201139008 六、發明說明: 【發明所屬之技術領域】 本發明係有關於使用以腳操作之腳座的壓力成型機, 或其他加工機等,進行其控制的控制裝置及方法。 【先前技術】 壓力成型機,係對於放置於桌台上之鑄型模具的鐵板 (鐵之薄片)等彎曲材料,將安裝有充壓模具之撞鎚,以 伺服馬達或油壓機器等作爲驅動源來上升/下降動作,藉 此施加直線狀彎曲加工者。上述撞鎚之上/下動,係藉由 作業者適當選擇性踩下位於壓力成型機本體前.方所具備的 腳座中,使撞鎚作下降動作時所踩下之腳踏板(運轉踏板 ),和使撞鎚作上升動作時所踩下之腳踏板(上升踏板) 中的一邊,藉此對彎曲材料施加期望的加工。 【發明內容】 發明所欲解決之課題 爲了正式進行上述彎曲加工,係爲了新的彎曲加工, 必須進行分別將定位衝壓模具安裝固定於撞鎚,將鑄型模 具定位安裝於桌台的所謂設定作業;或是使用在上述設定 作業中所安裝固定之衝壓模具以及鑄型模具,賣試新彎曲 加工的所謂試作加工作業等。 但是在進行上述設定作業或試作加工作業之際,作業 者會被撞鎚之位置或桌台位置吸引注意力,踩錯配置於腳 -5- 201139008 座內之運轉腳踏板和上升腳踏板,因此有產生撞鎚落下而 激烈衝撞桌台,而損傷模具或損傷彎曲材料等不良情況之 虞。 從而本發明之目的,係針對加工機,即使作業者誤踩 了要使上側模具做下降動作的運轉踏板,也可以藉此不使 上側模具做下降動作。 用以解決課題之手段 依照本發明第1觀點之加工機的控制裝置,係具備作 業者以腳來操作的腳座(3 3 ),和配合上述腳座來控制加 工機之動作所需的控制部(3 7 );上述腳座(3 3 ),係具 備第1腳踏板(1 3 ),和第2腳踏板(19 ),和上述作業 者可操作的開關(1 5 );上述控制部(3 7 ),係具有檢測 上述開關(1 5 )之操作的手段;和判斷事先是否有檢測出 上述開關(1 5 )之操作,有檢測出時,則配合上述第1腳 踏板(1 3 )之操作,使上述加工機進行第丨動作的手段; 和回應上述第2腳踏板(1 9 )之操作,使上述加工機進行 第2動作的手段。 適合本發明第1觀點之實施方式中,上述控制部(37 )’係在上述第1腳踏板(13)之操作反覆進行複數次時 ’對上述第1腳踏板(1 3 )每次的操作情況,在上述第1 腳踏板(1 3 )上一次的操作之後,來判斷事先是否有檢測 出上述開關(1 5 )之操作,當有檢測出時,則配合上述第 1腳踏板(1 3 )之操作,使上述加工機進行第丨動作。 201139008 與上述不同之實施方式中,上述控制部(37 上述第1腳踏板(13)之操作反覆進行複數次時 第1腳踏板(1 3 )每次的操作情況,在當時以前 間內,判斷事先是否有檢測出上述開關(1 5 )之 有檢測出時,則配合上述第1腳踏板(13 )之操 述加工機進行第1動作。 又,與上述不同之實施方式中,上述第1腳 )與上述第2腳踏板(19),係可用單腳交互操 排配置於腳座3 3的底部;上述第1腳踏板(13 第2腳踏板(1 9 )之間,配置有上述開關(1 5 ) 又,與上述不同之實施方式中,上述第1腳 )與上述第2腳踏板(19),係可用單腳交互操 排配置於腳座33的底部;上述第1腳踏板(13 第2腳踏板(19 )之間,設置有分隔構件,藉此 腳在上述第1腳踏板(13)與上述第2腳踏板( 移動之際,以腳跟爲支點而僅旋轉腳尖、或是直 腳的動作會被上述分隔構件所妨礙,而只要不把 就難以移動。 又,與上述不同之實施方式中,上述開關( 置於分隔構件,藉此,藉由以上述單腳之腳跟爲 旋轉腳尖的動作,可交互操作上述第1腳踏板( 述開關(1 5 )。 又,與上述不同之實施方式中,具備有取代 述開關(1 5 ),來檢測作業者之特定動作的動作 ),係在 ,對上述 之特定時 操作,當 作,使上 踏板(1 3 作地,並 )與上述 〇 踏板(1 3 作地,並 )與上述 當上述單 19)之間 線移動單 腳換邊踩 15)被配 支點來僅 13 )與上 或並用上 檢測手段 201139008 ;上述控制手段,對於上述動作檢測手段,係與對上述開 關(1 5 )作相同回應。 更且,與上述不同之實施方式中,上述加工機,係具 有可上下移動之撞鎚的壓力機械;上述第1動作,係使上 述撞鎚下降的動作;上述第2動作,係使上述撞鎚上升的 動作。 依據本發明第2觀點之加工機的控制方法,係回應作 業者用腳操作之腳座(33),來控制加工機的動作;其中 上述腳座(33),係具備第1腳踏板(13),和第2腳踏 板(19),和上述作業者可操作的開關(15);上述方法 ’係具有檢測上述開關(1 5 )之操作的步驟;和判斷事先 是否有檢測出上述開關(1 5 )之操作,有檢測出時,則配 合上述第1腳踏板(1 3 )之操作,使上述加工機進行第1 動作的步驟;和回應上述第2腳踏板(1 9 )之操作,使上 述加工機進行第2動作的步驟。 依據本發明第3觀點之腳座(3 3 ),係用來控制加工 機之動作,使作業者以腳來操作的腳座(3 3 ):其中具備 對上述加工機要求第1動作的第1腳踏板(13 );和對上 述加工機要求第2動作的第2腳踏板(19):和作業者可 以操作,藉由在上述第1踏板(1 3 )之操作前先操作,作 爲上述加工機,可回應上述第1腳踏板(13)之操作而進 行上述第1動作的開關(1 5 )。 發明效果 201139008 若依本發明,則針對加工機,即使作業者誤踩了要使 上側模具做下降動作的運轉踏板,也可以藉此不使上側模 具做下降動作。 【實施方式】 以下,以圖示詳細說明本發明之實施方式。 第1圖’係表示本發明之一個實施方式中壓力成型機 之腳座(以下略記爲「腳座」)其整體構造的立體圖。 此腳座,係針對壓力成型機,在相對於與撞鎚(也表 示爲「滑動件」)爲垂直方向的鑄型模具上,對藉由衝突 軸在水平方向定位而放置之彎曲材料,使下部安裝固定有 衝壓模具之撞鎚,做下降移動來施加彎曲加工,而用在對 壓力成型機本體側輸出各種必要指令的時候。腳座係如第 1圖所示’由座基1體、托架3、座箱5等所構成。 座基體1,係在壓力成型基本體前面側的地板面等, 與壓力成型基本體做相對設置者,整體呈略箱形狀。座基 體1 ’係最少具有收容作業者兩腳以及必須之各種機構的 充分容量;其前面,係最少使作業者之腳可自由出入地, 對全面形成開口部7。座基體1之內部空間,係由從開口 部7對整個該內部空間之背面延伸的分隔板9,被左右分 隔。 由分隔板9來分隔之座基體1的右側內部空間1 1中 ,設置有要使撞鎚做下降動作時進行踩下操作的運轉腳踏 板(或稱爲「下降腳踏板」。以下亦同)1 3。運轉腳踏板 -9- 201139008 1 3 ’只有在作業者踩下的情況,才使撞鎚進行 當作業者停止對運轉腳踏板1 3的踩下,則撞 間點停止下降動作’而維持在該停止位置。運 ’在作業者從停止踩下到經過特定時間(例如 之前,會藉由再次踩下使暫時成爲停止狀態的 始下降動作。 運轉腳踏板13,係例如爲了進行新的彎曲 分別對撞鎚定位固定衝壓模具,或對桌台定位 具(以下稱爲「下鑄型設定」)的所謂設定作 所謂微進模式中,進行踩下操作。運轉腳踏板 用上述設定作業中分別安裝固定之衝壓模具、 來嘗試新彎曲加工之試作加工作業中,於其所 單進模式下,也被進行踩下操作。運轉腳踏板 工該製品之所謂反覆生產加工作業中所進行的 一行程模式下,也被進行踩下操作。 除了運轉腳踏板1 3之外,右測內部空間] 板9設置有使踩下運轉腳踏板1 3所形成之撞 成爲有效狀態的開關(以下在本實施方式中, 意啓動開關」)1 5。此有意啓動開關1 5,係在 運轉腳踏板1 3之踩下操作之前,例如藉由作 腳(右腳)來ON操作,來將運轉腳踏板13 從無效狀態設定爲有效狀態。換言之,作業者 所謂設定作業、或所謂試作加工作業,或所謂 工作業之際,事先必須將有意啓動開關1 5作 下降動作; 鎚會在該時 轉腳踏板13 2秒左右) 撞鎚重新開 加工,而在 固定鑄型模 業中,會在 1 3,係在使 鑄型模具, 進行的所謂 1 3,更在加 所謂安全單 1係於分隔 鎚下降動作 表示爲「有 作業者進行 業者本身之 之踩下動作 在實施上述 反覆生產加 ON操作。 -10- 201139008 對於有意啓動開關1 5,係於後敘述。 以分隔板9所分隔之座基體1的左側內部空間1 7,係 設置有在使撞鎚作上升動作時進行踩下動作的上升腳踏板 19。上升腳踏板19,當作業者一旦踩下,則撞鎚藉此開始 上升動作,即使作業者停止對上升腳踏板1 9的踩下,撞 鎚在到達特定位置(亦即上限停止位置)之前也不會停止 上升動作。 托架3,係例如由圓管所構成,其基端側以座基體1 來垂直支撐,同時上端側安裝固定有略箱形狀的座箱5。 托架3之內部,例如配線有訊號線路或供電線路等各種纜 線。 座箱5係配置有LED23或各種開關類35。LED23, 係工作爲第2圖所示之腳踏有效燈。 第2圖,係表示本發明之一個實施方式中壓力成型機 之控制系統構造的方塊圖。 上述控制系統,係如第2圖所示,包含操作盤2 7所 具備之資料顯示部29、以及資料輸入部31,和腳座33( 第1圖所示者)所具備之緊急停止開關3 5 '運轉腳踏板 1 3、上升腳踏板丨9、有意啓動開關1 5、以及腳踏板有效 燈2 3。上述控制系統’係除了上述各部之外,更包含控制 裝置37、和伺服放大器39’和撞鎚驅動部41。 控制裝置3 7 ’係包含運算部4 3、資料記憶部4 5 '運 轉準備處理部4 7、異常檢測部4 9、異常處理部5 1、撞鎚 動作指令部5 3、B S (後擋)動作指令部5 5、輸入處理部 -11 - 201139008 5 7、以及輸出處理部5 9。撞鎚驅動部4 1,係包含 70機械性結合之滾珠螺桿63,和螺合於滾珠螺桿 輪65,和AC伺服馬達67,和與AC伺服馬達67 小滑輪69。撞鎚驅動部4 1,除了上述各部分之外 含安裝於AC伺服馬達67之旋轉軸的位置檢測器( 轉型編碼器)71,和用以檢測撞鎚70之垂直方向 變位)的位置檢測器(線性量尺)73 » 資料顯示部29,係將記憶於資料記億部29之 料,經由運算部43輸入,並將該輸入之各種資料 作業者可視覺辨識的可見(畫像)資料。 資料輸入部3 1,係具備將各種資料對控制裝置 入所需的各種按鍵;當作業者操作該等按鍵中任一 會產生配合該操作的電氣訊號,而對控制裝置37輸 資料記憶部45,係記憶有各種資料(例如撞鎚 上限停止位置資料,撞鎚70之下降速度資料,撞錢 下降速度切換位置資料,速度切換後之撞鎚70的 度資料,撞鎚70之下限停止位置(目標位置)資 壓動作時對被加工材之加壓動作時間資料,以及撞 之上升速度資料等)。資料記憶部45,係將上述各 中任一個,經由運算部43對資料顯示部29輸出。 憶部45,係將從資料輸出部3 1輸出之各種資料, 算部4 3來輸入。 運轉準備處理部47,係以從動力電源74對伺 器3 9供給動力電力的處理部;當操作運轉準備按 與撞鎚 之大滑 同軸的 ,更包 例如旋 移動( 各種資 顯示爲 37輸 個,則 出。 70之 ί 70之 下降速 料,加 i鍵7 0 種資料 資料記 經由運 服放大 鈕(未 -12- 201139008 圖示)時’此時異常檢測部49沒有檢測出異常,且藉由 來自輸入處理部5 7之不需要開關訊號之操作,確認沒有 輸入’則對切換裝置75輸出,將伺服放大器39作爲可驅 動狀態。另外,即使在操作運轉腳踏板1 3、上升腳踏板 19、有意啓動開關15之狀態下操作運轉準備按鈕(未圖 示)’也不會對切換裝置75輸出。異常檢測部49,係將 例如緊急停止開關3 5爲ON之內容的通知,從腳座3 3經 由輸入處理部57來賦予,藉此探知壓力成型機本體側有 發生任何異常。異常檢測部4 9,係對異常處理部5 1通知 異常檢測。 異常處理部5 1,若從異常檢測部49收到檢測出異常 之內容的通知,則亦馬上停止撞鎚7 0之下降動作,停止 對將動力電力供給於伺服放大器39之切換裝置75的輸出 ;同時從撞鎚動作’指令部53對伺服放大器39,輸出AC 伺服馬達67之驅動停止指令。撞鎚動作指令部53,在判 斷出從腳座側3 3並未經由輸入處理部5 7輸出任何表示異 常的通知時’則要執行對被加工材料施加彎曲加工所需之 撞鎚70的一連串控制動作,而對伺服放大器39輸出特定 驅動指令。 後擋動作指令部5 5,係爲了將被加工材在鑄型模具上 之位置定位於特定位置,發出控制爲衝突軸之直線方向移 動(來回移動)所需的指令。輸入處理部57,係除了上述 從腳座3 3側發出的各種通知以外,也輸入有位置檢測器 (線性量尺)73所輸出之撞鎚70的目前位置資訊,藉由 -13- 201139008 計時器處理來處理上述通知或資訊之後,對控制裝置37 內相關各部分通知處理結果。 輸出處理部59,在異常檢測部49進行了從腳座33側 沒有對壓力成型基本體產生任何異常的判斷時,則對腳踏 板有效燈23輸出點燈指令。 位置檢測器7 1,係將配合AC伺服馬達67之旋轉數 的方波脈衝訊號,輸出到伺服放大器3 9。亦即AC伺服馬 達3 9,係依據來自控制裝置3 7的驅動指令訊號,和從位 置檢測器71輸出的方波脈衝訊號,來調整對AC伺服馬達 3 7的馬達驅動電流大小。 第3圖,係表示第2圖所記載之控制系統造成撞鎚( 在垂直方向)之目標位置遷移的說明圖。 第3圖中,分別以縱軸表示撞鎚70之(垂直方向的 )位置,橫軸表示時間。又以粗線表示之曲線,係表示撞 鎚70之(垂直方向的)目標位置遷移。 第3圖中,首先將有意啓動開關1 5作爲ON之後, 若踩下運轉腳踏板1 3,則之前停止在上限位置的撞鎚70 ,會以例如lOOmm/sec的速度開始下降。運轉腳踏板13 之踩下若就這樣繼續,當撞鎚70到達預定之特定位置, 則在從該特定位置到下限位置也就是目標位置的期間,會 將速度切換爲例如lOmm/sec速度的下降。若持續踩下運 轉腳踏板1 3,則撞鎚70會到達目標位置,藉由撞鎚70側 之衝壓模具與桌台側之鑄型模具,對被加工材進行0.5sec 的加壓動作。然後當經過該特定時間,撞鎚70會以例如 -14- 201139008 100mm/sec之速度開始上升’最後回到上限位置而停止上 升移動。 第4圖及第5圖,係表不第2圖所記載之壓力成型機 之控制系統其控制動作的流程圖。 第4圖中,首先導通伺服放大器3 9之驅動電源,開 始壓力成型機之準備運轉操作(步驟S1)。其次作爲回 歸原點操作,係實施撞鎚70往上限位置之回歸等,構成 壓力成型機之各部分的初期化(步驟S2)。其次作爲運 轉資料設定操作,係作業者藉由操作配置於操作盤27之 各種按鍵,將有關撞鎚70之動作(下降動作/上升動作) 的資料,對控制裝置37輸入(步驟S3 )。其次,作爲撞 鎚70之運轉啓動操作,係作業者按壓操作依照作業者經 由操作盤27所輸入之有關撞鎚70之動作的資料,來開始 撞鎚70之運轉的開關(步驟S4 )。 其次’檢査有意啓動開關15是否被(按壓)操作( 步驟S5)。此檢查結果若判斷爲有被(按壓)操作(步 驟S5爲YES ) ’則接著檢查有意啓動開關15之(按壓) 操作是否被解除(步驟S6 )。此檢查結果,若判斷爲( 按壓)操作被解除(步驟S6爲YES),則進行運轉腳踏 板1 3之接收處理’亦即使作業者踩下運轉腳踏板1 3所形 成之撞鎚70下降動作成爲有效的處理(步驟S7)。其次 將有意啓動有效計時器初期化(步驟S8),同時將腳踏 板有效燈23點燈(步驟S9 )。 其次移動到第5圖,檢查運轉腳踏板13是否被踩下 -15- 201139008 (步驟S 1 0 )。此檢查結果若判斷爲有踩下(步驟s〗〇爲 YES) ’則作爲撞鎚啓動處理,係執行使撞鎚7 0開始從上 限位置往目標位置之下降動作所需的處理(步驟S 1 1 )。 其次,實施運轉腳踏板13之接收取消處理(步驟S12) ,同時實施將腳踏板有效燈2 3熄燈所需的處理(步驟 S13 ),然後作爲撞鎚動作指令,係輸出使撞鎚7〇做下降 動作所需的指令訊號(步驟S 1 4 )。 其次,檢査運轉腳踏板13之踩下是否解除(步驟 515) 。此檢查結果,若判斷爲踩下已被解除(步驟S15 爲Y E S ),則在該時間點停止撞鎚7 0之下降動作(步驟 516) ,同時檢查一連串作業是否結束(步驟S17)。此 檢査結果若判斷爲結束(步驟S 1 7爲YES ),則在進行停 止壓力成型機之運轉所需的操作之後(步驟S 1 8 ),結束 一連串控制動作。 再次回到第4圖,當判斷有意啓動開關1 5沒有被( 按壓)操作時(步驟S 5爲N 0 ),則在判斷有(按壓)操 作之前,反覆進行步驟S5之處理動作;判斷有意啓動開 關15之(按壓)操作沒有被解除時(步驟S6爲NO ), 則在判斷(按壓)操作被解除之前,反覆進行步驟S 6之 處理動作。 再次回到第5圖,若判斷運轉腳踏板1 3沒有被踩下 (步驟S10爲NO),則對有意啓動有效計時器加算「1」 之後(步驟S19),檢查有意啓動有效計時器之計數値, 是否比預先設定的値小(步驟S20 )。此檢查結果若判斷 -16· 201139008 爲較大(步驟S20爲NO),則實施與步驟S12 相同的運轉腳踏板接收取消處理(步驟S2 1 ), 與步驟S 1 3所說明者相同的腳踏板有效燈熄燈處 S22),之後移動到第4圖之步驟S5所示的處理 有意啓動有效計時器之計數値若沒有比預先 大(步驟S20爲YES ),則移動到步驟S10所示 作。又,若判斷運轉腳踏板13之踩下沒有解 S15爲NO),則回到步驟S14所示之處理動作。 更且,檢查一連串動作是否結束之結果,若 結束(步驟S17爲NO),則移動到第4圖之步屋 的處理動作。 第6圖、第7圖、第8圖、第9圖,係表示 記載之壓力成型機之控制系統其控制動作變形例 〇 第6圖及第7圖中,步驟S1到步驟S16分 處理動作,以及步驟S 1 9到步驟S22分別所示之 ,與第4圖及第5圖中,步驟S1到步驟S16分 處理動作,以及步驟S 1 9到步驟S22分別所示之 是相同的,故省略該等之詳細說明。 第7圖中,實施使撞鎚70之下降動作停止 (步驟S 1 6 ),則檢査撞鎚70是否在下降動作 下降動作(步驟S29 )。此檢查結果,若判斷爲 止下降動作(步驟S29爲YES ),則將中途停止 初期化(步驟S30),同時將腳踏板有效燈23 所說明者 同時實施 理(步驟 〇 設定的値 之處理動 徐(步驟 判斷沒有 € S 5所示 第2圖所 的流程圖 別所示之 處理動作 別所示之 處理動作 的處理後 途中停止 在中途停 計時器作 點燈(步 -17- 201139008 驟 S31 )。 其次移動到第8圖,檢査運轉腳踏板13是否被踩下 (步驟S32 )。此檢查結果若判斷爲有踩下(步驟S3 2爲 YES ),則作爲撞鎚中途啓動處理,係執行使撞鎚70重新 開始從下降中途之停止位置往目標位置之下降動作所需的 處理(步驟S 3 3 )。其次,實施運轉腳踏板1 3之接收取 消處理(步驟S 3 4 ),同時實施將腳踏板有效燈2 3熄燈 所需的處理(步驟S 3 5 ),然後作爲撞鎚中途動作指令, 輸出重新開始撞鎚70之下降動作所需的指令訊號(步驟 S 3 6 )。然後,移動到第7圖之步驟1 5所示的動作。 另一方面,若判斷運轉腳踏板13沒有被踩下(步驟 S 3 2爲NO ),則對中途停止計時器加算「1」之後(步驟 S37),檢查中途停止計時器之計數値是否比預先設定之 値要小(步驟S 3 8 )。此檢查結果若判斷爲較小(步驟 S3 8爲YES ),則實施與步驟S12或步驟S21所說明者相 同的運轉腳踏板接收取消處理(步驟S39),同時實施與 步驟S 1 3或步驟S22所說明者相同的將腳踏板有效燈熄燈 處理(步驟S40)之後,移動到第6圖之步驟S5所示的 處理動作。 若中途停止計時器之計數値沒有比預先設定的値要小 (步驟S 3 8爲NO ),則移動到步驟S 3 2所示之處理動作 〇 再次回到第7圖,若判斷撞鎚70沒有在下降動作途 中停止下降動作(步驟S29爲NO ),則移動到第9圖, -18- 201139008 檢查是否結束一連串之作業(步驟S4 1 )。此檢查結果若 判斷爲結束(步驟S41爲YES ),則進行停止壓力成型機 之運轉所需的操作之後(步驟S42 ),結束一連串控制動 作。 檢査一連串作業是否結束之結果,若判斷爲未結束( 步驟S4 1爲NO),則移動到第6圖之步驟S5所示的處理 動作。 以上,雖說明了本發明之理想實施方式及該等之變形 例’但這是用以說明本發明的舉例,而非將本發明之範圍 限定於此等.實施方式及該等之變形例的意思。本發明,亦 可以其他各種方式實施。 例如取代有意啓動開關15,也可在操作盤27之適當 場所設置手動操作之有意啓動按鈕,或光學式感測器。或 者’亦可藉由聲音辨識技術,預先登記作業者之聲音與用 語,只要不將關鍵字之組合,例如「撞鎚」或「動作」等 用語加以聲音輸入,就無法啓動撞鎚。 更且,也可以想到藉由作業者吹氣,或移動作業者身 體之一部分,而可啓動撞鎚者。 【圖式簡單說明】 〔第1圖〕表示本發明之一個實施方式中壓力成型機 之腳座其整體構造的立體圖 〔第2圖〕表示本發明之一個實施方式中壓力成型機 之控制系統構造的方塊圖 -19- I? 201139008 [胃3 _〕表示第2圖所記載之控制系統造成撞鎚( 之目標位置遷移的說明圖 [胃4 ®〕表示第2圖所記載之壓力成型機之控制系 統其控制動作的流程圖 5圖〕表示第2圖所記載之壓力成型機之控制系 統其控制動作的流程圖 6_〕表示第2圖所記載之壓力成型機之控制系 統其控制動作變形例的流程圖 7圖〕表示第2圖所記載之壓力成型機之控制系 統其控制動作變形例的流程圖 〔第8圖〕表示第2圖所記載之壓力成型機之控制系 統其控制動作變形例的流程圖 〔第9圖〕表示第2圖所記載之壓力成型機之控制系 統其控制動作變形例的流程圖 【主要元件符號說明】 1 :座基體 3 :托架 5 :座箱 7 :開口部 9 :分隔板 1 1 :右側內部空間 1 3 :運轉腳踏板 1 5 :有意啓動開關 -20- 201139008 17: 19 : 23 : 27 : 29 : 3 1: 33 : 35 : 37 : 39 : 41 : 43 : 45 : 47 : 4 9 ·· 5 1: 53 : 55 : 57 : 58 : 59 : 63 : 6 5 : 6 6 : 左側內部空間 上升腳踏板 腳踏板有效燈 操作盤 資料顯示部 資料輸入部 腳座 緊急停止開關 控制裝置 伺服放大器 撞鎚驅動部 運算部 資料記憶部 運轉準備處理部 異常檢測部 異常處理部 撞鎚動作指令部 B S動作指令部 輸入處理部 計時器處理 輸出處理部 滾珠螺桿 大滑輪 皮帶 -21 201139008 6 7 : A C伺月艮馬達 6 9 :小滑輪BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a control device and method for controlling a press forming machine using a foot-operated foot, or another processing machine. [Prior Art] A pressure forming machine is a bending material such as an iron plate (iron sheet) of a mold mold placed on a table, and a ram having a charging mold attached thereto is used as a servo motor or a hydraulic machine. The drive source is moved up/down to apply a linear bending processor. The upper/lower movement of the above-mentioned ram is performed by the operator appropriately depressing the foot pedal which is placed in the foot of the front of the pressure forming machine body to make the ram hit the lowering action (operating) The pedal) and one of the foot pedals (rising pedals) that are depressed when the hammer is raised, thereby applying a desired processing to the curved material. DISCLOSURE OF THE INVENTION PROBLEM TO BE SOLVED BY THE INVENTION In order to formally perform the above-described bending process, it is necessary to perform a so-called setting operation in which a positioning press die is attached and fixed to a ram and a mold die is positioned and mounted on a table in order to perform a new bending process. Or use a press die and a mold that are fixed in the above-mentioned setting work, and sell a so-called test work for a new bending process. However, when performing the above-mentioned setting work or trial processing, the operator will be attracted by the position of the ram or the position of the table, and the operating pedal and the rising pedal that are placed in the seat of the foot-5-201139008 will be misplaced. Therefore, there is a problem that the tamper falls and the table is violently collided, and the mold is damaged or the curved material is damaged. Therefore, the object of the present invention is to prevent the upper mold from being lowered, even if the operator mistakenly steps on the operation pedal for lowering the upper mold. Means for Solving the Problem A control device for a processing machine according to a first aspect of the present invention includes a foot (33) that an operator operates with a foot, and a control required to control the operation of the processing machine by the above-described foot. a part (3 7 ); the foot (3 3 ) is provided with a first foot pedal (13), a second foot pedal (19), and a switch (15) operable by the operator; The control unit (37) has means for detecting the operation of the switch (15); and determining whether or not the operation of detecting the switch (15) is detected in advance, and when detecting, matching the first step (13) operation means for causing the processing machine to perform the second operation; and means for causing the processing machine to perform the second operation in response to the operation of the second foot pedal (19). In the embodiment according to the first aspect of the present invention, the control unit (37)' is configured to "the first step (1 3) each time when the operation of the first footrest (13) is repeated a plurality of times. In the operation, after the last operation of the first pedal (13), it is determined whether the operation of the switch (15) is detected in advance, and when it is detected, the first pedal is matched. The operation of the plate (13) causes the processing machine to perform the third operation. 201139008 In a different embodiment from the above, the control unit (37) operates the first foot pedal (13) repeatedly when the operation of the first foot pedal (13) is repeated multiple times, in the previous period. When it is determined whether or not the detection of the switch (15) is detected in advance, the first operation is performed by the processing machine that cooperates with the first step (13). Further, in a different embodiment from the above, The first foot pedal (19) and the second foot pedal (19) are arranged on the bottom of the foot frame 33 by a single foot; the first foot pedal (13 second foot pedal (1 9) In the embodiment different from the above, the first leg) and the second footrest (19) are arranged at the bottom of the foot 33 by one foot. The first foot pedal (13) is provided with a partition member between the second footrests (19), whereby the foot is on the first footrest (13) and the second footrest (moving, The action of rotating the toe or the straight foot with the heel as a fulcrum is hindered by the above-mentioned partitioning member, and it is difficult to move as long as it is not Further, in a different embodiment from the above, the switch is disposed in the partition member, whereby the first foot pedal (the switch (the switch) can be operated interactively by the action of the heel of the single foot as a rotating toe In addition, in the embodiment different from the above, the switch (1 5) is provided instead of the switch (1 5) to detect the specific operation of the operator, and the operation is performed on the specific time described above. The pedal (1 3 is grounded, and) and the above-mentioned pedal (1 3 ground, and) and the above-mentioned single 19) line movement between the single foot changing step 15) is equipped with a fulcrum to only 13) with or with The upper detecting means 201139008; the above control means, in response to the above-mentioned operation detecting means, responding to the above-mentioned switch (15). Furthermore, in the embodiment different from the above, the processing machine includes a pressure machine that can move the hammer up and down, the first operation is an operation of lowering the hammer, and the second operation is to cause the collision. The action of the hammer rising. According to a second aspect of the present invention, in the control method of the processing machine, the operator operates the foot (33) operated by the foot to control the operation of the processing machine; wherein the foot (33) has the first foot pedal ( 13), and the second foot pedal (19), and the above-mentioned operator operable switch (15); the above method 'has a step of detecting the operation of the switch (15); and determining whether the above is detected When the operation of the switch (15) is detected, the operation of the first foot pedal (13) is performed to cause the processing machine to perform the first operation; and the second foot pedal (1 9) is responded to. The operation of the processing machine is performed in the second operation. The foot (3 3 ) according to the third aspect of the present invention is a foot (3 3 ) for controlling the operation of the processing machine and for causing an operator to operate with the foot: the first operation for requesting the first operation of the processing machine a foot pedal (13); and a second foot pedal (19) that requires a second action on the processing machine: and an operator can operate by operating the first pedal (13) before operation. As the processing machine, the switch (15) for performing the first operation described above in response to the operation of the first footrest (13). Advantageous Effects of Invention According to the present invention, according to the present invention, even if the operator mistakenly steps on the operation pedal for lowering the upper mold, the upper mold can be prevented from lowering. [Embodiment] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Fig. 1 is a perspective view showing the entire structure of a foot of a press molding machine (hereinafter abbreviated as "foot") according to an embodiment of the present invention. This foot base is a bending material placed on the mold for the pressure forming machine in a direction perpendicular to the ram (also referred to as "slider"), and is placed in a horizontal direction by the collision axis. The lower part is fixed with a ram of a stamping die, and is moved downward to apply a bending process, and is used to output various necessary instructions to the body of the pressure forming machine. The foot base is constituted by the base 1 body, the bracket 3, the seat box 5, and the like as shown in Fig. 1 . The base body 1 is a floor surface or the like on the front side of the pressure forming base body, and is disposed opposite to the pressure forming base body, and has a substantially box shape as a whole. The base body 1' has at least a sufficient capacity to accommodate both the operator's feet and the various mechanisms necessary; the front portion is such that at least the operator's feet are free to enter and exit, and the opening portion 7 is formed entirely. The inner space of the base body 1 is partitioned left and right by a partitioning plate 9 extending from the opening portion 7 to the entire rear surface of the inner space. The right internal space 1 1 of the base body 1 partitioned by the partition plate 9 is provided with an operation foot pedal (also referred to as a "down pedal" for performing a depression operation when the ram is lowered. The same) 1 3. Operating the pedal -9- 201139008 1 3 'Only when the operator steps on it, the ram is made. When the operator stops the stepping of the operating pedal 1 3, the collision stops and the movement stops. At the stop position. In the case of the operator, when the operator stops the pedaling until a certain period of time elapses (for example, before the vehicle is depressed again, the first descending motion is temporarily stopped. The pedals 13 are operated, for example, for the purpose of performing a new bending, respectively. The fixed stamping die is positioned, or the so-called setting of the table positioning tool (hereinafter referred to as "lower mold setting") is performed in the so-called micro-input mode. The operation pedal is separately fixed in the above setting operation. In the trial operation of the stamping die and the new bending process, in the single-input mode, the stepping operation is also performed. In the one-stroke mode of the so-called reverse production processing operation of the running pedal device In addition to the operation of the footboard 13 , the right inner space panel 9 is provided with a switch for causing the collision formed by the stepping operation pedal 13 to be in an effective state (hereinafter, this embodiment) In the mode, the switch is activated.) 15. This intentionally activates the switch 15 to be operated by the foot (right foot) before the operation of the foot pedal 13 is performed. The foot pedal 13 is set from the inactive state to the active state. In other words, when the operator calls the setting operation, or the so-called trial processing operation, or the so-called work industry, the switch 15 must be intentionally activated to perform the lowering operation in advance; When turning the pedals for about 13 seconds, the hammer is re-opened, and in the fixed mold mold industry, it will be at 1 3, which is used to make the mold, so-called 1 3, and the so-called safety sheet 1 The operation of lowering the separation hammer is indicated as "the operator performs the stepping operation of the manufacturer itself and performs the above-mentioned repeated production plus ON operation. -10- 201139008 For the intentional activation of the switch 15, it will be described later. The left internal space 17 of the partition base 1 is provided with a raised footrest 19 that performs a depression operation when the ram is raised. The pedal 19 is raised, and when the operator steps on it, the collision occurs. The hammer starts the ascending motion, and even if the operator stops the stepping of the stepping pedal 19, the hammer does not stop the lifting operation until it reaches a specific position (that is, the upper limit stop position). If it is composed of a round pipe, the base end side is vertically supported by the base body 1, and the upper end side is fixedly fixed with a box-shaped seat box 5. The inside of the bracket 3, for example, various lines such as a signal line or a power supply line are wired. The box 5 is provided with an LED 23 or various switches 35. The LED 23 is a pedal effective lamp as shown in Fig. 2. Fig. 2 is a diagram showing a control system of the pressure forming machine in one embodiment of the present invention. The control system includes the data display unit 29 included in the operation panel 27, the data input unit 31, and the foot holder 33 (shown in Fig. 1) as shown in Fig. 2; The emergency stop switch 3 5 'runs the foot pedal 1 3 , the raised foot pedal 丨 9 , the intentional start switch 15 , and the foot pedal effective lamp 2 3 . The control system described above includes the control unit 37, the servo amplifier 39', and the ram drive unit 41 in addition to the above-described respective units. The control device 3 7 ' includes a calculation unit 43 , a data storage unit 4 5 'operation preparation processing unit 47 , an abnormality detection unit 49 , an abnormality processing unit 5 1 , a hammer operation command unit 5 3 , and a BS (back gear). The operation command unit 55, the input processing unit -11 - 201139008 5 7 , and the output processing unit 59. The ram drive unit 141 includes a mechanically coupled ball screw 63, and is screwed to the ball screw 65, and an AC servo motor 67, and a small pulley 69 to the AC servo motor 67. The ram drive unit 4 1, in addition to the above-described respective portions, includes a position detector (transition encoder) 71 mounted on the rotating shaft of the AC servo motor 67, and position detection for detecting the vertical displacement of the ram 70). (Linear Scale) 73 » The data display unit 29 is a visible (portrait) material that is input to the data unit 100 and is input via the calculation unit 43 and which can be visually recognized by the input data. The data input unit 3 1 is provided with various buttons required to input various data to the control device; when the operator operates any of the buttons, an electrical signal corresponding to the operation is generated, and the data storage unit 45 is input to the control device 37. There are various kinds of information in the memory (such as the upper limit stop position data of the hammer, the falling speed data of the hammer 70, the position information of the collision speed of the collision money, the degree data of the hammer 70 after the speed switching, and the lower limit stop position of the hammer 70 ( Target position) The information on the pressurization action time of the material to be processed during the pressure operation, and the ascending speed data of the collision. The data storage unit 45 outputs the above-described one to the material display unit 29 via the calculation unit 43. The memory unit 45 inputs various data output from the data output unit 31, and the calculation unit 43 inputs the data. The operation preparation processing unit 47 is a processing unit that supplies power to the servo 31 from the power source 74. When the operation is prepared, the motor is slid coaxially with the ram, and the package is rotated, for example. 70, ί 70, the speed of the material, plus i key, 70 data, recorded by the operation of the enlargement button (not -12-201139008), at this time, the abnormality detecting unit 49 does not detect an abnormality. Further, by the operation of the input processing unit 57 that does not require the switching signal, it is confirmed that there is no input ', and the output is switched to the switching device 75, and the servo amplifier 39 is driven. In addition, even when the operation pedal is operated, the pedal is raised. When the foot pedal 19 and the operation start ready button (not shown) are activated in the state of the switch 15 are not output to the switching device 75, the abnormality detecting unit 49 notifies that the emergency stop switch 35 is turned on. The foot 3 3 is supplied via the input processing unit 57, thereby detecting that any abnormality has occurred on the main body side of the press molding machine. The abnormality detecting unit 149 notifies the abnormality processing unit 51 of the abnormality detection. When receiving the notification of the content of the abnormality from the abnormality detecting unit 49, the control unit 51 immediately stops the downward movement of the hammer 70, and stops the output of the switching device 75 that supplies the power to the servo amplifier 39; At the same time, the ram operation 'command unit 53 outputs a drive stop command to the AC servo motor 67 to the servo amplifier 39. The ram operation command unit 53 determines that the output from the foot side 3 3 is not output via the input processing unit 57. When the notification of the abnormality is indicated, a series of control operations of the ram 70 required to apply the bending process to the workpiece is performed, and a specific drive command is output to the servo amplifier 39. The rear gear operation command unit 5 5 is to be processed. The position of the material on the mold is positioned at a specific position, and a command for controlling the movement of the collision axis in the linear direction (moving back and forth) is issued. The input processing unit 57 is in addition to the various notifications from the side of the foot 3 3 described above. The current position information of the ram 70 outputted by the position detector (linear scale) 73 is also input, and the above notification or information is processed by the timer processing of -13-201139008. After that, the processing result is notified to each part of the control device 37. The output processing unit 59 is effective for the foot pedal when the abnormality detecting unit 49 determines that no abnormality has occurred in the pressure forming basic body from the side of the foot 33. The lamp 23 outputs a lighting command. The position detector 7-1 outputs a square wave pulse signal matching the number of rotations of the AC servo motor 67 to the servo amplifier 39. That is, the AC servo motor 309 is based on the control device 3. The drive command signal of 7 and the square wave pulse signal outputted from the position detector 71 adjust the magnitude of the motor drive current to the AC servo motor 37. Fig. 3 is a diagram showing the control system described in Fig. 2 causing the hammer An illustration of the migration of the target position (in the vertical direction). In Fig. 3, the vertical axis represents the position (in the vertical direction) of the hammer 70, and the horizontal axis represents time. The curve indicated by the thick line indicates the target position migration of the hammer 70 (vertical direction). In Fig. 3, first, after the intentional activation switch 15 is turned ON, if the operation foot pedal 13 is depressed, the ram 70 that has stopped at the upper limit position before starts to descend at a speed of, for example, 100 mm/sec. The stepping of the operation pedal 13 continues as described above. When the ram 70 reaches a predetermined specific position, the speed is switched to, for example, a speed of 10 mm/sec during the period from the specific position to the lower limit position, that is, the target position. decline. When the operation pedal 13 is continuously depressed, the ram 70 reaches the target position, and the workpiece is subjected to a pressurizing operation for 0.5 sec by the press die on the ram 70 side and the mold mold on the table side. Then, when the specific time elapses, the ram 70 starts to rise at a speed of, for example, -14 - 201139008 100 mm/sec, and finally returns to the upper limit position to stop the upward movement. Fig. 4 and Fig. 5 are flowcharts showing the control operation of the control system of the press molding machine shown in Fig. 2. In Fig. 4, first, the driving power of the servo amplifier 39 is turned on, and the preparatory operation operation of the pressure forming machine is started (step S1). Next, as a returning origin operation, the tamper 70 is returned to the upper limit position to form an initial stage of each part of the press molding machine (step S2). Next, as the operation data setting operation, the operator inputs the data on the operation (downward operation/upward operation) of the ram 70 to the control device 37 by operating various buttons arranged on the operation panel 27 (step S3). Next, as the operation start operation of the hammer 70, the operator presses a switch for starting the operation of the hammer 70 in accordance with the information on the operation of the hammer 70 input by the operator via the operation panel 27 (step S4). Next, it is checked whether or not the intentional activation switch 15 is operated (pressed) (step S5). If the result of this check is judged to be a (pressed) operation (YES in step S5), then it is checked whether or not the (pressing) operation of the intentional activation switch 15 is released (step S6). As a result of the check, if it is determined that the (pressing) operation is released (YES in step S6), the receiving process of the operation pedal 1 3 is performed, and even if the operator steps on the ram 70 formed by the operation of the foot pedal 13. The descending action becomes an effective process (step S7). Next, the effective timer initialization is intentionally started (step S8), and the pedal effective lamp 23 is turned on (step S9). Next, moving to Fig. 5, it is checked whether or not the operation pedal 13 is depressed -15-201139008 (step S1 0). If the result of this inspection is judged to be depressed (YES in step s), then as the ram start processing, the processing required to start the lowering operation of the ram 70 from the upper limit position to the target position is performed (step S1). 1 ). Next, the reception cancel processing of the operation foot pedal 13 is carried out (step S12), and the processing required to turn off the foot pedal effective lamp 23 is performed (step S13), and then the hammer operation command is output as the ram operation command.指令 Do the command signal required for the down action (step S 1 4 ). Next, it is checked whether or not the depression of the operation pedal 13 is released (step 515). As a result of this check, if it is determined that the depression has been released (Y E S in step S15), the lowering operation of the hammer 70 is stopped at this point of time (step 516), and it is checked whether or not the series of operations is completed (step S17). If the result of this inspection is judged to be completed (YES in step S17), after a sequence of operations required to stop the operation of the pressure forming machine is performed (step S18), a series of control operations are ended. Returning to FIG. 4 again, when it is judged that the intentional activation switch 15 is not operated (pressed) (N0 in step S5), the processing operation of step S5 is repeatedly performed before determining that the (pressing) operation is performed; When the (pressing) operation of the start switch 15 is not released (NO in step S6), the processing operation of step S6 is repeatedly performed until the determination (pressing) operation is released. Returning to Fig. 5 again, if it is determined that the operation pedal 1 3 has not been depressed (NO in step S10), after adding "1" to the intentional activation effective timer (step S19), it is checked that the effective timer is activated. The count 値 is smaller than a preset 値 (step S20). If the result of this check is judged to be -16:201139008 is large (NO in step S20), the same operation pedal receiving cancellation processing (step S2 1 ) as in step S12 is performed, and the same foot as that described in step S13 is performed. When the pedal effective light is turned off (S22), then the process shown in step S5 of FIG. 4 intentionally starts counting the effective timer. If it is not larger than the previous one (YES in step S20), the process proceeds to step S10. . When it is determined that the depression of the operation pedal 13 has not been solved, S15 is NO), the processing returns to the processing shown in step S14. Further, if the result of checking whether or not the series of operations is completed is completed (NO in step S17), the processing proceeds to the processing operation of the step house of Fig. 4. 6 , 7 , 8 , and 9 are diagrams showing a modification of the control operation of the control system of the pressure forming machine described in the sixth and seventh diagrams, and the processing operations are performed in steps S1 to S16. And steps S1 to S22 are respectively shown, and in steps 4 and 5, steps S1 to S16 are divided into processing operations, and steps S1 to S22 are respectively the same, and therefore omitted. A detailed description of these. In Fig. 7, when the lowering operation of the ram 70 is stopped (step S16), it is checked whether or not the ram 70 is descending in the lowering operation (step S29). As a result of the check, if the down operation is determined (YES in step S29), the initialization is stopped in the middle (step S30), and the person described in the foot pedal effective lamp 23 is simultaneously executed (the processing of the step 〇 setting) Xu (the step judges that there is no processing operation shown by the processing operation shown in the flowchart shown in Fig. 2 shown in Fig. 2, and stops the stop timer in the middle of the processing (step -17- 201139008, step S31) Next, moving to the eighth drawing, it is checked whether or not the operation pedal 13 is depressed (step S32). If the result of the inspection is judged to be depressed (YES in step S3 2), the process is started as a middle of the ram. The process required to restart the ram 70 from the stop position in the middle of the descent to the target position is performed (step S 3 3 ). Next, the reception cancel process of the operation foot pedal 13 is performed (step S 3 4 ), At the same time, the processing required to turn off the pedal effective lamp 2 3 (step S 3 5 ) is performed, and then the command signal required to restart the lowering operation of the hammer 70 is output as the ram intermediate operation command (step S 36) . Then, the operation proceeds to the operation shown in step 15 of Fig. 7. On the other hand, if it is determined that the operation pedal 13 has not been depressed (NO in step S3 2), the timer is added to the stop timer. Thereafter (step S37), it is checked whether the count of the stop timer is smaller than the preset threshold (step S38). If the result of the check is judged to be small (YES in step S38), then step S12 is performed. Or the same operation pedal receiving cancellation processing (step S39) as described in step S21, and performing the same step of turning off the pedal effective light (step S40) as described in step S13 or step S22, and then moving The processing operation shown in step S5 of Fig. 6. If the count of the stop timer is not smaller than the preset threshold (NO in step S38), the processing proceeds to step S32. 〇 Returning to FIG. 7 again, if it is determined that the ram 70 has not stopped descending during the lowering operation (NO in step S29), then moving to the ninth figure, -18-201139008, checking whether the series of operations is ended (step S4 1) If the result of this check is judged to be the end ( If the operation required to stop the operation of the pressure forming machine is performed (step S42), the series of control operations is terminated. If the result of checking whether the series of operations is completed is determined to be not completed (NO in step S4 1), Then, the processing moves to the processing shown in step S5 of Fig. 6. The preferred embodiments of the present invention and the modifications thereof have been described above. However, this is an example for explaining the present invention, and not the present invention. The scope is limited to the meaning of the embodiments and the modifications. The invention can also be embodied in other various forms. For example, instead of intentionally activating the switch 15, a manually operated intentional activation button, or an optical sensor, may be provided at an appropriate location on the operating panel 27. Alternatively, the operator's voice and term may be pre-registered by voice recognition technology, and the ram may not be activated unless a combination of keywords, such as "hammer" or "action", is input. Furthermore, it is also conceivable that the ramper can be activated by the operator blowing or moving a part of the operator's body. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1] is a perspective view showing the overall structure of a foot of a press molding machine according to an embodiment of the present invention. Fig. 2 is a view showing a control system structure of a press molding machine according to an embodiment of the present invention. Figure -19- I? 201139008 [Stomach 3 _] indicates that the control system described in Fig. 2 causes the ram (the target position migration diagram [stomach 4 ®] indicates the pressure forming machine described in Fig. 2 Flowchart of Control Operation of Control System Fig. 5 is a flow chart showing the control operation of the control system of the pressure molding machine shown in Fig. 2, showing the control operation of the control system of the pressure molding machine shown in Fig. 2 FIG. 7 is a flowchart showing a modification of the control operation of the control system of the pressure molding machine shown in FIG. 2 (Fig. 8) showing a modification of the control operation of the control system of the pressure molding machine described in Fig. 2 Flowchart [Fig. 9] A flow chart showing a modification of the control operation of the control system of the pressure forming machine described in Fig. 2 [Description of main components] 1 : Base 3: bracket 5: Seat box 7: Opening 9: Separator 1 1 : Right internal space 1 3 : Operating foot pedal 1 5 : Intentional start switch -20- 201139008 17: 19 : 23 : 27 : 29 : 3 1: 33 : 35 : 37 : 39 : 41 : 43 : 45 : 47 : 4 9 ·· 5 1: 53 : 55 : 57 : 58 : 59 : 63 : 6 5 : 6 6 : Left internal space rise pedal pedal effective light Operation panel data display unit data input unit footrest emergency stop switch control device servo amplifier ram drive unit calculation unit data storage unit operation preparation processing unit abnormality detection unit abnormality processing unit ram operation command unit BS operation command unit input processing unit timer Processing output processing part ball screw large pulley belt-21 201139008 6 7 : AC servo month motor 6 9 : small pulley