TW201204500A - Laser processing apparatus, method of processing products to be processed, and method of dividing products to be processed - Google Patents

Laser processing apparatus, method of processing products to be processed, and method of dividing products to be processed Download PDF

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Publication number
TW201204500A
TW201204500A TW100109955A TW100109955A TW201204500A TW 201204500 A TW201204500 A TW 201204500A TW 100109955 A TW100109955 A TW 100109955A TW 100109955 A TW100109955 A TW 100109955A TW 201204500 A TW201204500 A TW 201204500A
Authority
TW
Taiwan
Prior art keywords
workpiece
irradiated
processing
laser beam
stage
Prior art date
Application number
TW100109955A
Other languages
Chinese (zh)
Other versions
TWI419757B (en
Inventor
Shohei Nagatomo
Ikuyoshi Nakatani
Mitsuru Sugata
Original Assignee
Mitsuboshi Diamond Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Diamond Ind Co Ltd filed Critical Mitsuboshi Diamond Ind Co Ltd
Publication of TW201204500A publication Critical patent/TW201204500A/en
Application granted granted Critical
Publication of TWI419757B publication Critical patent/TWI419757B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • B23K26/0624Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • B23K26/703Cooling arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

Abstract

This invention provides a laser processing apparatus capable of suppressing machining scratches and realizing the starting point for dividing a work piece more precisely. The laser processing apparatus is equipped with a light source emitting pulsed laser beam and a carrying platform for carrying the work piece, and further has a cooling mechanism for cooling the carrying surface of the work piece carried on the carrying platform. Under the condition that the work piece is carried on the carrying platform and the carrying face is cooled by the cooling mechanism, the carrying platform is moved in such a manner that the irradiated region of laser beam per unit pulse on the processing surface opposite to the carrying surface is discrete, and the pulsed laser beam irradiates on the work piece. In this way, cleavages or cracks on the work piece will be created between the irradiated regions in sequence for forming the starting point of division on the work piece.

Description

201204500 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種照射雷射光束而對被加工物進行加工 之雷射加工方法及使用該雷射加工方法之雷射加工裝置。 【先前技術】 作為照射脈衝雷射光束而對被加工物進行加工之技術 (以下亦僅稱為雷射加工或雷射加工技術),已知業已存在有 各種(例如參照專利文獻1至專利文獻4)。 專利文獻1中揭示之内容,係一種分割被加工物槽模時, 利用雷射剝蝕沿分割預定線形成剖面v字形之槽(斷開 槽),並以此槽為起點而分割模具之手法。另一方面,專利 文獻2中揭示之内容,係一種將散焦狀態之雷射光束沿被加 工物(被分割體)之分割預定線照射,而於被照射區域產生結 曰曰狀態較周圍更潰散之剖面大致V字形之融解改質區域(變 質區域),並以此融解改質區域之最下點為起點而分割被加 工物之手法。 使用專利文獻1及專利文獻2揭示之技術而形成分割起點 時,為了良好地進行後面之分割,重要之處均為沿雷射光 束之掃描方向即分割預定線方向而形成形狀均勻之V字形 面(心剖面或變質區域剖面)。作為應對此之方法,例如有 以每1脈衝之雷射光束之被照射區域(光束點)前後重複之方 式控制雷射光束之照射。 例如,將雷射加工之最基本之參數重複頻率(單位kHz)設 為R將掃描速度(單位mm/sec)設為V時,兩者之比v/r變 I54922.doc 201204500 成光束點之中心間隔’於專利文獻i及專利文獻2所揭示之 技術中’為了使光束點彼此產生重疊,㈣以下 之條件進行雷射光束之照射及掃描。 此外於專利文獻3中揭示有如下態樣:於表面具有積層 部之基板内部使聚光點對準而照射雷射光束,藉此於基板 内部形成改質區域,並將此改質區域設為切斷起點。 而且,於專利文獻4中揭示有如下態樣:相對於1個分離 線而重複多次雷射光束掃描,於深度方向之上下形成於分 離線方向上連續之槽部及改質部、以及於分離線方向上不 連續之内部改質部。 另一方面,於專利文獻5中揭示有一種使用脈寬為…“級 之超短脈衝雷射光束之加工技術,且揭示有如下態樣··藉 由調整脈衝雷射光束之聚光點位置,形成自被加工物(板體) 之表層部位遍及表面之微小龜裂簇生而成之微小熔痕,從 而形成由該等熔痕連接而成之線狀易分離區域。 [先行技術文獻] [專利文獻] [專利文獻1]曰本專利特開2004-9139號公報 [專利文獻2]國際公開第2006/062017號 [專利文獻3]日本專利特開2007-83309號公報 [專利文獻4]日本專利特開2008-98465號公報 [專利文獻5]曰本專利特開2005-271563號公報 【發明内容】 [發明所欲解決之問題] 154922.doc 201204500 利用雷射光束形成分割起點後藉由斷開器進行分割之手 法’與先前使用之機械切斷法即金剛石劃線相比,於自動 性•高速性·穩定性•高精度性方面更有利。 然而,藉由先前手法利用雷射光束形成分割起點時,將 不可避免地於照射雷射光束之部分形成所謂之加工痕(雷 射加工痕)。所謂加卫痕’係指照射雷射光束後材質或構造 與照射前相比發生變化之變質區域。加工痕之形成通常會 對經分割之各被加工物(分割素片)之特性等帶來惡劣影 響,因此較佳為儘可能抑制。 “ 士藉由如專利文獻2揭示之先前雷射加工,將由藍寶 石等具有硬脆性且光學透明之材料而成之基板上形成咖 構造等發光元件構造之被加卫物,以晶片單位分割所得之 發光疋件之邊緣部分(分割時受到雷射光束照射之部分),連 續形成有寬度數㈣左右、深度數_〜數十_左右之加工 痕。該加工痕會吸收發光元件内部產生之光,存在使元件 之光掠出效率降低之問題。於使用折射率高之藍寶石基板 之發光元件構造之情形時該問題尤其顯著。 本發明之發明者經過反覆銳意研究後發現:對被加工物 照射雷射光束而形成分割起點時,藉由利用該被加工物之 ’開I·生或裂開性,可以適宜地抑制加工痕之形成。此外, 發現该加工使用超短脈衝之雷射光束時較為適宜。 專利文獻1至專利文獻5中,關於利用被加工物之劈開性 或裂開性而形成分割起點之態樣,並未進行任何揭示。 而且另一方面使用雷射光束形成分割起點後,以晶片 154922.doc 201204500 單位分割被加工物之製程中,較佳為分割起點之前端部分 到達被加工物之儘可能深之部位,如此可提高分割確^ 性。該情形於使用超短脈衝之雷射光束時亦相同。 本發明係鑒於上述問題研究而成者,其目的在於提供— 種可抑制加工痕形成、且可形成更確實地實現被加工物分 割之分割起點之被分割體之加工方法、及使用該加工方法 之雷射加工裝置。 [解決問題之技術手段] 為了解決上述問題,第丨技術方案之發明係一種雷射加工 裝置,其特徵在於具備發出脈衝雷射光束之光源、及載置 被加工物之載物台,進而具備冷卻機構,其用以冷卻上述 載物台上載置之上述被加工物之載置面,於上述載物台上 載置上述被加工物,且利用上述冷卻機構冷卻上述載置 面,於該狀態下,以上述脈衝雷射光束之各單位脈衝光之 被照射區域於與上述載置面對向之被加工面上離散形成之 方式,移動上述載物台且對上述被加工物照射上述脈衝雷 射光束,藉此於上述被照射區域彼此之間依序產生被加工 物之劈開或裂開,從而於上述被加工物上形成用於分割之 起點。 第2技術方案之發明係如第丨技術方案之雷射加工裝置, 其特徵在於:上述脈衝雷射光束係脈寬為psec級之超短脈 衝光。 第3技術方案之發明係如第丨或2技術方案之雷射加工裝 置,其特徵在於.至少於與上述被加工物相對之上述脈衝 154922.doc 201204500 雷射光束之照射時,上述冷卻機構配置於上述載物台下 方,且上述冷卻機構自下方冷卻上述載物台,藉此冷卻上 述載置面。 第4技術方案之發明係如第3技術方案之雷射加工裝置, 其特徵在於:上述冷卻機構具備珀耳帖元件,至少於與上 述被加工物相對之上述脈衝雷射光束之照射時,於上述珀 耳帖7G件接近配置於上述載物台之狀態下利用上述珀耳帖 元件冷卻上述載物台,藉此冷卻上述載置面。 第5技術方案之發明係如第3技術方案之雷射加工裝置, 其特徵在於:於上述載物台之下方側設置掘入部,且上述 冷卻機構以與上述載物台接近之方式配置於上述掘入部。 第6技術方案之發明係如第j或2技術方案之雷射加工裝 置,其特徵在於:於上述被加工物上形成用於上述分叫之 起點時’將利用不同之上述單位脈衝光形成之至少〗個被照 射區域以於上述被加工物之劈開或裂開容易方向上相鄰之 方式形成。 第7技術方案之發明係如第6技術方案之雷射加工裝置, 其特徵在於:上述至少2個被照射區域之形成係於上述被加 工物之相異之2個上述劈開或裂開容易方向上交替進行。 第8技術方案之發明係如第6技術方案之雷射加工裝置, 其特徵在於:上述被照射區域整體係沿上述被加工物之劈 開或裂開容易方向而形成。 第9技術方案之發明係如第 置’其特徵在於:於上述被加 1或2技術方案之雷射加工裝 工物上形成用於上述分割之 154922.doc 201204500 起點時,上述被照射區域係於相對於上述被加工物之相異 個异開或裂開容易方向而等價之方向上形成。 第10技術方案之發明係如第技術方案之雷射加工裝 置其特徵在於:利用上述各單位脈衝光照射上述被照射 位置時之衝擊或應力,而於與之前剛照射或同時照射之上 述單位脈衝光之被照射位置之間,產生上述劈開或上述裂 第”技術方案之發明係一種加工方法,其特徵在於其係 用以於破加工物上形成分割^點者,且包含:載置步驟, 其係將被加工物載置於載物台;及照射步驟,其係於上述 被加工物之與上述載物台相對之載置面已冷卻之狀態下, 將上述脈衝雷射光束以各單位脈衝光之被照射區域於與上 述載置面對向之被加工面上離散形成之方式照射於上述被 加工物’藉此於上述被照射區域彼此之間依序產生上述被 加工物之劈開或裂開,從而於上述被加卫物上形成用於分 割之起點。 第12技術方案之發明係如第丨丨技術方案之加工方法,其 特徵在於:上述脈衝雷射光束係脈寬為叫級之超短脈衝 光0 第13技術方案之發明係如第u或12技術方案之加工方 法’其特徵在於:於上述照射步财,將±述冷卻機構配 置於上述載物台之下方’利用上述冷卻機構自下方冷卻上 述載物台’藉此冷卻上述載置面。 第14技術方案之發明係如第13技術方案之加工方法,其 154922.doc 201204500 支在於上述冷卻機構具備珀耳帖元件,且於上述照射 步驟中’於上述料帖元件接近配置於上述載物台之狀態 下利用上述珀耳帖元件冷卻上述載物台,藉此冷卻上述载 置面。 、第15技術方案之發明係如第丨丨或12技術方案之加工方 特彳政在於.將利用不同上述單位脈衝光所形成之至 夕2個被照射區域以於上述被加工物之劈開或裂開容易方 向上相鄰之方式形成。 第16技術方案之發明係如第15技術方案之加工方法,其 寺f丈在於·上述至少2個被照射區域之形成係於上述被加工 物之相異之2個上述劈開或裂開容易方向上交替進行。 第17技術方案之發明係如第16技術方案之加工方法,其 特徵在於.上述被照射區域整體係沿上述被加工物之劈開 或裂開容易方向而形成。 第18技術方案之發明係如第u或12技術方案之加工方 法,其特徵在於:上述被照射區域係於相對於上述被加工 物之相異之2個劈開或裂開容易方向而等價之方向上形成。 第19技術方案之發明係如第丨丨或12技術方案之加工方 法,其特徵在於:使上述脈衝雷射光束之出射源與上述被 加工物相對移動,並使上述脈衝雷射光束之出射方向於與 相應之相對移動方向垂直之面内週期性變化,藉此於上述 被加工物上形成滿足鋸齒狀配置關係之多個上述被照射區 域。 第20技術方案之發明係如第丨丨或12技術方案之加工方 154922.doc 201204500 法,其特徵在於:使上述脈衝雷射光束之多個出射源與上 述被加工物相對移動,並使該等出射源各自之上述單位脈 衝光之照射時序週期性變化,藉此於上述被加工物上形成 滿足鋸齒狀配置關係之多個上述被照射區域。 第21技術方案之發明係如第Π或12技術方案之加工方 法’其特徵在於··於上述照射步驟中,利用上述各單位脈 衝光照射上述被照射位置時之衝擊或應力,而於與之前剛 照射或同時照射之上述單位脈衝光之被照射位置之間產生 上述劈開或上述裂開。 第22技術方案之發明係一種被加工物之分割方法,其特 徵在於包含:載置步驟,其係將被加工物載置於載物台,· 照射步驟’其係於上述被加工物之與上述載物台相對之載 置面已冷卻之狀態下,將上述脈衝雷射光束以各單位脈衝 光之被照射區域於與上述載置面對向之被加工面上離散形 成之方式照射於上述被加工物’藉此於上述被照射區域彼 此之間依序產生上述被加工物之劈開或裂開,從而於上述 被加工物上形成用於分割之起點;及分割步驟,其係將藉 由上述照射步驟而形成有分割起點之被加工物沿上述分割 起點進行分割。 [發明之效果] 根據第1至2 2技術方案之發明,可將因被加工物變質引起 之加工痕之形成或被加工物之飛散等控制為局部者另一 方面藉由積極地產生被加工物之劈開或裂開,與先前相比 可以極為高速地於被加工物上形成分割起點。而且藉由 154922.doc • 10· 201204500 可以有助於使脈衝雷射光束之能量 ’因此可以使分割起點之前端部到 冷卻被加工物之裁置面? 更有效地形成分割起點, 達更深部位。 尤其係根據第7技術方案、第9技術方案、第16技術方案、 及第18技術方案至第2〇技術方案之發明可以於沿形成之201204500 6. TECHNOLOGICAL FIELD OF THE INVENTION The present invention relates to a laser processing method for processing a workpiece by irradiating a laser beam and a laser processing apparatus using the laser processing method. [Prior Art] As a technique for processing a workpiece by irradiating a pulsed laser beam (hereinafter also referred to simply as laser processing or laser processing technology), various types are known (for example, refer to Patent Document 1 to Patent Literature). 4). The content disclosed in Patent Document 1 is a method of forming a groove (disconnection groove) having a V-shaped cross section along a predetermined dividing line by laser ablation, and dividing the mold by using the groove as a starting point. On the other hand, the content disclosed in Patent Document 2 is that a laser beam in a defocused state is irradiated along a planned dividing line of a workpiece (divided body), and a scarring state is generated in the irradiated region. The fractured section is roughly V-shaped to melt the modified region (metamorphic region), and the method of dividing the workpiece by dividing the lowest point of the modified region as a starting point. When the division starting point is formed by the techniques disclosed in Patent Document 1 and Patent Document 2, in order to perform the subsequent division well, it is important to form a V-shaped surface having a uniform shape along the scanning direction of the laser beam, that is, the dividing line direction. (Heart profile or metamorphic zone profile). As a method to be applied thereto, for example, the irradiation of the laser beam is performed in such a manner that the irradiated region (beam spot) of the laser beam per pulse is repeated before and after. For example, when the most basic parameter repetition frequency (in kHz) of laser processing is set to R and the scanning speed (in mm/sec) is set to V, the ratio v/r of the laser processing becomes I54922.doc 201204500 In the technique disclosed in Patent Document i and Patent Document 2, in order to cause the beam spots to overlap each other, (4) the laser beam is irradiated and scanned under the following conditions. Further, Patent Document 3 discloses a method of aligning a light-converging point with a laser beam on a substrate having a laminated portion on the surface thereof, thereby forming a modified region inside the substrate, and setting the modified region as Cut off the starting point. Further, Patent Document 4 discloses that the laser beam scanning is repeated a plurality of times with respect to one separation line, and the groove portion and the reforming portion which are continuous in the direction of the separation line are formed above and below the depth direction, and A sub-continuous internal reforming unit in the off-line direction. On the other hand, Patent Document 5 discloses a processing technique using an ultrashort pulse laser beam having a pulse width of "...", and discloses the following aspects: by adjusting the position of the focused spot of the pulsed laser beam Forms a micro-melt formed from the surface cracks of the surface of the workpiece (plate body) over the surface, thereby forming a linear separation region formed by the melt marks. [Prior Art Paper] [ [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei. No. 2006-9139 [Patent Document 2] Japanese Patent Laid-Open No. Hei. No. 2007-83309 [Patent Document 4] Japan Patent Publication No. 2008-98465 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2005-271563 [Draft] [Problems to be Solved by the Invention] 154922.doc 201204500 Using a laser beam to form a starting point of division The method of splitting the opener is more advantageous in terms of autonomy, high speed, stability, and high precision than the previously used mechanical cutting method, that is, the diamond scribing. However, the laser beam is formed by the prior method. Minute At the starting point, it is inevitable to form a so-called processing mark (laser processing mark) in the portion irradiated with the laser beam. The so-called "protection mark" refers to the deterioration of the material or structure after irradiation with the laser beam compared with before irradiation. The formation of the processing marks usually has a bad influence on the characteristics of the divided workpieces (partitioned sheets), and therefore it is preferable to suppress as much as possible. "The former laser disclosed by Patent Document 2 In the processing, a substrate made of a material having a hard brittleness and an optically transparent material such as sapphire is formed as a garnish of a light-emitting element structure such as a coffee structure, and an edge portion of the light-emitting element is divided by a wafer unit (a laser beam is divided at the time of division) In the portion irradiated, a processing mark having a width (four) or so and a depth of _ to several tens of _ is continuously formed. This processing mark absorbs light generated inside the light-emitting element, and there is a problem that the light-pumping efficiency of the element is lowered. This problem is particularly remarkable in the case of using a light-emitting element structure of a sapphire substrate having a high refractive index. The inventors of the present invention have found through rigorous research that when a laser beam is irradiated to a workpiece to form a starting point of separation, the processing mark can be appropriately suppressed by utilizing the opening or breaking property of the workpiece. Formation. In addition, it is found that the processing is preferably performed using an ultrashort pulse laser beam. In Patent Document 1 to Patent Document 5, the aspect in which the starting point of the division is formed by the splitting property or the cleavage property of the workpiece is not disclosed. On the other hand, in the process of dividing the starting point by the laser beam using the laser beam, the workpiece is divided into the deepest part of the workpiece by the front end portion of the dividing starting point in the process of dividing the workpiece by the wafer 154922.doc 201204500, so that the position can be improved. Segmentation is true. This is also the case when using a laser beam of ultrashort pulse. The present invention has been made in view of the above problems, and an object of the present invention is to provide a method for processing a divided body capable of suppressing formation of a processing mark and forming a dividing starting point for more reliably forming a workpiece, and using the processing method Laser processing equipment. [Means for Solving the Problems] In order to solve the above problems, the invention according to a second aspect of the invention is a laser processing apparatus characterized by comprising a light source that emits a pulsed laser beam, and a stage on which a workpiece is placed, and further includes a cooling mechanism for cooling a mounting surface of the workpiece placed on the stage, placing the workpiece on the stage, and cooling the mounting surface by the cooling mechanism. And irradiating the irradiated region of each unit pulse light of the pulsed laser beam on the surface to be processed facing the mounting surface, moving the stage and irradiating the workpiece with the pulsed laser The light beam is thereby sequentially opened or split between the irradiated regions to form a workpiece, thereby forming a starting point for division on the workpiece. According to a second aspect of the invention, in the laser processing apparatus of the first aspect, the pulsed laser beam has an ultrashort pulse of a pulse width of psec. According to a third aspect of the invention, in the laser processing apparatus of the second aspect or the second aspect, the cooling mechanism is disposed at least when the laser beam is irradiated with the pulse 154922.doc 201204500 opposite to the workpiece. Below the stage, the cooling mechanism cools the stage from below to cool the mounting surface. According to a fourth aspect of the invention, in the laser processing apparatus of the third aspect, the cooling mechanism includes a Peltier element, and at least when the pulsed laser beam is irradiated with respect to the workpiece, The Peltier 7G is cooled by the Peltier element in a state in which the Peltier 7G is placed close to the stage, thereby cooling the mounting surface. According to a third aspect of the invention, in the laser processing apparatus of the third aspect, the boring portion is provided on a lower side of the stage, and the cooling mechanism is disposed adjacent to the stage Tunneling department. The invention of claim 6 is the laser processing apparatus according to the jth or 2 aspect, characterized in that: when the starting point for the above-mentioned dispensing is formed on the workpiece, 'the unit pulse light is formed differently At least one of the irradiated regions is formed in such a manner that the above-mentioned workpiece is cleaved or split easily in the adjoining direction. According to a seventh aspect of the invention, in the laser processing apparatus of the sixth aspect, the at least two regions to be irradiated are formed by two different splitting or splitting directions of the workpieces. Alternately. According to a sixth aspect of the invention, in the laser processing apparatus according to the sixth aspect of the invention, the entire region to be irradiated is formed along an easy direction in which the workpiece is opened or split. The invention of the ninth aspect of the invention is characterized in that, in the laser processing work piece to which the first or second technical solution is added, the starting point of the 154922.doc 201204500 for the above division is formed, the irradiated area is It is formed in a direction equivalent to the direction in which the above-mentioned workpiece is different from the opening or the cleavage is easy. According to a tenth aspect of the invention, a laser processing apparatus according to the first aspect of the invention is characterized in that: the unit pulse is irradiated to the irradiated position by the unit pulse light, and the unit pulse is irradiated immediately or simultaneously. In the invention, the invention is a processing method for forming a splitting point between the irradiated positions of the light, and the invention is characterized in that it is used to form a dividing point on the workpiece, and includes: a loading step, The workpiece is placed on the stage; and the step of irradiating the pulsed laser beam in each unit in a state where the mounting surface of the workpiece opposite to the stage is cooled The irradiated region of the pulsed light is irradiated onto the processed object so as to be discretely formed on the surface to be processed facing the mounting surface, whereby the processed object is sequentially opened between the irradiated regions. Splitting to form a starting point for segmentation on the above-mentioned object to be affixed. The invention of the twelfth technical solution is a processing method according to the second aspect, which is characterized in that: The above-mentioned pulsed laser beam has a pulse width of ultra-short pulse light of a grade. The invention of the thirteenth aspect is the processing method of the technical solution of the first or the twelfth aspect, which is characterized in that: in the above-mentioned irradiation step, the cooling mechanism is described The invention is a processing method according to the thirteenth aspect of the present invention, which is disposed under the above-mentioned stage, and is configured to cool the surface by using the cooling mechanism to cool the stage from below. The invention of the thirteenth aspect is 154922.doc 201204500 The cooling mechanism includes a Peltier element, and in the irradiating step, the substrate is cooled by the Peltier element in a state in which the material element is disposed close to the stage, thereby cooling the load. The invention of the fifteenth technical solution is the processing of the second aspect or the technical solution of the twelfth technical solution. The two irradiated regions formed by different unit pulse lights are used for the above-mentioned workpieces. The invention of the sixteenth aspect is the processing method of the fifteenth aspect, wherein the temple is located at least two of the above-mentioned photographs The invention is a method of processing according to the sixteenth aspect of the present invention, characterized in that the above-mentioned irradiated area is the same as the processing method of the sixteenth aspect of the present invention. The invention is a method of processing according to the first or the twelfth aspect of the invention, characterized in that the irradiated region is processed relative to the above. The invention is a method of processing according to the first or second aspect of the present invention, characterized in that the pulsed laser beam is made The exit source and the workpiece are relatively moved, and the outgoing direction of the pulsed laser beam is periodically changed in a plane perpendicular to the corresponding relative movement direction, thereby forming a sawtooth configuration relationship on the workpiece. a plurality of the above-mentioned illuminated areas. The invention of the twentieth aspect of the invention, wherein the processing method of the first aspect or the 12th aspect of the invention is 154922.doc 201204500, characterized in that: a plurality of emission sources of the pulsed laser beam are moved relative to the workpiece, and the method is The irradiation timing of the unit pulse light of each of the emission sources periodically changes, thereby forming a plurality of the irradiated regions satisfying the zigzag arrangement relationship on the workpiece. According to a twenty-first aspect of the present invention, in the processing method of the second aspect or the twelfth aspect of the invention, in the illuminating step, the impact or stress at the irradiation position is irradiated by each unit pulse light, and The above-described cleaving or the above-described cleaving occurs between the irradiated positions of the above-mentioned unit pulsed light which is irradiated or simultaneously irradiated. According to a twenty-second aspect of the invention, there is provided a method of dividing a workpiece, comprising: a placing step of loading a workpiece on a stage, and an irradiation step of: attaching to the workpiece The pulsed laser beam is irradiated to the irradiated region of each unit pulsed light so as to be discretely formed on the surface to be processed facing the mounting surface in a state in which the mounting surface is cooled relative to the mounting surface. The workpiece "by sequentially generating a split or split of the workpiece between the irradiated regions, thereby forming a starting point for dividing the workpiece; and a dividing step by The object to be processed in which the division starting point is formed by the irradiation step is divided along the division starting point. [Effects of the Invention] According to the invention of the first to second aspects, the formation of the processing marks due to the deterioration of the workpiece or the scattering of the workpiece can be controlled locally, and the workpiece can be processed actively. The split or split of the object can form a starting point of the split on the workpiece at a very high speed compared to the prior art. And by 154922.doc • 10· 201204500 can help make the energy of the pulsed laser beam' so that the front end of the splitting start point can be cooled to the cut surface of the workpiece? The starting point of the segmentation is formed more effectively, reaching a deeper part. In particular, the invention according to the seventh aspect, the ninth aspect, the sixteenth aspect, and the eighteenth aspect to the second aspect can be formed along the

„队一仰你於田監質石等具有硬脆性且光學 透明之材料而成之基板上形成LED構造等發光元件構造 夺藉由於基板之分割剖面上形成此種凹凸形狀,可以提 南發光元件之發光效率。 【實施方式】 &lt;加工之原理〉 百先,說明以下所示之本發明實施形態中實現之加工原 理。本發明中進行之加工簡而言之,係掃描脈衝雷射光束 (以下亦僅稱為雷射光束)並將其照射於被加工物之上表面 (被加工面),藉此於各脈衝之被照射區域之間依序產生被加 工物之劈開或裂開,作為各上形成之劈開面或裂開面之連 續面而形成用於分割之起點(分割起點)。 再者,於本實施形態中,所謂裂開係指沿劈開面以外之 結晶面使被加工物大致規則地斷裂之現象,將相應結晶面 稱為裂開面。再者’除了完全沿結晶面之微觀現象之劈開 或裂開以外,亦存在宏觀斷裂之龜裂沿大致固定之結晶方 位而產生之情形。根據物質不同,亦有主要僅產生劈開、 154922.d〇c 201204500 明之繁 開等。 工等之 裂開或龜裂中之任—種之物質,卩下為了避免說 雜,不區別劈開、裂開、及龜裂而僅統稱為劈開/裂 此外,存在將此種態樣之加工亦僅稱為劈開/裂開J 情形。 以下’以破加工物為六方晶之單晶物質、且其“軸心 軸、及a3軸之各軸方向為劈開,裂開容易方向之情形為例進 仃說明。例如,相應的有。面藍寶石基板等。六方晶之“、 U軸、a3軸於e面内彼此呈12()。之角度而位於相互對稱之位 置。於本發明之加工中,根據上述多轴之方向與加工預定 線之方向(加工預定方向)之關係不同’而存在若干圖案。以 下’對該等圖案進行說明。再者,以下將按各脈衝照射之 雷射光束稱為單位脈衝光。 &lt;第1加工圖案&gt; 第1加工圖案係31軸方向、a2^方向、叫由方向之任一者 :加工預定線平行時之劈開/裂開加工之態樣。更簡單而 。’係劈開/裂開容易方向與加工預定線之方向一致時之加 工態樣。 圖1係表示第1加工圖案之加工態樣之模式圖。圖1中例示 了 al轴方向與加工預定線L平行之情形。⑷表示此情形 時之ai軸方向、a2軸方向、a3軸方向與加工預定線l之方位 圖1 (b)表示雷射光束之第1脈衝之單位脈衝光照射於 加工預定線L端部之被照射區域RE丨之狀態。 通常而言,單位脈衝光之照射會對被加工物之極微小區 向at»里,故β亥照射會於被照射面上與單位脈衝光之 I54922.doc •12· 201204500 (雷射光束之)被照射區域相當或比被照㈣域更廣之範圍 内產生物質之變質•炫融•蒸發除去等。 然而’若單位脈衝光之照射時間即脈寬設定地極短,則 比雷射光束之點尺寸更小且存在於被照射區域纽之大致 中央區域之物f ’會因自照射之雷射光束中獲得運動能量 而向與被照射面垂直之方向飛散或者變質,另一方面,以 伴隨該飛散產生之反力為首之因照射單位脈衝光而產生之 衝擊或應力’會作用於該被照射區域之周圍、尤其係劈開/ 裂開容易方向即al軸方向、a2軸方向、a3轴方向。藉此, 產生沿相龄肖,外觀上雖保持接觸I態但部分產生微小 之劈開或㈣’或者未達到劈開或裂開程度^内部存在熱 畸I之狀態。才奐§之’亦可以說超短脈衝之單位脈衝光之 照射係作為用以形成朝向劈開/裂開容易方向之俯視大致 直線狀之弱強度部分之驅動力發揮作用。 於圖1(b)中,以虛線箭頭示意性表示上述各劈開/裂開容 易方向上形成之弱強度部分中之、與加工預定線1之延伸方 向吻合之+al方向之弱強度部分wi。 接下來,如圖1(c)所示,若照射雷射光束之第2脈衝之單 位脈衝光,於加工預定線[上與被照射區域RE1相距特定距 離之位置處形成被照射區域RE2,則與第丨脈衝同樣地,此 第2脈衝亦形成沿劈開/裂開容易方向之弱強度部分。例 如,於-al方向上形成弱強度部分W2a,於+al方向上形成弱 強度部分W 2 b。 而’於該時刻’因第1脈衝之單位脈衝光之照射而形成 154922.doc 201204500 之弱強度部分W1係存在於弱強度部分W2a之延伸方向上。 即’弱強度部分W2a之延伸方向變成利用比其他部位小之 能量而能產生劈開或裂開之部位。因此,實際上,若照射 第2脈衝之單位脈衝1,則此時產生之衝擊或應力傳播到劈 開/裂開容易方向及之前存在之弱強度部分,自弱強度部分 W2a至弱強度部分W1,於大致照射瞬間產生完全之劈開或 裂開。藉此,形成圖i⑷所示之劈開/裂開面Cl。再者,劈 P歼1 /裂開面C1於被加工物之圖式俯視垂直方向上可以形成 為數μιη〜數十μΐΏ左右之深度。而且,如下所述’於劈開/裂 開面。上受到強衝擊或應力而產生結晶面之滑動,從而‘ 深度方向上產生起伏。 而且如圖1 (e)所不,之後藉由沿加工預定線匕掃描雷射 光束’依序對被照射區域RE1、RE2、re3、照射單 位脈衝光’相對應地,依序形成劈開/裂開面C2、Ο。該 態樣中係連續形成劈開/裂開面,稱為第1加工圊案之劈開/ 裂開加工。 即,於第1加工圖案中,沿加工預定線L而離散存在之 個被照射區域、與該等被照射區域之間形成之劈開/裂開 就整體而言,成為沿加工預定線割被加工物時之分割 點。形成該分割起點之後,使用特定夾具或裝置進行分割 籍此能夠以大致沿一 τ # # # τ /〇加工預疋線乙之態樣分割被加工物。 再者’為了實現此種劈開/裂開加工,需要照射脈寬短 且短脈衝之雷射光束。具體而言,必須使用脈寬㈣— 以下之雷射光束。例如,較佳使用具有i psee〜5Q㈣左 I54922.doc 14 201204500 之脈寬之雷射光束。 另一方面’單位脈衝光之照射間距(被照射點之中心間 隔)規定於4 μιη〜50 μηι之範圍内便可。若照射間距大於該範 圍,則劈開/裂開容易方向之弱強度部分之形成有時會跟不 上劈開/裂開面之形成,因此就確實地形成由如上所述之劈 開/裂開面構成之分割起點之觀點而言,不佳。再者,就掃 描速度、加工效率、產品品質方面而言,照射間距越大越 好’但為了更確實地形成劈開/裂開面,理想的是規定於 4 μηι〜30 μπι之範圍,更佳為4 μιη〜15 μηι左右。 以下當雷射光束之重複頻率為R(kHz)時,每丨/以爪“勹時 自雷射光源發出單位脈衝光。當雷射光束相對於被加工物 而以相對速度V(mm/Sec)移動時,照射間距△化⑷係藉由 △-V/R規^。因此’雷射光束之掃描速度v與重複頻率係以 △為數μιη左右之方式規定。例如,較佳為掃描速度、為5〇 mm/sec〜3000 mm/sec左右,重複頻率逢〜2〇〇他, 尤其係10 kHz〜200 kHz左右。乂絲之具體值只要考慮被加 工物之材質或吸收率、導熱率、炼點等而適#規线可。 雷射光束較佳係以約i μπι〜1G㈣左右之光束直徑照射。 此時,雷射光束之照射之峰值功率密度約為〇 iTw/em2〜數 10 TW/cm2。 此外w射光束之照射能量(脈衝能量)於〇」心5〇…之 範圍内適當規定便可。 圖2係利用第1加工圖案 點之被加工物之表面之光 之劈開/裂開加工而形成分割起 學顯微鏡圖像。具體而言,表示 154922.doc •15- 201204500 將藍寶石C面基板設為被加工物,於其c面上將&amp;1軸方向設 為加工預定線L之延伸方向而以7 μηι間隔離散形成被照射 點之加工之結果。圖2所示之結果示意實際之被加工物藉由 上述機制而被加工。 而且,圖3係將利用第丄加工圖案之加王而形成分割起點· 之藍寶石c面基板’沿該分割起點分割之後之表面(c面)至剖 面之SEM(掃描電子顯微鏡)圖像。再者,圖3中以虛線表: 表面與剖面之邊界部分。 圖3中觀察到之與相應表面相距1〇 μιη前後之範圍内大致 等間隔存在之、具有自被加工物表面到内部之長度方向之 細長三角形狀或針狀區域’係藉由單位脈衝光之照射而直 接變質或產生飛散除去等現象之區域(以下稱為直接變質 區域而且,該等直接變質區域之間存在之、觀察到紙面 俯視左右方向上具有長度方向之筋狀部分以次微米間距於 紙面俯視上下方向連續多個之區域係劈開/裂開面。該等直 接變質區域及劈開则面之更下方,係因分割而形成之分 割面。 形成有劈開/裂開面之區域並非受到雷射光束照射之區 域’故上述第i加工圖案之加工卞,進行離散形成之直接變 質區域變成加工痕。而且’直接變質區域之被加工面之尺 寸僅為數百⑽〜1μηι左右。即,藉由進行第i加工圖案之加. 工’可以形成與先前相比能適當抑制加工痕之形成之分割 起點。 再者,SEM圖像中觀察到之筋狀部分實際上係劈開/裂開 154922.doc -16 - 201204500 面上形成之具有(Μ μιη〜i μιη左右高低差之微小 凸係於以如藍寶石之硬脆性無機化合物作為對象而進::凹 開’裂開加工時,因單位脈衝光之照射而對被加工物作:劈 衝擊或應力,且因料之社日面_、⑼ 物作用強 心、,、口日日面產生滑動而形成。 此種微細凹凸雖然存在,但根據圖3判斷表 為邊界大致正交,故只要微細凹凸位於加」=波 = = 則可以說能夠藉由第1加工圖案形成分割起點之 該刀割起點分割被加工物,藉此將被加工 面大致垂直地進行分割。 、其表 矿再二b下所述亦存在積極形成該微細凹凸為佳之情 掸r“ 自案之加工’亦可以於某種程度上 獲付糟由下述第2加工圖案之加工而 率提高之效果。 尤掠出政 &lt;第2加工圖案〉 ^加卫圖案係al軸方向、a2轴方向軸方向中之任— ,、加工預定線垂直時之劈開/裂開加工之態樣。再者,第 :加工圖案使用之雷射光束之條件與第1加工圖案相同。更 1早而言’係相對於相異之2個劈開/裂開容易方向而等價 之方向(成為2個劈開/裂開容易方向之對稱轴之方向) 加工預定線之方向時之加工態樣。 圖4係表不弟2加工圖幸之-Λη T -1¾ 圆茶之加工態樣之模式圖。圖4中例示 W軸方向與加工預定線L正交之情形。圖4(a)表示此時之 _方向' 32軸方向、a3軸方向與加工預定線L之方位關 係。圖4⑻表4射光束之第丨脈衝之單位脈衝光照射於加 154922.doc •17· 201204500 工預定線L之端部之被照射區域RE11之狀態。 第2加工圖案亦係藉由照射超短脈衝之單位脈衝光,與第 1加工圖案同樣地形成弱強度部分。圖4(b)中,以虛線箭頭 示意性表示了上述各劈開/裂開容易方向上形成之弱強度 部分中之、接近加工預定線L之延伸方向之_a2方向及+a3方 向上之弱強度部分Wlla、W12a。 而且’如圖4(c)所示,若照射雷射光束之第2脈衝之單位 脈衝光,於加工預定線L上於與被照射區域re 11相距特定 距離之位置處形成被照射區域RE 12,則與第1脈衝同樣地, 此第2脈衝亦形成沿劈開/裂開容易方向之弱強度部分。例 如,於-a3方向上形成弱強度部分wilb,於+a2方向上形成 弱強度部分W12b,於+a3方向上形成弱強度部分w 11 c,於 -a2方向上形成弱強度部分W12c。 此情形與第1加工圖案同樣地,因第1脈衝之單位脈衝光 之照射而形成之弱強度部分W11 a、W12 a分別存在於弱強度 部分Wllb、W12b之延伸方向上,實際上若照射第2脈衝之 單位脈衝光’則此時產生之衝擊或應力會於劈開/裂開容易 方向及之前存在之弱強度部分傳播。即,如圖4(d)所示,形 成劈開/裂開面C11 a、C11 b。再者,此情形時,劈開/裂開 面Clla、Cl lb於被加工物之紙面俯視垂直方向上可形成為 數μηι〜數十μηι左右之深度。 接下來,如圖4(e)所示,沿加工預定線L掃描雷射光束, 對被照射區域RE11、RE12、RE13、RE14…依序照射單位 脈衝光,則因此時產生之衝擊或應力,沿加工預定線[而依 154922.doc •18· 201204500 序形成紙面俯視直線狀之劈開/裂開面Clla及Cllb、Cl2a 及 C12b、C13a及 Cl3b、Cl4a及 Cl4b..·。 如此’實現劈開/裂開面相對於加工預定線l而對稱之狀 態。第2加工圖案中,沿加工預定線[離散存在之多個被照 射區域、與該等鋸齒狀存在之劈開/裂開面就整體而言,成 為沿加工預定線L分割被加工物時之分割起點。 圖5係利用帛2加工圖案之劈開/裂開加工而形成分割起 點之被加工物之表面之光學顯微鏡圖像。具體而言,表示 將基板设為被加工物’且於其c面上將與^轴方 向正交之方向a又為加工預定線乙之延伸方向而以7㈣間隔 離散形成被照射點之加工。根據圖5,實際之被加工物亦與 圖4(e)之核式圖同樣地,確認表面視錯齒狀之(z字狀之)劈 開/裂開面。該結果示意實際之被加工物係藉由上述機制而 加工。 此外’圖6係將藉由第2加工圖案之加工而形成分割起點 之藍寶石C面基板沿該分割起點分割之後之、表面&amp;面)至 剖面之SEM圖像。再♦,圖6中以虛線表示表面與剖面之邊 界部分。 根據圖6,確認於分割後之被加工物之剖面之與表面相距 1〇 μπι前後之範圍内,被加工物之剖面具有與圖4(〇示意性 表示之鑛齒狀配置相對應之凹凸。形成此凹凸之係劈開/裂 開面。再者,圖6中之凹凸之間距係5 μιη左右。與第丨加工 圖案之加工之情形同樣地,劈開/裂開面並不平坦,而是因 單位脈衝光之知、射導致特定之結晶面產生滑動,且伴隨此 154922.doc •19- 201204500 而產生次微米間距之凹凸。 而且,對應於該凹凸之凸部之位置而自表面部分向深度 方向延伸之係直接變質區域之剖面。與圖3所示之第丨加工 圖案之加工所形成之直接變質區域相比,其形狀不均勻。 而且,該等直接變質區域及劈開/裂開面之更下方係因分割 而形成之分割面。 第2加工圖案之情形與第丨加工圖案相同,僅離散形成之 直接變質區域變成加工痕。而且,直接變質區域之被加工 面之尺寸僅為數百nm〜2μΓη程度。即,進行第2加工圖案之 加工時,亦能實現加工痕之形成較先前更佳之分割起點之 形成。 於第2加工圖案之加工之情形時,除了劈開/裂開面上形 成之次微米間距之凹凸,還以相鄰之劈開/裂開面彼此為數 μηι左右之間距形成凹凸。形成具有此種凹凸形狀之剖面之 態樣,於由藍寶石等具有硬脆性且光學透明之材料構成之 基板上,將形成LED構造等發光元件構造之被加工物以晶 片(分割素片)單位分割之情形時有效。於發光元件之情形 時,利用雷射加工而於基板上形成之加工痕之部位,會吸 收發光元件内部產生之光,使得元件之光掠出效率降低, 但藉由進行第2加工圖案之加工而於基板加工剖面上有意 形成如此圆6所示之凹凸之情形時,相應位置之全反射率下 降’發光元件實現更高之光掠出效率。 &lt;第3加工圖案&gt; 第3加工圖案與第2加工圖案之相同之處在於使用超短脈 I54922.doc •20· 201204500 衝之雷射光束、及al軸方向、a2軸方向、a3軸方向之任一 者與加n線垂直(相對於相異之2個劈開⑼開容易方向 而等價之方向成為加工預定線之方向),而與第2加工圖案 之不同之處在於雷射光束之照射態樣。 圖7係表示第3加工圖案之加工態樣之模式圖。圖7中例示 了 al軸方向與加工預定線之情形。圖7⑷表示此時之 al轴方向、a2軸方向、a3軸方向與加工預定線[之方位關係。 於上述第2加工圖案中,係根據與圖7(a)所示相同之方位 關係,將雷射光束沿加工預定線L之延伸方向、即U軸方向 與a3軸方向之正令之方向(相對於。軸方向與以軸方向而等 價之方向)而直線地掃描。於第3加工圖案中,代替於此, 如圖7(b)所示,係以各被照射區域以交替沿與夾持加工預定 線L之2個劈開/裂開容易方向之態樣鋸齒狀(2字)形成之方 式,照射形成各被照射區域之單位脈衝光。若為圖7之情 形則父替沿_a2方向與+a3方向而形成被照射區域re] 1、 RE22、RE23、RE24、RE25...。 以該態樣照射單位脈衝光時,亦與第丨及第2加工圖案同 樣地,伴隨各單位脈衝光之照射而於被照射區域之間形成 劈開/裂開面。若為圖7(b)所示之情形,藉由依序形成被照 射區域RE21、RE22、RE23、RE24、RE25...,而依序形成 劈開 /裂開面 C21、C22、C23、C24...。 如此,第3加工圖案中,以加工預定線^為軸而鋸齒狀配 置之離散存在之多個被照射區域、與各被照射區域之間形 成之劈開/裂開面就整體而言,成為沿加工預定線L分割被 154922.doc -21 - 201204500 加工物時之分割起點。 而且’沿相應分割起點實際進行分割時,與第2加工圖案 同樣地’於分割後之被加工物之剖面之與表面相距丨〇 前 後之範圍内,形成劈開/裂開面導致之數μηι間距之凹凸。而 且,各劈開/裂開面上,與第丨及第2加工圖案之情形同樣 地,因單位脈衝光之照射而於特定之結晶面產生滑動,且 伴隨此而產生次微米間距之凹凸。此外,直接變質區域之 形成態樣亦與第2加工圖案相同。即,第3加工圖案中,亦 可以將加工痕之形成抑制為與第2加工圖案相同程度。 因此,於此種第3加工圖案之加工之情形時,與第2圖案 之加工同樣地,除了劈開/裂開面上形成之次微米間距之凹 凸以外,還藉由劈開/裂開面彼此而形成數卜⑺左右之間距之 凹凸’故以發光元件為對象時就所得發光元件提高如上所„The team is concentrating on the formation of a light-emitting element such as an LED structure on a substrate made of a material that is hard and brittle and optically transparent, such as a field-adjusting stone, so that the south-emitting element can be formed by forming such a concave-convex shape on the divided section of the substrate. [Embodiment] <Embodiment of Processing> The principle of processing realized in the embodiment of the present invention shown below will be described. The processing performed in the present invention is simply a scanning pulse laser beam ( Hereinafter, it is also referred to simply as a laser beam and is irradiated onto the upper surface of the workpiece (the surface to be processed), thereby sequentially opening or splitting the workpiece between the irradiated regions of the respective pulses. The starting surface for the division (the starting point of the division) is formed on each of the continuous surfaces of the cleavage surface or the cleavage surface formed. Further, in the present embodiment, the cleavage means that the workpiece is processed along the crystal plane other than the cleavage surface. The phenomenon of roughly regular fracture, the corresponding crystal surface is called the cleavage plane. In addition, except for the microscopic phenomenon of the microscopic phenomenon along the crystal plane, there is also a crack along the macroscopic fracture. The situation in which the crystal orientation is determined. Depending on the substance, there are mainly only the opening, 154922.d〇c 201204500, etc. The material of the crack or the crack in the work, etc. Miscellaneous, does not distinguish between splitting, splitting, and cracking, but is collectively referred to as splitting/cracking. In addition, there is a case where the processing of such a state is also referred to as splitting/cracking J. The following is a hexagonal crystal with a broken workpiece. The single crystal material and the "axis axis" and the axis direction of the a3 axis are cleaved, and the case where the splitting is easy is taken as an example. For example, there is corresponding. Sapphire substrate, etc. The hexagonal crystal, the U-axis, and the a3 axis are at a position symmetrical with each other in the e-plane at an angle of 12 (). In the processing of the present invention, according to the direction of the multi-axis and the direction of the planned line (processing) The relationship between the predetermined directions is different and there are a plurality of patterns. The following description will be given of the patterns. In addition, the laser beam irradiated by each pulse will be referred to as unit pulse light in the following. <First processing pattern> First The processing pattern is any one of the 31-axis direction, the a2^ direction, and the called direction: the opening/split processing when the predetermined line is paralleled. It is simpler. 'System opening/breaking easy direction and processing line Fig. 1 is a schematic view showing a machining aspect of the first machining pattern. Fig. 1 illustrates a case where the a-axis direction is parallel to the planned line L. (4) indicates the ai axis in this case. Direction, a2 axis direction, a3 axis direction, and orientation of the planned line 1 Fig. 1 (b) shows a state in which the unit pulse light of the first pulse of the laser beam is irradiated onto the irradiated region RE丨 at the end of the planned line L. Generally speaking, the irradiation of unit pulsed light The extremely small area of the workpiece is directed to at», so the β-ray illumination will be equal to or higher than the illuminated area of the I54922.doc •12·201204500 (laser beam) of the unit pulsed light on the illuminated surface (4) Deterioration of substances in a wider range of fields • Hyun fusion • Evaporation removal, etc. However, if the irradiation time of the unit pulsed light, that is, the pulse width is set to be extremely short, it is smaller than the spot size of the laser beam and exists in the irradiated The object f' in the approximate central region of the region is scattered or deteriorated in the direction perpendicular to the illuminated surface due to the kinetic energy obtained from the irradiated laser beam. On the other hand, the reaction force accompanying the scattering is the first cause. The impact or stress generated by the irradiation of the unit pulsed light acts on the periphery of the irradiated area, in particular, the easy-to-clear/clearing easy direction, that is, the a-axis direction, the a2-axis direction, and the a3-axis direction. Although the appearance is kept in contact with the I state, some of them are slightly open or (4) 'or have not reached the degree of opening or cracking. ^There is a state of thermal distortion I inside. It can also be said that the unit pulse light of ultrashort pulse The irradiation system functions as a driving force for forming a weak-strength portion that is substantially linear in a plan view in a direction in which the opening/spliting is easy to open. In FIG. 1(b), the above-described respective splitting/cleaving easy directions are schematically indicated by broken arrows. The weak intensity portion wi of the +al direction which coincides with the extending direction of the processing predetermined line 1 among the weakly formed portions formed. Next, as shown in FIG. 1(c), if the second pulse of the laser beam is irradiated The unit pulse light forms the irradiated area RE2 at a position at a predetermined distance from the irradiated area RE1 at the predetermined line of processing, and similarly to the third pulse, the second pulse also forms a weak direction in the easy direction of opening/spliting. The strength portion, for example, forms a weak strength portion W2a in the -al direction and a weak strength portion W2b in the +al direction. On the other hand, the weak intensity portion W1 of the 154922.doc 201204500 is formed by the irradiation of the unit pulse light of the first pulse, and is present in the extending direction of the weak intensity portion W2a. That is, the direction in which the weak-strength portion W2a extends becomes a portion which can be cleaved or split by using energy smaller than other portions. Therefore, in actuality, when the unit pulse 1 of the second pulse is irradiated, the impact or stress generated at this time propagates to the easy-opening/cleaving easy direction and the weak portion existing before, from the weak intensity portion W2a to the weak intensity portion W1, A complete split or split at the moment of general illumination. Thereby, the split/cleavage plane C1 shown in Fig. i(4) is formed. Further, 劈 P 歼 1 / cleavage surface C1 may be formed to a depth of several μm to several tens of μΐΏ in the vertical direction of the plan view of the workpiece. Moreover, the surface is opened/cleaved as described below. The upper surface is subjected to strong impact or stress to cause sliding of the crystal surface, thereby causing undulation in the depth direction. Further, as shown in FIG. 1(e), the laser beam is scanned along the predetermined line ', and the irradiated regions RE1, RE2, re3, and the irradiation unit pulse light are sequentially arranged to sequentially form a split/split. Open face C2, Ο. In this aspect, the split/cleavage surface is continuously formed, which is called the split/cleavage processing of the first processing file. In other words, in the first processing pattern, the region to be irradiated which is discretely formed along the planned line L and the split/split formed between the regions to be irradiated are processed along the predetermined line. The point of division of the object. After the starting point of the division is formed, the division is performed using a specific jig or device, whereby the workpiece can be divided by roughly processing the pre-twist line B along a τ # # # τ /〇. Furthermore, in order to realize such splitting/cracking processing, it is necessary to irradiate a laser beam having a short pulse width and a short pulse. Specifically, a laser beam with a pulse width (four) - below must be used. For example, a laser beam having a pulse width of i psee 〜 5Q (four) left I54922.doc 14 201204500 is preferably used. On the other hand, the irradiation interval of the unit pulse light (the center interval of the irradiated dots) is specified to be in the range of 4 μm to 50 μm. If the irradiation pitch is larger than the range, the formation of the weak strength portion in the easy direction of the splitting/cracking may not follow the formation of the split/cleavage surface, and thus the formation of the split/cleavage plane as described above is surely formed. From the point of view of the starting point of division, it is not good. Further, in terms of scanning speed, processing efficiency, and product quality, the larger the irradiation pitch, the better. However, in order to form the split/cleavage surface more reliably, it is preferably specified in the range of 4 μη to 30 μπι, more preferably 4 μιη~15 μηι or so. When the repetition frequency of the laser beam is R (kHz), the unit pulse light is emitted from the laser source every time / claw "勹". When the laser beam is relative to the workpiece, the relative velocity is V (mm/Sec) When moving, the irradiation pitch Δ (4) is determined by Δ-V/R. Therefore, the scanning speed v of the laser beam and the repetition frequency are defined by Δ being about several μη. For example, the scanning speed is preferably It is about 5〇mm/sec~3000mm/sec, and the repetition frequency is ~2〇〇, especially about 10 kHz~200 kHz. The specific value of silk is only considering the material or absorption rate of the workpiece, thermal conductivity, The laser beam is preferably irradiated with a beam diameter of about i μπι to 1G (four). At this time, the peak power density of the laser beam is about 〇iTw/em2~10 TW. /cm2. In addition, the irradiation energy (pulse energy) of the w-beam is appropriately defined within the range of "〇5". Fig. 2 is a view showing a split-time microscope image by splitting/cleaving of light on the surface of the workpiece at the first processing pattern point. Specifically, 154922.doc •15-201204500 The sapphire C-plane substrate is a workpiece, and the &amp;1 axis direction is set to the extending direction of the planned line L on the c-plane, and is formed at intervals of 7 μm. The result of processing the illuminated spot. The results shown in Fig. 2 indicate that the actual workpiece is processed by the above mechanism. Further, Fig. 3 is an SEM (Scanning Electron Microscope) image of the surface (c surface) to the cross section of the sapphire c-plane substrate "> the sapphire c-plane substrate "> the division start point is formed by the addition of the second processing pattern. Furthermore, in Fig. 3, a broken line is shown: the boundary portion between the surface and the cross section. The elongated triangular shape or needle-like region having a length from the surface of the workpiece to the inside, which is substantially equally spaced from the surface of the workpiece, as viewed in Fig. 3, is observed by unit pulse light. a region in which a phenomenon such as direct deterioration or a phenomenon such as scattering is removed by irradiation (hereinafter referred to as a direct metamorphic region), and a rib-like portion having a longitudinal direction in a left-right direction of the paper surface observed in a submicron interval is observed between the direct metamorphic regions. The area in which the paper surface is continuous in the vertical direction is a split/cleavage surface. The direct metamorphic region and the lower surface of the split surface are the split surfaces formed by the division. The area in which the split/clear surface is formed is not affected by the thunder. In the region where the beam is irradiated, the processing of the i-th processing pattern is performed, and the directly deformed region which is discretely formed becomes a processing mark. The size of the processed surface of the direct metamorphic region is only about several hundred (10) to 1 μm. By performing the addition of the i-th processing pattern, it is possible to form a division starting point which can appropriately suppress the formation of the processing marks as compared with the prior art. Furthermore, the rib-like portion observed in the SEM image is actually formed by cleavage/cleavage on the surface of 154922.doc -16 - 201204500 (the slight convexity of the height difference of Μ μιη~i μιη is such as sapphire Hard and brittle inorganic compounds are used as objects: When the concave-opening process is performed, the workpiece is subjected to 劈 shock or stress due to the irradiation of the unit pulsed light, and the material surface _, (9) acts as a strong heart, The surface of the mouth is formed by sliding. Although such fine concavities and convexities exist, the judgment table is substantially orthogonal according to Fig. 3. Therefore, if the fine concavities and convexities are located at plus == wave = =, it can be said that the first processing can be performed. The cutting edge of the starting point of the pattern forming division divides the workpiece, thereby dividing the surface to be processed substantially vertically. The surface of the surface is further formed by the positive formation of the fine unevenness. The processing of the case can also be paid to some extent by the processing of the second processing pattern described below. The effect of the processing of the second processing pattern is as follows: "Using the government" &lt;2nd processing pattern> ^Adding the pattern to the axis direction, a2 In the direction of the axis direction axis - , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The two split/split open directions are equivalent and the direction is equivalent (the direction of the symmetry axis of the two split/clear easy directions). The processing pattern when the direction of the predetermined line is processed. Fortunately, a pattern diagram of the processing aspect of the Λη T -13⁄4 round tea. The case where the W-axis direction is orthogonal to the planned line L is illustrated in Fig. 4. Fig. 4(a) shows the _direction '32-axis direction at this time, a3 The azimuth relationship between the axial direction and the planned processing line L. The unit pulse light of the third pulse of the beam of the light beam of Fig. 4 (8) is irradiated to the state of the irradiated region RE11 at the end of the 154922.doc •17·201204500 predetermined line L. The second processing pattern also forms a weak intensity portion in the same manner as the first processing pattern by irradiating the unit pulse light of the ultrashort pulse. In Fig. 4(b), the _a2 direction and the +a3 direction which are close to the processing direction line L in the weak strength portion formed in the easy direction of each of the above-described splitting/cracking are schematically indicated by the dotted arrow. Strength portions Wlla, W12a. Further, as shown in FIG. 4(c), when the unit pulse light of the second pulse of the laser beam is irradiated, the irradiated area RE 12 is formed on the planned line L at a position at a certain distance from the irradiated area re11. Then, similarly to the first pulse, the second pulse also forms a weak intensity portion in the easy direction of splitting/cleaving. For example, a weak intensity portion wilb is formed in the -a3 direction, a weak intensity portion W12b is formed in the +a2 direction, a weak intensity portion w11c is formed in the +a3 direction, and a weak intensity portion W12c is formed in the -a2 direction. In this case, similarly to the first processing pattern, the weak-strength portions W11a and W12a formed by the irradiation of the unit pulse light of the first pulse exist in the extending directions of the weak-strength portions W11b and W12b, respectively. The 2 pulse of unit pulse light' then the impact or stress generated at this time will propagate in the easy direction of the splitting/cracking and the weak intensity part existing before. That is, as shown in Fig. 4(d), split/cleavage surfaces C11a and C11b are formed. Further, in this case, the split/cleavage surfaces Cl1a and Cl1b may be formed to have a depth of about several ηι to several tens of μηη in the vertical direction of the sheet surface of the workpiece. Next, as shown in FIG. 4(e), the laser beam is scanned along the planned line L, and the irradiated areas RE11, RE12, RE13, RE14, ... are sequentially irradiated with unit pulse light, and thus the impact or stress is generated. Along the processing line [and according to 154922.doc •18·201204500 order, the paper surface is formed with a straight line of open/cleaved open surfaces Clla and Cllb, Cl2a and C12b, C13a and Cl3b, Cl4a and Cl4b..·. Thus, the state in which the split/cleavage plane is symmetrical with respect to the planned line 1 is achieved. In the second processing pattern, the plurality of irradiated regions that are discretely present, and the split/cleavage surfaces that exist in the zigzag shape as a whole are divided into the workpieces along the planned line L. starting point. Fig. 5 is an optical microscope image of the surface of the workpiece on which the starting point is divided by the splitting/cracking process of the 帛2 processing pattern. Specifically, the processing is performed by forming the substrate as the workpiece "and on the c-plane, the direction a orthogonal to the axis direction is the direction in which the planned line B is extended, and the irradiated dots are discretely formed at intervals of 7 (four). According to Fig. 5, the actual workpiece is also in the same manner as the nucleus diagram of Fig. 4(e), and the surface-discriminate (z-shaped) split/cleaved surface is confirmed. This result indicates that the actual processed material is processed by the above mechanism. Further, Fig. 6 is an SEM image of a cross section of the sapphire C-plane substrate which is divided by the processing of the second processing pattern along the division starting point, from the surface & surface to the cross section. Further, the boundary portion between the surface and the cross section is indicated by a broken line in Fig. 6. According to Fig. 6, it is confirmed that the cross section of the workpiece after the division is within a range of 1 μm from the surface, and the cross section of the workpiece has irregularities corresponding to the ore-like arrangement schematically shown in Fig. 4 . The cleavage/cleavage surface of the embossing is formed. Further, the distance between the concavities and convexities in Fig. 6 is about 5 μηη. Similarly to the processing of the 丨 machining pattern, the cleavage/cleavage surface is not flat, but The knowledge of the unit pulse light causes the specific crystal plane to slip, and the unevenness of the submicron pitch is generated along with the 154922.doc •19-201204500. Moreover, the position corresponding to the convex portion of the concave and convex is from the surface portion to the depth. The direction extending is a section of the direct metamorphic region, and the shape is not uniform compared with the direct metamorphic region formed by the processing of the second processing pattern shown in Fig. 3. Moreover, the direct metamorphic region and the split/cleavage surface The lower part is a divided surface formed by the division. The second processing pattern is the same as the second processing pattern, and only the directly deformed direct metamorphic region becomes a processing mark. Moreover, the direct metamorphic region The size of the machined surface is only about several hundred nm to 2 μΓη. That is, when the second process pattern is processed, the formation of the process marks can be formed more preferably than the previous division start point. In the case of the second process pattern processing In addition to the unevenness of the sub-micron pitch formed on the split/cleavage surface, the adjacent split/cleavage surfaces are formed with irregularities at a distance of several μηι. The aspect of the profile having such a concave-convex shape is formed by sapphire In the case of a substrate having a light-brittle and optically transparent material, it is effective to form a workpiece in which a light-emitting element structure such as an LED structure is formed by a wafer (divided sheet). In the case of a light-emitting element, a laser is used. The portion of the processing mark formed on the substrate absorbs the light generated inside the light-emitting element, so that the light-pumping efficiency of the element is lowered, but the processing of the second processing pattern is intentionally formed on the substrate processing section. In the case of the unevenness shown in Fig. 6, the total reflectance of the corresponding position is lowered. 'The light-emitting element achieves a higher light-pig-out efficiency. &lt;3rd processing drawing Case> The third processing pattern is the same as the second processing pattern in that any of the laser beam of the ultra-short pulse I54922.doc •20·201204500 and the direction of the a-axis, the a2 axis, and the a3 axis are used. It is perpendicular to the addition of the n-line (the direction in which the two sides are different from each other and the equivalent direction becomes the direction in which the line is processed), and the difference from the second pattern is the irradiation of the laser beam. Fig. 7 is a schematic view showing a processing state of the third processing pattern. The case of the a-axis direction and the planned line is illustrated in Fig. 7. Fig. 7(4) shows the a-axis direction, the a2-axis direction, the a3-axis direction and the processing at this time. In the second processing pattern, the laser beam is extended along the processing line L, that is, the U-axis direction and the a3 axis, according to the same orientation relationship as shown in FIG. 7(a). The direction of the direction of the direction (as opposed to. The axial direction is scanned linearly with the direction equivalent to the axial direction. In the third processing pattern, instead of this, as shown in FIG. 7(b), each of the irradiated regions is zigzag in an alternating direction of two open/clearing directions with respect to the predetermined line L of the nip processing. (2 words) is formed by irradiating the unit pulse light forming each of the irradiated regions. In the case of Fig. 7, the parent region forms the irradiated regions re] 1, RE22, RE23, RE24, RE25, ... in the _a2 direction and the +a3 direction. When the unit pulse light is irradiated in this manner, similarly to the second and second processing patterns, the split/clear surface is formed between the irradiated regions in accordance with the irradiation of the respective unit pulsed light. In the case shown in FIG. 7(b), by forming the irradiated regions RE21, RE22, RE23, RE24, RE25, ... in order, the split/cleavage surfaces C21, C22, C23, C24 are sequentially formed. . . . In the third processing pattern, the plurality of irradiated regions which are arranged in a zigzag manner on the basis of the planned planned line, and the split/clear plane formed between each of the irradiated regions become the entire The machining planned line L is divided by the starting point of the 154922.doc -21 - 201204500 workpiece. Further, when the actual division is performed along the corresponding division starting point, in the same manner as the second processing pattern, the distance between the cross-section of the workpiece after the division and the surface is 丨〇, and the number of μηι intervals caused by the split/cleavage surface is formed. Bump. Further, in the respective split/cleavage surfaces, as in the case of the second and second processing patterns, the specific crystal plane is slid by the irradiation of the unit pulse light, and the unevenness of the submicron pitch is generated therewith. Further, the formation form of the direct metamorphic region is also the same as that of the second processed pattern. In other words, in the third processing pattern, the formation of the processing marks can be suppressed to the same level as the second processing pattern. Therefore, in the case of processing of the third processed pattern, similarly to the processing of the second pattern, in addition to the unevenness of the submicron pitch formed on the split/cleavage surface, the split/cleavage surfaces are mutually When the light-emitting element is used as the object of the light-emitting element, the light-emitting element is improved as described above.

而,第3加工圖幸之姑M b '、 破,,、、射區域之配置位置係部分沿劈 之配置位置係部分沿劈 工預定線L上之中點位On the other hand, the arrangement position of the third processing map of the Mb', the broken, the, and the shot area is along the midpoint of the planned line along the completion line L.

加工圖案之共通之處可為, 至少2個被照射區域於被加工物 154922.doc -22- 201204500 之劈開/裂開容易方向上相鄰形成。因此,換言之,第3加 工圖案亦可以認為係週期性改變掃描雷射光束之方向並進 行第1加工圖案之加工。 此外’於第i及第2加工圖案之情形時,被照射區域係位 於-直線上,故使雷射光束之出射源沿加H線而於一 直線上移動’且每當料特定之形成對象位置時照射單位 脈衝光而形成被照射區域便可,此形成態樣最為有效'然 而,於第3加工圖案之情形時,被照射區域並非位於一直線 上而是形成為鑛齒狀(2字),故不僅可以利用使雷射光束之 出射源實際上㈣狀(2字)移動之手法’還可以利用各種手 法來形成被照射區域。再者,於本實施形態中,所謂出射 源之移動係指被加工物與出射源之相對移動,不僅包含被 加工物固定而出射源移動之情形’還包含出射源固定而被 物移動“際上係載置被加工物之載物台移動)之態樣。 例如’使出射源與載物台和加工預定線平行地等速相對 移動且使田射光束之出射方向於與加工預定線垂直之面 内週期性變化等’藉此亦能夠以Μ如上所述之錯齒狀配 置關係之態樣形成被照射區域。 或者’使多個出射源平行地等速相對移動,且使各出射 源之單位脈衝光之照射時序週期性變化,藉此亦能夠以滿 足如上所述之鋸齒狀配置關係之態樣形成被照射區域。 圖8表不上述2個情形時之加工預定線與被照射區域之形 :預定位置之關係。任-情形時,如圖8所示,將被照射區 -则、RE22、咖、議' _之形成預定位置⑼、 I54922.doc -23- 201204500 P22、P23、P24、P25…於恰好與加工預定線[平行之直線 Let、ίβ上交替設定,沿直線La之形成預定位置p21、p23、 P25.&quot;之被照射區域之形成、與沿直線“之形成預定位置 P22、P24…之被照射區域之形成’亦可以看成係同時並列 進行。 再者,使出射源鋸齒狀(Z字)移動之情形時,不論使雷射 光束之出射源直接移動,還是使載置被加工物之載物台移 動而使雷射光束相對掃描,出射源或者載物台之移動^為 二軸同時動作4目對於此,僅使出射源或者載物台與加工 預定線平行地移動之動作係_軸動作。_,就實現出射 源之高速移動即加工效率提高方面而言,後者更適宜。 如以上之各加工圖案所示,本實施形態中進行之劈明 開加工係將單位脈衝光之離散照射作為主要用以對被加〕 物賦予產生連續劈開/裂開之衝擊或應力之機構而使用4 加工態樣。被照射區域之被加工物之變質(即加工痕之形成 或飛散等僅係隨附物而局部產生。具有此種特徵之本實旋 形態之劈開/裂開加工’與藉由使單位脈衝光之照射區域重 疊並連:或者間斷地產生變質.炼融·蒸發除去而進行加 工之先前加工手法相比,其機制存在本質上之不同。 而且’對各被照射區域瞬間施加強衝擊或應力便可,故 可高速掃描雷射光束並照射。具體而言,可以實現最大讓 _/似之極南速掃描即高速加工。先前之加工方法之加工 速度最夕為200 mm/sec左右,苴基g月5 — 形態中實現之加工方法父二差,。當然,本實施 万法與先别之加工方法相比顯著提高生 I54922.doc •24· 201204500 產性。 再者,本實施形態之劈開/裂P弓 舻、“ A , 肩/裂開加工於如上述各加工圖案 般被加工物之結晶方位(劈開/ 农间谷易方向之方位、斑 預定線滿足特定關係時特別右4 万位)/、加工 * s J有政,但適用對象並不限於 此,原理上亦可以適用於兩者 / 、 足任思關係之情形或祐力口 工物為多晶體之情形。該等情形時, ^ 產生劈開/裂開之方向並非必g ’、口工預定線而 π招目丨. 非肩固疋,故分割起點可以產生 不規則凹凸,藉由適當地設 玍 皮…射區域之間隔、或以脈 寬為首之雷射光束之照射條件, ^ # ^ ^ ^ 而進仃该凹凸控制於加工 差之合料圍内之實用上無問題之加工。 &lt;雷射加工裝置之概要&gt; 其次,說明能夠實現上述各 工裝置。 工圖案之加工之雷射加 圖9係概略表示本實 描斗园 之田射加工裝置50之構成之 杈式圖。由射加工裝置5〇主 ^Λβ,πρ ^ 茺、備雷射先束照射部50Α、觀 察Μ0Β、由例如石英等透明 械 物10之載物二7 s 風丑於其上載置被加工 動作' ff m π 裝置50之各種動作(觀察 ^對準動作、加動 部50Α罝一 動作寻)之控制器1。雷射光束照射 &amp;、備雷射光源SL與光學系 置之姑Λ τ k 于于',元ύ且係對载物台7上載 置之破加工物1〇照射雷 束之出鼾、盾. &amp;先束之部位,相當於上述雷射光 Κ ίίί射源。觀察部5〇 為表面或被Λ 、 丁自…、射雷射光束側(將其稱 自# ϋ丄面)直接觀察該被加卫物10之JL面觀察、及 台7而觀察該被力為背面或载置面)透過該載物 、〜σ工物10之背面觀察之部位。 I54922.doc •25· 201204500 二。7藉由移動機構7m而可以於雷射光束照射部5〇A ——、部50B之間水平方向移動。移動機構&amp;藉由未圖示 之驅動機構之作用而使載物台7於水平面内向特定之χγ2 轴方向移動。藉此’實現雷射光束照射部50Α内之雷射光束 ”:、射位置之移動、觀察部5〇Β内之觀察位置之移動、及雷射 光束照射部50Α與觀察部湖之間之載物台7之移動等。再 者,對於移動機構7m而f,以特定旋轉軸為_心而於水平 面内之旋轉⑽轉)動作亦可以與水平驅動獨立地進行。 此外,雷射加工褒置50中可以適當地切換正面觀察與背 面觀察。藉此,可以靈活且迅速地進行對應於被加工物ι〇 之材質或狀態之最佳觀察。 載物台7係由石英等透明構件形成,其内部設有成為用以 將被加工物H)吸附固定之吸氣通路之未圖示抽吸用配管。 抽吸用配管係藉由例如利用機械加工對載物台7之特定位 置進行削孔而設置》 於被加工物10載置於載物台7上之狀態下,利用例如抽吸 泵等抽吸機構11對抽吸用配管進行抽吸,而對抽吸用配管 之載物台7載置面側前端所設之抽吸孔賦予負壓,藉此將被 加工物10(及固定薄片4)固定於載物台7。再者,圖9中例^ 了作為加工對象之被加工物1〇貼附於固定薄片4之情形,較 佳為於固定薄片4之外緣部配置用以固定該固定薄片*之未 圖示之固定環。 此外’圖9中雖然省略了圖示’但雷射光束照射部5〇a中 於載物台7之下方位置没有冷卻機構6〇(參照圖12)。本實施 154922.doc •26· 201204500 形態之雷射加工裝置50之特徵在於具備該冷卻機構60。關 於冷卻機構60之詳細說明將於下文進行敍述。 &lt;照明系統及觀察系統&gt; 觀察部50B構成為相對於載物台7上載置之被加工物1〇而 重疊進行自載物台7上方照射落射照明光源s丨之落射照明 光L1以及自斜光照明光源s2照射斜光透過照明光[2,且進 行自載物台7之上方側利用正面觀察機構6之正面觀察、以 及自載物台7下方側利用背面觀察機構丨6之背面觀察。 具體而吕,自落射照明光源s i發出之落射照明光L丨由省 略圖不之鏡筒内所設之半反射鏡9反射後,照射於被加工物 1〇。而且,觀察部50B具備正面觀察機構6,此正面觀察機 構6包含设於半反射鏡9上方(鏡筒上方)之CCD相機&amp;及連 接於該CCD相機6a之監視祕,可以於照射落射照明光u 之狀態下即時地觀察被加工物丨〇之明視野像。 此外,於觀察部50B中,載物台7下方更佳為具備背面觀 察機構16,此背面觀察機構16包含設於下述半反射鏡〖9下 方(鏡筒下方)之CCD相機丨6a及連接於該CCD相機16&amp;之監 視益16b。再者’監視器16b與正面觀察機構6具備之監視器 6b亦可以通用。 而且,自載物台7下方具備之同轴照明光源s3發出之同轴 照明光L3由省略圖示之鏡筒内所設之半反射_反射,並 被聚光透鏡18聚光之後,可以透過載物台7而照射於被加工 物1 Q。更佳為,於載物台7下古g /其 找初D,下方具備斜光照明光源S4,可以 將斜光照明光L4透過載物A 7而B3 6+ &amp; 戟物口 7而照射於被加工物10。該等同 154922.doc •21· 201204500 軸照明光源S3及斜光照明光源S4較佳為於例如被加工物1〇 之表面側有不透明金屬層等且表面側之觀察因該金屬層產 生反射而困難之情形等、自背面側觀察被加工物1〇時使用。 &lt;雷射光源&gt; 雷射光源SL之波長為5〇〇 nm〜16〇〇 nm。而且,為了實現 上述加工圖案之加工,雷射光束LB之脈寬必須為i psec〜5〇 psec左右。而且,較佳為重複頻率尺為1〇 kHz〜2〇〇 kHz左 右,雷射光束之照射能量(脈衝能量)為〇」μ;左右。 再者,自雷射光源SL出射之雷射光束lB之偏光狀態可以 係圓偏光亦可以係直線偏光。其中,於直線偏光之情形時, 就結晶性被加工材料中之加工剖面之彎曲與能量吸收率之 觀點而5,較佳為偏光方向與掃描方向大致平行,例如兩 者所成之角為±1。以内。 &lt;光學系統&gt; 光學系統5係設定雷射光束照射於被加工物1〇時之光路 之部位。按照由光學系統5設定之光路,將雷射光束照射於 被加工物之特定之照射位置(被照射區域之形成預定位置)。 圖1 〇係例示光學系統5之構成之模式圖。光學系統5主要 具備光束放大器51與物鏡系統52。而且,於光學系統5中, 為了复換雷射光束LB之光路朝向,亦可以於適當位置處設 置適當個數之鏡片5ae圖1〇中例示設有2個鏡片化之情形。 此外於出射光為直線偏光之情形時,光學系統5較佳具 備衷減器5b。衰減器5b配置於雷射光束LB之光路上之適當 位置處’用以調整出射之雷射光束⑶之強度。 154922.doc -28· 201204500 再者,圖Η)中例示之光學系統5中,設為於加工處理期 間’自雷射光源SL發出之雷射光㈣以其光路被固定之狀 態照射於被加工物1〇1此之外’還可以為如下構成:實 際地或虛擬地設定多個自雷射光源SL發出之雷射光束1^ 照射於被加工物H)時之雷射光束LB之光路,並且可以利用 光路設定機構5e(圖11),於設定之多個光路中切換雷射光束 LB之各單位脈衝光照射於被加工物時之光路。於後者之情 形時’可以實現被加工物Π)上表面之多個部位同時並列進 行掃描之狀態、或者虛擬地同時並列掃描之狀態。換言之, 此係將雷射光束LB之光路多重化。 再者,圖9中例示了利用3個雷射光束lb〇、lbi lb^ 描3個部位之情形’但光學系統5之光路多重化之態樣並不 疋限疋於此。光學系統5之具體構成例將於下文敍述。 〈控制器〉 控制器1控制上述各部之動作,且進而具備:控制部2, 其實現下述各種態樣下之被加工物1〇之加工處理;及記憶 部3’其儲存控制雷射加工裝置5〇之動作之程式蚱及加工處 理時參照之各種資料。 控制部2係利用例如個人電腦或微電腦等通用電腦而實 現,藉由將記憶部3中儲存之程式3p讀入該電腦並加以執 订,而實現各種構成要素作為控制部2之功能性構成要素。 具體而言,控制部2主要具備:驅動控制部2丨,其控制移 動機構7m之載物台7之驅動及聚光透鏡丨8之合焦動作等、與 加工處理相關之各種驅動部分之動作;攝像控制部22,其 154922.doc -29· 201204500 控制CCD相機6a及16a之攝像;照射控制部23,其控制雷射 光源SL之雷射光束LB之照射及光學系統5之光路設定態 樣;吸附控制部24,其控制抽吸機構丨丨將被加工物1〇向載 物台7吸附之吸附固定動作;及加工處理部25,其根據提供 之加工位置資料D1 (下述)及加工模式設定資料D2(下述), 執行對加工對象位置之加工處理。 記憶部3係利用R〇M或RAM及硬碟等記憶媒體而實現。 再者,記憶部3可以係由實現控制部2之電腦之構成要素實 現之態樣’於硬碟之情料亦可以係設置於該電腦以外之 態樣。 〜記憶部3中儲存有自外部提供之描述了對被加工物咐 定之加工預定線之位置之加工位置資料m。而且,記憶部3 十預先儲存有加卫模式設定資細,其中按各加工模式而 描述了雷射光束之各參數相關之條件或光學系統5之光路 ,設定條件或載物台7之驅動條件(或者其等之可設定範圍) 再者’由操作員提供給雷射加工裝置5〇之各種輸入指示 較佳利用控制器】中實現之GUi來進行, ΓΓ作用而由⑽提供加工處理用選單。操作員根據ΐ 加工處理用選單,進行下述加工模式之 = 之輸入等。 &lt; 坪次加工條件 &lt;對準動作&gt; 於雷射加工裝置50Φ , 進行微調整被加工物〗。之=處;^ _置位置之對準動作。對準動 J54922.doc 201204500 作係為了使被加x物1G規定之χγ座標軸與載物台7之座標 轴—致而進行之處理。於進行上述加工圖案之加工之情形 時,為了使被加工物之結晶方位、加工預定線及雷射光束 之掃描方向滿足各加工圖案中求出之特定關係該對準處 理較為重要。 對準動作可以應用周知技術而執行,只要對應於加工圖 案以適當態樣進行便可。例如,將使们個母板製作出之多 個疋件晶片切出等情形時,若為被加工物1〇之表面形成有 重複圖案之情形,則藉由使用圖案匹配等手法而實現適當 之對準動作。此種情形時,簡單而言,由ccd相機^或^ W取得被加工物10上形成之多個對準用標記之攝像圓 像,根據該等攝像圖像之攝像位置之相對關係,加工處理 _定對準量’驅動控制部21根據該對準量,藉由移動 機構7m而使載物台7移動,從而實現對準。 藉由進行該對準動作,可以準確地確定加工處理之加工 位置。再者,對準動作結束之後,載置有被加工物10之載 物台7向雷射光束照射部50A移動,然後進行照射雷射光束 LB之加工處理。再者,載物台7自觀察部5〇b向雷射光束照 射部50A之移動,係為了保證對準動作時假定之加工預定位 置與實際加工位置不發生偏差。 〈加工處理之概略&gt; 接下來,說明本實施形態之雷射加工裝置5〇之加工處 理。雷m置5G將雷射光源SL發㈣經過光學系統$ 之雷射光束LB之照射、與載置固定有被加工物H)之載物台7 I54922.doc -31 · 201204500 之移動加以組合,藉此使經過光學系統5之雷射光束相對於 被加工物1 〇而相對掃描,並進行被加工物1 〇之加工。 雷射加工裝置50之特徵在於:作為(相對)掃描雷射光束 LB之加工處理之模式(加工模式),可以自基本模式與多重 模式t 一者選一。該等加工模式係對應於上述光學系統5 之光路設定態樣而設定。 基本模式係固定地規定雷射光源SL發出之雷射光束 之光路之模式。基本模式中,雷射光束LB始終藉由丨個光 路,載置有被加工物10之載物台7以特定速度移動,藉此實 現雷射光束於一個方向上掃描被加工物i 〇之態樣之加工。 於圖10例示之光學系統5之情形時,僅可以進行該基本模式 下之加工。 基本模式適合於進行上述第1及第2加王圖案之加 形。即’對於加工預定'社設定為與劈開/裂開容易方向^ 行之被加工物1〇而言,以該劈開/裂開容易方向與載物台 之移動方向-致之方式對準被加工物lQ,然後進行基本^ 式下之加工’藉此進行第1加工圖案之加工。另—方面,费 於加工預定線L設定為與劈開/裂開容易方向垂直之被加】 物10而言’以該劈開/裂開容易方向與載物台7之移動“ 正交之方式對準被加工物10,然後進行基本模式下之力: 工,藉此進行第2加工圖案之加工。 此外原'理上而&amp;’藉由適當變更載物台7之移動方向 亦可以應用第3加工圖案之加工 另-方面’多重模式係將雷射光束LB之光路實體地以 154922.doc -32· 201204500 虛擬地多重化而設定多個光路之模式。該模式如下例如, ^圖8所示之沿與加工預定線L平行之直線La、咖者進而 預疋線L自身’實體地或者虛擬地掃描多個雷射光 ’藉此實現與以加工預定線L重複交又之態樣掃描雷射光 亭相同之加工。再者,所謂虛擬地掃描多個雷射光束, :際上係扎雖然與基本模式同樣地以〗個光路照射雷射光 其光路時間地變化,藉此實現與以多個光路照射雷射 光朿時相同之掃描態樣。 多重模式適用於進行第3加工圖案之加工之情形。即與 2加工圖案之情形同樣地’對加工預定線l設定為與劈開, :開容易方向垂直之被加工物1〇而言,以該劈開,裂開容易 向與載物台7之移動方向正交之方式對準被加工物⑺,然 &lt;進仃多重模式之加工,藉此進行第3加工圖案之加工。 加工模式較佳為例如根據加工處理部乃之作用,可以由 控制器1根據提供給操作員之可利用之加工處理選單而進 行選擇力口工處s部25取得加工位置資料並S自加工模 ^設定資料D2取得與選出之加工圖案對應之條件,為了執 :丁對應於相應條件之動作,#由驅動控制部21、照射控制 部23及其他而控制對應之各部之動作。 例如’由控制器!之照射控制部23而實現由雷射光源儿 發出之雷射光東LB之波長、輸出、脈衝之重複頻率、脈寬 之调整等。若自加工處理部25對照射控制部23發出依照加 工模式設定資料⑴之特定之設定信號,則照射控制部地 據該設定信號,設定雷射光束1^8之照射條件。 154922.doc •33- 201204500 一 尤八係以多重模式進行加工時,照射控制部23使 光路設定機構5c之光路切換時序,與來自雷射光源处之單 位脈衝光之出射時序同步。藉此,相對於各被照射區域之 形成預定位置,以光路設定機構5。設定之多個光路中與該 形成預定位置對應之光路而照射單位脈衝光。 再者,於雷射加工裝置50中,進行加工處理時視需要 亦可以合焦位置有意地“皮加工物1〇之表面偏離之散焦狀 態,照射雷射光束LB。可以藉由例如調整載物台7與光學系 統5之相對距離而實現。 &lt;光路設定機構之構成例及其動作&gt; 接下來,針對光路設定機構5c之具體構成、及其動作例, 主要以多重模式之動作為對象進行說明。 再者,以下說明中,於進行加工處理時,係使載置有被 加工物1 0之載物台7沿與加工預定線[之延伸方向一致之移 動方向D移動並進行加工。 此外,於多重模式之動作中,加工預定線L上形成被照射 區域RE時所照射者係雷射光束LB〇,於與加工預定線l平行 之直線La上形成被照射區域RE時照射者係雷射光束】, 於與同一加工預定線L平行且相對於加工預定線1^對稱之位 置上之直線Lp上形成被照射區域RE時所照射者係雷射光 束 LB2。 而且,多重模式下之第3加工圖案之加工係藉由依序或同 時形成之多個被照射區域沿劈開/裂開容易方向形成之方 式而實現。 154922.doc •34· 201204500 圖Η係表示光路設定機構5c之構成之模式圖。光路設定 機構5c係作為光學系統5之一構成要素而設置。光路設定機 構5C具備多個半反射鏡53、鏡片54、及光路選擇機構55。 設置半反射鏡53與鏡片54之目的在於,使雷射光源乩出 射之雷射光束LB之光路於與載物台7之移動方向〇垂直之 面内方向上分支’而形成多個光路(雷射光束LB0、LB1、 LB2之光路)。再者’半反射鏡53之數量係根據光路數量而 定。圖11中為了獲得3個光路而設有2個半反射鏡53。藉由 具備。玄等半反射鏡53及鏡片54,出射雷射光束LB並使載物 台7移動,藉此實現多個雷射光束掃描被加工物1〇之狀態。 設置光路選擇機構55之目的在於控制多個光路之被加工 物10之雷射光束之出射時序。更具體而言,光路選擇機構 55於由半反射鏡53及鏡片54分支之各雷射光束之光路途中 具備光學開關SW。光學開關SW係由例如A0M(音響光學調 變器)或EOM(電氣光學器)等構成,且具有〇N狀態時使入射 之雷射光束通過,0FF狀態時使入射之雷射光束遮斷或者 衰減(非通過狀態)之功能。藉此,光路選擇機構55僅使通過 ON狀態之光學開關8%之雷射光束照射於被加工物1〇。 具備具有此種構成之光路設定機構兄之雷射加工裝置5〇 之多重模式下之動作係藉由如下方式實現:照射控制部23 根據依照重複頻率R之雷射光束LB2單位脈衝光之出射時 序,以雷射光束lbo、lb1、LB2之光路上之光學開關3贾依 序且週期性變成ON狀態之方式,控制各光學開關SWi on/off動作》藉由該控制,各雷射光束LB〇、LB1、LB2 154922.doc -35· 201204500 僅於到達形成被照射區域之時序時,各雷射光束LB〇、 LB1、LB2藉由光路選擇機構55而照射於被加工物。 即,照射於被加工物1〇之雷射光束之光路實際上設有多 個’使該等雷射光束各自之單位脈衝光之照射時序分別不 同並同時並列地進行掃描,藉此執行多重模式之動作。 再者,基本模式之動作亦可以藉由如下方式實現:例如, 僅使雷射光束LBG、LB1、LB2中任—者之光路上之光學開 關SW始終為ON狀態'而出射雷射光束LB,並使載物台7移 動。 &lt;被加工物之冷卻及劈開/裂開加工之高效率化&gt; 上述劈開/裂開加工係利用因單位脈衝光之照射而產生 之衝擊或應力,使被加工物產生劈開/裂開之手法。因此, 各單位脈衝光之照射時能以更少能量消耗形成劈開/裂開 面’即便提供之能量相同亦可以使劈開/裂開到達被加工物 更深處刀割起點之前端部分到達被加工物之更深部 分,從而可更有效地形成劈開/裂開面。 根據以上觀點’本實施形態中’於使被加工面預先作用 拉伸應力之狀態下照射脈衝雷射光束,藉此可實現更有效 之劈開/裂開加工。具體而言,藉由冷卻被加工物之載置面 而使載置面與被加工面之間產生溫度差。若產生該溫度 差,則被加工物上之載置面侧變成比被加工面側更收縮之 狀態,從而於被加工面侧上作用拉伸應力。若於該狀態下 照射脈衝雷射光束’則該拉伸應力作用之部分能降低形成 身開/裂開面時消耗之能量,如此劈開/裂開面之進展變得容 154922.doc -36 · 201204500 易。 此外,通常若溫度下降則固體之破壞拿刃性值變低。而且, 破壞勃性值越低則劈開/裂開面越容易形成。因此,上述態 樣中藉由冷部載置面’被加工物處於越靠近載置面側則破 壞動性值越低之狀態、即劈開/裂開面之進展越容易之狀 心自β方面出發’冷卻被加工物之載置面之做法有助於 劈開/裂開加工之高效率化。 即’本實施形態中,係以藉由冷卻被加工物之載置面, 5寺產生對被加面之拉伸應力施加及載置面側之破壞勃 録下降這2個現象之狀態下,進行劈開/裂開加卫,因此 能夠更有效地形成劈開/裂開面。 &lt;冷卻機構&gt; 接下來,對雷射加工裝置5〇中用以冷卻上述被加工物之 載置面側之冷卻機構6〇進行說明。圖12係例示冷卻機構⑼ 之構成及配置位置之圖。再者’圖12中例示了被加工物1〇 由監寶石基板1〇1及其上利用m族氮化物等形成之㈣構 造102所構成之情形。 -如圖12所[冷卻機㈣具備··作為冷卻構件之料帖 凡件61 ’散熱部62 ’其包含支稽料帖元件61之支樓部 m與該支擇部62a連續之態樣設置且具有多個翼片 之翼片部62b ’·及風扇部63’其鄰接於翼片部㈣而配置, 且藉由驅動内部所設之風扇而對翼片部62b進行送風。 冷卻機構60係以如下方式配置:至少載物台以於雷射光 束照射部50A時,料帖元件61接近於载物台7之與載置有 154922.doc -37· 201204500 被加工物10之上表面7a為相反側之背面7b。於該配置狀態 下,若利用未圖示之通電機構對珀耳帖元件61進行通電, 則其表面61a產生吸熱。藉由該吸熱而冷卻載物台7,進而 冷卻其上載置之被加工物10之載置面1〇a。再者,珀耳帖元 件61因其原理,當表面61a進行吸熱時,其相反面不可避免 地會發熱,故冷卻機構60上設有用以將產生之熱向外部散 發之散熱部62及風扇部63。該冷卻機構6〇可以藉由組合周 知構件而實現。 雷射光束照射部50A照射脈衝雷射光束而進行劈開/裂開 加工時,該冷卻機構60自載物台7側冷卻被加工物1〇之载I 面l〇a,藉此實現上述劈開/裂開加工之高效率化。再者, 冷卻機構60之冷卻處理較佳為藉由加工處理部乃而與加工 處理一體地控制。 然而,圖12所示構成係載物台7於與載置有被加工物1〇 之上表面7a為相反側之背面7b之中央部分具有掘入部71。 而且,以珀耳帖元件61藉由該掘入部71而與載物台7接近之 方式,來配置冷卻機構60。即,載物台7係僅掘入部71之形 成部分變得比其他部分薄。採用該構成之情形時,被加工 物1〇之載置面10a因珀耳帖元件61而更有效地被冷卻。 再者,於該情形時,為了於載物台7移動到觀察部5〇B時 不與冷卻機構60干擾,而於載物台7與冷卻機構60之至少_ 個上,具備未圖示之向紙面俯視上下方向移動之移動機構。 或者,亦可為與紙面垂直之方向係移動機構7111之載物台 7之移動方向,掘入部71於相應方向上延伸而設之態樣。 154922.doc -38- 201204500 &lt;變形例&gt; 使載置面與被加工面之間產生溫度差之態樣並不限於上 f實施形態。例如,代替冷卻載置自,而加熱被加工面側, 错此亦可獲得相同效果。 【圖式簡單說明】 圖1(a)〜(e)係第1加工圖案之加工之說明圖; 圖2係利用第i加工圖案之劈開’裂開加工而形成分割起 點之被加工物之表面之光學顯微鏡圖像; 圖3係利用第!加工圖案之加工而形成分割起點之藍寶石 C面基板沿該分割起點分割後之、表面㈣)至剖面之㈣ 圖像; 圖4(a)〜⑷係表示第2加工圖案之加工態樣之模式圖; 圖5係利用第2加工圖案之劈開/裂開加工而形成分割起 點之被加工物之表面之光學顯微鏡圖像; 圖6係利用第2加工圖案之加工而形成分割起點之藍寶石 土板〜„亥刀割起點分割後之、表面(c面)至剖面之 像; 圖7(a)、(b)係表不第3加工圖案之加工態樣之模式圖; 圖8係表tf第3加工圖案之加工預定線與被照射區域之形 成預定位置之關係之圖; 圖9係概略表示本發明之實施形態之雷射加工裝置50之 構成之模式圖; 圖1〇係例7^光學系統5之構成之模式圖; 圖U係表示光路設定機構5c之構成之模式圖;及 154922.doc -39- 201204500 圖12係例示冷卻機構60之構成及配置位置之圖。The common feature of the processing pattern may be that at least two of the irradiated regions are formed adjacent to each other in the easy opening/split direction of the workpiece 154922.doc -22-201204500. Therefore, in other words, the third processing pattern can also be considered to periodically change the direction of the scanning laser beam and perform the processing of the first processing pattern. In addition, in the case of the i-th and second processing patterns, the illuminated area is located on a straight line, so that the source of the laser beam is moved along the line by adding the H line and the object position is specified for each material. When the unit pulsed light is irradiated to form the irradiated area, the formation form is most effective. However, in the case of the third processing pattern, the irradiated area is not located on a straight line but is formed into a mineral tooth shape (2 words). Therefore, it is possible to use not only the method of moving the source of the laser beam in a substantially (four) shape (2 words), but also various methods to form the illuminated region. Further, in the present embodiment, the movement of the emission source refers to the relative movement between the workpiece and the emission source, and includes not only the case where the workpiece is fixed but also the movement of the source, and the source is fixed and the object is moved. The upper stage mounts the stage on which the workpiece is moved. For example, 'the output source is moved at a constant speed in parallel with the stage and the planned line, and the direction of the field beam is perpendicular to the planned line. The periodic change in the plane, etc., can also form the irradiated area in the wrong tooth-like arrangement relationship as described above. Or 'the plurality of exit sources are moved in parallel at equal speeds, and the respective exit sources are made The irradiation timing of the unit pulse light is periodically changed, whereby the irradiated region can be formed in a manner to satisfy the zigzag arrangement relationship as described above. Fig. 8 shows the planned planned line and the irradiated area in the above two cases. Shape: the relationship between the predetermined positions. In any case, as shown in Figure 8, the area to be illuminated - then, RE22, coffee, and the formation of the predetermined position (9), I54922.doc -23-201204500 P22, P23, P24, P25 Formed alternately with the line to be processed [parallel lines Let, ίβ, the formation of the irradiated areas at predetermined positions p21, p23, P25.&quot; along the line La, and the formation of predetermined positions P22, P24 along the line The formation of the illuminated area of ' can also be seen as a simultaneous juxtaposition. Further, when the output source is zigzag-shaped (Z-shaped), the source of the laser beam is moved directly, or the stage on which the workpiece is placed is moved to scan the laser beam, and the source is emitted. Or the movement of the stage is two simultaneous operations of the two axes. For this purpose, only the operation source or the stage is moved in parallel with the planned line. _, the latter is more suitable in terms of achieving high-speed movement of the exit source, that is, processing efficiency. As shown in each of the above processing patterns, the open-cut processing performed in the present embodiment uses discrete illumination of unit pulse light as a mechanism for mainly imparting a shock or stress to the continuous opening/spliting of the object to be added. Use 4 machining patterns. The deterioration of the workpiece in the irradiated area (that is, the formation or scattering of the processing mark is locally generated only by the accompanying object. The splitting/cracking process of the present spin form having such characteristics is performed by the unit pulse light The irradiation areas are overlapped and connected: or the deformation is intermittently produced. The mechanism of the previous processing methods of processing by smelting and evaporation is substantially different. And 'the moment of applying strong impact or stress to each irradiated area Yes, it is possible to scan the laser beam at high speed and illuminate it. Specifically, it can achieve the maximum south speed scanning or high speed machining. The processing speed of the previous processing method is about 200 mm/sec. g月5—The processing method achieved in the form is the father's second difference. Of course, this implementation method significantly improves the productivity of the I54922.doc •24· 201204500 compared with the previous processing method. Furthermore, the embodiment is opened. / split P bow, "A, shoulder / split open processed in the same as the above processing pattern of the crystal orientation of the workpiece (opening / agro-valley direction of orientation, when the predetermined line of the spot meets a specific relationship, especially right 40,000) /, processing * s J has a political, but the object of application is not limited to this, in principle, it can also be applied to the situation of the two /, the relationship between the two, or the case that the work is polycrystalline. In other cases, ^ the direction of splitting/cracking is not necessarily g', the line of the job is scheduled, and the π is the target. The non-shoulder is fixed, so the starting point of the split can produce irregular bumps, by appropriately setting the suede... The interval between the regions, or the irradiation condition of the laser beam headed by the pulse width, ^ # ^ ^ ^, the processing of the concave and convex is controlled in the processing of the poor processing of the material processing. [Last processing device <Summary> Next, it will be described that each of the above-described apparatuses can be realized. The laser beam of the processing of the pattern is shown in Fig. 9 as a schematic diagram showing the configuration of the field processing apparatus 50 of the present drawing. 〇 Λ , , , , , , , , , , , , , , , , , , , 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先 先Various actions (observation ^ alignment action, moving part 50 one action寻) The controller 1. The laser beam irradiation &, the preparation of the laser source SL and the optical system of the Λ τ k in ', the yuan ύ and the workpiece 7 placed on the workpiece 1 〇 irradiation The beam of the thunder beam, the shield. &amp; the first part of the beam, equivalent to the above laser light Κ ίίί source. Observing part 5 〇 for the surface or bedding, Ding from..., shooting the laser beam side (call it from # ϋ丄面) directly observes the JL surface of the object to be protected 10, and observes the portion of the object, which is the back surface or the mounting surface, through the back surface of the load and the sigma workpiece 10. I54922. Doc •25· 201204500 II. 7 is movable in the horizontal direction between the laser beam illuminating portion 5A and the portion 50B by the moving mechanism 7m. The moving mechanism &amp; actuates the stage 7 in the horizontal plane in the χ2 axis direction by the action of a driving mechanism (not shown). Thereby, the "laser beam in the laser beam irradiation portion 50" is realized: the movement of the shot position, the movement of the observation position in the observation portion 5, and the load between the laser beam irradiation portion 50A and the observation portion lake. The movement of the stage 7 or the like. Further, the movement (7) rotation of the movement mechanism 7m and f in the horizontal plane with the specific rotation axis as the center of the movement may be performed independently of the horizontal drive. In the case of 50, the front view and the back view can be appropriately switched. Thereby, the material or state corresponding to the workpiece ι can be flexibly and quickly observed. The stage 7 is formed of a transparent member such as quartz. A suction pipe (not shown) that is an intake passage for adsorbing and fixing the workpiece H) is provided inside. The suction pipe is formed by, for example, machining a specific position of the stage 7 by machining. In the state in which the workpiece 10 is placed on the stage 7, the suction pipe is suctioned by a suction mechanism 11 such as a suction pump, and is loaded on the stage 7 of the suction pipe. a suction hole provided at the front end of the setting side is given By pressing, the workpiece 10 (and the fixing sheet 4) is fixed to the stage 7. Further, in Fig. 9, the workpiece 1 to be processed is attached to the fixed sheet 4, Preferably, a fixing ring (not shown) for fixing the fixing sheet * is disposed on the outer edge portion of the fixing sheet 4. Further, although the illustration is omitted in Fig. 9, the laser beam irradiation portion 5a is loaded in the object. There is no cooling mechanism 6〇 at the lower position of the stage 7 (see Fig. 12). The laser processing apparatus 50 of the embodiment 154922.doc •26·201204500 is characterized in that the cooling mechanism 60 is provided. The detailed description of the cooling mechanism 60 will be <Illumination system and observation system> The observation unit 50B is configured to overlap the workpiece 1 placed on the stage 7 and to superimpose the projection illumination from the upper surface of the stage 7 to the illumination source s The light L1 and the self-oblique illumination light source s2 illuminate the oblique light to transmit the illumination light [2, and the front side of the stage 7 is viewed from the front side of the stage 7 and the lower side of the stage 7 is used by the back side observation mechanism 丨6. Observing the back. Specific and Lu, The epi-illumination light L emitted from the epi-illumination light source si is reflected by the half mirror 9 provided in the lens barrel, and is irradiated onto the workpiece 1〇. The observation unit 50B is provided with a front observation mechanism 6, and the front surface is provided. The observation mechanism 6 includes a CCD camera & disposed above the half mirror 9 (above the lens barrel) and a monitoring secret connected to the CCD camera 6a, and can immediately observe the workpiece under the condition of irradiating the epi-illumination light u. Further, in the observation unit 50B, it is preferable to include a back surface observation mechanism 16 below the stage 7, and the back surface observation mechanism 16 includes a CCD provided below the half mirror (below the lens barrel) The camera 丨 6a and the monitor 16b connected to the CCD camera 16 & Further, the monitor 16b and the monitor 6b provided in the front observation mechanism 6 may be used in common. Further, the coaxial illumination light L3 emitted from the coaxial illumination light source s3 provided under the stage 7 is reflected by the semi-reflection_reflection provided in the lens barrel (not shown), and is condensed by the collecting lens 18 to be transmitted. The stage 7 is irradiated onto the workpiece 1 Q. More preferably, the lower stage g of the stage 7 is located at the beginning D, and the oblique illumination source S4 is provided below, and the oblique illumination light L4 can be transmitted through the carrier A 7 and the B3 6+ & Workpiece 10. The equivalent 154922.doc •21·201204500 The axis illumination source S3 and the oblique illumination source S4 are preferably opaque metal layers or the like on the surface side of the workpiece 1 且, and the observation of the surface side is difficult due to the reflection of the metal layer. In the case of the case, the object to be processed is observed from the back side. &lt;Laser light source&gt; The wavelength of the laser light source SL is 5 〇〇 nm to 16 〇〇 nm. Further, in order to realize the processing of the above-described processing pattern, the pulse width of the laser beam LB must be about i psec to 5 〇 psec. Further, it is preferable that the repetition frequency scale is about 1 kHz to 2 kHz, and the irradiation energy (pulse energy) of the laser beam is 〇"μ; Furthermore, the polarization state of the laser beam 1B emitted from the laser light source SL may be circularly polarized or linearly polarized. In the case of linear polarization, in view of the bending and energy absorption rate of the processed cross section in the crystalline material to be processed, it is preferable that the polarization direction is substantially parallel to the scanning direction, for example, the angle formed by the two is ± 1. Within. &lt;Optical System&gt; The optical system 5 sets a portion where the laser beam is irradiated onto the optical path of the workpiece 1〇. The laser beam is irradiated to a specific irradiation position of the workpiece (predetermined position at which the irradiated region is formed) in accordance with the optical path set by the optical system 5. Fig. 1 is a schematic view showing the configuration of an optical system 5. The optical system 5 mainly includes a beam amplifier 51 and an objective lens system 52. Further, in the optical system 5, in order to change the optical path direction of the laser beam LB, an appropriate number of lenses 5ae may be provided at appropriate positions. Fig. 1A illustrates the case where two lenses are provided. Further, in the case where the emitted light is linearly polarized, the optical system 5 is preferably provided with a reducer 5b. The attenuator 5b is disposed at an appropriate position on the optical path of the laser beam LB to adjust the intensity of the exiting laser beam (3). 154922.doc -28·201204500 In the optical system 5 exemplified in the figure, the laser light emitted from the laser light source SL is irradiated to the workpiece in a state where the optical path is fixed during the processing. In addition to the above, a configuration may be adopted in which a plurality of optical paths of the laser beam LB when the laser beam emitted from the laser light source SL is irradiated onto the workpiece H) are actually or virtually set, and The optical path setting means 5e (FIG. 11) can be used to switch the optical path when each unit pulse light of the laser beam LB is irradiated onto the workpiece in the set plurality of optical paths. In the latter case, it is possible to realize a state in which a plurality of parts on the upper surface of the workpiece are simultaneously scanned in parallel or in a state of being simultaneously scanned in parallel. In other words, this multiplexes the optical path of the laser beam LB. Further, in Fig. 9, the case where three portions are described by three laser beams lb 〇, lbi lb^ is illustrated, but the optical path of the optical system 5 is multiplexed, and is not limited thereto. A specific configuration example of the optical system 5 will be described later. <Controller> The controller 1 controls the operation of each of the above-described units, and further includes a control unit 2 that realizes processing of the workpiece 1〇 in various aspects described below, and a storage unit 3′ that stores and controls the laser processing apparatus The program of the 5 动作 action and various materials referred to during processing. The control unit 2 is realized by a general-purpose computer such as a personal computer or a microcomputer, and the program 3p stored in the storage unit 3 is read into the computer and bound, and various components are realized as functional components of the control unit 2. . Specifically, the control unit 2 mainly includes a drive control unit 2 that controls the driving of the stage 7 of the moving mechanism 7m and the focusing operation of the collecting lens unit 8, and the operation of various driving portions related to the processing. The imaging control unit 22, 154922.doc -29·201204500 controls the imaging of the CCD cameras 6a and 16a, and the illumination control unit 23 controls the illumination of the laser beam LB of the laser light source SL and the optical path setting pattern of the optical system 5. The adsorption control unit 24 controls the suction mechanism 吸附 to adsorb and fix the workpiece 1 to the stage 7; and the processing unit 25 according to the supplied processing position data D1 (described below) and processing The mode setting data D2 (described below) is executed to process the machining target position. The memory unit 3 is realized by using R〇M or a memory medium such as a RAM or a hard disk. Further, the memory unit 3 can be realized by the components constituting the computer of the control unit 2. The situation of the hard disk can also be set outside the computer. The memory unit 3 stores a processing position data m which is provided from the outside and describes the position of the planned line to be processed. Moreover, the memory unit 3 pre-stores the guard mode setting rule, wherein the conditions related to the parameters of the laser beam or the optical path of the optical system 5, the setting conditions or the driving conditions of the stage 7 are described for each processing mode. (or its configurable range). Further, the operator can provide the GUI for the various types of input instructions to the laser processing device 5, which are used in the preferred controller, and the processing menu is provided by (10). . The operator inputs the following machining mode = according to the 加工 machining processing menu. &lt;Plating processing conditions &lt;Alignment operation&gt; In the laser processing apparatus 50Φ, the workpiece is finely adjusted. ==; _ _ position alignment action. Alignment J54922.doc 201204500 is performed in order to make the χ-coordinate axis defined by the x-object 1G and the coordinate axis of the stage 7. In the case of performing the processing of the above-described processing pattern, it is important that the alignment direction of the workpiece, the planned line of processing, and the scanning direction of the laser beam satisfy the specific relationship found in each processing pattern. The alignment action can be performed using well-known techniques as long as it corresponds to the processing pattern in an appropriate manner. For example, when a plurality of element wafers produced by one mother board are cut out, etc., if a repeating pattern is formed on the surface of the workpiece 1 ,, it is appropriate to use pattern matching or the like. Align the action. In this case, the imaging circle image of the plurality of alignment marks formed on the workpiece 10 is simply obtained by the ccd camera or the W, and the processing relationship is based on the relative relationship between the imaging positions of the captured images. The amount of alignment "the drive control unit 21 moves the stage 7 by the moving mechanism 7m in accordance with the amount of alignment, thereby achieving alignment. By performing this alignment operation, the processing position of the processing can be accurately determined. When the alignment operation is completed, the stage 7 on which the workpiece 10 is placed is moved to the laser beam irradiation unit 50A, and then the processing for irradiating the laser beam LB is performed. Further, the movement of the stage 7 from the observation portion 5〇b to the laser beam irradiating portion 50A is such that the predetermined machining position and the actual machining position are not deviated in order to ensure the alignment operation. <Summary of Processing Process> Next, the processing of the laser processing apparatus 5 of the present embodiment will be described. The lightning light source SL is emitted by the laser light source LB, and is combined with the movement of the stage 7 I54922.doc -31 · 201204500 on which the workpiece H) is placed and fixed. Thereby, the laser beam that has passed through the optical system 5 is relatively scanned with respect to the workpiece 1 ,, and the workpiece 1 is processed. The laser processing apparatus 50 is characterized in that the mode (processing mode) of the processing of the (relatively) scanning laser beam LB can be selected from the basic mode and the multi mode t. These processing modes are set corresponding to the optical path setting aspect of the optical system 5 described above. The basic mode is a mode that fixedly defines the optical path of the laser beam emitted from the laser light source SL. In the basic mode, the laser beam LB is always moved by a certain optical path by the stage 7 on which the workpiece 10 is placed, thereby realizing that the laser beam scans the workpiece i in one direction. Sample processing. In the case of the optical system 5 illustrated in Fig. 10, only the processing in this basic mode can be performed. The basic mode is suitable for the addition of the first and second king pattern described above. That is, in the case of the workpiece to be processed, which is set to be easy to open/split, the easy opening direction and the moving direction of the stage are aligned. The object lQ is then subjected to the processing in the basic mode to perform the processing of the first processing pattern. On the other hand, the processing planned line L is set so as to be perpendicular to the easy opening/spliting direction of the object 10, and the direction of the opening/spliting easy direction and the movement of the stage 7 are orthogonal to each other. The quasi-machined object 10 is then subjected to the force in the basic mode: the second processing pattern is processed by the work. In addition, the original 'supplied&' can be applied by appropriately changing the moving direction of the stage 7. 3 processing of the processing pattern - the multi-mode is a mode in which the optical path of the laser beam LB is virtually multiplexed by 154922.doc -32·201204500 to set a plurality of optical paths. The mode is as follows, for example, Along the line La parallel to the processing planned line L, the coffee person and the pre-twist line L themselves 'physically or virtually scan a plurality of laser lights' thereby achieving a scanning thunder with a repeating process of processing the planned line L The same processing is performed in the illuminating booth. Further, the plurality of laser beams are virtually scanned, and the optical ray is irradiated with the optical path in the same manner as the basic mode, and the optical path is changed in time. When the light path illuminates the laser beam The multi-mode is suitable for the processing of the third processing pattern. That is, in the same manner as in the case of the 2 processing pattern, the processing target line 1 is set to be opened, and the workpiece 1 perpendicular to the easy direction is opened. In other words, the splitting is easy to align the workpiece (7) so as to be orthogonal to the moving direction of the stage 7, and then the processing of the third processing pattern is performed by processing in the multiple mode. Preferably, the processing mode is performed by the controller 1 based on the processing processing unit available to the operator, for example, by the controller 1 to obtain the machining position data and the self-processing. The mold setting data D2 acquires a condition corresponding to the selected processing pattern, and in order to perform the operation corresponding to the corresponding condition, the drive control unit 21, the illumination control unit 23, and the others control the operations of the corresponding units. For example, The illumination control unit 23 of the controller realizes the wavelength, the output, the repetition frequency of the pulse, the pulse width, and the like of the laser light LB emitted from the laser light source. The control unit 23 issues a specific setting signal according to the processing mode setting data (1), and the irradiation control unit sets the irradiation condition of the laser beam 1^8 according to the setting signal. 154922.doc •33- 201204500 When the mode is processed, the illumination control unit 23 synchronizes the optical path switching timing of the optical path setting means 5c with the emission timing of the unit pulse light from the laser light source. Thereby, the optical path is formed with respect to each of the irradiated regions. The setting mechanism 5 irradiates the unit pulse light with the optical path corresponding to the predetermined position among the plurality of optical paths that are set. Further, in the laser processing apparatus 50, the processing position may be intentionally The surface of the workpiece 1 deviates from the defocused state, and the laser beam LB is irradiated. This can be achieved, for example, by adjusting the relative distance between the stage 7 and the optical system 5. &lt;Configuration Example of Optical Path Setting Mechanism and Operation thereof&gt; Next, the specific configuration of the optical path setting unit 5c and an operation example thereof will be mainly described for the operation of the multi-mode. In the following description, when the processing is performed, the stage 7 on which the workpiece 10 is placed is moved in the movement direction D that coincides with the direction in which the planned line is extended, and processed. Further, in the operation of the multiple mode, the laser beam LB 照射 irradiated when the irradiated region RE is formed on the planned line L is formed, and the irradiated region RE is formed on the straight line La parallel to the planned line 1 The laser beam LB2 is irradiated when the irradiated region RE is formed on the straight line Lp parallel to the same planned line L and positioned at a position symmetrical with respect to the planned line. Further, the processing of the third processing pattern in the multi-mode is realized by sequentially or simultaneously forming a plurality of irradiated regions in a direction in which the splitting/cleaving is easy. 154922.doc •34· 201204500 The diagram shows a schematic diagram of the configuration of the optical path setting mechanism 5c. The optical path setting mechanism 5c is provided as one of the constituent elements of the optical system 5. The optical path setting mechanism 5C includes a plurality of half mirrors 53, a lens 54, and an optical path selecting means 55. The purpose of providing the half mirror 53 and the lens 54 is to cause the optical path of the laser beam LB emitted from the laser source to branch in the in-plane direction perpendicular to the moving direction 载 of the stage 7, thereby forming a plurality of optical paths (Ray The light path of the beam LB0, LB1, LB2). Further, the number of the half mirrors 53 depends on the number of optical paths. In Fig. 11, two half mirrors 53 are provided in order to obtain three optical paths. By possession. The semi-reflecting mirror 53 and the lens 54 project the laser beam LB and move the stage 7, thereby realizing a state in which a plurality of laser beams scan the workpiece. The purpose of the optical path selecting means 55 is to control the timing at which the laser beam of the workpiece 10 of the plurality of optical paths is emitted. More specifically, the optical path selecting means 55 is provided with an optical switch SW in the middle of the optical path of each of the laser beams branched by the half mirror 53 and the lens 54. The optical switch SW is constituted by, for example, an AOM (Audio Optical Modulator) or an EOM (Electro-Optical Device), and has an incident laser beam when the 〇N state is passed, and the incident laser beam is blocked when the FF state is Attenuation (non-passing state) function. Thereby, the optical path selecting means 55 irradiates only the laser beam of 8% of the optical switch in the ON state to the workpiece 1?. The operation in the multiple mode of the laser processing apparatus 5 having the light path setting mechanism having such a configuration is realized by the irradiation control unit 23 according to the emission timing of the unit pulse light of the laser beam LB2 in accordance with the repetition frequency R. In the manner that the optical switches 3 on the optical paths of the laser beams lbo, lb1, and LB2 are sequentially and periodically turned ON, the optical switches SWi on/off are controlled. By the control, each of the laser beams LB〇 LB1, LB2 154922.doc -35· 201204500 Only when the timing at which the irradiated region is formed is reached, each of the laser beams LB〇, LB1, and LB2 is irradiated onto the workpiece by the optical path selecting unit 55. In other words, the optical path of the laser beam irradiated to the workpiece 1 is actually provided with a plurality of 'the scanning timings of the unit pulse lights of the respective laser beams are different and simultaneously scanned in parallel, thereby performing the multi-mode The action. Furthermore, the operation of the basic mode can also be realized by, for example, causing only the optical switch SW on the optical path of any of the laser beams LBG, LB1, LB2 to be in the ON state and emitting the laser beam LB. The stage 7 is moved. &lt;Efficiency of Cooling and Cleaving/Cleaning of Workpieces&gt; The above-described splitting/cracking process utilizes an impact or stress generated by irradiation of unit pulsed light to cause the workpiece to be cleaved/cracked. technique. Therefore, each unit of pulsed light can form a split/clearing surface with less energy consumption. Even if the energy supplied is the same, the splitting/cracking can be made to reach the workpiece at a deeper point before the cutting point reaches the workpiece. The deeper portion allows the split/cleavage surface to be formed more effectively. According to the above point of view, in the present embodiment, the pulsed laser beam is irradiated with the tensile stress applied to the surface to be processed in advance, whereby a more effective splitting/cracking process can be realized. Specifically, a temperature difference is generated between the mounting surface and the surface to be processed by cooling the mounting surface of the workpiece. When this temperature difference occurs, the mounting surface side on the workpiece becomes more contracted than the surface to be processed, and tensile stress acts on the surface to be processed. If the pulsed laser beam is irradiated in this state, the part of the tensile stress can reduce the energy consumed in forming the open/clear surface, and the progress of the split/cleavage surface becomes 154922.doc -36 201204500 Easy. Further, in general, if the temperature is lowered, the damage of the solid is lowered. Moreover, the lower the damage property value, the easier the split/cleavage surface is formed. Therefore, in the above-described aspect, the state in which the workpiece is placed closer to the mounting surface side by the cold portion mounting surface is lower, and the progress of the split/cleavage surface is easier. The practice of starting the 'cooling of the placed surface of the workpiece helps to increase the efficiency of the splitting/cracking process. In other words, in the present embodiment, in the state in which the mounting surface of the workpiece is cooled, and the five temples are subjected to the application of the tensile stress applied to the surface and the destruction of the mounting surface side, The split/split is applied, so that the split/cleavage surface can be formed more effectively. &lt;Cooling Mechanism&gt; Next, a cooling mechanism 6A for cooling the mounting surface side of the workpiece in the laser processing apparatus 5A will be described. Fig. 12 is a view showing the configuration and arrangement position of the cooling mechanism (9). Further, Fig. 12 exemplifies a case where the workpiece 1 is composed of the gemstone substrate 1〇1 and the (four) structure 102 formed of the m-group nitride or the like. - as shown in Fig. 12 [cooling machine (4) is provided as a cooling member, the member 61 "heat dissipating portion 62" which includes the branch portion m of the supporting member 61 and the continuous portion 62a. The fin portion 62b' and the fan portion 63' having a plurality of fins are disposed adjacent to the fin portion (four), and the fin portion 62b is blown by driving a fan provided inside. The cooling mechanism 60 is disposed in such a manner that, at least when the stage is used for the laser beam irradiation unit 50A, the material 61 is close to the stage 7 and the workpiece 10 is placed 154922.doc -37·201204500. The upper surface 7a is the back surface 7b on the opposite side. In this arrangement state, when the Peltier element 61 is energized by an energization means (not shown), the surface 61a generates heat absorption. The stage 7 is cooled by the heat absorption, and the mounting surface 1a of the workpiece 10 placed thereon is cooled. Further, the Peltier element 61 has a principle that when the surface 61a absorbs heat, the opposite surface inevitably generates heat, so that the cooling mechanism 60 is provided with a heat radiating portion 62 and a fan portion for dissipating the generated heat to the outside. 63. This cooling mechanism 6 can be realized by combining well-known members. When the laser beam irradiation unit 50A irradiates the pulsed laser beam to perform the splitting/cracking process, the cooling mechanism 60 cools the surface I 〇a of the workpiece 1 from the stage 7 side, thereby achieving the above-described splitting/ The efficiency of cracking processing is high. Further, the cooling process of the cooling mechanism 60 is preferably controlled integrally with the processing by the processing unit. However, the constituting stage 7 shown in Fig. 12 has the boring portion 71 at the center portion of the back surface 7b on the side opposite to the upper surface 7a on which the workpiece 1 is placed. Further, the cooling mechanism 60 is disposed such that the Peltier element 61 approaches the stage 7 by the boring portion 71. That is, in the stage 7, only the formed portion of the boring portion 71 becomes thinner than the other portions. In the case of this configuration, the mounting surface 10a of the workpiece 1 is more effectively cooled by the Peltier element 61. Further, in this case, in order to prevent the stage 7 from moving to the observation unit 5B, it does not interfere with the cooling mechanism 60, and at least one of the stage 7 and the cooling mechanism 60 is provided with a not shown. A moving mechanism that moves in a vertical direction toward the paper surface. Alternatively, it may be a direction in which the direction of the stage 7 of the moving mechanism 7111 is perpendicular to the plane of the paper, and the boring portion 71 is extended in the corresponding direction. 154922.doc -38-201204500 &lt;Modifications&gt; The aspect in which a temperature difference is generated between the placement surface and the surface to be processed is not limited to the above embodiment. For example, instead of cooling the load, the side of the machined surface is heated, and the same effect can be obtained by this. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 (a) to (e) are explanatory views of the processing of the first processing pattern; Fig. 2 is the surface of the workpiece which is formed by the splitting process of the i-th processing pattern to form the dividing starting point. Fig. 3 is an image of the surface of the sapphire C-plane substrate which is divided by the processing of the first processing pattern and which is formed along the division starting point, from the surface (4) to the cross section (4); Fig. 4 (a) to (4) FIG. 5 is a schematic view showing a processing state of a workpiece of a second processing pattern; FIG. 5 is an optical microscope image of a surface of a workpiece to be formed by a splitting/cracking process of the second processing pattern; Processing of the pattern to form the sapphire soil plate of the starting point of the division~ The image of the surface (c surface) to the cross section after the division of the starting point of the sea knife; Figure 7 (a), (b) shows the processing of the third processing pattern FIG. 8 is a view showing a relationship between a predetermined processing line of the third processing pattern of the table tf and a predetermined position of the irradiated area; and FIG. 9 is a view schematically showing the configuration of the laser processing apparatus 50 according to the embodiment of the present invention. Schematic diagram; Fig. 1 Example 7^ Optical system 5 FIG. 9 is a schematic view showing the configuration of the optical path setting mechanism 5c; and 154922.doc -39-201204500. FIG. 12 is a view showing a configuration and an arrangement position of the cooling mechanism 60.

Cl〜C3、Clla、Cllb、C2卜C24劈開/裂開面 【主要元件符號說明】 1 2 3 4 5 5a、54 5c 7 7m 10 10aCl~C3, Clla, Cllb, C2, C24 split/cleavage surface [Description of main components] 1 2 3 4 5 5a, 54 5c 7 7m 10 10a

50 50A 51 52 53 55 60 61 a 1 ~a3 控制器 控制部 記憶部 固定薄片 光學系統 鏡片 光路設定機構 載物台 移動機構 被加工物 (被加工物之)栽置面 雷射加工裝置 雷射光束照射邹 光束放大器 物鏡系統 半反射鏡 光路選擇機構 冷卻機構 王白耳帖元件 軸方向50 50A 51 52 53 55 60 61 a 1 ~ a3 Controller control unit Memory section Fixed sheet optical system Lens optical path setting mechanism Stage moving mechanism Processing object (Processed object) Mounting surface Laser processing device Laser beam Irradiation 邹 beam amplifier objective lens system half mirror optical path selection mechanism cooling mechanism Wang Bai Er posts component axis direction

D (載物台之)移動方向 154922.doc 40- 201204500D (stage) moving direction 154922.doc 40- 201204500

L LB、LBO、LB1、LB2 RE、RE1 〜RE4、RE11 〜RE15、 RE2卜RE25L LB, LBO, LB1, LB2 RE, RE1 ~ RE4, RE11 ~ RE15, RE2 BU RE25

SLSL

SW W1 ' W2 ' W2a &gt; W2b 加工預定線 雷射光束 被照射區域 雷射光源 光學開關 弱強度部分 154922.doc -41 -SW W1 ' W2 ' W2a &gt; W2b Machining Schedule Line Laser Beam Irradiated Area Laser Source Optical Switch Weak Intensity Section 154922.doc -41 -

Claims (1)

201204500 七、申請專利範圍: i 一種雷射加工裝置,其特徵在於具備: 光源’其發出脈衝雷射光束;及 載物台’其載置有被加工物; 進而具備冷卻機構,其用以冷卻上述載物台上載置之 上述被加工物之載置面, 於上述載物台上載置上述被加工物,且利用上述冷卻 機構冷卻上述載置面之狀態下,以上述脈衝雷射光束之 各單位脈衝光之被照射區域於與上述載置面對向之被加 工面上離散形成之方式,使上述載物台移動並將上述脈 衝雷射光束照射於上述被加工物,藉此於上述被照射區 域彼此之間依序產生被加工物之劈開或裂開,從而於上 述被加工物上形成用於分割之起點。 2·如請求们之雷射加工裝置,其中,上述脈衝雷射光束係 脈寬為psec級之超短脈衝光。 3·如請求項^之雷射加工纟置,其中,至少於對上述被 加工物照射上述脈衝雷射光束時,將上述冷卻機構配置 '述載物σ下方,上述冷卻機構自下方冷卻上述載物 - 台’藉此冷卻上述载置面。 4.如請求項3之雷射加工裝置,其中, 上述冷卻機構具備珀耳帖元件, 至少於對上述被加工物照射上述脈衝雷射光束時,以 上述料帖元件接近於上述載物台而配置之狀態利用上 述珀耳帖元件冷卻上述载物台’藉此冷卻上述载置面。 154922.doc 201204500 5.如請求項3之雷射加工裝 衣置其·中,於上述载物台之下方 侧5又有掘入部’上述冷卻機構 …、 苒係以藉由上述掘入部而與 上述裁物台接近之方式配置。 6·如請求項1或2之雷射加工裝置,其令,於上述被加工物 上形成用於上述分割之心時,以不同之上述單位脈衝 光所形成之至少2個被照射區域 w、上述被加工物之劈開 或裂開容易方向上相鄰之方式而形成。 7. 如請求項6之雷射加工裝 ^ /、中,上述至少2個被照射 區域之形成係於上述被 刀物之相異之2個上述劈開或 裂開谷易方向上交替進行。 8. 如請求項6之雷射加工裝置,装φ . ^ 具中’上述被照射區域整體 係沿上述被加工物之劈開或裂開容易方向而形成。 9·如請求項1或2之雷射加工穿罟,甘士 α 眾置,其中,於上述被加工物 上形成用於上述分割之起點時’上述被照射區域係於相 對於上述被加工物之相異之2個劈開或裂開容易方向而 等價之方向上形成。 10·如請求们或2之雷射加工裝置,其中,利用上述各單位 脈衝光照射於上述被照射位置時之衝擊或應力,而於與 之前剛照射或同時照射 '、 上述單位脈衝光之被照射位置 之間產生上述劈開或上述裂開。 11 -種被加卫物之加工方法,其特徵在於其係用以於被加 工物上形成分割起點者,且包含: 載置步驟,其係將被加工物裁置於載物台·及 ,居射步驟’其係於上述被加工物之與上述載物台相對 I54922.doc 201204500 之載置面已冷卻之狀態下,將上述脈衝雷射光束以各單 位脈衝光之被照射區域於與上述載置面對向之被加工面 上離散形成之方式照射於上述被加工物,藉此於上述被 ,曰、?、射區域彼此之間依序產生上述被加工物之劈開或裂 開’從而於上述被加工物上形成用於分割之起點。 12. 13. 14. 15. 16. 17. 如請求項11之被加工物之加工方法,其中,上述脈衝雷 射光束係脈寬為psec級之超短脈衝光。 如請求項11或12之被加工物之加工方法,其中,上述照 射步驟中,將上述冷卻機構配置於上述載物台下方,利 用上述冷卻機構自下方冷卻上述載物台藉此冷卻上述 载置面。 如請求項13之被加工物之加工方法,其中, 上述冷卻機構具備珀耳帖元件, 上述照射步驟中,以上述珀耳帖元件接近上述載物台 而配置之狀態,利用上述珀耳帖元件冷卻上述載物台, 藉此冷卻上述載置面。 如請求項丨丨或^之被加工物之加工方法,其中,利用不 同之上述單位脈衝光而形成之至少2個被照射區域係以 於上述被加工物之劈開或裂開容易方向上相鄰之方式形 成。 如請求項15之被加工物之加工方法,其中,上述至少2個 被照射區域之形成係於上述被加工物之相異之2個上述 劈開或裂開容易方向上交替進行。 如請求項16之被加工物之加工太、本 方法,其中,上述被照射 I54922.doc 201204500 區域整體係沿上述被加工物之劈開或裂開容易方向而形 成。 18. 如請求項11或12之被加工物之加工方法,其中,上述被 照射區域係於相對於上述被加工物之相異之2個劈開或 裂開容易方向而等價之方向上形成。 19. 如請求項11或12之被加工物之加工方法,其中,使上述 脈衝雷射光束之出射源與上述被加工物相對移動,並使 上述脈衝雷射光束之出射方向於與相應之相對移動方向 垂直之面内週期性變化,藉此於上述被加工物上形成滿 足鑛齒狀配置關係之多個上述被照射區域。 20·如請求項11或丨2之被加工物之加工方法,其中,使上述 脈衝雷射光束之多個出射源與上述被加工物相對移動, 並使該等出射源各自之上述單位脈衝光之照射時序週期 性變化,藉此於上述被加工物上形成滿足鋸齒狀配置關 係之多個上述被照射區域。 21. 如請求項11或12之被加工物之加工方法,其中,上述照 射步驟中,利用上述各單位脈衝光照射於上述被照射位 置時之衝擊或應力,而於與之前剛照射或同時照射之上 述單位脈衝光之被照射位置之間產生上述劈開或上述裂 開。 22. —種被加工物之分割方法’其特徵在於用以分割被加工 物者,且包含: 載置步驟,其係將被加工物載置於載物台; 照射步驟,其係於上述被加工物之與上述載物台相對 I54922.doc . 201204500 之載置面已冷卻之狀態下,將上述脈衝雷射光束以各單 位脈衝光之被照射區域於與上述载置面對向之被加工面 上離散形成之方式照射於上述被加工物,藉此於上述被 照射區域彼此之間依序產生上述被加工物之劈開或裂 開,從而於上述被加工物上形成用於分割之起點;及 分割步驟,其係將利用上述照射步驟而形成有分割起 點之被加工物沿上述分割起點加以分割。 154922.doc201204500 VII. Patent application scope: i A laser processing device, characterized in that: a light source 'which emits a pulsed laser beam; and a stage 'which is loaded with a workpiece; and further a cooling mechanism for cooling The mounting surface of the workpiece placed on the stage, the workpiece is placed on the stage, and the mounting surface is cooled by the cooling mechanism, and each of the pulsed laser beams is used. The irradiated region of the unit pulsed light is formed so as to be discretely formed on the surface to be processed facing the mounting surface, and the sample stage is moved to irradiate the pulsed laser beam to the workpiece, thereby being The irradiation regions sequentially cause the workpiece to be cleaved or split, thereby forming a starting point for division on the workpiece. 2. A laser processing apparatus as claimed in claim 1, wherein said pulsed laser beam has an ultrashort pulse light having a pulse width of psec. 3. The laser processing apparatus according to claim 1, wherein, when the pulsed laser beam is irradiated to the workpiece, the cooling mechanism is disposed under the load σ, and the cooling mechanism cools the load from below. The object-stage' cools the above-mentioned mounting surface. 4. The laser processing apparatus according to claim 3, wherein the cooling mechanism includes a Peltier element, and the material element is close to the stage at least when the pulsed laser beam is irradiated to the workpiece. In the state of the arrangement, the above-described stage is cooled by the above-described Peltier element, thereby cooling the mounting surface. 154922.doc 201204500 5. The laser processing apparatus according to claim 3, wherein the lower side 5 of the stage has a boring portion 'the cooling mechanism ..., the raft is made by the boring portion The above-mentioned cutting table is arranged in a close manner. 6. The laser processing apparatus according to claim 1 or 2, wherein at least two irradiated regions w formed by the unit pulse light different from each other when the core for division is formed on the workpiece The above-mentioned workpiece is formed by splitting or splitting in an easily adjacent manner. 7. The laser processing apparatus of claim 6 wherein the formation of the at least two irradiated regions alternates between two of the splitting or splitting directions of the respective workpieces. 8. The laser processing apparatus according to claim 6, wherein the entire irradiated area is formed in an easy direction in which the workpiece is opened or split. 9. The laser processing of claim 1 or 2, wherein the gemstone is disposed, wherein when the starting point for the dividing is formed on the workpiece, the irradiated region is attached to the workpiece Two different splits or splits are formed in an easy direction and in an equivalent direction. 10. The laser processing apparatus according to claim 2 or 2, wherein the shock or stress when the pulse light of each unit is irradiated to the irradiated position is irradiated with the unit immediately after irradiation or simultaneously, and the unit pulse light is The above-described splitting or the above splitting occurs between the irradiation positions. 11 - A method for processing an additive, characterized in that it is used to form a starting point of a division on a workpiece, and includes: a placing step of cutting a workpiece onto a stage and/or In the state in which the mounting target is cooled in a state in which the mounting surface of the workpiece and the stage relative to I54922.doc 201204500 is cooled, the pulsed laser beam is irradiated with the unit pulsed light in the unit The workpiece is irradiated onto the workpiece so as to be discretely formed on the surface to be processed, whereby the workpiece is sequentially opened or split between the 曰, ?, and the shot regions. A starting point for division is formed on the workpiece. 12. The method of processing the workpiece according to claim 11, wherein the pulsed laser beam has an ultrashort pulse light having a pulse width of psec. The processing method of the workpiece according to claim 11 or 12, wherein in the irradiating step, the cooling mechanism is disposed below the stage, and the stage is cooled by the cooling mechanism to cool the mounting surface. The processing method of the workpiece according to claim 13, wherein the cooling mechanism includes a Peltier element, and in the irradiating step, the Peltier element is used in a state in which the Peltier element is disposed close to the stage. The stage is cooled to cool the mounting surface. The processing method of the object to be processed, wherein at least two of the irradiated regions formed by using the different unit pulsed light are adjacent to each other in an easy direction of splitting or splitting of the workpiece The way it is formed. The method of processing a workpiece according to claim 15, wherein the formation of the at least two regions to be irradiated alternates between the two splitting or splitting directions in which the workpieces are different. The method of claim 16, wherein the irradiated I54922.doc 201204500 region is formed integrally along the easy opening or splitting direction of the workpiece. 18. The method of processing a workpiece according to claim 11 or 12, wherein the irradiated region is formed in a direction equivalent to two different splitting or splitting directions of the workpiece. 19. The method of processing a workpiece according to claim 11 or 12, wherein the source of the pulsed laser beam is moved relative to the workpiece, and the outgoing direction of the pulsed laser beam is opposite to the corresponding object. The surface in which the moving direction is perpendicularly changes periodically, whereby a plurality of the irradiated regions satisfying the orthodontic arrangement relationship are formed on the workpiece. The method of processing a workpiece according to claim 11 or 2, wherein a plurality of emission sources of the pulsed laser beam are relatively moved with the workpiece, and the unit pulse light of each of the emission sources is made. The irradiation timing is periodically changed, thereby forming a plurality of the irradiated regions satisfying the zigzag arrangement relationship on the workpiece. [Claim 21] The method for processing a workpiece according to claim 11 or 12, wherein, in the irradiating step, the impact or stress when the unit pulse light is irradiated to the irradiated position is irradiated with the irradiation or the stress immediately before or at the same time The above-described splitting or the above-described splitting occurs between the irradiated positions of the unit pulsed light. 22. A method for dividing a workpiece according to the method for dividing a workpiece, comprising: a placing step of loading a workpiece on a stage; and an irradiation step of: The irradiated light beam is irradiated to the irradiated region of each unit pulsed light in a state in which the surface of the processed laser beam is cooled with respect to the mounting surface of the I54922.doc. 201204500. Irradiating the surface on the surface to be processed, whereby the object to be irradiated is sequentially opened or split between the objects to be irradiated, thereby forming a starting point for dividing the workpiece; And a dividing step of dividing the workpiece formed with the dividing starting point by the irradiation step along the dividing starting point. 154922.doc
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