TW201124252A - Connecting method of different materials - Google Patents

Connecting method of different materials Download PDF

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Publication number
TW201124252A
TW201124252A TW99100179A TW99100179A TW201124252A TW 201124252 A TW201124252 A TW 201124252A TW 99100179 A TW99100179 A TW 99100179A TW 99100179 A TW99100179 A TW 99100179A TW 201124252 A TW201124252 A TW 201124252A
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TW
Taiwan
Prior art keywords
film
adhesive
metal material
seconds
plastic material
Prior art date
Application number
TW99100179A
Other languages
Chinese (zh)
Inventor
Lew-En Huang
yong-jun Ren
Original Assignee
Kaedar Electronics Kunshan Co Ltd
Unihan Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Kaedar Electronics Kunshan Co Ltd, Unihan Corp filed Critical Kaedar Electronics Kunshan Co Ltd
Priority to TW99100179A priority Critical patent/TW201124252A/en
Priority to JP2010287809A priority patent/JP2011140648A/en
Publication of TW201124252A publication Critical patent/TW201124252A/en

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  • Injection Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

A connecting method of different material used for a metal material includes the steps of: surface-processing the metal material to generate a film; forming an adhesion material on the film; and injection-molding a rubber material on the surface of the metal material which has the film under the temperature between 150 DEG C and 200 DEG C, accompanying with pressure at 32 to 47MPa in 2 to 3 seconds.

Description

201124252 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種不同材質的連結方、去 【先前技術】 近年來,由於消費者對於各種消費產品的外觀要求提 高’因此’利用不同材質連結,來形成消費產品各種不同 構件的情況也越來越多。 其中,例如#金件與熱塑性聚胺月曰、— —e’TPU)橡勝材料連結時,現行技 如膠水塗佈在鎂合金件上,再將合金件 黏合。 、口 然而’目前並無常溫下可使τρυ橡膠材料 有效黏合_水,因此,f知技㈣咖材料= 金件結合後,在附著力測試時渭_材_^產= :鎮:==材料也無法直接利用射出成型的方式 孔結構等)才2結合’必财藉由結構的辅助(例如穿 '° 、 此吏TPU橡膠材料與鎂合金件緊密結合。 【發明内容】 的連St上:課題,本發明之目的為提供-種不同材質 f 不同材密結合,且不f要改變不同201124252 VI. Description of the Invention: [Technical Fields of the Invention] The present invention relates to a connecting party of different materials, and [previous technology] In recent years, since consumers have increased requirements for appearance of various consumer products, 'there' use different material links. There are more and more cases to form different components of consumer products. Among them, for example, when the #金件 is joined with the thermoplastic polyamine mooncake, -e'TPU), the current technique, such as glue, is applied to the magnesium alloy member, and the alloy member is bonded. However, the mouth does not currently have the τρυ rubber material effectively bonded to water at room temperature. Therefore, f knows (4) coffee material = after the combination of gold parts, in the adhesion test 渭 _ material _ ^ production = : town: == The material can not directly use the hole-forming structure of the injection molding method, etc.) 2 combined with 'Biancai by the structure of the auxiliary (for example, wearing '°, this 吏TPU rubber material and magnesium alloy parts are tightly combined. [Summary] : The subject of the present invention is to provide a different material f different materials and tightly combined, and not to change the difference

材質之物件的結構。 夂卜J 為達上述目的,依據本發明之一種不同材質的連結方 201124252 法,其應用於金屬材質,包括以下步驟:表面處理金屬材 質以產生一皮膜;塗佈一黏著劑於皮膜;以及射出成型一 塑膠材質於金屬材質上具有皮膜的表面,並維持2秒至3 秒在溫度為攝氏150至200度與壓力為32至47百萬帕。 在本發明一實施例中,塗佈黏著劑於皮膜上後,更包 括··烘烤黏著劑。其中烘烤黏著劑的步驟,係以攝氏60 度烘烤30分鐘至40分鐘。 承上所述,依據本發明之一種不同材質的連結方法係 先藉由表面處理使金屬材質產生一皮膜,並塗佈一黏著劑 在皮膜上,再藉由射出成型的方式將一塑膠材質成型於金 屬材質上具有皮膜的表面,並維持2秒至3秒在溫度為攝 氏150至200度與壓力為32至47百萬帕的條件下。藉此, 可使塑膠材質與金屬材質表面的皮膜產生鏈結的化學反 應,以使金屬材質與塑膠材質緊密結合,其中,塑膠材質 可選用橡膠材質。且金屬材質之物件的結構亦不需要改 變。再者,本發明更可進一步地在塗佈黏著劑於皮膜上 後,再對黏著劑進行烘烤。藉此,可使黏著劑可更有效地 發揮作用,以使金屬材質與塑膠材質更為緊密地結合。 【實施方式】 以下將參照相關圖式,說明依本發明較佳實施例之不 同材質的連結方法,其中相同的元件將以相同的參照符號 加以說明。 請參照圖1所示,其為本發明較佳實施例之不同材質 201124252 的連結方法的步驟圖。本實施例之連結方法,應用於金屬 材吳與橡膠材處的結合,包括步驟S1S步驟S3。 如圖1及圖2A所示,其中圖2A為本實施例之連結方 法的製作過程示意圖。步驟S1為表面處理金屬材質i以 產生一皮膜。其中,金屬材質例如可為鎂合金或鋁合金, 而表面處理例如可為非絡系皮膜處理,藉此金屬材質1的 表面即可形成皮膜。需注意的是,金屬材質1物件的形狀 及應用範圍非限制性。 • . 如圖1及圖2B所示,其中圖2B為本實施例之連結方 • 法的製作過程示意圖。步驟s2為塗佈黏著劑U於皮膜。 其中,黏著劑11例如是用以黏著橡膠與金屬材質的膠水。 需注意的是’塗佈黏著劑n前需先檢查金屬材質1的表 面、邊角有無劃傷或缺角,以避免產生毛邊或溢料。而黏 著劑11例如可利用塗膠筆均勻的塗佈至金屬材質1的表 面。其中,黏著劑可為包含人造橡膠成分之黏著劑’於本 φ 實施例中採用益邦公司型號為「EPOLAC No 100R」的黏 著劑。 如圖1及圖2C所示,其个圖2C為本實施例之連結方 法的製作過程示意圖。步驟s3為射出成型塑膠材質2於 金屬材質1上具有皮膜的表面,並維持2秒至3秒在溫度 為攝氏150至200度與壓力為32至47百萬帕。其中,塑 膠材質2例如為熱塑性聚胺腾(thermoplastic urethane, TPU)。因此,藉由維持2秒參3秒在溫度為攝氏15〇至 200度與壓力為32至47百萬帕的條件下,可使塑膠材質 201124252 2與金屬材質i表面的皮膜產生鏈結的化學反應 屬材質1與塑膠材質2緊密結合,且金屬材質〔之物件: 結構亦不需要改變(例如不需再彻穿孔⑨構之物^ 屬材質1與塑膠材質2結合後即如圖2 D所。示)。而金 另外,如圖3所示,复氧太 方法的另-態樣步驟圖。A中 二不同材質的連結 後,更可以包括步驟SI;/驟二上 烤黏著劑,例如可以攝氏的度烘烤/分^^分Γ共 因此’藉由對黏著劑進行烘烤, 40 “里。 作用,以使金屬材質與塑膠材 棱w更有政地發揮 地結合。 4貝(或橡膠材質)更為緊密 綜上所述,依據本發明之一種不同 _ 先藉由表面處理使金屬材質產生一,,二、々連…方法係 在皮膜上,再藉由射出成型的Ί 塗佈一黏著劑 μ支的方式將一塑 屬材質上具有皮膜的表面,並 m型於金 氏150至200度與壓力為32至47二3秒在溫度為攝 可使塑勝材質與金屬材質表面的皮帕的條件下。藉此, 應,以使金屬材諸_材質緊密結、鏈結的化學反 件的結構亦不需要改變。再”、°Q,且金屬材質之物 佈黏著劑於皮膜上後,再對黏著劑進Γ步地在塗 為緊密地結合。 使孟屬材質與塑膠材質更 以上所述僅為舉例性,而非為限制性 本發明之精神與範.,而對其進行之等效修改或變更,均 201124252 應包括於後附之申請專利範圍中。 【圖式簡單說明】 驟圖; 圖1為本發明較佳實施例之不同材質的連結方、去 的步 圖2A至圖2D為本發明較佳實施例之連結方, 過程不意圖;以及 壬音JSI · I、,IX 辰·作 的另 圖3為本發明較佳實施例之不同材質 態樣步驟圖。 、”〇方法 【主要元件符號說明】 1 :金屬材質. 11 :黏著劑一 2 :塑膠材質 S1〜S3、S21 :步驟The structure of the material object. In order to achieve the above object, according to the invention, a different material joining method 201124252 method is applied to a metal material, comprising the steps of: surface treating a metal material to produce a film; coating an adhesive on the film; and ejecting A plastic material is formed on the surface of the metal film with a film and maintained for 2 seconds to 3 seconds at a temperature of 150 to 200 degrees Celsius and a pressure of 32 to 47 MPa. In an embodiment of the invention, after the adhesive is applied to the film, the adhesive is further baked. The step of baking the adhesive is baked at 60 degrees Celsius for 30 minutes to 40 minutes. According to the above, a different material joining method according to the present invention firstly produces a film by a surface treatment, and applies an adhesive on the film, and then forms a plastic material by injection molding. A surface having a film on a metal material and maintained for 2 seconds to 3 seconds at a temperature of 150 to 200 degrees Celsius and a pressure of 32 to 47 MPa. Thereby, the chemical reaction between the plastic material and the metal surface film can be made to make the metal material and the plastic material closely combined, and the plastic material can be made of rubber material. And the structure of the metal material does not need to be changed. Furthermore, in the present invention, the adhesive can be further baked after the adhesive is applied to the film. Thereby, the adhesive can be more effectively functioned to make the metal material and the plastic material more closely combined. [Embodiment] Hereinafter, a method of joining different materials according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings, wherein the same elements will be described with the same reference numerals. Please refer to FIG. 1 , which is a step diagram of a connection method of different materials 201124252 according to a preferred embodiment of the present invention. The joining method of this embodiment is applied to the combination of the metal material Wu and the rubber material, and includes the step S1S step S3. As shown in Fig. 1 and Fig. 2A, Fig. 2A is a schematic view showing the manufacturing process of the joining method of the embodiment. Step S1 is to surface-treat the metal material i to produce a film. The metal material may be, for example, a magnesium alloy or an aluminum alloy, and the surface treatment may be, for example, an uncomplexed film treatment, whereby a surface of the metal material 1 may form a film. It should be noted that the shape and application range of the metal material 1 are not limited. Fig. 2 and Fig. 2B, wherein Fig. 2B is a schematic view showing the manufacturing process of the joining method of the embodiment. Step s2 is to apply the adhesive U to the film. Among them, the adhesive 11 is, for example, a glue for bonding rubber and metal. It should be noted that before the application of the adhesive n, the surface of the metal material 1 and the corners should be inspected for scratches or corners to avoid burrs or flash. The adhesive 11 can be uniformly applied to the surface of the metal material 1 by, for example, a glue pen. Here, the adhesive may be an adhesive containing an elastomer component. In the present embodiment, an adhesive of the model "EPOLAC No 100R" was used. As shown in Fig. 1 and Fig. 2C, Fig. 2C is a schematic view showing the manufacturing process of the joining method of the embodiment. Step s3 is a surface of the injection molded plastic material 2 having a film on the metal material 1 and maintained for 2 seconds to 3 seconds at a temperature of 150 to 200 degrees Celsius and a pressure of 32 to 47 MPa. Among them, the plastic material 2 is, for example, a thermoplastic urethane (TPU). Therefore, by maintaining 2 seconds and 3 seconds at a temperature of 15 to 200 degrees Celsius and a pressure of 32 to 47 MPa, the chemical properties of the plastic film 201124252 2 and the metal surface i can be linked. The reaction material 1 is closely combined with the plastic material 2, and the metal material [the object: the structure does not need to be changed (for example, it is not necessary to completely perforate the 9-structured material), and the material 1 and the plastic material 2 are combined, as shown in Fig. 2D. Show). And gold, in addition, as shown in Figure 3, another step-by-step diagram of the reoxygenation method. After the joining of two different materials in A, the step S1 can be further included; the second step is to bake the adhesive, for example, it can be baked at a degree of Celsius/minutes, so that the adhesive is baked, 40" In order to make the metal material and the plastic material ribs more politically integrated. 4 shell (or rubber material) is more closely described, according to a different aspect of the invention _ first by surface treatment of the metal The material produces one, two, and two... the method is on the film, and the surface of the plastic material has a film by means of injection molding Ί coating an adhesive μ branch, and m type is in the Jinshi 150 To 200 degrees and pressure of 32 to 47 2 3 seconds, the temperature is taken to make the plastic material and the metal surface of the Pippa. Therefore, the metal material should be tightly bonded and chained. The structure of the chemical reaction piece does not need to be changed. After the "," Q, and the metal material cloth is adhered to the film, the adhesive is applied in a tightly bonded manner. The above-mentioned materials and plastic materials are more than exemplified, and are not intended to limit the spirit and scope of the present invention, and equivalent modifications or alterations thereof are to be included in the attached patent application 201124252. In the scope. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a preferred embodiment of the present invention, and FIG. 2A to FIG. 2D are diagrams of a preferred embodiment of the present invention; Figure 3 is a schematic diagram of different material aspects of a preferred embodiment of the present invention. 〇 Method [Main component symbol description] 1 : Metal material. 11 : Adhesive agent 2 : Plastic material S1~S3, S21: Step

Claims (1)

201124252 七、申請專利範圍: 1、一種不同材質的連έ士方 以下步驟:w應'用於-金屬材質’包括 表面處理該金屬材質以產生一皮膜; 塗佈一黏著劑於該皮膜; 射=成型一塑膠材質於該金屬材質上具有該皮膜的表 ,並維持2秒至3秒在溫度為攝氏150至200度 與壓力為32至47百萬帕。 又 2 =請專·圍第丨項所述之連結方法,其中塗佈該 霉占耆劑於該皮膜後,更包括: 烘烤該黏著劑。 3、 =請專·㈣2項所述之連結方法,其中洪烤該 站者劑的步驟,係以攝氏6 〇度烘烤3 〇分鐘至4 〇分鐘。 4、 ^申請專利範圍帛!項所述之連結方法,其中該刀金里屬 材質為鎂合金或銘合金。 5、 =申料鄉圍第i _狀連結方法,其中該塑膠 材質包含橡膠材料。 ^ 如申請專利範圍第1項所述之連結方法,其中該塑膠 材質包含熱塑性聚胺脂。 V 6201124252 VII, the scope of application for patents: 1, a different material of the Gentleman side of the following steps: w should be 'for-metal material' including surface treatment of the metal material to produce a film; coating an adhesive on the film; = Forming a plastic material on the metal material having the surface of the film and maintaining it for 2 seconds to 3 seconds at a temperature of 150 to 200 degrees Celsius and a pressure of 32 to 47 megapascals. Further, the method of bonding according to the above, wherein the application of the mold to the film, the method further comprises: baking the adhesive. 3, = please (4) The connection method described in 2, wherein the step of bake the station agent is baked at 6 degrees Celsius for 3 minutes to 4 minutes. 4, ^ application for patent scope 帛! The joining method of the item, wherein the knife is made of magnesium alloy or alloy. 5, = the application of the township i _ _ connection method, wherein the plastic material contains rubber material. ^ The joining method of claim 1, wherein the plastic material comprises thermoplastic polyurethane. V 6
TW99100179A 2010-01-06 2010-01-06 Connecting method of different materials TW201124252A (en)

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TW99100179A TW201124252A (en) 2010-01-06 2010-01-06 Connecting method of different materials
JP2010287809A JP2011140648A (en) 2010-01-06 2010-12-24 Method of bonding different material

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JP2659749B2 (en) * 1988-05-09 1997-09-30 ビーエーエスエフ エンジニアリング・プラスチック株式会社 Bonding method between insert parts and injection resin
JP2668972B2 (en) * 1988-08-23 1997-10-27 エヌオーケー株式会社 Adhesion method between metal and NBR
JPH04170487A (en) * 1990-11-02 1992-06-18 Inoac Corp Method for attaching metal plate to molded ceiling
JPH0596682A (en) * 1991-10-09 1993-04-20 Nippon Steel Corp Polyolefin-covered steel sheet pile having raised pattern and production thereof
JPH08259849A (en) * 1995-03-24 1996-10-08 Daicel Chem Ind Ltd Primer composition and processing of slightly adherent plastic material
JPH1177894A (en) * 1997-09-08 1999-03-23 Mitsubishi Cable Ind Ltd Method for bonding metal thin plate and molded object composed of thermoplastic organic polymer
JP4755774B2 (en) * 2001-05-23 2011-08-24 キーパー株式会社 Manufacturing method of molded products
JP2006220189A (en) * 2005-02-09 2006-08-24 Kurashiki Kako Co Ltd Vibration control structure manufacturing method
JP4935902B2 (en) * 2007-06-06 2012-05-23 Nok株式会社 Acrylic rubber-metal composite

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