201100902 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明涉及一種組裝治具及該組裝治具之使用方法。 【先前技#ί】 [0002] 隨著電子產品在曰常生活中越來越多之使用，人們對電 子產品之品質越來越關注。在對投影機之光機中之光學 棱鏡之組裝過程中，其定位精度要求較高；如果光學棱 鏡在組裝過程中發生偏離，將直接影響投影機之投影成 像效果。 11 [0003] 目前在對光機中之光學棱鏡之組裝過程中，一般是將光 機框架之光學棱鏡固定座呈水準放置，操作人員將光學 棱鏡從光機框架之正上方壓入到光學棱鏡固定座。然而201100902 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to an assembly jig and a method of using the assembly jig. [Previous technology #ί] [0002] With the increasing use of electronic products in everyday life, people are paying more and more attention to the quality of electronic products. In the assembly process of the optical prism in the projector of the projector, the positioning accuracy is high; if the optical prism is deviated during the assembly process, it will directly affect the projection effect of the projector. [0003] At present, in the assembly process of the optical prism in the optical machine, the optical prism fixing seat of the optical frame is generally placed at a level, and the operator presses the optical prism from directly above the optical frame to the optical prism. Fixed seat. however
，由於操作人員之用力不穩定，且光機框架上用於組裝 光學棱鏡之周圍為鏡頭固定孔和微鏡固定孔，無法找到 光學棱鏡之組裝定位面；因些，在光學棱鏡壓入到光學 棱鏡固定座之過程中，光學棱鏡很容易發生偏移，從而 影響成像效果。 II 【發明内容】 [0004] 有鑑於此，有必要提供一種將光學棱鏡垂直組入光機框 架之組裝治具及該組裝治具之使用方法。 [0005] 一種組裝治具，其用於將光學棱鏡組入到光機框架中； 所述組裝治具包括一基座、一第一衝程裝置、一第二衝 程裝置及一承載座；所述基座包括一垂直基板及一與所 述垂直基板垂直固定連接之水準基板；所述第一衝程裝 置固設於垂直基板上；所述第二衝程裝置固設於水準基 098122058 表單編號Α0101 第4頁/共17頁 0982037482-0 201100902 板上；所述承載座固設於水準基板上，且位於第—衝矛。 裝置之下方；所述承載座上開設有一承載槽，所述承栽 槽用於承載所述光機框架。 [0006] [0007] [0008] Ο [0009] [0010] [0011] G [0012] [0013] 一種上述組裝治具之使用方法，其包括以下步驟： 提供一光機框架、一光學棱鏡、兩個定位塊及—組裝户 具； αBecause the operator's exertion is unstable, and the lens mounting hole and the micromirror fixing hole are used around the assembly optical prism on the optical frame, the assembly positioning surface of the optical prism cannot be found; therefore, the optical prism is pressed into the optical During the prism holder, the optical prism is easily offset, which affects the imaging effect. II. SUMMARY OF THE INVENTION [0004] In view of the above, it is necessary to provide an assembly jig for vertically assembling an optical prism into a gantry frame and a method of using the assembly jig. [0005] An assembly jig for assembling an optical prism into a optomechanical frame; the assembly jig includes a base, a first stroke device, a second stroke device, and a carrier; The base includes a vertical substrate and a leveling substrate fixedly connected perpendicularly to the vertical substrate; the first stroke device is fixed on the vertical substrate; the second stroke device is fixed on the leveling base 989122058 Form No. 1010101 No. 4 Page / a total of 17 pages 0982037482-0 201100902 board; the carrier is fixed on the leveling substrate, and located in the first-shooting spear. A bearing groove is defined in the bearing seat, and the bearing groove is used to carry the light machine frame. [0009] [0010] [0012] [0012] [0013] A method of using the above assembly jig, comprising the steps of: providing a optomechanical frame, an optical prism, Two positioning blocks and - assembly equipment;
所述光機框架包括鏡頭固定孔、一微鏡固定孔及—光學 棱鏡固定座；在光學棱鏡固定座上塗上膠體，將兩個定 位塊分別從鏡頭固定孔及微鏡固定孔卡設在光機框架I 將裝設有定位塊之光機框架放置於組裝治具之承栽座上 ’且所述兩個定位塊與承載槽相抵持； 將光學棱鏡放置於光機框架内，且職學棱鏡位於兩個 定位塊上； 作動組裝治具之第一衝程裝置及案二衡程裝置，將光學 棱鏡組入到光學棱鏡固定座内〆使光學棱鏡與光機樞= 相粘接。 與先前技術相比較，本發明提供之組裝治具及該組裝治 具之使用方法通過第-衝程裝置對承載於承載槽之_ 框架進行限m二衝程裝置將光學棱鏡垂直組入到 光機框架中，從而避免在組裝過程中產生偏移。 【實施方式】 下面將結合_與實_對本技術㈣之μ治具及該 098122058 表單編號Α0101 第5頁/共17 0982037482-0 201100902 組裝治具之使用方法作進一步詳細說明。 [0014] [0015] [0016] 如圖1至圖3所示，為本發明實施方式提供之一種組裝治 具10，其用於將光學棱鏡20組入到光機框架3〇中。所述 組裝治具10包括一基座11、一第一衝程裝置12、一第二 衝程裝置1 3及一承載座1 4。 所述基座11包括一垂直基板111及一與所述垂直基板U1 垂直固定連接之水準基板Π2 ;所述垂直基板11丨與水準 基板112都為長方體板材，其可採用金屬、木材等材料製 成。 所述第一衝程裝置12包括一第一支架121、一第一把手 1 22、一第一連接桿1 23及一第一衝壓椁124。所述第一 支架121水準固設於垂直基板in 一側，其包括一第一樞 接端121a、一第一固定端121b及一第一軸套i21c。所述 第一樞接端121a與第一轴套121c位於第一支架121兩端 ，且所述第一軸套121c位於第一樞接端i21a之正下方。 所述第一固定端121b位於第一軸套121c與第一枢接端 121a之間。所述第一支架121通過第一固定端12化固定 於垂直基板111上。所述第一把手122包括一第一手持部 122a及與第一手持部122a近似垂直之第一轉接部i22b。 所述第一轉接部122b與第一手持部122a相連接之一端設 置有一第一拐接端122c，在第一轉接部122b之另一端設 置有一第一轉接端122d ;所述第一把手122通過第一轉接 端122d轉動連接於第一支架121之第一樞接端121a。所 述第一連接桿123之一端活動連接於第—拐接端i22c，另 一端與第一衝壓桿124活動連接。所述第一衝壓桿124套 098122058 表單編號A0101 第6頁/共17頁 0982037482-0 201100902 設於第一軸套121c内。 [⑻ 17] ❹ 〇 [0018] 所述第二衝程裝置13包括一第二支架131、一第二把手 132、一第二連接桿133、一第二衝壓桿134及一壓板 。所述第二支架131水準固設於水準基板112—側，其包 括一第二樞接端131a、一第二固定端131b及一第二軸套 131c。所述第二樞接端13“與第二轴套Ulc位於第二支 架131兩端，且所述第二轴套131c位於第二柩接端^^ 之正下方；所述第二固定端1311)位於第二軸套Hie與第 二樞接端131a之間。所述第二支架131通過第二固定端 131b蚊於水準基板112上。所述第二把手132包括一第 二手持部132a及與第二手持部132&近似垂直之第二轉接 部132b。所述第二轉接部132七與第二手轉部u2a相連接 之-端設置有-第二拐接端132e，在第二轉接部13213之 另-端設置有-第二轉接端132d ;所述第二把手132通過 第二轉接端132d轉動連接於第二支架131之第二樞接端 13U。所述第二連接桿13$_連接於第二拐接端 132c，另一端與第二衝壓桿134话動連接。所述第二衝壓 桿134套設於第二軸套i31c内。 所述承載座14為-方形立方體；所述承載座心括兩個 相對側面141 ’ Μ-側面141與垂直基板lu相對另 -側面141與第二衝程裝置13相對。所述承載座14上朝向 於第-衝程裝置12之表面上開設有一_承载槽142，所 述承載槽142和與第二衝程裝置13相對之侧面141相連通 。所述承載槽142包括兩個朝向於第—_裝置12之承載 面142a及一朝向於第二衝程裝置13之抵靠面14扎。 098122058 表單編號A0101 第7頁/共17頁 0982037482-0 201100902 [0019] 請一併參考圖4，使用該組裝治具之組裝方法包括以下步 驟： [0020] S101，在對光學棱鏡20組裝前，提供一組裝治具10、一 光機框架30及兩個定位塊40 ; [0021] S102，在光機框架30上用於固設光學棱鏡20處塗覆膠體 。本實施方式中，所述光機框架30包括一進光部31及一 出光部32 ;所述出光部32上相鄰之表面上開設有一鏡頭 固定孔321及一微鏡固定孔322，出光部32之底面上設置 有一光學棱鏡固定座323，所述膠體塗覆於光學棱鏡固定 座323上，且所述膠體為紫外線膠； [0022] S103，將兩個定位塊40分別從鏡頭固定孔321及微鏡固 定孔322卡設於光機框架30上。再將組設有定位塊40之光 機結構放置於組裝治具10之承載座14之V形承載槽142， 使兩個定位塊40抵靠於承載槽142之承載面142a。使光 機框架30上具有光學棱鏡固定座323之一側朝向於第二衝 . 程裝置13，背離所述光學棱鏡固定座323之一側抵靠於抵 靠面142b上。 [0023] S104，將光學棱鏡20放置於光機框架30内，使光學棱鏡 20之表面抵靠於定位塊40。 [0024] S105，作動第一衝程裝置12，使第一衝壓桿124之一端 壓制在光機框架30上，使光機框架30穩定位於承載座14 上；然後作動第二衝壓桿13，所述壓板135將光學棱鏡20 沿定位塊40之表面組入到光學棱鏡固定座323内。 [0025] S106，將一紫外光管（圖未示）伸入到光機框架30，對 098122058 表單編號A0101 第8頁/共17頁 0982037482-0 201100902 光學棱鏡20和光學棱鏡固定座323之粘接處進行照射。 [0026] [0027] Ο [0028] [0029] [0030] Ο [0031] [0032] 本實施方式提供之組裝治具和使用該組裝治具之組裝方 法通過第一衝程裝置與承載座對光機框架之固定作用， 第二衝程裝置可將光學棱鏡垂直組入到光機框架中，從 而避免在組裝過程中產生偏移。 綜上所述，本發明確已符合發明專利之要件，遂依法提 出專利申請。惟，以上所述者僅為本發明之較佳實施方 式，自不能以此限制本案之申請專利範圍。舉凡熟悉本 案技藝之人士援依本發明之精神所作之等效修飾或變化 ，皆應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係本發明實施方式提供之組裝治具之立體示意圖。 圖2係待組裝之光學框架與定位塊之結構示意圖。 圖3係圖1中組裝治具將光學棱鏡組入到光學框架之組裝 示意圖。 圖4係使用圖1中組裝治具之組裝方法流程圖。 【主要元件符號說明】 組裝治具 10 基座 11 垂直基板 111 水準基板 112 第一衝程裝置 12 第一支架 121 第一把手 122 第一連接桿 123 第一衝壓桿 124 第一樞接端 121a 第一固定端 121b 第一軸套 121c 第一手持部 122a 第一轉接部 122b 表單編號Α0101 第9頁/共17頁 0982037482-0 098122058 201100902 第一拐接端 122c 第一轉接端 122d 第二衝程裝置 13 第二支架 131 第二把手 132 第二連接桿 133 第二衝壓桿 134 壓板 135 第二樞接端 131a 第二固定端 131b 第二軸套 131c 第二手持部 132a 第二轉接部 132b 第二拐接端 132c 苐'一轉接端 132d 承載座 14 側面141 141 承載槽 142 承載面 142a 抵靠面 142b 光機框架 30 進光部 31 出光部 32 鏡頭固定孔 321 微鏡固定孔 322 光學棱鏡固定 323 座 定位塊 40 098122058 表單編號A0101 第10頁/共17頁 0982037482-0The optomechanical frame comprises a lens fixing hole, a micromirror fixing hole and an optical prism fixing seat; a glue body is coated on the optical prism fixing seat, and the two positioning blocks are respectively arranged on the light from the lens fixing hole and the micro mirror fixing hole The machine frame I places the optomechanical frame with the positioning block on the bearing seat of the assembly jig' and the two positioning blocks abut against the bearing groove; the optical prism is placed in the optomechanical frame, and the vocational school The prism is located on the two positioning blocks; the first stroke device and the second weighing device of the assembly jig are actuated, and the optical prism is incorporated into the optical prism fixing seat to bond the optical prism with the optical mechanism. Compared with the prior art, the assembly jig provided by the present invention and the use method of the assembly jig are arranged by the first-stroke device to the frame supported by the bearing groove, and the optical prism is vertically assembled into the optical frame. Medium to avoid offsets during assembly. [Embodiment] The method of using the jig of the present technology (4) and the method of using the 098122058 form number Α0101 5th / 17 0982037482-0 201100902 assembly jig will be further described in detail below. [0016] As shown in FIGS. 1 to 3, an assembly tool 10 for assembling an optical prism 20 into a optomechanical frame 3 is provided in accordance with an embodiment of the present invention. The assembly jig 10 includes a base 11, a first stroke device 12, a second stroke device 13 and a carrier 14. The pedestal 11 includes a vertical substrate 111 and a level substrate Π2 fixedly connected to the vertical substrate U1. The vertical substrate 11 丨 and the level substrate 112 are rectangular plates, which can be made of metal, wood or the like. to make. The first stroke device 12 includes a first bracket 121, a first handle 122, a first connecting rod 213, and a first punching cymbal 124. The first bracket 121 is horizontally fixed on the vertical substrate in side, and includes a first pivot end 121a, a first fixed end 121b and a first sleeve i21c. The first pivotal end 121a and the first sleeve 121c are located at two ends of the first bracket 121, and the first sleeve 121c is located directly below the first pivotal end i21a. The first fixed end 121b is located between the first sleeve 121c and the first pivot end 121a. The first bracket 121 is fixed to the vertical substrate 111 by the first fixed end 12. The first handle 122 includes a first hand portion 122a and a first adapter portion i22b that is approximately perpendicular to the first hand portion 122a. One end of the first connecting portion 122b connected to the first hand portion 122a is provided with a first connecting end 122c, and the other end of the first connecting portion 122b is provided with a first connecting end 122d; the first handle 122 is rotatably connected to the first pivot end 121a of the first bracket 121 through the first adapter end 122d. One end of the first connecting rod 123 is movably connected to the first-to-clip end i22c, and the other end is movably connected to the first punching rod 124. The first punching rod 124 sleeve 098122058 Form No. A0101 Page 6 of 17 0982037482-0 201100902 is disposed in the first sleeve 121c. [(8) 17] 第二 〇 [0018] The second stroke device 13 includes a second bracket 131, a second handle 132, a second connecting rod 133, a second punching rod 134, and a pressure plate. The second bracket 131 is fixed to the level of the leveling substrate 112, and includes a second pivoting end 131a, a second fixed end 131b and a second sleeve 131c. The second pivoting end 13 is located at the two ends of the second bracket 131, and the second sleeve 131c is located directly below the second connecting end; the second fixed end 1311 Between the second sleeve Hie and the second pivoting end 131a. The second bracket 131 is mosquitoed on the leveling substrate 112 through the second fixed end 131b. The second handle 132 includes a second hand portion 132a And a second adapter portion 132b that is approximately perpendicular to the second hand-held portion 132& the second adapter portion 132 is connected to the second hand-turning portion u2a at the end of which is disposed with a second second terminal 132e. A second adapter end 132d is disposed at the other end of the second adapter portion 13213; the second handle 132 is rotatably coupled to the second pivot terminal 13U of the second bracket 131 via the second adapter end 132d. The second connecting rod 13$_ is connected to the second connecting end 132c, and the other end is movably connected to the second pressing rod 134. The second pressing rod 134 is sleeved in the second sleeve i31c. 14 is a square cube; the carrier core includes two opposite side faces 141'. The side surface 141 is opposed to the vertical substrate lu opposite the other side surface 141 from the second stroke device 13. A bearing groove 142 is defined on the surface of the bearing block 14 facing the first-stroke device 12, and the bearing groove 142 is in communication with a side surface 141 opposite to the second stroke device 13. The bearing groove 142 includes two The bearing surface 142a facing the first device 12 and the abutting surface 14 facing the second stroke device 13 are attached. 098122058 Form No. A0101 Page 7 of 17 0982037482-0 201100902 [0019] Please refer to the figure together 4. The assembly method using the assembly jig includes the following steps: [0020] S101, before assembling the optical prism 20, providing an assembly jig 10, a optomechanical frame 30, and two positioning blocks 40; [0021] S102 In the embodiment, the optomechanical frame 30 includes a light entering portion 31 and a light exiting portion 32. The light exiting portion 32 is adjacent to each other. A lens fixing hole 321 and a micromirror fixing hole 322 are formed on the surface of the light emitting portion 32. An optical prism fixing base 323 is disposed on the bottom surface of the light emitting portion 32. The colloid is coated on the optical prism fixing base 323, and the colloid is ultraviolet. [0022] S103, two positioning blocks 40 The lens fixing hole 321 and the micromirror fixing hole 322 are not disposed on the optical frame 30. The optomechanical structure in which the positioning block 40 is disposed is placed on the V-shaped bearing groove 142 of the carrier 14 of the assembly jig 10, The two positioning blocks 40 are abutted against the bearing surface 142a of the carrying groove 142. One side of the optical frame 30 having the optical prism fixing seat 323 faces the second punching device 13 away from the optical prism fixing seat 323. One of the sides abuts against the abutment surface 142b. [0023] S104, the optical prism 20 is placed in the optomechanical frame 30 such that the surface of the optical prism 20 abuts against the positioning block 40. [0024] S105, actuating the first stroke device 12, pressing one end of the first punching rod 124 on the light machine frame 30, so that the light machine frame 30 is stably located on the carrier 14; and then actuating the second punching rod 13, The platen 135 incorporates the optical prism 20 into the optical prism mount 323 along the surface of the positioning block 40. [0025] S106, an ultraviolet tube (not shown) is extended into the optomechanical frame 30, pair 099122058 Form No. A0101 Page 8 of 17 0982037482-0 201100902 The optical prism 20 and the optical prism fixing seat 323 are adhered The junction is illuminated. [0027] [0030] [0032] The assembly jig provided by the present embodiment and the assembly method using the same are coupled to the carrier by the first stroke device. The fixed action of the machine frame, the second stroke device can vertically align the optical prism into the optomechanical frame to avoid offset during assembly. In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is filed according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of an assembly jig provided by an embodiment of the present invention. 2 is a schematic structural view of an optical frame and a positioning block to be assembled. Figure 3 is an assembled view of the assembly jig of Figure 1 incorporating an optical prism into an optical frame. Figure 4 is a flow chart of the assembly method using the assembly jig of Figure 1. [Main component symbol description] Assembly jig 10 Base 11 Vertical substrate 111 Level substrate 112 First stroke device 12 First bracket 121 First handle 122 First connecting rod 123 First punching rod 124 First pivot end 121a First fixed End 121b First sleeve 121c First hand portion 122a First adapter portion 122b Form number Α0101 Page 9/17 page 0982037482-0 098122058 201100902 First abutting end 122c First transfer end 122d Second stroke device 13 Second bracket 131 second handle 132 second connecting rod 133 second pressing rod 134 pressing plate 135 second pivoting end 131a second fixed end 131b second sleeve 131c second hand portion 132a second switching portion 132b second The abutting end 132c 苐' an adapter end 132d the carrier 14 side 141 141 the bearing groove 142 the bearing surface 142a the abutting surface 142b the light machine frame 30 the light entrance portion 31 the light exit portion 32 the lens fixing hole 321 the micro mirror fixing hole 322 the optical prism fixed 323 Block Positioning Block 40 098122058 Form No. A0101 Page 10 of 17 0982037482-0