TW201204536A - Method for manufacturing a film with a structure of micro surface and device for manufacturing the same - Google Patents

Method for manufacturing a film with a structure of micro surface and device for manufacturing the same Download PDF

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Publication number
TW201204536A
TW201204536A TW100118615A TW100118615A TW201204536A TW 201204536 A TW201204536 A TW 201204536A TW 100118615 A TW100118615 A TW 100118615A TW 100118615 A TW100118615 A TW 100118615A TW 201204536 A TW201204536 A TW 201204536A
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TW
Taiwan
Prior art keywords
film
mold
peeling
roller
groove
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TW100118615A
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Chinese (zh)
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TWI592285B (en
Inventor
Kiyoshi Minoura
Fumiyasu Nomura
Hajime Hirata
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Toray Industries
Toray Eng Co Ltd
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Publication of TW201204536A publication Critical patent/TW201204536A/en
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Publication of TWI592285B publication Critical patent/TWI592285B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0003Discharging moulded articles from the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0003Discharging moulded articles from the mould
    • B29C37/0007Discharging moulded articles from the mould using means operable from outside the mould for moving between mould parts, e.g. robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0003Discharging moulded articles from the mould
    • B29C37/0014Discharging moulded articles from the mould by flexibly or permanently deforming undercut portions of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • B29C2059/023Microembossing

Abstract

The present invention provides a method for manufacturing a film with a structure of micro surface and a device for manufacturing the same. The method comprises: a process of intermittently supplying a film to a mold forming with grooves in two directions perpendicular to each other on a surface thereof; a process of making the film contact with and be pressed on the mold to form a shape corresponding to the shape of the surface of the mold on the surface of the film; and a mold-releasing process of striping the shape-forming film attaching on the surface of the mold, and is characterized that the two directions perpendicular to each other of the grooves in the mold are substantially the same as the conveying direction and the width direction of the film, and the included angle between the direction of striping the film at the mold-releasing process and the direction of conveying the film is in a range of 15 degrees-75 degrees. The method and the device according to the present invention can suppress the drawback and the reduction of yield caused by the mold-releasing while mold-releasing and conveying the film on which the micro structure being transferred from the surface of the mold has been formed.

Description

201204536 六、發明說明: 【發明所屬之技術領域】 、本發明係關於-種具有細微表面構造的薄膜之 方法及製造裝置,其係、將連續狀之薄膜依序供給至成形 裝置’以在該薄膜之表面成形細微構造。尤其,關於_ 種具有細微表面構造的薄膜之製造方法及製造裝置,其 可將具有細微表面構造的成形薄臈從模具順利地韌離:、 而該細微表面構造具有正交之複數個細微的槽。 【先前技術】 作為使用於導光板、光擴散板、及透鏡等光學 之薄膜的製造方法,以往已知有一種在薄膜表面成形細 微構造的方法,例如已提出一種對輥筒狀之長條薄膜間 歇地形成細微構造的裝置及方法(專利文獻一、專利文獻 二)。 疋些裝置及方法中,係藉由對從捲出輥筒供給至加 壓裝置内之薄膜以在表面形成有細微構造之模具進行加 壓,而將模具表面之細微構造轉印至薄膜表面。此外,° 利用加壓進行轉印時,係藉由將薄膜加熱至構成薄膜之 樹脂的玻璃轉移點以上,使薄膜軟化以提升成形性。'成 形完成後即釋放加壓壓力,同時並對薄膜附加一定之張 力,以從模具表面剝離薄膜。然後,將薄膜送往下游側 同時將接下來成形之薄膜供給至模具表面,而反覆進行 利用加壓之轉印。 上述一連串之製程中,從模具表面順利地剝離薄 膜,從該成形薄膜之性能的觀點來看係極為重要。在剝 -4- 201204536 離過程中,於模具殘留有樹脂的情況下, 薄膜,於表面之細微構造面會產生缺損等 成外觀等品位上的問題或光學特性等功能 作為從模具順利地剝離薄膜的方法, 平行:也配置之2支輥筒,在轉印後之模具 抱住薄膜的狀態一邊旋轉’—邊往搬送方 (專利文獻三m獻四)。由於這些方 向設成與薄膜之搬送方向相同,在模具表 方疋?彡私動’藉此在剝離線(模具與薄港 對薄膜持續賦予—定之張力,因此可在成 作出既均句又平順之剝離狀態。尤其,在 移動方向(剥離方向)形成有模具表面之槽, 可進行更平順之剝離動作。 然而,在沿著薄膜之搬送方向與寬度 此正交之槽的情況下’剝離方向與薄膜寬 正交,剝離阻力會變得非常大,而有難以 離的情形。剝離阻力會變得非常大之原因 即拉拔填充於槽内部之樹脂成形體時,在 槽必需同時地具有大的樹脂變形,導致在 與樹脂間所產生之摩擦力變大的緣故。 因此<,L7 ή. 〇 -t-, 在2方向之槽為交叉的情況 順之剝離為目另已提出-種在以2個 α時槽住傾斜α /2之方向進行剝離的 五)。然而,此專利文獻五針對製品設計上 成形薄膜可利用作為製品之比例)上,就, 在後續成形之 之缺陷,而造 上的問題。 已提出一種使 表面,以使其 向直動的方法 法係將剝離方 面一邊使輥筒 I剝離之邊界) 形區域整面製 沿著剝離線之 的情況下,即 方向形成有彼 度方向之槽係 進行平順之剝 ’係剝離時亦 寬度方向之各 模具之槽壁面 下亦可進行平 槽之交又角為 方法(專利文獻 戍製品產率(從 I有利之情形, -5- 201204536 將槽配置成沿著搬送方向與寬度方向正交的情況,並未 提及具體的解決手段。 先前技術文獻 專利文獻 專利文獻一日本特開2005-199455號公報 專利文獻二 曰本特開2005-3 10286號公報 專利文獻三 曰本特開2008-105407號公報 專利文獻四 日本特開2008-105408號公報 專利文獻五 日本特開2007-296683號公報 【發明内容】 發明所欲解決的課題 本發明係為了解決上述問題銳意檢討之結果而獲 得’係關於一種具有細微表面構造的薄膜之製造方法及 製造裝置,其係將連續之薄膜依序供給至成形裝置,特 別疋將具有正交之2方向之槽的細微構造間歇地成形於 該薄膜之表面,在成形後可順利地脫模並予以搬送尤 其以抑制因脫模製程所造成之缺點或產率降低為目的。 用於解決課題的手段 ^ 為了解決上述課題,本發明之具有細微表面構造的 薄膜之製造方法,至少包含: 供給製程,係將薄膜間歇地供給至在表面至少形成 有延伸於和薄膜之搬送方向正交之方向之槽'與延伸於 和該槽交又之方向之槽的模具; ^ 面成形裝程,係藉由將供給而來之薄膜按壓於該 模具之表面,以將與模具之表面形狀對應的形 該薄膜之至少一面;以及 轉P至 -6- 201204536201204536 VI. Description of the Invention: [Technical Field] The present invention relates to a method and a manufacturing apparatus for a film having a fine surface structure, which sequentially supplies a continuous film to a forming device The surface of the film is formed into a fine structure. In particular, with respect to a method and apparatus for manufacturing a film having a fine surface structure, a formed thin sheet having a fine surface structure can be smoothly toughened from a mold: and the fine surface structure has a plurality of subtle groove. [Prior Art] As a method for producing an optical film such as a light guide plate, a light diffusing plate, and a lens, a method of forming a fine structure on a surface of a film has been known, for example, a roll film having a roll shape has been proposed. A device and method for forming a fine structure intermittently (Patent Document 1 and Patent Document 2). In these apparatuses and methods, the fine structure of the surface of the mold is transferred to the surface of the film by pressurizing a film which is supplied from the take-up roll to the inside of the press device to form a fine structure on the surface. Further, when the transfer is carried out by pressurization, the film is softened to improve the formability by heating the film to a temperature above the glass transition point of the resin constituting the film. 'When the forming is completed, the pressing pressure is released, and a certain tension is applied to the film to peel the film from the surface of the mold. Then, the film is sent to the downstream side while the subsequently formed film is supplied to the surface of the mold, and transfer by pressurization is repeatedly performed. In the above-described series of processes, the film is smoothly peeled off from the surface of the mold, which is extremely important from the viewpoint of the performance of the formed film. In the process of peeling -4- 201204536, when the resin remains in the mold, the film has a defect in appearance such as appearance or optical characteristics on the surface of the fine structure surface, and the film is smoothly peeled off from the mold. The method is parallel: two rolls are also arranged, and the mold is held while the mold is held by the transfer, and the carrier is rotated (the patent document is three m). Since these directions are set to be the same as the direction in which the film is conveyed, what is the mold surface?彡 动 ' ' 彡 在 借此 借此 借此 借此 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在The groove can perform a smoother peeling operation. However, in the case where the conveying direction of the film is orthogonal to the width of the groove, the peeling direction is orthogonal to the film width, and the peeling resistance becomes very large, and it is difficult to leave. In the case where the peeling resistance is extremely large, that is, when the resin molded body filled in the inside of the groove is drawn, the groove must have large resin deformation at the same time, resulting in a large frictional force generated between the resin and the resin. Therefore, <, L7 ή. 〇-t-, the case where the grooves in the two directions are intersected, and the peeling is also proposed. The five types which are peeled in the direction of the inclination α /2 with two αs ). However, this Patent Document 5 addresses the problem that the formed film can be utilized as a ratio of the product, which is a defect in the subsequent forming. A method has been proposed in which the surface is made to be linearly moved, and the boundary of the roll I is peeled off. The entire area is formed along the peeling line, that is, the direction is formed in the opposite direction. The groove system is smoothed and stripped. When the strip is peeled off, the groove surface of each mold in the width direction can also be used as a method for the intersection of the flat groove (the patent document 戍 product yield (from the favorable situation of I, -5-201204536 The groove is disposed so as to be orthogonal to the width direction, and the specific solution is not mentioned. PRIOR ART DOCUMENT PATENT DOCUMENT Patent Document 1 Japanese Patent Laid-Open Publication No. 2005-199455 Patent Document 曰本本开 2005-3 Japanese Laid-Open Patent Publication No. 2008-105408 (Patent Document) Japanese Laid-Open Patent Publication No. Hei. No. Hei. In order to solve the above problems, the result of the review is to obtain a method and a manufacturing apparatus for a film having a fine surface structure, which will be continuous The film is sequentially supplied to the molding apparatus, and in particular, a fine structure having grooves orthogonal to the two directions is intermittently formed on the surface of the film, and can be smoothly released and conveyed after molding, in particular, to suppress the release process. In order to solve the above problems, a method for producing a film having a fine surface structure according to the present invention includes at least: a supply process for intermittently supplying a film to a surface Forming at least a groove extending in a direction orthogonal to the conveying direction of the film and a groove extending in a direction intersecting the groove; the surface forming process is performed by pressing the supplied film a surface of the mold to shape at least one side of the film corresponding to the surface shape of the mold; and transfer P to -6-201204536

脫模製程,仫〜A ^ 係從模具剝離在該 杈具之薄膜;且由 此田以下為特徵之方 該脫模製葙由 „ 展程中,以形成剝離開 剝離線且使該制離線朝向薄膜之搬 移動的方式進行薄膜從該模具之剝 移動之剝離線對薄獏之搬送方向的 :5度之範圍内。本發明中,作為形i 攸如上述般以消除薄膜剝離時之: 看,延伸於和薄膜之搬送方向正交 之槽,不過延伸於和該槽交又之方 要與該槽正交。又,關於延伸於和 之方向的槽,並不—定要延伸成直 皮狀起伏邊延伸於和薄膜之搬送 即,此種形態者亦包含在本發明之 —上述之本發明之薄膜的製造方 /專膜從板具剝離時,剝離線係朝向 側連續地移動,而且剝離線係在相 傾斜15度〜75度之範圍内之角度 因^,對形成在模具之表面且延伸 正交之方向的槽剝離薄膜時,該;) 交,而對該槽沿著該槽之延伸方向 因此,在該槽延伸方向各部位並不 情況般之大的剝離力,由於小的剝 行連續剝離。又,由於將剝離阻力 之壁面與槽内樹脂間所產生之摩擦 :表面成形製程貼附於 法構成·· 始部為延伸成線狀之 送方向上游側連續地 離’並且將該連續地 角度設定在15度〜 見在模具之表面的槽, 不良為目的之方面來 之方向的槽雖為必要 向的槽,卻並不一定 薄膜之搬送方向正交 線狀,亦可一邊稍微 方向正交的方向。亦 範圍内。 法中,脫·模製程當中 薄膜的搬送方向上游 對於薄膜之搬送方向 的狀態連續地移動。 於和薄膜之搬送方向 曹與剝離線係始終斜 依序逐漸剝離薄膜。 要求如同時地剝離的 離阻力而可順利地進 抑制為小的且將在槽 力亦抑制為小的,因 201204536 此亦可防止薄膜構成樹脂殘留在 成形之薄膜側觀看,即可減低:之不良的 缺損或外觀上之缺點的產生。 止表面之細 上述本發明之薄膜的製造 態:形成在上述模具之表面的槽中,可1 之搬送方向正交之方向之槽與延伸… 槽之彼此正交《2方向的槽 、薄膜之掏 定,由於沿著薄膜搬送方向形j/由此種兩榍 薄膜長邊方向之彼此正交的^延伸於薄膜夷 膜整體於表面形成有所欲之細:::,… 上,可最不浪費地進行採取,凸構造的舞 又,就上述剝離線相對 升製品產率 吕’取佳為剥離線係相對於薄搬,方^ 其,當在模具之表面形成有c向呈 交之方向之槽、與延伸於薄膜之搬°轉之拍 交之2方向的槽時 向之和 …角度,則對兩槽呈相 兩槽即能以小的剝離力進行圓滑的剥離。狄; 線對薄膜之搬送方向的角度,正綠而言最好: 過只要是在45度±2度左右的範圍 作用效果》 & 又,根據上述脫模製程就具體之形態而言 上述脫模製程可使用從模具剝離薄膜之剝離: 與剝離輕筒平彳土也配置之輔助1¾筒來進行。亦 脫杈製程可採用以使薄膜抱住將薄膜從模具剝 產生,從 微構造之 用以下形 於和薄膜 送方向之 之方向設 度方向與 採取從薄 膜製品部 〇 的角度而 45度。尤 送方向正 之彼此正 送方向呈 ,因此對 ,此剝離 45度,不 得同等之 ’例如, 筒、以及 即,上述 離之剝離 -8 - 201204536 輥筒、以及與剝離輥筒平行地配置之輔 一邊使兩觀筒旋轉—邊 w 邊使兩輥筒與模具 動’藉此從模具表面剝離薄膜的方法。 以後述之實施例詳細地說㈣,可從模 剝離薄膜。 使用此剝離輥筒與辅助棍筒之方法 實施例詳細地說明<,可採用藉由使該 表面平行地從薄膜搬送方向下游側朝向 從模具表面剝離薄m ’並且該兩輥筒之 線平行的形態(第丨形態)。 此第1形態中’較佳為該兩輥筒與 空氣層而保持成非接觸狀態。藉由報筒 接觸狀態’在薄膜剝離中即使在薄膜與 生例如親筒軸方向之相對速度的情況下 與輕筒表面之直接接觸所造成之摩擦, 及薄膜表面或已成形之細微凹凸構造的 又,使用上述剝離輥筒與輔助輥筒 後述之實施例詳細地說明般,可採用將 之移動方向設為與該剝離線垂直之方向 態)。 此第2形態中’連續地移動之剝 方向的角度係設在1 5度〜75度之範圍 將上述兩輥筒對模具之移動方向設為 之方向。於是,此剝離形態中,針對 膜、以及以使剝離後之薄膜抱住之狀 助輥筒的狀態, 之表面平行地移 此種形態中,如 具進一步順利地 中,如以後述之 兩輥筒與模具之 上游側移動,而 軸心係與該剝離 薄膜係藉由介有 與薄膜保持成非 輥筒表面之間產 ,亦可避免薄膜 藉此即可防止傷 崩塌。 之方法中’如以 該兩輥筒對模具 的形態(第2形 :、線對薄膜之搬送 内的角度,而且 • i述剝離線垂直 L才莫具剝離中之薄 s移動的上述兩幸昆 -9- 201204536 筒來觀看,由於兩輥筒雖相對於 斜方向,不過相對於上述剝離線方向移動 直之方向,因此剛從模具剝離c線 輥筒之表面之間產生相對之偏膜f不會在與剝 漸捲附至剝離輥筒之表面。由於輔二:狀態圓滑地 平行地配置,因此剝離輥筒表面上之薄二與剝離輥 寬度方向產生偏移而以該狀態圓滑地從剝離::= 往薄膜之搬送方向下游側。二:助=之表面逐漸 起至從辅助輥筒往之薄膜之搬逆太薄膜從模具剝 間’不會在薄膜與兩輥筒之間產生表面彼 :可良好地確保在表面成形有細微構造之薄膜的= 本發月之具有細微表面構造的薄膜之製造裝 少包含: 模具,係在表面至4、芬彡士、士 夕形成有延伸於和溥膜之搬送 向正交之方向的槽與延伸於和該槽交叉之方向的槽;、 供給手段,係對該模具間歇地供給薄膜;曰 “加壓成幵/手& ’係II由將供給而來之薄膜按壓於 模具之表面,以將盘措目★支Τ- ^ ^ /、楨具之表面形狀對應的形狀轉印 該薄膜之至少一面;以及 脫模手,係從模具剝離按壓於該模#之表面且 附在模具的薄膜;且由以下為特徵者所構成: —該脫模手段,具備:剝離輥筒係對模具上之薄 邊轉動一邊將該薄膜從模具剥離;輔助輥筒,係與 於 垂 離 逐 筒 膜 面 送 離 期 > 品 至 方 該 至 貼 膜 該 -10- 201204536 剝離輥筒平行地配置;輔助輥筒保持手段,係將該輔助 輥筒保持在使薄膜抱住該剝離輥筒之位置;>乂及輥筒移 動手段,係在使薄膜抱住該剝離輥筒之狀態中一直保持 該兩輥筒之相對位置關係,使兩輥筒 地連續地移動;而且該兩㈣之轴心方向對;=: 方向的角度係設定在15度〜75度之範圍内。此裝置中, 有關於模具之槽之方向的概念亦如上述。 此種薄膜之製造裝置中,較佳為形成在上述模具之 表面的槽係包含延伸於和薄膜之搬送方向正交之方向的 槽、與和延伸於薄膜之搬送方向之槽之彼此正交之2方 向的槽。 又’上述兩輥筒之軸心 於薄膜之搬送方向呈45度。 向,正確而言最好為45度, 係容許範圍。 的方向’較佳為設定成相對 有關於此兩輥筒之軸心的方 不過45度±2度左右之範圍 此禋溽膜之製造裝置中 ^ ㈣秒動予段之 該兩輥筒的移動方向係設定成朝向薄膜之搬送 側之方向的形態(第1形態),亦可採用該報筒移動手^ 之該兩輥筒的移動方向係設定成與該兩輥筒之軸心奴 垂直之方向的形態(第2形態)。 心方向 為可從 係由多 Oje· >tr A氣吹 表 孔 出 上述第1形態中,較佳為該兩輥筒係構戍 面吹出空氣。此時,較佳為該兩輥筒之外表面 質體所形成,藉此即可容易地達成均勻之較 構造。 -11- 201204536 又,上述之本發明之 下形態:該兩輥筒係構成 段係包含與模具之表面平 側之方向強制地直進驅動 力賦予機構係較該輔助镜 發明的效果 根據本發明之具有細 及製造裝置’即使在模具 產率高之於薄膜搬送方向 順利地將薄膜脫模,而不 果’即可減低所製造之薄 上的缺點’進而可謀求模 又’即使在以習知方 玎加快剝離速度,因此可 即可提升生產性。 【實施方式】 用於實施發明的形態 以下,針對本發明一 形態為中心詳細地加以說 本發明之具有細微表 一種至少包含以下之表面 具;加壓裝置’係將薄膜 給裝置,係用以剝離該模 形之薄膜供給至模具表面 薄膜;前述脫模供給裝置 薄膜的製造裝置中,可採取以 為可旋轉自如;該輥筒移動手 行地朝向薄膜之搬送方向上游 的機構;對薄膜賦予張力之張 筒设於薄膜搬送方向下游側。 微表面構造的薄膜之製造方法 之表面有製品設計容易且製品 與寬度方向上正交的槽,亦可 使樹脂殘留在模具内部。其結 膜細微表面構造的缺損或外觀 具之長壽命化。 法無法剝離的情況下,由於亦 縮短產距時間(tact time),藉此 邊參照圖式一邊以較佳之實施 明。 面構造的薄膜之製造裝置,係 細微構造薄膜的製造裝置:模 按壓於該模具之表面;脫模供 具表面之薄膜並且將接下來成 ;以及搬送裝置,係用以搬送 ’例如’至少具備:剝離輕筒, -12- 201204536 係用以剝離薄膜;辅助輥筒,係央 與:亥剝離輥筒平行地配置;輔助輥筒保持手:(:::ine) 使薄膜抱住該剝離輥筒之方式魅、又 α,以 筒驅策手段),係以使薄二=辅助輥筒的輔助親 膜抱住该剥離輥筒之方式俘拄过 輔助輥筒;以及輥筒單元平行 /Λ 膜抱住該剝離輥筒之相對:::…係在保持使薄 ::之表面千灯地移動;再者,前述兩輥筒之軸心係配 置成相對於薄膜之搬送方向呈15度〜75度。 於第1圖表示從薄膜2夕宮;& 士 微表面構造薄膜之製造:觀t本發明之細 „ ^ 把裒置丨之一貫施形態的側視圓。 ::表面形成有正交之2方向之槽之模具3之一實施形 :的立體圖表示於第2圖。將表示本發明之第!實施形 ?、之裝置所含之脫模供給裝置之一實施形態的俯視圖表 不於第3圊’將從薄膜搬送方向之捲取侧觀看的正視圖 表示於第4圖。 如第1圖所不,本發明之細微表面構造薄膜製造裝 置卜具備.加壓裝置10;捲出單元50與捲取單元6〇, ,相當於上述之搬送裝置;脫模供給裝置2〇,係用以將 密接於在表面形成有細微凹凸形狀之模具3的成形用薄 膜予以脫模’並供給接下來成形之成形用薄膜;以及加 …、單元30與冷卻單元4〇,係用以對模具3進行加熱、 冷卻。 就細微表面構造薄膜製造裝置1之動作而言,係捲 出以捲出單元50捲取成輥筒狀之成形用薄膜2,以加壓 裝置10杬壓於拉具3之經細微形狀加工的表面3 a,而 201204536 在薄膜之成形面2a轉印 形狀,亦即邀模且3之/ 具表面之形狀對應的 狀,再予以脫模並朝^田微形狀為相反圖案的細微形 认接下來、取單元60搬送’同時對模具供 、、口接下來破轉印成形董 依庠沒“ 以此動作為1個循環, 依序反覆進行轉印成形、脫模、及供給。此外,成:加 工並不僅限制於加埶成 …成形方式,例如亦可藉由利用光之 Χ Λ $仃。在不藉由加熱成形方式的情況下,本 二Β之裝置·方法中,才目當於調溫裝置之加熱單元30或 冷卻單元4 〇則非必|。& θ ^ "士 則非义要。在模具3之表面,第2圖之圖示 歹’’係形成有延伸於與薄膜2之搬送方向正交之方向 的槽311、以及延伸於與該槽3ιι交叉之方向(尤立,正 交之方向)的槽312,而形成有被轉印至薄膜2之模具表 面的細微凹凸形狀。 針對本發明之主要構成部分之脫模供給裝置2〇的 一只施形態’使用圖式加以說明。 脫杈供給裝置20係由把持成以2支輥筒使薄膜2抱 住的輥筒單元210、以及使輥筒單元210來回移動於薄 膜之搬送方向的單元直動手段22〇所構成。平行地配置 有剝離輥筒2 1 1與辅助輥筒2丨2的輥筒單元2丨〇,係透 過支撐板230連結於單元直動手段22〇,在使薄膜抱住 剝離輕筒2 1 1表面之一部分的狀態,能平行於該表面地 沿著搬送方向(箭頭A、B)使其移動於模具表面附近。輔 助親筒212係連接於臂支撐板230,以在將薄犋穿過兩 報筒之間時,在剝離輥筒2 1 1以薄膜抱住外表面之一部 分的方式彈推至剝離輥筒外表面附近。 -14- 201204536 、親筒單元210中’剥離親筒211與輔助報筒2i2之 軸心(一點鏈線S)和薄膜之搬送方向(箭頭A或B)之夾角 :係設定成15度〜75度之範圍内的角度。藉由使兩親 同之軸心(一點鏈線S)從搬送方向偏移,當在模具表面沿 著㈣寬度方向形成有肖311的情況下,剝離線D(模: 與薄膜剝離之邊界線)連續地移動於模具表面,剝離線D 與槽方向至15度〜75度之角度。在θ小於15度的情況 1,或者大於75度的情況下,在拉拔存在於槽内部之樹 脂:形體時,由於每i個槽同時所需之樹脂成形體的變 形量會變大’巾必需有極大之剝離力,目此難以進行平 順之脫模。又,依樹脂之特性或槽形狀等之不同,剝離 時,樹脂變形會超㈣性變形⑬限,^亦造成無法在成 形薄膜表面獲得所欲之圖案形狀的情形。 上述剝離線更佳為相對於薄膜之搬送方向呈45 度。此時,由於能以最小之力剝離,因此可抑制脫模時 樹脂之破碎或模具内之樹脂殘留。 剝離輥筒2 1 1其兩端部係安裝成能以輥筒軸心(一點 鏈線S)為中心旋轉自如。兩端之安裝位置係對應剝離線 與搬送方向所構成之角度,如例示於第3圖般偏移至搬 送方向。又,在強制地旋轉驅動剥離輥筒2丨丨的情況下, 旋轉驅動手段21 5係連接於單側之端部。此時,係構成 為根據來自未圖示之高階控制器的指令,於正轉/逆轉之 任方向皆能以指定之轉速動作。例如,較佳為將作為 旋轉驅動手段之伺服馬達、作為旋轉控制器之伺服放大 器加以組合的構成。 201204536 又’辅助親筒2U其兩端 (-點鏈線S)為中心旋轉自如, 二 筒轴心從搬送方向之傾斜Θ而偏移至^ h直動手段22G係連結有線性驅 動手& 221與用以移動並導_ _ 225、及直動導件由於直進驅動: 動手段215,在可獲得平順之㈣匕 之同步者較佳,因此飼服馬達驅動較為 致動器或空壓致動器等亦可。此外,在 筒211之摩擦力足夠高且剥離輥筒211 動力旋轉的情況下’由於僅以摩擦力盥 得輥筒單S 210之直進力,因此無直動 *5J" 〇 .又,在摩擦過大而無法進行剝離後 況下,為了獲得穩定之剝離搬送動作, 筒212而從搬送方向之捲取側使連結於 軋輥(nip⑺丨^”等担負對薄膜之張力賦 單兀2 1 〇之直動係藉由上述所說明之直 來進行。剝離輥筒211及輔助輥筒212 j 旋轉自如,具備有沿著前述模具表面強; 輥筒之機構,且對薄膜附加張力的張力月 於較輔助輥筒212還靠薄膜搬送方向之4 力賦予機構,可如第丨圖所示般搬送驅動 於未圖示之馬達等旋轉驅動手段的構造。 成能以輥筒軸心 裝位置係對應輥 送方向。 動馬達等直進驅 21 〇的滾珠螺桿 段221與旋轉驅 係以可取得動作 合適,不過電磁 薄膜2與剝離輥 係利用一定之驅 薄膜張力即可獲 驅動手段2 2 1亦 之平順搬送的情 則可取代輔助輥 馬達等之驅動的 予。此時,輥筒 進驅動手段2 2 1 絞佳為保持成可 时地直進驅動兩 武予機構為設置 备取側。作為張 觀筒64為連結 -16- 201204536 剝離薄膜2時’係一邊使剝離輥筒211旋轉,一邊 驅動單元直動手段22〇,使脫模單元往搬送方向之捲出 側(箭頭A方向)移動。 再者’在模具3之表面細微圖案極為細微等,因與 剝離親筒2 1 1之接觸導致易於損傷的情況下,第4圖所 示之剝離|昆疴211與模具表面之距離H(clearance:空隙) 可為0.1mm〜5mm,更佳為0.1mm〜1mm。 又在無需太擔心模具3之表面細微圖案之損傷的 情況下’在薄膜2剝離時剝離輥筒21 1與模具3之表面 亦可接觸。此時,較佳為在剝離輥筒2丨丨之薄膜寬度方 向兩端的附近,配設氣缸(air CyHnder)或彈簧等彈性構 件,,而可控制剝離輥筒211按壓模具表面的力。藉由 將薄膜2接觸或按壓於模具表面,即可獲得平順之剝離。 剝離輥筒2U及輔助輥筒212之薄膜接觸部,亦能 以石夕酮系樹脂或I系樹脂為主成分之樹脂構成,以便: ^將薄膜一邊接觸或按麗一邊供給至模具表面,亦不會 造成模具表面之細微圖案形狀產生破損,或因高溫之模 具而導致輥筒表面產生劣化。剝離方向(箭 單 :脫模時之移動方向(箭頭A)由於方向並不同,因此2 後之涛膜在剝離輥冑211之表面必需進行一定之滑動 :此’就剝離輥筒211或輔助輥筒212之表面 σ,較佳為摩擦係數較低之材質,較佳& # ^ =樹脂或金屬等。又,亦可在這= 面處2摩擦絲的表面處理。料降低摩擦係數之♦ 面處理的-例’可舉出類鑽碳⑷嶋ndiike_n^ 201204536 系樹脂之塗佈(成骐)。此處 且具有南硬度、及表面平滑 離子鑛覆法(ion plating)、電 而製得。 ’類錯碳」係指類似鑽石 性之碳系薄膜的總稱,能以 漿CVD法等進行塗佈(成膜) 又’以不傷及薄膜表面之方式剝離的薄膜,在剝離 輥筒211或輔助輥筒212之表面產生摩擦時較佳為使 空氣層介於各輥筒與薄膜之間。空氣層之厚度較佳為在 i/^至 100/im之範圍,若未達則空氣層會壓岭, 輥筒與薄膜接觸之可能性變高,又,若超% 1〇〇"爪則 必需有大的空氣壓力,搬送變得不穩定。 作為使空氣介入之機構,以在輥筒之薄膜接觸部設 有多數個孔或槽之構件或設置多孔f體材㈣,並連接 於壓縮機等空壓源的構成較佳。此外,未把持薄膜時係 與壓縮機斷開並使其與茂漏線(leak Hne)連通而呈大氣 壓狀態。較佳之空氣壓力雖取決於所應用之薄膜的特性 或剝離時之薄膜張力、剝離速度等,不過大致係在 O.OIMPa 〜〇.5MPa 之範圍。 為了擴及薄膜之寬度方向來分散空氣噴出部,以抑 制吹出孔之痕跡’在品質上多孔f體係較佳。作為 :體,金屬、陶竟、樹脂之任一者皆可,而可依薄膜材 質或製品用途等來區分使用。 „ a „ ^ 彳更用。例如,方疋易於造成傷痕 之缚膜材質,則將多孔質體選擇為樹脂製,從防止薄膜 之傷痕的觀點來看係較佳。又,在擔心因多孔質體之摩 耗而造成對製品之污染的情況下,則以金屬或陶瓷來構 成者較佳。此外’金屬中係可應用不#鋼、鋁、鈦、銅、 -18- 201204536 錄、#呂等、或句冬、二 飞包3思些之合金。又,陶杳 化銘、氧化錯、瑞# & 厌化矽、氮化鋁、及氮化 則可應用聚乙烯、Β π 及聚丙烯等。然而,絲 上述舉出之材質,ακβ 何 /、要疋可加工成多孔質 〃-入,針對本發明所使用之模具3 說明。模呈之鳇ζ , 轉印面係具有細微之圖案, 成於模具之方法而言,係有機械加工、、· 影、及電子線描繪方法等。此處,形成: 微形狀係指包含例如深度10nm〜lmm成二 lmm周期性重複的槽。槽之深度更佳為“ 周期更佳為一〜100^。又,就從槽^ 之槽的截面形狀而言,係有圓之一部分、柄 四角形(包含梯形)、三角形等之多角形/ 以組合的任意形狀。就模具之材質而言, 所欲之加壓時之強度、圖案加工精度、及 者即可,例如可適當使用包含不鏽鋼、鎳 材料、石夕,、玻璃、陶[樹脂、或者使 性之有機膜被覆在這些之表面者。該模具 與欲賦予在/ :在屬膜表面之細微構造圖案對應 在前述模具之表面沿著彼此正交之二 情況下,較佳為以該二方向中之一方向與 向大致相同的方式,在加壓裝置内配置前 具有正交槽圖案之製品的設計上,將正交 一般之製品之縱方向與橫方向的情況下, 利用作為製品之比例,亦即對製品產率最 使正交之槽之一方向與搬送方向-致的, 中則可應用氧 矽等。樹脂中 質並非侷限於 體者即可。 較佳形態加以 就將該圖案形 射加工、光微 模具之表面細 々周期10nm〜 i m〜1 〇〇 以 m, 長邊方向觀看 『圓之一部分、 或者將這些予 只要是可獲得 薄膜之脫模性 '銅等之金屬 為了提升脫模 之細微圖案係 而形成。 方向形成槽的 薄膜之搬送方 述模具。此係 槽構成於最為 可從成形薄膜 有利的情形係 19- 201204536 以下, 圖加以說明 針對脫模供給裝置以 外之裝置構造使用第The demolding process, 仫~A ^ is stripped from the mold in the film of the cookware; and the mold is made below, and the mold is removed from the mold to form a peel-off peel line and the system is made offline. The peeling line of the peeling movement of the film from the mold to the transport direction of the film is within a range of 5 degrees toward the transport direction of the film. In the present invention, as the shape i is as described above, the film peeling is eliminated: It is seen that the groove extends orthogonal to the direction in which the film is conveyed, but extends to the groove and is orthogonal to the groove. Further, the groove extending in the direction of the sum does not necessarily extend straight. The skin undulation extends over the film, and the form is also included in the present invention. When the film/film of the film of the present invention is peeled off from the plate, the peeling line continuously moves toward the side. And the peeling line is at an angle ranging from 15 degrees to 75 degrees in the phase of the phase, and when the film is formed on the surface of the mold and extending in the direction orthogonal to the film, the film is crossed, and the groove is along the groove The direction in which the groove extends is thus extended in the groove The peeling force which is not as large as each part is continuously peeled off due to small peeling. Moreover, the friction generated between the wall surface of the peeling resistance and the resin in the groove is attached to the surface forming process. The groove is continuously displaced from the upstream side in the direction in which the line is extended, and the continuous angle is set to 15 degrees. The groove is seen on the surface of the mold, and the groove in the direction of the defect is a necessary groove. However, the direction in which the film is conveyed is not necessarily linear, and may be in a direction orthogonal to the direction of the direction. In the middle of the process, the state in which the film is conveyed in the direction of transport of the film is continuously continuous in the transfer process. In the direction of transport of the film and the peeling line, the film is gradually peeled off in a stepwise manner. It is required that the resistance to peeling off at the same time can be smoothly suppressed to be small and the groove force is also suppressed to be small. 201204536 This also prevents the film-forming resin from remaining on the side of the formed film, which can reduce the defects of defects or appearance defects. The state of manufacture of the film of the present invention is formed in a groove on the surface of the mold, and the groove and the direction in which the direction of the transfer direction is orthogonal to each other are orthogonal to each other. The film transport direction shape j/the two sides of the film are orthogonal to each other in the longitudinal direction of the film, and the film is formed on the surface of the film to form a fineness on the surface:::,... The dance of the convex structure, in turn, the yield of the above-mentioned peeling line relative to the product is good, and the stripping line is relatively thin, and when the surface of the mold is formed with a groove in the direction of the c-direction, When extending in the direction of the groove in the direction of the film, the angle between the groove and the groove in the direction of the film is two, and the two grooves can be smoothly peeled off with a small peeling force. Di; the direction of the film to the film The angle is preferably green: in the range of 45 degrees ± 2 degrees, the effect is also applied. Stripping: also with stripping light cylinder flat soil The auxiliary 13⁄4 cylinder is used for the purpose. The stripping process can also be used to hold the film from the mold, and the direction of the micro-structure is 45 degrees from the direction of the film feed direction and from the angle of the film product portion. In the case of the direction of the direction of the delivery, the direction of the direction is the same as the direction of the stripping roller. For example, the tube, and the above-mentioned stripping -8 - 201204536 roller, and the parallel with the stripping roller A method of peeling a film from the surface of the mold by rotating the two cylinders while moving the two rolls and the mold while w. As will be described in detail later in the fourth embodiment, the film can be peeled off from the mold. The method embodiment using the peeling roller and the auxiliary roller can be explained in detail by using the surface in parallel from the downstream side of the film conveying direction toward the thin m' from the surface of the die and the lines of the two rolls are parallel. The form (the third form). In the first aspect, it is preferable that the two rolls are kept in a non-contact state with the air layer. By the contact state of the barrel, in the film peeling, the friction caused by the direct contact with the surface of the light cylinder even in the case where the film is in the direction of the relative axis of the parent tube, and the surface of the film or the fine concavo-convex structure formed Further, as described in detail with the above-described peeling roller and the auxiliary roller, the direction in which the moving direction is perpendicular to the peeling line can be employed. In the second embodiment, the angle of the peeling direction of the continuous movement is set in the range of 15 to 75 degrees, and the direction in which the two rolls are moved toward the mold is set. Therefore, in the peeling form, the surface of the film and the auxiliary roll in the state in which the film after peeling is held is moved in parallel, and if it is further smoothly, as described later, the two rolls are described later. The upstream side of the cylinder and the mold are moved, and the core and the release film are produced by interposing the film with the surface of the non-roller, and the film can be prevented to prevent the damage from collapsing. In the method, the shape of the two rolls is the same as the shape of the mold (the second shape: the angle between the line and the film, and the length of the peel line is L). Kun-9-201204536 The cylinder is viewed, because the two rollers are moving in a straight direction with respect to the direction of the peeling line, so that the opposite film f is not formed between the surfaces of the c-line rolls just peeled from the mold. The film is attached to the surface of the peeling roll at the same time. Since the second state is smoothly arranged in parallel, the thin film on the surface of the peeling roll is offset from the width direction of the peeling roll, and is smoothly peeled off from the state in this state. ::= To the downstream side of the film transport direction. 2: The surface of the help = gradually rises until the film is moved from the auxiliary roll to the film. The film is peeled off from the mold and does not create a surface between the film and the two rolls. : It can be well ensured that a film with a fine structure is formed on the surface = The manufacturing of a film having a fine surface structure of this month includes: The mold is attached to the surface to 4, and the formation of the 彡 、, 士 夕 has an extension Transfer of enamel film a groove extending in a direction orthogonal to the groove extending in a direction intersecting the groove; and a supply means for intermittently supplying a film to the mold; 曰 "pressurizing into a hand / hand & 'system II is supplied The film is pressed against the surface of the mold to transfer at least one side of the film to the shape corresponding to the surface shape of the tray, and the mold release hand is peeled from the mold and pressed against the mold. a film attached to the surface of the mold; and consisting of the following features: - the mold release means comprising: a peeling roller that peels the film from the mold while rotating the thin side of the mold; the auxiliary roller, And the separation from the film-by-die film surface > the product to the film to the film -10- 201204536 The peeling roller is arranged in parallel; the auxiliary roller holding means holds the auxiliary roller in the film holding The position of the peeling roller; the 乂 and the roller moving means maintain the relative positional relationship of the two rollers in a state in which the film is held by the peeling roller, so that the two rollers continuously move; The axial direction of the two (four) pairs =: The angle of the direction is set in the range of 15 to 75 degrees. In this device, the concept of the direction of the groove of the mold is also as described above. In the manufacturing apparatus of the film, it is preferably formed in the above mold. The groove of the surface includes a groove extending in a direction orthogonal to the conveying direction of the film, and a groove extending in a direction orthogonal to the groove extending in the conveying direction of the film. Further, the axis of the two rolls is a film. The direction of conveyance is 45 degrees. Preferably, the angle is 45 degrees, which is the allowable range. The direction 'is preferably set to be about 45 degrees ± 2 degrees relative to the axis of the two rolls. In the manufacturing apparatus of the ruthenium film, the moving direction of the two rolls of the second (second) second stage is set to a direction toward the conveying side of the film (first form), and the barrel can be moved by the hand ^ The moving direction of the two rolls is set to a direction perpendicular to the axis of the two rolls (second form). The direction of the heart is such that the plurality of Oje·>tr A air blown holes are formed. In the first aspect, it is preferable that the air is blown from the two roller system surfaces. At this time, it is preferable that the surface bodies of the two rolls are formed, whereby a uniform and relatively uniform structure can be easily achieved. -11-201204536 Further, in the above-described form of the present invention, the two-roller forming section includes a direction in which the direction of the flat side of the mold is forced to straighten into the driving force imparting mechanism, and the effect of the auxiliary mirror invention is according to the present invention. It has a fine and manufacturing device' even if the mold yield is high in the film conveying direction, the film is smoothly released, and it is not possible to reduce the shortcomings of the manufactured thin film. Fang Hao speeds up the stripping speed, so it can improve productivity. [Embodiment] Embodiments of the present invention are described below in detail with respect to one aspect of the present invention. The present invention has a fine table comprising at least the following surface members; and the pressurizing device is for applying a film to the device. Stripping the film of the mold to the surface film of the mold; the apparatus for manufacturing the film of the stripper supply device can be made to be rotatable; the roller moves the hand toward the upstream of the transport direction of the film; The tube is disposed on the downstream side of the film conveying direction. The method for producing a film of a micro-surface structure has a groove in which the product design is easy and the product is orthogonal to the width direction, and the resin may remain in the inside of the mold. The defect or appearance of the fine surface structure of the conjunctiva has a long life. In the case where the method cannot be peeled off, since the tact time is also shortened, a preferred embodiment will be described with reference to the drawings. The apparatus for manufacturing a film of a surface structure is a manufacturing apparatus for a fine structure film: a mold is pressed against the surface of the mold; a film of the surface of the mold is released and then formed; and a conveying device is used to carry at least 'for example' : peeling light cylinder, -12- 201204536 is used to peel the film; auxiliary roller, the center is arranged in parallel with the:hai peeling roller; the auxiliary roller holds the hand: (:::ine) to hold the film to the peeling roller The mode of the cylinder, and the α, in the cylinder driving method, is to capture the auxiliary roller by means of the auxiliary film of the auxiliary roller holding the peeling roller; and the roller unit parallel/Λ film The opposite of the peeling roller is held:::...the surface of the two rollers is kept moving; further, the axial center of the two rollers is arranged to be 15 degrees to 75 with respect to the conveying direction of the film. degree. Fig. 1 shows the manufacture of a micro-surface structure film from the film 2; & a micro-surface structure film: Fig. t. The side view circle of the invention is placed in a consistent manner. A perspective view of one of the molds 3 in the two-direction groove is shown in Fig. 2. The plan view of one embodiment of the mold release supply device included in the apparatus of the present invention is not inferior. 3圊' is a front view seen from the winding side of the film conveying direction, and is shown in Fig. 4. As shown in Fig. 1, the fine surface structure film manufacturing apparatus of the present invention is provided with a pressurizing device 10; the unwinding unit 50 The winding unit 6A corresponds to the above-described conveying device, and the releasing device 2 is for releasing the molding film which is in close contact with the mold 3 having the fine uneven shape on the surface thereof, and supplies it to the next The formed molding film, and the unit 30 and the cooling unit 4 are used to heat and cool the mold 3. The operation of the fine surface structure film manufacturing apparatus 1 is performed to wind up the winding unit 50. Rolling into a film 2 for forming a roll, The pressurizing device 10 is pressed against the finely shaped surface 3 a of the puller 3, and 201204536 is transferred to the forming surface 2a of the film, that is, the shape of the inviting mold and the shape of the surface of the 3, and then The mold is released and the micro shape of the opposite shape is recognized as the opposite pattern, and the unit 60 is transported. 'At the same time, the mold is supplied, and the mouth is next broken and the transfer is formed. Dong Yizhen does not use this action as one cycle, and sequentially repeats Transfer molding, demolding, and supply are performed. In addition, processing: is not limited to the forming method of forming, for example, by using the light Λ 仃 $仃. In the case of the apparatus and method of the present invention, it is not necessary to use the heating unit 30 or the cooling unit 4 of the temperature regulating device. & θ ^ "士是非义要. On the surface of the mold 3, the figure 第'' of Fig. 2 is formed with a groove 311 extending in a direction orthogonal to the conveying direction of the film 2, and extending in a direction intersecting the groove 3 (Uly, orthogonal) The groove 312 of the direction) is formed with a fine uneven shape which is transferred to the surface of the mold of the film 2. A mode of application of the mold release supply device 2 of the main constituent of the present invention will be described using a drawing. The untwisting supply device 20 is constituted by a roller unit 210 that holds the film 2 by two rolls, and a unit linear motion unit 22 that moves the roll unit 210 back and forth in the transport direction of the film. The roller unit 2丨〇 in which the peeling roller 2 1 1 and the auxiliary roller 2丨2 are disposed in parallel is coupled to the unit linear motion means 22〇 through the support plate 230, and the film is held by the peeling light cylinder 2 1 1 The state of one of the surfaces can be moved parallel to the surface in the transport direction (arrows A, B) to move near the surface of the mold. The auxiliary pro-cylinder 212 is coupled to the arm support plate 230 to be pushed to the outside of the peeling roller in a manner that the peeling roller 2 1 1 holds the film on one of the outer surfaces when the thin roll is passed between the two barrels Near the surface. -14- 201204536 The angle between the axis of the peeling prosthesis 211 and the auxiliary newspaper tube 2i2 (single chain line S) and the conveying direction of the film (arrow A or B) in the intimal unit 210: set to 15 degrees to 75 The angle within the range of degrees. By shifting the axis of the two parents (single chain line S) from the conveying direction, when the 311 is formed along the width direction of the mold surface, the peeling line D (mode: the boundary line with the film peeling) Continuously moving on the surface of the mold, the peeling line D and the groove direction are at an angle of 15 to 75 degrees. In the case where the θ is less than 15 degrees 1 or greater than 75 degrees, when the resin present in the groove is drawn, the amount of deformation of the resin molded body required for each i groove is increased. It is necessary to have a great peeling force, and it is difficult to perform a smooth release. Further, depending on the characteristics of the resin, the shape of the groove, etc., the peeling of the resin may exceed the limit of (four) deformation, and the shape of the desired pattern may not be obtained on the surface of the formed film. The above peeling line is more preferably 45 degrees with respect to the conveying direction of the film. At this time, since it can be peeled off with a minimum force, it is possible to suppress the breakage of the resin at the time of demolding or the resin remaining in the mold. The peeling rolls 2 1 1 are attached at both ends so as to be rotatable about the axis of the roll (single chain line S). The mounting position at both ends corresponds to the angle formed by the peeling line and the conveying direction, and is shifted to the conveying direction as illustrated in Fig. 3 as an example. Further, when the peeling roller 2 is forcibly rotated, the rotary driving means 215 is connected to the one end portion. In this case, it is configured to operate at a predetermined number of revolutions in the forward/reverse direction in accordance with an instruction from a high-order controller (not shown). For example, it is preferable to combine a servo motor as a rotational driving means and a servo amplifier as a rotary controller. 201204536 In addition, the auxiliary cylinder 2U has its two ends (-point chain line S) rotating freely, and the two cylinder axis is shifted from the conveying direction to the h. The direct acting means 22G is connected with the linear driving hand & 221 is used to move and guide _ _ 225, and the direct-acting guide is driven by the straight-through drive: the moving means 215 is better in obtaining the smooth (four) ,, so the feeding motor drives the actuator or the air pressure A mover or the like is also possible. Further, in the case where the frictional force of the cylinder 211 is sufficiently high and the peeling roller 211 is rotationally rotated, 'the straight force of the roller single S 210 is only obtained by the friction force, so there is no direct motion*5J" When it is too large to be peeled off, in order to obtain a stable peeling and transporting operation, the cylinder 212 is connected to the roll (nip (7) 丨 ^" or the like, and is attached to the tension of the film from the winding side of the conveyance direction. The direct motion is performed by the above-described explanation. The peeling roller 211 and the auxiliary roller 212 j are rotatable freely, and have a mechanism that is strong along the surface of the mold; a mechanism of the roller and a tension applied to the film. The auxiliary roller 212 is also biased by a force applying mechanism in the direction in which the film is conveyed, and can be transported to a rotary driving device such as a motor (not shown) as shown in Fig. 1. The direction of the feed is as follows: the ball screw section 221 of the direct drive 21 such as a moving motor and the rotary drive system are suitable for the operation, but the electromagnetic film 2 and the peeling roller are driven by a certain driving film tension to obtain the driving means 2 2 1 In the case of the conveyance, the auxiliary roller motor or the like can be replaced. At this time, the roller feed driving means 2 2 1 is preferably held in a timely manner to directly drive the two mechanical mechanisms to set the standby side. When the tube 64 is connected to the -16,045,045,036 peeling film 2, the unit is driven to rotate the peeling roller 211, and the unit is moved linearly in the transport direction (arrow A direction). In the case where the fine pattern on the surface of the mold 3 is extremely fine, and the contact with the peeling cylinder 2 1 1 is liable to be damaged, the peeling|the distance 疴 疴 211 shown in Fig. 4 and the surface of the mold H (clearance: The gap may be 0.1 mm to 5 mm, more preferably 0.1 mm to 1 mm. Further, in the case where there is no fear of damage to the fine pattern of the surface of the mold 3, the surface of the peeling roll 21 1 and the mold 3 is peeled off when the film 2 is peeled off. In this case, it is preferable to arrange an elastic member such as an air cylinder or a spring in the vicinity of both ends in the film width direction of the peeling roller 2 to control the force of the peeling roller 211 pressing the surface of the mold. By contacting the film 2 or The film is pressed against the surface of the mold to obtain a smooth peeling. The film contact portion of the peeling roller 2U and the auxiliary roller 212 can also be composed of a resin containing a linaloyl resin or an I-based resin as a main component, so as to: When it is contacted or supplied to the surface of the mold, it will not cause damage to the shape of the fine pattern on the surface of the mold, or the surface of the roll will be deteriorated due to the high temperature mold. The direction of the peeling (arrow: the direction of movement during demolding ( The arrow A) is different in direction, so the surface of the second film must be slid on the surface of the peeling roller 211: this is the surface σ of the peeling roller 211 or the auxiliary roller 212, preferably having a low friction coefficient. Material, preferably &# ^ = resin or metal. Further, it is also possible to treat the surface of the 2 rubbing wire at this surface. The material is reduced in the coefficient of friction. The example of the surface treatment is exemplified by the coating of diamond-like carbon (4) 嶋ndiike_n^ 201204536 resin. Here, it has a south hardness and a smooth surface ion plating and electricity. The term "carbon-like carbon" refers to a general term for a diamond-like carbon-based film, which can be applied by a plasma CVD method or the like (film formation) and a film which is peeled off without damaging the surface of the film, in the peeling roll 211 or When the surface of the auxiliary roll 212 is rubbed, it is preferred that the air layer is interposed between the rolls and the film. The thickness of the air layer is preferably in the range of i/^ to 100/im. If it is not reached, the air layer will be crushed, and the possibility of contact between the roller and the film becomes high, and if it exceeds 1%" There must be a large air pressure and the transportation becomes unstable. The mechanism for interposing air is preferably a member in which a plurality of holes or grooves are provided in the film contact portion of the roll or a porous f body (four) is provided, and is connected to a pneumatic source such as a compressor. Further, when the film is not held, it is disconnected from the compressor and brought into contact with the leak line to be in an atmospheric pressure state. The preferred air pressure depends on the characteristics of the film to be applied or the film tension, peeling speed, etc. at the time of peeling, but is generally in the range of O.OIMPa to 〇.5 MPa. In order to expand the width direction of the film to disperse the air ejecting portion, it is preferable to suppress the trace of the blowing hole. It can be used as a body, a metal, a ceramic or a resin, and can be used depending on the material of the film or the use of the product. „ a „ ^ 彳 is more useful. For example, in the case of a binder material which is liable to cause scratches, the porous body is selected to be made of a resin, and it is preferable from the viewpoint of preventing scratches of the film. Further, in the case where it is feared that the product is contaminated by the wear of the porous body, it is preferably composed of metal or ceramic. In addition, the metal can be applied to steels such as steel, aluminum, titanium, copper, -18-201204536, #吕, etc., or sentence winter, two flying bags. In addition, Tao Shuming, oxidized, ruin # & 厌 矽, aluminum nitride, and nitriding can be applied to polyethylene, Β π and polypropylene. However, the above-mentioned materials, ακβ/, can be processed into a porous 〃-in, and are described for the mold 3 used in the present invention. After the mold is formed, the transfer surface has a fine pattern, and the method of forming the mold includes machining, shadowing, and drawing of an electron line. Here, the formation: Micro-shape means a groove containing, for example, a depth of 10 nm to 1 mm and a length of 1 mm. The depth of the groove is more preferably "the cycle is preferably one to 100^. Further, in terms of the cross-sectional shape of the groove of the groove ^, there is a polygonal shape of one part of the circle, the square of the handle (including the trapezoid), the triangle, etc. / Any combination of the shape of the mold, the strength of the desired pressurization, the precision of the pattern processing, and the like, for example, stainless steel, nickel material, Shi Xi, glass, ceramic [resin, Or the organic film is coated on the surface of the mold. The mold is preferably provided with the fine structure pattern on the surface of the film to be orthogonal to each other on the surface of the mold. In the case where one of the two directions is substantially the same as the direction, the product having the orthogonal groove pattern before being disposed in the pressurizing device is used as a product in the case of the vertical direction and the lateral direction of the orthogonal product. The ratio, that is, the direction of the one of the orthogonal grooves and the direction of the transfer of the product, can be applied to oxygen, etc. The resin is not limited to the body. The picture The shape of the surface of the micro-mold is 10 nm to im~1. In the long-side direction, the "one part of the circle, or the release of the film is obtained as long as the film is released." The mold is formed by the fine pattern of the mold release. The mold is formed by the transfer of the film forming the groove. The groove is formed in the most advantageous form from the formed film, 19-201204536 or less, and the device for the device other than the mold release device is illustrated. Construction use

At加[裝置1 0係連結於加壓缸1 2,以使加壓板(上)14a 能::支桎"為導件而升降移動。支柱u係配設成夾在 王上)16a與框架(下)16b。於加壓板(上之下面, 二a裝有凋,皿板(上)15a。另一方面,於加壓板(下) 之上面:貝|]安裝有調溫板(下)15b。於各調溫板係分別 透過配s、配線連接有加熱單元3〇、冷卻單元。此外, 2具3係安裂於調溫板(下)丨5 b之上側表面,透過下側調 :皿板進仃加熱、冷卻控制。此外’模具3亦可安裝於調 溫板(上)1 5 a之下面。 〇加壓缸12係連接於未圖示之油壓泵與油槽,藉由油 壓泵進行加壓板(上)14a之升降動作及加壓力之控制。 又,本實施形態中,雖應用油壓方式之加壓缸12 ,不過 只要是可控制加壓力之機構則何種皆可。壓力範圍係 Ο-lMPa〜2〇MPa之範圍,配合所應用之成形材料或圖案 形狀來控制。 加熱單元30係將調溫板(上)、(下)15a,15b設為鋁 合金’藉由鑄入在板内之電熱加熱器控制者、或藉由使 經過加熱之水等熱媒體流入鑄入在調溫板内之銅或不鏽 鋼配官、或者利用機械加工所加工之孔的内部來進行加 …'控制者即可。再者’將兩者加以組合之裝置構成亦可。 又’亦可設置成在模具直接進行熱媒配管線加工,以將 模具予以直接調溫。 -20- 201204536 鑄入::::,較佳為使經過冷卻之水等冷媒體流入 者利用機二力上、(下)15a’15b之鋼或不鏽鋼配管、或 加工所加工之孔的内部來進行冷卻控制。 捲出…〇係由捲_旋轉手段51、搬送概筒 二以及拉出緩衝部53所構成。捲取單元60較 佳為由捲取報筒旋轉手段61、搬送^❿〜62。、捲取 緩衝部63、搬送驅動輥筒64、以及薄膜固定部μ所構 成0 拉出緩衝部53、捲取緩衝部63係分別由箱體55,66 與,接於這些之吸引排氣手段56, 67所構成,藉由在插 入相體内之成形用薄膜的正反面賦予壓力差,而賦予一 疋之張力並且在箱體内使成形用薄膜鬆弛並加以保持。 搬送驅動輥筒64係連結於未圖示之馬達等旋轉驅 動手段,在搬送成形後之薄膜時’軋輥64a即接近搬送 驅動報筒6 4 ’而夹住成形用薄膜,一邊以搬送驅動輥筒 64進行力矩控制,一邊在一定張力下搬送成形用薄膜。 應用於本發明之以熱可塑性樹脂為主成分之薄膜, 具體而言較佳為由聚對苯二曱酸乙二酯(P〇lyethylene terephthalate)、聚 2,6 萘二曱酸乙二酯(p〇lyethylene- 2,6 —naphthalate)、聚對苯二曱酸丙二酯(polypr〇pylene terephthalate)、聚對苯二甲酸 丁二酯(p〇iybutylene terephthalate)等聚酯(polyester)系樹脂、聚乙烯 (polyethylene)、聚苯乙烯(polystyrene)、聚丙烯 (polypropylene)、聚異丁烯(polyisobutylene)、聚丁烯 (polybutene)、聚曱基戊稀(polymethylpentene)等聚稀烴 -2 1- 201204536 (polyolefin)系樹脂、聚醯胺(p〇iyamide)系樹脂、聚醯亞 胺(polyimide)系樹脂、聚謎(p〇iyether)系樹脂、聚酯醯胺 (polyester amide)系樹脂、聚醚酯(polyether ester)系樹 脂、丙稀酸(acrylic)系樹脂、聚胺基甲酸酯(p〇iyurethane) 系樹脂、聚碳酸酯(polycarbonate)系樹脂、或者聚氣乙稀 (polyvinyl chloride)系樹脂等所構成者。其令,基於共聚 合之單體種繁多而且材料物性之調整因此而容易等原 因,特佳為由選自聚酯系樹脂、聚烯烴系樹脂、聚醯胺 系树月曰、及丙稀酸系樹脂或這些之混合物之熱可塑性樹 脂為主所形成,更佳為上述熱可塑性樹脂由重量%以 上構成。 應用於本發明之薄膜亦可為由上述樹脂之單體所構 成的薄膜,或者是由複數個樹脂層構成的積層體。此時, 與單體薄膜相較,可賦予易滑性或耐摩擦性等表面特 性、或機械性強度、耐熱性。以此方式,在設置成由複 個樹爿曰層構成之積層體的情況下,較佳為薄膜整體滿 足前述要件,不過即使薄膜整體未能滿足前述要件,若 至少於表層形成有滿足前述要件之層,則可容易地形成 表。 又’就應用於本發明之薄膜的較佳厚度而言,較佳 為在〇.01〜lmm之範圍。若未達0.01mm則無法形成成 斤1為之充分厚度’若超過1 mm則因薄膜之剛性一般會 導致難以搬送。 、以上,雖說明了以熱可塑性樹脂作為薄膜,不過將 成形用之樹脂塗佈於連續狀之基材的表面者亦可。作為 -22- 201204536 塗佈之樹脂,可應用光硬化性樹脂、熱硬化性樹脂、或 者以溶劑溶解熱可塑性樹脂而形成為溶液狀者等。3 其次,針對本發明之細微表面構造薄膜的製造方法 加以說明。 本發明之細微表面構造薄膜的製造方法,例如,係 至少包含:供給製程,係間歇地將薄膜供給至在表面形 成有正交之2方向之槽的模具;成形製程,係使該薄膜 接觸於該模具並予以按壓,藉此在該薄膜之至少一面成 形與該模具表面之形狀對應的形狀;以及脫模製程,係 剝離貼附於該模具表面之成形後的該薄膜並加以搬送; 在成形製程轉印至薄膜表面之該槽之彼此正交的2方向 係和薄膜之搬送方向與寬度方向大致相同;該脫模製程 中,連續地移動之剝離線係相對於薄膜之搬送方向呈丄5 度〜75度。 以下,針對第3圖、第4圖所示之本發明之第1實 施形態之裝置,一邊參照圖式一邊說明上述薄膜之製造 方法。一連串之成形、脫模動作係在以下之製程(A)〜(E) 的過程中成形。 模具3係具有如第2圖所示之正交之2方向之槽的 構造,且預先以2方向之槽和薄膜搬送方向(箭頭A、B) 與薄膜寬度方向一致的方式配置在加壓裝置之内部。 將薄膜2安裝於捲出單元5〇,拉出成形用薄膜2之 捲出部,經由導弓丨輥筒使其沿著加壓裝置内之模具的表 面,再經由脫模供給裝置’在捲取單元6〇呈捲取狀態。 又’使加熱單兀動作,以使調溫板(上)15a、調溫板(下μ5b -23- 201204536 皆預先上升至成型溫度。此外,下述(A)〜((:)為成形製 程,(D)為脫模製程,(E)則為供給製程。 (A)首先,使加壓裝置1〇動作,使調溫板(上)^下 降,以將成形用薄膜夾在模具3之表面與調溫板(上)之 間的方式開始加壓。溫度、加壓壓力、升壓速度、及加 壓時間等條件係取決於成形用薄膜之材質、轉印形狀, 尤其是凹凸之高寬比等。大致,設定在成形溫度係1〇〇 〜180°C,加壓壓力係1〜10MPa,成形時間為ι秒〜6〇 秒’升壓速度係〇.〇5MPa/s〜IMPa/s之範圍。 (B)其次,在加壓成形中,使冷卻單元動作,以使調 溫板(上)15a、調溫板(下)15b降溫。此外,車交佳為冷卻 中亦持續加壓擠壓。冷卻溫度係設定成模具表面之溫度 2到充分地冷卻以使成形用薄膜可脫模。例如,可將模 具3之表面溫度冷卻至薄膜之玻璃轉移點以下。 、 (C)冷卻完成後, 上升而可確保充分之 於加壓裝置内。 釋放加壓壓力,並使調溫板(上)1 5 a 空間’以使輥筒單元210水平移動 :)其次’如第5圖⑷〜(Ο所示,藉由單元直動手 捲又出側210以既定速度移動至搬送方向之 剝離輥汽2llr鳇向)。同時,藉由剝離輥筒旋轉手段使 膜2。:幻"疋轉於箭頭D之方向,以從模具3剝離薄 送驅動輥Μ亦爛離輕筒保持成可旋轉自如,並以搬 同時剝離:對膜附加張力。薄膜係在剝離線(D)剝離, C)前進 、深之移動方向,亦即剝離方向(箭頭 為了從正交之槽順利地剥離樹脂,以使樹脂不 -24- 201204536 殘留在槽内部,薄膜搬送 所構成之角,較佳為在15 :(前碩…)與剝離線D ^ ^ 权佳為在15度〜乃度之範圍。再者, 更冰且咼寬比大的槽形狀, # 猎由5又成45度即能以最小之 之…=說明之藉由構成於剝離輥筒、輔助觀筒 間的空氣:礼?出孔或多孔質體材料,使輥筒與薄膜之 二觸二二入’而以剝離輥筒或辅助輥筒與薄膜成為非 薄膜與兩輕筒表面之摩=除f抑制在脫模過程因 衣囬之厚擦所造成之傷痕故較佳。 ::)在轉筒單元210到達第5圖⑷之位置,而可剝離 所有模具表面之蓮腔该,』% ^ 〇第6圖(a)〜(c)所示般將接下 ' >之缚膜供給至模具。在不使剝離輥筒2 :::2旋轉下,藉由單元直動手段22。使棍筒單元移 動:搬送方向之捲取側(箭…向)。為了不使兩親筒 方疋轉,可—邊對旋轉驅動手段215施加煞車,一邊以捲 送驅動輕筒“賦予適切之張力,-邊驅動單元 直動手段22〇。莊士你话-+ ^ S 早兀直動手段219移動預先設定 量至搬送方向下游側(箭頭B),即可在成形面與 :::間保持既定之間隔,同時將下一個薄膜成形部 供給至模具之表面…為了保持既定在 供給後捲回—定量。 斗夕=^ ’上述形態之成形加卫料揭示利用加熱所產 ★月曰軟化特性的方式之-例’不過並非僅限制於上 二二:例如亦可應用光硬化樹脂之成形方式或應用熱 更化树月曰之成形方式等。 "25- 201204536 藉由上述一連串之表面細微構造薄膜之成形.脫模· 供給製程,即使在表面細微構造有於薄膜搬送方向與寬 度方向上正交之槽,亦可順利地進行脫模而不使樹脂殘 留在模具内部。其結果,即可減低所製造之薄膜表面細 微構造的缺損或外觀上缺點,進而可謀求模具之長壽命 化。又,即使在以習知方法亦無法剝離的情況下,由於 亦可加快剝離速度,因此藉由縮短產距時間即可提升生 產性。 (第1實施形態之實施例) 實施例1 (1) 模具: 製作並使用如以下之模具。 模具尺寸:200mm(薄膜寬度方向)x4〇〇mm(薄膜搬送 方向)x20mm(厚度)。 模具材質:銅。 細微構造.於模具表面形成有正交的2方向(薄膜搬 送方向與薄膜寬度方向)的槽。槽之截面形狀係以深度為 20 μ m,寬度為20 # m,2〇〇 # m間距所形成。 (2) 加壓裝置: 以油壓泵加壓之機構,於加壓裝置内在上下安裝有 2片鋁合金製且尺寸為700mm(薄膜寬度方向)x 1000mm(薄膜行進方向)的調溫板,並分別連結於加熱裝 置、冷郃裝置。此外’模具係安裝於下側之調溫板。加 熱裝置係熱媒循環農置’熱媒則使用barrel THERM #400(松村石油股份公司製),以i〇〇L/min之流量流送加 -26- 201204536 熱至150 °C者。又,、人 1ςΛΤ/ . 令部裝置係冷卻水循環裝置,以 15〇L/min之流量流送冷卻至2(TC之水者。 (3) 脫模供給裝置: 使用以與第3圖、 ^ . ±41 第4圖所不者相同構成且將剝離At [Device 10 is coupled to the pressurizing cylinder 12 so that the pressurizing plate (upper) 14a can: "support" moves up and down as a guide. The pillars u are arranged to be sandwiched between the king 16a and the frame (lower) 16b. On the pressure plate (below the top, the second a is equipped with the wither, the plate (top) 15a. On the other hand, above the pressure plate (bottom): shell|] is equipped with a temperature control plate (lower) 15b. Each of the temperature control plates is connected to the heating unit 3〇 and the cooling unit through the distribution s and wiring. In addition, two 3 series are cracked on the upper surface of the temperature control plate (lower) 丨5 b, and the lower side is adjusted: the plate Heating and cooling control. In addition, 'Mold 3 can also be installed under the temperature control plate (upper) 15 5 a. The pressure cylinder 12 is connected to a hydraulic pump and oil tank (not shown), by hydraulic pump In the present embodiment, the hydraulic cylinder 12 is applied to the pressurizing plate (upper) 14a. However, as long as it is a mechanism that can control the pressing force, it may be used. The pressure range is in the range of Ο-lMPa~2〇MPa, which is controlled according to the applied molding material or pattern shape. The heating unit 30 sets the temperature regulating plate (top) and (lower) 15a, 15b as aluminum alloys. The electric heater controller cast in the plate, or by flowing a heat medium such as heated water into the temperature regulating plate Copper or stainless steel can be used as an official, or the inside of a hole machined by machining can be used to add a 'controller. Further, the device can be combined with the two. It can also be set to be directly in the mold. The heat medium is processed with a pipeline to directly adjust the temperature of the mold. -20- 201204536 Casting:::: It is better to use cold water inflowers such as cooled water to use the machine to force the upper and lower (15) 15a'15b Cooling control is performed inside the steel or stainless steel pipe or the hole processed by the machining. The winding is formed by the winding_rotating means 51, the conveying cylinder 2, and the drawing buffer portion 53. The winding unit 60 is preferably The 0 pull-out buffer unit 53 and the take-up buffer unit 63 are respectively constituted by the take-up reel rotation means 61, the conveyance mechanism 62, the winding buffer portion 63, the conveyance drive roller 64, and the film fixing portion μ. The casings 55, 66 and the suction and exhaust means 56, 67 are connected to each other, and a pressure difference is applied to the front and back surfaces of the forming film inserted into the phase body to impart a tension and is inside the casing. The film for forming is relaxed and held. The feed drive roller 64 is connected to a rotary drive means such as a motor (not shown), and the transfer roll 64a is brought close to the transfer drive cylinder 6 4' when the formed film is conveyed, and the transfer film is sandwiched. 64. To control the torque, the film for forming is conveyed under a certain tension. The film which is mainly composed of a thermoplastic resin to be used in the present invention is specifically polyethylene terephthalate (P〇lyethylene). Terephthalate), poly(2,6-naphthalate), polypr〇pylene terephthalate, polybutylene terephthalate (polyester) resin such as (p〇iybutylene terephthalate), polyethylene, polystyrene, polypropylene, polyisobutylene, polybutene, polyfluorene Polyolefins such as polymethylpentene-2 1-201204536 (polyolefin) resin, polyfluorene (p〇iyamide) resin, polyimide resin, and polypyrene resin Gather A polyester amide resin, a polyether ester resin, an acrylic resin, a polyurethane resin, or a polycarbonate resin. Or a composition of a polyvinyl chloride resin. Therefore, it is particularly preferable that it is selected from the group consisting of a polyester resin, a polyolefin resin, a polyamine amine tree, and an acrylic acid, because the number of monomers to be copolymerized is large and the physical properties of the material are adjusted easily. A thermoplastic resin which is a resin or a mixture of these is mainly formed, and it is more preferable that the above thermoplastic resin is composed of a weight% or more. The film to be used in the present invention may be a film composed of a monomer of the above resin or a laminate composed of a plurality of resin layers. In this case, surface characteristics such as slipperiness or abrasion resistance, mechanical strength, and heat resistance can be imparted as compared with the monomer film. In this way, in the case where the laminate is composed of a plurality of tree layers, it is preferable that the film as a whole satisfies the above requirements, but even if the entire film fails to satisfy the above requirements, at least the surface layer is formed to satisfy the above requirements. The layer can easily form a table. Further, in terms of a preferred thickness of the film to be used in the present invention, it is preferably in the range of 〇.01 to lmm. If it is less than 0.01 mm, the sufficient thickness of the weight 1 cannot be formed. If it exceeds 1 mm, the rigidity of the film generally makes it difficult to carry. In the above, although a thermoplastic resin is used as the film, the resin for molding may be applied to the surface of the continuous substrate. As the resin to be coated, -22-201204536, a photocurable resin, a thermosetting resin, or a solution in which a thermoplastic resin is dissolved in a solvent to form a solution can be used. 3 Next, a method of producing the fine surface structure film of the present invention will be described. The method for producing a fine surface structure film of the present invention includes, for example, at least a supply process for intermittently supplying a film to a mold in which grooves orthogonal to each other are formed on the surface; and a molding process for contacting the film with Pressing the mold to form a shape corresponding to the shape of the surface of the mold on at least one side of the film; and releasing the film by peeling the formed film attached to the surface of the mold and transferring the film; The direction of the two-direction system and the film in which the grooves are orthogonally transferred to the surface of the film are substantially the same as the direction of the width; in the demolding process, the peeling line which is continuously moved is opposite to the direction in which the film is conveyed. Degree ~ 75 degrees. Hereinafter, the apparatus for manufacturing the above-described film will be described with reference to the drawings with reference to the apparatus of the first embodiment of the present invention shown in Figs. 3 and 4 . A series of forming and demolding operations are formed during the following processes (A) to (E). The mold 3 has a structure in which two grooves in the two directions are orthogonal to each other as shown in Fig. 2, and is disposed in advance in the pressurizing device in such a manner that the grooves in the two directions and the film transport direction (arrows A, B) coincide with the film width direction. Internal. The film 2 is attached to the unwinding unit 5, and the take-up portion of the forming film 2 is pulled out, and is guided along the surface of the mold in the press device via the guide roll, and then passed through the mold release device The unit 6 is taken in a coiled state. In addition, the heating unit is operated so that the temperature regulating plate (top) 15a and the temperature regulating plate (the lower μ5b -23-201204536 are all raised to the molding temperature in advance. In addition, the following (A) to ((:) are forming processes) (D) is a mold release process, and (E) is a supply process. (A) First, the pressurizing device 1 is operated to lower the temperature regulating plate (upper) to sandwich the forming film in the mold 3 The pressure is applied between the surface and the temperature regulating plate (top). The conditions such as temperature, pressure, pressure increase, and pressurization time depend on the material of the film for forming, the transfer shape, and especially the height of the unevenness. The width ratio, etc. is roughly set at a molding temperature of 1 〇〇 to 180 ° C, a pressurization pressure of 1 to 10 MPa, and a molding time of ι sec to 6 〇 ' 'boost speed system 〇 〇 5 MPa / s ~ I MPa / (B) Next, in the press forming, the cooling unit is operated to lower the temperature regulating plate (upper) 15a and the temperature regulating plate (lower) 15b. In addition, the vehicle is also continuously cooled. Pressing. The cooling temperature is set to the temperature of the surface of the mold 2 to be sufficiently cooled to allow the forming film to be demolded. For example, The surface temperature of 3 is cooled to below the glass transition point of the film. (C) After the cooling is completed, it is raised to ensure sufficient pressure in the pressurizing device. The pressure is released and the temperature regulating plate (top) is 15 a. The space 'to move the roller unit 210 horizontally:) secondly as shown in Fig. 5 (4) ~ (Ο, by the unit direct-acting hand roll and the exit side 210 moves at a predetermined speed to the conveying direction of the peeling roller 2llr) At the same time, by the peeling roller rotating means, the film 2: illusion is rotated in the direction of the arrow D to peel off the thin driving roller from the die 3, and the roller is kept rotatable and free to move. Simultaneous peeling: additional tension is applied to the film. The film is peeled off at the peeling line (D), C) the direction of advancement and deep movement, that is, the direction of peeling (the arrow is used to smoothly peel the resin from the orthogonal grooves, so that the resin is not -24 - 201204536 Remaining in the inside of the tank, the angle formed by the film transport is preferably 15: (previously...) and the stripping line D ^ ^ is preferably in the range of 15 degrees to 5%. Furthermore, it is iced and 咼The groove shape with a large width ratio, #猎from 5 to 45 degrees can be the smallest...=Description By means of the air formed between the stripping roller and the auxiliary cylinder: the orifice or the porous material, the roller and the film are both erected, and the peeling roller or the auxiliary roller and the film become non- The friction between the film and the surface of the two light cylinders = f suppresses the damage caused by the thick rubbing of the garment during the demolding process. ::) The drum unit 210 reaches the position of the fifth figure (4), and all the strips can be peeled off. The lotus cavity on the surface of the mold is supplied to the mold as shown in Fig. 6 (a) to (c). The unit direct acting means 22 is carried out without rotating the peeling roller 2 ::: 2. Move the drum unit: the winding side of the conveying direction (arrow...direction). In order not to rotate the two-handed cylinder, the brake can be applied to the rotary driving means 215, and the light cylinder can be driven by the winding to "provide the appropriate tension, and the side drive unit direct-acting means 22". ^ S The early direct acting means 219 moves the preset amount to the downstream side of the conveying direction (arrow B), so that a predetermined interval can be maintained between the forming surface and the ::: while the next film forming portion is supplied to the surface of the mold... In order to maintain the reincarnation after the supply - quantification. 斗夕 = ^ 'The formation of the above-mentioned form of munitions reveals the use of heating to produce the characteristics of the softening characteristics of the moon - - example 'but not only limited to the last two: for example It is possible to apply a forming method of a photocurable resin or a method of forming a heat-reducing tree, etc. "25-201204536 By the above-mentioned series of surface fine structure forming of a film, a mold release/supply process, even if the surface is finely structured The groove orthogonal to the film conveying direction and the width direction can be smoothly released without leaving the resin inside the mold. As a result, the fine structure of the surface of the film to be produced can be reduced. In addition, it is possible to increase the life of the mold, and it is possible to increase the productivity by shortening the production time by shortening the production time even when the conventional method cannot be peeled off. Example of the first embodiment) Example 1 (1) Mold: A mold such as the following was produced and used. Mold size: 200 mm (film width direction) x 4 mm (film transport direction) x 20 mm (thickness). Copper. Fine structure. Grooves are formed on the surface of the mold in two orthogonal directions (film transport direction and film width direction). The cross-sectional shape of the groove is 20 μm in depth and 20 # m, 2〇〇# m (2) Pressurizing device: A mechanism that pressurizes with a hydraulic pump, and two aluminum alloys are mounted on the upper and lower sides of the pressurizing device and have a size of 700 mm (film width direction) x 1000 mm (film traveling direction). The temperature regulating plate is connected to the heating device and the cold heading device respectively. In addition, the 'mold is installed on the lower side of the temperature regulating plate. The heating device is the heat medium circulating agricultural device'. The heat medium uses the barrel THERM #400 (Songcun Petroleum Co., Ltd.) System), with flow rate of i〇〇L/min, add -26-201204536 heat to 150 °C. Also, person 1ςΛΤ/. The command unit is a cooling water circulation device with a flow rate of 15〇L/min. Send cooling to 2 (TC water. (3) Mold release device: Use the same configuration as that shown in Fig. 3, ^. ±41 Fig. 4 and will peel off

輥•尚與輔助軺^筒& Μ*。A &的脫模供給裝置。剝離輥筒係 外4空為 l5〇nini日手i ·τ~ 4 且表面為氟樹脂所覆蓋並連結於伺服馬 達。辅助輥筒係外徑Α ^ _ 為50mm且表面為氟樹脂所覆蓋並 女裝成可旋韓白石 ( ’剝離輥筒與模具表面之距離 (clearance :空陶、、技 Λ .,.)5mm。又,使用直動用伺服馬達 作為使剝離輥筒與輔 链同之早70在模具表面來回移動 的直:驅動源。將剝離觀筒與輔助輕筒設置成各親筒之 軸心與薄膜搬送方向為呈15度之角度。 (4) 薄膜: 由聚對苯二甲酸;7 m aRoller and auxiliary 轺^筒& Μ*. A & release supply unit. The stripping roller is surrounded by a l5〇nini day hand i · τ~ 4 and the surface is covered with fluororesin and attached to the servo motor. The auxiliary roller has an outer diameter Α ^ _ of 50 mm and the surface is covered with fluororesin and the women's wear can be turned into a white marble (the distance between the peeling roller and the surface of the mold (clearance: empty ceramic, technology, ..) 5 mm) Further, a direct-acting servo motor is used as a straight drive source for moving the peeling roller and the auxiliary chain back and forth 70 on the surface of the mold. The peeling cylinder and the auxiliary light cylinder are set as the axis and film transport of each of the pro-tubes. The direction is at an angle of 15 degrees. (4) Film: from polyterephthalic acid; 7 ma

Tl乙—酯構成,厚度為I” , 係2 5 0 m m。該?廑胺及从丨丄+ 又 11溽膜係糟由夾著加壓裝置並設置成相對向 之出捲取裝置來送出並捲取。 (5) 動作方法: 將镇述之裝置,如以下般間歇地進行成形。預先’ ' 、彳捲出裝置經由加壓裝置穿通至捲取裝置。复 -人,调溫板為上下皆埶 以開始進㈣膜μ厂…、GC之後使上側板下降 —丁 /寻膜之加壓。加壓係在模具表面以5MPa、3〇 私實轭。然後,在持續加壓下,將調溫板上下皆予以冷 部。在各調溫板到達70t時即停止冷卻。若 置。、釋玫加壓。使上側板上升至上限再驅動脫模裝 201204536 以將薄膜捲附於剝離輥筒與輔助輥筒之狀態,— 使剝離輥筒以周速為Sm/分之方式疋轉,—邊驅動直動 用伺服馬達。隨著剝離輥筒之正轉,剝離輥筒即移動至 捲出側,同時將薄膜從模具脫模。將薄膜從模具全部脫 模之後,釋放搬送方向之捲出側的薄犋固定部,一邊將 剝離輥筒與輔助輥筒保持成不旋轉,_邊驅動直動用伺 服馬達,以20m/分之速度使剝離輥筒與輔助輥筒之單元 移動往捲取側’以將接下來成形之薄膜供給至模具之表 面0 (6)結果: …重複進行上述之㈣10次,作成了成形薄膜。以目 視a平估成形面之結果, 、 约勺的& # & 裝付外靦上無剝離痕跡之全面 均勾的成形面。然而’將剝離速度 生剝離痕跡。 速至1 〇m"刀時即產 實施例2 (1)模具:與實施例1相同 ⑺加墨裝置··與實施例"目同 (3)脫模供給裝置. 心和薄膜搬送方向 1相同之構成。 于'了將剝離輥筒與輔助輥筒 設置成45度以休 么 a Λ外,係使用與實施 (4) 薄膜:與竇 ,、只鈿例1相同 (5) 動作方法: π则離 係與實施例1相同 -28- 201204536 (6)結果: 重複進行上述之動作10次’作成了成形薄膜。、 , 、 从目 視評估成形面之結果’可製得外觀上無剝離痕跡之八 均勻的成形面。 比較例1 (1) 模具:與實施例1相同 (2) 加壓裝置:與實施例1相同 (3) 脫模供給裝置: 薄膜搬送方向 之構成。 除了將剝離輥筒與輔助輥筒之軸心和 又置成90度以外,係使用與實施例1相同 (4)薄膜:與實施例1相同 ⑺動作方法:與實施例i相同 (6)結果: 雖進行上 剝離之途中, 比較例2 述之動作 薄膜斷裂 ’嘗試成形薄膜之作成 而無法製得成形薄膜。 不過在 (1) 模具:與實输仓丨 貝她例1相同 (2) 加壓裝置:蛊 與貫施例1相同Tl-ethyl ester, composed of a thickness of I", is 250 mm. The phthalamide and the 丨丄+11 溽 membrane system are sent out by a pressing device and arranged to be relatively wound out. (5) Operation method: The device to be described is intermittently formed as follows. The '', the roll-out device is passed through the press device to the take-up device. The complex-man, the temperature control plate is The upper and lower sides are all started to enter the (four) membrane μ factory..., after the GC, the upper side plate is lowered - the pressure of the film is measured. The pressure is applied to the surface of the mold at 5 MPa, 3 〇 private yoke. Then, under continuous pressure, The tempering plate is cooled to the lower part. When each temperature regulating plate reaches 70t, the cooling is stopped. If it is set, release the pressure of the rose. Lift the upper side plate to the upper limit and then drive the release device 201204536 to attach the film roll to the stripping. The state of the roller and the auxiliary roller, the fork roller is rotated at a peripheral speed of Sm/min, and the linear servo motor is driven. As the peeling roller rotates forward, the peeling roller moves to the roll. Out of the side, at the same time, the film is released from the mold. After the film is completely released from the mold, it is released and transported. The thin-twist fixing portion on the side of the winding-out side is held so that the peeling roller and the auxiliary roller are not rotated, and the linear motion servo motor is driven to move the unit of the peeling roller and the auxiliary roller at a speed of 20 m/min. To the winding side 'to supply the subsequently formed film to the surface of the mold 0 (6) Results: ... repeat the above (4) 10 times to form a formed film. Visually a flattened result of the forming surface, &#& The surface of the outer hook is not fully peeled off, but the peeling speed is peeled off. The speed is up to 1 〇m" when the knife is produced Example 2 (1) Mold: and implementation Example 1 is the same as (7) Ink refilling apparatus·· and Example " (3) Stripping supply apparatus. The core and the film conveying direction 1 are the same. The setting of the peeling roller and the auxiliary roller is 45 degrees.休 a a Λ , , 系 系 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 使用 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 薄膜 薄膜 薄膜 薄膜 薄膜 薄膜 薄膜 薄膜 薄膜 薄膜 5 5 5 5 5 5 5 5 5 The above-mentioned action 10 times 'made a formed film., , , visually evaluated into As a result of the surface, an eight uniform molding surface having no peeling marks on the appearance was obtained. Comparative Example 1 (1) Mold: Same as Example 1 (2) Pressing apparatus: same as Example 1 (3) Demolding supply Device: The configuration of the film transport direction is the same as that of the first embodiment except that the axis of the peeling roller and the auxiliary roller are set to 90 degrees. (4) Film: Same as Example 1 (7) Action method: Example i, the result of the same (6): In the middle of the peeling, the operation film of Comparative Example 2 was broken, and the formation of the film was attempted, and the formed film could not be obtained. However, in (1) Mold: the same as the actual case 丨Bei her case 1 (2) Pressurizing device: 相同 Same as Example 1

(3) 脫模供給裝置: N 除了將剝離輥筒& 設置成80度以外’ 〃、 輥筒之軸心和薄膜搬送方向 ⑷薄膜:盥實施幻係使用與實施例1相同之構成。 (5)動作方法:斑 ~貫施例1相同 -29- 201204536 (6)結果: 重複進行上述之動作1 〇次,作成了成形薄膜。以目 視評估成形面之結果’在全部之成形面產生外觀上剝離 痕跡’且樹脂殘留於模具之槽内。 其次’針對本發明之第2實施形態之薄膜的製造裳 置加以說明,其係將輥筒移動手段之剝離輥筒與輔助輥 筒兩親筒之移動方向設定成與兩輥筒之軸心方向垂直的 方向。此第2實施形態實質上亦與第1圖、第2圖所示 之構成相同。 以下,針對此第2實施形態當中,本發明之主要構 成部分之脫模供給裝置2〇之一實施形態使用圖式加以 說明。 W1 π田符成以2支 輥筒使薄膜抱住的親筒單元例、以及使輥筒單元410 在模具3之表面附近平行於模具表面地來回移動的單元 直動手& 420所構成。+行地配置有剝離親冑川盘輔 ,輥筒412的輥筒單元41〇,係透過支撐板43〇連結於 早凡直動手段420,且配置成剝離輥筒41 1之轴心(一點 =S)為與模具表面平行’並且與搬送方向(箭頭綱 仲成-角度Θ為在15纟〜75度之範圍。於是, 單7L 4 1 〇可沿著與軸心(― 、..-5鍵綠S)正父之剝離方仓广猝 頭C)來回移動的方式 隹方向(前 親筒m係連接於臂支二 = ’輔助 夕M太 #支撐板430,在將薄膜穿過兩輥筒 :間時,以薄膜抱住剝離輥筒411之外表面 八的 方式彈推至剝離輥筒外表面附近。 刀, -30- 201204536 與第1實施形態同樣地’輕筒單元41 〇中,剝離輥 筒4 1 1與辅助輥筒4 1 2之軸心(一點鏈線s)和薄膜之搬送 方向(箭頭Α或Β)所構成之角度0係在15度〜75度之範 圍。藉由使兩輥筒之軸心(一點鏈線S)從搬送方向偏移, 當在模具表面沿著薄膜寬度方向形成有槽的情況下,剝 離線D (模具與薄膜剝離之邊界線)即連續地移動於模具 表面’剝離線D(圖示於第8圖)與槽方向便呈15度〜75 度之角度。在Θ小於15度的情況下,或者大於75度的 情況下,在拉拔存在於槽内部之樹脂成形體時,由於每 1個槽同時地所需之樹脂成形體的變形量會變大,導致 必需有極大之剝離力,因此難以進行平順之脫模。又, 依樹脂之特性或槽形狀等之不同,剝離時之樹脂變形會 超過彈性變形極限’亦造成無法在成形薄膜表面獲得所 欲之圖案形狀的情形。 更佳為前述兩輥筒單元4 1 〇之軸心(一點鏈線s )係 設置成相對於薄膜2之搬送方向呈大致45度。由於能以 最小之力剝離,因此可抑制脫模時樹脂之破碎或模具内 之樹脂殘留。 口 * 丄立…ί月yu卜,於 單側之端部係連接旋轉驅動手段415。此時,係構成為 ^據來自未圖示之高階控制器的指令,於正轉/逆轉之任 :方向皆能以指;t之轉速動作。例如,較佳為將作為旋 轉驅動手段之錢馬達、作為旋轉控㈣之伺服放 加以組合的構成。 ° 201204536 (一點 筒軸 動手 425, 動於 正交 在可 佳, 壓致 擦力 情況 之直 進行 搬送 側由 予。 動手 保持 進驅 予機 側。 輥筒 又,輔助輥筒4 1 2其兩端部亦安裝成能以輥筒軸心 •鏈線S)為中心旋轉自如,兩端之安裝位置係對應 “離搬送方向之傾斜0而偏移至搬送方向。 早凡直動手段42〇係連結有線性驅動馬達等直進驅 段421與用以移動並導引輥筒單元41〇的滾珠螺桿 及直動導件423。直動導件423係設置成可來回 ”構成輥筒單元4 i 〇之各輥筒之軸心(一點鏈線S) 的方向。直進驅動手段421與旋轉驅動+段415, 獲得平順之動作上’係以可取得動作之同步者較 司服馬達驅動較為合適,不過電磁致動器或空 動益,亦可。此外,在薄膜2與剝離輥筒41 1之摩 勺门且剝離輥筒4 j i係藉由一定之驅動力旋轉的 由於僅以摩擦力與薄膜張力即可獲得輥筒單元 又力盘因此無直動驅動手段421亦可。 ^触二第1貫施形態同樣地,在摩擦力過大而無法 剝離後之平腼你4 員搬运的情況下,為了獲得穩定之剝離 勤作,則可h .. 代辅助輥筒412而從搬送方向之捲取 連結於馬遠望β ,. 寺之驅動的軋輥等担負對薄膜之張力賦 此時,輥筒單_ 机Λ °平70之直動係藉由上述所說明之直進驅 段 4 2 1 進 ,,__ 仃。剝離輥筒4 1 1及辅助輥筒4 1 2較佳為 成可旋轉自士 ^ ^ ’具備有沿著前述模具表面強制地直 動前述兩輥Μ ^ ^ 5之機構,且對薄膜附加張力的張力賦 攝馬較前述絲。丄上 你或# 稍助親清設置於薄膜搬送方向之捲取 作為張力賦予m π 64 4 α 機構,可為如第1圖所示般搬送驅動 連結於| 一 圖不之馬達等旋轉驅動手段的構造。 -32- 201204536 彔!離薄膜2時,係-邊使剝離輥筒4 ((旋轉一邊驅 動單元直動手段’使輥筒單元410朝向搬送方向之捲出 側(箭頭A),移動至與輥筒軸心正交之方向。 再者’在模具3之表面細微圖案極為細微等,因與 剝離輥筒411之接觸而易於損傷的情況下,第8圖所: ,剝離輥筒411與模具表面之距離H(ciearance:空隙) 可為0.1mm〜5mm,更佳為〇.lmm〜imm。 *、 又’在無需太擔心模| 3之表面細微圖案之損傷的 情況下,纟薄膜2剝離時勒離輥筒411與模具之表面亦 可?觸。匕時,較佳為在剝離輥筒41【之薄膜寬度方向 兩端的附近’配設氣缸或彈簧等彈性構件等,而可控制 剝離輥筒41"安壓模具表面的力。藉由接觸或按壓於模 具表面,即可獲得平順之剝離。 與第1實施形態同樣地,剝離輥筒41 i及輔助輥筒 41:之薄膜接觸部’亦能以矽酮系樹脂或氟系樹脂為: 成刀之樹脂構成,以將薄膜一邊接觸或按壓於模具表面 。邊供給,亦不會造成模具表面之細微圖案形狀破損, 或因高溫之模具而導致輥筒表面劣化。由於剝離方向、(箭 =C)與輥筒單元之移動方向相同,因此剝離後之薄膜二 會在剝離輥筒4U之表面摩擦而可脫模並予以搬送,、以 抑制對薄膜表面之傷痕。就剝離輥筒41丨或輔助輥筒々Η =表面的材質而言,為了抑制在輥筒表面對薄臈產生縐 褶,較佳為摩擦係數低之材質,適合為含氟樹脂之樹脂 或金屬等。又,亦可在這些樹脂或金屬之表面施以降: 摩擦係數的表面處理。作為降低摩擦係數之表面處理的 -33- 201204536 仅丨可舉出類鑽碳或氟系樹脂之塗佈(成膜)。此處, /員?厌」係指類似鑽石且具有高硬度、表面平滑性之 石反系薄膜的總稱’能以離子鍍覆法、電漿CVD法等進行 塗佈(成膜)而製得。 八 針對上述第2實施形態當中’本發明之表面 細微構粒溥膜,一邊參照圖式一邊加以說明。一連串之 成开/脫帛動作係在肖帛1實施形態同樣之前述製程(Α) 〜(Ε)的過程中成形,製程(Α)〜(C)雖以與第1實施形態 相同之過程進行,不過(D,)脫模製程、(Ε,)供給製程則與 第1實施形態為不同之製程。以下,針對這些不同之製 程加以說明。 (D )如第9圖U)〜(c)所示,藉由單元直動手段42〇 使輥筒單元410以既定之速度往與輥筒軸心(_點鏈 正交之剝離方向(箭頭C)移動至搬送方向之捲出側。同 時,藉由剝離輥筒旋轉手段使剝離輥筒4丨丨旋轉於箭豆(3) Stripping supply device: N except that the peeling roller & is set to 80 degrees. 〃, the axis of the roll, and the film transport direction. (4) Film: The same configuration as in the first embodiment is used. (5) Method of operation: plaque ~ The same as Example 1 -29-201204536 (6) Result: The above operation was repeated 1 time to form a formed film. The result of visual evaluation of the molding surface was "removed in appearance on all the molding surfaces" and the resin remained in the grooves of the mold. Next, the production of the film according to the second embodiment of the present invention will be described. The moving direction of the separation roller and the auxiliary roller of the roller moving means is set to the axial direction of the two rolls. Vertical direction. The second embodiment is also substantially the same as the configuration shown in Figs. 1 and 2 . In the second embodiment, an embodiment of the mold release supply device 2 which is a main component of the present invention will be described with reference to the drawings. W1 π田成成 is an example of a pro-cylinder unit that holds a film by two rolls, and a unit actuator & 420 that moves the roll unit 410 back and forth parallel to the surface of the mold near the surface of the mold 3. The row unit is disposed with the peeling member, the roller unit 〇, and the roller unit 41 of the roller 412 is coupled to the early direct acting means 420 through the support plate 43 and is disposed as the axis of the peeling roller 41 1 (a point =S) is parallel to the surface of the mold and is in the direction of transport (the angle of the arrow is 仲-angle Θ is in the range of 15纟 to 75 degrees. Thus, the single 7L 4 1 〇 can be along the axis (―, ..- 5 key green S) Orthodox stripping Fangcang Guangtou head C) Way of moving back and forth 隹 direction (front pro-tube m-connected to arm branch 2 = 'Auxiliary eve M too # support plate 430, passing the film through two rolls In the case of the first step, the film is pushed to the vicinity of the outer surface of the peeling roller 411. The knife is -30-201204536. The angle 0 formed by the axis of the roller 4 1 1 and the auxiliary roller 4 1 2 (single chain line s) and the conveying direction of the film (arrow Α or Β) is in the range of 15 to 75 degrees. The axis of the two rolls (slight chain line S) is offset from the conveying direction, and is peeled off when a groove is formed along the film width direction on the surface of the mold. D (the boundary line between the mold and the film peeling) is continuously moved to the surface of the mold. The peeling line D (shown in Fig. 8) is at an angle of 15 to 75 degrees with respect to the groove direction. In the case where Θ is less than 15 degrees In the case of the resin molded body existing in the inside of the groove, the amount of deformation of the resin molded body required for each groove at the same time becomes large, and it is necessary to have a large peeling force. Therefore, it is difficult to perform smooth release. Further, depending on the characteristics of the resin or the shape of the groove, the deformation of the resin at the time of peeling exceeds the limit of the elastic deformation, and the shape of the desired pattern cannot be obtained on the surface of the formed film. The axial center (single chain line s) of the two roller units 4 1 设置 is set to be substantially 45 degrees with respect to the conveying direction of the film 2. Since the peeling can be performed with a minimum force, the resin can be broken during demolding. Or the resin in the mold remains. The mouth * 丄立... 月月yu, the end of the one side is connected to the rotary drive means 415. At this time, according to the instructions from the high-order controller not shown, Forward/reverse The direction can be operated by the speed of t; for example, it is preferable to combine a money motor as a rotary drive means and a servo drive as a rotary control (four). ° 201204536 (A little cylinder starter 425, moving in positive In the case of Kejia, the pressure-induced rubbing force is carried out directly on the transport side. The hand is held in the drive-side side. The roller, in turn, the auxiliary roller 4 1 2 is also installed at both ends to be able to take the roller shaft center. The chain line S) is freely rotatable at the center, and the mounting positions of the two ends are shifted to the direction of the transport from the tilt 0 of the transport direction. The direct-moving means 42 is connected to the straight drive section 421 such as a linear drive motor. To move and guide the ball screw of the roller unit 41〇 and the linear motion guide 423. The linear motion guide 423 is disposed to be able to "mean" the direction of the axis (single chain line S) of each of the rollers of the roller unit 4 i. The straight drive means 421 and the rotary drive + section 415 are smoothed. 'It is more suitable to synchronize the motor to obtain the action than the servo motor drive, but the electromagnetic actuator or the air mover may be used. In addition, the door of the film 2 and the peeling roller 41 1 and the peeling roller 4 Since the ji is rotated by a certain driving force, the roller unit can be obtained only by the frictional force and the film tension, and thus the linear driving device 421 can be used. Therefore, the second embodiment is similar to the friction pattern. If the force is too large to be peeled off, if you are transported by 4 members, in order to obtain a stable peeling work, you can take the auxiliary roller 412 and take it from the transport direction to the Ma Yuanwang β. The driven roller or the like is responsible for the tension of the film. At this time, the direct drive of the roller is traversed by the above-mentioned direct drive section 4 2 1 , __ 仃. The peeling roller 4 1 1 and the auxiliary roller 4 1 2 are preferably made rotatable from the ^ ^ ' The surface of the mold forcibly linearly moves the two rollers Μ ^ ^ 5, and the tension of the film is added to the tension of the horse. The horse is attached to the film in the direction of film transport as a tension. The m π 64 4 α mechanism can be used to transport and drive a rotary drive unit such as a motor that is connected to the motor as shown in Fig. 1. -32- 201204536 彔! When the film 2 is separated, the peeling roller is attached The cylinder 4 (the rotary side drive unit direct acting means moves the roller unit 410 toward the winding direction of the conveying direction (arrow A) in a direction orthogonal to the axis of the roller. Further, 'the surface of the mold 3 is fine. The pattern is extremely fine, etc., and is easily damaged by contact with the peeling roll 411. In Fig. 8, the distance H (ciearance) of the peeling roll 411 from the surface of the mold may be 0.1 mm to 5 mm, more preferably 〇.lmm~imm. *, and in the case where there is no need to worry too much about the damage of the surface fine pattern of the mold|3, the surface of the roll 411 and the mold can be touched when the ruthenium film 2 is peeled off. It is preferably in the vicinity of both ends of the peeling roll 41 in the film width direction 'After providing an elastic member such as a cylinder or a spring, the peeling roller 41" can be controlled to pressurize the surface of the mold. By contacting or pressing against the surface of the mold, smooth peeling can be obtained. Similarly to the first embodiment, The film contact portion of the peeling roll 41i and the auxiliary roll 41: can also be composed of an oxime resin or a fluorine resin as a resin for forming a knife, and the film is contacted or pressed against the surface of the mold. It will not cause the shape of the fine pattern on the surface of the mold to be damaged, or the surface of the roll will be deteriorated due to the high temperature mold. Since the peeling direction and (arrow = C) are the same as the moving direction of the roll unit, the peeled film will be peeled off. The surface of the roller 4U is rubbed and can be released from the mold and conveyed to suppress scratches on the surface of the film. For the material of the peeling roll 41丨 or the auxiliary roll 々Η=surface, in order to suppress the occurrence of creases on the surface of the roll, it is preferably a material having a low coefficient of friction, and is suitable for a resin or metal of a fluorine resin. Wait. Further, a surface treatment of a coefficient of friction: a surface of these resins or metals may be applied. As a surface treatment for lowering the coefficient of friction -33-201204536 Only the coating (film formation) of diamond-like carbon or fluorine-based resin can be mentioned. Here, / member? "Ape" refers to a general name of a stone-based film which is similar to diamond and has high hardness and surface smoothness, which can be obtained by coating (film formation) by ion plating or plasma CVD. In the second embodiment, the surface fine structuring film of the present invention will be described with reference to the drawings. A series of opening/unloading operations are performed in the same process (Α) to (Ε) as in the embodiment of the Xiao Xiao 1 embodiment, and the processes (Α) to (C) are performed in the same process as in the first embodiment. However, the (D,) demolding process and the (Ε) supply process are different from those of the first embodiment. Below, these different processes are described. (D) As shown in FIG. 9(U) to (c), the roller unit 410 is moved toward the axis of the roller at a predetermined speed by the unit direct acting means 42 (the direction in which the dot chain is orthogonal (arrow) C) moving to the unwinding side of the conveying direction. At the same time, the peeling roller 4 is rotated by the peeling roller rotation means

Si向,:從模具3剝離薄膜2。又,亦可將剝離::: ”,成可旋轉自如,並以搬送驅動輥筒對薄。 4, , _ 可妖附加張 。第9圖(b)所示,薄膜係在剝離線(D)剝離,s 匐離為沿著剝離線之移動方向,亦即剝離方向(箭/夺 刖進。為了從正交之槽順利地剝離樹脂,以使樹員C) 留在槽内部,薄膜搬送方向(箭頭A或B)與剝離線9不殘 構成之角,較佳為在丨5度〜7 5度之範圍。、"所 況 n,、 ”音,對争 /木同寬比大的槽形狀,藉由設成4 5度即能以甚 剝離。 破小之力 -34- 201204536 離所Π在:表筒面單…一 接下來成形之薄:::後:如第10圖⑴〜⑷所示般將 M (a)), 彳、,、、,,σ至模具。在剝離結束之位置(第10 圖U))以停止剝離銥锊4 , 1¾ ^ 411 ^ S 之移動的狀態,一邊使剝離 视同4 11方疋轉於與剝 既定長度分量至捲::之方向,—邊將薄膜送出 # ^ ^ τ > 此時,剝離輥筒4 1 1亦可預先 :、°疑轉“,藉由配置在捲取側之張力賦予手段 =定長度分量。然後,藉由單元直動手段42。使剝 '3 41 1移動至捲取側’同時使剝離輥筒41 1旋轉於 與剝離時相反之方向,以將接下來成形之薄膜供給至模 具表面(第10圖(b)—第10圖((〇)。 此第2實施形態中,亦藉由上述—連串之表面細微 構造薄膜之成形•脫模•供給製程,即使在表面細微構造 有於薄膜搬送方向與寬度方向上正交之槽,亦可樣 進行脫模而不使樹脂殘留在模具内部。其結果,即可減 低所製造之薄膜表面細微構造的缺損或外觀上缺點,而 可進一步謀求模具之長壽命化。又,即使在以習知方法 亦無法剥離的情況下’由於亦可加快剝離速度,因此藉 由縮短產距時間即可提升生產性。 (第2實施形態之實施例) 實施例3 (1) 模具:與第1實施形態之實施例1相同 (2) 加壓裝置:與第1實施形態之實施例1相同 (3) 脫模供給裝置: -35- 201204536 使用以與第 輥筒與辅助輥筒 外徑為 1 5 0 m m 達。又,輔助輥 蓋並安裝成可旋 離(clearance : 3 達作為使剝離輥 回移動於與輥筒 輥筒與輔助輥筒 呈15度之角度t (4) 薄膜:與第i 由聚對笨二 為25 0mm。該薄 之捲出、捲取裝 (5) 動作方法: 至使上側板 第1實施形態之Si direction: The film 2 is peeled off from the mold 3. In addition, the peeling:::" can be rotatably free and can be thinned by the transport drive roller. 4, , _ can be attached to the demon. As shown in Fig. 9 (b), the film is attached to the peeling line (D). ) peeling, s detachment is the direction of movement along the peeling line, that is, the peeling direction (arrow / rushing in. In order to smoothly peel the resin from the orthogonal groove, so that the tree member C) is left inside the groove, the film is conveyed The direction (arrow A or B) and the stripping line 9 do not have a residual angle, preferably in the range of 丨5 to 7.5 degrees, "conditions n,, "sound, competition/wood width ratio The groove shape can be peeled off by setting it to 45 degrees. Breaking the power -34- 201204536 From the squatting: the surface of the cylinder surface...the thinness of the next forming::: After: as shown in Figure 10 (1) ~ (4), M (a)), 彳,,, ,,, σ to the mold. At the position where the peeling is completed (Fig. 10U)), the peeling is regarded as the movement of the 铱锊4, 13⁄4^ 411 ^ S, and the peeling is regarded as the same as the peeling of the predetermined length component to the roll:: Direction, - the film is fed out # ^ ^ τ > At this time, the peeling roller 4 1 1 can also be preliminarily: "°", by the tension imparting means disposed on the take-up side = fixed length component. Then, By the unit direct acting means 42, the peeling "3 41 1 is moved to the take-up side" while the peeling roller 41 1 is rotated in the opposite direction to the peeling to supply the subsequently formed film to the mold surface (10th) (b) - Fig. 10 ((〇). In the second embodiment, the film formation, the mold release, and the supply process are also performed by the above-described series of fine structure films, even if the surface is finely structured to be transported on the film. The groove orthogonal to the direction and the width direction can be demolded without leaving the resin inside the mold. As a result, the defect of the fine structure of the surface of the film to be produced or the appearance defects can be reduced, and the mold can be further developed. Long life, and even in a known way In the case where the peeling speed is not possible, the productivity can be improved by shortening the production time. (Example of the second embodiment) Example 3 (1) Mold: The first embodiment The same as in the first embodiment (2) The pressurizing device is the same as the first embodiment of the first embodiment (3) The demolding supply device: -35- 201204536 The outer diameter of the roller and the auxiliary roller is 150 mm. In addition, the auxiliary roller cover is installed and can be rotated (clearance: 3) as the peeling roller is moved back at an angle of 15 degrees to the roller and the auxiliary roller (4) film: with the i For the stupid two is 25 0mm. The thin roll-out and take-up (5) operation method: to the upper side of the first embodiment

之方式正轉, 之正轉’剝離輥 脫模。將薄膜從 出側的薄膜固定 成不移動的狀態 出500mm至捲: 逆轉,同時驅動 7圖、第8圖所示者相同構成且將剝離 加以組合的脫模供給裝置。剝離輥筒係 且表面為氟樹脂所覆蓋並連結於伺服馬 筒係外徑4 50mm且表面為氟樹脂所覆 轉自如。又,剝離輥筒與模具表面之距 :隙)係〇.5_。又,使用直動用伺服馬 筒與輔助帛筒之輥筒I元在肖具表面來 軸〜正父之方向的直動驅動源。將剥離 設置成各輥筒之軸心與薄膜搬送方向為 實施形態之實施例1相同 甲酸乙二酯構成,厚度為188#m,寬度 膜係藉由夾著加壓裝置並設置成相對向 置來送出並捲取。 上升至上限,並驅動脫模裝置為止係與 實施例1相同。以使薄膜捲附於剝離輥 狀態,一邊使剝離輥筒以周速為5m/分 邊驅動直動用伺服馬達。隨著剝離輥筒 筒即移動至捲出側,同時將薄膜從模具 权具全部脫模之後,釋放搬送方向之捲 部,以剝離輥筒與辅助輥筒之單元保持 ,使剝離親筒以周速2〇m/分正轉,以送 艮側。然後,使剝離親筒以周速2〇m/分 直動用伺服馬達’以2〇m/分之速度使剝 *36- 之剝離輥筒的周速 言為 :之動# 10次,作成 結果,可製得外觀上 201204536 離輥筒與輔助輥筒之單元往捲取側移動, 形之薄膜供給至模具之表面。 (6)結果: 重複進行上述之動作1 0次,作成了居 視。’估成形面之結I ’可製得外觀上無韌 均勻的成形面。然而,將剝離速度加速至 生剝離痕跡。 實施例4 ⑴模具:與實施例3相同 (2) 加壓裝置:蛊麻 興只轭例3相同 (3) 脫模供給裝置: 除了將制雛_ & h β 輥琦與輔助輥筒之軸心 §又置成45度以外 g . 係使用與實施例3相 ⑷一膜.與霄施例3相同 (5)動作方法: 除了將剝離時 係與實施例3相同 (6)結果: 重複進行上 視s平估成形面之 均勻的成形面。 比較例3 (1)模具:與實施例3 ⑺加壓襄置:與實施 (3)脫模供給裝置: 相同 例3相同 以將接下來成 形薄膜。以目 離痕跡之全面 l〇m/分時即產 4膜搬送方向 I之構成。 2〇m/分以外, 形薄膜。以目 識痕跡之全面 -37- 201204536 除了將剝離輥筒與輔助輥筒之軸心和薄膜搬送方向 設置成9 0度(薄膜寬度方向)以外,係使用與實施例3相 同之構成。 (4) 薄膜:與實施例3相同 (5) 動作方法:與實施例3相同 (6) 結果: 雖進行上述之動作,嘗試了作成成形薄膜,不過在 剝離之途中薄膜斷裂而無法製得成形薄膜。 比較例4 (1) 模具:與-實施例3相同 (2) 加壓裝置:與實施例3相同 (3 )脫模供給裝置: 除了將剝離輕筒與輔助輥筒之軸心和薄膜搬送方向 设置成80度以外,係使用與實施例3相同之構成。 (4) 薄膜.與實施例3相同 (5) 動作方法:與實施例3相同 (6) 結果: 重複進仃上述之動作丨〇次,作成了成形薄膜。以目 視評估成形面之結果,在全部之成形面外觀上產生剝離 痕跡’且樹脂殘留於模具之槽内。 [產業上之可利用性] 本發明可應用於要求在間歇地供給之薄膜表面成形 所欲之細微凹凸構造的各種領域。 *38- 201204536 【圖式簡單說明】 〃第1圖係從薄膜寬度方向觀看本發明之-實施形態 之薄膜之製造裝置的概略側視圖。 ^ 2圖係表示應用於本發明之―實施形態之薄膜之 製么方法之杈具之一例的立體圆。 第3圖係從上面侧翻丢本_ 之薄膜之製造裝置Γ中本第1實施形態 俯視圖。 山膜脫核供給裝置之一例的概略 膜脫【:::從薄膜搬送方向之捲取侧觀看第3圖之薄 膜脫模i、,'.σ裝置的概略正視圖。 ‘熊之】二:係從上面側觀看本發明之第1實施形 ^。、 造方法當中薄獏之脫模製程的概略俯視 態之薄膜面側觀看本發明之第1實施形 圖。 方法虽中薄獏之供給製程的概略俯視 第7圖係從上面側颧看矣_ 之薄膜之製造f置a J 不本發明之第2實施形態 俯視圖。襄置§中薄膜脫模供給裝置之一例的概略 第8圖係從薄膜搬#古 膜脫模供給裝置的概略正視^捲取職看第7圖之薄 態之薄膜:製)造(:係從:面側觀看本發明之第2實施形 圖。 法當中薄膜之脫模製程的概略俯視 態之薄膜:IT造上面側觀看本發明之第2實施形 圖。 '膜之供給製程的概略俯視 -39. 201204536 【主要元件符號說明】 1 本發明之細微表面構造薄膜之製造裝置 2 .薄膜 3 模具 3 a 表面 10 加壓裝置 11 支柱 12 加壓缸 14a 加壓板(上) 14b 加壓板(下) 15a 調溫板(上) 15b 調温板(下) 16a 框架(上) 16b 框架(下) 20 脫模供給裝置 30 加熱單元 40 冷卻單元 50 捲出單元 51 捲出輥筒旋轉手段 52a〜52d 搬送輥筒 53 拉出緩衝部 55,66 箱體 56,67 吸引排氣手段 60 捲取單元 61 捲取輥筒旋轉手段 -40- 201204536 6 2 a 〜6 2 c 搬送輥筒 6 3 捲取緩衝部 64 搬送驅動輥筒 64a 軋輥 65 薄膜固定部 210,410 報筒單元 211,411 剝離輥筒 212,412 輔助親筒 215,415 旋轉驅動手段 220,420 單元直動手段 22 1,421 直動驅動手段 223,423 直動導件 225,425 滚珠螺桿 230,430 支撐板 311,312 槽 A 搬送方向(捲出側) B 搬送方向(捲取側) C 剝離方向 D 剝離線 H 距離 S 鏈線 Θ 角度 -4 1-The way is forward rotation, and the forward rotation of the 'peeling roll is released. The film is fixed from the film on the exit side to a state in which it is not moved. 500 mm to roll: The mold release supply device in which the same configuration as shown in Fig. 8 and Fig. 8 are combined and the peeling is combined is driven. The peeling roller is covered with fluororesin and attached to the outer diameter of the servo barrel of 4 50 mm and the surface is fluororesin. Moreover, the distance between the peeling roller and the surface of the mold: gap) is 〇.5_. Further, a direct-acting driving source in the direction of the axis to the positive parent is used on the surface of the visor using the servo barrel for the direct motion and the roller of the auxiliary cylinder. The peeling was set such that the axial center of each of the rolls and the film transporting direction were the same as that of the first embodiment of the embodiment, and the thickness was 188#m, and the width film was placed oppositely by the pressurizing device. Come send and roll. The rise to the upper limit and the driving of the mold release device are the same as in the first embodiment. The film was wound around the peeling roller, and the peeling roller was driven to drive the linear motion servo at a peripheral speed of 5 m/min. As the peeling roller cylinder moves to the unwinding side, and at the same time, the film is completely released from the mold holder, the roll portion in the conveying direction is released, and the unit of the peeling roller and the auxiliary roller is held, so that the peeling is performed in a week. Speed 2 〇 m / minute forward, to send the side. Then, the peeling of the peeling cylinder was performed at a speed of 2 〇m/min at a peripheral speed of 2 〇m/min, and the circumferential speed of the peeling roller which was peeled off at a speed of 2 〇m/min was: #动#10 times, and the result was obtained. The appearance can be made 201204536. The unit from the roller and the auxiliary roller moves to the take-up side, and the film is supplied to the surface of the mold. (6) Result: The above-mentioned action was repeated 10 times to create a view. The evaluation of the knot of the forming surface I can produce a forming surface which is uniform in appearance without toughness. However, the peeling speed is accelerated to the peeling mark. Example 4 (1) Mold: Same as Example 3 (2) Pressing device: Ramazing yoke example 3 identical (3) Mold supply device: In addition to the chinching _ & h β roll and the auxiliary roller The axial center § is again set to 45 degrees. The phase is the same as that of the third embodiment (4). The same procedure as in the third embodiment (5) The operation method: except that the peeling is the same as in the third embodiment (6) Results: Repeat Perform a top view to evaluate the uniform forming surface of the forming surface. Comparative Example 3 (1) Mold: Example 3 (7) Pressurization: Implementation and (3) Mold release device: The same as in Example 3, the film was formed next. In view of the comprehensive trace of the traces, l〇m/time is the production of 4 film transport direction I. 2 〇 m / min, shaped film. In view of the comprehensiveness of the traces -37-201204536, the same configuration as in the third embodiment was employed except that the axial center of the peeling roller and the auxiliary roller and the film conveying direction were set to 90 degrees (film width direction). (4) Film: Same as Example 3 (5) Method of operation: Same as Example 3 (6) Result: Although the above operation was carried out, a formed film was attempted, but the film was broken during the peeling process and the molding could not be performed. film. Comparative Example 4 (1) Mold: Same as - Example 3 (2) Pressing device: same as Example 3 (3) Stripping supply device: Except for the center of the peeling light cylinder and the auxiliary roller and the film conveying direction The configuration is the same as that of the third embodiment except that it is set to 80 degrees. (4) Film. Same as Example 3 (5) Method of operation: Same as Example 3 (6) Result: The above-mentioned operation was repeated several times to form a formed film. As a result of visually evaluating the molding surface, peeling marks were formed on the appearance of all the molding surfaces, and the resin remained in the grooves of the mold. [Industrial Applicability] The present invention can be applied to various fields requiring a fine uneven structure to be formed on the surface of a film to be intermittently supplied. *38-201204536 [Brief Description of the Drawings] Fig. 1 is a schematic side view of a film manufacturing apparatus according to an embodiment of the present invention as seen from the film width direction. The Fig. 2 is a perspective circle showing an example of a cooker applied to the method of manufacturing the film of the embodiment of the present invention. Fig. 3 is a plan view showing the first embodiment of the apparatus for manufacturing a film from the upper side. Outline of an example of a hawd denucleation supply device Membrane removal [::: A schematic front view of the film release i, the '.σ device of Fig. 3, viewed from the winding side in the film conveyance direction. ‘Bear's】 2: The first embodiment of the present invention is viewed from the upper side. In the method of the present invention, the first embodiment of the present invention is viewed from the side of the film surface in a schematic plan view of the mold release process. In the method, a schematic plan view of a thinner supply process is shown in Fig. 7. Fig. 7 is a view showing the manufacture of a film from the upper side. The second embodiment of the present invention is not a plan view. Fig. 8 is a schematic view of an example of a film stripping supply device in the middle of the film. The film is taken from the film. The film is removed from the film. The second embodiment of the present invention is viewed from the side of the surface. The film in a plan view of the release process of the film: the second embodiment of the present invention is viewed from the upper side of the IT. -39.201204536 [Description of main component symbols] 1 Manufacturing apparatus of fine surface structure film of the present invention 2. Film 3 Mold 3 a Surface 10 Pressing device 11 Strut 12 Pressurizing cylinder 14a Pressurizing plate (Top) 14b Pressurizing plate (bottom) 15a thermostat plate (top) 15b thermostat plate (bottom) 16a frame (top) 16b frame (bottom) 20 demolding supply device 30 heating unit 40 cooling unit 50 unwinding unit 51 reeling roller rotating means 52a ~52d conveying roller 53 Pulling out buffer portion 55, 66 housing 56, 67 suction and exhaust means 60 winding unit 61 winding roller rotating means - 40 - 201204536 6 2 a ~ 6 2 c conveying roller 6 3 Take buffer unit 64 to drive drive Cartridge 64a Roller 65 Film fixing portion 210, 410 Bulleting unit 211, 411 Stripping roller 212, 412 Auxiliary cylinder 215, 415 Rotary driving means 220, 420 Unit linear motion means 22 1,421 Linear motion means 223, 423 Linear motion guide 225, 425 Ball screw 230, 430 Support plate 311, 312 Slot A Transport direction (roll-out side) B conveying direction (winding side) C peeling direction D peeling line H distance S chain line 角度 angle -4 1-

Claims (1)

201204536 七、申請專利範圍: 1. -種具有細微表面構造的薄膜之製造方法,至少包 供給製程,係將薄膜間歇地供给至在表面至 成有延伸於和薄膜之搬送方向正交之方向之槽、 伸於和該槽交叉之方向之槽的模具; 曰 表面成形製程,俜蕻由瞄I 係猎由將供給而來之薄膜按 S玄杈具之表面,以將血搽且 ,表面形狀對應的形 P至該薄膜之至少—面;以及 脫模製程,係從槿且4|丨雜/ 於谐呈夕續描广亥表面成形製程 於換具之厚膜,其特徵在於: 該脫模製程中,以形成剝離開始部為延伸成 之剝離線且使該㈣線朝向薄膜之=伸成 續地移動的方式進行薄 送方向上游 連續地移動之剝離線對薄膜之 '離’並且 15度〜75度之範圍内。、 向的角度設 2. 如申請專利範圍第i項之薄膜之製造方 在該模具之表面的槽俜~ 法,其中 你包含延伸於和 向正交之方向之槽、溆 -溥膜之搬 ,、和延伸於薄祺 之彼此正交之2方向的槽。 之搬达方向 3. 如申請專利範圍第i項:薄膜之 離線係相對於薄膜之搬 法’ /、中 做廷方向呈45度。 4. 如申請專利範圍第1至 法,豆中哕脫模制鞀r項中任一項之薄膜之集 ,、τ及脫核衣程係以 # 離之剝離輥筒、以及與膜抱住將缚膜從賴 筒的狀能 ^+與剝離輥筒平行地配置之剩 表面平行地移動,藉此邊使兩報筒與相 足核具表面剝離薄膜。 含: 少形 延 壓於 狀轉 貼附 線狀 側連 將該 定在 形成 送方 之槽 該剝 造方 具剝 助輥 :具之 -42- 201204536 5·如申請專利範圍帛4項之薄膜之製造方法,其 使該兩輥筒與模具之表面平行地從薄膜搬送方 側朝向上游側移動,而從模具表面剝離薄膜, 兩輥筒之軸心係與該剝離線平行。 6. 如申請專利範圍帛5項之薄膜之製造方法,立 輥筒與該薄膜係藉由介有空氣層而保持成非 態。 7. 如申請專利範圍帛4項之薄膜之製造方法,其 兩輥筒對模具之移動方向設為與該剝離線垂 向。 8. —種具有細微表面構造的薄膜之製造裝置,至少 模具,係在表面至少形成有延伸於和薄膜 方向正交之方向的槽、與延伸於和該槽交叉之 槽; 供、’&手#又,係對s玄模具間歇地供給薄膜; 加壓成开> 手段,係藉由將供給而來之薄膜 該模具之表面,以將與模具之表面形狀對應的 印至該薄膜之至少一面;以及 脫模手段’.係從模具剝離按壓於該模具之 貼附在模具的薄膜;其特徵在於: 該脫模手段,具備:剝離輥筒,係對模具 膜一邊轉動一邊將該薄膜從模具剝離;輔助輕 與該剝離輥筒平行地配置;輔助輥筒保持手殺 該輔助挺筒保持在使薄膜抱住該剝離輥筒之仿 及輥筒移動手段,係在使薄膜抱住該剝離輥情 中一直保持該兩輥筒之相對位置關係,使兩丨 中藉由 向下游 並且該 中該兩 接觸狀 中將該 直之方 包含: 之搬送 方向的 按壓於 形狀轉 表面且 上之薄 .筒,係 :,係將 :置;以 ί之狀態 ί筒與模 -43- 201204536 具之表面平行地連續地移動;而且該兩輥筒之軸心方 向對薄膜之搬送方向的角度係設定在丨5度〜75度之範 圍内。 中形成 搬送方 向之槽 ::專利範圍第8項之薄膜之製造裝置,其 μ」具之表面的槽係包含延伸於和該薄膜之 正父之方向的槽、與和延伸於薄膜之搬送方 此正交之2方向的槽 10.如申請專利範圍第8項之薄骐之辦造裝置,其中該雨 輥筒之軸心方向係相對於薄臈之搬送方向呈45度。 11广申請專利範圍第8項之薄膜之製造裝置,纟中該棍 同移動手段之該兩輥筒的移動方向係設定成朝向薄膜 之搬送方向上游側的方向。 12·如申請專利範圍帛11項之薄膜之製造裝置’其中該 兩輥筒係構成為可從表面吹出空氣。 13·如申請專利範圍第12項之薄膜之製造裝置,其中該 兩輪筒之夕卜表面係由多孔質體 14 士〇由仏击 •咖T h專利範圍第8項之薄臈之製造裝置,其中該輥 二多動手丨又之該兩輥筒的移動方向係設定成與該兩親 筒之轴心方向垂直的方向。 罗τ *导利範圍第8至14項中任一項之薄膜之製造 :t &其中該兩輥筒係構成為可旋轉自如;該輥筒移 k係包含與該模具之表面平行地朝向薄膜之搬送 予:力:側之方向強制地直進驅動的機構;對薄膜賦 方向'下a 構係,該輔助辕筒設於薄膜搬送 '44-201204536 VII. Patent application scope: 1. A method for manufacturing a film having a fine surface structure, at least for supplying a process, which is to intermittently supply a film to a direction orthogonal to the direction in which the film is conveyed. a groove, a die extending in a groove intersecting the groove; a surface forming process of the crucible, and the film to be supplied is pressed by the surface of the S-cured material to the blood and the surface shape Corresponding shape P to at least the surface of the film; and a demolding process, which is a thick film formed by the 亥 and 4|丨/ 谐 呈 广 广 广 广 广 , , , , , , , , , In the molding process, the peeling line which is formed by the peeling start portion is formed so that the (four) line is continuously moved toward the film, and the peeling line of the film which is continuously moved in the thin direction is continuously separated from the film and 15 Degrees ~75 degrees. The angle of the orientation is set to 2. The method of manufacturing the film of the i-th article of the patent application is on the surface of the mold, where you include the groove extending in the direction orthogonal to the direction of the 溆-溥 film. , and a groove extending in two directions orthogonal to each other. Direction of movement 3. If the scope of application for patent item i: the film is off-line relative to the film, the direction of the film is 45 degrees. 4. For the scope of patent application No. 1 to Law, the film of any one of the beans is released from the mold, and the τ and the denuclear coating are separated from the film by the #, and the film is hung The film is moved in parallel with the remaining surface of the film which is disposed in parallel with the peeling roll, thereby peeling off the film between the two barrels and the surface of the leg. Including: a small-shaped extension in the shape of the attached line attached to the side of the line will be formed in the groove of the stripping of the stripping stripping strip: -42- 201204536 5 · If the scope of the patent application 帛 4 of the film In the manufacturing method, the two rolls are moved from the film transfer side toward the upstream side in parallel with the surface of the mold, and the film is peeled off from the mold surface, and the axis of the two rolls is parallel to the peel line. 6. The method of manufacturing a film of claim 5, wherein the vertical roll and the film are kept in an amorphous state by interposing an air layer. 7. The method for producing a film according to claim 4, wherein the moving direction of the two rolls to the mold is set to be perpendicular to the peeling line. 8. A manufacturing apparatus for a film having a fine surface structure, at least a mold having at least a groove extending in a direction orthogonal to a film direction and a groove extending in a direction intersecting the groove; Hand# again, the film is intermittently supplied to the smectic mold; the pressurization is turned on by means of the film to be supplied to the surface of the mold to print the film corresponding to the surface shape of the mold. And at least one surface; and a mold release means' is a film which is attached to the mold from the mold and is attached to the mold; and the mold release means includes a peeling roller for rotating the film while rotating the mold film Stripping from the mold; assisting lightly disposed in parallel with the stripping roller; assisting the roller to keep the hand to hold the auxiliary taper to maintain the film holding the peeling roller and the roller moving means, holding the film around In the peeling roller, the relative positional relationship of the two rollers is maintained, so that the two sides are downstream and the two of the two contacts are included in the straight direction: the pressing direction of the pressing direction is shaped Turning the surface and thinning it. The tube, the system: will be: set; in the state of ί, the tube will continuously move in parallel with the surface of the mold-43-201204536; and the axial direction of the two rolls is opposite to the film The angle of the transport direction is set within a range of 丨5 to 75 degrees. The groove for forming the conveying direction: the manufacturing device of the film of the eighth aspect of the invention, wherein the groove of the surface of the film has a groove extending in the direction of the father of the film, and a conveying method extending from the film The groove of the orthogonal direction of the groove 10. The device of the thin tube of the eighth aspect of the patent application, wherein the axial direction of the rain roller is 45 degrees with respect to the conveying direction of the thin raft. In the manufacturing apparatus of the film of the eighth aspect of the invention, the moving direction of the two rolls of the stick and the moving means is set to a direction toward the upstream side in the conveying direction of the film. 12. The manufacturing apparatus of a film according to claim 11 wherein the two rolls are configured to blow air from the surface. 13. The apparatus for manufacturing a film according to claim 12, wherein the surface of the two-wheeled cylinder is made of a porous body 14 by a sniper; Wherein the moving direction of the two rollers of the roller is set to be perpendicular to the axial direction of the ampoule cylinder. The manufacture of a film according to any one of items 8 to 14 of the present invention: t & wherein the two rolls are configured to be rotatable; the roll transfer k comprises a direction parallel to the surface of the mold The film is transported to: force: the mechanism that forces the straight drive in the direction of the side; the direction of the film is 'lower', the auxiliary cylinder is set to the film transport '44-
TW100118615A 2010-05-28 2011-05-27 Method for manufacturing a film with a structure of micro surface and device for manufacturing the same TWI592285B (en)

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