TW201127542A - Arc welding method - Google Patents

Arc welding method Download PDF

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Publication number
TW201127542A
TW201127542A TW99145153A TW99145153A TW201127542A TW 201127542 A TW201127542 A TW 201127542A TW 99145153 A TW99145153 A TW 99145153A TW 99145153 A TW99145153 A TW 99145153A TW 201127542 A TW201127542 A TW 201127542A
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Taiwan
Prior art keywords
welding
arc
current
base material
arc welding
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TW99145153A
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Chinese (zh)
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TWI495533B (en
Inventor
Shugo Hirota
Shinichiro Nakagawa
Norihito Takahashi
zhong-jie Liu
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Daihen Corp
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Publication of TWI495533B publication Critical patent/TWI495533B/en

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Abstract

The present invention provides an arc welding method capable of forming more beautiful welding bead. The invented method comprises repeating the first step T1 and the second step T2, wherein the first step T1 is stopping a welding gun at a plurality of stop positions with and interval according to an indicated moving pitch Mp for performing welding bead transfer by generating arc between a base metal and a consumable electrode kept on the welding gun; and the second step T2 is generating arc between the base metal and the consumable electrode, while cooling a molten puddle formed on the base metal, and moving the welding gun with the moving pitch to a next stop position. When the distance of stop position P(n) to the indicated pre-specified position of welding stop Ps is within the moving pitch Mp, a last first step T1 is performed and then the welding operation is stopped.

Description

201127542 四、指定代表圖: (一) 本案指定代表圖為:第 (二) 本代表圖之元件符號簡 Dr〜焊接行進方向; fvl、fv2〜送給速度; iwl、iw2〜電流值; p(n) ' P(n-l),p(n-2)201127542 IV. Designated representative map: (1) The representative representative figure of this case is: (2) The symbol of the representative figure is Dr~ welding direction; fvl, fv2~ feed speed; iwl, iw2~ current value; p( n) ' P(nl), p(n-2)

Ps〜焊接結束預定位置 T2〜電弧持續期間; V 2〜移動速度; (5)圖。 單說明: F v〜送給速度; Iw'Iwl'Iw2〜焊接電流; Mp〜移動間距; 、P(n+1)〜停止位置; ’ T1〜焊滴轉移期間; Τ α〜單位焊接期間; VR〜機械手移動速度。 五、本案若有化學鱗’請揭稀賴示發簡徵的化 無。 工 六、發明說明: 【發明所屬之技術領域】 法 本發明係有關於使用針腳脈衝焊接法的電弧焊接方 【先前技術】 /第9圖係顯示習知的焊接系統的一個例子。圖中的 接2統91使用所謂的針腳脈衝焊接法來進行烊接。針腳 〜焊接法是指藉由控制焊接時的加熱與冷卻,可”單地 制給予母材的熱影響的焊接法。比起習知的薄板=, 201127542 般認為使用此針腳脈 減少焊歪的量…照專接:::二接的外觀’⑽ 下臂會對母材9w進行自動電弧焊接由上臂仏 達(未圖示及用來驅動這些機構旋轉的伺服馬 端用Φ焊接喷搶打是安裝於機械手⑽的手腕部95的前 二來導引纏繞於捲筒96的直徑左右的,焊絲心 母材9W的指示捏姑_ > ge 置。烊接電源9WP供給焊 =喷搶9T與母材9W之間。對…進行焊接時至: 凸出電弧焊接噴槍9了的前端需求的長度來進行焊 線圈鎮條92連接於電弧焊接喷搶9Τ 部焊接絲97。 以料弓丨内 做為操作裝置的編程器(teaching卿_赠 謂的可移動式操作盤’用來設定機械手9M的動作、進行: 腳脈衝焊接所需的條件等。 十 機械手控制裝置9RC是用來讓機械手⑽實行焊接動作 控制之用’内部具備主控制部、動作控制部 器等(皆未圖示)。接著根據操作者透過編程器心: 作業程式’由飼服驅動器輸出動作控制信號給機械手:: 各伺服馬達’使機械手9M的複數軸分別旋轉。機械 襄置道因為透過機械手⑽的伺服馬達所具備的編❹ (未圖示)的輸出辨識現在位置’所以能夠控制電弧焊接: 搶9T的前端位置。接著在焊接部位會_邊反覆進行以下會 3 201127542 說明的焊接、移動、冷卻’―邊進行針腳脈衝焊接。 第10圖係用來說明進行針腳脈衝焊接時的狀態。焊接 絲97會凸出電弧焊接喷槍9T的前端。保護氣體G從焊接 開始到焊接結束為止會持續以固定的流量由電弧焊接喷搶 9Τ吹出。以下說明針腳脈衝焊接時的各狀態。 第10(a)圖顯示電弧產生時的情況。根據設定的焊接 電流及焊接電壓,焊接絲97的前端與母材卯之間產生電 焊接絲97與母材9W溶化並且母材9w上形成炫融池 。電弧a產生經過指示的焊接時間後停止。 Θ第10(b)圖顯示電弧停止後的情況。電弧停止後 焊接後的狀態到設定的冷卻時間經過為止。也就是說 械…電弧焊接喷搶9T處於與焊接時的狀態相同的停 止的狀態J,電弧焊接喷搶9ΤΡ、喷出保護氣體G,炫融二 Y因保濩氣體G而實質冷卻凝固。 :mo圖顯示移動電弧焊接喷搶奵到下一個焊接位 ^况。㈣冷㈣間後,使電弧焊接噴搶9了順著焊接 仃向移動到預先設定位置間距為Mp的電 =時的移動速度是設定的移動速度。移動間距“是將 …外側位置的距離。……凝固後的溶融 況丄:),圖顯:在電弧再開始點再產生電弧a的情 '艮Y的前端形成一個新的熔融池再進行焊接 ==焊接系統91中,會像這樣交互進行產生電弧來 態與移動中的狀態。然後形成焊接滴珠使得悍接 4 201127542 痕(鱗狀)重疊。 第11圖係用來說明焊接施卫後所形成的焊接滴珠。如 …:斤不,在最初的電弧開始點P1形成焊接痕Sc,沿Ps ~ welding end predetermined position T2 ~ arc duration; V 2 ~ moving speed; (5) diagram. Single explanation: F v ~ feed speed; Iw 'Iwl 'Iw2 ~ welding current; Mp ~ moving pitch; , P (n + 1) ~ stop position; 'T1 ~ solder drop transfer period; Τ α ~ unit welding period; VR ~ robot movement speed. 5. If there is a chemical scale in this case, please disclose the simplification of the levy. [Technical Field] The present invention relates to an arc welding method using a stitch pulse welding method [Prior Art] / Fig. 9 shows an example of a conventional welding system. The connection 91 in the figure is spliced using a so-called stitch pulse welding method. The stitch-welding method refers to a welding method that can impart a heat influence to a base material by controlling heating and cooling at the time of welding. Compared with the conventional thin plate =, 201127542, it is considered that the use of the stitch foot reduces the welding of the weld. Quantity... Photographed:::The appearance of the second connection'(10) The lower arm will automatically arc weld the base material 9w by the upper arm (not shown and used to drive the rotation of these mechanisms, the servo horse ends with Φ welding spray It is attached to the first two of the wrist portion 95 of the manipulator (10) to guide the winding around the diameter of the reel 96, and the indication of the wire core base material 9W is set. The splicing power supply 9WP is supplied to the welding machine. Between 9T and the base material 9W. When welding is carried out to: The length of the front end of the arc welding spray gun 9 is required to be welded to the arc welding strip 92 to the arc welding spray 9 焊接 part of the welding wire 97. The programmer as the operating device (teaching _ _ giftable operating panel) is used to set the movement of the robot 9M, to perform the conditions required for the foot pulse welding, etc. The ten robot control device 9RC is used Let the robot (10) perform welding action control The main control unit, the operation control unit, etc. (all not shown). Then, according to the operator through the programmer: The operation program 'outputs the operation control signal to the robot by the feeding driver:: Each servo motor makes the robot 9M The plurality of axes are respectively rotated. The mechanical winding path can control the current position because the output of the editing (not shown) provided by the servo motor of the robot (10) recognizes the current position: so that the front end position of the 9T can be controlled. The _ side will repeatedly perform the welding, moving, and cooling described in the following paragraph 3 201127542. The pin pulse welding is performed. Figure 10 is used to illustrate the state of the pin pulse welding. The welding wire 97 will protrude from the arc welding torch 9T. The front end of the protective gas G is continuously blown by the arc welding at a fixed flow rate from the start of welding to the end of welding. The following describes the states of the stitch pulse welding. Fig. 10(a) shows the situation when the arc is generated. According to the set welding current and the welding voltage, the electric welding wire 97 and the base material 9W are melted between the front end of the welding wire 97 and the base material, and the base material 9w is melted. Into the pool, the arc a is stopped after the indicated welding time. Θ Figure 10 (b) shows the situation after the arc stops. After the arc stops, the state after welding reaches the set cooling time. The arc welding spray 9T is in the same state as the stop state at the time of welding, the arc welding sprays 9 ΤΡ, the protective gas G is ejected, and the smelting two Y is substantially cooled and solidified by the sputum gas G. : mo map shows moving arc The welding spray is rushed to the next welding position. (4) After the cold (four), the arc welding is sprayed 9 and the moving speed is moved to the preset position. The moving speed is the set moving speed. The moving pitch "is the distance from the outer position of .... ......The molten state after solidification 丄:), the figure shows: At the arc restart point, the arc a is generated again. The front end of the 艮Y forms a new molten pool and then welded. == The welding system 91 will interact like this. The state of generating an arc and moving is performed. Then, solder beads are formed so that the splicing 4 201127542 marks (squamous) overlap. Figure 11 is a diagram showing the solder drops formed after soldering. If ...: does not, at the initial arc start point P1 forms a weld mark Sc, along

Sc。再:=向Dr間距Mp的再開始點P2同樣形成悍接痕 t弧開始點P3以後也依序形成焊接痕Se。像這樣 狀)互相重疊形成的結果,形成了鱗狀的焊 在上述的方法中,如第10(b)圖、第10⑷圖等所示, 使電弧a停止之後再產生電弧a的步驟。電弧a再產 s有噴濺導致焊接滴珠β外觀惡化的 ^ 帛不停止電弧a、不需要再產生電弧a的焊 妾方法被提出來(例如參照專利文獻2)。 如第12(b)圖、第12(c)圖所示,此方法與第1〇⑻圖、 第10(c)圖的情況並不相同,在冷卻炫融池γ時不停止電 弧a而保持電弧a產生的狀態。因為不需要再次產生電弧 a’因此能夠抑制喷濺的發生。這個情況下,習知的技術是 例如在痒接時使用交流脈衝電流,在冷卻、移動時使用微 弱的直流電流。 β而即使使用這樣的針腳焊接法,有時候仍需為了防止 焊接終端部產生缺陷’而進行焊坑處理。焊坑處理是指例 ^了使㈣池γ不易產生凹陷而使用比平常弱的焊接電 焊接電壓來進行的焊接處理。進行此焊坑處理能夠防 止焊接終端部變薄,使焊接終端料易產生缺陷。 而在這個電弧焊接方法中,能夠藉由例如編成器9τρ 201127542 來扣不任意的位置為焊接 ..,t . 0采預疋位置。上述的焊坑處理 會在指不的焊接結束預 .„ .. 、位置進仃。然而,焊接結束預定 位置有時會因為電弧焊 、 加坪筏噴搶9Τ要進行焊接而不與停止 位置重疊。也就是說,焊 了止 置移動至間距Μρ的下有可“由某個停止位 位置。此時,在煜桩鉍女、口末預疋 ^ f 、 在^接-束預定位置進行嬋坑處理的話Sc. Further: = the same as the restart point P2 of the Dr pitch Mp, the weld mark Se is sequentially formed after the start point P3 of the arc. As a result of overlapping with each other, a scale-like weld is formed. In the above method, as shown in Fig. 10(b), Fig. 10(4) and the like, the arc a is stopped after the arc a is stopped. In the case of the re-production of the arc a, the appearance of the welding bead β is deteriorated. 焊 The welding method in which the arc a is not stopped and the arc a is not generated is proposed (for example, see Patent Document 2). As shown in Fig. 12(b) and Fig. 12(c), this method is different from the case of the first (8) and the 10th (c), and does not stop the arc a when cooling the pool γ. The state in which the arc a is generated is maintained. Since it is not necessary to generate the arc a' again, it is possible to suppress the occurrence of the splash. In this case, the conventional technique is, for example, the use of an alternating pulse current during the itch connection, and the use of a weak direct current during cooling and movement. Even if such a stitch welding method is used, it is sometimes necessary to perform pit processing in order to prevent defects in the solder terminal portion. The pit processing refers to a soldering process in which the (4) cell γ is less likely to be recessed and the welding electric welding voltage is weaker than usual. This solder pit treatment can prevent the solder terminal portion from being thinned, and the solder terminal material is liable to cause defects. In this arc welding method, for example, the braiding device 9τρ 201127542 can be used to buckle the position of the welding.., t. The above-mentioned welding pit treatment will be carried out at the end of the welding of the finger. However, the predetermined position of the welding end may be welded due to arc welding, shovel, and squirting without overlapping with the stop position. That is to say, the welding stop moves to the position below the pitch Μρ "may be "by a certain stop position. At this time, in the 煜 pile prostitute, the end of the mouth pre-疋 ^ f, at the predetermined position of the 接 - - beam 的 处理 的

會形成與之前的焊_ Q 焊接痕Sc不同間距的魚鱗狀 珠B的外觀惡化的問題。 有斗接滴 [專利文獻1]特開平6-55268號公報 [專利文獻2]特開平1 1 -267839號公報 …本靖根據上述的情況而構思,目的是提供-種可 以形成更沛党的滴珠的電弧焊接方法。 【發明内容】 本發明所提供的一種電弧 第?牛_甘山 汗按万决重腹第1步驟與 第步驟,其中,該第1步驟係將焊接嗔搶停止在位於每 個所指不的移動間距的複數停止位置之其中之一 t上述該焊接嗔搶所保持的消耗電極之間產生電弧,、進行 ^滴轉移。該第2步驟係-邊於上述該母材與上述該消耗 電極之間產生電孤,一、甚、人 7钾形成於上述該母材的熔融 池’並且將上述該谭接喷搶移動上述該移動間距到下一個 ^述該停位置上。當從所指示的焊接結束預定位置的距 在上述該移動間距以㈣上述該停止位置時,進行最後 一次的第1步驟後即停止焊接為其特徵。 201127542 在本發明較佳的實施例中,焊接行進方向上,在比所 指:的上述該焊接結束預定位置靠近焊接開始位置的上述 該停止位置上結束焊接。 在本發明較佳的實施例中’除了上述該最後一次的第 1步驟以外的其他帛1步驟是藉由流動電弧焊接電流於上 述=母材與上述該消耗電極之間來進行。上述該最後一次 的第1步驟是藉由流動上述該電弧焊接電流於上述該母材 與上述該消耗電極之間來進行。 在本發明其他較佳的實施例中,除了上述該最後一次 的第1步驟以外的其他第1步驟是藉由流動電弧焊接電流 於上述該母㈣上述㈣㈣極之間來進行。上述該最後 一次的第1步驟是藉由流動絕對值比上述該電弧焊接電流 小的焊坑處理電流於上述該母材與上述該消耗電極 進行。 在本發明其他較佳的實施例中,除了上述該最後一欠 Μ1步驟以外的其他第1步驟是藉由流動電弧焊接電流 於上述該母材與上述該消耗電極之間來進行。上述該最後 一次的第1步驟是藉由流動上述該電弧焊接電流後再流動 絕對值比上述該電弧烊接電流小的焊坑處理電流於上述該 母材與上述該消耗電極之間來進行。 在本發明較佳的實施例中,更包括:當進行上述該最 後一次的第1步驟結束焊接後’用比上述該第2步驟中的 移動速度更快的速度移動上述該焊接噴搶的步驟。 201127542 在本發明的電弧焊接方法中, 置即使與上述該複數的停止位置不該2結束預定位 該最後的第1步驟的上述該停止在進仃上述 丨了止位置上停止焊接。因 ==結束前進行焊坑處理的情況下,焊Μ理會在Μ “知止位置騎1此,根據本發明的電弧焊接方法 於例如焊坑處理等形成於焊接終 ,_ 卩分的焊接痕不會打亂 先刖形成的鱗狀滴珠的間隔’故 珠。 幻々珉更,示梵的焊接滴 本發明的其他特徵及優點將參照圖式及以下 明來理解。 兄 【實施方式】 以下將參照圖式具體說明本發明實施例。 第1圖係顯示適用於音始;士 / k用於實%本發明的電弧焊接方法的焊 接系統組成的一例。第1圖所示 ^的卜接錢A具備焊接機 械手卜機械手控制裝置2、及焊接電源裝置3。焊接機械 手1會對母材w自動進行例如電弧焊接。焊接機械手)且 備基底1卜複數的手臂12、複數的馬達13、焊接噴搶u、、 焊接絲送給裝置16、及線圈鑲條19。 基底11固定於地板等適當的地方。各手臂12透過轴 連接基底11。 焊接喷搶14設置於焊接機械手1最前端的手腕部12a 的前端。焊接喷搶U將作為消耗電極的例如直徑imm左右 Μ接絲15導引至母材Wm近的既定位置。焊接喷搶^ 201127542 具備用來供給例如Ar等保護氣體的保護氣 略)。馬達13設置於手臂J 2 ^ 、(圖式嚙 是12的兩端或一端(圖式省略一部 二”。馬達13藉由機械手控制裝置2來旋轉驅動。透過旋 複數手臂12的移動,使焊接喷搶“能夠上下 月1J後左右自由地移動。 馬達設有未圖示的編碼器。編碼器的輸出會 械:控制裝置2。透過此輸出值,機械手控制裝置Γ可辨 識知接喷搶14的現在位置。 焊接絲送給裝置16設於焊接機械手1的上部。焊接緣 =裝置16是用來送料接絲.15給焊接噴搶14。悍接絲 :給裝置16具備送給馬達161、捲筒(圖式省略)、及焊接 :·動裝置(圖式省略)。該焊接絲推動裝置以送給馬達161 為驅動源,將纏繞於該捲筒的 14。 冲接、,糸15迗出給焊接喷搶 線圈鑲條19 —端連接至焊接絲送給裝置Μ,另一端 接至焊接傭14。線圈鑲條19 接蜱]ς m /风&狀’内部插通焊 接、、、糸15。線圈鑲條19將焊 15導引㈣U置16运出的焊接絲 出夕卜邮 4。被送出的焊接絲從焊接嘴搶U突 卜°P作為消耗電極的功能。 =2圖係顯示第丨圖所示的谭接系統a的内部架構。 1圖、第2圖所示的機械手控制裝置2是 接機械手1的動作。如第2圖所示,機朽… 具備動作控制電路21與介面電路22、計機二手2, 器τρ。 β卞异。p 23、及編程 9 201127542 體中儲路21具有未圖示的微電腦及記憶體。記憶 動作二认疋了焊接機械手1的各種設定的作業程式。 栌制;路:广21會設定後述的機械手移動速纟VR。動作 =電路:根據上述的作業程式、來自上述編碼器的座標 =及機械手移動速度㈣,給予焊接機械手丨動作控 1 =广藉由此動作控制信號M。,各個馬達13旋轉驅 >接噴搶14移動到母材w既定的焊接開始位置,並 者母材W内面方向移動。 編程器ΤΡ連接至動作控制電路21及計算部㈡。編程 益TP用來讓使用者設定各種動作。 使用者在編程器TP輸入的畔宝枯丄 至計算部…計算部23計^7,由編程器㈣送 送至動作控制電路21。 i將該计算結果 介面電路22是與焊接電源裝置3傳送接收各種信號之 動作㈣電路21送出f流設定信號k、輸出開始信 唬〇n、及送給速度設定信號Ws給介面電路. 焊接電源裝置3施加焊接電源Vw給焊接絲15與母材 :間’用以使焊接電流Ιψ流過’同時用來送給焊接絲15。 t第2圖所示,焊接電源裝置3具備輪出控制電路31、電 :檢出電路32、送給控制電路34、介面電路犯、及電壓 檢出電路36。There is a problem that the appearance of the fish scale bead B which is different from the previous welding_Q welding mark Sc is deteriorated. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Arc welding method for dropping beads. SUMMARY OF THE INVENTION An arc provided by the present invention The first step and the first step of the cow _ Ganshan Khan, wherein the first step is to stop the welding smash in one of the plurality of stop positions of each of the indicated moving distances. An arc is generated between the consumable electrodes held by the welding smash, and the droplet transfer is performed. The second step is to generate an electric isolation between the base material and the consumable electrode, and a potassium salt is formed in the molten pool of the base material, and the tanned spray is moved. The moving pitch is to the next stop position. When the distance from the indicated welding end to the predetermined position is (4) the above-described stopping position at the above-described moving pitch, the welding is stopped after the last first step. 201127542 In a preferred embodiment of the present invention, the welding is terminated in the welding traveling direction at the above-described stopping position which is closer to the welding start position than the predetermined end position of the welding end. In the preferred embodiment of the present invention, the other step 1 except for the last step 1 described above is performed by flowing arc welding current between the above-mentioned base material and the above-mentioned consumable electrode. The last first step of the above is performed by flowing the arc welding current between the base material and the consumable electrode. In still another preferred embodiment of the present invention, the first step other than the last step of the last step is performed by flowing an arc welding current between the (four) and (four) poles of the mother (four). The first step of the last step is performed by the pit processing current having a flow absolute value smaller than the arc welding current to the base material and the consumable electrode. In still another preferred embodiment of the present invention, the first step other than the last step 1 is performed by flowing an arc welding current between the base material and the consumable electrode. The first step of the last step is performed by flowing the arc welding current and then flowing a solder pit having an absolute value smaller than the arc splicing current between the base material and the consumable electrode. In a preferred embodiment of the present invention, the method further includes: moving the welding squirting step at a speed faster than the moving speed in the second step after performing the last step 1 and ending the welding. . 201127542 In the arc welding method of the present invention, the above-described stop of the last first step is stopped at the above-described squatting position even if the stop position of the plural number is not the same as the above-described stop position. In the case where the pit processing is performed before the end of ==, the welding knives are ridden at the "knowing position", and the arc welding method according to the present invention is formed at the end of the welding, for example, by welding pit processing, and the welding mark of the 卩It will not disturb the interval of the scaly beads formed by the sputum. The other features and advantages of the invention will be understood with reference to the drawings and the following. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of the present invention will be specifically described with reference to the drawings. Fig. 1 is a view showing an example of a welding system which is suitable for the beginning of the sound; The money receiving A includes a welding robot hand control device 2 and a welding power source device 3. The welding robot 1 automatically performs, for example, arc welding on the base material w. The welding robot is provided with a base 12 and a plurality of arms 12, plural The motor 13, the welding spray u, the welding wire feeding device 16, and the coil strip 19. The base 11 is fixed to a suitable place such as a floor. Each arm 12 is connected to the base 11 through a shaft. The welding spray 14 is set in the welding machine. The front end of hand 1 The front end of the wrist portion 12a. The welding spray is used as a consumable electrode, for example, a diameter of about 1 mm, and the wire 15 is guided to a predetermined position near the base material Wm. The welding spray is used to provide protection for a protective gas such as Ar. The motor 13 is disposed on the arm J 2 ^ , (the figure is the two ends or one end of the figure 12 (the figure omits one part two). The motor 13 is rotationally driven by the robot control device 2 . The movement of 12 causes the welding spray to "move freely around the left and right month 1J. The motor is provided with an encoder (not shown). The output of the encoder is controlled by the control device 2. Through this output value, the robot control device Γ The current position of the spray gun 14 can be identified. The welding wire feeding device 16 is disposed on the upper portion of the welding robot 1. The welding edge = the device 16 is used to feed the wire. 15 to the welding spray. 14. The device 16 includes a feed motor 161, a reel (not shown), and a welding: a moving device (not shown). The welding wire pushing device feeds the motor 161 as a driving source, and is wound around the reel 14 Chong, 糸15迗出给喷喷喷The loop strip 19 is connected to the welding wire feed device Μ and the other end is connected to the welding servant 14. The coil strip 19 is connected to the ς m / wind & 'internal insertion weld, 糸 15. coil set The strip 19 guides the welding 15 (four) U to place the welding wire that is shipped out of the mail. 4. The welded wire that is sent out grabs the U-bump from the welding nozzle as a function of the consumption electrode. The internal structure of the tan connection system a is shown in Fig. 1. The robot control device 2 shown in Fig. 2 is connected to the operation of the robot 1. As shown in Fig. 2, the machine is equipped with the operation control circuit 21 and the interface circuit. 22. Computer used 2, τρ. β卞. p 23, and programming 9 201127542 The medium storage path 21 has a microcomputer and a memory (not shown). Memory Action 2 recognizes the various settings of the welding robot 1. Twisting; Road: Wide 21 will set the manipulator moving speed VR described later. Action = Circuit: According to the above-mentioned work program, coordinates from the encoder = and the movement speed of the robot (4), the welding robot is given an action control 1 = the operation control signal M is widely used. Each of the motors 13 is rotated and moved to the predetermined welding start position of the base material w, and the inner surface of the base material W is moved. The programmer ΤΡ is connected to the motion control circuit 21 and the calculation unit (2). Programming Benefits TP is used to allow the user to set various actions. The user inputs the data from the programmer TP to the calculation unit. The calculation unit 23 counts the data and sends it to the operation control circuit 21 by the programmer (4). i. The calculation result interface circuit 22 is connected to the welding power source device 3 to receive and receive various signals. (4) The circuit 21 sends the f stream setting signal k, the output start signal n, and the feed speed setting signal Ws to the interface circuit. The device 3 applies a welding power source Vw to the welding wire 15 and the base material: for 'flowing the welding current through' and simultaneously for feeding to the welding wire 15. As shown in Fig. 2, the welding power source device 3 includes a wheeling control circuit 31, an electric detection circuit 32, a feed control circuit 34, a interface circuit, and a voltage detecting circuit 36.

介面電路35是與機械手控制裝置2傳送接收各種信號 。具體來§兄’介面電路22送出電流設定信號^、輸 出開始信號On、及送給速度設定信號Ws給介面電路I 10 201127542 輸出控制電路3 器控制電路。輪出電有由複數電晶體元件組成的反向 應外部輸入的商:電=透過反向器控制電路高速回 電流波形控制。,、歹如3相200V) ’進行精密的焊接 輸出控制電路Ή 端連接母材w。輪二:出一端連接焊接喷搶14,另一 壓VW施加於焊接絲與母材W ‘電流IW流動。藉此,焊接絲15前端盥焊接 電弧a。利用此電弧所帶來的熱熔融焊接 、母材w °然後對焊接母材W進行焊接。 動作控制電路21透過介面電路35、22將電流設定信 號15及輸出開始信號On送出給輸出控制電路31。 電流檢出電路32用來檢出流至焊接絲15的焊接電流 b °電流檢出電路3 2 @妈· I·日+ 將對應知接電流I w的電流檢出信號 Η輸出至輸出控制電路31及動作控制電路21。 電麼檢出電路36是用來檢出為輸出控制電路31輸出 端電愿的焊接電M Vw。電難出電路%將對應焊接電麗 Vw的電麼檢出信號Vd輸出至輸出控制電路w。 送給控制電路34將用來進行焊接絲15送給的送給控 制L號Fc輸出給送給馬達! 6!。送給控制信號以是表示 淳接絲15的送給速度Fw的信號。來自動作控制電路21的 輪出開始信號On及送給速度設定信號粍會透過介面電路 %、22傳送至送給控制電路34。 接著說明使用焊接系統A的電弧焊接方法。以下先說 11 201127542 明針腳脈衝焊接的一般方法。之後再具體說明本發明實施 例1的電弧焊接方法。 貫施 首先使用第3圖說明-般的針腳脈衝焊接方法 機械手移動速度VR的變化狀態;帛3(b)圖顯示焊 接電壓Vw的變化狀態·,第3⑷圖顯示焊接絲15的送^ ^的變化狀態;第3⑷圖顯示焊接電流Iw的絕對^ 時間平均值的變化狀態。機械手移動速度vr是 的The interface circuit 35 transmits and receives various signals with the robot control device 2. Specifically, the § brother's interface circuit 22 sends a current setting signal ^, an output start signal On, and a feed speed setting signal Ws to the interface circuit I 10 201127542 to output a control circuit 3 control circuit. The wheel discharge has a reverse consisting of a plurality of transistor elements. The quotient of the external input: electricity = high speed return current waveform control through the inverter control circuit. , for example, 3-phase 200V) 'Precision welding The output control circuit is connected to the base material w. Wheel 2: One end is connected to the welding spray 14 and the other pressure VW is applied to the welding wire and the base material W ‘current IW flows. Thereby, the front end of the welding wire 15 is welded to the arc a. The hot-melt welding by the arc, the base material w°, and then the welding of the base material W are performed. The operation control circuit 21 sends the current setting signal 15 and the output start signal On to the output control circuit 31 through the interface circuits 35 and 22. The current detecting circuit 32 is for detecting the welding current flowing to the welding wire 15. The current detecting circuit 3 2 @妈·I·day + outputting the current detecting signal 对应 corresponding to the known current I w to the output control circuit 31 and action control circuit 21. The electric detecting circuit 36 is for detecting the welding electric power M Vw which is the output end of the output control circuit 31. The electric hard-out circuit % outputs an electric detection signal Vd corresponding to the welding electric power Vw to the output control circuit w. The control circuit 34 sends the control L number Fc for feeding the welding wire 15 to the motor. 6! The control signal is supplied to a signal indicating the feed speed Fw of the splicing wire 15. The rounding start signal On and the feed speed setting signal 来自 from the operation control circuit 21 are transmitted to the feed control circuit 34 through the interface circuits % and 22. Next, an arc welding method using the welding system A will be described. Let me first say 11 201127542 The general method of pulse welding of open pins. Hereinafter, the arc welding method of Embodiment 1 of the present invention will be specifically described. First, the change state of the robot movement speed VR by the general stitch pulse welding method will be described first using FIG. 3; the change state of the welding voltage Vw is shown in FIG. 3(b), and the welding wire 15 is shown in the third (4) diagram. The state of change; the third (4) graph shows the state of change of the absolute ^ time average of the welding current Iw. Robot movement speed vr is

的内面方向中的既定焊接行進方 W 接订進方向Dr)的焊接喷搶14的移動速度。 綷 首先,-般來說’藉由來自編程器 二參照第2圖)的輸入,進行過渡的焊接開始處二: :處理中’動作控制電路21將輪出開始信號輪出 "、控制電路31及送給控制電路34。輸出控制電路31 u卜接《 Vw於焊接絲15與母材w .電“。然後如第3圖所示’重覆包括辉滴轉二= Μ寺續期間T2的單位烊接_ u來進 轉務细Μ T 1 t 坪接在:tf~滴 流動:接電㈣並藉著焊接電流㈤的 間轉移知滴,形成炫融池。另一方面,在電弧持續期 痒滴幾乎接^Vw2並藉著烊接電流iw2的流動使 為具=一維持電一 (1)焊滴轉移期間Π(時間點tl〜t2) 圖二=:::,,進行f知技術的說明中於第_ 、形成熔嘁池γ的處理。本發明的第1 12 201127542 - 步驟為在此焊滴轉移期間τι所進行的+挪^ ^ T1 ^ 逆仃的步驟。在焊滴轉移期 如第3U)圖所示,將機械手移動速度VR設定為〇。 因此焊接喷搶u相對於母材w是停止的。如第3(b)圖所 不,在焊接電壓Vw方面,絕對值的時間平均值為電壓值 ⑷的焊接電壓Vwl被施加。如第3(c)圖所示,焊接㈣ =速度Fv為送給速度fvl。如第3⑷圖所示,在焊接 :;面’脈衝電流Iwl流過。脈衝電流W例如是以 =二電流值lwl來振盪。焊滴轉移期間n為定電壓控 疋電壓控制中,當焊接絲15的材質、直徑、 15的突出長度、電極極性等焊接條件決定的話,焊接電i Iw會根據焊接絲15的送給速度定。亦即,脈衝電 ^W1由送給速度設定信號^所設I脈衝電流Iwl是 本發明電弧焊接電流的一例。 (2)電弧持續期間T2(時間點t2〜t3) 2第3圖所示的電弧持續期間T2’ -邊繼續電弧a, =進行習知技術說明中第陶圖、第 ㈣所進行的步驟。"2步驟是在此電弧持續期 是時=圖所示,在電弧持續期間T2開始時,也就 嗔搶機械手移動速度⑴以在⑴藉此焊接 焊接喷搶Μ移動的距離= 始移動。此時’使 如是使用者透動的間距如。此移動_ 在,揮、, 所指定的值。如第3(b)圖所示, Ί Vw方面’絕對值的時間平均值為電壓值謂2的 13 201127542 焊接電壓VW2祐& ι ^ ^ 。電弧持續期間T2與焊滴轉移期間 T1不同,為定電流控制。在 時間平均值為電流值 卜接電化IW方面,絕對值的 伯· 〇 β 值1W2的固定焊接電流Iw2流過。電攻 值1W2是焊滴難以轉移 電机 絲1 5為陽極,# # w 而焊接電流I w2在焊接 母材W為陰極的油能 正極性電济。搜拉,極的狀態下流動’也就是所謂的 fv2|„ , _ 15卩比送給速度fvl μ送給速度 fv2朝向母材w送給。 疋度 由時間點t3再次開始焊滴轉移期Μ。像這 接期括焊滴轉移期間T1與電弧持續期間T2的單位焊 =二:接噴搶14在焊滴轉移期…不移動, 間Τα只有Ρ:Γ: 1僅移動了間距MP’因此單位焊接期 既定的焊接疒+ 也就疋說,焊接喷搶14沿著 移動η 丁向(Dr),依序停止於配置於每個距離為 抒勁間距Mp的複數俾s丄 门 期間”内脈衝電心。在各個停止位置,焊滴轉移 电仙· I wl〜過,進行焊接作業。 一般的針腳脈衝焊接如上述進 腳脈衝焊接較佳的結束方法。 接U說明此針 過編途中或是焊接開始之前的設定時,使用者透 作控制電路2^料結束預定位置PS(參照第5圖)。動The predetermined welding travel direction in the inner surface direction is the moving speed of the welding spray 14 in the advance direction Dr). First, in general, the input of the transition is started by the input from the programmer 2 (see Fig. 2). The processing start circuit 'rounds the start signal to turn out", the control circuit 31 and sent to the control circuit 34. The output control circuit 31 is connected to "Vw in the welding wire 15 and the base material w. Electricity". Then, as shown in Fig. 3, the repetition includes the unit of the T2, and the unit of the T2 is continued. Transfer fine T 1 t ping in: tf ~ drip flow: power (four) and through the welding current (five) transfer between the knowing droplets, forming a dazzling pool. On the other hand, the itch in the arc duration is almost connected ^Vw2 And by the flow of the splicing current iw2, the current is one (1) during the transfer of the solder droplets (time point t1 to t2). Figure 2 =:::, the description of the technique is performed in the The process of forming the molten pool γ. The first 12 201127542 of the present invention - the step of the + ^ ^ ^ T1 ^ reverse 进行 performed during the transfer of the solder droplets. The transfer period of the solder droplets is as shown in the 3U) As shown, the robot movement speed VR is set to 〇. Therefore, the welding blasting is stopped with respect to the base material w. As shown in Fig. 3(b), the time average value of the absolute value is the welding voltage Vw. The welding voltage Vwl of the voltage value (4) is applied. As shown in Fig. 3(c), the welding (4) = speed Fv is the feeding speed fvl. As shown in Fig. 3(4), in the welding:; surface 'pulse current Iwl The pulse current W oscillates, for example, at a voltage of two currents lwl. During the solder droplet transfer period, n is a constant voltage control voltage, and the welding conditions of the material, diameter, protruding length of 15 and electrode polarity of the welding wire 15 are If determined, the welding electric i Iw is determined according to the feeding speed of the welding wire 15. That is, the pulse current Iw1 of the pulse electric power setting signal is set as an example of the arc welding current of the present invention. The arc duration T2 (time point t2 to t3) 2 The arc duration T2' shown in Fig. 3 - continues the arc a, = performs the steps performed in the ceramics diagram (4) in the description of the prior art. "2 The step is that when the arc duration is time = as shown in the figure, when the arc duration T2 starts, the robot moving speed (1) is also grabbed to (1) the distance by which the welding spray is moved by the welding = the movement starts. 'Let the distance that the user perturbs, such as the value of the movement _ at, wa,,, as shown in Figure 3(b), Ί Vw, the time average of the absolute value is the voltage value of 2 13 201127542 Welding voltage VW2 You & ι ^ ^. Arc duration T2 During the transfer of the solder droplets, the T1 is different and is constant current control. In the case of the current average value of the current value, the fixed welding current Iw2 of the absolute value of 1⁄2 is flown. The electric attack value of 1W2 is difficult for the soldering drop. The transfer motor wire 15 is an anode, ## w and the welding current I w2 is the positive energy of the oil in the welding base material W as the cathode. The search, the flow in the extreme state 'is also called fv2|„ , _ The 15 turns ratio feed speed fvl μ is sent to the speed fv2 and sent to the base material w. The temperature is restarted from the time point t3 again. For example, the unit welding of the T1 and the arc duration T2 during the welding droplet transfer period = two: the spray blasting 14 during the welding droplet transfer period... does not move, the Τα only Ρ: Γ: 1 only moves the pitch MP' so the unit The welding 疒+ in the welding period is also said, the welding squirt 14 is moved along the moving η (Dr), and sequentially stops during the complex 俾s 丄 配置 配置 配置 配置 配置 ” ” ” ” ” ” ” ” ” At each stop position, the solder droplets transfer the electric singer I wl~ over and carry out the welding operation. The general stitch pulse welding is the better end method of the above-mentioned foot pulse welding. When the setting is started before the welding starts, the user passes through the control circuit 2 to end the predetermined position PS (see Fig. 5).

以此焊接結束預定位置P 的焊接結束處理β h為基準進仃以下 攄第^焊接結束預定位置^時,機械手控㈣置2合根 據第4圖來進 U置“根 開始焊 二制首先以上述的步驟形成電弧⑻), 轉移期間T1⑽。接著進行確認淳滴轉移期間π 14 201127542 已經過的步驟f , 〔 3),例如經過指示的時間後前進至計算步 驟CM)。在算中 焊接結束預定Γ置Γ 出焊接喷搶14的現在位置與 疋位置p s之間的距離D。 ^、行比車又距離D與移動間距Mp的步驟(S5)。距離 D比移動間距,丨备 、可,在移動焊接喷搶14之前,將焊接 I >m· 1W、焊垃 * 麻. 计仕由,曰 電[Vw、及送給速度Fv設為〇停止電弧a 料接噴焊接結束以後’已比移動速度V2快的速度移The welding end processing β at which the welding is completed at the predetermined position P is the reference 仃 摅 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The arc (8) is formed in the above-described steps, and the period T1 (10) is transferred. Then, the step f, [3) which has been confirmed during the trickle transfer period π 14 201127542 is performed, for example, after the indicated time, proceeds to the calculation step CM). Ending the predetermined setting Γ the distance D between the current position of the welding squirt 14 and the 疋 position ps. ^, the step of the line distance D and the moving distance Mp (S5). The distance D is more than the moving distance, preparation, Yes, before the mobile welding spray 14 is welded, the welding I > m · 1W, the welding waste * Ma. The standard, the electric power [Vw, and the feeding speed Fv are set to stop the arc a material after the end of the welding 'The speed has been shifted faster than the moving speed V2

’例如,移動至另-個要開始焊接的位置。 距離D比移翻p卩 θ Ρ大時’開始電弧持續期間T2(S6), T1绊接噴搶14間距MP(S7)。之後再開始焊滴轉移期間 1 i ° 使用第5圖說明結束焊接時的狀況。第5⑷圖表示機 、计移動速度VR的變化狀態。第5⑻圖表示焊接絲心 达、。速度Fv的變化狀態。帛5(〇圖表示焊接電流卜的絕 值的時間平均值的變化狀態。在第5圖巾,更表示沿著 焊接仃進方向Dr配置的複數停止位i p(n)、p(n])、 (2)及焊接結束預定位置Ps。第5圖所示的停止位置 、在焊接行進方向Dr上比焊接結束預定位置ps靠前, 並且是位於與焊接結束預定位置ps的距_ d比移動間距 Mp小的位置。 以第4圖所*的步驟進行焊接的話,焊接喷搶丨*在停 止位置P(n)進行焊滴轉移期間τι之後的算出步驟(S4) j 所算出的距離是比移動間距Mp小的值。因此,以將焊接噴 搶14停止於停止位置P(n)的狀態下結束焊接。因此,實 15 201127542 際的谭接結束位晉在# μ / $ β ▲ 置為V止位置ρ(η)。本發明令最後的步驟 是在此停止位置ρ(η)進行的焊滴轉移期間τι的步驟。 使用此焊接結束方法,即使焊接結束位置ps與每隔移 動間,配置的複數停止位置不重疊,實際的焊接結束位 置會疋母隔移動間距M p g己置的複數停止位置中的一者。因 此’在焊接結束位置並不會有焊接痕間距亂掉的情況發 2。因此根據本實施例的焊接方法,能_成更漂亮 珠0 根據/實㈣’在焊接結束職位置Ps之前的停止位 T止電弧a,能夠以比移動速度V.2快的速度將焊接 喷搶14從停止位置P(n)移開。因此在停止位置p⑷,比 起由焊滴轉移期間T1切換至雷¥牲癌 電弧持續期間T2移動焊接喷 槍14,可以以更短的時間將 賀 aa 牧Λ馆14移動到下一個煜 接開始位置。因此,根攄太音# ν, 徊坪 根據本貫施例的焊接方法,焊接時門 可望縮紐’能夠更有效率地進行焊接作業。 · 以下說明本發明其他實❹卜在這些”,& 施例相同或類似的要素會標上盥 、 實 .而適當地省略說明。 〜述貫施例相同的符號, 在本發明實施例2的電弧焊 置Ps被指示時,機械手控财…“、、,。束預定位 r… 利裝置2按照第6圖所示的流裎 進仃控制。第6圖所示的電 ν , 片接方法與第4圖所示的φ 弧焊接方法同樣以焊接系統Α來進行。 電 的現Γ先’燁接開始並產生電弧a(SU),計算焊接噴搶14 的現在位置與結束預定位置 、14 之間的距離D(S12)。接著 16 201127542 比較距離D與移動間距 mP(S13)。在步驟(S13),會八 距離D在移動間距Mp以 f刀歧為 與小於移動間距Mp兩個愔.、兄 距離D在移動間跖M 口 it况。 巨Mp以上時(sl3=N〇),開始 移期間T1(S14),經過沪_ 坏滴轉 _5)。之後開始電弧持續期間一移動二 丨"㈣後結束電弧持續期間T2(S17=YES)。之= 開始步驟(S12)。 丹-人For example, move to another location where welding is to begin. When the distance D is shifted by p 卩 θ Ρ, the arc start period T2 is started (S6), and T1 is squirted to squirt 14 pitch MP (S7). Then start the solder droplet transfer period 1 i ° Use Figure 5 to explain the condition at the end of the soldering. Fig. 5(4) shows the state of change of the machine and the movement speed VR. Figure 5(8) shows the wire core of the welding wire. The state of change of the speed Fv.帛5 (The figure shows the change state of the time average of the absolute value of the welding current. In the fifth figure, the plural stop bits ip(n), p(n) arranged along the welding direction Dr are further indicated). (2) and the welding end predetermined position Ps. The stop position shown in Fig. 5 is forward in the welding traveling direction Dr than the welding end predetermined position ps, and is located at a distance _ d from the welding end predetermined position ps When the welding is performed in the step of Fig. 4, the welding step is to calculate the distance calculated by the step (S4) after the welding droplet transfer period τ1 at the stop position P(n). The value of the movement pitch Mp is small. Therefore, the welding is terminated in a state where the welding squirt 14 is stopped at the stop position P(n). Therefore, the tan end position of the real 15 201127542 is set at # μ / $ β ▲ V stop position ρ (η). The final step of the present invention is the step of the solder drop transfer period τ1 at the stop position ρ(η). Using this solder termination method, even if the solder end position ps is between every move, The configured complex stop positions do not overlap, the actual weld end position One of the plurality of stop positions in which the yaw is moved by the distance M pg. Therefore, the case where the weld mark is not detached at the end of the welding is performed. Therefore, according to the welding method of the present embodiment, The more beautiful bead 0 can stop the welding squirt 14 from the stop position P(n) at a speed faster than the moving speed V.2 according to the stop position T before the welding end position Ps. Therefore, at the stop position p(4), the welding lance 14 can be moved to the next splicing in a shorter time than when the welding lance 14 is switched by the welding droplet transfer period T1 to the safari arc duration T2. Therefore, the root 摅太音# ν, 徊 ping according to the welding method of the present embodiment, the door can be retracted during the welding can be more efficient welding operations. The same or similar elements of the embodiment will be denoted by 盥, 实, and the description will be omitted as appropriate. ~ The same symbols are used for the description of the embodiment, when the arc welding Ps of the embodiment 2 of the present invention is instructed, the robot control Finance...",,,. bundle pre-position r The device 2 is controlled according to the flow shown in Fig. 6. The electric ν, the chip connection method shown in Fig. 6 is performed by the welding system 同样 in the same manner as the φ arc welding method shown in Fig. 4. First, the start of the splicing starts and the arc a (SU) is generated, and the distance D between the current position of the welding squirt 14 and the end predetermined position, 14 is calculated (S12). Then 16 201127542 The comparison distance D and the moving distance mP (S13) In the step (S13), the eight distances D are at the moving pitch Mp and the f-knife is smaller than the moving pitch Mp. The brother distance D is between the movements. When the giant Mp is above (sl3=N〇), the transition period T1 (S14) is started, and after the Shanghai _ bad drop _5). Then, after the arc continues to move for a period of time, the arc duration T2 is ended (S17 = YES). = Start step (S12). Dan-man

距離D小於移動 進行焊坑處理(S18)。 程器TP預先設定。 間距Mp時(S13=YES),再分歧為是否 是否進行焊坑處理例如在開始前由編 ,不進行焊坑處理時,開始焊滴轉移期間T1⑻9),經 過私不的時間後結束焊滴轉移期間Η (Μ。=肥)。之後, 將知接電流IW、焊接雷厭17 τ» 坪接電壓Vw、及送給速度Fv設為〇停止 電弧a,結束焊接。 要進行焊坑處理時,再分歧為是^進行焊滴轉移期間 TKS21)。在此,是否進行焊滴轉移期間n例如在開始前 由編私裔TP預先設定。進行焊滴轉移期間τι的狀況下, 開始焊滴轉移期間T1(S22),經過指示的時間後結束焊滴 轉移期間T1(S23=YES)。之後進行焊坑處理(S24)。不進 行焊滴轉移期ΓΒ1 T1的狀況下,就直接進行焊坑處理 (S24)。焊坑處理(S24)後,將焊接電流w、焊接電壓 及达給速度Fv設為〇停止電弧a,結束焊接。 不進行焊滴轉移期間n而進行焊坑處理後結束焊接 的情況下,如第7圖所示在停止位置p(n)進行焊坑處理。 17 201127542 本實施例所進行的焊坑處理是例如在指 J坪土几處理期間 c使最大值比電流值i W1小的脈衝電流 吧的慝理。此脈 衝電流是本發明焊坑處理電流的一例。 饮,,、、第6圖的步驟 進行焊接,焊坑處理會在停止位置p() 直八nj進仃。此時本發明 的最後一步驟為在此停止位置P(n)進行的焊坑處理。這種 不進行焊滴轉移㈣T1直接進行焊坑處理可在例如=管 子做圓周焊接時採用1周焊接中的焊接痕I繞時,不進 行焊滴轉移_ T1直接進行焊坑處理可使焊接 均一。 同厌 進行焊滴轉移期間T1後進行焊接處理再結束焊接的 情況下,如第8圖所示,在停止位置p(n)進行焊滴轉移期 ㈣後’進行焊坑處理。此時本發明的最後一步驟為在此 停止位置P(n)進行的焊滴轉移㈣n步驟以及焊坑處理。 根據這樣的電弧焊接方法,能夠因應需要來進行焊坑 處理’所㈣㈣焊接終端部的缺陷。㈣為在停止位置 P(n)進行焊坑處理,焊坑處理使得焊接痕的間距不合亂 掉。因此’進行焊坑處理時,即使在焊接結束位置也能形 成更漂亮的滴珠。 在本實把例X否實行禪坑處理可以自由選擇,但固 定實行焊坑處理也沒關係1在焊㈣移期㈣後實^焊 坑處理,或是不進行焊滴轉移期間n直接進料坑處理可 自由選擇,也可固定在其中一種狀況。 脈衝電流I wl及焊坑# 以μ # _ 坪几處理的脈衝電流可以是直流脈衝 電流與交流脈衝電流任—者。 18 201127542 本發月的範圍並不限定於上述的實施例。本發明所使 用的焊接系統各部位的具體組成可自由地做各種設計變 更本發明的電弧焊接方法的細部也可適當地變更。例如, 在上述貫施例,在捏^ ^ ^ ^ 接仃進方向Dr上焊接結束預定位置The distance D is smaller than the movement for the pit processing (S18). The program TP is preset. When the pitch Mp is (S13=YES), the difference is whether or not the pit processing is performed, for example, before the start, if the pit processing is not performed, the solder droplet transfer period T1(8)9) is started, and the solder droplet transfer is terminated after a private time. During the period Μ (Μ.=肥). Thereafter, the known current IW, the welding thief 17 τ» ping voltage Vw, and the feed speed Fv are set to 〇 stop the arc a, and the welding is terminated. When the pit processing is to be performed, the difference is that it is during the solder droplet transfer period (TSS21). Here, whether or not the solder droplet transfer period n is performed is set in advance by the private TP, for example, before starting. In the case where the solder droplet transfer period τι is performed, the solder droplet transfer period T1 is started (S22), and the solder droplet transfer period T1 is ended after the indicated time (S23 = YES). Thereafter, the pit processing is performed (S24). In the case where the solder droplet transfer period ΓΒ1 T1 is not performed, the pit processing is directly performed (S24). After the pit processing (S24), the welding current w, the welding voltage, and the reaching speed Fv are set to stop the arc a, and the welding is terminated. When the welding is completed after the weld pit process is not performed in the solder droplet transfer period n, the pit processing is performed at the stop position p(n) as shown in Fig. 7 . 17 201127542 The pit processing performed in the present embodiment is, for example, a process in which the pulse current of the maximum value is smaller than the current value i W1 during the processing period of the reference. This pulse current is an example of the pit processing current of the present invention. Drink,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, At this time, the last step of the present invention is the pit processing at the stop position P(n). This kind of welding droplet transfer is not carried out. (4) T1 can be directly welded to the pit. For example, when the tube is circumferentially welded, the welding mark I in one-week welding is used, and the droplet transfer is not performed. _T1 directly performs the pit treatment to make the welding uniform. . In the case where the welding process is performed after the welding droplet transfer period T1 and the welding is completed, as shown in Fig. 8, the weld pit process is performed after the droplet transfer period (4) is performed at the stop position p(n). At this time, the last step of the present invention is the droplet transfer (four) n step and the pit processing at the stop position P(n). According to such an arc welding method, it is possible to perform the pit processing "fourth (four)) defects of the welding end portion as needed. (4) In order to perform the pit treatment at the stop position P(n), the pit treatment makes the pitch of the weld marks uncoordinated. Therefore, when the pit processing is performed, even more beautiful beads can be formed even at the welding end position. In this case, the case X can be freely selected, but the fixed pit processing can be used. 1 After the welding (4) shift (4), the actual solder pit treatment, or the direct feed pit during the solder droplet transfer. Processing can be freely chosen or fixed in one of these situations. Pulse current I wl and solder pit # The pulse current processed by μ # _ ping can be either DC pulse current or AC pulse current. 18 201127542 The scope of this month is not limited to the above embodiments. The specific composition of each part of the welding system used in the present invention can be freely changed in various designs. The details of the arc welding method of the present invention can be appropriately changed. For example, in the above-described embodiment, the welding ends at a predetermined position in the kneading direction ^r

Ps之前的停止位置P(n)停止焊接。但在母材w有預先保留 充裕的長度時’就可不限定於此,實際的焊接結束位置在 焊接仃進方向Dr•上可比焊接結束預定位置ps再往前進。 也就是說’可以在第5圖、帛7圖、及第8圖所示的距離 停止位置P(r〇間距Mp的停止位置p(n + 1)停止焊接。 在上述的實施例,以脈衝電流表示電弧焊接電流及焊 坑處理電流的-例’脈衝可以是直流或交流。@本發明的 電弧焊接電流及焊坑處理電流不限於脈衝電流,也可以是 沒有脈衝的電流。 【圖式簡單說明】 第1圖係顯示適用於實施本發明 ^ ^ 明的電弧焊接方法的焊 接系統组成的一例。 第2圖係顯示第1圖所示的焊^ l 坪接糸統的内部架構。 第3(a)圖至第3(d)圖係顯示第彳_ ^ 丁弟1圖所示的焊接系統的 焊接條件值的變化狀態。 ’' 第4圖係顯示本發明電弧焊接方 的貫施例1的流程 固 。 第5(a)圖至第5(c)圖係顯示第4 乐4圖所示的電弧 法於焊接結束時的焊接條件值的變化狀離、 ^ 19 201127542 圖 第6圖係顯示本發明電弧焊接方法的實 施例2的流裎 法於:7(a)圖至第7(c)圖係顯示第6圖所示的電弧焊接方 、仃焊坑處理的情況下焊接結束時的焊接條 化狀態。 吁任保件值的變 第8(a)圖至第8(c)圖係顯示第6圖所示 法於一包狐坪接方 U ^脈衝輸丨後進行焊坑處理㈣% τ _ 時的焊接條件值的變化狀態。 接、,,。束 第9圖係顯示習知的焊接系統組成的一例。 第i〇(a)圖至第10(d)圖係說明 的狀態。 ^仃針魏衝焊接時 =Π圖係用以說明焊接施工後所形成的焊接滴珠。 的狀態。U)圖至帛12⑷圖係說明進行針腳脈衝焊接時 主要元件符號說明】 A〜 焊接系統; 11- ^基底; 12a 〜手腕部; 14, ^焊接噴搶; 16- '-焊接絲送給裝置 2〜 機械手控制裝置; 22- 、介面電路; 3〜 焊接電源裝置; 4接機械手; 12〜 -手臂; 13〜 ^馬達; 15〜 ¥接絲(消乾電極 161- 〜送給馬達; 21〜 動作控制電路; 23〜 '計算部; 31〜 -輸出控制電路; 20 201127542 32- i電流檢 出 電 路; 3 4〜送給控 制 電 路 y 3 5〜介面 電 路 y 36、 -電壓檢 出 電 路 , D〜 距離; F c〜送給控 制 信 號 Fv- -送給 速度 y fvl 、fv2〜 送 給 速 度 I s〜電流 ό又 定 信 號; I w、 Iwl、Iw2 焊接 電 i wl 、iw2 電 流 值; Me - -動作控 制 信 號 , Mp〜移動 間 距 > On〜輸出開 始 信 號 ; P(n)、P(n-l)、P(n-2)〜停止位置;The stop position P(n) before Ps stops welding. However, when the base material w has a sufficient length in advance, the actual welding end position can be advanced in the welding direction Dr. in the welding direction by the predetermined position ps. That is to say, the welding can be stopped at the distance stop position P (the stop position p(n + 1) of the r 〇 pitch Mp shown in Fig. 5, Fig. 7, and Fig. 8. In the above embodiment, the pulse is applied. The current indicates the arc welding current and the pit processing current - the example 'pulse can be direct current or alternating current. @ The arc welding current and the pit processing current of the present invention are not limited to the pulse current, and may be a current without a pulse. Description of the Drawings Fig. 1 shows an example of a welding system composition suitable for use in the arc welding method of the present invention. Fig. 2 is a view showing the internal structure of the welding system shown in Fig. 1. (a) Fig. 3 to Fig. 3(d) show the change state of the welding condition value of the welding system shown in Fig. _ ^ Dingdi 1'. Fig. 4 shows the example of the arc welding method of the present invention. The flow of 1 is fixed. Fig. 5(a) to Fig. 5(c) show the variation of the welding condition value at the end of welding by the arc method shown in Fig. 4, ^ 19 201127542 Fig. 6 The flow method of the second embodiment of the arc welding method of the present invention is shown in: 7(a) to 7(c) The welding strip state at the end of welding in the case of the arc welding and the mash pit processing shown in Fig. 6 is displayed. The change of the warranty value is shown in Fig. 8(a) to Fig. 8(c). Figure 6 shows the change of the welding condition value when the weld pit is treated (4)% τ _ after the U ^ pulse transmission of a pack of fox ping joints. The ninth figure shows the conventional welding. An example of the system composition. The state of the first to the tenth (a) to the tenth (d) is shown in the figure. ^When the needle is welded, the figure is used to describe the state of the welded beads formed after the welding. Fig. 帛12(4) shows the main component symbol description when performing pin pulse welding】 A~ welding system; 11-^ base; 12a~ wrist; 14, ^ welding spray; 16- '-welding wire Device 2~ Robot control device; 22-, interface circuit; 3~ welding power supply device; 4 connected robot; 12~-arm; 13~^ motor; 15~ ¥ wire (drying electrode 161-~ to motor 21~ action control circuit; 23~ 'calculation unit; 31~-output control circuit; 20 201127542 32-i Stream detection circuit; 3 4~ to control circuit y 3 5~interface circuit y 36, - voltage detection circuit, D~ distance; F c~ give control signal Fv- - give speed y fvl, fv2~ send Give the speed I s ~ current ό and then set the signal; I w, Iwl, Iw2 welding electric i wl , iw2 current value; Me - - motion control signal, Mp ~ moving pitch > On ~ output start signal; P (n), P(nl), P(n-2)~ stop position;

Ps〜焊接結束預定位置; St〜 焊接開始信號; T1〜焊滴轉移期間; T2〜 電弧持續期間; Tc〜焊坑處理期間; TP〜 編程器; Τ α〜單位焊接期間; VR〜 機械手移動速度; Vw、Vwl、Vw2〜焊接電壓; vwl 、vw2〜電壓值; W〜母材; Ws〜 送給速度設定信號 s 21Ps~welding end predetermined position; St~ welding start signal; T1~ solder drop transfer period; T2~ arc duration; Tc~ solder pit processing period; TP~ programmer; Τ α~ unit soldering period; VR~ robot movement Speed; Vw, Vwl, Vw2~ welding voltage; vwl, vw2~ voltage value; W~base material; Ws~ to speed setting signal s 21

Claims (1)

201127542 七、申請專利範圍: u種電弧焊接方法,重複第1步驟與第2步驟,其 中, ’、 ^第1步驟係將焊接噴搶停止在位於每個所指示的移 動間距的複數停止位置之其中之―’於母材與上述該焊接 喷搶所保持的消耗電極之間產生電弧,進行焊滴轉移, 該第2步驟係一邊於上述該母材與上述該消耗電極之 間產生電弧,-邊冷卻形成於上述該母材的熔融池,並且 將上述該焊接喷搶移動上述該移動間㈣下—個上述該 止位置上, τ 田從所扣不的焊接結束預定位置的距離在上述該移 間距以内的上述該停止位置時’進行最後一次的第1步 後即停止焊接為其特徵。 乂 2.如申明專利範圍帛1項所述之電弧焊接方法, 中2接仃進方向上,在比所指示的上述該焊接結束預 位置靠近焊接開始位置的該上述停止位置上結束焊接。、201127542 VII. Patent application scope: u-type arc welding method, repeating the first step and the second step, wherein ', ^ the first step is to stop the welding spray at the multiple stop positions at each indicated moving distance. An electric arc is generated between the base material and the consumable electrode held by the welding squirt, and the welding droplet is transferred. The second step generates an arc between the base material and the consumable electrode. Cooling the molten pool formed in the above-mentioned base material, and moving the welding spray to move the above-mentioned moving room (four) to the above-mentioned stop position, and the distance of the τ field from the predetermined position at which the welding is terminated is at the above-mentioned shift When the above stop position is within the pitch, the feature of stopping the welding after the last step is performed. 2. The arc welding method according to claim 1, wherein the welding is terminated at the stop position which is closer to the welding start position than the indicated pre-weld pre-position. , ,3·如中請專利範圍第i項或第2項所述之電弧焊接 ,、中❺了上述该最後一次的第】步驟以外的其他 1步驟是藉由流動電弧焊接電流於上述該母材*上述i 耗電極之間來進行, Μ/ 士述該最後一次的第i步驟是藉由流動上述該電^ IL於上述該母材與上述該消耗電極之間來進行。 二申請專利範圍第1項或第2項所述之電弧焊接〕 法、、中,除了上述該最後一次的第i步驟以外的〜 22 201127542 耗 步驟是藉由流動電弧焊接電流於上述該母材與上 電極之間來進行, 述該 消 :述該最後—次的帛〗步驟是藉由流動絕對值比上述 :電弧焊接電流小的焊坑處理電流於上述該母材與上述該 消耗電極之間來進行。 '如U利範31第1項或第2項所述之電弧焊接方 法其中,除了上述該最後一次的第i步驟以外的其他第3. The arc welding described in item i or item 2 of the patent scope, and the other step other than the last step of the above-mentioned first step is to flow the arc current to the base material. * The above-mentioned i-consuming electrodes are carried out, and the last i-th step is performed by flowing the electric current between the base material and the consumable electrode. 2. The method of arc welding according to item 1 or 2 of the patent application scope, wherein, in addition to the last i-th step, the step 22 201127542 consumes current by flowing arc welding current to the base material. Performing between the upper electrode and the upper electrode, the step of describing the last-order 是 is to treat the current to the base material and the consumable electrode by a solder pit having a flow absolute value smaller than the arc welding current. Come between. 'A method of arc welding as described in Item 1 or 2 of U.S. Patent No. 3, except for the last i-th step described above. /驟疋藉由抓動電弧焊接電流於上述該母材與上述該消 耗電極之間來進行, 述該最後·人的第1步驟是藉由流動上述該電弧焊 接電流後再流動絕對值比上述該電弧焊接電流小的焊坑處 理電流於上述該母材與上述該消耗電極之間來進行。 6.如申請專利範圍帛1至5項任—項所述之電弧焊接 方法,更包括:當進行上述該最後—次的第丨步驟結束焊 接後,用比上述該第2步驟中的移動速度更快的速度移動 上述該焊接喷槍的步驟。 23/crushing is performed by gripping an arc welding current between the base material and the consumable electrode, and the first step of describing the last person is to flow the absolute value by flowing the arc welding current The pit processing current having a small arc welding current is performed between the base material and the consumable electrode. 6. The arc welding method according to any one of claims 1 to 5, further comprising: after performing the last-second step of the step of finishing the welding, using a moving speed in the second step The step of moving the welding torch described above at a faster speed. twenty three
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TWI495533B (en) 2015-08-11
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CN102145422B (en) 2015-05-06

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