TW201213675A - Loose-preventing structure of high strength washer-free countersunk head screw and processing method thereof - Google Patents

Loose-preventing structure of high strength washer-free countersunk head screw and processing method thereof Download PDF

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Publication number
TW201213675A
TW201213675A TW99131917A TW99131917A TW201213675A TW 201213675 A TW201213675 A TW 201213675A TW 99131917 A TW99131917 A TW 99131917A TW 99131917 A TW99131917 A TW 99131917A TW 201213675 A TW201213675 A TW 201213675A
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Taiwan
Prior art keywords
screw
head
strength
loose
free
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TW99131917A
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Chinese (zh)
Inventor
Yong-Da Su
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Bossard Ltd Taiwan Branch Swiss
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Application filed by Bossard Ltd Taiwan Branch Swiss filed Critical Bossard Ltd Taiwan Branch Swiss
Priority to TW99131917A priority Critical patent/TW201213675A/en
Priority to CN2011102321535A priority patent/CN102410297A/en
Publication of TW201213675A publication Critical patent/TW201213675A/en

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Abstract

This invention relates to a loose-preventing structure of a high strength washer-free countersunk head screw and a processing method thereof. Between the head and screw of a high strength (raised head) screw, i.e. an inner hexagonal head screw, a bottom without outer flange is formed. On the bottom at the intersection of the outer circumference and the bolt, several loose-preventing teeth are arranged in a radial configuration. In addition, particularly at the intersection portion of the loose-preventing teeth and the bolt, a large curved extending surface is provided to reinforce the intersection and reduce stress concentration for preventing breakage at the intersection. Furthermore, in order to successfully forming the desirable loose-preventing teeth, particularly during the punching process of the base mold of the screw head, communicating airways are respectively disposed between the intersection of the loose-preventing teeth of the screw head and the bolt. Thus, during the punch-formation stage of the screw head, the communicating airways can be used to discharge inner residual air outwardly to prevent air residue and incomplete formation of the loose-preventing teeth.

Description

201213675 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係有關一種高強度免墊圈埋頭螺絲之防鬆結 構及其加工方法,特別係指一種高強度螺絲頭底面防鬆 凸齒的結構設計,以及製成該結構之新加工方法之新賴 設計者。 [0002] [先前技術] 請參第1圖至第3圖所示,傳統技藝中,針對高強 度螺絲(即有頭内六角螺絲)之防鬆措施,常見者有如 〇 第1圖所示,係採用防鬆墊圏1 0來提供螺絲1 1鎖合 後之彈性正向力壓迫,進而可常態維持該螺絲1 1與被 鎖合物之各螺紋間相嚙合後之摩擦力,藉以達到螺絲1 1鎖合物之後,不易自行回退鬆脫之目的。 [0003] 〇 歷年來,更為了使應用元件之充分商化及便於組1 ,且進而避免前揭防鬆墊圈的容:易遺漏(失)等缺失, 特別發展出如第2圖_示之防鬆螺絲結構,其係在一螺 絲1 1之螺絲頭1 1A的底面1 1B,刻意形成一往外 擴張之防鬆底凸緣1 3 ’該防鬆底凸緣1 3通常具有比 螺絲頭11A底面11B更寬大之面積,且該底面11 B生成有若干數量之放射狀防鬆凸齒131,以達到自 體防鬆之結構設計;然而,該等在螺絲頭1 1A之底端 ’自體形成往外擴張之防鬆底凸緣1 3的螺絲型式,對 於要求埋頭鎖制之被鎖制體1 4而言,其自然需在被鎖 制物體上’具備容許該防鬆底凸緣13通過之較大魚眼 坑1 4 1,而如此之設計,似乎又失去運用具有内鎖槽 099131917 表單編號A0101 第3頁/共24頁 0992055899-0 201213675 1 lc之埋頭螺絲,可以縮小鎖制孔(即上述之魚眼坑 )尺寸之主要考量特點;因此,經常運用此種螺絲之業 界,即曾思考是否可以在不設置外擴型底凸緣之條件下 於兩強度螺絲1 1的螺絲頭底面1 5上,直接設置上 述的防fe凸齒;然而,上述構思終因為如下之原因,至 今仍然無法達成: [0004] 首先,請參第1至第5圖所示,由於高強度螺絲1 1之螺絲頭1 1 A,為了配合運用強度之需要,該等螺 絲頭1 1A之軸向高度均較一般用途螺絲的螺絲頭高 即厚度較厚),且上述:之防鬆3113 1之形成,乃是 利用螺絲頭衝製之機模2,在衝製内鎖槽1 1 c之同時 ,利用底模2 0之模窩内底面上預設之成型溝槽2 〇 2 所擠壓成型者;但是,長久以來由於用以衝製内鎖槽工 1 C之衝頭模2 1,施加衝力於底模2 〇内之待加工螺 絲頭1 1A時,其衝力主要均消耗在成型内鎖槽丄工c - 之行程中,少能直接從螺絲_ i 1瑞,傳達該衝擊 能量到螺絲頭1 1 A之底面1 1 B與底模20 (請參第 .、 4圖至第5A圖)之内底面之間,因此,在實際運作上 僅能以多次加工之方式,先行以第一段之衝頭模2 1衝 製該内鎖槽1 1 C,而後再以另一段模之外壓部2 2, 衝愿製出如第2及第5圖所示之外擴式防鬆底凸緣1 3 ,由此可知,若以傳統之高強度螺絲頭1 1 A的加工技 術,顯然難以在不具有外擴式防鬆底凸緣1 3之高強度 螺絲頭1 1A的底面上形成防鬆凸齒1 3 1,因此,在 尚強度螺絲之結構設計型態方面受到極大的限制。 099131917 表單編號A0101 第4頁/共24頁 0992055899-0 201213675 [0005] 再者,請參第4圖至第5圖A所示者,在利用上述 加工技術製設防鬆凸齒1 3 1時,原底模2 0之内底面 上的成型溝槽2 0 2中,會積留未能順利排出的空氣, 因此,雖在衝製過程中,受到來自機模2之高壓,該等 ' 空氣將被壓縮成極小體積,但因為該受壓縮後所產生之 内壓力極大,已足以阻礙形成該螺絲頭1 1A之材料順 利且完全地進入填實該充滿空氣之空間,因此若將防鬆 凸齒1 3 1設計得太靠近螺桿1 2,則將會因為前揭能 量傳達之不及,以及殘留空氣之阻礙,而致使通常在加 〇 工過程,會在各防鬆凸齒1 3 1之上形成輕重不一的缺 料不全齒現象1 3 2,因此,同業間均採用擴大該防鬆 底凸緣1 3,以及在其底面1 1 B與螺桿1 2之交界部 位,形成一凹缺環槽1 3 3之方式來避免發生該缺料不 全齒1 3 2之現象;然而此一作法,不僅因殘留空氣仍 然無法有效排除,致使齒型的瑕疵與不美觀現象仍然存 在,且該凹缺環槽1 3 3與螺桿1 2之交春部位之凹陷 狀態,將更容易形成應力集中之強度缺陷點,影響使用 〇 之安全性甚巨,實又有加以改善之必要性。 [0006] 另請參第3圖所示,傳統之防鬆凸齒1 3 1的齒峰 1 3 1 0,都設成較尖銳之斷面型態,因此,不僅成型 不易,且在施加高鎖合力旋鎖時,該等齒峰13 10通 常會對被鎖制體1 4之魚眼坑1 4 1内底面產生刮料1 5之傷害情形,將影響再鎖合之穩固性,亦為必需改善 之缺失。 【發明内容】 099131917 表單編號A0101 第5頁/共24頁 0992055899-0 201213675 [0007] 本發明即針對上述之需求,特別提供一種新穎之高 強度免墊圈埋頭螺絲之防鬆結構加工方法,其係在一用 以衝製該型螺絲頭之底模中,相對在該底模之底面中所 預設之每一防鬆凸齒成形溝槽與螺桿通孔之交界處分 別a又有聯通氣道,使得在螺絲頭之衝製過程,可順利在 螺絲頭底面形成每一防鬆凸齒;且利用該聯通氣道,可 有效排除衝製過程殘留在該成型溝槽中之空氣,有效改 善前揭傳統防鬆凸齒成型不完整之缺失。 [⑻〇8] 依以上之螺絲頭加工技術:、,' 使得高強度免塾圈埋頭 螺絲之底面在不具外播型,底:占参之嫌件下,:直接製設出 完美無缺料之防鬆凸齒結構,運用上將更為簡便且靈活 〇 蹈 ·: ; [0009] 再者,本發明依以上加工技術所製成之高強度螺絲 ,利用該底模中之各防鬆凸齒成型溝槽直接延設至螺桿 通孔之交界處’使得該成型溝槽直接充當該聯通氣道,201213675 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a anti-loose structure of a high-strength washer-free countersunk head screw and a processing method thereof, and particularly to a anti-loose tooth of a high-strength screw head Structural design, and the new designer of the new processing methods for making this structure. [0002] [Prior Art] Please refer to Fig. 1 to Fig. 3, in the conventional art, the anti-loose measures for the high-strength screws (that is, the hexagonal head screws) are as shown in Fig. 1, The anti-loose pad 圏10 is used to provide the elastic positive force pressing after the screw 1 1 is locked, and the friction force between the screw 1 1 and the thread of the locked compound can be maintained normally, thereby achieving the screw. After the 1 1 lock compound, it is not easy to retreat by itself. [0003] Over the years, it has further facilitated the commercialization of the application components and facilitated the group 1, and thus avoids the loss of the loosening washers: easy to miss (missing), etc., especially developed as shown in Fig. 2 The anti-loose screw structure is attached to the bottom surface 1 1B of the screw head 1 1A of the screw 1 1 , and deliberately forms an anti-slung bottom flange 1 3 '. The anti-slung bottom flange 13 usually has a specific screw head 11A The bottom surface 11B has a wider area, and the bottom surface 11 B is formed with a plurality of radial anti-loosening teeth 131 to achieve a self-locking structural design; however, the bottom end of the screw head 1 1A is self-contained. The type of screw forming the anti-slung flange 13 which is expanded outward is naturally required to allow the anti-slung flange 13 to pass through the object to be locked on the object to be locked. The larger fisheye pit 1 4 1, and so designed, seems to lose the use of the built-in slot with 090131917 form number A0101 3 / total 24 page 0992055899-0 201213675 1 lc, can reduce the lock hole ( The main consideration of the size of the above-mentioned fisheye pit; therefore, often In the industry of using such screws, it has been considered whether the above-mentioned anti-feb teeth can be directly disposed on the bottom surface 15 of the screw head of the two-strength screw 1 1 without providing the outer-expanding bottom flange; however, the above The concept is still not possible due to the following reasons: [0004] First, please refer to the first to fifth figures, because of the high-strength screw 1 1 screw head 1 1 A, in order to meet the needs of the use of strength, The axial height of the screw head 1 1A is higher than the screw head of the general-purpose screw, that is, the thickness is thicker, and the above-mentioned: the formation of the anti-loose 3113 1 is the die 2 punched by the screw head, in the punching At the same time as the lock groove 1 1 c is formed by the predetermined molding groove 2 〇 2 on the bottom surface of the cavity of the bottom mold 20; however, it has been used for punching the inner lock groove 1 C for a long time. Punch die 2 1, when the impact is applied to the screw head 1 1A to be machined in the bottom mold 2, the impulse is mainly consumed in the stroke of the forming inner lock groove c -, and can be directly from the screw _ i 1 瑞, the impact energy is transmitted to the bottom surface of the screw head 1 1 A 1 1 B and the bottom mold 20 (please refer to paragraphs 4 and 4) 5A)) between the bottom surfaces, therefore, in actual operation, the inner lock groove 1 1 C can be punched first by the first punch die 2 1 in a plurality of processes, and then another segment The outer pressure portion 2 2 of the mold is intended to produce an expanded anti-slung flange 13 as shown in the second and fifth figures, and it can be seen that the processing of the conventional high-strength screw head 1 1 A is known. It is apparent that it is difficult to form the anti-loose teeth 1 3 on the bottom surface of the high-strength screw head 1 1A which does not have the expansion-type anti-slung flange 13 , and therefore, it is greatly affected in the structural design of the still-strength screw. limits. 099131917 Form No. A0101 Page 4 / Total 24 Page 0992055899-0 201213675 [0005] Further, as shown in Figures 4 to 5, when the anti-loosening teeth 1 3 1 are manufactured by the above-described processing technique, In the molding groove 2 0 2 on the bottom surface of the original bottom mold 20, air which is not discharged smoothly is accumulated, and therefore, although the high pressure from the mold 2 is received during the punching process, the air will be It is compressed into a very small volume, but because the internal pressure generated by the compression is extremely large, it is enough to hinder the material forming the screw head 11A from smoothly and completely entering the space filled with the air, so if the anti-loosening tooth is to be 1 3 1 is designed too close to the screw 1 2, it will be due to the unreachable energy transmission and the obstruction of the residual air, so that usually during the finishing process, it will form on the anti-loose teeth 1 31. The light and heavy missing material is not fully toothed. 1 3 2 Therefore, the same industry uses the expansion of the anti-slung flange 13 and the boundary between the bottom surface 1 1 B and the screw 12 to form a concave ring groove. 1 3 3 way to avoid the phenomenon of the missing tooth 1 3 2; however In this way, not only the residual air can not be effectively eliminated, but the flaws and unsightly phenomena of the tooth type still exist, and the concave state of the intersection portion of the concave ring groove 13 3 and the screw 12 will be more easily formed. The intensity defect points of stress concentration have a great impact on the safety of use, and there is a need to improve it. [0006] In addition, as shown in FIG. 3, the tooth peaks 1 3 1 0 of the conventional anti-loose teeth 1 3 1 are all set to a sharper cross-sectional shape, so that not only the molding is difficult, but also the application is high. When the lock force is locked, the peaks 13 10 usually cause the scraping of the inner surface of the fisheye pit 141 of the locked body 14 to cause the damage of the scraping material, which will affect the stability of the re-locking. The lack of improvement is necessary. SUMMARY OF THE INVENTION 099131917 Form No. A0101 Page 5 / Total 24 Page 0992055899-0 201213675 [0007] The present invention is directed to the above needs, and in particular, to provide a novel high strength non-washing countersunk head screw anti-loose structure processing method, which is In a bottom mold for punching the screw head, a joint air passage is respectively formed at a boundary between a predetermined anti-loosening tooth forming groove and a screw through hole in a bottom surface of the bottom mold. Therefore, in the process of punching the screw head, each anti-loosening tooth can be formed smoothly on the bottom surface of the screw head; and the air passage in the punching process can effectively eliminate the air remaining in the forming groove in the punching process, thereby effectively improving the conventional tradition. The incompleteness of the anti-loosening teeth is incomplete. [(8) 〇 8] According to the above screw head processing technology: ,, 'The bottom surface of the high-strength free 塾 埋 螺丝 在 在 在 在 在 在 , , , , , , , , , , , 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面 底面The anti-loosening and convex tooth structure is more convenient and flexible in use. [0009] Furthermore, the high-strength screw made by the above processing technology according to the above processing technology utilizes the anti-loosening teeth in the bottom mold. Forming the groove directly to the junction of the screw through hole 'so that the shaped groove directly acts as the associated air passage,

. " '' .,1. P 而可在該交界處形成全齒形之聯結者。 [0010] 又’本發明依以上加工技術所製成之高強度螺絲結 構’該聯通氣道之設計使得在螺絲頭底面之防鬆凸齒與 螺桿之間,形成一微凸於底面伸凸結構,此恰能有效提 昇該部位抗應力集中能力,以改善傳統型式之使用安全 性者》 [0011] 其次’依以上所述之高強度免墊圈埋頭螺絲,特別 在螺絲頭底面與螺桿之交界處’設具大弧展面部,而得 以大幅度強化該交界部位者。 099131917 表單編號A0101 第6頁/共24頁 0992055899-0 201213675 【實施方式】 [0012] 以下即配合本案附隨之可行實施例圖式,進一步詳 細說明本發明之主要特點及其功能,以利於對本發明之 瞭解:如圖所示者: 凊參第8至1 〇A圖所示,本發明主要係在於提供 一種高強度免墊圏埋頭螺絲3 〇之結構與加工方法;該 螺絲3 0由-高強度螺絲頭3 μ—體成型在該高強度 螺絲頭3 1下端之螺桿4 〇所構成,該高強度螺絲頭3 1之頂部+央朝轴向設具有—内鎖槽32,並具有一無 〇 夕卜凸緣之底緣3 3 ’自該無外凸緣之底緣3 3至該螺桿 4 0之間,形成有一螺頭底面以,且在該螺頭底面3 4之上,放射狀排列地形成有若干防鬆凸齒5 〇,該等 防鬆凸齒5 0與螺桿4 0之間係形成全齒形4 5之聯接 (請參第7圖至第10Α圖所示)’或至少在防鬆凸齒 5 0與螺桿4 0之間連接形成微凸於該螺頭底面3 4之 伸凸結構451 (請參第12圖至第14圖所示),且 纟螺頭底面34與螺桿40之交界處,形成有一大弧展 〇 Φ部3 5,使得卿狀應力餘情況獲得大幅改善; 此外各防鬆凸齒5 〇之齒峰更可形成—微弧面5 〇丄, 以減少在鎖合時,被鎖製體! 4A (如第工〇圖所示) 之刮傷情況。 099131917 請參第6圖至第12A圖及第13圖,依上述所設 定之高強度免墊圈埋頭螺絲30之結構,其用以製備該 螺絲之加工方法(請參第6圖至8_),係先行具備 -螺絲頭衝製底模6 〇及-衝頭模7 〇,該衝製底模6 〇由模頂往模中形成一螺絲頭成形凹槽61(及模窩) 表單編號A0101 第7頁/共24頁 0992055899-0 201213675 ,該成形凹槽61之㈣㈣llt央再往外貫形成一 螺桿通孔6L在該内底面611上,呈放射狀排列地 设置有若干防鬆凸齒成型溝槽612,該成型溝槽Η 2與螺桿通孔6 2之交界處,可形成有聯通氣道6 ! 3 (如第1 1至1 2A圖所示者,係對應在各成型溝槽6 1 2與螺桿通孔6 2之間,沿衝製底模6〇之内底面6 11延伸設成之微凹之聯通氣道613) ,#然該聯通 氣道6i3亦可直接由該防鬆凸齒成型溝槽612來形 成’上述之成型溝槽612之底面更可形成—凹弧面6 1 2 0,使齒型更容易充實;該衝頭模7〇上具有一對 應上述内鎖槽3 2而設之衝樽頭7 i,以及可對應衝壓 於螺絲頭3 1頂面之肩壓部7 2。 於是當待加玉螺絲胚料置人衝製底模6 〇之成型凹 槽61之中,並以該衝頭模7〇由上而下施加衝擊時, 該高強度螺絲頭3 1之螺頭底面34上,乃能依循上述 之防鬆凸齒成型溝槽6 ! 2之形狀,被推遵形成各該防 鬆凸齒5 0,特別在各該防鬆凸齒5 〇與螺桿4 〇之交 界部位’由於原會積留於此之空氣,透過特別設計之聯 通氣道6 1 3得到有效之排除,使得該形成該防鬆凸齒 5 0之材料,可完全無阻力地填實所有成形溝槽6工2 與聯通氣道6 1 3之内部空間’使各防鬆凸齒5 〇與螺 桿4 0之間形成有微凸於螺頭底面3 4之伸凸結構4 5 1 (如第1 3圖所示)成直接全齒形4 5之聯接,恰能 有效排除殘留於模具中之空氣,進而改善前揭傳統加工 法所產生之齒成型不完整缺失並能適度補充該部位之強 度;更甚者,若上述之衝製底模6 〇之内底面6 i丄與 099131917 表單編號A0101 0992055899-0 第8頁/共24頁 201213675 螺桿通孔6 2之交界部位,特別形成一大弧度之擴展環 弧面6 1 4,則在衝壓成型時,將可螺頭底面3 4與螺 桿40之間形成明顯之大弧展面部3 5 (如第9圖所示 ),使得在此交界處形成一補強結構,更能進一步提昇 ' 該部位之抗應力集中能力使用安全性更為優良。 請再參第1 0及1 0A圖所示,當以本發明所形成 之高強度免墊圈埋頭螺絲3 0用以鎖合一被鎖制體1 4 A時,不僅得以穩固且發揮高強度地鎖合該等被鎖制體 1 4 A,而且在施加高壓力鎖制時,由於各該防鬆凸齒 〇 50之齒峰係形成為微弧面501,除了如上述在加工 成型時,令各防鬆凸齒5 0更容易完全充實以外,在施 以高鎖合力旋鎖時,僅會對被鎖制體1 4A之鎖制魚眼 坑141A内底面142 A產生推擠壓制,不會如傳統 式防鬆凸齒1 3 1之尖銳齒峰般,在施重力鎖合時,直 接對魚眼坑1 4 1内底面所產生之刮料之傷害現象,本 發明之螺絲,在應用上更理想而完善 請再參第1 4圖,係本發明所製成之螺絲3 0,若 〇 在其螺桿4 0接近螺頭底面3 4之處,以大於其螺紋部 4 1之直徑設成聯結基部4 2,則更具有進一步強化該 部位以降低應力集中之效果,此可為本發明之另一可行 實施態樣。 綜上所述,本發明確實提供了 一種可有效改善傳統 高強度免墊圈埋頭螺絲防鬆效果之結構及其製造方法, 不僅建構一完善之防鬆凸齒結構,並利用一特殊模具結 構來達到傳統技術無法達成之防鬆凸齒品質,確為高強 度埋頭螺絲設計之一大突破,爰依法提出專利申請,謹 099131917 表單編號A0101 第9頁/共24頁 0992055899-0 201213675 請早日賜准’是所至盼。 :圖式簡單說明】 [0013] [0014] [0015] [0016] [0017] [0018] [0019] [0020] [0021] [0022] [0023] [0024] [0025] [0026] [0027] 第1圖係傳統_型防鬆螺絲結構之立體示意圖。 第2圖係傳統免塾圈但具有防鬆底凸緣之㈣螺絲結構 之立體示意圖。 第3圖係第2圖所示螺絲結構之使用狀態示意圖。 態 第4圖係第2圖所示螺絲結構之防鬆凸齒加工前狀 意圖。 的4 A圖係第4圖之A部份的放太幽。 第5圖係第4圖所示型態之加工後狀態示意圖。 第5A圖係第5圖之A部份的放大圖。 第6圖係本發明之衝製底模結構示意圖。 第6 A圖係第6圖之A部份的放大圖。:; 第7圖係本發明之加工狀態示意圖。 圖 第7 A圖係第7圊之A部份的放大 第8圖係本發明衝製底模與高強度免墊圈埋頭螺絲之立 體分解示意圖。 第8A圖係第8圖之A部份的放大圖。 第9圖係本發明螺絲之部份結構立體示意圖。 圖 第1 0圖係本發明所製成之螺絲結構的使用狀態示意 099131917 表單編號A0101 第10頁/共24頁 0992055899-0 201213675 _第1〇A圖係第10圖之A部份的放大圖。 _]第1 1圖係'本發明另-實施例之衝壓成型前的結構示意 . 圖。 國帛1 1AS1係第1 1圖之A部份的放大圖。 [_第1 2 A®係第1 1圖實施例之衝壓成型後的結構示意 圖。. " '' . , 1. P can form a full-toothed joint at the junction. [0010] Moreover, the high-strength screw structure of the present invention is formed according to the above processing technology, and the air passage is designed to form a micro-convex convex structure on the bottom surface of the screw head and the screw. This can effectively improve the stress concentration of the part to improve the safety of the traditional type of use. [0011] Secondly, according to the high-strength washer-free countersunk screw described above, especially at the junction of the screw head and the screw. It is equipped with a large arc-expanding face, which can greatly strengthen the junction. 099131917 Form No. A0101 Page 6 / Total 24 Page 0992055899-0 201213675 [Embodiment] [0012] The following is a detailed description of the main features and functions of the present invention in conjunction with the accompanying drawings of the present invention, in order to facilitate the Understanding of the invention: as shown in the figure: As shown in Fig. 8 to Fig. A of the ginseng, the present invention mainly provides a structure and a processing method for a high-strength non-padded countersunk head screw 3 ;; The high-strength screw head is formed by a screw 4 〇 at the lower end of the high-strength screw head 3 1 , and the top portion of the high-strength screw head 31 is axially disposed with an inner locking groove 32 and has a The bottom edge of the flange of the flange 3 3 'from the bottom edge 3 3 of the outer flange to the screw 40, a bottom surface of the screw is formed, and the bottom surface of the screw is arranged radially. The ground is formed with a plurality of anti-loose teeth 5 〇, and the anti-loose teeth 50 and the screw 40 form a full-toothed shape of the joint 5 (refer to Figures 7 to 10) [or at least Connecting between the anti-loose teeth 50 and the screw 40 forms a protrusion that is slightly convex on the bottom surface 34 of the screw head. Structure 451 (see Figures 12 to 14), and a large arc 〇 Φ portion 35 is formed at the boundary between the bottom surface 34 of the boring head and the screw 40, so that the condition of the slab stress is greatly improved; In addition, the tooth peaks of each anti-loose tooth 5 更 can be formed - micro-arc surface 5 〇丄, to reduce the locked body when locked! 4A (as shown in the figure). 099131917 Please refer to Figure 6 to Figure 12A and Figure 13, according to the structure of the high-strength washer-free countersunk head screw 30, which is used to prepare the screw (refer to Figures 6 to 8_). Firstly, the screw head punching bottom mold 6 〇 and the punch mold 7 〇, the punching bottom mold 6 〇 is formed by the mold top into the mold to form a screw head forming groove 61 (and the cavity). Form No. A0101 No. 7 Page 24 of 0992055899-0 201213675, (4) (4) of the forming groove 61 further forms a screw through hole 6L on the inner bottom surface 611, and a plurality of anti-loosening tooth forming grooves 612 are radially arranged. , at the junction of the molding groove Η 2 and the screw through hole 6 2 , a joint air passage 6 3 can be formed (as shown in the figures 1 1 to 2 2A, corresponding to each molding groove 6 1 2 and the screw Between the through holes 6 2 , along the inner bottom surface 6 11 of the punching bottom mold 6 延伸 extends into the dimples of the associated air passage 613 ), and the associated air passage 6i3 can also directly form the groove 612 by the anti-loose convex teeth. The bottom surface of the forming groove 612 can be formed to form a concave curved surface 6 1 2 0 to make the tooth shape more easily; the punch die 7 has A pair of punching heads 7 i provided with the above-mentioned inner locking groove 3 2 and a shoulder pressing portion 7 2 which is press-fittable to the top surface of the screw head 31 are provided. Therefore, when the jade screw material is placed in the molding groove 61 of the bottom mold 6 and the impact is applied from the top to the bottom of the punch mold 7 , the screw head of the high-strength screw head 3 1 The bottom surface 34 can follow the shape of the above-mentioned anti-loosening tooth forming groove 6 and 2, and is pushed to form each of the anti-loose teeth 50, especially in each of the anti-loosening teeth 5 〇 and the screw 4 The boundary portion 'is effectively eliminated by the specially designed air passage 6 13 due to the air originally accumulated therein, so that the material forming the anti-loose tooth 50 can fill all the forming grooves without any resistance. The inner space of the groove 6 and the air passage 6 1 3 is such that a convex structure 4 5 1 is formed between the respective anti-loose teeth 5 〇 and the screw 40 and protrudes from the bottom surface 34 of the screw head (for example, the first 3 The figure shows that the direct full-tooth shape of the joint is able to effectively remove the air remaining in the mold, thereby improving the incompleteness of the tooth formation caused by the conventional processing method and the ability to appropriately supplement the strength of the part; In addition, if the above-mentioned punched bottom mold 6 〇 inside the bottom surface 6 i 丄 and 099131917 form number A0101 0992055899-0 8th Page / A total of 24 pages 201213675 The intersection of the screw through hole 6 2, especially the formation of a large arc of the extended ring curved surface 6 1 4, in the stamping molding, the formation of the screw head bottom surface 34 and the screw 40 is obvious The large arc-forming face 3 5 (as shown in Fig. 9) makes a reinforcing structure formed at the junction, which further enhances the resistance to stress concentration of the part, and the safety is better. Please refer to FIGS. 10 and 10A again. When the high-strength washer-free countersunk head screw 30 formed by the present invention is used to lock a locked body 1 4 A, it is not only stable but also exhibits high strength. Locking the locked bodies 1 4 A, and when the high pressure locking is applied, since the tooth peaks of the respective anti-loosening gingivals 50 are formed as the micro-arc surfaces 501, except when processed and formed as described above, When the anti-loose teeth 50 are more easily fully enriched, when the high-locking force is applied, only the bottom surface 142 A of the lock fish hole 141A of the lock body 1 4A is pushed and squeezed, It will be like the sharp tooth peak of the traditional anti-loosening tooth 1 3 1 , when the gravity is locked, the damage caused by the scraping material generated directly on the inner bottom surface of the fish eye pit 1 4 1 , the screw of the invention is applied More ideal and perfect, please refer to Figure 14 again, which is the screw 30 made by the invention. If the screw 40 is close to the bottom surface 34 of the screw head, it is larger than the diameter of the threaded portion 4 1 . Forming the joint base portion 4 2 further has the effect of further strengthening the portion to reduce stress concentration, which may be another possible embodiment of the present invention. . In summary, the present invention does provide a structure and a manufacturing method thereof which can effectively improve the anti-loose effect of the conventional high-strength washer-free countersunk head screw, and not only construct a perfect anti-loose structure, but also use a special mold structure to achieve The quality of anti-loosening teeth that can not be achieved by traditional technology is indeed a breakthrough in the design of high-strength countersunk screws. 专利Proposed patent application according to law, I am 099131917 Form No. A0101 Page 9/24 pages 0992055899-0 201213675 Please give us an early date It is what I hope. [0013] [0014] [0019] [0019] [0019] [0020] [0023] [0023] [0024] [0025] [0026] [0027 Fig. 1 is a perspective view of a conventional _ type anti-loose screw structure. Figure 2 is a perspective view of a conventional (4) screw structure with a tamper-proof flange. Fig. 3 is a schematic view showing the state of use of the screw structure shown in Fig. 2. State Figure 4 is the pre-machined intention of the anti-loose tooth of the screw structure shown in Fig. 2. The 4 A picture is part of the 4th picture of the A picture is too quiet. Figure 5 is a schematic view of the post-process state of the type shown in Figure 4. Fig. 5A is an enlarged view of a portion A of Fig. 5. Figure 6 is a schematic view showing the structure of the punched bottom mold of the present invention. Fig. 6A is an enlarged view of a portion A of Fig. 6. Fig. 7 is a schematic view showing the processing state of the present invention. Fig. 7A is an enlarged view of the portion A of the seventh section. Fig. 8 is a schematic exploded view of the punching die and the high-strength washer-free countersunk screw of the present invention. Fig. 8A is an enlarged view of a portion A of Fig. 8. Figure 9 is a perspective view showing a part of the structure of the screw of the present invention. Figure 10 shows the state of use of the screw structure made by the present invention. 099131917 Form No. A0101 Page 10 / Total 24 Page 0992055899-0 201213675 _ 1〇A Picture is an enlarged view of Part A of Figure 10 . _] Fig. 1 is a schematic view of the structure of the invention according to another embodiment of the present invention. An enlarged view of Part A of Figure 1 1 of the International 1 1AS1. [_1 2 A® is a schematic view of the structure after the press forming of the embodiment of Fig. 11.

[0032] 第1 2A圖係第1 2圖之A部份的放大圖。 [0033] 第1 3圖係第χ !圖所示實施例所製成之螺絲的部份梦 構立體圖。 [0034] 第1 4圖 體圖。 係本發明再一種螺絲可行實施例之部份結構立 【主要元件符號說明】 [0035] 10 防鬆墊圈 [0036] 11 ' 30 #:〜. #- a ,, -. r. ,ϊ. i 螺絲 [0037] 11A 、 31 .....f、' .:丨 螺絲_ Γ;" [0038] 11B 底端 [0039] 11C 衝製内鎖槽 [0040] 12 螺桿 [0041] 13 防鬆底凸緣 [0042] 131 防鬆凸齒 [0043] 1310 齒峰 表單編號A0101 第11頁/共24頁 099131917 0992055899-0 201213675 [0044] 132 缺料不全齒現象 [0045] 133 凹缺環槽 [0046] 14、 14A 鎖制體 [0047] 141、 141A 魚眼坑 [0048] 142A 底面 [0049] 15 螺絲頭底面 [0050] 2 機模 [0051] 20 底模 [0052] 202、 612 成型溝槽 [0053] 21 衝頭模 [0054] 22 外壓部 [0055] 31 高強度螺絲頭 [0056] 32 内鎖槽 [0057] 33 無外凸緣之底緣 [0058] 34 螺頭底面 [0059] 35 弧展面部 [0060] 40 螺桿 [0061] 41 螺紋部 [0062] 42 聯結基部 099131917 表單編號A0101 第12頁/共24頁 0992055899-0 201213675 [0063] 45 全齒形 [0064] 451 伸凸結構 [0065] 50 防鬆凸齒 [0066] 501 微弧面 [0067] 60 衝製底模 [0068] 61 凹槽 [0069] 611 底面 [0070] 613 聯通氣道 [0071] 614 環弧面 [0072] 62 螺桿通孔 [0073] 70 衝頭模 [0074] 71 衝槽頭 [0075] 72 肩壓部[0032] Fig. 12A is an enlarged view of a portion A of Fig. 12. [0033] Fig. 13 is a partial perspective view of the screw made in the embodiment shown in the figure. [0034] Figure 14 is a body diagram. A part of the structure of a possible embodiment of the screw of the present invention [main component symbol description] [0035] 10 anti-loose washer [0036] 11 ' 30 #:~. #- a , , -. r. , ϊ. i Screw [0037] 11A, 31 .....f, ' .: 丨 screw _ Γ;" [0038] 11B bottom end [0039] 11C punching inner lock groove [0040] 12 screw [0041] 13 anti-loose Bottom flange [0042] 131 Anti-loose tooth [0043] 1310 Tooth peak form number A0101 Page 11 / Total 24 page 099131917 0992055899-0 201213675 [0044] 132 Missing material incomplete tooth phenomenon [0045] 133 Notched ring groove [ 0046] 14, 14A lock body [0047] 141, 141A fish eye pit [0048] 142A bottom surface [0049] 15 screw head bottom surface [0050] 2 machine mold [0051] 20 bottom mold [0052] 202, 612 forming groove 21 Punch Die [0054] 22 External Pressure Section [0055] 31 High Strength Screw Head [0056] 32 Inner Locking Groove [0057] 33 Bottom Edge without Outer Flange [0058] 34 Screw Head Bottom [0059] 35 Arc face [0060] 40 Screw [0061] 41 Threaded part [0062] 42 Joint base 099131917 Form number A0101 Page 12 of 24 0992055899-0 201213675 [0063] 45 Full tooth [0064] 451 Projection structure [0065] 50 anti-loose teeth [0066] 501 micro-arc surface [0067] 60 punching bottom mold [0068] 61 groove [0069] 611 bottom surface [0070] 613 joint air passage [0071] 614 ring curved surface [0072] 62 Screw Through Hole [0073] 70 Punch Die [0074] 71 Punch Head [0075] 72 Shoulder Pressure Section

099131917 表單編號A0101 第13頁/共24頁 0992055899-0099131917 Form No. A0101 Page 13 of 24 0992055899-0

Claims (1)

201213675 七、申請專利範圍: 1 . 一種高強度免墊圈埋頭螺絲之防鬆結構,其包括一高強度 螺絲頭及一體成型在該高強度螺絲頭下端之螺桿所構成, 該尚強度螺絲頭之頂部中央朝軸向設具一内鎖槽,並具有 一無外凸緣之底緣,自該無外凸緣之底緣至螺桿之間形成 有一螺頭底面,且在該螺頭底面之上,放射狀排列地形成 有若干防鬆凸齒,且該防鬆凸齒與螺桿之間之螺頭底面上 ’形成有伸凸結構之聯接者。 2 .依申凊專利範圍第1項所述之高強度免墊圈埋頭螺絲之防 鬆結構,其中之防鬆凸齒與螺桿相接交界部位形成有大 弧展面部之聯接者。 .依申咕專利範圍第1或2項所述之高铨度免塾圈埋頭螺絲 之防鬆結構,其中之伸凸結構係由全齒形之防鬆凸齒所直 接形成者。 4 .依申請專利範圍第1或2項所述之高強度免塾圈埋頭螺絲 之防鬆結構,其中之螺桿在接近螺頭底面之處,以大於該 螺桿螺紋部之直徑形成聯結基部来聯結螺頭底面者。 5 .依巾請專利範圍第3項所述之高紐免塾圈埋頭螺絲之防 鬆結構,其中之螺桿在接近螺頭底面之處,以大於該螺桿 螺紋部之直徑形成聯結基部來聯結螺頭底面者。 6 ·依申請專利範圍第1或2項所述之高強度免墊圈埋頭螺絲 之防鬆結構,其中之防鬆凸齒之齒峰形成微弧面者。 7 .依申請專利範圍第3項所述之高強度免墊圈埋頭螺絲之防 鬆結構,其中之防鬆凸齒之齒峰形成微弧面者。 8 .依申請專利範圍第4項所述之高強度免墊圈埋頭螺絲之防 099131917 表單蝙號A0101 第丨4頁/共24頁 0992055899-0 201213675 鬆、。構’、中之防鬆凸齒之齒峰形成微弧面者。 :種高強度免塾圈埋頭螺絲之加卫方法,其係將-螺絲庇 ;在累絲頭衝製底模内’並以—衝頭模相對進行衝 壓該螺絲關卿成;其特徵在於: 撼模由拉頂往模中形成一螺絲頭成型凹槽,該成型 凹槽之内底面t央再往外聯貫形成―螺桿通孔,且在該内 底面上,呈放射狀排列地設置有若干防鬆Μ成型溝槽, 該成型溝槽與螺桿通孔之交界處,更朝«之外部形成排 氣逋道; Ο ίο . 11 . 12 . Ο 13 . 14 . 099131917 藉此,在上述衝壓過程,令該螺絲胚料再成型溝槽中 形成防鬆凸齒者、 依申請專利範圍第9項所述之高強度免塾圈埋頭螺絲之加 方法其中該聯通氣道係對應各各成型溝槽至螺桿通孔 之交界處,'乂完整之成型溝槽所形成者。 依申請專利範圍第9或1〇項所述之高強度免墊圈埋頭螺 絲之加工方法,其中之成型構槽底面形成1 依申請專利範圍第9似⑽所述之高強度免墊圏埋頭螺 絲之加工方法,僻之衝頭模具有—對賴高強度螺絲= 之内鎖槽而設之衝槽頭,以及對應衝壓於_頭頂 壓部。 月 壓 依申請專利範圍第11項所述之高強度免墊圈埋頭螺辞之 製加工方法’其中之㈣模具有1應該高強度螺絲頭之 内鎖槽而設之衝槽頭,以及對應衝麼於螺絲頭頂面之肩 部。 依申請專利第9或1〇項所述之高強度免_埋頭螺 絲之加工方法’其中之螺桿通孔與該衝製底模之 交 表單編號Α0101 第15頁/共24頁 甸乂 0992055899-0 201213675 界處設有一大弧度之擴展環弧面者。 15 .依申請專利範圍第11項所述之高強度免墊圈埋頭螺絲之 加工方法,其中之螺桿通孔與該衝製底模之内底面交界處 設有一大弧度之擴展環弧面者。 16 .依申請專利範圍第1 2項所述之高強度免墊圈埋頭螺絲之 加工方法,其中之螺桿通孔與該衝製底模之内底面交界處 設有一大弧度之擴展環弧面者。 17 .依申請專利範圍第13項所述之高強度免墊圈埋頭螺絲之 加工方法,其中之螺桿通孔與該衝製底模之内底面交界處 設有一大弧度之擴展環弧面者。 099131917 表單編號A0101 第16頁/共24頁 0992055899-0201213675 VII. Patent application scope: 1. A anti-loose structure of a high-strength washer-free countersunk head screw, comprising a high-strength screw head and a screw integrally formed at a lower end of the high-strength screw head, the top of the strength screw head The central portion is provided with an inner locking groove in the axial direction and has a bottom edge without an outer flange. A bottom surface of the screw is formed between the bottom edge of the outer flange and the screw, and above the bottom surface of the screw head, A plurality of anti-loosening teeth are formed in a radial arrangement, and a coupling of the protruding structure is formed on the bottom surface of the screw head between the anti-loosening teeth and the screw. 2. The anti-loose structure of the high-strength washer-free countersunk head screw according to the first aspect of the patent scope, wherein the joint between the anti-loose convex tooth and the screw is formed with a large arc-shaped face joint. The anti-loosening structure of the high-twisting tampon-free countersunk head screw according to claim 1 or 2, wherein the projecting structure is formed directly by the full-toothed anti-loose teeth. 4. The anti-loose structure of the high-strength free-spiral countersunk head screw according to claim 1 or 2, wherein the screw is coupled to the bottom surface of the screw head to form a joint base with a diameter larger than the screw thread portion. The bottom of the screw head. 5. According to the towel, please refer to the anti-loose structure of the high-nuclear-free boring head screw according to item 3 of the patent scope, wherein the screw is connected to the bottom of the screw head to form a joint base with a diameter larger than the diameter of the threaded portion of the screw to connect the snail The underside of the head. 6 · The anti-loose structure of the high-strength washer-free countersunk head screw according to item 1 or 2 of the patent application scope, wherein the peak of the anti-loose convex tooth forms a micro-arc surface. 7. The anti-loose structure of the high-strength washer-free countersunk head screw according to item 3 of the patent application scope, wherein the tooth peak of the anti-loose convex tooth forms a micro-arc surface. 8. Protection against high-strength washer-free countersunk head screws according to item 4 of the patent application scope 099131917 Form bat number A0101 Page 4 of 24 0992055899-0 201213675 Loose. The tooth peaks of the structure and the anti-loosening teeth form a micro-arc surface. : A method for cultivating a high-strength 塾 埋 埋 螺丝 螺丝 , , , , , 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝 螺丝The mold forms a screw head forming groove from the top of the mold to the mold, and the bottom surface of the forming groove is further connected to the screw through hole, and the inner bottom surface is arranged in a radial arrangement. The grooving groove is formed at the junction of the forming groove and the screw through hole, and the exhaust ram is formed further toward the outside of the ;; Ο ίο . 11 . 12 . Ο 13 . 14 . 099131917 Thereby, in the above stamping process, The method for adding a high-strength free-spiral countersunk head screw according to claim 9 in the re-forming groove of the screw blank, wherein the joint air passage system corresponds to each molding groove to the screw At the junction of the through holes, 'the formation of the complete formed groove. According to the processing method of the high-strength washer-free countersunk head screw according to the scope of claim 9 or claim 1, wherein the bottom surface of the forming groove is formed by a high-strength non-padded countersunk head screw according to claim 9 (10) of the patent application scope. The processing method, the secluded punch mold has a punching head which is provided for the inner locking groove of the high-strength screw==, and correspondingly stamped on the top of the head. The monthly pressure is in accordance with the high-strength washer-free countersunk heading method described in Item 11 of the patent application scope. [4] The mold has a punching head that should be locked in the inner slot of the high-strength screw head, and the corresponding punching On the shoulder of the top of the screw head. According to the processing method of the high-strength _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 201213675 There is a large arc of extended ring curved surface. 15. The method for processing a high-strength washer-free countersunk head screw according to claim 11 wherein a screw-shaped through hole and a bottom arc of the punching bottom mold are provided with a large arc of an extended ring curved surface. 16. The method for processing a high-strength washer-free countersunk head screw according to claim 12, wherein the screw through hole and the inner bottom surface of the punching bottom mold are provided with a large arc of the extended ring curved surface. 17. The method of processing a high-strength washer-free countersunk head screw according to claim 13 of the patent application, wherein the screw through hole and the inner bottom surface of the punching bottom mold are provided with a large arc of the extended ring curved surface. 099131917 Form No. A0101 Page 16 of 24 0992055899-0
TW99131917A 2010-09-21 2010-09-21 Loose-preventing structure of high strength washer-free countersunk head screw and processing method thereof TW201213675A (en)

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TW99131917A TW201213675A (en) 2010-09-21 2010-09-21 Loose-preventing structure of high strength washer-free countersunk head screw and processing method thereof
CN2011102321535A CN102410297A (en) 2010-09-21 2011-08-15 Anti-loosening structure of high-strength washer-free countersunk head screw and processing method thereof

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FR2469230A1 (en) * 1979-11-08 1981-05-22 Quichaud Daniel Socket screw head forming die - has conical cup to locate hexagonal socket shape central in screw head
US5183359A (en) * 1992-05-12 1993-02-02 Illinois Tool Works Inc. Rotary fastener with anti-strip-out nibs
CN2284879Y (en) * 1996-03-27 1998-06-24 浙江苏泊尔有限公司 Check screw
CN1246107C (en) * 2002-09-12 2006-03-22 福光企业股份有限公司 Manufacturing process and installation for the thin bolt with spanner pilot hole and hexangular socket head
CN201052533Y (en) * 2007-03-29 2008-04-30 柏福军 Cold punching mould for cap of screw
CN201166040Y (en) * 2008-03-26 2008-12-17 蔡体勇 Sawteeth lock screw
CN101480693B (en) * 2009-01-20 2010-06-23 苏文章 Punch forming method of spiral head with convex wing

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