TW201113295A - Apparatus for manufacturing polymer resin, polymerization vessel, and method for manufacturing polymer resin - Google Patents

Apparatus for manufacturing polymer resin, polymerization vessel, and method for manufacturing polymer resin Download PDF

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TW201113295A
TW201113295A TW98134125A TW98134125A TW201113295A TW 201113295 A TW201113295 A TW 201113295A TW 98134125 A TW98134125 A TW 98134125A TW 98134125 A TW98134125 A TW 98134125A TW 201113295 A TW201113295 A TW 201113295A
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Taiwan
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flow path
cooling
polymerization
flow
main body
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TW98134125A
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Chinese (zh)
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TWI425007B (en
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Kenichirou Matsuba
Kazushige Kimura
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Toyo Engineering Corp
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Abstract

An apparatus for manufacturing a polymer resin comprises a polymerization vessel, a bearing part, a protection part, a circulating cooling means, a raw material-injecting nozzle and a flow path-constituting part. The protection part forms a first flow path between the protection part and the side face of the agitation axis. The circulating cooling means includes a circulating inlet nozzle provided on a side face of the protruding part so as to be opposite to the protection part. The flow path-constituting part is provided between the bearing part and the protection part so as to cover the side face of the agitation axis, to fix the bearing part and the protection part. This flow path-constituting part forms a second flow path between the side face of the agitation axis and the flow path-constituting part and a third flow path for coupling the second flow path with the raw material-injecting nozzle. The first to third flow paths constitute a continuous flow path and an uppermost end of the first flow path is opened to the inside of the protruding part. The gap, part of the first flow path other than the uppermost end, the second flow path and the third flow path are isolated from the inside of the protruding part.

Description

201113295 六、發明說明: 【發明所屬之技術領域】 本發明係關於用以製造聚合樹脂的設備與方法。更可取地, 本發明係關於用以製造高透明樹脂的製造設備與製造方法,此透 明樹脂可例如係共聚合樹脂的苯乙烯-丙烯腈共聚合樹脂(SAN, styrene-acrylonitrile copolymer resin)以及曱基丙烯酸曱酯_笨乙烯 共聚合樹脂(MS,methyl methacrylate-styrene copotymefresin)。 【先前技術】 在傳統上,苯乙烯-丙烯腈共聚合樹脂(以下偶爾敘述為rSAN」) 已被大量化製造。為了改善生產率等等的理由而以連續方式來製 造此種SAN。 ' ' 另一方面,藉由作為原料之苯乙烯與丙烯腈的共聚合反應來 製造SAN ’而此共聚合反應為放熱反應(exo出ermicreacti〇n)。於 是,為了以穩定方式來連續製造SAN,而出現移除聚合熱的需求, 因此,作為用以製造此種SAN的設備’已提出一種設備,其包含 位於聚合反應槽内的氣相區(vapor area) ’因此可藉由使部分的聚 合溶液蒸發到此氣相區内而移除聚合熱。 順’此種SAN具有優異透明度的特性。然而,假使san 的組成(即,SAN中的苯乙烯以及丙烯腈成分)在重量比例上出現 差異而造成SAN變混濁時,此種透明度會降低。於是,為了獲得 具有優異透明度的SAN ’必須使聚合反應槽内之聚合溶液的^成 與溫度均勻。 然而,如上所述,在聚合反應槽内包含氣相區而藉以移除如 同潛熱之熱的製造設備中,已蒸發之單體'溶劑等等的組成與其 在聚合浴液中的組成係彼此不同。若此種蒸氣被凝結而反饋回到 聚合反應槽内時,會出現於其中聚合溶液内之這些成分紕成不同 的部分。此外,在此種設備中,例如壓力、溫度以及液位的操作 因素會相互干擾,目而時常發生變化。目此,滯㈣間㈣d_ time)以及反應率(polymerizationrati0)會發生變化,如此,難以使 201113295 滯留時間以及反應率保持固定。因此,藉由共聚合反應所生產之 SAN的組成會變得不均勻,因而降低saN的透明度。 因此’習知已提出一種製造設備’其包含一冷卻器,並蕻由 此冷卻器來移除聚合熱。 曰 曰本專利公開公報第47-610號揭露一種製造設備,其在聚合 反應槽内包含一冷卻設備,並藉由此冷卻設備來移除聚合熱 ^造設備具有不需在聚合反應槽内設置氣相區的特性。因I,可 藉由使原料進料速率保持固定,而使聚合反應槽内之聚合溶液的 滯留時間保持11定。此外,此製造設備具有不需考慮因i氣相成 分凝結所引起之組成變化的優點。 、_,、1 本專利公開公報第55-35912號揭露一種外接式熱移除設備 (_=郃裔)’其能夠刮擦管件的内壁。一冷卻介質可流過此種熱移除 設備(冷卻器)的殼件,此冷卻介質具有t匕聚合溫度低穴以^但不 超過40 C的溫度。藉由使用一幫浦而從聚合反應槽取出聚合溶 液,並且將此溶液引入到此種熱移除設備中的管件内,熱交換會 ^生ί聚合溶液與冷卻介質之間,藉以冷卻聚合溶液。在此之後, 巧巧液會再次反饋酬聚合反應槽内,以移除在聚合反應槽内 的聚合熱。 曰本專利公開公報第48-29628號揭露一種製造設備,豆包含 反應槽’此聚合反應槽在其下部具有由‘伽 ”及螺旋式(SCrew_type)攪拌葉片所構成的一輔助攪拌葉 片,並且在其内部具有一冷卻器。 【發明内容】 料f而,日本專利公開公報第47.、私遭2減48_麗8 ’ MU兄下,無法完全且均勻地執行原 ^ ft合f賴混合以及共聚合反應,而導致依這些方式所生產 之SAN的組成不均勻。 ςΛΜ此t味著即使使用—冷卻設備來執行冷卻,但為了有效製造 ,亦必須ID定某程度的聚合反應料。因此,聚合反應槽内 201113295 ΐf f 保持高於供應到聚合反應如之原料的溫 ί、兄如=ί^]公開公報第47·號所揭露之製造設備的 所示,原料透過注人口4與ig而被注入到聚 iiii ΐ二此,二些注入σ 4與1G附近,聚合溶液的溫度 ί、ίΐίί ΐΐ況下會严均句’因而導致所生產之_的組 ^二冷=備聚合反應槽外壁的-^ίί^ίΪ ί 2 ί ’所以此製造設備遭遇到熱移除不足的問 合於尺挪f ^專開公報傅⑽號的物_不完全適 原料1=55_35912號並沒有具體揭露任何用以將 利丄公以及混合與此原料的方法。日本專 句的方法,i聚,聚合溶液之溫度與組成均 再者mΪ二 聚合反應槽内的補注入口附近。 外部冷卻“進;;合溶液係透過,此種製造設備中之 到下列方式的不利里=、二况下,此製造設備在某些情況下會受 應槽内時循環聚合溶液被反饋_聚合反 拌轴會產生夜壓,聚合反應㈣之_設備的攪 片7以及ΓΞ628號的製造設備包含輔助授拌葉 設備-樣,此日人本專利公開公報第47.號的製造 以及覆蓋聚合反應立的-冷卻設備 假使此設備直接擗Λ = —冷部套官來作為其冷卻器。因此, 如此則需要從“二設^的^·所述,其無法完全移除聚合熱, 備增加尺寸時,撥拉公報第48_29628號的設備中,若此設 起的侧向顫動會可被伸長,而因為攪拌葉片轉動所引 。因此,為了防止此種問題,必須在藉 201113295 由將軸承料設置於聚合反觸下部的㈣下來設 t假使,部件如日本專利公開公” 48_29628 j 被设置在聚合反應槽的下部時,則難以在擾掉葉片的 = 原料的注入口以及外部循環聚合溶液的注入口? 方= 況下,原料以及外部循環溶液的注入 情 =之刪片正下方的位置10上,如曰以 47=號的圖2所示。因此,無法均㈣拌^ = 與聚合反應槽内的原進订循%亚錯以冷卻的聚合溶液 如上所34 ’在習知製造設備巾,原料以 t 口必須被設置遠離授拌軸。因此,此 之原Γ—近的聚合 ‘ϊΐϊ = =lty) ’並因此,所製造卿會具^ 致率,;而設置外;以;口在 艰口反應槽内的攪拌軸會產生側向顫動。 傷,決上34問題’―實闕侧於—種製造聚合樹脂的設 從該包含—主體、以及—伸出部件,該伸出部件 構成;體的底面向下伸出,以及該伸出部件的下部係由一底蓋所 該驅動辞包^安裝在該主體上方的—驅動部件、連接至 牛亚攸該驅動部件延伸到該伸出部件内的一旋轉式攪拌 201113295 軸、以,設置在該攪拌歡側面 …:部件,設置在該伸出部件的IV, =面而不與該她接觸,並且在ϋ以覆蓋該轉轴 1之間以及該輪承部件與該授拌 Ζ 7 件與該授拌輪的 二溶,,孔,設置在該主以的底面之間形成-間隙,‘ 第-流動路徑;⑽保⑼件與該攪拌軸的側面之間形成— 二第=冷卻裝置,設置在該主體内; 該保相對於 —循環營路、丨V η + 、 5χ 體通向5玄痛環入口嘻嗜 合的料+賴讀雜環管= 第三冷卻裝置,設置以覆蓋該聚合 一原料注^嘴,與該伸出部餘合^、槽的外壁, 間,以成料’設置在雜承部件與雜護部件之 件, 之 徑與該 原料注入;嘴的—第三 流=成用以轉合該第 其=該第-到第三流動路徑構成—連續流動路徑, 以及該第—流動路徑的最上端被開啟而通往該伸出部件的内部, 該間隙、除該最上端以外的該第一流動路徑部分、 法 動路徑以及該第三流動路徑係與該伸出部件的内部隔開。—机 施例_於-種躲聚合_的聚合反麟,其包含: 所構從該主體的底面向下伸出’並且包含由—底蓋 一攪拌設備,包含:一旋轉式攪拌軸,連接至安裝在該主雕 201113295 並且從該驅動部件延伸到該伸出部件内.。 葉片§又置在該攪拌軸的側面上; 干鬥,u及 一軸承部件,設置在該伸出部件的 — 的側面而不與該攪拌軸相接觸,並且在該授掉輪 則*:====的底㈣形成、的 並且件 第-流動路經; & m齡軸的側面之間形成— 二第=冷卻裝置,設置在該主體内; _循二噴 一f枝人噴嘴,與該伸出部«^了I動, 間 ,以倾部件之 該流動路徑構成部件在該授拌 與該保護部件, 二流動路徑’並且形成用以-二第路3成部件之 原料注入噴嘴的一第三流動路徑, 忒弟一〜動路徑與該 第三―構成-連續流動路徑, 以及一路㈣社端被開啟而通往該伸出部件的内部, 動路以外的該第一流動路徑部分、兮第-、Α 料以及聚合溶液被注:到循置進行循環的原 成-連續流動路徑。此外,第―:到第三流動路徑可構 出部件的内部,間隙、除最上端被開啟而通往伸 流動,徑以及第三流動路徑係與伸部分、第二 出部件内構成—獨立空間。因^ 、彳隔開,藉以在伸 通過原料注入喷嘴、第二、治,二彳伸出部件内的原料可 弟二流動路徑以及第-流動 201113295 路徑二=從路徑的最上端被注人到聚合反應槽内。 在低溫,俾能在單體儲槽内、在注人原料調整槽/内 =到聚合反應槽陳他上不發生聚合 & 第三舰碰,命…2低,皿原枓在攸第—流動路徑流至 之原料的單體以及其他原料被保持 第三流動路徑時’與存在於伸出部件内的聚合溶液:Z 二使此低溫原料直接與攪拌軸接觸。在此 聚度。她之下,在上 =混内^部 Γί:=;:=,路徑構成部件時丄 ==„件内,會出現-部分=i: 因此,可 的轉:產承部分之觀軸 液傳遞到保護部件的敎、;内進行循環之聚合溶 熱而被加熱。因此,原、料在二内傳遞到攪拌設備的 聚合反應槽的瞬間係處於某種程度路:?取上端而進入到 路徑之最上端的原料與聚合溶第:,動 可更均勻地混合並攪拌原料料人J二皿Jf異會變小。因此’ 被此低溫顧加以移除1、因/,f ’挪部件的熱可 =3,?人°喷嘴的方式來形成保^部件,於其中流過 注入到伸出部件内 合溶液液壓而產生側向顫動 用壽命,並倾找合反縣此種部件短其使 笛_、人,、拼 % 月角日、j々式采形成保護 第一冷郃裝置的聚合溶液被注入到 拌軸因為在循環聚人'容液姑 邛件内。於疋,可防止攪 合溶液減^ “一 到伸出部件内時所引起的循環聚 201113295 在本說明書中,「原料 v 的外表護部件 成部件的侧i)、不包働路徑構 所圍住的部分3Gi工間。舉例而言’此空間級圖7之虛線 氣相區i ii應=句細爾合反應槽内之 J- Ρ 反應槽的内部體積可表示為「(當聚合 在ΐ; “二且不設有任何裝置與單^時的體積)_(被設置 内的裝置與單元所佔用的體積)」。此「設置在 二彳”的裝置與單元」的_包含攪拌設備、轴承 ίϊϋϋ弟—冷卻裝置、以及流動路徑構成部件。此外,201113295 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an apparatus and method for producing a polymeric resin. More preferably, the present invention relates to a manufacturing apparatus and a manufacturing method for producing a highly transparent resin which may be, for example, a styrene-acrylonitrile copolymer resin (SAN) and a ruthenium copolymerized resin (SAN). Ethyl methacrylate-styrene copolymerization resin (MS, methyl methacrylate-styrene copotymefresin). [Prior Art] Conventionally, a styrene-acrylonitrile copolymer resin (hereinafter occasionally described as rSAN) has been mass-produced. Such a SAN is manufactured in a continuous manner for the purpose of improving productivity and the like. On the other hand, SAN is produced by copolymerization of styrene and acrylonitrile as a raw material, and this copolymerization reaction is an exothermic reaction (exo ermicreacti〇n). Thus, in order to continuously manufacture a SAN in a stable manner, there is a demand for removing heat of polymerization, and therefore, as a device for manufacturing such a SAN, an apparatus has been proposed which includes a gas phase region located in a polymerization reaction tank (vapor Area) 'The heat of polymerization can thus be removed by evaporating part of the polymerization solution into this gas phase zone. This SAN has excellent transparency characteristics. However, if the composition of san (i.e., the styrene and acrylonitrile components in the SAN) differs in weight ratio, causing the SAN to become turbid, such transparency is lowered. Therefore, in order to obtain a SAN having excellent transparency, it is necessary to make the polymerization solution in the polymerization reaction tank uniform and temperature uniform. However, as described above, in the manufacturing apparatus including the gas phase zone in the polymerization reaction tank to remove heat such as latent heat, the composition of the evaporated monomer 'solvent or the like and its composition in the polymerization bath are different from each other. . If such vapor is condensed and fed back into the polymerization tank, the components in the polymerization solution may be formed into different portions. In addition, in such equipment, operational factors such as pressure, temperature, and liquid level interfere with each other and often change from time to time. Therefore, the hysteresis (four) (d) d_time and the reaction rate (polymerizationrati0) change, so that it is difficult to keep the 201113295 residence time and the reaction rate constant. Therefore, the composition of the SAN produced by the copolymerization reaction becomes uneven, thereby reducing the transparency of the saN. Thus, the prior art has proposed a manufacturing apparatus that includes a cooler and uses this cooler to remove the heat of polymerization. Japanese Laid-Open Patent Publication No. 47-610 discloses a manufacturing apparatus including a cooling device in a polymerization reaction tank, and by which the polymerization device is removed by the cooling device, it is not required to be disposed in the polymerization reaction tank. Characteristics of the gas phase zone. Because of I, the residence time of the polymerization solution in the polymerization reaction tank can be maintained at 11 by keeping the feed rate of the raw material constant. Further, this manufacturing apparatus has an advantage that it is not necessary to consider the composition change caused by the condensation of the i-gas phase component. An external heat removal device (_=郃) is disclosed in the patent publication No. 55-35912, which is capable of scraping the inner wall of the pipe member. A cooling medium can flow through the shell of such a heat removal device (cooler) having a temperature at which the polymerization temperature is low, but not exceeding 40 C. The polymerization solution is taken out from the polymerization reaction tank by using a pump, and the solution is introduced into the tube in the heat removal apparatus, and the heat exchange is performed between the polymerization solution and the cooling medium, thereby cooling the polymerization solution. . After that, the Qiaoqiao liquid will again feed back into the polymerization tank to remove the heat of polymerization in the polymerization tank. Japanese Laid-Open Patent Publication No. 48-29628 discloses a manufacturing apparatus in which a bean comprises a reaction tank. The polymerization reaction tank has an auxiliary stirring blade composed of a 'gamma' and a spiral type (SCrew type) stirring blade at a lower portion thereof, and There is a cooler in the inside. [Invention] In the Japanese Patent Laid-Open Publication No. 47, the privately-owned 2 minus 48_Li 8 ' MU brother, the original ft and the mixture cannot be completely and uniformly performed. The copolymerization reaction results in a non-uniform composition of the SAN produced in these manners. Therefore, even if a cooling device is used to perform the cooling, in order to efficiently manufacture, it is necessary to set a certain amount of the polymerization reaction material. In the polymerization tank, 201113295 ΐf f is kept higher than the temperature of the raw material supplied to the polymerization reaction, such as the temperature of the raw materials, as shown in the publication of the publication No. 47, the raw materials are passed through the population 4 and ig. It is injected into the polyiiii ΐ two, two injections near σ 4 and 1G, the temperature of the polymerization solution ί, ί ΐ 会 会 会 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 因而 因而 因而 因而 因而 因而 因而 = = = = = = = -^ ίί^ίΪ ί 2 ί 'So this manufacturing equipment encountered a lack of heat removal. The matter is not suitable for the use of the material. _ Incompletely suitable material 1=55_35912 does not specifically disclose any use. In order to use the method of mixing the raw materials with the raw materials, the method of Japanese special sentence, i, the temperature and composition of the polymerization solution are both in the vicinity of the supplementary injection port in the mΪ2 polymerization reaction tank. External cooling "into; Through the disadvantages of the following methods in the manufacturing equipment, under the circumstance, the manufacturing equipment will be subjected to the feedback of the circulating polymerization solution in the tank in some cases. The polymerization apparatus (4) _ equipment of the stirring piece 7 and the ΓΞ 628 manufacturing apparatus contain the auxiliary feeding device, and the manufacturing and covering polymerization reaction-cooling apparatus of this Japanese Patent Publication No. 47. Directly 擗Λ = — the cold section is used as its cooler. Therefore, in this case, it is necessary to remove the heat of polymerization from the "two sets of ^", which can not be completely removed. When the size is increased, the device of the Japanese Patent No. 48_29628 can be stretched if the side vibration is set. Therefore, in order to prevent such a problem, in order to prevent such a problem, it is necessary to set the bearing material to the lower part of the polymerization reverse contact by means of 201113295, and the component is set as in Japanese Patent Publication No. 48_29628 j. When the lower portion of the polymerization tank is used, it is difficult to disturb the injection port of the raw material of the blade and the injection port of the externally circulating polymerization solution. In the case of square =, the injection of the raw material and the external circulating solution = the position 10 immediately below the deleted piece, as shown in Figure 2 of the 47= sign. Therefore, it is not possible to mix (4) with the original polymerization in the polymerization tank to reduce the amount of the polymerization solution. As in the conventional manufacturing equipment, the raw material must be set away from the mixing shaft. Therefore, the original Γ-near aggregate 'ϊΐϊ = =lty) 'and therefore, the manufactured cleavage will have a yield, and the outside will be set; the agitating shaft in the sturdy reaction tank will produce a lateral direction Trembling. Injury, the problem of 34 is to be used to manufacture a polymeric resin from the inclusion-body, and the extension member, which is formed by the projecting member; the bottom surface of the body projects downwardly, and the projecting member The lower part is driven by a bottom cover, and the driving component is mounted on the main body. The driving part is connected to a rotating agitating 201113295 shaft extending into the protruding part. The stirring side surface: a member disposed on the IV, = face of the protruding member without contacting the same, and between the rotating shaft 1 and the wheel bearing member and the mixing bowl The dissolving wheel of the mixing wheel, the hole, is formed between the bottom surface of the main body to form a gap, a 'first flow path; (10) a portion between the (9) member and the side of the stirring shaft is formed - a second cooling device, Set in the main body; the protection relative to the - circulatory road, 丨V η +, 5 体 body to the 5 痛 pain ring inlet 嘻 嘻 的 + 赖 赖 赖 = = = = = = = = = = = = Polymerizing a raw material injection nozzle, and the outer portion of the protruding portion, the outer wall of the groove, The material is disposed in the component of the miscellaneous component and the miscellaneous component, and the diameter is injected with the material; the third flow of the nozzle is used to switch the first = the first to the third flow path constitutes a continuous flow path And the uppermost end of the first flow path is opened to the inside of the protruding member, the gap, the first flow path portion, the legal path and the third flow path other than the uppermost end The interior of the protruding member is spaced apart. - a machine _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ To be installed in the main sculpture 201113295 and extend from the driving member into the protruding member. The blade § is again placed on the side of the agitating shaft; the trunk, u and a bearing member are disposed on the side of the projecting member without contact with the agitating shaft, and in the transfer wheel *:= === the bottom (four) formed, and the piece of the first-flow path; & the m-axis of the shaft formed between the sides - two = cooling device, set in the body; _ two spray a f-man nozzle, And the protrusion portion is moved, and the flow path of the tilting member constitutes a component in the mixing member and the second flow path and forms a material injection nozzle for the component of the second path a third flow path, a younger one-moving path and the third-constituting-continuous flow path, and one (four) social end is opened to the inside of the protruding member, the first flow path other than the moving path Part, 兮-, Α, and polymerization solution are injected: the original-continuous flow path to the cycle for circulation. In addition, the first to third flow path can form the inside of the component, and the gap, except the uppermost end is opened to the extension flow, the diameter and the third flow path system and the extension part, and the second output part constitutes an independent space . Because the ^ and 彳 are separated, the material flowing through the raw material injection nozzle, the second, the treatment, and the two protruding parts can be flowed by the second flow path and the first flow 201113295 path two = from the top of the path is injected In the polymerization tank. At low temperature, 俾 can be in the monomer storage tank, in the injection material adjustment tank / inside = to the polymerization reaction tank Chen does not occur on the polymerization & third ship touch, life ... 2 low, the original dish in the first - The monomer to which the flow path flows to the raw material and other raw materials are maintained in the third flow path' with the polymerization solution present in the projecting member: Z 2 causes the low temperature raw material to directly contact the stirring shaft. At this concentration. Under her, in the upper = mixed part ^ : ί: =;: =, when the path constitutes a component 丄 == „ inside the piece, will appear - part = i: Therefore, can be transferred: the transfer of the shaft of the production part of the shaft The heat of the polymerization in the enthalpy of the protective member is heated and heated. Therefore, the moment when the raw material and the material are transferred to the polymerization reaction tank of the stirring device is at a certain degree: the upper end is taken into the path. The uppermost raw material and the polymerization solution are: The movement can be more uniformly mixed and the raw material is mixed. The JJ is different from the Jf. Therefore, the heat is removed by the low temperature, and the heat of the component is removed. The valve can be formed by the method of nozzles, and the fluid is injected into the projecting member to generate the lateral vibrating life, and the component of the counter-counterfeit is short. _, person, 拼% 角角日, j々 type to form a polymerization solution to protect the first cold heading device is injected into the mixing shaft because it is in the circulation of the 'liquid holding acupoints. In the 疋, can prevent mixing Solution minus ^ "A cycle caused by the expansion into the component 201113295 In this specification, "original The outer protective part of v is the side i) of the part, and the part of the 3Gi room surrounded by the non-enveloping path structure. For example, 'the spatial level of the dotted line gas phase zone i ii should be = sentence fine reaction tank The internal volume of the J- Ρ reaction tank can be expressed as "(when the polymerization is in the enthalpy; "two and there is no volume of any device and unit" _ (the volume occupied by the device and unit within the setting)" . The "devices and units installed in the second floor" contain the stirring equipment, the bearings, the cooling device, and the flow path components. In addition,

I,J 者’ 「TL(切線)」絲示位於聚合反應槽之主體的圓 7。1^與包含主體上部之頭部隅角的磨圓部分之間的邊界。舉 例而言,此切線為圖6之符號「TL」所表示的部分。 【實施方式】 以下,本發明將參考其實施例來進行說明。這些實施例係為 了$進對本發明的瞭解而提出,因此,本發明並不限於以下所述 的貫施例。於是,本發明包含下述實施例的許多替代方式。 ―、再者,在下列内容中,將以SAN作為聚合樹脂的一範例而進 行說明。然而,使用依照本發明之製造設備與製造方法所製造的 11 201113295 聚合樹脂並不限於SAN。依照本發明之製造設備與製造方法亦可 用於其他聚合樹脂與共聚合樹脂,於其中聚合反應為放熱反應。 (第一實施例) 圖1與2顯示依照本發明之製造設備的一範例。圖1顯示此 製造設備的侧剖面圖;而圖2顯示沿著圖1所示之製造設備之線 A-A’的剖面圖(圖2僅顯示圖1所示之製造設備的基本構造,而此 圖式並不包含其部分結構。此外,搭配黑色背景的白色區域係表 不填滿聚合溶液的部分)。此製造設備係以聚合 聚合反應槽包含主體20以及從主體之底面向下二^ 21。伸出部件21的下部係由底蓋24所構成。 株ΐί聚應槽的主體上方,安財—未被顯示的驅動部 t外,授摔轴13被連接至此驅動部件。攪拌車由13穿過主體 =而^掛在其上部的半空中,並且從_部件延伸到伸出部件Μ 可片2被焊接在授掉車由13的側面。授拌車由13與葉片2 旋赋麟設備’俾能藉由此娜設備的雜而擾拌並 :聚合反應槽内的聚合溶液。如圖1所示 成輔助授拌葉片,吾人可改善混合效率勺。°卜猎由以此方式來形 罢讲ίΓ出部件的底s 24上,形成有軸承部件11,其沿著圓靜 使攪拌輛 過度的顫動。此外,_ 由於其本身的旋轉而產生 授拌軸η的側面之間以及轴承部件=部件η與 在主體20的上部中,形忐古/、攪拌軸13的底面之間。 取出。 $成有取出孔12,俾能使聚合溶液可被 在伸出部件21内,形成右& @ Λ 攪拌軸13的側面之間的空間部分(二卜 軸U的側面而不與此攪掉軸相接^其沿著圓周覆蓋檀拌 攪拌軸13的側面之問的觸。此外’形成在保護部件9盥 徑 4a 在聚合反觸駐_,料錢辭3'綠冷卻盤管 12 201113295 以及環狀歧管頭4b,管狀冷卻盤管4a被連接至此環狀歧管頭,俾 能使聚合反應所產生的熱可被移除。流通管3、管狀冷卻盤管乜 以及環狀歧管頭4b可相當於第一冷卻裳置。 …如圖1與2所示,流通管3為中空圓柱管。冷卻介質15從流 通管3的下部注入,並流過此流通管的内部,然後流出另一下部。 因此,冷卻介f 15可透過流通;f而進行循環。此外,授掉設備的 葉片係從此流通管向_成’俾能被此流通管所包圍。由於擾掉 設備的旋轉’聚合溶液的向上流動會發生在從此管向内的區域 内,而聚合溶液的向下流動會發生在從崎向相區域内,藉以 在聚合反應槽内有效引起一循環流。I, J's 'TL (tangent line)' wire shows the boundary between the circle 7.1 of the main body of the polymerization reaction tank and the rounded portion including the head angle of the upper part of the main body. For example, this tangent is the portion indicated by the symbol "TL" of Fig. 6. [Embodiment] Hereinafter, the present invention will be described with reference to the embodiments thereof. These embodiments have been proposed in view of the present invention, and therefore, the present invention is not limited to the embodiments described below. Thus, the invention encompasses many alternatives to the embodiments described below. Further, in the following, a description will be given of an example in which SAN is used as a polymer resin. However, the 11 201113295 polymer resin manufactured using the manufacturing apparatus and manufacturing method according to the present invention is not limited to SAN. The manufacturing apparatus and manufacturing method according to the present invention can also be applied to other polymeric resins and copolymerized resins in which the polymerization reaction is an exothermic reaction. (First Embodiment) Figs. 1 and 2 show an example of a manufacturing apparatus in accordance with the present invention. 1 shows a side sectional view of the manufacturing apparatus; and FIG. 2 shows a cross-sectional view along the line AA' of the manufacturing apparatus shown in FIG. 1 (FIG. 2 shows only the basic configuration of the manufacturing apparatus shown in FIG. 1, and This figure does not include part of its structure. In addition, the white area with a black background does not fill the part of the polymerization solution). The manufacturing apparatus comprises a polymerization polymerization tank containing a main body 20 and a lower side from the bottom surface of the main body. The lower portion of the projecting member 21 is constituted by the bottom cover 24. Above the main body of the strainer , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The mixer truck is passed through the main body = 13 and hung in the upper half of the air, and extends from the _ member to the projecting member. The sheet 2 is welded to the side of the detachable vehicle 13 . The mixer truck is made up of 13 and the blade 2, and the equipment can be disturbed by the miscellaneous equipment of the equipment: the polymerization solution in the polymerization tank. As shown in Figure 1, the auxiliary mixing blade can be used to improve the mixing efficiency spoon. In this way, the bottom portion s 24 of the component is formed with a bearing member 11 which is excessively vibrated along the circle. Further, _ between the side faces of the mixing shaft η and the bearing member = member η and the upper portion of the body 20, between the bottom surface of the agitating shaft 13 and the bottom surface of the agitating shaft 13, due to its own rotation. take out. The inlet hole 12 is formed so that the polymerization solution can be placed in the projecting member 21 to form a space portion between the sides of the right & @ 搅拌 stirring shaft 13 (the side of the second axis U is not stirred up The shaft is connected to the circumference to cover the contact of the side of the sand mixing shaft 13. In addition, the formation of the protective member 9 diameter 4a is in the polymerization counter-contact, and the money is 3' green cooling coil 12 201113295 and The annular manifold head 4b, to which the tubular cooling coil 4a is connected, enables the heat generated by the polymerization to be removed. The flow tube 3, the tubular cooling coil, and the annular manifold head 4b can be equivalent to the first cooling skirt. As shown in Figures 1 and 2, the flow tube 3 is a hollow cylindrical tube. The cooling medium 15 is injected from the lower portion of the flow tube 3, flows through the inside of the flow tube, and then flows out another Therefore, the cooling medium f 15 can be circulated through the flow; f. In addition, the blade of the dispensing device can be surrounded by the flow tube from the flow tube. The upward flow of the solution will occur in the area from the inside of the tube, while the polymerization solution Kawasaki downward flow occurs in the region of the phase, whereby the polymerization reaction vessel a recycle stream from the effective to cause.

Hr Γ重包圍流通f 3之外部的方式來形成管狀冷 部翁4a。攸形成在主體之上、下部内之環狀歧管頭4b之下部所 ’可通過每一管狀冷卻盤管4a,然後流出環狀 =頭4b _對下部。因此,冷卻介質15可透過管狀 而進行循极。 當冷卻介質15用於流通管3與管狀冷卻盤管4時,吾人可使 炅公知的=’其包含由solutia洫所製造的τ— 55與 =ηηο 、由 D〇w Chemical Company 所製造的 Dowtherm q 與 Dowtherm MX、以及由 soken Tecnix c〇 NeoSK-Oil 330 與 NeoSK_〇il 14〇〇。 ,td 所衣以的 管狀置;此外,!使用 =並且不特別限制環狀^頭的數固== 狀歧管頭以及為每—對環狀歧管頭雙倍 者,i人置靴於流砂3減#狀冷卻鮮4a。或 卻聚的冷卻11 ’只要此冷卻器能夠長期穩定地冷 口喷it It21的側面上’形成有相對於保護部件9的循環入 、 b卜,循環管路β從主體20的循環出口噴嘴6連接 13 201113295 至循ΐ☆口噴嘴18。第二冷卻裝置8以及循環幫浦7被連接至通 ,循環管路19的中途點上。設置在主體2〇内的循環入口噴嘴18、 冷卻裝置8、循環幫浦7、循環出口喷嘴6、以及用以連接這 些凡件的循環管路19,可構成一循環冷卻裝置。藉由操作循環幫 浦7二自主體20之循環出口喷嘴6所取出的聚合溶液可在藉^第 一冷部裝置8進行冷卻之後,經由循環入口噴嘴18而回到伸出部 件21。 有特別限制此第二冷卻裝置,只要聚合溶液能夠保持流動 埶,πί卻即可。作為第二冷卻裝置,較佳係使用如圖3所示的 :父換器,在其他熱交換器之中,其能夠藉由螺旋彈箬的 動而刮擦管件的内壁。 八 ^ 这杜圖3所示的熱交換器包含外殼33以及形成於其内的管件38。 透過入口 34與出口 35而連接至循環管路19,俾能使 =液在循環幫浦7被驅動時流過此管件。亦即,聚合溶液從二 拖。伯並通過管件38,然後自出口 35流出。此外,設置執交 ^ i ^冷卻介質從人口 %被注入並且自出口 37流出:ί 二上3内>爪動的冷卻介質以及在管们8内流動的聚合溶液 液=外殼而彼此隔開,藉以透過此管件的熱交換而移除聚。 人此ίϊ内内壁產生往復運動的螺旋彈菁39被插 r難*、作、’Ϊ固疋至嵌板40。嵌板40被連接至桿件41,俾 b Wi驅動單70 42而從外部連續賴歇產生往復運動。 質可液f由循環冷卻裝置進行長時間的循環時,固體物 物質:I =於官件(聚合溶液在其内進行流動)的内壁。即使固體 物質如上所述附著於管件的内辟,五 藉由螺旋科定α人仍可使耻種熱父換器而 卻聚合溶液。 ^物貝。因此,吾人可穩定且持續地冷 彈簧二產^復運動的情形。然而,螺旋 對每一螺旋彈簧形成桿件41螺: 14 201113295 簧可獨自轉動。此外,當冷卻介質在外殼3S内流動時,吾人 用上述其中一種公知的熱介質。 ▲形成第王冷卻裝置!,俾能覆蓋聚合反應槽的外壁。舉例而 吕,吾人可使用冷卻套管來作為第三冷卻裝置2。 i平2喷嘴1〇 ί皮連接至伸出部件21,俾能使原料被新注人 "^心曰内。此外,作為聚合樹脂之原料的單體以及苴他原 ^通常被保持在低溫,俾能在儲槽内或在管路内反= 用可:= 生聚ί反h應。此種低溫原料的使用可增⑽ ΞΙ ί 1熱(S t}來移除聚合熱的比例。因此,吾人可 ♦低卩裝置、第二冷卻裝置以及第三冷卻裝置的負載。 ===保護部件9之間,形成有第二流動路徑,俾 成縣25而沿著圓周覆蓋雛軸13的側面。 此外,^動路徑構成部件25可連接轴、^^ 徑構成部件25可構成第== 刀L 么用以耦&弟一流動路徑與原料注入喷嘴。 件9 件%必須至少形成在軸承部件U與保護部 可存在_ ?^^*拌軸13。細,動路雜成部件25不僅 位ίΐΪίΪί與保護部件9之間的區域内,而且可存在於 種产況ΐ的區域内(朝向驅動部件側)。舉例來說,在此 承二11與保護部件59所^門===成部件25的部分(位於軸 的下部。 卩Φ之_區域上方的部位)可覆蓋保護部件9 動路構成連續的流動路徑。此外,第一流 上端以外I而通往伸出部件的内部’而間隙、除最 r申出部件的;部隔=此第 成僅由這些料_======構 伸到第-流動路徑的區段(原料二因二:原3入喷嘴10严 流動路徑23-第一、二 、、 弟二々丨L動路徑:)1-第二 * 役2¾可用以防止所注入的低溫原料沿著 15 201113295 此區段的任何點m並且防止與位在聚合反應制的聚合溶 液相=觸。此外’原料注入喷嘴1G透過第三與第二流動路徑而連 接至弟:流動路徑。因此’從顧注人倾1G所注人的低溫原料 可通過第三流動路徑31、第二流動路徑23以及第一流動路徑22, 而不與聚合溶液相接觸。最後,原料會流出第一流動路徑22的最 上端(伸出部件的最上端與攪拌軸的側面之間的空間)29而到達位 於伸出部件内靠近其上部的位置。 依此方式,被新注入至聚合反應槽内的原料會被引導至形成 在士體内的攪拌設備’而迅速且均勻地與位在聚合反應槽内的聚 ^液混合。在此之後’如圖丨之箭頭所示,聚合溶液會因為授 拌裝,的旋轉而在比流通管更靠近麟裝置巾^駐體區域内上 升,並且在比流通管更遠離此中心的區域内下降,而回到主體的 底部。依此方式,在主環錢合補。在如上所述循環並 混合聚合溶液時發生聚合反應,因此製造聚合樹脂。 此外,含有依此種方式所製造之聚合樹脂的部分聚合溶液, I自=成在主體之上部内的溶液取出孔12取出。然後,使用薄膜 蒸發器(施film evaporator)、押出機(extruder)、如曰本專利公開公 報第48二29797號所述之殼管式㈣1-— type熱交換器、氣-液^離益(並未顯tf於圖1)料’彳足被取出的聚合溶液分離未反應 的單體、溶劑以及聚合樹脂。然後將聚合樹脂造粒㈣letized)成產 品。在取出未反應的單體以及溶劑之後,可進—步將—原料加入 其中能使依此方式所獲得的混合物具有預定的組成,因此未 反應的單體以及溶劑可再次被使用作為原料。 圖4顯示製造設備之伸出部件、保護部件、以及第一到第三 流動?徑的-範例。如圖4所示,軸承部件n獅成在伸出部[ 的底盍24上。此外,在軸承部件u的控制下設置授摔轴,俾 能不產生水平躺。歸料u社·下部分職由導轴承 steady bearing)%以及用以支撐此導軸承的圓柱形結構所構 成。形成導軸承與圓柱形結構兩者,俾能沿著關覆蓋攪摔轴13 的侧面,較佳係不與此攪拌軸相接觸。軸承部件η的結構並不限 16 201113295 。或者\導軸承26與圓柱形結構27可具有經 動路徑構成承舆圓柱形結構被固定於流 動,购T設置雜不產生側向顫 製造設備,俾間存在一空間。因此,設計此 之間以及在授拌軸13田的13的,面與導轴承26 28被形成在_轴13 27丨間。亦即,間隙 的底面與轴承部件η之間。較f 牛=之間以及在攪拌麵Π 轴13的側面與轴承部件n之間設備、,俾能在授拌 1 mm的間隙,俾能使擾摔 /、 . mm以上但不大於 方式來形成間隙28,所 ^。此外,由於依此 脹時,吾人亦可防止攪拌軸13 聚内的熱而膨 24相接觸。 /、釉承邛件Η及伸出部件的底蓋 此製造設傷,俾能使if出部件ft頁枓到此種情況之下,可設置 承%。 月匕使伸出精的部分可分離,而視情況取代導軸 此外’雖然未顯示於圖4中,仅, 時,吾人仍讀止免導轴承26與搜雜13之間 掉轴著圓周包_ 接觸’所以在保護部件9娜軸13的:=; 1部分二此空間部分可作為第一流動路徑^ /面之間會存在 部件僅:銹鋼來作為保護部件的材料。保護 17 201113295 ,所引•鬆開的方向穿過,上=動=; :;ΞΗ二二 八母循衣f浦、冷卻器、循環出口嗜嘴以艿猫ts . ,限於-組,而係可被設 弟^動路徑,俾能與補注人顿後量以及其m 另-s 4所示之實施例的—修改範例,如圖5所示, ^原枓注入喷嘴勘可進一步被形成在伸出部件 可從原料注入喷嘴1〇b注入。從原料注入喷^ l〇b注 到伸出科之下部_原料可依序通過獅軸13的底面盘 第、==浪f、娜軸13的細絲承料11之_猶28、 i -流祕徑22。紐,此補在第二流動路 ^ 23、内與自管路10a所注入的一原料合併之後通過第一流動路徑 22,亚且奴出第一流動路徑的最上端29而到達伸出部件的上呷。 以如上所述的此種構造,吾人可進一步增強軸承部件的冷卻效果。 —在此、,從原料注入喷嘴l〇a與10b所注入的原料可視需要而 含有.作為聚合樹脂之原料的單體、溶劑、分子量調節劑、聚合 起始劑等等。此外,原料被保持在低溫,俾能使聚合反應不會& 注入原料調整槽内以及在管路内直到聚合反應槽的任何點上發 生。 在圖4與5所示之實施例的製造設備中,從原料注入噴嘴1〇、 l〇a或l〇b所注入的原料可因為上述構造而通過第三流動路徑 31、第二流動路徑23以及第一流動路徑22。此外,間隙、除最^ 端以外的第一流動路徑部分、第二流動路徑以及第三流動路徑可 與伸出部件的内部隔開,而這些部件可在伸出部件内構成一獨 立、固有的空間。再者,僅第一流動路徑的最上端29被開啟而通 18 201113295 出内邛。因此’注入聚合反應槽的低溫原料可藉由伸 於伸出部株ή = 一*動路徨以及第一流動路徑22時與存在 相接觸白°勺1 合溶液相接觸’並且呈現直接與搜摔轴13 内,藉以能在因於f近軸承部件11的區域 軸㈣之13卜溫原料,吾人可移除由原料與導 隊批道·?的搜拌軸13之紅轉所產生的摩擦埶。因此,五人π ίΐ承26的磨損並且延長其使用壽命 11之間的辦會目為㈣顯軸承部件 進行猶環雜熱、從在第二冷卻裝置内 傳遞到攪拌濩。卩件的熱、以及從聚合反應槽内 的最上此’補在流出第—流動路㈣ 於是,流出瞬間係處於某種程度的高溫。 的溫差會變小。/因'此t人H取上端29的原料與聚合溶液之間 液。 目此’ °人可更均勻地混合並製·與聚合溶 嘴係使通過護部件’此循環入口喷 此,吾人可置之1合/谷液被注人伸出部件的部件。因 循環聚合溶液液為當溶液被注人伸出部件内時所引起的 部件而增加循環流率。生側向顫動。因此’吾人可藉由形成保護 合被=可立即並均勻地混 相較之ί,人I,聚合_的組成與溫度 過第二冷卻筆置=在如本貝轭例所述之此種保護部件時1 混合。因此i 容液以及原料在注入伸出部件之ί會立;The Hr is surrounded by the outer portion of the flow f 3 to form the tubular cold portion 4a. The lower portion of the annular manifold head 4b, which is formed above and below the main body, passes through each of the tubular cooling coils 4a and then flows out of the annular = head 4b_down portion. Therefore, the cooling medium 15 can be circulated through the tubular shape. When the cooling medium 15 is used for the flow tube 3 and the tubular cooling coil 4, we can make it known that it contains τ-55 and ηηο manufactured by Solutia®, Dowtherm manufactured by D〇w Chemical Company. q with Dowtherm MX, and by Soken Tecnix c〇NeoSK-Oil 330 and NeoSK_〇il 14〇〇. , td is a tubular shape; in addition, use = and does not particularly limit the number of the ring ^ = = manifold head and for each - double the annular manifold head, i people put on the boots Flow sand 3 minus #like cooling fresh 4a. Or the cooling of the concrete 11 ' as long as the cooler can be stably cooled for a long period of time, the side of the It It 21 is formed with a circulation with respect to the protective member 9, and the circulation line β is discharged from the circulation outlet nozzle 6 of the main body 20. Connect 13 201113295 to the ΐ □ mouth nozzle 18. The second cooling device 8 and the circulation pump 7 are connected to the midway point of the circulation line 19. A circulation inlet nozzle 18, a cooling device 8, a circulation pump 7, a circulation outlet nozzle 6, and a circulation line 19 for connecting these members, which are disposed in the main body 2, can constitute a circulation cooling device. The polymerization solution taken out from the circulation outlet nozzle 6 of the main body 20 by operating the circulation pump 7 can be returned to the extension member 21 via the circulation inlet nozzle 18 after being cooled by the first cooling unit 8. This second cooling device is particularly limited as long as the polymerization solution can maintain the flow enthalpy, πί. As the second cooling means, it is preferable to use a parent exchanger as shown in Fig. 3, among other heat exchangers, which is capable of scraping the inner wall of the pipe member by the action of the spiral magazine. VIII. The heat exchanger shown in this diagram 3 comprises a housing 33 and a tubular member 38 formed therein. It is connected to the circulation line 19 through the inlet 34 and the outlet 35, so that the liquid can flow through the tube when the circulation pump 7 is driven. That is, the polymerization solution was dragged from the second. The tube passes through the tube 38 and then exits the outlet 35. In addition, the setting of the transfer ^ i ^ cooling medium is injected from the population % and flows out from the outlet 37: ί2上中中> claw moving cooling medium and the polymerization solution flowing in the tube 8 = outer casing and separated from each other In order to remove the poly through the heat exchange of the pipe. The spiral elastic 39 which reciprocates the inner wall of the inner wall is inserted into the panel 40. The panel 40 is coupled to the lever member 41, and the Wib Wi drives the single unit 70 42 to reciprocate from the outside continuously. When the mass liquid f is circulated for a long period of time by the circulation cooling device, the solid matter: I = the inner wall of the official member in which the polymerization solution flows. Even if the solid matter adheres to the lining of the pipe member as described above, it is possible to cause the blister hot parent to change the polymerization solution by using the screw. ^物贝. Therefore, we can stably and continuously cool the springs. However, the spiral forms a rod 41 for each coil spring: 14 201113295 The spring can be rotated by itself. Further, when the cooling medium flows in the outer casing 3S, one of the above-mentioned known heat mediums is used. ▲The formation of the king cooling device! , the crucible can cover the outer wall of the polymerization reaction tank. For example, we can use a cooling jacket as the third cooling device 2. The i flat 2 nozzle 1 〇 皮 is connected to the extension member 21, so that the raw material can be newly injected into the body. In addition, the monomer as the raw material of the polymer resin and the valerogen are usually kept at a low temperature, and the ruthenium can be used in the storage tank or in the pipeline. The use of such low-temperature raw materials can increase (10) 1 ί 1 heat (S t} to remove the proportion of heat of polymerization. Therefore, we can ♦ the load of the low-lying device, the second cooling device and the third cooling device. === Protection Between the members 9, a second flow path is formed, and the side surface of the young shaft 13 is covered along the circumference of the Chengcheng County 25. Further, the movable path constituting member 25 can be connected to the shaft, and the diameter constituting member 25 can constitute the first == The knife L is used to couple the flow path and the material injection nozzle. The 9 parts % must be formed at least in the bearing part U and the protection part. The mixing shaft 13 can be present. The fine, moving path hybrid part 25 Not only in the area between the protective member 9 but also in the region of the production condition (toward the side of the driving member). For example, the door 11 and the protective member 59 are gated === The portion of the component 25 (located at the lower portion of the shaft. The portion above the 卩 Φ region) can cover the protective member 9 to form a continuous flow path. Further, the first upper end of the first flow leads to the inside of the protruding member. Gap, except the most r to apply for the part; section = this first only by these materials _=== ===Stretched to the section of the first-flow path (raw material II 2: original 3 into the nozzle 10, strict flow path 23 - first, second, and second 々丨L moving path:) 1-second * 23⁄4 can be used to prevent the injected low temperature raw material from going to any point m of this section along 15 201113295 and preventing contact with the polymerization solution in the polymerization reaction. Further, the raw material injection nozzle 1G is transmitted through the third and second flow paths. Connected to the younger: flow path. Therefore, the low temperature raw material injected from the 1G can pass through the third flow path 31, the second flow path 23, and the first flow path 22 without being in contact with the polymerization solution. The raw material flows out of the uppermost end of the first flow path 22 (the space between the uppermost end of the projecting member and the side of the agitating shaft) 29 to reach a position in the projecting member near the upper portion thereof. In this manner, the new injection is performed. The raw materials in the polymerization reaction tank are guided to the stirring device formed in the interior of the reactor, and are rapidly and uniformly mixed with the polymerization liquid located in the polymerization reaction tank. After that, as shown by the arrow in the figure, The polymerization solution will rotate due to the mixing It is closer to the lining of the lining device than the flow tube, and rises in the area of the occupant, and falls back in the area farther from the center than the flow tube, and returns to the bottom of the main body. In this way, the main ring money is supplemented. When a polymerization reaction occurs while circulating and mixing the polymerization solution, a polymer resin is produced. Further, a partial polymerization solution containing the polymer resin produced in this manner is taken out from the solution extraction hole 12 in the upper portion of the main body. , using a film evaporator, an extruder, a shell-and-tube type (four) 1-type heat exchanger as described in Japanese Patent Laid-Open Publication No. 48 2297797, and a gas-liquid solution The unreacted monomer, solvent, and polymer resin were separated from the polymerization solution from which the material was taken out. The polymeric resin is then granulated (four) into a product. After the unreacted monomer and the solvent are taken out, the raw material can be further added thereto to allow the mixture obtained in this manner to have a predetermined composition, so that the unreacted monomer and the solvent can be used again as a raw material. Figure 4 shows an example of an extension member, a protection member, and first to third flow paths of the manufacturing apparatus. As shown in Fig. 4, the bearing member n is mounted on the bottom cymbal 24 of the extension [. In addition, a drop-off shaft is provided under the control of the bearing member u, so that the horizontal lying can be prevented. It is composed of a lower bearing and a cylindrical structure for supporting the guide bearing. Forming both the guide bearing and the cylindrical structure, the crucible can cover the side of the agitating shaft 13 along the closure, preferably not in contact with the agitating shaft. The structure of the bearing component η is not limited to 16 201113295. Alternatively, the guide bearing 26 and the cylindrical structure 27 may have a moving path to form a bearing. The cylindrical structure is fixed to the flow, and the T-set does not produce a lateral flutter manufacturing device, and a space exists between the turns. Therefore, between the design and the 13 of the mixing shaft 13, the face and guide bearing 26 28 is formed between the _-axis 13 27 。. That is, the bottom surface of the gap is between the bearing member η. Between the f and the cows, and between the side of the agitating surface Π shaft 13 and the bearing member n, the 俾 can be formed in a gap of 1 mm, and the 俾 can be formed by disturbing /, .mm or more but not greater than Clearance 28, ^. Further, since it is expanded in this manner, it is also possible to prevent the heat in the agglomerate shaft 13 from being in contact with each other. /, glaze bearing Η and the bottom cover of the protruding part. This manufacturing injury, can make the if part of the ft page to this case, can be set to accept%. The moon 匕 makes the protruding part separable, and replaces the guide shaft as needed. In addition, although it is not shown in Fig. 4, only when we still read the free guide bearing 26 and the search 13 off the axis _ Contact 'So in the protective part 9 Na-axis 13: =; 1 part 2 This space part can be used as the first flow path ^ / face between the components only: stainless steel as a protective part of the material. Protection 17 201113295, the direction of the direction of the release • the direction of the release, the upper = move =; :; ΞΗ 2 28 mother circumstance f Pu, cooler, circulation exit mouth to 艿 cat ts., limited to - group, and The modified example can be set up, and the modified example of the embodiment shown in Fig. 5, the original injection injection nozzle can be further formed in The projecting member can be injected from the material injection nozzle 1b. From the raw material injection spray l l〇b injection to the lower part of the extension _ raw materials can pass through the bottom of the lion shaft 13 disk, == wave f, the shaft of the nano-axis 13 of the material 11 _ Ju 28, i - Flow path 22. In addition, the second flow path 23 merges with a raw material injected from the pipeline 10a and then passes through the first flow path 22, and the slave reaches the uppermost end 29 of the first flow path to reach the protruding member. Captain. With such a configuration as described above, it is possible to further enhance the cooling effect of the bearing member. Here, the raw material injected from the raw material injection nozzles 10a and 10b may contain, as a raw material of the polymer resin, a monomer, a solvent, a molecular weight modifier, a polymerization initiator, and the like. In addition, the raw material is kept at a low temperature, and the polymerization can be prevented from being injected into the raw material conditioning tank and at any point in the piping until the polymerization reaction tank. In the manufacturing apparatus of the embodiment shown in Figs. 4 and 5, the raw material injected from the raw material injection nozzles 1A, l〇a or lb can pass through the third flow path 31 and the second flow path 23 due to the above configuration. And a first flow path 22. Further, the gap, the first flow path portion, the second flow path, and the third flow path other than the most end may be spaced apart from the interior of the projecting member, and these members may constitute an independent, intrinsic space. Furthermore, only the uppermost end 29 of the first flow path is opened and the entanglement is passed. Therefore, the low-temperature raw material injected into the polymerization reaction tank can be brought into contact with the existing solution by contacting the first solution with the first flow path 22, and exhibits direct and search In the shaft 13, so that we can remove the material from the raw material and the guide team due to the material of the region (4) of the bearing member 11 (n). The friction 埶 produced by the red turn of the search shaft 13 . Therefore, the wear of the five-person π ΐ 26 26 and the extension of its service life between the 11th meeting is (4) the display of the bearing components for the heat of the circumstance, from the second cooling device to the mixing 濩. The heat of the element and the flow from the uppermost portion of the polymerization reaction tank to the first flow path (4) are then at a certain high temperature. The temperature difference will become smaller. / Because 'this person H' takes the liquid between the raw material of the upper end 29 and the polymerization solution. For this reason, the person can mix and make a more uniform mixing with the polymerization nozzle to spray the inlet through the protective member, and the one can be placed in the component of the protruding member. The circulating polymerization solution is a circulating flow rate because the solution is caused when the solution is injected into the component. The side is vibrating laterally. Therefore, 'we can form a protective joint = can be immediately and evenly mixed compared to ί, human I, the composition of the polymerization _ and the temperature over the second cooling pen = in the case of the protective member as described in this example When 1 is mixed. Therefore, the i liquid and the raw materials are placed in the injection part;

,顯不同於主體⑽聚合溶液=上:S 19 201113295 ,部件會因為摩擦熱而變得更熱,因此產生 : ί、ϊ成係明顯不同於主體内的聚合樹脂。再者,導 ΐ Pi的冷卻效率時,聚合溶液會被高液壓推 動到伸出娜^ 麴而ίϊΐί?槽:之聚合溶液的溫度可依照待製造之樹脂的種 二“/ 度而言’吾人可有效使共聚合反應發生 柚屮送回到伸出部件之前,被循環冷卻裝置送回至 二:?牛。厂广液的溫度触係比聚合反應槽内之聚合溶液的 '皿旦不超過1GC,更佳係低2°c以上但不超過5。(:。 ^ 耗圍内之待被送回到伸出部件之聚合溶液的溫度而言, 二L ^Ϊ聚合熱’而降低被送回之聚合溶液與位在聚合反 二^ '谷液之間。的溫差。此外,較佳係使具有比聚合溫度 ^旦不超過4〇c之溫度的冷卻介質流過第二冷卻裝置。 、虽從兩原料注入喷嘴1〇a與1〇b注入原料時,這些透過噴 可彼此相同或者可彼此不同。舉例而言,當製造苯 丙巧共聚合樹脂(SAN)以作為聚合樹脂時,苯乙烯可從-原料f入喷嘴注人’而丙烯腈可從另-原料注人噴嘴注入。 拌4』:裝ί較佳係包含:流通管,其能夠被形成而包圍攪 ,並且冷卻介質可在此流通管内流動;管狀冷卻盤 通管與主體的内壁之間;以及環狀歧管頭,形成在 Liif槽的上部與下部内,俾能使冷卻介質流過管狀盤管。較 ’ 冷卻套官,作為第三冷卻裝置。此外,祕較佳係6m2/m3 l上但不大於25m/m3,其中伞2)為「主體内之流通管、管狀冷 20 201113295 Ξΐίϋ環狀歧,之外表面積與以冷卻套管所覆蓋之主體外 冷卻盤管以及環狀歧管頭的外表面積積响 之流通管'管狀冷卻盤管以及環狀歧管= 、以6m2/m3以上的A/B,可增加冷卻效率,因此吾人可 /谷液的溫度進行均勻化(unif〇rmize),並且進而對人^二 進行均勻化。此外,將A/B設定在25 m2/m3以下;防It is different from the main body (10) polymerization solution = upper: S 19 201113295, the parts will become hotter due to the frictional heat, thus producing: ί, ϊ is a polymer resin significantly different from the main body. Furthermore, when the cooling efficiency of the Pi is controlled, the polymerization solution is pushed by the high hydraulic pressure to the end of the flow. The temperature of the polymerization solution can be determined according to the type of the resin to be manufactured. It can effectively make the co-polymerization reaction before the grapefruit is returned to the protruding part, and is sent back to the second: the cow by the circulating cooling device. The temperature contact of the plant wide liquid is not more than that of the polymerization solution in the polymerization reaction tank. 1GC, more preferably lower than 2 °c but not more than 5. (: ^ ^ In the temperature range of the polymerization solution to be sent back to the protruding part, the temperature of the two L ^ Ϊ polymerization heat is lowered and sent The temperature difference between the polymerization solution and the polymerization reaction solution. Further, it is preferred to flow the cooling medium having a temperature of not more than 4 〇c to the second cooling device. Although the raw materials are injected from the two raw material injection nozzles 1a and 1〇b, the through-sprays may be identical to each other or may be different from each other. For example, when a styrene-acrylic copolymer resin (SAN) is produced as a polymer resin, benzene is used. Ethylene can be injected from the raw material f into the nozzle and acrylonitrile can be injected from another raw material. Nozzle injection. Mixing 4′′: ί preferably comprises: a flow tube which can be formed to surround the agitation, and a cooling medium can flow in the flow tube; between the tubular cooling disk passage tube and the inner wall of the main body; The manifold head is formed in the upper part and the lower part of the Liif tank, and the crucible can make the cooling medium flow through the tubular coil. Compared with the 'cooling sleeve, as the third cooling device. In addition, the secret is preferably 6m2/m3 l but not More than 25m/m3, wherein the umbrella 2) is "the flow tube in the main body, the tubular cold 20 201113295 Ξΐ ϋ ϋ ring, the outer surface area and the outer cooling coil covered by the cooling sleeve and the outside of the annular manifold head The flow tube of the surface area, the tubular cooling coil and the annular manifold = A/B of 6 m2/m3 or more, can increase the cooling efficiency, so the temperature of the liquid/cold solution can be uniformized (unif〇rmize). And further homogenizing the person ^. In addition, the A / B is set below 25 m2 / m3;

之間的間崎低而引起聚合溶液的流動變得不均勻 ^H 授拌動力增加而引起授拌熱的增加。因此 得 卻效率並且制穌断低。 。人了私讀異的冷 此聚合設備較佳係包含上述流通f、管狀冷卻鮮以及 ^官頭以作為第-冷卻裝置,並且較佳係使用冷卻套管 ( 二冷卻,置。此外,吾人可使用—冷卻器來作為第二冷晉弟 ==包含 '殼件’冷卻介質可於其内進行流動;管件,、連接 的管件内,並且能夠進行往復運動以及旋轉動至 情況下’ A/C較佳係0.2以上但不大於u,盆中中,7為 以iSi之面盤;r環狀歧管頭之^^ 乂々句所復盍之主體外壁面積的和」;而2 管件的内表面積」。此外,「流通管、.管狀冷卻盤管二及^ 頭的外表面」的詞句係指存在於聚合反應 卻盤管以及環狀歧管頭之外表面部分的表如、官狀冷 若Α/C小於〇.2時’則第二冷卻裝置的 此,若循環體積不增加時,透過第二冷卻裝置而循加。因 於聚合反應槽的内部溫度1此可 t現增加循環幫浦之動力以及設備声= f ’以平衡通過第二冷卻裝置之聚合溶 吕,此可能會降低設備的經濟效益。 90正脰而 21 201113295 另一方面,若A/C大於】〇時 ==ί期:一舆第三冷卻^ f除率,第-冷卻裝置以及第三冷卻^^二冷卻裝置的熱 南。因此,會因為隨著連續熱移除率會鑤温技 冷卻效率。因此, 此外,若從保護部件之固定位置 時,保護部件會因為循環溶液的液 、1嘴的距離太長 從保護部件之m定端到循環人σ喷嘴,佳係縮短 點的距離(從鍾料之較翻接^之交又 離)。再者 ,保護部件的最上端触係分賴部件的距 最上端,並且低於主體之底面的最下端。、壁的 於循環入口料之内壁的最上端之之取上端高 Ϊ上端低於主體之底面的方式,贿通過;::流 ^,並且流至位於聚合反應彻#近伸出找 =先,區域内的聚合溶液進行混合。葉片;拌俾 ^盾$聚合駿_而產生側向顏動。^ 上 俾 片被形成在此區域的狹窄空間内,以致於在此時 2以南剪切速度進狀合及·。因此’吾人可更有4效^原 料與聚合溶液互相混合並且進行聚合反應。 心巧=人口倾_徑為DN,於是保護部件的最上端較佳 係位在=於循環入口贺嘴之内壁的最上端0.5 DN以上的位置。以 位在此高度之保護部件的最上端而言,在麟軸上驗财實可 被降低。此外,吾人可有效使原料與聚合溶液進行混合、拌以 及聚合反應。 (第二實施例) 本貫施例係關於一種用在聚合反應槽内之聚合反應失控的壓 力釋放部件。圖6顯示此製造設備的一範例。不像第一實施例, 在本實施例中’此製造設備在主體20的上部包含破裂盤(mpture disk)5,以作為待開啟的壓力釋放部件,俾能在聚合反應槽的内部 22 201113295 力時或者超出一預定壓力時,對聚合反應槽的内 邰,1 丁紅。一育嘴與例如遙控操作閥(Jemote-〇Perated valve}的-设備’可被形成作為壓力槪部件喊替破龍5。此外,循 %<官路上9被,接至主體2〇的側面,以及假設主體2〇之圓柱形部 刀的内狂為D」’則主體2〇的切線(TL,t加㈤)與 !9之内壁的最上端之間的高度_2D以上但不大於路 破裂盤5被以此種方式加以形成,並且進一步連接至 低於聚合反應槽之壓力的槽體(未顯示於圖6)。因此,若 槽内的聚合反應發生失控而聚合反應槽的内部墨力變得過了 破裂盤5會破裂_放聚合反應槽的内部。於是,吾人 反應槽的,進^壓。因此,可防止聚合反應槽内的内部“ 以及溫度變得過尚而破壞聚合反應槽。 的内裂?〔如上所述發生破裂時,俾能對聚合反應槽 升到主,的一空間。假使在此時,循環出口喷丄= 位於,Μ 2〇之上部位置的側面時,循環幫浦會引入位於主體之上 部的氣體並且進行空轉,因此可能無法正確運作。 罢W另=面,若循環出口喷嘴6被連接至位於主體20之下部位 ^ ’雖_前浦沒有進行_,但顧幫浦可使主體 聚合溶液進行循環。在主體20之底部附近的聚合 二夜已被官狀冷部盤官所冷卻,並因此處於低温狀態。於是,相 對低溫的聚合溶液會進—步被第二冷崎置所冷卻,因此產生更 合溶液(其係待送回至聚合反應槽)。因此,聚合反岸槽内 之的溫度分佈會變寬。因此,在此聚合反應槽内所製造 之聚合树脂的組成會變得不均勻。 車^下,在本實施例中’主體20的切線與循環出口嘴嘴6 3,表上端之_高度為G·2 D以上但不大於0.5 D。此' 循ί衣出〇噴嘴6被連接至位於主體2〇之適去高 亦=此,即使聚合反應失控而破裂盤5發1破^時',循環幫、、# 7 亦不會進行空轉。此外,吾人可使藉由循環冷卻裝^之2 23 201113295 ,溶液的冷㈣外部溫度盡量接近聚合反賴_部溫度。於 疋,可縮小聚合反應制之聚合溶液的溫度分佈,並且使聚合 脂的組成均勻。 一液位開關(level switch)可被安裝在聚合反應槽的内壁上 能判定當破裂盤5發生破裂時聚合溶液所到達的液位。 (第三實施例) 第三^施例顯示-範例,於其中共聚合樹脂被使料為聚合 树月曰。許夕共聚合樹脂的特徵為快速絲合反應以及高反岸敎。 ,此’共聚合旨具有下職性:$合反觸的㈣溫度趨^變 兩,以及聚合反應槽_溫度分佈趨於變為不均勻。因此 ,用依照本發明之製造設備,吾人可移除*聚合反應槽内之二聚 j應的反應熱所產生的聚合熱,並且將聚合反應槽的内部溫度 均^控制在期望的溫度範圍内。此外,藉祕共聚合樹脂用的低 溫原料注入_出部件内’吾人可使軸承部件以及祕軸維持在 ,溫。因此,可連續並均勻地製造出具有均⑽成的共聚合樹脂。 此外,可降低導軸承的磨損’並且可防止單體在軸承部件及 近發生聚合反應。 /' 作為此共聚合樹脂,較佳係製造苯乙烯_丙婦猜共聚合樹脂 (S,。在其他共聚合樹脂之中,苯乙烯_丙烯猜共聚合樹脂@颜) ^下列特性:高反應速率、高聚合熱、以及若樹脂組成 %會降低透明度。因此,藉由使驗照本發明之製造設備,五人 可有效移除因為共聚合反應所引起的反賴。於是,可將聚 應槽的内部溫度有效域定地控制在期望的此 可製造具有均勻組成以及優異透明度的_,防= 件的磨損等等。 $ 1 在以下所列出的項目⑴至(4)中’提及在製造苯乙烯·丙稀猜共 聚&樹脂(SAN)以作為聚合樹脂時的較佳條件。 、 士 (/1)當原料注入嘴嘴10所注入之原料的丙烯腈含量變得更高 恰,祷製造之SAN的丙烯腈成分在比例上亦會變得更高。在此, 待製造之SAN之丙稀腈成分的比例較佳為15祕以上但不高於 24 201113295 35 wt% ;而苯乙稀含量較佳$ 65加%以上但不高於%痛。因 此:在原,中的「丙湘Μ丙烯腈+苯乙烯}」重量比例較佳係㈣ 以上但不南於0.5,俾能使SAN具有如上所述的组成。 (2)。此外’藉由原料注入嗔嘴1〇所注入之原料的溶劑含量較佳 t % °此溶劑可用以降低攪拌動力並且 ί^ί ί的速率。以在這些範圍内之原料的溶劑含量而言, 二Τ同生產率來製造SAN。例如溶劑的種類,吾人可使用 方曰=風化合物,例如苯、曱苯以及乙苯(ethylben職)等等。 _ 作為分子$調節劑,吾人可使待被原料注入噴嘴10 人物入/if料含有濃度為1GG ppm以上但不高於_ PPm的硫化 化i'甲?,;::中可包含有機過氧化物以作為起始劑,例如過氧 二曱酉•㈣yl peroxide)、過氧化月桂醯(1紐_^ 化乙 fe(acetyl peroxide)等等。 上起f劑時的聚合條件,溫度較料赃以 ◦,而滞留時間較佳為1小時以上但不超過3小 高於靴的^合條件,、溫度較佳為70°c以上但不 過3小時。 nce time)較佳為1小時以上但不超 (第四實施例) 本實驟種使用用以製造_之設備的製造方法。 有聚合溶液之聚合反應槽的步驟; 及第,物罐從 與聚射錢繼麟編混合原料 ^精由弟—與第三冷卻裝置來冷卻聚合反簡岐聚合溶液的步 (5)使用循浦從主體取出聚合溶液、藉㈣二冷卻裝置冷卻聚 25 201113295 合溶液、絲透過彳轉噴嘴將聚合溶液送酬伸出部件的+ 驟,及 ⑹從溶液取出孔取出聚合溶液然後分離聚合樹脂與聚合溶液的步 驟 施啦行。或者 料、'主體内進行循環之聚合溶液的體積流率較佳為從原 ’ 4噴嘴斤'主入之原料的體積流率的50倍以上但不超過3()() 倍,更佳為80倍以上但不超過200倍。 +葱過300 内進行循環之聚合溶液的體積流率」可使用粒 法(partidetradongmethod)加以量測。亦即,隨著停止新原 ^ ^主入以及聚合溶液的排出,將具有與聚合溶液相同之黏度的 t(:Py solution)或奶由㈣· 〇il)置入具有與聚合反應槽相 構及尺寸的丙烯酸槽體内,並且使用攪拌設備進行攪拌。 么者將追縱粒子置入聚合反應槽内,此追縱粒子可例如為直徑 =mm至3 nrni的有色氯乙烯(vinyl chl〇ride)樹脂、聚苯乙稀樹 ^丙烯腈-苯乙漆丁二烯(沾8,acryl〇nitrilebutadiene吻職)樹 月^士球形粒子,其與漿液及矽油的密度差異不大於約5¾。接著, /二疋追蹤粒子要在聚合反應槽中於單位時間(每小時)内循環幾 二人。然後,_根據追蹤粒子在聚合反應槽内循環的次數而計算出「在 主體内進行循環之聚合溶液的體積流率」。 舉例而言,若追蹤粒子在聚合反應槽内每小時循環「A」次, 而/聚合ΐ應槽内之聚合溶液的體積為「V」(m3),於是「在主體内 ,仃循環之聚合溶液的體積流率」則為A x v(m3/h)。因此,假設 :注入原料的流率為,吾人可使用方程式入X V/q,計算 原料注人噴嘴所注人之原料體積流率—樣大的聚合溶液體 ^在反應槽内循環幾次。球形追蹤粒子可藉由將原料樹脂、 多';斗專寻置入押出機内並且使用水下切割法(^^derwater cu^er method)進行造粒而獲得。 聚合溶液的黏度可例如藉由下列方式來判定:(a)評估在循環 26 201113295 ,浦之排膽線或在聚合溶液之出口管線的壓力損失,並且 二反應槽内‘ 熱傳性⑥會隨者通過第二冷卻裝置之聚合溶 =第因ί卻加,而槽體内之聚合溶液以: ί 溶液的出口溫度之間的差異會降低。因 的容量,因此,必須增加發展刮擦設備的動力盘 跡管件以及螺旋彈簧的—冷卻器所構成時% 聚合溶液的體積流率)/(第二冷卻|置之管件的内 ίϊ- nΐ 5 f°*2 m3/h/m2 ^ °·5 -3^2 置之管件的内表面積)」的 冷部裝置所循環之聚合溶液的冷卻器出口溫度盡量 /合液1;;皿度刀佈,错以使聚合樹脂的組成均勻。 造ΐ聚合樹脂為苯乙稀-丙稀腈共聚合樹脂(糊時, 上^不、嘴庄入到伸出部件内之原料的溫度較佳為_5°c以 ϋ缺20C,更佳為〇t以上但不高於1〇t:。舉例而言 水ihmid water)或齒綠㈣的冷卻介質預先 的、、田二、:柄B士二通吊會溶於為原料的丙稀腈中’所以假使原料 二二a T ’巧水會在冷卻設備的内壁上結珠,因此可能會 二斗:ΓίΐΐΪΪ能力。另一方面,假使原料的溫度過高時, Ϊ Ϊ Ϊ液傳遞通過保護部件的熱、以及從聚合反應 J^、隹心3麟益的熱,而在第一到第三流動路徑或間隙等等 内進仃共聚合反應。 ^ 實施例 (實施例1) 27 201113295 SAN係使用圖1所示的製造設備加以製造。此製造設備包含 聚合反應槽,此聚合反應槽包含主體20以及伸出部^21。在主^ 20内’此製造設備包含螺旋式攪拌設備、輔助攪拌葉片17、流^ 管3、管狀冷卻盤管4a、以及連接至管狀冷卻盤管的環狀歧管頭 4b。在聚合反應槽的外壁上,此製造設備包含冷卻套管丨。部分的 聚合溶液被循環幫浦7取出主體20,並且在藉由冷卻器8進行冷 卻之後以相對於保護部件9的方式被送回到伸出部件^。冷卻^ 8包合.设件’冷卻介質於其内進行流動;管件,形成在此殼件内 並且聚合溶液可於此官件内進行流動;以及螺旋彈筈,形成在此 管件内,俾能藉由此螺旋彈簧的往復運動來刮除此管 辟 的附著物質。 土 此外’設置此製造f聽’俾能透·料注人噴嘴iq將原料從 申出部件21的侧面注入其内部。原料被熱交換器冷卻至筑並且 3 2.〇=Λ的流,連續供應。設定原料的組成,俾能使苯乙 ,、丙烯腈、乙本以及三級十二硫醇 ^、^撕罐5/·45。藉由採用齒輪幫浦(柳二)作= 2湳7並且控制其轉數’而將循環聚合溶液的流率⑼調節為16 此外’此聚合反應槽的内部體積(Β)為2.67m3,流通管3 =卻盤管4a以及環狀歧管頭4b❸卜表面積與被冷卻套管!所 巧之主體2G之外壁的面積的總和⑷為伽2,以及冷卻哭8之 面積另-方面,藉由將授拌設S的轉 梅編编㈣恤嶋流率 ^由控制流過流通管、管狀冷卻盤管、冷卻套管、以及冷卻 =的设件之冷卻介質的溫度,而將聚合溫度轉在14代。 ;ι質的流率被設定為9Gm7h。以溫度計來量 : 計係從主體外壁朝内插入聚合反應桦 、μ度此&度 200職。 日之主體之上、下切線的中間 從安裝在主體上頭部之溶液取出孔12連續取出的聚合溶液被 28 201113295 錢f 48_29797酬叙好絲交換器以 iiti ϋ ΐ著’將未反應的單體、溶劑以及SAN與此聚 :w,氣·液分離㈣壓力觀定維持在40τ⑽, 過熱交換器之熱介f的溫度,俾能使被分離之_的 溫度為220 C。在此之後,將SAN造粒成產品。 使用如上述所製造的SAN,以射出成型裝置來製作尺寸為長 度50 mm X寬度5〇 _χ厚度3mm的測試片,並且量測此測試 片的霧度(haze value)。吾人可使用Meiki Co” Ltd.所製造的Sj_35C Dynamdt來作為射出成型機。設定成型條件,俾能使圓柱體的前' 中以及後段溫度為220。(:,射出比(injection ratio)為60〇/〇,以及模 具溫度為60°C。 、 此外,依照JIS K-7105-1981,使用積分球法(integrating method)以及 C 光源’以 Nippon Denshoku Industries Co., Ltd·所製 造的NDH-2000霧度計來量測三片測試片’而評估為依此鐘方式 所量測之平均值的霧度。再者,使用例如Perkin_mm^ 24Q()II CHNS/0分析儀的元素分析儀來量測產品中的丙稀腈成分(pAN, polyacrylonitrile)。又,依照 ASTM D-1238,以 2〇〇°c 的量測溫度 以及5kg的量測重量來評估為SAN物性之重要資料項目的炫流指 數(MFI ’ melt flow index)。表1顯示霧度、丙稀腈成分、以及溶流 指數(MFD的量測結果。 (貫施例2) 在實施例1所使用的製造設備中,安裝另一組循環出口喷嘴 6、循ί展幫浦7、冷卻益8以及彳盾私·入口嘴嘴18,並且將原料▲料 流率(F)設定為2.43 m3/h。除了此參數以外’在與實施例ι'相同的 條件下製造SAN。表1顯示此種SAN之霧度、丙稀腈成分、以及 熔流指數(MFI)的量測結果。 29 201113295 表1 霧度(%)The gap between the two causes the flow of the polymerization solution to become uneven. ^H The increase in the mixing power causes an increase in the heat of the mixing. Therefore, it is efficient and the system is broken. . Preferably, the polymerization apparatus comprises the above-mentioned circulation f, the tubular cooling and the official head as the first cooling device, and preferably uses a cooling jacket (two cooling, set. In addition, we can Use - cooler as the second cold brother == contains 'shell' cooling medium can flow inside it; pipe, connected pipe, and can reciprocate and rotate to the case ' A / C Preferably, it is 0.2 or more but not more than u, and in the basin, 7 is the surface of the outer wall of the main body of the iSi; the sum of the outer wall area of the body of the r-shaped manifold head; In addition, the words "circulation pipe, tubular cooling coil 2 and the outer surface of the head" refer to the surface of the coil but the outer surface of the annular manifold head. If Α/C is less than 〇.2, then the second cooling device, if the circulation volume does not increase, is added through the second cooling device. Because of the internal temperature of the polymerization reaction tank, the circulation can be increased. Puzhi power and equipment sound = f 'balanced through the second cooling device Polymerization dissolves, which may reduce the economic benefits of the equipment. 90 Zheng and 21 201113295 On the other hand, if A / C is greater than 〇 = = = ί period: a third cooling ^ f removal rate, the first - cooling device And the third cooling cooling device heat south. Therefore, because the continuous heat removal rate will temper the cooling efficiency. Therefore, if the protective member is in a fixed position, the protective member will be due to the circulating solution. The distance between the liquid and the nozzle is too long. From the fixed end of the protective part to the end of the circulation σ nozzle, the distance of the good point is shortened (from the turn of the material to the turn of the ^), and the most protective parts The upper end of the contact system is spaced from the uppermost end and lower than the lowermost end of the bottom surface of the main body. The upper end of the inner wall of the circulating inlet material is taken from the upper end of the upper end and the upper end is lower than the bottom surface of the main body. ;:: Flow ^, and flow to the polymerization reaction in the vicinity of the extension = find the first, the polymerization solution in the area to mix. Blade; mix 俾 盾 shield _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Is formed in a narrow space in this area, so that at this time 2 The south shearing speed is in combination with the .. Therefore, 'we can have more than 4 effects. The raw materials and the polymerization solution are mixed with each other and polymerized. The heart rate = population inclination _ diameter is DN, so the uppermost part of the protective part is better. At the uppermost end of the inner wall of the circulation inlet, it is 0.5 DN or more. In the uppermost end of the protective member located at this height, the inspection on the lining can be reduced. In addition, we can effectively make the raw materials. Mixing, mixing, and polymerization with a polymerization solution. (Second embodiment) The present embodiment relates to a pressure releasing member which is uncontrolled in polymerization reaction in a polymerization reaction tank. Fig. 6 shows an example of the manufacturing apparatus. Like the first embodiment, in the present embodiment, the manufacturing apparatus includes a mpture disk 5 at the upper portion of the main body 20 as a pressure releasing member to be opened, and can be used in the interior of the polymerization reaction tank 22 201113295 Or when a predetermined pressure is exceeded, the internal enthalpy of the polymerization reaction tank is 1 D red. A faecal mouth and a device such as a remote control valve (Jemote-〇Perated valve) can be formed as a pressure smashing part for the smashing dragon 5. In addition, the y is on the official road 9 and is connected to the main body 2 The side, and the inner madness of the cylindrical knife of the main body 2〇 is assumed to be D"', then the tangent of the main body 2〇 (TL, t plus (5)) and the uppermost end of the inner wall of !9 are above _2D but not greater than The road rupture disk 5 is formed in such a manner and further connected to a tank body (not shown in Fig. 6) which is lower than the pressure of the polymerization reaction tank. Therefore, if the polymerization reaction in the tank is uncontrolled, the inside of the polymerization reaction tank When the ink force has passed the rupture disk 5, it will rupture and scatter the inside of the polymerization reaction tank. Therefore, the reaction tank of the reactor is pressurized. Therefore, the inside of the polymerization reaction tank can be prevented from "the temperature becomes excessive and the polymerization is broken. The internal crack of the reaction tank. [When the rupture occurs as described above, the enthalpy can raise the polymerization tank to a space of the main. If at this time, the circulation outlet squirt = at the side of the upper position of the Μ 2 时, the circulation pump will introduce the gas located above the main body and enter Idle, so it may not work properly. Www = face, if the circulation outlet nozzle 6 is connected to the lower part of the main body 20 ^ ' Although the pre-pump does not carry out _, but Gu Pu can make the main polymerization solution to circulate. The polymerization night near the bottom of 20 has been cooled by the official cold section and is therefore at a low temperature. Therefore, the relatively low temperature polymerization solution is further cooled by the second cold storage, thus producing a more complex solution. (The system is to be returned to the polymerization reaction tank.) Therefore, the temperature distribution in the polymerization reverse tank is widened. Therefore, the composition of the polymer resin produced in the polymerization tank becomes uneven. Next, in the present embodiment, the tangent line of the main body 20 and the circulation outlet nozzle 63 have a height of G·2 D or more but not more than 0.5 D. This ' 循 〇 〇 nozzle 6 is connected to the The height of the main body 2 is also high. If the polymerization reaction is out of control and the rupture disk 5 is broken, the circulation gang, #7 will not be idling. In addition, we can make it cool by circulating cooling. 2 23 201113295, the solution of the cold (four) external temperature as far as possible The temperature of the polymerization solution prepared by the polymerization reaction can be reduced and the composition of the polymerization grease can be made uniform. A level switch can be installed on the inner wall of the polymerization reaction tank. The liquid level reached by the polymerization solution when the rupture disk 5 is broken is determined. (Third Embodiment) The third embodiment shows an example in which the copolymerized resin is made into a polymer tree. It is characterized by a fast silky reaction and a high anti-banking. This 'co-polymerization has the following characteristics: the temperature of the counter-contact (four) is two, and the temperature distribution of the polymerization tank tends to become uneven. Therefore, with the manufacturing apparatus according to the present invention, the heat of polymerization generated by the heat of reaction of the dimerization in the polymerization tank can be removed, and the internal temperature of the polymerization tank can be controlled within a desired temperature range. . In addition, the low-temperature raw material for the secret copolymer resin is injected into the unit, and the bearing member and the secret shaft can be maintained at a temperature. Therefore, a copolymerized resin having a ratio of (10) can be continuously and uniformly produced. In addition, the wear of the guide bearing can be reduced and the polymerization of the monomer in the bearing member can be prevented. /' As the copolymerized resin, it is preferred to produce styrene _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The rate, high heat of polymerization, and % resin composition reduce transparency. Therefore, by subjecting the manufacturing apparatus of the present invention to inspection, five persons can effectively remove the reversal caused by the copolymerization reaction. Thus, the internal temperature of the polymerization tank can be effectively controlled to achieve the desired wear and tear with a uniform composition and excellent transparency, and the like. $ 1 is mentioned in the items (1) to (4) listed below as a preferable condition in the production of styrene·acrylic copolymer & resin (SAN) as a polymer resin.士(/1) When the raw material is injected into the nozzle 10, the acrylonitrile content of the raw material injected into the nozzle 10 becomes higher. The acrylonitrile component of the SAN manufactured by Prayer will also become higher in proportion. Here, the proportion of the acrylonitrile component of the SAN to be manufactured is preferably 15 or more but not higher than 24 201113295 35 wt%; and the styrene content is preferably more than 65 % by weight but not more than %. Therefore, in the original, the "Congxiang acrylonitrile + styrene" weight ratio is preferably (four) or more but not more than 0.5, so that the SAN has the composition as described above. (2). Further, the solvent content of the raw material injected by the raw material injection into the nozzle 1 is preferably t % ° This solvent can be used to reduce the stirring power and the rate of ίίίί. The SAN is manufactured with the same productivity as the solvent content of the raw materials in these ranges. For example, the type of solvent, we can use square 曰 = wind compounds, such as benzene, toluene and ethylbenzene (ethylben) and so on. _ As a molecular weight regulator, we can inject the raw material into the nozzle 10. The person/if material contains a concentration of 1 GG ppm or more but no more than _ PPm. The vulcanized i'A?,;:: may contain organic peroxidation. The substance is used as a starting agent, for example, perylene disulfide, peroxidized lauryl hydrazine (1 _ _ _ acetyl peroxide), etc. The polymerization conditions when the f agent is applied, the temperature is relatively high. In the case of ◦, the residence time is preferably 1 hour or more but not more than 3 hours higher than the condition of the shoe, and the temperature is preferably 70° C. or more but 3 hours. The nce time is preferably 1 hour or more but not exceeding (Fourth Embodiment) This is a manufacturing method using an apparatus for manufacturing. a step of a polymerization reaction tank having a polymerization solution; and a step of using the material tank to mix the raw material with the squadron and the third cooling device to cool the polymerization reverse enthalpy polymerization solution (5) Pu takes out the polymerization solution from the main body, cools the poly 25 201113295 solution by the cooling device, feeds the polymerization solution through the tumbling nozzle, and (6) removes the polymerization solution from the solution extraction hole and then separates the polymer resin and The step of polymerizing the solution is carried out. Alternatively, the volumetric flow rate of the polymerization solution in which the main body is circulated is preferably 50 times or more but not more than 3 () () times the volume flow rate of the raw material of the original '4 nozzles'. More than 80 times but not more than 200 times. The volume flow rate of the polymerization solution in which the onion is circulated over 300 can be measured by a particle method (partidetradong method). That is, with the cessation of the new raw material and the discharge of the polymerization solution, the t (:Py solution) having the same viscosity as the polymerization solution or the milk (4)· 〇il) is placed in the polymerization reaction tank. The size of the acrylic tank was used and stirred using a stirring device. The latter puts the chasing particles into the polymerization reaction tank, and the chasing particles can be, for example, a vinyl chl〇ride resin having a diameter of mm to 3 nrni, a polystyrene tree, an acrylonitrile-benzene lacquer. Butadiene (dip, acryl〇nitrilebutadiene) is a spherical particle that differs from the slurry and eucalyptus oil by no more than about 53⁄4. Next, the /2疋 tracking particles are circulated in the polymerization tank for a few people per unit time (hours). Then, _ "the volume flow rate of the polymerization solution circulating in the main body" is calculated based on the number of times the tracking particles are circulated in the polymerization reaction tank. For example, if the tracking particles are circulated "A" times per hour in the polymerization reaction tank, and the volume of the polymerization solution in the / polymerization enthalpy is "V" (m3), then "in the main body, the polymerization of the enthalpy cycle The volumetric flow rate of the solution is A xv (m3/h). Therefore, suppose that: the flow rate of the injected raw material, we can use the equation to enter X V / q, calculate the volumetric flow rate of the raw material injected into the nozzle of the raw material - the large polymerization solution ^ is circulated several times in the reaction tank. The spherical tracking particles can be obtained by granulating a raw material resin, a plurality of hoppers into an extruder, and granulation using an underwater cutting method (^^derwater cu^er method). The viscosity of the polymerization solution can be determined, for example, by: (a) assessing the pressure loss in the cycle 26 201113295, the Puzhi line or the outlet line of the polymerization solution, and the heat transfer rate 6 in the second reaction tank The polymerization solution of the second cooling device is added, and the polymerization solution in the tank is reduced by: ί The difference between the outlet temperatures of the solution is lowered. Due to the capacity, it is necessary to increase the volumetric flow rate of the power coil tube that develops the scraping device and the % of the fluidized coolant when the coil spring is formed. / (The second cooling | the inner part of the tube is ϊ - nΐ 5 F°*2 m3/h/m2 ^ °·5 -3^2 The internal surface area of the pipe fittings) The cooling agent outlet temperature of the polymerization solution circulating in the cold section device is as close as possible to the liquid 1; Wrong to make the composition of the polymer resin uniform. The ruthenium polymer resin is a styrene-acrylonitrile copolymer resin (when the paste is used, the temperature of the raw material which is not in the mouth and is inserted into the protruding member is preferably _5°c to be 20C, more preferably 〇t above but not higher than 1〇t: For example, water ihmid water) or tooth green (four) of the cooling medium in advance, Tian 2,: shank B Shitong will be dissolved in the raw material of acrylonitrile 'So if the raw material 22a T' Qiao water will bead on the inner wall of the cooling equipment, it may be two buckets: ΓίΐΐΪΪ ability. On the other hand, if the temperature of the raw material is too high, the enthalpy of enthalpy is transmitted through the heat of the protective member, and the heat from the polymerization reaction, and in the first to third flow paths or gaps. The internal copolymerization reaction is carried out. ^ Example (Embodiment 1) 27 201113295 The SAN was manufactured using the manufacturing apparatus shown in Fig. 1. The manufacturing apparatus includes a polymerization reaction tank containing a main body 20 and a projecting portion 21. The manufacturing apparatus in the main unit 20 includes a screw stirring device, an auxiliary stirring blade 17, a flow tube 3, a tubular cooling coil 4a, and an annular manifold head 4b connected to the tubular cooling coil. On the outer wall of the polymerization tank, the manufacturing apparatus comprises a cooling jacket. A part of the polymerization solution is taken out of the main body 20 by the circulation pump 7, and is cooled back to the projecting member 2 in a manner relative to the protective member 9 after being cooled by the cooler 8. Cooling ^ 8 package. The device 'cooling medium flows therein; a tube member formed in the shell member and the polymerization solution can flow in the official member; and a spiral magazine formed in the tube member The adhering substance of the tube is scraped off by the reciprocating motion of the coil spring. In addition, the raw material is placed in the inside of the application member 21 from the side of the application member 21. The raw material is cooled by the heat exchanger to the building and 3 2. 〇 = Λ flow, continuous supply. Set the composition of the raw materials, which can make benzene, acrylonitrile, acetonitrile, and tertiary decyl thiol ^, ^ tear tank 5 / · 45. The flow rate (9) of the circulating polymerization solution was adjusted to 16 by using a gear pump (Liu 2) as = 2湳7 and controlling the number of revolutions'. Further, the internal volume (Β) of the polymerization reaction tank was 2.67 m3, and circulation was carried out. Tube 3 = but the coil 4a and the annular manifold head 4b surface area and the cooled casing! The sum of the areas of the outer wall of the main body 2G (4) is gamma 2, and the area of cooling the crying 8 is another aspect, and the turbulent flow rate of the singer is transferred to the flow tube by the control The temperature of the cooling medium of the tubular cooling coil, the cooling jacket, and the cooling device was transferred to the 14th generation. The flow rate of the mass is set to 9Gm7h. The amount of the thermometer is: The system is inserted into the polymerization reaction birch from the outer wall of the main body, and the degree of this is & The polymerization solution that is continuously taken out from the solution extraction hole 12 installed in the head of the main body above the main body of the day and the lower tangential line is reimbursed by the liquid wire exchanger to iiti ϋ ' 'unreacted single The body, solvent and SAN are mixed with this: w, gas/liquid separation (4) The pressure is maintained at 40 τ (10), and the temperature of the heat exchanger f passing through the heat exchanger is 220. The temperature at which 俾 can be separated is 220 C. After that, the SAN is granulated into a product. Using the SAN manufactured as described above, a test piece having a size of 50 mm X width 5 〇 _ χ thickness 3 mm was produced by an injection molding apparatus, and the haze value of the test piece was measured. We can use Sj_35C Dynamdt manufactured by Meiki Co" Ltd. as the injection molding machine. The molding conditions can be set so that the front and middle temperatures of the cylinder can be 220. (:, the injection ratio is 60〇) /〇, and the mold temperature is 60 ° C. Further, according to JIS K-7105-1981, an integrating sphere method and a C light source 'NDH-2000 mist manufactured by Nippon Denshoku Industries Co., Ltd.' are used. The metric is used to measure the three test pieces' and is evaluated as the haze of the average measured by this clock method. Furthermore, the elemental analyzer such as the Perkin_mm^24Q()II CHNS/0 analyzer is used for measurement. The acrylonitrile component (pAN, polyacrylonitrile) in the product. In addition, according to ASTM D-1238, the temperature of 2 ° ° C and the measured weight of 5 kg are used to evaluate the sloshing index of the important data item of SAN physical property. (MFI 'melt flow index.) Table 1 shows haze, acrylonitrile component, and flow index (measurement result of MFD. (Example 2) In the manufacturing apparatus used in Example 1, another one was installed. Group cycle outlet nozzle 6, ί 帮 帮 、 7, cooling benefit 8 And the 彳 私 private entrance nozzle 18, and the raw material ▲ flow rate (F) was set to 2.43 m3 / h. In addition to this parameter 'SAN under the same conditions as the example ι'. Table 1 shows this Measurement of haze, acrylonitrile composition, and melt flow index (MFI) of SAN. 29 201113295 Table 1 Haze (%)

A/CA/C

D/CD/C

E/F PAN (wt· 〇/〇) MFI (g/10 min.) SAN生產速率 【圖式簡單說明】 圖1係用以說明第一實施例之製造設備的示意圖; 圖2係用以說明第一實施例之製造設備的另一示意 圖3係用以說明構成第一實施例之第二冷卻步 示意圖; 卻器的 圖4係用以說明伸出部件之一範例的示意圖; 圖5係用以說明伸出部件之一範例的另一示意圖; 圖6係用以說明第二實施例之製造設備的示意圖;及 圖7係用以說明製造設備内之伸出部件内部的示意圖。 【主要元件符號說明】 1 冷卻套管 2 攪拌設備的葉片 3 流通管 4a管狀冷卻盤管 牝環狀歧管頭 5 破裂盤 6 循環出口喷嘴 30 201113295 7 循環幫浦 8 第二冷卻裝置 9 保護部件 10原料注入喷嘴 10a原料注入噴嘴 10b原料注入喷嘴 11 軸承部件 12 溶液取出孔 13攪拌軸 15冷卻介質 17輔助攪拌葉片 18循環入口喷嘴 19循環管路 20 主體 21伸出部件 22 第一流動路徑 23 第二流動路徑 24伸出部件的底蓋 25流動路徑構成部件 26 導軸承 27圓柱形結構 28 間隙 29 第一流動路徑的最上端 30 伸出部件的内部 31第三流動路徑 33殼件 34 入口 35出口 36 入口 37出口 201113295 38 39 40 41 42 TL 管件 螺旋彈簧 喪板 桿件 往復驅動單元 切線 32E/F PAN (wt· 〇/〇) MFI (g/10 min.) SAN production rate [schematic diagram of the drawing] FIG. 1 is a schematic view for explaining the manufacturing apparatus of the first embodiment; FIG. 2 is for explaining Another schematic diagram 3 of the manufacturing apparatus of the first embodiment is for explaining a second cooling step diagram constituting the first embodiment; FIG. 4 is a schematic diagram for explaining an example of the protruding member; FIG. 6 is a schematic view for explaining the manufacturing apparatus of the second embodiment; and FIG. 7 is a schematic view for explaining the inside of the projecting member in the manufacturing apparatus. [Description of main component symbols] 1 Cooling sleeve 2 Blades of mixing equipment 3 Flow tube 4a Tubular cooling coil 牝 Annular manifold head 5 Rupture disc 6 Circulation outlet nozzle 30 201113295 7 Circulating pump 8 Second cooling unit 9 Protective parts 10 material injection nozzle 10a material injection nozzle 10b material injection nozzle 11 bearing member 12 solution extraction hole 13 agitating shaft 15 cooling medium 17 auxiliary agitating blade 18 circulation inlet nozzle 19 circulation line 20 main body 21 projecting member 22 first flow path 23 Two flow path 24 projecting member bottom cover 25 flow path forming member 26 guide bearing 27 cylindrical structure 28 gap 29 uppermost end 30 of the first flow path inner portion 31 of the projecting member third flow path 33 case member 34 inlet port 35 36 Entrance 37 exit 201113295 38 39 40 41 42 TL Pipe spring coil spring plate reciprocating drive unit tangent 32

Claims (1)

201113295 七、申請專利範圍·· 1.一種製造聚合樹脂的設備,包含: -聚合反應槽’包含—主體、 從該主體的底面向下伸出,呷出邛件,該伸出部件 構成; θ下伸出以及該伸出部件的下部係由-底蓋所 該驅動部件並從該動部件、連接至 軸、趣免,該授拌軸之側面上的内的—旋轉式攪拌 的側面而不與該攪ΐίίί:出匕’以覆蓋該攪拌軸 -溶液取出孔,4:2=的底面之間形成-間隙; 並且件面而不與該娜相接觸, 第-流動路徑;卩件與該鮮_側面之間形成一 二第二冷辦置,設置在該主體内; 該保護置上而相對於 一猶環管路、以及在糾主體通向_環入口噴嘴的 合的-第t冷卻裝置與—循"環H的中途點上與該循環管路輕 二S3裝ί ’設置以覆蓋該聚合反應槽的外壁; —ft實嘴,與該伸出部件輕合;及 間,以ί蓋^1成=牛’設置在該轴承部件與該保護部件之 該流動路雜成部件在鞠承部件與雜護部件, 間形成-第4動:5==面f該流動路徑構成部& 原料注入噴_—第三流祕徑成用咕合娜二流動路徑與該 第三,路徑構成—連續流動路徑, 以及 ㈨㈣取上端胡啟㈣往該伸a部件的内部, 33 201113295 該間隙、除該最上端以外的該第一流動路徑部分、該第二流 動路控以及該f三流祕徑係與該伸㈣件_部隔開。 2.如申請專利範圍第丨項所述之製造聚合樹脂的設備,其中, 録ΪΐΪί包含—壓力職部件’雜力微部件在該聚合反 釋1力為一預定壓力以上時開啟,以對該聚合反應槽的 該循環管路與該主體的側面耦合,以及 兮循ΪΪίί?之圓柱形部分的内徑為D,則從該主體之切線到 以循衣S路之内壁之最上端的高度為0.2 D以上但不大於〇.5 D。 3·如^專1 範圍第1或2項所述之製造聚合樹脂的設備,其中, 該弟一冷卻裝置包含: 及 部流;卻3該攪拌設備的葉片’並且包含在該流通管内 -管狀冷卻盤f ’設置在該流通管與_域_壁之間; =管頭,設置在該聚合反應槽的上部與下部内 冷部介貝流過該管狀冷卻盤管, 該第二冷卻装置包含一冷卻套管,以及 體内但不纽25 W,其中—為「該主 作狀冷卻鮮以及該雜歧管敎外表面積 嫩體外壁之面積的和」,而咖3)為「該 專利關第1至3項其中任1所述之製造聚合樹脂的設 該第一冷卻裝置包含: 部流動機韻㈣#,並聽含在额通管内 34 201113295 及 -管狀冷聽管,設置錢麵社體_壁之間; 冷卻合反應槽的上部與下部内,以使一 該第二冷卻裝置包含-冷卻器,該冷卻 有=内流動的一冷卻介質;—管件,連接至二環管ς件並: 设置在該殼件U及-微科,設置在蹄 進行往復運動以及旋轉運動至少其中之一, 、β匕夠 該第三冷卻裝置包含一冷卻^管,以及 體外壁之面積的和」,而味該冷卻; 5. 如申%專利範in第丨至4項其中任—項所述之製造聚合樹脂的設 其中,該保護部件的最上端係高於該循環入口喷嘴之内壁的 最上端,並且低於該主體的底面。 6. 如^請專利範圍第5項所述之製造聚合樹脂的設備,其中,假設 該循環入口喷嘴的内彳空為DN,該保護部件的最上端係位在高於該 循環入口喷嘴之内壁的最上端0.5 DN以上的位置。 7·如申請專利範圍第1至6項其中任一項所述之製造聚合樹脂的設 備,其中,該聚合樹脂為一共聚合樹脂。 =如申+請專利範圍第7項所述之製造聚合樹脂的設備,其中,該共 ♦ &树月曰為本乙稀_丙埽腈共聚合樹腊(san, copolymer resin)。 9.種製造聚合樹脂的方法,該方法係使用申請專利範圍第1到§ 35 201113295 項’、中任一項所述之製造設備,該方法包含下列步驟: 準備裝載有一聚合溶液的該聚合反應槽; 巧,三流動路徑、該第二流G徑以及該第-流動路 位攸戎原料注入喷嘴將一原料注入到該伸出部件内; 聚合轉㈣麟㈣絲獅料舆該 内的及該第三冷卻裝置’對該聚合反應槽 ^用該循環幫浦從該主體取出該聚合溶液、藉由該第二冷卻 溶ί、紐透過該循環人口噴嘴將該聚合溶液送 合溶料取純取出該聚合驗,雜麟聚合樹脂與該聚 ▲.如申請專利範圍第9項所述之製造聚合樹脂的方法,其中,在 遠主體内進行彳綺之該聚合溶液的黯料係從該補注入噴嘴 所'主入之該原料的體積流率的50倍以上但不超過3〇〇倍。 11.如申,專利範圍第9或1〇項所述之製造聚合樹脂的方法,其中, 該第二冷卻裝置包含一冷卻器,該冷卻器包含:一殼件,具 2在其内-冷卻介質;―管件,賴至賴環管路,並且 設ί在1^殼件内;以及一螺旋彈簧,設置在該管件内,並且能夠 進行彺復運動以及旋轉運動至少其中之一,以及 ^在该第二冷卻裝置之管件内流動的該聚合溶液的體積流 。(該^一冷卻裝置之官件的内表面積)」的比例為〇2爪3如2化以 上但不南於〇·5 m3/ m2/h。 申請專概®第9至11項其巾任-·述之製造聚合樹脂的 方法,其中, 該聚合樹脂為苯乙烯,埽睛共聚合樹郎AN),以及 36 201113295 -5°C以上但不高於2〇。〇 溫度為 13.一種主用ί聚合樹脂的聚合反應槽’包含: 一伸出部件’從該主體的底 所構成的-下部; .卜㈣,並且包含由-底蓋授拌設倩’包含:—旋轉式伟 上ί的-驅動部件並且從該驅動部件延t到:出^該主體 一葉片,設置在該攪拌軸的侧面上,>賴出部件内; 以及 的側面^與】攪部件?底蓋上’以覆蓋該攪拌軸 二浴液取出孔,設置在該主體内; 間隙, 並且,覆蓋該擾拌軸的側面而不與該授拌轴相減 牛内之該保護部件與該獅“=;=: 二第:冷卻|置,設置在該主體内; 護部件Ί二噴嘴,設置在該伸出部件的側面上 二 t使—冷卻聚合溶液在其内流動; 斗'主入喷嘴,與該伸出部件耦合;及 ’設置=軸承料與魏護部件之 該流動徑構成部件在該軸承部件與該保護部件, 間形成-第=:===;;路,丄 原料〉主入嘴嘴的一第二 流動i:成用以耦合該第二流動路徑與該 ί:?::到第三流動路徑_-連續流動路徑, 以及以l路^"的最上端被開啟而通往該伸出部件的内部, 該間隙、除該最上端以外的該第一流動路徑 而相對於該保 間,以 部分 '該第 •流 37 201113295 動路徑以及該第三流動路徑係與該伸出部件的内部隔開。 14.如申請專利範圍第13項所述之用於聚合樹脂的聚合反應槽,更 包含: 一第三冷卻裝置,設置以覆蓋該主體的外壁。 八、圖式: 38201113295 VII. Patent Application Scope 1. An apparatus for manufacturing a polymer resin, comprising: - a polymerization reaction tank 'including a main body, extending downward from a bottom surface of the main body, and a smashing member, the protruding member being constituted; θ The lower portion of the projecting member and the lower portion of the projecting member are supported by the bottom member and connected to the shaft from the movable member, and the inner side of the mixing shaft is rotated on the side of the mixing shaft without And the ΐ ί ί 以 以 以 以 以 以 以 以 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 覆盖 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液 溶液Forming a second cold arrangement between the sides of the fresh_, disposed in the main body; the protection is placed on the opposite side of the hemisphere loop, and the combined t-th cooling of the correcting body to the inlet nozzle of the ring The device and the cycle point of the ring H and the circulation line are lightly disposed to cover the outer wall of the polymerization reaction tank; the ft solid mouth is lightly coupled with the protruding member; ί盖^1成=牛' is set in the flow of the bearing component and the protective component The moving path hybrid component is formed between the bearing component and the hybrid component - the fourth movement: 5 == face f. The flow path component & the raw material injection spray _ - the third flow path is formed by the 娜合娜二流The path and the third, the path constitutes a continuous flow path, and (9) (4) takes the upper end Hu Qi (4) to the inside of the a part, 33 201113295 the gap, the first flow path part other than the uppermost end, the second flow The road control and the f-stream flow path are separated from the extension (four) piece. 2. The apparatus for producing a polymeric resin according to the invention of claim 2, wherein the recording component comprises: the pressure component, the micro-component, the micro-component is turned on when the polymerization reverse-release 1 force is above a predetermined pressure, to The circulation line of the polymerization reaction tank is coupled to the side surface of the main body, and the inner diameter of the cylindrical portion of the crucible is D, and the height from the tangent of the main body to the uppermost end of the inner wall of the road S is 0.2. D is above but not greater than 〇.5 D. 3. The apparatus for producing a polymeric resin according to the above item 1, wherein the cooling device comprises: and a portion flow; but the blade of the stirring device is included in the flow tube-tubular a cooling plate f' is disposed between the flow tube and the _domain_wall; a tube head, the upper and lower inner portion of the polymerization tank are disposed to flow through the tubular cooling coil, and the second cooling device comprises a cooling jacket, and the body but not 25 W, where - "the sum of the main working cooling and the outer surface area of the outer surface of the heterogeneous manifold", and the coffee 3) is "the patent The first cooling device for manufacturing a polymer resin according to any one of the items 1 to 3, wherein the first cooling device comprises: a part flow machine rhyme (four) #, and is included in the fore pipe 34 201113295 and a tubular cold-sense tube, and the money face is set. Between the body and the wall; cooling the upper and lower portions of the reaction tank so that a second cooling device includes a cooler, the cooling has a cooling medium flowing inside; the pipe member is connected to the second ring member And: set in the shell U and - micro section, set in the hoof to reciprocate At least one of the moving and rotating motions, β is sufficient for the third cooling device to include a cooling tube, and the sum of the areas of the outer wall, and the cooling is provided; 5. The manufacturing of the polymeric resin according to any one of the preceding claims, wherein the uppermost end of the protective member is higher than the uppermost end of the inner wall of the circulation inlet nozzle and lower than the bottom surface of the main body. 6. The apparatus for producing a polymer resin according to claim 5, wherein the inner hollow of the circulation inlet nozzle is assumed to be DN, and the uppermost end of the protection member is higher than the inner wall of the circulation inlet nozzle The top of the top 0.5 DN or more. The apparatus for producing a polymer resin according to any one of claims 1 to 6, wherein the polymer resin is a copolymerized resin. The apparatus for producing a polymer resin according to the invention of claim 7, wherein the total && 树 树 is a _ 埽 埽 san san san san san san san san san san san san san san san san san san san san san. A method of producing a polymer resin, which comprises the manufacturing apparatus according to any one of claims 1 to § 35 201113295, which comprises the steps of: preparing the polymerization reaction loaded with a polymerization solution; a tank, a third flow path, a second flow path G, and the first flow path, the raw material injection nozzle, injecting a raw material into the protruding member; the polymerization transfer (four) Lin (four) silk lion material The third cooling device 'removes the polymerization solution from the main body by the circulation pump, and passes the polymerization solution to the solution by the second cooling solution. The method for producing a polymer resin according to the invention of claim 9, wherein the mashing of the polymerization solution in the far body is from the remedy. The volumetric flow rate of the raw material that is injected into the nozzle is 50 times or more but not more than 3 times. 11. The method of producing a polymeric resin according to claim 9 or claim 1, wherein the second cooling device comprises a cooler comprising: a shell member having a 2 therein-cooling a medium; a pipe fitting, which depends on the Lai ring pipe, and is provided in the casing; and a coil spring disposed in the pipe member and capable of performing at least one of a reciprocating motion and a rotating motion, and a volumetric flow of the polymerization solution flowing in the tube of the second cooling device. The ratio of the inner surface area of the member of the cooling device is 〇2, and the claw 3 is equal to or higher than 〇·5 m3/m2/h. Application No. 9 to 11 of the method of manufacturing a polymeric resin, wherein the polymeric resin is styrene, the phthalocyanine is aramid, and 36 201113295 -5 ° C or more but not Higher than 2〇. The crucible temperature is 13. A polymerization tank for the main ί polymer resin comprises: a projecting member 'from the bottom of the main body - a lower portion; a b (4), and comprising a bottom cover to be mixed with a 'containing: - a rotating-drive member and extending from the drive member to: the body-blade, disposed on the side of the agitator shaft, > within the member; and the side and the agitating member a bottom cover 'to cover the agitating shaft two-bath extraction hole, disposed in the main body; a gap, and covering the side of the spoiler shaft without subtracting the protective member from the feeding shaft Lion "=; =: two: cooling | set, set in the main body; protective member Ί two nozzles, placed on the side of the protruding member two t - cooling polymerization solution flowing inside; bucket 'main entrance a nozzle coupled to the projecting member; and 'setting=the flow path forming member of the bearing material and the retaining member is formed between the bearing member and the protective member - the first =:===;; the road, the raw material> a second flow i of the main nozzle is configured to couple the second flow path with the :?:: to the third flow path_-continuous flow path, and the uppermost end of the 1 way is opened to the inside of the protruding member, the gap, the first flow except the uppermost end The path relative to the compartment is separated from the interior of the projecting member by a portion of the flow 37 and the third flow path. 14. For use in claim 13 The polymerization reaction tank of the polymer resin further comprises: a third cooling device disposed to cover the outer wall of the body. 8. Drawing: 38
TW98134125A 2009-10-08 2009-10-08 Apparatus for manufacturing polymer resin, polymerization vessel, and method for manufacturing polymer resin TWI425007B (en)

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