TW201204483A - Design method for extrusion mold for unsymmetrical product made of aluminum alloy with high strength - Google Patents

Design method for extrusion mold for unsymmetrical product made of aluminum alloy with high strength Download PDF

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TW201204483A
TW201204483A TW099125457A TW99125457A TW201204483A TW 201204483 A TW201204483 A TW 201204483A TW 099125457 A TW099125457 A TW 099125457A TW 99125457 A TW99125457 A TW 99125457A TW 201204483 A TW201204483 A TW 201204483A
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Taiwan
Prior art keywords
mold
chamber
aluminum alloy
height
male mold
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TW099125457A
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Chinese (zh)
Inventor
Quang-Cherng Hsu
Jinn-Jong Sheu
Te-Wen Lee
Ping-Hsun Tsai
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Univ Nat Kaohsiung Applied Sci
Metal Ind Res & Dev Ct
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Priority to TW099125457A priority Critical patent/TW201204483A/en
Publication of TW201204483A publication Critical patent/TW201204483A/en

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Abstract

A design method for extrusion mold for unsymmetrical product made of aluminum alloy with high strength is provided. The extruding mold for the unsymmetrical product is applied to an extrusion forming machine for inputting a cylindrical aluminum alloy blank which is then passed through the mold to output a unsymmetrical aluminum extruded product. The extrusion mold includes a first mold, a second mold, a seaming chamber and a material guiding chamber. The present invention uses the formula and value of experience or simulation, to calculate the best design value of height of various parts of the mode under the constant total length of the mode, so as to overcome the shortcoming that it's difficult to design an extrusion mold for unsymmetrical product made of aluminum alloy with high strength.

Description

201204483 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種高強度銘合金非對稱製品擠製 模具之設計方法,特別是關於一種求取模具各部位高度 的最佳設計值之高強度鋁合金非對稱製品擠製模具之 設計方法。 '、 【先前技術】 工業上對鋁合金有一個常用之規格,其以4位數字 編號來表示材質之特性與主要用途,列舉如下: 1000系列(1050、1070):高純鋁、電導性、熱傳導 性、耐蝕性(用於導電材料、熱交換裝置、化工類裝置 配管)。 2000 系列(20H、2014、2017、2117、2024):切削 性優秀、高強度、耐蝕性不強(用於切削材、零件螺絲 等結構材、飛機材、鍛造用素材、汽機車油壓零件、運 動用品)。 3000系列(3003、3203):耐熱性比純鋁好、強度高、 耐飿性良好(用於化學裝置配管、熱交換裝置、複印機 用感光筒)。 4000系列(4032):耐熱、耐磨耗性良好(用於VCR 磁頭、活塞構件、鍛造)。 5000系列(5052、5056):中強度合金、耐蝕、熔接 性良好(用於化工業配管、機器零件、照相機鏡筒)。 201204483 6000系列(6061):耐蝕性優秀的中強度結構合金, 可熔接、加工性好(用於車輛、船舶、海上運輸機材、 道路用建材、運動用品等);6000系列(6063):耐蝕性、 表面處理性良好、擠壓性優(用於佔擠壓材多數的建 材、裝飾品材、家電製品材及其他一般泛用品)。 7000系列(7005):中強度(用於熔接用結構合金、 車輛、汽車、機車零件);7〇〇〇系列(7〇75):為最高強 度合金、耐蝕性、熔接性差(用於飛機等機械零件、運 動用品等)。 8000系列(8090、8091):實用合金極少;另外,目 前市面上尚有一種9〇〇〇系列鋁合金材質,是被美國國 防工業保護’ 9_系_合金材質特性是超輕、超高 強度、熔接加工性優良,大多用在航太工業上。 β如上所述,其中七千系列鋁合金材料的主要合金元 素=鋅’加上少許鎮合金可使材料能受熱處理,而到達 強度特性;另外,這系列材料—般都加入少量的 二適f合金’而其中又以編號7G75銘合金強度最 I中t高強度配件。_,以往在傳統_製工業領 且,擠製管件的方法多以直接擠製有縫管,並 性,Λ’高強度、高祕等優於六千系列的材料特 義為不可焊 H 金七千系列材料在學術界與^皆被定 製作1婦,更*㈣被使餘直接擠製的方式來 、。又汁種局強度鋁合金的非對稱製品擠製 201204483 模具更是困難度極高的事,以往完全依經驗反覆施作及 修正,耗費時間與金錢。 本發明運用材料力學的公式及經驗值或模擬值,在 模具總長度不變的前提下,求取一模具各部位高度的最 佳設計值,使該模具有足夠的強度以適用於高強度鋁合 金之擠製製程,能有效的提升壓合壓力與焊接品質,克 服高強度鋁合金非對稱製品擠製模具不易設計的缺點。 【發明内容】 本發明之主要目的在於提供一種高強度鋁合金外 對稱製品擠製模具之設計方法,其藉由材料力學的公式 及經驗值或_值,械㈣長衫 ^ 模具各雜高度㈣⑽計值,使簡具妓夠的強1 以適用於向強度鋁合金之擠製製程。 為達上述之目的,本發明提供一 :爯製:r模具之設計方法,該非對稱== 金錠料、ί成型之機台上,輸入一柱形之七千系列鋁合 製模具=過該模具以輸出成—非對稱擠製製品,該擠 ^莫纟主體呈柱形,其上端呈圓形陣列的排設 形的入料窗口’並且該些入料窗口之間形成對 ^橋接m合室設於該公模之主體下 嫁t與魅人料窗口連通,—成型内模部凸設於該第 —焊合室頂面之下方; 201204483 一母模,其主體呈一中空狀之柱形,其固定於該公 模主體之下方,且包覆該公模向下凸出之成型内模部, 該母模對應該公模之第一焊合室設有一第二焊合室,對 應該公模之成型内模部設有一成型外模部; 一焊合室,位於該多個入料窗口之下游,包含設於 該公模的該第一焊合室及設於該母模的該第二焊合 室;及 一導料室,位於該焊合室之下游,該導料室之内側 壁為該公模之成型内模部,該導料室之外側壁為該母模 之成型外模部,該導料室將該錠料最終成型為該非對稱 擠製製品; 其中,該設計方法包含: 決定模具之總高度; 計算母模之簡支樑所需高度; 計算焊合室所需高度; 計算公模之橋接部所需高度;及 決定母模之簡支樑、焊合室及公模之橋接部之高 度。 在本發明之一實施例中,該母模之簡支樑所需高度 係藉由材料力學的公式獲得。 在本發明之一實施例中,該焊合室所需高度係藉由 經驗值代入。 在本發明之一實施例中,該焊合室所需高度係藉由 模流模擬軟體獲得。 201204483 在本發明之一實施例中,該該公模之橋接部 度係藉由材料力學的公式獲得。 需高 【實施方式] 為了讓本發明之上述及其他目的、特徵、 明顯易懂’下文將特舉本發明較佳實施例 ^更 圖式’作詳細說明如下。 口所附 下列說明是參相加的賦,用關示本發明 二實施^特定實施例。本發明所提到的方向用語,例如 上」、「下」、「前」、「後」、「内」、「外」、「左 等,僅是參考附加圖式的方向。因此,本發明以 」 例中所提到的方向用語僅是用來輔助說 内容’而非絲限制本發明。 月技術 :::所揭示的是一種高強度銘合金非對稱製品 模且用:::方法,該高強度銘合金非對稱製品擠製 I、用於-擠製成型之•上,輸人—柱形之七 ==料:通過該模具以輸出成,金非對 SKD-61 . s模具較m具鋼來|ί作,例如 明同時參考第!圖及第2Α圖所示 之=:圖施例之高強度―非對稱製品擠製:具 201204483 20。該公模ίο主體呈柱形,其上端呈圓形陣列的排設 有4個扇形的入料窗口 11 ’並且該些入料窗口 η之間 $成對應數量的橋接部12,一第一焊合室13設於該公 模u之主體下端,並與該些入料窗口 η連通,一成型 内模部14凸設於該第一焊合室13頂面之下方。 睛參考第1圖及第2Β圖所示’第2Β圖揭示本發 明較佳實施例之高強度鋁合金非對稱製品擠製模具之 母模上視圖。該母模20主體呈一中空狀之柱形,其固 定於該公模10主體之下方,且包覆該公模1〇向下凸出 之j型内模部14,該母模20對應該公模1〇之第一焊 合室13設有一第二焊合室2卜對應該公模10之成型 内模部14設有一成型外模部22。 請同時參考第3圖㈣,第3 _轉發明較 施例之高強度IS合金非對稱製品擠製模具之側 圖該公模10及該母模20組合後,該高強度銘合金 對稱製品擠製模具另包含:_焊合室3G及一導 40 °如第3圖所示’該焊合室30位於該4個入料窗= 11之下游,包含設於該公模1〇的該第一焊合室a 設於該母模20的該第二焊合室2卜該導料室40位於 朴合室30之下游,該導料室40之内側壁為該公模 =::r’該導料室4。之外側壁為‘ 終成型為導料室40將鍵料A(未繪示)最 、社马非對稱擠製品B(如第4圖所示)。 吻參考第3圖所示’該柱形之鋁合金七千系列錠料 201204483 製模具賴成為該非對稱擠製品B。以 下約^明料A於模㈣分流、焊接與成型的情形: 該旋料A尚未進入模具201204483 VI. Description of the Invention: [Technical Field] The present invention relates to a design method for a high-strength alloy alloy asymmetric product extrusion die, and more particularly to a high-strength design value for determining the height of each part of the mold Design method for extrusion die of aluminum alloy asymmetric products. ', 【Prior Art】 There is a common specification for aluminum alloys in the industry. The four-digit number indicates the characteristics and main uses of the materials, as listed below: 1000 series (1050, 1070): high purity aluminum, electrical conductivity, Thermal conductivity, corrosion resistance (for conductive materials, heat exchange devices, chemical equipment piping). 2000 series (20H, 2014, 2017, 2117, 2024): excellent machinability, high strength, and low corrosion resistance (for structural materials such as cutting materials and parts screws, aircraft materials, materials for forging, hydraulic parts for steam locomotives, Sporting goods). 3000 series (3003, 3203): It has better heat resistance than pure aluminum, high strength and good tamper resistance (for chemical equipment piping, heat exchange equipment, photoconductor for copiers). 4000 Series (4032): Good heat resistance and wear resistance (for VCR heads, piston components, forging). 5000 series (5052, 5056): medium-strength alloy, good corrosion resistance and good weldability (for chemical piping, machine parts, camera barrels). 201204483 6000 Series (6061): Medium-strength structural alloy with excellent corrosion resistance, good weldability and good workability (for vehicles, ships, marine transportation materials, road building materials, sporting goods, etc.); 6000 series (6063): corrosion resistance Good surface treatment and excellent extrusion (used in building materials, decorative materials, home appliances and other general-purpose products). 7000 series (7005): medium strength (for structural alloys for welding, vehicles, automobiles, locomotive parts); 7〇〇〇 series (7〇75): for the highest strength alloy, corrosion resistance, poor weldability (for aircraft, etc.) Mechanical parts, sporting goods, etc.). 8000 series (8090, 8091): There are very few practical alloys; in addition, there is still a 9-inch series aluminum alloy material on the market, which is protected by the US defense industry. 9_ Series_ Alloy material characteristics are ultra-light, ultra-high strength It has excellent weldability and is mostly used in the aerospace industry. β is as described above, in which the main alloying element of the seven thousand series of aluminum alloy materials = zinc 'plus a little town alloy can make the material heat-treated to reach the strength characteristics; in addition, this series of materials generally adds a small amount of two suitable f Alloy 'and which is numbered 7G75 Ming alloy strength I most t medium high strength fittings. _, in the past, in the traditional industry, the method of extruding pipe fittings is mainly to directly squeeze the seamed pipe, and the nature, 高 'high strength, high secret, etc. than the six thousand series of materials, special meaning is non-weldable H gold Seven thousand series of materials in the academic world and ^ are all made to make a woman, and more * (four) is to be directly squeezed out of the way. The asymmetrical product of the strength of the aluminum alloy is extruded. 201204483 The mold is extremely difficult. It has been repeatedly applied and corrected according to experience, which takes time and money. The invention uses the formula of the material mechanics and the empirical value or the simulated value, and obtains the optimum design value of the height of each part of the mold under the premise that the total length of the mold is constant, so that the mold has sufficient strength to be applied to the high-strength aluminum. The extrusion process of the alloy can effectively improve the pressing pressure and the welding quality, and overcome the shortcomings of the high-strength aluminum alloy asymmetric product extrusion die which is not easy to design. SUMMARY OF THE INVENTION The main object of the present invention is to provide a high-strength aluminum alloy outer symmetrical product extrusion mold design method, which is calculated by the formula of material mechanics and empirical value or _ value, mechanical (four) long shirt ^ mold height (four) (10) The value is so strong that it is suitable for the extrusion process of the strength aluminum alloy. In order to achieve the above object, the present invention provides a method for designing: r mold, the asymmetric == gold ingot, ί molding machine, input a column of seven thousand series aluminum mold = over The mold is outputted into an asymmetrically extruded product, the extruded body is in the shape of a cylinder, and the upper end thereof has a circular array of arranged feed windows and the pair of inlet windows form a pair of bridges The chamber is disposed under the main body of the male mold and communicates with the charm material window, and the molded inner mold portion is protruded below the top surface of the first welding chamber; 201204483 a female mold whose main body is a hollow column a shape, which is fixed under the main body of the male mold, and covers the formed inner mold portion which protrudes downward from the male mold, and the first welding chamber corresponding to the male mold is provided with a second welding chamber, The molding inner mold portion of the male mold is provided with a molding outer mold portion; a welding chamber is located downstream of the plurality of feeding windows, and includes the first welding chamber disposed in the male mold and the first welding chamber disposed on the male mold The second welding chamber; and a guiding chamber located downstream of the welding chamber, the inner side wall of the guiding chamber is the male mold An inner mold portion, the outer side wall of the guide chamber is a molded outer mold portion of the master mold, and the guide chamber finally shapes the ingot into the asymmetric extruded product; wherein the design method comprises: determining the total mold Height; Calculate the height required for the simple beam of the master; Calculate the required height of the weld chamber; Calculate the height required for the bridge of the male mold; and Determine the height of the bridge of the simple beam, the weld chamber and the male mold of the master. In one embodiment of the invention, the height of the simply supported beam of the master is obtained by a formula of material mechanics. In one embodiment of the invention, the required height of the weld chamber is substituted by empirical values. In one embodiment of the invention, the required height of the weld chamber is obtained by a mold flow simulation software. 201204483 In an embodiment of the invention, the bridging portion of the male mold is obtained by a formula of material mechanics. The above and other objects, features, and advantages of the present invention are set forth in the Detailed Description. </ RTI> The following description is in conjunction with the accompanying drawings, and is used to illustrate the specific embodiments of the invention. The directional terms mentioned in the present invention, such as "upper", "lower", "previous", "rear", "inside", "outside", "left", etc., refer only to the direction of the additional drawing. Therefore, the present invention The terminology used in the examples is used merely to assist in the context of the invention. The monthly technology::: reveals a high-strength alloy alloy asymmetric product mold and uses::: method, the high-strength alloy alloy asymmetric product extrusion I, for - extrusion type, on, input - Seven of the column = = material: through the mold to output, Jinfei to SKD-61. s mold is more than m steel | ί, for example, Ming also refer to the first! Figure and Figure 2: = High-strength of the example - asymmetrical product extrusion: 201204483 20. The main body has a cylindrical shape, and the upper end is arranged in a circular array with four fan-shaped feeding windows 11', and between the feeding windows η, a corresponding number of bridge portions 12, a first welding The joint chamber 13 is disposed at a lower end of the main body of the male mold u, and communicates with the feeding windows η. A molding inner mold portion 14 protrudes below the top surface of the first welding chamber 13. The second embodiment of the high-strength aluminum alloy asymmetric product extrusion die of the preferred embodiment of the present invention is shown in a top view of the first embodiment and the second drawing. The main body of the female mold 20 has a hollow cylindrical shape, and is fixed under the main body of the male mold 10, and covers the j-shaped inner mold portion 14 which protrudes downward from the male mold 1 , and the female mold 20 corresponds to The first welding chamber 13 of the male mold 1 is provided with a second welding chamber 2, and the molding inner mold portion 14 corresponding to the male mold 10 is provided with a molding outer mold portion 22. Please also refer to Figure 3 (4), the third _ turn to the side of the invention, the high-strength IS alloy asymmetric product extrusion mold side view, the male mold 10 and the master mold 20 combination, the high-strength alloy symmetrical product extrusion The mold further comprises: a welding chamber 3G and a guide 40 ° as shown in Fig. 3 'the welding chamber 30 is located downstream of the four inlet windows = 11 and includes the first one disposed in the male mold 1 A welding chamber a is disposed in the second welding chamber 2 of the female mold 20, and the guiding chamber 40 is located downstream of the simple chamber 30. The inner side wall of the guiding chamber 40 is the male mold =::r' The guiding chamber 4. The outer side wall is 'finished into the guiding chamber 40 to bond the material A (not shown) to the most, and the asymmetrically extruded product B (as shown in Fig. 4). The kiss refers to the cylindrical aluminum alloy seven thousand series ingot shown in Fig. 3 201204483. The mold is made into the asymmetric extruded product B. The following is about the case where the material A is shunted, welded and formed in the mold (4): The spin A has not yet entered the mold.

之剖面為-圓形。 至現該錠枓A 接著,當該錠料A受壓力 後,被該些入料窗口 η分流為四股錠料广才:由口 11 該入料窗…到:=每股鍵料 丹镬者,當該錠料A進入續捏人〜+ 錠料Α被壓合烊接合為一個錠料。至3〇時’該四股 外形與該谭合室3〇 一致。個錠科A,此時該錠料A之 A之當雜料A進入該導料室4G時,該錠料 同,該的壁面相 相同。因jf -、 y ”該么模10的成型内模部14 形成該非對稱,該錠料A已進-步 金非對=了利用本發明較佳實施例之高強祕 .程:L製品擠製模具製作非對稱擠製品之成型過 七千==?之=明之高強度_(例如 列)擠製槎: 十與一般紹合金(例如六千系 計是朝:麵,贿於㈣㈣模具的設 c度以使產能増加,但也因此無法產 合金材料=Γ,因此並不適用於七千系列高強度銘 著重於生然而’本發明之擠製模具之設計並不 、生產的速度’而是希望能於該焊接位置產生較大 201204483 的壓合壓力’以使該不易焊接鋁合金能被壓合。這裡所 稱的壓δ即所謂的金屬擴散接合^Diffusion Bonding), 疋在尚壓與向溫下使金屬與金屬(同質金屬或異質金屬) 之間的原子在兩層金屬間跳躍並接合,其不需要使用焊 料,就可接合同質或異質的金屬。The profile is - round. Up to the present ingot A. Next, when the ingot A is subjected to pressure, it is shunted by the feeding window η into four ingots: from the mouth 11 the feeding window... to: = per share of the key When the ingot A enters the continuous pinch + + ingot, it is pressed and joined into one ingot. At 3 o'clock, the four-piece shape is the same as that of the Tanhe room. Ingot A, when the ingot A of the ingot A enters the guiding chamber 4G, the ingot is the same, and the wall surface is the same. Since the forming inner mold portion 14 of the mold 10 forms the asymmetry, the ingot A has been stepped in. The high strength of the preferred embodiment of the present invention is used. Mold making asymmetric extrusion products formed by seven thousand ==? = high strength of the Ming _ (for example, column) extruded 槎: Ten and general Shao alloy (for example, six thousand system is toward: face, bribe in (four) (four) mold design C degree is used to increase the capacity, but it is therefore impossible to produce alloy material = Γ, so it is not suitable for the 7,000 series high-strength, and it is more important than the design of the extrusion mold of the present invention. It is hoped that a large pressing pressure of 201204483 can be generated at the welding position to enable the non-weldable aluminum alloy to be pressed. The pressure δ referred to herein is called so-called diffusion bonding, and the pressure is still Under temperature, the atoms between the metal and the metal (homogeneous metal or heterogeneous metal) jump and bond between the two layers of metal. Without the use of solder, it can be connected to a contracted or heterogeneous metal.

同強度鋁合金藉由更大的焊合壓力使能應用於擠 製模具,因此模具的内部需能承受更大的壓力。由於模 具對應機台而有固定的高度,但在習用的模具設計方法 中,模具的各部位高度(厚度)多由經驗值獲得,但高強 度鋁合金非對稱製品擠製模具無法沿用這些經驗值。本 發明運用材料力學的公式及經驗值或模 長度不變的前提下,以求取一模具的各部位高在二具:) 最佳的設計值,使該模具有足夠的強度以適用於高強度 鋁合金之擠製製程。 门 明參考第1圖至第5圖所示,第5圖揭示本發明較 佳實施例之高強度鋁合金非對稱製品擠製模具之設計 方法流程圖。本發明高強度銘合金㈣稱製品擠製模具 之設計方法流程包含: 步驟1(S1):決定模具之總高度; 步驟2(S2):計算母模之簡支樑所需高度; 步驟3(S3):計算焊合室所需高度; 步驟4(S4): 步驟5(S5): 橋接部之高度。 計算公模之橋接部所需高度;及 決疋母模之簡支樑、焊合室及公模之 11 201204483 以上設計方法逐步說明如下: 步驟1(S1):擠製模具因應機台一般有固定之尺寸 高度,因此需先決定使用的機台與材料,以決定模具之 總高度的定值ho。例如,本發明較佳實施例中使用 800T(噸)機台,材料為7075鋁合金5吋錠,模具之總 高度的定值h0。 步驟2(S2):藉由材料力學的公式,例如τ (剪應 力)=F(受力)/Α(簡支樑截面積),算出簡支樑23所需高 度至少為hi,其中簡支樑23所需高度預估為母模20 中承受最大應力之處。 步驟3(S3):藉由經驗值或模流模擬軟體求取該焊 合室30所需高度,特別需要說明的是,高強度鋁合金 需要更大的焊合室30壓力才能焊合,因此通常需要較 高的焊合室30的高度h2以提供較大的焊合壓力。在此 的焊合室30的高度包含了第一焊合室13及第二焊合室 21的南度。 步驟4(S4):例如,藉由材料力學的公式τ (剪應 力)=F(受力)/Α(橋接部截面積)算出公模之橋接部12所 需高度至少為h3。 步驟5(S5):由模具之總高度的定值h0、簡支樑所 需高度Μ、焊合室30所需高度h2及公模之橋接部12 所需高度h3做一調整而得出模具各部最後高度的最佳 設計值。 相較於習用高強度鋁合金的非對稱製品擠製模具 12 201204483 設計不易,以往完全依經驗反覆施作及修正,The same strength aluminum alloy can be applied to the extrusion die by a larger welding pressure, so the interior of the mold needs to withstand greater pressure. Since the mold has a fixed height corresponding to the machine table, in the conventional mold design method, the height (thickness) of each part of the mold is obtained from the empirical value, but the high-strength aluminum alloy asymmetric product extrusion mold cannot follow these experience values. . The invention uses the formula of material mechanics and the empirical value or the length of the mold to be constant, in order to obtain the height of each part of a mold in two:) the optimal design value, so that the mold has sufficient strength to be suitable for high Extrusion process of strength aluminum alloy. Referring to Figures 1 through 5, Figure 5 is a flow chart showing a method of designing a high strength aluminum alloy asymmetric product extrusion die in accordance with a preferred embodiment of the present invention. The design method of the high-strength alloy of the invention (4) said that the extrusion die of the product comprises: Step 1 (S1): determining the total height of the mold; Step 2 (S2): calculating the height required for the simple beam of the master mold; Step 3 (S3) : Calculate the required height of the welding chamber; Step 4 (S4): Step 5 (S5): Height of the bridge. Calculate the required height of the bridge of the male mold; and the simple beam, welding chamber and male mold of the master mold. 201204483 The above design method is explained as follows: Step 1 (S1): The extrusion mold is generally fixed in response to the machine. The height of the size, so you must first determine the machine and materials used to determine the total height of the mold. For example, in the preferred embodiment of the invention, an 800T (ton) machine is used, the material is a 7075 aluminum alloy 5 inch ingot, and the total height of the mold is fixed at h0. Step 2 (S2): Calculate the required height of the simply supported beam 23 by at least hi by the formula of material mechanics, such as τ (shear stress) = F (force) / Α (cross-sectional area of simply supported beam), where the required height of the simply supported beam 23 is Estimated to be the maximum stress in the master mold 20. Step 3 (S3): the required height of the welding chamber 30 is obtained by an empirical value or a mold flow simulation software. In particular, the high-strength aluminum alloy requires a larger welding chamber 30 pressure to be welded, so A higher height h2 of the weld chamber 30 is typically required to provide greater weld pressure. The height of the welding chamber 30 here includes the south degrees of the first welding chamber 13 and the second welding chamber 21. Step 4 (S4): For example, the height required for the bridge portion 12 of the male mold is at least h3 by the formula τ (shear stress) = F (force) / Α (cross-sectional area of the bridge) of the material mechanics. Step 5 (S5): The final value of the total height of the mold, the required height 简 of the simply supported beam, the required height h2 of the welding chamber 30, and the required height h3 of the bridge portion 12 of the male mold are adjusted to obtain the final part of the mold. The best design value for height. Compared with the asymmetrical product extrusion die of the high-strength aluminum alloy used 12 201204483 The design is not easy, and it has been repeatedly applied and corrected according to experience.

θγ pQ 與金錢。本發明之高強雜合金的非對稱製品擠製模二 之設計方法,其運用材料力學的公式及經驗值或模播Θγ pQ and money. The design method of the extrusion die 2 of the asymmetric product of the high-strength heteroalloy of the present invention, which uses the formula of the material mechanics and the empirical value or the mode broadcast

值,在模具總長度不變的前提下,以求取—模具的、P 位高度最佳的設計值,使該模具有足_強度以 尚強度鋁合金之擠製製程,使能有效的提升壓合壓、 焊接品質,克服高強度鋁合金非對稱製品擠製模且與 設計的缺點。 、/、不易 本發明已以較佳實施财式揭露,然其並 制=作,任何熟習此項技藝之人士,在不脫離、 之精神和範圍内,當可作各種更動與修飾,因此 之保護範圍當視後附之申請專職gj所界定者為準]作 【圖式簡單說明】 第1圖:本發明較”施狀高強故合 製品擠製模具之立體分解圖。 ,稱 第2A ® :本發日歧佳實闕之高強仏合 稱製品擠製模具之公模上視圖。 , 第2B圖:本發明較佳實施例之高強度 稱製品擠製模具之賴域圖。 金非對 第3圖:本發明較佳實施例之高強度 製品擠製模具之側剖視圖。 金非對稱 圖。第4® :本發明較佳實關之非對_製品之立體 201204483 第5圖:本發明較佳實施例之高強度鋁合金非對稱 製品擠製模具之設計方法流程圖。 【主要元件符號說明】 10 公模 11 入料窗口 12 橋接部 13 第一焊合室 14 成型内模部 20 母模 21 第二焊合室 22 成型外模部 23 簡支樑 30 焊合室 40 導料室 A 錠料 B 非對稱擠製品 h0 模具總高度 hi 母模簡支樑高度 h2 焊合室高度 h3 公模橋接部高度 SI 步驟1 S2 步驟2 S3 步驟3 S4 步驟4 S5 步驟5 14The value, under the premise of the total length of the mold, in order to obtain the optimum design value of the mold and the P-position height, so that the mold has sufficient strength to strengthen the extrusion process of the aluminum alloy, so as to effectively improve Compression pressure, welding quality, overcome the shortcomings of high-strength aluminum alloy asymmetric products extrusion die and design. / /, is not easy to disclose the invention in a better implementation of the financial system, but it is not allowed to make any changes and modifications in the spirit and scope of the person who is familiar with the art. The scope of protection shall be subject to the definition of the application full-time gj attached to it] [Simplified description of the drawings] Figure 1: The three-dimensional exploded view of the extrusion mold of the invention. The top view of the male mold of the high-strength product extrusion mold of the preferred embodiment of the present invention is shown in Fig. 2B. Figure 3 is a side cross-sectional view of a high strength product extrusion die in accordance with a preferred embodiment of the present invention. Gold asymmetry diagram. 4th: a preferred embodiment of the present invention. Flow chart of the design method of the high-strength aluminum alloy asymmetric product extrusion die of the preferred embodiment. [Main component symbol description] 10 male mold 11 feeding window 12 bridging portion 13 first welding chamber 14 forming inner mold portion 20 Mold 21 second welding chamber 22 forming outer mold 23 Simply supported beam 30 Weld chamber 40 Guide chamber A Ingot B Asymmetric extruded product h0 Total mold height hi Female model simply supported beam height h2 Weld chamber height h3 Male mold bridge height SI Step 1 S2 Step 2 S3 Step 3 S4 Step 4 S5 Step 5 14

Claims (1)

201204483 七、申請專利範圍: l 一種高強度鋁合金非對稱製品擠製模具之設計方 法’該非對稱製品擠製模具用於一擠製成型之機台 上’輸入一柱形之七千系列銘合金旋料’通過該模具 以輸出成一非對稱擠製製品,該擠製模具包含: 一公模,其主體呈柱形,其上端呈圓形陣列的排 设有多個扇形的入料窗口,並且該些入料窗口之間形 成對應數量的橋接部,一第一焊合室設於該公模之主 ® 體下端’並與該些入料窗口連通’一成型内模部凸設 於該第一焊合室頂面之下方; 一母模,其主體呈一中空狀之柱形,其固定於該 公模主體之下方,且包覆該公模向下凸出之成型内模 部’該母模對應該公模之第一焊合室設有一第二焊合 至,對應該公模之成型内模部設有一成型外模部; 一焊合室,位於該多個入料窗口之下游,包含設 # 於該公模的該第一焊合室及設於該母模的該第二焊 合室;及 一導料室,位於該焊合室之下游,該導料室之内 側壁為該公模之成型⑽部,該導料室之外側壁為該 母模之成料模部,該導料室將賴 非對稱擠製製品; 為該 其中’該設計方法包含: 決定模具之總高度; 计算母模之簡支樑所需高度; 15 201204483 計算焊合室所需高度; 計算公模之橋接部所需高度;及 決定母模之簡支樑、焊合室及公模之橋接部之高 度。 2. 如申請專利範圍第1項所述之高強度鋁合金非對稱 製品擠製模具之設計方法,其中該母模之簡支樑所需 高度係藉由材料力學的公式獲得。 3. 如申請專利範圍第1項所述之高強度鋁合金非對稱 製品擠製模具之設計方法,其中該焊合室所需高度係 藉由經驗值代入。 4. 如申請專利範圍第1項所述之高強度鋁合金非對稱 製品擠製模具之設計方法,其中該焊合室所需高度係 藉由模流模擬軟體獲得。 5. 如申請專利範圍第1項所述之高強度鋁合金非對稱 製品擠製模具之設計方法,其中該公模之橋接部所需 高度係藉由材料力學的公式獲得。201204483 VII. Patent application scope: l Design method for extrusion die of high-strength aluminum alloy asymmetric product 'This asymmetric product extrusion die is used on a machine for extrusion molding' input into a column of seven thousand series The alloy spinning material 'is passed through the mold to output into an asymmetric extruded product, the extrusion mold comprising: a male mold having a cylindrical body and a plurality of fan-shaped feeding windows arranged in a circular array at the upper end thereof. And forming a corresponding number of bridges between the feed windows, a first soldering chamber is disposed at the lower end of the main body of the male mold and communicating with the feed windows. A molding inner mold portion is protruded from the a lower surface of the first welding chamber; a female mold having a hollow cylindrical shape, which is fixed below the main body of the male mold and covering the formed inner mold portion of the male mold downwardly protruding The master mold is provided with a second welding to the first welding chamber of the male mold, and a molding outer mold portion is provided for the molding inner mold portion corresponding to the male mold; a welding chamber is located at the plurality of feeding windows Downstream, including the first welding of the male mold And the second welding chamber disposed in the master mold; and a guiding chamber located downstream of the welding chamber, the inner side wall of the guiding chamber is a forming portion (10) of the male mold, and the outer side of the guiding chamber The wall is a forming mold portion of the master mold, and the guiding chamber is asymmetrically extruded into the product; wherein the design method comprises: determining the total height of the mold; calculating the height required for the simple supported beam of the female mold; 15 201204483 The height required for the welding chamber; the height required to calculate the bridge of the male mold; and the height of the bridge connecting the simple beam of the master mold, the weld chamber and the male mold. 2. The method for designing a high-strength aluminum alloy asymmetric product extrusion die as described in claim 1, wherein the height of the simply supported beam of the master mold is obtained by a formula of material mechanics. 3. The method of designing a high-strength aluminum alloy asymmetric product extrusion die as described in claim 1, wherein the height required for the welding chamber is substituted by empirical values. 4. The method for designing a high-strength aluminum alloy asymmetric product extrusion die according to claim 1, wherein the height required for the welding chamber is obtained by a mold flow simulation software. 5. The method for designing a high-strength aluminum alloy asymmetric product extrusion die according to claim 1, wherein the height required for the bridge of the male mold is obtained by a formula of material mechanics.
TW099125457A 2010-07-30 2010-07-30 Design method for extrusion mold for unsymmetrical product made of aluminum alloy with high strength TW201204483A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103537506A (en) * 2013-11-04 2014-01-29 张家港市昊天金属科技有限公司 Method for manufacturing extrusion die of solid aluminium profile
CN114669617A (en) * 2022-05-27 2022-06-28 江苏中天科技股份有限公司 Super heat-resistant aluminum alloy strain pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103537506A (en) * 2013-11-04 2014-01-29 张家港市昊天金属科技有限公司 Method for manufacturing extrusion die of solid aluminium profile
CN114669617A (en) * 2022-05-27 2022-06-28 江苏中天科技股份有限公司 Super heat-resistant aluminum alloy strain pipe
CN114669617B (en) * 2022-05-27 2022-08-26 江苏中天科技股份有限公司 Super heat-resistant aluminum alloy strain pipe

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