TW201207182A - Apparatus for treating laminate - Google Patents

Apparatus for treating laminate Download PDF

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Publication number
TW201207182A
TW201207182A TW100107909A TW100107909A TW201207182A TW 201207182 A TW201207182 A TW 201207182A TW 100107909 A TW100107909 A TW 100107909A TW 100107909 A TW100107909 A TW 100107909A TW 201207182 A TW201207182 A TW 201207182A
Authority
TW
Taiwan
Prior art keywords
mesh belt
laminate
mesh
openings
opening portion
Prior art date
Application number
TW100107909A
Other languages
Chinese (zh)
Inventor
Taishi Nakamura
Shinichi Ishikawa
Jun Okuda
Original Assignee
Uni Charm Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uni Charm Corp filed Critical Uni Charm Corp
Publication of TW201207182A publication Critical patent/TW201207182A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/0024Crushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/04Treatment by energy or chemical effects using liquids, gas or steam
    • B32B2310/049Treatment by energy or chemical effects using liquids, gas or steam using steam or damp
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2555/00Personal care
    • B32B2555/02Diapers or napkins

Abstract

To provide an apparatus for treating a laminate in which the falling of a core material can be prevented when the laminate containing the core material is treated with steam. First and second mesh belts 60 and 70 have a plurality of first and second openings 63 and 73 and first and second non-openings 64 and 74 positioned respectively, between the first and second openings 63 and 73. The first opening 63 and second opening 73 are disposed so as to mutually shift so that the openings are not superposed in complete agreement. That is, the second non-openings 74 are superposed on the first openings 63, and a part of the first openings 63 are closed with the second non-openings 74.

Description

201207182 六、發明說明: 【發明所屬之技術領域】 該發明關於一種層積體處理裝置,更詳而言之,是關 於一種以所噴射的水蒸汽處理含有吸液性的芯材的層積體 的層積體處理裝置。 【先前技術】 以往,使用高壓高溫的蒸汽噴出用噴嘴,處理處理對 象物的裝置已眾所周知。例如在專利文獻1揭示有:使用 纖維網作爲對象物,將纖維網以位在其下面的多孔的無端 皮帶;與位在上面的多孔的無端皮帶挾持纖維網進行搬送 的裝置。以加壓蒸汽噴出噴嘴從上面的無端皮帶側對纖維 網噴出蒸汽。在該專利文獻1,藉由上述的噴出,使纖維 網的纖維交絡。 [先前技術文獻] [專利文獻] [專利文獻1]日本特開2004-238785號公報(JP 2004-238785A) 【發明內容】 [發明所欲解決之課題] 在專利文獻1,位在纖維網的上下面的各無端皮帶的 孔,互相完全一熬並重疊時’通過上面的孔的蒸汽’通過 纖維網,其大部分會通過下面的孔。尤其’以配置在下面 201207182 的無端皮帶的下方的吸引箱吸引 的蒸汽的通過速度變大《在這樣 成的上下薄片作爲層積體;以及 芯材時,粒子小的芯材會因通過 掉落的可能性。 在該發明提供一種,以水蒸 之際,可防止芯材剝落之層積體 [解決課題用的手段] 該發明是關於一種,包含: 向正交的交叉方向;挾持包含吸 1網眼皮帶及第2網眼皮帶;以;S 的前述層積體對向的面的相反個 噴射水蒸汽的噴射手段之層積體 該發明在前述層積體處理裝 有:複數個第1開口部及位在該 開口部,前述第2網眼皮帶具有: 該等第2開口部之間的第2非開口 位置,至少一部分的前述第1開匚 曼。 該發明的實施態樣之一,其 前述第2網眼皮帶開口率相同。 其他的實施態樣之一,其中 口率比前述第2網眼皮帶的開口 時,通過下面的無端皮帶 的裝置,具有由纖維網形 介於該等之間的吸液性的 的蒸汽,而貫穿下面薄片 汽處理包含芯材的層積體 處理裝置作爲課題。 機械方向及與前述機械方 液性的芯材的層積體的第 〔位在與前述第1網眼皮帶 1,朝向前述第1網眼皮帶 處理裝置的改良。 丨置,前述第1網眼皮帶具 等第1開口部之間的第1非 :複數個第2開口部及位在 部,在前述水蒸汽的噴射 :]部與前述第2非開口部重 :中,前述第1網眼皮帶及 ,前述第1網眼皮帶的開 (更小。 -6- ⑧ 201207182 其他的實施態樣之一,其中,前述噴射手段在前述機 械方向分離且複數形成。 其他的實施態樣之一,其中,前述第1網眼皮帶及第2 網眼皮帶的至少其中一方,是與複數個前述噴射手段對應 ,藉由在前述機械方向分離的複數個旋轉皮帶所形成》 其他的實施態樣之一,其中,在與前述第2網眼皮帶 的前述層積體對向的面的相反側,形成有吸引從前述噴射 手段所噴射的前述水蒸汽的吸引手段。 [發明的效果] 根據本發明的特別是其一個以上的實施態樣,挾持層 積體的第1及第2網眼皮帶,至少在水蒸汽的噴射位置,設 成第1網眼皮帶的第1開口部與第2網眼皮帶的第2非開口部 重疊,所以與第1及第2網眼皮帶的開口部完全一致並重疊 的情形相比,可使第2網眼皮帶的水蒸汽的通過速度降低 。因此,可防止介在該等網眼皮帶之間的層積體的芯材通 過覆蓋這個的薄片掉落的情況。 【實施方式】 [實施發明用的形態] 圖1爲藉由本發明的處理裝置所處理的層積體10的一 個例子,圖2爲圖1的11 -11線的剖視圖。層積體1 〇包含:第 1薄片11及第2薄片12;以及配置在該等薄片11、12之間的 吸液性的芯13。作爲第1及第2薄片11、12,可使用通氣性 201207182 且透液性的纖維不織布等。作爲該纖維不織布,可使用每 單位面積的質量約10g/m2者。又,第1及第2薄片11、12的 任一方也可使用塑膠薄膜等。使用塑膠薄膜時,通氣多孔 性者爲理想。芯13是由吸液性的芯材所形成,作爲芯材, 可使用親水性纖維之絨毛漿與超吸收性聚合物粒子等的混 合物等。作爲親水性纖維除了絨毛漿之外,也可使用棉纖 維、嫘縈纖維、乙酸酯纖維等》 上記這類的層積體10可在紙尿褲等的用後即棄式穿著 用物品使用。亦即,藉由在紙尿褲的內側配置層積體1 0, 可吸收並保持穿用者排泄後的尿等的體液,並可防止尿等 從紙尿褲漏出。 &lt;第1實施形態&gt; 圖3〜6表示層積體處理裝置1的一個例子。圖3爲層積 體處理裝置1的槪要圖,圖4爲第1及第2網眼皮帶的說明用 的立體圖,圖5表示第1及第2網眼皮帶的位置關係的一部 分放大圖,圖6爲圖5的VI-VI線剖視圖。 如圖3所示,第1連續薄片21是藉由複數個搬送輥30朝 機械方向MD被搬送。第1連續薄片21是在所要的位置被切 斷,形成層積體1〇的第1薄片11。第1連續薄片21被載置在 朝機械方向MD旋轉的吸筒40的周面’被搬送到芯材供給 手段50。在吸筒40的周面,與層積體10的芯13的平面形狀 (參閱圖1)幾乎一致的凹部41以所需的間距形成在周方 向。 -8 - ⑧ 201207182 芯材供給手段50具有以覆蓋吸筒40的方式被形成的罩 部51,且包含有:供給親水性纖維之絨毛漿13a用的紙漿 供給部52 ;以及供給超吸水性聚合物粒子13b用的聚合物 粒子供給部53。從紙漿供給部52及聚合物粒子供給部53, 朝向吸筒40的凹部41投入各芯材。 在吸筒40的凹部41,雖會作用真空壓所爲的吸引,可 是由於第1連續薄片2 1位在其周面,所以第1連續薄片2 1沿 著凹部41變形,並且在其變形的部分投入芯材,而以與凹 部41對應的形狀形成芯13。 形成有芯13的第1連續薄片21,從吸筒40的周面分離 ,移動到下游的搬送輥30,並往機械方向MD行走》在這 樣的第1連續薄片21上,芯13在機械方向MD間歇性地排列 。在第1連續薄片21之上,連續供給第2連續薄片22並夾著 芯13。藉由第1連續薄片21與第2連續薄片22挾持芯13,形 成連續層積體20。 連續層積體20是藉由搬送輥30朝機械方向MD被搬送 ,藉由通氣性的第1及第2網眼皮帶60、70被挾持。第1網 眼皮帶60是在連續層積體20的上下方向TD的圖面上方,即 位在噴射手段80側。第2網眼皮帶70是位在連續層積體20 的上下方向TD的圖面下方,即位在吸引手段90側。第1及 第2網眼皮帶60、70是藉由第1及第2皮帶搬送手段61、71 形成環狀旋轉的旋轉皮帶。第1皮帶搬送手段61具有:與 朝機械方向MD並行的第1輥61 a及第2輥61b ;以及位在第1 及第2輥61a、61b的上下方向TD的上方的第3及第4輥61c、 -9 - 201207182 61d’第1網眼皮帶60在該等輥的外側,朝順時針方向旋轉 。第2皮帶搬送手段71具有:位在與機械方向MD並行的第 5輕71a及第6輕71b;以及位在第5及第6輕71a、71b的上下 方向TD的下方的第7輥71c及第8輥71d,第2網眼皮帶70在 該等輥的外側朝逆時針方向旋轉。 如圖3、4的例示,第1及第2網眼皮帶60、70具有:在 第1及第2輥61a、61b間、第5及第6輥71a、71b間,互相並 行行走的並行行走部62、72。在並行行走部62、72,一面 朝厚度方向壓縮連續層積體20,一面朝機械方向MD搬送 。此外,連續層積體20並不限於以前述第1及第2網眼皮帶 60、70,朝厚度方向被壓縮者,也包含沒有被壓縮被挾持 而朝機械方向MD被搬送的情況。 在第1網眼皮帶60的並行行走部62的上下方向TD的上 方,配置有噴射水蒸汽的噴射手段80。在噴射手段80 ,是 從藉由水的沸點以上的溫度使水蒸汽產生的鍋爐8 1,經由 壓力控制裝置82加壓水蒸汽做成高壓水蒸汽方式來供給水 蒸汽。噴射手段80具有朝向第1網眼皮帶60噴射從壓力控 制裝置82所供給的水蒸汽的噴射部80a,噴射部80a是在與 機械方向MD交叉的交叉方向CD複數個排列而位於此(未 圖式)。噴射部80a是例如具有0.1〜2.0mm的口徑的噴嘴 0.5〜10.0mm,理想是0.5〜5.0mm,更理想是以0.5〜 3.0mm的間距排列在交叉方向C D。 在第2網眼皮帶70的並行行走部72的上下方向TD的下 方,安裝有吸引從噴射部80a所噴射的水蒸汽的吸引箱等 -10- ⑧ 201207182 的吸引手段90。因此,從噴射部80a所噴射的水蒸汽,是 通過第1網眼皮帶60、連續層積體20、及第2網眼皮帶70, 藉由吸引手段90被吸引。來自噴射部80a的水蒸汽的噴射 量,是可依據第1及第2網眼皮帶60、70的行走速度進行調 整,第1及第2網眼皮帶60、70以約5〜500m/min行走時, 可相對於連續層積體20的表面積,在約1.23kg/m2〜 0.03kg/m2的範圍進行噴射爲理想。 作爲第1及第2網眼皮帶60、70,可使用由不銹鋼合金 或青銅等所形成的金屬製線材的網眼皮帶,由聚酯纖維或 醯胺纖維等所形成的塑料製的網眼皮帶,由開孔金屬板所 形成的金屬製的皮帶等。如圖5、6所示,第1及第2網眼皮 帶60、70具有:複數個第1及第2開口部63、73;以及分別 位在該等第1及第2開口部63、73之間的位置的第1及第2非 開口部64、74。第1及第2網眼皮帶60、70可使用約2〜600 網眼者’線徑是設成約0.03〜5.0mm,開口率是設成約10 〜85%。第1及第2開口部63、73是形成略矩形。 第1及第2網眼皮帶60、70是在相互對向的並行行走部 62、72,即至少位在噴射部80a的部分,以互相錯開的方 式配置’而使第1開口部63與第2開口部73不會有完全一致 的情形。亦即’在第1開口部6 3,第2非開口部7 4重疊,並 以第2非開口部7 4閉鎖第1開口部6 3的一部分。如此設置的 方式’所噴射的水蒸汽通過第1網眼皮帶6〇的第1開口部63 ’一面朝厚度方向壓縮連續層積體20—面穿過第2網眼皮 帶70。由於第1開口部63與第2非開口部74重疊,所以與第 -11 - 201207182 1開口部63與第2開口部73完全一致的情形比較’通過第2 網眼皮帶70的水蒸汽的速度降低。因此,藉由通過第2網 眼皮帶70的水蒸汽,可防止連續層積體20的芯材通過第2 連續薄片掉落的情況。 芯材之中,尤其是超吸收性聚合物粒子其粒徑小’但 是藉由使水蒸汽的速度在第2連續薄片22側降低,可防止 掉落的情況。絨毛漿13a的纖維長,其平均約0.5〜20.0mm ,超吸收性聚合物粒子的平均粒徑是數nm〜約3 mm。作爲 該等芯材,可使用在該領域所使用的一般者。又,藉由將 第2網眼皮帶70的開口設定的比超吸收性聚合物粒子的平 均粒徑更小,可防止超吸收性聚合物粒子從第2網眼皮帶 70掉落的情況。因此,萬一,在第2連續薄片22與第2網眼 皮帶70之間有超吸收聚合物粒子存在,也可防止該粒子通 過第2網眼皮帶70掉落到吸引手段90的情況。 如上述,藉由對連續層積體2 0噴射水蒸汽,可將芯13 朝其厚度方向壓縮,使連續層積體20全體變薄。從噴射部 8 0a所噴射的水蒸汽會有不含水分的乾的蒸汽、飽和蒸汽 、或含有水分的濕的蒸汽的情況。水蒸汽爲濕的蒸汽或飽 和蒸汽時,可容易使親水性纖維成爲濕潤狀態並變形。乾 的蒸汽,是可使包含在親水性纖維的水分氣化,而可以氣 化的水分使親水性纖維的變形變的容易。又,親水性纖維 若爲熱可塑性合成纖維,可藉由帶有乾的蒸汽的熱,使其 熱可塑性合成纖維的變形變的容易。在藉由高壓的水蒸汽 所壓縮的連續層積體,親水性纖維之例如絨毛漿在加熱/ -12- 201207182 加濕狀態或加熱狀態下快速地變形,而失去對第1及第2網 眼皮帶60、70所爲的壓縮力的反抗力,容易保持被壓縮之 後的形狀。 在上述這類的連續層積體20,在第1及第2連續薄片21 、22的任一方使用塑膠薄膜時,由於被噴射的水蒸汽必須 通過該等,所以塑膠薄膜至少具有水蒸汽可通過的複數個 孔爲理想。 在上述被壓縮的連續層積體20,從第1及第2網眼皮帶 60、70移行到搬送輥30,以刀具31沿著朝交叉方向CD延伸 的切斷線被切斷》切斷線位在鄰接的芯13之間。藉由如此 的切斷方式,可獲得如圖1例示的這類的層積體10。 在圖7、8,表示第1及第2網眼皮帶60、70的其他的例 子。如圖示,第1網眼皮帶60、與第2網眼皮帶70,其開口 率不同,第1開口部63被設成比第2開口部73更小。如此將 第1及第2網眼皮帶60、70的開口率設成不同的方式,由於 第2非開口部74容易重疊在任一個第1開口部63,所以沒有 必要爲了重疊第1開口部63與第2非開口部74,嚴密的使第 1網眼皮帶60與第2網眼皮帶70的層積位置對齊。 作爲第1網眼皮帶可使用9網孔、開口率約56%、線徑 約0.8 5mm者。作爲第2網眼皮帶可使用6網孔、開口率約 6 5 %、線徑約〇 . 8 5 m m者。 藉由加大吸引手段90的位置的第2網眼皮帶70的第2開 口部73,可防止吸引力的降低。藉由加大吸引側的開口部 ’因而可確保吸引面積。在該實施形態,雖將第1開口部 -13- 201207182 63與第2開口部73的形狀做成相同的略矩形,可是該等也 可具有圓形等的其他的形狀,也可具有互相不同的形狀。 具有互相不同的形狀時,第2非開口部74容易重疊在第1開 口部 63。 &lt;第2實施形態&gt; 圖9表示其他的例子的層積體處理裝置者。該實施形 態中,層積體處理裝置具有複數噴射手段80及吸引手段90 。其他的構造由於與第1實施形態同樣,所以針對同樣.的 構成要素,使用與第1實施形態相同的符號,並省略其詳 細的說明。 在第1網眼皮帶60的並行行走部62,使兩個噴射手段 80在機械方向MD分開安裝。形成並行行走部62的第1輥 61 a及第2輥61b,是位在兩個噴射手段80的機械方向MD外 側,第1網眼皮帶60是以圍著該等噴射手段80的外側的方 式旋轉。 在第1網眼皮帶60的上下方向TD的下方,與兩個噴射 手段80分別對應的吸引手段90在機械方向MD分離配置。 第2網眼皮帶,是對應兩個吸引手段的各手段安裝兩個, 分別藉由第2皮帶搬送手段71旋轉。 根據上述這類的構成,在連續層積體20,藉由兩個噴 射手段80,在機械方向MD的兩處噴射水蒸汽。由於連續 層積體20是兩次被壓縮,所以與利用一處的噴射手段進行 壓縮時相比,可縮小水蒸汽的噴出壓。因此,噴射手段80 -14- 201207182 可使用比較廉價,對應小型的低壓力者。又,由於可縮小 噴出壓,所以連續層積體20的芯材不易通過第2連續薄片 22 ° 由於第2網眼皮帶70是做成分離的兩個旋轉皮帶,所 以在該等兩網眼皮帶70的第2開口部73的位置關係,與第1 網眼皮帶60的第1開口部63的位置關係相同的情況幾乎不 可能。亦即,複數個個別的第2網眼皮帶的第2開口部73, 皆與第1開口部63完全一致的情況幾乎不可能,至少可在 任一方將第2非開口部74設成位在第1開口部63。因此,不 必要嚴密的調整該等第1及第2網眼皮帶60、70的位匱關係 〇 在被挾持在第1及第2網眼皮帶60、70的連續層積體20 ,在第1非開口部64及第2非開口部74重疊的部分,可能會 一部分阻礙水蒸汽的流動,在作用的壓力產生不均。可是 ,在機械方向MD分開的兩個第2網眼皮帶70,相對於連續 層積體20,由於第2開口部73及第2非開口部74的位置一致 的情形幾乎沒有,所以在上游的第2網眼皮帶70,即使是 重疊在第2非開口部74的連續層積體20部分,也會在下游 的第2網眼皮帶70,重疊在第2開口部73,藉由使用該等兩 個第2網眼皮帶70,可使水蒸汽幾乎均等的作用在連續層 積體20的全體。 &lt;第3實施形態&gt; 圖10表示其他的例子的層積體處理裝置。在該實施形 -15- 201207182 態,層積體處理裝置具有複數個噴射手段80及吸引手段90 。其他的構成由於與第1實施形態同樣’所以關於同樣的 構成要素,使用與第1實施形態相同的符號’並省略其詳 細的說明。 噴射手段80在機械方向MD分開配置兩個。以與各個 噴射手段80對應的方式,第1網眼皮帶60也配置兩個,藉 由各個第1皮帶搬送手段61,以在噴射手段80的周圍旋轉 的方式設置。噴射手段80是以與各並行行走部72對向的方 式被安裝。 在噴射手段80,各個吸引手段90對向配置》1個第1網 眼皮帶60在該等兩個吸引手段90的周圍可旋轉地被安裝。 第1網眼皮帶60是藉由第1皮帶搬送手段61被旋轉,並且位 在與並行行走部62對向的位置。 在第1網眼皮帶60的並行行走部62,使兩個噴射手段 80在機械方向MD分開安裝。形成並行行走部62的第1輥 61a及第2輥61b,是位在兩個噴射手段80的機械方向MD外 側,第1網眼皮帶6 0是以圍繞該等噴射手段8 〇的外側的方 式旋轉。 根據上述這類的構成,由於在機械方向MD的兩處噴 射水蒸汽’所以可獲得與第2實施形態同樣的效果(參閱 段落003 7 )。又’由於第!網眼皮帶6〇是做成分開的兩個 旋轉皮帶’所以與第2開口部73的位置關係的調整容易, 第1非開口部64造成的水蒸汽不均的防止等,可獲得與第2 實施形態同樣的效果(參閱段落〇〇38及〇〇39) ^ •16- ⑧ 201207182 在第2及第3實施形態,雖是設成具備兩個噴射手段80 及吸引手段90,可是,這個也可爲三個以上。又,第1網 眼皮帶60及第2網眼皮帶70的任一個皮帶在機械方向MD分 開安裝有複數個即可。又,也包含第1網眼皮帶60及第2網 眼皮帶70皆在機械方向MD分開安裝有複數個者。 在第1〜第3實施形態,雖將第1及第2網眼皮帶60、70 作爲旋轉皮帶,可是並不限於此,也可爲朝機械方向MD 延伸的直線狀的皮帶。可是,藉由做成旋轉皮帶,可謀求 裝置整體的小型化。又,雖是在第1連續薄片21與第2連續 薄片22之間配置有芯13,可是至少只要有配置芯13的第2 連續薄片22,則第1連續薄片2 1並不是必須的構成。 以上的實施形態中,可在一個實施形態附加其他的實 施形態的要素、構成或是組合。本發明的說明書及專利申 請範圍中,用語「第1」「第2」…「第8」只是爲了區別 同名稱的要素、位置等所使用。 【圖式簡單說明】 [圖1]層積體的一部分的撕破俯視圖。 [圖2]爲圖1的ll-π線的剖視圖。 [圖3]第1實施形態的層積體處理裝置的說明圖。 [圖4]第1及第2網眼皮帶的說明圖。 [圖5]第1及第2網眼皮帶的一部分放大圖。 [圖6 ]爲圖5的VI - VI線剖視圖。 [圖7]表示第1及第2網眼皮帶的其他的例子的一部分放 -17- 201207182 大圖。 [圖8 ]爲圖7的V111 - V111線剖視圖。 [圖9]爲第2實施形態的層積體處理裝置的說明圖。 [圖10]爲第3實施形態的層積體處理裝置的說明圖。 【主要元件符號說明】 1 :層積體處理裝置 1 〇 :層積體 1 3 a :絨毛紙漿(芯材) 13b:超吸收性聚合物(芯材) 60 :第1網眼皮帶 6 3 :第1開口部 64 :第1非開口部 70 :第2網眼皮帶 7 3 :第2開口部 74 :第2非開口部 8 0 :噴射手段 90 :吸引手段 MD :機械方向 CD :交叉方向 ⑧201207182 6. TECHNOLOGICAL FIELD OF THE INVENTION The present invention relates to a laminate processing apparatus, and more particularly to a laminate in which a liquid-absorbent core material is treated with water vapor to be sprayed. A layer processing device. [Prior Art] Conventionally, a device for treating an object is known using a high-pressure high-temperature steam ejection nozzle. For example, Patent Document 1 discloses a device in which a fiber web is used as an object, a fibrous web is placed in a porous endless belt positioned therebelow, and a porous endless belt is placed on the upper surface to hold the web. The steam is ejected from the upper endless belt side by a pressurized steam ejecting nozzle. In Patent Document 1, the fibers of the fiber web are entangled by the above-described discharge. [PRIOR ART DOCUMENT] [Patent Document 1] JP-A-2004-238785 A (JP 2004-238785 A) [Problem to be Solved by the Invention] Patent Document 1 is located in a fiber web. The holes of the upper and lower endless belts, when completely overlapping each other and overlapping, 'the steam passing through the upper holes' pass through the fiber web, most of which passes through the lower holes. In particular, the speed of the steam attracted by the suction box below the endless belt placed under the 201207182 is increased. "In the case where the upper and lower sheets are formed as a laminate; and the core material is small, the small core material is dropped by the passage. The possibility. According to the present invention, there is provided a laminate capable of preventing peeling of a core material when steamed with water. [Means for Solving the Problem] The present invention relates to a method comprising: a direction intersecting orthogonally; and a belt containing a suction mesh And a second mesh belt; a laminated body of a jetting means for spraying water vapor opposite to the surface facing the laminated body of S; the invention is provided in the laminated body processing: a plurality of first openings and In the opening, the second mesh belt has a second non-opening position between the second openings, and at least a part of the first open man. According to one aspect of the invention, the second mesh belt has the same aperture ratio. In one of the other embodiments, wherein the mouth rate is higher than the opening of the second mesh belt, the apparatus for passing the endless belt has a liquid-absorbent vapor interposed between the fibers, and A laminate processing apparatus including a core material is processed through the lower sheet vapor to solve the problem. The mechanical direction and the first layer of the laminated body of the mechanical liquid-imparting core material are improved toward the first mesh belt treating device. The first non-a plurality of second openings and the position between the first openings of the first mesh belt and the like are heavy in the water jet injection portion and the second non-opening portion The first mesh belt and the first mesh belt are opened (smaller. -6-8 201207182) In another embodiment, the spraying means is separated and formed in plural in the mechanical direction. In another aspect of the invention, at least one of the first mesh belt and the second mesh belt is formed by a plurality of rotating belts separated by the mechanical direction in correspondence with a plurality of the spraying means. In another aspect of the invention, the suction means for sucking the water vapor sprayed from the spraying means is formed on a side opposite to a surface facing the laminated body of the second mesh belt. Advantageous Effects of Invention According to one or more embodiments of the present invention, the first and second mesh belts of the layered laminate are set to be the first of the first mesh belt at least at the position where the water vapor is sprayed. Opening and second mesh belt Since the second non-opening portions are overlapped, the speed of passing the water vapor of the second mesh belt can be lowered as compared with the case where the openings of the first and second mesh belts completely overlap each other. The core material of the laminate between the mesh belts is dropped by the sheet covering the same. [Embodiment] [Embodiment for Carrying Out the Invention] FIG. 1 is a laminate processed by the processing apparatus of the present invention. Fig. 2 is a cross-sectional view taken along line 11-11 of Fig. 1. The laminate 1 includes: a first sheet 11 and a second sheet 12; and a liquid absorbing property disposed between the sheets 11 and 12. For the first and second sheets 11 and 12, a fiber-permeable nonwoven fabric having a gas permeability of 201207182 and a liquid permeability can be used. As the fiber nonwoven fabric, a mass of about 10 g/m 2 per unit area can be used. A plastic film or the like may be used for any of the first and second sheets 11 and 12. When a plastic film is used, it is preferable to use a porous material. The core 13 is formed of a liquid-absorbent core material, and a hydrophilic material can be used as the core material. Wool pulp and superabsorbent polymer particles, etc. As the hydrophilic fiber, in addition to the fluff pulp, cotton fiber, rayon fiber, acetate fiber or the like may be used. The laminate 10 of the above type can be used for disposable diapers or the like. In the case where the laminate 10 is disposed inside the diaper, the body fluid such as urine excreted by the wearer can be absorbed and held, and urine or the like can be prevented from leaking out of the diaper. <First Embodiment> 3 to 6 show an example of the laminated body processing apparatus 1. Fig. 3 is a schematic view of the laminated body processing apparatus 1, and Fig. 4 is a perspective view for explaining the first and second mesh belts, and Fig. 5 shows An enlarged view of a part of the positional relationship between the first and second mesh belts, and Fig. 6 is a cross-sectional view taken along line VI-VI of Fig. 5. As shown in Fig. 3, the first continuous sheet 21 is conveyed in the machine direction MD by a plurality of conveying rollers 30. The first continuous sheet 21 is cut at a desired position to form a first sheet 11 of the laminate 1〇. The first continuous sheet 21 is conveyed to the core material supply means 50 by being placed on the circumferential surface ' of the suction cylinder 40 that rotates in the machine direction MD. On the circumferential surface of the suction cylinder 40, the concave portions 41 which substantially coincide with the planar shape of the core 13 of the laminated body 10 (see Fig. 1) are formed at a desired pitch in the circumferential direction. -8 - 8 201207182 The core material supply means 50 has a cover portion 51 formed to cover the suction tube 40, and includes a pulp supply portion 52 for supplying the fluff pulp 13a of the hydrophilic fibers; and a superabsorbent polymerization supply The polymer particle supply unit 53 for the material particles 13b. The core material is supplied from the pulp supply unit 52 and the polymer particle supply unit 53 toward the concave portion 41 of the suction tube 40. In the concave portion 41 of the suction tube 40, the suction by the vacuum pressure is applied, but since the first continuous sheet 2 is positioned on the circumferential surface thereof, the first continuous sheet 21 is deformed along the concave portion 41 and deformed therein. The core material is partially introduced, and the core 13 is formed in a shape corresponding to the concave portion 41. The first continuous sheet 21 on which the core 13 is formed is separated from the circumferential surface of the suction tube 40, moved to the downstream conveyance roller 30, and travels in the machine direction MD. On the first continuous sheet 21, the core 13 is in the machine direction. The MDs are arranged intermittently. On the first continuous sheet 21, the second continuous sheet 22 is continuously supplied and sandwiched between the cores 13. The core 13 is held by the first continuous sheet 21 and the second continuous sheet 22 to form a continuous laminate 20. The continuous laminate 20 is conveyed in the machine direction MD by the conveyance roller 30, and is held by the air-permeable first and second mesh belts 60 and 70. The first mesh belt 60 is positioned above the plane of the vertical direction TD of the continuous laminate 20, i.e., on the side of the ejection means 80. The second mesh belt 70 is positioned below the plane of the vertical direction TD of the continuous laminate 20, that is, on the suction means 90 side. The first and second mesh belts 60 and 70 are rotary belts that are annularly rotated by the first and second belt conveyance means 61 and 71. The first belt conveying means 61 has a first roller 61a and a second roller 61b which are parallel to the machine direction MD, and third and fourth portions which are positioned above the vertical direction TD of the first and second rollers 61a and 61b. The rollers 61c, -9 - 201207182 61d' the first mesh belt 60 rotates clockwise on the outside of the rollers. The second belt transporting means 71 has a fifth light 71a and a sixth light 71b which are positioned in parallel with the machine direction MD, and a seventh roller 71c which is positioned below the vertical direction TD of the fifth and sixth light 71a, 71b. The eighth roller 71d rotates the second mesh belt 70 counterclockwise on the outer side of the rollers. As shown in FIGS. 3 and 4, the first and second mesh belts 60 and 70 have parallel walking between the first and second rolls 61a and 61b and between the fifth and sixth rolls 71a and 71b. Parts 62, 72. In the parallel traveling portions 62, 72, the continuous laminate 20 is compressed in the thickness direction and conveyed in the machine direction MD. Further, the continuous laminate 20 is not limited to being compressed in the thickness direction by the first and second mesh belts 60, 70, and may be conveyed in the machine direction MD without being compressed and held. An ejection means 80 for injecting water vapor is disposed above the vertical direction TD of the parallel traveling portion 62 of the first mesh belt 60. In the spraying means 80, the boiler 801 which generates steam by a temperature equal to or higher than the boiling point of water is pressurized with water vapor by the pressure control means 82 to supply high-pressure steam to supply steam. The injection means 80 has an injection portion 80a that ejects water vapor supplied from the pressure control device 82 toward the first mesh belt 60, and the injection portion 80a is arranged in a plurality of positions in the intersecting direction CD intersecting the machine direction MD (not shown). formula). The ejection portion 80a is, for example, a nozzle having a diameter of 0.1 to 2.0 mm, 0.5 to 10.0 mm, preferably 0.5 to 5.0 mm, more preferably 0.5 to 3.0 mm in the intersecting direction C D . In the vertical direction TD of the parallel traveling portion 72 of the second mesh belt 70, a suction means 90 for sucking a suction box or the like of the water vapor sprayed from the injection portion 80a is attached to -10- 8 201207182. Therefore, the water vapor sprayed from the injection portion 80a is sucked by the suction means 90 through the first mesh belt 60, the continuous laminate 20, and the second mesh belt 70. The amount of water vapor injected from the injection portion 80a can be adjusted according to the traveling speeds of the first and second mesh belts 60, 70, and the first and second mesh belts 60, 70 are driven at about 5 to 500 m/min. In this case, it is preferred to carry out the spraying in the range of about 1.23 kg/m 2 to 0.03 kg/m 2 with respect to the surface area of the continuous laminate 20 . As the first and second mesh belts 60 and 70, a mesh belt made of a metal wire made of a stainless steel alloy or bronze, or a mesh belt made of plastic such as polyester fiber or amide fiber can be used. a metal belt or the like formed of a perforated metal plate. As shown in FIGS. 5 and 6, the first and second mesh belts 60 and 70 have a plurality of first and second opening portions 63 and 73, and are located in the first and second opening portions 63 and 73, respectively. The first and second non-opening portions 64 and 74 between the positions. The first and second mesh belts 60 and 70 can be used in a range of about 2 to 600 meshes. The wire diameter is set to be about 0.03 to 5.0 mm, and the aperture ratio is set to be about 10 to 85%. The first and second opening portions 63 and 73 are formed in a substantially rectangular shape. The first and second mesh belts 60 and 70 are disposed in parallel with each other in the parallel traveling portions 62 and 72, that is, at least in the portion of the injection portion 80a, and are disposed so as to be shifted from each other. 2 The opening portion 73 does not have a completely identical situation. That is, in the first opening portion 63, the second non-opening portion 724 is overlapped, and a part of the first opening portion 633 is closed by the second non-opening portion 744. The water vapor to be ejected in the manner described above passes through the first mesh portion 70 of the first mesh belt 6A and compresses the continuous laminate 20 in the thickness direction to pass through the second mesh belt 70. Since the first opening portion 63 overlaps with the second non-opening portion 74, the speed of the water vapor passing through the second mesh belt 70 is compared with the case where the opening portion 63 and the second opening portion 73 of the -11 - 201207182 1 completely match each other. reduce. Therefore, by the water vapor passing through the second mesh belt 70, the core material of the continuous laminate 20 can be prevented from falling through the second continuous sheet. Among the core materials, in particular, the superabsorbent polymer particles have a small particle size, but by lowering the speed of the water vapor on the second continuous sheet 22 side, it is possible to prevent the falling. The fiber length of the fluff pulp 13a is about 0.5 to 20.0 mm on average, and the average particle diameter of the superabsorbent polymer particles is from several nm to about 3 mm. As the core materials, those generally used in the field can be used. Further, by setting the opening of the second mesh belt 70 to be smaller than the average particle diameter of the superabsorbent polymer particles, it is possible to prevent the superabsorbent polymer particles from falling from the second mesh belt 70. Therefore, in the case where superabsorbent polymer particles are present between the second continuous sheet 22 and the second mesh belt 70, it is possible to prevent the particles from falling to the suction means 90 through the second mesh belt 70. As described above, by spraying water vapor to the continuous laminate 20, the core 13 can be compressed in the thickness direction thereof to make the entire continuous laminate 20 thin. The water vapor injected from the injection portion 80a may be dry steam containing no moisture, saturated steam, or wet steam containing moisture. When the water vapor is wet steam or saturated steam, the hydrophilic fibers can be easily wetted and deformed. The dry steam is such that the water contained in the hydrophilic fibers can be vaporized, and the water that can be vaporized can easily deform the hydrophilic fibers. Further, if the hydrophilic fiber is a thermoplastic synthetic fiber, the deformation of the thermoplastic synthetic fiber can be easily facilitated by heat with dry steam. In a continuous laminate compressed by high-pressure water vapor, a hydrophilic fiber such as fluff pulp is rapidly deformed under heating/-12-201207182 humidification or heating, and loses the first and second mesh skins. The resistance of the compressive force of the belts 60 and 70 is easy to maintain the shape after being compressed. In the continuous laminate 20 of the above type, when the plastic film is used in either of the first and second continuous sheets 21, 22, since the water vapor to be sprayed must pass through, the plastic film has at least water vapor to pass through. The multiple holes are ideal. The compressed continuous laminate 20 is transferred from the first and second mesh belts 60 and 70 to the transport roller 30, and the cutter 31 is cut along the cutting line extending in the intersecting direction CD. Positioned between adjacent cores 13. By such a cutting method, the laminate 10 of the type illustrated in Fig. 1 can be obtained. Other examples of the first and second mesh belts 60, 70 are shown in Figs. As shown in the figure, the first mesh belt 60 and the second mesh belt 70 have different aperture ratios, and the first opening portion 63 is formed to be smaller than the second opening portion 73. In this way, the opening ratio of the first and second mesh belts 60 and 70 is different, and the second non-opening portion 74 is likely to be superimposed on any one of the first openings 63. Therefore, it is not necessary to overlap the first opening 63 and The second non-opening portion 74 closely aligns the laminated positions of the first mesh belt 60 and the second mesh belt 70. As the first mesh belt, 9 mesh holes, an opening ratio of about 56%, and a wire diameter of about 0.8 5 mm can be used. As the second mesh belt, 6 mesh holes, an aperture ratio of about 6 5 %, and a wire diameter of about 8.5 mm are used. By increasing the second opening portion 73 of the second mesh belt 70 at the position of the suction means 90, it is possible to prevent a decrease in the attractive force. The suction area can be secured by increasing the opening portion on the suction side. In this embodiment, the first opening 13-201207182 63 and the second opening 73 have the same rectangular shape, but these may have other shapes such as a circular shape, or may be different from each other. shape. When the shapes are different from each other, the second non-opening portion 74 is likely to overlap the first opening portion 63. &lt;Second Embodiment&gt; Fig. 9 shows a laminate processing apparatus of another example. In this embodiment, the laminate processing apparatus has a plurality of ejection means 80 and a suction means 90. The other components are the same as those in the first embodiment, and the same reference numerals are used for the same components as in the first embodiment, and the detailed description thereof will be omitted. In the parallel running portion 62 of the first mesh belt 60, the two spraying means 80 are separately mounted in the machine direction MD. The first roller 61 a and the second roller 61 b forming the parallel traveling portion 62 are located outside the machine direction MD of the two injection means 80, and the first mesh belt 60 is disposed around the outside of the ejection means 80. Rotate. Below the vertical direction TD of the first mesh belt 60, the suction means 90 corresponding to each of the two injection means 80 are disposed apart from each other in the machine direction MD. The second mesh belt is attached to each of the means corresponding to the two suction means, and is rotated by the second belt conveyance means 71. According to the above configuration, in the continuous laminate 20, water vapor is ejected in two places in the machine direction MD by the two injection means 80. Since the continuous laminate 20 is compressed twice, the discharge pressure of the water vapor can be made smaller than when the compression is performed by one of the injection means. Therefore, the spraying means 80 - 14 - 201207182 can be used relatively inexpensively, corresponding to a small, low-pressure person. Further, since the discharge pressure can be reduced, the core material of the continuous laminate 20 is less likely to pass through the second continuous sheet 22°. Since the second mesh belt 70 is a separate two rotating belts, the two mesh belts are provided. The positional relationship between the second opening portion 73 of 70 is almost the same as the positional relationship of the first opening portion 63 of the first mesh belt 60. In other words, it is almost impossible for the second opening portions 73 of the plurality of individual second mesh belts to completely match the first opening portion 63, and at least one of the second non-opening portions 74 may be positioned at least. 1 opening portion 63. Therefore, it is not necessary to closely adjust the positional relationship between the first and second mesh belts 60, 70, and the continuous laminate 20 held by the first and second mesh belts 60, 70, in the first The portion where the non-opening portion 64 and the second non-opening portion 74 overlap may partially block the flow of the water vapor, and the pressure applied may be uneven. However, the two second mesh belts 70 that are separated in the machine direction MD have almost no position in the second opening portion 73 and the second non-opening portion 74 with respect to the continuous laminate 20, so that they are upstream. Even if the second mesh belt 70 is overlapped in the continuous laminate 20 of the second non-opening portion 74, the second mesh belt 70 on the downstream side is superposed on the second opening portion 73, and the use of the second mesh belt 70 is performed by using the second opening portion 73. The two second mesh belts 70 can cause water vapor to act almost uniformly on the entire continuous laminate 20. &lt;Third Embodiment&gt; Fig. 10 shows a laminate processing apparatus of another example. In the embodiment -15-201207182, the laminate processing apparatus has a plurality of ejection means 80 and suction means 90. The other components are the same as in the first embodiment. Therefore, the same reference numerals are used for the same components as in the first embodiment, and detailed description thereof will be omitted. The spraying means 80 are arranged in two in the machine direction MD. Two first mesh belts 60 are disposed in correspondence with the respective ejection means 80, and are provided so as to be rotatable around the ejection means 80 by the respective first belt conveyance means 61. The spraying means 80 is attached in such a manner as to face each of the parallel traveling portions 72. In the spraying means 80, each of the first suction belts 60 is rotatably mounted around the two suction means 90. The first mesh belt 60 is rotated by the first belt conveyance means 61 and is positioned at a position opposed to the parallel traveling portion 62. In the parallel running portion 62 of the first mesh belt 60, the two spraying means 80 are separately mounted in the machine direction MD. The first roller 61a and the second roller 61b forming the parallel traveling portion 62 are located outside the machine direction MD of the two injection means 80, and the first mesh belt 60 is surrounded by the outer side of the ejection means 8 Rotate. According to the configuration described above, since the water vapor is ejected at two places in the machine direction MD, the same effect as in the second embodiment can be obtained (see paragraph 003 7). And because of the first! Since the mesh belt 6 is a separate two rotating belts, the positional relationship with the second opening 73 is easily adjusted, and the water vapor unevenness caused by the first non-opening portion 64 is prevented. The same effect of the embodiment (see paragraphs 〇〇38 and 〇〇39) ^ •16- 8 201207182 In the second and third embodiments, the two injection means 80 and the suction means 90 are provided, but this is also Can be more than three. Further, any one of the first mesh belt 60 and the second mesh belt 70 may be attached to the plurality of belts in the machine direction MD. Further, a plurality of the first mesh belt 60 and the second mesh belt 70 are also mounted in the machine direction MD. In the first to third embodiments, the first and second mesh belts 60 and 70 are used as the rotating belt, but the present invention is not limited thereto, and may be a linear belt extending in the machine direction MD. However, by forming a rotating belt, it is possible to reduce the size of the entire apparatus. Further, although the core 13 is disposed between the first continuous sheet 21 and the second continuous sheet 22, the first continuous sheet 2 1 is not necessarily required as long as at least the second continuous sheet 22 in which the core 13 is disposed. In the above embodiments, elements, configurations, or combinations of other embodiments may be added to one embodiment. In the specification and patent application scope of the present invention, the terms "1st", "2nd", and "8th" are used only to distinguish elements and positions of the same name. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1] A torn top view of a part of a laminate. FIG. 2 is a cross-sectional view taken along line ll-π of FIG. 1. FIG. Fig. 3 is an explanatory view of a laminate processing apparatus according to the first embodiment. Fig. 4 is an explanatory view of the first and second mesh belts. Fig. 5 is a partially enlarged view of the first and second mesh belts. FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 5. FIG. Fig. 7 is a partial view showing another example of the first and second mesh belts -17-201207182. Fig. 8 is a cross-sectional view taken along line V111 - V111 of Fig. 7. FIG. 9 is an explanatory view of a laminate processing apparatus according to a second embodiment. FIG. 10 is an explanatory view of a laminate processing apparatus according to a third embodiment. [Description of main component symbols] 1 : Laminate processing apparatus 1 〇: laminate 1 3 a : fluff pulp (core material) 13b: superabsorbent polymer (core material) 60: 1st mesh belt 6 3 : First opening portion 64: first non-opening portion 70: second mesh belt 7 3 : second opening portion 74 : second non-opening portion 80 : ejection means 90 : suction means MD : mechanical direction CD : intersecting direction 8

Claims (1)

201207182 七、申請專利範圍: 1. 一種層積體處理裝置,係包含:機械方向及與前述 機械方向正交的交叉方向;挾持包含吸液性的芯材的層積 體的第1網眼皮帶及第2網眼皮帶;以及位在與前述第1網 眼皮帶的前述層積體對向的面的相反側並朝向前述第1網 眼皮帶噴射水蒸汽的噴射手段,其特徵爲: 前述第1網眼皮帶具有;複數個第1開口部及位在該等 第1開口部之間的第1非開口部,前述第2網眼皮帶具有: 複數個第2開口部及位在該等第2開口部之間的第2非開口 部,在前述水蒸汽的噴射位置,至少一部分的前述第1開 口部與前述第2非開口部重疊。 2. 如申請專利範圍第1項記載的層積體處理裝置,其 中,前述第1網眼皮帶及前述第2網眼皮帶開口率相同。 3. 如申請專利範圍第1項記載的層積體處理裝置,其 中,前述第1網眼皮帶的開口率比前述第2網眼皮帶的開口 率更小。 4. 如申請專利範圍第1項記載的層積體處理裝置’其 中,前述噴射手段在前述機械方向分離且複數形成。 5. 如申請專利範圍第4項記載的層積體處理裝置’其 中,前述第1網眼皮帶及第2網眼皮帶的至少其中一方是與 複數個前述噴射手段對應,藉由在前述機械方向分離的複 數個旋轉皮帶所形成。 6. 如申請專利範圍第1〜5項中任一項記載的層積體處 理裝置,其中,在與前述第2網眼皮帶的前述層積體對向 -19- 201207182 的面的相反側形成有吸引從前述噴射手段所噴射的前述水 蒸汽的吸引手段。 -20 ⑧201207182 VII. Patent application scope: 1. A laminate processing apparatus comprising: a machine direction and a cross direction orthogonal to the machine direction; and a first mesh belt holding a laminate of a liquid-absorbent core material And a second mesh belt; and an spraying means for spraying water vapor toward the first mesh belt on a side opposite to a surface facing the laminated body of the first mesh belt, wherein: a mesh belt having a plurality of first openings and a first non-opening portion located between the first openings, wherein the second mesh belt has: a plurality of second openings and the plurality of openings In the second non-opening portion between the openings, at least a part of the first opening portion overlaps the second non-opening portion at the water vapor injection position. 2. The laminate processing apparatus according to claim 1, wherein the first mesh belt and the second mesh belt have the same aperture ratio. 3. The laminate processing apparatus according to claim 1, wherein the opening ratio of the first mesh belt is smaller than the aperture ratio of the second mesh belt. 4. The laminate processing apparatus according to claim 1, wherein the spraying means is separated and formed in plural in the machine direction. 5. The laminate processing apparatus according to claim 4, wherein at least one of the first mesh belt and the second mesh belt corresponds to a plurality of the ejection means, and the mechanical direction is Separate plurality of rotating belts are formed. 6. The laminate processing apparatus according to any one of the first aspect of the invention, wherein the laminate of the second mesh belt is formed on a side opposite to a surface of the second mesh belt opposite to the surface of -19-201207182. There is a suction means for attracting the aforementioned water vapor injected from the above-described spraying means. -20 8
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