TW201119798A - Coating method for manufacturing debris-discharge multi-way meshed emery cloth. - Google Patents
Coating method for manufacturing debris-discharge multi-way meshed emery cloth. Download PDFInfo
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- TW201119798A TW201119798A TW98142452A TW98142452A TW201119798A TW 201119798 A TW201119798 A TW 201119798A TW 98142452 A TW98142452 A TW 98142452A TW 98142452 A TW98142452 A TW 98142452A TW 201119798 A TW201119798 A TW 201119798A
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201119798 • 六、聲明說明: - 【發明所屬之技術領域】 ^本發明係關於一種排屑多向網狀砂布之塗覆製 造方法;特別關於-種可以利用整綑多向網狀黏扣 纖維布卷經由一貫化生產方式,直接製成整卷之具 有一面多向網狀及另一面為黏扣母面之砂布,再利 用裁切直接製成所需之各種形狀之具排屑性之環保 砂布’可以有效提高砂布生產效率,並產出具有耐 •磨、防水、切削率佳(銳利)、集塵效果好、基材強 之砂布。 【先前技術】 已知技術如我國新型專利公告第377635號,其 係於整片具有孔隙之纖維布上塗佈金剛砂粒來製作 砂布,係為單—片狀之具排屑效果之研磨用砂布, 其。 • 再一我國新型專利第M323370號,則揭示一圓 形片狀雙面砂布結構,雖未提出其製造方法,但也 揭示出該砂布為一經緯向交織四角形纖維布在布面 兩面塗覆研磨材料之秒布。 【發明内容】 現今之妙布配合產業加工之需求,除了有粗細 201119798々號數以提供使用者配合加工情況選擇外,也 * 有不同的形狀以及配合研磨設備之專用砂布;也因 • 為產品精緻化需求越來越大,砂布的使用量也越來 越多,如何提高砂布之生產產量以及穩定砂布的生 產品質,並且可以減少生產流程中的物料損失’已 經是砂布製作業者急於改善之—大課題。 力炒♦如需固定於高速旋轉之砂磨機,一般^ 於石)布背面貼附-片黏扣母面,再將具有黏扣母歪 f /布黏扣於砂磨機之黏扣公面,但是因為砂磨招 操作令會產生兩熱,在高速旋轉的工作中砂布容易 與黏扣母面剝離,產生危險。 因此’因應上述砂布產業之需求,本發明即為 解決此一產業問題而產生, " 肊杈间生產產量以及減 乂生紅程之物制耗,並可以穩定產品品質。 利用:::排屑多向網狀砂布之塗覆製造方法, 告第479477號「以單絲織成扣面 黏扣帶底布」所製成’將成 纖維織布在機台上導布出* η ⑽狀黏 後,利用德m 過膠料槽塗佈膠 ,利用静電或無限重力將磨料顆粒以適當密度 覆膠合於多向網狀黏扣纖維織布上,再^ 设備將砂布烘乾,製成整卷砂布,㈣、= 用其他裁切設備製作成為適當尺寸之石/布。 本發明排屬多向網狀砂布之塗覆製造方法可 201119798)布之製造速度,減少生產物料之損耗,並確 • 保砂布之品質穩定度。 ' 【實施方式】 通常根據本發明,請參閱第一圖所示,係為本發明 排屑多向網狀砂布之塗覆製造方法生產流程1〇示意 圖,由圖中所示成卷之多向網狀黏扣纖維織布21在機 台上導布出料,經過膠料槽22塗佈膠料後,將磨料顆 粒23利用靜電吸附或無限重力設備24將磨料顆粒幻 以適當密度均勻塗覆膠合於多向網狀黏扣纖維織布21 上,再經烘乾設備25將砂布30烘乾,烘乾溫度視膠料 選擇環氧樹脂或水性塑化料而定,在丨別^至2〇〇七之 間,烘烤速度一樣視膠料選擇環氧樹脂或水性塑化料而 疋,約每分鐘5公尺至12公尺之間,製成整卷排屑多 向網狀砂布30,該排屑多向網狀砂布3〇即如第二及第 二圖所不,一面具有黏扣母面211,另一面具有已膠合 固定之磨料顆粒23,該砂布卷可以利用其他裁切設備 鲁製作成為適當尺寸之排屑多向網狀砂布3〇。 如砂布之磨料顆粒23需加強固定,可以如第四 圖,將上述製程完成之排屑多向網狀砂布3〇再一次經 過膠料槽221塗佈膠料後,將磨料顆粒23加強固定, 再經供乾設備251將排屑多向網狀砂布30再次洪乾, 以加強固定磨料顆粒23。 另本發明也可依磨料顆粒23之材質不同,改以| 201119798佈方式取代靜電絲方式。 :如下多向網狀砂布之塗覆製造方法誠具有 纖維之生產速度,本發明以整卷多向網狀黏扣 ㈣/ 機台上一次上膠後以靜電或無限重力塗佈 :乾完成砂布之製造過程,可以提高生產速度,減少製 w過程轉換機台之時間。 2m物料之損耗’尤其磨料顆粒.直接以靜電或 二限重力於機台上黏著於多向網狀黏扣纖維織布,未黏 著之磨料顆粒可以回收再利用,膠料也可以均句塗佈, 減少浪費。 3.因為_人上膠後以靜電或無限重力塗佈烘乾完 成砂布’產品品質得以控管而穩定,提高砂布產品 率。. .可以搭配自動化裁切設備將砂布直接裁切成銷 售所需尺寸及形狀,甚至包裝完成,自動化生產可以減 籲少人力’提高產品價格之競爭力。 5·本發明之排屑多向網狀砂布具有散熱快、高排屑 性、熱能低、夾屑空間大之多重功效,可以配合集塵設 備’有效集塵吸取,降低砂磨所造成之空氣污染。 6.本發明之砂布具有一面之黏扣母面,與砂磨面一 體成型製成’可以安裝於高速旋轉機具之黏扣公面,因 為一體成型’可以減少砂布脫落之情況發生,且更換砂 201119798提高效率,降低成本。 ‘ 綜上所述,本發明排屑多向網狀砂布之塗覆製造方 ‘法,係提供一種整卷多向網狀黏扣纖維織布在機台上一 次上膠塗佈烘乾完成砂布之製造過程,此一製造方法, 可以提高產量、減少物料損耗以及穩定品質,俾使其極 具產業之實用性及成本效益者,且其生產流程又未曾見 於諸書刊或公開使用,誠符合發明專利申請要件,懇請 鈞局明鑑,早曰准予專利,至為感禱。 籲 需陳明者’以上所述乃是本發明之具體實施例及所 運用之技術原理,若依本發明之構想所作之改變,其所 產生之功能作用仍未超出說明書及圖式所涵蓋之精神 時,均應在本發明之範圍内,合予陳明。 201119798式簡單說明】 J 第一圖係本發明之生產流程示意圖。 ‘ 第一圖係本發明所生產之排屑多向網狀砂布立體 圖。 .第二圖係本發明所生產之排屑多向網狀砂布侧視 圖。 第四圖係本發明加固磨料顆粒之生產流程示意圖。201119798 • VI. Description of the statement: - [Technical field to which the invention pertains] ^ The present invention relates to a method for coating and manufacturing a chip-feeding multi-directional mesh sand cloth; in particular, it is possible to use a bundle of multi-directional mesh-shaped adhesive fiber cloth Through the consistent production method, the roll is directly made into a whole roll of emery cloth with a multi-directional mesh shape and the other side is a bonded mother face, and then directly cut into various shapes of the chip-removing environmentally-friendly abrasive cloth. 'It can effectively improve the production efficiency of emery cloth, and produce emery cloth with resistance to abrasion, water resistance, good cutting rate (sharp), good dust collecting effect and strong substrate. [Prior Art] A known technique, such as China's new patent publication No. 377635, is to fabricate an abrasive cloth by coating a diamond cloth on a whole fiber cloth having pores, and is a single-sheet abrasive cloth for chip removal effect. , its. • Another new Chinese patent No. M323370 discloses a circular sheet-shaped double-sided abrasive cloth structure. Although the manufacturing method is not proposed, it is also revealed that the abrasive cloth is a warp and weft interdigitated fiber cloth coated on both sides of the cloth surface. Second cloth of material. [Summary of the Invention] Today's Miaobu meets the needs of industrial processing, in addition to the thickness of the 201119798 nickname to provide users with the choice of processing conditions, * also have different shapes and special abrasive cloth with grinding equipment; also because of the product The demand for refinement is getting bigger and bigger, and the use of emery cloth is increasing. How to improve the production yield of emery cloth and stabilize the production quality of emery cloth, and can reduce the material loss in the production process' is already an improvement for the sand cloth operator. Big topic. Force fry ♦ If it needs to be fixed in a high-speed rotating sand mill, generally ^ on the back of the stone cloth attached - the sheet of the adhesive mother side, and then the adhesive mother-fed f / cloth is stuck to the sander of the sander Face, but because of the sanding operation, there will be two heats. In the high-speed rotation work, the sand cloth is easily peeled off from the adhesive mother face, posing a danger. Therefore, in response to the demand of the above-mentioned abrasive cloth industry, the present invention is produced to solve the problem of this industry, and the production capacity of the daytime production and the production of the red wine are reduced, and the product quality can be stabilized. Use::: The method of manufacturing the multi-directional mesh sand cloth for chip removal, which is made of "Silk woven into a buckled surface with a single-filament", and the fabric is woven on the machine table. After the * η (10)-like adhesion, the glue is coated with the gel, and the abrasive particles are glued to the multi-directional mesh-bonded fiber woven fabric at an appropriate density by electrostatic or infinite gravity, and then the device will be Dry the sand cloth to make a whole roll of sand cloth, (4), = Make the appropriate size stone/cloth with other cutting equipment. The coating manufacturing method of the multi-directional mesh abrasive cloth of the present invention can reduce the manufacturing material loss by the manufacturing speed of the cloth, and ensure the quality stability of the sanding cloth. [Embodiment] Generally, according to the present invention, please refer to the first figure, which is a schematic diagram of the production process of the method for manufacturing the chip-feeding multi-directional mesh sand cloth of the present invention, which is shown in the figure. The mesh-shaped adhesive fiber woven fabric 21 is discharged on the machine table, and after the rubber compound 22 is coated with the rubber material, the abrasive particles 23 are uniformly coated with an appropriate density by electrostatic adsorption or an infinite gravity device 24. Gluing on the multi-directional mesh-bonded fiber woven fabric 21, and drying the abrasive cloth 30 through the drying device 25, the drying temperature is determined by selecting the epoxy resin or the water-based plasticizing material according to the rubber compound, in the screening ^ to 2 Between the seven, the baking speed is the same as the rubber material selected from the epoxy resin or the water-based plastic material, about 5 meters to 12 meters per minute, and the whole volume of the chip is multi-directional mesh cloth 30 The chip-removing multi-directional mesh cloth 3, that is, as shown in the second and second figures, has a bonded mother face 211 on one side and abrasive-fixed abrasive particles 23 on the other side, and the abrasive roll can utilize other cutting equipment. Lu made it into a multi-directional mesh cloth of appropriate size. If the abrasive particles 23 of the abrasive cloth need to be strengthened and fixed, the abrasive particles 23 can be strengthened and fixed by applying the multi-directional mesh abrasive cloth 3 of the above-mentioned process to the rubber material tank 221 again as shown in the fourth figure. The chip evacuation multi-directional mesh cloth 30 is again drained by the drying device 251 to reinforce the fixed abrasive particles 23. In addition, according to the material of the abrasive particles 23, the invention can also replace the electrostatic filament method with the method of 201119798. The following multi-directional mesh abrasive cloth coating manufacturing method has the production speed of the fiber. The whole invention is coated with a full-volume multi-directional mesh adhesive (4)/machine on a machine after electrostatic or infinite gravity: dry finished abrasive cloth The manufacturing process can increase the production speed and reduce the time for converting the machine to the process. 2m material loss 'especially abrasive particles. Directly adhere to the multi-directional mesh-bonded fiber woven fabric on the machine table by static electricity or two-weight gravity. Unadhesive abrasive particles can be recycled and reused. The rubber compound can also be coated uniformly. , reduce waste. 3. Because _ people are glued and electrostatically or infinitely gravity coated and dried to form an abrasive cloth. The quality of the product is controlled and stabilized, and the rate of the abrasive cloth product is improved. With the automatic cutting equipment, the abrasive cloth can be directly cut into the required size and shape for sale, and even the packaging is completed. The automated production can reduce the competitiveness of the product price. 5. The chip-removing multi-directional mesh sand cloth of the invention has multiple functions of fast heat dissipation, high chip removal, low heat energy and large space of chipping, and can cooperate with the dust collecting device to effectively collect dust and reduce the air caused by sanding. Pollution. 6. The abrasive cloth of the invention has one side of the adhesive mother surface, and is integrally formed with the sanding surface to form a 'male joint surface which can be mounted on a high-speed rotating machine, because the integral molding can reduce the occurrence of the abrasive cloth falling off, and replace the sand. 201119798 improves efficiency and reduces costs. In summary, the method for manufacturing the multi-directional mesh sand cloth of the chip discharging of the present invention provides a whole-volume multi-directional mesh-shaped adhesive fiber woven fabric, which is coated and dried on the machine table to complete the abrasive cloth. The manufacturing process, which can improve the output, reduce the material loss and stabilize the quality, makes it extremely practical and cost-effective in the industry, and its production process has not been seen in various books or public use, and is in line with the invention. For patent application requirements, I would like to ask the Bureau to give a clear understanding of the patent. The above description is based on the specific embodiments of the present invention and the technical principles applied thereto, and the functional effects produced by the present invention are not beyond the scope of the specification and drawings. In spirit, it should be within the scope of the present invention and combined with Chen Ming. Brief Description of Model 201119798] J The first diagram is a schematic diagram of the production process of the present invention. ‘The first figure is a perspective view of the multi-directional mesh sand cloth of the chip discharge produced by the present invention. The second drawing is a side view of the multi-directional mesh sand cloth of the chip discharge produced by the present invention. The fourth figure is a schematic diagram of the production process of the reinforced abrasive grains of the present invention.
10 2122 23 24 25 26 30 主要元件符號說明】 生產流程 多向網狀黏扣纖維織布 .··膠料槽 磨料顆粒 靜電吸附或無限重力設備 •••烘乾設備 黏扣母面 排屑多向網狀砂布 • · 221 25110 2122 23 24 25 26 30 Description of main component symbols】 Multi-directional mesh adhesive fiber woven fabric in production process. ······································································ To mesh sand cloth • · 221 251
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TW98142452A TW201119798A (en) | 2009-12-11 | 2009-12-11 | Coating method for manufacturing debris-discharge multi-way meshed emery cloth. |
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TW98142452A TW201119798A (en) | 2009-12-11 | 2009-12-11 | Coating method for manufacturing debris-discharge multi-way meshed emery cloth. |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104416480A (en) * | 2013-08-23 | 2015-03-18 | 新沂市张氏磨具发展有限公司 | Preparation method of multi-directional super-strength polyester abrasive cloth |
TWI587981B (en) * | 2016-09-02 | 2017-06-21 | Mesh emery cloth with open holes | |
CN113226647A (en) * | 2018-12-18 | 2021-08-06 | 3M创新有限公司 | Abrasive article maker with different processing speeds |
-
2009
- 2009-12-11 TW TW98142452A patent/TW201119798A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104416480A (en) * | 2013-08-23 | 2015-03-18 | 新沂市张氏磨具发展有限公司 | Preparation method of multi-directional super-strength polyester abrasive cloth |
TWI587981B (en) * | 2016-09-02 | 2017-06-21 | Mesh emery cloth with open holes | |
CN113226647A (en) * | 2018-12-18 | 2021-08-06 | 3M创新有限公司 | Abrasive article maker with different processing speeds |
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