TW201127181A - Finned ceramic heater - Google Patents

Finned ceramic heater Download PDF

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Publication number
TW201127181A
TW201127181A TW99102069A TW99102069A TW201127181A TW 201127181 A TW201127181 A TW 201127181A TW 99102069 A TW99102069 A TW 99102069A TW 99102069 A TW99102069 A TW 99102069A TW 201127181 A TW201127181 A TW 201127181A
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Taiwan
Prior art keywords
insulating
ceramic
pair
sheet
ceramic heating
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TW99102069A
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Chinese (zh)
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TWI411346B (en
Inventor
Chih-Chang Wei
Habata Etsuro
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Betacera Inc
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Priority to TW99102069A priority Critical patent/TWI411346B/en
Publication of TW201127181A publication Critical patent/TW201127181A/en
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Publication of TWI411346B publication Critical patent/TWI411346B/en

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Abstract

A finned ceramic heater comprises a ceramic heating assembly, a pair of electrode plates, a plurality of insulating pieces, an insulating adhesive, and a pair of fins. The pair of electrode plates are adhered to two side surfaces of the ceramic heating assembly respectively. The insulating pieces are connected in series and are adhered to outer surfaces of the pair of electrode plates respectively. A seam is formed between two adjacent insulating pieces. The width of the insulating piece is larger than the width of the electrode plate. The insulating adhesive is filled in the seam. The pair of fins is disposed on the insulating pieces and the insulating adhesive. In use, the insulating pieces have larger tolerances to prevent cracking, thereby enhancing the insulating ability.

Description

201127181 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種加熱器,尤其涉及一種鰭片式陶瓷加熱 器。 【先前技術】 [0002] 正溫度係數(Pos i t i ve Temperature Coef f i c i ent ; PTC)陶瓷,通電後自熱升溫使電阻值進入躍變區,在一 定溫度範圍内電阻值隨溫度上昇而迅速增加,廣泛應用 於恆溫加熱器、家用電器、車輛用加熱及線路保護等, PTC陶瓷是由碳酸鋇、二氡化鈇等材料添加少量稀土元素 經高溫燒結製成,於某段廣泛溫度範圍會維持穩定的低 電阻值,直至溫度高於材料的居里溫度時,其電阻值會 大幅增加。 [0003] 習知的加熱器具有一正溫度係數陶瓷電阻片,於正溫度 係數陶瓷電阻片的兩面分別貼接一導電金屬片,導電金 屬片具有一導電端子並以導電端子電性連接外部電源而 獲得電力,電流通過二導電金屬片及正溫度係數陶瓷電 阻片,而使正溫度係數陶瓷電阻片發熱,發熱量=電流X 電阻的平方,但因導熱面與外界接觸面積不大使散發熱 量不足,故於導電金屬片一側更設置有一鰭片,用以傳 導正溫度係數陶瓷電阻片產生的熱量,而為對外界作電 氣絕緣,以提升安全性,在鰭片與導電金屬片之間需緊 密夾摯一絕緣板,以阻隔導電金屬片的電流導向鰭片, 然由於鰭片、導電金屬片、或絕緣板的平整度因素,容 易造成施於絕緣板的壓應力分布不均勻,而令絕緣板變 099102069 表單編號A0101 第4頁/共23頁 0992004007-0 201127181 [0004] 型並產生裂縫,進而降低絕緣板的絕緣能力。 有鑑於此’本發明人遂針對上述現有技術,特潛心研究 並配合學理的運用,盡力改善並增進效能,終能提出一 種設計合理且有效的本發明。 [0005] 【發明内容】 本發明的目的’在於提供一種鰭片式陶瓷加熱器,能強 化加熱器的絕緣性。 [0006] Ο 為了達到上述的目的,該鰭片式陶瓷加熱器包括一陶瓷 加熱結構、一對電極板、複數絕緣片、一絕緣黏膠、及 一對鰭片;該對電極板分別貼接該陶瓷加熱結構的兩側 面;該等絕緣片分別以串列方式贴蓋於該對電極板的外 侧面,並在任二相鄰該絕緣片之間形成有一縫隙,且該 絕緣片的寬度大於該電極板的寬度;該絕緣黏膠填充於 該縫隙中;該對鰭片分別疊置於該等絕緣片及該絕緣黏 膠上。 Π | 5r 3: ;!.:' I; |||; \ :, | ;i ^ [0007] ❹ 本發明的功效在於’該等絕緣片為相互串接排列而被緊 密夾摯於該電極板及該鰭片之間,令該等絕緣片彼此的 差異性具有較寬裕的厚度公差容許範圍,避免因平整度 不精確而導致脆裂。 [0008] 【實施方式】 有關本發明的詳細說明及技術内容,配合圖式說明如下 ,然而所附圖式僅提供參考與說明用,並非用來對本發 明加以限制者。 [0009] 本發明涉及一種鰭片式陶竟加熱器,請參照第一至七圖 099102069 表單編號A0101 第5頁/共23百 0992004007-0 201127181 所示,包括一陶究加熱結構1 0 0、一對電極板2 0 0、複數 絕緣片300、一絕緣黏膠400、一對鰭片500、及一絕緣 封膠60 0。 [0010] 該陶瓷加熱結構1 00包含相互串接排列的複數PTC陶瓷加 熱片110 ;該PTC陶瓷加熱片110的頂面及底面分別塗佈 有一電極層120,該電極層120為導電材料製成,例如鋁 ,但不以此材質為限制,由於該PTC陶瓷加熱片110的電 阻值非常大,會使得電流完全無法通過,則該電極層120 可稍微降低該PTC陶瓷加熱片110的電阻值,以容許電流 能夠通過該PTC陶瓷加熱片110,如此該卩1'(:陶瓷加熱片 110才能發揮加熱的功效;且任二相鄰該PTC陶瓷加熱片 110之間更填充有一絕緣凝膠130,其用以阻隔分別塗佈 於該PTC陶瓷加熱片110頂面及底面的該電極層120,可 避免發生電弧短路現象,若發生短路現象則該PTC陶瓷加 熱片110便無加熱作用;又該陶瓷加熱結構100更包含一 絕緣塊140,其貼接於排列在最邊緣的該PTC陶瓷加熱片 110的末端,或者能被夾摯於任二相鄰該PTC陶瓷加熱片 110之間,但不為必要,以加強電氣絕緣效果,該絕緣塊 140為絕緣材料製成,例如氧化鋁、氮化矽、氮化鋁等, 但不以此些材料為限制,又該絕緣塊140的CTI(相對電痕 指數)不小於600,CTI以數值定義表示,其為電氣絕緣材 料在標準測試中,由於漏電而引起的電壓值。 [0011] 該對電極板200分別貼接該陶瓷加熱結構100的頂面及底 面,即該對電極板200夾摯該等PTC陶瓷加熱片110,該 電極板200為導電材料製成,例如鋁,但不以此材質為限 099102069 表單編號A0101 第6頁/共23頁 0992004007-0 201127181 制’且該對電極板2QQ分別紐連接 ,流通該電—陶“熱二:電 因該電極層120及該電極板2。〇為相同的導電材料 2 ’例Μ,麟電極層12_電之間不會 移位或電子遷移等問題,又該對電極板2叫201127181 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a heater, and more particularly to a fin ceramic heater. [Prior Art] [0002] Positive temperature coefficient (PTC) ceramics, self-heating after energization causes the resistance value to enter the transition region, and the resistance value increases rapidly with increasing temperature within a certain temperature range. Widely used in thermostat heaters, household appliances, vehicle heating and line protection, etc. PTC ceramics are made by adding a small amount of rare earth elements to materials such as barium carbonate and bismuth telluride, which are sintered at high temperature and will remain stable over a wide temperature range. The low resistance value, when the temperature is higher than the Curie temperature of the material, its resistance value will increase greatly. [0003] A conventional heater has a positive temperature coefficient ceramic resistor sheet, and a conductive metal sheet is attached to both sides of the positive temperature coefficient ceramic resistor sheet. The conductive metal sheet has a conductive terminal and is electrically connected to the external power source by the conductive terminal. The power is obtained, and the current passes through the two conductive metal piece and the positive temperature coefficient ceramic resistor piece, so that the positive temperature coefficient ceramic resistor piece generates heat, and the heat generation amount is the square of the current X resistance, but the heat conduction surface and the external contact area are not large, so that the heat is insufficient. Therefore, a fin is disposed on one side of the conductive metal piece for conducting heat generated by the positive temperature coefficient ceramic resistor, and is electrically insulated from the outside to improve safety, and needs to be tight between the fin and the conductive metal piece. An insulating plate is sandwiched to block the current of the conductive metal piece to guide the fin. However, due to the flatness factor of the fin, the conductive metal piece or the insulating plate, the pressure stress applied to the insulating plate is unevenly distributed, and the insulation is insulated. Plate change 099102069 Form number A0101 Page 4 / Total 23 page 0992004007-0 201127181 [0004] Type and cracks, and thus reduce the insulation board Insulation capability. In view of the above prior art, the present inventors have made great efforts to improve and enhance the performance by using the research and the use of the theory, and finally can propose a design that is reasonable and effective. SUMMARY OF THE INVENTION An object of the present invention is to provide a fin ceramic heater capable of enhancing the insulation of a heater. [0006] In order to achieve the above object, the fin ceramic heater comprises a ceramic heating structure, a pair of electrode plates, a plurality of insulating sheets, an insulating adhesive, and a pair of fins; the pair of electrode plates are respectively attached The ceramic heating structure has two sides; the insulating sheets are respectively attached to the outer side surface of the pair of electrode plates in a series manner, and a gap is formed between any two adjacent insulating sheets, and the width of the insulating sheet is larger than the The width of the electrode plate; the insulating adhesive is filled in the gap; the pair of fins are respectively stacked on the insulating sheet and the insulating adhesive. Π | 5r 3: ;!.: ' I; |||; \ :, | ; i ^ [0007] ❹ The effect of the present invention is that the insulating sheets are closely sandwiched between the electrodes in series with each other. Between the plate and the fin, the difference in the mutual insulation of the insulating sheets has a wide tolerance range of thickness tolerance, thereby avoiding brittle cracking due to inaccurate flatness. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The detailed description and technical contents of the present invention are set forth in the accompanying drawings, and are in [0009] The present invention relates to a fin-type ceramic heater, please refer to the first to seventh figure 099102069 form number A0101 page 5 / total 23 hundred 0992004007-0 201127181, including a ceramic heating structure 100, A pair of electrode plates 200, a plurality of insulating sheets 300, an insulating adhesive 400, a pair of fins 500, and an insulating seal 600. [0010] The ceramic heating structure 100 includes a plurality of PTC ceramic heating sheets 110 arranged in series with each other; the top surface and the bottom surface of the PTC ceramic heating sheet 110 are respectively coated with an electrode layer 120, which is made of a conductive material. For example, aluminum, but not limited by this material, since the resistance value of the PTC ceramic heating sheet 110 is very large, the current can not pass completely, the electrode layer 120 can slightly lower the resistance value of the PTC ceramic heating sheet 110. The PTC ceramic heating sheet 110 can be allowed to pass current, so that the ceramic heating sheet 110 can exert the heating effect; and any two adjacent PTC ceramic heating sheets 110 are further filled with an insulating gel 130, The electrode layer 120 is respectively coated on the top surface and the bottom surface of the PTC ceramic heating sheet 110 to avoid arc short circuit. If a short circuit occurs, the PTC ceramic heating sheet 110 has no heating effect; The heating structure 100 further includes an insulating block 140 attached to the end of the PTC ceramic heating sheet 110 arranged at the outermost edge, or can be sandwiched between any two adjacent PTC ceramic heating sheets 110. However, it is not necessary to enhance the electrical insulation effect. The insulating block 140 is made of an insulating material, such as alumina, tantalum nitride, aluminum nitride, etc., but is not limited by these materials, and the CTI of the insulating block 140 is The (relative electric tracking index) is not less than 600, and the CTI is represented by a numerical value, which is a voltage value caused by electric leakage of the electrically insulating material in a standard test. [0011] The pair of electrode plates 200 are respectively attached to the ceramic heating structure 100. The top surface and the bottom surface, that is, the pair of electrode plates 200 sandwich the PTC ceramic heating sheets 110, which are made of a conductive material, such as aluminum, but are not limited to this material 099102069 Form No. A0101 Page 6 / A total of 23 pages 0992004007-0 201127181 system 'and the pair of electrode plates 2QQ are connected separately, the electricity is distributed - the ceramic "hot two: electricity due to the electrode layer 120 and the electrode plate 2. 〇 is the same conductive material 2 'example Μ , the electrode layer 12_ electricity does not shift or electron migration problems, and the pair of electrode plates 2

G Γ電端子210,該對導電端子2ΐ〇分別用以電性連接 -外部電源的正極和負極,且該對導電端子21G的凸伸 向相反’避免端子與外部電源電性連接時,該對導電 彼此過近而發生短路,又由於該喊加熱結構 為相互串接排列的複數PTC陶紘熱片110所構成而 被緊密夾摯於該對電極板⑽之間’令該等PTC料加熱 片110彼此的差異性具有較寬裕的厚度公差容許範圍,較 不易因平整度不精確而導致脆:裂。 [0012] Ο 该等絕緣請Q分別以串財式貼蓋於該對電極板200的 卜側面’且該絕緣片3〇〇的寬度大於該電極板2〇〇的寬度( 第四圖)以避免電弧現象發生,該絕緣片綱的端部 為金。直面、斜φ、或蜂梯面,則任二相鄰該絕緣片3〇〇可 為正接、斜接、或插接等方式相互對接(如第五至七圖) ’並在任二相鄰該絕緣片300之間形成有-縫隙310,該 絕緣片_為絕緣材料製成,例如氧化銘、I化梦、氮化 銘等’但不以此些材料為限制,該等絕緣片300的數量可 與該等PTC^£加熱片11{)的數量為相同,且該等絕緣片 300匀別對應該等PTC陶資^加熱片no。 該絕緣黏膠400填充於該縫隙31〇中,將任二該絕緣片 300相互緊後黏合’並加強該等絕緣片3〇〇之間及組合後 099102069 表單編號A0101 第7頁/共23頁 0992004007-0 [0013] 201127181 的整體絕緣性,另外,加熱器在運作過程中,該絕緣片 300會有熱脹冷縮的情形,而該等絕緣片300以該絕緣黏 膠400彼此緊密黏合,使得熱脹冷縮的變形衝擊程度能夠 降低。 [0014] 該對鰭片500分別疊置於該等絕緣片300的外侧面及該絕 緣黏膠400上,即該鰭片500及該電極板200共同夾摯該 等絕緣片300及該絕緣黏膠400,且該絕緣片300的寬度 大於該鰭片500的寬度(如第四圖),以避免電弧現象發生 ’並能避免電流從該電極板2 0 0流到該雜片5 0 0,以此增 強對外絕緣的程度,且該鰭片500能增加散熱的能力,即 強化加熱器整體的加熱效果,又由於該等絕緣片300為相 互串接排列而被緊密夾摯於該電極板200及該鰭片500之 間,令該等絕緣片300彼此的差異性具有較寬裕的厚度公 差容許範圍,較不易因平整度不精確而導致脆裂。 [0015] 使用本發明時,電流由其中之一該導電端子21 0流入,依 序經過其中之一該電極板200、該電極層120、該PTC陶 瓷加熱片110、該電極層120、另一該電極板200,最後 由另一該導電端子210流出,電流經過該PTC陶瓷加熱片 110時,因該PTC陶瓷加熱片110的電阻,使該PTC陶瓷加 熱片110產生熱量,而發熱量=電流X電阻的平方,該PTC 陶究加熱片110產生的熱量,經過該電極層120、該電極 板200、該絕緣片300、該鰭片500的路徑,利用該鰭片 500的高熱傳特性,將熱量傳導至外界。 [0016] 請參照第八圖所示,該鰭片式陶瓷加熱器可更包括一絕 緣封膠600,該絕緣封膠600包覆該陶瓷加熱結構100 ' 099102069 表單編號A0101 第8頁/共23頁 0992004007-0 201127181 [0017] [0018] Ο [0019] Ο 該對電極板200、及該絕緣片300的周圍,以更加強整體 的絕緣性及防潮能力。 請參照第九圖所示,該鰭片式陶瓷加熱器可更包括—對 絕緣框體700,該絕緣框體700呈「Ε」字型狀,該絕緣框 體700包覆該陶瓷加熱結構1〇〇、該對電極板200、及該 絕緣片300的周圍,以更加強整體的絕緣性。 另外,為了加強絕緣性及結構強度,請參照第十及十_ 圖所示’該絕緣塊140被夾摯於任二相鄰該PTC陶究加熱 片110之間’且對應該縫隙310處而支撐該等絕緣片3〇〇 ,在此實施例中’該絕緣塊14 0寬度方向的截面呈「I」 字型,而該對電極板200對應該絕緣塊140處分別成型有 凹陷的一狹窄段220,該對狹窄段22 0則並列穿接於該絕 緣塊140的兩側,以避免短路發生。 請參照第十二及十三圖所示,該絕緣片300的一面凸起成 型有·一對邊牆320 ’該對邊牆320共同夹聲該ptc陶究加 熱片110及該電辞板200 >可增強整體結構穩定度及絕緣 性,又對應其中之一該電極板200的該邊牆320抵靠於對 應另一該電極板200的該邊牆320,或對應其中之一該電 極板2〇〇的該邊牆320不抵靠對應另一該電極板2〇〇的該 邊牆320,該絕緣片300的另一面凸起成型有一對定位部 330,該對定位部330共同夾摯該鰭片5〇〇,可增強整體 結構穩定度。 請參照第十三圖所示,該鰭片式陶瓷加熱器可更包括一 對絕緣端框8 〇 〇 ’該絕緣端框8 0 0包覆該陶兗加熱結構 099102069 表單編號A0101 第9頁/共23頁 0992004007-0 [0020] 201127181 100、該對電極板200 '及該絕緣片300的末端,以更加 強整體的絕緣性。 [0021] 當然,本發明還可有其他多種實施例,在不背離本發明 精神及其實質的情況下,熟悉本領域的技術人員當可根 據本發明演化出各種相應的改變和變形,但這些相應的 改變和變形都應屬於本發明所附的申請專利的保護範圍 〇 【圖式簡單說明】 [0022] 第一圖為本發明的立體分解圖。 [0023] 第二圖為本發明的立體組合圖。 [0024] 第三圖為本發明的正視圖。 [0025] 第四圖為本發明的側視圖。 [0026] 第五圖為本發明的絕緣片第一種接合方式圖。 [0027] 第六圖為本發明的絕緣片第二種接合方式圖。 [0028] 第七圖為本發明的絕緣片第三種接合方式圖。 [0029] 第八圖為本發明的包覆絕緣封膠圖。 [0030] 第九圖為本發明的包覆絕緣框體圖。 [0031] 第十圖為本發明的絕緣塊結構另一實施例圖。 [0032] 第十一圖為第十圖的絕緣塊組合圖。 [0033] 第十二圖為本發明的絕緣片另一種樣態圖。 [0034] 第十三圖為第十二圖的立體組合圖。 099102069 表單編號A0101 第10頁/共23頁 0992004007-0 201127181 【主要元件符號說明】 [0035] 陶究加熱結構1 0 0 [0036] PTC陶瓷加熱片110 [0037] 電極層120 [0038] 絕緣凝膠130 [0039] 絕緣塊140 [0040] 電極板200 Ο [0041] 導電端子210 [0042] 狹窄段220 [0043] 絕緣片300 [0044] 縫隙310 [0045] 邊牆320 [0046] 定位部330 〇 [0047] 絕緣黏膠400 [0048] 鰭片500 [0049] 絕緣封膠600 [0050] 絕緣框體700 [0051] 絕緣端框800 099102069 表單編號A0101 第Π頁/共23頁 0992004007-0G Γ electrical terminal 210, the pair of conductive terminals 2 用以 are respectively used to electrically connect the positive and negative poles of the external power source, and the pair of conductive terminals 21G protrude to the opposite direction to avoid the terminal being electrically connected to the external power source, the pair The conductive materials are short-circuited to each other and short-circuited, and the PTC heating sheet is tightly sandwiched between the pair of electrode plates (10) because the shouting heating structure is composed of a plurality of PTC ceramic heat sheets 110 arranged in series with each other. The difference of 110 from each other has a wider tolerance range of thickness tolerance, and it is less likely to cause brittleness due to inaccuracy of flatness. [0012] Ο the insulations Q are respectively attached to the side of the pair of electrode plates 200 in a string type and the width of the insulating sheet 3〇〇 is larger than the width of the electrode plate 2〇〇 (fourth figure) To avoid arcing, the end of the insulating sheet is gold. Straight, oblique φ, or bee ladder, then any two adjacent insulating sheets 3〇〇 may be mated, mitered, or plugged, etc. (such as the fifth to seventh figures) and are adjacent to A gap 310 is formed between the insulating sheets 300. The insulating sheet _ is made of an insulating material, such as oxidized Ming, Yihua Meng, Ni Niming, etc., but is not limited by these materials, and the number of the insulating sheets 300 is limited. The number of the PTC heating sheets 11{) can be the same, and the insulating sheets 300 are equal to the PTC ceramic heating sheets no. The insulating adhesive 400 is filled in the gap 31〇, and the two insulating sheets 300 are tightly bonded to each other and strengthened between the insulating sheets 3〇〇 and after the combination. 099102069 Form No. A0101 Page 7 of 23 0992004007-0 [0013] The overall insulation of 201127181, in addition, during the operation of the heater, the insulating sheet 300 may be inflated and contracted, and the insulating sheets 300 are closely adhered to each other by the insulating adhesive 400. The degree of deformation shock caused by thermal expansion and contraction can be reduced. [0014] The pair of fins 500 are respectively stacked on the outer surface of the insulating sheet 300 and the insulating adhesive 400, that is, the fins 500 and the electrode plate 200 sandwich the insulating sheets 300 and the insulating adhesive a glue 400, and the width of the insulating sheet 300 is larger than the width of the fin 500 (as shown in the fourth figure) to avoid the occurrence of an arc phenomenon and to prevent current from flowing from the electrode plate 200 to the chip 500. In this way, the degree of external insulation is enhanced, and the fin 500 can increase the heat dissipation capability, that is, enhance the heating effect of the heater as a whole, and the insulating sheets 300 are closely sandwiched between the electrode plates 200 because they are arranged in series with each other. Between the fins 500, the insulating sheets 300 have a wide tolerance of thickness tolerance, and are less likely to be brittle due to inaccuracy in flatness. [0015] When using the present invention, current flows from one of the conductive terminals 210, sequentially passing through one of the electrode plates 200, the electrode layer 120, the PTC ceramic heating sheet 110, the electrode layer 120, and another The electrode plate 200 is finally discharged from the other conductive terminal 210. When the current passes through the PTC ceramic heating sheet 110, the PTC ceramic heating sheet 110 generates heat due to the resistance of the PTC ceramic heating sheet 110, and the heat is generated=current. The square of the X resistance, the heat generated by the PTC ceramic heater 110 passes through the electrode layer 120, the electrode plate 200, the insulating sheet 300, and the path of the fin 500, and utilizes the high heat transfer characteristics of the fin 500. Heat is transferred to the outside world. [0016] Referring to FIG. 8 , the fin ceramic heater may further include an insulating encapsulant 600 covering the ceramic heating structure 100 ' 099102069 Form No. A0101 Page 8 of 23 Page 0992004007-0 201127181 [0018] [0019] The pair of electrode plates 200 and the periphery of the insulating sheet 300 are used to further enhance the overall insulation and moisture resistance. Referring to FIG. 9 , the fin ceramic heater may further include a pair of insulating frame body 700 , and the insulating frame body 700 has a U shape, and the insulating frame body 700 covers the ceramic heating structure 1 . 〇〇, the pair of electrode plates 200, and the periphery of the insulating sheet 300 to further enhance the overall insulation. In addition, in order to enhance the insulation and structural strength, please refer to the tenth and tenth drawings, 'the insulating block 140 is sandwiched between any two adjacent PTC ceramic heating sheets 110' and corresponds to the slit 310. The insulating sheets 3 are supported. In this embodiment, the cross section of the insulating block 140 in the width direction is an "I" shape, and the pair of electrode plates 200 are respectively formed with a recessed narrow portion at the insulating block 140. In the segment 220, the pair of narrow segments 22 are juxtaposed to the two sides of the insulating block 140 to prevent a short circuit from occurring. Referring to the twelfth and thirteenth drawings, one side of the insulating sheet 300 is formed with a pair of side walls 320'. The pair of side walls 320 collectively sandwich the ptc ceramic heating sheet 110 and the electrogram board 200. > can enhance the overall structural stability and insulation, and corresponding to one of the side walls 320 of the electrode plate 200 abutting against the side wall 320 corresponding to the other electrode plate 200, or corresponding to one of the electrode plates The side wall 320 of the two sides does not abut the side wall 320 corresponding to the other electrode plate 2, and the other surface of the insulating sheet 300 is convexly formed with a pair of positioning portions 330, and the pair of positioning portions 330 are sandwiched together. The fins 5〇〇 enhance the overall structural stability. Referring to FIG. 13 , the fin ceramic heater may further include a pair of insulated end frames 8 〇〇 'the insulating end frame 80 0 wraps the ceramic heating structure 099102069 Form No. A0101 Page 9 / A total of 23 pages 0992004007-0 [0020] 201127181 100, the pair of electrode plates 200' and the end of the insulating sheet 300 to further enhance the overall insulation. [0021] Of course, the present invention may be embodied in a variety of other embodiments, and various changes and modifications can be made in accordance with the present invention without departing from the spirit and scope of the invention. Corresponding changes and modifications are all within the scope of the appended claims. [0022] The first figure is an exploded perspective view of the present invention. [0023] The second figure is a perspective assembled view of the present invention. [0024] The third figure is a front view of the present invention. [0025] The fourth figure is a side view of the present invention. The fifth figure is a first connection mode diagram of the insulating sheet of the present invention. [0027] FIG. 6 is a view showing a second joining manner of the insulating sheet of the present invention. [0028] FIG. 7 is a third connection diagram of the insulating sheet of the present invention. [0029] The eighth figure is a clad insulation seal diagram of the present invention. [0030] FIG. 9 is a view showing a covered insulating frame of the present invention. [0031] FIG. 10 is a view showing another embodiment of the insulating block structure of the present invention. [0032] The eleventh drawing is an insulating block combination diagram of the tenth figure. [0033] Figure 12 is another perspective view of the insulating sheet of the present invention. [0034] FIG. 13 is a perspective assembled view of the twelfth diagram. 099102069 Form No. A0101 Page 10/Total 23 Page 0992004007-0 201127181 [Description of Main Component Symbols] [0035] Ceramic Heating Sheet 110 [0036] PTC Ceramic Heating Sheet 110 [0037] Electrode Layer 120 [0038] Insulation Condensation Glue 130 [0039] Insulation block 140 [0040] Electrode plate 200 Ο [0041] Conductive terminal 210 [0042] Narrow section 220 [0043] Insulation sheet 300 [0044] Slot 310 [0045] Side wall 320 [0046] Positioning portion 330 〇[0047] Insulating Adhesive 400 [0048] Fin 500 [0049] Insulating Sealing 600 [0050] Insulating Frame 700 [0051] Insulated End Frame 800 099102069 Form No. A0101 Page / Total 23 Pages 0992004007-0

Claims (1)

201127181 七 、申清專利範圍: 種一陶瓷加熱結構; -對電極才反,分別貼接該陶究 加熱結構的兩側面; 複片-,分別以串列方式貼蓋於該對電極板的外側面 的寬产大㈣錢緣#之間形成有―軸,且該絕緣片 的寬度大於該電極板的寬度; 一絕緣黏膠,填充於該縫隙中; 以及 =二分別疊置於該等絕緣片及該絕緣歸上。 亨陶瓷加二項所述的鰭片式陶瓷加熱器,其更包括包覆 该陶瓷加熱結構、該對電極板'及 該絕緣片周圍的一絕緣封 如請求項第1項所述的鰭片式陶究加熱 該陶瓷加熱結構、該對電極板、及 该絕緣片周圍的一絕緣框體。 二 =1項:述_片式陶_,其更包括包覆 "亥陶瓷加熱結構、該對電極板、及 膠 器 其更包括包覆 该絕緣片末端的一絕緣端框。 如請求項第1項所述的韓 器’其中該陶瓷加 099102069 表單編號A0101 第12頁/共23頁 0992004007-0 201127181 熱結構包含相互串接排列的複數PTC陶瓷加熱片。 6 .如請求項第5項所述的鰭片式陶瓷加熱器,其中該陶瓷加 熱結構更包含塗佈於該PTC陶瓷加熱片一側且介於該PTC 陶瓷加熱片及該電極板之間的一電極層。 7 .如請求項第6項所述的鰭片式陶瓷加熱器,其中該電極板 為一鋁板,該電極層為一鋁層。 8 .如請求項第5項所述的鰭片式陶瓷加熱器,其中該陶瓷加 熱結構更包含填充於任二相鄰該P T C陶瓷加熱片之間的一 絕緣凝膠。 9 .如請求項第5項所述的鰭片式陶瓷加熱器,其中該陶瓷加 熱結構更包含貼接於該PTC陶瓷加熱片一端的一絕緣塊, 且該絕緣塊的相對電痕指數不小於600。 10 .如請求項第5項所述的鰭片式陶瓷加熱器,其中該陶瓷加 熱結構更包含對應該縫隙位置而被夾摯於任二相鄰該PTC 陶瓷加熱片之間且呈「I」字型的一絕緣塊,且該絕緣塊 的相對電痕指數不小於600。 11 .如請求項第10項所述的趙片式陶曼加熱器,其中該對電極 板對應該絕緣塊處分別成型有一狹窄段,該對狹窄段並列 穿接該絕緣塊。 12.如請求項第1項所述的鰭片式陶瓷加熱器,其中該對電極 板分別具有彼此凸伸方向相反的一導電端子。 13 .如請求項第5項所述的鰭片式陶瓷加熱器,其中該絕緣片 成型有夾摯該PTC陶瓷加熱片及該電極板的一對邊牆。 14. 如請求項第5項所述的鰭片式陶瓷加熱器,其中該絕緣片 成型有夾摯該鰭片的一對定位部。 15. 如請求項第1項所述的鰭片式陶瓷加熱器,其中該絕緣片 099102069 表單編號A0101 第13頁/共23頁 0992004007-0 201127181 的端部為鉛直面’任二相m 押該絕緣片透過該絕緣黏膠而相 互正接。 16 如請求項第 的端部為斜 斜接》 1項所述的心式陶€加熱器,其中該絕緣# 面’任二相鄰該絕緣片透過該絕緣黏膠而相互 17 的蠕^項第^項所述㈣片式陶兗加熱器,其中該絕緣片 Έ 梯面住二相鄰5亥絕緣片透過該絕緣黏膠而相 及插接。 099102069 表單鵠號Α0101 第14頁/共23頁 0992004007-0201127181 VII. Shenqing patent scope: plant a ceramic heating structure; - the opposite electrode is opposite, respectively attached to the two sides of the ceramic heating structure; the composite sheet - respectively, in a series manner attached to the pair of electrode plates The side of the wide production (four) Qianyuan # is formed with a "axis, and the width of the insulating sheet is greater than the width of the electrode plate; an insulating adhesive is filled in the gap; and = two are respectively placed on the insulation The piece and the insulation are returned. The fin ceramic heater of the second aspect, further comprising a ceramic heating structure, the pair of electrode plates and an insulating cover around the insulating sheet, such as the fin of claim 1 The ceramic heating structure, the pair of electrode plates, and an insulating frame around the insulating sheet are heated. Two = 1 item: _ slice type ceramic _, which further includes a coated "Hai ceramic heating structure, the pair of electrode plates, and the glue device further comprising an insulating end frame covering the end of the insulating sheet. The Korean device as described in item 1 of the claim 'where the ceramic is added 099102069 Form No. A0101 Page 12 of 23 0992004007-0 201127181 The thermal structure comprises a plurality of PTC ceramic heaters arranged in series with each other. The finned ceramic heater of claim 5, wherein the ceramic heating structure further comprises a side coated on the side of the PTC ceramic heating sheet and interposed between the PTC ceramic heating sheet and the electrode plate. An electrode layer. The fin ceramic heater of claim 6, wherein the electrode plate is an aluminum plate, and the electrode layer is an aluminum layer. The fin ceramic heater of claim 5, wherein the ceramic heating structure further comprises an insulating gel filled between any two adjacent P T C ceramic heating sheets. The finned ceramic heater of claim 5, wherein the ceramic heating structure further comprises an insulating block attached to one end of the PTC ceramic heating sheet, and the relative electrical tracking index of the insulating block is not less than 600. 10. The finned ceramic heater of claim 5, wherein the ceramic heating structure further comprises a gap between the adjacent PTC ceramic heaters corresponding to the gap position and is "I" An insulating block of a font, and the insulating block has a relative electrical tracking index of not less than 600. 11. The Zhao-style Tauman heater of claim 10, wherein the pair of electrode plates are respectively formed with a narrow section at the insulating block, and the pair of narrow sections are juxtaposed to the insulating block. The fin ceramic heater of claim 1, wherein the pair of electrode plates respectively have a conductive terminal opposite to each other in a protruding direction. The fin ceramic heater of claim 5, wherein the insulating sheet is formed with a pair of side walls sandwiching the PTC ceramic heating sheet and the electrode plate. 14. The fin ceramic heater of claim 5, wherein the insulating sheet is formed with a pair of positioning portions that sandwich the fin. 15. The finned ceramic heater of claim 1, wherein the insulating sheet 099102069 Form No. A0101 Page 13 / Total 23 Page 0992004007-0 201127181 The end of the section is a vertical surface 'any two phase m The insulating sheets are positively connected to each other through the insulating adhesive. 16 If the end of the claim is obliquely connected, the heart-shaped ceramic heater, wherein the insulating surface is adjacent to the insulating sheet and the insulating film passes through the insulating adhesive. The fourth (4) chip type ceramic pot heater, wherein the insulating sheet 梯 ladder surface and two adjacent 5 hai insulating sheets are inserted and inserted through the insulating adhesive. 099102069 Form 鹄号Α0101 Page 14 of 23 0992004007-0
TW99102069A 2010-01-26 2010-01-26 Finned ceramic heater TWI411346B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI801559B (en) * 2018-04-17 2023-05-11 美商瓦特洛威電子製造公司 All aluminum heater

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Publication number Priority date Publication date Assignee Title
JPH0555004A (en) * 1991-08-26 1993-03-05 Nippon Tungsten Co Ltd Ptc thermistor heater
CN2728152Y (en) * 2004-08-12 2005-09-21 巫嘉雄 Protective structure for ceramic resistor heating module
CN2917159Y (en) * 2006-06-28 2007-06-27 巫嘉雄 Onboard DC heater
TWM372602U (en) * 2009-06-30 2010-01-11 Betacera Inc Fin-type insulated heater

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI801559B (en) * 2018-04-17 2023-05-11 美商瓦特洛威電子製造公司 All aluminum heater
TWI829577B (en) * 2018-04-17 2024-01-11 美商瓦特洛威電子製造公司 All aluminum heater

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