TW201138129A - Thin-film solar cell capable of displaying image and manufacturing process thereof - Google Patents

Thin-film solar cell capable of displaying image and manufacturing process thereof Download PDF

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TW201138129A
TW201138129A TW099112085A TW99112085A TW201138129A TW 201138129 A TW201138129 A TW 201138129A TW 099112085 A TW099112085 A TW 099112085A TW 99112085 A TW99112085 A TW 99112085A TW 201138129 A TW201138129 A TW 201138129A
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solar cell
thin film
layer
film solar
substrate
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TW099112085A
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TWI401813B (en
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Shui-Yang Lian
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Ming Dao University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The present invention provides a thin-film solar cell capable of displaying image and manufacturing process thereof. The thin-film solar cell includes a substrate and a reactive layer. The substrate is transparent and can be made of hard glass material or soft plastic material. The reactive layer includes a thin-film layer (p-I-n layer) and a conductive film layer (AZO&Ag), and the reactive layer is formed on a terminal surface of the substrate. Furthermore, a laser scribing method is employed on part of the reactive layer to cut off the thin-film layer (p-I-n layer) and the conductive film layer (AZO&Ag). With the above structure, a hollowed region is formed on the part performed with laser scribing, and the hollowed region and the part that is not pierced through by laser are operated in coordination to display image. With the image display of the thin-film solar cell, the value added price can be increased.

Description

201138129 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種薄膜太陽能電池,尤指一種「可顯現圖 像之薄膜太陽能電池及製程」,利用光罩遮蔽與雷射劃線而令薄臈 太陽能電池顯現有圖像,俾以提高其附加價值。 【先前技術】 由於全球氣候變遷、空氣污染問題以及資源日趨短缺之故, 太陽能發電做為動力供應主要來源之一的可能性,已日益引起人 _ 們注目’這也是近年以珍晶圓為主的太陽能電池市場快速成長的 原因,然而,矽晶圓為主的太陽能發電技術其成本畢竟高出傳統 電力產生方式甚多,因此目前市場仍只能侷限於特定用途’也因 此世界上主要的研究單位,均致力於投入太陽能相關技術的研 九’企求開發出新的物質,能降低產品成本並提升效能,其中, 薄膜式太陽能電池由於可以使用在價格低廉的玻璃、塑膠、陶瓷、 ^ 石墨,金屬片等不同材料當基板來製造,形成可產生電壓的薄膜 厚度僅需數/zm,相較於矽晶圓必須維持一定厚度而言,材料使用 非常少’而且由於薄膜是可使用軟性基材,應用彈性大,因此, 翫知之一種薄膜太陽能電池,使用玻璃為基板,並常見使用於大 樓窗戶,藉此產生發電之效果,進而節省大量的電費,並有效達 到節能省碳之效果。 詳觀上述習知結構不難發覺其尚存有些許不足之處,主要原 因係歸如下: 201138129 (一)、其薄獏太陽能電池係利用陽光進行發電,是故有相當 程度的隔離陽光,因此顯得有室内採光不足之情況,使降低應用 薄膜太陽能電池於窗戶之意願。 (一)、其薄膜太陽能電池應用於窗戶時,係不具有顯現圖像 之效果’即無法提高触加價值。 有鐘於此’本發明人於多年從事相關產品之製造開發與設計 經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實 Φ 用性之本發明。 【發明内容】 欲解決之技術問題點: 其薄膜太陽能電池係利用陽光進行發電,是故有相當程度的 隔離陽光’因此顯得有室内採光不足之情況,使降低應用薄膜太 陽能電池於窗戶之意願,又該薄膜太湯能電池不具有顯現圖像之 效果,而有無法提高其附加價值之缺失。 Φ 解決問題之技術特點: 一種可顯現圖像之薄膜太陽能電池及製程,其薄膜太陽能電 池係包括有一基板與一反應層,該基板具有透光性 ,並可為一硬 質的玻璃材質或為一軟質的塑膠材質所製成,該反應層係包含有 薄膜層(p-i-n層)與導電膜層(AZ〇&Ag》,且反應層形成於基板之一 端表面處,又該反應層局部經由雷射對線方式切除薄膜層 層)與導電膜層(AZO&Ag),藉由上述結構,令受雷射劃線部份形成 有鏤空區,並以鏤空區與未穿透雷射部份配合顯現有圖像。 201138129 其製程步驟如下:a、清絲面,將薄膜太雜電池置入去 離子水中進行震盪,藉以清潔其表面;b、烘乾,將清潔後之薄 膜太陽能電池置人烘箱中,藉以去除表面水份;e、貼光罩,配 合第3圖所不’將具有遮光圖樣之光罩平貼於薄膜太陽能電池; d、雷射齡’將薄社陽能電池置於雷射齡機中,其雷射劃 線機之參數為波長為532nm、間距為〇· 5咖,且功率為400W,並由 光罩端面進行雷射劃線;e、清潔表面,將光罩取下,並經由去 離子震盪而去除雷射劃線後之粉末殘留,即能於薄膜太陽能電池 表面顯現出光罩之圖像,又經由發電量測試,該雷射劃線後之薄 膜太陽能電池之率效僅有些許的下降,並不影響其發電效果。 對照先前技術之功效: (一) 、其薄膜太陽能電池之反應層由雷射劃線有鏤空區,藉 由鏤空區增加其透光度,俾以提供採光上之應用。 (二) 、該反應層之鏤空區與未穿透雷射之部份配合形成有圖 像,藉由薄膜太陽能電池之圖像顯現,即能提高其附加價值。 【實施方式】 為使貴審查委員對本發明之目的、特徵及功效能夠有更進 一步之瞭解與認識’以下茲請配合【圖式簡單說明】詳述如后: 先請由第1圖與第2圖所示觀之,一種可顯現圖像之薄膜太 陽能電池及製程,其薄膜太陽能電池(10)係包括有一基板(11)與 一反應層(12),該基板(11)具有透光性,並可為一硬質的玻璃材 質或為一軟質的塑膠材質所製成,該反應層(12)係包含有薄膜層 201138129 (p-i-n層)與導電膜層(AZO&Ag),且反應層⑽形成於基板⑴) 之一端表面處,又該反應層(12)局部經由雷射劃線方式切除薄膜 層(p-i-n層)與導電膜層(AZ〇&Ag),藉由上述結構,令受雷射劃線 部份形成有鐘空區(121),並以鏤空區(121)與未穿透雷射部份配 合顯現有圖像(122)。 再請由第2圖所示觀之,其製程步驟如下:a、清潔表面 (l〇a),將薄膜太陽能電池(10)置入去離子水中進行震盪,藉以清 • 潔其表面;b、烘乾(10b) ’將清潔後之薄膜太陽能電池(10)置入 烘箱中,藉以去除表面水份;c、貼光罩(1〇c),配合第3圖所示, 將具有遮光圖樣之光罩(20)平貼於薄膜太陽能電池⑽);d、雷 射劃線(10d) ’如第4、5圖所示,將薄膜太陽能電池(1〇)置於雷 射劃線機(30)中’其雷射劃線機⑽)之參數為波長為532舰、間距 為0.5mm,且功率為4〇〇W,並由光罩(2〇)端面進行雷射劃線;e、 清潔表面(10e) ’將光罩(2〇)取下,並經由去離子震盪而去除雷射 • 劃線後之粉末殘留,即能於薄膜太陽能電池(10)表面顯現出光罩 (20)之圖像(122)(如第1圖所示)’又經由發電量測試,即能獲得 如第6圖所不圖表,該雷賴線後之薄膜太陽能電池(10)之率效 僅有些許的下降,並不影響其發電效果。 藉上述具體實施例之結構,可得到下述之效益:(一)其薄膜 太陽能電池(10)之反應層(12)由雷射劃線有鏤空區(121),藉由鏤 空區(121)增加其透光度,俾以提供採光上之應用 ;(二)該反應層 (12)之鏤空區(121)與未穿透雷射之部份配合形成有圖像(122), 6 201138129 藉由薄膜太陽能電池(1〇)之圖像(122)顯現,即能提高其附加價 值。 综上所述,本發明確實已達突破性之結構設計,而具有改良 之發明内容’ _又簡達到產#上之利祕與進步性,且^ ==何纖,亦具觸性,t符合專槪_條之規定, —伽專射請,麟料審查委貞料合法專利 權’至為感禱。 唯以上所述者,僅為本發明之一較佳實施例而已, 之限定本《魏之_ ;料驗本發 :不能以 均等變化與修飾,皆糊樓她蓋之細圍所作之 201138129 【圖式簡單說明】 第1圖:係本發明之立體圖。 第2圖:係本發明之步驟流程圖。 第3圖:係本發明之貼光罩之示意圖》 第4圖:係本發明之雷射劃線之示意圖(一)。 第5圖:係本發明之雷射劃線之示意圖(二)。 第6圖:係本發明之發電效率之曲線圖。 • 【主要元件符號說明】 本發明部份: 清潔表面----(l〇a) 貼光罩-----(10c) 清潔表面----(10e) 反應層-----(12) 圖像------(122) 薄膜太陽能電池一(10) 烘乾------(l〇b) 雷射劃線----(1 〇d) 基板------(11) 鏤空區-----(121) 鲁 雷射劃線機---(30) 光罩------(2〇) [ 8201138129 VI. Description of the Invention: [Technical Field] The present invention relates to a thin film solar cell, and more particularly to a "thin film solar cell and process capable of displaying an image", which is covered by a mask and a laser scribing line. Thin-film solar cells display existing images to enhance their added value. [Prior Art] Due to global climate change, air pollution problems and the shortage of resources, the possibility of solar power as one of the main sources of power supply has been increasingly attracting attention. This is also the main source of rare wafers in recent years. The reason for the rapid growth of the solar cell market, however, is that the cost of silicon-based solar power technology is much higher than that of traditional power generation. Therefore, the market is still limited to specific uses. So the world's major research The company is committed to investing in solar-related technologies. The company is seeking to develop new substances that can reduce product costs and improve efficiency. Among them, thin-film solar cells can be used in low-cost glass, plastic, ceramics, and graphite. Different materials such as metal sheets are fabricated on the substrate, and the thickness of the film that can generate voltage is only required to be several times/zm. Compared with the thickness of the germanium wafer, the material is used very little, and since the film can be used as a soft substrate. , the application of flexibility, therefore, a thin film solar cell, using glass Glass is a substrate and is commonly used in windows of buildings to generate power generation, which saves a lot of electricity bills and effectively achieves energy saving and carbon saving effects. Looking at the above-mentioned conventional structure, it is not difficult to find that there are still some shortcomings. The main reasons are as follows: 201138129 (1) The thin solar cell system uses sunlight to generate electricity, so it has a considerable degree of isolation of sunlight. There is a lack of indoor lighting, which reduces the willingness to apply thin film solar cells to windows. (1) When a thin film solar cell is applied to a window, it does not have the effect of displaying an image, which means that the touch value cannot be improved. The inventor has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation of the above objectives, the present invention has finally achieved the practical use of the present invention. SUMMARY OF THE INVENTION The technical problem to be solved is that the thin-film solar cell uses sunlight to generate electricity, so that there is a considerable degree of isolation of the sunlight. Therefore, there is a situation in which indoor lighting is insufficient, so that the intention to apply the thin film solar cell to the window is lowered. Moreover, the film too soup battery does not have the effect of displaying an image, and there is a lack of improvement in its added value. Φ Technical Features for Solving the Problem: A thin film solar cell and process for displaying images, the thin film solar cell system comprising a substrate and a reaction layer, the substrate having light transmissivity and being a hard glass material or a Made of a soft plastic material, the reaction layer comprises a film layer (pin layer) and a conductive film layer (AZ〇 & Ag), and the reaction layer is formed at one end surface of the substrate, and the reaction layer is partially passed through a thunder The off-line method is used to remove the film layer and the conductive film layer (AZO & Ag). With the above structure, the laser-lined portion is formed with a hollowed-out region, and the hollowed-out region is matched with the non-penetrating laser portion. Display existing images. 201138129 The process steps are as follows: a, clear silk surface, the film too miscellaneous battery is placed in deionized water to oscillate, thereby cleaning the surface; b, drying, the cleaned thin film solar cell is placed in the oven, thereby removing the surface Moisture; e, reticle, with the 3rd picture does not 'flat the light mask with a blackout pattern on the thin film solar cell; d, the laser age' will put the thin solar energy battery in the laser age machine, its thunder The parameters of the line marking machine are wavelength 532nm, the pitch is 〇·5 coffee, and the power is 400W, and the laser scribe line is performed by the end face of the reticle; e, the surface is cleaned, the reticle is removed, and the ion absorbing is oscillated The removal of the powder residue after the laser scribing, that is, the image of the reticle can be displayed on the surface of the thin film solar cell, and the power generation amount is tested, and the efficiency of the thin film solar cell after the laser scribing is only slightly decreased. Does not affect its power generation effect. In contrast to the effects of the prior art: (1) The reaction layer of the thin film solar cell has a hollowed out area by a laser line, and the light transmittance is increased by the hollow area to provide a lighting application. (2) The hollowed out area of the reaction layer is combined with the portion that is not penetrating the laser to form an image, which can increase the added value by displaying the image of the thin film solar cell. [Embodiment] In order to enable the reviewing committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following section for a brief description of the following: First, please refer to Figure 1 and Section 2. As shown in the figure, a thin film solar cell and a process for displaying an image, the thin film solar cell (10) comprising a substrate (11) and a reaction layer (12), the substrate (11) having light transmissivity, It can be made of a hard glass material or a soft plastic material. The reaction layer (12) comprises a film layer 201138129 (pin layer) and a conductive film layer (AZO & Ag), and the reaction layer (10) is formed. At one end surface of the substrate (1)), the reaction layer (12) partially removes the thin film layer (pin layer) and the conductive film layer (AZ〇&Ag) by laser scribing, and the above structure is used to obtain a lightning The scribe line portion is formed with a clock space (121), and the existing image (122) is matched with the unpenetrated laser portion by the hollow region (121). Please view it as shown in Figure 2, the process steps are as follows: a, clean the surface (l〇a), the thin film solar cell (10) is placed in deionized water to oscillate, so as to clean the surface; b, Drying (10b) 'The cleaned thin film solar cell (10) is placed in an oven to remove surface moisture; c, the reticle (1〇c), as shown in Figure 3, will have a blackout pattern The photomask (20) is flatly attached to the thin film solar cell (10); d, the laser scribing line (10d) 'As shown in Figs. 4 and 5, the thin film solar cell (1〇) is placed on the laser marking machine (30) The parameter of 'the laser marking machine (10)) is a wavelength of 532 ships with a pitch of 0.5 mm and a power of 4 〇〇W, and the laser scribe line is performed by the end face of the reticle (2 〇); e, cleaning Surface (10e) 'Remove the mask (2〇) and remove the laser by deionization shock. • The residual powder after scribing, which can show the mask (20) on the surface of the thin film solar cell (10). Like (122) (as shown in Fig. 1), the power generation test is used to obtain the chart as shown in Fig. 6. The thin film solar cell (10) after the Rayleigh line has only some efficiency effects. The decline does not affect its power generation effect. With the structure of the above specific embodiment, the following benefits can be obtained: (1) the reaction layer (12) of the thin film solar cell (10) has a hollowed out area (121) by laser scribing, and the hollowed out area (121) Increasing the transmittance, and providing the application for lighting; (2) the hollowed out area (121) of the reaction layer (12) is combined with the portion that does not penetrate the laser to form an image (122), 6 201138129 Appearing from the image (122) of the thin film solar cell (1), it can increase its added value. In summary, the present invention has indeed achieved a breakthrough structural design, and has improved invention content _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In accordance with the provisions of the _ _ article, - gamma special shot, the syllabus review committee to consider the legal patent 'to the pray. Only the above description is only a preferred embodiment of the present invention, and the present invention is limited to the "Wei Zhi"; the test is issued: it cannot be changed and modified equally, and is made by the cover of her cover. 201138129 [ BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of the present invention. Figure 2 is a flow chart showing the steps of the present invention. Fig. 3 is a schematic view showing a reticle of the present invention. Fig. 4 is a schematic view (1) of a laser scribe line of the present invention. Figure 5 is a schematic view (2) of the laser scribing of the present invention. Fig. 6 is a graph showing the power generation efficiency of the present invention. • [Main component symbol description] Part of the invention: Cleaning surface----(l〇a) Sticker-----(10c) Cleaning surface----(10e) Reaction layer----- (12) Image ------(122) Thin film solar cell one (10) Drying ------(l〇b) Laser scribe line----(1 〇d) Substrate-- ----(11) Cutout Area-----(121) Lu Lei Shot Marking Machine---(30) Photomask------(2〇) [ 8

Claims (1)

201138129 七、申請專利範圍: 1、 一種可顯現圖像之薄膜太陽能電池,其薄膜太陽能電池 係包括有一基板與一反應層,其特徵在於: 該反應層係包含有薄膜層(ρ-i-n層)與導電膜層(AZO&Ag),且 反應層形成於基板之一端表面處,又該反應層局部經由雷射劃線 方式切除薄膜層(p-i-n層)與導電膜層(AZO&Ag),令受雷射劃線部 份形成有鏤空區,並以鏤空區與未穿透雷射部份配合顯現有圖像。 2、 根據申請專利範圍第1項所述之可顯現圖像之薄膜太陽 能電池,其中,基板具有透光性,並為一硬質的玻璃材質所製成。 3、 根據申請專利範圍第1項所述之可顯現圖像之薄膜太陽 能電池,其中’基板具有透光性’並為一軟質的塑膠材質所製成。 4、 根據申請專利範圍項所述之可顯現圖像之薄膜太陽201138129 VII. Patent application scope: 1. A thin film solar cell capable of displaying images, wherein the thin film solar cell comprises a substrate and a reaction layer, wherein: the reaction layer comprises a film layer (ρ-in layer) And a conductive film layer (AZO & Ag), and the reaction layer is formed at one end surface of the substrate, and the reaction layer partially removes the thin film layer (pin layer) and the conductive film layer (AZO & Ag) by laser scribing A cutout area is formed by the laser scribing portion, and the existing image is matched with the cutout portion and the non-penetrating laser portion. 2. A thin film solar cell capable of displaying an image according to claim 1, wherein the substrate is translucent and made of a hard glass material. 3. A thin film solar cell according to the invention of claim 1, wherein the substrate has a light transmissive property and is made of a soft plastic material. 4. The thin film sun of the image that can be visualized according to the scope of the patent application 率為400W。 • 5、一種可顯現圖像之薄膜太陽能電池製程,其步驟為·· 藉以清潔其表面; a、清絲面,將義太陽能置人去離子水巾進行震盈 b、烘乾, b、烘乾’將清潔後之薄膜太陽能電池置入烘箱中,藉 除表面水份; ’藉以去The rate is 400W. • 5, a thin film solar cell process that can display images, the steps are ... to clean the surface; a, clear silk surface, the right solar energy deionized water towel for shock b, drying, b, baking Dry 'put the cleaned thin film solar cell into the oven to remove the surface moisture; 'to borrow C、貼光罩,將具有遮光圖樣之光罩平貼於薄膜太陽能電池· d、雷射劃線,將薄膜女 201138129 e、清潔表面,將光罩取下,並經由去離子震盪而去除雷射 劃線後之粉末殘留,即能於薄膜太陽能電池表面顯現出光罩圖像。 6、 根據申請專利_第5項所述之可顯現圖像之薄膜太陽 能電池製程,其中,雷射劃線機之波長為微咖、間距為〇.5腿、 功率為400W。 7、 根據申請專利範圍第5項所狀可顯期像之薄膜太陽 能電池製程,其中’薄膜太陽能電池係包括有一基板與—反應層。 8、 根據中請專利範圍第7項所述之可顯麵像之薄膜太 能電池製程’其中,反應層係包含有薄膜層(P+n層)與導電膜 (腿Ag)° 子电胰層 9、 根據申請專利範圍第7項所述之可顯麵像之 能電池製程’其中,基板具有透光性,並為一硬質的破璃材質所 製成。 τ 1 〇、根據申請專利棚第7項職之可顯麵像 池製程’其中,基板具有透光性L軟質的塑膠材質C. Sticker, cover the mask with blackout pattern on the thin film solar cell·d, laser line, put the film female 201138129 e, clean the surface, remove the mask, and remove the thunder by deionization shock The residue of the powder after the scribe line can reveal a reticle image on the surface of the thin film solar cell. 6. The thin film solar cell process according to claim 5, wherein the wavelength of the laser marking machine is micro-coffee, the pitch is 〇.5 legs, and the power is 400W. 7. A thin film solar cell process according to the fifth aspect of the patent application scope, wherein the thin film solar cell system comprises a substrate and a reaction layer. 8. According to the method of item 7 of the patent application scope, the film can be used for the surface of the solar cell process, wherein the reaction layer comprises a film layer (P+n layer) and a conductive film (leg Ag). The layer 9 can be made according to the energy-saving battery process of the invention according to claim 7, wherein the substrate has light transmissivity and is made of a hard glass material. τ 1 〇, according to the application for the patent shed, the seventh aspect of the visible surface pool process ‘where the substrate has a light-transmissive L soft plastic material
TW099112085A 2010-04-16 2010-04-16 Can show the image of thin film solar cells and process TWI401813B (en)

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