TW201114047A - Solar cell module, solar cell panel, method of manufacturing solar cell module and method of manufacturing solar cell panel - Google Patents

Solar cell module, solar cell panel, method of manufacturing solar cell module and method of manufacturing solar cell panel Download PDF

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TW201114047A
TW201114047A TW098133861A TW98133861A TW201114047A TW 201114047 A TW201114047 A TW 201114047A TW 098133861 A TW098133861 A TW 098133861A TW 98133861 A TW98133861 A TW 98133861A TW 201114047 A TW201114047 A TW 201114047A
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substrate
solar cell
light
cell module
disposed
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TW098133861A
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Chinese (zh)
Inventor
Katsuhiko Maeda
Tatsuji Horioka
Junji Ooka
Takashi Kitamura
Shinichiro Mamase
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Mitsubishi Heavy Ind Ltd
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Priority to TW098133861A priority Critical patent/TW201114047A/en
Publication of TW201114047A publication Critical patent/TW201114047A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

This invention provides a solar cell module, a solar cell panel, a method of manufacturing the solar cell module and a method of manufacturing the solar cell panel , which are capable of suppressing the extension and contraction of EVA and suppressing the intrusion of moisture into the solar cell module. The invention is characterized in that it is equipped with and composed of a light-transmissive substrate (11A) and a back substrate (11B) and a photovoltaic conversion layer sandwiched between the light-transmissive substrate (11A) and the back substrate (11B); an inner sealing part (26A) between the light-transmissive substrate (11A) and the back substrate (11B) and disposed in such a manner that it surrounds the circumferences of the light-transmissive substrate (11A) and the back substrate (11B); a gap (26C) formed at a part of the inner sealing part (26A) so as to make the area equipped with a filling part is connected with the external part; the filling part located at the area surrounded by the light-transmissive substrate (11A), the back substrate (11B), and the inner sealing part(26A), and an outer sealing part covering the gap (26C).

Description

201114047 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種太陽電池模組、太陽電池板、太陽電 池模組的製造方法及太陽電池板的製造方法,尤其係關於 一種以製膜製作發電層之薄膜系太陽電池模組、太陽電池 板、太陽電池模組的製造方法及太陽電池板的製造方法。 【先前技術】 先前,作為太陽電池板,眾所周知係於板厚約4 mm、 縱橫約1.4 mX約1.1 m之玻璃基板上形成薄膜矽系太陽電 池’利用密封材料(EVA,Ethylene-Vinyl Acetate copolymer, 乙烯-乙酸乙烯共聚物)及後罩薄片(PET/AL/PET結構)實施 密閉處理,並安裝鋁框。 上述鋁框之材料費佔太陽電池板之整體材料費之約10% 至約20%,故而,鋁框係太陽電池板之製造時所用之材料 中之高價材料。 因此,為使具有上述構成之太陽電池板之製造成本降 低,認為有效的是省略或簡化鋁框。 具體而言,將配置於太陽電池板之背面之後罩薄片替換 為玻璃基板,而使鋁框所承擔之強度之至少一部分由該玻 璃基板承擔,藉此可省略或簡化鋁框(例如參照專利文獻 1)。 以下,將如此於太陽電池板之表面及背面配置玻璃板之 構成記作雙玻璃結構。 另一方面,關於背面配置有後罩薄片等之太陽電池板, 143757.doc 201114047 存在藉由將太陽電池模組之緣部插入至鋁框之“ ;j,,字狀之 端部,而使太陽電池模組固定於鋁框上之情形。 此情形時,若太陽電池板設置成傾斜面,則存在太陽電 池板之發電面積減少之問題。 即’於太陽光入射側之太陽電池模組表面與鋁框之固定 部分形成階差,從而,於太陽電池板之傾斜面之丁側,水 分及塵埃容易積留於該階差上。該水分及塵埃會遮蔽入射 至太陽電池板上之入射光,故該部分成為發電面積之減少 部分。 於具有上述雙玻璃結構之太陽電池板之情形時,因支持 太陽電池模組之紹框被省略或簡化,故太陽電池模組表面 之入射光入射之面上未配置銘框之一部分。因此,水分及 塵埃不會如上所述積留於入射光入射之面上,發電面積不 會減少。 [先行技術文獻] [專利文獻] [專利文獻1]曰本專利特開昭61-199674號公報 【發明内容】 [發明所欲解決之問題] 一般而言’具有雙玻璃結構之太陽電池模組之層壓步 驟、即將背面玻璃基板接著於透光性玻璃基板上而將兩玻 璃基板之間密封之步驟,係如下所述地進行。 即,將EVA(乙烯_乙酸乙烯共聚樹脂)塗佈於形成有發電 層之透光性玻璃基板之整個四周,背面玻璃基板係以其與 143757.doc 201114047 透光性玻璃基板之間夾著發電層及EVA之方式而配置。而 且’利用疊合機進行内部空氣之排氣,並且藉由熱板使透 光性玻璃基板、EVA及背面玻璃基板等受到加熱,且進行 推壓以使透光性玻璃基板與背面玻璃基板密接,藉此進行 層壓步驟。此時,藉由EVA之交聯之進行而使背面玻璃基 板接著於透光性玻璃基板。 例如’於層壓步驟中’當將光電轉換層及填充部等密閉 地密封於透光性玻璃基板與背面玻璃基板之間時,存在無 法充分地將透光性玻璃基板與背面玻璃基板之間之内部空 間的空氣排氣之情形。此情形時,有氣泡殘留於太陽電池 模組之内部,即透光性基板與背面基板之間。存在如下問 題.该氣泡成為水分自太陽電池模組之周圍侵入至内部之 路徑之情形,從而存在EVA密封部分之長期可靠性降低之 虞。 又例如,於層壓步驟中,若於推壓透光性玻璃基板及背 面玻璃基板時存在表面壓力分布,則會發生EVA自太陽電 池模組之周圍、尤其自轉角部分伸出至外側’或於推壓結 束之後EVA縮入至太陽電池模組之内側,從而有產生間隙 之可忐性。若產生該間隙,則存在如下問題:使eva密封 部分之防止水分侵入之密封性降低,從而有長期可靠性降 低之虞。 尤其於面積超過1 m2之大型尺寸之太陽電池模組中,難 以獲得太陽電池模組整體上均—之推壓狀態。或者,因基 板之熱分布而產生翹曲,藉此,纟易發生如下情形:跳 143757.doc 201114047 自基板周圍伸出至外側,或EVA縮入至太陽電池模組之内 側。因此’期望有能有效獲得太陽電池模組整體上均一之 推壓狀態之對策,及能有效防止EVA伸出至外側及縮入至 内側之對策。 此處’對於透光性玻璃基板及背面玻璃基板之基板間隔 内’較基板中央更接近基板周圍地產生之EVA伸出至外側 之情況而言,認為EVA縮入至内側之情況係以如下方式發 生。 即’藉由層壓步驟中之推壓力使太陽電池模組之周圍、 尤其轉角部分之透光性玻璃基板與背面玻璃基板之基板間 隔’較以太陽電池模組之中央部分為主體之整個區域之基 板間隔而言更過於接近,於此狀態下若結束層壓步驟而使 推壓力消失’則基板間隔過於接近之部分(轉角部分)之透 光性玻璃基板與背面玻璃基板之間隔會變寬,而接近基板 中央部分之基板間隔。從而,配置於透光性玻璃基板與背 面玻璃基板之間之EVA會產生向内側拉伸,縮入至太陽電 池模組之周圍部分之情形。 此處’將至層壓步驟為止結束者記作太陽電池模組,將 所有製造步驟結束者記作太陽電池板。 本發明係為解決上述問題而成者,其目的在於提供一種 可抑制EVA之伸出及縮入等,且可抑制水分侵入至太陽電 池模組内之太陽電池模組、太陽電池板、太陽電池模組的 製造方法及太陽電池板的製造方法。 [解決問題之技術手段] 143757.doc 201114047 為達成上述目的,本發明提供以下之機構。 本發明之第1態樣提供一種太陽電池模組,其設置有: 透光性基板及背面基板,其等夹著光電轉換層而配置;内 側密封部,其係位於上述透光性基板及上述背面基板之 門且以包圍上述透光性基板及上述背面基板之四周之方 式而配置;填充部,其配置於藉由上述透光性基板、上述 背面基板、及上述内側密封部而包圍之區域内;間隙,其 形成於上述内側密封部之一部分,使配置有上述填充部之 區域與外部相連;及外側密封部,其覆蓋上述間隙。 根據本發明之第i態樣,於透光性基板、背面基板及内 側也'封部所包圍之空間内配置有填充部,故於將配置有該 填充部之空間密閉地密封之過程中,可防止填充部自透光 性基板與背面基板之間伸出。 此外,於透光性基板與背面基板之間配置内側密封部, 故可維持抑制潮濕成分侵入至太陽電池模組之内部即配置 有光電轉換層之區域之抑制特性。 另一方面,於將光電轉換層及填充部等密閉地密封於透 光性基板與背面基板之間之過程中,經由形成於内側密封 部之間隙,可將透光性基板、背面基板及内側密封部所包 圍之空間之空氣排氣。因此’可防止氣泡殘留於太陽電池 模、’且之内。卩、即透光性基板與背面基板之間。藉此,可抑 制該氣泡成為水分自太陽電池模組之周圍侵入至内部之路 k ’故可提尚太陽電池模組之長期可靠性。 進而,於將光電轉換層及填充部等密封於透光性基板與 143757.doc 201114047 背面基板之間後,利用外周密封部覆蓋間隙之外周,藉此 可確保太陽電池模組之内部之密封性。 於上述發明之第旧樣中,理想的是,上述間隙僅設置 於上述内側密封部之一處。 根據本發明’例如當將本發明之太陽電池模組設置於傾 斜之設置面上時,以内側密封部之間隙配置於傾斜之設置 面之上側之方式而設置太陽電池模組,藉此可抑制㈣ 成分侵入至太陽電池模組之内部。 卩雨水等之水分侵人至太陽電池模組與保持太陽電池 模組之框架之間。太陽電池模組設置於傾斜之設置面上, 藉由太陽電池板之設置與排水結構之情況當於太陽電池 板之下側產生水分之保留區域時,水分積留於傾斜面之下 方。因此’藉由將内側密封部之間隙配置於傾斜之設置面 之上侧’可將積留之水盘内 門側在封部之間隙隔開。盆社 果,對於積留之水,藉由遠續# 士 σ 播、 連^成之内側密封部之密封結 冓而抑制潮濕成分侵入,内側密封却 水……β 間在封部之間隙位於遠離積留 置上’並且藉由外側密封部而覆蓋間隙之外 而,可防止潮濕成分侵入至太陽電池模組之内部。 於上述發明之紅態樣中,理想的是,上述間隙 上述内侧密封部之角部。 置於 根據本發明,藉由於内側密封 定地配置内側密封部。 角㈣成間隙,可穩 例如,當藉由利用分配器等進 時,於涂欲士 & 主佈而配置内側密封邱201114047 VI. Description of the Invention: [Technical Field] The present invention relates to a solar cell module, a solar cell panel, a method of manufacturing a solar cell module, and a method of manufacturing a solar cell panel, and more particularly to a method for fabricating a film The film of the power generation layer is a solar cell module, a solar cell panel, a method of manufacturing a solar cell module, and a method of manufacturing a solar cell panel. [Prior Art] As a solar cell panel, it is known to form a thin film lanthanide solar cell on a glass substrate having a thickness of about 4 mm and a cross-section of about 1.4 mX and about 1.1 m. [EVA, Ethylene-Vinyl Acetate copolymer, The ethylene-vinyl acetate copolymer and the back cover sheet (PET/AL/PET structure) were hermetically sealed and an aluminum frame was attached. The material cost of the aluminum frame is about 10% to about 20% of the total material cost of the solar panel. Therefore, the aluminum frame is a high-priced material among the materials used in the manufacture of the solar panel. Therefore, in order to reduce the manufacturing cost of the solar cell panel having the above configuration, it is considered effective to omit or simplify the aluminum frame. Specifically, after the back surface of the solar cell panel is disposed, the cover sheet is replaced with a glass substrate, and at least a part of the strength of the aluminum frame is borne by the glass substrate, whereby the aluminum frame can be omitted or simplified (for example, refer to the patent document) 1). Hereinafter, the configuration in which the glass plate is disposed on the front surface and the back surface of the solar cell panel is referred to as a double glass structure. On the other hand, regarding the solar panel in which the back cover sheet or the like is disposed on the back surface, 143757.doc 201114047 exists by inserting the edge portion of the solar cell module into the "j," end portion of the aluminum frame. In the case where the solar cell module is fixed on the aluminum frame, in this case, if the solar cell panel is disposed as an inclined surface, there is a problem that the power generation area of the solar cell panel is reduced. That is, the surface of the solar cell module on the incident side of the sunlight. Forming a step difference with the fixed portion of the aluminum frame, so that moisture and dust easily accumulate on the step on the side of the inclined surface of the solar panel. The moisture and dust shield the incident light incident on the solar panel. Therefore, the portion becomes a reduced portion of the power generation area. In the case of the solar panel having the double glass structure described above, the incident light of the surface of the solar cell module is incident because the frame for supporting the solar cell module is omitted or simplified. A part of the name frame is not placed on the surface. Therefore, moisture and dust do not accumulate on the incident surface of the incident light as described above, and the power generation area does not decrease. [Prior Art Paper] [Patent Document 1] [Patent Document 1] JP-A-61-199674 SUMMARY OF INVENTION [Problems to be Solved by the Invention] Generally, a lamination step of a solar cell module having a double glass structure, The step of sealing the back glass substrate on the light-transmissive glass substrate and sealing the two glass substrates is performed as follows. That is, EVA (ethylene-vinyl acetate copolymer resin) is applied to the formation of the power generation layer. The entire back surface of the translucent glass substrate is disposed such that the power generation layer and the EVA are interposed between the back glass substrate and the 143757.doc 201114047 translucent glass substrate. The light-transmissive glass substrate, the EVA, the back glass substrate, and the like are heated by a hot plate, and pressed to adhere the light-transmitting glass substrate to the back glass substrate, thereby performing a lamination step. The back glass substrate is bonded to the translucent glass substrate by crosslinking of the EVA. For example, in the lamination step, the photoelectric conversion layer, the filling portion, and the like are hermetically sealed to the light transmissive property. When there is a gap between the glass substrate and the back glass substrate, air in the internal space between the transparent glass substrate and the back glass substrate may not be sufficiently exhausted. In this case, air bubbles remain inside the solar cell module. That is, between the light-transmitting substrate and the rear substrate, there is a problem that the air bubbles become a path in which moisture intrudes into the interior from the periphery of the solar cell module, and there is a problem that the long-term reliability of the EVA sealing portion is lowered. In the laminating step, if there is a surface pressure distribution when the translucent glass substrate and the back glass substrate are pressed, EVA may occur from the periphery of the solar cell module, particularly from the corner portion to the outer side. After the end of the pressure, the EVA is retracted to the inside of the solar cell module, so that there is a gap that creates a gap. When this gap is generated, there is a problem in that the sealing property of the eva sealing portion against moisture intrusion is lowered, and the reliability is lowered for a long period of time. Especially in a large-sized solar cell module having an area of more than 1 m2, it is difficult to obtain a state in which the solar cell module is entirely pressed. Alternatively, warpage may occur due to the heat distribution of the substrate, whereby the following situation may occur: jump 143757.doc 201114047 extends from the periphery of the substrate to the outside, or the EVA is retracted to the inside of the solar cell module. Therefore, it is desirable to have measures to effectively obtain a uniform pressing state of the solar cell module as a whole, and to effectively prevent the EVA from extending to the outside and retracting to the inside. Here, in the case where the EVA generated closer to the periphery of the substrate than the center of the substrate protrudes to the outside in the substrate interval between the translucent glass substrate and the back glass substrate, it is considered that the EVA is retracted to the inside as follows. occur. That is, 'the distance between the transparent glass substrate and the substrate of the back glass substrate around the solar cell module, especially the corner portion of the solar cell module by the pressing force in the laminating step, is the entire area mainly centered on the central portion of the solar cell module. The substrate spacing is too close. In this state, if the lamination step is completed and the pressing force is lost, the interval between the translucent glass substrate and the back glass substrate in which the substrate spacing is too close (the corner portion) is widened. And the substrate spacing is close to the central portion of the substrate. Therefore, the EVA disposed between the translucent glass substrate and the back glass substrate is stretched inward and retracted into the peripheral portion of the solar cell module. Here, the end of the lamination step is referred to as a solar cell module, and the end of all manufacturing steps is referred to as a solar cell panel. The present invention has been made to solve the above problems, and an object of the present invention is to provide a solar cell module, a solar cell panel, and a solar cell capable of suppressing the extension and retraction of EVA and suppressing the intrusion of moisture into the solar cell module. A method of manufacturing a module and a method of manufacturing a solar panel. [Technical means for solving the problem] 143757.doc 201114047 In order to achieve the above object, the present invention provides the following mechanism. A first aspect of the present invention provides a solar cell module including: a translucent substrate and a rear substrate, which are disposed with a photoelectric conversion layer interposed therebetween; and an inner sealing portion that is located on the translucent substrate and a door of the back substrate is disposed to surround the periphery of the light-transmitting substrate and the back substrate; and the filling portion is disposed in the region surrounded by the light-transmitting substrate, the back substrate, and the inner sealing portion a gap formed in one of the inner seal portions to connect a region in which the filling portion is disposed to the outside; and an outer seal portion covering the gap. According to the ith aspect of the present invention, since the filling portion is disposed in the space surrounded by the "sealing portion" on the light-transmitting substrate, the rear substrate, and the inside, the space in which the filling portion is sealed is sealed in a sealed manner. The filling portion can be prevented from projecting from between the light-transmitting substrate and the back substrate. Further, since the inner sealing portion is disposed between the light-transmitting substrate and the rear substrate, it is possible to maintain the suppression characteristics of suppressing the intrusion of moisture components into the solar cell module, that is, the region in which the photoelectric conversion layer is disposed. On the other hand, when the photoelectric conversion layer, the filling portion, and the like are hermetically sealed between the light-transmitting substrate and the back substrate, the light-transmitting substrate, the rear substrate, and the inner side can be formed through the gap formed in the inner sealing portion. The air in the space surrounded by the sealing portion is exhausted. Therefore, it is possible to prevent air bubbles from remaining in the solar cell module.卩, that is, between the light-transmitting substrate and the back substrate. Thereby, it is possible to suppress the long-term reliability of the solar cell module by suppressing the bubble from entering the inside of the solar cell module to the inside. Further, after the photoelectric conversion layer, the filling portion, and the like are sealed between the light-transmitting substrate and the back substrate of 143757.doc 201114047, the outer periphery of the gap is covered by the outer peripheral sealing portion, thereby ensuring the sealing property of the inside of the solar cell module. . In the first aspect of the invention described above, it is preferable that the gap is provided only at one of the inner seal portions. According to the present invention, for example, when the solar battery module of the present invention is placed on the inclined installation surface, the solar battery module is disposed such that the gap of the inner seal portion is disposed on the upper side of the inclined installation surface, thereby suppressing (iv) The component intrudes into the interior of the solar cell module. Water such as rainwater invades between the solar cell module and the frame that holds the solar cell module. The solar cell module is disposed on the inclined setting surface. When the solar cell panel is disposed and the drainage structure is formed, when moisture is retained in the lower side of the solar cell panel, moisture accumulates below the inclined surface. Therefore, the inner side of the water tray can be separated from the gap of the seal portion by arranging the gap of the inner seal portion on the upper side of the inclined installation surface. The potted fruit, for the accumulated water, inhibits the intrusion of moisture components by the seal of the inner seal of the sequel, and the inside seals the water... The gap between the β is located in the gap of the seal It is possible to prevent moisture components from intruding into the interior of the solar cell module by being kept away from the accumulation and covering the gap by the outer seal portion. In the red aspect of the above invention, it is preferable that the gap is a corner portion of the inner seal portion. According to the present invention, the inner seal portion is disposed by the inner seal. The angle (4) is a gap and can be stabilized. For example, when using a dispenser or the like, the inner seal is disposed on the main fabric of the squirrel &

' ;上佈方向發生變化之角部,% &amp; 〇P 赵塗佈之内側密封部 143757.doc 201114047 厚度不均一, 部之角部形成 封部’故而, 性。 或内側密封部之形狀不均一。若於内側密封 間隙’則無需於施工困難之角部配置内側密 ㈣部之厚度及形狀之均一 另一方面,藉 之各個角部,從 地將透光性基板 空氣排氣。 由將内側密封部之間隙設置於内側密封部 而,與僅設置於一處之情形相比,可均等 、背面基板及内側密封部所包圍之空間之 因此’可進-步抑制氣泡殘留於太陽電池模組之内部、 即透光性基板與背面基板之間,且可抑制該氣泡成為水分 自太陽電池模組之周圍侵人至内部之路徑,從而可提 陽電池模組之長期可靠性。 於上述發明之第1態樣中,理想的是,於上述透光性基 板及上述背面基板之一對向之2邊及另_對向之2邊令之: 方配置有上述内側密封部,於另一方配置有上述間隙。 根據本發明,僅於對向之2邊配置内側密封部即可,故 内側密封部之配置及施工變容易。例如,t用分配器塗佈 内側密封部時,分配器之移動方向受限制,故可簡化該分 配器之驅動機構。 本發明之第2態樣提供一種太陽電池板,其設置有上 述本發明之第1態樣之太陽電池模組;及肋部,其固定於 該太陽電池模組之上述背面基板上,支持上述太陽電池模 根據本發明之第2態樣,固定於背面基板上且支持太陽 143757.doc 201114047 電池模組之肋部可作為增加太陽電池模组強度之構件而發 揮作用。因此’即使背面基板本身之強度較低亦可,且可 使背面基板變薄,故可使背面基板之材料費降低。 進而,藉由使背面基板變薄,即使將肋部之重量增加部 分估計在内’亦可使太陽電池板輕量化,從而使製造時戍 設置施工時太陽電池板之使用性提高。 本發明之第3態樣提供一種太陽電池模組的製造方法, 其包括:製膜步驟’其係於透光性基板上形成光電轉換 層;配置步驟,其係沿上述透光性基板之周圍而配置内側 密封部’並且於該内側密封部之一部分形成缺口狀之間 隙,且於上述内側密封部所包圍之區域内配置填充部;及 密封步驟,其係配置背面基板,使該背面基板與上述透光 性基板之間夾著上述内側密封部及填充部,且將上述内側 密封。卩所包圍之空間之空氣排氣,對上述填充部進行加熱 而使之密閉,從而將上述透光性基板及上述背側玻璃基板 密封。 根據本發明之第3態樣,於配置步驟中,於透光性基 板、背面基板及内側密封部所包圍之空間内配置填充部, 故可防止填充部自透光性基板與背面基板之間伸出。 此外’於透光性基板與背面基板之間配置内側密封部, 故可維持抑制潮濕成分侵入至太陽電池模組之内部即配置 有光電轉換層之區域之抑制特性。 另—方面’於將光電轉換層及填充部等密封於透光性基 板與背面基板之間之密封步驟中,經由形成於内側密封部 M3757.doc 201114047 之間隙,可將透光性基板、背面基板及内側密封部所包圍 之空間之空氣排氣。因此,可防止氣泡殘留於太陽電池模 組之内部、即透光性基板與背面基板之間。藉此,抑制該 氣泡成為水分自太陽電池模組之周圍侵入至内部之路徑, 從而提高太陽電池模組之長期可靠性。 本發明之第4態樣提供一種太陽電池模組的製造方法, 其包括:製膜步驟,其係於透光性基板上形成光電轉換 層;配置步驟,其係以覆蓋上述透光性基板上之上述光電 轉換層之方式配置填充部;及密封步驟,其係配置背面基 板,使該背面基板與上述透光性基板之間夾著上述光電轉 換層及上述填充部’並且將規定上述透光性基板與上述背 側之間隔的限制部配置於上述透光性基板周圍之 至二产〇P刀上,且將上述透光性基板與上述背面基板之間 之工乱排孔’對上述填充部進行加熱而使之密閉,從而將 上述透光ϋ基板及上述背側玻璃基板密封。 :康本毛明之第4態樣,透光性基板與背面基板之間隔 ;精由限制部所衫之料間隔更狹窄。因此,可防 封步驟中填充部自透光性基板與背面基板之間推出、 門隔亦 ν驟結束之後,透光性基板與背面基板之 間隔亦不會變當 .面基板之間。、’可防止填充部縮人至透光性基板與背 部之路徑的成,分自太陽電池模組之周圍侵入至内 提兩太陽電池模組之長期可靠性。 143757.doc 201114047 於上述發日月夕#。 ^第3態樣或第4態樣中,理相的异,卜 封步驟中包括配署&amp;v 心的疋上述密 置外側密封部之外周密封步驟,該外側密 封部係位於上诚, 1J ^ 31通光性基板與上述背面基板之間、且覆蓋 未°又置上述内側密封部之外周。 根據本發明’於將光電轉換層等密封於透光性基板與背 面基板之間之⑧封步驟之後,藉由外周密封部而覆蓋透光 性基板及背面基板之未設置内側密封部之外周,故可確保 太陽電池模組之内部之密封性。 本發明之第5態樣提供一種太陽電池板的製造方法,其 係於上述本發明&lt;太陽電池模組的製&amp;方法中之上述密封 步驟之後,進而包括肋安裝步驟,該肋安裝步驟係於上述 背面基板上安裝支持上述太陽電池模組之肋部。 根據本發明之第5態樣,固定於背面基板上且支持太陽 電池模組之肋部可作為增加太陽電池模組強度之構件而發 揮作用。因此,即使背面基板本身之強度較低亦可,且可 使背面基板變薄’故可使背面基板之材料費降低。 進而,藉由使背面基板變薄’即使將肋部之重量增加部 分估計在内,亦可使太陽電池板輕量化,從而使製造時或 設置施工時之太陽電池板之使用性提高。 [發明之效果] 根據本發明之第1態樣之太陽電池模組、第2態樣之太陽 電池板、第3態樣之太陽電池模組的製造方法及第5態樣之 太陽電池板的製造方法’於透光性基板、背面基板及内側 密封部所包圍之空間配置填充部’經由形成於内側密封部 I43757.doc 12 201114047 之間隙,可將透光性基板、背面基板及内側密封部所包圍 之空間之空氣排氣,故有可抑制填充部(EVA等)之伸出及 縮入,且可抑制水分侵入至太陽電池模組内之效果。 根據本發明之第4態樣之太陽電池模組的製造方法及第5 態樣之太陽電池板的製造方法,配置規定透光性基板及背 側玻璃基板之間隔之限制部,將透光性基板及背側玻璃基 板密封,故有可抑制填充部(EVA等)之伸出及縮入,且可 抑制水分侵入至太陽電池模組内之效果。 【實施方式】 [第1實施形態] 以下’參照圖1至圖1 7說明本發明之第1實施形態之太陽 電池板。 圖1係說明本實施形態之太陽電池板之構成的模式圖。 本實施形態中所說明之太陽電池板1係設置有太陽電池 模組2之矽系太陽電池板,如圖i所示,太陽電池板丨上設 置有一對長邊肋(肋部)3L、3L及一對短邊肋(肋部)3S、 3S ° 圖2係說明圖1之太陽電池模組之構成的模式圖。 如圖2所示,太陽電池模組2上主要設置有透光性基板 透月電極層12、光電轉換層13、背面電極層μ、接 著填充材料薄片25、及背面基板11Ββ 透光性基板11Α係玻璃基板’可利用納浮法玻璃或壓紋 玻璃等X,作為玻璃之材質,一般而言有稱作青板玻璃 及白板破螭者,兩者均可用作為該基板。 143757.doc 13 201114047 若考慮到光電轉換層13之光吸收波長即350 nm至 800 nm 之透射性’則透光性基板11A更好的是較青板玻璃而言鐵 分更少、透射率更高之白板玻璃。又,為能以面積超過1 m之尺寸確保太陽電池模組2所必需之強度,玻璃基板之 板厚較好的是約2_8 mm至約4.5 mm之範圍之板厚,進而更 好的是約3 · 0 mm至約3.2 mm之範圍之板厚。 當使用白板玻璃作為透光性基板11A時,於波長為500 nm時透射率為91%以上,於1000 nm時透射率為約89。/〇以 上°另一方面,當使用青板玻璃時,於波長為5〇〇 nm時透 射率為89%左右’於1〇〇〇 nm時透射率為約75%至80%左 右’較白板玻璃而言,該光波長下之透射性略低。 背面基板11B無需透射性’故其係包含較白板玻璃更廉 價之青板玻璃之玻璃基板,較好的是較透光性基板UA更 薄之約1.8 mm至約3.2 mm之範圍之板厚,進而更好的是約 2.0 mm至約2.2 mm之範圍之板厚。如此使背面基板11B之 板厚薄於透光性基板11A,並且使背面基板丨1B輕於透光 性基板11A ’藉此使太陽電池模組2之製造步驟變容易。 本實施形態中,對於透光性基板11A及背面基板11B之 面積均超過1 m2之尺寸(例如縱橫為丨4 mx 1.1 m)之情形進 行說明。此外’可對兩基板進行轉角倒角等,亦可不進 行,並無特別限定。 如圖1所示’一對長邊肋3L、3L及一對短邊肋3S、3S固 疋於太陽電池模組2之背面基板11B上’支持太陽電池模組 2。此外,一對長邊肋几、3L及一對短邊肋3S、3S亦係加 I43757.doc 14 201114047 強背面基板11B之強度者。 此外,本實施形態中,對於長邊肋3L及短邊肋3S為各一 對之例進行說明,但當確保太陽電池板1之必要強度時, 長邊肋3L及短邊肋3S之設置數量並不限定於一對之數量。 此外’本實施形態中,對於長邊肋3L及短邊肋3S之剖面 形狀均形成為I字狀之例進行說明,但當確保太陽電池板1 之必要強度時,並不限定於具有I字狀剖面者。 長邊肋3L係以沿背面基板丨1]B之長邊端部延伸之方式而 配置之一對肋。短邊肋3S係跨於一對長邊肋3l之間而配置 者,且係以與背面基板11B之短邊端部大致平行地延伸之 方式而配置之一對肋。短邊肋3 s配置於離開背面基板】工B 之短邊端部而偏向中心側之位置上。 換言之,藉由一對長邊肋3L、几及一對短邊肋Μ、Μ 而構成矩形狀之框構造物。長邊肋3[與短邊肋Μ係藉由螺 栓3B等緊固構件而固定。 其j ’說明具有上述構成之太陽電池板1之製造步驟。 —對於透光性基板11A即玻璃基板上、作 為光電轉換層13而制腺古留显# „ 、、有早層非日日矽薄膜之太陽電池板1 之例進行說明。 此外’光電轉換声】3廿π h 、 不限疋於使用有該單層非晶矽;^ 電,之例。例如同樣可適 為代表之晶h太陽電、也 ^池之以微晶石」 月/ A %電池、矽鍺太陽電池,'; the corner of the upper cloth changes, % &amp; 〇P Zhao coated inner seal 143757.doc 201114047 The thickness is not uniform, the corners of the part form the seal ', therefore, sex. Or the shape of the inner seal portion is not uniform. If the gap is sealed inside, it is not necessary to arrange the thickness and shape of the inner dense portion (4) at the corner where the construction is difficult. On the other hand, the light-transmitting substrate is air-exhausted from the ground by the respective corner portions. Since the gap between the inner seal portions is provided in the inner seal portion, the space surrounded by the rear substrate and the inner seal portion can be equalized as compared with the case where the inner seal portion is provided only in one place, so that the bubbles can be prevented from remaining in the sun. The inside of the battery module, that is, between the light-transmitting substrate and the back substrate, can prevent the bubble from becoming a path from the periphery of the solar cell module to the inside, thereby improving the long-term reliability of the battery module. In the first aspect of the invention, it is preferable that the inner side seal portion is disposed on one side of the opposite side of the light-transmitting substrate and the back surface substrate, and the other two sides are opposite to each other. The above gap is configured on the other side. According to the present invention, since the inner seal portion is disposed only on the opposite sides, the arrangement and construction of the inner seal portion are facilitated. For example, when the inner seal portion is applied by the dispenser, the direction of movement of the dispenser is restricted, so that the drive mechanism of the dispenser can be simplified. A second aspect of the present invention provides a solar battery panel provided with the solar battery module according to the first aspect of the present invention, and a rib fixed to the rear substrate of the solar battery module to support the above According to the second aspect of the present invention, the solar battery module is fixed to the rear substrate and supports the sun 143757.doc 201114047 The rib of the battery module functions as a member for increasing the strength of the solar battery module. Therefore, even if the strength of the back substrate itself is low and the back substrate can be thinned, the material cost of the back substrate can be lowered. Further, by thinning the back substrate, even if the weight of the rib is increased, the solar panel can be made lighter, and the usability of the solar panel during the manufacturing process can be improved. A third aspect of the present invention provides a method of manufacturing a solar cell module, comprising: a film forming step of forming a photoelectric conversion layer on a light-transmitting substrate; and a step of arranging the periphery of the light-transmitting substrate a side seal portion ′ is disposed, and a gap having a notch shape is formed in one of the inner seal portions, and a filling portion is disposed in a region surrounded by the inner seal portion; and a sealing step of arranging the back substrate and the back substrate The inner seal portion and the filling portion are interposed between the light-transmitting substrates, and the inner side is sealed. The air in the space surrounded by the crucible is exhausted, and the filling portion is heated and sealed to seal the translucent substrate and the back glass substrate. According to the third aspect of the present invention, in the disposing step, the filling portion is disposed in the space surrounded by the translucent substrate, the rear substrate, and the inner sealing portion, so that the filling portion can be prevented from being between the translucent substrate and the rear substrate. Extend. Further, since the inner sealing portion is disposed between the light-transmitting substrate and the rear substrate, it is possible to maintain the suppression characteristics in which the moisture component is prevented from entering the inside of the solar cell module, that is, the region where the photoelectric conversion layer is disposed. On the other hand, in the sealing step of sealing the photoelectric conversion layer and the filling portion between the light-transmitting substrate and the back substrate, the light-transmitting substrate and the back surface can be formed via the gap formed in the inner sealing portion M3757.doc 201114047. The air in the space surrounded by the substrate and the inner seal portion is exhausted. Therefore, it is possible to prevent air bubbles from remaining inside the solar cell module, that is, between the light-transmitting substrate and the rear substrate. Thereby, the bubble is suppressed from becoming a path in which moisture intrudes into the interior from the periphery of the solar cell module, thereby improving the long-term reliability of the solar cell module. A fourth aspect of the present invention provides a method of manufacturing a solar cell module, comprising: a film forming step of forming a photoelectric conversion layer on a light-transmitting substrate; and a disposing step of covering the light-transmitting substrate a filling portion is disposed in the photoelectric conversion layer; and a sealing step of disposing the back substrate, and the photoelectric conversion layer and the filling portion are interposed between the back substrate and the light-transmitting substrate; a restricting portion that is spaced apart from the back side of the substrate and disposed on the second 〇P-knife around the light-transmitting substrate, and the arranging hole between the light-transmitting substrate and the back substrate The portion is heated and sealed to seal the light-transmissive substrate and the back glass substrate. : The fourth aspect of Kang Ben Mao Ming, the distance between the light-transmitting substrate and the back substrate; the spacing of the material from the restraint is narrower. Therefore, in the anti-sealing step, the filling portion is pushed out from between the light-transmitting substrate and the rear substrate, and the gap between the light-transmitting substrate and the rear substrate is not changed. </ RTI> can prevent the filling portion from shrinking to the path of the transparent substrate and the back portion, and invading from the periphery of the solar cell module to the long-term reliability of the two solar cell modules. 143757.doc 201114047 On the above-mentioned date of the sun. ^ In the third aspect or the fourth aspect, the phase difference is different, and the sealing step includes a peripheral sealing step of the above-mentioned sealed outer sealing portion of the dispensing &amp; v core, and the outer sealing portion is located at Shangcheng. The outer circumference of the inner seal portion between the 1J^31 light-transmitting substrate and the rear substrate is covered. According to the present invention, after the step of sealing the photoelectric conversion layer or the like between the light-transmitting substrate and the rear substrate, the outer peripheral sealing portion covers the outer periphery of the transparent substrate and the rear substrate without the inner sealing portion. Therefore, the internal sealing of the solar cell module can be ensured. A fifth aspect of the present invention provides a method of manufacturing a solar panel, which is further characterized by the above-described sealing step in the method of manufacturing a solar cell module of the present invention, further comprising a rib mounting step, the rib mounting step A rib supporting the solar cell module is mounted on the rear substrate. According to the fifth aspect of the invention, the ribs fixed to the rear substrate and supporting the solar battery module can function as a member for increasing the strength of the solar battery module. Therefore, even if the strength of the back substrate itself is low, and the back substrate can be thinned, the material cost of the back substrate can be lowered. Further, by making the back substrate thinner, even if the weight increase portion of the rib portion is estimated, the solar cell panel can be made lighter, and the usability of the solar cell panel at the time of manufacture or installation can be improved. [Effects of the Invention] The solar battery module according to the first aspect of the present invention, the solar panel of the second aspect, the method of manufacturing the solar battery module of the third aspect, and the solar panel of the fifth aspect In the manufacturing method, the filling portion is disposed in a space surrounded by the light-transmitting substrate, the rear substrate, and the inner sealing portion. The light-transmitting substrate, the rear substrate, and the inner sealing portion can be formed through the gap formed in the inner sealing portion I43757.doc 12 201114047. Since the air in the enclosed space is exhausted, it is possible to suppress the extension and retraction of the filling portion (EVA or the like) and to suppress the intrusion of moisture into the solar cell module. According to the method for manufacturing a solar battery module according to the fourth aspect of the present invention and the method for manufacturing a solar panel according to the fifth aspect of the present invention, the restricting portion for defining the interval between the light-transmitting substrate and the back-side glass substrate is disposed to transmit light. Since the substrate and the backside glass substrate are sealed, it is possible to suppress the protrusion and retraction of the filling portion (EVA or the like) and to suppress the intrusion of moisture into the solar cell module. [Embodiment] [First Embodiment] Hereinafter, a solar battery panel according to a first embodiment of the present invention will be described with reference to Figs. 1 to 17 . Fig. 1 is a schematic view showing the configuration of a solar cell panel of the present embodiment. The solar cell panel 1 described in the present embodiment is provided with a solar cell panel of the solar cell module 2, and as shown in Fig. i, a pair of long side ribs (ribs) 3L, 3L are provided on the solar cell panel. And a pair of short-side ribs (ribs) 3S, 3S ° Fig. 2 is a schematic view showing the configuration of the solar battery module of Fig. 1. As shown in FIG. 2, the solar cell module 2 is mainly provided with a translucent substrate vapor-permeable electrode layer 12, a photoelectric conversion layer 13, a back electrode layer μ, a subsequent filling material sheet 25, and a back substrate 11Ββ translucent substrate 11Α. As the glass substrate, X such as nano float glass or embossed glass can be used as the material of the glass, and generally, it is called a blue plate glass and a whiteboard breaker, and both can be used as the substrate. 143757.doc 13 201114047 Considering the light absorption wavelength of the photoelectric conversion layer 13, that is, the transmittance of 350 nm to 800 nm, the translucent substrate 11A is more likely to have less iron content and higher transmittance than the blue plate glass. High white glass. Further, in order to ensure the strength necessary for the solar cell module 2 in an area exceeding 1 m, the thickness of the glass substrate is preferably a plate thickness in the range of about 2_8 mm to about 4.5 mm, and more preferably about Plate thickness in the range of 3 · 0 mm to approximately 3.2 mm. When whiteboard glass is used as the light-transmitting substrate 11A, the transmittance is 91% or more at a wavelength of 500 nm, and the transmittance is about 89 at 1000 nm. On the other hand, when using slate glass, the transmittance is about 89% at a wavelength of 5 〇〇 nm, and the transmittance at about 1 〇〇〇 nm is about 75% to 80%. For glass, the transmission at this wavelength of light is slightly lower. The back substrate 11B does not need to be transmissive, so it is a glass substrate containing a blue plate glass which is cheaper than a white plate glass, and preferably has a plate thickness of about 1.8 mm to about 3.2 mm which is thinner than the light-transmissive substrate UA. Further preferably, the thickness is in the range of from about 2.0 mm to about 2.2 mm. Thus, the thickness of the back substrate 11B is made thinner than that of the light-transmitting substrate 11A, and the back substrate 丨1B is made lighter than the light-transmitting substrate 11A', whereby the manufacturing steps of the solar cell module 2 are facilitated. In the present embodiment, the case where the areas of the light-transmitting substrate 11A and the back substrate 11B exceed 1 m 2 (for example, 纵4 mx and 1.1 m in the vertical and horizontal directions) will be described. Further, the two substrates may be chamfered or the like, and may not be carried out, and are not particularly limited. As shown in Fig. 1, the pair of long side ribs 3L, 3L and the pair of short side ribs 3S, 3S are fixed to the rear substrate 11B of the solar cell module 2 to support the solar cell module 2. In addition, a pair of long side ribs, 3L and a pair of short side ribs 3S, 3S are also added to the strength of the strong back substrate 11B of I43757.doc 14 201114047. In the present embodiment, the long side rib 3L and the short side rib 3S are described as an example. However, when the necessary strength of the solar panel 1 is secured, the number of the long side ribs 3L and the short side ribs 3S is set. It is not limited to the number of pairs. In the present embodiment, the cross-sectional shape of the long-side rib 3L and the short-side rib 3S is formed in an I-shape. However, when the required strength of the solar panel 1 is secured, the shape is not limited to the I-shape. Shape profile. The long-side rib 3L is provided with a pair of ribs so as to extend along the long-side end portions of the back substrate 丨1]B. The short-side ribs 3S are disposed so as to straddle between the pair of long-side ribs 31, and one pair of ribs are disposed so as to extend substantially parallel to the short-side end portions of the back substrate 11B. The short side rib 3 s is disposed at a position away from the short side end portion of the back substrate, and is biased toward the center side. In other words, a rectangular frame structure is formed by a pair of long side ribs 3L, a few pairs, and a pair of short side ribs and ridges. The long side rib 3 is fixed to the short side rib by a fastening member such as a bolt 3B. The j'' describes the manufacturing steps of the solar cell panel 1 having the above configuration. - An example of a solar cell panel 1 having an early-layer non-daily tantalum film as a light-transmissive substrate 11A, that is, a photoelectric conversion layer 13 as a photoelectric conversion layer 13 will be described. 】3廿π h, not limited to the use of the single-layer amorphous 矽; ^ electricity, for example, can also be represented as the representative crystal h solar power, also ^ pool of microcrystalline stone" month / A % battery , 矽锗 solar battery,

矽太陽電池與晶質矽 如使非日I 層為複數&gt; 、 電池或矽鍺太陽電池各1層地相 層為複數層之多接合型( 1)太%電池般之其他種類之 i43757.doc -15· 201114047 薄膜太陽電池。 此外,為改善接觸付# 並且取奸電流匹配性,於積層成複 數層之各薄膜太陽電池之間,亦可設置作為半反射膜之中 間接觸層。中間接觸層亦可利用咖⑹推雜Zn〇)膜等透 明導電膜。 此外%電轉換層13未必限定於石夕系薄膜太陽電池,例 如可同樣#】用於化合物半導體系(cis(銅銦砸)型、(銅 銦鎵硒)型或CdTe(碲化鎘)型等)太陽電池中。 此外,所谓矽系,係指包括矽(Si)、碳化矽(Sic)及矽鍺 (SiGe)之總稱。 又,所謂晶質矽系,係指非晶矽(am〇rph〇us siHc〇n)系 即非晶質矽系以外之矽系,亦包括微晶矽及多晶矽系。 本實施形態中’對於光電轉換層l3係積層有非晶p層 22A、非晶i層23A、及非晶n層24A者之情形進行說明。 此外’對於背面電極層1 4係積層有第1背面電極層丨4 a、 及第2背面電極層14B者之情形進行說明。 圖3係說明圖2之太陽電池模組之製造步驟的模式圖。 首先’如圖3所示,準備玻璃基板作為透光性基板11A, 較好的是光電轉換層13之光吸收波長即350 nm至800 nm下 之透射性優良之白板玻璃基板。理想的是,對透光性基板 11A之端面實施轉角倒角或R倒角加工。 圖4係說明圖2之太陽電池模組之製造步驟中之形成透明 導電層之步驟的模式圖。 而且如圖 4所示,使用熱CVD(Chemical Vapor Deposition, 143757.doc 16 201114047 化學氣相沈積)裝置於約5〇〇°C之溫度條件下,於透光性其 板11A上形成透明電極層丨2。 透明電極層12係以氧化錫膜(SHOO為主成分之透明電極 膜’且具有自約500 nm至約800 nm為止之膜厚。於進行該 製膜處理時,於氧化錫膜之表面上形成具有適當之凹凸之 紋理。 或者’透明電極層12亦可不使用熱CVD裝置,而使用減: 鑛等形成以氧化鋅膜(Zn〇2)為主成分之透明電極膜。 此外,可於透光性基板1 i A與透明電極層12之間形成驗 性障壁膜(未圖示),亦可不形成’並無特別限定。 驗性障壁膜係例如藉由使用熱CVD裝置於約5〇〇。〇之溫 度條件下製膜成氧化矽膜(Si〇2)而形成。關於氧化矽膜之 膜厚,可例示約50 nm至約1 50 nm。 圖5係說明圖2之太陽電池模組之製造步驟中之形成透明 導電層槽之步驟的模式圖。 若形成透明電極層12,則如圖5所示,形成透明電極層 槽15。 具體而言’透光性基板11A設置於χ_γ平台上,如圖中 之箭頭所示,自透明電極層12之膜面側照射YAG(Yttrium矽Solar cells and crystals, such as non-Japanese I layer for plural>, battery or solar cell, each layer of the ground layer is a multi-layer type (1) too% battery-like other types of i43757. Doc -15· 201114047 Thin film solar cells. Further, in order to improve the contact payment and the matching of the current, it is also possible to provide a semi-reflective film intermediate contact layer between the respective thin film solar cells laminated in a plurality of layers. The intermediate contact layer may also be a transparent conductive film such as a Zn(R) film by a coffee (6). Further, the % electric conversion layer 13 is not necessarily limited to the Shi Xi thin film solar cell, and can be used, for example, for a compound semiconductor system (cis (copper indium germanium) type, (copper indium gallium selenide) type or CdTe (cadmium telluride) type). Etc.) In the solar cell. In addition, the term "lanthanum" refers to a general term including bismuth (Si), tantalum carbide (Sic), and bismuth (SiGe). Further, the term "crystalline lanthanide" refers to an amorphous lanthanum (am〇rph〇us siHc〇n) system, which is an amorphous lanthanide system, and includes microcrystalline lanthanum and polycrystalline lanthanide. In the present embodiment, a case where the amorphous p layer 22A, the amorphous i layer 23A, and the amorphous n layer 24A are laminated on the photoelectric conversion layer 13 will be described. Further, a case where the back surface electrode layer 14 is provided with the first back electrode layer 丨4a and the second back electrode layer 14B will be described. Fig. 3 is a schematic view showing the manufacturing steps of the solar battery module of Fig. 2. First, as shown in Fig. 3, a glass substrate is prepared as the light-transmitting substrate 11A, and a light-absorbing wavelength of the photoelectric conversion layer 13, that is, a white plate glass substrate having excellent transmittance at 350 nm to 800 nm is preferable. It is preferable that the end surface of the light-transmitting substrate 11A is subjected to corner chamfering or R chamfering. Fig. 4 is a schematic view showing the steps of forming a transparent conductive layer in the manufacturing steps of the solar cell module of Fig. 2. Further, as shown in FIG. 4, a transparent electrode layer is formed on the light-transmissive plate 11A using a thermal CVD (Chemical Vapor Deposition, 143757.doc 16 201114047 chemical vapor deposition) apparatus at a temperature of about 5 ° C.丨 2. The transparent electrode layer 12 is formed of a tin oxide film (a transparent electrode film mainly composed of SHOO) and having a film thickness of from about 500 nm to about 800 nm. When the film forming process is performed, it is formed on the surface of the tin oxide film. The transparent electrode layer 12 may be formed of a transparent electrode film mainly composed of a zinc oxide film (Zn〇2) by using a reduction ore, etc., without using a thermal CVD apparatus. The inspective barrier film (not shown) is formed between the substrate 1 i A and the transparent electrode layer 12, and is not particularly limited. The inspective barrier film is, for example, about 5 Å by using a thermal CVD apparatus. The film is formed into a ruthenium oxide film (Si〇2) under the temperature condition of 〇. The film thickness of the yttrium oxide film is exemplified by about 50 nm to about 150 nm. Fig. 5 is a view showing the solar cell module of Fig. 2. A schematic diagram of a step of forming a transparent conductive layer groove in the manufacturing step. When the transparent electrode layer 12 is formed, as shown in FIG. 5, a transparent electrode layer groove 15 is formed. Specifically, the light-transmitting substrate 11A is disposed on the χ_γ platform. As shown by the arrow in the figure, from the transparent electrode layer 12 Membrane side irradiation YAG (Yttrium

Aluminum Garnet,釔鋁石榴石)雷射之第ι高諧波(ι〇64 nm)透明電極層12上藉由雷射光而被雷射钱刻,從而隔 開自約6 mm至15 mm為止之範圍之間隔而形成有透明電極 層軋1 5。藉由5亥透明電極層槽1 5,透明電極層1 2被劃分為 帶狀。 ’ 143757.doc •17· 201114047 入射之YAG雷射之雷射功率得到調節,以使透明電極層 才曰1 5之加工速度紇成較好之速度。對透明電極層12照射之 雷射光相對於透光性基板11A,朝與發電單元2S(參照圖12 等)之串聯連接方向大致正交之方向相對移動。 圖6係說明圖2之太陽電池模組之製造步驟中之積層光電 轉換層之步驟的模式圖。 若形成透明電極層槽15,則如圖6所示,光電轉換層13 積層於透明電極層12上(製膜步驟)。 具體而言,光電轉換層13係以SiH4氣體及H2氣體為主原 料,利用電漿CVD裝置,且於自約3〇 pa至約1〇〇〇 pa為止 之範圍之減壓% i兄下,於將透光性基板丨丨A之溫度保持於 約200 C之條件下而形成。如圖2所示,光電轉換層13係以 自例如太陽光之光入射之側起依序排列有非晶p層22A、非 晶1層23A、非晶n層24A之方式而積層。 本只施开&gt; 態中,對於非晶ρ層22Α係以摻雜有β之非晶 S!C為主之膜厚為約10 nm至約3〇 nm之層、非晶丨層以八係 以非晶Si為主之膜厚為約2〇〇 nm至約35〇 nm之層、非晶n 層24八係以於含有微晶8丨之非晶以中摻雜有卩之8丨層為主之 膜厚為約30 nm至約50 nm之層之情形進行說明。 又,為提高界面特性,亦可於p層膜與丨層膜之間設置緩 衝層。 圖7係說明圖2之太陽電池模組之製造步驟中之形成連接 槽之步驟的模式圖。 若積層光電轉換層13,則如圖7所示,形成連接槽丨7。 143757.doc 201114047 具體而言,透光性基板11A設置於χ_γ平台上,如圖之 箭頭所示,自光電轉換層13之膜面側照射雷射二極體激發 YAG雷射之二次諧波(532 nm)0光電轉換層13上藉由雷射 光而被雷射蝕刻,從而形成連接槽〗7。 又’雷射光可自光電轉換層13之膜面側照射,亦可自相 反側之透光性基板11A側照射,並無特別限定。 當自透光性基板11A側照射時,雷射光之能量被光電轉 換層13之非晶矽層吸收,產生較高之蒸氣壓。利用該較高 之4氣壓使光電轉換層13受到敍刻,故可進行更穩定之雷 射姓刻加工。 雷射光之雷射功率調節成,於自約1〇 kHz至約20 kHz為 止之範圍内脈衝振盪,而變成較好之加工速度。 此外,連接槽17之位置係考慮定位公差而選定,以使其 不與前步驟中所加工之透明電極層槽15交叉。 圖8及圖9係說明圖2之太陽電池模組之製造步驟中之積 層背面電極層之步驟的模式圖。 若形成連接槽1 7,則如圖8所示,背面電極層丨4積層於 光電轉換層13上。具體而言,積層有GZ〇膜即第i背面電 極層14A、及包含Ag膜與Ti膜或Ag膜與A丨膜之第2背面電 極層14 B。 此時’連接槽17之中亦積層有背面電極層14,形成連接 透明電極層12與背面電極層14之連接部18。 第1背面電極層14A係膜厚約5〇 nm至約1〇〇⑽為止之摻 雜有Ga之ZnO膜,且係藉由賤链裝置而形成之層。 143757.doc -19· 201114047 第2背面電極層1 4B係利用濺鐘裝置,於減壓環境下,且 於自約150。(:至約20(TC為止之範圍之溫度條件下形成。 具體而言’積層具有自約150 nm至約5〇〇 nm為止之範圍 之膜厚的Ag膜’其後’積層具有自約1〇 ηηι至約20 nm為止 之範圍之膜厚的Ti膜《或者,亦可為具有約25 nm至100 nm之膜厚之Ag膜、與具有約15 nm至500 nm之膜厚之A1膜 的積層結構。 如上所述,若於光電轉換層13(參照圖2)與第2背面電極 層14B之Ag膜之間形成有第1背面電極層14A,則光電轉換 層13與第2背面電極層14B之間之接觸電阻降低,且光之反 射性能提高。 圖10係說明圖2之太陽電池模組之製造步驟中之加工分 離槽之步驟的模式圖。 若積層背面電極層14,則如圖1 〇所示,形成分離槽16。 具體而言,透光性基板11A設置於χ-γ平台上,如圖之 箭頭所示,自透光性基板11A側照射雷射二極體激發YAG 雷射之二次譜波(532 nm)。入射之雷射光被光電轉換層13 吸收,於光電轉換層1 3内產生較高之氣體蒸氣壓。藉由該 氣體蒸氣壓’第1背面電極層1 4 A及第2背面電極層1 4B爆 裂而被除去。 雷射光之雷射功率調節成,於自約1 kHz至約50 kHz為 止之範圍内脈衝振盪,而變成較好之加工速度。 圖11係說明圖2之太陽電池模組之製造步驟中之加工絕 緣槽之步驟的模式圖。圖12係說明圖丨1之絕緣槽之構成之 143757.doc -20· 201114047 自背面電極層側觀察太陽電池模組的圖。 右形成分離槽16,則如圖11及圖12所示,形成絕緣槽 、邑、彖槽19係藉由區分發電區域,而於透光性基板1 i A 之端周邊之膜端部將串聯連接部分容易短路之部分切斷, 從而消除該部分之影響。 此外,圖11中,成為於光電轉換層13串聯連接之方向上 切斷之X方向剖面圖,故本來絕緣槽19之位置上應表示為 有相田於周圍膜除去區域2〇之部分之狀態(參照圖12), 但為便於對透光性基板UA之端部之加工進行說明,而於 該位置上表示以γ方向剖面而形成之絕緣槽作為X方向絕 緣槽19而進行說明,其中,上述周圍膜除去區域係將背 面電極層^(第!背面電極層14A及第2背面電極層i4B)/光 電轉換層13/透明電極層12之膜研磨除去而形成。 當形成絕緣槽19時,透光性基板11A設置於χ_γ平台 上,雷射二極體激發YAG雷射之二次諧波(532 nm)自透光 1&quot;生基板11A側入射。入射之雷射光於透明電極層u與光電 轉換層B被吸收’產生較高之氣體蒸氣壓。藉由該氣體蒸 氣壓,第1背面電極層14Α及第2背面電極層14Β爆裂,從 而背面電極層14(第i背面電極層14八及第2背面電極層 14Β)、光電轉換層13及透明電極層12被除去。 雷射光之雷射功率調節成,於自約i kHz至約5〇 kHzg 止之fe圍内脈衝振盪,而變成較好之加工速度。照射之雷 射光係沿X方向(參照ffll2)於距❹性基板UA之端部5 mm至20 mm為止之範圍内之位置移動。 143757.doc 21 201114047 此時,於後續步驟中進行透光性基板11A之周圍膜除去 區域20之膜面研磨除去處理,故無需設置γ方向絕緣槽。 較好的是,絕緣槽1 9形成於距透光性基板丨丨A之端5 mm 至15 mm為止之範圍内之位置為止。藉此,可抑制外部水 分自太陽電池板端部侵入至太陽電池模組2内部。 此外,於到此為止所說明之步驟中係使用YAG雷射作為 雷射光,但並不限於YAG雷射,亦可同樣使用γν〇4 (Yttrium Orthovanadate,礬酸釔)雷射、光纖雷射等作為 雷射光。 若形成絕緣槽19,則透光性基板UA周邊(周圍膜除去區 域20)之積層膜、即第1背面電極層14A及第2背面電極層 14B、光電轉換層π及透明電極層12被除去,從而形成周 圍膜除去區域20。該積層膜具有階差且容易剝離,故藉由 除去該積層膜,使後續步驟中經由接著填充材料薄片25而 進行之貪面基板11B之接著順利地進行,從而可確保密封 面。 關於上述積層膜,係於距透光性基板11A之端5 mm至2〇 mm為止之範圍内,將基透光性基板丨丨a之整個周圍之積層 膜除去,從而形成周圍膜除去區域20。 於X方向上,使用磨石研磨或喷射研磨等自上述絕緣槽 19將基板端側之積層膜除去。另一方面,於γ方向上,亦 使用磨石研磨或噴射研磨等自透明電極層槽丨5將基板端側 之積層膜除去。 除去積層膜時所產生之研磨屑及研磨粒係藉由對透光性 143757.doc •22· 201114047 基板ΠΑ進行清洗處理而被除去。 圖13係說明圖12之背面基板等對透光性基板等之積層的 模式圖。 於端子箱31之安裝部分,背面基板UB上設置有端子取 出孔11Η,取出集電板22Β、23Β。存在對於該端子取出孔 11Η進而設置有防水材料21之情形。藉此,容易抑制與下 述端子箱31之焊錫等之接合時之熱影響,進而可抑制來自 外部之水分等之浸入,故較好。 此外,使用附有黏著材料之耐熱性薄膜(例如於聚醯亞 胺薄膜上塗佈有黏著材料之KaptQn膠帶)作為防水材料 21,藉此,於下述端子箱31與銅箱端子22B、23B之焊錫 等之接合時’有抑制對絕緣薄片24之熱影響之效果。又, 若使用时黏著材料之ΡΕΤ^上㈣有附有料材料之 ㈣與附有黏著材料之ΡΕΤ片者作為防水材料21,則有進 -步加強由端子取出孔叩部分防止來自外部之水分等之 侵入之效果。 對於端子取出孔11Η而言,去 ^ 、 。田防止來自外部之水分等之 侵入並無問題時,或當於藉由煜 精田斗接寻而將端子箱3 1與銅箔 端子22Β、23Β接合時對絕缞舊Η 6、彖4片24之熱影響並無問題 時’亦可省略防水材料21。 串聯連接之複數個發電單元2 Φ ^ T 於—端之太陽電池發 電單兀2S之者面電極層I#、及古足Aluminum Garnet, yttrium aluminum garnet) The ι high harmonic (ι〇64 nm) transparent electrode layer 12 of the laser is laser-engraved by laser light, and is separated by about 6 mm to 15 mm. A transparent electrode layer is rolled 15 by the interval. The transparent electrode layer 12 is divided into strips by the 5 Å transparent electrode layer groove 15. 143757.doc •17· 201114047 The laser power of the incident YAG laser is adjusted so that the processing speed of the transparent electrode layer is reduced to a better speed. The laser beam irradiated to the transparent electrode layer 12 is relatively moved in a direction substantially perpendicular to the series connection direction of the power generating unit 2S (see FIG. 12 and the like) with respect to the light-transmitting substrate 11A. Fig. 6 is a schematic view showing the steps of the laminated photoelectric conversion layer in the manufacturing steps of the solar cell module of Fig. 2. When the transparent electrode layer groove 15 is formed, as shown in FIG. 6, the photoelectric conversion layer 13 is laminated on the transparent electrode layer 12 (film forming step). Specifically, the photoelectric conversion layer 13 is made of SiH 4 gas and H 2 gas as a main raw material, and is subjected to a plasma CVD apparatus and has a reduced pressure in the range of from about 3 〇pa to about 1 〇〇〇pa. It is formed under the condition that the temperature of the light-transmitting substrate 丨丨A is maintained at about 200 C. As shown in Fig. 2, the photoelectric conversion layer 13 is laminated in such a manner that an amorphous p layer 22A, an amorphous one layer 23A, and an amorphous n layer 24A are sequentially arranged from the side on which light of sunlight is incident. In the present only state, the amorphous ρ layer 22 is a layer having a film thickness of about 10 nm to about 3 〇 nm mainly composed of amorphous S! C doped with β, and an amorphous germanium layer is eight. The layer is mainly composed of amorphous Si and has a thickness of about 2 〇〇 nm to about 35 〇 nm, and the amorphous n layer is octagonal to the amorphous layer containing the microcrystalline 8 以. The case where the layer is mainly a layer having a film thickness of about 30 nm to about 50 nm will be described. Further, in order to improve the interface characteristics, a buffer layer may be provided between the p-layer film and the ruthenium film. Fig. 7 is a schematic view showing a step of forming a connecting groove in the manufacturing steps of the solar battery module of Fig. 2. When the photoelectric conversion layer 13 is laminated, as shown in FIG. 7, the connection groove 7 is formed. 143757.doc 201114047 Specifically, the light-transmissive substrate 11A is disposed on the χ_γ platform, as shown by the arrow, the second harmonic of the laser diode is excited from the film surface side of the photoelectric conversion layer 13 to excite the YAG laser. (532 nm) 0 The photoelectric conversion layer 13 is laser-etched by laser light to form a connection groove 7. Further, the laser light may be irradiated from the film surface side of the photoelectric conversion layer 13, or may be irradiated from the opposite side of the light-transmitting substrate 11A side, and is not particularly limited. When irradiated from the side of the light-transmitting substrate 11A, the energy of the laser light is absorbed by the amorphous germanium layer of the photoelectric conversion layer 13, resulting in a high vapor pressure. By using the higher 4 atmospheres, the photoelectric conversion layer 13 is subjected to characterization, so that a more stable laser surname processing can be performed. The laser power of the laser light is adjusted to pulse oscillation from about 1 kHz to about 20 kHz, which becomes a better processing speed. Further, the position of the connection groove 17 is selected in consideration of the positioning tolerance so as not to intersect the transparent electrode layer groove 15 processed in the previous step. 8 and 9 are schematic views showing the steps of laminating the back electrode layer in the manufacturing steps of the solar cell module of Fig. 2. When the connection groove 17 is formed, as shown in Fig. 8, the back electrode layer 丨4 is laminated on the photoelectric conversion layer 13. Specifically, a GZ tantalum film, i.e., an i-th back electrode layer 14A, and a second back electrode layer 14B including an Ag film and a Ti film or an Ag film and an A film are laminated. At this time, the back electrode layer 14 is also laminated in the connection groove 17, and the connection portion 18 connecting the transparent electrode layer 12 and the back electrode layer 14 is formed. The first back electrode layer 14A is a layer in which a Ga-doped ZnO film is formed to have a thickness of about 5 Å to about 1 Å (10) and is formed by a chain device. 143757.doc -19· 201114047 The second back electrode layer 1 4B is in a decompression environment using a splashing device, and is approximately 150 degrees. (: is formed under a temperature condition of about 20 TC. Specifically, 'Ag film having a film thickness ranging from about 150 nm to about 5 〇〇 nm' is followed by a buildup of about 1 a film thickness Ti film of 〇ηηι to a range of about 20 nm or alternatively, an Ag film having a film thickness of about 25 nm to 100 nm, and an A1 film having a film thickness of about 15 nm to 500 nm As described above, when the first back electrode layer 14A is formed between the photoelectric conversion layer 13 (see FIG. 2) and the Ag film of the second back electrode layer 14B, the photoelectric conversion layer 13 and the second back electrode layer are formed. The contact resistance between 14B is lowered, and the light reflection performance is improved. Fig. 10 is a schematic view showing the steps of processing the separation groove in the manufacturing steps of the solar cell module of Fig. 2. If the back electrode layer 14 is laminated, as shown in the figure Specifically, the separation substrate 16 is formed. Specifically, the light-transmitting substrate 11A is disposed on the χ-γ platform, and as shown by the arrow, the laser diode is excited from the side of the light-transmitting substrate 11A to excite the YAG ray. The second spectrum of the shot (532 nm). The incident laser light is absorbed by the photoelectric conversion layer 13 for photoelectric conversion. A high gas vapor pressure is generated in the layer 13. The first back electrode layer 14A and the second back electrode layer 14B are removed by the gas vapor pressure. The laser power of the laser is adjusted to The pulse oscillates from about 1 kHz to about 50 kHz, and becomes a better processing speed. Fig. 11 is a schematic view showing the steps of processing the insulating grooves in the manufacturing steps of the solar cell module of Fig. 2. Illustrate the structure of the insulating groove of Fig. 1 143757.doc -20· 201114047 View of the solar cell module from the side of the back electrode layer. Forming the separation groove 16 to the right, as shown in Figs. 11 and 12, forming an insulating groove The 邑, 彖, and the 19 19 are separated from the portion of the film at the periphery of the end of the light-transmitting substrate 1 i A by the portion where the series connection portion is easily short-circuited, thereby eliminating the influence of the portion. In the eleventh aspect, the X-direction cross-sectional view is cut in the direction in which the photoelectric conversion layers 13 are connected in series. Therefore, the position of the insulating groove 19 is shown as a state in which the phase is in the portion of the surrounding film removal region 2 (refer to FIG. ), but for the convenience of the light-transmitting substrate The processing of the end portion of the UA will be described, and the insulating groove formed by the cross section in the γ direction will be described as the X-direction insulating groove 19 at the position. The peripheral film removal region is the back electrode layer (the ! The film of the back electrode layer 14A and the second back electrode layer i4B) / the photoelectric conversion layer 13 / the transparent electrode layer 12 is removed by polishing. When the insulating groove 19 is formed, the light-transmitting substrate 11A is disposed on the χ γ platform, and the laser The second harmonic (532 nm) of the polar body excited YAG laser is incident from the side of the light transmission 1&quot; The incident laser light is absorbed by the transparent electrode layer u and the photoelectric conversion layer B to generate a higher gas vapor pressure. The first back electrode layer 14A and the second back electrode layer 14 are burst by the gas vapor pressure, and the back electrode layer 14 (the i-th back electrode layer 14 and the second back electrode layer 14), the photoelectric conversion layer 13 and the transparent layer are transparent. The electrode layer 12 is removed. The laser power of the laser light is adjusted to be a good processing speed from about i kHz to about 5 kHz kHz. The laser beam is irradiated in the X direction (refer to ffll2) at a position within a range of 5 mm to 20 mm from the end of the inert substrate UA. 143757.doc 21 201114047 At this time, the film surface polishing removal treatment of the peripheral film removal region 20 of the light-transmitting substrate 11A is performed in the subsequent step, so that it is not necessary to provide the γ-direction insulating groove. It is preferable that the insulating groove 19 is formed at a position within a range of 5 mm to 15 mm from the end of the transparent substrate 丨丨A. Thereby, it is possible to suppress entry of external water from the end of the solar panel into the interior of the solar cell module 2. Further, in the steps described so far, a YAG laser is used as the laser light, but it is not limited to the YAG laser, and a γν〇4 (Yttrium Orthovanadate) laser or a fiber laser may be used in the same manner. As a laser light. When the insulating groove 19 is formed, the laminated film of the periphery of the light-transmitting substrate UA (the surrounding film removal region 20), that is, the first back electrode layer 14A and the second back electrode layer 14B, the photoelectric conversion layer π, and the transparent electrode layer 12 are removed. Thereby, the peripheral film removal region 20 is formed. Since the laminated film has a step and is easily peeled off, the laminated film is removed, and the subsequent substrate 11B which is subsequently subjected to the filling of the material sheet 25 is smoothly performed in the subsequent step, whereby the sealing surface can be secured. In the laminated film, the laminated film of the entire periphery of the light-transmitting substrate 丨丨a is removed in a range of 5 mm to 2 mm from the end of the light-transmitting substrate 11A, thereby forming the peripheral film removing region 20 . The laminated film on the substrate end side is removed from the insulating groove 19 by grinding or jet polishing in the X direction. On the other hand, in the γ direction, the laminated film on the substrate end side is removed from the transparent electrode layer groove 5 by grinding or jet polishing. The polishing chips and the abrasive grains generated when the laminated film is removed are removed by cleaning the light-transmitting 143757.doc •22·201114047 substrate. Fig. 13 is a schematic view showing a laminate of a back substrate or the like of Fig. 12 on a light-transmitting substrate or the like. In the mounting portion of the terminal box 31, the rear substrate UB is provided with a terminal take-out hole 11A, and the current collector plates 22A and 23B are taken out. There is a case where the terminal is taken out of the hole 11 and the waterproof material 21 is provided. As a result, it is easy to suppress the thermal influence at the time of bonding with the solder or the like of the terminal box 31 described above, and it is also possible to suppress the intrusion of moisture or the like from the outside. Further, a heat-resistant film (for example, a KaptQn tape coated with an adhesive material on a polyimide film) having an adhesive material is used as the waterproof material 21, whereby the terminal box 31 and the copper box terminals 22B, 23B are described below. When soldering or the like is joined, the effect of suppressing the heat influence on the insulating sheet 24 is suppressed. Further, if the adhesive material is used (4), the material (4) with the material and the adhesive material with the adhesive material are used as the waterproof material 21, the hole is removed from the terminal to prevent moisture from the outside. The effect of intrusion. For the terminal extraction hole 11Η, go to ^, . When the field prevents the intrusion of moisture from the outside, there is no problem, or when the terminal box 3 1 is joined to the copper foil terminals 22Β, 23Β by the 煜 田 斗 接, the 缞 缞 彖 彖 彖When the heat effect of 24 is no problem, the waterproof material 21 may be omitted. a plurality of power generating units 2 connected in series Φ ^ T at the end of the solar cell power generation unit 2S surface electrode layer I#, and the ancient foot

Ba _ , „ 另一 &amp;側與發電單元2S之 透明電極層12連接之集電用單 於背面電㈣側設置㈣著材料^面電極層14’黏貼有 ㈣#之㈣端子22Α、23Α。 I43757.doc •23· 201114047 關於銅落端子22A、23A,對附有#著材料側之面進行壓 印等凹凸加工,且藉由黏著材料而簡易地黏貼且固定於背 面電極層14,並且貫通於黏著材料而與背面電極㈣良好 地電性連接。 使用自-端之發電單元28延伸之銅箱端子m细、 及自與另-端側之發電單元2S連接之集電單元延伸之㈣ 端子23A、23B而發電之電力,集電於配置在背面基板11B 上之端子箱3 1中。Ba _ , „ The other &amp; side is connected to the transparent electrode layer 12 of the power generating unit 2S, and the current collecting unit is provided on the back side (four) side. (4) The material surface electrode layer 14 ′ is adhered to the (4) terminal (4) terminals 22 Α and 23 Α. I43757.doc •23· 201114047 The copper-and-drop terminals 22A and 23A are subjected to embossing such as imprinting on the surface on which the material is placed, and are easily adhered and fixed to the back electrode layer 14 by an adhesive material. It is electrically connected to the back electrode (4) in an adhesive material. The copper box terminal m extending from the power generating unit 28 of the self-end and the (four) terminal extending from the collecting unit connected to the power generating unit 2S on the other end side The electric power generated by 23A and 23B is collected in the terminal box 31 disposed on the rear substrate 11B.

於銅箔端子22B、23R夕祛二兩L 之#面電極14側設置有黏著材 料,但無需與背面電極層14電性連接,故不對銅箔端子 22B 23B之叹置有黏著材料之面進行壓印等凹凸加工。 於銅箱端子22B、23B與背面電極14之間,為防止電性 短路而設置有絕緣薄片24β例如,絕緣薄片Μ係使用 PET(Polyethylene ,聚對苯二甲酸乙二醋)等The adhesive material is provided on the side of the #foil electrode 14 of the copper foil terminals 22B and 23R. However, it is not necessary to electrically connect the back electrode layer 14. Therefore, the surface of the adhesive material of the copper foil terminal 22B 23B is not slid. Concave and convex processing such as imprinting. An insulating sheet 24β is provided between the copper box terminals 22B and 23B and the back surface electrode 14 to prevent electrical short-circuiting. For example, PET (Polyethylene, polyethylene terephthalate) or the like is used for the insulating sheet.

具有絕緣性之樹脂’形成為寬度寬於銅箱端子22B、23B 之片狀。進而’於絕緣薄片24之背面電極i4側之面上設置 黏著材料’藉由該黏著材料而固定絕緣薄片24。 又,mi端子22B與銅落端子22A電性連接之部分係藉 由將㈣端子22B配置於㈣端子以與背面電極以 間,而良好地電性、蛊拉 电丨連接。銅箔端子23B與銅箔端子23A電 性連接之部分亦同描# 精由將銅箔端子2 3 B配置於銅箔端 子2山3A與背面電極14之間,而良好地電性連接。 Λ相t輸出電徵32係以利用焊接等而與銅羯端子 22B、23B電性連接從而獲取集電之電力之方式而構成。 143757.doc •24- 201114047 銅羯端子 22A、22B、23A、At ,上、 A 2把係使用無氧鋼或韌鋼而 形成為約20 μιη至約50 _之厚度之箔狀。較韌鋼而言,| 氧銅自身具有之氧較少,故若使用無氧銅形成銅;端; 以、22Β、23Α、23Β,則可抑制㈣端子以、咖、 23 A 23Β之氧化,且可維持其耐久性,因此更好。 作為黏著材料,為可抵抗層壓處理時之約l5〇t至約 赋之溫度,而使用例如耐熱性丙烯酸系黏著材料或耐 熱性矽系黏著材料。如此,藉由使用黏著材料將銅箔端子 22A、22B、23A、23B及絕緣薄片24簡易地固定,可提高 作業性,且可無間隙地固定。因此,可阻斷水分侵入至: 陽電池模組2内部之路徑,從而可取得更優良之效果。 又,接著部亦可利用EVA進行固定而代替利用黏著材料 進行固定’ X電性接合部分亦可利用銀聚料等進行固定而 代替利用黏著材料進行固定。 若设置用於集電之銅箔端子22α、22Β、23 Α、23β等, 則配置包含EVA(乙烯-乙酸乙烯共聚物)等之接著填充材料 薄片(填充部)25、及内周密封材料(内側密封部)26八(配置 步驟)。 接著填充材料薄片25係覆蓋太陽電池模組2之整體者, 且配置於内周密封材料26八所包圍之範圍内。如上所述, 各構件依序配置於形成在透光性基板丨丨A上之光電轉換層 13及背面電極14上,且於接著填充材料薄片25上設置有背 面基板11B。 内周密封材料26A防止接著填充材料薄片25自透光性基 143757.doc •25· 201114047 板11A及背面基板11B之間伸出至外部,並且抑制潮濕成 分自太陽電池模組2之周圍侵入至内部。 内周密封材料26A配置於透光性基板11A及背面基板UB 之緣部、例如周圍膜除去區域20,且以内部包圍光電轉換 層13等之方式而配置。作為内周密封材料26八,可採用使 用有丁基橡膠等具有低透濕性及高耐久性之彈性材料之密 封材料,且該材料於使用疊合機之接著時之溫度(約15〇艺 至約160°C)下,亦保持特定之硬度與彈性,且對透光性基 板11A及背面基板11B之密接性較高。 進而好的是,内周密封材料26八之材料係可藉由升溫而 塗佈及接著之熱熔材料,且係使用分配器等眾所周知之器 具而塗佈於透光性基板11A之周s ’或以藉由升溫而軟化 之方式形成之膠帶狀材料,且内周密封材料26八配置於透 光性基板11A之周圍。 於内周密封材料26A之透光性基板11A及背面基板UB之 短邊⑷3中之上侧之邊)上’設置有内周密封材料2从之 裂縫即間隙26C。 間隙2 6 C係將配置有内周密封材料2 6 A所包圍之接著填 充材料薄片25之區域與外部相連之裂縫。本實施形態中, 對於在上述短邊之大致中央處形成有間隙况之例進行說 明。 :字接著填充材料薄片25、内周密封材料% a及背面基 板配置於特定之位置上之後,使用疊合機對透光性基 板iiA及背面基板11B之間進行脫氣,一方面於自約⑽ 143757.doc -26- 201114047 至約16(TC為止之範圍内升高溫度,—方面進行加壓。由 此:$面基板11Β與透光性基板UA密接,使接著填充材 料缚片25之EVA交聯,藉此背面基板UB接著於透光性基 板11Α(密封步驟)。 此外’接著填充材料薄片25並不限定於eva,可利用 ㈣nyl butyral’ &amp;乙稀丁駿)等具有類似功能之接 著填充材料。此情料,針對各個接著填純料錢壓接 之順序、度及時間等之條件適當化,而進行處理。 此時,透光性基板11A、背面基板UB及内周密封材料 26A所包圍之空間内之空氣係通過間隙26匸而朝該空間外 排氣。間隙26C係以朝該空間外排氣為主要目的,故只要 幾cm(例如約1 cm至約1〇 cni左右)即可。 圖14係說明圖2之太陽電池模組之製造步驟中之塗佈外 側密封材料之步驟的模式剖面圖。 若背面基板11B接著於透光性基板UA上,則如圖以所 不,以覆蓋間隙26C之外側之方式配置外周密封材料(外側 密封部)26B(外周密封步驟)。 外周Φ封材料26B係堵塞間隙26C而確保太陽電池模組2 之密封性者,經由間隙26C而防止水分及潮濕成分侵入至 太陽電池模組2之内部。 作為外周密封材料26B,可採用使用有丁基橡膠等具有 低透濕性及高耐久性之彈性材料之密封材料,且該材料之 黏度較高且對透光性基板11A及背面基板i 1B之密接性較 向0 143757.doc -27· 201114047 外周密封材料26B係使用分配器等眾所周知之器具而塗 佈。 圖1 5係說明圖2之太陽電池模組之製造步驟令之安裝端 子箱之步驟的模式圖。圖16係說明圖2之太陽電池模組之 製造步驟中之密封步驟的模式圖。 若對背面基板11B進行接著,則如圖15所示,於太陽電 池模組2之背側使用接著劑而安裝端子箱31。 其後’使用焊錫等將銅箔端子22B、23B電性連接於端 子箱3 1之輸出電纜32,且利用密封劑(灌封劑)填充端子箱 3 1之内部’從而將其密封。 圖1 7係說明於太陽電池模組上安裝長邊肋及短邊肋之步 驟的模式圖。 若端子箱31安裝結束,則如圖17所示,長邊肋几及短邊 肋3S安裝於太陽電池模組2上(肋安裝步驟)。 一對長邊肋3L及一對短邊肋3S係使用螺栓3B而緊固而 成為矩形狀之構造物。於太陽電池模組2之背面基板11B之 長邊肋3L及短邊肋3 S接觸之部分黏貼有雙面膠帶3T,藉由 該雙面膠帶3T及接著劑(未圖示)將長邊肋几及短邊肋3§固 定於太陽電池模組2之背面基板11B上。長邊肋3L及短邊肋 3S可僅由接著劑固定’但藉由進而使用雙面膠帶3T,可使 長邊肋3L及短邊肋3S上之接著位置之固定變容易。 由此,製成太陽電池板1。 此外’可於如上所述地將雙面膠帶3Τ黏貼於背面基板 11Β上之後’將長邊肋3L及短邊肋3S黏貼於背面基板11Β 143757.doc -28· 201114047 上’亦可於將雙面膠帶3T黏貼於長邊肋3L及短邊肋3S上之 後,將長邊肋3L及短邊肋3S黏貼於背面基板11B上,並無 特別限定。 根據上述構成,太陽電池板1係藉由將長邊肋3L及短邊 肋3S接著於背面基板11B而得到加強。因此,長邊肋3L及 短邊肋3S可作為對於下述兩方之荷重而增加太陽電池模組 2之強度之構件(強度構件)而發揮作用,該兩方之荷重係由 自太陽電池板1之受光面正面側吹來之風之風壓或積雪之 荷重等引起之正壓 '及由自太陽電池板1之受光面之反對 側吹來之風之風壓等引起之負壓。 因此,與未使用長邊肋3L及短邊肋3S之情形相比,即使 背面基板11B本身之強度較低亦可,從而可使背面基板丨j b 變薄。因此’可使背面基板i 1B之材料費降低,即可使太 陽電池板1之製造成本降低。 進而’藉由使背面基板11B變薄,即使將長邊肋3L及短 邊肋3 S之重量增加部分估計在内,亦可減輕太陽電池板i 之重量而使之輕量化’且可使太陽電池板1之製造時或設 置施工時之使用性提高。 根據上述構成,於透光性基板UA、背面基板UB及内 周密封材料26A所包圍之空間内配置有接著填充材料薄片 25 ’故可防止接著填充材料薄片25自透光性基板丨丨a及背 面基板11B之間伸出。 此外’於透光性基板uA與背面基板11B之間配置内周 密封材料26A,故可維持抑制潮濕成分侵人至太陽電池模 143757.doc •29· 201114047 組2之内部即配置有光電轉換層13之區域之抑制特性,從 而可提高太陽電池板1之長期可靠性。 另一方面’於利用疊合機將光電轉換層13及接著填充材 料薄片25等密封於透光性基板11A與背面基板11B之間之 過程中’經由形成於内周密封材料26A之間隙26C,可儘 快將透光性基板11A、背面基板11 b及内周密封材料26A所 包圍之空間之空氣排氣。因此,可抑制氣泡殘留於太陽電 池模組2之内部即透光性基板UA及背面基板UB之間而使 殘留之氣泡成為水分自太陽電池模組2之周圍侵入至内部 之路徑,從而可使太陽電池模組2之長期可靠性提高。 一般而言,於面積超過1 m2之大型尺寸之太陽電池模組 2中’難以獲得太陽電池模組2整體内之均一之推壓狀態。 然而本實施形態中,可獲得太陽電池模組2整體内之均一 之推壓狀態,可抑制接著填充材料薄片25自太陽電池模組 2伸出,並且可抑制太陽電池模組2縮入至内側。 進而,容易自太陽電池模組2之内部空間將空氣排氣, 且可抑制氣泡殘留於太陽電池模組2之内部。藉此,可提 高太陽電池板1之長期可靠性。 進而,於透光性基板11A與背面基板UB之間密封有光 電轉換層13及接著填充材料薄片25等之後,藉由外周密封 材料26B而覆蓋間隙26C之外周,從而可確保太陽電池模 組2之内部之密封性。 當將本實施形態之太陽電池板丨設置於傾斜之設置面上 時,更好的S ’以内周密封材料26A之間隙26C配置於傾 143757.doc -30- 201114047 斜之設置面之上側之方式而設置太陽電池板丨。藉此,可 抑制潮濕成分侵入至太陽電池模組2之内部。 即,雨水等水分侵入至太陽電池模組2與保持該太陽電 池模組2之框架之間。太陽電池板丨設置於傾斜之設置面 .上,藉由太陽電池板1之設置與排水結構之情況,當於太 陽電池板1之下側產生水分之保留區域時’水分積留於傾 斜面之下方。因此,藉由將内周密封材料之間隙 配置於傾斜之設置面之上側,可將積留之水與内周密封材 料26A之間隙26C隔開。 其結果,藉由連續形成之内周密封材料26A之密封結構 而抑制潮濕成分侵入。進而,内周密封材料26A之間隙 26C配置於遠離積留水之位置上,並且藉由外周密封材料 26B覆盍間隙26C之外周,由此可防止潮濕成分侵入至太 陽電池模組2之内部。 此外,可如上述實施形態般僅由一對長邊肋几、几及一 對短邊肋3S、3S支持太陽電池模組2,但當確保太陽電池 板1之必要強度時,亦可於一對短邊肋3S、3S之間進而追 加短邊肋3 S,而以合計3條之短邊肋3 s與一對長邊肋3 l、 3L支持太陽免池模組2,長邊肋3^及短邊肋μ之設置數量 並無特別限定。 由此,於如積雪等般對太陽電池板1施加高荷重之設置 形I、之It形時,藉由調整長邊肋3L及短邊肋3s之設置數 罝,而不變更透光性基板11A及背面基板UB之板厚,可 確實地支持太陽電池模組2。 143757.doc •31 · 201114047 [第2實施形態] 其次,參照圖1 8說明本發明之第2實施形態。 本實施形態之太陽電池板之基本構成與第1實施形態相 同,但内周密封材料之間隙之配置位置與第I實施形態不 同。因此’本實施形態中’利用圖1 8僅對間隙之配置位置 進行說明,而省略其他之構成要素等之說明。 圖1 8係說明本實施形態之太陽電池板之内周密封材料之 間隙之配置位置的模式圖。 此外,對與第1實施形態相同之構成要素標註相同之符 號,並省略其說明。 本實施形態之太陽電池板101之太陽電池模組1〇2之内周 密封材料(内側密封部)126A及間隙126C之配置係如圖18所 即’沿透光性基板Π a之長邊及短邊而配置内周密封材 料1 26A,並且於透光性基板丨丨a之4個角部配置間隙 126C。 内周密封材料126A與第1實施形態之内周密封材料26A 相同,防止接著填充材料薄片25自透光性基板丨1A與背面 基板11B之間伸出至外部,並且抑制潮濕成分自太陽電池 模組2之周圍侵入至内部。此外,内周密封材料126A係包 3與第1實施形態之内周密封材料26A相同之材料之密封材 料。 根據上述構成,於透光性基板11A之角部,換言之,於 内周密封材料126A之角部形成間隙l26c,肖此可穩定地 143757.doc •32- 201114047 配置内周密封材料126A。 ^如 S藉由利用分配器等塗佈内周密封材料126 A而配 置内周密封材料126A時,於塗佈方向產生變化之角部,經 布之内周在封材料126A之厚度不均一,或内周密封材料 126A之形狀不均一。若於内周密封材料126a之角部形成 間隙126C ’則無需於施工困難之角部配置内周密封材料 126A,由此容易使内周密封材料126八之厚度及形狀保持 均一性。 、 另方面’藉由將内周密封材料126A之間隙126C設置The insulating resin ' is formed in a sheet shape having a width wider than the copper box terminals 22B and 23B. Further, an adhesive material is provided on the surface of the back surface electrode i4 of the insulating sheet 24, and the insulating sheet 24 is fixed by the adhesive material. Further, the portion in which the mi terminal 22B is electrically connected to the copper drop terminal 22A is electrically connected to the back electrode by placing the (four) terminal 22B at the (four) terminal to be electrically connected to the back electrode. The portion in which the copper foil terminal 23B and the copper foil terminal 23A are electrically connected is also similarly described. The copper foil terminal 2 3 B is disposed between the copper foil terminal 2, the mountain 3A and the back surface electrode 14, and is electrically connected well. The Λ phase t output electric sign 32 is configured to be electrically connected to the copper ruthenium terminals 22B and 23B by welding or the like to obtain power for collecting electricity. 143757.doc •24- 201114047 Brass terminal 22A, 22B, 23A, At, upper, and A 2 are formed into a foil shape of about 20 μm to a thickness of about 50 μm using oxygen-free steel or toughness steel. For tougher steel, | Oxygen copper itself has less oxygen, so if copper is formed using oxygen-free copper; end; 22, 23, 23, 23, can inhibit the oxidation of (4) terminals, coffee, 23 A 23 ,, And it can maintain its durability, so it is better. As the adhesive material, for example, a heat-resistant acrylic adhesive material or a heat-resistant ruthenium-based adhesive material is used to withstand a temperature of from about 15 Torr to about the temperature at the time of the lamination treatment. By simply fixing the copper foil terminals 22A, 22B, 23A, 23B and the insulating sheet 24 by using an adhesive material, workability can be improved and the gap can be fixed without any gap. Therefore, it is possible to block the intrusion of moisture into the path inside the anode battery module 2, so that a more excellent effect can be obtained. Further, the attachment portion may be fixed by EVA instead of being fixed by an adhesive material. The X-electrode-joining portion may be fixed by a silver material or the like instead of being fixed by an adhesive material. When the copper foil terminals 22α, 22Β, 23Α, 23β and the like for collecting current are provided, an underfill material sheet (filling portion) 25 including EVA (ethylene-vinyl acetate copolymer) or the like, and an inner peripheral sealing material are disposed ( Inner seal portion) 26 (configuration step). Then, the filler material sheet 25 covers the entirety of the solar cell module 2, and is disposed within a range surrounded by the inner peripheral sealing material 26. As described above, each member is sequentially disposed on the photoelectric conversion layer 13 and the back surface electrode 14 formed on the light-transmitting substrate 丨丨A, and the back substrate 11B is provided on the subsequent filling material sheet 25. The inner peripheral sealing material 26A prevents the subsequent filling material sheet 25 from extending from the light transmitting group 143757.doc •25·201114047 between the board 11A and the back substrate 11B to the outside, and suppresses intrusion of moisture components from the periphery of the solar cell module 2 to internal. The inner circumferential sealing material 26A is disposed on the edge of the light-transmitting substrate 11A and the rear substrate UB, for example, the peripheral film removal region 20, and is disposed so as to surround the photoelectric conversion layer 13 or the like inside. As the inner peripheral sealing material 26, a sealing material using an elastic material having low moisture permeability and high durability such as butyl rubber can be used, and the temperature of the material at the time of using the laminating machine (about 15 〇 art) At a temperature of about 160 ° C), specific hardness and elasticity are maintained, and the adhesion to the light-transmitting substrate 11A and the back substrate 11B is high. Further, it is preferable that the material of the inner peripheral sealing material 26 is applied by heating and then the hot-melt material, and is applied to the periphery of the light-transmitting substrate 11A by using a well-known device such as a dispenser. Or a tape-like material formed by softening by heating, and the inner circumferential sealing material 26 is disposed around the light-transmitting substrate 11A. A gap 26C from which the inner circumferential sealing material 2 is cracked is provided on the upper side of the short side (4) of the light-transmitting substrate 11A and the back substrate UB of the inner circumferential sealing material 26A. The gap 2 6 C is a slit in which the region surrounded by the inner peripheral sealing material 2 6 A and the portion of the filling material sheet 25 is connected to the outside. In the present embodiment, an example in which a gap is formed at substantially the center of the short side will be described. After the word-filling material sheet 25, the inner peripheral sealing material % a, and the back substrate are disposed at specific positions, the light-transmitting substrate iiA and the back substrate 11B are degassed by using a laminator. (10) 143757.doc -26- 201114047 to about 16 (the temperature is raised within the range of TC, and the pressure is applied. Thereby: the surface substrate 11 is adhered to the light-transmissive substrate UA so that the material is attached to the substrate 25 The EVA is crosslinked, whereby the back substrate UB is followed by the light-transmissive substrate 11 (sealing step). Further, the following filling material sheet 25 is not limited to eva, and may have similar functions such as (d) nyl butyral' &amp; This is followed by a filling material. In this case, the conditions such as the order, degree, and time of each of the subsequent fillings of the pure material are appropriately processed and processed. At this time, the air in the space surrounded by the translucent substrate 11A, the rear substrate UB, and the inner peripheral sealing material 26A is exhausted toward the outside of the space through the gap 26匸. The gap 26C is mainly intended to exhaust the outside of the space, so that it is only a few cm (e.g., about 1 cm to about 1 〇 cni). Fig. 14 is a schematic cross-sectional view showing the steps of coating the outer side sealing material in the manufacturing steps of the solar battery module of Fig. 2. When the back substrate 11B is attached to the light-transmissive substrate UA, the outer peripheral sealing material (outer sealing portion) 26B (outer circumferential sealing step) is disposed so as to cover the outer side of the gap 26C. The outer peripheral Φ sealing material 26B blocks the gap 26C and ensures the sealing property of the solar battery module 2, and prevents moisture and moisture components from entering the inside of the solar battery module 2 via the gap 26C. As the outer peripheral sealing material 26B, a sealing material using an elastic material having low moisture permeability and high durability such as butyl rubber can be used, and the viscosity of the material is high and is good for the light-transmitting substrate 11A and the rear substrate i 1B. The adhesion is similar to that of 0 143 757.doc -27· 201114047 The outer peripheral sealing material 26B is coated using a well-known device such as a dispenser. Fig. 15 is a schematic view showing the steps of manufacturing the terminal block by the manufacturing steps of the solar battery module of Fig. 2. Fig. 16 is a schematic view showing a sealing step in the manufacturing steps of the solar battery module of Fig. 2. When the rear substrate 11B is followed, the terminal box 31 is mounted on the back side of the solar cell module 2 using an adhesive as shown in Fig. 15 . Thereafter, the copper foil terminals 22B and 23B are electrically connected to the output cable 32 of the terminal box 31 by solder or the like, and the inside of the terminal box 3 1 is filled with a sealant (potting agent) to seal it. Fig. 1 is a schematic view showing a step of installing long side ribs and short side ribs on a solar cell module. When the terminal box 31 is mounted, as shown in Fig. 17, the long side ribs and the short side ribs 3S are attached to the solar battery module 2 (rib mounting step). The pair of long side ribs 3L and the pair of short side ribs 3S are fastened by a bolt 3B to form a rectangular structure. A double-sided tape 3T is adhered to a portion where the long side rib 3L and the short side rib 3 S of the back substrate 11B of the solar cell module 2 are in contact with each other, and the long side rib is formed by the double-sided tape 3T and an adhesive (not shown). The short side ribs 3 are fixed to the rear substrate 11B of the solar cell module 2. The long-side rib 3L and the short-side rib 3S can be fixed only by the adhesive agent. However, by using the double-sided tape 3T, the fixing of the subsequent positions on the long-side rib 3L and the short-side rib 3S can be facilitated. Thereby, the solar cell panel 1 is produced. In addition, after the double-sided tape 3Τ is adhered to the back substrate 11Β as described above, the long-side ribs 3L and the short-side ribs 3S are adhered to the back substrate 11Β 143757.doc -28· 201114047 After the surface tape 3T is adhered to the long side rib 3L and the short side rib 3S, the long side rib 3L and the short side rib 3S are adhered to the back substrate 11B, and are not particularly limited. According to the above configuration, the solar cell panel 1 is reinforced by attaching the long side ribs 3L and the short side ribs 3S to the back substrate 11B. Therefore, the long-side rib 3L and the short-side rib 3S can function as members (strength members) that increase the strength of the solar cell module 2 with respect to the load of the two sides, and the load of the two sides is derived from the solar panel. The positive pressure caused by the wind pressure of the wind blown from the front side of the light-receiving surface or the load of the snow, and the negative pressure caused by the wind pressure of the wind blown from the opposite side of the light-receiving surface of the solar panel 1. Therefore, the back substrate 丨j b can be made thinner than the case where the long side rib 3L and the short side rib 3S are not used, even if the strength of the back substrate 11B itself is low. Therefore, the material cost of the back substrate i 1B can be lowered, and the manufacturing cost of the solar cell panel 1 can be reduced. Furthermore, by thinning the back substrate 11B, even if the weight increase of the long side ribs 3L and the short side ribs 3S is estimated, the weight of the solar panel i can be reduced and the weight can be reduced, and the sun can be made. The usability of the panel 1 at the time of manufacture or installation is improved. According to the above configuration, the adhesive material sheet 25 ′ is disposed in the space surrounded by the light-transmitting substrate UA, the back substrate UB, and the inner circumferential sealing material 26A, so that the adhesive material sheet 25 can be prevented from being printed from the light-transmitting substrate 丨丨a and The back substrate 11B protrudes between. Further, since the inner peripheral sealing material 26A is disposed between the light-transmitting substrate uA and the rear substrate 11B, it is possible to maintain the suppression of the intrusion of moisture components into the solar cell module 143757.doc •29·201114047 The inside of the group 2 is provided with the photoelectric conversion layer. The suppression characteristics of the region of 13 can improve the long-term reliability of the solar panel 1. On the other hand, in the process of sealing the photoelectric conversion layer 13 and the subsequent filling material sheet 25 and the like between the light-transmitting substrate 11A and the back substrate 11B by the laminating machine, 'via the gap 26C formed in the inner circumferential sealing material 26A, The air in the space surrounded by the translucent substrate 11A, the rear substrate 11 b, and the inner peripheral sealing material 26A can be exhausted as soon as possible. Therefore, it is possible to prevent the air bubbles from remaining between the light-transmitting substrate UA and the back substrate UB inside the solar cell module 2, and the remaining air bubbles become a path in which moisture intrudes into the interior from the periphery of the solar cell module 2, thereby making it possible to The long-term reliability of the solar cell module 2 is improved. In general, in a large-sized solar battery module 2 having an area of more than 1 m2, it is difficult to obtain a uniform pressing state in the entire solar battery module 2. However, in the present embodiment, a uniform pressing state in the entire solar battery module 2 can be obtained, and the subsequent filling material sheet 25 can be prevented from extending from the solar battery module 2, and the solar battery module 2 can be suppressed from being retracted to the inner side. . Further, it is easy to exhaust air from the internal space of the solar battery module 2, and it is possible to suppress air bubbles from remaining inside the solar battery module 2. Thereby, the long-term reliability of the solar panel 1 can be improved. Further, after the photoelectric conversion layer 13 and the filling material sheet 25 are sealed between the light-transmitting substrate 11A and the rear substrate UB, the outer periphery of the gap 26C is covered by the outer circumferential sealing material 26B, thereby securing the solar battery module 2 The internal seal. When the solar cell panel of the present embodiment is placed on the inclined installation surface, the better S' is disposed on the upper side of the inclined surface of the 143757.doc -30-201114047 with the gap 26C of the inner circumferential sealing material 26A. And set the solar panel 丨. Thereby, it is possible to suppress the intrusion of moisture components into the interior of the solar cell module 2. That is, moisture such as rainwater intrudes between the solar battery module 2 and the frame holding the solar battery module 2. The solar panel is disposed on the inclined setting surface. By the arrangement of the solar panel 1 and the drainage structure, when the moisture retaining region is generated on the lower side of the solar panel 1, the water accumulates on the inclined surface. Below. Therefore, by arranging the gap of the inner circumferential sealing material on the upper side of the inclined installation surface, the accumulated water can be separated from the gap 26C of the inner circumferential sealing material 26A. As a result, the intrusion of the wet component is suppressed by the sealing structure of the continuously formed inner peripheral sealing material 26A. Further, the gap 26C of the inner circumferential sealing material 26A is disposed at a position away from the accumulated water, and the outer circumferential sealing material 26B covers the outer periphery of the gap 26C, whereby the moisture component can be prevented from intruding into the interior of the solar battery module 2. Further, as in the above embodiment, the solar battery module 2 can be supported only by a pair of long side ribs, a pair of short ribs 3S, 3S, but when the necessary strength of the solar panel 1 is ensured, The short side ribs 3 S are further added between the short side ribs 3S and 3S, and the short side ribs 3 s and the pair of long side ribs 3 l, 3L support the sun free pool module 2 and the long side ribs 3 ^ and the number of the short side ribs μ are not particularly limited. Therefore, when the high-load setting shape I and the It shape are applied to the solar cell panel 1 such as snow, the number of the long side ribs 3L and the short side ribs 3s is adjusted, and the light-transmitting substrate is not changed. The thickness of the 11A and the back substrate UB can reliably support the solar cell module 2. 143757.doc • 31 · 201114047 [Second embodiment] Next, a second embodiment of the present invention will be described with reference to Fig. 18. The basic configuration of the solar battery panel of the present embodiment is the same as that of the first embodiment, but the arrangement position of the gap of the inner circumferential sealing material is different from that of the first embodiment. Therefore, in the present embodiment, only the arrangement positions of the gaps will be described with reference to Fig. 18. However, the description of other components and the like will be omitted. Fig. 1 is a schematic view showing the arrangement position of the gap of the inner circumferential sealing material of the solar cell panel of the embodiment. The same components as those in the first embodiment are denoted by the same reference numerals, and their description will be omitted. The arrangement of the inner circumferential sealing material (inner sealing portion) 126A and the gap 126C of the solar cell module 1 2 of the solar cell panel 101 of the present embodiment is as shown in Fig. 18, along the long side of the translucent substrate Π a The inner circumferential sealing material 1 26A is disposed on the short side, and the gap 126C is disposed on the four corner portions of the light-transmitting substrate 丨丨a. The inner circumferential sealing material 126A is the same as the inner circumferential sealing material 26A of the first embodiment, and prevents the subsequent filling material sheet 25 from extending from the light-transmitting substrate 丨1A and the rear substrate 11B to the outside, and suppresses moisture components from the solar battery module. The area around group 2 invades into the interior. Further, the inner circumferential sealing material 126A is a sealing material of the same material as the inner circumferential sealing material 26A of the first embodiment. According to the above configuration, the gap l26c is formed in the corner portion of the light-transmitting substrate 11A, in other words, at the corner portion of the inner circumferential sealing material 126A, so that the inner circumferential sealing material 126A can be stably disposed 143757.doc • 32-201114047. When the inner circumferential sealing material 126A is disposed by applying the inner circumferential sealing material 126 A by a dispenser or the like, a corner portion is changed in the coating direction, and the thickness of the sealing material 126A is not uniform across the inner circumference of the cloth. Or the shape of the inner circumferential sealing material 126A is not uniform. When the gap 126C' is formed at the corner portion of the inner circumferential sealing material 126a, it is not necessary to arrange the inner circumferential sealing material 126A at the corner where the construction is difficult, whereby the thickness and shape of the inner circumferential sealing material 126 are easily maintained uniform. , another aspect by setting the gap 126C of the inner circumferential sealing material 126A

126A所包圍之空間之空氣排氣。The air in the space surrounded by 126A is exhausted.

組2之長期可靠性提高。 [第3實施形態]The long-term reliability of Group 2 is improved. [Third embodiment]

1實施形態相 性基板與背面基板之接著方法。 之第3實施形態。 於:於全周設置有外 叮料,及使用疊合機之透光 。因此,本實施形態中,利 143757.doc * 33 - 201114047 用圖19至圖22 ’僅說明使用有疊合機之透光性基板與背面 基板之接著方法,而省略其他之構成要素等之說明。 圖19係說明本實施形態之太陽電池板之背面基板等對透 光性基板等之積層的模式圖。 此外對與第1貫施形態相同之構成要素標註相同之符 號’並省略其說明。 本貫鈿形態之太陽電池板2〇丨之太陽電池模組2〇2之形成 有光電轉換層13等之透光性基板11A與背面基板11B之間 之構成係如圖19所示。 即,與第1實施形態相同,配置有防水材料2丨、銅箔端 子22Α、22Β、23 A、23Β、絕緣薄片24及接著填充材料薄 片25等。換言之,除未配置有内周密封材料26A之點外, 均與第1實施形態相同,配置位置亦相同。 若接著填充材料薄片2 5等配置於特定之位置上,則使用 下述疊合機250來進行透光性基板ua及背面基板11B之接 著。 此處,說明疊合機25 0之構成。 圖20係說明疊合機之構成的模式圖。 疊合機250係用於透光性基板丨丨a與背面基板11 b之接 著、密封者,如圖20所示,疊合機250設置有上半部 251U、下半部 251L。 上半部25 1U係將配置於其與下半部25 1L之間之接著前 之透光性基板11A及背面基板11B之内部空氣排氣,藉由 推壓及加熱而使其等接著並進行密封。上半部25 1U係以可 I43757.doc • 34· 201114047 相對於下半部25 1L接近、遠離之方式配置,藉由接近下半 部251L而推壓透光性基板11A及背面基板11B » 上半部251U主要設置有上腔室252U、膜片壓製片 253U、及脫模片254U。 上腔室252U與下腔室252L—併形成收納透光性基板丨j A 及背面基板11B等之密閉容器。進而,上腔室252U與脫模 片254U—併構成上半部25 1U之外形,且上腔室252U支持 脫模片254U。上腔室252U具有於平板之中央區域形成有 达離下半部251L(向圖20之上方向遠離)之凹部之形狀。 於上腔至252Us免置有上通氣孔部261U、上真空排氣部 262U。 上通氣孔部261U及上真空排氣部262U係與上腔室252U 之凹部與膜片壓製片25 3u之間之上部空間us相連通。 上通氣孔部261U使上部空間US與大氣即外部相連通, 並且具有流路及開閉閥。 上真空排氣部262U使上部空間US與真空泵(未圖示)之間 相連通’並且具有流路及開閉閥。 膜片壓製片253U係經由脫模片254U而推壓透光性基板 11A及背面基板11B,並且在其與上腔室252u之凹部之間 形成上部空間US。 脫模片254U防止接著之透光性基板UA及背面基板UB 等與叹置於上半部25 1U之膜片壓製片253U接著,即防止 由伸出之EVA而引起之接著,從而使相隔變容易。 脫模片254U係配置於上腔室252U與下半部25况之間, 143757.doc •35· 201114047 並且其兩端被夾著上腔室252lJ而配置之一對輥卷住,每次 層壓處理僅移動一定量。藉此,伸出之EVA得到積累,而 使得下一次層壓處理時不會發生故障。 下半部251L將配置於該下半部251L與上半部251U之間 之接著刖之透光性基板11A與背面基板11 b之内部空氣排 氣,藉由推壓及加熱而使其等接著並進行密封。下半部 25 1L係夾於基板搬送輥270、270之間而配置,以於該下半 部251L與基板搬送輥270之間可搬送透光性基板nA及背面 基板11B等之方式而配置。 於下半部251L主要設置有下腔室252L、熱板25几 '搬 送部254L、及枕木(限制部)255L。 下腔室252L與上腔室252U—併形成密閉容器。下腔室 252L與搬送部254L—併構成下半部251L之外形,且下腔 室252L之内部保持熱板253L。下腔室252L具有於平板之 中央區域形成有遠離上半部251U(向圖20之下方向遠離)之 凹部之形狀。 於下腔室252L設置有下通氣孔部261L、下真空排氣部 262L。 下通氣孔部261L及下真空排氣部262L與藉由上腔室 252U及下腔室252L而形成之密閉容器之内部空間相連 通0 下通氣孔部261L使密閉空間與大氣即外部相連通,並且 具有流路及開閉閥。 下真空排氣部262L使密閉空間與真空泵(未圖示)之間相 143757.doc -36 - 201114047 連通,並且具有流路及開閉閥。 熱板253L係用於對透光性基板11 a及背面基板11B等, 尤其對接著填充材料薄片2 5進行加熱。熱板2 5 3 L係配置於 下腔室252L之凹部之内部,以可經由搬送部254L向背面基 板11B等傳遞熱之方式配置。 本實施形態中,適用加熱至約150。(:之熱板253L而進行 說明,但溫度並無特別限定。 搬送部254L係在其與基板搬送輥270之間進行透光性基 板11A及背面基板11B等之搬送。於搬送部254L設置有呈 環狀配置於下腔室252L之周圍之搬送帶256L、支持搬送帶 256L之皮帶輥257L。 搬送帶256L係藉由載置透光性基板11 a及背面基板11B 等’並且使下腔室252L之周圍旋轉移動,而搬送透光性基 板11A及背面基板11B等。 皮帶輥257L係使搬送帶256L於下腔室252L之周圍旋轉 移動而對搬送帶256L進行支持。 枕木255L係於推壓透光性基板ha及背面基板11B時, 規定透光性基板11A與背面基板11B之間之間隔。枕木 255L係形成為大致稜柱狀之構件,且配置於上半部25 1U 與下半部25 1L之間。 枕木255L之上下方向(圖20之上下方向)上之高度係將透 光性基板11A及背面基板11B之各板厚加上透光性基板丨i a 與背面基板11B之間隔所得之尺寸。 其次,對於使用上述疊合機250之透光性基板11A及背面 143757.doc •37- 201114047 基板11B之接著方法進行說明。 首先,如圖19所示,於形成有光電轉換層13等之透光性 基板11Α之上面,配置防水材料21、銅箔端子22八、、 絕緣薄片24、鋼箔端子22Β、23Β及接著填充材料薄片25 等、及背面基板11Β(配置步驟)。 此外,當對於端子取出孔丨1Η,無需抑制來自外部之水 分等之侵入時,或無需抑制由焊錫等引起之接合時之熱影 響時’亦可省略防水材料21。 此外’配置步驟之前之步驟與第1實施形態相同,故省 略其說明。 其後’配置有接著填充材料薄片25等之透光性基板丨! a 及背面基板11B係如圖20所示藉由基板搬送輥270而搬送至 疊合機250。 配置有接著填充材料薄片25等之透光性基板1! a及背面 基板11B係藉由疊合機250之搬送部254L而配置於下半部 251L與上半部251U之間。 進而’鄰接於透光性基板11A及背面基板11B而配置枕 木25 5L。枕木25 5L係設置於透光性基板11A及背面基板 11B之周圍,但尤其理想的是配置於角部或長邊之中央區 域附近。 而且,使上半部251 U接近下半部25 1L,從而使上腔室 252U與下腔室252L密接,藉此將配置有接著填充材料薄 片25等之透光性基板11A及背面基板11B收納於密閉空間 之内部。 I43757.doc •38- 201114047 於如此搬送配置有接著填充材料薄片25等之透光性基板 11A及背面基板11B之期間,上通氣孔部261U及下通氣孔 部261L開放。 換言之’上部空間US開放於大氣中,上腔室252U及下 腔室252L之密閉空間亦開放於大氣中。 其次’對透光性基板11A與背面基板11B之内部之空氣 進行排氣、推壓、及加熱。 透光性基板11A及背面基板11B之推壓具體而言係以如 下方式進行。即,至此為止開放之上通氣孔部26丨U及下通 氣孔部261L關閉,另一方面上真空排氣部262U及下真空 排氣部262L開放,藉由真空泵使上部空間us及密閉空間 内之空氣排氣。 藉此’進行透光性基板11A及背面基板11B之間之脫 氣。 而且,僅上真空排氣部262U關閉,上通氣孔部261U再 次開放。藉此’使上部空間u S之内部升壓至大氣壓,藉由 上部空間US與密閉空間之間之壓力差將膜片壓製片253U 向透光性基板11A及背面基板11B推擠。換言之,利用受 到膜片壓製片253U推擠之背面基板11B,對透光性基板 11A及背面基板11B進行壓製。 另一方面’透光性基板11A及背面基板11B受到朝熱板 253L之方向之強力擠壓,因此,熱板253L之熱經由搬送帶 256L及透光性基板11A而傳遞至接著填充材料薄片25。由 此’使背面基板11B與透光性基板11A密接,藉由使接著 143757.doc -39- 201114047 填充材料溥片25之EVA交聯而使背面基板11B與透光性基 板11A接著並密封(密封步驟)。 此時’透光性基板11A及背面基板η B被推壓至枕木 25 5L之向度為止,其後,藉由枕木255L支持膜片壓製片 253U。 右結束透光性基板11A及背面基板11B之接著,則下真 空排氣部262L關閉,並且下通氣孔部261L打開,而使大氣 導入至密閉空間内。藉此,利用膜片壓製片253u而進行之 背面基板11B之推壓結束。其後’上半部251lJ朝上方移動 而遠離下半部251L。 此時,於上半部251U之透光性基板ha與背面基板11B 接觸之部分配置有脫模片254U,故透光性基板11A及背面 基板11B與上半部25 1U並未藉由伸出之EVA而接著。 而且’自疊合機250去除鄰接於透光性基板11A及背面基 板11B而配置之枕木255L,且藉由搬送部254L將透光性基 板11A及背面基板ΠΒ搬送至基板搬送輥270,從而將該透 光性基板11A及背面基板11B搬出。 圖2 1係說明塗佈外側密封材料之步驟的模式圖。圖22係 說明與圖2 1之外側密封材料中之施工狀態不同之施工狀態 的模式圖。 若背面基板11B接著於透光性基板11A,則如圖21所 示,以自外側覆蓋透光性基板11A及背面基板11B之間之 方式配置外周密封材料26B(外周密封步驟)。 又,外周密封材料26B不僅對透光性基板11A之側端之 143757.doc •40- 201114047 郤刀^工,而是如圖22所示,對背面基板11B之側端整 個P刀靶工,進而以少量繞入至背面基板加側之方式施 工仗而使密封性提高亦可。此時,為不對長邊肋3L之設 置形成障礙,而考慮繞入之量進行施工。 外周密封材料26B係塞人至透光性基板11A及背面基板 11B之間而確保太陽電池模組2〇2之更高之密封性者,且係 進而防止水为及潮濕成分侵入至太陽電池模組之内 部。 此外,之後之步驟與第丨實施形態相同,故省略其說 明。 ’、 根據上述構成’藉由層壓步驟中之推壓力,透光性基板 11A與背面基板11B之基板間⑮並不比枕木⑸以規定之 特定間隔更狹窄,故於密封步驟中可防止接著填充材料薄 片25自透光性基板UA與背面基板UB之間推擠而伸出。 此處作為上述規定之特定間隔,可列舉例如〇 3 右至1.0 mm左右。關於特定間隔即必需之基板間隔,可根 據接著真充材料薄片2 5之厚度與層壓步驟中之推壓條件 4,以大致±〇. 1 mm以内之精度設置。 進而,於密封步驟結束後,若推壓力消失,則無透光性 基板11A舁月面基板11B之基板間隔較上述規定之特定間 隔更過於接近之部分,該間隔亦不會變寬。因此,可防止 接著填充材料薄片25縮入至透光性基板UA及背面基板 11B之間,從而可防止於太陽電池模組2之周圍部分發生接 '著填充材料薄片25之縮入。 143757.doc • 41 · 201114047 因此,可抑制水分自太陽電池模組2之周圍侵入至内 部,從而可提高太陽電池模組2之長期可靠性。 [第4實施形態] 其次’參照圖23說明本發明之第4實施形態。 本實施形態之太陽電池板之基本構成與第3實施形態相 同,但與第3實施形態之不同之處在於:使用疊合機之透 光性基板與背面基板之接著方法。因此,本實施形態中, 利用圖23僅說明使用疊合機之透光性基板與背面基板之接 著方法’而省略其他之構成要素等之說明。 圖23係說明本實施形態之疊合機之構成的模式圖。 此外’對與第3貫施形態相同之構成要素標註相同之符 號,並省略其說明。 疊合機350係用於透光性基板11A與背面基板11B之接著 者,於疊合機350如圖23所示設置有上半部25 1U及下半部 351卜 下半部351L係將配置於該下半部3511^與上半部251IJ之 間之接著前之透光性基板UA及背面基板11]B之内部之空 氣排氣’且藉由推壓及加熱而使其等接著並進行密封。下 半部351L係夾於基板搬送輥270、270之間而配置,且以在 該下半部35 1L與基板搬送輥270之間可搬送透光性基板1 i a 及月面基板專之方式而配置。 於下半部351L設置有下腔室252L、熱板253L、搬送部 254L、及間隔件(限制部)355L。 間隔件355L係於推壓透光性基板11A及背面基板ι1Β 143757.doc -42- 201114047 日吁’規定透光性基板1 i A與背面基板i丨B之間之間隔。間 h件355L配置於上半部25 ιυ與下半部351L之間。 於間隔件355L ’設置有在配置於上半部251U及下半部 351L之間之狀態下向水平方向(圖23之左右方向)突出之突 出部356L。 大出部3 5 6L插入至透光性基板丨丨a與背面基板丨丨b之 間’規定透光性基板11A與背面基板11B之間之間隔。因 此,突出部356L之上下方向(圖23之上下方向)上之尺寸係 根據透光性基板11A與背面基板丨1B之間之間隔而定。 其次’對於使用上述疊合機35〇之透光性基板U A與背面 基板11B之接著方法進行說明。 直至配置有接著填充材料薄片25等之透光性基板丨丨A及 背面基板11B係藉由疊合機350之搬送部254L而配置於下半 部35 1L與上半部25 1U之間為止,均與第3實施形態相同, 故省略其說明。 本貫施形態之間隔件355L與第3實施形態之枕木255L不 同’係以突出部3 56L插入至透光性基板11 a與背面基板 11B之間隙之方式而配置。進而,間隔件355L係配置於透 光性基板11A及背面基板11B之全周,但尤其理想的是配 置於角部或長邊之中央區域附近。 藉此,於透光性基板11A及背面基板11 b受到壓製時, 透光性基板11A及背面基板11B相接近,直至彼此對向之 面與突出部356L接觸為止。於透光性基板丨1A及背面基板 11B與突出部356L接觸之後,即使背面基板11B受到膜片 143757.doc • 43 · 201114047 壓製片253U之推壓’亦不會進一步接觸透光性基板11A。 之後之步驟與第3實施形態相同,故省略其說明。 根據上述構成,透光性基板11A與背面基板11 b之間隔 並不比間隔件355L之突出部356L所規定之特定間隔更狹 窄,故於密封步驟中可防止接著填充材料薄片25自透光性 基板11A與背面基板11B之間推擠而伸出。 進而,於密封步驟結束後,若推壓力消失,則透光性基 板11A與背面基板11B之間隔亦不會變寬,故可防止接著 填充材料薄片25縮入至透光性基板UA與背面基板11β之 間’且可防止太陽電池模組2之周圍部分發生接著填充材 料薄片25之縮入。 因此’可抑制水分自太陽電池模組2之周圍侵入至内 部’從而可提高太陽電池模組2之長期可靠性。 [第5實施形態] 其次,參照圖2 4說明本發明之第5實施形態。 本實施形態之太陽電池板之基本構成與第丨實施形態相 同,但内周密封材料之配置位置與第丨實施形態不同。因 此’本實施形態中’利用圖24僅對内周密封材料中之間隙 之配置位置進行說明’而省略其他之構成要素等之說明。 圖24係說明本貫施形g之太陽電池板之内周密封材料之 間隙之配置位置的模式圖。 此外,對與第1實施形態相同之構成要素標註相同之符 號,並省略其說明。 本實施形態之太陽電池板301之太陽電池模虹3〇2之内周 143757.doc -44 - 201114047 密封材料(内側密封部)326A之配置係如圖24所示。 尸/σ透光性基板11A之長邊及短邊之一方之整^ 置有内周密封材料326Α。換言之,跨於長邊及短邊之另一 方之整體而配置有間隙326C。 内周密封材料326Α與第i實施形態之内周密封材料ΜΑ 相同,係防止接著填充材料薄片25自透光性基板丨1Α與背 面基板11B之間伸出至外部者。此外,内周密封材料326a 係包含與第1實施形態之内周密封材料26A相同之材料之密 封材料。 根據上述構成,僅於透光性基板11A之長邊及短邊之一 方即對向之2邊配置内周密封材料326A即可,故内周密封 材料326A之配置變容易。當如本實施形態般利用分配器塗 佈内周密封材料326A時,分配器之移動方向受到限制,故 可簡化該分配器之驅動機構。 【圖式簡單說明】 圖1係說明本發明之第丨實施形態之太陽電池板之構成的 模式圖; 圖2係說明圖丨之太陽電池模組之構成的模式圖; 圖3係說明圖2之太陽電池模組之製造步驟的模式圖; 圖4係說明圖2之太陽電池模組之製造步驟中之形成透明 導電層之步驟的模式圖; 圖5係說明圖2之太陽電池模組之製造步驟中之形成透明 導電層槽之步驟的模式圖; 圖6係說明圖2之太陽電池模組之製造步驟中之積層光電 143757.doc •45· 201114047 轉換層之步驟的模式圖; 圖7係說明圖2之太陽電池模組之製造#驟中之形成連接 槽之步驟的模式圖; 圖8係說明圖2之太陽電池模組之製造少驟中之積声背面 電極層之步驟的模式圖; 圖9係說明圖2之太陽電池模組之製造步驟中之積層背面 電極層之步驟的模式圖; 圖10係說明圖2之太陽電池模組之製造步驟中之加工八 離槽之步驟的模式圖; 圖11係說明圖2之太陽電池模組之製造步驟中之加工絕 緣槽之步驟的模式圖; 圖12係說明圖11之絕緣槽之構成之自背面電極層側觀察 太陽電池模組的圖; 圖1 3係說明圖1 2之背面基板等對透光性基板等之積層的 模式圖; 圖14係說明圖2之太陽電池模組之製造步驟中之塗佈外 側密封材料之步驟的模式剖面圖; 圖15係說明圖2之太陽電池模組之製造步驟中之安裝端 子箱之步驟的模式圖; 圖16係說明圖2之太陽電池模組之製造步驟中之密封步 驟的模式圖; 圖17係6兑明於太陽電池模組上安裝長邊肋及短邊肋之步 驟的模式圖; 圖1 8係說明本發明之第2實施形態之太陽電池板中之内 143757.doc • 46 · 201114047 周密封材料之間隙之配置位置的模式圖; 圖19係說明本發明之第3實施形態之太陽電池板中之背 面基板等對透光性基板等之積層的模式圖; 圖20係說明疊合機之構成的模式圖; 圖21係說明塗佈外側密封材料之步驟的模式圖; 圖22係說明與圖2 1之外側密封材料之施工狀態不同之施 工狀態的模式圖; 圖23係说明本發明之第3實施形態之疊合機之構成的模 式圖;及 圖24係說明本發明之第4實施形態之太陽電池板之内周 密封材料之間隙之配置位置的模式圖。 【主要元件符號說明】 1 、 101 、 201 、 301 太陽電池板 2 ' 102 ' 202 ' 302 太陽電池模組 3L、3L 長邊肋(肋部) 3S ' 3S 短邊肋(肋部) 11A 透光性基板 11B 背面基板 13 光電轉換層 25 接著填充材料薄片(填充部) 26A、126A、326A 内周密封材料(内側密封部) 26C 、 126C 、 326C 間隙 26B 外周密封材料(外側密封部) 255L 枕木(限制部) 355L 間隔件(限制部) 143757.doc •47·1 Embodiment A method of attaching a phase substrate to a back substrate. The third embodiment. Yu: There are external materials in the whole week, and the use of the stacker's light transmission. Therefore, in the present embodiment, 143 757.doc * 33 - 201114047 only the following method of using the translucent substrate and the back substrate of the superimposing machine will be described with reference to FIGS. 19 to 22 ', and the description of other components and the like will be omitted. . Fig. 19 is a schematic view showing a laminate of a back substrate or the like of a solar cell panel of the present embodiment on a light-transmitting substrate or the like. The same components as those in the first embodiment are denoted by the same reference numerals, and their description will be omitted. The solar cell module 2〇2 of the solar cell panel of the present invention is formed as shown in Fig. 19, and the structure between the translucent substrate 11A and the rear substrate 11B having the photoelectric conversion layer 13 and the like is formed. That is, in the same manner as in the first embodiment, the waterproof material 2丨, the copper foil terminals 22Α, 22Β, 23 A, 23Β, the insulating sheet 24, and the subsequent filling material sheet 25 are disposed. In other words, the position is the same as that of the first embodiment except that the inner circumferential sealing material 26A is not disposed. When the filling material sheet 25 or the like is placed at a specific position, the above-described laminating machine 250 is used to connect the light-transmitting substrate ua and the back substrate 11B. Here, the configuration of the laminating machine 25 0 will be described. Fig. 20 is a schematic view showing the configuration of a laminating machine. The laminating machine 250 is used for sealing and sealing the translucent substrate 丨丨a and the rear substrate 11b. As shown in Fig. 20, the laminating machine 250 is provided with an upper half 251U and a lower half 251L. The upper half 25 1U exhausts the inside air of the light-transmitting substrate 11A and the back substrate 11B which are disposed between the lower half 25 1L and the lower half 25 1L, and is pressed and heated to be subsequently pressed and heated. seal. The upper half 25 1U is disposed close to and away from the lower half 25 1L by I43757.doc • 34·201114047, and pushes the translucent substrate 11A and the back substrate 11B by approaching the lower half 251L. The half portion 251U is mainly provided with an upper chamber 252U, a diaphragm pressed sheet 253U, and a release sheet 254U. The upper chamber 252U and the lower chamber 252L form a closed container in which the light-transmitting substrate Aj A and the back substrate 11B are housed. Further, the upper chamber 252U and the release sheet 254U are formed to have an outer shape of the upper half 25 1U, and the upper chamber 252U supports the release sheet 254U. The upper chamber 252U has a shape in which a central portion of the flat plate is formed with a recess from the lower half 251L (away from the upper direction of Fig. 20). The upper vent hole portion 261U and the upper vacuum exhaust portion 262U are not provided in the upper chamber to 252 Us. The upper vent hole portion 261U and the upper vacuum exhaust portion 262U are in communication with the upper space us between the concave portion of the upper chamber 252U and the diaphragm pressing piece 25 3u. The upper vent hole portion 261U connects the upper space US to the outside, that is, the outside, and has a flow path and an opening and closing valve. The upper vacuum exhaust unit 262U communicates between the upper space US and a vacuum pump (not shown) and has a flow path and an on-off valve. The diaphragm pressed sheet 253U presses the translucent substrate 11A and the rear substrate 11B via the release sheet 254U, and forms an upper space US between the concave portion and the recessed portion of the upper chamber 252u. The release sheet 254U prevents the subsequent translucent substrate UA and the back substrate UB and the like from being pressed against the diaphragm pressing sheet 253U of the upper half portion 25 1U, that is, preventing the adhesion by the extended EVA, thereby making the separation easier. . The release sheet 254U is disposed between the upper chamber 252U and the lower half 25, 143757.doc • 35· 201114047, and the two ends are sandwiched by the upper chamber 252lJ, and one of the rollers is wound, each layer The pressure process only moves a certain amount. Thereby, the extended EVA is accumulated, so that the next lamination process does not cause a malfunction. The lower half 251L exhausts the internal air of the transparent substrate 11A and the rear substrate 11 b disposed between the lower half 251L and the upper half 251U, and is pressed by pressing and heating. And sealed. The lower half portion 25 1L is disposed between the substrate conveyance rollers 270 and 270, and is disposed so as to be able to convey the light-transmissive substrate nA and the back substrate 11B between the lower half 251L and the substrate conveyance roller 270. The lower chamber 251L is mainly provided with a lower chamber 252L, a hot plate 25 'transport portion 254L, and a sleeper (restricted portion) 255L. Lower chamber 252L and upper chamber 252U - and form a closed container. The lower chamber 252L and the conveying portion 254L constitute a lower shape of the lower half 251L, and the inside of the lower chamber 252L holds the hot plate 253L. The lower chamber 252L has a shape in which a central portion of the flat plate is formed with a recess away from the upper half 251U (away from the lower direction of Fig. 20). The lower chamber 252L is provided with a lower vent hole portion 261L and a lower vacuum exhaust portion 262L. The lower vent hole portion 261L and the lower vacuum exhaust portion 262L communicate with the internal space of the hermetic container formed by the upper chamber 252U and the lower chamber 252L. The lower vent hole portion 261L allows the sealed space to communicate with the atmosphere, that is, the outside. It also has a flow path and an on-off valve. The lower vacuum exhaust unit 262L connects the sealed space to a vacuum pump (not shown) 143757.doc -36 - 201114047, and has a flow path and an opening and closing valve. The hot plate 253L is used to heat the light-transmissive substrate 11 a and the back substrate 11B, and the like, in particular, to the subsequent filling material sheet 25 . The hot plate 2 5 3 L is disposed inside the concave portion of the lower chamber 252L, and is disposed so as to transmit heat to the rear substrate 11B or the like via the conveying portion 254L. In the present embodiment, heating to about 150 is applied. (The temperature is not particularly limited. The transport unit 254L transports the translucent substrate 11A and the rear substrate 11B between the substrate and the substrate transport roller 270. The transport unit 254L is provided in the transport unit 254L. The conveyance belt 256L which is disposed in a ring shape around the lower chamber 252L, and the belt roller 257L which supports the conveyance belt 256L. The conveyance belt 256L is placed on the light-transmissive substrate 11a and the rear substrate 11B, and the lower chamber is placed. The belt 257L is configured to rotate the belt 257L around the lower chamber 252L to support the conveyor belt 256L. The sleeper 255L is pressed against the belt 257L. In the case of the light-transmitting substrate ha and the back substrate 11B, the space between the light-transmitting substrate 11A and the back substrate 11B is defined. The sleeper 255L is formed into a substantially prismatic member, and is disposed in the upper half 25 1U and the lower half 25 The height of the sleeper 255L in the upper and lower directions (the upper and lower directions in FIG. 20) is obtained by adding the thickness of each of the light-transmitting substrate 11A and the back substrate 11B to the space between the light-transmitting substrate 丨ia and the back substrate 11B. Size. A method of using the light-transmissive substrate 11A and the back surface 143757.doc • 37-201114047 substrate 11B of the above-described laminating machine 250 will be described. First, as shown in FIG. 19, light-transmitting is formed on the photoelectric conversion layer 13 or the like. On the upper surface of the substrate 11, the waterproof material 21, the copper foil terminal 22, the insulating sheet 24, the steel foil terminals 22, 23, and the subsequent filling material sheet 25, and the back substrate 11 (the arrangement step) are disposed. When the hole is removed, it is not necessary to suppress the intrusion of moisture or the like from the outside, or when it is not necessary to suppress the heat influence at the time of joining by solder or the like, the water-repellent material 21 may be omitted. Further, the step before the arrangement step and the first embodiment The description will be omitted. The transparent substrate 丨 a and the back substrate 11B, which are placed next to the filler sheet 25, are transported to the stacker 250 by the substrate transport roller 270 as shown in FIG. The light-transmissive substrate 1A and the back substrate 11B on which the underfill material sheet 25 and the like are disposed are disposed between the lower half 251L and the upper half 251U by the transport portion 254L of the stacker 250. The sleeper 25 5L is disposed adjacent to the light-transmitting substrate 11A and the back substrate 11B. The sleeper 25 5L is provided around the light-transmitting substrate 11A and the back substrate 11B, but is particularly preferably disposed at a central portion of the corner or the long side. Further, the upper half 251 U is brought close to the lower half 25 1L, so that the upper chamber 252U and the lower chamber 252L are in close contact with each other, whereby the light-transmitting substrate 11A and the rear substrate on which the filling material sheet 25 or the like is placed are disposed. 11B is housed inside a confined space. I43757.doc • 38-201114047 The upper vent hole portion 261U and the lower vent hole portion 261L are opened while the light-transmitting substrate 11A and the back substrate 11B on which the filling material sheet 25 is placed are disposed. In other words, the upper space US is open to the atmosphere, and the closed space of the upper chamber 252U and the lower chamber 252L is also open to the atmosphere. Next, the air inside the light-transmitting substrate 11A and the back substrate 11B is evacuated, pressed, and heated. The pressing of the light-transmitting substrate 11A and the back substrate 11B is specifically performed as follows. In other words, the upper vent hole portion 26A and the lower vent hole portion 261L are closed, and the upper vacuum exhaust portion 262U and the lower vacuum exhaust portion 262L are opened, and the upper space us and the closed space are opened by the vacuum pump. The air is exhausted. Thereby, degassing between the light-transmitting substrate 11A and the back substrate 11B is performed. Further, only the upper vacuum exhaust portion 262U is closed, and the upper vent portion 261U is opened again. Thereby, the inside of the upper space u S is boosted to the atmospheric pressure, and the diaphragm pressed piece 253U is pushed toward the light-transmitting substrate 11A and the rear substrate 11B by the pressure difference between the upper space US and the sealed space. In other words, the light-transmitting substrate 11A and the back substrate 11B are pressed by the back substrate 11B pushed by the film pressing sheet 253U. On the other hand, the translucent substrate 11A and the rear substrate 11B are strongly pressed in the direction of the hot plate 253L. Therefore, the heat of the hot plate 253L is transmitted to the subsequent filling material sheet 25 via the conveyance belt 256L and the translucent substrate 11A. . Thus, the back substrate 11B and the light-transmitting substrate 11A are adhered to each other, and the back substrate 11B and the light-transmitting substrate 11A are then sealed and sealed by cross-linking the EVA of the filler material sheet 25 following the 143757.doc-39-201114047 ( Sealing step). At this time, the translucent substrate 11A and the back substrate η B are pressed to the latitude of the sleeper 25 5 L, and thereafter, the diaphragm pressed sheet 253U is supported by the sleeper 255L. When the light-transmissive substrate 11A and the rear substrate 11B are closed to the right, the lower vacuum exhaust portion 262L is closed, and the lower vent hole portion 261L is opened to introduce the atmosphere into the sealed space. Thereby, the pressing of the back substrate 11B by the diaphragm pressed sheet 253u is completed. Thereafter, the upper half portion 251lJ moves upward and away from the lower half portion 251L. At this time, since the release sheet 254U is disposed in a portion where the translucent substrate ha of the upper half 251U and the rear substrate 11B are in contact with each other, the translucent substrate 11A, the rear substrate 11B, and the upper half portion 25 1U are not extended. EVA followed. Further, the self-stacking machine 250 removes the sleepers 255L disposed adjacent to the translucent substrate 11A and the rear substrate 11B, and transports the translucent substrate 11A and the rear substrate ΠΒ to the substrate transport roller 270 by the transport unit 254L. The translucent substrate 11A and the rear substrate 11B are carried out. Fig. 2 is a schematic view showing the steps of coating the outer sealing material. Fig. 22 is a schematic view showing a construction state different from the construction state in the outer side sealing material of Fig. 21. When the back substrate 11B is attached to the light-transmitting substrate 11A, as shown in Fig. 21, the outer peripheral sealing material 26B is disposed so as to cover the space between the light-transmitting substrate 11A and the rear substrate 11B from the outside (outer circumferential sealing step). Further, the outer peripheral sealing material 26B is not only 143757.doc • 40- 201114047 on the side end of the light-transmitting substrate 11A but is formed as shown in Fig. 22, and the entire P-blade is applied to the side end of the rear substrate 11B. Further, the crucible may be applied in such a manner that a small amount is wound around the side of the back substrate to improve the sealing property. At this time, in order to prevent the arrangement of the long side ribs 3L from being formed, the construction is performed in consideration of the amount of the rounding. The outer peripheral sealing material 26B is sealed between the translucent substrate 11A and the rear substrate 11B to ensure a higher sealing property of the solar cell module 2〇2, and further prevents water and moisture components from intruding into the solar cell module. The inside of the group. Further, the subsequent steps are the same as those of the third embodiment, and the description thereof will be omitted. According to the above configuration, the substrate 15 between the translucent substrate 11A and the back substrate 11B is not narrower than the sleeper (5) at a predetermined specific interval by the pressing force in the laminating step, so that the filling can be prevented in the sealing step. The material sheet 25 is pushed out from between the light-transmitting substrate UA and the back substrate UB. Here, as a specific interval defined above, for example, 〇 3 right to about 1.0 mm may be mentioned. The substrate spacing necessary for a specific interval can be set with an accuracy of approximately ± 0.1 mm, depending on the thickness of the succeeding material sheet 25 and the pressing condition 4 in the laminating step. Further, after the sealing step is completed, if the pressing force is lost, the substrate interval of the non-transparent substrate 11A of the moon-surface substrate 11B is closer to the predetermined interval than the predetermined interval, and the interval is not widened. Therefore, it is possible to prevent the filling material sheet 25 from being retracted between the light-transmitting substrate UA and the back substrate 11B, thereby preventing the retraction of the filling material sheet 25 from occurring in the peripheral portion of the solar battery module 2. 143757.doc • 41 · 201114047 Therefore, it is possible to suppress the intrusion of moisture from the periphery of the solar cell module 2 to the inside, thereby improving the long-term reliability of the solar cell module 2. [Fourth embodiment] Next, a fourth embodiment of the present invention will be described with reference to Fig. 23 . The basic configuration of the solar cell panel of the present embodiment is the same as that of the third embodiment, but differs from the third embodiment in that a method of attaching a light-transmitting substrate and a rear substrate of a laminator is used. Therefore, in the present embodiment, only the method of attaching the translucent substrate to the rear substrate using the laminator will be described with reference to Fig. 23, and other components and the like will be omitted. Fig. 23 is a schematic view showing the configuration of the laminating machine of the embodiment. The same components as those in the third embodiment are denoted by the same reference numerals, and their description will be omitted. The laminating machine 350 is used for the carrier of the translucent substrate 11A and the back substrate 11B. The superimposer 350 is provided with an upper half 25 1U and a lower half 351 and a lower half 351L as shown in FIG. The air venting inside the light-transmissive substrate UA and the back substrate 11]B between the lower half 3511 and the upper half 251IJ is followed by pressing and heating. seal. The lower half 351L is disposed between the substrate conveyance rollers 270 and 270, and is configured to transport the translucent substrate 1 ia and the lunar substrate between the lower half 35 1L and the substrate conveyance roller 270. Configuration. The lower chamber 351L is provided with a lower chamber 252L, a hot plate 253L, a conveying portion 254L, and a spacer (restricting portion) 355L. The spacer 355L is for pressing the transparent substrate 11A and the rear substrate ι1 143 143757. doc - 42 - 201114047 to define the interval between the light-transmitting substrate 1 i A and the rear substrate i 丨 B. The intermediate member 355L is disposed between the upper half 25 ι and the lower half 351L. The spacer 355L' is provided with a protruding portion 356L that protrudes in the horizontal direction (the horizontal direction in Fig. 23) in a state of being disposed between the upper half 251U and the lower half 351L. The large portion 356 is inserted between the translucent substrate 丨丨a and the back substrate 丨丨b, and the space between the translucent substrate 11A and the rear substrate 11B is defined. Therefore, the dimension in the upper and lower directions of the protruding portion 356L (upward and downward in Fig. 23) depends on the interval between the light-transmitting substrate 11A and the back substrate 丨1B. Next, a method of attaching the light-transmitting substrate U A and the back substrate 11B using the above-described laminating machine 35 will be described. The translucent substrate 丨丨A and the back substrate 11B on which the underfill material sheet 25 and the like are disposed are disposed between the lower half 35 1L and the upper half 25 1U by the transport unit 254L of the stacker 350. Since they are the same as those of the third embodiment, their description will be omitted. The spacer 355L of the present embodiment is disposed differently from the sleeper 255L of the third embodiment in such a manner that the protruding portion 356L is inserted into the gap between the light-transmitting substrate 11a and the back substrate 11B. Further, the spacer 355L is disposed on the entire circumference of the light-transmitting substrate 11A and the rear substrate 11B, but it is particularly preferable to arrange it in the vicinity of the central portion of the corner portion or the long side. Thereby, when the light-transmitting substrate 11A and the back substrate 11b are pressed, the light-transmitting substrate 11A and the rear substrate 11B are close to each other until the opposing faces are in contact with the protruding portion 356L. After the light-transmitting substrate 1A and the back substrate 11B are in contact with the protruding portion 356L, even if the back substrate 11B is pressed by the film 143757.doc • 43 · 201114047 pressed sheet 253U, the light-transmitting substrate 11A is not further contacted. Since the subsequent steps are the same as those in the third embodiment, the description thereof will be omitted. According to the above configuration, the interval between the translucent substrate 11A and the rear substrate 11 b is not narrower than the specific interval defined by the protruding portion 356L of the spacer 355L, so that the adhesive material sheet 25 can be prevented from being self-transmissive in the sealing step. 11A and the back substrate 11B are pushed to protrude. Further, after the sealing step is completed, if the pressing force is lost, the distance between the translucent substrate 11A and the rear substrate 11B is not widened, so that the underfill material sheet 25 can be prevented from being retracted into the translucent substrate UA and the rear substrate. Between 11β' and the retraction of the filling material sheet 25 is prevented from occurring in the peripheral portion of the solar cell module 2. Therefore, it is possible to suppress the intrusion of moisture from the periphery of the solar cell module 2 to the inside, thereby improving the long-term reliability of the solar cell module 2. [Fifth Embodiment] Next, a fifth embodiment of the present invention will be described with reference to Fig. 24 . The basic configuration of the solar cell panel of the present embodiment is the same as that of the second embodiment, but the arrangement position of the inner circumferential sealing material is different from that of the third embodiment. Therefore, in the present embodiment, only the arrangement position of the gap in the inner circumferential sealing material will be described with reference to Fig. 24, and the description of other components and the like will be omitted. Fig. 24 is a schematic view showing the arrangement position of the gap of the inner circumferential sealing material of the solar cell panel of the present embodiment. The same components as those in the first embodiment are denoted by the same reference numerals, and their description will be omitted. The inner circumference of the solar cell module of the solar cell panel 301 of the present embodiment 143757.doc -44 - 201114047 The arrangement of the sealing material (inner sealing portion) 326A is as shown in FIG. One of the long side and the short side of the corpse/σ translucent substrate 11A is provided with an inner peripheral sealing material 326Α. In other words, a gap 326C is disposed across the entire other of the long side and the short side. The inner circumferential sealing material 326 is the same as the inner circumferential sealing material 第 of the i-th embodiment, and prevents the adhesive material sheet 25 from extending from the light-transmitting substrate 丨1Α and the back substrate 11B to the outside. Further, the inner circumferential sealing material 326a is a sealing material containing the same material as the inner circumferential sealing material 26A of the first embodiment. According to the above configuration, the inner circumferential sealing material 326A is disposed only on one of the long sides and the short sides of the light-transmitting substrate 11A, that is, the inner circumferential sealing material 326A is easily disposed. When the inner circumferential sealing material 326A is applied by the dispenser as in the present embodiment, the moving direction of the dispenser is restricted, so that the driving mechanism of the dispenser can be simplified. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a configuration of a solar cell panel according to a third embodiment of the present invention; FIG. 2 is a schematic view showing a configuration of a solar battery module of the drawing; FIG. 3 is a view showing FIG. FIG. 4 is a schematic view showing a step of forming a transparent conductive layer in the manufacturing steps of the solar cell module of FIG. 2; FIG. 5 is a view showing the solar cell module of FIG. FIG. 6 is a schematic view showing the steps of the step of forming a transparent conductive layer in the manufacturing step of the solar cell module of FIG. 2; FIG. FIG. 8 is a schematic view showing a step of forming a connecting groove in the manufacturing process of the solar cell module of FIG. 2. FIG. 8 is a view showing a mode of the step of manufacturing the back surface electrode layer in the manufacturing process of the solar cell module of FIG. Figure 9 is a schematic view showing the steps of laminating the back electrode layer in the manufacturing steps of the solar cell module of Figure 2; Figure 10 is a view showing the steps of processing the eight-way groove in the manufacturing process of the solar cell module of Figure 2. Mode Figure 11 is a schematic view showing the steps of processing the insulating grooves in the manufacturing steps of the solar cell module of Figure 2; Figure 12 is a view showing the configuration of the insulating grooves of Figure 11 from the side of the back electrode layer to the solar cell module. FIG. 1 is a schematic view showing a laminate of a back substrate and the like of the light-transmissive substrate and the like in FIG. 12; FIG. 14 is a view illustrating a step of coating the outer sealing material in the manufacturing steps of the solar cell module of FIG. Figure 15 is a schematic view showing the steps of installing the terminal box in the manufacturing steps of the solar battery module of Figure 2; Figure 16 is a schematic view showing the sealing step in the manufacturing steps of the solar battery module of Figure 2; Figure 17 is a schematic view showing the steps of installing the long side ribs and the short side ribs on the solar cell module; Fig. 18 is a view showing the inside of the solar cell panel of the second embodiment of the present invention 143757.doc • 46 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 Description of the laminating machine Figure 21 is a schematic view showing a step of coating the outer sealing material; Figure 22 is a schematic view showing a construction state different from the construction state of the outer sealing material of Figure 21; Figure 23 is a view showing the present invention. FIG. 24 is a schematic view showing the arrangement position of the gap of the inner circumferential sealing material of the solar cell panel according to the fourth embodiment of the present invention. [Description of main components] 1 , 101 , 201 , 301 Solar panel 2 ' 102 ' 202 ' 302 Solar module 3L, 3L Long rib (rib) 3S ' 3S Short rib (rib) 11A Substrate 11B Back substrate 13 Photoelectric conversion layer 25 Substrate filling sheet (filling portion) 26A, 126A, 326A Inner peripheral sealing material (inner sealing portion) 26C, 126C, 326C Clearance 26B Peripheral sealing material (outer sealing portion) 255L Sleeper ( Restriction) 355L spacer (restriction) 143757.doc •47·

Claims (1)

201114047 七、申請專利範園: 1 _ 一種太陽電池模組,其設置有: 透光性基板及背面基板,其等夾著光電轉換層而配 置; 内側密封部’其係位於上述透光性基板及上述背面基 板之間,且以包圍上述透光性基板及上述背面基板之四 周之方式而配置; 填充部,其配置於藉由上述透光性基板、上述背面基 板、及上述内側密封部而包圍之區域内; 間隙,其形成於上述内側密封部之一部分,使配置有 上述填充部之區域與外部相連;及 外側密封部,其覆蓋上述間隙。 2.如請求項1之太陽電池模組,其中上述間隙僅設置於上 述内側密封部之一處。 3 _如明求項1之太陽電池模組,其中上述間隙設置於上述 内側密封部之角部。 4·如請求項1之太陽電池模組,其牛於上述透光性基板及 上述背面基板之一對向之2邊及另一對向之2邊之其中之 一方配置有上述内側密封部,而於另一方配置有上述間 隙。 5· —種太陽電池板,其設置有: 如請求項1至4中任一項所述之太陽電池模組;及 肋部,其固定於該太陽電池模組之上述背面基板上, 支持上述太陽電池模組。 143757.doc 201114047 6. 一種太陽電池模組之製造方法,其包括: 製臈步驟,其係於透光性基板上形成光電轉換層; 配置步驟,其係沿上述透光性基板之周圍配置内側密 封部,並且於該内側密封部之一部分形成缺口狀之間 隙,於上述内側密封部所包圍之區域内配置填充部;及 密封步驟,其係配置背面基板,使該背面基板與上述 透光性基板之間夾著上述内側密封部及填充部,將上述 内側密封部所包圍之空間内之空氣排氣,對上述填充部 進行加熱而使之密閉,從而將上述透光性基板及上述背 側玻璃基板密封。 7. 一種太陽電池模組之製造方法,其包括: 製膜步驟’其係於透光性基板上形成光電轉換層; 配置步驟,其係以覆蓋上述透光性基板上之上述光電 轉換層之方式而配置填充部;及 密封步驟’其係配置背面基板,使該背面基板與上述 透光性基板之間夾著上述光電轉換層及上述填充部,並 且將規定上述透光性基板及上述背側玻璃基板之間隔的 限制部配置於上述透光性基板周圍之至少一部分,將上 述透光性基板及上述背面基板之間之空氣排氣,對上述 填充部進行加熱而使之密閉,從而將上述透光性基板及 上述背側玻璃基板密封。 8 ·如清求項6或7之太陽電池模纟且之製造方法,其中上述密 封步驟中包括配置外側密封部之外周密封步驟,該外側 密封部係位於上述透光性基板及上述背面基板之間,且 143757.doc 201114047 覆蓋未設置上述内側密封部之外周。 9. 一種太陽電池板之製造方法,其係於如請求項6至8中任 一項之上述密封步驟之後,進而包括肋安裝步驟,該肋 安裝步驟係於上述背面基板上安裝支持上述太陽電池模 組之肋部。 143757.doc201114047 VII. Application for Patent Park: 1 _ A solar cell module, which is provided with: a translucent substrate and a rear substrate, which are disposed with the photoelectric conversion layer interposed therebetween; the inner sealing portion is located on the translucent substrate And the back substrate is disposed to surround the periphery of the light-transmitting substrate and the back substrate; and the filling portion is disposed on the light-transmissive substrate, the back substrate, and the inner sealing portion. In the region surrounded by the gap, the gap is formed in one of the inner seal portions, the region where the filling portion is disposed is connected to the outside, and the outer seal portion covers the gap. 2. The solar cell module of claim 1, wherein the gap is provided only at one of the inner seal portions. The solar cell module according to claim 1, wherein the gap is provided at a corner of the inner seal portion. 4. The solar cell module according to claim 1, wherein the inner seal portion is disposed on one of two sides of the light transmissive substrate and the back substrate, and one of the two opposite sides. The above gap is configured on the other side. A solar cell panel, comprising: the solar cell module according to any one of claims 1 to 4; and a rib fixed to the rear substrate of the solar cell module, supporting the above Solar battery module. 143757.doc 201114047 6. A method for manufacturing a solar cell module, comprising: a enameling step of forming a photoelectric conversion layer on a light-transmissive substrate; and a disposing step of arranging the inner side along the periphery of the light-transmitting substrate a sealing portion having a notch-shaped gap formed in one of the inner sealing portions, a filling portion disposed in a region surrounded by the inner sealing portion, and a sealing step of disposing the rear substrate and the light transmissive property The inner sealing portion and the filling portion are interposed between the substrates, and the air in the space surrounded by the inner sealing portion is exhausted, and the filling portion is heated and sealed to shield the transparent substrate and the back side The glass substrate is sealed. A method of manufacturing a solar cell module, comprising: a film forming step of forming a photoelectric conversion layer on a light-transmitting substrate; and a disposing step of covering the photoelectric conversion layer on the light-transmitting substrate And a sealing step of arranging the back substrate, and the photoelectric conversion layer and the filling portion are interposed between the back substrate and the light-transmitting substrate, and the light-transmitting substrate and the back are defined a regulating portion for spacing the side glass substrates is disposed on at least a portion of the periphery of the light-transmitting substrate, and exhausts air between the light-transmitting substrate and the back substrate, and heats the filling portion to seal the sealing portion The light-transmitting substrate and the back glass substrate are sealed. 8. The method of manufacturing a solar cell module according to claim 6 or 7, wherein the sealing step comprises a step of arranging an outer sealing portion, the outer sealing portion being located on the light transmissive substrate and the rear substrate Between and 143757.doc 201114047 covers the outer circumference of the above inner seal portion. A method of manufacturing a solar panel, after the sealing step according to any one of claims 6 to 8, further comprising a rib mounting step of mounting the solar cell on the back substrate The ribs of the module. 143757.doc
TW098133861A 2009-10-06 2009-10-06 Solar cell module, solar cell panel, method of manufacturing solar cell module and method of manufacturing solar cell panel TW201114047A (en)

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