TW201205703A - Dynamically or adaptively tracking spectrum features for endpoint detection - Google Patents

Dynamically or adaptively tracking spectrum features for endpoint detection Download PDF

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Publication number
TW201205703A
TW201205703A TW100114087A TW100114087A TW201205703A TW 201205703 A TW201205703 A TW 201205703A TW 100114087 A TW100114087 A TW 100114087A TW 100114087 A TW100114087 A TW 100114087A TW 201205703 A TW201205703 A TW 201205703A
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Taiwan
Prior art keywords
substrate
layer
value
characteristic
grinding
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TW100114087A
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Chinese (zh)
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TWI467678B (en
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Jeffrey Drue David
Harry Q Lee
Thian Choi Lim
Gary Ka Ho Lam
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Applied Materials Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/005Control means for lapping machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/20Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
    • H01L22/26Acting in response to an ongoing measurement without interruption of processing, e.g. endpoint detection, in-situ thickness measurement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

A method of controlling polishing includes polishing a substrate and receiving an identification of a selected spectral feature, a wavelength range having a width, and a characteristic of the selected spectral feature to monitor during polishing. A sequence of spectra of light from the substrate is measured while the substrate is being polished. A sequence of values of the characteristic of the selected spectral feature is generated from the sequence of spectra. For at least some spectra from the sequence of spectra, a modified wavelength range is generated based on a position of the spectral feature within a previous wavelength range used for a previous spectrum in the sequence of spectra, the modified wavelength range is searched for the selected spectral feature, and a value of a characteristic of the selected spectral feature is determined.

Description

201205703 f、發明說明: 【發明所屬之技術領域】 本揭示案係關於在基板之化學機械研磨期 , 艰灯之光 學監視。 【先前技術】 通常藉由在矽晶圓上依序沈積導電層、半導電層或絕 緣層’來將積體電路形成於基板上。一個製造步驟涉及 在非平面表面上沈積填料層並平坦化該填料層。對於某 些應用而言,將填料層平坦化直至圖案化層的頂表面曝 露出為止。舉例而言,可在圖案化絕緣層上沈積導電填 料層,以填充絕緣層中之溝槽或孔。在平坦化之後,在 絕緣層之凸起圖案之間的剩餘導電層部分,形成通孔、 插頭及接線,通孔、插頭及接線提供在基板上的薄膜電 路之間的導電路徑。對於其他應用(諸如,氧化物研磨 (oxidepolishing))而言,將填料層平坦化直至在非平面 表面上留下了預定厚度為止。另外光蝕刻法 (photolithography)通常需要將基板表面平坦化。 化學機械研磨(Chemical mechanical polishing; CMP) 為一種可接受的平坦化方法。此平坦化方法通常需要將 土板文裝於承載頭或研磨頭上。基板曝露出的表面通常 抵罪紅轉研磨墊而置放。承載頭向基板上提供可控制式 負載以將基板推動而抵靠研磨墊。通常將研磨性研磨 激供應至研磨墊之表面。 201205703 CMP之-個問題在於決定研磨製程是否完成(亦即, 基板層是否已平坦化至所要的平坦度或厚度),或 移除了所要的材料量。㈣分佈、研磨塾條件、研磨堅 與基板之間的相對速度及基板上的負載之變化均可引 起材料移除速率之變化。此等變化及基板層之初始厚产 之變化,引起達到研磨終點所需要的時間之變化。°因此二 研磨終點不可僅決定為研磨時間之函數。 * , 在一些系統中,在研磨期間(例如)經由研磨塾中之 視窗以光學方式原位監視基板 '然而,現存光學"見技 術可能並不滿足半導體裝置製造商之增加的需要二 【發明内容】 -些光學終則貞測系統在光譜量測中追蹤選定光譜特 徵特性,以決定終點或改變一研磨速率。在—光嘈中, 類似於該選定光譜特徵之光譜特徵可使追蹤該選定光譜 特徵變得困難。識別該光學終點偵測系統之—波長範圍 以搜尋該選定頻譜特徵,可允許該光學終點伯測系^正 確地識別該選定頻譜特徵,且使用減少的處理資源。 在-些研磨製程中,自一基板移除—第二材料(例如, 氮化物,例如,氮化叙或氮化鈦)之一第二層(例如, -阻障層)’以曝露出包括一不同的第一材料(例如,一 介電質材料、-低介電值材料及/或—低介電值蓋材料) 之一第一層或層結構。經常希望移除該第一材料,直至 剩下-目標厚度為止。在頻譜量測中追縱—選定頻错特 201205703 徵特性’以決定終點或改變一研磨速率之一些光學终點 偵測技術,在此研磨製程中可具有問題,因為該第二材 料之初始厚度並不是已知的。然而’若頻譜特徵追縱係 由另一監視技術(例如,馬達扭矩、渦流或光學強度κ 視)觸發,而另一監視技術能夠可靠地偵測該第二材料 之移除及下層或層結構之曝露,則可避免此等問題。另 外在各基板間,該層或層結構之厚度可能存在變化。為 提高該層或層結構之最終厚度之各基板間均勻性,可在 研磨之前量測該層或層結構之該初始厚度,且可從該初 始厚度及目標厚度計算出一目標特徵值。 你一1因恶傈中 研磨一基板;以及接收一選定頻譜特徵之一識別、具有 一寬度之一波長範圍,及該選定頻譜特徵之一特性以在 研磨期間進行監視。在研磨該基板的同時量測來自該基 板之光的—系列頻譜。自該系列頻譜產生該敎頻譜i 徵之該特性之u值。該產生之步驟包括以下步驟: 對於來自該系列頻譜之至少一些頻譜而言,基於該頻级 特徵在—先前波長範圍内之一位置產曰 圍,在該佟改m 生“文波長範 -改波長乾圍内搜尋該選定頻譜特 該選定頻m胜外— 饤傲及决疋 。曰特徵之一特性之一值,該先 於該系列頻夕一“. 反长靶圍係用 曰中之先刖頻譜。基於該系列值# $ 磨終點或對& 宁夕J值决疋一研 研磨速率之—調整巾之至少一個。 貫苑例可4 -固定寬声或多個以下特徵。該波長範圍可具有 ^產生該修改波長範圍之步驟可包含以下步 201205703 驟.將該固定寬度定中心(centering)於該先前波長範圍 中之該特性之該位置上。產生該修改波長範圍之步驟可 包括以下步驟:決定該先前波長範圍中之該特性之一位 置及調整該波長範圍,使得在該修改波長範圍中,該特 性係定位於更靠近於該修改波長範圍之-中心處。產生 該修改波長範圍之步驟可包括以下步驟:對於該系列頻 «曰中之至^些頻譜,決定該選定頻譜特徵的一波長 值,以產生一系列波長值;向該系列波長值擬合一函數; 及根據函數。丨算對於—後續頻譜量測之該選定頻譜特 徵的一預期波長值。該函數可為—線性函數。產生該修 改波長範圍之步驟可包括以下步驟:使該波長範圍之該 寬度定中心於該預期波長值上。該方法可包括以下步 驟:向該系列值擬合一函數’及基於該函數決定—研磨 終點或對於-研磨速率之—調整中之至少—個。決定一 研磨終點之步驟可包括以下步驟:根據該函數計算該特 性之一初始值’根據該函數計算該祕之—當前值,及 計算該初始值與該當前值之間的一差,及當該差達到一 目標差時中斷研磨。該函數可為-線性函數。該選定頻 譜特徵可包含:-頻譜波峰、—頻譜波谷或—頻譜零交 越。該特性可包括:一波長、—寬度或—強度。該選定 頻讀特徵可包含一頻譜波峰,且該特性可包含一波峰寬 度。可量測可見光之頻譜 领"曰,且該波長範圍可具有介於5〇 與200奈米之間的一寬度。 在另一態樣中,一種控制研磨之方法包括以下步驟: 201205703 接收選擇—固定波長範圍之使用者輸入,該固定波長範 圍為經一原位監視系統量測之波長之_子集;接收一選 定頻譜特徵之一識別及該選定頻譜特徵之一特性,以在 研磨期間進行監視;研磨一基板;對於該系列頻譜中之 各個頻譜,在研磨該基板的同時量測來自該基板之光的 一系列頻譜;搜尋該各個頻譜之該固定波長範圍之該選 定頻譜特徵,及決定該選定頻譜特徵之一特性之一值, 、產生系列值,以及基於該系列值決定一研磨終點或 —研磨速率之一調整中之至少一個。 旦實施例可包括一或多個以下特徵。該原位監視系統可 里測至少包括可見光之波長之強度’且該固定波長範圍 可具有介於5G與2GG奈米之間的—寬度。該選定頻譜特 徵可為-頻譜波峰、-頻譜波谷或—頻譜零交越。該特 性可為一波長、一寬度或一強度。 在另-態樣中’一種控制研磨之方法包括:研磨一基 板,該基板具有H ;接收—敎頻譜特徵之—二 別及該選定㈣特徵之H以在研磨期間進行^ 視」在研磨該基板的同時量測來自該基板之光的一系: 頻j ’在該第-層曝露之_時間’決定該特徵之該特性 之-第-值;將—偏移加至該第_值,以產生—第 以及監視該特徵之該特性,且在決定該㈣之該料達 到該第二值時暫停研磨。 這 實施例可包括一或多個以下特徵。 置、寬度或強度。在該系列頻譜全體下 該特性可為— ,該選定特徵 位 可 201205703 持續-演變性位點、寬度或強度。該特徵可為該頻譜之 一波蜂或波谷。該基板可包括覆蓋該第—層之—第9 一 層,研磨之步驟可包括以下步驟:研磨該第二層,且可 用一原位監視系統來偵測該第一層曝露。可在該第—原 位監視技術伯測該第一層之曝露之時間決定兮第—值、 偵測該第-層之曝露之步驟可為與監視該特徵之該特性 之步驟相分離之一製程。偵測該第一層之曝露之步驟可 包括以下步驟:監視來自該基板之—總反射強度。監視 該總反射強度之步驟可包括以下步.驟:對於該系列頻譜 中之各個頻譜,在一波長範圍上整合該頻譜,以產生‘ 總反射強度。該原位監視系統可包括—馬達扭矩或摩擦 監視系統。可在該第—層之研磨期間(例如,在啟動該 第-層之研磨之後立即)決定該第一值。可在該基板: 研磨開始之前曝露該第-層。監視該特徵之該特性之步 驟可包括以下步驟:對於來自該系列頻譜之各個頻譜, 決疋該特性之—伯,W甚>4* 么 ' 值以產生一系列值。可藉由向該系列 值擬合-線性函數,及決^該線性函數等於該第二值處 之-終點時間’來決定該特徵之該特性達到該第二值。201205703 f. Description of the invention: [Technical field to which the invention pertains] The present disclosure relates to optical monitoring of a difficult lamp during a chemical mechanical polishing period of a substrate. [Prior Art] An integrated circuit is usually formed on a substrate by sequentially depositing a conductive layer, a semiconductive layer or an insulating layer on a germanium wafer. One manufacturing step involves depositing a filler layer on a non-planar surface and planarizing the filler layer. For some applications, the filler layer is planarized until the top surface of the patterned layer is exposed. For example, a conductive fill layer can be deposited over the patterned insulating layer to fill the trenches or holes in the insulating layer. After planarization, vias, plugs, and wires are formed in portions of the remaining conductive layer between the raised patterns of the insulating layer, and the vias, plugs, and wires provide a conductive path between the thin film circuits on the substrate. For other applications, such as oxide polishing, the filler layer is planarized until a predetermined thickness is left on the non-planar surface. In addition, photolithography generally requires planarizing the surface of the substrate. Chemical mechanical polishing (CMP) is an acceptable planarization method. This method of planarization typically requires the inclusion of a soil plate on the carrier head or the grinding head. The exposed surface of the substrate is typically placed against the red-turn polishing pad. The carrier head provides a controllable load on the substrate to push the substrate against the polishing pad. Abrasive abrasives are typically supplied to the surface of the polishing pad. 201205703 A problem with CMP is to determine if the polishing process is complete (ie, whether the substrate layer has been flattened to the desired flatness or thickness), or to remove the desired amount of material. (4) Distribution, grinding conditions, relative speed between the grinding plate and the substrate, and changes in the load on the substrate can all cause changes in the material removal rate. These changes and changes in the initial thickness of the substrate layer cause a change in the time required to reach the end of the polishing. ° Therefore, the end of the grinding can not be determined only as a function of the grinding time. * In some systems, the substrate is optically monitored in-situ during polishing, for example, via a window in a grinding raft. However, existing opticals may not meet the increased needs of semiconductor device manufacturers. Content] - Some optical final guessing systems track selected spectral features in spectral measurements to determine endpoints or to change a polishing rate. In a pupil, spectral features similar to the selected spectral features make it difficult to track the selected spectral features. Identifying the wavelength range of the optical endpoint detection system to search for the selected spectral signature allows the optical endpoint to correctly identify the selected spectral signature and use reduced processing resources. In some of the polishing processes, removing from a substrate—a second layer (eg, a barrier layer) of the second material (eg, nitride, eg, nitride or titanium nitride) is exposed to include A first layer or layer structure of a different first material (eg, a dielectric material, a low dielectric material, and/or a low dielectric cap material). It is often desirable to remove the first material until the remaining - target thickness. Tracking in Spectral Measurements - Selecting Frequency Offsets 201205703 Signature Characteristics to Determine Endpoints or Change Some Abrasive Rate Some optical endpoint detection techniques can be problematic in this grinding process because of the initial thickness of the second material Not known. However, if the spectral signature tracking is triggered by another monitoring technique (eg, motor torque, eddy current, or optical intensity), another monitoring technique can reliably detect the removal of the second material and the underlying layer structure. Exposure can avoid these problems. Additionally, the thickness of the layer or layer structure may vary between substrates. To increase the uniformity between the substrates of the final thickness of the layer or layer structure, the initial thickness of the layer or layer structure can be measured prior to grinding, and a target eigenvalue can be calculated from the initial thickness and the target thickness. You 1 grind a substrate due to sputum; and receive one of the selected spectral features to identify, have a wavelength range of one width, and one of the selected spectral features to monitor during the grinding. The series spectrum of light from the substrate is measured while the substrate is being ground. The u value of the characteristic of the chirp spectrum i is generated from the series of spectra. The step of generating includes the following steps: for at least some of the spectrum from the series of frequencies, based on the frequency level feature, one of the positions in the previous wavelength range is produced, and the tampering Searching for the selected spectrum within the wavelength range, the selected frequency is better than the one of the selected characteristics. One of the characteristics of one of the features is the one that precedes the series. First spectrum. Based on the series of values # $ grinding the end point or the & Ning Xi J value decides the grinding rate - at least one of the adjustment towels. The example of the Court can be 4 - fixed wide or multiple features. The wavelength range can have a step of generating the modified wavelength range. The method can include the following steps: 201205703. The fixed width is centered at the location of the characteristic in the previous wavelength range. The step of generating the modified wavelength range may include the steps of determining a position of the characteristic in the previous wavelength range and adjusting the wavelength range such that in the modified wavelength range, the characteristic is positioned closer to the modified wavelength range - at the center. The step of generating the modified wavelength range may include the steps of: determining, for the spectrum of the series of frequencies, a wavelength value of the selected spectral feature to generate a series of wavelength values; fitting one of the series of wavelength values Function; and according to the function. The calculation is for an expected wavelength value of the selected spectral characteristic for subsequent spectral measurements. This function can be a linear function. The step of generating the modified wavelength range can include the step of centering the width of the wavelength range to the expected wavelength value. The method can include the steps of fitting a function to the series of values and determining at least one of a grinding end point or a - grinding rate adjustment based on the function. Determining a polishing end point may include the steps of: calculating an initial value of the characteristic according to the function 'calculating the secret-current value according to the function, and calculating a difference between the initial value and the current value, and when When the difference reaches a target difference, the grinding is interrupted. This function can be a linear function. The selected spectral signature can include: - spectral peaks, - spectral valleys or - spectral zero crossings. This characteristic can include: a wavelength, a width, or a - intensity. The selected frequency read feature can include a spectral peak and the characteristic can include a peak width. The spectrum of visible light can be measured and the wavelength range can have a width between 5 〇 and 200 nm. In another aspect, a method of controlling polishing includes the steps of: 201205703 receiving a selection - a user input of a fixed wavelength range that is a subset of wavelengths measured by an in situ monitoring system; receiving one Identifying one of the selected spectral features and characteristic of the selected spectral feature for monitoring during polishing; grinding a substrate; for each spectrum in the series of spectra, measuring one of the light from the substrate while grinding the substrate a series of spectra; searching for the selected spectral characteristics of the fixed wavelength range of the respective spectra, determining a value of one of the characteristics of the selected spectral feature, generating a series of values, and determining a polishing endpoint or a polishing rate based on the series of values At least one of the adjustments. The embodiment may include one or more of the following features. The in-situ monitoring system can measure the intensity of at least the wavelength of visible light and the fixed wavelength range can have a width between 5G and 2GG nanometers. The selected spectral characteristics can be - spectral peaks, - spectral valleys, or - spectral zero crossings. This characteristic can be a wavelength, a width or an intensity. In another aspect, a method of controlling polishing includes: grinding a substrate having H; receiving - 敎 spectral characteristics - two and the selected (four) characteristic H for performing during polishing. The substrate simultaneously measures a series of light from the substrate: a frequency j 'determines the -th value of the characteristic of the feature at the time of the first layer exposure; and adds the -offset to the _th value, To generate - and monitor the characteristic of the feature, and to suspend grinding when the material of the (4) is determined to reach the second value. This embodiment may include one or more of the following features. Set, width or intensity. This feature can be - in the entire spectrum of the series, and the selected feature can be 201205703 continuous-evolving site, width or intensity. This feature can be a wave of bees or troughs of the spectrum. The substrate can include a ninth layer covering the first layer, and the step of grinding can include the steps of: grinding the second layer and detecting the first layer of exposure using an in situ monitoring system. The step of determining the 兮-value and detecting the exposure of the first layer may be one of the steps of monitoring the characteristic of the feature during the first-in-situ monitoring technique. Process. The step of detecting the exposure of the first layer can include the step of monitoring the total reflected intensity from the substrate. The step of monitoring the total reflected intensity can include the step of integrating the spectrum over a range of wavelengths for each of the spectra in the series to produce a 'total reflected intensity. The in-situ monitoring system can include a motor torque or friction monitoring system. The first value can be determined during the grinding of the first layer (e.g., immediately after the grinding of the first layer is initiated). The first layer can be exposed before the substrate: grinding begins. The step of monitoring the characteristic of the feature can include the step of: for each spectrum from the series of spectra, relying on the value of the characteristic, the value of > 4*, to produce a series of values. The characteristic of the feature can be determined to reach the second value by fitting a linear function to the series of values and determining that the linear function is equal to the -end time at the second value.

可接收该第一層之^ώ -sV 研磨則厚度,且可根據該研磨前厚 度來計算該偏移值。計算該偏移值Δν之步驟可包括以 下步驟:計算.dT)/(dD/dv),其中&為—目標厚度, 1為來自又基板之-第-層之-研磨前厚度,D2 為來自—裝設基板之該第-層之-研磨後厚度,且 /dV為作為„亥特性之一函數之厚度之變化速率。計算 201205703 該偏移值 計算 △v之步驟可包括以下步驟 ^仏+⑷叫/⑽㈣+⑼如/㈣廣),其巾七為 該:磨前厚度,〇1為來自一裝設基板之一第一層之一研 磨刚厚度,且Δν0為裝設基板之該第一層之該研磨前厚 度與該研磨後厚度之間,在特徵之該特性之該值上的一 差。可在一分離測量站處量測該研磨前厚度d丨。作為該 特性之一函數之該厚度之變化速# dD/dv,可為接近該 研磨終點處之一厚度之變化速率。該第一層可包括多晶 矽及/或介電質材料’例如,由實質上純的多晶矽組 成,由介電質材料組成或為多晶矽與介電質材料之一組 合0 —實鈀例可視需要包括一或多個以下優點。識別一波長 ,圍以搜尋選定頻譜特徵特性,可允許在偵測終點或決 定-研磨速率變化中能有更大準確度,例如,該系統在 後續頻譜量測期間不太可能選擇—不正確的頻譜特徵。 在f波長範圍中,而非在—整個頻譜上追蹤頻譜特徵, 允許更合易且更快速地識別該等頻譜特徵。可減少識別 該等選定頻譜特徵所需要的處理資源。 可減;一半導體製造商開發偵測一特定產品基板之終 點之-演算法之時間。可將頻譜特徵追蹤應用於始於一 反射層之研磨的一研磨操作,且可提高晶圓間厚度均勻 性(wafer_t0_wafer thickness unif〇rmity; wtwu)。可在研 磨之則置測該層之該初始厚度,且可根據該初始厚度及 該目標厚度來計算-目標特徵值,從而提供—更準:的 201205703 終點決定。 在隨附圖式及以下描述中闡述一或多個實施例之細 節。根據描述及圖式且根據申請專利範圍,將更加明白 其他態樣、特徵及優點。 【實施方式】 —種光學監視技術為在研磨期間量測自基板反射之光 的頻請’且識別來自庫之匹配參考頻譜。頻譜匹配法之 一個潛在問題在於,對於一些類型之基板而言,在下層 晶粒特徵♦存在顯著的基板間差異,從而導致自表面上 具有相同外層厚度之基板反射的頻譜之變化。此等變化 增加適當頻譜匹配之難度,且降低光學監視之可靠性。 個抵消此問題之技術為量測自被研磨之基板反射的 光之頻譜,且識別頻譜特徵特性之變化。追蹤頻譜之特 徵之特性(例如’頻譜波峰之波長)的變化,可允許批 -人内之基板之間具有更佳的研磨均勻性。藉由決定頻譜 特徵特性之目標差,當特性 當特性之值已改變目標量時,可召 用終點。 上之單個介電質層,或具The thickness of the first layer can be received by -sV, and the offset can be calculated based on the thickness before the polishing. The step of calculating the offset value Δν may include the steps of: calculating .dT)/(dD/dv), where & is - target thickness, 1 is from the substrate - the first layer - the thickness before grinding, and D2 is From the thickness of the first layer of the mounting substrate - after polishing, and /dV is the rate of change of the thickness as a function of the characteristics of the sea. The calculation of the 201205703 step of calculating the offset value Δv may include the following steps. + (4) is called / (10) (four) + (9) such as / (four) wide), the towel is the thickness: the thickness before grinding, 〇 1 is the thickness from the first layer of one of the mounting substrates, and Δν0 is the mounting substrate A difference between the pre-polished thickness of the first layer and the post-grinding thickness at a value of the characteristic of the feature. The pre-polishing thickness d丨 can be measured at a separate measuring station as one of the characteristics The rate of change of the thickness of the function, #dD/dv, may be the rate of change of thickness near one of the ends of the polishing. The first layer may comprise polycrystalline germanium and/or dielectric material 'e.g., consisting of substantially pure polycrystalline germanium. , composed of a dielectric material or a combination of polycrystalline germanium and dielectric material Palladium cases may include one or more of the following advantages as needed. Identifying a wavelength and searching for selected spectral features allows for greater accuracy in detecting endpoints or determining-grinding rate variations, for example, the system is It is unlikely to be selected during spectral metrology—incorrect spectral features. Tracking spectral features in the f-wavelength range, rather than on the entire spectrum, allows for easier and faster identification of such spectral features. The processing resources required to select the spectral features may be reduced; a semiconductor manufacturer develops the time to detect the end of a particular product substrate. The spectral feature tracking can be applied to a grinding that begins with the grinding of a reflective layer. Operation, and can improve the thickness uniformity between wafers (wafer_t0_wafer thickness unif〇rmity; wtwu). The initial thickness of the layer can be measured after grinding, and can be calculated according to the initial thickness and the target thickness - target characteristics Values, thereby providing - more accurate: 201205703 endpoint decision. Details of one or more embodiments are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and in accordance with the scope of the claims. [Embodiment] An optical monitoring technique is to measure the frequency of light reflected from a substrate during grinding and to identify from the library. A matching reference spectrum. One potential problem with the spectral matching method is that for some types of substrates, there are significant inter-substrate differences in the underlying grain features, resulting in a spectrum of substrate reflections from the surface having the same outer thickness. These changes increase the difficulty of proper spectral matching and reduce the reliability of optical monitoring. A technique to counteract this problem is to measure the spectrum of light reflected from the substrate being polished and to identify changes in spectral characteristics. The characteristic characteristics (such as the 'wavelength of the spectral peaks') allow for better uniformity of polishing between the substrates within the batch. By determining the target difference of the spectral characteristic, when the characteristic has changed the target amount, the endpoint can be called. a single dielectric layer, or

自 Applied Materials,Inc.) 基板可僅為安置在半導體層 有顯著更複雜的層堆疊。舉例 及女置在第一層上之第二層。 ’或低介電值(l〇w-k)封料, 例如,Black DiamondTM (來 或 CoralTM (來自 Novellus 201205703From Applied Materials, Inc.) the substrate can be stacked in a significantly more complex layer only for placement in the semiconductor layer. For example, the second layer on the first floor. 'or low dielectric value (l〇w-k) sealant, for example, Black DiamondTM (to or CoralTM (from Novellus 201205703)

SystemMne.)。第二層可為阻障層,阻障層的組成物與 第-層:同。舉例而言,阻障層可為金屬或金屬氮化物, 例如’氮化鈕或氮化鈦。視需要在第一層與第二層之間 安置-或多個額外層,例如,低介電值覆蓋材料,例如, 由四乙氧基石夕則tetraethyl 〇rth〇s出咖;te叫形成之 材料。第-層及第二層均至少半透明。第一層與一或多 個額外層(若存在)—起提供第二層下方之層堆疊。缺 而,在-些實施例中’僅研磨(例如)含有多晶石夕及/ 或介電質之單個層(儘管在被研磨之層下方可能存在額 外層)。 可使用化學機械研磨來平坦化基板,直至第二層曝露 為止。舉例而言’若存在不透明導電材料,則可研磨該 透月導電材料’直至第二層(例如’阻障層)曝露為 。此後’移除剰餘在第一層上之第二層之部分,且研 基板’直至第-層(例如,介電質層)曝露為止。另 Ζ時希望研磨第一層(例如,介電質層),直至剩下 目標厚度或已移除目標材料量為止。 -種研磨方法為’在第_研磨塾上研磨導電層,至少 至第二層(例如’阻障層)曝露為止。另夕卜第二層 二度可(例如)於第一研磨墊處在過度研磨步 移除。此後’將基板轉移至第二研磨塾,其中第 :層:如,阻障層)係完全移除,且下層第一層(例 -"電值介電質)之部分厚度亦移除。另外,若存 12 201205703 在介於第一層與第二層之間的額外一或多個層,則可於 第一研磨墊處在相同研磨操作中將其移除。 然而,當基板轉移至第二研磨墊時,第二層之初始厚 度可此並非為已知的。如上所述,此狀況可為光學終點 偵測技術帶來問題’該等光學終點偵測技術在頻譜量測 中追蹤選定頻譜特徵特性’以在目標厚度處決定終點。 然而,若由能夠可靠地偵測第二層之移除及下層第—層 或層結構之曝露的另一監視技術,來觸發頻譜特徵追 蹤,則可減輕此問題。另外,藉由量測第一層之初始厚 度,且藉由根據第一層之初始厚度及目標厚度計算目標 特徵值,便可提高第一層之厚度之基板間均勻性。 頻譜特徵可包括頻譜波峰、頻譜波谷、頻譜拐點或頻 譜零交越。特徵之特性可包括波長、寬度或強度。 第1圖圖示可操作以研磨基板10之研磨設備2〇。研 磨設備2G包括可旋轉圓盤形平臺24,研磨塾3〇定位於 該平臺上。平臺係可操作以繞著軸25旋轉。舉例而言, 馬達可轉動驅動軸22以旋轉平臺24。舉例而言,可由 黏著劑層將研磨塾3G以可拆卸方式固設至平臺Μ。研 磨墊30在磨損時可拆却並更換。研磨墊%可為具有外 研磨層32及較軟背層34之雙層研磨墊。 以包括孔徑(亦即,貫穿塾之孔)或固體視窗之方式 來提供穿過研磨塾之光學存取點36。賴視窗可固設至 研磨墊’然而在一些實施例中固體視窗可支撐在平臺Μ 上’且凸出至研磨塾中之孔徑中。研磨墊3〇通常置放於 13 201205703 平臺24上,使得孔徑或視窗覆蓋 丨此v、十臺2 4之凹拷 20中的光學頭53。光學頭53因 可日 上取七 此可經由孔徑或視窗來 光學存取被研磨之基板。 舉例而言’視窗可為剛性結晶. 破璃質材料(例如, 石央或玻璃),或較軟塑膠材料Γ 付I例如,矽氧樹脂、 甲酸酯或齒化聚合物(例如,含 ^ 聚合物)),或提及之 伯幸 马透明的。若固體視窗之 頂表面為剛性結晶或玻璃質 寸則頂表面應自研磨表 面充为凹入,以防止刮痕。若 頂表面接近且可接觸到研 面,則視f之頂表面應為較軟轉材料。在一些實 施例中,固體視窗係固設於 ,目咖 唧熠墊中,且為聚胺甲酸酯 1二或為具有石英與聚胺甲酸醋之組合的視窗。視窗 =、有特定色彩之單色光(例如’藍光或紅光)可具 二透㈣,例如,近似80%透射率。⑨窗對於研磨墊 σ為雀封的,使得液體並不穿過視窗及研磨墊π之 介面而洩漏。 苗ο個實轭例中,視窗包括以較軟塑膠材料之外層覆 蓋者的剛性結晶或玻璃詩料。較軟材料之頂表面可與 面丑、,平面。剛性材料之底表面可與研磨墊之底表 面共平面’或相對於研磨墊之底表面凹入。詳言之,若 句 1·^ 個層’則固體視窗可整合至研磨層中,且 底層可具有與固體視窗對準之孔徑。 視窗之底> & 、 ' 可視需要包括一或多個凹槽。可成形凹 槽’以容納f如,、 V例如)光纖電纜之末端或渦流感應器之末 14 201205703 端。凹槽允許使光纖電纜之末端或渦流感應器之末端, 定位於距被研磨之基板表面小於視窗之厚度的距離處。 在視窗包括剛性結晶部分或玻璃狀部分,且凹槽係藉由 機械加工形成於此部分中之實施例的情況下,研磨凹 槽,以便移除由機械加工引起的到痕。或者,可將溶劑 及/或液體聚合物塗覆於凹槽之表面,以移除由機械加工 引起的到痕。通常由機械加工引起的刮痕之移除減少散 射且可提南光穿過視窗之透射率。 可將研磨墊之背層34附著於研磨墊之外研磨層32, 例如,藉由黏著劑。提供光學存取點36之孔徑可形成於 墊30中(例如,藉由切割或藉由建模墊3〇,以包括孔 杈),且視窗可插入孔徑中並固設至墊3〇,例如,藉由 黏著劑。或者,可將視窗之液體前驅物分配至墊中之 孔匕中’且使其固化以形成視窗。或者,可將固體透明 =件(例如上述結晶或破璃狀部分)定位於液體塾材 料令,且可使液體墊材料固化’以圍繞透明元件而形成 墊30。在後兩個狀況之任何一個狀況十,可形成一塊墊 材料,且可自該塊割取含建模視窗之研磨墊之層。 研磨設備20包括組合漿體/沖洗臂39。在研磨期間, 臂39可操作,以分配含有液體及酸鹼值(pH)調節劑之漿 體38。或者,研磨設備包括可操作以將漿體分配至研磨 塾30上之漿體埠。 研磨設備20包括可操作以固持基板1〇抵靠研磨墊3〇 之承載頭7G。承載頭7G自支樓結構72 (例如,旋轉料 15 201205703 架)懸吊下來,且由承載驅動軸74連接至承載頭旋轉馬 達76,使得承載頭可繞著軸71旋轉。另外,承載頭川 可在形成於支撐結構72中之徑向槽中橫向振動。在操作 中,平臺繞著平臺中心軸25旋轉,且承载頭繞著承載頭 中心軸71旋轉並在研磨墊之頂表面上橫向平移。 研磨設備亦包括光學監視系統,其可如以下所 於決定研磨終點。光學監視系統包括光源51及光偵測器 52。光自光源51 #遞、通過研磨# 3〇巾之光學存取點 36、碰撞且穿過光學存取點36而自基板1〇向回反射, 且行進至光偵測器52。 分叉式光纖電纜54可用於將光自光源51傳輸至光學 存取2 3 6且自光學存取點3 6向回傳輸至光偵測器$ 2。 分叉式光纖電纜54可包括「幹線」55及兩個「支線」 56 及 58 。 如上文提及的,平臺24包括凹槽26,光學頭53定位 於凹槽26中。光學頭53固持分叉式纖維電缓54之幹線 末端为叉式纖維電缓5 4經設置以向被研磨 土板表面傳導光且自被研磨之基板表面傳導光。光學 " 可匕括覆蓋分叉式纖維電纜54之末端之一或多個 透鏡或視窗。+ 土 , 或者,光學頭53可僅固持鄰接於研磨墊中 之固體視窗之赵上 <幹線55之末端。可根據需要自凹槽26移 除光學頭5飞 r ” ’(例如)以實現預防性維護或校正性維護。 平臺包括可 移除原位監視模組50。原位監視模組50 —或多者:光源51、光偵測器52及用於發 16 201205703 送及接收往返於光源51與光偵測 舉例而言,偵測器52之輸出可為 骨裱),而傳遞至光學監視系統之控制 轉耗合益(例如 器的數位電子訊號。類似地, 器52的訊號之電路。 經由驅動軸22中之旋 可回應於經由旋轉耦合器 自控制器傳遞至模έ且夕奴A ; k 惕,5〇之數位電子訊號中之控制命 令’而開啟或關閉光源。 原位監視模組50亦可固持分又式光纖54之支線部分 56及58之各別纟端。《源係可操作以傳輸&,該光係 輕由支線S6而傳導,且自位於光學頭s3中之幹線55 之末端傳導出來’且撞擊於被研磨之基板上。自基板反 射的光在位於光學頭53中之幹線55之末端處接收,且 經由支線58傳導至光偵測器52。 在一個實施例中,分叉式纖維電纜54為一束光纖。該 束包括第一組光纖及第二組光纖。連接第一組中之光 纖,以將來自光源5丨之光傳導至被研磨之基板表面。連 接第一組中之光纖,以接收自被研磨之基板表面反射的 光,且將收到的光傳導至光偵測器52。可佈置光纖,使 得第二組中之光纖形成定中心於分叉式光纖54之縱向 轴上的X狀形狀(當在分又式纖維電緵54之橫截面中 觀察時)。或者,可實施其他佈置。舉例而言,第二組中 之光纖可形成彼此之鏡像之v狀形狀。適合的分叉式光 纖"T 購自 a又立於 Carrollton, Texas 的 Verity Instruments, Inc·。 17 201205703 在研磨墊視窗與最接近於研磨墊視窗之分叉式纖維電 纜54之幹線55之末端之間’通常存在一最佳距離。該 距離可憑經驗決定,且受(例如)視窗之反射性、自分 叉式纖維電纜發射的光束之形狀及與被監視之基板的距 離之影響。在一個實施例中,定位分又式纖維電纜,使 得最接近於視窗之末端盡可能靠近視窗之底部,而實際 上並不接觸該視窗。在此實施例的情況下,研磨設備2〇 可包括機構(例如,作為光學頭53之部分),該機構係 可操作以調整分叉式纖維電纜54之末端與研磨墊視窗 之底表面之間的距離。或者,將分又式纖維電纜54之最 接近的末端嵌入視窗中。 光源51 4系可操作以發射白光。在一個實施例中,發射 的白光包括具有200-800奈米之波長的光。適合光源為 氙燈或氙汞燈。 光偵測器52可為分光計。分光計基本上為用於在部分 電磁頻譜上量測光之性質(例如,強度)的光學儀器。 適合的分光計為光栅分光計。分 1 77先计之典型輸出為光之 強度’該光之強度係為波長之函數。 光源5 1及光债測器5 2連接5 -Γ 4〇 L # 逆钱至可操作的計算裝置,以 控制光源5 1及光偵測器5 2的:^ ^ J W的刼作’且接收光源5丨及光 偵測器52的訊號。計算裝w死 丨异衣置可包括定位於研磨設備附近 之微處理器’例如’個人雷脫 电膝。關於控制,計算裝置可 (例如)使光源5 1之啟動鱼氺 初兴十臺24之旋轉同步,。如第 2圖中所示,電腦可使光湄$ 災尤原51發射一系列閃光,該系列 18 201205703 閃光恰好在基板10越過原位監視模組50之前開始,且 恰好在基fe 1G越過原位監視模組5()之後結束。點 2〇1 211中之每—自,皆表示來自原位監視模組50之光 撞擊於基板10上’且自基板1〇反射的位點。或者,電 腦可使光源51連續發射光,該光恰好在基板10越過原 位監視模組50之前開始,且恰好在基板1〇越過原位監 視模組5 0之後結束。 在研磨進行時,(例如)自平臺中之感應器在基板上之 連續拂掠獲得的頻譜,提供—系列頻譜。在—些實施例 中’光源51將一系列光之閃光發射至基板10之多個部 /刀上。舉例而言,光源可將光之閃光發射至基板10之中 〜部分及基板1G之外部分上。τ由光偵測器52接收自 基板10反射的光,以決定來自基板1G之多個部分之多 個系列頻譜。在各特徵皆與基板10之一個部分相關聯之 頻4中可識別該等特徵。舉例而言,特徵可用於決定用 於基板10之研磨之終點條件。在一些實施例中,基板 10之多個部分之監視允許改變基板10之一或多個部分 上之研磨速率。 關於接收訊號’計算裝置可接收(例如)攜帶描述由 光偵測益52接收到的光之頻譜之資訊的訊號。第3 A圖 ®示根據自光源之單個閃光發射,且自基板反射之光量 測出的頻譜之實例。頻譜3〇2係根據自產品基板反射之 光來量測的。頻譜304係根據自基材矽基板(其為僅具 有矽層之晶圓)反射之光來量測的。頻譜3〇6係來自不 19 201205703 存在定位於光學頭53上之基板的情況下,由光學頭Η 收到的光。在此條件(在本說明書中稱為黑暗條件)下, 收到的光通常為環境光。 什算裝置可處理上述訊號或上述訊號的一部分,以決 定研磨步驟之終點。在不限於任何特定理論的情況下,' 自基板ίο反射之光的頻譜隨著研磨進行而演變。第3b 圖提供頻譜隨著對感興趣的薄膜之研磨進行而演變的實 例。不同頻譜線表示研磨製程中的不同時間點。如可看 出的,當薄膜之厚度改變時,反射光之頻譜之性質改變, 間定頻譜由薄膜之料厚度展出。當薄膜之研磨進行 時,觀察到反射光之頻譜中之波峰(亦即,局部最大幻 時,波峰之高度通常改變,且隨著材料移除,波峰傾向 :變寬。除變寬之外,特定波峰所在的波長通常隨著研 行而增加。在一些實施例中’特定波峰所在的波長 =吊隨著研磨進行而減小。舉例而言,波峰310⑴圖示 ^研:期間之特定時間的頻譜中之波峰,而波峰310⑺ 圖不在研磨期間之務後時間的相同波峰。波峰 於較長波長處,且比波峰310(1)寬。 :據經驗公式’使用波峰之波長及/或寬度之相對變 (例如,在料以下^距離處量心 波峰與最近波谷之間的中間高度處量測丫 ::_及/或寬度、或上述兩者來決定研磨度之: 佳波峰(或多個波峰)取二 材枓及彼等材料之圖案而變化。 20 201205703 在- 2貫施例中,波峰波長之變化可用以決定政點。 舉例而言,當波峰之起始波長與波峰之當前波長之間的 差達到目標差時,研磨設備20可停止研磨基m 者’可使用了波峰以外的特徵來決定自基板1()反射之 光的波長之差。舉例而言,可由光偵測器52監視波谷之 波長、拐點或X-軸或y•軸戴距,且當波長已改變預定量 時,研磨設備2〇可停止研磨基板1〇。 在二實施例中,除了波長之外,所監視的特性可為 特徵之寬度或強度,亦可不監視波長。特徵可偏移大約 40 nm至120 nm之級數,然而其他偏移量亦為可能的。 舉例而言’上限可大得多,尤其在介電質研磨的狀況下。 第4A圖提供從基板10反射之光量測出的頻譜400a 之貫例光干監視系統可使頻譜400a通過高通濾波器, 以減小頻譜之整體斜率,從而產生第4B圖中^示之頻 »曰。400b。舉例而言,在處理批次中之多個基板期間,在 晶圓之間可存在較大的頻譜差。可使用高通濾波器來正 規化頻4 ’以減小相同批次中之基板上之頻譜變化。示 例性高«波H可具有⑽5Hz之截止頻率及瀘波器階 數(filter order) 4。*通渡波器不僅用以幫助滤出對下層 變化之靈敏度’而且亦用以「平化」合法訊號,以使特 徵追蹤更容易。 為了讓使用者選擇將追蹤終點之哪一個特徵以決定該 ’、點,可產生等高線圖且向使用者顯示該等高線圖。第 5B圖提供根據在研磨期間自基板1〇反射之光的多個頻 21 201205703 -曰里測’產生之等高線圖5〇〇b之實例,且第5A圖提供 來自等高線圖涵中之特定暫態的量測頻譜職之實 例。等高線圖5_包括特徵,諸如,由頻譜5〇〇a上的 相關波峰502及波谷5G4產生之波峰區域5()2及波谷區 域504。隨著時間推移’基板心皮研磨且自基板反射 之光改變,如由等高線圖5〇〇b中之頻譜特徵之變化所圖 示的。 為產生等高線圖500b’可研磨一測試基板,且可在研 磨期間由光偵測器52來量測自測試基板反射之光,以產 生自基板10反射之光的系列頻譜。可將系列頻譜儲存 (例如)於電腦系統中,該電腦系統視需要可為光學監 視系、.·先之部分。裝設基板之研磨可在時間η處開始, 且繼續超過估計終點時間。 當測試基板之研磨完成時,電腦(例如)在電腦螢幕 上’向研磨設備20之操作員呈現等高線圖5鳴。在一 些實施例中,例如’藉由將紅色指定給頻譜中之較高強 度值,將藍色ϋ給頻譜中之較低強度值,而將中間色 (橙色至綠色)指定給頻譜中之中間強度值,電腦彩色 標記等高線圖。在其他實施例中,藉由將最暗灰色陰影 指定給頻譜中之較低強度值’且將最亮灰色陰影指定給 頻譜中之較高強度值,並且將中間陰影指定給頻譜中的 令間強度值,而使電腦產生灰階等高線圖。或者,電腦 可產生三料高線®,其巾用最大ζ值表示頻譜中之較 高強度值’且用最小ζ值表示頻譜中之較低強度值,用 22 201205703 中:’ Z值表示頻譜中之中間值。舉例而言,三維等高線 .°由心色、灰階或黑白之方式顯示。在一些實施例中, 研磨設備20夕榀从。 之%作貝可與三維等高線圖互動,以觀察頻 譜之不同特徵。 ^ '丨而°在研磨期間自測試基板之監視產生的反射 光之等高線圖5嶋,可含有諸如波峰、波谷、頻譜零交 越點及&點之頻譜特徵。特徵可具有諸如波長、寬度及/ ,度之特性。如由等高線圖500b所展示的,當研磨墊 3〇 1裝設基板之頂表面移㈣料,自裝絲板反射之 光可Ik時間的推移而改變,因此特徵特性隨時間的推移 而改變。 :裝置基板之研磨之前,研磨設備2〇之操作員可觀察 等咼線圖500b並#遥姓;^ & ^擇特徵特性,以在具有與裝設基板相 似晶粒特徵之一批基板 之處理期間進行追蹤。舉例而 吕,研磨設備20之操作員可選 疋伴政嗶506之波長以進行 追縱。等高線圖500b(尤JL為彩ώ 435 ^ 々〇 其為彩色標記或三維等高線圖) 之》曰在優點在於,此種圖形顯 ^ 用者能更容易選擇 掐δ特徵,由於特徵(例如,且 八有Pic時間線性改變之將 性之特徵)在視覺上為可容易區分的。 · 為選擇終料則,可基於㈣基板之研磨前厚 额厚度,藉由線性内插法來計算選定特: 例而言,m式基板上之層之厚度D】n。八 磨前(例如,在研磨開始之時間Τι &可^別在研 度)與在研磨後(例如,在 基板之厚 束之時間了2之後測 23 201205703 式基板之厚度)量測,且特性之值可在達成目標厚度D, 之時間丁,處量測。T,可由 1 (T2 T1)*(D2-D’)/(D2-D1)來計算,且特性之值 v, 可根據在時間T|處量測的頻譜來蚊。可根據V,_VU 決定選定特徵(諸如,波峰5G6之波長中之特定變化) 之特性之目標差δν,其中V1為初始特性值(在時間T1 處)。因&,目標差sv可為自時間口處研磨之前的初 始特吐值VI,至在預計完成研磨之時間τ,處之特性之值 V’的變化。研磨設備 侑20之刼作員可將欲改變之特徵特性 之目標差604 (例如,、一 λ rt:i 5V)輪入與研磨設備20相關聯之 電腦中。 為了决疋值v,且相應地決定點6〇2之值,可使用 健式線擬合來向量測的資料擬 貝竹戳。線5〇8。可將在時間丁| 處之線508之值減去在T1處 6〇2。 終々踝508之值,以決定點 可基於特徵特性之目標差與在 除的材料量之間的相關,丨"s 裝設基板移 _ 來選擇諸如頻譜波峰506之 特徵。研磨設備2〇之摔作 “ 員可選擇不同特徵及/或特徵 特性,以找出具有特性之目俨 飞特徵 亏庄之目橾差與自裝設基板 科量之間的良好相關性之特徵特性。 ,、材 在其他實施例中,終點決定邏輯決定欲追 徵及終點準則。 5曰特 現轉向裝置基板之研磨,第6A圖為 研磨期間追蹤的特徵特性 、 土板10之 差值602a-d的示例性圖表 24 201205703 0〇〇a。基板10可為被研磨之一批基板中之部分其 磨設備20之操作員選擇特徵特性(諸如,波峰或波谷研 波長)’以根據裝設基板之等高線圖5〇〇b進行追蹤。之 當研磨基板ίο時’光偵測器52量測自基板反射之 光的頻譜。終點決定邏輯❹光之頻譜來決定特徵特性 之系列值。隨著自基板10之表面移除材料,選定特徵 性之值可改變。使用特徵特性之系列值與特徵特性之初 始值VI之間的差來決定差值6〇2a d。 當研磨基板10時,终點決定邏輯可決定被追縱之特徵 特性之當前值。在一些實施例中,當特徵之當前值已: 初始值變化了目標1 604時,可召用終點。在—些實施 例中’(例如)使用穩健式線擬合,向差值602a_d擬合 線606。可基於差值6〇2a_d來決定線6〇6之函數 測研磨終點時間。在—些實施例中,該函數為時間對特 性差之線性函數。當計算新差值時,、線606之函數(例 如,斜率及截距)在基板1〇之研磨期間可改變。在一些 實施例中’線606達到目標差6〇4之時間提供估計終點 時間_ °當、線606之函數變化以接納新差值時,估計 終點時間6 0 8可改變。 在一些實施例中,使用線606之函數來決定自基板10 移除之材料量,且使用由該函數決定的當前值之變化, 來決定何時達到目標差及何時需要召用終點。線6〇6追 蹤移除之材料量。或者,當自基板1〇移除特定厚度之材 料時’便可使用由函數決定的當前值之變化,來決定自 25 201205703 基板】〇之頂表面移除之材 丁寸里及何時召用终 言,操作員可將目標差設定 … +例而 又疋為,選定特徵 奈米。舉例而言,可使用選〜 k匕50 … 選疋波峰之波長之變化來決定 自基板1〇之頂層移除多少材料及何時召用终點疋 在時間T1處,在基板1〇之研磨之前,選定特徵之特 性值差為0。當研«3G開始研磨基板_,識別的 特徵之特性值可隨著材料自 ° ' 冲磁集η 自基板10之頂表面研磨掉而 例而言’在研磨期間’選定特徵特性之波長可 邊為較局或較低的波長。排除雜訊效應,特徵之波長(且 因此波長之差)傾向於單調改變,且經常線性改變。在 時間Τ·處,終點決定邏輯決定識別的特徵特性已改變了 目標差δν,且可召用線赴斑 用終點。舉例而言,當特徵之波長已 改變了目標差50奈米時’召用終點且研磨塾3〇停止研 磨基板10。 當處理-批基板時’光學監視系統50可(例如)追蹤 所有基板上之相同頻譜特徵。頻譜特徵可與基板上之相 同晶粒特徵相關聯。基於基板之下層變化,頻譜特徵之 起始波長可在批次中基板間改變。在一些實施例中,為 了最小化多個基板上之可變性,當選定特徵特性值或擬 合至特徵特性之值的函數改變了終點度量ΕΜ(而非目 才示差)時’終點決定邏輯可召用終點。終點決定邏輯可 使用根據裝設基板決定之預期初始值EIV。在識別在基 板10上被追蹤之特徵特性之時間Τ1處,終點決定邏輯 決定被處理之基板之實際初始值AIV。終點決定邏輯可 26 201205703 使用初始值權重IVW,以減少實際初始值對終點決定之 衫響,同吋慮及一批次上基板之變化。舉例而言,芙板 變化可包括基板厚度或下層結構之厚度。初始值權二可 與基板變化相關,以增加基板間處理之間的均勻性。舉 例而言,可藉由將初始值權重乘以實際初始值與預期初 始值之間的ϋ且加上目標差,來決定終點度量,例如, EM=IVW*(AIV-EIV) + 5V。 在一些貫施例中,使用加權組合來決定终點。舉例而 言,終點決定邏輯可根據函數計算特性之初始值,且根 據函數計算特性之當前值,並計算初始值與當前值之間 的第:差。終點決定邏輯可計算初始值與目標值之間的 第一差,且產生第一差與第二差之加權組合。 第6B圖為在基板1()之兩個部分處取得的特性量測差 對時間的示例性圖表嶋。舉例而言’光學監視系統5〇 可追蹤朝向基板1G之邊緣部分而定位之—個特徵及朝 向基板10之中心邱八;> & & 0 τ。邛为而疋位的另一特徵,以決定已自基 板1〇移除多少材料。當測試裝設基板時,研磨設備2土〇 之#作貝可(例如)識別相應於裝設基板之不同部分的 兩個特徵以進行诘沪 产 丁追蹤。在-些貫施例中,頻譜特徵與裝 =板上之_類型之晶粒特徵相對應。在其 中’:譜特徵與裝設基板上之不同類型之晶粒特徵相關 聯。®基板ίο被研磨時, -美把夕-登〜 了里測來自與裝 二…寺徵相對應之基板10之兩 光之糸列頻譜。可由終點決定邏輯來決定與兩個特徵: 27 201205703 前特性值系列值。可藉由在研磨時間前進時,將當 之特徵待;而計算基板10之第一部分中 板1〇 糸列第一差值61 〇a-b。可類似地計算基 612“。之S —部分中之特徵特性之—系列第二差值 ° °差值610a-b擬合第一線614,且可向第二差 值6l2a-b擬人笸_城, 。可分別根據第一函數及第二 函數決定第—@ ^ 點時間j、 及第二線616,以決定估計研磨終 或對基板10之研磨速率620之調整。 在研磨期間,佶用I Λ Μ 板1〇之第一部分之第一函數,且 便用基板之笫-八> & 第一邛刀之第二函數,在時間tc處進行Α 於目標差622之终料| 〜 爽進订基 一汁舁。右基板之第一部分與基板之 第/分之估計終點時間不同(例如,第—部分將在第 ^刀之則達到目標厚度)’則可對研磨速率620進行調 ,使得第-函數及第二函數將具有相同終點時間 18。在一些實施例中,調整基板之第-部分與第二部分 之研磨速率,使得在兩個部分處同時達到終點。或者, 可調整第一部分或第二部分之研磨速率。 舉例而言,可藉由择^斗、,上, 增加或減少承載頭70之相應區域中 之壓力來調整研磨速率。研磨速率之變化可假定為與壓 力之變化成正比’例如’簡單萄瑞斯頓(Prestonian)模 型。舉例而言’當基板10之第一區域在時間Μ處凸出 以達到目標厚度,且系統已建立目標時間Η時,時間 Τ3之則的相應區域中之承載頭壓力可乘以ΤΤ/ΤΑ,以在 28 201205703 時間T3之後提供承載頭壓力。另外,彳開發用於研磨 基板之控制模型,該控制模型慮及平臺或頭旋轉速度之 影響、不同頭壓力組合之二階效應、研磨溫度、漿料流 置或影響研磨速率之其他參數。在研磨製程期間之後續 時間’若適當,則可再次調整速率。 在一些實施例中,計算裝置使用波長範圍,以容易地 識別自裝置基板1 〇反射之光所量測出的頻譜中之選定 頻4·特徵。計算裝置在波長範圍中搜尋選定頻譜特徵, 以區分選定頻譜特徵與(例如)在強度、寬度或波長上 類似於量測出的頻譜中之選定頻譜特徵之其他頻譜特 徵。 第7Α圖圖示根據由光偵測器52收到的光量測之頻譜 700a的貫例。頻譜7〇〇a包括選定頻譜特徵,例如, 頻譜波峰。選定頻譜特徵7〇2可由終點決定邏輯來選 擇,以在基板1 0之CMP期間進行追蹤。選定頻譜特徵 7 02之特性704 (例如,波長)可由終點決定邏輯識別。 當特性704已改變目標差時,終點決定邏輯召用終點。 在一些實施例中,終點決定邏輯決定波長範圍7〇6 , 以在該波長範圍上搜尋選定頻譜特徵7〇2。波長範圍7〇6 可具有介於約50與約200奈米之間的寬度。在一些實施 例中’波長範圍706為預定的,例如,由操作員規定(例 如,藉由接收選擇波長範圍之使用者輸入),或規定為一 批基板之製程參數(藉由從使波長範圍與該批基板相關 聯之記憶體檢索出波長範圍)。在一些實施例中,波長範 29 201205703 圍706係基於歷史資料’例如,連序頻譜量測之間的平 均或最大距離。在一些實施例中,波長範圍7 〇 6係基於 關於測試基板之資訊,例如,兩倍目標差δν。 第7 Β圖為從由光偵測器5 2收到的光量測出之頻譜 700b的實例。舉例而言’在平臺24之旋轉期間緊跟著 取得頻譜700a之後,量測頻譜700b。在一些實施例中, 終點決定邏輯決定先前頻譜700a中之特性704之值(例 如,520 nm),且調整波長範圍7〇6,使得波長範圍7〇8 之中心更靠近特性704而定位。 在一些實施例中,終點決定邏輯使用線606之函數來 決定特性704之預期當前值。舉例而言,终點決定邏輯 可使用當前研磨時間來決定預期差,且藉由將預期差加 至特性704之初始值V1來決定特性7〇4之預期當前值。 終點決定邏輯可將波長範圍7〇8定中心於特性7〇4之預 期當前值上。 第7C圖為從由光偵測器52收到的光量測出之頻譜 7〇〇C的另一實例。舉例而言,在平臺24之旋轉期間緊 接著取得頻譜700a之後,量測頻譜7〇〇c。在一些實施 例中’終點決定邏輯將特性7G4之先前值用於波長範圍 7 1 〇之中心。 5舉例而言,終點決定邏輯決定在基板1〇下方之光學頭 方兩個連序傳遞期間決定的特性704之值之間的平均 均、^』决定邏輯可將波長範圍710之寬度設定為平 二 的兩倍。在—些實施例中,終點決定邏輯在決定 30 201205703 之寬度時,使用特性7〇4之值之間的方差 在些實施例中,波長範圍706之寬度對於所有頻譜 里測均相同。舉例而言’波長範圍7〇6、波長範圍· 及波長範@ 7H)之寬度㈣。在一些實施财,波長範 寬度不同。舉例而言,當估計特性7〇4自特性之先 =里测改變2奈米時,波長範圍7〇8之寬度為6〇奈米。 田估。十特性704自特性之先前量測改變5奈米時,波長 範圍708之寬度為8〇奈米,8〇奈米之波長範圍比具有 車父小特性變化之波長範圍大。 在—些實施例中,波長範圍706在基板1〇之研磨期間 對於所有頻譜量測均相同。舉例而言’波長範圍7〇6 ^ 475奈米至555奈米,且對於基板1〇之研磨期間進行的 所有頻譜量測,終點決定邏輯在475奈米與555奈米之 間的波長中搜尋選定頻譜特徵7G2其他波長範圍 亦為可能的。波長範圍706可由使用者輸入選擇為由原 位監視系統量測之全頻譜範圍之子集。 在一些實施例中,終點決定邏輯在—些頻譜量測之修 改波長範圍中,以及在用於_之剩餘者中的先前頻譜 之波長範圍中搜尋選定頻譜特徵702。舉例而言,終^ 決1邏輯在平臺24之第一旋轉期間量測到的頻譜之波 長範圍706,及平臺24之連序旋轉期間量測到的頻譜之 波長範圍708中搜尋選定頻譜特徵702,立士二7 甲兩個量測 均在基板H)之第一區域中進行。繼續該實例,終點決定 31 201205703 邏輯在相同平臺旋轉期 710中,搜尋另^ 、] 1的兩個頻譜之波長範圍 搜寸另一選擇頻譜特徵,1 10之不同於第一區域之第_…、中兩個置測在基板 〜牙一 Ue域中進行。 在一些實施例中, 頻谱特徵7〇2為頻级沽公七相 譜零交越點。在一此實楠心 巧I曰波合或頻 隹一貫施例中,特性704為波峰或波其 之強度或寬度(例如,在波峰 ^ w , 反’下方固定距離處量測到的, 或在波峰與最近波谷之 97 的中間円度處量測到的寬度)。 第8圖圖示用於選擇目標差 M 乂在决疋研磨製程之 ··,、、點時使用之方法800。量測且 I、虿興產。σ基板相同圖案 之基板之性質(步驟802 )。被量測的基板在本說明書中 稱為「裝設」基板。裝設基板可簡單地為與產品基板相 類似或相同之基板,或者裝設基板可為來自—批產品基 板之-個基板。量測的性質可包括基板上之興趣特定位 點處之感興趣的薄膜之研磨前厚度。通常,量測多個位 點處之厚度。通常選擇位點,以量測每—位點之相同類 型之晶粒特徵。可在測量站執行量測。在研磨之前,原 位光學監視系統可量測自基板反射之光的頻譜。 根據感興趣的研磨步驟來研磨裝設基板,且收集在研 磨期間獲付的頻s普(步驟804)。可在上述研磨設備處執 行研磨及頻譜收集。在研磨期間由原位監視系統來收集 頻譜。過度研磨基板(亦即,研磨超過估計終點),使得 可獲得在達成目標厚度時自基板反射之光的頻譜。 32 201205703 罝測過度研磨的基板之性質(步驟806 )。性質包括在 特疋位點’或用於研磨前量測之位點處之感興趣的薄臈 之研磨後厚度。 、 篁測到的厚度及收集的頻譜來選擇(藉由檢驗收 集的頻譜)特定特徵(諸如,波峰或波谷),以在研磨期 間進行息視(步驟808 )。可由研磨設備之操作員來選擇 特徵,或者特徵之選擇可為自動的(例如,基於習知波 峰尋找(peak-finding)演算法及經驗波峰選擇 (Peak_SeleCti〇n)公式)。舉例而t,如以上參閱第5B圖 所描述的,可向研磨設備2〇之操作員呈現等高線圖 5〇〇b,且操作員可自等高線圖5_選擇特徵以進行追 縱。若預計肖定頻言著區域含有#望在研磨冑_行監視 之特徵(例如,由過去經驗,或基於理論之特徵行為之 十异產生的)’則僅需要考慮在彼區域中之特徵。通常選 擇一特徵,該特徵展出在研磨基板時自裝設基板之頂部 移除之材料量之間的相關性。 可使用*測到的研磨t前薄膜厚度及研磨後基板厚度來 執行線性内插&,以決定達成目標薄膜厚度之大致時 間。可將該大致時間與頻譜等高線圖相比,以決定選定 特徵特性之終點值。特徵特性之終點值與初始值之間的 差可作為目標差來使用。在—些實施例中,向特徵特性 之值擬合函數,以正規化特徵特性之值。函數之終點值 與函數之初始值之間的差,可作為目標差來使用。在該 批基板之其餘基板之研磨期間監視相同特徵。 33 201205703 視需要’處理頻譜以提高準確度 言,可處理頻譜’以將頻譜正規化為二…例而 拍千均及/或以自頻譜過渡雜訊。在頊 通濾波器應用於頻譜,以…個貫施例中,將低 领曰以減少或消除突發尖峰。 二:憑=選擇對於特定終點決定邏輯,欲監視之頻 : <传在電腦裝置藉由應用基於 點時,達成目標厚度。終點決定邏輯使用: :特性中之目標差來決定何時應召用终點。當研磨開始 時,可相對於特徵之初始特性值來量測特性之變化。或 者’除目標差δν之外’可相對於預期初始值附及實 際初始值MV來召用終點'終點邏輯可將實際初始值與 頁』初始值之間的差’乘以起始值權重,以補償基 板間下層變化。舉例而言,去欲點旦 EM=SV”AIV—聊)·時,終點決定‘可結束;磨二 在—些實施例中,使用加權組合來決定終點。舉例而 吕,終點決定邏輯可根據函數計算特性之初始值,且根 據函數計算特性之當前值,並計算初始值與當前值之間 的第差。終點決定邏輯可計算初始值與目標值之間的 第差’且產生第一差與第二差之加權組合。可在加權 值達到目標值的情況下召用终點。終點決定邏輯可藉由 車乂特性之監視的差(或多個差)與目標差,來決定何 時應召用終點。若監視的差與目標差匹配或超過目標 兰 ’則召用終點。在一個實施例中’監視的差必須與目 34 201205703 標差匹配或超過目標差達某一時段(例如,平臺旋轉兩 次)才召用終點。 第9圖圖示用於選取與特定目標厚度及特定終點決定 邏輯之選定頻譜特徵相關聯之特性之目標值的方法 901。如以上在步驟8〇2_8〇6中所述,量測且研磨裝設基 板(步驟903 )。詳言之,收集頻譜,且儲存量測各個收 集的頻譜之時間。 汁算用於特定裝設基板之研磨設備之研磨速率(步驟 9〇5)。可藉由使用研磨前厚度D1與研磨後厚度D2及實 際研磨時間PT來計算平均研磨速率pR,例如, PR=(D2-D1)/PT。 計算特定裝設基板之終點時間(步驟9〇7),以提供校 正點,以決定選定特徵之特性之目標值,如下文所論述。 可基於計算的研磨速率PR、感興趣的薄膜之研磨前起始 厚度ST及感興趣的興趣薄膜之目標厚度ττ來計算終點 時間。假定研磨速率在整個研磨製程期間恆定,可將終 時間α十算為簡單線性内插,例如,et=(st_tt)/pr。 視需要,可藉由研磨該批圖案化基板中之另一基板、 在計算出的終點時間停止研磨及量測感興趣的薄膜之厚 f來#估計算出的終點時間。若厚度在目標厚度之滿 圍内’則計算出的終點時間為滿意的。否則,可重 新計算所計算出的終點時間。 在計算出的終點時間,從自裝設基板處收集之頻譜記 錄選定特徵之目標特性值(步驟9G9)。若感興趣的參數 35 201205703 涉及選定特徵之位點或寬度之變化,則可藉由檢驗在計 算出的終點時間之前的時段期間收集的頻譜,來決定彼 資訊。特性之初始值與目標值之間的差係記錄為特徵之 目裇差。在一些實施例中,記錄單個目標差。 第ίο圖圖示用於使用基於波峰的終點決定邏輯,來決 定研磨步驟之終點的方法1000。使用上述研磨設備研磨 該批圖案化基板中之另—基板(步驟1002)。 接收選定頻譜特徵之識別'波長範圍及選定頻譜特徵 之特性(步驟1004 )。舉例而言,終點決定邏輯自—電 腦接收識別,該電腦具有對於基板之處理參數。在一此 實施例中,處理參數係基於在裝設基板之處理期間決定 的資訊。 最初研磨基板’量測自基板反射之光以產生頻譜,且 在量測的頻譜之波長範圍中決定選定頻譜特徵之特性 值。在平臺之各旋轉期間,執行以下步驟。 量測自被研磨的基板表面反射之光的一或多個頻譜, 以獲得當前平臺轉之一或多個當前頻譜(步驟1〇〇6)。 視需要處理當前平臺轉之量測的一或多個頻譜,以如以 上參閱第8圖所述者提高準確度及/或精度。若僅量測一 個頻譜,則將該一個頻譜用作當前頻譜。若對平臺轉量 測出多於一個當前頻譜,則將當前頻譜分組,在各組内 求平均’且平均值表示當前頻譜。可依距基板之中心的 徑向距離來分組頻譜。 36 201205703 舉例而言,可從自點202及210(第2圖)處量測到 的頻譜獲得第-當前頻譜,可從自點2〇3及謝處量測 到的頻譜獲得第二當前頻譜,可從自點2〇4&观處量 測到的頻譜獲得第三當前頻譜,等等。可決定各個當前 頻错之選定頻譜波峰之特性值,且可在基板之各個區域 中分別監視研磨。或者’選定頻譜波峰之特性之最糟狀 況值可根據當前頻譜來衫,且可由终點決定邏輯來使 用。 丄在平臺之各旋轉期間,可將額外_或多個頻譜添加至 當前基板之系列頻譜。當研磨進行時,序列中之至少一 些頻譜不同’由於在研磨期間材料自基板移除。 如以上參閱第7A_C圖所描述的,產生當前頻譜之修 波長範圍(步驟i008 )。舉例而言,終點邏輯基於先 刖特性值而決定當前頻譜之修改波長範圍。可使修改波 長範圍U心、於U特性值上。在-些實施例中,基於 預期特性值來決定修改波長範圍,例如,波長範圍之中 心與預期特性值重合。 在一些實施例中,使用不同方法來決定當前頻譜之一 些波長範圍。舉例而言’藉由將波長範圍定中心於來自 在基板之相同邊緣區域中量測到的先前頻譜之特性值 疋自在基板之邊緣區域中反射之光量測到的頻譜 之波長範圍。繼續該實例,藉由將波長範圍定中心於中 心區域之預期特性值上,決定自在基板之中心區域中反 射之光量測到的頻譜之波長範圍。 37 201205703 在一:實施例中,當前頻譜之波長範圍之 在一些貫施例中’―些當前頻譜之波長範圍之寬:不同 識別波長fc圍以搜尋選定頻譜特徵特性又對於 終點之賴研磨速率變化之決定的更大準 如,系統在後續頻譜量測期間 -’例 特徵。在波長範圍中而不是選:不正確的頻错 徵,允許更容易且更快速地二^上追縱頻譜特 選定頻譜特徵所需要的處理資源。 咸^識別 自修改波長範圍提取選定波峰之當前 1〇1〇),且使用以上在第8圖之内容 (步驟 輯,來比較當前特性值* 終點決定邏 /、目払特性值(步驟1012)。舉 例而言’根據系列賴決定當前特徵特性之系列值,且 向該系列值擬合函數。舉例而言,函數可為線性函數, 該線性函數可基於當前特性值與初始特性值之間的差, 來近似估計在研磨期間自基板移除之材料量。 ^要終點決U輯決U未滿足終點條件(步驟1014 之「否」分支)’便切研磨繼續,且在適當時重複步驟 1006 ' 1008 ' 1〇1〇> ιηΐΛ -η 012及1014。舉例而言,終點決定 邏輯基於㈣決定尚未達料徵㈣之目標差。 在一些實施例中,當量測到自基板之多個部分反射之 光的頻°日時’終點決定邏輯可決定需要調整基板之-或 夕個。P刀之研磨速率,使得在相同時間或接近相同時間 完成多個部分之研磨。 38 201205703 當終點決定邏輯決定已滿足終點條件(步驟ι〇ΐ4之分 支「是」)時,召用終點,且停止研磨(步驟ι〇ΐ6)。 可正規化頻譜’以移除或減少非所要的光反射之影 響。除一或多個感興趣的薄膜以外的媒介所產生之光反 射,包括來自研磨墊視窗及來自基板之基材矽層的光反 射。可藉由量測原位監視系統在黑暗條件下(亦即,當 未將基板置放在原位監視系統上時)接收到的光之頻 譜’來估計來自視窗之光反射。可藉由量測裸露矽基板 反射之光的頻譜,來估計來自矽層之光反射。通常在研 磨步驟之開始之前獲得該等光反射。如下為正規化量測 的原始頻譜: 正規化頻譜=(A-Dark)/(Si-Dark) 其中d為原始頻譜,灸為在黑暗條件下獲得的頻 ’且&為自裸露石夕基板獲得的頻譜。 在描述的實施例中,使用頻譜中之波長波峰之變化來 執打終點偵測。亦可代替波峰或結合波峰使用頻譜中之 波長波谷(亦即,局部最小值)之變化。亦可在偵測終 點時使用多個波峰(或波谷)之變化。舉例而言,可個 別監視各個波峰,且當大多數波峰之變化滿足終點條件 時可召用終點。在其他實施例中,可使用拐點或頻譜零 父越之變化來決定終點偵測。 在一些實施例中’演算法裝設製程1100 (第11圖) 係繼之以使用觸發式特徵追蹤技術丨2〇〇 (第〗2圖)之 一或多個基板之研磨。 39 201205703 $初’(例如)使用上述技術中之—個技術 邊中之興趣特徵之特性,以供追 擇頻 r舟腓η 货迫蹤第一層之研磨中使用 性可舉❹言’㈣可騎峰或波谷,且特 谷之波長或頻率中之位置或寬度,或波 a /皮合之強度。若感姐趣 不同之特性可適用於具有 徵及特性。 則可由裝備製造商預選擇特 决定接近研磨終點之研磨速率dD/dt (步驟 :。舉例而言,可根據待用於對產品基板之研磨的研 , 仁在接近預期終點研磨時間之不同研磨時間, 來研磨複數個裝設基板。裝設基板可具有與產品基板相 同的圖案。對於各個裝設基板而言,可量測層之研磨前 外研磨後厚度’且可根據差來計算移除量,且儲存彼裝 认基板之移除i及相關研磨時間,以提供資料集。可向 該資料集擬合—移除量之線性函數,該移除量之線性函 數為對時間之函數;該線性函數之斜率提供研磨速率。 决算法裝設製程包括量測裝設基板之第—層之初始厚 度h (步驟1106)。裝設基板可具有與產品基板相同的 圖案第層可為介電質,例如,低介電值材料,例如, 推雜碳的二氣化石夕,例如,Black DiamondTM (來自 Applied Materials,Inc )或 c〇ralTM (來自 N〇veUus Systems,Inc.)。 視需要’視第一材料之組成物而定,在第一層上沈積 不同於第一及第二材料(例如,低介電值覆蓋材料,例 201205703 如,四乙氧基矽烷(TE0S))之另一材料(例如,介電質 材料)之一或多個額外層(步驟1107)。第一層與該一 或多個額外層一起提供層堆疊。 接下來,在第一層或層堆疊上沈積不同第二材料(例 如’氮化物’例如,氮化钽或氮化鈦)之第二層(例如, 阻障層)(步㈣08)。另外,可在第二層上(及由第一 層之圖案提供之溝槽中)沈積導電層,例如,金屬層, 例如,銅(步驟1109)。 °研磨’月間使用的除光學監視系統以外的測量系統 處執仃量測’例如’内嵌或分離測量站,諸如,使用橢 °光儀之輪廓儀或光學測量站。對於一些測量技術(例 如:輪廟儀)而言,在沈積第二層之前量測第一層之初 始厚度’但是對於其他測量技術(例如,橢圓偏光儀) 而言,可在沈積第二層之前或之後執行量測。 此後’根據感興趣的研磨製程研磨裝設基板(步驟 〇)舉例而έ,可在第一研磨站處使用第一研磨墊, 來研磨且移除導電層及部分第二層(步驟ui〇a)。此後, 可在第二研磨站處使用第二研磨塾來研磨且移除第二層 及部分第-層(步驟⑴〇b)。然而,應注意,對於一些 A靶例而5 ’不存在導電層,例如,第二層為研磨開始 時的最外層。 至少在第二層之移除期間’且可能在第二研磨站處之 整個研磨操作f q . /、 J間’使用上述技術收集頻譜(步驟 1112)另外,使用分離偵測技術來偵測第二層之清除及 41 201205703 第一層之曝露(步驟m4)。舉例而言,可由馬達扭矩 或自基板反射之光的總強度之突變,來偵測第一層之曝 露。在偵測到第二層之清除之時間^處,儲存在時間 ΤΊ處之頻譜之感興趣的特徵之特性之值v〗。亦可儲存偵 測到清除之時間T,。 在清除之偵測之後,可在預設時間暫停研磨(步驟 1118)。預設時間足夠大,使得研磨在曝露第—層之後暫 停。選擇預設時間,使得研磨後厚度充分接近目標厚度, 使得可假定研磨速率在研磨後厚度與目標厚度之間予為又線 性。在研磨暫停之時間處,可偵測且儲存㈣之感興趣 的特徵之特性之值V2,亦可儲存研磨暫停之時間T2。 旦例如’使用與用以量測初始厚度相同的測量系統,來 Ϊ測第一層之研磨後厚度02(步驟1120)。 枯計算特性之值之預設目標變化(步驟1122)。此 之預设目標變化,將使 演算法中。可㈣η 丨於產-基板之終ΙΜ貞測 研愈叙 據在第二層之清除之時間處的值,盘在 化,亦即,△ml:的差’來計算該預設目標變 數Ιΐ:近研磨操作之結束處的,作為監視的特性之函 數的厚度之變化㈣dD/dv(步驟 函 假定正在監視波峰之,座…( 舉例而r 於每埃波峰之波長則變化速率可表示為對 為… 長位置偏移,所移除之材料的埃數。作 為另一實例,假令τ』Π·〜爷数。作 正在監視波峰之頻率寬度,則變化速 42 201205703 率可表示為對於每 除之材料的埃數。導之寬度之頻率之偏移,所移 在—個實施例中,可扭储士妓 研磨之結束處的值,層之曝露時間處及在 # 簡單計算作為時間之函數的值之 ,例如 使用來自接近裝設基板之研磨之結束(例如, 最後25%或時間τ^τ2之間的較小者)處的資料,可 向作為時間之函數之量測值擬合線;線的斜率提供作為 時間之函數之值之變化速率dv/dt。在任—狀況下,此 後’藉由將研磨速率除以值之變化速率,來計算作為監 視的特性之函數的厚度之變化速_ dD/dv,亦即, dD/dV=(dD/dt)/(dV/dt)。一 旦計算出變化速率 dD/dv, 則變化速率對於產品應保持值定;對於不同批次之相同 產品將沒有必要重新計算dD/dv。 一旦已完成裝設製程,便可研磨產品基板。 視需要,量測來自-批產品基板之至少一個基板之第 一層之初始厚度dl (步驟12〇2)。產品基板具有至少與 裝設基板相同的層結構,且視需要具有與裝設基板相同 的圖案。在一些實施例中,並非量測每一產品基板。舉 例而言,可量測來自一批次之一個基板,且初始厚度可 用於來自該批次之所有其他基板。作為另一實例,可量 測來自盒之一個基板,且初始厚度可用於來自該盒之所 有其他基板。在其他實施例中,量測每一產品基板。可 43 201205703 在裝設製程完成之前或之後,執行對產品基板之第—層 之厚度之量測。 如上所述,第一層可為介電質,例如,低介電值材料, 例如,摻雜碳的二氧化矽,例如,Black Diam〇ndTM (來 自 Applied Materials,Inc·)或 c〇ralTM (來自 N〇veUusSystemMne.). The second layer may be a barrier layer, and the composition of the barrier layer is the same as the first layer: the same layer. For example, the barrier layer can be a metal or metal nitride such as a nitride button or titanium nitride. If necessary, between the first layer and the second layer - or a plurality of additional layers, for example, a low dielectric value covering material, for example, tetraethoxy cerium tetraethyl 〇rth〇s; material. Both the first layer and the second layer are at least translucent. The first layer, together with one or more additional layers, if present, provides a layer stack below the second layer. In the absence of these, only a single layer containing polycrystalline spine and/or dielectric is polished, for example, although an outer layer may be present beneath the layer being ground. Chemical mechanical polishing can be used to planarize the substrate until the second layer is exposed. For example, if an opaque conductive material is present, the moon-transparent conductive material can be ground until the second layer (e.g., ' barrier layer) is exposed. Thereafter, the portion of the second layer remaining on the first layer is removed, and the substrate ' is ground until the first layer (e.g., dielectric layer) is exposed. In the meantime, it is desirable to grind the first layer (e.g., the dielectric layer) until the target thickness is left or the amount of target material has been removed. The method of polishing is to polish the conductive layer on the first polishing pad until at least the second layer (e.g., the barrier layer) is exposed. In addition, the second layer can be removed, for example, at the first polishing pad in an excessive grinding step. Thereafter, the substrate is transferred to the second abrasive crucible, wherein the first layer: e.g., the barrier layer is completely removed, and a portion of the thickness of the lower first layer (e.g., "electrical dielectric) is also removed. Alternatively, if 12 201205703 is in the additional layer or layers between the first layer and the second layer, it may be removed in the same polishing operation at the first polishing pad. However, the initial thickness of the second layer may not be known when the substrate is transferred to the second polishing pad. As noted above, this condition can cause problems for optical endpoint detection techniques. These optical endpoint detection techniques track selected spectral feature characteristics in spectral measurements to determine the endpoint at the target thickness. However, this problem can be alleviated by triggering spectral feature tracking by another monitoring technique that reliably detects the removal of the second layer and the exposure of the underlying layer or layer structure. Further, by measuring the initial thickness of the first layer and calculating the target characteristic value based on the initial thickness of the first layer and the target thickness, the inter-substrate uniformity of the thickness of the first layer can be improved. Spectral features may include spectral peaks, spectral troughs, spectral inflection points, or frequency zero crossings. Characteristics of the features may include wavelength, width or intensity. FIG. 1 illustrates a polishing apparatus 2 that is operable to polish the substrate 10. The grinding apparatus 2G includes a rotatable disc-shaped platform 24 on which the grinding crucible 3 is positioned. The platform is operable to rotate about the axis 25. For example, the motor can rotate the drive shaft 22 to rotate the platform 24. For example, the abrasive raft 3G can be detachably secured to the platform 可由 by an adhesive layer. The grinding pad 30 can be removed and replaced when worn. The polishing pad % can be a two-layer polishing pad having an outer polishing layer 32 and a softer backing layer 34. The optical access point 36 is provided through the polishing pad in a manner that includes an aperture (i.e., a hole through the aperture) or a solid window. The glazing may be fixed to the polishing pad. However, in some embodiments the solid window may be supported on the platform ’ and protrude into the aperture in the polishing crucible. The polishing pad 3 is usually placed on the 13 201205703 platform 24 such that the aperture or window covers the optical head 53 of the v, ten, and 24 recesses 20. The optical head 53 can be optically accessed through the aperture or the window because it can be taken seven times. For example, 'the window can be rigidly crystallized. A opaque material (for example, stone or glass), or a softer plastic material I I, for example, a silicone resin, a formate or a toothed polymer (for example, containing ^ Polymer)), or mention of the singularity of the horse. If the top surface of the solid window is rigid crystal or glass, the top surface should be recessed from the surface to prevent scratches. If the top surface is close and accessible to the surface, the top surface of the f should be a softer material. In some embodiments, the solid window is secured to the mat and is a polyurethane or a window having a combination of quartz and polyurethane. Window =, monochromatic light of a particular color (e.g., 'blue light or red light') may have a transmissive (four), for example, approximately 80% transmittance. The 9 window is sealed for the polishing pad σ so that the liquid does not leak through the interface of the window and the polishing pad π. In the case of a solid yoke, the window comprises a rigid crystal or glass poem covered by an outer layer of a softer plastic material. The top surface of the softer material can be ugly and flat. The bottom surface of the rigid material may be coplanar with the bottom surface of the polishing pad or recessed relative to the bottom surface of the polishing pad. In particular, a solid window can be integrated into the abrasive layer and the bottom layer can have an aperture aligned with the solid window. The bottom of the window && ' can be visually included with one or more grooves. The recess can be shaped to accommodate the end of the fiber such as, for example, V, for example, the end of the fiber optic cable or the end of the eddy current sensor 14 201205703. The recess allows the end of the fiber optic cable or the end of the eddy current sensor to be positioned at a distance from the surface of the substrate being ground that is less than the thickness of the window. In the case where the window comprises a rigid crystalline portion or a glassy portion, and the recess is formed by mechanical processing into the embodiment in this portion, the recess is ground to remove the trace caused by machining. Alternatively, a solvent and/or liquid polymer may be applied to the surface of the recess to remove traces caused by machining. The removal of scratches, usually caused by machining, reduces the scattering and allows the transmission of south light through the window. The backing layer 34 of the polishing pad can be attached to the polishing layer 32 outside of the polishing pad, for example, by an adhesive. The aperture providing the optical access point 36 can be formed in the pad 30 (e.g., by cutting or by modeling the pad 3 to include apertures), and the window can be inserted into the aperture and secured to the pad 3, for example With adhesive. Alternatively, the liquid precursor of the window can be dispensed into the apertures in the pad' and allowed to cure to form a window. Alternatively, the solid transparent material (e.g., the crystalline or glazed portion described above) can be positioned in the liquid coffin material and the liquid pad material can be cured to form the pad 30 around the transparent member. In either of the latter two conditions, a pad of material can be formed and the layer of the pad containing the modeling window can be cut from the block. The grinding apparatus 20 includes a combined slurry/flushing arm 39. During milling, the arm 39 is operable to dispense a slurry 38 containing a liquid and a pH adjuster. Alternatively, the grinding apparatus includes a slurry crucible that is operable to dispense the slurry onto the abrasive crucible 30. The grinding apparatus 20 includes a carrier head 7G that is operable to hold the substrate 1A against the polishing pad 3''. The carrier head 7G is suspended from the fulcrum structure 72 (e.g., the rotating material 15 201205703 frame) and is coupled to the carrier head rotation motor 76 by the carrier drive shaft 74 such that the carrier head is rotatable about the shaft 71. In addition, the carrier head can be laterally vibrated in a radial groove formed in the support structure 72. In operation, the platform rotates about the platform center axis 25 and the carrier head rotates about the carrier head central axis 71 and translates laterally across the top surface of the polishing pad. The grinding apparatus also includes an optical monitoring system that can determine the end of the grinding as follows. The optical monitoring system includes a light source 51 and a photodetector 52. The light from the light source 51 # passes through the optical access point 36 of the #3 wipe, collides and passes through the optical access point 36 to reflect back from the substrate 1 and travels to the photodetector 52. The bifurcated fiber optic cable 54 can be used to transmit light from the source 51 to the optical access 236 and back to the photodetector $2 from the optical access point 36. The split-fork fiber optic cable 54 can include a "trunk" 55 and two "spurs" 56 and 58. As mentioned above, the platform 24 includes a recess 26 in which the optical head 53 is positioned. The optical head 53 holds the mains of the bifurcated fiber electrical retardation 54. The end is a forked fiber electrical retarder 5 4 arranged to conduct light to the surface of the soil to be ground and to conduct light from the surface of the substrate to be polished. Optical " may include one or more lenses or windows covering the ends of the split-fork fiber cable 54. + soil, or, the optical head 53 can only hold the solid window adjacent to the solid window in the polishing pad <End of the main line 55. The optical head 5 can be removed from the recess 26 as needed to achieve preventive maintenance or corrective maintenance. The platform includes a removable in-situ monitoring module 50. The in-situ monitoring module 50 - or more The light source 51, the light detector 52, and the transmitting and receiving 16 to and from the light source 51 and the light detecting example, the output of the detector 52 can be an orbital) and transmitted to the optical monitoring system. Controlling the benefits of the loss (eg, the digital signal of the device. Similarly, the circuit of the signal of the device 52. The rotation through the drive shaft 22 can be transmitted from the controller to the die via the rotary coupler and the slave A; k惕, the control command in the digital signal of 5〇 turns the light source on or off. The in-situ monitoring module 50 can also hold the respective ends of the branch portions 56 and 58 of the split optical fiber 54. In transmission &, the light system is lightly conducted by the branch line S6 and is conducted out from the end of the trunk line 55 located in the optical head s3 and impinges on the substrate to be polished. The light reflected from the substrate is located in the optical head 53. Received at the end of the main line 55 and via The branch line 58 is conducted to the photodetector 52. In one embodiment, the bifurcated fiber cable 54 is a bundle of fibers. The bundle includes a first set of fibers and a second set of fibers. The fibers in the first set are connected to Light from the source 5 is conducted to the surface of the substrate being polished. The fibers in the first group are connected to receive light reflected from the surface of the substrate being polished, and the received light is conducted to the photodetector 52. The optical fibers are such that the fibers in the second group form an X-shape that is centered on the longitudinal axis of the bifurcated fiber 54 (when viewed in the cross-section of the split fiber optic 54). Alternatively, other arrangements can be implemented. For example, the fibers in the second group can form a v-shaped shape that mirrors each other. A suitable bifurcated fiber "T is purchased from Verity Instruments, Inc. of Carrollton, Texas. 17 201205703 There is usually an optimum distance between the pad window and the end of the main line 55 of the bifurcated fiber cable 54 closest to the window of the polishing pad. This distance can be determined empirically and subject to (for example) window reflexivity, self-forking Fiber cable The shape of the beam being beamed and the distance from the substrate being monitored. In one embodiment, the fiber-optic cable is positioned such that the end closest to the window is as close as possible to the bottom of the window without actually contacting the In the case of this embodiment, the grinding apparatus 2 can include a mechanism (e.g., as part of the optical head 53) that is operable to adjust the end of the bifurcated fiber optic cable 54 and the bottom surface of the polishing pad window Alternatively, the closest end of the split fiber cable 54 is embedded in the window. The light source 51 4 is operable to emit white light. In one embodiment, the emitted white light comprises 200-800 nm. Wavelength of light. Suitable light source for xenon or xenon mercury lamps. The photodetector 52 can be a spectrometer. A spectrometer is basically an optical instrument for measuring the properties (e.g., intensity) of light over a portion of the electromagnetic spectrum. A suitable spectrometer is a grating spectrometer. The typical output of 1770 is the intensity of light. The intensity of the light is a function of wavelength. The light source 5 1 and the optical debt detector 5 2 are connected to 5 - Γ 4 〇 L # counter money to an operable computing device to control the operation of the light source 5 1 and the photodetector 5 2 : ^ ^ JW 'and receive The signal of the light source 5 and the photodetector 52. The computing device can include a microprocessor positioned adjacent to the grinding device, such as a personal detachment knee. With regard to control, the computing device can, for example, synchronize the rotation of the starter 10 of the light source 51. As shown in Figure 2, the computer can make a series of flashes from the 灾 灾 尤 尤 原 , 51, which is just before the substrate 10 passes over the in-situ monitoring module 50, and just before the base fe 1G crosses the original The bit monitoring module 5 () ends. Each of the points 2 〇 1 211 indicates that the light from the in-situ monitoring module 50 impinges on the substrate 10 and is reflected from the substrate 1 。. Alternatively, the computer can cause the light source 51 to continuously emit light that begins just before the substrate 10 passes over the in-situ monitoring module 50 and ends just after the substrate 1 has passed the in-situ monitoring module 50. The series of spectra is provided during the grinding process, for example, from the spectrum obtained by continuous pulsing of the inductors on the substrate from the platform. In some embodiments, light source 51 emits a series of flashes of light onto a plurality of sections/knife of substrate 10. For example, the light source can emit a flash of light onto portions of the substrate 10 and portions other than the substrate 1G. τ is received by light detector 52 from light reflected from substrate 10 to determine a plurality of series of spectra from portions of substrate 1G. These features can be identified in the frequency 4 in which each feature is associated with a portion of the substrate 10. For example, features can be used to determine the endpoint conditions for the polishing of substrate 10. In some embodiments, monitoring of portions of substrate 10 allows for varying the polishing rate on one or more portions of substrate 10. The receiving signal' computing device can receive, for example, a signal carrying information describing the spectrum of light received by the optical detection benefit 52. Figure 3A ® shows an example of a spectrum measured from the amount of light emitted from a single flash from a source. The spectrum 3〇2 is measured based on the light reflected from the product substrate. The spectrum 304 is measured from light reflected from a substrate 矽 substrate which is a wafer having only a ruthenium layer. The spectrum 3〇6 is from 19 201205703 The light received by the optical head 存在 in the case where there is a substrate positioned on the optical head 53. Under this condition (referred to as dark conditions in this specification), the received light is typically ambient light. The device can process the signal or a portion of the signal to determine the end of the grinding step. Without being limited to any particular theory, the spectrum of light reflected from the substrate ίο evolves as the grinding progresses. Figure 3b provides an example of the evolution of the spectrum as it progresses to the film of interest. Different spectral lines represent different points in the polishing process. As can be seen, as the thickness of the film changes, the nature of the spectrum of the reflected light changes, and the inter-spectral spectrum is exhibited by the thickness of the film. When the polishing of the film is performed, the peak in the spectrum of the reflected light is observed (that is, the local maximum illusion, the height of the peak generally changes, and as the material is removed, the peak tends to: widen. In addition to widening, The wavelength at which a particular peak is located typically increases with the development. In some embodiments, the wavelength at which a particular peak is located = the hang decreases as the milling proceeds. For example, the peak 310(1) is shown at a specific time during the period. The peak in the spectrum, while the peak 310(7) is not at the same peak after the grinding period. The peak is at a longer wavelength and is wider than the peak 310(1). According to the empirical formula 'use the wavelength and/or width of the peak Relative change (for example, measure the 丫::_ and / or width, or both to determine the degree of grinding at the intermediate height between the centroid and the nearest trough at the distance: 佳波峰 (or more) The peaks vary according to the pattern of the two materials and their materials. 20 201205703 In the second example, the change of the peak wavelength can be used to determine the political point. For example, when the peak wavelength and the current wavelength of the peak between When the target difference is reached, the polishing apparatus 20 can stop the polishing base. The characteristics other than the peaks can be used to determine the difference in wavelength of the light reflected from the substrate 1(). For example, the wave detector can be monitored by the photodetector 52. The wavelength, the inflection point or the X-axis or the y-axis wear distance, and when the wavelength has changed by a predetermined amount, the grinding apparatus 2 can stop grinding the substrate 1 〇. In the second embodiment, in addition to the wavelength, the monitored characteristic can be For the width or intensity of the feature, the wavelength may not be monitored. The feature may be offset by a sequence of approximately 40 nm to 120 nm, although other offsets are also possible. For example, the upper limit may be much larger, especially in dielectric In the case of quality grinding, Fig. 4A provides a spectrum 400a of the amount of light reflected from the substrate 10. The optical dry monitoring system can pass the spectrum 400a through a high-pass filter to reduce the overall slope of the spectrum, thereby producing the 4B. In the figure, the frequency is shown in Fig. 400b. For example, during processing of multiple substrates in a batch, there may be a large spectral difference between the wafers. A high pass filter can be used to normalize the frequency 4 ' To reduce the substrate on the same batch Spectral variation. An exemplary high «wave H can have a cutoff frequency of (10) 5 Hz and a filter order. 4. The pass filter is not only used to help filter out the sensitivity to the underlying changes but also to flatten "Legal signal to make feature tracking easier. In order for the user to select which feature of the end point will be tracked to determine the ', point, a contour map can be generated and displayed to the user. Figure 5B provides a basis for grinding A plurality of frequencies 21 during the period of reflection of the light reflected from the substrate 1 201205703 - the example of the contour line generated in Figure 5B, and the 5A diagram provides the measurement spectrum from the specific transient in the contour map Example. Contours Figure 5_ includes features such as peak regions 5() 2 and trough regions 504 generated by correlation peaks 502 and troughs 5G4 on spectrum 5〇〇a. As time passes, the substrate is polished and the light reflected from the substrate changes, as illustrated by the change in spectral characteristics in the contour map Figure 5b. A test substrate can be ground to produce a contour map 500b', and light reflected from the test substrate can be measured by photodetector 52 during polishing to produce a series of spectra of light reflected from substrate 10. The series of spectrum can be stored, for example, in a computer system that can be an optical monitoring system as needed. Grinding of the mounting substrate can begin at time η and continue beyond the estimated endpoint time. When the polishing of the test substrate is completed, the computer (e.g., on the computer screen) presents a contour plot to the operator of the polishing apparatus 20. In some embodiments, for example, 'by assigning red to a higher intensity value in the spectrum, blue ϋ to the lower intensity value in the spectrum, and intermediate color (orange to green) to the intermediate intensity in the spectrum Value, computer color mark contour map. In other embodiments, the darkest shades of gray are assigned to the lower intensity values in the spectrum and the brightest shades of gray are assigned to the higher intensity values in the spectrum, and the intermediate shadows are assigned to the inter-matrix in the spectrum. The intensity value causes the computer to produce a grayscale contour map. Alternatively, the computer can generate a three-high line® with a maximum ζ value representing the higher intensity value in the spectrum' and a minimum ζ value representing the lower intensity value in the spectrum, with 22 201205703: 'Z value for spectrum The middle value in the middle. For example, the three-dimensional contour line .° is displayed by heart color, gray scale or black and white. In some embodiments, the grinding apparatus 20 is smashed. The % can be interacted with the 3D contour map to observe the different characteristics of the spectrum. ^ 'The contour of the reflected light produced by the monitoring of the test substrate during the grinding process. Figure 5嶋, may contain spectral features such as peaks, troughs, spectral zero crossing points, and & Features may have characteristics such as wavelength, width, and/or degree. As shown by the contour map 500b, when the top surface of the polishing pad 3 〇 1 is moved (four), the light reflected from the wire can be changed by the time of Ik, so that the characteristic characteristics change with the passage of time. Before the grinding of the device substrate, the operator of the grinding device 2 can observe the isometric drawing 500b and the characteristic characteristics of the substrate to have a batch of substrates similar to the mounting substrate. Tracking during processing. For example, the operator of the grinding apparatus 20 can select the wavelength of the companion 506 to track. The contour map 500b (especially JL is a color ώ 435 ^ 々〇 which is a color mark or a three-dimensional contour map) has the advantage that such a graphical display user can more easily select the 掐δ feature due to features (for example, and Eight features that have a linear change in Pic time) are visually distinguishable. · In order to select the final material, the thickness of the layer on the m-type substrate D]n can be calculated by linear interpolation based on the thickness of the pre-polished thickness of the (4) substrate. Before the eight-grinding (for example, the time at which the grinding starts, Τι & can be measured), and after the grinding (for example, the thickness of the substrate of the 201205703 type after the thickness of the substrate is 2), and The value of the characteristic can be measured at the time D of the target thickness D. T, which can be calculated from 1 (T2 T1)*(D2-D')/(D2-D1), and the value of the characteristic v, can be based on the spectrum measured at time T|. The target difference δν of the characteristic of the selected feature (such as a particular change in the wavelength of the peak 5G6) can be determined according to V, _VU, where V1 is the initial characteristic value (at time T1). Since &, the target difference sv may be a change in the value V' of the characteristic from the initial tee value VI before the grinding at the time port to the time τ at which the grinding is expected to be completed. The player of the grinding apparatus 侑20 can wheel the target difference 604 (e.g., a λ rt: i 5V) of the characteristic characteristic to be changed into the computer associated with the grinding apparatus 20. In order to determine the value of v and to determine the value of point 6〇2, the data line can be used to estimate the data. Line 5〇8. The value of line 508 at time | | can be subtracted from 6 〇 2 at T1. The value of the final value 508 to determine the point can be based on the correlation between the target difference of the characteristic characteristics and the amount of material removed, and the substrate shift _ to select characteristics such as the spectral peak 506. The grinding equipment 2 can be selected to have different characteristics and/or characteristic characteristics to find out the characteristics of the characteristic difference between the target and the self-installed substrate. In other embodiments, the endpoint decision logic determines the criteria to be pursued and the endpoint. 5曰The grinding of the steering device substrate, Figure 6A shows the characteristic characteristics of the tracking during the grinding, the difference 602a of the soil plate 10 Exemplary graph of -d 24 201205703 0〇〇a. Substrate 10 may select a characteristic characteristic (such as a peak or trough wavelength) of an operator of the grinding apparatus 20 that is being ground in a batch of substrates to be installed according to The contour of the substrate is tracked in Figure 5〇〇b. When the substrate is polished, the photodetector 52 measures the spectrum of the light reflected from the substrate. The end point determines the spectrum of the logical dimming to determine the series of characteristic characteristics. The material is removed from the surface of the substrate 10, and the value of the selected characteristic can be changed. The difference between the series of characteristic characteristics and the initial value VI of the characteristic characteristic is used to determine the difference 6〇2a d. When the substrate 10 is polished, the end point The decision logic may determine the current value of the feature being tracked. In some embodiments, when the current value of the feature has been: The initial value changes target 1 604, the endpoint may be called. In some embodiments' (eg Using a robust line fit, the line 606 is fitted to the difference 602a_d. The grind end time can be determined based on the difference 6〇2a_d to determine the function of the line 6〇6. In some embodiments, the function is time-paired. The linear function of the difference. When calculating the new difference, the function of line 606 (e.g., slope and intercept) may vary during the grinding of substrate 1 。. In some embodiments 'line 606 reaches the target difference of 6 〇 4 The time provides an estimated end time _ ° when the function of line 606 changes to accommodate the new difference, the estimated end time 680 can vary. In some embodiments, the function of line 606 is used to determine the material removed from substrate 10. Quantity, and use the change in the current value determined by the function to determine when the target difference is reached and when the end point needs to be called. Line 6〇6 tracks the amount of material removed. Or, when removing a specific thickness from the substrate 1〇 When you are able to The change of the current value determined by the function is used to determine the target of the removal of the top surface of the substrate from the 25 201205703 substrate, and the operator can set the target difference... + and then, The characteristic nanometer is selected. For example, the wavelength of the selected peak can be selected to determine how much material is removed from the top layer of the substrate 1 and when the end point is called at time T1, on the substrate. Before the grinding of 1〇, the characteristic value difference of the selected features is 0. When the grinding «3G starts to grind the substrate _, the characteristic value of the identified feature can be grounded from the top surface of the substrate 10 with the material from the °' For example, the wavelength of the selected characteristic during 'during grinding' may be a relatively low or low wavelength. Excluding the noise effect, the wavelength of the feature (and therefore the difference in wavelength) tends to change monotonically and often changes linearly. At time ,·, the endpoint decision logic determines that the identified characteristic has changed the target difference δν and can be called to the end point. For example, when the wavelength of the feature has changed the target difference by 50 nm, the end point is called and the polishing 塾3 〇 stops grinding the substrate 10. When processing a batch of substrates, the optical monitoring system 50 can, for example, track the same spectral features on all of the substrates. The spectral features can be associated with the same grain features on the substrate. Based on the underlying changes in the substrate, the starting wavelength of the spectral features can vary between substrates in the batch. In some embodiments, in order to minimize variability on a plurality of substrates, the endpoint decision logic may be used when a function that selects a characteristic property value or a value that fits to the characteristic property changes the endpoint metric (rather than the target deviation) Call the end point. The endpoint decision logic can use the expected initial value EIV determined by the mounting substrate. At time Τ1 identifying the characteristic characteristics being tracked on the substrate 10, the endpoint decision logic determines the actual initial value AIV of the substrate being processed. Endpoint Decision Logic 26 201205703 Use the initial value weight IVW to reduce the actual initial value to the end point decision, and consider the change in the substrate on a batch. For example, the variation of the slab may include the thickness of the substrate or the thickness of the underlying structure. Initial value weight 2 can be correlated with substrate variations to increase uniformity between processes between substrates. For example, the endpoint metric can be determined by multiplying the initial value weight by the 之间 between the actual initial value and the expected initial value, plus the target difference, for example, EM = IVW * (AIV - EIV) + 5V. In some embodiments, a weighted combination is used to determine the endpoint. For example, the endpoint decision logic may calculate the initial value of the property based on the function and calculate the current value of the property based on the function and calculate the first: difference between the initial value and the current value. The endpoint decision logic may calculate a first difference between the initial value and the target value and generate a weighted combination of the first difference and the second difference. Fig. 6B is an exemplary graph 特性 of the characteristic amount difference versus time taken at the two portions of the substrate 1 (). For example, the 'optical monitoring system 5' can track the features positioned toward the edge portion of the substrate 1G and the center toward the substrate 10; >&& 0 τ. Another feature of the 疋 position is to determine how much material has been removed from the substrate. When testing the mounting substrate, the grinding device 2 can, for example, identify two features corresponding to different portions of the mounting substrate for tracking. In some examples, the spectral characteristics correspond to the grain characteristics of the type on the plate. In the ': spectral features associated with different types of grain features on the mounting substrate. When the substrate ίο is ground, - the beauty of the eve-den~ is measured from the spectrum of the two columns of light corresponding to the substrate. The two characteristics can be determined by the endpoint decision logic: 27 201205703 Pre-characteristic value series values. The first difference 61 〇 a-b of the first portion of the substrate 10 can be calculated by calculating the feature as it proceeds during the grinding time. The base 612 ".S - the characteristic characteristic of the S - part of the series - the second difference ° ° difference 610a-b fits the first line 614 and can be anthropomorphic to the second difference 6l2a-b The first time and the second function 610 may be determined according to the first function and the second function, respectively, to determine the adjustment of the final polishing or the polishing rate 620 of the substrate 10. I Λ 第一 The first function of the first part of the board 1 ,, and with the second function of the first 邛 基板 八 八 基板 基板 基板 在 在 基板 基板 基板 第二 第二 第二 第二 第二 第二 第二 第二 622 622 622 622 〜 〜 622 622 622 The first part of the right substrate is different from the estimated end time of the first/minute of the substrate (for example, the first part will reach the target thickness at the second step), then the polishing rate 620 can be adjusted. Thus, the first function and the second function will have the same end time 18. In some embodiments, the polishing rate of the first and second portions of the substrate is adjusted such that the end point is reached simultaneously at both portions. Alternatively, it can be adjusted The polishing rate of the first part or the second part. For example, The grinding rate is adjusted by increasing or decreasing the pressure in the corresponding region of the carrier head 70. The change in the grinding rate can be assumed to be proportional to the change in pressure 'for example' a simple Prestonian model For example, when the first region of the substrate 10 protrudes at the time 以 to reach the target thickness, and the system has established the target time Η, the carrier head pressure in the corresponding region of time Τ3 can be multiplied by ΤΤ/ΤΑ. To provide load bearing head pressure after 28 201205703 time T3. In addition, 彳 develop a control model for grinding the substrate, which takes into account the influence of the platform or head rotation speed, the second-order effect of different head pressure combinations, the grinding temperature, the slurry The flow or other parameters affecting the rate of polishing. The subsequent time during the polishing process 'if appropriate, the rate can be adjusted again. In some embodiments, the computing device uses a range of wavelengths to easily identify the substrate from the device 1 The selected frequency in the spectrum measured by the light. The computing device searches for the selected spectral features in the wavelength range to distinguish the selected ones. The spectral features are, for example, similar in intensity, width or wavelength to other spectral features of the selected spectral features in the measured spectrum. Figure 7 illustrates the spectrum based on the light received by photodetector 52. A case of 700a. The spectrum 7〇〇a includes selected spectral features, such as spectral peaks. The selected spectral features 7〇2 can be selected by the endpoint decision logic to be tracked during the CMP of the substrate 10. Selected spectral features 7 02 The characteristic 704 (eg, wavelength) can be logically identified by the endpoint decision. When the characteristic 704 has changed the target difference, the endpoint determines the logical recall endpoint. In some embodiments, the endpoint decision logic determines the wavelength range 7〇6 to be in the wavelength range. Search for the selected spectral feature 7〇2. The wavelength range 7〇6 can have a width between about 50 and about 200 nm. In some embodiments, the 'wavelength range 706 is predetermined, for example, by an operator (eg, by receiving user input of a selected wavelength range), or as a process parameter for a batch of substrates (by making the wavelength range from The memory associated with the batch of substrates retrieves the wavelength range). In some embodiments, the wavelength range 201205703 is based on historical data', e.g., the average or maximum distance between successive spectral measurements. In some embodiments, the wavelength range 7 〇 6 is based on information about the test substrate, for example, twice the target difference δν. The seventh diagram is an example of the spectrum 700b measured from the amount of light received by the photodetector 52. For example, after the spectrum 700a is taken during the rotation of the platform 24, the spectrum 700b is measured. In some embodiments, the endpoint decision logic determines the value of the characteristic 704 in the previous spectrum 700a (e.g., 520 nm) and adjusts the wavelength range 7〇6 such that the center of the wavelength range 7〇8 is positioned closer to the characteristic 704. In some embodiments, the endpoint decision logic uses a function of line 606 to determine the expected current value of characteristic 704. For example, the endpoint decision logic may use the current grind time to determine the expected difference and determine the expected current value of the characteristic 7〇4 by adding the expected difference to the initial value V1 of the characteristic 704. The endpoint decision logic centers the wavelength range 7〇8 on the expected current value of the characteristic 7〇4. Fig. 7C is another example of the spectrum 7 〇〇 C measured from the amount of light received by the photodetector 52. For example, after the spectrum 700a is taken up during the rotation of the platform 24, the spectrum 7〇〇c is measured. In some embodiments the 'end point decision logic uses the previous value of the characteristic 7G4 for the center of the wavelength range 7 1 〇. 5 For example, the endpoint decision logic determines the average average between the values of the characteristics 704 determined during the two sequential transmissions of the optical head below the substrate 1 , and the decision logic can set the width of the wavelength range 710 to be flat. Two times twice. In some embodiments, the endpoint decision logic uses the variance between the values of the characteristics 7〇4 when determining the width of 201205703. In some embodiments, the width of the wavelength range 706 is the same for all spectra. For example, the width of the 'wavelength range 7〇6, the wavelength range· and the wavelength range @7H) (4). In some implementations, the wavelength range is different. For example, when the estimated characteristic 7〇4 is changed from the first characteristic of the characteristic to the second measurement, the width of the wavelength range 7〇8 is 6〇N. Tian estimates. The ten characteristic 704 has a wavelength range 708 of 8 nanometers from the previous measurement of the characteristic change of 5 nm, and the wavelength range of 8 nanometers is larger than the wavelength range having a small characteristic change of the vehicle. In some embodiments, the wavelength range 706 is the same for all spectral measurements during the grinding of the substrate 1〇. For example, 'the wavelength range is 7〇6^475 nm to 555 nm, and for all spectral measurements made during the polishing of the substrate, the endpoint decision logic searches for wavelengths between 475 nm and 555 nm. It is also possible to select other spectral ranges for the spectral features 7G2. The wavelength range 706 can be selected by the user input as a subset of the full spectrum range measured by the in situ monitoring system. In some embodiments, the endpoint decision logic searches for selected spectral features 702 in the modified wavelength range of the spectral measurements and in the wavelength range of the previous spectrum used in the remainder of the _. For example, the final logic 1 searches for the selected spectral feature 702 in the wavelength range 706 of the spectrum measured during the first rotation of the platform 24 and the wavelength range 708 of the spectrum measured during the sequential rotation of the platform 24. The two measurements of Lishi 2-7 A are performed in the first region of the substrate H). Continuing with the example, the endpoint decision 31 201205703 logic in the same platform rotation period 710, searching for the wavelength range of the two spectra of the other ^, ] 1 to search for another selected spectral feature, 1 10 is different from the first region of the first region _... The two measurements are performed in the substrate ~ tooth - Ue domain. In some embodiments, the spectral feature 7〇2 is a frequency-level 七 seven-phase zero crossing point. In a consistent embodiment of the method, the characteristic 704 is the intensity or width of the peak or wave (for example, measured at a fixed distance below the peak ^ w , anti ', or The width measured at the middle of the peak between the peak and the nearest trough 97). Figure 8 illustrates a method 800 for selecting a target difference M 乂 for use in determining the ··, , and point of the polishing process. Measurement and I, Yu Xing production. The nature of the substrate of the same pattern of σ substrates (step 802). The substrate to be measured is referred to as a "mounting" substrate in this specification. The mounting substrate can be simply a substrate that is similar or identical to the product substrate, or the mounting substrate can be a substrate from a batch of product substrates. The properties of the measurement can include the pre-grind thickness of the film of interest at a particular site of interest on the substrate. Typically, the thickness at multiple sites is measured. Sites are typically selected to measure the same type of grain characteristics for each site. Measurements can be performed at the measurement station. Prior to grinding, the in situ optical monitoring system measures the spectrum of light reflected from the substrate. The mounting substrate is ground according to the grinding step of interest, and the frequency stipulated during the grinding is collected (step 804). Grinding and spectrum collection can be performed at the above grinding equipment. The spectrum is collected by the in situ monitoring system during grinding. Excessive grinding of the substrate (i.e., grinding beyond the estimated end point) results in a spectrum of light reflected from the substrate when the target thickness is achieved. 32 201205703 Measure the properties of the overgrinded substrate (step 806). The properties include the post-grinding thickness of the thin layer of interest at the particular site or at the site for measurement prior to grinding. The measured thickness and the collected spectrum are selected (by examining the collected spectrum) for specific features (such as peaks or troughs) for viewing during the polishing (step 808). The features may be selected by the operator of the grinding apparatus, or the selection of features may be automatic (e.g., based on a conventional peak-finding algorithm and a Peak_SeleCti〇n formula). By way of example, as described above with reference to Figure 5B, a contour map 5〇〇b can be presented to the operator of the grinding apparatus 2, and the operator can select features from the contour map 5_ for tracking. It is only necessary to consider the features in the region if it is expected that the region contains features that are expected to be monitored (eg, from past experience, or based on theoretical characteristics). A feature is typically selected that exhibits a correlation between the amount of material removed from the top of the mounting substrate as the substrate is being polished. Linear interpolation & can be performed using *measured pre-t-thick film thickness and post-grinding substrate thickness to determine the approximate time to achieve the target film thickness. This approximate time can be compared to the spectral contour map to determine the endpoint value of the selected characteristic. The difference between the end point value of the characteristic characteristic and the initial value can be used as the target difference. In some embodiments, a function is fitted to the value of the characteristic characteristic to normalize the value of the characteristic characteristic. The difference between the endpoint value of the function and the initial value of the function can be used as the target difference. The same features are monitored during the grinding of the remaining substrates of the batch of substrates. 33 201205703 As needed to 'process the spectrum to improve accuracy, the spectrum can be processed' to normalize the spectrum to two, for example, and to or from the spectrum. In the case where the pass filter is applied to the spectrum, in a case of a uniform, the low collar is reduced to reduce or eliminate sudden spikes. Two: with = select the logic for the specific end point decision, the frequency to be monitored: < passed on the computer device to achieve the target thickness by applying points based. The endpoint decision logic uses: : The target difference in the feature to determine when the endpoint should be called. When the grinding begins, the change in characteristics can be measured relative to the initial characteristic value of the feature. Or 'except the target difference δν' can be used to call the end point 'end point logic can multiply the difference between the actual initial value and the initial value of the page' by the initial value MV, To compensate for the underlying changes between the substrates. For example, when you want to EM=SV "AIV-Talk", the end point determines 'can end; in the second embodiment, the weighted combination is used to determine the end point. For example, the end point decision logic can be based on The function calculates the initial value of the characteristic, and calculates the current value of the characteristic according to the function, and calculates the difference between the initial value and the current value. The end point decision logic can calculate the difference between the initial value and the target value' and generate the first difference Weighted combination with the second difference. The end point can be called when the weighted value reaches the target value. The end point decision logic can determine the time when the difference (or difference) of the rutting characteristics is monitored and the target difference. Call the end point. If the monitored difference matches the target difference or exceeds the target blue' then the end point is called. In one embodiment, the 'monitoring difference must match the target of the 201205703 standard deviation or exceed the target difference for a certain period of time (eg, The platform is rotated twice) to call the endpoint. Figure 9 illustrates a method 901 for selecting a target value for a characteristic associated with a particular target thickness and a selected spectral feature of a particular endpoint decision logic. The substrate is measured and ground (step 903), as described in step 8〇2_8〇6. In detail, the spectrum is collected and the time of each collected spectrum is stored and measured. Grinding rate of the apparatus (step 9〇5) The average grinding rate pR can be calculated by using the pre-grinding thickness D1 and the post-grinding thickness D2 and the actual grinding time PT, for example, PR=(D2-D1)/PT. The end time of the substrate is mounted (steps 9〇7) to provide a calibration point to determine the target value of the characteristic of the selected feature, as discussed below. Based on the calculated polishing rate PR, the pre-grinding start of the film of interest The endpoint ST is calculated from the thickness ST and the target thickness ττ of the film of interest of interest. Assuming that the polishing rate is constant throughout the polishing process, the final time α is calculated as a simple linear interpolation, for example, et = (st_tt) / pr. If necessary, the calculated end time can be estimated by grinding another substrate of the batch of patterned substrates, stopping the grinding at the calculated end time, and measuring the thickness f of the film of interest. If the thickness is at the target thickness Full circumference The calculated end time is satisfactory. Otherwise, the calculated end time can be recalculated. At the calculated end time, the target characteristic value of the selected feature is recorded from the spectrum collected from the self-installed substrate (step 9G9) If the parameter of interest 35 201205703 relates to the change of the location or width of the selected feature, then the information collected by the period before the calculated endpoint time can be used to determine the information. The initial value of the characteristic and the target The difference between the values is recorded as the difference in the characteristics of the feature. In some embodiments, a single target difference is recorded. Figure 00 illustrates a method 1000 for determining the end of a grinding step using peak-based endpoint decision logic. The other substrate in the batch of patterned substrates is ground using the above-described polishing apparatus (step 1002). The identification 'wavelength range of the selected spectral signature and the characteristics of the selected spectral signature are received (step 1004). For example, the endpoint decision logic is self-receiving recognition, and the computer has processing parameters for the substrate. In one embodiment, the processing parameters are based on information determined during processing of the mounting substrate. The substrate is initially polished' to measure the light reflected from the substrate to produce a spectrum, and the characteristic values of the selected spectral features are determined in the wavelength range of the measured spectrum. During each rotation of the platform, the following steps are performed. One or more spectra of light reflected from the surface of the substrate being ground are measured to obtain one or more current spectra of the current platform (steps 1 - 6). The one or more spectra measured by the current platform are processed as needed to improve accuracy and/or precision as described above with reference to Figure 8. If only one spectrum is measured, the one spectrum is used as the current spectrum. If more than one current spectrum is measured for platform rotation, the current spectrum is grouped, averaged within each group' and the average represents the current spectrum. The spectrum can be grouped by the radial distance from the center of the substrate. 36 201205703 For example, the first-current spectrum can be obtained from the spectrum measured from points 202 and 210 (Fig. 2), and the second current spectrum can be obtained from the spectrum measured from point 2〇3 and Xie. The third current spectrum is obtained from the spectrum measured from the point 2〇4& observation, and so on. The characteristic values of the selected spectral peaks for each current frequency error can be determined, and the grinding can be monitored separately in each region of the substrate. Or the worst case value of the characteristic of the selected spectral peak can be based on the current spectrum and can be used by the endpoint decision logic.额外 Additional _ or more spectra can be added to the series of spectra of the current substrate during each rotation of the platform. At least some of the spectra in the sequence differ when the milling is performed' due to material being removed from the substrate during milling. As described above with reference to Figures 7A-C, the repair wavelength range of the current spectrum is generated (step i008). For example, the endpoint logic determines the modified wavelength range of the current spectrum based on the prior eigenvalues. It is possible to modify the wavelength range U center to the U characteristic value. In some embodiments, the modified wavelength range is determined based on the expected characteristic value, e.g., the wavelength range center coincides with the expected characteristic value. In some embodiments, different methods are used to determine some of the wavelength ranges of the current spectrum. For example, by centering the wavelength range on the characteristic values from the previous spectrum measured in the same edge region of the substrate, the wavelength range of the spectrum measured from the amount of light reflected in the edge regions of the substrate. Continuing with the example, the wavelength range of the spectrum measured from the amount of light reflected in the central region of the substrate is determined by centering the wavelength range on the expected characteristic value of the central region. 37 201205703 In an embodiment, the wavelength range of the current spectrum is in some embodiments, the width of the wavelength range of the current spectrum: the different identification wavelength fc is used to search for the selected spectral characteristic and the polishing rate for the end point. The decision to change is more accurate, and the system is characterized during subsequent spectral measurements. In the wavelength range rather than the optional: incorrect frequency error, it is easier and faster to track the processing resources required for spectrum-specific spectral features. The salt identification identifies the current 1〇1〇 of the selected peak from the modified wavelength range, and uses the above content in Fig. 8 (step series to compare the current characteristic value* end point to determine the logical/target characteristic value (step 1012). For example, 'determine a series of values of the current characteristic characteristics according to the series, and fit the function to the series of values. For example, the function may be a linear function, which may be based on the current characteristic value and the initial characteristic value. Poor, to approximate the amount of material removed from the substrate during the grinding process. ^To determine the end point condition (the "no" branch of step 1014), the cutting continues, and step 1006 is repeated as appropriate. '1008 ' 1〇1〇> ιηΐΛ -η 012 and 1014. For example, the endpoint decision logic is based on (4) determining the target difference of the unresolved (4). In some embodiments, the equivalent is measured from multiple substrates. The frequency of the partially reflected light's time-of-day determination logic can determine the need to adjust the substrate- or eve. The grinding rate of the P-knife allows the grinding of multiple parts at the same time or near the same time. 38 20 1205703 When the endpoint decision logic determines that the endpoint condition has been met ("Yes" in the branch ι〇ΐ4), the endpoint is called and the grinding is stopped (step ι〇ΐ6). The spectrum can be normalized to remove or reduce unwanted Effects of light reflections. Light reflections from media other than one or more films of interest, including light reflections from the polishing pad window and the substrate layer from the substrate. The light spectrum received from the window is estimated in dark conditions (ie, when the substrate is placed on the in-situ monitoring system) to estimate the light reflection from the window. The spectrum of the light reflected by the bare germanium substrate can be measured, To estimate the light reflection from the enamel layer. These light reflections are usually obtained before the start of the grinding step. The original spectrum is normalized as follows: Normalized spectrum = (A-Dark) / (Si-Dark) where d is The original spectrum, moxibustion is the frequency obtained in dark conditions and is the spectrum obtained from the bare stone substrate. In the described embodiment, the change in the wavelength peak in the spectrum is used to perform the endpoint detection. generation Wave peaks or combined peaks use changes in the wavelength troughs (ie, local minima) in the spectrum. You can also use multiple peaks (or troughs) to change at the end of the detection. For example, individual peaks can be monitored individually, and The endpoint can be called when most of the peak changes meet the endpoint condition. In other embodiments, the endpoint or the spectral zero-father change can be used to determine endpoint detection. In some embodiments, the algorithmic setup process 1100 ( Figure 11) is followed by the use of a triggered feature tracking technique 丨 2 〇〇 (Fig. 2) of one or more substrates. 39 201205703 $初' (for example) using one of the above techniques The characteristics of the interest feature in the medium for the pursuit of the frequency of the boat 腓 η goods in the first layer of the grinding in the use of rumors can be rumored '(four) can ride the peak or trough, and the location of the wavelength or frequency of the valley or Width, or wave a / leather strength. If you have a different taste, you can apply it to the characteristics. The equipment manufacturer may pre-select the grinding rate dD/dt that is determined to be close to the grinding end point. (Step: For example, according to the grinding to be used for the grinding of the product substrate, the grinding time is different from the expected end grinding time) , the plurality of mounting substrates are ground, and the mounting substrate may have the same pattern as the product substrate. For each mounting substrate, the thickness of the pre-grinding layer before the grinding may be measured and the amount of removal may be calculated according to the difference. And storing the removal of the substrate and the associated grinding time to provide a data set. A linear function of the amount of removal can be fitted to the data set, the linear function of the removal being a function of time; The slope of the linear function provides the polishing rate. The algorithm mounting process includes measuring the initial thickness h of the first layer of the mounting substrate (step 1106). The mounting substrate can have the same pattern as the product substrate. The first layer can be a dielectric. For example, a low dielectric value material, for example, a carbon-defining two-gas fossil, for example, Black DiamondTM (from Applied Materials, Inc) or c〇ralTM (from N〇veUus Systems, Inc.) Depending on the composition of the first material, different from the first and second materials (eg, low dielectric value covering material, eg 201205703, for example, tetraethoxy decane (TE0S)) One or more additional layers of another material (eg, a dielectric material) (step 1107). The first layer provides a layer stack with the one or more additional layers. Next, in the first layer or layer Depositing a second layer (eg, a barrier layer) of a second material (eg, a 'nitride' such as tantalum nitride or titanium nitride) on the stack (step (4) 08). Additionally, on the second layer (and by A conductive layer is deposited in the trench provided by the pattern of the first layer, for example, a metal layer, for example, copper (step 1109). ° Grinding 'measurement at the measurement system other than the optical monitoring system used during the month 'for example' In-line or separate measurement stations, such as profilers or optical measurement stations using ellipsometers. For some measurement techniques (eg, a temple), the initial thickness of the first layer is measured before the second layer is deposited. 'But for other measurement techniques (eg, ellipses) For the circular polarimeter, the measurement can be performed before or after the deposition of the second layer. Thereafter, the first step is to use the first polishing station according to the grinding process substrate (step 〇) for the polishing process of interest. Polishing the pad to polish and remove the conductive layer and a portion of the second layer (step ui〇a). Thereafter, the second polishing pad can be used to polish and remove the second layer and a portion of the first layer at the second polishing station ( Step (1) 〇 b). However, it should be noted that for some A targets there is no conductive layer 5 ', for example, the second layer is the outermost layer at the beginning of the grinding. At least during the removal of the second layer 'and possibly The entire polishing operation at the second polishing station fq. /, J. 'Use the above technique to collect the spectrum (step 1112). In addition, the separation detection technique is used to detect the removal of the second layer and the exposure of the first layer of the 201205703 (steps) M4). For example, exposure of the first layer can be detected by a sudden change in the total torque of the motor torque or light reflected from the substrate. At the time when the second layer is cleared, the value of the characteristic of the feature of interest of the spectrum stored at time v is calculated. It is also possible to store the time T at which the detection was cleared. After the detection of the clearing, the grinding may be paused at a preset time (step 1118). The preset time is large enough for the grinding to pause after exposure to the first layer. The preset time is selected such that the thickness after grinding is sufficiently close to the target thickness that the polishing rate can be assumed to be linear between the thickness after grinding and the target thickness. At the time of the grinding pause, the value V2 of the characteristic of the feature of interest can be detected and stored (4), and the time T2 of the grinding pause can also be stored. For example, the post-polation thickness 02 of the first layer is measured using a measurement system that is the same as the initial thickness used to measure (step 1120). The preset target change of the value of the calculated characteristic is calculated (step 1122). This preset target change will be made in the algorithm. (4) η 丨 at the end of the production-substrate ΙΜ贞 愈 据 据 据 据 据 据 据 据 据 在 Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Ιΐ Near the end of the grinding operation, the change in thickness as a function of the monitored characteristics (4) dD/dv (the step function assumes that the peak is being monitored, the block... (for example, the rate of change at the wavelength of each E-peak can be expressed as ... long position offset, the number of angstroms of the removed material. As another example, the τ Π 〜 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The number of angstroms of the material, the offset of the frequency of the width of the guide, is shifted in one embodiment, the value at the end of the grindstone can be twisted, the exposure time of the layer, and the simple calculation as a function of time The value, for example, using data from the end of the grinding close to the mounting substrate (eg, the smaller of the last 25% or time τ^τ2), can fit the measured value as a function of time The slope of the line is provided as a function of time The rate of change dv/dt of the value. In any case, thereafter, by changing the rate of change of the polishing rate by the value, the rate of change of thickness _dD/dv as a function of the monitored characteristic is calculated, that is, dD /dV=(dD/dt)/(dV/dt). Once the rate of change dD/dv is calculated, the rate of change should be fixed for the product; it is not necessary to recalculate dD/dv for the same product in different batches. Once the mounting process has been completed, the product substrate can be ground. The initial thickness dl of the first layer of at least one substrate from the substrate of the batch product is measured as needed (step 12〇2). The product substrate has at least a mounting substrate The same layer structure, and if desired, has the same pattern as the mounting substrate. In some embodiments, each product substrate is not measured. For example, one substrate from a batch can be measured and the initial thickness is available For all other substrates from the batch. As another example, one substrate from the cartridge can be measured and the initial thickness can be used for all other substrates from the cartridge. In other embodiments, each product substrate is measured. Can 4 3 201205703 Performing a measurement of the thickness of the first layer of the product substrate before or after the installation process is completed. As described above, the first layer may be a dielectric, for example, a low dielectric material, for example, doped. Carbon dioxide, for example, Black Diam〇ndTM (from Applied Materials, Inc.) or c〇ralTM (from N〇veUus

Systems,Inc·)。可在研磨期間使用之除光學監視系統以 外的測量系統處執行量測,例如,内嵌或分離測量站, 諸如’使用橢圓偏光儀之輪廓儀或光學測量站。 視%要,視第一材料之組成物而定,在產品基板上之 第一層上沈積不同於第一及第二材料(例如,低介電值 覆蓋材料,例如,四乙氧基矽烷(丁£〇8))之另—材料之 一或多個額外層(步驟1203卜第一層與該一或多個額 外層一起提供層堆疊。 接下來,在產品基板之第一層或層堆疊上沈積不同第 一材料(例如,氮化物,例如,氮化鈕或氮化鈦)之第 二層,例如,阻障層(步驟12〇4 )。另外,可在產品基 板之第一層上(及由第一層之圖案提供之溝槽中)沈積 導電層,例如,金屬層,例如,銅(步驟丨2〇5 )。然而, 應注意,對於一些實施例而言,不存在導電層,例如, 第二層為研磨開始時的最外層。 對於—些測量技術(例如,輪廓儀)而言,在沈積第 =層之前量測第一層之初始厚度,但是對於其他測量技 術(例如,橢圓偏光儀)而言,可在沈積第二層之前或 44 201205703 之後執行量測。可在裝設製程完成之前或之後執行第二 層及導電層之沈積。 對於各個待研磨之產品基板而言,基於第一層之初始 厚度來計算目標特性差Δν (步驟1206 )。通常,此舉在 研磨開始之前發生,但是計算有可能在研磨開始之後但 是在啟動頻譜特徵追蹤之前發生(在步驟12丨〇中)。詳 言之,舉例而言,自主電腦接收儲存的產品基板之初始 厚度旬及目標厚度dT。另外,可接收起始厚度及結 束厚度D2、作為監視的特性之函數的厚度之變化速率 dD/dV及決定的裝設基板的值之預設目標變化△ 。 在一個實施例中’如下計算目標特性差Δν : AV=AVD+(d1-D1)/(dD/dV) + (D2-dT)/(dD/dV) 在一些實施例中,前厚度將不可用。在此狀況下, 「(d丨-D丨)/(dD/dV)」將自以上方程式中省略,亦即, AV=AVD+(D2-dT)/(dD/dV) 研磨產品基板(步驟1208 )。舉例而言,可在第一研 磨站處使用第一研磨墊,來研磨且移除導電層及部分第 二層(步驟1208a)。此後,可在第二研磨站處使用第二 研磨墊’來研磨且移除第二層及部分第一層(步驟 1208b )。然而,應注意,對於一些實施例而言,不存在 導電層’例如,第二層為研磨開始時的最外層。 使用原位監視.技術來偵測第二層之清除及第—層之曝 露(步驟12 10 )。舉例而言,可由馬遠細祐斗、丄a 租矩或由自基板 反射之光的總強度之突變,來偵測第_ a左吐上 尽任Of間11處之 45 201205703 曝露。舉例而言’第13圖圖示在研磨金屬層以曝露下層 阻障層期間’作為時間之函數之自基板收到的光之總強 度之圖表。可根據由頻譜監視系統藉由在量測的所有波 長上或在預置波長範圍上,整合頻譜強度所獲取之頻譜 訊號,來產生此總強度。或者,可使用在特定單色波長 處之強度,而非總強度。如第13圖所示,當清除銅層時, 總強度下降,且當阻障層完全曝露時,總強度呈平穩狀 態。可偵測強度之平穩狀態’且強度之平穩狀態可用作 觸發以啟動頻譜特徵追蹤。 至少始於第二層之清除之偵測(且可能更早,例如, 自使用第二研磨塾研磨產品基板開始時),在研磨期間使 用上述原位監視技術獲得頻譜(步驟1212)。使用上述 技術來分析頻譜,以決^被追縱之特徵之特性之值。舉 例而言’第14圖圖示在研磨期間作為時間之函數之頻1 波峰之波長位置的圖表。決定在债測第二層之清除之: 間t,處之頻譜中被追蹤的特徵之特性之值v丨。 現可计异特性之目標值ντ (步驟1214)。可藉由將目 標特性差Δν加至在第-展 至在第—層之清除之時間【丨處之 值,來計算目標值”,亦即, τ 仆即,ντ=ν 丨+ △▽。 當追縱之特徵之特性 )。 達j目私值時,暫停研磨(步驟 ϋ’對於各個量測頻譜而言(例如,在各個 平臺旋轉中),決定追蹤之特在各個 6A 值,以產生系列 數(例如n㈣向纟列值擬合函 字間之線性函數)。在—些實施例中,可向時 46 201205703 間視窗内之值擬合函數。在 函數滿足目標值的情況下提 供暫停研磨之終點時間。亦可藉由向接近 列值之部分擬合函數(例如,線性函數),來 第二層之清除之時間tl處之特性之值、。 、 儘管由第\2:及第13圖所圖示之方法包括第二層之 沈積及移除’但疋對於一此眚f y | 二貫靶例而言,不存在第二層, 例如,第一層為研磨開始時的最 刃攻外層。舉例而言,在研 磨之前量測第-層之初始厚度’及根據初始厚度與目標 厚度計算目標特徵值之處理,.古 爽里在有或沒有覆蓋第二層的 情況下均可為適用的;該第二層為任選的m 省略沈積第二層之步驟及偵測第-層之曝露之㈣。此 第一層可包括多晶石夕及/或介電質材料,例如,由實質上 純的多晶矽組成,由介電質材料組成或為多晶矽與介電 質材料之組合。介電質材料可為氧化物(例如,氧化石夕), 或氮化物(例如’氮切)或介電f材料之組合。 舉例而言’量測來自-批產品基板之至少一個基板之 第一層之初始厚度山(例如,如對於步驟12〇2所論述 的)。基於第一層之初始厚度來計算目標特性差(例 如,如對於步驟1206所論述的)。啟動產品基板之第一 層之研磨,且在第一層之研磨期間使用上述原位監視技 術獲得頻譜。可在第一層之研磨期間(例如,在啟動第 一層之研磨之後立刻,或在啟動第一層之研磨之後不久 (例如,在幾秒鐘後))量測特性之值Vl。等待幾秒鐘 可谷許來自監視系統之訊號穩定,使得值V丨之量測更準 47 201205703 確。可計算特性之目標值 rSystems, Inc.). Measurements can be performed at the measurement system other than the optical monitoring system that can be used during grinding, for example, in-line or separate measurement stations, such as a profiler or optical measurement station using an ellipsometer. Depending on the composition of the first material, deposition on the first layer on the product substrate is different from the first and second materials (eg, a low dielectric value covering material, such as tetraethoxy decane (eg, tetraethoxy decane) One of the other materials or a plurality of additional layers (step 1203) the first layer together with the one or more additional layers provides a layer stack. Next, the first layer or layer stack on the product substrate Depositing a second layer of a different first material (eg, a nitride, such as a nitride button or titanium nitride), for example, a barrier layer (step 12〇4). Additionally, on the first layer of the product substrate (and in the trench provided by the pattern of the first layer) depositing a conductive layer, such as a metal layer, such as copper (step 〇2〇5). However, it should be noted that for some embodiments, there is no conductive layer For example, the second layer is the outermost layer at the beginning of the grinding. For some measurement techniques (eg, profilers), the initial thickness of the first layer is measured before the deposition of the layer, but for other measurement techniques (eg , ellipsometer, for example, can be deposited in the second Perform measurement before or after 2012 201203. The deposition of the second layer and the conductive layer may be performed before or after the installation process is completed. For each product substrate to be ground, the target characteristic difference is calculated based on the initial thickness of the first layer. Δν (step 1206). Typically, this occurs before the start of the grind, but the calculation may occur after the start of the grind but before the start of spectral feature tracking (in step 12). In detail, for example, autonomy The computer receives the initial thickness of the stored product substrate and the target thickness dT. In addition, it can receive the initial thickness and the end thickness D2, the change rate dD/dV of the thickness as a function of the monitored characteristic, and the value of the determined mounting substrate. Preset target change Δ. In one embodiment, the target characteristic difference Δν is calculated as follows: AV = AVD + (d1 - D1) / (dD / dV) + (D2 - dT) / (dD / dV) In some embodiments , the front thickness will not be available. In this case, "(d丨-D丨) / (dD / dV)" will be omitted from the above equation, that is, AV = AVD + (D2-dT) / (dD / dV Grinding the product substrate (step 1208). For example, A first polishing pad is used at the first polishing station to polish and remove the conductive layer and a portion of the second layer (step 1208a). Thereafter, the second polishing pad can be used to polish and remove the second polishing station. The second layer and a portion of the first layer (step 1208b). However, it should be noted that for some embodiments, there is no conductive layer 'for example, the second layer is the outermost layer at the beginning of the grinding. Using in situ monitoring. Detecting the removal of the second layer and the exposure of the first layer (step 12 10 ). For example, the mutation may be detected by a sudden change in the total intensity of the light reflected from the substrate or by the light reflected from the substrate. a left spit on the 45th of the 11 between the 0f 201205703 exposure. For example, Figure 13 illustrates a graph of the total intensity of light received from the substrate as a function of time during the grinding of the metal layer to expose the underlying barrier layer. This total intensity can be generated based on the spectral signal acquired by the spectrum monitoring system by integrating the spectral intensities over all wavelengths measured or over a preset wavelength range. Alternatively, the intensity at a particular monochromatic wavelength can be used instead of the total intensity. As shown in Figure 13, when the copper layer is removed, the total strength decreases, and when the barrier layer is completely exposed, the total strength is stable. The plateau of intensity can be detected and the plateau of intensity can be used as a trigger to initiate spectral feature tracking. Detection of at least the cleaning of the second layer begins (and possibly earlier, for example, from the beginning of polishing the product substrate using the second abrasive raft), and the spectrum is obtained during the grinding using the in-situ monitoring technique described above (step 1212). The above technique is used to analyze the spectrum to determine the value of the characteristic of the feature being traced. By way of example, Figure 14 illustrates a graph of the wavelength position of the frequency 1 peak as a function of time during polishing. Decide on the second layer of the debt test: the value of the characteristic of the feature being traced in the spectrum at t, v丨. The target value ντ of the different characteristic can now be counted (step 1214). The target value can be calculated by adding the target characteristic difference Δν to the value at the time from the first spread to the clearing of the first layer, that is, τ servant, ντ=ν 丨+ Δ▽. When characterizing the characteristics of the tracking), pause the grinding (step ϋ 'for each measurement spectrum (for example, in each platform rotation), determine the specific value of the tracking at each 6A value to generate The number of series (for example, the n(four)-column value fits the linear function between the functions). In some embodiments, the function can be fitted to the value in the window between 2012 and 201205. A pause is provided if the function satisfies the target value. The end time of the grinding. The value of the characteristic at the time t1 of the second layer can also be removed by fitting a function close to the column value (for example, a linear function), although by the \2: and The method illustrated in Figure 13 includes the deposition and removal of the second layer 'but for the 眚fy | two-pass target case, there is no second layer, for example, the first layer is the sharpest at the beginning of the grinding Attack the outer layer. For example, measure the initial thickness of the first layer before grinding And the process of calculating the target eigenvalue according to the initial thickness and the target thickness, which may be applicable with or without covering the second layer; the second layer is optional m omitting the deposition of the second layer And detecting the exposure of the first layer (4). The first layer may comprise a polycrystalline stone and/or a dielectric material, for example, consisting of substantially pure polycrystalline germanium, composed of a dielectric material or polycrystalline germanium. A combination of dielectric materials. The dielectric material can be an oxide (eg, oxidized oxide), or a combination of nitride (eg, 'nitrogen cut) or dielectric f. For example, 'measurement from-batch products An initial thickness of the first layer of at least one of the substrates (eg, as discussed for step 12-2). Calculating the target characteristic difference based on the initial thickness of the first layer (eg, as discussed for step 1206) Initiating the grinding of the first layer of the product substrate and obtaining the spectrum during the grinding of the first layer using the in situ monitoring technique described above. During the grinding of the first layer (eg, immediately after the first layer of grinding is initiated, or At startup The value of the characteristic V1 is measured shortly after the grinding of the first layer (for example, after a few seconds). Waiting for a few seconds can stabilize the signal from the monitoring system, so that the value of the value V丨 is more accurate 47 201205703 The target value of the computable characteristic r

τ (例如,如對於步驟12U 所論述的)。舉例而言,可將 J肝目如特性差Δν加至特性之 值Vl,亦即,vT=v +AV。办 田破追蹤之特徵之特性達到目 標值時,暫停研磨(例如,如對於步驟咖所論述的)。 此方法谷㈣除至目標厚度,同時補償由下層結構中之 基板間差異造成之絕對波峰位點之基板間變化。 存在許多自系列值務哈Μ % u & 移除雜甙之技術。儘管以上論述了 向序列擬合線,但是亦όΤ a广τ, , Α 疋亦可向序列擬合非線性函數,或可 使用低通中值渡波器來平滑序列(在此狀況下,可將據 波後之值直接與目標值相比,以決定終點)。 ^ 如本說明書所使用,術語基板可包括(例如)產品基 板^(例如’包括多個記憶體或處理器晶粒的產品基板)、 測-式基板#露基板及閘極基板。基板可處於積體電路 製造之各個不同階段,例如,基板可為裸露晶圓,或者 土板可已括4夕個沈積及/或圖案化層。術語基板可包 括圓形盤及矩形薄片。 此說明書中描述之本發明之實施例及所有函數運算可 實施於數位電子電路令,或實施於電腦軟體、韌體或硬 體(包括揭示於此說明書中之結構構件及其結構等效物) 中或實轭於其組合’。本發明之實施例可實施為一或 夕個電腦程式產品(亦即,有形地實施於資訊載體中(例 如,在機H可讀取錯存裝置中或在傳播訊號中)之一或 夕個電腦程式)’以由資料處理設備(例如,可程式化處 里益、電腦或多個處理器或電腦)執行,或控制資料處 48 201205703 理設備(例如,可程式化 電腦)之操作。可用任理11、電腦或多個處理器或 譯或解譯語言)來寫入: = 式設計語言(包括編 軟體應用程式或程式碼),=1亦稱為程式、軟體、 立程式或作為模組、元件、—何形式(包括作為獨 中使用之其# _ 人*式或適合於在計算環境 來佈署該電腦程式。電腦程式不必 料之檔案之部分中,财^儲存於存放其他程式或資 ^ λ 子;l私式專用之單個檔案中或 :存於多個協調槽案(例如,儲存-或多個模組、子程 式或部分程式碼之檔案)卜可佈署電腦程式,以在— 個位置處之一個電腦或多個電腦上執行,或分散於多個 位置而且由通訊網路互連。 在此說明書中所描述之處理及邏輯流程,可由執行— 或多個電腦程式之一或多個可程式化處理器來執行,以 藉由在輸人諸上操作及產生輸出來執行功能。亦可由 專用邏輯電路(例如,現場可程式閘陣列(field programmable gate array; FPGA)或特殊應用積體電路 (application-specific integrate(i circuit; ASIC))來執行處 理及邏輯流程,且設備亦可實施為該專用邏輯電路。 上述研磨設備及方法可應用於各種研磨系統令。研磨 墊或承載頭或兩者均可移動,以提供研磨表面與基板之 間的相對運動。舉例而言,平臺可繞軌道運轉而非旋轉。 研磨墊可為固設至平臺之圓形的(或某一其他形狀的) 墊。終點偵測系統之一些態樣可適用於線型研磨系統, 49 201205703 例如’其中研磨墊為線性移動之連續或捲盤至捲盤皮帶 的系統。研磨層可為標準(例如,有或沒有填料之聚胺 甲酸醋)研磨材料、軟材料或固定研磨材料。使用相對 定位之術語;應理解,可將研磨表面及基板固持於垂直 定向或其他定向上。 已描述本發明之特定實施例。其他實施例在以下申請 專利範圍之範疇内。舉例而言,可以不同次序執行申請 專利範圍中敍述之行為,且仍然可達成所要結果。 【圖式簡單說明】 第1圖圖示化學機械研磨設備。 第2圖為研磨墊之俯視圖,且圖示進行原位量測之位 點。 第3A圖圖示由原位量測獲得的頻譜。 第3 B圖圖示在研磨進行時由原位量測獲得的頻譜之 演變》 第4A圖圖示自基板反射的光之頻譜的示例性圖表。 第4B圖圖示通過高通濾波器之第4A圖的圖表。 第5A圖圖示自基板反射之光的頻譜。 第5B圖圖示由自基板反射之光的原位量測獲得之頻 譜的等高線圖。 第6A圖圖示研磨進度的示例性圖表,該研磨進度是 以特性差對時間之方式量測的。 第όΒ圖圖示研磨進度的示例性圖表,該研磨進度是 50 201205703 以特性差對時間之方式量測的,其中量測兩個不同特徵 之特性’以調整基板之研磨速率。 第7A圖圖示由原位量測獲得的光之另一頻譜。 第7B圖圖示在第7A圖之頻譜之後獲得的光之頻譜。 第7C圖圖示在第7A圖之頻譜之後獲得的光之另一頻 第8圖圖示選擇波峰以進行監視之方法。 第9圖圖不獲得選定波峰之目標參數之方法 第圖圖示用於終點決定之方法。 第11圖圖示終點偵測之設定方法。 第12圖圖示用於終點決定之另一 第13圖 度的圖表。 圖示在研磨期間作為時間 之函數的總反射強 乐 圖圖示 1间函數之頻譜 波長位置的圖表。 【主要元件符號說明】 各圖式中之相同元件符號及表 不法表示相同元件 51 201205703 10 基板 20 研磨設備 22 驅動軸 24 平臺 25 軸/中心軸 26 凹槽 30 研磨墊/墊 32 外研磨層 34 背層 36 光學存取點 38 漿體 39 漿體臂/沖洗臂/臂 50 原位監視模組 51 光源 52 光偵測器 53 光學頭 54 分叉式光纖電纜/分叉式 55 幹線 纖維電纜/分叉式光纖 58 支線 56 支線 71 轴/中心轴 70 .承載頭 74 驅動轴 72 支撐結構 201 點 76 承載頭旋轉馬達 203 點 202 點 205 點 204 點 207 點 206 點 209 點 208 點 211 點 210 點 304 頻譜 3 02 頻譜 310(1) 波峰 306 頻譜 400a 頻譜 310(2) 波峰 500a 頻譜 400b 頻譜 502 波峰區域/波峰 500b 等高線圖 506 波峰 52 201205703 504 波谷區域/波谷 602b 差值 508 線 602d 差值 602c 差值 700b 頻譜 700a 頻譜 702 選定頻譜特徵 700c 頻譜 706 波長範圍 704 特性 710 波長範圍 708 波長範圍 802 步驟 800 方法 806 步驟 804 步驟 901 方法 808 步驟 905 步驟 903 步驟 909 步驟 907 步驟 1002 步驟 1000 方法 1006 步驟 1004 步驟 1010 步驟 1008 步驟 1014 步驟 1012 步驟 1100 演算法裝設製程 1016 步驟 1104 步驟 1102 步驟 1107 步驟 1106 步驟 1109 步驟 1108 步驟 1110a 步驟 1110 步驟 1112 步驟 1110b 步驟 1118 步驟 1114 步驟 1122 步驟 1120 步驟 1200 觸發式特徵追蹤技 53 201205703 1124 步驟 術 1202 步驟 1203 步驟 1204 步驟 1205 步驟 1206 步驟 1208 步驟 1208a 步驟 1208b 步驟 1210 步驟 1212 步驟 1214 步驟 1216 步驟 ΤΙ 時間 T2 時間 Τ' 時間 5V 目標差 tl 時間 54τ (for example, as discussed for step 12U). For example, the J liver can be added to the characteristic value Vl, i.e., vT = v + AV, as the characteristic difference Δν. When the characteristics of the field break tracking feature reach the target value, the grinding is paused (for example, as discussed for the step coffee). This method valley (4) is divided to the target thickness while compensating for the inter-substrate variation of the absolute peak sites caused by the difference between the substrates in the underlying structure. There are many techniques for removing chowder from the series of values. Although the above describes the fitting of the line to the sequence, but also 广 a wide τ, , Α 疋 can also fit the nonlinear function to the sequence, or a low-pass median waver can be used to smooth the sequence (in this case, According to the value of the wave, it is directly compared with the target value to determine the end point). As used in this specification, the term substrate may include, for example, a product substrate (e.g., a product substrate including a plurality of memory or processor dies), a substrate-based substrate, and a gate substrate. The substrate can be at various stages of the fabrication of the integrated circuit, for example, the substrate can be a bare wafer, or the earth plate can include a deposition and/or patterned layer. The term substrate can include circular disks and rectangular sheets. The embodiments of the invention and all of the functional operations described in this specification can be implemented in digital electronic circuitry, or in computer software, firmware or hardware (including structural components and structural equivalents thereof disclosed in this specification). Medium or solid yoke in its combination'. Embodiments of the present invention may be implemented as one or a computer program product (ie, one of tangiblely implemented in an information carrier (eg, in a machine H readable/missing device or in a transmitted signal) The computer program is 'executed by a data processing device (for example, a stylized computer, a computer or a plurality of processors or computers), or a control device (for example, a programmable computer). Can be written by: 11, computer or multiple processors or translation or interpretation language): = design language (including software application or code), =1 also known as program, software, program or as Modules, components, and forms (including the use of the #__* as a stand-alone medium or suitable for deploying the computer program in a computing environment. The computer program is not required to be stored in the file. Program or resource λ sub; l privately used in a single file or: stored in multiple coordinating slots (for example, storage - or multiple modules, subprograms or partial code files) Executed on one computer or multiple computers at one location, or distributed across multiple locations and interconnected by a communication network. The processing and logic flows described in this specification can be performed by - or multiple computer programs Executing by one or more programmable processors to perform functions by operating on the input and generating outputs, or by dedicated logic circuits (eg, field programmable gate arrays; An FPGA or an application-specific integrated circuit (ASIC) is used to perform processing and logic flow, and the device can also be implemented as the dedicated logic circuit. The above grinding apparatus and method can be applied to various grinding systems. The polishing pad or carrier head or both can be moved to provide relative movement between the abrasive surface and the substrate. For example, the platform can be orbited rather than rotated. The polishing pad can be fixed to the circular shape of the platform. (or some other shape) pad. Some aspects of the endpoint detection system can be applied to linear grinding systems, 49 201205703 For example, 'the polishing pad is a linear moving continuous or reel-to-reel belt system. The abrasive layer can be Abrasive materials, soft materials, or fixed abrasive materials are standard (for example, polyurethane urethane with or without fillers.) The term relative positioning is used; it should be understood that the abrasive surface and substrate can be held in a vertical orientation or other orientation. Specific embodiments of the invention are described. Other embodiments are within the scope of the following claims, for example, may be performed in a different order The behavior described in the scope of application for patents, and still achieve the desired results. [Simplified description of the drawings] Figure 1 shows the chemical mechanical polishing equipment. Figure 2 is a top view of the polishing pad, and shows the position of the in-situ measurement. Figure 3A illustrates the spectrum obtained by in-situ measurement. Figure 3B illustrates the evolution of the spectrum obtained by in-situ measurement as the grinding progresses. Figure 4A illustrates the spectrum of light reflected from the substrate. An exemplary chart. Figure 4B illustrates a graph through Figure 4A of a high pass filter. Figure 5A illustrates the spectrum of light reflected from the substrate. Figure 5B illustrates the in situ measurement of light reflected from the substrate. Contour map of the spectrum. Fig. 6A illustrates an exemplary graph of the progress of the grinding, which is measured in terms of characteristic difference versus time. The figure illustrates an exemplary graph of the progress of the grinding, which is measured by the difference in characteristics versus time, wherein the characteristics of two different features are measured to adjust the polishing rate of the substrate. Figure 7A illustrates another spectrum of light obtained by in situ measurement. Figure 7B illustrates the spectrum of light obtained after the spectrum of Figure 7A. Fig. 7C is a diagram showing another frequency of light obtained after the spectrum of Fig. 7A. Fig. 8 illustrates a method of selecting a peak for monitoring. Figure 9 is a method for not obtaining the target parameters of the selected peak. The figure illustrates the method used for the endpoint decision. Figure 11 shows the method of setting the endpoint detection. Figure 12 illustrates a chart for another 13th dimension of the endpoint decision. A graph showing the total reflection intensity as a function of time during grinding. Figure 1 Spectrum of the wavelength of a function. [Main component symbol description] The same component symbols and tables in each drawing indicate the same component 51 201205703 10 Substrate 20 Grinding equipment 22 Drive shaft 24 Platform 25 Shaft/center shaft 26 Groove 30 Abrasive pad/pad 32 Outer grinding layer 34 Backing layer 36 Optical access point 38 Slurry 39 Slurry arm / Flushing arm / arm 50 In-situ monitoring module 51 Light source 52 Photodetector 53 Optical head 54 Bifurcated fiber optic cable / Bifurcated 55 Trunk fiber cable / Bifurcated fiber 58 branch line 56 branch line 71 shaft/center shaft 70. carrier head 74 drive shaft 72 support structure 201 point 76 carrier head rotation motor 203 point 202 point 205 point 204 point 207 point 206 point 209 point 208 point 211 point 210 point 304 Spectrum 3 02 Spectrum 310(1) Peak 306 Spectrum 400a Spectrum 310(2) Peak 500a Spectrum 400b Spectrum 502 Peak Area/Crest 500b Contour Figure 506 Crest 52 201205703 504 Valley Area/Valley 602b Difference 508 Line 602d Difference 602c Difference Value 700b Spectrum 700a Spectrum 702 Selected Spectrum Characteristics 700c Spectrum 706 Wavelength Range 704 Characteristics 710 Wavelength Range 708 Wavelength Range 802 Step 800 Method 806 Step 804 Step 901 Method 808 Step 905 Step 903 Step 909 Step 907 Step 1002 Step 1000 Method 1006 Step 1004 Step 1010 Step 1008 Step 1014 Step 1012 Step 1100 Algorithm Setup Process 1016 Step 1104 Step 1102 Step 1107 Step 1106 Step 1109 Step 1108 Step 1110a Step 1110 Step 1112 Step 1110b Step 1118 Step 1114 Step 1122 Step 1120 Step 1200 Trigger Feature Tracking Technique 53 201205703 1124 Step 1202 Step 1203 Step 1204 Step 1205 Step 1206 Step 1208 Step 1208a Step 1208b Step 1210 Step 1212 Step 1214 Step 1216 Step ΤΙ Time T2 Time Τ 'Time 5V Target difference tl Time 54

Claims (1)

201205703 - 七、申請專利範圍: 1. 一種控制研磨之方法,包含以下步驟: 研磨一基板; 接收一選定頻譜特徵之一識別'具有一嘗 見度之一波長範圍 及該選定頻譜特徵之一特性,以在研磨期間進行監視; 在研磨該基板的同時量測來自該基板之光之—系列頻嚐. 自該系列頻譜產生該選定頻譜特徵之該特 曰 〜—糸列值, 該產生之步驟包括以下步驟:對於來自該系列頻譜之至 ;一些頻譜,基於該頻譜特徵在一先前波長範圍内之一 位置產生一修改波長範圍在該修改波長範圍内搜尋該 選定頻譜特徵,及決定該選定頻譜特徵之—特性之一 值,該先前波長範圍係用於該系列頻譜中之一先前頻 譜;以及 基於該系列值決定一研磨終點或對於一研磨速率之一調整 中之至少一個。 2.如-月求項!所述之方法,其中該波長範圍具有一固定寬 度。 如明求項2所述之方法’其中產生該修改波長範圍之步 驟匕3以下步驟.將該固定寬度定中心於該先前波長範 圍中之該特性之該位置上。 55 201205703 4.如請求項1所述之方法,其中產生該修改波長範圍之步 驟包括以下步驟:決定該先前波長範圍中之該特性之一 位置’及調整該波長範圍,使得在該修改波長範圍中, 該特性係定位於更靠近於該修改波長範圍 之一中心處。 5-如請求項1所述之方法’其中產生該修改波長範圍之步 驟包括以下步驟.對於該系列頻譜中之至少一些頻譜, 決疋s亥選定頻譜特徵的一波長值,以產生一系列波長 值,對該系列波長值擬合一函數;及根據該函數計算對 於一後續頻譜量測之該選定頻譜特徵的一預期波長值。 6·如請求項5所述之方法,其中該函數為—線性函數。 7.如請求項5所述之方法,其中產生該修改波長範圍之步 驟包括以下步驟:使該波長範圍之該寬度定中心於該預 期波長值上。 8.如請求们所述之方法,其進—步包含以下步驟:料 二列值擬合一函數’及基於該函數決定一研磨終點或對 於一研磨速率之一調整中之至少一個。 9=請求項8所述之方法,其中決定—研磨終點之步… 以下步驟:根據該函數計算該特性之一初始值,根^ 56 201205703 該函數計算該特性之一當前值’及計算該初始值與該當 刚值之間的一差,及當該差達到一目標差時中斷研磨。 10.如請求項8所述之方法,其中該函數為一線性函數。 11_如請求項1所述之方法’其中該選定頻譜特徵包含: 一頻譜波峰、一頻譜波谷或一頻譜零交越。 12. 如請求項丨〗所述之方法,其中該特性包含:一波長、 一寬度或一強度® 13. 如請求項12所述之方法,其中該選定頻譜特徵包含— 頻譜波峰,且該特性包含一波峰寬度。 1 4.如請求項i所述之方法,其中係量測可見光之頻譜, 且該波長範圍具有介於5〇與2〇〇奈米之間的—寬度。 15. —種控制研磨之方法,包含以下步驟: 接收選擇一固定波長範圍之使用者輸入,該固定波長範圍 為由原位監視系統量測之波長之一子集; 接收一選定頻譜特徵之一識別及該選定頻譜特徵之一特 性,以在研磨期間進行監視; 研磨一基板; 在研磨該基板的同時量測來自該基板之光之一系列頻譜; 57 201205703 對於該系列頻譜中之各個頻譜 波長範圍之該選定頻譜特徵 一特性之—值,以產生—系 基於該系列值決定一研磨終點 中之至少一個。 ’搜尋該各個頻譜之該固定 ’及決定該選定頻譜特徵之 列值;以及 或對於一研磨速率之一調整 16. 其中該原位監視系統量測至 ,且該固定波長範圍具有介 寬度。 如請求項1 5所述之方法, 少包括可見光之波長之強度 於50與2〇〇奈米之間的— 17.如請求項 一頻譜波峰 15所述之方法,其中該選定頻譜特徵 、一頻譜波谷或—頻譜零交越。 包含: 一波長、 18_如請求項15所述之方法,其中該特性包含 一寬度或一強度。 19. 一種控制研磨之方法,包含以下步驟: 研磨一基板,該基板具有一第一層; 接收一選疋頻譜特徵之一識別及該選定頻譜特徵之一特 性’以在研磨期間進行監視; 在研磨該基板時量測來自該基板之光之一系列頻譜; 在該第一層曝露之一時間,決定該特徵之該特性之一第一 值; 將一偏移加至該第一值,以產生一第二值;以及 58 201205703 監視該特徵之該特性,且在決定該特徵之該特性達到該第 —值時暫停研磨。 2 Q .如清求項1 9所述之方法,其中該特性包含:一位置、 寬度或強度。 2 1 .如晴求項20所述之方法,其中在該系列頻譜之全體 中遠選定特徵持續一演變性位點、寬度或強度。 2.如凊求項21所述之方法,其中該特徵包含該頻譜之一 波峰或波谷。 23·如請求項19所述之方法,其中該基板包括覆蓋該第一 層之-第二層,其中研磨之步驟包括以下步驟:研磨該 第二層,且進一步包含以下步驟:用一原位監視系㈣ '則該第一層之曝露。 24.如 求項23所述之方法,其中在該第—原位監視技術 、叫°玄第一層·之曝露之時間決定該第一值。 25=請泉項23所述之方法’其中_該第-層之曝露之 ^驟為與監視該特徵之該特性之步驟相分離之一製程。 59 201205703 26. 如請求項25所述之方法,其中偵測該第一層之曝露之 步驟包含以下步驟:監視來自該基板之一總反射強度。 27. 如請求項25所述之方法,其中監視該總反射強度之步 驟包括以下步驟:對於該系列頻譜中之各個頻譜,在一 波長範圍上整合該頻譜,以產生該總反射強度。 28·如請求項25所述之方法,其中該原位監視系統包含一 馬達扭矩或摩擦監視系統。 2 9 ’如凊求項19所述之方法,其中在該第一層之研磨期間 決定該第—值。 3〇.如請求項29所述之方法,其中在啟動該第—層之研磨 之·後立即決定該第一值。 3l.如請求項29所述之方法,其中在該基板之研磨開始之 則曝露該第一層。 3 2 .如請求項19所述之方法,其中監視該特徵之該特性之 步驟包含以下梦驟:對於來自該系列頻譜之各個頻譜, 决疋該特性之/值’以產生一系列值。 60 201205703 • 33.如叫求項32所述之方法,其中藉由對該系列值擬合一 - 線性函數,及決定該線性函數等於該第二值處之一終點 時間,來決定該特徵之該特性達到該第二值。 如叫求項19所述之方法,其進一步包含以下步驟:接 收該第一層之一研磨前厚度,及從該研磨前厚度計算該 偏移值。 35.如晴求項34所述之方法,其中計算該偏移值之步 驟包含以下步驟:計算(D2-dT)/(dD/dV),其中dT為—目 ‘厚度D丨為來自一裝设基板之一第一層之一研磨前厚 度,〇2為來自一裝設基板之該第一層之一研磨後厚度, 且dD/dV是作為該特性之一函數之厚度之變化速率。 如請求項34所述之方法,其中計算該偏移值之步 驟包含以下步驟: AV=AVD+(d1-Dl)/(dD/dV) + (D2-dT)/(dD/dV) 其中旬為該研磨前厚度,dT為一目標厚度,…為來自—裝 設基板之一第一層之一研磨前厚度’A為來自一裝設基 板之該第一層之一研磨後厚度,Δν〇為裝設基板之該第 一層之該研磨前厚度與該研磨後厚度之間在特徵之該特 性之該值上的一差,且dD/dV是作為該特性之一函數之 厚度之變化速率。 61 201205703 37. 如請求項36所述之方法,其進一步包含以下步驟:在 一分離測量站處量測該研磨前厚度d i。 38. 如請求項35所述之方法,其中dD/dV為接近該研磨終 點處的厚度之變化速率。 39. 如請求項19所述之方法,其中該第一層包括多晶矽及 (或)一介電質材料。 40. 如請求項39所述之方法,其中該第一層由實質上純的 多晶矽組成。 41. 如請求項39所述之方法,其中該第一層由介電質材料 組成。 42.如請求項39所述之方法,其中該第一層為多晶矽與介 電質材料之一組合。 62201205703 - VII. Patent application scope: 1. A method for controlling grinding, comprising the steps of: grinding a substrate; receiving one of the selected spectral features to identify 'one wavelength range having a taste degree and one of the selected spectral characteristics To monitor during polishing; to measure the light from the substrate while grinding the substrate. The series of spectra from the series of spectra produces the characteristic ~-column value of the selected spectral feature, the step of generating The method includes the following steps: for the spectrum from the series; some spectrums, based on the spectral characteristics, generating a modified wavelength range at a position within a previous wavelength range, searching for the selected spectral feature within the modified wavelength range, and determining the selected spectrum a value-of-characteristic value for the previous spectrum of the series of spectra; and determining at least one of a polishing endpoint or an adjustment for a polishing rate based on the series of values. 2. Such as - month project! The method wherein the wavelength range has a fixed width. The method of claim 2, wherein the step of generating the modified wavelength range is the following step: centering the fixed width at the position of the characteristic in the previous wavelength range. The method of claim 1, wherein the step of generating the modified wavelength range comprises the steps of: determining a position of the one of the characteristics in the previous wavelength range and adjusting the wavelength range such that the modified wavelength range The characteristic is located closer to the center of one of the modified wavelength ranges. 5. The method of claim 1 wherein the step of generating the modified wavelength range comprises the step of: for at least some of the spectrum of the series, determining a wavelength value of the selected spectral signature to generate a series of wavelengths a value that fits a function of the series of wavelength values; and calculates an expected wavelength value for the selected spectral feature for a subsequent spectral measurement based on the function. 6. The method of claim 5, wherein the function is a linear function. 7. The method of claim 5 wherein the step of generating the modified wavelength range comprises the step of centering the width of the wavelength range to the expected wavelength value. 8. The method of claimant, further comprising the steps of: fitting a column value to a function' and determining at least one of a polishing endpoint or an adjustment to a polishing rate based on the function. 9 = The method of claim 8, wherein the determining - the step of grinding the end point is as follows: The following step: calculating an initial value of the characteristic according to the function, root ^ 56 201205703 The function calculates one of the current values of the characteristic 'and calculates the initial A difference between the value and the just value, and the grinding is interrupted when the difference reaches a target difference. 10. The method of claim 8, wherein the function is a linear function. 11_ The method of claim 1, wherein the selected spectral feature comprises: a spectral peak, a spectral trough, or a spectral zero crossing. 12. The method of claim 1, wherein the characteristic comprises: a wavelength, a width, or an intensity. The method of claim 12, wherein the selected spectral feature comprises - a spectral peak, and the characteristic Contains a peak width. The method of claim i, wherein the spectrum of visible light is measured, and the wavelength range has a width between 5 〇 and 2 〇〇 nanometers. 15. A method of controlling polishing comprising the steps of: receiving a user input selecting a fixed wavelength range that is a subset of wavelengths measured by an in situ monitoring system; receiving one of selected selected spectral features Identifying and characterizing one of the selected spectral features for monitoring during grinding; grinding a substrate; measuring a series of spectra of light from the substrate while grinding the substrate; 57 201205703 for each spectral wavelength in the series of spectra The selected spectral characteristic of the range - the value of the characteristic to be generated - determines at least one of the polishing endpoints based on the series of values. 'Searching for the fixedness of the respective spectra' and determining the value of the selected spectral feature; and or adjusting for one of the polishing rates. 16. wherein the in-situ monitoring system measures to , and the fixed wavelength range has a dielectric width. The method of claim 15 wherein the intensity of the wavelength of visible light is less than between 50 and 2 nanometers - 17. The method of claim 1 - spectral peak 15 wherein the selected spectral feature, Spectral troughs or – spectrum zero crossings. The method of claim 15, wherein the characteristic comprises a width or an intensity. 19. A method of controlling polishing comprising the steps of: grinding a substrate having a first layer; receiving a characteristic of one of the selected spectral features and characteristic of the selected spectral feature to monitor during grinding; Measuring a series of spectra of light from the substrate when the substrate is ground; determining a first value of the characteristic of the feature at a time of exposure of the first layer; adding an offset to the first value to Generating a second value; and 58 201205703 monitoring the characteristic of the feature and pausing the grinding when determining that the characteristic of the feature reaches the first value. The method of claim 9, wherein the characteristic comprises: a position, a width or an intensity. The method of claim 20, wherein the selected feature continues for an evolutionary site, width or intensity in the entirety of the series of spectra. 2. The method of claim 21, wherein the feature comprises a peak or trough of the spectrum. The method of claim 19, wherein the substrate comprises a second layer covering the first layer, wherein the step of grinding comprises the steps of: grinding the second layer, and further comprising the step of: using an in situ Surveillance Department (4) 'The exposure of the first layer. The method of claim 23, wherein the first value is determined at a time when the first in-situ monitoring technique is called the first layer of exposure. 25 = The method described in the spring item 23 wherein the exposure of the first layer is a process separate from the step of monitoring the characteristic of the feature. The method of claim 25, wherein the step of detecting the exposure of the first layer comprises the step of monitoring a total reflected intensity from the substrate. 27. The method of claim 25, wherein the step of monitoring the total reflected intensity comprises the step of integrating the spectrum over a range of wavelengths for each of the series of spectra to produce the total reflected intensity. The method of claim 25, wherein the in-situ monitoring system comprises a motor torque or friction monitoring system. The method of claim 19, wherein the first value is determined during the grinding of the first layer. The method of claim 29, wherein the first value is determined immediately after initiation of the grinding of the first layer. The method of claim 29, wherein the first layer is exposed at the beginning of the polishing of the substrate. The method of claim 19, wherein the step of monitoring the characteristic of the feature comprises the dream that for each spectrum from the series of spectra, the value/value' is determined to produce a series of values. The method of claim 32, wherein the feature is determined by fitting a linear function to the series of values and determining that the linear function is equal to an end time of the second value. This characteristic reaches this second value. The method of claim 19, further comprising the steps of: receiving a pre-polished thickness of the first layer, and calculating the offset value from the pre-polishing thickness. 35. The method of claim 34, wherein the step of calculating the offset value comprises the step of: calculating (D2-dT) / (dD/dV), wherein dT is - the thickness 'D' is from a package One of the first layers of the substrate is provided with a pre-polished thickness, 〇2 is the thickness of one of the first layers from a mounting substrate, and dD/dV is the rate of change of thickness as a function of the characteristic. The method of claim 34, wherein the step of calculating the offset value comprises the steps of: AV=AVD+(d1-Dl)/(dD/dV)+(D2-dT)/(dD/dV) The pre-polishing thickness, dT is a target thickness, ... is one of the first layers from the mounting substrate, and the thickness 'A before polishing is a post-grinding thickness of the first layer from a mounting substrate, Δν〇 is A difference between the pre-polished thickness of the first layer of the substrate and the post-polishing thickness at the value of the characteristic of the feature, and dD/dV is the rate of change of thickness as a function of the characteristic. The method of claim 36, further comprising the step of measuring the pre-grind thickness d i at a separate measurement station. 38. The method of claim 35, wherein dD/dV is a rate of change of thickness near the end of the grinding. The method of claim 19, wherein the first layer comprises polysilicon and/or a dielectric material. 40. The method of claim 39, wherein the first layer consists of substantially pure polycrystalline germanium. The method of claim 39, wherein the first layer is comprised of a dielectric material. The method of claim 39, wherein the first layer is a combination of polycrystalline germanium and one of a dielectric material. 62
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