TW201105801A - Reside type blast furnace stock level measurement system - Google Patents

Reside type blast furnace stock level measurement system Download PDF

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Publication number
TW201105801A
TW201105801A TW98126666A TW98126666A TW201105801A TW 201105801 A TW201105801 A TW 201105801A TW 98126666 A TW98126666 A TW 98126666A TW 98126666 A TW98126666 A TW 98126666A TW 201105801 A TW201105801 A TW 201105801A
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Taiwan
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valve
unit
blast furnace
distance measuring
cavity
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TW98126666A
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Chinese (zh)
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TWI398524B (en
Inventor
Lian-Gui Jiang
Zhen-Yuan Lu
shi-gang Guo
Wen-Jie Li
xian-wen Du
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China Steel Corp
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Abstract

A reside type blast furnace stock level measurement system according to the present invention includes a chamber, a power unit, a ranging unit, and a cooling-cleaning unit. The chamber is coupled to the side furnace wall of a blast furnace and covers a port of the furnace wall. A pivot of the ranging unit is disposed at the port, and the ranging unit is driven by the power unit and performs the movement by taking the pivot as a moving center to precede stock level measurement. The cooling-cleaning unit is utilized to supply a high pressure gas, and the high pressure gas flows through the ranging unit to perform cooling and cleaning operations. Accordingly, the measurement system according to the present invention can perform stock level scanning under the high-temperature, high-dust, high-corrosive environment inside the blast furnace, furthermore the stock level information can be utilized to construct a two-dimensional stock level model to obtain real-time stock level profile distribution, thereby timely correcting stock feeding mode.

Description

201105801 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種高爐料面量測系統,詳言之,係關於 一種常駐型高爐料面量測系統。 【先前技術】 一般1¾爐之爐内係具有南溫、尚粉塵、南腐钱特性之惡 劣環境,因此習知量測設備不易應用於該種惡劣環境中。 在習知技術中,線上的高爐料面外形量測設備,其中微波 測距設備(例如:由Nippon Steel發展的微波式料面量測系 統)可以在高溫下進行距離量測,其結合掃描機構可以對 料面進行二維的掃描,但由於習知微波式料面量測系統之 掃描機構體積非常龐大,因此操作上十分不便。 另,雷射測距技術常被應用於大型物體的表面量測,如 土木、建築量測、古跡保存、石化廠的管線規劃等。澳洲 的實驗室曾經開發過雷射測距式的高爐料面外形量測系 統’其量測結果顯示’此一線上雷射測距式量測系統遭遇 的主要問題在於爐内懸浮粉塵的濃度,而由於此一問題不 易克服’故自1990年以來未有其他類似之研究。 此外’運用於高爐内之量測設備在設計上更有諸多限 制。由於高爐内之一氧化碳以及粉塵濃度很高,為避免有 毒氣體洩漏以及粉塵對設備造成污染,在設計上多以小開 口為主’也因此造成設計與應用上之困難。市面上現有商 品化之光學掃描設備設計上,一般普遍採用之機構皆係利 用反射鏡輔以旋轉機構之方式’使之產生掃瞄動作。而商 140034.doc 201105801 化掃為儀大多屬於泛用型設備,其係置於開放性空間進 灯罝測’也無特別針對抵抗週遭環境之設計,如高溫、高 粉塵、向濕氣等干擾之保護,並且,為避免高爐内高溫、 粉塵與腐蝕性氣體對設備造成損害,掃瞄儀之開口尺寸須 盡罝縮小,而在開口縮小之情形下,將無法使用一般商用 光學掃描儀進行高爐内之料面量測。201105801 VI. Description of the Invention: [Technical Field] The present invention relates to a blast furnace material surface measuring system, and more particularly to a permanent blast furnace material surface measuring system. [Prior Art] Generally, the furnace of the 13⁄4 furnace has a bad environment of the characteristics of south temperature, dust, and southern rot, so the conventional measuring equipment is not easily used in such a harsh environment. In the prior art, an online blast furnace surface profile measuring device, wherein a microwave ranging device (for example, a microwave type surface measuring system developed by Nippon Steel) can perform distance measurement at a high temperature, which is combined with a scanning mechanism. The material surface can be scanned in two dimensions, but since the scanning mechanism of the conventional microwave type surface measuring system is very large, it is very inconvenient to operate. In addition, laser ranging technology is often used for surface measurement of large objects, such as civil engineering, building measurement, monument preservation, and pipeline planning in petrochemical plants. The Australian laboratory has developed a laser ranging blast furnace surface profile measurement system. The measurement results show that the main problem encountered in this line of laser ranging measurement system is the concentration of suspended dust in the furnace. And because this problem is not easy to overcome, there have been no other similar studies since 1990. In addition, the measuring equipment used in the blast furnace has many limitations in design. Due to the high concentration of carbon oxides and dust in the blast furnace, in order to avoid the leakage of toxic gases and the pollution of the equipment caused by dust, the design is mostly based on small openings, which also makes design and application difficult. In the design of commercially available optical scanning devices, the commonly used mechanism is to use a mirror and a rotating mechanism to generate a scanning action. However, the commercial 14034.doc 201105801 is mostly a general-purpose device, and its system is placed in an open space. It is also designed to resist the surrounding environment, such as high temperature, high dust, moisture, etc. Protection, and in order to avoid damage to the equipment caused by high temperature, dust and corrosive gases in the blast furnace, the opening size of the scanner should be reduced as much as possible, and in the case of shrinking the opening, the general commercial optical scanner cannot be used for the blast furnace. The measurement of the material inside.

因此,有必要提供一創新且富有進步性之常駐型高爐料 面量測系統,以解決上述問題。 【發明内容】 本發明提供—種常駐型高爐料面量測系統,該高爐頂部 之側面爐壁具有一通口’該量測系統包括:一腔體、一動 力單元、-測距單元及-冷卻潔淨單元。該腔體結合於該 爐壁並覆蓋該通σ。該動力單元設置於該腔體中。該測距 單元具有-框部’魏部設置於料口,❹旧單元由該 傳動裝置驅動且以該樞部為活動中心進行運動,以掃描量 測料面之位置及形狀。該冷卻潔淨單元連接該測距單元, 用以供應-高壓氣體,該高壓氣體經該測距單元通入該言 爐内。 ° 該冷卻潔淨單元可利用該高壓氣體冷卻及清潔該測距 元,故本發明之常駐型高爐料面量測系統得以在不受該 爐爐内之高溫、高粉塵、高腐蝕環境之影響下,對該* 内之該料面進行掃瞒’更可將掃瞒之料面資訊建立:: 料面模式,且可科獲得料面外形分佈情形,其可 人員對每—批佈料之料面結果進行最後的確認,藉以適 140034.doc -4- 201105801 修正佈料模式。 另外’因該冷卻潔淨單元可清潔該測距單元之量測孔 口’故可避免被該高爐内之粉塵污染遮蔽或粉塵結渣堵 塞’以避免影響或阻斷該測距裝置之量測路徑。再者,本 發明之常駐型高爐料面量測系統可另以一偵測閥偵測該腔 體内之有毒氣體,以確保維護人員之安全。 【實施方式】 圖1顯示本發明常駐型高爐料面量測系統之示意圖。參 考圖1 ’該常駐型高爐料面量測系統1係結合於一高爐2, 其中該高爐2之頂部之側面爐壁具有一通口21,而該料面3 係為該高爐2内之鐵礦4及焦炭5分層堆疊後之頂面。 圖2顯示本發明常駐型高爐料面量測系統之一腔體及其 内。卩構件示思圖,圖3顯示本發明冷卻潔淨單元與測距單 元之配置示意圖。配合參考圖1 '圖2及圖3,在本實施例 中’該量測系統1包括:一腔體丨丨、一動力單元丨2、一測 距單元13、一冷卻潔淨單元14及一資料處理/控制單元 15,其中該腔體11係結合(例如:螺設)於該爐壁並覆蓋該 通口 21。較佳地’該腔體丨丨係包括一槽體1丨丨及一蓋體 112,該蓋體112與該槽體U1係可活動地結合或拆卸以 便於該腔體11内各元件之維護及更換。在本實施例中該 蓋體112係蓋合於該槽體11丨上方,以形成密閉之該腔體 11。要注意的是,該腔體11亦可由複數個基板組合而成。 該動力單元12設置於該腔體丨丨中,在本實施例中,該動 力單7G12包括一本體121及一傳動裝置122〇其中,該傳動 140034.doc 201105801 裝置122係結合於該本體121,該本體121具有一導引機構 123 ’該傳動裝置122包括一動力裝置124、一傳動元件 125、一活動元件126及一橋接元件127。該動力裝置用 以驅動該傳動元件125,該活動元件i 26連接該傳動元件 125,該橋接元件127連接該活動元件丄26及該測距單元 13,該活動元件126係由該傳動元件125驅動並根據該傳動 元件125進行運動,以掃描量測該料面3之位置及形狀。 較佳地,該動力裝置124係為飼服馬達,該傳動元件I]〗 係為螺桿,該活動元件126係為具有内螺牙之活動塊,該 内螺牙係配合該螺桿之螺紋,該橋接元件127係為一彈性 伸縮元件。該彈性伸縮元件係隨著該活動元件126與該測 距單元13間之距離改變而伸縮。 在本實施例中,該測距單元13具有一樞部131、一量測 孔口 132、一測距裝置133、一連接元件134及一遮斷閥 135。該樞部131設置於該通口 21且具有一通孔136,該量 測孔口 132連接該樞部131且位於該高爐2内,該測距裝置 133連接該橋接元件127 ’其中,根據該導引機構123該測 距單元13以該樞部131為活動中心進行運動。根據不同量 測之需求,該測距裝置133可為雷射測距裝置、微波測距 裝置或超音波測距裝置。該連接元件134係連接該測距裝 置133及該遮斷閥135,且該連接元件134具有一輸入端 137。該遮斷閥135係設置於該測距裝置133與該枢部ΐ3ι之 間。其中,該遮斷閥135係常閉式,可由一馬達裝置(圖3 中以字母Μ表示之)控制啟閉,其僅在該測距單元13欲進行 I40034.doc 201105801 該料面3之量測時開啟,其餘時間皆為關閉,如此可確保 該測距裝置133於未量測時不與該高爐2内之氣氛相接觸。 再配合參考圖1至圖3,該冷卻潔淨單元14連接該測距單 元13,用以供應一尚壓氣體,該高壓氣體經該測距單元工3 通入該尚爐2内。在本實施例中’該冷卻潔淨單元14包括 一進氣閥口 141、一過濾器142、一減壓閥143、一節流閥 144、一方向閥145、一潔淨閥146、一逆止閥147、一清潔 閥148及一偵測閥149。其中,該進氣閥口 ι41及該偵測閥 149設置於該腔體11外,該過濾器142、該減壓閥143、該 節流閥144、該方向閥145、該潔淨閥146、該逆止閥147及 該清潔閥148設置於該腔體11内。 該高壓氣體通入該進氣閥口 141進入該過濾器142,該過 渡器142用以過濾該高壓氣體中之雜質。接著,該高壓氣 體進入該減壓閥143,該減壓閥143用以降低及控制該高壓 氣體之壓力。接著’該高壓氣體進入該節流閥144,該節 流閥144用以控制進入該方向閥145之氣體流量。接著,該 高壓氣體進入該方向閥145(在本實施例為三向閥),該方向 閥145用以控制該高壓氣體進入該腔體丨丨或進入該測距單 元13。其中’當該腔體11為封閉時,該方向閥145控制該 高壓氣體進入該腔體11後’再經該逆止閥147、該潔淨閥 146通入該輸入端137 ’再通過該連接元件134、該遮斷閥 135、該樞部131、該量測孔口 132而至該高爐2内;當該腔 體11因維護需求而被開啟時’該方向閥145即切換使該高 壓氣體由一管路140直接經該通孔136,再通過該樞部 140034.doc 201105801 131、該量測孔口 132後進入該高爐2内,以阻絕該腔體^ 開啟時該高爐2内具正壓之有毒氣體逆流出。 其中’該潔淨閥146用以使自該腔體11中通過該逆止閥 U7之該高壓氣體喷拭該測距單元13,以避免被該高爐2内 之粉塵/亏染遮蔽;該清潔閥148連通至該樞部131之該通孔 136,當該量測孔口 132經長時間使用下被該高爐2内之粉 塵結渣封閉時,即可於該高爐2停爐時進行清潔,例如: 以一軟桿經該清潔閥148通入該通礼136,將該量測孔口 13 2之粉塵結渣刮除。 在本實施例中,該偵測閥149係穿設於該腔體丨丨之一側 壁,用以偵測該腔體11内之氣體種類(例如有毒氣體)◊該 摘測閥149可提供維護人員於該高爐2停爐後欲開啟該腔體 11進行維護前,得先行微量洩放該腔體11内之氣體,藉以 偵測該腔體11内是否具有毒氣體,避免維護人員貿然開啟 而產生危害。 該資料處理/控制單元15用以控制該測距單元13進行該 料面3之量測,以及處理該測距單元13所測得之料面資訊 (例如,建立為二維料面模式)。在本實施例中,該資料處 理/控制單元15包括-資料處理裝置151、—f料傳輸裝置 152、一人機操控裝置153及一資料庫154。該資料處理裝 置151用以將來自該測距裝置13之料面資訊(可以有線或無 線方式傳輸)進行座標轉換為座標資訊,該資料傳輸裝置 152將該座標資訊傳輸(可以有線或無線方式傳輸)至該人機 操控裝置153(例如:電腦),該人機操控裝置153用以控制 140034.doc 201105801 Π: 70 13進行該料面3之量測及監控該料面 :該資料庫154(可以有線或無線傳輸方 二: 儲存該料面3之量測結果。 叶)用从 調的疋在本發明之高爐料面量測系統1中 制模式具有自動詈、別 丹徑 ,^模式及人工觸發量測模式。自動量測Therefore, it is necessary to provide an innovative and progressive resident blast furnace surface measurement system to solve the above problems. SUMMARY OF THE INVENTION The present invention provides a resident blast furnace level measuring system, the side wall of the top of the blast furnace has a port. The measuring system comprises: a cavity, a power unit, a ranging unit and a cooling Clean unit. The cavity is bonded to the furnace wall and covers the pass σ. The power unit is disposed in the cavity. The distance measuring unit has a - frame portion 'Wei portion is disposed at the spout, and the old unit is driven by the transmission device and moves with the pivot portion as an active center to scan the position and shape of the material surface. The cooling and cleaning unit is connected to the distance measuring unit for supplying a high-pressure gas, and the high-pressure gas is introduced into the furnace through the distance measuring unit. ° The cooling clean unit can use the high pressure gas to cool and clean the distance measuring unit, so the resident blast furnace surface measuring system of the invention can be prevented from being affected by the high temperature, high dust and high corrosion environment in the furnace. The broom of the material in the * can be used to create the information of the broom surface:: the material surface mode, and the material can obtain the shape distribution of the material surface, which can be used for the material of each batch. The final result is confirmed by the result, and the cloth mode is corrected by the appropriate 14034.doc -4- 201105801. In addition, because the cooling cleaning unit can clean the measuring orifice of the distance measuring unit, it can avoid the dust pollution shielding or the dust slag blocking in the blast furnace to avoid affecting or blocking the measuring path of the distance measuring device. . Furthermore, the resident blast furnace level measuring system of the present invention can detect a toxic gas in the cavity by a detecting valve to ensure the safety of maintenance personnel. [Embodiment] FIG. 1 is a schematic view showing a resident blast furnace surface measuring system according to the present invention. Referring to FIG. 1 'the resident blast furnace surface measuring system 1 is combined with a blast furnace 2, wherein the side wall of the top of the blast furnace 2 has a port 21, and the level 3 is the iron ore in the blast furnace 2 4 and the top surface of the coke 5 layered and stacked. Figure 2 shows a cavity of the resident blast furnace level measuring system of the present invention and its interior. FIG. 3 is a schematic view showing the arrangement of the cooling and cleaning unit and the ranging unit of the present invention. Referring to FIG. 1 'FIG. 2 and FIG. 3, in the present embodiment, the measuring system 1 includes: a cavity 丨丨, a power unit 丨 2, a ranging unit 13, a cooling and cleaning unit 14 and a data. The processing/control unit 15 wherein the cavity 11 is bonded (eg, screwed) to the furnace wall and covers the opening 21. Preferably, the cavity includes a slot 1 and a cover 112. The cover 112 is movably coupled or detached from the slot U1 to facilitate maintenance of components in the cavity 11. And replacement. In the embodiment, the cover body 112 is capped over the groove body 11 to form the sealed cavity 11. It should be noted that the cavity 11 can also be composed of a plurality of substrates. The power unit 12 is disposed in the cavity. In the embodiment, the power unit 7G12 includes a body 121 and a transmission device 122. The transmission 14034.doc 201105801 device 122 is coupled to the body 121. The body 121 has a guiding mechanism 123'. The transmission 122 includes a power unit 124, a transmission element 125, a movable element 126 and a bridging element 127. The power unit is used to drive the transmission element 125. The movable element i 26 is connected to the transmission element 125. The bridge element 127 is connected to the movable element 丄26 and the distance measuring unit 13, and the movable element 126 is driven by the transmission element 125. And moving according to the transmission element 125, the position and shape of the material surface 3 are measured by scanning. Preferably, the power unit 124 is a feeding motor, the transmission element is a screw, and the movable element 126 is a movable block having an internal thread, and the internal thread is matched with the thread of the screw. The bridging element 127 is an elastically stretchable element. The elastically stretchable member expands and contracts as the distance between the movable member 126 and the distance measuring unit 13 changes. In the present embodiment, the distance measuring unit 13 has a pivot portion 131, a measuring aperture 132, a distance measuring device 133, a connecting element 134 and a blocking valve 135. The pivoting portion 131 is disposed at the opening 21 and has a through hole 136. The measuring opening 132 is connected to the pivoting portion 131 and located in the blast furnace 2, and the distance measuring device 133 is connected to the bridging element 127' according to the guiding The guiding mechanism 123 moves the distance measuring unit 13 with the pivot portion 131 as an active center. The ranging device 133 may be a laser ranging device, a microwave ranging device, or an ultrasonic ranging device, depending on the needs of different measurements. The connecting member 134 is connected to the distance measuring device 133 and the blocking valve 135, and the connecting member 134 has an input end 137. The shutoff valve 135 is disposed between the distance measuring device 133 and the pivot portion ΐ3ι. Wherein, the blocking valve 135 is normally closed, and can be controlled to be opened and closed by a motor device (indicated by the letter Μ in FIG. 3), and only the measuring unit 13 is required to perform the measurement of the surface 3 of I40034.doc 201105801. When it is turned on, the rest of the time is turned off, so that the distance measuring device 133 is not in contact with the atmosphere in the blast furnace 2 when it is not measured. Referring to FIG. 1 to FIG. 3, the cooling and cleaning unit 14 is connected to the distance measuring unit 13 for supplying a pressurized gas, and the high pressure gas is introduced into the furnace 2 through the distance measuring unit 3. In the present embodiment, the cooling and cleaning unit 14 includes an intake valve port 141, a filter 142, a pressure reducing valve 143, a throttle valve 144, a directional valve 145, a clean valve 146, and a check valve 147. A cleaning valve 148 and a detection valve 149. The intake valve port ι41 and the detecting valve 149 are disposed outside the cavity 11. The filter 142, the pressure reducing valve 143, the throttle valve 144, the directional valve 145, the cleaning valve 146, the The check valve 147 and the cleaning valve 148 are disposed in the cavity 11. The high pressure gas is passed into the intake valve port 141 to enter the filter 142, which is used to filter impurities in the high pressure gas. Then, the high pressure gas enters the pressure reducing valve 143 for reducing and controlling the pressure of the high pressure gas. The high pressure gas then enters the throttle valve 144, which is used to control the flow of gas into the directional valve 145. Next, the high pressure gas enters the directional valve 145 (in the present embodiment, a three-way valve) for controlling the high pressure gas to enter the chamber or enter the distance measuring unit 13. Wherein, when the cavity 11 is closed, the directional valve 145 controls the high pressure gas to enter the cavity 11 and then passes through the check valve 147, the clean valve 146 opens into the input end 137' and passes through the connecting element. 134, the blocking valve 135, the pivot portion 131, the measuring orifice 132 into the blast furnace 2; when the cavity 11 is opened due to maintenance requirements, the directional valve 145 is switched to make the high pressure gas A pipeline 140 passes directly through the through hole 136, passes through the pivot portion 140034.doc 201105801 131, and the measuring orifice 132 enters the blast furnace 2 to block the positive pressure in the blast furnace 2 when the cavity is opened. The toxic gas flows backwards. Wherein the clean valve 146 is used to spray the high-pressure gas from the cavity 11 through the check valve U7 to the distance measuring unit 13 to avoid being dusted by the dust/contamination in the blast furnace 2; the cleaning valve 148 is connected to the through hole 136 of the pivot portion 131. When the measuring orifice 132 is closed by the dust slag in the blast furnace 2 for a long time, the blast furnace 2 can be cleaned when the furnace is shut down, for example, : The soft pass is passed through the cleaning valve 148 to the pass 136, and the dust slag of the measuring port 13 2 is scraped off. In this embodiment, the detecting valve 149 is disposed on one side wall of the cavity to detect the type of gas (such as toxic gas) in the cavity 11. The cleaning valve 149 can provide maintenance Before the person wants to open the cavity 11 for maintenance after the blast furnace 2 is shut down, the gas in the cavity 11 is first released in a small amount to detect whether the cavity 11 has poisonous gas, so as to prevent the maintenance personnel from opening up. Produce a hazard. The data processing/control unit 15 is configured to control the ranging unit 13 to perform the measurement of the level 3 and process the information of the level measured by the ranging unit 13 (for example, to establish a two-dimensional plan mode). In the present embodiment, the data processing/control unit 15 includes a data processing device 151, a material transfer device 152, a human machine control device 153, and a database 154. The data processing device 151 is configured to convert the coordinate information (which can be transmitted by wire or wirelessly) from the ranging device 13 into coordinate information, and the data transmission device 152 transmits the coordinate information (can be transmitted by wire or wirelessly To the man-machine control device 153 (for example, a computer), the man-machine control device 153 is used to control the measurement of the level 3 and monitor the surface of the material surface: the library 154 (the database 154 ( It can be wired or wirelessly transmitted two: The measurement result of the material surface 3 is stored. The leaf system has the automatic 詈, Biedan diameter, ^ mode and the mode in the blast furnace surface measuring system 1 of the present invention. Manually trigger the measurement mode. Automatic measurement

模式·其係根據該人機摔控I 俜铞控裝置153所k供之下料(鐵礦4 ^飞’作為料面量測之觸發訊號,以自動進 =測步驟;人卫觸發量測模式:可於自動量測模式下, :作人㈣為有必要觸發該高爐料面量測系統i進行單 人料面外形量測時,即可透過該人機操控裝置⑸進行強 制觸發,以進行單次才斗面量測步驟。 Ββ ^冷部潔淨單元14可利用該高壓氣體冷卻及清潔該測距 ^凡^ ’故本發明之常駐型高爐料面量測系統!得以在不 3门爐2爐内之尚溫、高粉塵、高腐蝕環境之影響下, 對-亥间爐2内之該料面3進行掃猫,更可將掃瞒之料面資訊 建立成二維料面模式,並透過該資料傳輸裝置152將所量 測得之料面外形傳送至該人機操控裝置153,以即時獲得 :卜形刀佈情形,其可供操作人員對每一批佈料之料面 結果進行最後的確認’藉以適時修正佈料模式並以該資 料庫154紀錄每次佈料之料面結果。 另卜因該冷卻潔淨單元14可清潔該測距單元丨3之該量 2孔口 132,故可避免被該高爐2内之粉塵污染遮蔽或粉塵 、’"渣堵塞,以避免影響或阻斷該測距裝置133之量測路 位。再者’本發明之該偵測闊149可偵測該腔體u内之有 140034.doc 201105801 毒氣體,以確保維護人員之安全。 上述實施例僅為說明本發明之原理及其功效,並非限制 本發明。因此習於此技術之人士對上述實施例進行修改及 變化仍不脫本發明之精神。本發明之權利範圍應如後述之 申請專利範圍所列。 【圖式簡單說明】 圖1顯示本發明常駐型高爐料面量測系統之示意圖; 圖2顯示本發明常駐型高爐料面量測系統之一腔體及其 内部構件示意圖;及 圖3顯示本發明冷卻潔淨單元與測距單元之配置示意 圖。 【主要元件符號說明】 1 本發明之常駐型高爐料面量測系 2 高爐 3 料面 4 鐵礦 5 焦炭 11 腔體 12 動力單元 13 測距單元 14 冷卻潔淨單元 15 資料處理/控制單元 21 通口 111 槽體 140034.doc -10· 201105801Mode · According to the man-machine control I 俜铞 control device 153 for the underfeed (iron ore 4 ^ fly ' as the trigger signal for the surface measurement, to automatically enter the test step; Mode: In the automatic measurement mode, the person (4) can trigger the blast furnace level measurement system i to perform the single-body shape measurement, and then the forced trigger can be performed through the man-machine control device (5). The single-passing surface measuring step is performed. The Ββ^ cold-cleaning unit 14 can use the high-pressure gas to cool and clean the measuring distance ^^^^ thus the resident blast furnace surface measuring system of the present invention! Under the influence of the temperature, high dust and high corrosive environment in the furnace 2, the surface of the surface of the furnace 2 is swept, and the information of the batter can be established into a two-dimensional material mode. And transmitting the measured surface shape to the man-machine control device 153 through the data transmission device 152, so as to obtain the situation of the cloth-shaped knife cloth, which can be used by the operator for the surface of each batch of cloth. The result is finalized 'by the time to correct the cloth pattern and record each with the database 154 The result of the material surface of the cloth. Moreover, since the cooling and cleaning unit 14 can clean the amount of the two holes 132 of the distance measuring unit 丨3, it can be prevented from being dusted by the dust in the blast furnace 2 or dust, '" slag Blocking to avoid affecting or blocking the measuring position of the distance measuring device 133. Further, the detecting width 149 of the present invention can detect the toxic gas of 140034.doc 201105801 in the cavity u to ensure maintenance. The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Therefore, those skilled in the art can make modifications and changes to the above embodiments without departing from the spirit of the invention. The scope should be as listed in the patent application scope described later. [Simplified illustration of the drawings] Fig. 1 is a schematic view showing the resident blast furnace surface measuring system of the present invention; Fig. 2 is a view showing a cavity of the resident blast furnace surface measuring system of the present invention. Schematic diagram of its internal components; and Figure 3 shows a schematic diagram of the arrangement of the cooling and cleaning unit and the distance measuring unit of the present invention. [Description of main components] 1 The resident blast furnace surface measuring system 2 of the present invention 2 blast furnace 3 materials Coke 11 4 5 Iron chamber 12 of the power unit 13 is cooled clean ranging unit 14 data processing unit 15 / control unit 21 through the tank opening 111 140034.doc -10 · 201105801

112 蓋體 121 本體 122 傳動裝置 123 導引機構 124 動力裝置 125 傳動元件 126 活動元件 127 橋接元件 131 樞部 132 量測孔口 133 測距裝置 134 連接元件 135 遮斷閥 136 通孔 137 輸入端 140 管路 141 進氣閥口 142 過濾器 143 減壓閥 144 節流閥 145 方向閥 146 潔淨閥 147 逆止閥 148 清潔閥 140034.doc 201105801 149 151 152 153 154 偵測閥 資料處理裝置 資料傳輸裝置 人機操控裝置 資料庫 ❿ 140034.doc -12-112 cover 121 body 122 transmission 123 guide mechanism 124 power unit 125 transmission element 126 movable element 127 bridging element 131 pivot 132 measurement aperture 133 distance measuring device 134 connecting element 135 blocking valve 136 through hole 137 input end 140 Line 141 Intake valve port 142 Filter 143 Pressure reducing valve 144 Throttle valve 145 Directional valve 146 Clean valve 147 Check valve 148 Cleaning valve 140034.doc 201105801 149 151 152 153 154 Detection valve data processing device Data transmission device Machine Control Device Library 034 140034.doc -12-

Claims (1)

201105801 、申請專利範圍: 七 種常駐型高爐料面量測系統,該高爐頂部之榭面壚壁 具有—通口,該量挪系统包括·· 一腔體,結合於該爐壁並覆蓋該通口; 一動力單元,設置於該腔體中; -,距單元’具有—抱部,該抱部設置於該通口,讀 、'單元由該動力單元驅動且以該框部為活動_心進行 運動、,以掃描量測科面之位置及形狀,·及 a冷部潔淨單70,連接該測距單元,用以供應一高摩 氣:,、該高壓氣體經該測距單元通入該高爐内。 月求項1之量測系統,其中該腔體具有-槽體及-蓋 i該蓋體與該槽體係可活動地結合或拆卸。 二求項1之量測系統,其中該動力單元另包括一本體 傳動裝置,該傳動裝置結合於該本體,該本體具有 I機# β測距單元根據該導引機構且以該插 居動中心進行運動。 ’’ 二求項3之量測系統’其中該傳動裝置另包括一動力 裝置驅件件一活動…一橋接該動力 橋接元件:接=,!活動元件連接該傳動元件,該 連接該活動元件及該測距單元該活動 i▲動几件驅動並根據該傳動元件進行運動。 5·如請求項4之量測& &,甘+ # < 達。 $丨系、统其中該動力裝置係為伺服馬 求項4之里測系統’其中該傳動元件係為螺样談 140034.doc 201105801 活動元件係為具有内螺牙之活動塊,該内螺牙係配合該 螺桿之螺紋。 7. 如請求項4之量測系統,其中該橋接元件係為一彈性伸 縮元件。 8. 如請求項1之量測系統’其中該測距單元另包括一測距 裝置及一遮斷閥,該遮斷閥設置於該測距裝置與該樞部 之間》 鲁 9.如請求項8之量測系統,其中該測距裝置係為雷射測距 裝置、微波測距裝置或超音波測距裝置。 1 〇.如請求項8之量測系統,其中該測距單元另包括一連接 疋件’該連接元件連接該測距裝置及該遮斷閥且具有一 輸入端’該樞部具有一通孔;該冷卻潔淨單元另包括一 進氣閥口、一過濾器、一減壓閥、一方向閥、一潔淨閥 及一逆止閥’該進氣閥口設置於該腔體外,該過瀘器、 該減壓閥、該方向閥、該潔淨閥及該逆止閥設置於該腔 φ 體内’該高壓氣體由該進氣閥口進入,依序通過該過濾 器、該減壓閥及該方向閥,接著該高壓氣體進入該腔體 再經該逆止閥、該潔淨閥通入該輸入端而至該高爐内, 或該高壓氣體直接經該通孔再進入該高爐内。 Π.如請求項10之量測系統,其中該方向閥係為三向間。 12. 如請求項1 〇之量測系統,其中該冷卻潔淨單元另包括一 節流閥,設置於該減壓閥與該方向閥之間。 13. 如請求項1 〇之量測系統,其中該冷卻潔淨單元另包括一 清潔閥,連通至該通孔。 140034.doc 201105801 14.如請求項〗G之量測系統,其中該冷卻潔淨單元另 一 制闕,穿設於該腔體之一側壁,用則貞測該腔:: 氣體種類。 姐門之 15.如請求項1之量測系統’另包括一資科處理/控制單元 用以控制該測距單元進行料面之量测,及處理該測距單 元所測得之料面資訊。 早 16·如請求項15之量測系統,其中該資料處理/控制單元另包 括-資料處理裳置、一資料傳輸裝置及一人機操控裝 广資料處理裝置用以將來自該測距裝置之料面資訊 :丁座標轉換為座標資訊’該資料傳輸裝置將該座標資 :傳:至該人機操控裝置,該人機操控裝置用以控制該 ’J ^單几進订料面之量測及監控料面量測結果。 7.如明求項16之量測系統,其中該資料處理/控制單元另包 括一資料庫,用以儲存該料面量測結果。 140034.doc201105801, the scope of application for patents: seven kinds of resident blast furnace surface measuring system, the top wall of the blast furnace has a port, the measuring system includes a cavity, is combined with the furnace wall and covers the through a power unit disposed in the cavity; - a distance from the unit having a holding portion, the holding portion being disposed at the opening, the reading, the unit being driven by the power unit and being active by the frame portion Performing a motion, scanning the position and shape of the face, and a cold part cleaning unit 70, connecting the distance measuring unit for supplying a high friction gas: the high pressure gas is introduced through the distance measuring unit Inside the blast furnace. The measuring system of claim 1, wherein the cavity has a trough body and a cover i that is movably coupled or detached from the trough system. The measuring system of claim 1, wherein the power unit further comprises a body transmission device, the transmission device is coupled to the body, the body has an I machine #β ranging unit according to the guiding mechanism and the center of the insertion Exercise. The measuring system of the second item 3 wherein the transmission further comprises a power unit drive member, an activity ... a bridge to the power bridging element: connect =,! The movable element is coupled to the transmission element, and the movable element and the distance measuring unit are driven to move and move according to the transmission element. 5. If the measurement of claim 4 &&, Gan + # < The power system is the servo system of the servo horse 4, wherein the transmission component is a screw-like thread. 140034.doc 201105801 The movable component is a movable block with internal thread, the internal thread The thread of the screw is matched. 7. The measurement system of claim 4, wherein the bridging element is an elastically elongating member. 8. The measuring system of claim 1, wherein the distance measuring unit further comprises a distance measuring device and a blocking valve, the blocking valve being disposed between the distance measuring device and the pivot portion. The measuring system of item 8, wherein the distance measuring device is a laser ranging device, a microwave ranging device or an ultrasonic ranging device. 1 . The measuring system of claim 8, wherein the distance measuring unit further comprises a connecting member that connects the distance measuring device and the blocking valve and has an input end that has a through hole; The cooling clean unit further includes an intake valve port, a filter, a pressure reducing valve, a directional valve, a clean valve and a check valve. The intake valve port is disposed outside the cavity, and the filter device is The pressure reducing valve, the directional valve, the cleaning valve and the check valve are disposed in the cavity φ. The high pressure gas enters through the inlet valve, and sequentially passes through the filter, the pressure reducing valve and the direction a valve, and then the high pressure gas enters the cavity and passes through the check valve, the clean valve opens into the input end to the blast furnace, or the high pressure gas directly enters the blast furnace through the through hole. The measuring system of claim 10, wherein the directional valve is a three-way. 12. The measuring system of claim 1 , wherein the cooling cleaning unit further comprises a throttle valve disposed between the pressure reducing valve and the directional valve. 13. The measuring system of claim 1, wherein the cooling cleaning unit further comprises a cleaning valve connected to the through hole. 140034.doc 201105801 14. The measurement system of claim G, wherein the cooling and cleaning unit is further configured to pass through a side wall of the cavity, and the chamber is used to:: a gas type. Sister Gate 15. The measurement system of claim 1 further includes a credit processing/control unit for controlling the ranging unit to measure the surface, and processing the measured surface information of the ranging unit . [16] The measurement system of claim 15, wherein the data processing/control unit further comprises a data processing device, a data transmission device, and a human-machine control device for processing the material from the distance measuring device. Information: The coordinate of the Ding coordinates is converted into coordinate information. The data transmission device transmits the standard: to the man-machine control device, the man-machine control device is used to control the measurement of the 'J ^ single ordering surface and Monitor the measurement results of the surface. 7. The measurement system of claim 16, wherein the data processing/control unit further comprises a database for storing the level measurement result. 140034.doc
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