TW201106903A - Method for bonding pot/kettle bottom and heating device - Google Patents

Method for bonding pot/kettle bottom and heating device Download PDF

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Publication number
TW201106903A
TW201106903A TW98127562A TW98127562A TW201106903A TW 201106903 A TW201106903 A TW 201106903A TW 98127562 A TW98127562 A TW 98127562A TW 98127562 A TW98127562 A TW 98127562A TW 201106903 A TW201106903 A TW 201106903A
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Taiwan
Prior art keywords
alloy plate
pot
block
aluminum
aluminum alloy
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TW98127562A
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Chinese (zh)
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TWI439241B (en
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Yao-Zong Gao
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Yao-Zong Gao
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Publication of TWI439241B publication Critical patent/TWI439241B/zh

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Abstract

The present invention relates to a method for bonding pot/kettle bottom and heating device, in which an aluminum alloy plate or an aluminum block of the same material or a different material is bonded by welding to the bottom of pot/kettle, and an electrical heating tube is enclosed at the outer side of the aluminum alloy plate or the aluminum block through compression casting or die casing, or alternatively an aluminum alloy plate or an aluminum block is pre-heated to a predetermined temperature, then form an electrical heating tube receiving trough in the softened aluminum alloy plate or block, and high speed friction welding is used to joint the aluminum alloy plate or the aluminum block to a bottom of a pot/kettle and subsequently, the electrical heating tube is clamped and retained in the receiving trough of the aluminum alloy plate or aluminum block; or alternatively, an aluminum block encloses an electrical heating tube therein and the aluminum block is bonded to a pot/kettle through friction welding. With these methods, the bottom of a pot/kettle can be efficiently bonded, through welding, to an aluminum alloy plate or an aluminum block.

Description

201106903 六、發明說明: 【發明所屬之技術領域】 本發明係-種鋼(壺)體之底部與加熱裝置之結合方法,尤指 於銷(壺)體之底娜接結合—同材或異材之齡金板或峨體, 而在銘合金板或織體外側可以輯或鑄造越方式包覆一電熱 管,或脑合錄或峨體職至—拉度,崎縣軟化之銘 合金板或輯體成型—電絲之容置槽,織將上麵合金板或 銘塊體與鋼(壺)體之底部施以高速磨擦熱溶接之方式加以結合, 另接著再將電熱管夾掣固定在有容置槽之紹合金板或域體之容 置槽内,或另於銘塊體内包覆電熱管再與銷(壺)體磨擦雜, 所以藉由上述方法’進騎鋼(壺)體底舰與齡金板或紹塊體 能快速溶結合之功效者。 【先前技術】 按,由於現代文明的進步,人們由以前的土法煉鋼至今 日的自動化器具的使用,使人類的生活起了很大的變化人 們藉由一些自動化的電器來幫助人們做一些食物上的烹調, 而一般的自動烹調器具皆在其内部包覆電熱管來達到加熱烹 調之目的,而其電熱管皆以壓鑄成型之方式包覆於鍋體底部, 而此一方式只適用於鋁壓鑄成型之鍋體,而創作人在先前也 有申請一件專利,「鍋體之底部與加熱裝置之結合結構」,其 係於鋼體上表面預先塗抹異材熔接之助劑(Differentmetall 201106903 weldingtogether)者;實施時,可藉高壓熔合機將電熱管上 表面處予以作瞬間溶化,再藉助劑之同步催化下,促使電熱 管與鋼體表面溶接一體者。而在異種或同種材質之鋼體底部加 以塗抹溶接助劑,並以一鋁合金板與鋼體底部表面緊密貼合, 並在其表面施以瞬間溶化,而使鋁合金板與锅體表面熔接成 一體,接著在於鋁合金板之另一表面上將一電熱管加以貼合 並施以瞬間熔合,而將電熱管熔接於鍋體底部之鋁合金板之 表面上,但此一方式須要借用助溶劑來使鍋體與鋁合金板與 電熱管加以溶合,而且溶合之時間較長,而將溫度加溫至金 屬軟化之步驟,而且施以瞬間熔合時會產生高溫而使產品變 形,而造成高的不良率,易使石棉模具變型而需時常修正, 因此申請人另又開發另-方式之結合方式,並申請專利在案, 即利.用高速沖Μ方式來結合合金板油體底縣面,但此 -方式固可提兩結合之速度,但不良率依然無法有效降低。 【發明内容】 本發明係-種鋼(壺)體之底部與加熱裝置之結合方法,其係 於金屬材質之錯(壺)體之底部溶接結合與鋼(壺)體同材質或異材 之銘合金域塊體,而鑛⑷體可為獨鋼、齡金、鐵.··等金 屬材料合金板或銘塊體可以壓鑄或鑄造成型方式於外緣面 體献包覆冑熱管,另銘合金板或銘塊體亦可預先加熱到一 定溫度,而使銘合金板或銘塊體呈軟化狀態,接著將銘合金板或 銘塊體之外緣面加以呈向外凸_狀的電錄之容置槽,而 201106903 容置槽内大小可供電熱管置入嵌合,然後將鍋(壺)體底部與上述 鋁合金板或鋁塊體對應之接著面以一加工件固定一加工件旋轉並 施以瞬間高速旋轉磨擦加壓並緩慢前進,而令鍋(壺)體底部與鋁 合金板或鋁塊體對應之接著面瞬間因磨擦產生高熱,因近熔解而 產生向度黏著性,再施以高速沖、加麼使其溶接在一起,而使銘 合金板或銘塊體炫接在鋼(壺)體之底部上,接著可在铭合金板或 鋁塊體之外緣面容置槽内置入一電熱管,而容置槽大小可供電熱 管置入谷置,並於谷置槽若干上緣處或全面性加以夾擎而將電 熱管夾掣在鋁合金板或鋁塊體外緣面之容置槽内,或另於鋁塊體 内包覆電熱管並令其接著面與銷(壺)體底部磨祕接,而使銷(壺) 體與鋁合金板或鋁塊體之熔接不用助熔劑熔接,且熔接時間短、 加工容易,而產品不易變型,所以藉由上述方法,進而令鍋(壺) 體底部能與鋁合金板或鋁塊體快速熔接結合之功效者。 【實施方式】 首先請參閱第一〜六圖所示,本發明係一種鍋(壺)體之底部 與加熱裝置之結合方法,而其中於: 其係於金屬材質之鍋(壺)體1之底部11熔接結合與鍋(壺)1同 材質或異材之鋁合金板或鋁塊體2,而鍋(壺)體丨可為不銹鋼、鋁 合金、鐵…等金屬材料,而鋁合金板或鋁塊體2可以壓鑄或鑄造成 型方式於外緣體細包覆-電熱管3,另!g合金板或銘塊 體2亦可預先加細-定溫度,而使銘合金減織體2呈軟化狀 201106903 態’接著將鋁合金板或鋁塊體2之外緣面23加以成型呈向外凸出 圓狀的電熱管3之容置槽21,而容置槽21内大小可供電熱管3置入 嵌合,然後將鍋(壺)體1底部11與上述鋁合金板或鋁塊體2對應之 接著面22以一加工件固定一加工件旋轉並施以瞬間高速旋轉磨擦 加壓緩慢前進,而令鍋(壺)體1底部π與鋁合金板或鋁塊體2對應 之接著面22瞬間因磨擦產生高熱,因近熔解而產生高度黏著性, 再施以高速沖、加壓使其熔接在一起,而使鋁合金板或鋁塊體2熔 接在鍋(壺)體1之底部U上,接著可在鋁合金板或鋁塊體2之外緣 面容置槽21内置入一電熱管3,而容置槽21大小可供電熱管3置入 谷置,並於容置槽21若干上緣處或全面性加以夾掣,而將電熱管 3夾掣在鋁合金板或鋁塊體2外緣面之容置槽21内,或另於鋁塊體4 内包覆電熱管4並令其接著面41與鍋(壺)體1底部丨丨磨擦熔接,而使 鍋(壺)體1與鋁合金板或鋁塊體2、4之溶接不用助熔劑熔接,且熔 接時間短、加工容易,而產品不易變型,所以藉由上述方法,進 而令鍋(壺)體底部能與鋁合金板或鋁塊體快速溶接結合之功效者。 綜合上述,本發明確實具令鍋(壺)體底部能與鋁合金板或鋁塊 體快速熔接結合之功效者,並且符合發明專利之申請要件,因此 爰依法提出專利申請,故在此期盼審查委員能予詳審,並早曰 賜准專利,實感德便。 【圖式簡單說明】 第一圖係本發明之流程圖。 201106903 第二圖係本發明之立體分解圖。 第三圖係本發明之結合動作示意圖。 第四圖係本發明之立體組合圖。 第五之一、五之二圖係本發明之另一實施例立體分解及組 合圖。 第六圖係本發明之另一鋁塊體包覆電熱管立體分解圖。 【主要元件符號說明】 I. 鍋(壺)體 2.鋁合金板或鋁塊體 II. 底部 21.容置槽 22.41接著面 3.電熱管 23.外緣面 4.鋁塊體201106903 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for combining the bottom of a steel (pot) body with a heating device, in particular to the bottom of the pin (pot) body - the same material or a different material The gold plate or the body of the age, and the outer layer of the alloy plate or the woven body can be coated or cast in a way that is coated with an electric heating tube, or the brain or the body of the body to - Ladu, the softening of the alloy plate of the Qixian County or The body shaping--the wire is accommodated in the groove, and the upper part of the alloy plate or the inscription block and the steel (pot) body are combined by high-speed friction and heat fusion, and then the electric heating tube clamp is fixed. There is a groove in the alloy plate or domain body that accommodates the groove, or another electric heating tube is coated in the body of the block and then rubbed with the pin (pot), so by the above method, 'take the steel (pot) The effect of the body bottom ship and the ageing gold plate or the block body can be quickly dissolved. [Prior Art] According to the progress of modern civilization, the use of automated appliances by the former indigenous methods of steelmaking has made great changes in human life. People use some automated appliances to help people do some things. Cooking on food, and the general automatic cooking utensils are coated with electric heating tubes to achieve the purpose of heating and cooking, and the electric heating tubes are coated on the bottom of the pot by die casting, and this method is only applicable to The aluminum die-casting pot, and the creator has previously applied for a patent, "the combination of the bottom of the pot and the heating device", which is pre-applied with a different material welding aid on the upper surface of the steel body (Differentmetall 201106903 weldingtogether) When it is implemented, the upper surface of the electric heating tube can be melted instantaneously by a high-pressure fusion machine, and then the electrothermal tube and the surface of the steel body are integrated by the simultaneous catalysis of the agent. And the dissolving aid is applied to the bottom of the steel body of the different kind or the same material, and the aluminum alloy plate is closely adhered to the bottom surface of the steel body, and the surface is melted instantaneously, so that the aluminum alloy plate is welded to the surface of the pot body. Integrally, an electric heating tube is attached to the other surface of the aluminum alloy plate for application and instantaneous fusion, and the electric heating tube is welded to the surface of the aluminum alloy plate at the bottom of the pot body, but this method requires borrowing a solvent. In order to make the pot body and the aluminum alloy plate and the electric heating tube are melted, and the time of the fusion is long, and the temperature is heated to the step of softening the metal, and the high temperature is generated when the instant fusion is applied, and the product is deformed, thereby causing The high defect rate makes it easy for the asbestos mold to be deformed and needs to be corrected from time to time. Therefore, the applicant has developed another combination of methods and patents, that is, it is advantageous to combine the alloy plate oil body bottom county surface with high-speed punching method. However, this method can increase the speed of the two combinations, but the defect rate cannot be effectively reduced. SUMMARY OF THE INVENTION The present invention is a method for combining the bottom of a steel (pot) body with a heating device, which is attached to the bottom of the metal material (the pot) body and is bonded with the steel (pot) body or the same material. The alloy domain block, and the ore (4) body can be a single steel, age gold, iron, etc. metal material alloy plate or ingot block can be die-cast or cast molding to cover the outer surface of the body to cover the heat pipe, another Ming alloy The plate or the inscription block can also be preheated to a certain temperature, so that the alloy plate or the inscription block is softened, and then the outer surface of the alloy plate or the inscription block is presented as an outwardly convex shape. The container is accommodated, and the 201106903 accommodates the size of the power supply heat pipe into the fitting, and then the bottom surface of the pot body and the aluminum alloy plate or the aluminum block are fixed by a workpiece to rotate the workpiece. Applying a momentary high-speed rotary friction to pressurize and slowly advance, and the bottom surface of the pot (pot) body corresponding to the aluminum alloy plate or the aluminum block instantaneously generates high heat due to friction, and the degree of adhesion is caused by near melting, and then the application is performed. Rushing at high speed, adding it to make it melt together, The Ming alloy plate or the inscription block is spliced on the bottom of the steel (pot) body, and then an electric heating tube can be built in the outer surface of the alloy plate or the aluminum block, and the size of the receiving groove can be supplied. The heat pipe is placed in the valley, and the electric heating pipe is clamped in the receiving groove of the outer surface of the aluminum alloy plate or the aluminum block at the upper edge of the valley groove or the whole is clamped, or in the aluminum block The electric heating tube is coated and the bottom surface thereof is grounded with the bottom of the pin (pot) body, so that the welding of the pin (pot) body and the aluminum alloy plate or the aluminum block is not welded by the flux, and the welding time is short and the processing is easy. Since the product is not easily deformed, the above method can be used to further combine the bottom of the pot body with the aluminum alloy plate or the aluminum block. [Embodiment] First, as shown in the first to sixth figures, the present invention is a method for combining the bottom of a pot (pot) body and a heating device, wherein: it is attached to a metal pot (pot) body 1 The bottom part 11 is welded and combined with the aluminum alloy plate or the aluminum block 2 of the same material or the different material of the pot (pot) 1, and the pot (pot) body can be made of a metal material such as stainless steel, aluminum alloy, iron, etc., and the aluminum alloy plate or aluminum. The block 2 can be finely coated on the outer edge body by die casting or casting molding - the electric heating tube 3, another! The g alloy plate or the ingot block 2 may be pre-polished to a predetermined temperature, and the alloy minus the woven body 2 is in a state of softening 201106903'. Then, the outer surface 23 of the aluminum alloy plate or the aluminum block 2 is formed into a shape. The accommodating groove 21 of the circular electric heating tube 3 is protruded, and the size of the power supply heat pipe 3 is placed in the accommodating groove 21, and then the bottom portion 11 of the pot body 1 and the aluminum alloy plate or the aluminum block are arranged. 2 corresponding bottom surface 22 is fixed by a workpiece to rotate a workpiece and is subjected to instantaneous high-speed rotary friction and pressure to advance slowly, and the bottom surface of the pot (pot) body 1 is corresponding to the aluminum alloy plate or the aluminum block 2 22 Instantly generate high heat due to friction, high adhesion due to near melting, and then apply high-speed punching and pressing to weld them together, and then weld aluminum alloy plate or aluminum block 2 to the bottom of pot (pot) body 1. U, then an electric heating tube 3 can be built in the outer surface of the aluminum alloy plate or the aluminum block 2, and the accommodating groove 21 can be placed in the valley of the heat supply pipe 3, and is accommodated in the accommodating groove 21 At the upper edge or comprehensively sandwiched, the electric heating tube 3 is clamped on the outer surface of the aluminum alloy plate or the outer surface of the aluminum block 2 In the 21st, or in the aluminum block 4, the electric heating tube 4 is coated and the bottom surface 41 is rubbed and welded with the bottom of the pot (pot) body 1, so that the pot (pot) body 1 and the aluminum alloy plate or the aluminum block The welding of the bodies 2 and 4 is not welded by the flux, and the welding time is short, the processing is easy, and the product is not easily deformed. Therefore, by the above method, the bottom of the pot body can be quickly combined with the aluminum alloy plate or the aluminum block. The effect of the person. In summary, the present invention has the effect of enabling the bottom of the pot body to be quickly welded to the aluminum alloy plate or the aluminum block, and conforms to the application requirements of the invention patent, and therefore, the patent application is filed according to law, so it is expected here. The review committee can give a detailed examination and give the patent as early as possible. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of the present invention. 201106903 The second figure is a perspective exploded view of the present invention. The third figure is a schematic diagram of the combined action of the present invention. The fourth figure is a three-dimensional combination diagram of the present invention. The fifth and fifth figures are perspective decomposition and combination diagrams of another embodiment of the present invention. The sixth figure is a perspective exploded view of another aluminum block coated electric heating tube of the present invention. [Main component symbol description] I. Pot (pot) body 2. Aluminum alloy plate or aluminum block II. Bottom 21. accommodating groove 22.41 Continuing surface 3. Electric heating tube 23. Outer rim surface 4. Aluminum block

Claims (1)

201106903 七、申請專利範圍:201106903 VII. Patent application scope: 其#tr與加熱裝置之結合方法,其特徵在於: 2爾f⑷軸爾物峨)體同材 2或異材之嶋姆(咖物銹鋼、銘合 型方=金屬材料’而銘合金板或銘塊體可以壓鑄或鑄造成 方式於外緣面—魏型包覆1鮮,錢將鋼⑷體底部 油合金板或域體對應之接著面以—加工件固定—加工件旋 轉並施以瞬間高速旋轉磨擦加麗並緩慢前進,而令鋼⑷體底 部無合金板或銘塊體對應之接著面瞬間因磨檫產生高熱,因 近溶解而產生㊣度黏著性,魏以高料、加壓使其溶接在一 起而使銘合金板或銘塊體炫接在銷(壺)體之底部上,而使銷 (3?)體與铭合金板或链塊體之炫接不用助溶劑溶接,且溶接時 間短、加工容易’而產品不易變型,所以藉由上述方法,進而 令鍋(壺)體底部能與鋁合金板或鋁塊體快速熔接結合之功效者。 2.如申請專利範圍第1項所述之鋼(壺)體之底部與加熱裝置 之結合方法,其中另鋁合金板或鋁塊體可預先加熱到一定溫度, 而使鋁合金板或鋁塊體呈軟化狀態,接著將鋁合金板或鋁塊體之 外緣面加以成型呈向外凸出圓狀的電熱管之容置槽,而容置槽内 大小可供電熱管置入嵌合,然後將該鋁合金板或鋁塊體之接著 面與锅(壺)之底部施以磨擦熔接接著可在鋁合金板或鋁塊體 之外緣面容置槽内置入一電熱管,並於容置槽若干上緣處或全面 201106903 性加以夾掣,而將電熱管夾掣在鋁合金板或鋁塊體外緣面之容置 槽内。 3.如申請專利範圍第1項所述之鍋(壺)體之底部與加熱裝置 之結合方法,其中另可於鋁塊體内先行包覆一電熱管,然後將該 鋁塊體之接著面與鍋(壺)體之底部施以磨擦熔接。The combination method of #tr and heating device is characterized in that: 2 er f (4) axis material 峨) body is the same material 2 or different material 嶋 ( (coffee rust steel, Ming type square = metal material 'and alloy plate or The block block can be die-cast or cast in the outer edge surface - Wei-type cladding 1 fresh, the bottom of the oil alloy plate or the corresponding body surface of the steel body (4) body is fixed by the workpiece - the workpiece is rotated and applied instantaneously High-speed rotating friction and heating and slowly advancing, and the bottom surface of the steel (4) body without the alloy plate or the inscription block corresponds to the high heat generated by the grinding, and the positive adhesion is caused by the near dissolution. So that they are melted together so that the alloy plate or the inscription block is dazzled on the bottom of the pin (pot) body, and the pin (3?) body and the alloy plate or the chain block are not connected with the solvent. Moreover, the welding time is short, the processing is easy, and the product is not easily deformed. Therefore, by the above method, the bottom of the pot body can be quickly welded and combined with the aluminum alloy plate or the aluminum block. Combination of the bottom of the steel (pot) body described in item 1 with the heating device The method, wherein the other aluminum alloy plate or the aluminum block can be preheated to a certain temperature, and the aluminum alloy plate or the aluminum block is softened, and then the outer surface of the aluminum alloy plate or the aluminum block is shaped to be convex outward. The receiving hole of the circular electric heating tube is arranged, and the size of the electric heating tube is placed in the receiving groove, and then the bottom surface of the aluminum alloy plate or the aluminum block is frictionally welded to the bottom of the pot (pot). An electric heating tube may be built in the outer surface of the aluminum alloy plate or the aluminum block, and may be clamped at a plurality of upper edges of the receiving groove or a full range of 201106903, and the electric heating tube may be clamped on the aluminum alloy plate or The outer surface of the aluminum block is accommodated in the groove. 3. The method of combining the bottom of the pot (pot) body and the heating device according to the first aspect of the patent application, wherein an electric heating may be first coated in the aluminum block. The tube is then subjected to friction welding with the bottom surface of the aluminum block and the bottom of the pot body.
TW98127562A 2009-08-17 2009-08-17 Method for bonding pot/kettle bottom and heating device TW201106903A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110549022A (en) * 2019-09-17 2019-12-10 浙江飞剑工贸有限公司 Manufacturing process of double-layer special-shaped flat kettle

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TWI605889B (en) * 2015-02-17 2017-11-21 Yao-Zong Gao Pot, pot body of the heating device combination method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110549022A (en) * 2019-09-17 2019-12-10 浙江飞剑工贸有限公司 Manufacturing process of double-layer special-shaped flat kettle

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