TW201144362A - Method for preparing polarizer - Google Patents

Method for preparing polarizer Download PDF

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Publication number
TW201144362A
TW201144362A TW100118240A TW100118240A TW201144362A TW 201144362 A TW201144362 A TW 201144362A TW 100118240 A TW100118240 A TW 100118240A TW 100118240 A TW100118240 A TW 100118240A TW 201144362 A TW201144362 A TW 201144362A
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Taiwan
Prior art keywords
linking
cross
film
polarizer
acid
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TW100118240A
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Chinese (zh)
Inventor
Jong-Seok Lee
Yoon-Seok Choi
Ji-Hee Yoo
Sung-Wu Joh
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Dongwoo Fine Chem Co Ltd
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Publication of TW201144362A publication Critical patent/TW201144362A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00634Production of filters
    • B29D11/00644Production of filters polarizing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0015Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Quality & Reliability (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Polarising Elements (AREA)

Abstract

Disclosed is a method for preparation of a polarizer, more particularly, a method for preparing a polarizer, including; primary cross-linking conducted using an inorganic cross-linking agent, and secondary cross-linking conducted using an organic cross-linking agent, so as to effectively reinforce cross-linking reaction, to thereby obtain a polarizer having various advantages including, for example, excellent optical properties, prevention of film rupture and wrinkling, enlarged area and reduced thickness, high size stability in longitudinal and transversal directions, or the like. The disclosed method may attain process handling and production efficiency.

Description

201144362 六、發明說明: 【發明所屬之技術領域】 本發明_於具有ϋ光學性質和其他優點的偏光片 ,如防止膜破裂和皺折、增大面積和降低厚度、高、— 定性等等,以及具有提高製程處理和生產效率的方法= 【先前技術】 為改良如LCD、電激發# 、月s m 电啟赞尤(EL)顯不裝置、電漿顯示 面板(PDP)、場發射顯示器(FED)等等之各種影像顯干 裝置之影像的色彩重製和亮度1多研究集中在偏光片。 詳言之’隨著此種影像顯示裝置在多方面的使用快速辦 加,具有增大面積和降低厚度之偏光片的需求也增加。此 2,因使㈣各種環境之故,所以在不同耐久條件下尺寸 安定性對確保產品可靠度很重要。 通常,偏光片是將諸如聚乙稀醇(pVA)膜的聚合物 膜膨脹1色、交聯、拉伸、清洗 '乾燥而製成。在此方 面’交聯通常使用諸如硼化合物的無機交聯劑來進行。然 而’只使用此種無機交聯劑會形成短交聯鏈,造成深凹因 :拉伸而增加。結果,偏光片厚度增加,而寬度變窄,造 :膜破裂。此外’上述技術引發其他缺點,諸如在高熱條 牛下的不良尺寸安定性、生產效率變差等等。 解决上述問題,提議使用有機交聯劑及硼化合物。 本特許a開H06-235815 $露使用聚酿化合物的交 201144362 '—,、、、'而,由於醛基在空氣中減低並氧化,故交聯不 橫向的尺寸安定性很難確保。此外,因聚酿化合 的獨特(刺鼻)氣味之故’上述技術難以製造偏光片。 【發明内容】 於疋’本發明的目標是提供具有各種優點之偏光片的 造方法;諸如優良光學性質、防止膜破裂和皺折、增大 積#降低厚度、提兩縱向和帛向的尺寸安定性等等。 發月另目私是提供具有安定性和改良生產效率 之偏光片的製造方法。 此外,本發明另一目標是提供具有上述方法所製造之 偏光片的偏光板’以及具有上述偏光板的影像顯示裝置。 本發明人進行深入和廣泛研究以解決傳統問題,例 如,做為標準交聯劑的硼化合物可增加偏光片厚度並減少 寬度’而引發膜破裂和破壞尺寸安定性;有機交聯劑涉及 諸如難以確保橫向之尺寸安定性、有礙有機交聯劑使用之 刺鼻氣味等等的缺點。 在此方面,在使用硼化合物的主要交聯時可應用短交 聯鏈和剛性以抑制膜敏折,因此改善其處理並形成碘定 向,在使用線性聚羧酸化合物(至少有二個羧基)的次 要交聯時可形成安定交聯的結構,以對膜賦予撓性和可拉 伸性,藉以克服上述問題。因而完成本發明。 於是,本發明提供偏光片的製造方法,包含:將聚乙 烯醇膜浸入含有硼化合物之主要交聯溶液所進行的主要 4 201144362 交聯,和將聚乙烯醇膜浸入含有至少有二個羧基之線性聚 叛酸化合物的次要交聯溶液所進行的次要交聯。 硼化合物相對於100 Wt.%的主要交聯溶液可含有1至 1 0 wt.% 〇 至少有二個羧基的線性聚羧酸化合物可選自琥珀 酸、戊二酸、己二酸、草酸、酒石酸、檸檬酸、i,2,3,4_ 丁烧四羧酸、和其衍生物。 至少有二個羧基的線性聚羧酸化合物相對於100 Wt.°/。的次要交聯溶液可含有〇丨至1〇 wt %。 次要交聯溶液相對於丨份重量的線性聚羧酸化合物可 進一步包含10份重量以下的硼化合物。 次要交聯可在主要交聯後進行,或者,主要交聯可在 次要交聯後進行。 主要交聯、次要交聯、或主要和次要交聯製程可重覆 進行至少二次。 本發明提供將保護膜疊在上述製成之偏光片的至少 一側而製造的耦合偏光板。 偏光板可進一步包含至少具有疊在偏光片保護膜上 的補償膜、視角補償膜、亮度提高膜。 本發明提供設在偏光板上的影像顯示裝置。 依據本發明如上述,使用無機和有機交聯劑所進行的 交聯反應可有效強化,以增加做為二色性偏光材料之㈣ 固定效率,因此增進光學性質並防止膜破裂。因此,本發 明可提供具有優良耐久並呈現改良撓性和可拉伸性的偏 201144362 光片’藉以防止膜皺折。 本發明也可增加面積和降低偏光片厚度,同時,改 良縱向和橫向的尺寸安定性。 此外,本發明可提供安定製程所製造的偏光片,藉 以^尚製程處理和生產效率。 【實施方式】 依據本發明,提供偏光片的製造方法,具有諸如優良 光學性質、大面積、降低厚度、尺寸安定性、降低膜破裂 和皺折的各種優點,可提高製程處理和生產效率。 下文中,更詳細說明本發明。 依據本發明的偏光片製造方法可包括:將聚乙稀醇膜 浸入含有硼化合物之主要交聯溶液所進行的主要交聯;和 將聚乙烯醇膜浸入含有至少有二個羧基之線性聚羧酸化 合物的次要交聯溶液所進行的次要交聯。 依據本發明,偏光片是包括聚合物膜和碘的一般碘偏 光片。 用來製造偏光片的聚合物膜可包含但不限於能以碘 染色的任何膜。聚合物膜的特例可包含:聚乙稀醇膜和/ 或部分皂化的聚乙烯醇膜;親水聚合物膜,諸如聚乙烯對 苯二曱酸酯膜、乙烯-醋酸乙烯共聚物膜、乙烯-乙烯醇共 聚物膜、纖維素膜、和其部分皂化的膜;聚烯定向的膜, 諸如脫水的聚乙烯醇膜、脫氣的聚乙烯醇膜等等。其中, 最好使用聚乙烯醇膜,有效強化偏光度的均勻並呈現優良 6 201144362 碘染色親和力。 依據傳統技術’偏光片的製造方法包含膨脹、染色、 交聯、拉伸、清洗、乾燥製程。此種製造方法通常根據拉 伸製程的種類來分類。例如,乾拉伸製程、濕拉伸製程或 其組合(也就是混合拉伸製程)可為拉伸製程的代表。以 下說明解釋用於依據本發明實施例之偏光片製造方法的 濕拉伸製程。 除了乾燥,其他製程可在恆溫的水浴中實施,其中放 入至少一不同溶液並浸泡聚乙烯醇膜。 各個製程的次序和/或重覆次數未特別限制。也就是各 個製程可同時或依序進行。此外,—些製程可省略。例如 ,拉伸可在染色前或後進行,或與膨脹或染色同時。 染色前,可將未拉伸的聚乙烯醇膜浸入含有膨服溶液 的膨脹槽來進行膨脹製程’以除去累積在膜表面上之諸如 防堵劑或灰塵的雜質’同時膨脹聚乙烯醇膜,藉以增進拉 伸效率,防止染色不規則,最終提高偏光片物性。曰 此處所用的膨脹溶液可為水(淨化水,去離子水), 可進一步含有少量的甘油或峨化卸,藉以膨脹聚合物膜並 改良可加工性。在此情形,甘油含量相對於1〇〇礼%的膨 脹溶液可為5 wt.%以下。同樣地,峨化卸含量相對於· 的膨脹溶液可為1 0 wt.%以下。 此處所用的膨脹槽溫度可為2〇至45它,25至4〇。匚更 膨脹期間(膨脹槽中的浸潰時間)可為18〇秒以下, 201144362 9〇秒以下更好。若浸潰時間在此範圍内,則可抑制造成膜 飽和的過膨脹。結果’可防止聚乙烯醇膜軟化和破裂。此 外’碘可均勻吸附,因此增進偏光度。 拉伸可在膨脹時進行,在此情形,拉伸比可約 至3.5倍。 1 膨脹可省略,或與染色同時進行。 染色是將聚乙稀醇膜浸入充滿含有二色性材料(例如 碘)之染色溶液的染色槽以將蛾吸入聚乙稀醇膜的製程。 將峨加到水、有機溶劑或其混合物可製成染色溶液。201144362 VI. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention is directed to polarizers having optical properties and other advantages, such as preventing film cracking and wrinkling, increasing area and reducing thickness, height, qualitative, and the like. And methods for improving process processing and production efficiency = [Prior Art] For improvement such as LCD, electric excitation #, monthly sm electric Kaizan (EL) display device, plasma display panel (PDP), field emission display (FED) ) The color reproduction and brightness of images of various image display devices, etc., are concentrated on polarizers. In particular, with the rapid use of such image display devices in various aspects, the demand for polarizers having an increased area and a reduced thickness has also increased. Therefore, because of the various environments (4), dimensional stability under different endurance conditions is important to ensure product reliability. Usually, the polarizer is produced by expanding a polymer film such as a polyethylene glycol (pVA) film by one color, crosslinking, stretching, and washing. Crosslinking in this respect is usually carried out using an inorganic crosslinking agent such as a boron compound. However, the use of only such an inorganic crosslinking agent results in the formation of a short crosslinked chain, resulting in an increase in the deep concave cause: stretching. As a result, the thickness of the polarizer is increased, and the width is narrowed, resulting in film rupture. Furthermore, the above techniques cause other disadvantages such as poor dimensional stability under high heat cattle, poor productivity, and the like. To solve the above problems, it is proposed to use an organic crosslinking agent and a boron compound. This franchise is open to H06-235815. The use of the blended compound is 201144362 '-,,,,', and since the aldehyde group is reduced and oxidized in the air, it is difficult to ensure the dimensional stability of the cross-linking. Further, the above technique is difficult to manufacture a polarizer due to the unique (pungent) odor of the brewing. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for producing a polarizer having various advantages such as excellent optical properties, prevention of film breakage and wrinkles, increase in thickness, reduction in thickness, and size of both longitudinal and transverse directions. Stability and so on. The moon is also a manufacturing method for providing a polarizer having stability and improved production efficiency. Further, another object of the present invention is to provide a polarizing plate ' having a polarizing plate manufactured by the above method and an image display device having the above polarizing plate. The present inventors conducted intensive and extensive research to solve conventional problems, for example, a boron compound as a standard crosslinking agent can increase the thickness of the polarizer and reduce the width to cause film breakage and break dimensional stability; The dimensional stability of the transverse direction, the pungent odor of the organic crosslinking agent, and the like are ensured. In this respect, short cross-linking chains and rigidity can be applied in the main cross-linking using a boron compound to suppress film sensitization, thereby improving the treatment and forming iodine orientation, using a linear polycarboxylic acid compound (at least two carboxyl groups). The secondary cross-linking structure can form a stable cross-linking structure to impart flexibility and stretchability to the film, thereby overcoming the above problems. Thus the present invention has been completed. Accordingly, the present invention provides a method for producing a polarizer comprising: immersing a polyvinyl alcohol film in a main cross-linking solution containing a boron compound, and crosslinking the polyvinyl alcohol film with at least two carboxyl groups. Secondary cross-linking by a secondary cross-linking solution of a linear poly-retensive acid compound. The boron compound may contain 1 to 10 wt.% with respect to 100 Wt.% of the main crosslinking solution. The linear polycarboxylic acid compound having at least two carboxyl groups may be selected from the group consisting of succinic acid, glutaric acid, adipic acid, oxalic acid, Tartaric acid, citric acid, i, 2, 3, 4-butylene tetracarboxylic acid, and derivatives thereof. A linear polycarboxylic acid compound having at least two carboxyl groups relative to 100 Wt. The secondary cross-linking solution may contain 〇丨 to 1 〇 wt %. The secondary crosslinking solution may further contain 10 parts by weight or less of the boron compound based on the weight of the linear polycarboxylic acid compound. Secondary cross-linking can be carried out after the main cross-linking, or the main cross-linking can be carried out after the secondary cross-linking. Major cross-linking, secondary cross-linking, or major and minor cross-linking processes can be repeated at least twice. The present invention provides a coupling polarizing plate which is produced by laminating a protective film on at least one side of the above-mentioned polarizer. The polarizing plate may further comprise at least a compensation film, a viewing angle compensation film, and a brightness enhancement film laminated on the polarizer protective film. The present invention provides an image display device provided on a polarizing plate. According to the present invention, as described above, the crosslinking reaction using the inorganic and organic crosslinking agents can be effectively strengthened to increase the (4) fixing efficiency as a dichroic polarizing material, thereby enhancing optical properties and preventing film breakage. Therefore, the present invention can provide a lens that has excellent durability and exhibits improved flexibility and stretchability to prevent film wrinkles. The present invention can also increase the area and reduce the thickness of the polarizer while improving the dimensional stability in the longitudinal and lateral directions. In addition, the present invention can provide a polarizer manufactured by Angong Cheng, which is capable of processing and production efficiency. [Embodiment] According to the present invention, there is provided a method for producing a polarizer which has various advantages such as excellent optical properties, large area, reduced thickness, dimensional stability, reduced film breakage and wrinkles, and can improve process processing and production efficiency. Hereinafter, the present invention will be described in more detail. The method for producing a polarizer according to the present invention may comprise: immersing a polyethylene glycol film in a main cross-linking solution containing a main crosslinking solution of a boron compound; and immersing the polyvinyl alcohol film in a linear polycarboxylate containing at least two carboxyl groups Secondary cross-linking by the secondary cross-linking solution of the acid compound. According to the invention, the polarizer is a general iodine polarizer comprising a polymer film and iodine. The polymer film used to make the polarizer may include, but is not limited to, any film that can be dyed with iodine. Specific examples of the polymer film may include: a polyethylene glycol film and/or a partially saponified polyvinyl alcohol film; a hydrophilic polymer film such as a polyethylene terephthalate film, an ethylene-vinyl acetate copolymer film, ethylene- A vinyl alcohol copolymer film, a cellulose film, and a partially saponified film thereof; a polyolefin-oriented film such as a dehydrated polyvinyl alcohol film, a degassed polyvinyl alcohol film, or the like. Among them, it is preferable to use a polyvinyl alcohol film to effectively enhance the uniformity of the degree of polarization and to exhibit excellent 6 201144362 iodine dye affinity. According to the conventional technique, the manufacturing method of the polarizer includes expansion, dyeing, crosslinking, stretching, washing, and drying processes. Such manufacturing methods are generally classified according to the type of the stretching process. For example, a dry draw process, a wet draw process, or a combination thereof (i.e., a hybrid draw process) can be representative of the draw process. The wet drawing process for the method of manufacturing a polarizer according to an embodiment of the present invention will be explained below. In addition to drying, other processes can be carried out in a constant temperature water bath in which at least one different solution is placed and the polyvinyl alcohol film is soaked. The order and/or the number of repetitions of each process are not particularly limited. That is, each process can be performed simultaneously or sequentially. In addition, some processes can be omitted. For example, stretching can be performed before or after dyeing, or simultaneously with swelling or dyeing. Before dyeing, the unstretched polyvinyl alcohol film may be immersed in an expansion tank containing an expansion solution to perform an expansion process to remove impurities such as anti-blocking agents or dust accumulated on the surface of the film while expanding the polyvinyl alcohol film. In order to improve the stretching efficiency, to prevent irregular dyeing, and ultimately improve the physical properties of the polarizer.膨胀 The swelling solution used here may be water (purified water, deionized water), and may further contain a small amount of glycerin or hydrazine to expand the polymer film and improve workability. In this case, the glycerin content may be 5 wt.% or less with respect to 1% by weight of the swelling solution. Similarly, the oxime release content may be 10 wt.% or less with respect to the swelling solution. The expansion tank temperature used herein may range from 2 Torr to 45, 25 to 4 Torr.匚 The period of expansion (the immersion time in the expansion tank) can be 18 〇 or less, and 201144362 is better than 9 sec. If the impregnation time is within this range, over-expansion which causes film saturation can be suppressed. As a result, the polyvinyl alcohol film was prevented from softening and cracking. In addition, iodine can be uniformly adsorbed, thus increasing the degree of polarization. Stretching can be carried out during expansion, in which case the draw ratio can be about 3.5 times. 1 Expansion can be omitted or performed simultaneously with dyeing. The dyeing is a process in which a polyethylene film is immersed in a dyeing tank filled with a dyeing solution containing a dichroic material (e.g., iodine) to suck the moth into the polyethylene glycol film. The hydrazine is added to water, an organic solvent or a mixture thereof to prepare a dyeing solution.

蛾含量相對於1 〇〇礼%的染色溶液可為0.4至400 mm〇1/L ,0.8 至 275 mmol/L 更好,1 5 ,ΛΛ " 更好1至200賴舰最好。為改良 效率’峨化物可進一步做為助溶劑加到染色溶液。此 種蛾化物可包含埃化鉀、硬化鐘、碘化鈉、峨化鋅、碰化 銘粟=錯、埃化銅、蛾化鋇、峨化約、蜗化錫、蛾化鈦 ’单獨使用或結合兩種以上。其中’最好使用在水中有高 3度的破㈣。魏物含量相對於_wt.%的染色溶液 可為 0.01 至 l〇wt.%’ 〇1〇〇至 5 wt% 更好。 度可為5至42t,1〇至坑更好。聚乙稀 。、叹入染色槽的浸漬時間可為1至20分,2至1〇更好 拉伸可在染色時進行。β 芬Λ η 在此情形,累積拉伸比可為1 · 1 至4·〇倍。此處的“累積拉伸卜, 乘所得的I 了代表拉伸比在各製程相 交聯是將膜浸入交聯溶液以將吸附的峨分子固定於 8 201144362 染色的聚乙烯醇膜的劁在j 、 、氣程’以防止碘分子染色性因外部環 支兄而破壞。雖缺為狀:紐y女 '在防^条件下很少洗脫二色性染料,但是 若交聯不穩,則硬分子常隨環境而溶解或昇華。因此4 種交聯必須充分執行。此外,為定向置於聚乙烯醇分子之 門的礙刀子並提尚其光學性質,拉伸必須在交聯時進行到 最高拉伸比。也就是交聯製程报重要。 本發明可包含至少-纽Μ > W Μ ΛΛ —級的父聯。詳言之,含有無機交 聯劑的主要交聯溶液可用 品入士士 .Α ^ 用於主要乂聯,而含有有機交聯劑 的-人要交聯溶液可用於次要交聯。The dyeing solution of the moth content may be 0.4 to 400 mm 〇 1 /L, and 0.8 to 275 mmol / L is better, 1 5 , ΛΛ " preferably 1 to 200. To improve the efficiency, the telluride can be further added as a co-solvent to the dyeing solution. Such moth compounds may include potassium hydride, hardening clock, sodium iodide, zinc telluride, bumping Mingsu = wrong, copper sulphate, moth sputum, sputum, src, and moth titanium Use or combine two or more. Among them, it is best to use a 3 degree high break in water (4). The dyeing solution may have a dyeing solution of 0.01 to 1 〇 wt.%' 〇1 〇〇 to 5 wt%, more preferably _wt.%. The degree can be 5 to 42t, and 1〇 to the pit is better. Polyethylene. The immersion time of the smear into the dyeing tank may be 1 to 20 minutes, and 2 to 1 Torr is better. The stretching can be carried out at the time of dyeing. β 芬Λ η In this case, the cumulative stretching ratio may be from 1 · 1 to 4·〇. Here, the "accumulated stretching b, multiplying the obtained I represents the stretching ratio cross-linking in each process is to immerse the film in the cross-linking solution to fix the adsorbed antimony molecule to the 8 201144362 dyed polyvinyl alcohol film. , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Hard molecules often dissolve or sublimate with the environment. Therefore, the four crosslinks must be fully performed. In addition, in order to position the knives at the gate of the polyvinyl alcohol molecule and to improve its optical properties, the stretching must be carried out during crosslinking. The highest draw ratio, that is, the cross-linking process is important. The present invention may comprise at least a parent-link of the grade - W Μ ΛΛ - in particular, the main cross-linking solution containing an inorganic cross-linking agent may be supplied to the company.士.Α ^ is used for the main couplet, and the human cross-linking solution containing the organic cross-linking agent can be used for secondary cross-linking.

主要父聯可使用令^古仰g儿X 合物的主要交聯溶液做為 乂聯劑’ Μ钱合物料成的短交義 制膜皺折,提高製程處理並將蛾定向。 藉以抑 :要交聯溶液可包括做為溶劑的水和諸如· :::㈣化合物。主要交聯溶液可進-步包含與水相溶 的有機溶劑。 >4曰♦ 侧化合物含量相對於1〇〇政%的主要交聯 至1〇你1.%,2至6wt.%更好。 ^ 硼化合物含量小於1 wt 0/〇 ,則硼化合物交聯效應會降低 去 θ 凡擗以賦予剛性。 备3量超過1 〇 wt. %時,盔機夺树淑丨备杜士 ‘,,、機乂聯劑會使交聯太多,因此 k成難以由有機交聯劑進行有效交聯。 次要交聯可使用次要交聯溶液做為交聯劑,包含至,卜 有二個羧基的線性聚叛酸化合物,藉以有效 二 拉伸性給膜,形成安定交聯的結構。 〇 ^ 次要交聯溶液可包括做為溶劑的水,以及至少有二個 201144362 羧基的線性聚羧酸化合物。次要交聯溶液可進一步包含與 水相溶的有機溶劑。 至少有二個羧基 -------------- 醇膜安定交聯而無結構問題,同時賦予較佳撓性和可拉伸 性。上述聚叛酸化合物的實例可包含但不限於:號轴酸、 戊二酸、己二酸、草酸、洒xI4. ^ 酉石酸、檸檬酸、1,2,3,4-丁院四 羧酸(由以下化學式1至7 主/代表)' 和其衍生物。装 最好使用一幾·酸化合物和装<、-& 才其何生物。上述化合物 用或結合兩種以上。 了單獨使 [化學式1] 0 HO 人,γ0Η 0 [化學式2] 〇 0The main parent association can use the main cross-linking solution of the phlegm-g-compound as a chelating agent, and the short-crossing film wrinkles made by the Μ 合 合 , , , , , , , , 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高 提高Therefore, the cross-linking solution may include water as a solvent and a compound such as ·::(d). The main crosslinking solution may further comprise an organic solvent compatible with water. >4曰♦ The main compound content of the side compound relative to 1% is 1%, and 2% to 6wt.% is better. ^ When the boron compound content is less than 1 wt 0 / 〇, the cross-linking effect of the boron compound will decrease to θ 擗 to impart rigidity. When the amount of 3 is more than 1 〇 wt. %, the helmet machine will take over the Shushi ‘,, the machine coupling agent will make too much cross-linking, so it is difficult to effectively cross-link by the organic crosslinking agent. The secondary cross-linking can use a secondary cross-linking solution as a cross-linking agent, and includes a linear poly-retensive acid compound having two carboxyl groups, whereby the film is effectively stretched to form a stable crosslinked structure. 〇 ^ The secondary cross-linking solution may include water as a solvent and a linear polycarboxylic acid compound having at least two 201144362 carboxyl groups. The secondary crosslinking solution may further comprise an organic solvent compatible with water. At least two carboxyl groups -------------- the alcohol film is stable crosslinked without structural problems, while imparting better flexibility and stretchability. Examples of the above polylabeled acid compound may include, but are not limited to, oleic acid, glutaric acid, adipic acid, oxalic acid, sprinkle xI4. ^ phthalic acid, citric acid, 1,2,3,4-butyltetracarboxylic acid Acid (main/representative by the following Chemical Formulas 1 to 7)' and its derivatives. It is best to use a few acid compounds and install <, -& The above compounds may be used alone or in combination of two or more. Alone made [Chemical Formula 1] 0 HO person, γ0Η 0 [Chemical Formula 2] 〇 0

HO人'八^ OHHO people 'eight ^ OH

[化學式3] 201144362 [化學式4][Chemical Formula 3] 201144362 [Chemical Formula 4]

[化學式5][Chemical Formula 5]

[化學式6][Chemical Formula 6]

Ο OH 〇 HOΟ OH 〇 HO

OH Ο^ΌΗ [化學式7]OH Ο^ΌΗ [Chemical Formula 7]

至少有二個羧基之線性聚羧酸化合物的含量相對於 100 Wt.%的次要交聯溶液可為0.1至10 wt.%。考慮經濟效 益、製程容易控制和/或尺寸安定性,上述含量相對於1 00 Wt.%的次要交聯溶液宜為0.5至6 wt.%,〇.5至3 wt.%更 好。右含量小於〇 ·丨wt %,則有機交聯劑的交聯效應會很 輕微’因此造成難以1 & 取難以賦予撓性。當含量超過10 wt·%時, 有機交聯劑會交聪+之 坪太多,因此破壞尺寸安定性和膜皺折抑 201144362 制。 至少有二個羧基的線性聚羧酸化合物可結合硼化合 物。蝴化合物含量相對於丨份重量的至少有二個羧基的線 性聚叛酸化合物可為1 〇份重量以下,7份重量以下更好。 右硼化合物含量超過i 0 wt %,則有機交聯劑效應會破壞 ,而處理應力會增加,造成膜破裂和/或皺折。 主要和次要交聯溶液可各自進一步包含少量的碘化 物,以確保偏光片内的偏光均勻,同時防止染色碘的解吸 。此種碘化物能與用於染色製程者相同,其含量相對於100The content of the linear polycarboxylic acid compound having at least two carboxyl groups may be from 0.1 to 10 wt.% with respect to 100 Wt.% of the secondary crosslinking solution. In view of economic efficiency, ease of control of the process, and/or dimensional stability, the above content is preferably 0.5 to 6 wt.%, preferably 55 to 3 wt.%, relative to 100 wt.% of the secondary crosslinking solution. When the right content is less than 〇 · 丨 wt %, the crosslinking effect of the organic crosslinking agent may be very slight', thus making it difficult to impart flexibility to 1 & When the content exceeds 10 wt.%, the organic crosslinking agent will have too much blister + ping, thus destroying dimensional stability and film wrinkle suppression 201144362. A linear polycarboxylic acid compound having at least two carboxyl groups may be bonded to the boron compound. The linear polyphenolic compound having a butterfly compound content of at least two carboxyl groups relative to the weight of the oxime may be 1 part by weight or less, more preferably 7 parts by weight or less. When the content of the right boron compound exceeds i 0 wt%, the effect of the organic crosslinking agent is destroyed, and the treatment stress is increased to cause film breakage and/or wrinkles. The primary and secondary cross-linking solutions may each further contain a small amount of iodine to ensure uniform polarization within the polarizer while preventing desorption of dyed iodine. This iodide can be the same as that used for the dyeing process, and its content is relative to 100.

Wt.%的主要或次要交聯溶液可為0.05至15 Wt.%,0.5至 11 wt.%較佳。 的浸潰時間可為1秒至15分,5秒至10分更好。 要交聯、次要交聯和/或主要交聯和次要交聯的 覆至J 一次。主要和次要交聯製程 限制。例如,-灸亜疗_ π丄 人斤禾特別 主要交聯交聯後進行,或者反之, ^交射在次要交料進行。再者,關 覆實施’交聯能以任何次序逸杆…/製程的重 次要/主* 7人序進订’诸如主要/次要/主要、 人 和/或主要/次要/主要/次要交聯製 交聯時,可進行拉伸。在此情 :。 至8.0倍的累積拉伸比。 甲了進仃到3.0 =上述’拉伸可在膨勝、染色和/或交聯 吏用充滿拉伸溶液的另—拉丁。否則 拉伸製程。 长又聯後進行另一 12 201144362 清洗是將完全交聯和拉伸的聚乙烯醇膜浸入含有清 洗溶液之清洗槽的製程,以除去黏在聚乙烤醇膜之不要的 殘留物,諸如棚酸。 清洗溶液可為水’可添加蛾化物。 清洗溶液溫度可為10至60t,15至4〇乞更好。 略 清洗可在每次完成諸如拉伸之先前製程時進行或省 清洗也可重覆至少-次,重覆清洗未特別限制。 乾燥是弄乾清洗的聚乙料膜並改良染色峨分子定 向的製程,因此製成具有優良光學性質的偏光片。 乾燥可包含自然乾燥、空氣乾燥、加熱、遠紅外線乾 燥'微波乾燥、熱空氣乾燥等等。雖然通常使用熱空氣乾 燥’但活化包含於膜中之濕氣的微波乾燥近來也增加。例 如’熱空氣乾料在2G至㈣進行1至H)分。乾燥溫度 可相對低以防止破壞偏光片,8〇t以下更好,60t以下最 好。 如上述,本發明的偏光片製造方法採納使用無機交 劑的主要交聯和使用有機交聯劑的次要交聯,以有效強化 交聯反應,因此增加做為二色性材料之碘的固定效率。結 果可達成各種優點,諸如優良光學性質、防止膜破裂、 改良膜撓性和可拉伸性而抑制皺折等等,藉以最終得到改 良之製程處理的偏光片。此外,製成的偏光片可具 的面積和減小的厚度,呈現縱向和橫向較佳 同時以提高的生產效率生產。 义丨生, 本發明提供依據上述製造方法所製成的偏光片。 13 201144362 本發明也提供具有偏光片和疊在偏光片至少一側之 保護膜的偏光板。 此種保護膜可具有適當透明度、機械強度、熱安定性 、防潮性、同向性等等。詳言之’保護膜可使用熱塑性樹 脂來製備’例如包含:聚醋樹脂,如聚乙稀對苯二甲酸醋 、聚己稀間苯二甲酸醋、聚丁烯對苯二甲酸酿等等;纖維 素樹脂,如二乙酸纖維素、三乙酸纖維素等等;聚碳酸酯 樹脂;丙烯酸樹脂’如聚曱基丙烯酸曱酯、聚乙基丙烤酸 曱酯等等;苯乙烯樹脂,如聚笨乙烯、丙烯腈_苯乙烯共聚 物4等,聚稀烴樹脂’如聚乙稀、聚丙稀、具有降冰片稀 結構的環聚烯烴或聚烯烴、乙烯-丙烯共聚物等等;氣乙烯 樹月S,聚亞酿胺樹脂,如尼龍、芳香聚亞醯胺;亞醢胺樹 脂;聚驗颯樹脂;颯樹脂;聚醚酮樹脂;聚苯硫醚樹脂; 乙烯醇樹脂;二氣乙烯樹脂;乙烯醇縮丁醛樹脂;烯丙基 化樹脂;聚曱醛樹脂;環氡樹脂等等。膜可使用上述至少 一種熱塑性樹脂的混合來形成。再者,膜也可使用丙烯酸 甲酯、聚氨酯、環氧、矽等等的熱固性樹脂或紫外光固化 樹脂來形成。其中,考慮偏光和/或耐久,最好使用表面被 鹼性材料皂化的纖維素膜。此外,保護膜也可做為光學層 0 本發明中’偏光板未特別限制其結構,可將滿足所需 光學性質之不同類的光學層疊在偏光片上而製成。此種結 構的實例可包含:保護膜疊在偏光片至少一側以保護偏光 片的疊層結構;諸如硬塗層、抗反射層、防黏層、防擴散 201144362 層、防眩層等等的表面處理層疊在保護膜或偏光片至少— 側的疊層結構;補償視角的定向液晶層或任何其他功能膜 疊在保護膜或偏光片至少一側的疊層結構等等。再者,叠 層結構包括至少一光學層選自:諸如偏光轉換器的光學膜 :反射器;透反射器;包含諸如半波板或四分之一波板之 波板(包含λ板)的相位延遲板;視角補償膜;通常用來 製造各種影像顯示裝置的亮度提高膜。詳言之,保護膜疊 在偏光片一側之疊層結構的偏光板實例可包含··包括疊在 保護膜上之反射器或半透明反射器的反射偏光板或半透 明偏光板;包括相位延遲板的楕圓形或圓形偏光板;包括 視角補償層或膜的廣視角型偏光板;包括亮度提高膜的偏 光板等等。 上述偏光板可用於各種影像顯示裝置,除了典型 LCD ’還包含EL顯示裝置、PDP、FED。 下文中,參照實例和比較實例來說明較佳實施例以更 瞭解本發明。然而,熟悉此技藝者知道,此實施例用於說 明的目的,可做各種修改和改變而不悖離本發明的範嘴和 精神’此種修改和改變包含在申請專利範圍所界定的本發 明中。 實例 實例1 99.9°/。以上皂化程度之透明未拉伸的聚乙烯醇膜 (VF-PS,Kuraray Chemical Co_ Ltd.)浸入 30°C 的水(去離 15 201144362 子水)2分以膨脹。在浸潤和膨脹如上述後,處理過的膜 在3 0°C浸入含有3.5 mmol/L之破和2 wt.%之峨化釺的染 色溶液4分,以進行染色。此處,膜在膨脹和染色製程時 分別拉伸到1.3倍和1.4倍。接著,染色的膜在50°C浸入 含有10 wt·%之碘化鉀和3.5 wt.%之硼酸的主要交聯溶液2 分(主要交聯階段),然後,在50°C浸入含有10 wt.%之碘 化鉀、3.5 wt.%之硼酸、1 wt.%之戊二酸的次要交聯溶液1 分(次要交聯階段),以進行交聯反應。此處,處理過的 膜在主要和次要交聯階段分別拉伸到2.5倍和1.5倍。結 果’總累積拉伸比到達6.8倍。完成交聯後,形成的膜在 70 °C的烤箱中乾燥4分,因而得到偏光片。 將三乙酸纖維素(TAC)膜疊在製好的偏光片二側, 製成偏光板。 實例2 重覆實例1的相同程序’除了次要交聯溶液含有3 wt.%的戊二酸。 實例3 重覆實例1的相同程序’除了次要交聯溶液含有6 wt.%的戊二酸》 實例4 重覆實例1的相同程序,除了次要交聯溶液含有9 wt.%的戊二酸。 實例5 重覆實例1的相同程序,除了次要交聯溶液含有己二 201144362 酸而非戍一酸。 實例6 重覆實例1的相同心序,除了次要交聯溶液含有擦樣 酸而非戊二酸。 實例7 重覆實 <列1的相同程序,除了次要交聯溶液含有 1,2,3,4-丁烷四羧酸而非戊二酸。 實例8 重覆實例1的相同程序,除了膜在主要和次要交聯階 段分別拉伸到1.5倍和2.5倍。 實例9 重覆實例1的相同程序,除了主要交聯在次要交聯後 進行。 資例10 重覆實例1的相同程序,除了在次要交聯時(次要交 聯階段)使用5G°C含有lGwt.%之蛾化鉀和3 wt %之戊二 酸的次要交聯溶液,膜在主要和次要交聯階段分別拉伸到 2.5倍和1.5倍。 比較實例1 重覆實例1的相同程序,除了次要交聯溶液含有乙二 酸而非戊二酸。 比較實例2 重覆實例1的相同程序, 要交聯’拉伸比為4.0倍。 除了只進行主要交聯而無次 17 201144362 比較資例3 覆貧例1的相同程序 交聯’拉伸比為4.0倍。 ’了進行:欠要交聯而無主要 比較貧例4 重覆實例1的相同程序,除 咏ί ,、進行次要交聯而無主 要交聯,使用含有10 wt·%之碘化鉀和3 wt %之戊二酸的 次要交聯溶液,拉伸比為4.0倍。 表1The Wt.% primary or secondary crosslinking solution may be from 0.05 to 15 Wt.%, preferably from 0.5 to 11 wt.%. The dipping time can be from 1 second to 15 minutes, and more preferably from 5 seconds to 10 minutes. Cross-J to cross-link, secondary cross-linking, and/or primary cross-linking and secondary cross-linking. Primary and secondary cross-linking process restrictions. For example, - moxibustion treatment _ π 丄 people jin Wo special primary cross-linking after cross-linking, or vice versa, ^ trajectory in secondary delivery. Furthermore, the implementation of the 'cross-linking can be broken in any order.../the process of the secondary/main* 7-order ordering' such as major/minor/primary, human and/or major/minor/main/ Stretching is possible when the secondary cross-linking system cross-links. In this situation: A cumulative draw ratio of 8.0 times. A 仃 仃 to 3.0 = the above 'stretching can be in the expansion, dyeing and / or cross-linking 另 using another - Latin filled with stretching solution. Otherwise stretch the process. Long and joint after another 12 201144362 cleaning is a process of immersing the fully crosslinked and stretched polyvinyl alcohol film in a cleaning tank containing a cleaning solution to remove unwanted residues adhering to the polyethylene glycol film, such as a shed. acid. The cleaning solution can be water' to add moth compounds. The temperature of the cleaning solution can be from 10 to 60 t, more preferably from 15 to 4 Torr. The slight cleaning may be performed at least once each time the previous process such as stretching is performed or the cleaning may be repeated at least once, and the repeated cleaning is not particularly limited. Drying is a process of drying the cleaned polyethylene film and improving the orientation of the dyed ruthenium molecule, thereby producing a polarizer having excellent optical properties. Drying can include natural drying, air drying, heating, far infrared drying, microwave drying, hot air drying, and the like. Although drying with hot air is generally used, microwave drying to activate moisture contained in the film has recently increased. For example, 'hot air dry material is 1 to H in 2G to (4). The drying temperature can be relatively low to prevent damage to the polarizer, preferably 8 〇t or less, and preferably 60 t or less. As described above, the polarizing plate manufacturing method of the present invention adopts the main crosslinking using an inorganic crosslinking agent and the secondary crosslinking using an organic crosslinking agent to effectively strengthen the crosslinking reaction, thereby increasing the fixation of iodine as a dichroic material. effectiveness. As a result, various advantages such as excellent optical properties, prevention of film breakage, improvement of film flexibility and stretchability, suppression of wrinkles, and the like can be attained, whereby a modified process-processed polarizer is finally obtained. Further, the produced polarizer can have an area and a reduced thickness, and it is preferable to exhibit longitudinal and lateral directions while producing with improved productivity. The present invention provides a polarizer produced in accordance with the above manufacturing method. 13 201144362 The present invention also provides a polarizing plate having a polarizer and a protective film laminated on at least one side of the polarizer. Such a protective film may have appropriate transparency, mechanical strength, thermal stability, moisture resistance, omnidirectionality and the like. In detail, the 'protective film can be prepared using a thermoplastic resin' includes, for example, a polyester resin such as polyethylene terephthalate vinegar, polyhexaphthalic acid vinegar, polybutylene terephthalic acid, and the like; Cellulose resin, such as cellulose diacetate, cellulose triacetate, etc.; polycarbonate resin; acrylic resin such as decyl methacrylate, polyethyl propyl acrylate, etc.; styrene resin, such as poly Stupid ethylene, acrylonitrile-styrene copolymer 4, etc., polyolefin resin such as polyethylene, polypropylene, cyclic polyolefin or polyolefin with norbornene structure, ethylene-propylene copolymer, etc.; Month S, poly-branched amine resin, such as nylon, aromatic polyamidamine; melamine resin; polyacetal resin; oxime resin; polyether ketone resin; polyphenylene sulfide resin; vinyl alcohol resin; ; vinyl butyral resin; allylated resin; polyacetal resin; cyclic oxime resin and the like. The film can be formed using a mixture of at least one of the above thermoplastic resins. Further, the film may be formed using a thermosetting resin such as methyl acrylate, polyurethane, epoxy, hydrazine or the like or an ultraviolet curable resin. Among them, in view of polarized light and/or durability, it is preferred to use a cellulose film whose surface is saponified with an alkaline material. Further, the protective film can also be used as the optical layer. In the present invention, the polarizing plate is not particularly limited in structure, and a different type of optical which satisfies the desired optical properties can be laminated on the polarizing plate. Examples of such a structure may include: a laminate structure in which a protective film is laminated on at least one side of the polarizer to protect the polarizer; such as a hard coat layer, an anti-reflection layer, an anti-adhesion layer, a diffusion-proof layer 201144362, an anti-glare layer, or the like. The surface treatment is laminated on at least the side of the protective film or the polarizer; the alignment liquid crystal layer or any other functional film is laminated on the protective film or the laminated structure on at least one side of the polarizer, and the like. Furthermore, the laminated structure comprises at least one optical layer selected from the group consisting of: an optical film such as a polarizing converter: a reflector; a transflector; and a wave plate (including a λ plate) such as a half-wave plate or a quarter-wave plate. A phase retardation plate; a viewing angle compensation film; a brightness enhancement film generally used to manufacture various image display devices. In detail, examples of the polarizing plate in which the protective film is laminated on one side of the polarizing plate may include a reflective polarizing plate or a translucent polarizing plate including a reflector or a semi-transparent reflector stacked on the protective film; A circular or circular polarizing plate of the retardation plate; a wide viewing angle type polarizing plate including a viewing angle compensation layer or film; a polarizing plate including a brightness enhancement film, and the like. The polarizing plate described above can be used for various image display devices, and includes an EL display device, a PDP, and an FED in addition to a typical LCD. Hereinafter, preferred embodiments will be described with reference to examples and comparative examples to better understand the present invention. However, it will be apparent to those skilled in the art that the present invention may be modified and modified without departing from the scope of the invention. in. Example Example 1 99.9 ° /. The above saponified transparent unstretched polyvinyl alcohol film (VF-PS, Kuraray Chemical Co. Ltd.) was immersed in water at 30 ° C (from 15 201144362 water) for 2 minutes to expand. After the wetting and swelling as described above, the treated film was immersed in a dyeing solution containing 3.5 mmol/L of broken and 2 wt.% of antimony telluride at 30 ° C for 4 minutes for dyeing. Here, the film was stretched to 1.3 times and 1.4 times, respectively, during the expansion and dyeing processes. Next, the dyed film was immersed in a main crosslinking solution containing 10 wt.% of potassium iodide and 3.5 wt.% of boric acid at 50 ° C for 2 minutes (main crosslinking stage), and then immersed at 50 ° C to contain 10 wt.%. A secondary crosslinking solution of potassium iodide, 3.5 wt.% of boric acid, and 1 wt.% of glutaric acid (secondary crosslinking stage) is used for the crosslinking reaction. Here, the treated film was stretched to 2.5 times and 1.5 times, respectively, in the primary and secondary crosslinking stages. As a result, the total cumulative draw ratio reached 6.8 times. After completion of the crosslinking, the formed film was dried in an oven at 70 ° C for 4 minutes, thereby obtaining a polarizer. A cellulose triacetate (TAC) film was laminated on both sides of the prepared polarizer to prepare a polarizing plate. Example 2 The same procedure as in Example 1 was repeated except that the secondary crosslinking solution contained 3 wt.% of glutaric acid. Example 3 The same procedure as in Example 1 was repeated except that the secondary cross-linking solution contained 6 wt.% of glutaric acid. Example 4 The same procedure as in Example 1 was repeated except that the secondary cross-linking solution contained 9 wt.% of pentane. acid. Example 5 The same procedure as in Example 1 was repeated except that the secondary cross-linking solution contained hexamethylene 201144362 acid instead of hydrazine acid. Example 6 The same cardiac sequence of Example 1 was repeated except that the secondary cross-linking solution contained rubic acid instead of glutaric acid. Example 7 The same procedure as in column 1 was repeated except that the secondary cross-linking solution contained 1,2,3,4-butanetetracarboxylic acid instead of glutaric acid. Example 8 The same procedure as in Example 1 was repeated except that the film was stretched to 1.5 times and 2.5 times, respectively, in the primary and secondary cross-linking stages. Example 9 The same procedure as in Example 1 was repeated except that the main cross-linking was carried out after the secondary cross-linking. Example 10 Repeat the same procedure as in Example 1, except that in the secondary cross-linking (secondary cross-linking stage), a secondary cross-linking containing 5 G ° C of moth potassium and 3 wt % of glutaric acid was used. For the solution, the film was stretched to 2.5 and 1.5 times, respectively, during the primary and secondary crosslinking stages. Comparative Example 1 The same procedure as in Example 1 was repeated except that the secondary crosslinking solution contained ethanedioic acid instead of glutaric acid. Comparative Example 2 The same procedure as in Example 1 was repeated, and the cross-linking ratio was 4.0 times. In addition to only the main cross-linking, there is no time. 17 201144362 Comparative Example 3 The same procedure as in Example 1 The cross-linking ratio was 4.0 times. 'Operation: owing to cross-linking without major comparative poverty 4 Repeat the same procedure of Example 1, except 咏ί, for secondary cross-linking without major cross-linking, using 10 wt·% potassium iodide and 3 wt A secondary crosslinking solution of % glutaric acid having a draw ratio of 4.0 times. Table 1

案例 主要交聯 次要交聯 -- 是 硼 拉 是 聚叛酸化合物(wt.0/〇) 硼 乙 拉 / 化 伸 / 戊 己 檸 丁 化 _丨_ 伸 否 合 比 否 二 二 檬 烷 合 醛 比 物 ( 酸 酸 酸 四 物 (wt. (倍) (W 倍 羧 (wt. %) t. ) 酸 %) %) __" 實例1 Y 3.5 2.5 Y 1 - 3.5 - 實例2 Y 3.5 2.5 Y 3 - - 3.5 - 實例3 Y 3.5 2.5 Y 6 • - 3.5 - 1.5 ------ 實例4 Y 3.5 1.5 Y 9 - - • 3.5 實例5 Y 3.5 2.5 Y - 1 - 3.5 - 1.5 一一 實例6 Y 3.5 3.0 Y - - 1 卸 - 1.25 實例7 Y 3.5 2.5 Y - - - 1 3.5 - 1.5 實例8 Y 3.5 1.5 Y 1 - - • 3.5 - 2.5 —一 實例9 Y 3.5 2.5 Y 1 - - • 3.5 - 1.5 ·— 一 實例 Y 3.5 2.5 Y 3 _ • - - 1.5 10 比較 實例1 Y 3.5 2.5 Y - 3.5 1 1.5 比較 Y 3.5 3.8 N - - - - - -一 4.0 ----J 18 201144362The case is mainly cross-linked by cross-linking -- is Bora is a poly-hectoric acid compound (wt.0/〇) Boron-Brazil / Refining / pentyl butyl butylation _ 丨 _ Stretching no ratio than di- cimol Aldehyde (acidic acid tetraester (wt. (times) (W carboxy (wt. %) t.) acid%) %) __" Example 1 Y 3.5 2.5 Y 1 - 3.5 - Example 2 Y 3.5 2.5 Y 3 - - 3.5 - Example 3 Y 3.5 2.5 Y 6 • - 3.5 - 1.5 ------ Example 4 Y 3.5 1.5 Y 9 - - • 3.5 Example 5 Y 3.5 2.5 Y - 1 - 3.5 - 1.5 Example 1 Y 3.5 3.0 Y - - 1 Unloading - 1.25 Example 7 Y 3.5 2.5 Y - - - 1 3.5 - 1.5 Example 8 Y 3.5 1.5 Y 1 - - • 3.5 - 2.5 - an example 9 Y 3.5 2.5 Y 1 - - • 3.5 - 1.5 ·—An example Y 3.5 2.5 Y 3 _ • - - 1.5 10 Comparative example 1 Y 3.5 2.5 Y - 3.5 1 1.5 Comparison Y 3.5 3.8 N - - - - - - -4.0 ----J 18 201144362

實驗實例 對上述實例和比較實例所製造的偏光片,依據以下程 序來測量物性’測量的結果顯示於下表2。 1.光學性質(偏光度,透射比) 製成的各偏光片切成4cmx4cm的尺寸,接著使用紫 外光-可見光光譜儀(V_7100, JASC〇 c〇 )來測量光學性 質。透射比可由以下等式1計算。 (等式1) 偏光程度(P)=[企丁2) ]1/2 (T1+T2) 其中Τι代表一對偏光片對正而使得其吸收軸互相平 行時所得到的平行透射比;Τ代表—對偏光片對正而使得 其吸收軸互相垂直時所得到的垂直透射比。 2·厚度(/ΛΠ ) 使用膜厚度測量儀器(MS_5c,Nikon),在寬度方向的 10個點測量各偏光片厚度,取测量厚度的均值。 3.深凹率(%) 此因數代表偏光片寬度對聚乙烯醇膜初始碟形寬度 19 201144362 的比’然後’依據以下等式2來計算深凹率。 (等式2) 深凹率_θ^2)χ100 (L〇 其中L|代表未拉伸之聚乙烯醇膜的初始碟形寬度, L2代表製成的偏光片寬度》 4.尺寸安定性 各偏光片在縱向(寬度:TD)和橫向(長度:MD) 切成lCmx3Cm的尺寸後,切好的樣本在防熱條件下留在 80 C達24小時。使用二維測量儀器來測量樣本經受此種 防熱條件前後的尺寸,然後,依據以下等式3來計算尺寸 變化(有時’稱為‘維度安定性,)(%)。 (等式3) 尺寸變化 (%)=Wxl〇° 其中Pi代表偏光片初始長度’ P2是放在防熱條件下 之後的偏光片長度。 5.張力強度(MPa) 使用滾清,測量在聚乙稀醇膜於交聯槽拉伸以到達最 終累積拉伸比後並在乾燥前施於聚乙烯醇膜的張力強度 201144362 。若張力強度為1 OMPa以上,則認為膜引發高破裂風險。 6. 皺折評估 在父聯後和乾燥前’目視處理過的聚乙稀醇膜是否有 敏折。 7. 交聯確認 為確認處理過的偏光片是否交聯,使用光譜儀(FT_IR) 來分析溶解於熱水的偏光片,調查靠近1700至1720 cm.1 之C = 〇峰值的產生。 表2 索例 — 光學性質 厚 度 (/ΛΠ) 深 凹 比 (%) 尺寸安定 性(%) 加工性 交聯 偏光 度 (%) 透 射 比 (%) MD TM 張力 強度 (MPa) 皺 折 C = 0 峰值 之例1 ^99.996 41.9 23 51.1 1.2 3.1 8 No Yes 99.996 42.4 21 50.4 1.3 3.3 6 No Yes 3 99.994 42.2 20 49.0 1.4 3.2 5 No Yes 5 _99.993 41.5 18 47.5 1.4 3.0 4 No Yes 99.997 42.1 22 50.9 1.2 2.9 8 No Yes 實例 lo ^--- 比較 比較 2 _99.996 41.8 25 51.9 1.3 3.0 7 No Yes _99.996 42 25 53 1.3 3.0 8 No Yes _99.997 42.6 19 49.1 1.3 3.0 7 No Yes _99.996 42.8 18 48.9 1.4 3.0 6 No Yes 99.993 43.1 17 46.5 1.5 3.1 4 No Yes 99.995 40.8 30 59.7 1.5 4.5 14 Yes No 99.996 41.1 32 60.6 1.9 3.8 15 Yes No 21 201144362 比較 實例3 99.996 41.9 20 49.4 2.0 4.2 11 Yes Yes 比較 實例4 99.996 42.5 18 49.0 2.5 4.5 6 Yes Yes 如上表2,相較於比較實例1至4所製成的偏光片, 碟認依據本方法之實例1至1〇所製成的偏光片有效交聯 ’包括使用爛化合物的主要交聯和使用至少有二個羧基之 線性聚羧酸化合物的次要交聯,因此具有優良光學性質。 此外,這些偏光片沒有膜破裂和皺折,因此達成較佳製程 處理及縱向和橫向的優良尺寸安定性。 雖然參照較佳實施例來說 知道,可做各種修改和改變而 之本發明的範鳴。 明本發明,但熟悉此技藝者 不.障離申請專利範圍所界定 【圖式簡單說明】 益 〇»、 【主要元件符號說明】 益 22Experimental Examples For the polarizers manufactured in the above examples and comparative examples, the results of measurement of physical properties according to the following procedure are shown in Table 2 below. 1. Optical properties (polarization, transmittance) Each of the polarizers prepared was cut into a size of 4 cm x 4 cm, and then an optical property was measured using an ultraviolet light-visible spectrometer (V_7100, JASC〇 c〇 ). The transmittance can be calculated by the following Equation 1. (Equation 1) Degree of polarization (P) = [Q2] ] 1/2 (T1+T2) where Τι represents the parallel transmittance of a pair of polarizers such that their absorption axes are parallel to each other; Representation - the vertical transmittance obtained when the polarizers are aligned such that their absorption axes are perpendicular to each other. 2. Thickness (/ΛΠ) Using a film thickness measuring instrument (MS_5c, Nikon), the thickness of each polarizer was measured at 10 points in the width direction, and the average value of the measured thickness was taken. 3. Deep recess ratio (%) This factor represents the ratio of the width of the polarizer to the initial dish width of the polyvinyl alcohol film 19 201144362. Then, the deep recess ratio is calculated according to the following Equation 2. (Equation 2) Deep concave ratio _θ^2) χ 100 (L〇 where L| represents the initial dish width of the unstretched polyvinyl alcohol film, and L2 represents the width of the produced polarizer.) 4. Dimensional stability After the polarizer is cut into the size of lCmx3Cm in the longitudinal direction (width: TD) and the lateral direction (length: MD), the cut sample is left at 80 C for 24 hours under heat-proof conditions. The sample is measured by a two-dimensional measuring instrument. The dimensions before and after the heat protection condition are then calculated according to the following Equation 3 (sometimes referred to as 'dimensional stability,) (%). (Equation 3) Dimensional change (%) = Wxl 〇 ° where Pi represents The initial length of the polarizer 'P2 is the length of the polarizer after being placed under heat-proof conditions. 5. Tensile strength (MPa) After rolling, the polyethylene film is stretched in the cross-linking groove to reach the final cumulative stretch ratio. And the tensile strength of the polyvinyl alcohol film before drying is 201144362. If the tensile strength is above 1 OMPa, the film is considered to have a high risk of rupture. 6. Wrinkle evaluation after the father's joint and before drying 'visually treated poly Whether the dilute alcohol film is sensitive. 7. Cross-linking confirmation is confirmed Whether the polarizer is cross-linked, a spectrometer (FT_IR) is used to analyze the polarizer dissolved in hot water, and the C = 〇 peak is generated near 1700 to 1720 cm.1. Table 2 Example - Optical Properties Thickness (/ΛΠ) Deep Concave ratio (%) Dimensional stability (%) Processability cross-linking polarization (%) Transmittance (%) MD TM Tensile strength (MPa) Wrinkle C = 0 Peak case 1 ^99.996 41.9 23 51.1 1.2 3.1 8 No Yes 99.996 42.4 21 50.4 1.3 3.3 6 No Yes 3 99.994 42.2 20 49.0 1.4 3.2 5 No Yes 5 _99.993 41.5 18 47.5 1.4 3.0 4 No Yes 99.997 42.1 22 50.9 1.2 2.9 8 No Yes Example lo ^--- Compare 2 _99 .996 41.8 25 51.9 1.3 3.0 7 No Yes _99.996 42 25 53 1.3 3.0 8 No Yes _99.997 42.6 19 49.1 1.3 3.0 7 No Yes _99.996 42.8 18 48.9 1.4 3.0 6 No Yes 99.993 43.1 17 46.5 1.5 3.1 4 No Yes 99.995 40.8 30 59.7 1.5 4.5 14 Yes No 99.996 41.1 32 60.6 1.9 3.8 15 Yes No 21 201144362 Comparative example 3 99.996 41.9 20 49.4 2.0 4.2 11 Yes Yes Comparison example 4 99.996 42.5 18 49.0 2.5 4.5 6 Yes Yes As shown in Table 2 above, Compared to Comparative Examples 1 to 4 Polarizers, which are effective cross-linking of polarizers made according to Examples 1 to 1 of the present method, include the primary cross-linking using rotten compounds and the secondary cross-linking of linear polycarboxylic acid compounds using at least two carboxyl groups. It has excellent optical properties. In addition, these polarizers have no film cracking and wrinkles, thus achieving better process processing and excellent dimensional stability in the machine direction and in the cross direction. While the invention has been described with reference to the preferred embodiments, various modifications and changes may be made. The invention is invented, but is familiar with the skilled person. It is not defined by the scope of the patent application. [Simple description of the schema] Benefits», [Key symbol description] Benefit 22

Claims (1)

201144362 ’ 七、申請專利範圍: 1. 一種偏光片的製造方法,包括: 將聚乙烯醇膜浸入含有删化合物的主要交聯溶液來進 行的主要交聯;及 將聚乙烯醇膜浸入含有至少有二個羧基之線性聚羧酸 化合物的次要交聯溶液來進行的次要交聯。 2. 依據申凊專利範圍第i項的方法其中硼化合物含量相 對於100 wt.%的主要交聯溶液為i至10 wt %。 3. 依據申請專利範圍第丨項的方法,其中至少有二個羧基 的線性聚羧酸化合物選自由琥珀酸、戊二酸、己二酸、草 酉文、酒石酸、檸檬酸、丨,2,3,4_丁烷四羧酸、和其衍生物所 組成之群類中的至少一種。 4. 依據申請專利範圍第丨項的方法,其中至少有二個羧基 之線性聚羧酸化合物的含量相對於100 wt.%的次要交聯 溶液為0.1至1 〇 wt 0/。。 5. 依據申請專利範圍第丨項的方法,其中次要交聯溶液相 對於1份重量之至少有二個羧基的線性聚羧酸化合物進一 步包含10份重量以下的硼化合物。 6·依據申請專利範圍第1項的方法,其中次要交聯在主要 交聯後進行’或者主要交聯在次要交聯後進行。 7·依據申請專利範圍第1項的方法,其中主要交聯、次要 交聯、或主要和次要交聯製程的組合重覆進行至少二次。 8. 一種偏光板’是將保護膜疊在依據申請專利範圍第1至 7項中任一項之製造方法所製成之偏光片的至少一側而形 23 201144362 成。 9. 依據申請專利範圍第8項的偏光板,進一步包括選自由 疊在偏光片或偏光片保護膜上之相位延遲膜、視角補償膜 、亮度提高膜所組合之群類中的至少一種。 10. —種影像顯示裝置,包含依據申請專利範圍第8項的偏 光板。 24 201144362 四、指定代表圖: (一) 本案指定代表圖為:第( )圖。 (二) 本代表圖之元件符號簡單說明: 無 五、本案若有化學式時,請揭示最能顯示發明特 徵的化學式: 益 * »»> 2201144362 ' VII. Patent application scope: 1. A method for manufacturing a polarizer, comprising: immersing a polyvinyl alcohol film in a main cross-linking solution containing a compound to carry out main cross-linking; and immersing the polyvinyl alcohol film in at least Secondary cross-linking of a secondary cross-linking solution of a linear polycarboxylic acid compound of two carboxyl groups. 2. The method according to item ith of the claim patent wherein the boron compound content is from i to 10 wt% with respect to 100 wt.% of the main crosslinking solution. 3. The method according to the invention of claim 2, wherein the linear polycarboxylic acid compound having at least two carboxyl groups is selected from the group consisting of succinic acid, glutaric acid, adipic acid, oxalic acid, tartaric acid, citric acid, hydrazine, 2, At least one of the group consisting of 3,4-butanetetracarboxylic acid, and a derivative thereof. 4. The method according to the invention of claim 2, wherein the content of the linear polycarboxylic acid compound having at least two carboxyl groups is 0.1 to 1 〇 wt 0 / with respect to 100 wt.% of the secondary crosslinking solution. . 5. The method of claim 2, wherein the secondary crosslinking solution further comprises 10 parts by weight or less of the boron compound relative to 1 part by weight of the linear polycarboxylic acid compound having at least two carboxyl groups. 6. According to the method of claim 1, wherein the secondary cross-linking is carried out after the main cross-linking or the main cross-linking is carried out after the secondary cross-linking. 7. According to the method of claim 1, the main cross-linking, secondary cross-linking, or a combination of primary and secondary cross-linking processes is repeated at least twice. A polarizing plate is formed by laminating a protective film on at least one side of a polarizer produced by the manufacturing method according to any one of claims 1 to 7. 9. The polarizing plate of claim 8, further comprising at least one selected from the group consisting of a phase retardation film laminated on a polarizer or a polarizer protective film, a viewing angle compensation film, and a brightness enhancement film. 10. An image display device comprising a polarizing plate according to item 8 of the patent application. 24 201144362 IV. Designation of representative drawings: (1) The representative representative of the case is: ( ). (2) A brief description of the symbol of the representative figure: None 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: Benefit * »»> 2
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CN105824073A (en) * 2015-01-27 2016-08-03 Lg化学株式会社 Method for manufacturing polarizing plate and polarizing plate manufactured by the same
US10114159B2 (en) 2015-01-27 2018-10-30 Lg Chem, Ltd. Method for manufacturing polarizer and polarizer manufactured by the same

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KR101938896B1 (en) * 2012-04-12 2019-01-16 동우 화인켐 주식회사 Method for preparing polarizer and polarizing plate using the same
KR102259143B1 (en) * 2013-12-26 2021-06-02 엘지디스플레이 주식회사 method of fabricating polarizer, and polarizing plate and display device including the same
CN107667305B (en) 2015-06-03 2020-06-30 株式会社Lg化学 Method for manufacturing polarizer and polarizer manufactured thereby

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105824073A (en) * 2015-01-27 2016-08-03 Lg化学株式会社 Method for manufacturing polarizing plate and polarizing plate manufactured by the same
US10114159B2 (en) 2015-01-27 2018-10-30 Lg Chem, Ltd. Method for manufacturing polarizer and polarizer manufactured by the same
US11314006B2 (en) 2015-01-27 2022-04-26 Lg Chem, Ltd. Method for manufacturing polarizer and polarizer manufactured by the same

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