成之蝕 紋基板尤其適用於太陽能電池及光伏裝置。 依據前述描述,預期本發明之其他實施例及變化對於熟 習此項技術者而言將變得易於顯而W,且翻該等實施 例及變化同樣包括在如所㈣請專利範圍中所陳述之本發 明的範嘴内。 156290.docSi02+4HF-»SiF4+2H20 is accompanied by the formation of a water-soluble complex [SiF6]2·S1F4+2HF—0 according to the following formula in order to maintain consistency and uniformity throughout the life of the etching solution, either at the beginning or in the etching solution When fresh, it is necessary to have sufficient Si-containing ions in the solution. Therefore, according to the present invention, the Si-containing ions are made part of the surname solution before the isotropic cooking for the first time to improve the generation of the polycrystalline stone. The present invention provides a higher concentration of Si-containing ions in the new 156290.doc 201214548 by dissolving Shi Xi in HFmN03. Alternatively, hexaic acid can be added to HF/HN03 to increase stability and consistency. However, the amount of excess dissolved hydrazine should be carefully monitored' because excessive dissolution of hydrazine can adversely affect the etch rate and quality. Therefore, according to the present invention, the concentration of ruthenium is maintained within the range of 4 to 3 Å g/l of etching solution. The effect of dissolving cerium in the etching solution of the polycrystalline ruthenium substrate according to the present invention is improved uniformity and uniformity. In particular, superior results were achieved compared to the use of etching solutions that did not have dissolved enthalpy. In particular, the etch solution of the present invention provides a more uniform and uniform etch of the polysilicon substrate over the life of the etch solution, resulting in fewer wafers being discarded. Therefore, with the present invention, reliability and productivity are increased and a lower cost is obtained. The structure formed using the etching solution of the present invention is uniform and uniform, and the resulting etched substrate is particularly suitable for use in solar cells and photovoltaic devices. Other embodiments and variations of the present invention are expected to be readily apparent to those skilled in the art in light of the foregoing description, and such embodiments and variations are also included in the scope of the invention as claimed in Within the scope of the invention. 156290.doc

Claims (1)

201214548 七、申請專利範圍: 1. 一種用於蝕刻多晶矽基板之濕式化學溶液,其包含具有 溶解矽的hf/hno3溶液。 2. 如請求項1之濕式化學溶液 '其中該溶解矽的濃度在4 • g/Ι與30gA之間。 • 3.如請求項1之濕式化學溶液,其進一步包括六氟矽酸。 4. 一種蝕刻多晶矽基板之方法,其包含: 使用具有溶解矽的HF/HNO3之姓刻溶液飯刻該基板。 5. 如請求項4之方法,其中該溶解矽的濃度在4 §/1與3〇 g/1 之間。 6. 如請求項4之方法,其中該蝕刻溶液進一步包括六氟矽 酸。 7. —種經蝕紋之多晶矽基板,其係藉由使用包含具有溶解 矽之HF/HNO3溶液的蝕刻溶液來蝕刻多晶矽基板而形 成。 8. 如請求項7之基板,其中該溶解矽的濃度係在4 μ與% g/Ι之間。 9. 如請求項7之基板,其令該蝕刻溶液進一步包括六氟矽 酸0 156290.doc 201214548 四、指定代表圖· (一) 本案指定代表圖為:(無) (二) 本代表圖之元件符號簡單說明·· 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) 156290.doc201214548 VII. Patent Application Range: 1. A wet chemical solution for etching a polycrystalline germanium substrate comprising a hf/hno3 solution having dissolved germanium. 2. The wet chemical solution of claim 1 'where the concentration of dissolved cesium is between 4 • g/Ι and 30 gA. 3. The wet chemical solution of claim 1 further comprising hexafluoroantimonic acid. 4. A method of etching a polycrystalline germanium substrate, comprising: engraving the substrate with a surnamed solution of HF/HNO3 having dissolved germanium. 5. The method of claim 4, wherein the dissolved cesium concentration is between 4 §/1 and 3 〇 g/1. 6. The method of claim 4, wherein the etching solution further comprises hexafluoroantimonic acid. 7. An etched polycrystalline germanium substrate formed by etching a polycrystalline germanium substrate using an etching solution comprising a HF/HNO3 solution having dissolved germanium. 8. The substrate of claim 7, wherein the dissolved hydrazine concentration is between 4 μ and % g/Ι. 9. The substrate of claim 7, wherein the etching solution further comprises hexafluoroantimonic acid. 0 156290.doc 201214548 IV. Designated representative diagram (1) The representative representative of the case is: (none) (2) Brief description of the component symbol ·· 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: (none) 156290.doc
TW100118182A 2010-06-01 2011-05-24 Texturing of multi-crystalline silicon substrates TW201214548A (en)

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CN109853036A (en) * 2019-03-05 2019-06-07 常州工程职业技术学院 A kind of etching method of Buddha's warrior attendant wire cutting polysilicon chip
CN114267751B (en) * 2021-12-22 2023-06-30 晋能清洁能源科技股份公司 Polycrystalline silicon wafer wet texturing method for solar cell

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