201209262 六、發明說明： 【發明所屬之技術領域】 本發明係有關-種門鎖構件注模成髮製法，尤指>以將 溫度較低之軟膠體注人-溫度較高之注模中，使其快速硬化 而包覆門鎖構件之成型方法。 【先前技術】 按’磁力門鎖之使用已日益普遍，現有之磁力門鎖係在 門的頂部安裝有n在門框的相對位置安裝與該鐵板相 5吸附的電磁鐵。 次按’電磁鐵主要係由一鐵芯，及環繞在鐵芯之線圈組合 後，再於其外周設有防護體，以確保線圈能穩固結合在鐵芯 上。而習用一種防護體的作法，係將組合好的鐵芯及線圈置於 長形模设中’然後再於模殼中倒入膠劑，使該膠劑將鐵芯及線 圈元全包覆’且令膠劑凸出在該模殼上方，待膠劑凝固後，將 模殼剝除再藉由機具將凸出在該模殼上之膠體加工至該鐵芯 凸露出外表面，最後再於該鐵芯表面施予研磨及加工。 惟查’此種電磁鐵之製法’於實施過程中會產生如下之 缺失： 、每一個剝下之模殼，無法再使用必須丟棄，形成一 種資源的浪費。 ' 一作為封穋用之勝劑係為一種液體，其倒入模殼後，須 -段長時間才會硬化，因此生產速度慢；再者，此液態穆劑硬 化後’其耐熱性差’一般到達7〇〜8(rc即開始軟化，當電磁 鐵通電會產生溫升’因此型封靠㈣化，是故其耐火性較差。 -3- [s] 201209262 為此’業者莫不針對上揭問題點，提出改善方法。緣是， 在1991年台灣公告第“7059號專利即提出一種將線圈組合 後’採射出機之射出成型，再與鐵芯組合方式β接著於1997 年’申請人嘗試將鐵芯及線圈組合後置入模具中，採射出機 射出成型，惟查，這種射出成型絕緣保護膠體之方法，可以 免除上揭模殼，因此可降低加工時間及成本；惟，射出成型 之方法，係將該鐵芯及線圈組合後置於射出成型模具中，然 後再將高溫熔化之塑膠料以射出機射入該成型模具中。但因 鐵芯及線圈係為金屬材質，其物理特性與塑膠材料完全不201209262 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for injection molding a door lock member, in particular, to inject a soft gel having a lower temperature into a higher temperature injection mold. A method of forming a door lock member by rapidly hardening it. [Prior Art] It has become increasingly common to use magnetic door locks. The existing magnetic door locks are mounted on the top of the door with an electromagnet that is attached to the iron plate phase 5 at a relative position of the door frame. The secondary electromagnet is mainly composed of an iron core and a coil wound around the iron core, and then a protective body is provided on the outer circumference to ensure that the coil can be firmly coupled to the iron core. In the practice of using a protective body, the combined iron core and the coil are placed in the long mold set, and then the glue is poured into the mold shell to completely coat the iron core and the coil element. And the glue is protruded above the mold shell. After the glue is solidified, the mold shell is peeled off and the glue protruding on the mold shell is processed by the implement to the iron core to expose the outer surface, and finally The surface of the core is subjected to grinding and processing. However, the investigation of the "manufacturing method of such an electromagnet" will result in the following defects in the implementation process: Each of the stripped mold shells cannot be reused and must be discarded, resulting in a waste of resources. 'The winning agent used for sealing is a kind of liquid. After it is poured into the mold shell, the whisker will harden for a long time, so the production speed is slow. Moreover, after the liquid agent is hardened, its heat resistance is poor. Arrived at 7〇~8 (rc begins to soften, when the electromagnet is energized, it will produce a temperature rise.) Therefore, the type is sealed (four), so its fire resistance is poor. -3- [s] 201209262 For this reason, the industry does not address the problem. Point, propose an improvement method. The reason is that in 1991, Taiwan’s "7059 patent proposed a combination of the injection of the coil and the injection molding of the injection machine, and then combined with the iron core β followed by the applicant in 1997" After the iron core and the coil are combined, they are placed in the mold, and the injection machine is injection molded. However, the method of injecting and forming the insulating protective colloid can eliminate the upper mold shell, thereby reducing the processing time and cost; In the method, the iron core and the coil are combined and placed in an injection molding die, and then the high temperature molten plastic material is injected into the molding die by an injection machine. However, since the iron core and the coil system are made of a metal material, physical properties thereof are obtained. Not with plastic materials at all
同’且將㈣狀態之塑㈣料射入該成型模具時，其执溫會 迅速下降而固化，以致於其與料及線圈之接觸界面結合性 欠佳’且易形成無數之孔隙’此斜於成型後之鎖件之穩固性 將降低，甚至根本無法使用。為此，有業者預先在鐵芯及線 圈表面塗佈-層接合劑（例如：ΑΒ朴藉以提升與其塑膠 介面之結合性。但塗佈接合劑，非ff時間^本: 不符經濟效益及產業需求；況且，以塑膠射出成型之鎖件， 其1二般僅約:°〜贼左右㈣始軟化，因此使用壽命 及可靠度均不佳，是故，仍有改善空間。 【發明内容】 緣是，本創作主要目的，係在提供一種門鎖 成型製法，其具有成型速度快之功效增進。 模 本創作又一目的，則在接批—# 、!·社曰士 . 種門鎖構件注模成型製 法’其具有使鐵；b及線圈與成型封膠體沾 .胗遐、、'α合性佳之功效增進。 =作再一目的，乃在提供-種門鎖構件注模成型製 法，其Μθ_硬化之封膠體具有可耐達靴的高溫，據 -4- 201209262 以提升產品使用壽命及可靠度之功效增進。 為達上述目的，本發明所採用之技術手段包含： a) .提供一鐵芯，其本體係由導磁材質所構成，其具備 一底平面及複數頂面； b) .提供一線圈，將其套置環設在該鐵芯中，據以構成 一導磁體； c) .提供一注模，該注模包括有一上模具及一下模具所 組成，並使内部形成預定型體之模穴，該下模具設有供該導 磁體之鐵芯底平面定位之結構，另該上模具之内頂面開設有 供該鐵芯複數頂面置入之複數凹溝，俾於該導磁體置於該注 模内後夾緊該上、下模具，使該導磁體之底平面定位在該下 模具，而頂面係嵌入在該上模具之複數凹溝内； d ).對該注模加熱，並使其溫度保持在15 5〜17 5 °C之間； e) .將固狀封膠材料加熱至70〜90°C，使其形成軟膠體 形態，再將其擠入該注模之洗道（runner )及膠道口（ gate)， 使該軟膠體充滿該模六中； f) .以該注模155〜175°C相對較高之熱溫，使該70〜90 1較低溫度之軟膠體能於該模穴中流動均勻並快速硬化而包 覆該導磁體，並裸露出該鐵芯之底平面及複數頂面，據以形 成一門鎖構件封膠成品；以及 g) .開啟該注模，並取出該門鎖構件封膠成品。 【實施方式】 首先，請先參閱第一圖之流程圖，並配合第二〜五圖 所示，本發明較佳實施例，其步驟包含： [S] -5- 201209262 a).提供一鐵芯（1〇)’如第二圖所示，其本體係由導 磁材質所構成之山型長條體，其具備—底平面（⑴、二個 平仃槽道（12)及三條等高頂面（13)。本實施例揭 之鐵芯UG)係-體成型，但孫定於此，其亦可由多^ 之矽鋼片所排列組成。When the plastic material (4) of the same state is injected into the molding die, its temperature will rapidly drop and solidify, so that its contact interface with the material and the coil is poorly combined, and it is easy to form numerous pores. The stability of the molded part after molding will be reduced or even impossible to use at all. To this end, some manufacturers have previously applied a layer of bonding agent on the surface of the core and the coil (for example, simple to enhance the bonding with its plastic interface. But the coating agent, non-ff time ^ this: does not meet economic and industrial needs Moreover, the plastic injection molding locks, the first two only about: ° ~ thief around (four) began to soften, so the service life and reliability are not good, therefore, there is still room for improvement. [Summary] The main purpose of this creation is to provide a method of forming a door lock, which has the effect of improving the speed of molding. Another purpose of the creation of the model is to accept the batch-#,!·社士士. The molding method has the effect of improving the effect of the iron; b and the coil and the molding sealant. The effect of the combination of the 胗遐, and the 'α is good. For another purpose, the invention provides a method for injection molding of a door lock member, Μθ _ hardened sealant has the high temperature of Nida boots, according to -4- 201209262 to improve the service life and reliability of the product. For the above purposes, the technical means adopted by the present invention include: a) provide an iron Core, its system a magnetically permeable material having a bottom plane and a plurality of top surfaces; b) providing a coil, the sleeve is disposed in the core, thereby forming a magnetizer; c) providing an injection mold, The injection mold comprises an upper mold and a lower mold, and the inside forms a cavity of a predetermined shape, the lower mold is provided with a structure for positioning the bottom surface of the core of the magnet, and the inner surface of the upper mold a plurality of recesses for inserting the plurality of top surfaces of the core are disposed, and the upper and lower molds are clamped after the magnet is placed in the injection mold, so that the bottom plane of the magnetizer is positioned in the lower mold, and The top surface is embedded in the plurality of grooves of the upper mold; d) heating the injection mold and maintaining the temperature between 15 5 and 17 5 ° C; e) heating the solid sealing material to 70~90 ° C, so that it forms a soft colloidal form, and then squeezed into the injection mold runner and gate, so that the soft gel fills the mold six; f). The relatively high thermal temperature of the mold 155~175 °C enables the soft gel of 70~90 1 lower temperature to flow uniformly and rapidly harden in the cavity The cladding permeable, and a bottom plane and the exposed top surface of the core of the complex, according to the door member to form a finished sealant; and g) opening the injection mold and removing the finished sealant lock member. [Embodiment] First, please refer to the flow chart of the first figure, and in conjunction with the second to fifth figures, in accordance with a preferred embodiment of the present invention, the steps thereof include: [S] -5- 201209262 a). Providing an iron As shown in the second figure, the core (1〇)' is a mountain-shaped strip body composed of a magnetically permeable material, which has a bottom plane ((1), two flat channel (12) and three contours. The top surface (13). The iron core UG) disclosed in this embodiment is a body-shaped molding, but Sun is here, and it may also be composed of a plurality of steel sheets arranged in a row.
b)·承上，提供一線圈（2〇)，將其套置環設在該鐵芯 (10)之—個平行槽道（12)上，並低於該三條等高頂面 (13)，據以構成一導磁體（23);本實施例中，該線圈（2〇) 係預先繞設在-框座（22)上並拉出—電線（21)，再置於 該鐵心（10)上；但不限定於此，其亦可將線圈（2〇)直 接纒繞在該鐵芯（1〇)上。 c)·提供一注模（50)，其包括第三圖A、B所示之上模 具（51)及第四圖A、B所示之下模具（52)所組成，且該 上、下模具（51)、（52)預先於内部形成預定型體之模穴 (511)、（521)。其中該下模具（52)設有供該導磁體 之鐵芯（10 )底平面（11)定位之結構；本實施例中，該 疋位結構係配合該鐵芯（1〇)之底平面（11)，於下模具（Η) 内緣面設有一定位凹面（ 522 )，俾供其嵌入套置，進而於 該注模（50 )灌穋時’不會位移。此外，該定位結構亦可 設成定位柱型態’容不贅述。另該上模具（51)之内頂面 開叹有供該鐵芯（10)三條等高頂面（13)置入之三道凹 溝（512)，俾於該導磁體（23)置於該注模（50)後，夾 緊上、下模具（51 )、（ 52)，使該導磁體（23)之底平面（11) 定位在該下模具（52)，而頂面（13)係故入在該上模具（51) 之三道凹溝（512)内，如第五圖A、B所示者。 201209262 d).接著，對該注模（50)加熱，並使其溫度保持在155 〜175t：之間；此等模具加熱方式，可利用一注模加工機構 來對該注模（50)加熱，惟此係先前技術，容不贅述。 E).將固狀封膝材料置於一預熱機加熱至7〇〜9〇艺之 間，使其形成軟膠體形態，其並非熱熔狀液體，而是類似 黏土般之軟膠體，利用此一軟固物理特性，將其擠入該注 模（50)之澆道（ 523)及膠道口（ 524)，使該軟膠體（3〇) 充滿該模穴（511)、（521)中。本實施例中，該封膠材料 包括為環氧樹脂（EPOXY)膠餅所構成，其呈固狀，將其置 於一預熱機或烤膠機中加熱至70。〜9(rc，再以一擠膠桿 (Plunger)擠入該注模（50)中，上述用以加熱膠餅之預 熱機或烤膠機及推料用之推膠桿（Plunger)，係屬先前技 術，並未揭示於圖中，而本發明之重點在於該封膠材料之 加熱溫度須限定在70〜90°C之間，才能達到本發明所要的 效果。 又本發明之堯道（523)及膠道口（524)可設在下 模具（52)或上模具（51)其中任一位置，且該軟膠體（3〇) 擠入該注模（50)後之硬化時間約為12〇〜18〇秒。 f).以該注模（ 50) 155〜175t：相對較高之熱溫，使該 70〜90°C較低溫度之軟膠體（3〇)能於該模穴（511)、（521) 中流動均勻並快速硬化而包覆該導磁體（23)，但因該鐵芯 底平面（11)及三條等高頂面（13)係分別嵌入該下模具 (52)之定位凹面（522)及上模具（51)之三道凹溝（512) 内，因此不會被軟膠體（3〇)固化後之封膠所包覆，而呈 裸露狀，據以形成一門鎖構件封膠成品。 [S] -7- 201209262 =)·開啟該,主模（5〇)，並取出該門鎖構件封膠成品 ，如第六圖所示，而第七圖係揭示其底面立體圖。也 ::說本發明開啟注模（5〇)所取出之封膠成品 (40)，即 :一電磁鐵構件，如果不再加工亦可直接裝設在門上， 兀全不響其功能。當然，如果在其表面施予研磨加工， 使其平滑更佳，但並非必要。 h).上述封膠成品（4())可進一步送入一熱烘定型製 ^，但不限定於此’經由IR (熱紅外光）或烤箱的烘烤加b)· bearing, providing a coil (2〇), which is placed on the parallel channel (12) of the iron core (10) and lower than the three contour top surfaces (13) According to the first embodiment, the coil (2) is pre-wound on the frame (22) and pulled out of the wire (21), and then placed in the core (10) However, it is not limited thereto, and the coil (2〇) may be directly wound around the core (1〇). c) providing an injection mold (50) comprising the upper mold (51) shown in the third drawing A, B and the lower mold (52) shown in the fourth drawing A, B, and the upper and lower The molds (51) and (52) form mold holes (511) and (521) of a predetermined body in advance. Wherein the lower mold (52) is provided with a structure for positioning the bottom plane (11) of the core (10) of the magnetizer; in the embodiment, the clamping structure is matched with the bottom plane of the iron core (1〇) ( 11), a positioning concave surface (522) is arranged on the inner edge surface of the lower mold (Η), and the 俾 is inserted into the sleeve, so that it does not displace when the injection mold (50) is poured. In addition, the positioning structure can also be set to a positioning column type. In addition, the top surface of the upper mold (51) is sighed with three grooves (512) for the three equal top surfaces (13) of the iron core (10), and the magnetizer (23) is placed thereon. After the injection molding (50), the upper and lower molds (51) and (52) are clamped so that the bottom plane (11) of the magnetizer (23) is positioned in the lower mold (52), and the top surface (13) The system is inserted into the three grooves (512) of the upper mold (51) as shown in the fifth drawing A and B. 201209262 d). Next, the injection mold (50) is heated and maintained at a temperature between 155 and 175 t:; in the mold heating mode, the injection mold (50) can be heated by an injection molding mechanism. However, this is a prior art and cannot be described. E). Put the solid knee-sealing material in a preheater and heat it to between 7〇~9〇 to form a soft colloidal form. It is not a hot-melt liquid, but a clay-like soft colloid. The soft solid physical property is squeezed into the runner (523) and the glue passage (524) of the injection mold (50), so that the soft gel (3 〇) fills the cavity (511), (521) . In this embodiment, the encapsulating material comprises an epoxy resin (EPOXY) rubber cake which is solid and is heated to 70 in a preheater or baking machine. ~9 (rc, then squeezed into the injection mold (50) with a squeezer (Plunger), the above-mentioned preheater or baking machine for heating the cake and the pusher for pushing the material (Plunger), The prior art is not disclosed in the drawings, and the focus of the present invention is that the heating temperature of the sealing material must be limited to 70 to 90 ° C to achieve the desired effect of the present invention. (523) and the glue passage (524) may be disposed at any one of the lower mold (52) or the upper mold (51), and the hardening time of the soft gel (3〇) after being extruded into the injection mold (50) is about 12 〇~18 〇. f). With the injection mold (50) 155~175t: relatively high thermal temperature, so that the 70~90 °C lower temperature soft colloid (3 〇) can be used in the cavity ( 511), (521) uniformly and rapidly hardening to coat the magnetizer (23), but the core bottom plane (11) and the three contour top surfaces (13) are respectively embedded in the lower mold (52) The positioning concave surface (522) and the three grooves (512) of the upper mold (51) are not covered by the sealant after the soft gel (3〇) is solidified, but are exposed, thereby forming a door. Lock member seal Finished rubber. [S] -7- 201209262 =)·Open this, the main mold (5〇), and take out the door lock component seal finished product, as shown in the sixth figure, and the seventh figure reveals the bottom view of the bottom. Also, the invention discloses that the finished product (40) taken out by injection molding (5〇), that is, an electromagnet member, can be directly mounted on the door if it is no longer processed, and does not sound its function. Of course, it is not necessary to apply a grinding process to the surface to make it smoother. h). The above-mentioned sealant finished product (4()) can be further fed into a hot-drying type, but is not limited to this by the addition of IR (thermal infrared light) or oven baking.
‘”、奴時間而使物性更加穩定。其溫度約在15〇。。，時 4〜8小時。 、又’前述步驟c).所述該上模具（51)頂面所開設之三 道凹溝（512)，其周邊包括大於該對應之鐵芯三條等高頂 面（13) ’俾於該導磁體（23)封膠後，如第六圖所示，於 該三條等高頂面（13)之四周形成-體成型之封穋邊框 (31 )。該邊框（31)可防止鐵芯（10)之頂面（13)的四 周邊氧化或銹蝕，據以增進使用壽命。 是以，由上揭技術手段顯示，本發明首創將電磁鐵的 門鎖構件以Molding方式來一體成型，雖然M〇lding已泛 見於一般物件之加工，但本發明係針對電磁鐵構件特性所 研發之製程，其相較於一般M〇lding加工，本發明之注模 (50)的結構及保持溫度，須高於注入之軟膠體（3〇)的 溫度，才能達到預定的效果，否則所成型之門鎖構件封膠 成品（40)將無法使用。是以，本發明相較於傳統之射出 成型’至少具有如下之功效增進： [S] -8 - 201209262 一、 本發明之封膠硬化而成型所需時間約3分鍾，相 較於射出成型之加工製程，要節省數倍以上的時間。 二、 本發明之封膠材料於固化後，可耐300°C的高溫， 而以PE、PVC射出成型之塑膠外殼，僅能承受70〜80°C的 溫度；是以，本發明具有較佳之耐高溫特性。 三、 最重要的特徵及功效，則是本發明之軟膠體（30) 係能與不同材質之導磁體（23)完全緊密結合，此為射出 成型所無法達到的，而本發明係運用軟膠體（30)於特定 溫度及工作環境中，其具有之物理特性，使其能均勻的包 ® 覆導磁體（23)，其成型後之封膠成品（40)，非常穩固且 無任孔隙，可確保產品之可靠度。 綜上所述，本發明所揭示之技術手段，確具「新穎性」、「進 步性」及「可供產業利用」等發明專利要件，祈請鈞局惠賜 專利，以勵發明，無任德感。 惟，上述所揭露之圖式、說明，僅為本發明之較佳實施例， 大凡熟悉此項技藝人士，依本案精神範疇所作之修飾或等效變 化，仍應包括本案申請專利範圍内。 [S] -9- 201209262 【圖式簡單說明】 第一圖係本發明之流程圖。 第二圖係本發明製程中將線圈組合在鐵芯之示意圖。 第三圖A係本發明上模具之侧視圖。 第二圖B係第三圖a中3B— 3B方向之示意圖。 第四圖A係本發明下模具之側視圖。 第四圖β係第四圖A中4B-4B方向之示意圖。 第五圖A係本發明注模之剖示圖。 第五圖B係第五圖a中5B_5B斷面剖示圖。 第六圖係本發明封膠成品之正面立體圖。 第七圖係本發明封膠成品之背面立體圖。 【主要元件符號說明】 (10)鐵芯 (51)上模具 (11)底平面 (511)、（521)模穴 (12)平行構道 (512 )凹溝 (13)頂面 (52)下模具 (20)線圈 (522)定位凹面 (21)電線 (523 )繞道 (22)框座 ( 524)膠道口 (23)導磁體 (30)軟膠體 (31)邊框 (40)封膠成品 (50)注模 -10-'", slave time to make the material more stable. Its temperature is about 15 〇, 4 to 8 hours. And 'the aforementioned step c). The three sides of the top surface of the upper mold (51) a groove (512), the periphery of which comprises three equal top surfaces (13) larger than the corresponding cores, and after the sealing of the magnetizer (23), as shown in the sixth figure, on the three contour top surfaces ( 13) forming a body-formed sealing frame (31) around the frame. The frame (31) prevents oxidation or rust of the four sides of the top surface (13) of the core (10), thereby increasing the service life. According to the above technical means, the first invention of the present invention integrally molds the door lock member of the electromagnet in Molding mode. Although M〇lding has been generally found in the processing of general objects, the present invention is directed to the process developed for the characteristics of the electromagnet member. Compared with the general M〇lding processing, the structure and holding temperature of the injection mold (50) of the present invention must be higher than the temperature of the injected soft colloid (3〇) to achieve the predetermined effect, otherwise the formed door lock member The finished rubber seal (40) will not be used. Therefore, the present invention is relatively conventional. The molding has at least the following enhancements: [S] -8 - 201209262 1. The sealing time of the sealing of the present invention takes about 3 minutes, which is more than several times longer than the processing of the injection molding. 2. The sealing material of the invention can withstand the high temperature of 300 ° C after curing, and the plastic shell formed by PE and PVC can only withstand the temperature of 70 to 80 ° C; therefore, the invention has better High temperature resistance characteristics 3. The most important feature and effect is that the soft gel (30) of the present invention can be completely tightly combined with the magnetizers (23) of different materials, which cannot be achieved by injection molding, and the present invention The soft colloid (30) is used in a specific temperature and working environment, and has physical properties, so that it can uniformly coat the coated magnet (23), and the molded product (40) after molding is very stable and free. Any pores can ensure the reliability of the product. In summary, the technical means disclosed in the present invention have the invention patents such as "novelty", "progressiveness" and "available for industrial use", and pray for the bureau. Blessing patents, to encourage Invention, no sense of morality. The drawings and the descriptions of the present invention are merely preferred embodiments of the present invention. Those skilled in the art and the modifications or equivalent changes made in accordance with the spirit of the present invention should still include the scope of the patent application. [S] -9- 201209262 [Simplified description of the drawings] The first figure is a flow chart of the present invention. The second figure is a schematic diagram of the combination of the coils in the iron core in the process of the present invention. Figure 3A is a side view of the upper mold of the present invention. The second figure B is a schematic diagram of the direction 3B-3B in the third figure a. Figure 4A is a side view of the lower mold of the present invention. The fourth figure is a schematic diagram of the direction 4B-4B in the fourth picture A. Fig. 5 is a cross-sectional view showing the injection molding of the present invention. Fig. 5B is a cross-sectional view taken along line 5B_5B of Fig. 5a. The sixth drawing is a front perspective view of the finished rubber seal of the present invention. The seventh figure is a rear perspective view of the finished rubber seal of the present invention. [Description of main component symbols] (10) Core (51) upper mold (11) bottom plane (511), (521) mold cavity (12) parallel tunnel (512) concave groove (13) top surface (52) Mold (20) Coil (522) Positioning Concave Face (21) Wire (523) Bypass (22) Frame Seat (524) Rubber Road Port (23) Magnetizer (30) Soft Colloid (31) Frame (40) Sealing Finished Product (50 ) injection molding -10-