TW201205493A - Management system and method for low-carbon manufacturing - Google Patents

Management system and method for low-carbon manufacturing Download PDF

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Publication number
TW201205493A
TW201205493A TW99123529A TW99123529A TW201205493A TW 201205493 A TW201205493 A TW 201205493A TW 99123529 A TW99123529 A TW 99123529A TW 99123529 A TW99123529 A TW 99123529A TW 201205493 A TW201205493 A TW 201205493A
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Taiwan
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production
carbon
history
power consumption
low
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TW99123529A
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Chinese (zh)
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Da-Sheng Lee
Chien-Ting Lin
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Da-Sheng Lee
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Priority to TW99123529A priority Critical patent/TW201205493A/en
Publication of TW201205493A publication Critical patent/TW201205493A/en

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  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

A management system for low-carbon manufacturing at least includes an equipment of manufacturing a product, a digital power meter, a reading-writing unit and a network platform, and is used for executing the following management method. The method includes the steps of: measuring the power consumption of the equipment via the digital power meter to generate a measured power consumption value; sending the measured power consumption value to the network platform through the internet; reading a produce traceability from an electronic tag via the reading-writing unit; sending the produce traceability to the network platform; integrating the measured power consumption value into the produce traceability in the network platform for forming a carbon emission tracking report; and writing the carbon emission tracking report into the electronic tag via the reading-writing unit.

Description

201205493 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種製造管理系統及方法,特別是一種用 於盤查碳排放量的管理系統及方法。 【先前技術】 產品標記碳排放量已是現今國際節能減碳潮流下,必須 進行之業務,在未來,碳排放量可能成為產品貨物稅的依據 之一’甚至成為產品被禁止販售的原因。 台灣為一外銷導向國家,如何使碳排放量降低,並建立 起一套有效的驗證機制是台灣地區發展經濟當務之急。 習知的碳排放盤查為「靜態」的碳排放管理,意即工廠 。丁出一個生產過程的能源消耗目標,除以生產的產品量,得 到母一件產品的碳排放量。例如,生命週期評估法、By英 國標準規範等均訂定為靜態計算方式·· ' 能源治耗總星主f u, -全日生產量=赤的碳排放量 但實際上,能源消耗為動態變化的,在不同時間、溫度 及濕度下’所生產產品的能闕耗均不相同,影響著碳足跡 記錄。例如’冬天由於外界溫度低,所f的空雛源低,所 以在冬天生產時,單-產品的碳排放,會比在夏季生產時低。 又例如’三班制趕工生產的產品,在減少開關生產設備所產 生的能耗之情況下’可能比逐日正常班生產誠品碳排放量 低。凡此均在說明碳排放盤查,輯立_量測能力,以真 實反映產品製造的消耗。 … 201205493 【發明内容】 合可2月之目的在於提供—種能夠動態追縱溫室氣體、符 D里]、可報告及可查證要求之低碳製造管理系統。 徵中彳 優點可以從本發明所揭露的技術特 為達上述之—或部份或全部目的或是其他 Γ種低碳製造管理系統至少包括-生產設備、-婁= =一讀寫器及-網路平台。生產設備適用於-產品之製程, ^ 標鐵’標鐵記錄一生產履歷。數位電表電性連 、、則生^供。在生產設備之運轉過程中,數位電表動態地量 於讳敗5耗電量,以取得一耗電量實測值。讀寫器適用 。貝4上之生產履歷,並將生錢歷傳送至網路平台。 =平台通過網際鱗連接數位絲及讀料,用以整合數 η,耗電量實測值以及生產履歷’以形成一碳排放履 歷。此奴排放履歷可藉由讀寫器寫入標籤。 在貝化例中’上述標籤係為一無線射頻識別標鐵㈣io requency identification tag, RFID tag) 〇 在一實施例中’上述低碳製造管理系統更包括至少-感 測器。感測H通過網際網路連接網路平台,並且適合感測生 產设備運轉所造成的環境變化,以取得—感測資訊。 在-實施例中’上述低碳製造管理系統更包括至少一微 處理器。微處理器電性連接於數位電表、感測器及網路平台, 用以整合耗電量實測值及感測資訊而形成一資料封包,並將 資料封包傳送至網路平台。資料封包係符合「電子產品程式 (Electronic Product Code Information Service, [Sj 5 201205493 EPCIS)」的資料格式。 ,曰本發明之低碳製造管理方法包括:量測-生產設備之耗 電量’以產生-耗電量實測值;傳送耗電量實難至一網路 平台;讀取-電子賴上的—生產履歷;傳送生產履歷至網 路平台;在購平自上整合耗電量實離及生產履歷,以形 成碳排放履歷;以及將碳排放履歷寫入電子標籤。 在一實施例中,上述之方法更包括:感測生產設備運轉 過,中所造成的環境變化,鱗得—感測資訊;提供一耗能 估算機制於網路平纟;以及根觀财訊及耗祕算機制, 產生生產設備的一能量損耗估計值。 曰在一實施例中,上述之方法更包括:耗電量實測值及能 罝損耗估計值進行交叉比對;以及根據上述交又比對之結 果’對生產設備之運轉過程所產生的碳排放量進行驗證。 在上述方法中,形成碳排放履歷的步驟包括:將感測資 汛加入生產履歷中;藉由感測資訊對生產履歷進行一電子認 證·’以及在認證後提供一數位簽章。生產履歷之結構包括至 少一第一階層、一第二階層及一第三階層,其中第一階層係 為複數感測器型式、第二階層係為每一感測器型式所對應之 一感測數據、一感測時間及一感測意義,以及第三階層係為 每一感測數據所對應之内容,其包括:電功率、功率因數、 溫度、溼度或壓力等。 本發明的網路平台結合節能管理功能與生產管理功能, 甚至可結合電信服務功能,動態地追蹤能源消耗,以實現碳 排放盤查的管理,從而增加產品出口的綠色競爭力。 201205493 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在以 下配合參考圖式之一實施例的詳細說明中,將可清楚的呈現。 圖1A為本發明之一實施例的低碳製造管理系統丨⑻,低 碳製造管理系統100包括一生產設備110、一數位電表12〇、 一感測器130、一資訊整合單元140、一讀寫器15〇及一網路 平台160。 生產設備110適用於一產品170之製程。產品170具有 鲁 一標籤172。標籤172例如是一無線射頻識別標籤(处仍 tag),用以記錄一生產履歷174,生產履歷174包含批號、產 量及生產時間等訊息。 數位電表120又稱智慧電表,電性連接於生產設備丨。 在生產設備110之運轉過程中,數位電表12〇即時且動態地 量測生產設備110之耗電量,以取得一耗電量實測值122。 感測器130適合感測生產設備11〇運轉所造成的環境變 • =,以取得一感測資訊132,例如溫度、虔力、溼度、光、 &速Μ 1、氣體或電功率等數據。感測器與數位電表 120通過網際網路連接至資訊整合單元14〇。 —資訊整合單元14G,例如是—喪人式系統,俗稱機上盒, :文農於客戶端。資轉合單元14㈣於整合各式用於碳排 :錄,測器130之感職132,例如溫度感測器、座 、漫度感測器、光感測器、流速/流量感測器、氣體 功測1^所測得的數據,並且與數位電表201205493 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a manufacturing management system and method, and more particularly to a management system and method for inspecting carbon emissions. [Prior Art] Product labeling carbon emissions is a must-have business under the current international energy-saving and carbon-reduction trend. In the future, carbon emissions may become one of the basis for product taxation, and even the reason why products are prohibited from being sold. Taiwan is an export-oriented country. How to reduce carbon emissions and establish an effective verification mechanism is an urgent task for Taiwan to develop its economy. The conventional carbon emissions inventory is “static” carbon emission management, which means factory. Ding out the energy consumption target of a production process, divided by the amount of product produced, the carbon emissions of the parent product. For example, life cycle assessment method, By UK standard specification, etc. are all set as static calculation methods. · 'Energy consumption total star main fu, - full-day production = red carbon emissions, but in fact, energy consumption is dynamic The energy consumption of the products produced at different times, temperatures and humidity are different, affecting the carbon footprint record. For example, in winter, due to the low outside temperature, the empty source of f is low, so in winter production, the carbon emissions of single-products will be lower than during summer production. For example, the products produced by the three-shift system may reduce the carbon emissions of Eslite in normal shifts from day to day in the case of reducing the energy consumption of the switch production equipment. All of this is to explain the carbon emissions inventory, and to set up the _ measurement capability to truly reflect the consumption of product manufacturing. ... 201205493 [Inventive content] The purpose of the company in February is to provide a low-carbon manufacturing management system that can dynamically trace greenhouse gases, D, and reportable and verifiable requirements. Advantages of the levy can be obtained from the technology disclosed in the present invention, or some or all of the objectives or other low-carbon manufacturing management systems including at least - production equipment, - 娄 = = a reader and - Network platform. The production equipment is suitable for the production process of the product, and the production standard of the standard steel is recorded. The digital electric meter is electrically connected, and the electric meter is supplied. During the operation of the production equipment, the digital meter dynamically measures 5 power consumption to obtain a measured value of power consumption. The reader is suitable for use. Production history on Bei 4, and transfer the money calendar to the network platform. = The platform connects the digital wire and the reading material through the Internet scale to integrate the data, the measured value of electricity consumption and the production history to form a carbon emission history. This slave emission history can be written to the tag by the reader. In the case of the Bayeson, the label is a radio frequency identification tag (RFID). In one embodiment, the low carbon manufacturing management system further includes at least a sensor. Sensing H connects to the network platform via the Internet and is suitable for sensing environmental changes caused by the operation of the production equipment to obtain-sensing information. In the embodiment, the low carbon manufacturing management system further includes at least one microprocessor. The microprocessor is electrically connected to the digital meter, the sensor and the network platform, and integrates the measured value of the power consumption and the sensing information to form a data packet, and transmits the data packet to the network platform. The data package conforms to the data format of the "Electronic Product Code Information Service ([Sj 5 201205493 EPCIS)". The low-carbon manufacturing management method of the present invention includes: measuring - the power consumption of the production equipment to generate - the measured value of the power consumption; transmitting the power consumption is difficult to a network platform; reading - electronically - Production history; transfer production history to the network platform; integrate power consumption and production history from the purchase level to form a carbon emission history; and write the carbon emission history into the electronic label. In an embodiment, the method further includes: sensing an environmental change caused by the operation of the production equipment, and measuring the information; providing a mechanism for estimating energy consumption in the network; and And the consumption mechanism, which produces an energy loss estimate for the production equipment. In an embodiment, the method further comprises: cross-comparing the measured value of the power consumption and the estimated value of the energy loss; and the carbon emission generated by the operation process of the production equipment according to the result of the above-mentioned cross-matching comparison The quantity is verified. In the above method, the step of forming the carbon emission history includes: adding the sensing asset to the production history; performing an electronic certification of the production history by sensing information; and providing a digital signature after the authentication. The structure of the production history includes at least a first hierarchical level, a second hierarchical level, and a third hierarchical level, wherein the first hierarchical level is a complex sensor type, and the second hierarchical layer is one sensing corresponding to each sensor type. The data, a sensing time and a sensed meaning, and the third level are the content corresponding to each sensing data, including: electric power, power factor, temperature, humidity or pressure. The network platform of the invention combines the energy-saving management function with the production management function, and can even dynamically track the energy consumption in combination with the telecommunication service function, so as to realize the management of the carbon emission check, thereby increasing the green competitiveness of the product export. 201205493 [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the embodiments. 1A is a low carbon manufacturing management system (8) according to an embodiment of the present invention. The low carbon manufacturing management system 100 includes a production device 110, a digital meter 12A, a sensor 130, an information integration unit 140, and a reading. The writer 15 is connected to a network platform 160. Production facility 110 is suitable for use in a process of product 170. Product 170 has a label 172. The tag 172 is, for example, a radio frequency identification tag (still tag) for recording a production history 174, and the production history 174 includes information such as lot number, production volume, and production time. The digital electric meter 120 is also called a smart meter, and is electrically connected to the production equipment. During operation of the production facility 110, the digital meter 12 measures the power consumption of the production equipment 110 in real time and dynamically to obtain a measured value 122 of power consumption. The sensor 130 is adapted to sense an environmental change caused by the operation of the production device 11 to obtain a sensing information 132, such as temperature, force, humidity, light, speed, gas or electric power. The sensor and digital meter 120 are connected to the information integration unit 14 via the Internet. - The information integration unit 14G, for example, is a funeral system, commonly known as an on-board box, and a farmer at the client. The transfer unit 14 (4) integrates various types of carbon discharge: recording, sensor 130 sensor 132, such as temperature sensor, seat, diffuse sensor, light sensor, flow rate / flow sensor, Gas measurement 1^ measured data, and with digital electricity meter

f SJ 並且電=二資::整合單元140具有-微處理器⑹ 運接於數位電表12G、_H UG及網路平台160。 7 201205493 在本實施例中’感測資訊132與耗電量實測值122整合於此 資訊整合單元140之微處理器142,之後再以符合所謂的「電 子產。口 私式碼資訊服務(Electronic Product Code Informationf SJ and electricity = two capital:: The integration unit 140 has a microprocessor (6) connected to the digital electricity meter 12G, _H UG and the network platform 160. 7 201205493 In the present embodiment, the 'sensing information 132 and the power consumption measured value 122 are integrated into the microprocessor 142 of the information integration unit 140, and then conform to the so-called "electronic product. Private code information service (Electronic) Product Code Information

Service,EPCIS)」的資料格式(data format)將資料封包後傳送 至網路平台160。The data format of the Service, EPCIS) is transmitted to the network platform 160 after the data is encapsulated.

讀寫器150適用於讀取標籤172上之生產履歷I%,並 將生產履歷174上的訊息傳送至網路平台16〇。網路平台ι6〇 通過網際網路連接資訊整合單元140及讀寫器150,用以整 合耗電量實測值122、感測資訊132以及生產履歷174,以形 成一碳排放履歷162。網路平台160上的碳排放履歷162可 藉由頊寫器150寫入標籤172,並且作為產品no製造過程 的奴排讀查之用。值得—提的是,整合耗電量實測值122 及生產履歷174已能翻初步盤查碳猶量的魏。若再整 合感測貧訊132,則可使碳排放量的盤查更加嚴謹。 圖汨為資訊整合單元14〇的方塊圖。資訊整合單元14〇 包括-操作面板Η卜微處㈣142、—舰數轉換器⑷、 一序列埠模組144、-使財介面145、—魏管理模組146 及-記憶體U7。通過使用者介面145,使时可糊操作面 板141控制微處理器142的運作。感測器⑽的感測資訊132 稭由類比數位猶H 143無紐位資 器142。數位電表12〇的耗 ^爾理 144#i? 1/10 、川值22、、至由序列埠模組 傳达至赠理益142。電源管理模組146對外連接於電源。 、,微處理H M2紐連接於記憶體147進行f料的 於網路平台16Q的資料格式,對感測 及耗電打離122進行_包。封_㈣可經由益 7ur> 201205493 線通訊、乙太網路或輸出端子等方式傳輸至網路平台16〇, 例如’符合通用非同步收發器(universal asynchronous receiver/transmitter,UART)標準的無線通訊模組、符合媒體獨 立介面(Media Independent Interface,Mil)標準的網路處理 器、符合EIA 232串列資料介面標準的輸出端子。 圖1B的k處理^§ 142提供感測數據轉化的功能,係為 將產品170之生產履歷174轉型成為產品17〇製造過程之碳 排放履歷162的關鍵。感測資訊132具有一生產履歷結構 • 132A。如圖1C ,生產履歷結構132A包括至少一第一階層 132a、一第一階層132b及一第三階層132c。第一階層132a 係為感測器型式、第二階層132b係為每一感測器型式所對應 之一感測數據、一感測時間及一感測意義,以及第三階層丨3 2c 係為每一感測數據之内容,例如:溫度、壓力、溼度、光、 流速、流量、氣體或電功率等環境參數。 圖2為本發明之一實施例的碳排放履歷162。形成碳排 放履歷162的步驟包括:將感測資訊132加入具有如圖1(: • 所示生產履歷結構132A之生產履歷174中;藉由感測資訊 132對生產履歷174進行—電子認證(dectr〇nicaiiy authenticate);以及在認證後提供—數位簽章(dig滅ysign)。 如圖2所示,碳排放履歷162共提供了三道電子認證,認證 1利用耗電量實測值丨22’並以數位電表12〇的校正情形來認 證碳排放履歷162的可信度;認證2利用感測資訊132,並 以感測器130的校正情形來認證碳排放履歷162的可信度; 涊證3利用生產履歷174配合耗電量實測值122及感測資訊 132來認證碳排放履歷162的可信度。 201205493 圖^顯=本實施例的低碳製造管理系統1〇〇將碳排放盤 查由靜態計算更改為動態量測。在不同時間、溫度及濕度下, 所生產產。σ 170的能源消耗均不相同,影響著碳排放履歷162 的記錄,或稱碳足跡記錄。如圖3所示,單位時間產量相同 ,,1高耗電量的時刻Tl〜T6 ’表示碳排放量高,在低耗電 量的時刻t〗〜t6,表示碳排放量低。透過數位電表12〇又感測 器130,在生產中動態地量測碳排放量,據以控制生產時程, 而能有效地減少碳排放量。 • 目4A說明本發明之低碳製造管理系統2〇0的應用於飲 料生產製程。飲料270從原料到成品的加工生產過程中,以 一輸送帶210f運送。 圖4B έ兒明低碳製造管理系統2〇〇係利用胸^系統記錄 生產履歷的功能,以及相關的電子履歷標準,例如:pedigree Ratified Standard,配合耗能估算及耗電量實測的節能系統, 而轉型成為碳排放盤查平台260之資訊整合架構,意即,以 節月b技術連接生產管理來提供合適的生產時程,而避免超過 φ 碳排放標準。 6月同時參照圖4A及圖4B,在加工前,讀寫器25〇a從各 種原料包裝上的無線射頻識別(RFID)標籤(未圖示)讀取上游 廠商生產各種原料所需的碳排放量記錄,並將加工前的碳排 放量記錄傳送到碳排放盤查平台260。 在加工生產階段,製程所需的生產設備包括加工設備 210a、水處理設備210b、空調設備210c、廢棄物處理設備 210d及管理設備210e等。利用一智慧電表22〇記錄這些生 產設備在加工生產過程中的耗電量,並將耗電量實測值傳送 201205493 至碳排放盤查平台260。 每一種生產設備設有至少一種型式的感測器,用以感應 生產過程中的環境狀態,例如加工設備2l〇a可能設有壓力感 測器S1或氣體感測器、水處理設備210b可能設有流速感測 器S2、空調設備21〇c可能設有溫度感測器S3或溼度感測 器、廢棄物處理設備210d可能設有電功率感測器S4,而管 理设備21〇e亦可能設有電功率感測器S5。通過這些感測器 S1〜S5測得的感測資訊亦傳送至碳排放盤查平台260加以記 • 錄。根據這些感測器S1〜S5的感測資訊,可對生產設備進行 調整。 在本實施例中,碳排放盤查平台260提供一能耗估算機 制,可依據感測資訊估計每階段製程或每種生產設備各別的 能量損耗。這些估計的能量損耗與耗電量實測值比對的結 果’可作為碳排放盤查的依據。 生產疋成後’ Ί買寫器250b將整個加工生產過程所產生的 ^放量記錄寫入飲料27G的姐D標籤272中。藉由卿) 籲&籤272記錄的碳排放量,可建立產品的碳良率與碳分級。 圖5說明本發明之低碳製造管理系統的應用於筆記 型電腦組裝紅製程。筆記型電腦的上下游製程大致可分為 原料取得、製造零組件所需的材料、零組件製造、組農代工 2⑽牌銷售等階段。組裝代工階段又可細分為結構設計、機 、力^驗、組裝、檢驗及出售等程序。筆記型電腦的愛 f件包括:印刷電路板、IC晶片、被動元件、鍵盤、鏡頭模 、’且電池、電源供應②、散熱模組、機殼及連接器等。 201205493 組!前’電表具有-初值記錄,並且總計生產上述各項 零組件的喊如’賴碳足跡。職初值記錄及總計的碳 排放量傳送至碳排放盤查平台。 組裝過程中,感測器感測生產設備與各環境節點的溫 度、濕度及控制起停時間等。接著將各項感測資訊與生產履 歷^入:紐放齡衫,並且依—參考公錢行生產設備的 耗能估算。另外,根據感測數據亦可進行生纽備的節能控 制。 旦組^成後’ f表產生-終值記錄。根據該終值記錄及 產夏換鼻成碳職4。將實秦碳排放量輸人雜放盤查平 台中’並據以對產品碳分級。 、總結以上實施例,本發明之低碳製造管理方法至少包括 以下步驟:量測-生產設備之耗電量,以產生—耗電量實測 值’傳送耗電里貫測值至一網路平台;讀取一電子標藏上的 一生,履歷;傳送生產履歷至轉平台;在網路平台上整合 筹電里貫測值及生產履歷,以形成—碳排放履歷;以及將碳 排放履歷寫入電子標籤。 、在貝知例中,上述之方法更包括:感測生產設備運轉 中所&成的環境變化’以取得—感測資訊;提供一耗能 估异機制於鱗平台;以及根據制資減耗錄算機制, 產生生產設備的一能量損耗估計值。 旦。在-實施例中’上述之方法更包括:耗電量實測值及能 里損耗估#值進行交叉比對;以及根據上述交又比對之結 果對生產言免備之運轉過程所產生的碳排放量進行驗證。 m 12 201205493 平台結合節能管理功能與_系統傳遞 商業貝_功能,實現碳排放盤查 , ,a〇: CH2〇) :==)、氧化亞氮_)、甲嗔=氣 =匕物類(CFCs,HFCs,HCFCs)、全氟碳化物(pfcs)及 /、鼠化硫(SF6)等的排放量’從而增加產品出口的綠色競 力0The reader/writer 150 is adapted to read the production history I% on the tag 172 and to transmit the message on the production history 174 to the network platform 16A. The network platform ι6〇 connects the information integration unit 140 and the reader/writer 150 through the Internet to integrate the power consumption measured value 122, the sensing information 132, and the production history 174 to form a carbon emission history 162. The carbon footprint 162 on the network platform 160 can be written to the tag 172 by the writer 150 and used as a slave for the manufacturing process of the product no. It is worth mentioning that the integrated power consumption measured value 122 and the production history 174 have been able to turn the preliminary check for the amount of carbon. If the sensory intelligence 132 is re-integrated, the carbon emissions inventory can be more stringent. The figure is a block diagram of the information integration unit 14〇. The information integration unit 14 includes an operation panel, a micro-four (four) 142, a ship number converter (4), a serial port module 144, a financial interface 145, a Wei management module 146, and a memory U7. The operation of the microprocessor 142 is controlled by the user interface 145. The sensing information 132 of the sensor (10) is calculated by the analog numeral H 143 without the button 142. The digital meter's consumption of 12 〇 ^ 144#i? 1/10, Sichuan value 22, to the serial 埠 module to the gift of benefit 142. The power management module 146 is externally connected to the power source. The micro-processing H M2 button is connected to the data format of the memory platform 147 for the network platform 16Q, and the sensing and power consumption disconnection 122 is performed. The _(4) can be transmitted to the network platform 16 via the 7ur> 201205493 line communication, Ethernet or output terminal, such as 'universal asynchronous receiver/transmitter (UART) standard wireless communication The module, the network processor conforming to the Media Independent Interface (Mil) standard, and the output terminal conforming to the EIA 232 serial data interface standard. The k-processing § 142 of Figure 1B provides the function of sensing data conversion, which is the key to transforming the production history 174 of the product 170 into the carbon emission history 162 of the product 17 manufacturing process. The sensing information 132 has a production history structure • 132A. As shown in FIG. 1C, the production history structure 132A includes at least a first level 132a, a first level 132b, and a third level 132c. The first level 132a is a sensor type, the second level 132b is one sensing data corresponding to each sensor type, a sensing time and a sensing meaning, and the third level 丨3 2c is The content of each sensed data, such as temperature, pressure, humidity, light, flow rate, flow, gas or electrical power. 2 is a carbon emission history 162 according to an embodiment of the present invention. The step of forming the carbon emission history 162 includes: adding the sensing information 132 to the production history 174 having the production history structure 132A as shown in FIG. 1; performing the electronic verification on the production history 174 by the sensing information 132 (dectr) 〇nicaiiy authenticate); and provide a digital signature (dig) after the certification. As shown in Figure 2, the carbon emission history 162 provides a total of three electronic certifications, and the certification 1 uses the measured value of power consumption 丨22' and The reliability of the carbon emission history 162 is authenticated by the calibration situation of the digital meter 12〇; the authentication 2 utilizes the sensing information 132, and the reliability of the carbon emission history 162 is authenticated by the calibration situation of the sensor 130; The production history 174 is used to match the power consumption measured value 122 and the sensing information 132 to certify the reliability of the carbon emission history 162. 201205493 Figure ^ Display = Low carbon manufacturing management system of the present embodiment 1 The calculation is changed to dynamic measurement. The energy consumption of σ 170 produced at different times, temperatures and humidity is different, affecting the record of carbon emission history 162, or carbon footprint record. As shown in Figure 3, single The bit time yield is the same, and the time T1~T6' of the 1 high power consumption indicates that the carbon emission is high, and at the time t to t6 of the low power consumption, the carbon emission is low. The digital meter 12 〇 sensor 130. Dynamically measure carbon emissions in production to control production time, thereby effectively reducing carbon emissions. • Item 4A illustrates the application of the low carbon manufacturing management system of the present invention to beverage production processes. The beverage 270 is transported by a conveyor belt 210f from the raw material to the finished product. Figure 4B The low-carbon manufacturing management system of the έ 明 明 利用 利用 利用 利用 利用 利用 利用 利用 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录 记录For example, the pedigree Ratified Standard, combined with the energy-saving system for energy consumption estimation and power consumption measurement, is transformed into the information integration architecture of the carbon emission inventory platform 260, which means that the production management is provided by the monthly b technology to provide suitable production time. In order to avoid exceeding the φ carbon emission standard. In June, referring to FIG. 4A and FIG. 4B, the reader/writer 25〇a receives radio frequency identification (RFID) tags from various raw material packages (not shown) before processing. Read the carbon emissions records required by the upstream manufacturer to produce various raw materials, and transfer the carbon emissions records before processing to the carbon emission inspection platform 260. In the processing and production stage, the production equipment required for the process includes processing equipment 210a, water treatment The device 210b, the air conditioning device 210c, the waste processing device 210d, the management device 210e, etc. use a smart meter 22 to record the power consumption of the production equipment during the processing and production process, and transmit the measured value of the power consumption to 201205493 to carbon emissions. Check the platform 260. Each production device is provided with at least one type of sensor for sensing an environmental state during the production process. For example, the processing device 21a may be provided with a pressure sensor S1 or a gas sensor, and the water treatment device 210b may be provided. There may be a flow rate sensor S2, an air conditioning device 21〇c may be provided with a temperature sensor S3 or a humidity sensor, the waste processing device 210d may be provided with an electric power sensor S4, and the management device 21〇e may also be provided There is an electric power sensor S5. The sensing information measured by these sensors S1 to S5 is also transmitted to the carbon discharge inspection platform 260 for recording. According to the sensing information of these sensors S1 to S5, the production equipment can be adjusted. In the present embodiment, the carbon emission inventory platform 260 provides an energy estimation mechanism that estimates the energy consumption of each stage of the process or each production device based on the sensing information. These estimated energy losses and the results of the measured values of power consumption can be used as a basis for carbon emissions. After the production is completed, the Ί 写 250 250 250 250 250 250 250 b 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 By carbonizing and signing 272 records of carbon emissions, the carbon yield and carbon grading of the product can be established. Figure 5 illustrates the application of the low carbon manufacturing management system of the present invention to a notebook computer assembly process. The upstream and downstream processes of notebook computers can be roughly divided into raw materials, materials required for manufacturing components, component manufacturing, and group 2 (10) brand sales. The assembly and foundry phase can be subdivided into procedures such as structural design, machine, force inspection, assembly, inspection and sale. The love of notebook computers includes: printed circuit boards, IC chips, passive components, keyboards, lens modules, and batteries, power supplies, thermal modules, chassis and connectors. 201205493 Group! The former 'meter has a record of initial values, and the total number of parts that produce the above-mentioned items is as follows. The initial record and total carbon emissions are transferred to the carbon inventory platform. During the assembly process, the sensor senses the temperature, humidity, and start and stop time of the production equipment and each environmental node. Then, the sensing information and production history will be incorporated into the new ageing shirt, and the energy consumption of the production equipment will be estimated. In addition, energy-saving control of raw materials can be performed based on the sensed data. Once the group is formed, the f table produces a final value record. According to the final value record and the production of summer to change into a carbon job4. The carbon emissions of the real Qin were imported into the Taipan, and the carbon was graded according to the product. To summarize the above embodiments, the low carbon manufacturing management method of the present invention includes at least the following steps: measuring the power consumption of the production equipment to generate - the actual measured value of the power consumption - transmitting the power consumption to the network platform Reading a life record on an electronic label; traversing the production history to the platform; integrating the power measurement and production history on the network platform to form a carbon emission history; and writing the carbon emission history electronic label. In the case of the case, the above method further comprises: sensing the environmental change in the operation of the production equipment to obtain-sensing information; providing a mechanism for estimating energy consumption on the scale platform; and reducing consumption according to the capital The accounting mechanism produces an energy loss estimate for the production equipment. Dan. In the embodiment, the method further includes: cross-comparing the measured value of the power consumption and the value of the energy loss estimate; and calculating the carbon generated by the operation process according to the result of the cross-matching and the comparison. The emissions are verified. m 12 201205493 Platform combines energy-saving management functions with _ system to deliver commercial _ function, to achieve carbon emissions check, , a〇: CH2〇) :==), nitrous oxide _), formazan = gas = sputum (CFCs , HFCs, HCFCs), perfluorocarbon (pfcs) and /, sulphuric acid (SF6) emissions, etc. - thereby increasing the green competitiveness of product exports

依照本發明之概念,將傳統靜態碳排放量計算改為動離 碳排放量量測,在可受公平驗證情況下,降低產品製造過程 的碳排放申報量。因此,本發明的低碳製造管理系統不只能 幫助企業進行節能減碳管理’更能促進產品碳分級、實現綠 色競爭力,從而提高產業優勢,打通銷售之門。 惟以上所述者,僅為本發明之實施例而已,當不能以此 限定本發明實施之範圍,即大凡依本發明申請專利範圍及發 明說明内容所作之簡單的等效變化與修飾,皆仍屬本發明專 利涵蓋之範圍内。另外本發明的任一實施例或申請專利範圍 不須達成本發明所揭露之全部目的或優點或特點。此外,摘 要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限 制本發明之權利範圍。 【圖式簡單說明】 圖1A為本發明之一實施例的低碳製造管理系統示意圖。 圖1B為圖1A之資訊整合單元的方塊示意圖。 圖1C為圖1A之碳排放履歷的生產履歷結構示意圖。 圖2為本發明之一實施例的碳排放履歷示意圖。 13 201205493 圖3為本發明之一實施例的碳排放量動態量測結果。 圖4A為本發明之一實施例的低碳製造管理系統應用於 飲料生產製程。 圖4B本發明之一實施例的低碳製造管理系統之運作流 程示意圖。 圖5本發明之一實施例的低碳製造管理系統應用於筆記 型電腦組裝代工製程。 【主要元件符號說明】 低碳製造管理系統100 生產設備110 數位電表120 耗電量實測值122 感測器130 感測資訊132 生產履歷結構132A 第一階層132a 第二階層132b 第三階層132c 資訊整合單元140 操作面板141 微處理器142 類比數位轉換器143 201205493 序列埠模組144 使用者介面145 電源管理模組146 記憶體147 讀寫器150 網路平台160 碳排放履歷162 • 產品170 標籤172 生產履歷174 低碳製造管理系統200 加工設備210a 水處理設備210b 空調設備210c * 廢棄物處理設備210d 管理設備210e 輸送帶210f 智慧電表220 讀寫器250a、250b 碳排放盤查平台260 飲料270 201205493 RFID 標籤 272 壓力感測器SI 流速感測器S2 溫度感測器S3 電功率感測器S4 電功率感測器S5In accordance with the concept of the present invention, the conventional static carbon emission calculation is changed to the dynamic carbon emission measurement, and the carbon emission declaration amount of the product manufacturing process is reduced in the case of fair verification. Therefore, the low-carbon manufacturing management system of the present invention can not only help enterprises to carry out energy conservation and carbon reduction management, but also promote product carbon classification and achieve green competitiveness, thereby improving industrial advantages and opening up sales. However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are still It is within the scope of the patent of the present invention. In addition, any of the objects or advantages or features of the present invention are not required to be achieved by any embodiment or application of the invention. In addition, the abstract and the headings are only used to assist in the search for patent documents and are not intended to limit the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A is a schematic diagram of a low carbon manufacturing management system according to an embodiment of the present invention. FIG. 1B is a block diagram of the information integration unit of FIG. 1A. FIG. 1C is a schematic diagram showing the structure of the production history of the carbon emission history of FIG. 1A. 2 is a schematic view of a carbon emission history according to an embodiment of the present invention. 13 201205493 FIG. 3 is a result of dynamic measurement of carbon emissions according to an embodiment of the present invention. 4A is a diagram of a low carbon manufacturing management system applied to a beverage production process in accordance with an embodiment of the present invention. Figure 4B is a flow diagram showing the operation of a low carbon manufacturing management system in accordance with one embodiment of the present invention. Fig. 5 shows a low carbon manufacturing management system according to an embodiment of the present invention applied to a notebook computer assembly and manufacturing process. [Main component symbol description] Low carbon manufacturing management system 100 Production equipment 110 Digital electric meter 120 Power consumption measured value 122 Sensor 130 Sensing information 132 Production history structure 132A First level 132a Second level 132b Third level 132c Information integration Unit 140 Operation panel 141 Microprocessor 142 Analog to digital converter 143 201205493 Serial port module 144 User interface 145 Power management module 146 Memory 147 Reader 150 Network platform 160 Carbon footprint 162 • Product 170 Label 172 Production Resume 174 Low Carbon Manufacturing Management System 200 Processing Equipment 210a Water Treatment Equipment 210b Air Conditioning Equipment 210c * Waste Treatment Equipment 210d Management Equipment 210e Conveyor Belt 210f Smart Meter 220 Reader 250a, 250b Carbon Drainage Platform 260 Beverage 270 201205493 RFID Tag 272 Pressure Sensor SI Flow Rate Sensor S2 Temperature Sensor S3 Electric Power Sensor S4 Electric Power Sensor S5

i SJ 16i SJ 16

Claims (1)

201205493 七、申請專利範圍: L一種低碳製造管理系統,包括: 一生產設備,適 標鐵,該標藏記錄-生產履;ίΓ之从’其找產品具P ,, 電表电性連接該生產設備,在該生產却·備之運 以取得一耗電 量實測值 轉過程切時地量_妓產設備之耗^備之運201205493 VII. Scope of application for patents: L A low-carbon manufacturing management system, including: a production equipment, suitable standard iron, the standard record - production trajectory; Γ Γ from 'the product to find the product P,, the electric meter electrically connected to the production Equipment, in the production but the preparation of the operation to obtain a power consumption measured value transfer process cut time _ 妓 production equipment consumption 二讀寫器’適用於讀取該標籤上之該生錢歷;以及 哭,通過網際網路連接該數位電表及該讀寫 =° °邊位電表之絲電量實測似及該生產履 寫入該標蕺。放履歷,亚猎由軸寫器將該碳排放履歷 2. ί申請專利範圍第1項所述之低碳製造管理系統,其 中§亥標籤係為一無線射頻識別標籤。 3. 如申明專利範圍第j項所述之低碳製造管理系統,更 包括至少-感測器’通過網際網路連接該網路平台,該感測 器適合感測該生產設備運轉過程中所造成的環境變化,轉 得一感測資訊。 4. 如申請專利細第3項所述之低碳製造管理系統,更 包括至少一微處理器,電性連接於該數位電表、該感測器及 該網路平台,整合該耗電量實測值及該感測資訊而形成—資 料封包,並將該資料封包傳送至該網路平台。 5. 如申請專利範圍第4項所述之低碳製造管理系統,其 中該資料封包係符合電子產品程式碼資訊服務的資料格式。 201205493 6· —種低碳製造管理方法,包括: 量測一生產設備之耗電量’以取得一耗電量實測值; 傳送該耗電量實測值至一網路平台; 讀取一電子標籤上的一生產履歷; 傳送該生產履歷至該網路平台; 在該網路平台上整合該耗電量實測值及該生產履歷,以 形成一碳排放履歷;以及The second reader is adapted to read the money calendar on the label; and crying, connecting the digital meter through the Internet and the read/write = ° ° side meter power meter is measured and the production is written The standard. The resume is used by the axis writer to record the carbon emission history. 2. The low-carbon manufacturing management system described in claim 1 of the patent scope, wherein the §Hai label is a radio frequency identification tag. 3. The low carbon manufacturing management system as described in item j of the patent scope further includes at least a sensor connected to the network platform via an internet, the sensor being adapted to sense the operation of the production equipment The resulting environmental changes turned to a sense of information. 4. The low-carbon manufacturing management system according to claim 3, further comprising at least one microprocessor electrically connected to the digital meter, the sensor and the network platform, and integrating the power consumption measurement The value and the sensing information form a data packet, and the data packet is transmitted to the network platform. 5. The low carbon manufacturing management system described in claim 4, wherein the data packet is in accordance with the data format of the electronic product code information service. 201205493 6·- A low-carbon manufacturing management method, including: measuring the power consumption of a production device to obtain a measured value of power consumption; transmitting the measured value of the power consumption to a network platform; reading an electronic tag a production history; transmitting the production history to the network platform; integrating the measured value of the power consumption and the production history on the network platform to form a carbon emission history; 將該碳排放履歷寫入該電子標籤。 7.如申請專利範圍第6項所述之低碳製造管理方法,更 包括: 感測該生產設備運轉所造成的環境變化,以取得一感測 貧訊; k供一耗能估鼻機制於該網路平台;以及 根據該感咐訊及雜能估算卿,產生該生產設備的 一能量損耗估計值。 8.如申明專利範圍第7項所述之低碳製造管理方法,更 包括: 該耗電量實測值及能量損耗姑計值進行交又比對 ;以及 根據上述交叉比對之結果, 生的碳排放量進行驗證。 對生產設備之運轉過程所產 ,其 9.如申料利顧第8項所述之低碳製造管理方法 中形成該碳排放履歷的步驟包括: 201205493 將該感測資訊加入該生產履歷中; 藉由該感測資訊對該生產履歷進行一電子認證;以及 在5忍證後提供一數位簽章。 10.如申請專利範圍第9項所述之低碳製造管理方法, 其中s玄生產履歷之結構包括至少一第一階層、一第二階層及 一第三階層,其中該第一階層係為複數感測器型式、該第二 階層係為每一該感測器型式所對應之一感測數據、一感測時 間及一感測意義,以及第三階層係為每一該感測數據所對應 之内谷’其中該内容係選自電功率、功率因數、溫度、澄度 及壓力所構成的群組。The carbon emission history is written into the electronic tag. 7. The method for managing low-carbon manufacturing as described in claim 6 of the patent application, further comprising: sensing environmental changes caused by the operation of the production equipment to obtain a sensory poor news; The network platform; and generating an energy loss estimate for the production device based on the sensory and singularity estimates. 8. The low carbon manufacturing management method described in claim 7 of the patent scope further includes: comparing and measuring the measured value of the power consumption and the energy loss; and calculating the result according to the cross comparison described above. Carbon emissions are verified. For the production process of the production equipment, the steps of forming the carbon emission history in the low carbon manufacturing management method described in Item 8 include: 201205493 Adding the sensing information to the production history; The production history is electronically authenticated by the sensing information; and a digital signature is provided after 5 issuance. 10. The low carbon manufacturing management method according to claim 9, wherein the structure of the sino production history includes at least a first hierarchical level, a second hierarchical level, and a third hierarchical level, wherein the first hierarchical level is plural The sensor type, the second level is one of sensing data, a sensing time, and a sensing meaning corresponding to each of the sensor types, and the third level is corresponding to each of the sensing data. The content of the valley is selected from the group consisting of electric power, power factor, temperature, stiffness and pressure.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103514358A (en) * 2012-06-15 2014-01-15 洪荣昭 Multi-user carbon emission control website platform and control method thereof
TWI828411B (en) * 2022-11-10 2024-01-01 行富投資有限公司 Metal recycling and re-producing carbon emission recording program
TWI830384B (en) * 2022-09-16 2024-01-21 國立成功大學 Hybrid system and method of carbon and energy managements for green intelligent manufacturing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103514358A (en) * 2012-06-15 2014-01-15 洪荣昭 Multi-user carbon emission control website platform and control method thereof
TWI830384B (en) * 2022-09-16 2024-01-21 國立成功大學 Hybrid system and method of carbon and energy managements for green intelligent manufacturing
TWI828411B (en) * 2022-11-10 2024-01-01 行富投資有限公司 Metal recycling and re-producing carbon emission recording program

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