TW201206860A - Manufacturing method of energy-saving ceramsite construction material and products thereof - Google Patents

Abstract

The purpose of present invention is to provide an energy-saving ceramsite having better breathable, adhesive and thermal insulating properties and good appearance and also to provide the products thereof. The technique means is that the energy-saving ceramite construction material consists of a surface material layer and a bottom material layer. The manufacturing method is characterized in that: at least one side surface of the bottom material layer is processed by a processing machine to remove float impurities for making the side surface become flat and making the honeycomb air chamber and the tiny diameter-hole of the foamed cement on the processed surface expose to the outside; the outside surface, having maximum area and being on one side of surface layer, is ground by a grinding machine for making it become flat and smooth, and then is polished by an oxolic acid polishing wheel for making the outside surface become bright. Wherein, the particle diameter of the ceramsite is between 3 mm and 12 mm; the volume percentage thereof is 40% to 90% of the total bottom layer; and the volume percentage of the foamed cement after foaming is 10% to 60% of the total bottom layer.

Description

201206860, invention description: [Technical Field] The present invention relates to an energy-saving ceramsite building material method and a product thereof. [Prior Art] The urban heat island effect (heatisiand effect) is a regional climate phenomenon discovered in large cities around the world since 196. In particular, 'there is no abnormality in the surrounding areas of the city after the morning or sunset. The discovery of this phenomenon is due to the fact that the artificial wei ^ ^ now enables humans to use artificial satellites to shoot from high altitudes in infrared light. The original purpose was to use for meteorological measurement to analyze the rain furnace. However, humans later discovered the temperature of the area in the photo from the infrared image. Compared with the suburbs, it has obvious differences. It looks like: It is like a floating island in the surrounding area. The city's money is based on the various artificial environments absorbing many of the sun's light shots, ice-colored roofs, walls, floors, and uneven buildings between the building's ground and the reflection and absorption between the ground, in addition to the city's daily release of a large number Man-made heat, such as the use of workers, the emission of heat from steam locomotives, serious air pollution, the cover of these pollutants, and the receipt of the ground 'all these are the reasons for the formation of urban heat islands. Most of the city's second building is built of stone and concrete. Its thermal conductivity and heat capacity are high, and the building itself blocks or weakens the wind, making the city higher than the suburbs and rural areas, thus forming urban heat A. effect. φ + 十 ^ degrees In recent years, the building has continued to develop at high altitudes, and the rivers are covered, and the flow of the roads has intensified the high temperature inside the city. Outside the tropical and subtropical buildings, if proper heat insulation/heat shield is not provided, it will cost a large amount of air-conditioning costs in the summer to maintain the indoor air temperature and humidity within an appropriate range. &> „On the other hand, the air conditioning system radiates heat to the outside, making the urban heat island effect even more serious. The summer peak power consumption is high, often causing the power generation system to jump, sometimes even by partition, electricity or power Measures to cope with the losses caused by the industry. Adding nuclear. Plants, or cover reservoirs, hydropower generation, or coal-fired power generation, will be ^ ^ 3 201206860 f and ecological, whether it can be discussed extensively and Struggle, cost a lot of social synthesis., = „about 30~4G (10) cooling load, from the heat into the shell through the shell' is the first practice of energy saving. 3 hot surface engineering $ ' f see the use of styrofoam, PU and glass ^ and 曰 ^ ^ to work in the middle of the interlayer for insulation / heat, or use shade network, Bailu or heat / heat insulation Paint or stickers, etc. On the one hand of the corpse heat/heat-breaking, the main purpose of the construction of the top-top insulation material is to improve the roof of the dam, to block the heat, to avoid the formation of a huge source of heat load in the room, and to waste the big I. The air (10) 'running energy, the types include: miscellaneous coagulation ^, heat insulation monument: foam glass, PS heat insulation monument, five-foot insulation brick, quartz heat insulation brick, styrofoam heat insulation monument, rubber insulation Hot monument, slate heat insulation monument, whetstone PS insulation brick, whetstone heat insulation monument, etc., the difference in heat transfer capacity may be G.3~0.G3 W/mK. In the past few years, because of the appearance of this product, the ceramsite has proposed the ceramsite isolation, this new insulation/heat breaking material, and has gradually increased a lot. In, modern built or refurbished buildings. However, the traditional ceramsite insulating bricks are generally made of ceramsite, sandstone, and cement. For the purpose of heat preservation/insulation/heat breaking, the traditional ceramsite insulating bricks are made thick and heavy. Too heavy, relying on the pores of the ceramsite to achieve the heat insulation effect, and the whole traditional ceramic ceramsite heat insulation monument, the cement mortar concrete bonded, the ratio is high, the density is high, the thermal conductivity is also high, so the traditional ceramsite insulation The heat insulation effect of the monument is expected to be poor and difficult to use. In view of this, how to optimize the structure of traditional ceramsite heat insulation monument, retain its advantages, reduce its specific gravity, thermal conductivity, 'allow ceramsite thermal insulation bricks to be lightweight, practical / chemical, and have better insulation / break The effect of heat, how to make the passive heat dissipation effect of the ceramsite into an active heat dissipation effect, is the object of the present invention to be improved. 201206860 [Description of the Invention] 1. Technical means of the present invention: The object of the present invention is to provide a method for preparing a ceramsite building material and a product thereof which are capable of attracting, absorbing and heat-absorbing properties. In order to solve the foregoing problems and achieve the object of the present invention, the present invention is an energy-saving method for building materials, which is characterized in that it includes another cement f), stone (ST), stone powder (Ρ) and water (w). ), placed in the second stirring 32, after uniformly stirring, forming the first mixture (1) οη, Γ一" and then the first mixture (1)' is placed in the first quantitative cutting machine (〇), and then by The first-quantity cutting machine (2G) > enters the mold (30) as a fabric layer (F); the younger brother (1) wide-opens the first first-mixture (1)' until it reaches the mold (3〇) - (10) The inner fabric layer (F) is used for the vibration leveling action; the silly cockroach is located at the same time as the nuclear tool (C), the foaming agent (V) and the water ( W) 'Into the second mixing tank (40), first (FC), then put a few ceramic granules (6) into the foaming water after the second full foaming, you can form the sand of the hook In the mortar-like second ^50) L first-feeder (10) after the foaming, the first mixture (2) is poured into the -fl_ί (by the second quantitative feeder (50). Η?)^'Ϊί$^^(2) 5 one pre The degree of ice (Η2) 'input into the bottom layer (s); after the mold and 3, the inner layer contains the fabric layer (F) and the bottom layer (8) ten, (30 丄 placed at a temperature of 2. Under the environment of ~25., the above-mentioned fabric layer (F) and the bottom layer (5) are solidified and completely joined to each other; Step 8. The cured fabric layer (7) and the bottom layer (5) are flattened. ] 5 201206860 =) mold 'separate the fabric layer (F) from the bottom layer (s), and the mold (30), which becomes the initial step nine: for the initial embryo (3) after demolding, the bottom layer (s) at least one surface (S1), processed by at least one processing machine (4), removing floating matter impurities to flatten the surface (S1) of the primer layer (S), and at the processed surface (10), The pores (FC1) of the fine-grained cement (FC) and the peak-shaped gas chamber (L1) of the ceramsite 显) are exposed; Step 20: For the blast (3) after the processing, the The fabric layer (F) side, the J surface, and the largest outer surface (4) are ground by a grinder (5), and the outer surface (F) is smoothed, and then polished by an oxalic acid grinding wheel (6) to make a layer ( The outer surface (F) of F) is bright and becomes one The ceramsite building material (1〇〇); the size of the ceramsite (L) in the inch A ^ is between 3mm and 12mm, and the body of the ceramsite (), the percentage is the overall bottom layer (8) Between 4% and 9% of the foamed cement (FC), the volume percentage after foaming is between 10% and 6% of the total primer layer (S). According to the above method for manufacturing an energy-saving ceramsite building material, the relationship between the first predetermined depth and the second pre-branched degree (H2)_degree is as follows: - the first predetermined time 1) is equal to the second pre-new degree (H2) The first predetermined wealth (m) is less than the second pre-dip depth (H2). According to the above method for producing an energy-saving ceramsite building material, the processing machine (4) is one of the following or a combination thereof: a grinding machine and a cutting machine. According to the above method for manufacturing an energy-saving ceramsite building material, in the fourth step, it is more preferable to add a fineness (FS) of the foam-like composition of the hydrazine-like water-repellent composition to the second mixture (2). In the above, the second mixture (2) of the sand residue can be increased, and the second mixing layer 2) is more stable, which is beneficial to the addition of the ceramsite (L). There will be no separation. According to the above-mentioned method for manufacturing an energy-saving ceramsite building material, the ceramsite (L) is formed into a granular shape by the following materials: shale, sewage sludge, reservoir sludge, clay, fly ash. According to the above method for manufacturing an energy-saving ceramsite building material, the stone material (sT) is composed of two or all of the following 201206860: Zhongbaishi, jade, and special white stone; and the material of the stone material (st) is One of the following or a mixture thereof: natural stone, marble, granite, processed stone, artificial ceramic. According to the above method for producing an energy-saving ceramsite building material, the foamed cement (FC) in the fourth step further includes sand (SA) and stone powder (p). According to the above method for manufacturing an energy-saving ceramsite building material, the energy-saving ceramsite building material (100) is one of the following: heat-insulating bricks and floor tiles. In order to solve the foregoing problems and achieve the object of the present invention, the technical means of the present invention, in terms of products, is an energy-saving ceramsite building material, which comprises:

The energy-saving ceramsite building materials (100) made by the energy-saving ceramsite building materials method as claimed in claim 1; the far-energy-saving ceramsite building materials (100) are made of cement (C), stone (ST), stone powder ( P) and a mixture of water and evenly stirred to form a fabric layer (F); and, on the side of the fabric layer (F), with cement (c), foaming agent (v), water (w) The formed foamed cement (FC) is mixed with the ceramsite (L) and uniformly stirred to form a bottom layer (S) formed by solidification; and characterized in that: - at least one of the bottom layer (S) The side surface (S1) is such that after the processing of at least one processing machine to remove the impurity (31) of the float, the surface (S1) of the bottom layer (S) is made flat, and the surface (Si) after processing is processed. , the pores of the fine-diameter (FC1) of the foamed cement (FC) and the gas-filled chamber (L1) of the peak of the ceramsite (l) are exposed; and the layer (the outer surface of the largest n-surface area (Fl) After polishing the mortar (5), smoothing the outer surface (F), and then polishing the oxalic acid wheel (6), the outer surface (F) of the fabric layer (F) is bright; , s Xuan ceramsite (L) particle size between 3mm~12mm And the percentage of the body f of the ceramsite () is between 4% and 9% of the total base layer (8); and the volume percentage of the foamed cement (FC) after foaming is The base layer (S) is between 1% and 6〇〇/0. According to the energy-saving ceramsite building material described in the above, the ceramsite (L) is sintered in a granular shape by one of the following materials. : shale, sewer sludge, reservoir in the s 201206860 clay, fly ash; the second is the following -: partition - waste, Ming ^, will cut the surface (si) of the bottom layer (s) and / Or research flattening '疋 because the bottom layer (5) is made at the time of manufacture, the surface will touch the material, it is necessary to avoid foaming cement (fc) ί iim water, ♦ gray, excessive bubbles and silk condition However, in the final condensing 'white hearing, it will also produce some of the genus' such as: cement gypsum floats, U mussels, the market traditional ceramsite insulation brick products, if the surface layer is not ground, cut white and white birch Or floating matter impurities such as gypsum, so the focus of the second processing machine of the present invention is to cut and/or grind it to La; 2 7 C) finely controlled pores (FC1), and its ceramsite (L) The peak nest of the whole beauty U 'exposed to the outside' can be seen, making its surface (S1) clean and flat! In the invention, by the bottom layer (s) by its porosity, light weight and poor water absorption : / Sex 'through the foamed cement (four) of the fine diameter of the pores (fci), and ^ nested air chamber (L1) 'can do dew, dense fog and other large water vapor at night' when the sun rises, the temperature When it is raised, it can slowly vaporize, just like the formation of vaporization, like the building materials that can breathe, the temperature variation inside the energy, the second and the beam, and the temperature of the building and the temperature. It will not rise sharply, reduce the energy consumption of air conditioners, and has a sturdy Lang effect, in line with the spirit of green building materials. In the ten inventions, the outer surface (F) of the fabric layer (F), the outer surface (F) of the fabric layer is smoothed, and then polished with an oxalic acid grinding wheel (6), by grinding two (6) on the oxalic acid, The released oxalic acid 'the sulphuric dance of the cement (c) and the stone Τ on the outer surface (F) combines to form the crystal of the oxalic acid dance, and the crystallization of the crystal is impervious to the characteristics of 7 The effect of pollution, grind, and light, and because of its bright surface, when it is laid on the roof, it can reflect a part of the heat directly radiated by the sun, which can reduce the heat energy absorbed by the present invention. 4. In the present invention, by using the fabric layer (F) plus the primer layer (the magic compound formula 201206860, the primer layer (s) can be combined with the foamed cement (FC) and the ceramsite (L). The insufficiency of the resulting strength is caused by the combination of the fabric layer (F) and the high strength ratio of the cement (c) to form a complementary 'the strength of the article of the invention is increased. 5. In the present invention, the bottom layer (S) From its internal foamed cement (FC), it exhibits many fine-diameter bubbles, which reduce or halve its weight to meet the light weight requirements. At the same time, the density of the bottom layer (8) is also achieved by these fine-diameter bubbles. Reduce, block the heat source transmission, achieve better than traditional ceramsite insulation bricks, and have better barrier effect. ',,, [Embodiment]

The following is a detailed description of the process according to the embodiment shown in the drawings: FIG. 1 is a schematic flow chart of the manufacturing method of the present invention, and FIG. 2 is a schematic diagram showing the process flow of the present invention. The figure reveals that, in terms of the manufacturing method, it is an energy-saving ceramsite building material method, which is characterized by the following steps: i ^Step 1. Cement (〇, stone (ST), stone powder (p) and water (w) , placed in the first-mixing tank (1G), after the uniformization, the first mixing step 2: the first mixture (1) is placed in the first-quantity cutting machine (10), and then by the first - Quantitative cutting machine (2 〇) 'Pour the first mixture (1) into the mold (30) as a fabric layer (F); continue to infuse the first mixture (1) ' until reaching the first (pre) of the mold (30) The sphericity (H1), the filling of the fabric layer (F) is completed, and then the fabric layer (F) in the alignment (30) is vibrated and leveled; 〃, step 4: at the same time as the step-- After cement (c) and hair (FC), several ceramsites (L) are placed in the foamed cement. After the foaming is completed, the shank mixing frequency can be formed into the second cake bucket (10). First, stir to form foamed cement. Step 5: Pre-mixing 'completely paying the sand mixture (2), put it into the second quantitative cutting machine (5〇), Dan: Machine (10), will be the second mixture (Talk into the person, the previous 201206860 mold, infused on the fabric layer _-side, as the bottom layer (8); - Pre-ϊ: 罙ioiit continuation ί2 two mixture (2), until reaching the first pre-ice degree of the mold (10) (Η2), the perfusion of the base layer (s) of the Yuancheng; and after the injection, the temperature of the fabric layer (F) and the bottom layer (S) is 2〇~25ΐ, and the environment is 48 Small day-to-day, so that the fabric layer (F) and the bottom layer (s) are solidified and completely adhered to each other. The fabric layer (F) and the bottom layer (5) after curing are fixed. $) The mold 'separates the fabric layer (F) from the bottom layer (8) and the mold (3〇), and becomes the first =) table 2 = the surface of the second surface after processing the initial embryo (3) 'the fabric layer ( f) one side, ^, and the side surface (F1), grinding with a grinder (5), smoothing the surface of the 竽 卜 伽 (F), and then using the grass ^^", where the ceramsite ( The particle size of L) is between 3mm and 12mm, and the percentage of product is '40%~9GI/q between the primary solid bottom layer (8), and the percentage of the foam is _product. The surface of the layer (S) is between 10% and 6〇〇/〇, making it the surface of the material f?) (si), when cutting and / or grinding, JL primer 込疋 because of the bottom layer of traditional ceramsite insulation bricks, in the creation of "two ί, ::, when doing, it is necessary to do the research 1 cutting" All have white birch or stone transfer impurities; the right side of the present invention through the action of the processing machine (4), the surface of the bottom layer (8) 201206860 (si), cut and / or ground to allow foamed cement (FC The pores of the fine diameter (FC1), and the nest-shaped gas chamber (L1) of the ceramsite (L), are exposed, and can be clearly seen to make the surface (S1) clean and beautiful.

Secondly, in order to allow the primer layer (8) to produce an energy-saving effect, the present invention utilizes the fineness of the bottom layer (S), the lightness and the slightly higher water absorption rate, and utilizes the fineness of the foamed cement (FC). The pores of the diameter (FC1), and the nested air chamber (L1) of the ceramsite (L), absorb the water and water contained in the natural water such as dew and dense fog at night; the corpse is too 1% rise during the day. When rising, it can slowly release the water vapor inside the air hole (FCi) and the air chamber (L1) to form a vaporization effect, moderate the temperature variation inside the building, and produce the effect of actively adjusting the temperature to make the building indoor temperature. The sound will rise sharply, reduce the energy consumption of the air conditioner, and have a certain energy saving effect. Furthermore, the outer surface (F) of the fabric layer (F), when ground by the oxalic acid grinding wheel (6), releases the oxalic acid [Oxalic acid], which is combined with the cement (c) of the outer surface (F) and the carbonic acid mother of the stone. The knot of the shape of the fresh gorge [CaC2〇4], the gorge that the crystal is impervious to water, can be used to complete the closure, reaching the ancient teachings. For a long time, the other is the light effect of the outer surface (F) of the fabric layer (F). When the roof is on, it can reflect part of the direct sunlight, which can illuminate the absorbed heat energy. On the other hand, the combination of the fabric layer (F) and the bottom layer (s) not only has the effect of the knot. More importantly, through the fabric layer (F), the solution: mud (four) and pottery The combination of the particles (L), and the resulting insufficient strength of the hidden y factor = = (=) high strength _ cement (c) combined leakage, forming a j mouth strength increase. The layer (8), by means of the bubbles of its internal foamed cement (Fc), allows the |half, 'to reach the requirements of (4), and also transmits by these fine h-resistance adiabatic sources to further reduce the density of the primer layer (8). , to achieve the best second pass, the first ceramic ceramsite heat insulation effect. The depth of the first thief depth (ηι) and the second predetermined depth (Η2) and the value of the 糸 糸 7C are as follows - the first predetermined depth _ is equal to the second predetermined deep shadow 201206860 (H2m__) is smaller than The second predetermined depth _ 八 eight, through the first predetermined relationship of different depth relationships can provide different insulation effects, to compare, produce changes, work machines, cutting machines. () 4 under the shape - or its cooperation: grinding and selection of the amount of animal impurities, cutting, or grinding and grinding, is the cutting machine to process the most appropriate processing method ^ can be used Ceramsite building materials (丨(8)). In the fourth step of the traits, 'more additional added' is a stable and water-resistant foam stabilizer (FS) to mix the second mixture (2) #第-Ί2 dihydrated first mixture (2 ) 'The viscosity increases when stirring, and the formed foam is rich, which is beneficial to the addition of ceramsite (L)' without precipitation. , the use of this kind of foam stabilizer (four), more energy-saving ceramsite building materials (= material layer (S) inside forming a uniform, large, small closed bubbles, to improve 3 'lower overall weight, let density and strength Stable, compared with traditional ceramsite insulation bricks, the properties are more excellent and lighter. Foam stabilizer (FS), stable and water-resistant aqueous foam composition, [check this 匕

Water-Resistant Aqueous Foam Composition, the composition comprises: (I) a long chain organic cation, (RRlR2R3)N + x-; and a (π) long chain organic anion, R'_z-Y + J. For example, the stable and water-resistant aqueous blister composition mentioned in U.S. Patent No. 5,696,174 [Applicable 曰: December 4, 1996] is a preferred choice to pass through long-chain organic cations. The combination with the long-chain organic anionic compound can make the foam formed in the second mixture (2) more stable, and can increase the viscosity of the second mixture (2) of the above-mentioned mortar during stirring, which is beneficial to the addition. Ceramsite (L) without precipitation. 12 201206860 Among them, the traditional aqueous foaming agent is mostly composed of surfactants. The foaming agent has low foam stability, and the foam is formed within a few minutes, which begins to disappear [broken bubble]. The lightweight materials, such as: ceramsite (L), will also produce separation during the mixing process. When placed on site, the foam in the second mixture (2) will continue to disappear, and it will be poured first. a second mixture (2) in the mold (3) and a second mixture (2) deposited in the mold (30), with a time difference, after the second mixture (2) is hardened, second The size of the bubbles contained in the mixture (2) is different, the second mixture (2) is first poured, the gas has a large number of bubbles in the solid, and the diameter is small, and the second mixture (2) is post-cast, and the gas is in the solid. The number of bubbles is small, and the diameter is large, resulting in different density and strength of the bottom layer (S). Insulation, heat preservation, and separation of the effect are reduced to make the whole waste material. This phenomenon is added when the content contains ceramsite. (L) will be even more serious.

Therefore, the present invention selects the stable and water-resistant aqueous foam composition, and the foam stabilizer (FS) to improve various problems such as unevenness of bubbles, insufficient size, and insufficient amount, so that the second mixture (2) is It can be stabilized and water-resistant, not only can improve the quality of energy-saving ceramsite building materials (100), but also can be used to smash the second thing. The stone (ST) is the following two Made up of or all of the cooperation · Zhongbaishi, jade, special white stone;

With the cooperation of 0, the fabric of the present invention, the ceremonial ceremonies of the factory can be more diversified, $ 夕松

& The foamed cement (rc) towel of the fourth step, which further includes sand (SA), is a commonly known technical means, and therefore is not described in detail. Figure 5 is a perspective view of the article of the present invention, and Figure 6 is an enlarged schematic view of the microstructure of the surface portion of the bottom layer of Figure 5. The figure discloses that the article relates to an energy-saving ceramsite building material, which comprises: an energy-saving ceramsite building material (100) made by the energy-saving ceramsite building material method as claimed in claim 1; The granular building material (100) is a fabric layer (F) formed by solid mixing of cement (C), stone (ST), stone powder (p) and water (W), and is formed in the layer of § hai (F)-side, foamed cement (FC) formed by cement (C), foaming agent (V), water (w), mixed with ceramsite (L) and uniformly mixed, and solidified to form a bottom The material layer (S) is composed of: at least one surface (S1) of the bottom layer (S), after processing by at least one processing machine (4) to remove floating matter impurities (31), The surface (S1) of the primer layer (S) is flattened so that the surface (S1) after processing, the pores of the fine diameter of the foamed cement (FC) (FC1), and the peak of the ceramsite (L) The air chamber (u) is exposed; and the outer layer (F1) of the fabric layer (F)-side and the largest surface area is ground by the grinder (5) to smooth the outer surface (F). After polishing with oxalic acid grinding wheel (6), Brightening the outer surface (F) of the fabric layer (F); wherein the particle size of the έ ceramsite (L) is between 3 mm and 12 mm, and the volume percentage of the ceramsite 0 is the overall bottom layer (s Between 40% and 90%; and the foamed cement (FC), the volume percentage after foaming, is between 10% and 60% of the total primer layer (S). In the mountains, this kind of energy-saving ceramsite building materials (1〇〇) is compared to traditional ceramsite insulating bricks = δ. 'The decrease in the volume percentage of ceramsite (L)' only accounts for the overall primer layer (between 4 〇 0 / 〇 2 〇 , ,, which is between 70% and 90% of the total traditional ceramsite insulation bricks, It can reduce the overall cost. Read μ and then L through the fabric layer (F) to produce a reflective effect, not only: the body's thermal insulation effect 'is guaranteed, but also provides a very beautiful 14 201206860 landscaping The effect 'let the heat insulation monument is no longer the destroyer of the overall landscape of the building. Moreover, because it contains foamed cement (FC), the energy-saving ceramic building material (1〇〇) has a lot of fine diameter inside. Bubbles, better than traditional ceramsite building materials (2〇f), with the fine pores inside the money P granule building materials (1 〇〇), can reduce or reduce its weight, to achieve energy-saving ceramsite building materials (1〇 〇), lightweight requirements, but also through these small diameter bubbles, the density of ceramsite concrete is reduced, blocking the transmission of heat source, achieving insulation, insulation, disk sound insulation effect better than traditional ceramsite building materials 0 / formation: Ceramsite (L) 'is one of the following materials, high temperature sintering • formation = shape; sewer fouling , reservoir silt, clay, fly ash. And right slate made _ postal), f light, high strength, with ί, impermeability, sound absorption and other characteristics; with this ceramsite (5) wear-resistant, accompany = \贝建材's light weight, high strength, anti-seismic, anti-carbonization, acid resistance, compared with ordinary building materials of the same strength level, the response should be critical to the 'imperial structure of the building's queen's is a high-rise building, large-span energy building Although the used pottery), • Quantity:, the Tongbei light is two to 30% lighter, and it can make the building effectively reduce the steel ^吏2 will also reduce or reduce the beam and column volume, energy, and use also let the floors The use space is increased. The ceramsite (L) is used instead of the gradual reduction, and the cost of sand and gravel is increased. Under the structural cost reduction of this type of building, the relative earthquake height is higher than that of the traditional building, and the earthquake resistance is also weak. ί,# has good insulation, water retention and water-repellent effect, wear-resistant sludge, water iir ϊί, high paving, and due to the following water ϊ ι 、, or clay, the green material modified = 15 201206860 is always environmentally friendly, and the cost is low, making it more convenient. The ceramsite (L) made of coal γ is made up of fly ash as the main raw material, and the right amount of lime (or calcium carbide), gypsum and admixture ruthenium 2; 2, molding, hydration and water An artificial lightweight building material made by a thermal synthesis reaction or a natural hydraulic reaction. Species ϊίίΐ—Generally spherical, the skin is rough and hard, and there are fine X or fly ash colors inside, because the ceramsite (L) and cement (C) should form a whole, with a very strong combination. The material of the material of the material is only wrapped in the cement matrix, and the stone and the glue should be mixed; if necessary, it can be made into high-strength light perforated bricks, ground monuments, standard bricks, thermal insulation walls, etc. The density grade of the ceramsite (L) is divided into 4〇〇~(4) grades. Is this ceramsite (6) used for the second? Warm insulation, can prevent the house area water, greatly reduce μ * including L ' also % to prevent temperature changes, and lead to roof cracking; and when $ ceramsite _ Yu Yuye equipment pipeline, heating f, air conditioning pipe, The steam pipe is waiting for 'more low temperature to prevent the pipe from shrinking, cold and brittle, and the heat is not lost when the temperature is high. u Also, 'by using different materials ¥, process granules (L), the types and characteristics of the granules of the present invention can be more diversified, and the application range of the lang ceramsite building materials (100) of the present invention can be made. More extensive. In the above, the energy-saving ceramsite building material (100) is one of the following: an insulating brick, a monument. Among them, 'according to different installation requirements', the energy-saving ceramsite building material ( 〇〇) of the present invention can be used as an insulating brick or a simple monument to enable the application of the present invention. The scope is more extensive. FIG. 7 is a schematic view showing the implementation of the article of the present invention at night, and FIG. 8 is a schematic view showing the implementation of the article of the present invention in the daytime. It is not shown in the drawings that the energy-saving ceramsite building material (1〇〇) of the present invention passes through the bottom layer (s) 'the fine-diameter stomata (FC1) of its foamed cement (FC) at night, and 201206860 ί Although the gas is 丨), sucking (4) water, thick fresh A natural water contains „retaining water vapor, (4) in the pores (fci) and gas, (4) ίίΐί, can ceramsite building materials _ 'the overall temperature reduction speed. Zhan, Tian ♦ ®古续^升' temperature rise, the energy-saving ceramsite building material (100) of the invention, ίί left in the pores (FC1) and the air chamber (L1) of the fine water, i's slowly _ water gas, up to Shunhe building and another effect of T-Tian A' has the energy-saving effect of reducing the air-conditioning reduction. From it, the stalking time, borrowing the shackles, the effect of every mile and eight mines, when laying on the outside of the building量 Quantities: The heat of the sun directly from the knives can further reduce the absorption of the present invention to achieve better reflection and reduce the heat absorption. In addition, the performance is more excellent, and the heat transfer and accumulation heat transfer are special. 'Not only can reduce the heat insulation effect of the outer shell when building the object., °, can effectively improve the overall building. The temperature inside the object can be only two low: the goal of the first absorption rate, it is effective, and it is the best in today's ceramsite building materials. The energy-saving ceramsite building materials method and its characteristics and The function details the structure and invention patent application of the present invention; however, the above-mentioned progressive elements are stipulated according to the law, and the implementation of the modification is not difficult to achieve. = This is in line with the intention of the present invention. The track garden should include the scope of the patent application S3 17 201206860 [Simple diagram of the drawing] Figure 1: Schematic diagram of the process of the method of the present invention. Figure 2 to Figure 4: The present invention Schematic diagram of the process of the process Figure 5. Schematic diagram of the article of the invention. Figure 6 is an enlarged schematic view of the microstructure of the surface portion of the primer layer of Figure 5. Figure 7: Schematic diagram of the implementation of the article of the invention at night. Schematic diagram of the implementation of the product during the daytime. [Main component symbol description] 1 First mixture 2 Second mixture 3 Initial embryo 31 Float impurity 4 Processing machine 5 Grinder 6 Oxalic acid grinding wheel 10 A mixing drum 20 first quantitative cutting machine 30 mold 40 second mixing drum 50 second quantitative cutting machine 100 energy-saving ceramsite building material C cement P stone material ST stone powder W water SA sand V foaming agent L ceramsite L1 gas chamber FC foamed cement 18 201206860

FCl FS F FI S SI HI H2 I

Π m

IV

V ventilating foaming agent fabric layer outer surface bottom layer surface first predetermined depth second predetermined depth step one: putting cement, stone, stone powder and water into the first t-bucket, mixing and evenly stirring, forming the first a mixture of the second step: the first mixture is placed in the second machine t, 'by the first - quantitative cutting machine, the first mixed material is poured into the mold, as a fabric layer is broken. Continuously infusing the first mixture until reaching the pre-twisting depth of the mold, completing the filling of the fabric layer, and then performing the vibration leveling action on the fabric layer located in the mold. Step 4: In the step-by-step, the cement is further , and the water and water 'released in the first - mix the mixing barrel, the first batch of mixing to open) into the foaming cement, then the number of side particles placed in the foaming cement two or two mixed and evenly stirred, after the complete foaming The second mixture of the mortar is formed into a uniform mixture, and the second mixture of the pre-mixed and fully foamed mortar is placed in the second quantitative cutting machine, and then the second is borrowed. Quantitative cutting machine, The second mixture is poured into the mold which has been filled with the fabric layer, and is poured on one side of the fabric layer to continuously inject the second mixture as a primer layer step until reaching the second predetermined depth of the mold to complete the primer layer. Perfusion [s] 19

VI 201206860 νπ Step 7: After the above infusion, the content contains ='4, and the degree of significance is 20~25^. The above fabric layer and the primer layer are

Vffl t8: The fabric layer f after the curing and shaping is removed, and the fabric layer and the bottom layer are separated, and the blast is an embryo, /, knife

IX Step 9: For the mold after the demoulding, at least one side surface of the bottom layer is processed by at least one processing machine to remove the impurities of the float, so that the surface of the bottom layer is flat and the surface after processing is The pores of the fine diameter of the foamed cement are exposed to the honeycomb chamber of the ceramic granule

X Step 10: For the virgin embryo after the processing, the outer surface of the fabric layer side and the largest surface area is ground by a grinder, the outer surface is smoothed, and then polished by an oxalic acid wheel to make the fabric layer The outer surface of the light is bright, becoming an energy-saving ceramsite building material 20

Claims (1)

201206860 VII, Shen Qing patent scope: - dial), stone (ST), stone powder (p) and water _ (10) in: Shu brother - mixture (1) 'put the first - quantitative cutting machine into the I crazy brother (20), the first mixture (1) is poured into the cookware (30) as a fabric layer (F); the second continuous infusion of the first mixture (1) until reaching the mold (30) - ^, complete the fabric layer (F The perfusion, followed by the vibration leveling action on the fabric layer (F) located in the mold (3〇); the water-cooling process - while the cement (Q, foaming agent (V) ϊϋ In the bucket (40), the first half of the bucket is formed to form a foamed cement sentence. 5 pellets (L) are placed in the foamed cement (FC), and the two blends are combined. The mixed sinter-like π-person ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ One side, as the bottom layer (3) '· - pre-twist: 罙, m2, ', ίί second mixture (2), until reaching the first pre-twist of the mold (30), wood (Η2), Complete the filling of the bottom layer (s); After filling, the fabric layer (8) and the bottom layer (8) are placed in an environment with an ambient temperature of 20 to 25 Torr, and the outer layer of the fabric layer (F) and the bottom layer (s) are solidified, and the outer layer (s) is solidified. Mutually sticking to each other: The fabric layer (F) and the base material after the curing and shaping are separated from the bottom layer (8) and the mold (10), which is the first step 9: for demolding After the primordial (3), at least one side (1) of the bottom layer (8) is processed by at least one processing machine (4), and the impurities of the float are removed to smooth the surface (S1) of the primer layer (3), and At the surface (si) after processing, the stomata (FC1) of the fine-diameter (FC1) of the cement (FC) and the peak gas chamber (L1) of the ceramsite (6) are exposed; , 10: For the pre-processed embryo (3), the fabric layer (the outer side surface (F1) with the largest surface area and the largest surface area is ground by a grinder (5) to make the outer surface (F) smooth and smooth. After the light wheel (6) enters the stray light action, the outer surface (F) of the layer (F) is brightened to become an energy-saving ceramsite building material (1〇〇); the size of the ceramsite (L) is Between 3mm and 12mm, And the volume percentage of the ceramsite () is between 4% and 9% of the total primer layer (s); and the volume percentage of the foamed cement (FC) after foaming is the overall layer (S) between 10% and 60%. - #2. The energy-saving ceramsite building material method according to claim 1, characterized in that: the first predetermined depth (H1) and the second predetermined depth (four) are deeply relied upon The system is -. - the predetermined depth (H1) is equal to the second predetermined depth (H2), and the first depth (H1) is less than the second predetermined depth (H2). 3. The energy-saving ceramsite building material processing machine (4) as described in claim 1 is the following - or its cooperation: grinding machine, ^ knife in the machine 4. Energy-saving pottery as described in Qingyi item 1. In the method of making granular building materials, in the third step, it is more possible to add - for the stable and water-resistant water, the second mixture (2) can make the first mixture of the mortar pieces "Do not (2): stirring When the viscosity increases, the bubbles formed in the second mixture (7) are more stable, and the paste is added to the ceramsite (L), and * does not cause separation. 10) The energy-saving ceramsite building materials described in Item 1 The method of manufacture is characterized in that: = the material is 'high temperature sintering is formed into a granular shape: slate stone, sewer π mud, reservoir sludge, clay, fly ash. 6. The method for producing an energy-saving ceramsite building material according to claim 1, wherein the stone material (ST) is a combination of two or all of the following shapes: j white stone, jade stone, and extra white stone; the stone material (ST) The material is the following - or a mixture of it: natural stone, marble, Igang stone, stone after decoration, artificial ceramics. 201206860.t. The method for producing an energy-saving ceramsite building material according to the invention, wherein the foamed cement (FC) of the fourth step further comprises sand (SA) and stone powder (p). The energy-saving peak building materials method described above is based on the fact that the ceramsite building material (10) is one of the following: a heat insulating monument and a monument. 9. An energy-saving ceramsite building material, comprising: the energy-saving ceramsite building material method described in Tao Qi 1, the energy-saving ceramsite building material (100) made of cement (c), stone (ST) And water (w) mix and mix evenly and solidify the money-face (f); and set the fabric layer (F)-side, with cement (c), foaming agent (v), Shuiqingjinzhi ?=尼(FC) 'Combined with ceramsite (L) mixed uniformly and formed by solidification of a primer layer (S); characterized in that: at least one side surface (S1) 'is processed by at least one Machine (4) After the floating matter impurity (31), the surface (si) of the bottom layer (8) is flat i J 2 T / sweet surface (S1), the fine diameter of the foamed cement (FC) =), The gas chamber (L1) remaining with the peak of granulation (L) is exposed; the outer surface (4) of the surface of the ,, Ϊ fabric t(F)-maximum surface area is flattened by the outer surface (F) After smoothing, the oxalic acid grinding wheel (6) is used, and after the polishing operation, the outer surface (7) of the fabric layer (F) is brightened; ..., the particle size of the ceramic (L) is between 3 mm and 12, and the pottery The volume of the grain 0, the percentage, is 4〇 of the overall primer layer (8) Between % and 9〇%; the foamed cement (FC) 'volume percentage after foaming is between 10% and 60% of the total primer layer (S). The ceramsite building material is characterized in that: Mn' 述 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 η η η η η η η η η η η η η η η (100) is one of the following: heat insulation monument, ground binding. 23