TW201105608A - Preparing of 3-methyl-1-butene - Google Patents

Preparing of 3-methyl-1-butene Download PDF

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TW201105608A
TW201105608A TW99116846A TW99116846A TW201105608A TW 201105608 A TW201105608 A TW 201105608A TW 99116846 A TW99116846 A TW 99116846A TW 99116846 A TW99116846 A TW 99116846A TW 201105608 A TW201105608 A TW 201105608A
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methyl
butanol
distillation
butene
reaction
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TW99116846A
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Chinese (zh)
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Markus Winterberg
Alfred Kaizik
Armin Rix
Michael Grass
Wilfried Bueschken
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Evonik Oxeno Gmbh
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C11/00Aliphatic unsaturated hydrocarbons
    • C07C11/02Alkenes
    • C07C11/10Alkenes with five carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/04Purification; Separation; Use of additives by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/02Boron or aluminium; Oxides or hydroxides thereof
    • C07C2521/04Alumina

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

The invention relates to a process for preparing 3-methyl-1-butene, in which a starting material containing 3-methyl-1-butanol is provided; in which the starting material is subjected to a catalytic dehydration to form a reaction product; where the reaction product contains at least the following components: 3-methyl-1-butene, di(3-methylbutyl) ether, water and unreacted 3-methyl-1-butanol; in which the reaction product is separated by distillation and removal of water into a low boiler fraction, a high boiler fraction and a water fraction; where the low boiler fraction contains 3-methyl-1-butene; where the high boiler fraction contains di(3-methylbutyl) ether and unreacted 3-methyl-1-butanol; where the water fraction contains essentially water; and in which the high boiler fraction is at least partly recirculated to the dehydration.

Description

201105608 六、發明說明: 【發明所屬之技術領域】 依據申請專利範圍第1項之前言,本發明關於一種製 備3-甲基-1-丁烯之方法。 【先前技術】 3-甲基-1-丁烯屬於甲基丁烯類,該甲基丁烯類係^稀 烴之子群。3-甲基-1-丁烯係與3-甲基丁 -丨_烯同義。2甲 基-1-丁烯和2-甲基-2-丁烯同樣地係屬甲基丁烯類。類義 字係相似的。 3·甲基-1-丁烯可作爲用於製備聚合物或共聚物之單體 或共單體。 對本發明之目的而言’“高沸點化合物”係液體混合物 之群成分’該等成分之各別沸點係闻於該混合物的殘留 成分之沸點或該等成分之蒸汽壓係低於該等殘留成分之蒸 汽壓。 “高沸點化合物”和“高沸點成分,,係被同義地使用。 對本發明之目的而言,“低沸點化合物”係液體混合物 之一群成分’該等成分之各別沸點係低於該混合物的殘留 成分之沸點或該等成分之蒸汽壓係高於該等殘留成分之蒸 汽壓。 本發明之發明人自最爲接近之先前技藝WO 2008/ 006633 A1出發進行硏究。 WO 2〇〇8/0〇663 3 A1描述自異丁烯經3個製程步驟製備 201105608 3-甲基-1-丁烯之方法。於該方法中,異丁烯首先經氫甲醯 化,該氫甲醯化產物3-甲基丁醛經氫化成3-甲基-1-丁醇並 隨後自所得之醇除去水。較佳地使用經鹼修飾之氧化鋁使 3 -甲基-1 - 丁醇經脫水成3 -甲基-1 - 丁烯。於彼之實施例所 描述的於3 40°C和0.15 MPa氣相下所進行之脫水反應中,使 用經1 .5重量%之鋇化合物(以氧化鋇計算)修飾的γ-氧化 鋁作爲觸媒。以不含水爲基礎計算之產物含有94.5質量% 爲所欲產物之3-甲基-1-丁烯以及3.2質量%之2-甲基-2-丁 烯、0.7質量%之2-甲基-1-丁烯、0.2質量%之二(3-甲基丁 基)醚、0.5質量%之高沸點副產物及0.9質量%之未反應的 3-甲基-1-丁醇。於99.2%轉化下,產率係92.2%,其對應選 擇性92.8%。甲基丁烯餾分包含96%之3-甲基-1-丁烯和4% 之異構物。 由WO 2008/0063 3 3 Α1所知之一般方法中,隨意地經 除去水後,藉由蒸餾使反應混合物分離成起始醇(3 -甲基-1_ 丁醇)、烯烴(3-甲基-1-丁烯、2-甲基-2-丁烯及2-甲 基-1 -丁烯)及副產物(二(3 -甲基丁基)醚和高沸點副產 物)。經提議的是該未反應之醇再循環至脫水反應。 上述討論之方法能改善質量效率(產率)。 因此,本發明之目標係開發上述類型之方法,使得該 方法具有較高之質量效率。 該目標之達成不僅係藉由未反應之3 -甲基丁醇且亦藉 由經再循環至脫水反應之二(3 -甲基丁基)醚。經發現二 (3 -甲基丁基)醚可選擇性地被再解離爲3 -甲基-1 - 丁烯和 -6- 201105608 3-甲基丁醇。於是,藉由使二(3-甲基丁基)醚再循環至 脫水反應能增加3-甲基-1-丁烯之產率及因此整個製程之質 量效率。 【發明內容】 本發明於是提供一種製備3-甲基-1-丁烯之方法, a) 其中提供含有3-甲基-1-丁醇之起始物; b ) 其中令該起始物經催化脫水反應以生成反應產物201105608 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for preparing 3-methyl-1-butene according to the first aspect of the patent application. [Prior Art] 3-Methyl-1-butene belongs to the group of methylbutenes, which are subgroups of rare hydrocarbons. 3-Methyl-1-butene is synonymous with 3-methylbutan-ene. 2Methyl-1-butene and 2-methyl-2-butene are likewise methylbutenes. The meaning of the word is similar. 3. Methyl-1-butene can be used as a monomer or co-monomer for the preparation of a polymer or copolymer. For the purposes of the present invention, 'a high boiling point compound' is a group component of a liquid mixture. The respective boiling points of the components are the boiling points of the residual components of the mixture or the vapor pressure of the components is lower than the residual components. The vapor pressure. "High-boiling compound" and "high-boiling component, are used synonymously. For the purposes of the present invention, "low-boiling compound" is a group component of a liquid mixture. The respective boiling points of the components are lower than the mixture. The boiling point of the residual component or the vapor pressure of the components is higher than the vapor pressure of the residual components. The inventors of the present invention conducted research from the closest prior art WO 2008/006633 A1. WO 2〇〇8/ 0〇663 3 A1 describes a process for preparing 201105608 3-methyl-1-butene from isobutene by three process steps. In this process, isobutene is first hydroformylated, and the hydroformylated product is 3-methyl. The butyraldehyde is hydrogenated to 3-methyl-1-butanol and then the water is removed from the resulting alcohol. Preferably, the alkali modified alumina is used to dehydrate the 3-methyl-1-butanol to a 3-methyl group. -1 - butene. In the dehydration reaction carried out in the gas phase at 3 40 ° C and 0.15 MPa described in the examples, the modification was carried out using 1.5% by weight of a ruthenium compound (calculated as ruthenium oxide). Γ-alumina is used as a catalyst. The product calculated on the basis of no water contains 94.5 % is 3-methyl-1-butene of the desired product, 3.2% by mass of 2-methyl-2-butene, 0.7% by mass of 2-methyl-1-butene, and 0.2% by mass ( 3-methylbutyl)ether, 0.5% by mass of high-boiling by-product, and 0.9% by mass of unreacted 3-methyl-1-butanol. Under the conversion of 99.2%, the yield was 92.2%, which was selected accordingly. 92.8%. The methyl butene fraction contains 96% of 3-methyl-1-butene and 4% of isomer. In the general method known from WO 2008/0063 3 3 ,1, water is optionally removed. Thereafter, the reaction mixture is separated into a starting alcohol (3-methyl-1-butanol), an olefin (3-methyl-1-butene, 2-methyl-2-butene, and 2-methyl group) by distillation. -1 -butene) and by-products (bis(3-methylbutyl)ether and high-boiling by-products). It is proposed that the unreacted alcohol be recycled to the dehydration reaction. The method discussed above can improve mass efficiency. (Yield) Therefore, the object of the present invention is to develop a method of the above type such that the method has a high mass efficiency. The achievement of this object is achieved not only by unreacted 3-methylbutanol but also by Recycling to dehydration Di(3-methylbutyl)ether. It was found that bis(3-methylbutyl)ether can be selectively re-dissociated into 3-methyl-1-butene and -6-201105608 3-methyl Butanol. Thus, by recycling bis(3-methylbutyl)ether to the dehydration reaction, the yield of 3-methyl-1-butene and thus the mass efficiency of the entire process can be increased. The invention thus provides a process for the preparation of 3-methyl-1-butene, a) wherein a starting material comprising 3-methyl-1-butanol is provided; b) wherein the starting material is subjected to a catalytic dehydration reaction to produce reaction product

I C) 其中該反應產物含有至少下述之成分:3 -甲基-1_ 丁烯、二(3 -甲基丁基)醚、水及未反應之3 -甲 基-1-丁醇; d) 其中藉由蒸餾並藉由相分離(特別是簡單之相分 離)以除去水使該反應產物分離’生成低沸點餾 分、高沸點餾分及水餾分; e ) 其中該低沸點餾分含有3 -甲基-1-丁烯; f) 其中該高沸點餾分含有至少二(3-甲基丁基)醚 和未反應之3-甲基-1-丁醇; g) 其中該水餾分本質上含有水;且 h ) 其中該高沸點餾分係至少部分地再循環至該脫水 反應。 依據本發明,經由2個步驟(蒸餾和除去水),使該 反應產物分離成3個餾分(即低沸點餾分(其含有標的產 物3 -甲基-1-丁烯)、高沸點餾分(供再循環至該脫水反應 201105608 )及水餾分(將被排放之製程水)):此處,首先可經由 蒸餾自該反應產物分離該低沸點餾分。隨後該含有標的產 物之低沸點餾分係該蒸餾之頂部流。該蒸餾之底部流係兩 個液相(即高沸點餾分和水餾分)之混合物。此液體/液 體混合物可隨後於第2步驟中經簡單之相分離以使該水和 高沸點化合物分離。 同樣地,可首先令該反應產物經相分離以分離該水餾 分並隨後於第2步驟中進行蒸餾。隨後該含有標的產物之 低沸點餾分係該蒸餾之頂部流,且該蒸餾之底部流形成該 高沸點餾分。 若於反應器中生成爲該脫水反應之副產物的高沸點成 分及/或該含有3 -甲基-1-丁醇之起始物中存有該等高沸點 成分’則應自再循環之迴路除去該等高沸點成分以避免累 積成不欲之高濃度且可能地亦避免產物之污染。 爲除去該等高沸點成分,經除去水所得之該高沸點餾 分的相對小量部分可例如經該迴路排放。可替代地,提供 第2次蒸餾’藉以使存在於起始物中及/或於脫水反應中所 生成之高沸點成分可自該高沸點餾分分離並被排放。此任 意可選擇使用之蒸餾於下文中被稱爲第2次蒸餾以使其於 字義上有所區別;相對地,第1次述及之蒸餾將於下文中 被稱爲第1次蒸餾。該字首“第1次”和“第2次,,於蒸餾之技 術態樣上並無關係。 因此’於本發明之方法的特定較佳變體中,於另—製 程步驟中令該高沸點餾分經第2次蒸餾以排放高沸點成分 201105608 。此生成富含該商沸點成分之底部流。自該製程排放該底 部流。該頂部流係主要地不含有該高沸點成分且可隨後再 循環至該脫水反應》 有利的是於與起始物混合後進行該第2次蒸餾。如此 ’亦可除去存在於該起始物中之高沸點化合物。較佳地, 於比該脫水反應之操作壓力高至少0.05 MPa的壓力下進行 該第2次蒸餾。在無耗能壓縮下,該蒸餾之頂部流可隨後 再循環至反應器中。 該第2次蒸餾較佳地係於蒸餾塔內進行,該蒸餾塔之 頂部產物係以氣體型式被取出且被餵入至該脫水反應中。 結果,於該製程之此點,損失極少之能量。 爲進一步增加該製程之能量效率,藉由該第2次蒸餾 之頂部產物的冷凝熱可產生製程蒸氣。該製程蒸氣可用於 該製程本身或用於鄰近本發明之製程處操作的另一製程。 有利的是於比該脫水反應之操作壓力低至少0.05 MPa 的壓力下進行該第1次蒸餾。如此,對該製程於此處無須 導入壓縮功。 該反應產物較佳地係以至少部分氣體之型式餵入至該 第1次蒸餾。此處無需導入熱。 本發明之製程較佳地依循製備3-甲基-1-丁醇之方法, • 其中該製備3-甲基-1· 丁醇之方法包含作爲最後製 程步驟之蒸餾,該蒸餾之頂部產物含有3 -甲基-1-丁醇, • 其中於比該脫水反應之操作壓力高至少0.05 MPa -9 - 201105608 的壓力下進行該製備3-甲基-丁醇之方法的蒸餾 ,且 * 其中該製備3_甲基-1-丁醇之方法的蒸餾之頂部產 物係以氣體型式被取出且隨後作爲起始物被餵入 至該脫水反應中。 於相同之洽量下’可達成自該製備3_甲基-丨_丁醇之方 法轉變爲製備3-甲基-1-丁烯之方法。 較佳地於液體-液體分離器中藉由簡單之相分離以除 去水。 此處討論之蒸餾較佳地各別係以分餾操作。 本發明將藉由屬於本發明之範疇的下述實施例加以說 明’且本發明之保護範圍係由申請專利範圍和發明說明所 界定’而非限於實施例。該申請專利範圍本身亦爲本發明 所揭露內容之一部分。對下述之範圍、通式或化合物類型 ’所揭露者不僅欲含括明確述及之對應範圍或化合物之基 團’且亦欲含括基於爲增進清楚之理由未明確述及的經截 取個別値(範圍)或化合物可得之所有子範圍和化合物之 子基團》 於本發明之方法中,可使用純3 -甲基丁醇或工業級3-甲基丁醇。藉由尤其是使異丁烯經氫甲醯化及隨後氫化所 生成之氫甲醯化產物以得到3 -甲基丁醇。藉由蒸餾自該氫 化產物混合物分離3 -甲基-1 - 丁醇。 3-甲基-1-丁醇可以氣體或液體之型式餵入3-甲基-1-丁烯工廠。 -10- 201105608 當於一個生產位置上可使用3-甲基-1-丁醇工廠和3-甲 基-1-丁烯工廠且於該3 -甲基-1-丁醇工廠之最後一個製程 步驟中同時得到3 -甲基-1 -丁醇與藉由蒸餾所產生之頂部產 物時,有利的是自該蒸餾步驟移出呈蒸氣形式之3-甲基-1· 丁醇並將該3 -甲基-1· 丁醇以蒸氣形式導入該3 -甲基丁 -1-烯工廠。 脫水反應: 可於存有固體觸媒之氣/液混合相中或於氣相中藉由 配置於固定床上之懸浮觸媒或顆粒觸媒,進行3-甲基-1-丁 醇之脫水反應。於本發明之方法中,較佳地係於氣相中藉 由配置於固定床上之固體觸媒進行該脫水反應。 可使用鹼土金屬、鋁、矽、鈦、鍩、钍及稀土金屬之 氧化物作爲觸媒。亦可使用混合之多種氧化物和上述多種 氧化物之組合。於使用某些觸媒(例如以氧化鋁爲底質之 觸媒)之情況下,藉由添加鹼金屬氧化物可處於特定之酸 度。較佳地選擇觸媒和反應條件,進而大大地避免副產物 (例如二(3 -甲基丁基)醚或高沸點副產物)之生成及所 生成之3-甲基-1-丁烯(例如2-甲基-2-丁烯或2-甲基-1-丁 烯)的異構化。因此,較佳地使用經鹼性金屬氧化物改質 之觸媒以進行本發明之方法中的脫水反應。所使用之觸媒 可含有氧化鋁(Al2〇3)及/或氧化鉻(Zr〇2)作爲主要成 分及鹼金屬及/或鹼土金屬氧化物。該觸媒可含有之其他 成分係二氧化鈦、二氧化矽及/或氧化钍,該其他成分之 -11 - 201105608 量係0.1至3質量%,較佳地0.5至5質量%。 該觸媒中鹼性金屬氧化物(氫氧化物係以氧化物計算 )所占之比例係較佳地0.01至1〇質量%、特佳地0.1至5質 量%且極佳地0.1至3質量%。較佳之鹼金屬氧化物係氧化鈉 及/或氧化鉀。較佳之鹼土金屬氧化物係氧化鎂及/或氧化Wherein the reaction product contains at least the following components: 3-methyl-1-butene, bis(3-methylbutyl)ether, water, and unreacted 3-methyl-1-butanol; d) Wherein the reaction product is separated by distillation and by phase separation (especially simple phase separation) to remove water to form a low boiling fraction, a high boiling fraction and a water fraction; e) wherein the low boiling fraction contains 3-methyl -1-butene; f) wherein the high boiling fraction contains at least bis(3-methylbutyl)ether and unreacted 3-methyl-1-butanol; g) wherein the water fraction contains water in nature; And h) wherein the high boiling fraction is at least partially recycled to the dehydration reaction. According to the present invention, the reaction product is separated into three fractions (i.e., a low boiling fraction (which contains the target product 3-methyl-1-butene) and a high boiling fraction (for a low boiling fraction (which contains the target product 3-methyl-1-butene) via two steps (distillation and removal of water). Recycled to the dehydration reaction 201105608) and the water fraction (process water to be discharged)): Here, the low boiling fraction can be first separated from the reaction product via distillation. The low boiling fraction containing the target product is then the overhead stream of the distillation. The bottom stream of the distillation is a mixture of two liquid phases (i.e., a high boiling fraction and a water fraction). This liquid/liquid mixture can then be separated by simple phase separation in the second step to separate the water from the high boiling point compound. Similarly, the reaction product may first be phase separated to separate the water fraction and then subjected to distillation in the second step. The low boiling fraction containing the target product is then the overhead stream of the distillation and the bottom stream of the distillation forms the high boiling fraction. If the high-boiling component which is a by-product of the dehydration reaction in the reactor and/or the high-boiling component in the starting material containing 3-methyl-1-butanol is present, it should be self-recycling. The loop removes the high boiling components to avoid accumulation of undesirably high concentrations and possibly also avoid product contamination. To remove the high boiling components, a relatively small portion of the high boiling fraction obtained by removing water can be discharged, for example, through the circuit. Alternatively, a second distillation is provided to thereby allow the high boiling component present in the starting material and/or in the dehydration reaction to be separated from the high boiling fraction and discharged. This optional distillation may be referred to hereinafter as the second distillation to make a difference in meaning; in contrast, the distillation described in the first time will hereinafter be referred to as the first distillation. The first "first" and "second" terms are not related to the technical aspects of the distillation. Thus, in a particular preferred variant of the method of the invention, the high is made in another process step The boiling point fraction is subjected to a second distillation to discharge a high boiling component 201105608. This produces a bottoms stream enriched in the boiling point component of the quotient. The bottom stream is discharged from the process. The overhead stream is primarily free of the high boiling component and can be subsequently Circulating to the dehydration reaction, it is advantageous to carry out the second distillation after mixing with the starting materials. Thus, the high boiling point compound present in the starting material can also be removed. Preferably, it is reacted with the dehydrating reaction. The second distillation is carried out at a pressure of at least 0.05 MPa. The top stream of the distillation can be subsequently recycled to the reactor without energy consumption compression. The second distillation is preferably in the distillation column. The top product of the distillation column is taken out in a gas form and fed to the dehydration reaction. As a result, at this point of the process, very little energy is lost. To further increase the energy efficiency of the process, 2nd The heat of condensation of the overhead product of the distillation can produce process steam. The process vapor can be used in the process itself or in another process operating adjacent to the process of the present invention. Advantageously, it is at least 0.05 MPa lower than the operating pressure of the dehydration reaction. The first distillation is carried out under pressure. Thus, no compression work is required for the process. The reaction product is preferably fed to the first distillation in a form of at least a portion of the gas. The process of the present invention preferably follows the process for preparing 3-methyl-1-butanol, wherein the process for preparing 3-methyl-1. butanol comprises distillation as a final process step, the top product of the distillation Containing 3-methyl-1-butanol, wherein the distillation of the method for preparing 3-methyl-butanol is carried out at a pressure higher than the operating pressure of the dehydration reaction by at least 0.05 MPa -9 - 201105608, and * The top product of the distillation of the process for the preparation of 3-methyl-1-butanol is taken out in a gas form and subsequently fed as a starting material to the dehydration reaction. Preparation of 3_methyl-丨_ The alcohol process is converted to a process for the preparation of 3-methyl-1-butene. Preferably, the water is removed by simple phase separation in a liquid-liquid separator. The distillations discussed herein are preferably each Fractionation Operation The present invention will be described by the following examples which are within the scope of the invention, and the scope of the invention is defined by the scope of the invention and the description of the invention, and is not limited to the embodiment. It is a part of the disclosure of the present invention. The scope of the following ranges, general formulas or compound types is intended to include not only the corresponding ranges or the groups of the compounds, but also For the purpose of the present invention, pure 3-methylbutanol or technical grade 3-methyl can be used in the method of the present invention. Butanol. The hydroformylated product formed by hydrogen hydroformylation and subsequent hydrogenation, in particular, gives 3-methylbutanol. 3-Methyl-1-butanol is isolated from the hydrogenation product mixture by distillation. 3-Methyl-1-butanol can be fed to the 3-methyl-1-butene plant in gaseous or liquid form. -10- 201105608 The 3-methyl-1-butanol plant and 3-methyl-1-butene plant can be used in one production location and the last process in the 3-methyl-1-butanol plant In the step, when 3-methyl-1-butanol is simultaneously obtained with the overhead product produced by distillation, it is advantageous to remove 3-methyl-1. butanol in the form of vapor from the distillation step and to Methyl-1·butanol was introduced into the 3-methylbut-1-ene plant as a vapor. Dehydration reaction: Dehydration of 3-methyl-1-butanol can be carried out in a gas/liquid mixed phase in which a solid catalyst is present or in a gas phase by means of a suspension catalyst or a particulate catalyst disposed on a fixed bed. . In the process of the present invention, the dehydration reaction is preferably carried out in the gas phase by means of a solid catalyst disposed on a fixed bed. Alkaline earth metals, oxides of aluminum, lanthanum, titanium, cerium, lanthanum and rare earth metals can be used as the catalyst. A combination of a plurality of oxides and a plurality of the above oxides may also be used. In the case where some catalyst (e.g., an alumina-based catalyst) is used, the acidity can be at a specific acidity by adding an alkali metal oxide. The catalyst and reaction conditions are preferably selected to greatly avoid the formation of by-products such as bis(3-methylbutyl)ether or high-boiling by-products and the resulting 3-methyl-1-butene ( For example, isomerization of 2-methyl-2-butene or 2-methyl-1-butene. Therefore, it is preferred to use a catalyst modified with an alkali metal oxide to carry out the dehydration reaction in the process of the present invention. The catalyst used may contain alumina (Al2?3) and/or chromium oxide (Zr?2) as a main component and an alkali metal and/or alkaline earth metal oxide. The other component which the catalyst may contain is titanium dioxide, cerium oxide and/or cerium oxide, and the amount of the other component is from 0.1 to 3% by mass, preferably from 0.5 to 5% by mass. The proportion of the basic metal oxide (calcium hydroxide calculated as oxide) in the catalyst is preferably 0.01 to 1% by mass, particularly preferably 0.1 to 5% by mass and excellently 0.1 to 3 by mass. %. Preferred alkali metal oxides are sodium oxide and/or potassium oxide. Preferred alkaline earth metal oxides are magnesium oxide and/or oxidized

I 鋇。經氧化鋇(BaO )改質之γ-氧化鋁(其形式上係由氧 化鋇和氧化鋁所組成)係極佳地作爲脫水反應之觸媒。較 佳的係使用BET表面積(依據DIN 66131藉由氮氣吸附所測 定)爲80至3 50 m2/g(較佳地120至250 m2/g)之γ-氧化鋁 。該觸媒係由習知之方法所製造。慣用之方法係例如利用 適當之鹽溶液沉澱、浸漬或噴淋氧化鋁體並隨後進行煅燒 較佳的係利用 WO 2008/006633 Α1 和 WO 2005/080302 A 1所描述之觸媒進行該脫水反應。 於本發明之方法中,較佳的係使用具有界定之幾何形 狀及0.1至10 mm (較佳地0.5至5 mm且特佳地1·5至3 mm) 之水力直徑的觸媒。 該觸媒可以成形體用於本發明之方法中。該成形體可 呈任何形狀。所使用之觸媒較佳地係呈圓球、擠壓體、圓 筒或九之形式的成形體。特佳的係使用呈圓球形之觸媒。 該等成形體較佳地具有上述之水力直徑。 使用上述觸媒所進行之3-甲基-1-丁醇的脫水反應較佳 地係於200至500 °C (較佳地240至360 °C且特佳地250至 31 〇°C)之溫度下實施。可於減壓、超計大氣壓( -12- 201105608 superatmospheric pressure)或大氣壓下實施該脫水反應, 且反應壓力較佳地係介於0.1至15 MPa (絕對壓力)且更 佳地介於0.1 5至0.95 MPa (絕對壓力)。該脫水反應較佳 地係於〇·〇1至30 h_1 (更佳地〇· 1至1 〇 h—1 )之WHSV (每小 時之重量空間速度)下實施(kg 3-甲基-1-丁醇/kg觸媒/小 時)。 使用較佳之觸媒且於較佳之反應條件下,可以一次操 作達成3 -甲基-1-丁醇之全部轉化。然而,爲達到對3 -甲 基-1-丁烯之極高選擇性,業已發現有利的是於一次操作中 對企圖所使用之醇僅達部分轉化。該3-甲基-1-丁醇於一次 操作中之轉化較佳地係50至95%且特別地70至95%。雖然 如此,於本發明之方法中,3 -甲基-1-丁醇可達到接近 100%之全部轉化,因爲於反應器內尙未反應之3-甲基-1-丁醇係於相分離期間與標的產物3 -甲基-1-丁烯分離且再循 環至該反應器。此處,存在於解離產物中之二(3 -甲基丁 基)醚係與3-甲基-1-丁醇一起同樣地再循環至該解離反應 器。此特別對觸媒係有利的,其中於低於3 00 °C之溫度下 該二(3-甲基丁基)醚再解離成3-甲基-1-丁醇和3-甲基-1-丁烯。 該未反應之3 -甲基-1-丁醇及彼之醚經再循環的結果係 以新鮮3 -甲基-1-丁醇爲基礎計之3 -甲基-1-丁烯之產率係 介於85至99%,特別地介於95至98%。 可使用慣用之反應器(例如管式反應器'殼管反應器 、軸爐或流體化床反應器或彼等之組合)進行該脫水反應 -13- 201105608 。於本發明之方法中,該脫水反應係較佳地於配備加熱夾 套且藉由熱轉移液體媒質加熱之反應器中進行,且實施該 脫水反應係使得相對於入口溫度,觸媒區/反應區內任何 位置之溫度降低至低於50°C (較佳地低於40°C且特佳地介 於1至30°C ),使得該反應器內之反應混合物與該夾套內 之熱轉移媒質同向流動通過該反應器且使得該熱轉移媒質 於該反應器之入口處溫度與於該反應器之出口處溫度之溫 度差係低於40°C。藉由調節多種參數(例如用於加熱之熱 轉移媒質的溫度和該熱轉移媒質流動通過該夾套之速率) ,可降低最高溫度。 特別於本發明之脫水反應的製程步驟之較佳體系中, 氣體起始物之入口溫度係較佳地高於200°C,更佳地高於 23 0°C且特佳地高於2 5 0°C。可於該反應器之前端預熱器設 定該起始物之入口溫度。當使用新製觸媒時,該入口溫度 係較佳地介於2 5 0至3 1 0 °C。於操作期間,有利的是增高該 入口溫度達至400 °C以增加觸媒失活,藉以使轉化維持一 定。若於達到400°C時不能維持該轉化,則替換所有或部 分觸媒係爲有利的。除了活性太低之外,於操作期間選擇 性降低亦可能爲觸媒替換之理由。 特別於本發明之方法的脫水反應之較佳體系中,該反 應器可以任何所欲之空間位向配置。若該反應器含有多個 反應管,則該等反應管同樣地可呈任何所欲之空間位向。 然而,該反應器係較佳地經設置,使得該反應器或該等反 應管係垂直排列。對於垂直排列之反應器,較佳地係於該 -14- 201105608 夾套之最高位置或鄰近該最高位置處注入該熱轉移媒質且 於該反應器之最低位置或鄰近該最低位置處排出該熱轉移 媒質,或反之亦然。該反應區內之反應混合物與該夾套內 之熱轉移媒質較佳地同向流動通過該反應器。該熱轉移媒 質和該反應混合物特佳地係自頂端向下流動通過該反應器 之夾套或該反應器之反應區。 可使用鹽融物、水或熱轉移油作爲熱轉移媒質。對介 於200至40(TC之溫度範圍,使用熱轉移油係有利的,因爲 與其他技術解決方案相比較,使用熱轉移油之加熱迴路具 有較低之資金成本》可使用之熱轉移油係例如市場上販售 之商標爲 Marlotherm (例如 Sasol Olefins & Surfactants GmbH販售之 Marlotherm SH) 、Diphyl( Bayer販售)、 Dowtherm ( Dow販售)或 Therminol ( Therminol販售)者 。此等合成之熱轉移油本質上係以熱安定之環烴類爲底質 〇 該熱轉移媒質係較佳地於介於10至較高40°c (較佳地 10至3 0°C )之溫度(非起始物流動通過反應器之溫度)下 通過該反應器之加熱夾套。該熱轉移液體媒質於該反應器 上之溫度差(即該熱轉移媒質於進入該加熱夾套之入口溫 度與該熱轉移媒質自該加熱夾套排出之出口溫度間之差異 )係較佳地低於40°C,更佳地低於30°C且特佳地介於10至 25°C。該溫度差可藉由每單位時間通過該加熱夾套之該熱 轉移媒質的質量流量(單位爲公斤(kg ) /小時(h ))加 以調整。 -15- 201105608 該脫水反應之較佳體系可藉由配置加熱夾套且可經由 熱轉移液體媒質加熱之所有適當反應器實施。該等反應器 具有包含觸媒(觸媒區)之反應區,該觸媒係物質上與加 熱夾套隔離且該熱轉移媒質流動通過該加熱夾套。本發明 之方法係較佳地藉由板式反應器、管式反應器、經系列連 接之多個管式反應器或板式反應器、或殼管反應器實施。 本發明之方法係較佳地藉由殼管反應器或經平行連接之多 個殼管反應器實施。 可指出的是,觸媒所在之中空體於通常字義上並不必 須是管。該中空體亦可含有非圓形之截面。該截面可呈例 如橢圓形或三角形。 用於建構該反應器之材料(特別是分隔反應區與加熱 夾套之材料)較佳地具有高熱傳導係數(大於40 W/mK) 。較佳地使用鐵或鐵合金(諸如鋼)作爲具有高熱傳導係 數之材料。 若使用殻管反應器實施本發明之方法,則各別管之長 度較佳地係1至1 5 m,更佳地3至9 m且特佳地4至9 m。於 本發明之方法中,所使用之殻管反應器內的該等各別管之 內徑係較佳地1 〇至6 0 m m,更佳地1 5至4 0 m m且特佳地2 0 至35 mm。有利的是,於本發明之方法中,所使用之殼管 反應器內的該等各別管之管壁厚度係較佳地1至4 mm且更 佳地1 · 5至3 m m。 於本發明之方法的較佳體系中所使用之殻管反應器內 ,該等管較佳地彼此平行排列。該等管較佳地均一排列。 -16- 201105608 該等管可排列成例如方形、三角形或菱形。特佳的係排列 成其中連接3個相鄰管之中點的想像線形成等邊三角形, 即該等管係等間隔隔開。較佳地使用殼管反應器實施本發 明之方法,其中該殼管反應器內之管彼此間隔3至1 5 mm且 特佳地4至7 m m。 本發明之方法的主要反應係3 -甲基· 1 - 丁醇經脫水以生 成3 -甲基-1-丁烯和水。取決於3_甲基-1-丁醇轉化設定, 該反應器下端之反應產物較佳地含有1至50質量% (較佳地 5至30質量%且特佳地5至20質量% )殘留之3-甲基-1-丁醇 量。該反應產物之水量係較佳地8至20質量%且更佳地12至 1 8質量%。 該反應產物之3-甲基-1-丁烯量係較佳地40至78質量% 且更佳地5 5至74質量%。可能發生後續反應:生成二甲基 丁醚且亦可能生成微量之高沸點成分,及所生成之3 -甲基-1-丁烯經異構化而生成2 -甲基-2_丁烯或2 -甲基-1-丁烯。自 該反應產物分離之高沸點餾分經再循環的結果係二(3 -甲 基丁基)醚亦再循環至反應器。.於較佳之反應條件及使用 較佳之觸媒系統下’二(3 -甲基丁基)醚再被解離成等比 例之甲基丁烯和3-甲基-1-丁醇。 除去水和第1次蒸餾: 該脫水反應之後係除去水和第1次蒸餾。此處,經該 脫水反應所生成之反應產物係藉由分餾分離成低沸點餾分 (其主要含有甲基丁烯類)和高沸點餾分(其主要含有未 -17- 201105608 反應之3 -甲基-1-丁醇和二(甲基丁基)醚以及可能地高沸 點成分)且於液體-液體分離器中藉由簡單之相分離而生 成主要含有水之餾分。 藉由完全冷凝,該反應產物分離成兩個液相,其中輕 相主要含有有機成分甲基丁烯類、3-甲基-1-丁醇及二(甲 基丁基)醚以及可能地高沸點有機成分,且重相主要含有 水。對此,該輕和重係指相之比密度(specific density ) ,即該重(水)相比該輕(有機)相具有較大之密度。 爲使該重(水)相與該輕(有機)相分離,可使用單 獨藉由重力能使相分離之分離器。此等重力分離器亦可含 有作爲聚結促進器室以增進分離功效之內部。使用該等內 部能加速聚結和沉積之過程。此等結構器室使現有工廠之 產能增加或使新工廠之廠房空間減小。可使用例如板式、 塡充元件式、纖維塡充式或纖維床式分離器作爲聚結助器 。重力分離器可被構型爲臥式槽或直立槽。 亦可使用依據離心原理操作供液體-液體分離之分離 器以替代重力分離器。對此,該重相係於旋轉桶中藉由離 心力加以分離。 於本發明之方法中,爲分離該重(水)相,較佳地使 用重力分離器,更佳地爲構型呈含有內部之臥式槽的重力 分離器》 藉由液體-液體分離,可使水與在水之物理溶解度極 限以下的有機成分分離。甲基丁烯類於水中之溶解度係隨 溫度之降低而降低且水於甲基丁烯類中之溶解度亦同時降 -18- 201105608 低,使得該液體-液體分離應儘可能地於低溫(較佳地低 於70°c,更佳地低於60°c且特佳地低於50°C )下進行。應 選擇壓力,使得無蒸汽產生;該壓力係較佳地介於0.3至 2.0 MPa (絕對壓力)。 可在用於分離反應器之輸出產物爲低沸點化合物和高 沸點化合物的第1次蒸餾之前或之後,使水與由該脫水反 應所生成之反應產物分離。在該第1次蒸餾之前進行分離 的優點係藉由自由水部分減少將被處理之流且因此較小之 流會經處理。另一方面,在該第1次蒸餾之後使水與高沸 點化合物流分離可具有能量上之優點,因爲於此情況下該 反應器之輸出產物無須經冷卻或完全冷凝而可以氣體形式 全部或部分地餵入該分餾中。 於該第1次蒸餾中,該反應產物被分離成低沸點餾分 和高沸點餾分,該低沸點餾分主要含有甲基丁烯類且該高 沸點餾分主要含有未反應之3-甲基-1-丁醇及二(甲基丁基 )醚和可能的高沸點成分。較佳地藉由使用至少一個管( 較佳且明確地蒸餾塔)以進行該分離。 較佳地於用於使該反應器之輸出產物分餾成低沸點化 合物和高沸點化合物的該第1次蒸餾中所使用之蒸餾塔較 佳地含有5至50個理論板(更佳地5至40個理論板且特佳地 5至2 5個理論板)。取決於所達到之理論板數、該反應器 之輸出產物的組成及餾出物和底部產物之要求純度,回流 比係較佳地低於5且更佳地低於0.5。該管柱之操作壓力可 較佳地經設定介於0.1至2.0 MPa (絕對壓力)。若於該第1 -19- 201105608 次蒸餾之後藉由液體-液體分離以除去水,則有利的是可 將呈氣體形式之所有或部分的反應器之輸出產物餵入該管 柱中。對此,爲避免使用壓縮機,有利的是可於低於該脫 水反應器之操作壓力的壓力下操作該管柱。爲藉由冷卻水 能使3-甲基-1-丁烯冷凝,約0.25 MPa之壓力(絕對壓力) 係必要的。若於例如0.4 MPa之壓力(絕對壓力)下進行 解離,有利的是可於0.3至0.35 MPa (絕對壓力)之操作壓 力下操作該蒸餾塔。可使用例如蒸汽或熱水以加熱汽化器 。業已經分離之該高沸點餾分較佳地含有未反應之3 -甲基-1-丁醇、二(甲基丁基)醚及可能地該反應所生成之微量 的高沸點成分。該低沸點餾分較佳地含有以總頂部產物爲 基礎計之純度大於95質量%的甲基丁烯類。此處,標的產 物3-甲基-1-丁烯及異構物2-甲基-2-丁烯和2-甲基-1-丁烯 以及水係存在於該低沸點餾分中。 藉由分餾所得且較佳地包含超過95質量%之甲基丁烯 類的該低沸點餾分可直接作爲販售產品或可經進一步純化 再循環: 於再循環期間,業已藉由除去水而經分離之該高沸點 餾分係被再循環至本發明之方法的脫水反應中。該高沸點 餾分可各別地餵入反應區或可預先與含有3-甲基-1-丁醇之 起始物混合並隨後再餵入反應區。較佳的係於再循環至反 應器之前,令該高沸點餾分與含有3-甲基-1-丁醇之起始物 -20- 201105608 混合。 依據本發明,該循環流含有未反應之3 -甲基丁醇和二 (3 -甲基丁基)醚。於該脫水反應中,使二(3 -甲基丁基 )醚經選擇性解離爲3-甲基-1-丁烯和3-甲基丁醇能增加3-甲基-1-丁烯之產率及因此總製程之質量效率。 若於本發明之方法的脫水反應的反應器中生成爲次產 物之高沸點成分及/或該等高沸點成分係存在於含有3·甲 基-1-丁醇之起始物中,則該等高沸點成分必須於再循環之 前自迴路除去以避免累積成不欲之高濃度且可能地亦避免 產物之污染。對此,高沸點成分之沸點係高於二(3 _甲基 丁基)醚之沸點(即大氣壓力下之沸點係大於約1 75t ) 。藉由例如自該迴路排放小部分(“清除流,,)之該高沸點 餾分可除去此等高沸點成分。然而,爲維持此清除流儘可 能地小,適當的是藉由該高沸點餾分經第2次蒸餾以排放 該等高沸點化合物。該製程因此含有第1次蒸餾和第2次蒸 餾。該第2次蒸餾所生成之底部流係富含該等高沸點成分 且自該製程排放。該頂部流大部分不含有該等高沸點成分 且隨後可再循環至該反應中。亦可於該高沸點餾分與起始 物3 -甲基-1 - 丁醇混合後’進行除去該等高沸點成分之第2 次蒸餾。 於本發明之方法的特定較佳變體中,該脫水反應所生 成的或可能已存在於含有3-甲基-1-丁醇之起始物中的高沸 點成分係藉由該高沸點餾分之分餾的第2次蒸餾加以排放 。此生成富含該等高沸點成分之底部流。該底部流係自該 -21 - 201105608 製程排放。該頂部流大部分不含有該等高沸點成分且可經 再循環。 較佳地於蒸餾塔內自與起始物3_甲基-1-丁醇混合後之 再循環的高沸點餾分排放該等高沸點成分。該再循環的高 沸點餾分和該起始物係較佳地於不同之位點導入該塔內。 對此,所使用之蒸餾塔較佳地含有5至5 0個理論板(更佳 地5至3 5個理論板且特佳地5至20個理論板)。取決於所達 到之理論板數、該再循環的高沸點餾分和該起始物之組成 及餾出物和底部產物之要求純度,回流比係較佳地低於5 且更佳地低於〇 . 5。 操作壓力較佳地可介於0.1至2.0 MPa (絕對壓力)。 當於超計大氣壓下且於氣相中進行頂部產物之脫水反應時 ,有利的是該蒸餾可於相對之高壓下進行;對此,該頂部 冷凝器較佳地係以部分冷凝器之方式操作且該頂部產物係 以蒸汽形式被移出。若該解離反應器內之反應壓力係例如 0.4 MPa (絕對壓力),則第2次蒸餾之蒸餾壓力應較佳地 爲至少〇_45MPa (絕對壓力)。於大於〇.15MPa(絕對壓 力)之操作壓力下,可藉由冷凝熱產生低壓蒸汽且該低壓 蒸汽可用於加熱此製程之其他塔。取決於所選擇之操作壓 力,可使用蒸汽或熱轉移油以加熱該塔。該底部產物可含 有將被分離之該等高沸點成分及3-甲基-1-丁醇和二(3-甲 基丁基)醚。此混合物可經熱使用、作爲合成氣體工廠之 起始物或可能地作爲溶劑或燃料添加劑。 若本發明之方法使用多個塔(例如圖1至4中命名爲K1 -22- 201105608 和K2之塔),則此等塔可含有內部,例如板、旋轉 無規床及/或成階塡充物。 對於塔板,可例如使用下述之型式: -於底部盤中含有多個孔或狹縫之多個板; -含有由多個鐘型體、蓋或排氣罩所覆蓋之多 煙囪的多個板; - 於底部盤中含有由多個移動式閥所覆蓋之多 多個板; - 含有特殊構造之多個板。 於含有旋轉內部之塔內,藉由旋轉漏斗可例如 流(runback )或藉由轉子可噴霧該反流於加熱管 成膜。 如前所述,本發明之方法可使用具有各種不同 元件的無規床之塔。該等塡充元件可實質上包含所 (特別是例如鋼、不鏽鋼、銅、碳、陶石器、瓷、 塑料)且具有廣泛不同之形狀(特別是球體、含有 壓型表面之環、含有內部網或穿壁開口之環、線網 形體及螺旋之形狀)。 具有不規則/有序幾何形之塡充物可包含例如 或篩網。該等塡充物之實例係由金屬或塑料所; Sulzer篩網塡充物BX、由金屬片所製造之Sulzer薄 物Mellapak、購自Sulzer之高功效塡充物(例如 pakPlus)、購自 Sulzer之結構塡充物(Optiflow)、 (BSH)及 Ktthni ( Rombopak )。 內部、 個頸或 個孔的 噴霧反 上以形 之塡充 有材料 玻璃或 平滑或 環、鞍 金屬板 製造之 片塡充 Mella- Montz -23- 201105608 圖1顯示可實施本發明之方法的本發明之工廠的第一 較佳體系之方塊圖。含有3-甲基-1-丁醇之進料流(1 )係 與循環流(7b)混合且主要部分於反應器R1內經脫水反應 被轉化爲甲基丁烯類和水。存在於該循環流(7b )中之二 (3 -甲基丁基)醚被轉化爲等比例之甲基丁烯類和3 -甲基-1 -丁醇。於此工廠內,在該反應器R1內經脫水反應所得之 反應產物(4)經完全冷凝後,大部分之水係首先藉由液 體·液體分離於分離器D1內與該反應產物(4)分離。此處 ,重(水)相(5 )被排放且輕(有機)相(4a )被餵入 塔K2。該水經分離至低於彼之物理溶解度。於該塔K2內 ,大部分不含水之反應器輸出產物被分離成頂部產物(6 )之低沸點餾分和底部產物(7 )之高沸點餾分,該低沸 點餾分主要含有該反應所生成之甲基丁烯類且該高沸點餾 分含有至少未反應之3-甲基-1-丁醇及該反應所生成之二( 3 -甲基丁基)醚和可能地高沸點成分。經該蒸餾所生成之 該底部產物(7)被再循環至該反應器R1。該流(1)和( 7)可隨意地各別或一起被導入至該反應器R1。若該反應 器R1內生成爲副產物之高沸點成分或該等高沸點成分係存 在於含有3 -甲基-1-丁醇之起始物(1)中,則此等高沸點 成分可隨意地隨流(8 )排放以避免累積成不欲之高濃度 且可能地亦避免產物之污染。 圖1中,已經分離之水相(5 )可隨意地經蒸餾以減少 有機物質量且包含水和低沸點化合物之餾出物可再循環至 該分離器D1 » • 24 · 201105608 圖2顯示可實施本發明之方法的本發明之工廠的第二 較佳體系之方塊圖。圖2之較佳體系與圖1之較佳體系的不 同處在於3 -甲基-1 - 丁醇經脫水反應後所生成之水係僅在該 低沸點餾分(6 )業已經分離後方自該塔K2下端之該高沸 點餾分(7 )移除。此處,大部分之水係藉由液體-液體分 離於該分離器D1內被再次分離。該重(水)相(5)被排 放且該輕(有機)相(7a )再循環至該反應器R1 »該水經 再次分離至低於彼之物理溶解度。於該塔K2內經分餾後, 自該高沸點化合物流(7 )所移除之水因此具有能量上之 優點’因爲於此情況下該反應器輸出產物(4 )無須經冷 卻或完全冷凝而可以氣相形式完全或部分地被導入至該分 飽塔K2。若該反應器R1內生成爲副產物之高沸點成分及/ 或該等高沸點成分係存在於含有3 -甲基-1-丁醇之起始物( 1 )中,則此等高沸點成分可再次隨意地隨流(8 )排放。 圖3顯示可實施本發明之方法的本發明之工廠的第三 較佳體系之方塊圖。圖3之較佳體系與圖2之較佳體系的不 同處在於該反應器R1內經本發明之方法的脫水反應生成爲 副產物及/或存在於該含有3_甲基-丨-丁醇之起始物中作爲 次要成分之高沸點成分被排放。圖3中,藉由於塔K1內分 飽大部分不含水之循環流(7a)可達成高沸點成分之排放 。此處’循環流(7a )被分離成頂部流(7b )和底部流( 3 ) ’該頂部流(7b )大部分不含有高沸點成分。該底部 流(3)含有豐富量之高沸點成分及二(3_甲基丁基)醚 和3-甲基·〖-丁醇。自該塔K1之該頂部流(7b)再循環至 -25- 201105608 該脫水反應器R 1。 圖4顯示可實施本發明之方法的本發明之工廠的第四 較佳體系之方塊圖。圖4之較佳體系與圖3之較佳體系的不 同處在於該反應器R1內生成爲副產物及/或存在於該含有 3-甲基-1 -丁醇之起始物中作爲次要成分之高沸點成分係經 塔K 1之底部流(3 )排放。此處,該起始物(1 )和該循環 流(7a)被餵入該塔K1。於該塔K1內,此等流被分離成頂 部流(2 )和底部流(3 ),該頂部流(2 )大部分不含有 高沸點成分。該底部流(3)含有豐富量之高沸點成分及 二(3·甲基丁基)醚和3·甲基-1-丁醇。自該塔K1之該頂部 流(2)再循環至該反應器R1。此處,該塔K1較佳地係於 高於該反應器R1之操作壓力的操作壓力下操作。於此情況 下,該塔K1之頂部冷凝器係較佳地被操作爲部分冷凝器。 移出呈蒸汽形式之該頂部產物(2)並餵入至該反應器R1 〇 下述之實施例說明本發明但並未限制本發明之範圍, 且本發明之範圍係由發明說明和申請專利範圍界定。 【實施方式】 實施例1 : 3-甲基-1-丁醇之解離 於經電加熱之順流固定床反應器內,令純度爲99.8 1 質量%之3-甲基-1-丁醇經呈圓球形(1 .7至2.1 mm圓球)之 B44/1C觸媒反應,該觸媒之體密度爲0.58 g/cm3。該觸媒 係經0.48%氧化鋇改質之γ-氧化鋁觸媒且該觸媒之製造係 -26- 201105608 描述於相同申請人於同一日提出申請之專利申請案中。該 液體起始物於進入該反應器之前係已於前端汽化器中於 23 0°C下被完全汽化。於介於2 8 0至3 00°C之反應溫度下,令 氣相之3-甲基-1-丁醇(18.5 g/h)通過觸媒(29.0 g), 即對應每小時之重量空間速度(WHSV )爲0.64 h·1。該 WHS V表示g起始物/g觸媒/小時。反應壓力係0.15 MPa (絕 對壓力)。令氣體產物經冷凝器冷卻並經鋼收集器收集。 經不含水之基礎計算,輸出產物具有表1所示之組成。 反應器溫度rc] 280 290 300 WHSV [h·、 0.64 0.64 0.64 組成 質量% 質量% 質量% 3-甲基-1-丁稀 63.49 85.07 89.73 2-甲基-1-丁烯 0.24 0.87 2.08 2-甲基-2-丁烯 1.46 3.77 7.54 3-甲基-2-丁醇 0.01 0.00 0.00 3-甲基-1-丁醇 15.56 5.90 0.29 二(3-甲基丁基)醚 18.86 4.12 0.04 殘餘物/高沸點化合物 0.38 0.27 0.32 甲基丁烯異構物(正規化) 3-甲基-1-丁烯[%] 97.39 94.83 90.32 2-甲基-1-丁烯[%] 0.37 0.88 2.09 2-甲基-2-丁烯[%] 2.24 3.79 7.59 表1 :實施例1使用B44/lc觸媒進行脫水反應之反應器輸出 產物的組成 表1顯示產物之組成及經正規化至1 〇〇%之甲基丁烯異 構物的分佈。可發現所欲產物3 -甲基-1 -丁烯之生成係隨反 -27- 201105608 應時間之增長而增加。3 -甲基-1-丁醇之醚(即二(3 -甲基 丁基)醚)係3 -甲基-1-丁醇之解離反應所生成的主要中間 體/副產物。當溫度由280°C升高至290°C或300°C時,因異 構化之結果,該異構物混合物中3 -甲基-1 - 丁烯所占之比例 降低。於反應溫度280 °C下,生成占最高比例之3 -甲基-1-丁嫌(約9 7 · 4 % ):然而,於此等反應條件下,形成少許 之二(3 -甲基丁基)酸,使得在未再循環該酸之情況下, 單一通過下所生成之3 -甲基-1-丁嫌之產率並不令人滿意。 實施例2 :二(3-甲基丁基)醚之解離 如示於實施例1,於3 -甲基-1-丁醇解離成3 -甲基-1-丁 烯之反應中生成爲中間體和副產物之二(3 -甲基丁基)醚 。於實施例2中,使用實施例1所使用之相同觸媒進行二( 3-甲基丁基)醚之解離反應。 於經電加熱之順流固定床反應器內,令純度爲99.63 質量%之二(3-甲基丁基)醚經實施例1所使用之相同觸媒 反應。該液體起始物於進入該反應器之前係已於前端汽化 器中於230 °C下被完全汽化。於介於270至3 00°C之反應溫度 及0.15 MPa之反應壓力(絕對壓力)下,令氣相之二(3-甲基丁基)醚(18.5 g/h)通過觸媒(29.0 g),即對應 WHSV爲0.64 1Γ1。令氣體產物經冷凝器冷卻並經鋼收集器 收集。藉由GC分析且經不含水之基礎計算,輸出產物具有 表2所示之組成。同時,除了產物之組成之外,經正規化 至100%之甲基丁烯異構物的分佈亦示於表2。 -28- 201105608 反應器溫度[°c] 270 280 290 300 WHSV [h''l 0.64 0.64 0.64 0.64 組成 質量% 質量% 質量% 質量% 3-甲基-1-丁烯 54.22 79.09 91.67 93.64 2-甲基-1-丁烯 0.19 0.46 0.62 1.16 2-甲基-2-丁稀 0.91 1.80 2.75 4.54 3-甲基-2-丁醇 0.06 0.05 0.04 0.02 3-甲基-1-丁醇 7.65 5.46 2.31 0.36 二(3-甲基丁基)醚 36.65 12.89 2.34 0.08 殘餘物/高沸點化合物 0.32 0.25 0.27 0.20 甲基丁烯異構物(正規化) 3-甲基-1-丁烯[%] 98.01 97.22 96.45 94.26 2-甲基-1-丁烯[%] 0.34 0.57 0.65 1.17 2-甲基-2-丁烯[%] 1.64 2.21 2.89 4.57 表2 :實施例2使用B44/lc觸媒進行二(3 -甲基丁基)醚之解 離反應的反應器輸出產物之組成 如表2所示,二(3-甲基丁基)醚係經選擇性地被轉 化爲3-甲基-1-丁烯。同樣地,該醚解離反應之第二產物( 即3 -甲基-1-丁醇)亦被轉化爲3_甲基-丨_ 丁烯。該轉化係 隨時間之增長而增加;於3 0 0 °C下達到二(3 -甲基丁基)酸 之實質定量轉化。然而,該異構物混合物中所欲之標的產 物3 -甲基-1 -丁烯所占之比例係隨溫度之升高而降低。 實施例3: 3-甲基-1-丁醇/二(3-甲基丁基)醚混合物之解 離反應 實施例1所使用之起始物(實質上純3·甲基-1-丁醇) -29- 201105608 和實施例2所使用之起始物(實質上純二(3 -甲基丁基) 醚)係依比例混合以形成含有約30,0質量%之二(3-甲基 丁基)醚和約70.0質量%之3-甲基-1-丁醇的混合物。於經 電加熱之順流固定床反應器內,令該混合物經實施例1和2 所使用之相同觸媒反應。該液體起始物於進入該反應器之 前係已於前端汽化器中於23 0°C下被完全汽化。於介於280 至3 00 °C之反應溫度下,令氣相之3-甲基-1-丁醇(18.5 g/h )通過觸媒(29.0 g),即對應WHSV爲0.64 h·1。藉由GC 分析且經不含水之基礎計算,輸出產物具有表3所示之組 成。同時,經正規化至100%之甲基丁烯異構物的分佈亦示 於表3。 反應器溫度[°c] 280 290 300 WHSV rh-'l 0.64 0.64 0.64 組成 質量% 質量% 質量% 3-甲基-1-丁烯 56.77 76.19 91.28 2-甲基-1-丁烯 0.25 0.71 1.61 2-甲基-2-丁烯 1.28 2.91 6.24 3-甲基-2-丁醇 0.02 0.01 0.00 3-甲基-1-丁醇 18.26 9.26 0.47 二(3-甲基丁基)醚 23.10 10.61 0.13 殘餘物/高沸點化合物 0.32 0.31 0.27 甲基丁烯異構物(正規化) 3-甲基-1-丁烯[%] 97.38 95.46 92.08 2-甲基-1-丁烯[%] 0.43 0.89 1.62 2-甲基-2-丁烯[%] 2.20 3.65 6.29 表3:實施例3使用B4 4/lc觸媒進行3-甲基-1-丁醇/二(3-甲 基丁基)醚混合物之解離反應的反應器輸出產物之組成 -30- 201105608 如示於表3,二(3-甲基丁基)醚於如低溫28 0°C之反 應溫度下係選擇性地被轉化爲所欲產物3 -甲基-1 - 丁烯。於 該溫度下,產物中醚含量約23質量%,該含量係與使用純 3-甲基-1-丁醇作爲起始物之實施例1者爲相同大小之位數 (於280 °C下約19質量%)。當反應溫度升高時,產物中醚 含量降低;於300°C下,該醚實質上完全反應。然而,當 溫度升高時,該異構物混合物中3-甲基-1-丁烯所占之比例 同時降低。於反應溫度280 °C下,3 -甲基-1-丁烯之最高比 例爲約97%。因此,達到該異構物混合物中實質上相同之 標的產物量(如使用純3 -甲基-1 - 丁醇爲起始物之實施例1 者(於2 8 0°C下約97質量%))。 藉由此等實驗實例,可顯示的是當反應係於低於 3 〇〇°C之相對低反應溫度下進行時,原則上能增加標的產 物(即3-甲基-1-丁烯)於該C5異構物混合物中所占之比例 。當未反應之3 -甲基-1-丁醇和所生成之二(3 -甲基丁基) 醚經分離且被再循環時,可增加總轉化和對應產率至極高 之値,因爲即使於低於300°C之相對低反應溫度下,該醚 可以高轉化率且極具選擇性地被轉化爲標的產物。 因此,可顯示本發明之方法(其中不僅是未反應之3-甲基-1-丁醇且二(3-甲基丁基)醚亦再循環回脫水反應中 )於質量效率上係優於另一方法(其中僅有未反應之醇被 再循環)。 除了所報告之實驗結果外,本發明之方法將如下藉由 -31 - 201105608 含有蒸餾步驟和再循環之總製程的說明計算加以說明。藉 由穩態模擬程式ASPEN Plus ( AspenTech之2006.1版本) 進行此等計算。爲產生透明且具再現性之數據,僅使用一 般可得之材料數據。使用性質方法“UN IF AC-DM D”(參閱 J. Gmehling, J. Li, and M. Schiller, Ind. Eng. Chem. Res. 32,( 1 993),pp. 1 78- 1 93 )作爲材料數據模型。因此,熟習 此技藝之人士當能輕易地瞭解該等計算。 對每個案例之該反應器R1,模擬之反應器體積係37.5 m3,且假定該反應器R1含有如實施例1至3所使用之觸媒床 。爲模擬該反應器,使用基於該觸媒之範圍廣泛的測試實 驗數據之動力學反應器模型進行計算。因此,對每個案例 ,模擬該反應器之假定反應溫度亦記載於該等實施例中。 因爲於每個案例亦載明反應步驟之流入流和流出流的組成 ,熟習此技藝之人士藉由複製具有預定轉化之反應器當能 在未知該動力學之精確方程式的情況下重複該實施例之計 算。 實施例4 :如圖1般製備3-甲基-1-丁烯之方法 實施例4對應圖1所示之非發明的變體。如圖1所示, 假定進料流(1 )係包含純3-甲基-1-丁醇之流(10 t/h)。 流(1 )係與循環流(7b )混合。該循環流(7b )係該塔 K2之底部流經與清除流(8 )分離後所形成之流。起始物 (1 )之組成、循環流(7b )之組成及經混合所形成之餵 入該反應器R1的進料流(2)之組成係示於表4。於經選擇 -32- 201105608 之製程條件下,進料流含有約16質量%之二(3-甲基丁基 )醚和8 2質量%之3 -甲基-1 - 丁醇。 名稱 進料流 循環流 反應器進料 質量流[kg/h] 10000.00 5227.53 15227.53 質量比例[kg/kgj 水 〇.〇〇〇〇〇〇 0.001149 0.000395 3-甲基-1-丁烯 〇.〇〇〇〇〇〇 0.002414 0.000829 2-甲基-1-丁烯 〇.〇〇〇〇〇〇 0.000030 (λ ⑻ 0010 2-甲基-2-丁烯 〇.〇〇〇〇〇〇 0.000500 0.000172 3-甲基-1-丁醇 1.000000 0.486061 0.823568 二(3-甲基丁基)醚 〇.〇〇〇〇〇〇 0.473635 0.162597 高沸點化合物 〇.〇〇〇〇〇〇 0.036209 0.012430 4 :實施例4所例示的起始物(1)之組成、循環流(7b)之組成 及反應器進料(2)之組成 令流(2 )經汽化加熱至反應溫度並以蒸汽形式餵入 至該反應器R1。該反應器係於275 °C和0.40 MPa (絕對壓 力)下操作。於此等反應條件下,3 -甲基-1-丁醇之轉化率 約78 %。該反應器輸出物(4)之組成係示於表5。與3 -甲 基-1-丁烯和彼之異構物分離而所生成的二(3 -甲基丁基) 酸和闻沸點化合物係副產物。藉由實例假定所生成之作爲 3 -甲基-1 - 丁醇的後續產物之c丨5 -烴係高沸點化合物。應注 意的是,存在於流(2)之二(3 -甲基丁基)醚的反應亦 同時發生。該二(3 -甲基丁基)醚經解離成等比例之3_甲 基-1-丁烯和3 -甲基-1-丁醇,致使該反應器輸出物(4)中 之一(3 -甲基丁基)酸的含量僅適度地增加至約I?質量% -33- 201105608 圖1所示之編號 (4) (4a) (5) 名稱 反應器輸出物 有機相D1 水相D1 質量流[kg/h] 15227.53 13363.17 1864.36 質量比例[kg/kg] 水 0.131318 0.014143 0.971193 3-甲基-1-丁烯 0.494342 0.561625 0.012074 2-甲基-1-丁烯 0.001648 0.001874 0.000029 2-甲基-2-丁烯 0.010263 0.011676 0.000134 3-甲基-1-丁醇 0.178190 0.200738 0.016565 二(3-甲基丁基)醚 0.171155 0.195033 0.000004 高沸點化合物 0.013085 0.014910 〇.〇〇〇〇〇〇 表5 :實施例4所例示的反應器輸出物(4)之組成及自液體-液體分離器D1的有機相(4a)和水相(5)之組成 該反應器輸出物(4)係經完全冷凝並冷卻至45 °C且 餵入該液體-液體分離器D 1。於該分離器D 1內,水係於低 於其物理溶解度限度下經分離並以重相(5 )排放。隨後 ,大部分不含水之流(4a )被導入蒸餾塔K2。該有機相( 4a )和水相(5 )之質量流和組成係示於表5。 -34- 201105608 圖1所示之編號 ⑹ ⑺ ⑻ 名稱 Κ2餾出物 Κ2底部產物 清除流 質量流[_ 7860.49 5502.68 275.15 質量比例1 [kg/kg] 水 0.023239 0.001149 0.001149 3-甲基-1-丁烯 0.953097 0.002414 0.002414 2-甲基小丁烯 0.003165 0.000030 0.000030 2-甲基-2-丁烯 0.019499 0.000500 0.000500 3-甲基·1-丁醇 0.001000 0.486061 0.486061 二(3-甲基丁基)醚 〇.〇〇〇〇〇〇 0.473635 0.473635 高沸點化合物 〇.〇〇〇〇〇〇 0.036209 0.036209 表6 :實施例4所例示的塔K2之餾出物(6)和底部產物(7)之 組成和清除流(8 )之組成 有機相(4a)係以液體形式餵入塔K2。該塔含有22個 理論板並於回流比0.06和壓力0.40 MPa (絕對壓力)下操 作。自頂端起算之板17餵入進料》頂端溫度係51.7t且底 部溫度係170.7 t。頂部產物(6)係含有純度大於95質量 %之3-甲基-1· 丁烯的3-甲基-1-丁烯(參閱表6)。存在之 次要成分係異構物2-甲基-1-丁烯和2_甲基-2-丁烯、3-甲 基-1-丁醇及水。因此,該頂部產物可爲販售產品。然而, 較佳的是於進一步之製程步驟中,分離該等次要成分並純 化3-甲基-1-丁烯至大於99質量%。 自該塔K2之底部產物(7)主要包含未反應之3-甲基-1-丁醇(約49質量%)和二(3·甲基丁基)醚(約47質量% )。此外,存在尤其是高沸點化合物、水及甲基丁烯類。 爲避免於迴路中高沸點化合物之不欲累積,令相對少 -35- 201105608 量之底部產物(7 )經分離並經流(8 )排放。較大(質量 )流(7b )係與起始物(1 )混合並返回該反應器R 1。 於實施例4中,自流(1)之醇含量和流(6)之甲基 丁烯含量計算的甲基丁烯類之總產率係96.4%且3-甲基-1-丁烯之產率係94.2%。此等高質量產率係藉由未反應之醇 和所生成之醚的再循環和解離所達成。 實施例5:如圖4般製備3 -甲基-1-丁烯之方法 實施例5對應圖4所示之變體。再次,類似於實施例4 所實施之方式,假定包含純3-甲基-1-丁醇之流(1〇 t/h) 爲進料流(1 )。流(1 )和循環流(7a )被餵入塔K1。該 循環流(7a )係塔K2之底部流經於液體·液體分離器D1中 除去水相(5 )後所形成之流。起始物(1 )和該循環流( 7a )之組成係示於表7。於經選擇之製程條件下,該循環 流不僅含有未反應之3-甲基-1-丁醇,亦含有顯著成分之二 (3 -甲基丁基)醚和高沸點化合物。 -36- 201105608 圖4所示之編號 ⑴ (7a) (3) 名稱 進料流 循環流 K1餾出物 K1底部產物 質量流[kg/h] 10000.00 4335.84 14302.47 33.37 質量比例[kg/kg] 水 〇.〇〇〇〇〇〇 0.027034 0.008195 0.000096 3-甲基-1-丁烯 〇.〇〇〇〇〇〇 0.001225 0.000371 0.000005 2-甲基-1-丁烯 〇.〇〇〇〇〇〇 0.000022 0.000007 〇.〇〇〇〇〇〇 2-甲基-2-丁烯 〇.〇〇〇〇〇〇 0.000436 0.000132 0.000003 3-甲基·1-丁醇 1.000000 0.528041 0.858477 0.334248 二(3-甲基丁基)醚 〇.〇〇〇〇〇〇 0.440537 0.132680 0.372833 高沸點化合物 〇.〇〇〇〇〇〇 0.002706 0.000137 0.292815 表7 :實施例5所例示之起始物(1)、循環流(7a)及塔K1之餾 出物(2)和底部產物(3)的組成 實施例5中塔Κ1係用於分離並排放於分離器R1中所形 成之高沸點化合物。該塔Κ 1含有1 0個理論板並於回流比 0.07和壓力0.40 MPa (絕對壓力)下操作。自該塔頂端起 算之板9導入流(1 )和流(7a)。頂端溫度係179.2°C且底 部溫度係1 95.0°C »頂部冷凝器係以部分冷凝器之方式操作 ,且頂部產物(2 )係以蒸汽形式被移出。該頂部產物(2 )含有約8 5質量%之3 -甲基-1 - 丁醇和約1 3質量%之二(3 -甲基丁基)醚及約140 ppm之高沸點化合物含量(即大部 分不含有高沸點化合物;參閱表7)。該塔K1之底部產物 (3)主要包含3 -甲基-1-丁醇(約33質量% )、二(3 -甲基 丁基)醚(約37質量% )及高沸點化合物(約29質量% ) 〇 該塔Κ 1之頂部產物(2 )係進一步經加熱至反應溫度 -37- 201105608 並以蒸汽形式被餵入至該反應器R 1。該反應器係於2 8 2 t 和0.35 MPa (絕對壓力)下操作。於此等反應條件下,形 式上3 -甲基·1-丁醇之轉化率約81%。反應器輸出物(4) 之組成係示於表8。如示於實施例4,除了 3-甲基-1-丁烯及 彼之異構物之外,生成爲副產物之二(3 -甲基丁基)醚和 高沸點化合物((:15烴)。再次,存在於該流(3 )之二( 3-甲基丁基)醚轉化爲3-甲基-1-丁烯和3-甲基-1-丁醇之反 應係與3-甲基-1-丁醇之解離反應同時發生。該反應器輸出 物(4)中二(3 -甲基丁基)醚之含量僅中度增加至約13.6 質量%。 圖4所示之編號 ⑷ (6) ⑺ (5) 名稱 反應器輸出物 K2餾出物 K2底部產物 D1水相 質量流[kg/h] 14302.47 7939.06 6363.41 2027.57 質量比例[kg/kg] 水 0.149782 0.006720 0.328267 0.972396 3-甲基-1-丁烯 0.535293 0.963666 0.000850 0.000048 2-甲基-1-丁烯 0.002056 0.003691 0.000015 0.000001 2-甲基-2-丁烯 0.012427 0.022147 0.000300 0.000009 3-甲基-1-丁醇 0.164107 0.000250 0.368538 0.027522 二(3-甲基丁基)醚 0.135515 0.003526 0.300186 0.000025 高沸點化合物 0.000820 〇.〇〇〇〇〇〇 0.001844 〇.〇〇〇〇〇〇 表8 :實施例5所例示之反應器輸出物(4)、塔Κ2之餾出物 (6)和底部產物(7)及液體-液體分離器D1之水相(5)的組成 該反應器輸出物(4)係於溫度88.6°C下經部分冷凝並 以兩相形式餵入該塔K2。該塔含有1 8個理論板並於回流比 0.47和壓力0.30 MPa (絕對壓力)下操作。自頂端起算之 -38- 201105608 板1 3導入進料。頂端溫度係5 3 . 3 t且底部溫度係1 1 9.2 t。 頂部產物(6)係含有純度大於96質量%之3-甲基-1-丁烯 的3-甲基-1-丁烯(參閱表8)。存在之次要成分係異構物 2-甲基-2-丁烯和2-甲基-1-丁烯、3-甲基-1-丁醇及水。 該塔K2之底部產物(7)主要包含未反應之3-甲基-1-丁醇(約3 7質量% )、二(3 -甲基丁基)醚(約3 0質量% )及水(約3 3質量% )。此外,存有高沸點化合物和甲基 丁烯類。令流(7 )經冷卻至40°C並餵入至該液體-液體分 離器D1。於該分離器D1內,水係於低於其物理溶解度限 度下經分離並以重相(5 )排放。隨後,大部分不含水之 流(即循環流(7a))被導入該蒸餾塔K1。該有機相(7a )之質量流和組成係示於表7且該水相(5 )之質量流和組 成係示於表8。 於實施例5中,自流(1 )之醇含量和流(6 )之甲基 丁烯含量計算的甲基丁烯類之總產率係98.7%且3-甲基-1-丁烯之產率係96.2%。此等高質量產率係再次藉由未反應 之醇和所生成之醚的再循環和解離所達成。與實施例4相 比較,在排放流(3 )之前,於塔K2內藉由蒸餾明顯地耗 盡重要材料3 -甲基-1-丁醇和二(3 -甲基丁基)醚而能顯著 地增加質量效率。 【圖式簡單說明】 本發明將藉由圖式之助加以說明,但本發明並不限於 所述之實施例。該圖式顯示: -39- 201105608 圖1 :實施本發明之第一製程變體的工廠之流程圖: 圖2 :實施本發明之第二製程變體的工廠之流程圖; 圖3 :實施本發明之第三製程變體的工廠之流程圖; 圖4:實施本發明之第四製程變體的工廠之流程圖。 【主要元件符號說明】 1 :進料流 2 :頂部流 3 :底部流 4 :反應產物 4a :輕(有機)相 5 :重(水)相 6 :頂部產物 7 :底部產物 7 a :輕(有機)相 7b :循環流 8 ·_清除流 D1 :液體-液體分離器 R1 :反應器 ΚΙ 、 K2 :塔 -40-I 钡. The gamma-alumina modified by cerium oxide (BaO), which is formed in the form of cerium oxide and aluminum oxide, is excellent as a catalyst for the dehydration reaction. Preferably, the BET surface area (as measured by nitrogen adsorption according to DIN 66131) is 80 to 3 50 m2/g (preferably 120 to 250 m2/g) of γ-alumina. The catalyst is produced by a conventional method. The conventional method is, for example, precipitating, impregnating or spraying an alumina body with a suitable salt solution and subsequently calcining. Preferably, the dehydration reaction is carried out using the catalyst described in WO 2008/006633 Α1 and WO 2005/080302 A1. In the method of the present invention, it is preferred to use a defined geometric shape and 0. 1 to 10 mm (preferably 0. Catalyst with a hydraulic diameter of 5 to 5 mm and particularly preferably 1·5 to 3 mm). The catalyst can be used in the method of the invention. The shaped body can take any shape. The catalyst used is preferably a shaped body in the form of a sphere, an extruded body, a cylinder or a nine. A particularly good system uses a spherical catalyst. The shaped bodies preferably have the hydraulic diameters described above. The dehydration reaction of 3-methyl-1-butanol using the above catalyst is preferably carried out at 200 to 500 ° C (preferably 240 to 360 ° C and particularly preferably 250 to 31 ° C). Implemented at temperature. The dehydration reaction can be carried out under reduced pressure, superatmospheric pressure (-12-201105608 superatmospheric pressure) or atmospheric pressure, and the reaction pressure is preferably 0. 1 to 15 MPa (absolute pressure) and more preferably 0. 1 5 to 0. 95 MPa (absolute pressure). The dehydration reaction is preferably carried out under the WHSV (weight-to-space velocity per hour) of 〇·〇1 to 30 h_1 (more preferably 〇·1 to 1 〇h-1) (kg 3-methyl-1- Butanol / kg catalyst / hour). All of the conversion of 3-methyl-1-butanol can be achieved in one operation using the preferred catalyst and under the preferred reaction conditions. However, in order to achieve extremely high selectivity to 3-methyl-1-butene, it has been found to be advantageous to achieve only partial conversion of the alcohol used in the attempt in one operation. The conversion of the 3-methyl-1-butanol in one operation is preferably from 50 to 95% and especially from 70 to 95%. Nonetheless, in the process of the present invention, 3-methyl-1-butanol can achieve nearly 100% conversion because the unreacted 3-methyl-1-butanol in the reactor is phase separated. It was separated from the target product 3-methyl-1-butene and recycled to the reactor. Here, the bis(3-methylbutyl)ether present in the dissociated product is recycled to the dissociation reactor in the same manner as 3-methyl-1-butanol. This is particularly advantageous for the catalyst system in which the bis(3-methylbutyl)ether is re-dissociated into 3-methyl-1-butanol and 3-methyl-1- at a temperature below 300 °C. Butene. The result of recycling the unreacted 3-methyl-1-butanol and its ether is the yield of 3-methyl-1-butene based on fresh 3-methyl-1-butanol. The system is between 85 and 99%, in particular between 95 and 98%. The dehydration reaction can be carried out using a conventional reactor (e.g., a tubular reactor 'shell tube reactor, a shaft furnace or a fluidized bed reactor or a combination thereof) -13-201105608. In the process of the present invention, the dehydration reaction is preferably carried out in a reactor equipped with a heating jacket and heated by a heat transfer liquid medium, and the dehydration reaction system is carried out such that the catalyst zone/reaction is relative to the inlet temperature. The temperature at any location in the zone is reduced below 50 ° C (preferably below 40 ° C and particularly preferably between 1 and 30 ° C) such that the reaction mixture in the reactor and the heat in the jacket The transfer medium flows in the same direction through the reactor such that the temperature difference between the temperature of the heat transfer medium at the inlet of the reactor and the temperature at the outlet of the reactor is less than 40 °C. The maximum temperature can be lowered by adjusting various parameters such as the temperature of the heat transfer medium for heating and the rate at which the heat transfer medium flows through the jacket. In particular, in the preferred system of the process steps of the dehydration reaction of the present invention, the inlet temperature of the gaseous starting material is preferably higher than 200 ° C, more preferably higher than 230 ° C and particularly preferably higher than 2 5 0 ° C. The inlet temperature of the starting material can be set at the front end of the reactor. When a new catalyst is used, the inlet temperature is preferably between 2 50 and 31 ° C. During operation, it is advantageous to increase the inlet temperature to 400 °C to increase catalyst deactivation, thereby maintaining the conversion. If the conversion cannot be maintained at 400 ° C, it is advantageous to replace all or part of the catalyst system. In addition to being too low in activity, the decrease in selectivity during operation may also be the reason for catalyst replacement. In particular, in a preferred system for the dehydration reaction of the process of the present invention, the reactor can be configured in any desired spatial orientation. If the reactor contains a plurality of reaction tubes, the reaction tubes can likewise assume any desired spatial orientation. However, the reactor is preferably arranged such that the reactor or the reaction tubes are vertically aligned. For a vertically aligned reactor, preferably the hot transfer medium is injected at or adjacent to the highest position of the jacket of the-14-201105608 and is discharged at or near the lowest position of the reactor. Transfer media, or vice versa. The reaction mixture in the reaction zone preferably flows in the same direction as the heat transfer medium in the jacket through the reactor. The heat transfer medium and the reaction mixture are particularly preferably flowed from the top down through the jacket of the reactor or the reaction zone of the reactor. Salt melt, water or heat transfer oil can be used as the heat transfer medium. For heat transfer oil systems in the temperature range of 200 to 40 (TC, which is advantageous for use with heat transfer oils, because of the lower capital cost of heating circuits using heat transfer oil compared to other technical solutions) For example, the trademarks sold on the market are Marlotherm (for example Marlotherm SH sold by Sasol Olefins & Surfactants GmbH), Diphyl (available from Bayer), Dowtherm (Dow sold) or Therminol (Therminol sold). The heat transfer oil is essentially a thermally stable cyclic hydrocarbon, preferably having a temperature between 10 and a higher 40 ° C (preferably 10 to 30 ° C). a heating jacket passing through the reactor at a temperature at which the starting material flows through the reactor. A temperature difference between the heat transfer liquid medium on the reactor (ie, an inlet temperature of the heat transfer medium entering the heating jacket and the temperature) The difference between the outlet temperatures of the heat transfer medium discharged from the heating jacket is preferably below 40 ° C, more preferably below 30 ° C and particularly preferably between 10 and 25 ° C. The temperature difference can be Passing the heating jacket per unit time The mass flow rate (in kilograms (kg) / hour (h)) of the heat transfer medium is adjusted. -15- 201105608 The preferred system for the dehydration reaction can be configured by heating the jacket and heating the liquid through the heat transfer liquid medium. All suitable reactors are implemented. The reactors have a reaction zone containing a catalyst (catalytic zone) that is isolated from the heating jacket and flows through the heating jacket. Preferably, the method is carried out by a plate reactor, a tubular reactor, a plurality of tubular reactors or a plate reactor connected in series, or a shell and tube reactor. The method of the present invention is preferably carried out by shell-and-tube reaction Or a plurality of shell-and-tube reactors connected in parallel. It may be noted that the hollow body in which the catalyst is located does not have to be a tube in the usual sense. The hollow body may also have a non-circular cross section. For example, elliptical or triangular. The material used to construct the reactor (especially the material separating the reaction zone from the heating jacket) preferably has a high thermal conductivity (greater than 40 W/mK). Preferably iron or An alloy such as steel is used as the material having a high heat transfer coefficient. If the method of the present invention is carried out using a shell and tube reactor, the length of each tube is preferably from 1 to 15 m, more preferably from 3 to 9 m. Preferably 4 to 9 m. In the process of the invention, the inner diameter of the individual tubes in the shell and tube reactor used is preferably from 1 〇 to 60 mm, more preferably from 15 to 40. Mm and particularly preferably from 20 to 35 mm. Advantageously, in the method of the invention, the wall thickness of the individual tubes in the shell and tube reactor used is preferably from 1 to 4 mm and more preferably Good ground 1 · 5 to 3 mm. In the shell and tube reactor used in the preferred system of the process of the invention, the tubes are preferably arranged parallel to one another. The tubes are preferably uniformly arranged. -16- 201105608 The tubes may be arranged, for example, in a square, triangular or diamond shape. The particularly preferred lines are arranged such that the imaginary lines connecting the points in the three adjacent tubes form an equilateral triangle, i.e., the tubes are equally spaced. The process of the present invention is preferably carried out using a shell and tube reactor wherein the tubes in the shell and tube reactor are spaced from each other by from 3 to 15 mm and particularly preferably from 4 to 7 m. The main reaction of the process of the present invention is the dehydration of 3-methyl-1-butanol to produce 3-methyl-1-butene and water. The reaction product at the lower end of the reactor preferably contains from 1 to 50% by mass, preferably from 5 to 30% by mass and particularly preferably from 5 to 20% by mass, depending on the 3-methyl-1-butanol conversion setting. The amount of 3-methyl-1-butanol. The amount of water of the reaction product is preferably from 8 to 20% by mass and more preferably from 12 to 18% by mass. The amount of the 3-methyl-1-butene of the reaction product is preferably 40 to 78% by mass and more preferably 5 5 to 74% by mass. Subsequent reactions may occur: dimethyl butyl ether is formed and trace amounts of high boiling components may also be formed, and the resulting 3-methyl-1-butene is isomerized to form 2-methyl-2-butene or 2-methyl-1-butene. The high-boiling fraction separated from the reaction product was recycled and the bis(3-methylbutyl)ether was also recycled to the reactor. . Under the preferred reaction conditions and the use of a preferred catalyst system, the bis(3-methylbutyl)ether is further dissociated into equal ratios of methylbutene and 3-methyl-1-butanol. Removal of water and first distillation: This dehydration reaction is followed by removal of water and first distillation. Here, the reaction product formed by the dehydration reaction is separated into a low-boiling fraction (which mainly contains methylbutenes) and a high-boiling fraction (which mainly contains a 3-methyl group which is not -17-201105608 reaction) by fractional distillation. 1-butanol and bis(methylbutyl)ether and possibly high-boiling components) and by liquid phase separation in a liquid-liquid separator produce a fraction mainly containing water. By complete condensation, the reaction product is separated into two liquid phases, wherein the light phase mainly contains the organic components methylbutene, 3-methyl-1-butanol and bis(methylbutyl)ether and possibly high The boiling point is an organic component, and the heavy phase mainly contains water. In this regard, the light and heavy refers to the specific density of the phase, ie the weight (water) has a greater density than the light (organic) phase. In order to separate the heavy (aqueous) phase from the light (organic) phase, a separator which can separate phases by gravity alone can be used. These gravity separators may also contain a chamber that acts as a coalescing promoter chamber to enhance separation efficiency. The use of these internals accelerates the process of coalescence and deposition. These structural chambers increase the capacity of existing plants or reduce the plant space of new plants. As the coalescing aid, for example, a plate type, a tumbling element type, a fiber entangled type or a fiber bed type separator can be used. The gravity separator can be configured as a horizontal or upright groove. Instead of a gravity separator, a separator for liquid-liquid separation according to the centrifugal principle can also be used. In this regard, the heavy phase is separated by a centrifugal force in the rotating tub. In the method of the present invention, in order to separate the heavy (aqueous) phase, it is preferred to use a gravity separator, more preferably a gravity separator having an internal horizontal tank, by liquid-liquid separation. The water is separated from the organic components below the physical solubility limit of the water. The solubility of methylbutene in water decreases with decreasing temperature and the solubility of water in methylbutene is also lowered by -18-201105608, so that the liquid-liquid separation should be as low as possible (more Preferably, it is carried out below 70 ° C, more preferably below 60 ° C and particularly preferably below 50 ° C. The pressure should be chosen such that no steam is produced; the pressure is preferably between 0. 3 to 2. 0 MPa (absolute pressure). Water may be separated from the reaction product formed by the dehydration reaction before or after the first distillation of the output product for the separation reactor, which is a low boiling point compound and a high boiling point compound. The advantage of separating prior to this first distillation is to reduce the stream to be treated by free water and thus the smaller stream will be treated. On the other hand, separating the water from the high-boiling compound stream after the first distillation can have an energy advantage because in this case the output product of the reactor can be completely or partially in gaseous form without cooling or complete condensation. Ground into the fractionation. In the first distillation, the reaction product is separated into a low boiling fraction and a high boiling fraction, the low boiling fraction mainly contains methylbutene and the high boiling fraction mainly contains unreacted 3-methyl-1- Butanol and bis(methylbutyl)ether and possible high boiling components. This separation is preferably carried out by using at least one tube (preferably and explicitly distillation column). Preferably, the distillation column used in the first distillation for fractionating the output product of the reactor into a low boiling point compound and a high boiling point compound preferably contains from 5 to 50 theoretical plates (more preferably 5 to 40 theoretical boards and particularly preferably 5 to 25 theoretical boards). The reflux ratio is preferably less than 5 and more preferably less than 0, depending on the number of theoretical plates achieved, the composition of the output product of the reactor, and the desired purity of the distillate and bottoms. 5. The operating pressure of the column can preferably be set to be between 0. 1 to 2. 0 MPa (absolute pressure). If the liquid is removed by liquid-liquid separation after the first -19-201105608 distillation, it is advantageous to feed all or part of the output product of the reactor in the form of a gas into the column. In this regard, to avoid the use of a compressor, it is advantageous to operate the column at a pressure below the operating pressure of the dehydration reactor. In order to condense 3-methyl-1-butene by cooling water, about 0. A pressure of 25 MPa (absolute pressure) is necessary. If for example 0. Dissociation at a pressure of 4 MPa (absolute pressure) is advantageously at 0. 3 to 0. The distillation column is operated at an operating pressure of 35 MPa (absolute). For example, steam or hot water can be used to heat the vaporizer. The high boiling fraction which has been separated preferably contains unreacted 3-methyl-1-butanol, bis(methylbutyl)ether and possibly a trace amount of a high boiling component formed by the reaction. The low boiling fraction preferably contains methylbutene having a purity of greater than 95% by mass based on the total overhead product. Here, the target product 3-methyl-1-butene and the isomers 2-methyl-2-butene and 2-methyl-1-butene and water are present in the low boiling fraction. The low boiling fraction obtained by fractional distillation and preferably comprising more than 95% by mass of methylbutenes can be directly sold as a product or can be recycled by further purification: during the recycling, it has been removed by removing water. The separated high boiling fraction is recycled to the dehydration reaction of the process of the invention. The high boiling fraction may be separately fed to the reaction zone or may be previously mixed with the starting material containing 3-methyl-1-butanol and subsequently fed to the reaction zone. Preferably, the high boiling fraction is mixed with the starting material -20-201105608 containing 3-methyl-1-butanol before being recycled to the reactor. According to the invention, the recycle stream contains unreacted 3-methylbutanol and bis(3-methylbutyl)ether. In the dehydration reaction, the selective dissociation of bis(3-methylbutyl)ether to 3-methyl-1-butene and 3-methylbutanol increases 3-methyl-1-butene. Yield and therefore mass efficiency of the total process. If the high boiling component of the secondary product is formed in the reactor for the dehydration reaction of the method of the present invention and/or the high boiling component is present in the starting material containing 3·methyl-1-butanol, The contour boiling components must be removed from the circuit prior to recycling to avoid accumulation of undesirably high concentrations and possibly also product contamination. In this regard, the boiling point of the high boiling component is higher than the boiling point of bis(3-methylbutyl)ether (i.e., the boiling point at atmospheric pressure is greater than about 1 75t). The high boiling fraction can be removed by, for example, discharging the small fraction ("scavenging stream") from the loop. However, to maintain this purge stream as small as possible, it is appropriate to utilize the high boiling fraction The second high-boiling compound is discharged by the second distillation. The process thus contains the first distillation and the second distillation. The bottom stream formed by the second distillation is rich in the high-boiling components and is discharged from the process. The top stream does not substantially contain the high-boiling components and can be recycled to the reaction. It can also be removed after the high-boiling fraction is mixed with the starting material 3-methyl-1-butanol. The second distillation of the high boiling component. In a particularly preferred variant of the process of the invention, the dehydration reaction is or may have been present in the starting material containing 3-methyl-1-butanol. The boiling point component is discharged by the second distillation of the fractionation of the high boiling fraction. This produces a bottoms stream enriched in the high boiling components. The bottom stream is discharged from the process from 21 to 201105608. The top stream is mostly Does not contain these high boiling components and Recycled. Preferably, the high boiling fraction recycled from the starting material 3-methyl-1-butanol in the distillation column discharges the high boiling components. The recycled high boiling fraction and the The starting materials are preferably introduced into the column at different sites. For this purpose, the distillation column used preferably contains from 5 to 50 theoretical plates (more preferably from 5 to 35 theoretical plates and is particularly preferred). 5 to 20 theoretical plates). Depending on the theoretical plate number achieved, the recycled high boiling fraction and the composition of the starting materials and the desired purity of the distillate and bottom product, the reflux ratio is preferably low. At 5 and better below 〇.  5. The operating pressure is preferably between 0. 1 to 2. 0 MPa (absolute pressure). When the dehydration reaction of the overhead product is carried out under superatmospheric pressure and in the gas phase, it is advantageous that the distillation can be carried out at a relatively high pressure; for this, the top condenser is preferably operated as a partial condenser. And the top product is removed as steam. If the reaction pressure in the dissociation reactor is, for example, 0. 4 MPa (absolute pressure), the distillation pressure of the second distillation should preferably be at least 〇45 MPa (absolute pressure). More than 〇. At an operating pressure of 15 MPa (absolute pressure), low pressure steam can be generated by the heat of condensation and the low pressure steam can be used to heat other columns of the process. Depending on the operating pressure selected, steam or heat transfer oil may be used to heat the column. The bottom product may contain the high boiling components to be separated and 3-methyl-1-butanol and bis(3-methylbutyl)ether. This mixture can be used thermally, as a starting material for a synthesis gas plant or possibly as a solvent or fuel additive. If the method of the present invention uses a plurality of columns (e.g., columns designated K1-22-201105608 and K2 in Figures 1 through 4), such columns may contain internals such as plates, rotating random beds, and/or stages. Filling up. For trays, for example, the following types can be used: - a plurality of plates containing a plurality of holes or slits in the bottom plate; - a plurality of chimneys covered by a plurality of bell-shaped bodies, covers or exhaust hoods a plate; - a plurality of plates covered by a plurality of movable valves in the bottom plate; - a plurality of plates having a special configuration. In a column containing a rotating inner portion, the reverse flow can be sprayed, for example, by a rotating funnel or by a rotor to spray the backflow into the heating tube to form a film. As previously stated, the method of the present invention can use a bed of random beds having a variety of different components. The charging elements may comprise substantially (especially steel, stainless steel, copper, carbon, ceramics, porcelain, plastics) and have a wide variety of shapes (especially spheres, rings containing a profiled surface, containing an internal network) Or through the ring of the wall opening, the shape of the wire mesh and the shape of the spiral). Fillers having irregular/ordered geometries may comprise, for example, or a mesh. Examples of such fillings are metal or plastic; Sulzer mesh filling BX, Sulzer thin Mellapak made of sheet metal, high-efficiency filling from Sulzer (eg pakPlus), purchased from Sulzer Structured fillings (Optiflow), (BSH) and Ktthni (Rombopak). The inner, neck or perforated spray is inversely filled with a material glass or a smooth or ring-shaped sheet made of a saddle metal plate. Mella-Montz -23- 201105608 FIG. 1 shows a method in which the method of the present invention can be carried out. A block diagram of a first preferred system of the inventive plant. The feed stream (1) containing 3-methyl-1-butanol is mixed with the recycle stream (7b) and is mainly converted into methylbutenes and water by a dehydration reaction in the reactor R1. The bis(3-methylbutyl)ether present in the recycle stream (7b) is converted to an equal proportion of methylbutenes and 3-methyl-1-butanol. In this plant, after the reaction product (4) obtained by the dehydration reaction in the reactor R1 is completely condensed, most of the water is first separated from the reaction product (4) by separating the liquid/liquid into the separator D1. . Here, the heavy (aqueous) phase (5) is discharged and the light (organic) phase (4a) is fed to the column K2. The water is separated below its physical solubility. In the column K2, most of the non-aqueous reactor output product is separated into a low boiling fraction of the top product (6) and a high boiling fraction of the bottom product (7), the low boiling fraction mainly containing the reaction formed by the reaction. The butenes and the high boiling fractions contain at least unreacted 3-methyl-1-butanol and the bis(3-methylbutyl)ether formed by the reaction and possibly high boiling components. The bottom product (7) produced by this distillation is recycled to the reactor R1. The streams (1) and (7) can optionally be introduced to the reactor R1 individually or together. If the high boiling component of the by-product formed in the reactor R1 or the high-boiling component is present in the starting material (1) containing 3-methyl-1-butanol, the high-boiling components may be freely The ground is discharged with the flow (8) to avoid accumulation of undesirably high concentrations and possibly also to avoid contamination of the product. In Figure 1, the separated aqueous phase (5) can be optionally distilled to reduce the mass of organic matter and the distillate comprising water and low boiling compounds can be recycled to the separator D1 » • 24 · 201105608 Figure 2 shows that it can be implemented A block diagram of a second preferred embodiment of the plant of the present invention in accordance with the method of the present invention. The preferred system of Figure 2 differs from the preferred system of Figure 1 in that the water system formed by the dehydration reaction of 3-methyl-1-butanol is only after the low-boiling fraction (6) has been separated. The high boiling fraction (7) at the lower end of column K2 is removed. Here, most of the water is separated again by the liquid-liquid separation in the separator D1. The heavy (aqueous) phase (5) is discharged and the light (organic) phase (7a) is recycled to the reactor R1 » the water is again separated below its physical solubility. After fractionation in the column K2, the water removed from the high-boiling compound stream (7) therefore has an energy advantage' because the reactor output product (4) can be cooled or completely condensed in this case. The gas phase form is introduced completely or partially into the sub-saturated column K2. If the high-boiling component which is formed as a by-product in the reactor R1 and/or the high-boiling component is present in the starting material (1) containing 3-methyl-1-butanol, these high-boiling components It can be discharged again with the flow (8). Figure 3 is a block diagram showing a third preferred embodiment of the plant of the present invention in which the method of the present invention can be practiced. The preferred system of Figure 3 differs from the preferred system of Figure 2 in that the dehydration reaction in the reactor R1 by the process of the present invention is formed as a by-product and/or is present in the 3-methyl-anthracene-butanol-containing The high boiling component which is a secondary component in the starting material is discharged. In Fig. 3, the discharge of high-boiling components can be achieved by dividing the majority of the non-aqueous circulating stream (7a) in the column K1. Here, the recycle stream (7a) is separated into a top stream (7b) and a bottom stream (3). The top stream (7b) is largely free of high boiling components. The bottom stream (3) contains a rich amount of high boiling components and bis(3-methylbutyl)ether and 3-methyl-butanol. This overhead stream (7b) from the column K1 is recycled to the dehydration reactor R1 from -25 to 201105608. Figure 4 is a block diagram showing a fourth preferred embodiment of the plant of the present invention in which the method of the present invention can be practiced. The preferred system of Figure 4 differs from the preferred system of Figure 3 in that the reactor R1 is formed as a by-product and/or is present in the starting material containing 3-methyl-1-butanol as a secondary The high boiling component of the component is discharged via the bottom stream (3) of column K1. Here, the starting material (1) and the recycle stream (7a) are fed to the column K1. Within the column K1, the streams are separated into a top stream (2) and a bottom stream (3), the top stream (2) being largely free of high boiling components. The bottom stream (3) contains a rich amount of high boiling components and bis(3·methylbutyl)ether and 3·methyl-1-butanol. This overhead stream (2) from the column K1 is recycled to the reactor R1. Here, the column K1 is preferably operated at an operating pressure higher than the operating pressure of the reactor R1. In this case, the top condenser of the column K1 is preferably operated as a partial condenser. The top product (2) in the form of a vapor is removed and fed to the reactor R1. The following examples illustrate the invention without limiting the scope of the invention, and the scope of the invention is defined by the invention and the scope of the patent application. Defined. [Examples] Example 1: The dissociation of 3-methyl-1-butanol was carried out in an electrically heated, downstream fixed bed reactor to a purity of 99. 8 1% by mass of 3-methyl-1-butanol is spherical (1. 7 to 2. B44/1C catalyst reaction of 1 mm sphere), the bulk density of the catalyst is 0. 58 g/cm3. The catalyst is 0. 48% yttria-modified gamma-alumina catalyst and the production of the catalyst is described in the patent application filed on the same date by the same applicant. The liquid starting material was completely vaporized at 23 ° C in the front end vaporizer before entering the reactor. In the gas phase of 3-methyl-1-butanol at a reaction temperature of between 280 and 300 ° C (18. 5 g / h) through the catalyst (29. 0 g), that is, the hourly weight space velocity (WHSV) is 0. 64 h·1. The WHS V represents g starter / g catalyst / hour. Reaction pressure system 15 MPa (absolute pressure). The gaseous product is cooled by a condenser and collected through a steel collector. The output product has the composition shown in Table 1 on the basis of no water content. Reactor temperature rc] 280 290 300 WHSV [h·, 0. 64 0. 64 0. 64 Composition Mass % Mass % Mass % 3-methyl-1-butene 63. 49 85. 07 89. 73 2-methyl-1-butene 0. 24 0. 87 2. 08 2-methyl-2-butene 1. 46 3. 77 7. 54 3-methyl-2-butanol 0. 01 0. 00 0. 00 3-methyl-1-butanol 15. 56 5. 90 0. 29 bis(3-methylbutyl)ether 18. 86 4. 12 0. 04 Residue / high boiling point compound 0. 38 0. 27 0. 32 methylbutene isomer (normalized) 3-methyl-1-butene [%] 97. 39 94. 83 90. 32 2-methyl-1-butene [%] 0. 37 0. 88 2. 09 2-methyl-2-butene [%] 2. 24 3. 79 7. 59 Table 1: Example 1 Reactor output using a B44/lc catalyst for dehydration reaction Composition of the product Table 1 shows the composition of the product and the distribution of methylated butenes normalized to 1% by weight. It can be found that the formation of the desired product 3-methyl-1-butene increases with the increase of anti--27-201105608. The main intermediate/by-product formed by the dissociation reaction of 3-methyl-1-butanol ether (i.e., bis(3-methylbutyl)ether) 3-methyl-1-butanol. When the temperature is raised from 280 ° C to 290 ° C or 300 ° C, the proportion of 3-methyl-1-butene in the isomer mixture is lowered as a result of the isomerization. At the reaction temperature of 280 °C, the highest proportion of 3-methyl-1-butane (about 9 7 · 4 %) is formed: however, under these reaction conditions, a little bis (3-methyl butyl) is formed. The acid is such that, in the absence of recycling of the acid, the yield of 3-methyl-1-butane produced by a single pass is not satisfactory. Example 2: Dissociation of bis(3-methylbutyl)ether as shown in Example 1, which was formed in the middle of the reaction of 3-methyl-1-butanol dissociated into 3-methyl-1-butene. Bis(3-methylbutyl)ether of the body and by-products. In Example 2, the dissociation reaction of bis(3-methylbutyl)ether was carried out using the same catalyst as used in Example 1. In a co-current fixed bed reactor heated by electricity, the purity is 99. 63% by mass of bis(3-methylbutyl)ether was subjected to the same catalyst reaction as used in Example 1. The liquid starting material was completely vaporized at 230 °C in the front end evaporator prior to entering the reactor. For a reaction temperature between 270 and 300 ° C and 0. At a reaction pressure of 15 MPa (absolute pressure), the gas phase of bis(3-methylbutyl) ether (18. 5 g / h) through the catalyst (29. 0 g), which corresponds to WHSV is 0. 64 1Γ1. The gaseous product is cooled by a condenser and collected through a steel collector. The output product had the composition shown in Table 2 by GC analysis and calculated on the basis of no water. Meanwhile, in addition to the composition of the product, the distribution of methylene butene isomers which were normalized to 100% is also shown in Table 2. -28- 201105608 Reactor temperature [°c] 270 280 290 300 WHSV [h''l 0. 64 0. 64 0. 64 0. 64 Composition Mass % Mass % Mass % Mass % 3-methyl-1-butene 54. 22 79. 09 91. 67 93. 64 2-methyl-1-butene 0. 19 0. 46 0. 62 1. 16 2-methyl-2-butene 0. 91 1. 80 2. 75 4. 54 3-methyl-2-butanol 0. 06 0. 05 0. 04 0. 02 3-methyl-1-butanol 7. 65 5. 46 2. 31 0. 36 bis(3-methylbutyl)ether 36. 65 12. 89 2. 34 0. 08 Residue / high boiling point compound 0. 32 0. 25 0. 27 0. 20 methylbutene isomer (normalized) 3-methyl-1-butene [%] 98. 01 97. 22 96. 45 94. 26 2-methyl-1-butene [%] 0. 34 0. 57 0. 65 1. 17 2-methyl-2-butene [%] 1. 64 2. 21 2. 89 4. 57 Table 2: Example 2 The composition of the reactor output product of the dissociation reaction of bis(3-methylbutyl)ether using B44/lc catalyst is shown in Table 2, bis(3-methylbutyl)ether It is selectively converted to 3-methyl-1-butene. Similarly, the second product of the ether dissociation reaction (i.e., 3-methyl-1-butanol) is also converted to 3-methyl-indole-butene. The conversion system increased with time; substantial quantitative conversion of bis(3-methylbutyl) acid was achieved at 300 °C. However, the proportion of the desired product 3-methyl-1-butene in the mixture of isomers decreases with increasing temperature. Example 3: Dissociation reaction of 3-methyl-1-butanol/bis(3-methylbutyl)ether mixture The starting material used in Example 1 (substantially pure 3·methyl-1-butanol) -29- 201105608 The starting material used in Example 2 (substantially pure bis(3-methylbutyl)ether) is mixed in proportion to form a bis (3-methyl butyl group) containing about 30,0% by mass. Base) ether and about 70. 0% by mass of a mixture of 3-methyl-1-butanol. The mixture was subjected to the same catalyst reaction as used in Examples 1 and 2 in an electrically heated, downstream fixed bed reactor. The liquid starting material was completely vaporized at 23 ° C in the front end vaporizer before entering the reactor. In the reaction temperature of 280 to 300 ° C, the gas phase of 3-methyl-1-butanol (18. 5 g / h ) through the catalyst (29. 0 g), which corresponds to a WHSV of 0. 64 h·1. The output product had the composition shown in Table 3 by GC analysis and calculated on the basis of no water. Meanwhile, the distribution of methylene butene isomers which were normalized to 100% is also shown in Table 3. Reactor temperature [°c] 280 290 300 WHSV rh-'l 0. 64 0. 64 0. 64 Composition Mass % Mass % Mass % 3-methyl-1-butene 56. 77 76. 19 91. 28 2-methyl-1-butene 0. 25 0. 71 1. 61 2-methyl-2-butene 1. 28 2. 91 6. 24 3-methyl-2-butanol 0. 02 0. 01 0. 00 3-methyl-1-butanol 18. 26 9. 26 0. 47 bis(3-methylbutyl)ether 23. 10 10. 61 0. 13 Residue / high boiling point compound 0. 32 0. 31 0. 27 methylbutene isomer (normalized) 3-methyl-1-butene [%] 97. 38 95. 46 92. 08 2-methyl-1-butene [%] 0. 43 0. 89 1. 62 2-methyl-2-butene [%] 2. 20 3. 65 6. 29 Table 3: Composition of reactor output product of Example 3 using a B4 4/lc catalyst for the dissociation reaction of a mixture of 3-methyl-1-butanol/bis(3-methylbutyl)ether -30- 201105608 As shown in Table 3, bis(3-methylbutyl)ether was selectively converted to the desired product 3-methyl-1-butene at a reaction temperature of, for example, a low temperature of 28 °C. At this temperature, the ether content of the product was about 23% by mass, which was the same size as in Example 1 using pure 3-methyl-1-butanol as a starting material (at 280 ° C). About 19% by mass). As the reaction temperature increases, the ether content of the product decreases; at 300 ° C, the ether is substantially completely reacted. However, as the temperature increases, the proportion of 3-methyl-1-butene in the isomer mixture decreases simultaneously. At a reaction temperature of 280 ° C, the highest ratio of 3-methyl-1-butene is about 97%. Thus, an amount of substantially the same target product in the mixture of the isomers is achieved (e.g., Example 1 using pure 3-methyl-1-butanol as the starting material (about 97% by mass at 280 ° C) )). By way of such experimental examples, it can be shown that when the reaction is carried out at a relatively low reaction temperature of less than 3 ° C, in principle, the target product (ie, 3-methyl-1-butene) can be increased. The proportion of the C5 isomer mixture. When unreacted 3-methyl-1-butanol and the resulting bis(3-methylbutyl)ether are separated and recycled, the total conversion and the corresponding yield can be increased to a very high level, because even At relatively low reaction temperatures below 300 ° C, the ether can be converted to the target product with high conversion and selectivity. Therefore, it can be shown that the method of the present invention, in which not only unreacted 3-methyl-1-butanol and bis(3-methylbutyl)ether are recycled back to the dehydration reaction, is superior in mass efficiency. Another method (where only unreacted alcohol is recycled). In addition to the reported experimental results, the process of the present invention will be illustrated by the calculation of the total process including the distillation step and the recycle as described in -31 - 201105608. By the steady state simulation program ASPEN Plus (AspenTech 2006. 1 version) Perform these calculations. To produce transparent and reproducible data, only commonly available material data is used. Use the property method "UN IF AC-DM D" (see J.  Gmehling, J.  Li, and M.  Schiller, Ind.  Eng.  Chem.  Res.  32, (1 993), pp.  1 78- 1 93 ) as a material data model. Therefore, those skilled in the art can easily understand such calculations. For each of the reactors R1, the simulated reactor volume is 37. 5 m3, and it is assumed that the reactor R1 contains the catalyst bed as used in Examples 1 to 3. To simulate the reactor, calculations were performed using a kinetic reactor model based on a wide range of test data for the catalyst. Thus, for each case, the assumed reaction temperatures simulating the reactor are also recited in these examples. Since each case also states the composition of the influent and effluent streams of the reaction step, those skilled in the art will repeat the embodiment by replicating a reactor having a predetermined conversion when an exact equation of the kinetics is unknown. Calculation. Example 4: Method for preparing 3-methyl-1-butene as shown in Figure 1 Example 4 corresponds to the non-inventive variant shown in Figure 1. As shown in Figure 1, it is assumed that the feed stream (1) contains a stream of pure 3-methyl-1-butanol (10 t/h). Stream (1) is mixed with the recycle stream (7b). The recycle stream (7b) is a stream formed by the bottom of the column K2 after being separated from the purge stream (8). The composition of the starting material (1), the composition of the recycle stream (7b), and the composition of the feed stream (2) fed to the reactor R1 by mixing are shown in Table 4. The feed stream contained about 16% by mass of bis(3-methylbutyl)ether and 82% by mass of 3-methyl-1-butanol under the process conditions selected from -32 to 201105608. Name Feed stream Circulating flow Reactor feed mass flow [kg/h] 10000. 00 5227. 53 15227. 53 mass ratio [kg/kgj water 〇. 〇〇〇〇〇〇 0. 001149 0. 000395 3-methyl-1-butene 〇. 〇〇〇〇〇〇 0. 002414 0. 000829 2-methyl-1-butene 〇. 〇〇〇〇〇〇 0. 000030 (λ (8) 0010 2-methyl-2-butene 〇. 〇〇〇〇〇〇 0. 000500 0. 000172 3-methyl-1-butanol 1. 000000 0. 486061 0. 823568 bis(3-methylbutyl)ether 〇. 〇〇〇〇〇〇 0. 473635 0. 162597 high boiling point compound 〇. 〇〇〇〇〇〇 0. 036209 0. 012430 4 : The composition of the starting material (1), the composition of the recycle stream (7b) and the composition of the reactor feed (2) exemplified in Example 4, the stream (2) is heated by vaporization to the reaction temperature and in the form of steam. Feed to the reactor R1. The reactor was at 275 ° C and 0. Operate at 40 MPa (absolute pressure). Under these reaction conditions, the conversion of 3-methyl-1-butanol was about 78%. The composition of the reactor output (4) is shown in Table 5. The bis(3-methylbutyl) acid and the sulphur boiling point compound by-product formed by separation from 3-methyl-1-butene and the isomer thereof. The c丨5-hydrocarbon-based high-boiling compound which is a subsequent product of 3-methyl-1-butanol is assumed by the example. It should be noted that the reaction occurring in the stream (2) bis(3-methylbutyl) ether also occurs simultaneously. The bis(3-methylbutyl)ether is dissociated into equal proportions of 3-methyl-1-butene and 3-methyl-1-butanol, resulting in one of the reactor outputs (4) ( The content of 3-methylbutyl) acid is only moderately increased to about I? mass% -33- 201105608 Number shown in Figure 1 (4) (4a) (5) Name reactor output organic phase D1 aqueous phase D1 Mass flow [kg/h] 15227. 53 13363. 17 1864. 36 mass ratio [kg/kg] water 0. 131318 0. 014143 0. 971193 3-methyl-1-butene 0. 494342 0. 561625 0. 012074 2-methyl-1-butene 0. 001648 0. 001874 0. 000029 2-methyl-2-butene 0. 010263 0. 011676 0. 000134 3-methyl-1-butanol 0. 178190 0. 200738 0. 016565 bis(3-methylbutyl)ether 0. 171155 0. 195033 0. 000004 high boiling point compound 013085 0. 014910 〇. 5 Table 5: The composition of the reactor output (4) exemplified in Example 4 and the composition of the organic phase (4a) and the aqueous phase (5) from the liquid-liquid separator D1. The material (4) was completely condensed and cooled to 45 ° C and fed to the liquid-liquid separator D 1 . Within the separator D1, the water system is separated below its physical solubility limit and discharged in heavy phase (5). Subsequently, most of the non-aqueous stream (4a) is introduced into the distillation column K2. The mass flow and composition of the organic phase (4a) and the aqueous phase (5) are shown in Table 5. -34- 201105608 Number shown in Figure 1 (6) (7) (8) Name Κ2 distillate Κ2 bottom product purge stream mass flow [_ 7860. 49 5502. 68 275. 15 mass ratio 1 [kg/kg] water 0. 023239 0. 001149 0. 001149 3-methyl-1-butene 0. 953097 0. 002414 0. 002414 2-methyl small butene 0. 003165 0. 000030 0. 000030 2-methyl-2-butene 0. 019499 0. 000500 0. 000500 3-methyl·1-butanol 0. 001000 0. 486061 0. 486061 bis(3-methylbutyl)ether 〇. 〇〇〇〇〇〇 0. 473635 0. 473635 high boiling point compound 〇. 〇〇〇〇〇〇 0. 036209 0. 036209 Table 6: Composition of the distillate (6) and bottom product (7) and the composition of the purge stream (8) of the column K2 exemplified in Example 4 The organic phase (4a) was fed to the column K2 in liquid form. The tower contains 22 theoretical plates and has a reflux ratio of 0. 06 and pressure 0. Operate at 40 MPa (absolute pressure). From the top, the plate 17 is fed into the feed" top temperature system 51. 7t and the bottom temperature is 170. 7 t. The top product (6) is 3-methyl-1-butene having a purity of more than 95% by mass of 3-methyl-1.butene (see Table 6). The minor components present are the isomers 2-methyl-1-butene and 2-methyl-2-butene, 3-methyl-1-butanol and water. Thus, the top product can be a sold product. However, it is preferred to separate the secondary components and purify 3-methyl-1-butene to greater than 99% by mass in a further processing step. The bottom product (7) from the column K2 mainly contained unreacted 3-methyl-1-butanol (about 49% by mass) and bis(3·methylbutyl)ether (about 47% by mass). In addition, there are especially high boiling compounds, water and methylbutenes. In order to avoid the unintentional accumulation of high-boiling compounds in the loop, the bottom product (7), which is relatively small, is separated and discharged via stream (8). The larger (mass) stream (7b) is mixed with the starting material (1) and returned to the reactor R1. In Example 4, the total yield of methylbutenes calculated from the alcohol content of the stream (1) and the methylbutene content of the stream (6) is 96. The yield of 4% and 3-methyl-1-butene is 94. 2%. These high quality yields are achieved by recycling and dissociation of the unreacted alcohol and the ether formed. Example 5: Method for preparing 3-methyl-1-butene as shown in Figure 4 Example 5 corresponds to the variant shown in Figure 4. Again, similar to the manner in which Example 4 was carried out, a stream containing pure 3-methyl-1-butanol (1 〇 t/h) was assumed to be the feed stream (1). Stream (1) and recycle stream (7a) are fed to column K1. This circulating stream (7a) flows through the bottom of the column K2 through the liquid/liquid separator D1 to remove the aqueous phase (5). The composition of the starting material (1) and the circulating stream (7a) is shown in Table 7. The recycle stream contains not only unreacted 3-methyl-1-butanol, but also a significant component of bis(3-methylbutyl)ether and a high boiling point compound under the selected process conditions. -36- 201105608 Number shown in Figure 4 (1) (7a) (3) Name Feed stream Circulating flow K1 distillate K1 bottom product Mass flow [kg/h] 10000. 00 4335. 84 14302. 47 33. 37 mass ratio [kg/kg] water 〇. 〇〇〇〇〇〇 0. 027034 0. 008195 0. 000096 3-methyl-1-butene 〇. 〇〇〇〇〇〇 0. 001225 0. 000371 0. 000005 2-methyl-1-butene 〇. 〇〇〇〇〇〇 0. 000022 0. 000007 〇. 〇〇〇〇〇〇 2-methyl-2-butene 〇. 〇〇〇〇〇〇 0. 000436 0. 000132 0. 000003 3-methyl·1-butanol 1. 000000 0. 528041 0. 858477 0. 334248 bis(3-methylbutyl)ether 〇. 〇〇〇〇〇〇 0. 440537 0. 132680 0. 372833 High boiling point compound 〇. 〇〇〇〇〇〇 0. 002706 0. 000137 0. 292815 Table 7: Composition of starting material (1), recycle stream (7a) and column K1 distillate (2) and bottom product (3) exemplified in Example 5 Example 1 is used for separation And discharged into the high boiling point compound formed in the separator R1. The tower 1 contains 10 theoretical plates and has a reflux ratio of 0. 07 and pressure 0. Operate at 40 MPa (absolute pressure). The plate 9 from the top of the column is introduced into the stream (1) and the stream (7a). The top temperature system is 179. 2 ° C and the bottom temperature is 1 95. 0 ° C » The top condenser was operated as a partial condenser and the top product (2) was removed as steam. The top product (2) contains about 85 mass% of 3-methyl-1-butanol and about 13 mass% of bis(3-methylbutyl)ether and a high boiling point compound content of about 140 ppm (i.e., large Part of it does not contain high boiling compounds; see Table 7). The bottom product (3) of the column K1 mainly contains 3-methyl-1-butanol (about 33% by mass), bis(3-methylbutyl)ether (about 37% by mass), and a high boiling point compound (about 29). Mass %) The top product (2) of the column 1 is further heated to a reaction temperature of -37 to 201105608 and fed to the reactor R 1 in the form of steam. The reactor is at 2 8 2 t and 0. Operate at 35 MPa (absolute pressure). Under these reaction conditions, the conversion of 3-methyl-1-butanol was about 81%. The composition of the reactor output (4) is shown in Table 8. As shown in Example 4, in addition to 3-methyl-1-butene and the isomers thereof, bis(3-methylbutyl)ether and high-boiling compound ((:15 hydrocarbon) are formed as by-products. Again, the reaction system and 3-A present in the conversion of the (3) bis(3-methylbutyl)ether to 3-methyl-1-butene and 3-methyl-1-butanol The dissociation reaction of keto-1-butanol occurs simultaneously. The content of bis(3-methylbutyl)ether in the output of the reactor (4) is only moderately increased to about 13. 6% by mass. Number shown in Figure 4 (4) (6) (7) (5) Name Reactor output K2 distillate K2 bottom product D1 aqueous phase mass flow [kg/h] 14302. 47 7939. 06 6363. 41 2027. 57 mass ratio [kg/kg] water 0. 149782 0. 006720 0. 328267 0. 972396 3-methyl-1-butene 0. 535293 0. 963666 0. 000850 0. 000048 2-methyl-1-butene 0. 002056 0. 003691 0. 000015 0. 000001 2-methyl-2-butene 0. 012427 0. 022147 0. 000300 0. 000009 3-methyl-1-butanol 0. 164107 0. 000250 0. 368538 0. 027522 bis(3-methylbutyl)ether 0. 135515 0. 003526 0. 300186 0. 000025 high boiling point compound 000820 〇. 〇〇〇〇〇〇 0. 001844 〇. 8 Table 8: The reactor output (4) exemplified in Example 5, the distillate (6) of the column 2 and the bottom product (7) and the aqueous phase of the liquid-liquid separator D1 (5) The composition of the reactor output (4) is at a temperature of 88. Partially condensed at 6 ° C and fed to the column K2 in two phases. The tower contains 18 theoretical plates and has a reflux ratio of 0. 47 and pressure 0. Operate at 30 MPa (absolute pressure). Starting from the top -38- 201105608 Board 1 3 is introduced into the feed. The top temperature is 5 3 .  3 t and the bottom temperature is 1 1 9. 2 t. The top product (6) is 3-methyl-1-butene having a purity of more than 96% by mass of 3-methyl-1-butene (see Table 8). The minor components present are the isomers 2-methyl-2-butene and 2-methyl-1-butene, 3-methyl-1-butanol and water. The bottom product (7) of the column K2 mainly contains unreacted 3-methyl-1-butanol (about 37% by mass), bis(3-methylbutyl)ether (about 30% by mass), and water. (about 3 3 mass%). In addition, high boiling compounds and methylbutenes are present. The stream (7) was cooled to 40 ° C and fed to the liquid-liquid separator D1. Within the separator D1, the water system is separated below its physical solubility limit and discharged in heavy phase (5). Subsequently, most of the non-aqueous stream (i.e., the recycle stream (7a)) is introduced into the distillation column K1. The mass flow and composition of the organic phase (7a) are shown in Table 7 and the mass flow and composition of the aqueous phase (5) are shown in Table 8. In Example 5, the total yield of methylbutenes calculated from the alcohol content of stream (1) and the methylbutene content of stream (6) is 98. The yield of 7% and 3-methyl-1-butene is 96. 2%. These high quality yields are again achieved by the recycle and dissociation of the unreacted alcohol and the ether formed. Compared with Example 4, before the discharge stream (3), the significant materials 3-methyl-1-butanol and bis(3-methylbutyl)ether were significantly depleted by distillation in column K2. Increase the quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS The invention will be described with the aid of the drawings, but the invention is not limited to the embodiments described. The drawing shows: -39- 201105608 Figure 1: Flowchart of a plant implementing a first process variant of the invention: Figure 2: Flowchart of a plant implementing a second process variant of the invention; Figure 3: Implementation Flowchart of a plant of a third process variant of the invention; Figure 4: Flowchart of a plant implementing a fourth process variant of the invention. [Main component symbol description] 1 : Feed stream 2 : Top stream 3 : Bottom stream 4 : Reaction product 4a : Light (organic) phase 5 : Heavy (water) phase 6 : Top product 7 : Bottom product 7 a : Light ( Organic) phase 7b: recycle stream 8 · _ purge stream D1 : liquid-liquid separator R1 : reactor ΚΙ , K2 : tower - 40-

Claims (1)

201105608 七、申請專利範圍: 1. 一種製備3 -甲基-1-丁稀之方法 a) 其中提供含有3-甲基-1-丁醇之起始物; b ) 其中令該起始物經催化脫水反應以生成反應產物 * c ) 其中該反應產物含有至少下述之成分:3 -甲基-1-丁烯、二(3 -甲基丁基)醚、水及未反應之3 -甲基-1-丁醇 » d ) 其中藉由蒸餾並藉由相分離以除去水使該反應產 物經分離成低沸點餾分、高沸點餾分及水餾分; e) 其中該低沸點餾分含有3-甲基-1-丁烯; f) 其中該高沸點餾分含有至少二(3-甲基丁基)醚 和未反應之3 -甲基-1-丁醇; g) 其中該水餾分本質上含有水;且 h) 其中該高沸點餾分係至少部分地再循環至該脫水 反應。 2 _如申請專利範圍第1項之方法,其中該高沸點餾分 被分爲循環部分和清除部分,且僅有該循環部分再循環至 該脫水反應’而該清除部分自該製程排放,其中該循環部 分係大於該清除部分。 3 ·如申請專利範圍第1項之方法,其中該高沸點餾分 係經蒸飽’且藉由該蒸餾,存在於該起始物中及/或經該 脫水反應所生成之高沸點成分自該高沸點餾分被分離且經 排放。 -41 - 201105608 4 ·如申請專利範圍第3項之方法,其中該高沸點餾分 之蒸餾係與該起始物混合後進行。 5 .如申請專利範圍第4項之方法,其中該高沸點餾分 之蒸餾係於高於該脫水反應之操作壓力至少〇.〇5 MPa之壓 力下進行。 6.如申請專利範圍第5項之方法,其中該高沸點餾分 之蒸餾係於蒸餾塔內進行,該蒸餾塔之頂部產物係以氣體 形式取出並餵入該脫水反應。 7 .如申請專利範圍第3至6項中任一項之方法,其中 藉由該高沸點餾分之蒸餾的頂部產物之冷凝熱產生製程蒸 汽。 8 ·如申請專利範圍第1至6項中任一項之方法,其中 使該反應產物分離成低沸點餾分和高沸點餾分之蒸餾係於 低於該脫水反應之操作壓力至少0.05 MPa之壓力下進行。 9-如申請專利範圍第8項之方法,其中該反應產物係 至少部分地以氣體形式餵入使該反應產物分離成低沸點餾 分和高沸點餾分之蒸餾中。 10.如申請專利範圍第1至6項中任一項之方法,其中 該方法依循製備3-甲基-1-丁醇之方法, a) 其中該製備3-甲基-1-丁醇之方法包含作爲最後製 程步驟之蒸餾,該蒸餾之頂部產物含有3·甲基-1-丁醇, b) 其中於比該脫水反應之操作壓力高至少0.05 MPa 的壓力下進行該製備3-甲基-1-丁醇之方法的蒸餾,且 c) 其中該製備3 -甲基-1-丁醇之方法的蒸餾之頂部產 -42- 201105608 物係以氣體型式被取出且隨後作爲起始物被餵人 至該脫水反應中。 11. 如申請專利範圍第1至6項中任一項之方法,其中 除去水係於液體-液體分離器內藉由簡單之相分離進行。 12. 如申請專利範圍第1至6項中任一項之方法,其中 於單一通過3-甲基-1-丁醇之50至98 %轉化下進行該脫水反 應。 13. 如申請專利範圍第1至6項中任一項之方法,其中 於該脫水反應中使用經氧化鋇改質之γ -氧化鋁作爲觸媒。 14. 如申請專利範圍第1至6項中任一項之方法,其中 該脫水反應係於氣相、250至400 °C之溫度範圍及0.15至 0.95 MPa之壓力範圍下進行。 I5· —種使用3 -甲基-1-丁烯作爲共單體使聚丙烯或 聚乙烯改質之方法,其中該3-甲基-1-丁烯係依申請專利 範圍第1至14項中任一項之方法製備。 -43-201105608 VII. Patent application scope: 1. A method for preparing 3-methyl-1-butyrene a) wherein a starting material containing 3-methyl-1-butanol is provided; b) wherein the starting material is subjected to Catalytic dehydration reaction to form a reaction product * c ) wherein the reaction product contains at least the following components: 3-methyl-1-butene, bis(3-methylbutyl)ether, water, and unreacted 3-A Base-1-butanol»d) wherein the reaction product is separated into a low boiling fraction, a high boiling fraction and a water fraction by distillation and by phase separation to remove water; e) wherein the low boiling fraction contains 3-A a 1-butene; f) wherein the high-boiling fraction contains at least bis(3-methylbutyl)ether and unreacted 3-methyl-1-butanol; g) wherein the water fraction contains water in nature And h) wherein the high boiling fraction is at least partially recycled to the dehydration reaction. The method of claim 1, wherein the high boiling fraction is divided into a recycle portion and a purge portion, and only the recycle portion is recycled to the dehydration reaction and the purge portion is discharged from the process, wherein The loop portion is larger than the clear portion. 3. The method of claim 1, wherein the high-boiling fraction is steamed and the high-boiling component formed in the starting material and/or by the dehydration reaction is derived from the distillation The high boiling fraction is separated and discharged. The method of claim 3, wherein the distillation of the high-boiling fraction is carried out after mixing with the starting material. 5. The method of claim 4, wherein the distillation of the high boiling fraction is carried out at a pressure higher than the operating pressure of the dehydration reaction by at least 〇 5 MPa. 6. The method of claim 5, wherein the distillation of the high boiling fraction is carried out in a distillation column, and the overhead product of the distillation column is taken out as a gas and fed to the dehydration reaction. The method of any one of claims 3 to 6, wherein the process steam is produced by the heat of condensation of the overhead product of the distillation of the high boiling fraction. The method of any one of claims 1 to 6, wherein the separation of the reaction product into a low boiling fraction and a high boiling fraction is carried out at a pressure lower than the operating pressure of the dehydration reaction by at least 0.05 MPa. get on. 9. The method of claim 8, wherein the reaction product is fed at least partially in a gas form to separate the reaction product into a distillation of a low boiling fraction and a high boiling fraction. 10. The method of any one of claims 1 to 6, wherein the method follows the method of preparing 3-methyl-1-butanol, a) wherein the preparation of 3-methyl-1-butanol The process comprises distillation as a final process step, the overhead product of the distillation containing 3·methyl-1-butanol, b) wherein the preparation is carried out at a pressure of at least 0.05 MPa higher than the operating pressure of the dehydration reaction. Distillation of the method of 1-butanol, and c) wherein the top of the distillation method for the preparation of 3-methyl-1-butanol is -42-201105608, the system is taken out in a gas form and subsequently taken as a starting material Feed the person to the dehydration reaction. 11. The method of any one of claims 1 to 6, wherein the removing water is carried out in a liquid-liquid separator by simple phase separation. 12. The method of any one of claims 1 to 6, wherein the dehydration reaction is carried out by a single conversion of 50 to 98% by 3-methyl-1-butanol. 13. The method of any one of claims 1 to 6, wherein yttria-modified y-alumina is used as a catalyst in the dehydration reaction. The method of any one of claims 1 to 6, wherein the dehydration reaction is carried out in a gas phase, a temperature range of 250 to 400 ° C, and a pressure range of 0.15 to 0.95 MPa. I5. A method for modifying polypropylene or polyethylene using 3-methyl-1-butene as a comonomer, wherein the 3-methyl-1-butene is in accordance with claims 1 to 14 Prepared by any of the methods. -43-
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