TW201204533A - Manufacturing method of special-shaped composite plate - Google Patents

Manufacturing method of special-shaped composite plate Download PDF

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Publication number
TW201204533A
TW201204533A TW99125349A TW99125349A TW201204533A TW 201204533 A TW201204533 A TW 201204533A TW 99125349 A TW99125349 A TW 99125349A TW 99125349 A TW99125349 A TW 99125349A TW 201204533 A TW201204533 A TW 201204533A
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TW
Taiwan
Prior art keywords
outer layer
core layer
layer
manufacturing
wheel set
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TW99125349A
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Chinese (zh)
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TWI401150B (en
Inventor
Xian-De Zheng
Xian-Song Zheng
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Xxentria Technology Materials Co Ltd
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Priority to TW99125349A priority Critical patent/TW201204533A/en
Publication of TW201204533A publication Critical patent/TW201204533A/en
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Publication of TWI401150B publication Critical patent/TWI401150B/zh

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  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

A manufacturing method of special-shaped composite plate is provided. The composite plate comprises two outer layers and a core layer adhered between the two outer layers. At least one of the outer layers forms a zigzag concave-convex shape. The manufacturing method includes: extrusion molding the core layer and applying glue on the surface of it, bending at least one of the outer layers and progressive transferring, and bonding the outer layers to the core layer. In the progressive transference of the outer layers, the bonding angle is less than 15 DEG. This manufacturing method can not only continuously produce special-shaped composite plate, but also prevent concave-convex outer layers from breakage in the transferrence process, because the bent outer layers approaches the core layer in a progressive manner and the bonding angle is less than 15 DEG. Thus, the products flatness and quality are improved.

Description

201204533 六、發明說明: 【發明所屬之技術領域】 本發明是關於一種製法,特別是指一種用來連續生產 具有凹凸結構之異形複合板材的製造方法。 【先前技術】 一般複合板材的種類有很多種,有些是平板狀,有的 具有凹凸結構,而具有凹凸結構的複合板材的強度較佳, 通常被稱為異形複合板材。傳統異形複合板材在製造時, 通常先將兩片平板的金屬外層與一塑膠芯層黏結,再利用 沖壓模具對該組合體進行沖壓加工。此種加工方法由於無 法連續作業,製造時還需要將組合體搬運到沖壓模具進行 二次加工’故製造上比較麻煩。 參閱圖1、2為了改善以上缺失,申請人前所申請之證 書號數第1271305號發明專利提供一種以連續方式生產異形 複合板材1的製法,該異形複合板材1包含:一芯層U、 兩分別塗佈在該芯層11之兩表面上的黏膠層12,以及黏貼 在該芯層11其中一個表面上的一第一外層13、一第二外層 14’所述第一及第二外層13、14都是金屬板材,其中第二 外層14為平板狀,第一外層13為凹凸結構,即該第一外 層13具有兩個左右間隔之折彎部131、一與折彎部131具 高度差的基部132,以及兩個左右對稱且分別連接在基部 132與折彎部131間的傾斜連部133。 而該發明專利的製造方法是利用一加工設備2來連續 生產圖1的複合板材1,該製造方法包含以下加工步驟:以 201204533 一押出機21押出成型該芯層u、利用兩台黏膠塗佈機22 分別在該芯層11的兩個表面上膠、利用兩個上下對應之折 彎輪23彎折出凹凸結構的第一外層13、將芯層11及第一 、二外層13、14 一起送到一組對應的壓合滾輪24間進行 壓合,即可形成該複合板材1,最後將該連續生產的複合板 材1送到一裁切台25進行裁切。 參閱圖1、2、3,前述發明專利主要是以貼合的方式將 第一及第二外層13、14黏貼在押出成型的芯層11上,並且 在壓合之前’先利用該等折彎輪23形成具有凹凸結構的第 一外層13,該製造方法雖然可達到連續生產異形複合板材 1的目的,但是在製造的過程中,該芯層n是以水平的方 式傳送,而第一及第二外層13、14是由該芯層11的上方及 下方分別以彎弧的方式傳送。其中,平板的第二外層14在 傳送時不會造成不當的折彎,但該第一外層13在和芯層u 黏貼之前已形成凹凸結構,且該凹凸結構是沿著長度方向 延伸,因此,當第一外層13餵入壓合滾輪24的過程中, 如果輸送壓合的角度不適當,就可能折傷該第一外層13。 即該複合板材1之第一外層13因凹凸結構的關係,而 具有兩條介於折彎部131及傾斜連部133之間的外轉折邊 134,以及兩條介於該傾斜連部133及基部132之間的内轉 折邊135,前述内、外轉折邊135、134都沿著第一外層13 的長度方向设置。當該第一外層13通過折彎輪23形成凹 凸結構後,是快速下降並通過壓合滾輪24,而根據發明人 實際試驗結果卻發現,具有凹凸結構之第一外層13如果快 201204533 速下降並餵入壓合滾輪24時,該第一外層13容易以該等 内、外轉折邊135、134為翹起點’而產生如圖3所示的情 況’即如圖3實線所示,該第一外層13的折彎部131容易 以外轉折邊134為支點往上翹,也可能如圖3假想線所示 ’該基部132以兩個的内轉折邊135為支點往中央下凹。 由於第一外層13在到達壓合滾輪24時將要和芯層n黏合201204533 VI. Description of the Invention: TECHNICAL FIELD The present invention relates to a manufacturing method, and more particularly to a manufacturing method for continuously producing a profiled composite sheet material having a textured structure. [Prior Art] There are many types of composite sheets, some of which are flat, some have a concave-convex structure, and the composite sheet having a concave-convex structure is superior in strength, and is generally called a shaped composite sheet. In the manufacture of the conventional profiled composite sheet, two metal flat layers of the flat plate are usually bonded to a plastic core layer, and the assembly is stamped by a stamping die. Since such a processing method cannot be continuously operated, it is necessary to carry the assembly to a press die for secondary processing at the time of manufacture, which is troublesome in manufacturing. Referring to Figures 1 and 2, in order to improve the above-mentioned deficiencies, the applicant's previously applied patent number No. 1 271 305, the invention patent provides a method for producing a profiled composite sheet 1 in a continuous manner, the profiled composite sheet 1 comprising: a core layer U, two separate An adhesive layer 12 coated on both surfaces of the core layer 11, and a first outer layer 13 and a second outer layer 14' adhered to one surface of the core layer 11 The first outer layer 13 has a concave-convex structure, that is, the first outer layer 13 has two left and right spaced bent portions 131, and one has a height difference from the bent portion 131. The base portion 132 and the two inclined portions 133 which are bilaterally symmetrical and respectively connected between the base portion 132 and the bent portion 131. The manufacturing method of the invention patent is to continuously produce the composite sheet 1 of Fig. 1 by using a processing device 2, the manufacturing method comprising the following processing steps: extruding the core layer u with a 201204533 one extruder 21, and coating with two adhesive sheets The cloth machine 22 is glued on both surfaces of the core layer 11, and the first outer layer 13 of the concave-convex structure is bent by two upper and lower corresponding bending wheels 23, and the core layer 11 and the first and second outer layers 13 and 14 are bent. The composite sheet 1 is formed by being sent together to a set of corresponding pressing rollers 24, and finally the continuously produced composite sheet 1 is sent to a cutting table 25 for cutting. Referring to Figures 1, 2 and 3, the aforementioned invention patent mainly applies the first and second outer layers 13, 14 to the extruded core layer 11 in a conforming manner, and uses the bends before pressing. The wheel 23 forms a first outer layer 13 having a concave-convex structure. Although the manufacturing method can achieve the purpose of continuously producing the profiled composite sheet 1, the core layer n is conveyed in a horizontal manner during the manufacturing process, and the first and the first The two outer layers 13, 14 are respectively transferred from the upper and lower sides of the core layer 11 by bending. Wherein, the second outer layer 14 of the flat plate does not cause improper bending when being conveyed, but the first outer layer 13 has formed a concave-convex structure before being adhered to the core layer u, and the concave-convex structure extends along the length direction, therefore, When the first outer layer 13 is fed into the press roller 24, the first outer layer 13 may be broken if the angle of the conveyance press is not appropriate. That is, the first outer layer 13 of the composite sheet material 1 has two outer turning edges 134 between the bent portion 131 and the inclined connecting portion 133 due to the relationship between the concave-convex structure, and two interposed portions 133 and The inner turning edge 135 between the base portions 132, the inner and outer turning edges 135, 134 are all disposed along the longitudinal direction of the first outer layer 13. When the first outer layer 13 is formed into a concave-convex structure by the bending wheel 23, it is rapidly descended and passes through the pressing roller 24. However, according to the actual experimental results of the inventors, it is found that the first outer layer 13 having the concave-convex structure drops rapidly at 201204533 and When the pressing roller 24 is fed, the first outer layer 13 is easy to use the inner and outer turning edges 135, 134 as the starting point ', and the situation shown in FIG. 3 is generated, that is, as shown by the solid line in FIG. The bent portion 131 of the outer layer 13 is easily lifted up by the outer turning edge 134 as a fulcrum, or the base portion 132 may be recessed toward the center with the two inner turning edges 135 as a fulcrum as shown by the imaginary line in FIG. Since the first outer layer 13 will adhere to the core layer n when it reaches the pressing roller 24

,故當第一外層13被不當折傷時,會影響到異形複合板材 1結合後的平整度及品質。 【發明内容】 本發明之目的是提供一種可以提高產品之平整度及品 質的異形複合板材之製法。 本發明之製法用來成型一異形複合板材,所述異形複 合板材包含:-第一外層、一與該第一外層間隔之第二外 層,以及-個黏結在該等第一及第二外層之間的怎層,該 第-外層具有-個基部,以及至少一個與基部具有高度差 的折彎部,而該製造方法包含以下步驟: 押出成型芯層; 上膠·在該芯層之表面上設置黏膠; 折’考及漸進式移送:對第一夕卜思、仓/ a 弟外層進行折彎,使該外層 具有該基部及折·彎部,並以漸進 其淮 飞運第一外層往一塵合 基旱面傳送’所述第一外層為 露人&嘴a 在到達一壓合輪組時,其與該 壓α基準面間的壓合角度小於Η度丨及 結合:讓該芯層往該壓合昊進 蔣笛“ 基準面移送,並以壓合方式 將第一及第二外層連結在芯層的相反側。 5 201204533 本發明的有益功效在於:藉此一連貫的加工製程,以 及利用漸進式讓第一外層以壓合角度小於15度的方式移送 的加工步驟’不僅可提高該異形複合板材製造時的方便性 ’亦可防止第一外層在傳送過程被折傷,藉此提高產品的 平整度及品質。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之較佳實施例的詳細說明中將可清楚 的呈現。 參閱圓4、5,本發明製造方法之一較佳實施例是利用 一加工設備4來連續生產一異形複合板材3,所述複合板材 3包含:一塑膠材料發泡押出成型的芯層31、一藉一黏膠 層32固定地結合在芯層31之一第一表面311上的第一外層 33,以及一藉一黏膠層34固定地結合在芯層3丨之一第二 表面312上的第二外層35,上述第一及第二外層33、35皆 為金屬板材,其中第二外層35為平整狀,而該第一外層B 具有兩個左右間隔之折彎部331、一個和折彎部331具有高 度差的基部332,以及兩個自基部332往該等折彎部331逐 漸低下的傾斜連部333。 為了連續生產該異形複合板材3,本發明第一較佳實施 例是利用圖4的加工設備4來連續製造,並使該異形複合 板材3沿著一壓合基準面6移送,本實施例之壓合基準面6 是以該加工設備4之一壓合輪組45來定義,即該壓合輪組 45具有一上壓合輪451及一下壓合輪452 ,該等上、下壓 201204533 合輪451、452皆具有一個旋轉中心453,所述旋轉中心 453間具有一條中心連線454,而該壓合基準面6垂直於中 心連線454 ’上述製造方法包含以下加工步驟: 押出成型芯層31 :本發明之芯層31在製造時,首先在 一基質中加入發泡劑及發泡助劑,然後以一押出機4〇押製 成一押出條30,之後利用一押出模頭49將押出條3〇押製 成具有該等第一及第二表面311、312的板狀體。本實施例 之基質疋選自至少一種:聚乙稀(p0丨yethylene,簡稱pE)、 聚丙烯(Polypropylene,簡稱PP),或者乙烯_醋酸乙烯共聚 物(ethylene-vinyl acetate cop〇lymer,簡稱 EVA),而該發泡 劑可以選自至少一種:偶氮二甲醯胺、對,對,_ 一氧代二苯 基磺醯駢或N,N’-二共硝基五次甲基四胺,該發泡助劑是選 自:氧化鋅或硬酯酸鎘。 上述芯層31在押出後,先通過該冷卻輪組41 ,之後漸 進地往遠離壓合基準面6的方向傾斜移送’在通過一轉向 輪組42之後,再漸進地往接近該壓合基準面6的方向移送 〇 上膠.利用兩台黏膠塗佈機43,在芯層31之第一及第 二表面、312上各別塗佈一層膠合劑,以形成該黏膠層 32、34,上述膠合劑的材料並沒有特別的限制,其只要能 夠將金屬的第-、二外層33、35黏結在塑膠的芯層η上匕 即可。在實施時,本發明亦可在芯層31的第一及第二表面 311、3!2各別貼附-層膠合劑膜,再利用加熱滾輪讓勝合 劑膜熱溶黏結在芯層31的第一及第二表面3ιι、M2上。 7 201204533 折彎及漸進式移送:本實施例之第一及第二外層33、 35皆為金屬板,其分別捲收在兩個上下設置之外層捲放台 44上’為了使該複合板材3具有色彩變化性本實施例亦 可在金屬的第-外層33、第二外層35上形成—具有色彩變 化之烤漆層。上述第一及第二外層33、35是選自:鋁合金 板、鍍鋅鋼板、鍍鋁辞鋼板、鍍鋁鋅鎂鋼板、鈦合金板、 銅合金板、不銹鋼板、鋅合金板、烤漆鋼板等剛性強度佳 之金屬板。 本實施例之折彎及漸進式移送步驟主要是利用兩個折 彎輪組5、5’來對平板狀之第—外層33做折f及漸進式移 送加工,使第一外層33具有該基部332、折弯部33ι及傾 斜連部333’同時避免第—外層33被折傷。上述折彎輪組 5包括一個上折彎輪51,以及一個下折彎輪52,其中該上 折彎輪51具有兩個左右間隔之上端部511、一個位在令間 的收束部512,以及兩個銜接在該等上端部511及收束部 512間的傾斜部513,❿該下折f輪52具有兩個與上端部 511對應之下端部521、一個與收束部512對應之突出部 522,以及兩個與傾斜部513對應之對應斜部523,當平板 之板材通過該折彎輪組5時,可因為收束部512及突出部 522的設計形成曲折的第一外層33。 進一步說明的是,本實施例之折彎輪組5,的構造與另 一折彎輪組5相同,但收束部512及突出部522的深度不 同,即接近外層捲放台44的折彎輪組5的深度較小,而接 近該加工設備4之壓合輪組45的折彎輪組5,的深度較大, 201204533 如此一來,不但可以漸進的方式折彎該第-外層33,還可 以同時漸進地移送該第-外層33 < 後 b, „ ,, 丨』日寻讓具有凹凸結構的 第-外層33往該壓合基準自6 一 从a丄 疋在本貫施例中,該第 一外層33在到達壓合輪組45味β 疋和該壓合基準面6平行 ,也就是說,第一外層33在送入厭入 是〇度。 堅σ輪組45的壓合角度 本實施例之折彎輪組5、5,的數 媸奢取“ 的數量並不以兩組為限。根 據實際測驗結果顯不,當第—外層 層3將要送入該壓合輪組 45時,其壓合角度若大於15度 & 町被移送且具有凹凸結構 的第一外層33容易產生微麵、變形的現象,且當壓合角产 越小,該第—㈣33越能維持不變形,故本實施例之第- 外層33在進入壓合輪組45時,其壓合角度以小於15度為 較佳並以小於1〇度為更佳。以上實施例的說明是以兩個 折弯輪組5、5,來同時進行折f及漸進式移送的目的,但本 發明在設計上,該折f及漸進式移送亦可分開進行,即先 進行折彎後’再以其他數組移送輪組來漸進的移送第一外 層33 〇 結合:將該平板狀之第二外層35、芯層3卜以及經過 折彎的第-外層33 一起往該壓合基準面6移送,即一起送 往該壓合輪組45進行壓合黏結加工,上述壓合輪組45的 上壓合輪451的構造與上折彎輪51相同,而該下壓合輪 452是一個圓柱狀體。當該等第一及第二外層33、35、芯 層31 一起通過上、下壓合輪451、452時,可以將三者緊 密的壓合在一起,並形成該異形複合板材3。 201204533 裁切:將連續生產後的異形複合板材3送到一裁切台 47上進行裁切,以方便運送及搬運。 本發明該製法除了可製造如圖5的異形複合板材3外 -,還可以製造如圖6的異形複合板材3,,即該異形複合板 材3’亦包含一芯層31、一第一外層33,以及一第二外層35 ,該第一外層33亦具有兩折彎部331、一基部332,以及 兩個分別連接在基部332及折彎部331間的傾斜連部333, 而該芯層31是對應該第一外層33之基部332及傾斜連部馨 333,所述第二外層35具有一段對應該芯層31之芯層對應 段351,以及兩段與該第一外層33之該等折彎部中的 其中之一貼合的側翼段352。即本發明該較佳實施例可製造 各種凹凸結構不同的異形複合板材3、3,。 . 由以上說明可知,本發明該製造方法不僅可以達到連 續生產異形複合板材3的目的,該製法由於在成型及傳送 具有凹凸結構之第-外& 33時,是以漸進且角度和緩的方 式讓該第-外層33以不折傷的方式成型及傳送,此製法不· 僅前所未有的創新’更可在連續生產異形複合板材3的情 、兄下達到防止帛外層33在傳送過程被折傷的目的,故 本發明確實具有提高產品之平整度及品質的功效。 准以上所述者’僅為本發明之較佳實施例而已,當不 此以此限疋本發明實施之範圍’即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 10 201204533 圖 意圖; 1是證書號數第I2713G5號發明專利 之一加工設備示 圖2是0以圖1之加工設備所製成之異形複合板材; 回 · 圖, 圖3疋目2之異形複合板材之一第—外層的折傷示意 圖 圖4是本發明製法之一較佳實施例的加工設備示意Therefore, when the first outer layer 13 is improperly damaged, it will affect the flatness and quality of the combined composite sheet 1 after bonding. SUMMARY OF THE INVENTION An object of the present invention is to provide a method for producing a profiled composite sheet which can improve the flatness and quality of a product. The method of the present invention is used to form a profiled composite panel comprising: a first outer layer, a second outer layer spaced from the first outer layer, and - bonded to the first and second outer layers The first layer has a base portion and at least one bent portion having a height difference from the base portion, and the manufacturing method comprises the steps of: extruding the formed core layer; sizing on the surface of the core layer Set the adhesive; fold 'test and progressive transfer: bend the outer layer of the first eve, the warehouse / a brother, so that the outer layer has the base and the fold and bend, and gradually spread the first outer layer of the Huai Transmitting to the dusty ground surface of the first outer layer is the dew person & mouth a when it reaches a pressing wheel set, the angle of pressing with the pressure α reference surface is less than the twist and the combination: let The core layer is transferred to the Jiang flute "base surface transfer and the first and second outer layers are joined to the opposite side of the core layer by pressing. 5 201204533 The beneficial effect of the present invention is that: a coherent Processing process, and using the progressive type to make the first outer layer The processing step of transferring the angle less than 15 degrees can not only improve the convenience in the manufacture of the profiled composite sheet, but also prevent the first outer layer from being damaged during the conveyance process, thereby improving the flatness and quality of the product. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the present invention. Referring to the figures 4 and 5, one of the manufacturing methods of the present invention is compared. In a preferred embodiment, a processing device 4 is used to continuously produce a profiled composite sheet 3 comprising: a plastic material foamed and extruded core layer 31, and an adhesive layer 32 fixedly bonded to the core layer a first outer layer 33 on one of the first surfaces 311, and a second outer layer 35 fixedly bonded to the second surface 312 of the core layer 3 by an adhesive layer 34, the first and second outer layers 33, 35 are all metal sheets, wherein the second outer layer 35 is flat, and the first outer layer B has two left and right spaced bent portions 331, a base portion 332 having a height difference of the bent portion 331, and two Self-based The portion 332 is inclined to the inclined portion 333 which is gradually lowered. For the continuous production of the profiled composite sheet 3, the first preferred embodiment of the present invention is continuously manufactured by the processing apparatus 4 of Fig. 4, and the profile is made The composite sheet 3 is transferred along a press-fit datum surface 6. The press-fit datum surface 6 of the present embodiment is defined by a press-fit wheel set 45 of the processing apparatus 4, that is, the press-fit wheel set 45 has an upper press fit. The wheel 451 and the lower pressing wheel 452, the upper and lower pressing 201204533 combined wheels 451, 452 each have a center of rotation 453, and the center of rotation 453 has a center line 454, and the pressing reference plane 6 is perpendicular to Central Connection 454 'The above manufacturing method comprises the following processing steps: extrusion molding core layer 31: The core layer 31 of the present invention is first manufactured by adding a foaming agent and a foaming aid to a matrix, and then using a extruder 4 The custody is made into a bar 30, and then the bar 3 is depressed by a die 49 to form a plate-like body having the first and second surfaces 311, 312. The matrix of the present embodiment is selected from at least one of: polyethylene (p0), polypropylene (Polypropylene, PP), or ethylene-vinyl acetate cop〇lymer (EVA). And the blowing agent may be selected from at least one of: azomethoxamine, p-, p-, methoxy-diphenylsulfonium or N, N'-di-nitropentamethyltetramine The foaming aid is selected from the group consisting of zinc oxide or cadmium stearate. After the core layer 31 is pushed out, it passes through the cooling wheel set 41 first, and then gradually moves obliquely away from the pressing reference plane 6 to pass through a steering wheel set 42 and then gradually approaches the pressing reference plane. The direction of 6 is transferred to the sizing glue. Two adhesive coaters 43 are used to apply a layer of glue on the first and second surfaces 312 of the core layer 31 to form the adhesive layers 32, 34. The material of the above binder is not particularly limited as long as it can bond the first and second outer layers 33, 35 of the metal to the core layer η of the plastic. In practice, the present invention may also attach a layer of glue film to the first and second surfaces 311, 3! 2 of the core layer 31, and then use a heating roller to thermally dissolve the film of the mixture on the core layer 31. The first and second surfaces are 3 ιι, M2. 7 201204533 Bending and Progressive Transfer: The first and second outer layers 33, 35 of the present embodiment are all metal plates which are respectively wound up on two upper and lower outer stacking stations 44 for the purpose of making the composite sheet 3 Color variability This embodiment can also form a paint layer having a color change on the first outer layer 33 and the second outer layer 35 of the metal. The first and second outer layers 33, 35 are selected from the group consisting of: aluminum alloy plate, galvanized steel plate, aluminized steel plate, aluminized zinc-magnesium steel plate, titanium alloy plate, copper alloy plate, stainless steel plate, zinc alloy plate, and painted steel plate. A metal plate of good rigidity. The bending and progressive transfer step of the embodiment mainly utilizes two bending wheel sets 5, 5' to fold and progressively transfer the flat-shaped outer layer 33 so that the first outer layer 33 has the base. 332, the bent portion 33ι and the inclined joint portion 333' simultaneously prevent the first outer layer 33 from being broken. The above-mentioned bending wheel set 5 includes an upper bending wheel 51 and a lower bending wheel 52, wherein the upper bending wheel 51 has two left and right spaced upper end portions 511 and a converging portion 512 positioned therebetween. And two inclined portions 513 connected between the upper end portion 511 and the converging portion 512, wherein the lower folding f wheel 52 has two lower end portions 521 corresponding to the upper end portion 511 and one protruding corresponding to the converging portion 512 The portion 522 and the corresponding inclined portion 523 corresponding to the inclined portion 513 can form a tortuous first outer layer 33 due to the design of the converging portion 512 and the protruding portion 522 when the plate of the flat plate passes through the bending wheel set 5. It is to be noted that the bending wheel set 5 of the present embodiment has the same structure as the other bending wheel set 5, but the depths of the converging portion 512 and the protruding portion 522 are different, that is, the bending close to the outer winding table 44. The depth of the wheel set 5 is small, and the depth of the bending wheel set 5 close to the pressing wheel set 45 of the processing apparatus 4 is relatively large, 201204533, so that the first outer layer 33 can be bent not only in a progressive manner, It is also possible to transfer the first-outer layer 33 < at the same time, the rear b, „ , 丨 日 寻 寻 寻 寻 寻 寻 寻 寻 寻 寻 寻 寻 寻 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第The first outer layer 33 is parallel to the press-fitted wheel set 45 and the press-fit reference surface 6, that is, the first outer layer 33 is twisted at the feeding intrusion. The number of the folding wheels 5, 5 of the present embodiment is not limited to the two groups. According to the actual test result, when the first outer layer 3 is to be fed into the press wheel set 45, the pressing angle is greater than 15 degrees & the first outer layer 33 which is transferred and has a concave-convex structure is prone to micro-face The phenomenon of deformation, and the smaller the press-fit angle is, the more the first-(four) 33 can remain undeformed, so the first outer layer 33 of the present embodiment has a pressing angle of less than 15 degrees when entering the pressing wheel set 45. More preferably and less than 1 twist. The above embodiment is described with the purpose of simultaneously folding and progressively transferring the two bending wheel sets 5, 5. However, in the design of the present invention, the folding f and the progressive transfer can also be performed separately, that is, After the bending, the first outer layer 33 is progressively transferred by the other array transfer wheel set. The second outer layer 35, the core layer 3, and the bent first outer layer 33 are pressed together. The reference surface 6 is transferred, that is, sent to the pressing wheel set 45 for press-bonding processing. The upper pressing wheel 451 of the pressing wheel set 45 has the same structure as the upper bending wheel 51, and the lower pressing wheel is the same. 452 is a cylindrical body. When the first and second outer layers 33, 35 and the core layer 31 are passed together by the upper and lower pressing wheels 451, 452, the three can be tightly pressed together to form the profiled composite sheet 3. 201204533 Cutting: The continuously produced profiled composite sheet 3 is sent to a cutting table 47 for cutting to facilitate transportation and handling. In addition to the production of the profiled composite sheet 3 of FIG. 5, the method of the present invention can also produce the profiled composite sheet 3 of FIG. 6, that is, the profiled composite sheet 3' also includes a core layer 31 and a first outer layer 33. And a second outer layer 33, the first outer layer 33 also has two bent portions 331, a base portion 332, and two inclined connecting portions 333 respectively connected between the base portion 332 and the bent portion 331, and the core layer 31 Is a base portion 332 corresponding to the first outer layer 33 and a slanted joint portion 333 having a core layer corresponding segment 351 corresponding to the core layer 31, and the two portions and the first outer layer 33 One of the bends is fitted to the side wing section 352. That is, the preferred embodiment of the present invention can produce various shaped composite sheets 3, 3 having different concave and convex structures. As apparent from the above description, the manufacturing method of the present invention can not only achieve the purpose of continuously producing the profiled composite sheet 3, which is in a progressive and angular manner in forming and conveying the first-outer & 33 having a textured structure. The first outer layer 33 is formed and conveyed in a non-destructive manner. This method is not an unprecedented innovation. It can also prevent the outer layer 33 from being damaged during the conveying process in the continuous production of the shaped composite sheet 3. The purpose of the present invention is to have the effect of improving the flatness and quality of the product. The above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent change of the patent application scope and the description of the invention is Modifications are still within the scope of the invention. [Simple description of the drawing] 10 201204533 Intention of the drawing; 1 is the processing equipment of one of the invention patents No. I2713G5, FIG. 2 is a special-shaped composite board made of the processing equipment of FIG. 1; Back, Fig. 3 FIG. 4 is a schematic view showing a processing apparatus of a preferred embodiment of the manufacturing method of the present invention

圖5是該較佳實施例之一折彎示意圖;及 圖6是一異形複合板材的剖視圖,該複合板材可利用 本實施例之製法來製造。Figure 5 is a perspective view of a preferred embodiment of the present invention; and Figure 6 is a cross-sectional view of a profiled composite sheet which can be manufactured by the method of the present embodiment.

11 201204533 【主要元件符號說明】 3 複合板材 44 外層捲放台 3, 複合板材 45 壓合輪組 30 押出條 451 上壓合輪 31 芯層 452 下壓合輪 311 第一表面 453 旋轉中心 312 第二表面 454 中心連線 32 黏膠層 47 裁切台 33 第一外層 49 押出模頭 331 折彎部 5 折彎輪組 332 基部 5, 折彎輪組 333 傾斜連部 51 上折彎輪 34 黏膠層 511 上端部 35 第二外層 512 收束部 351 芯層對應段 513 傾斜部 352 側翼段 52 下折彎輪 4 加工設備 521 下端部 40 押出機 522 突出部 41 冷卻輪組 523 對應斜部 42 轉向輪組 6 壓合基準面 43 黏膠塗佈機11 201204533 [Description of main components] 3 Composite sheet 44 Outer roll table 3, Composite sheet 45 Press-fit wheel set 30 Extruded strip 451 Upper press-fit wheel 31 Core layer 452 Lower press-fit wheel 311 First surface 453 Center of rotation 312 Two surfaces 454 Center connection 32 Adhesive layer 47 Cutting table 33 First outer layer 49 Extrusion die 331 Bending part 5 Bending wheel set 332 Base part 5, Bending wheel set 333 Tilting joint 51 Upper bending wheel 34 Adhesive Adhesive layer 511 upper end portion 35 second outer layer 512 converging portion 351 core layer corresponding segment 513 inclined portion 352 side wing segment 52 lower bending wheel 4 processing device 521 lower end portion 40 extruder 522 protruding portion 41 cooling wheel group 523 corresponding oblique portion 42 Steering wheel set 6 Pressing reference surface 43 Adhesive coating machine

Claims (1)

201204533 七、申請專利範圍·· 所述異形複合板材包含:一201204533 VII. Patent Application Scope·· The shaped composite board contains: 有一個基部,以及至少一 1. 一種異形複合板材之製法, ^ <間的芯層,該第一外層具 個與基部具有高度差的折彎部 ’而該製造方法包含以下步驟; 押出成型該芯層; 上膠:在該芯層之表面上設置黏膠; 折彎及漸進式移送:對第一外層進行折彎,而在該 第一外層上形成該基部及折彎部,並以漸進方式讓第一 外層往一壓合基準面傳送,所述第一外層在到達一壓合 輪組時,其與該壓合基準面間的壓合角度小於b度;及 結合:讓該芯層往該壓合基準面移送,並以該壓合 輪組將第一及第二外層結合在該芯層之相反側。 2_依據申請專利範圍第i項所述異形複合板材之製法,其 中,該壓合角度小於1 〇度。 3. 依據申請專利範圍第1項或第2項所述異形複合板材之 製法’其中,該折彎及漸進式移送步驟是利用至少兩折 彎輪組來同時進行。 4. 依據申請專利範圍第3項所述異形複合板材之製法,其 中’該芯層是通過一冷卻輪組及一轉向輪組後再與第— 及第二外層結合,上述芯層在被押出後先通過該冷卻輪 組’之後漸進地往遠離該壓合基準面的方向傾斜移送, 在通過該轉向輪組之後,再漸進地往接近該麗合基準面 13 201204533 的方向傾斜移送。There is a base, and at least one 1. a method of manufacturing a profiled composite sheet, ^ < between the core layer, the first outer layer has a bend portion having a height difference from the base portion; and the manufacturing method comprises the following steps; The core layer; sizing: providing adhesive on the surface of the core layer; bending and progressive transfer: bending the first outer layer, and forming the base and the bent portion on the first outer layer, and The progressive manner transmits the first outer layer to a pressing reference plane, and the first outer layer reaches a pressing wheel set, and the pressing angle between the first outer layer and the pressing reference surface is less than b degrees; and combining: letting the core The layer is transferred to the press-fit datum and the first and second outer layers are bonded to the opposite side of the core layer by the press-fit wheel set. 2_ The method for manufacturing a profiled composite sheet according to item i of the patent application scope, wherein the pressing angle is less than 1 degree. 3. The method of manufacturing a profiled composite sheet according to claim 1 or 2 wherein the bending and progressive transfer steps are carried out simultaneously using at least two folding wheel sets. 4. The method according to claim 3, wherein the core layer is joined to the first and second outer layers by a cooling wheel set and a steering wheel set, and the core layer is extruded. After that, the cooling wheel set is gradually moved forwardly away from the pressing reference plane, and after passing through the steering wheel set, it is gradually moved to the direction close to the matching reference surface 13 201204533.
TW99125349A 2010-07-30 2010-07-30 Manufacturing method of special-shaped composite plate TW201204533A (en)

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CH453669A (en) * 1967-05-18 1968-03-31 Alusuisse Process for the production of profiled composite bodies
JPH0691802A (en) * 1992-09-11 1994-04-05 Kawasaki Steel Corp Method and apparatus for producing composite steel sheet
JP3391153B2 (en) * 1995-06-29 2003-03-31 三菱化学株式会社 Metal-resin composite board
TW323987B (en) * 1997-04-22 1998-01-01 Jyi-Shenq Hwang The forming method for compound plank and its apparatus
GB2332875A (en) * 1997-12-30 1999-07-07 Huang Chi Sheng Producing a composite laminate
TWI250936B (en) * 2004-03-10 2006-03-11 Xxentria Technology Materials Method of continuous production of composite sheet materials
TWI271305B (en) * 2006-05-08 2007-01-21 Xxentria Technology Materials Manufacturing method of composite sheets with different shape
TW200934936A (en) * 2008-02-05 2009-08-16 zhi-lin Xu Production process and its finished product for metallic composite

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