TW201043940A - Corrosion detection device - Google Patents

Corrosion detection device Download PDF

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Publication number
TW201043940A
TW201043940A TW98118642A TW98118642A TW201043940A TW 201043940 A TW201043940 A TW 201043940A TW 98118642 A TW98118642 A TW 98118642A TW 98118642 A TW98118642 A TW 98118642A TW 201043940 A TW201043940 A TW 201043940A
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Taiwan
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layer
corrosion
circuit
detecting
external
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TW98118642A
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Chinese (zh)
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Hua-Li Li
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Hua-Li Li
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Abstract

A corrosion detection device includes a wall layer, an insulation layer, a protective layer, a chip and an RFID testing equipment. Among them, the insulation layer is coated and fixed outside the wall layer; the protective layer is coated and fixed outside the insulation layer; the chip consists of a signal transmitter circuit, the signal transmitter has an external test circuit, the chip is impermeably packaged outside the protective layer; the RFID testing equipment can detect whether the chip is transmitting a signal, if the insulation layer absorbs water, the external test circuit will corrode and break due to contacting with moisture, and the RFID testing equipment is unable to detect the wireless signal transmitted by the chip, thereby effectively detecting whether the insulation layer is infiltrated by moisture so as to effectively prevent corrosion damage to the wall layer.

Description

201043940 六、發明說明: 【發明所屬之技術領域】 本發明係一種有關於檢測裝置之技術領域,尤指一種可有效 偵測該保溫層是否有水氣滲入’並有效避免該管壁層產生錄触損 壞之腐蝕檢測裝置。 【先前技術】 一般國家的工業區皆有大量的輪送高溫流體用之工業管路戋 高溫作業槽,為了降低熱能散失並維持製程流體溫度之穩定,故 前述高溫管路及槽體的結構大多由外部包覆有一層保溫棉層最 後再加以一鐵皮保護,即形成工業用高溫管路或槽體,而一旦外 部鐵皮發生破損、滲漏或腐蝕的情形,使最外層之鐵皮產生裂 縫,進而使保溫棉吸㈣雨水或^氣富含之錢成份,若保溫棉 其渔氣達到極大的比例,使得最_之管財會接觸到水氣而加 速氧化鐵钱。201043940 VI. Description of the Invention: [Technical Field] The present invention relates to a technical field related to a detecting device, and more particularly to an effective detection of whether the insulating layer has moisture infiltration and effectively avoids the recording of the wall layer Corrosion detection device that is damaged. [Prior Art] In the industrial areas of the country, there are a large number of industrial pipelines and high-temperature working tanks for circulating high-temperature fluids. In order to reduce the heat loss and maintain the stability of the process fluid temperature, the structure of the high-temperature pipelines and tanks is mostly The outer layer is covered with a layer of insulating cotton and finally protected by a metal sheet to form an industrial high-temperature pipeline or tank. Once the outer iron sheet is damaged, leaked or corroded, the outermost layer of iron is cracked. The insulation cotton is sucked (4) rainwater or gas rich in the composition of the money, if the insulation of the cotton reaches a great proportion, so that the most money will be exposed to water vapor and accelerate the iron oxide money.

加速腐狀制有許多,舉凡在溫度上因溫度上升、溫度波 動及冷凝現象(高溫流體溫度介於—5。〇〜丄2〇。〇 ,在濃 度上因酸性氣體(如鹽類)增加,在雜質上1^氣含氯離子(海 邊環境)或二氧化硫(s〇2),在保溫系統設計上因安裝不良, 造成水分聚集於保輯„,如此,料因素都㈣致管路外殼 齡而破損,進而使其内部之輸送管亦受到腐似生破損,使 工轉氣和廢水㈣,實在相當危險,況且面對如此大範圍的 業s路I進仃維修的工作實有其相當難度,常造成廠商及維 201043940 人貝的困擾’面對這些工業管路内部的舰問題,亦有許多檢測 裝置’以下針對列舉相關習用檢測裝置: 、挖孔檢視:檢修人員於欲檢測的工㈣路部位開設一小孔, 乂窺視的方式查看卫業管路内之保溫棉層是否有水氣殘留的 障形’而—般工業區工業管路的設置其高度有可能達到4至 5公尺且需檢查達數千多個部位,若欲進行檢_需搭設魔 架來解決高度上的問題,而此方法制於域圍之具高度之 工業管路檢修’實科合時間及人力成本效益。 …=檢測:檢修人M於欲檢修的卫業管路部位,以-儀器探 測是否因為該部位有水氣殘留,但是若需檢測較高的工業管 路,亦需配合搭配應架輔助,且―般卫業管路有時因流動中 的液體溫度較高’使得殘留於保溫棉層的水氣會因此而基發 掉’此時儀ϋ便無法發揮其相,所以,在使用上亦有所限 微波檢測:同上述利用殘留水份,以一微波儀器提高該殘留 水乳之溫度,再配合熱像儀來探測,若有水氣的殘留,便可 由熱像儀看出其發出之熱源反應,因檢修人員已處於一且高 Μ鐵皮之包覆,因此此方法之靈敏度偏低, 四 °再利用此加南溫度之檢測方式,亦有相當的危險性。 R F I D檢測:於工章用τ *〜 業用工業官路預先於可能發生腐蝕的工 二路埋白。又日日片當成標籤使用,檢修人員利用R F I D 來umi s路的晶片是否因為接觸到水氣而損毁, 201043940 但疋RFID訊號以訊號檢測的方式容易受到外殼鐵質金屬 的影響而降低效率,且保溫棉層又極具厚度,^日日片又置於 保溫棉層最内側,亦會影響檢測效果。 惟’其上述習用之檢測裝置,仍存在有下列缺失:例如欲檢 測高度較高的工業管路,需額外搭設魔架來輔以檢測,能檢測的 :範圍有限,亦需花費大量時間及人力成本。其次,習用的中子檢 -測裝置,卫業管路中所殘留的水氣,亦受到高溫的環境而蒸發, 如此儀器便無法如期發揮其檢測功效。再者,習用祕檢測裝置 之檢測儀H的設備成本通常需要高達百萬元以上的預算,且檢測 的效果也相當有限並無法達到預期的效果。此外,制微波檢測 裝置係利用熱像儀的檢測,會提高檢修人員的危險性,且靈敏度 偏低,檢測效果不佳。ώ g 可見,%用的腐姓檢測裝置仍存在有 諸多的問題,實有改良之必要。 【發明内容】 〇 欲解決之技術問題點: 一'習㈣腐⑽㈣置欲檢測高度較高^業管路,須額外搭 設獅輔以檢測,能檢測的範圍有限,亦需花費大量時間 及人力成本。 二、 習㈣中/檢測裝置的檢财,工業管路t所殘留的水氣, 亦又到阿溫的被境而蒸發,如此儀器便無法如期發揮其檢測 功效。 三、 習用腐#檢測裝置之格 σ d儀益的設備成本通常需要高達百萬 5 201043940 四 ^以上的預算’且檢測的效果也無法達到預期的效果。 、習用微波檢測裝置的檢測中係利用埶 …像儀來檢測,會接离拾 五 修人員的危險性、靈敏度偏低且檢測致果不佳。 、習用的R F I D檢測係於工業用工隼瞢 縣於可能發生腐 姓的工業管路埋皆設一晶片當成 田成‘織使用,檢修人員利用尺 Μ儀器來檢測該工業管路的晶片是否因為接觸到水氣而 相毀,但是RFID訊號以訊號檢測的方式容易受到外殼鐵 質金屬的影響而降低效率,且保溫棉層又極具厚度,若晶片 又置於保溫棉層最内側,亦會影響檢測效果。 解決問題的技術特點:本發明的第—可行實施例係提供一種 腐蝕檢測裝置,係包括:一管壁層、一保溫層、一保護層、一曰 片與一射頻職系統(RadiQ Frequeney Identifieati〇n 曰曰 簡稱RFID)檢測儀器。其中’該管壁層主要係實施於工業管 路或作業槽體等之用途上,該保溫層係包覆固設於該管壁層外; 該保護層係包覆固設於該保溫層外;該晶片包括—發射訊號電 路,該發射訊號電路係具有—外接檢測迴路,該外接檢測迴路係 穿經》玄保溫層中,該晶片透過該發射訊號電路而可發射無線訊 號,該晶片係防水氣地封裝於該保護層外側;該RF I D檢測儀 器係用以接收該晶片所發射之該無線訊號,若是該保溫層吸水, 忒外接檢測迴路會因為接觸水氣產生鏽蝕而斷裂,則該R F I D 檢測儀器就不能偵測到該晶片所發射之該無線訊號,藉此,可有 效偵測該保溫層是否有水氣滲入,有效避免該管壁層產生鏽蝕損 壞者。 201043940 其中,該發射訊號電路係包括一鋼製迴路。 其中,該外接檢測迴路係為一鐵絲迴路。 其中’該W更包覆有-外殼層’該外殼層的四周係塗設有 觸=層UiUcone),該石夕樹脂層可以有效隔離水氣滲入接 觸該晶片。 其中,該保護層係為一鐵皮層,該鐵皮層更包括一穿孔藉 以避免對訊號造成干擾。 曰 ❹ Ο 其中’ β亥保溫層係為一保溫棉層。 本發明的第二可行實施例係提供一種腐钱檢測裝置,係包 .營壁層、一保溫層、一保護層與—水氣檢測結構。其中, 層係包覆固設於該管壁層外;該保護層係包覆顧於該保 >皿層外;該水氣檢測結構係包括—發光元件一電池、—自動檢 2關與-外接檢測迴路,該外接檢測迴路係穿經該保溫層中, 件係透過該自動檢測開關與該外接檢測迴路來與該電池 :該外接檢測迴路更包括-吸水物質,當該保溫層吸 ==測迴路因為該吸水物質加速鏽_,該自動檢 電=!通該電池與該發光元件之間的通路,該電池係可供 =仔該發光元件進行發光動作,藉以警示水氣已渗人該保溫層 其中,該外接檢測迴路係為一鐵絲迴路。 其# ’該水氣檢測結構更包覆有—防水外殼層,該防 係塗設有—補脂層(sili—,該繼層可以有 政隔離水氣滲入接觸該水氣檢測結構。 其中,該保護層係為一鐵皮層。 其中,該發光元件係為一L ED燈。 7 201043940 其中,該電池可為一太陽能電池。 其中,該電池可為一水銀電池。 對照先前技術之功效: 一、 本發明透過該晶片與該R F I D檢測儀器之被動式設計,檢 測人員不用爬高爬低,透過該R F I D檢測儀器,即可有效 檢測是否有水氣滲入該保溫層中造成該工業管路鏽蝕的情 形,效率大幅度提升,而成本、危險性也大幅度降低。 二、 本發明透過該水氣檢測結構之該發光元件發光來警示之主動 式設計’檢測人貝不祕高魏,透過該水氣檢測結構中的 該發光元件是㈣發光,即可有效制是否有水氣渗入該保 溫層中造成該業管路鏽姓的情形,效率大幅度提升,而成 本、危險性也大幅度降低。 三、 習用的檢測裝置操作使用係需要專業人員來進行檢測的動 作,本發明只需安排—般人於平常依照固定次數檢查,使用 RFID檢測儀器或是直接觀測發光元件是否發光,相告容 易,即可以有效辨識出管路是否有鑛的情形,若有異^ ^就可以精準地快速發現並判別,並可依不同狀態或輕重緩 二再分別通知專業維修人員進行工業管路保養換裝維修的 四 、習用之檢«置❹操作若_高度較 作業槽需檢測腐㈣態時 h路次皿 本發明該水氣_結構之輪^㈣輔助,而透過 計或U ! D檢件發光㈣示之主動式設 眼或望遠鏡辅助觀察高處ϋ切計’於地平面即可藉由肉 形或透過無線訊號檢測 ^路&溫作業槽的腐餘情 件維修更具效率、成本也相當 201043940 節省,人員不用爬高爬低,相當符合安全之需求 五、本發明的晶片係封裝於該保護層外側,R f i d訊號檢測的 方式不會受到外殼鐵質金屬與厚的保溫棉層的影響而降低效 率,檢測效果良好。 有關本發料之技術、手段及其功效,轉較佳實施例 並配合圖式料說明如后,相信本發明上述之目的、構造及其特 徵,當可由之得一深入而具體的瞭解。 、 【實施方式】There are many ways to accelerate the decay of the system, such as temperature rise, temperature fluctuation and condensation phenomenon (the temperature of the high temperature fluid is between -5. 〇~丄2〇.〇, the concentration of acid gas (such as salt) increases, In the impurity, 1^ gas contains chloride ion (seaside environment) or sulfur dioxide (s〇2), which is poorly installed in the design of the insulation system, causing water to accumulate in the protection „, so the material factors are all (4) damaged due to the age of the pipeline shell. Moreover, the internal conveying pipe is also subject to corrosion and damage, which makes the work of gas and waste water (4), which is quite dangerous. Moreover, it is quite difficult to face such a large-scale operation of the industry. Caused by manufacturers and Victoria 201043940 people's shells 'In the face of these industrial pipelines inside the ship problem, there are also many detection devices' below for the enumeration of relevant custom detection devices:, digging hole inspection: maintenance personnel in the work (four) road parts to be tested Open a small hole and look at the insulation layer in the Weiye pipeline to see if there is any water-resistance barrier. The industrial zone of the industrial zone is set to a height of 4 to 5 meters and need to check thousands of parts, if you want to check _ need to set up a magic frame to solve the problem of height, and this method is based on the height of the industrial pipeline maintenance of the field Labor cost-effectiveness....=Detection: The maintenance person M is in the maintenance pipeline part to be overhauled. The instrument detects whether there is water and gas residue in the part, but if it is necessary to detect the higher industrial pipeline, it should also be matched with the Assisted by the frame, and the “well-maintained pipelines are sometimes caused by the high temperature of the liquid in the flow”, so that the moisture remaining in the insulation layer will be emitted, so that the instrument cannot be used at this time, so There is also limited microwave detection in use: the same as the above use of residual water, a microwave instrument to increase the temperature of the residual water emulsion, and then with the thermal imager to detect, if there is moisture residue, it can be seen by the thermal imager The heat source response is due to the fact that the maintenance personnel are already covered with a high-strength iron sheet, so the sensitivity of this method is low, and the detection method of the south temperature is also dangerous. Used in the work chapter τ *~ industry Use the industrial official road to pre-empt the second road that may corrode. The Japanese film is used as a label, and the maintenance personnel use RFID to damage the wafer of the umi s road because it is exposed to moisture. 201043940 But the RFID signal is signaled. The detection method is easy to be affected by the outer shell ferrous metal to reduce the efficiency, and the insulating cotton layer is extremely thick, and the daily film is placed on the innermost side of the insulating cotton layer, which also affects the detection effect. There are still some shortcomings in the device: for example, to detect high-grade industrial pipelines, additional magic racks are needed to assist with the detection. The range that can be detected is limited, and it takes a lot of time and labor costs. Secondly, it is used in the middle. The sub-test-measurement device, the water and gas remaining in the Weiye pipeline, is also evaporated by the high temperature environment, so that the instrument cannot perform its detection function as scheduled. Moreover, the equipment cost of the detector H of the conventional detection device is usually It requires a budget of more than one million yuan, and the detection effect is quite limited and can not achieve the desired results. In addition, the microwave detecting device utilizes the detection of the thermal imager, which increases the risk of the maintenance personnel, and the sensitivity is low, and the detection effect is not good. ώ g It can be seen that there are still many problems with the use of the surname detection device for %, which is necessary for improvement. [Summary of the Invention] The technical problems that you want to solve: One's (four) rot (10) (four) is intended to detect high heights ^ industry pipelines, additional lions must be set up for testing, the scope of detection is limited, and it takes a lot of time and manpower cost. 2. In the middle of (4), the detection of the device, the water and gas remaining in the industrial pipeline t, and the evaporation of Awen's environment, the instrument will not be able to exert its testing effect as scheduled. Third, the use of rot # detection device grid σ d Yiyi equipment costs usually need to be as high as 5 million 201043940 four ^ above the budget 'and the effect of the test can not achieve the desired results. In the detection of the conventional microwave detecting device, the image is detected by the image detector, and the danger of the pick-up personnel is low, the sensitivity is low, and the detection result is poor. The RFID detection used in the industry is based on the industrial engineering. The industrial pipeline in the county where the rot is likely to be buried has a wafer. When it is used in the field, the maintenance personnel use the ruler to detect whether the wafer of the industrial pipeline is in contact. It is destroyed by moisture, but the RFID signal is easily affected by the ferritic metal of the casing to reduce the efficiency, and the insulation layer is extremely thick. If the wafer is placed on the innermost side of the insulation layer, it will also affect. Detect the effect. Technical Problem for Solving the Problem: The first feasible embodiment of the present invention provides a corrosion detecting device comprising: a wall layer, an insulating layer, a protective layer, a cymbal and a radio frequency system (RadiQ Frequeney Identifieati〇) n 曰曰 referred to as RFID) testing equipment. Wherein the wall layer is mainly applied to an industrial pipeline or a working tank body, and the insulation layer is coated and fixed outside the pipe wall layer; the protective layer is coated and fixed outside the insulation layer The chip includes a transmitting signal circuit, the transmitting signal circuit has an external detecting circuit, and the external detecting circuit is passed through a hollow insulating layer, and the chip transmits a wireless signal through the transmitting signal circuit, and the chip is waterproof. The RF ID detecting device is configured to receive the wireless signal emitted by the wafer. If the insulating layer absorbs water, and the external detecting circuit is broken due to corrosion caused by contact with moisture, the RFID The detecting instrument can not detect the wireless signal emitted by the wafer, thereby effectively detecting whether the insulating layer has moisture infiltration, and effectively avoiding corrosion of the wall layer. 201043940 wherein the transmitting signal circuit comprises a steel circuit. Wherein, the external detection circuit is a wire loop. Wherein the W is further coated with an outer shell layer, the outer layer of the outer layer is coated with a contact layer UiUcone, which is effective for isolating moisture from infiltrating the wafer. Wherein, the protective layer is a tin layer, and the iron layer further comprises a perforation to avoid interference with the signal. ’ ❹ Ο where the 'β海 insulation layer is a thermal insulation layer. A second possible embodiment of the present invention provides a rotten money detecting device, a battalion layer, a thermal insulation layer, a protective layer and a water gas detecting structure. Wherein, the layer coating is fixed outside the tube wall layer; the protective layer is coated outside the layer of the protective layer; the water gas detecting structure comprises a light-emitting element, a battery, and an automatic inspection 2 - an external detection circuit, the external detection circuit is passed through the insulation layer, and the device is connected to the battery through the automatic detection switch and the external detection circuit: the external detection circuit further includes a water absorbing material, when the insulation layer absorbs = The measuring circuit accelerates the rust due to the water absorbing material, and the automatic detecting power = the passage between the battery and the illuminating element, the battery system is available for the illuminating element to perform the illuminating action, thereby warning that the moisture has been infiltrated In the insulation layer, the external detection circuit is a wire loop. The water gas detecting structure is further covered with a waterproof outer shell layer, and the anti-corrosion layer is coated with a grease-repellent layer (sili-, the secondary layer can be infiltrated into contact with the water gas detecting structure. The protective layer is an iron layer. The light-emitting element is an L ED lamp. 7 201043940 wherein the battery can be a solar battery. The battery can be a mercury battery. Through the passive design of the wafer and the RFID detecting instrument, the detecting personnel do not need to climb up and down, and the RFID detecting instrument can effectively detect whether water vapor permeates into the insulating layer to cause corrosion of the industrial pipeline. The efficiency is greatly improved, and the cost and the risk are also greatly reduced. 2. The invention is designed to illuminate the light-emitting element of the water-gas detecting structure to alert the active design of detecting the human beings through the water vapor. The illuminating element in the detecting structure is (4) illuminating, which can effectively make a situation in which water vapor permeates into the insulating layer to cause rust of the pipeline in the industry, and the efficiency is greatly improved. The cost and the risk are also greatly reduced. Third, the conventional use of the detection device requires the use of a professional to perform the detection. The present invention only needs to be arranged in a normal manner according to a fixed number of inspections, using an RFID detection instrument or directly Observing whether the illuminating element emits light is easy to report, that is, it can effectively identify whether the pipeline has minerals. If there is any difference, it can be accurately and quickly identified and discriminated, and the professional can be separately notified according to different states or light and heavy. Maintenance personnel to carry out industrial pipeline maintenance and repair four, the use of the inspection «set operation if the height of the work tank needs to detect the rot (four) state h road dish of the invention of the water gas _ structure of the wheel ^ (four) auxiliary, and Through the meter or U! D check light (4), the active eye or the telescope assists in observing the high cuts. The ground level can be detected by flesh or wireless signal detection. The maintenance of the condition is more efficient and the cost is equivalent to 201043940. The personnel do not need to climb up and down, which is quite in line with the safety requirement. 5. The wafer of the present invention is packaged outside the protective layer, R The fid signal detection method is not affected by the outer shell ferrous metal and the thick insulating cotton layer to reduce the efficiency, and the detection effect is good. Regarding the technology, means and effects of the present invention, the preferred embodiment is combined with the pattern material. In the following, it is believed that the above-mentioned objects, structures and features of the present invention can be obtained from a deep and specific understanding.

口月參閱帛、一、三圖所示’本發明的第一可行實施例係提 供一種腐触檢測裝置,係、包括:一管壁層(1〇)、一保溫層 (20卜一保護層(30)、一晶片(4〇)與一射頻辨識系 統(Radio Frequency Identificati〇n,簡稱r f ! d )檢 測儀器(5 0)。其中’該管壁層(1〇)主要係實施於工業管 路或作業槽體等之用途上,該管壁層(丄〇)内係流有工業液體 (F),該保溫層(2 〇 )係包覆固設於該管壁層(丄〇 )外; 該保護層(3 0 )係包覆固設於該保溫層(2 〇 )外;該晶片 (4 0)包括一發射訊號電路(4ι),該發射訊號電路 1)係具有-外接檢測迴路(4 2),該外接檢測迴路(4 2) 係穿經該保溫層(2 Q)中,該晶片(40)透過該發射訊號電 (4 1 )而可發射無線訊號,該晶片(&◦)係防水氣地封裝 於該保護層(3 0 )外側’該保護層(3 〇)具有一穿孔供穿置 該外接檢測迴路(4 2),藉以有效避免該保護層(3 〇 )對訊 號造成干擾;該RF Ϊ D檢測儀器(5 〇 )係用以接收該晶片 (4 0)所發射之該無線訊號,該外接檢測迴路(* 2)上可包 覆吸水物質,來加速鏽姓與斷裂,該吸水物質可為硫酸銅等化 9 201043940 學物質,若是該保溫層(2 〇)吸水,該外接檢測迴路(4 2) 會因為接觸水氣產生鏽蝕而斷裂,則該R F Z D檢 ㈧就不能_到該晶片(4 ◦)所發射之該無線訊號,藉此, 可有效_該保溫層(2 〇 )是否有水氣渗人,有效避免該管壁 層(10)產生鏽蝕損壞者。 其中’該發射訊號電路(41)係包括一銅製迴路。 其中,該外接檢測迴路(4 2)係、為-鐵絲迴路。 其中’該晶片(40)更包覆有一外殼層(6〇),該外殼 層(6 0 )的四周係塗設有一石夕樹脂層(silic_) ( w ), 该石夕樹脂層(6 1 )可以有效隔離水氣滲人接觸該晶片(4 0 )。 其中,該保護層(30)係為一鐵皮層。 其中,該保溫層(2 0)係為一保溫棉層。 請參閱第四、五圖所示,本發明的第二可行實施例係提供一 種腐姓檢測裝置,係包括:一管壁層(8〇)、—保,、 =)、一保護層(100)與—水氣檢測結構(ΐι'二= =該管壁層(8 0 )主要係實施於路或作業槽體等之用 、,邊管壁層(8 0)内係流有工業液體(F) (9 0 )係包覆固設於該管壁層(8 〇 )外、該保護 〇)係包覆固設於該保溫層(9 〇彡 10 。)係包™件⑴"::電構⑴ 檢測開關(1 13)與一外接檢測迴路(1 〇、-自動 迴路(1 1 4)係穿經該保溫層(9 〇)巾1 :該外接檢測 過該自動檢測開關(113)與該外 、該電池(112)電性連接,該外接檢剛迴路( 201043940 4)上更包覆一吸水物質(工i 5),該吸水物質(工工5)可 為硫酸銅或其他化學物質,當該保溫層(9 〇)吸水,該外接檢 測迴路(1 1 4)會因為該吸水物質(i工5 )而加速鏽蝕損 壞,當該外接檢測迴路(i i 4)鏽蝕損壞時,該自動檢測開關 (1 1 3)係可導通該電池(丄12)與該發光元件(1丄工) 之間的通路,該電池(1 1 2)係可供電使得該發光元件(工丄 1 )進行發光動作,藉以警示水氣已滲入該保溫層(9 〇)中。 其中,該外接檢測迴路(1 1 4)係為一鐵絲迴路。 其中,該水氣檢測結構(丄丄〇)更包覆有一防水外殼層 (1 2 〇),该防水外殼層(丄2 〇)的四周係塗設有一矽樹脂 層(siliCone)(工2工),該矽樹脂層(i 2 i )可以有效隔 離水氣滲入接觸該水氣檢測結構(1丄〇 )。 其中,該保護層(1 〇 〇 )係為一鐵皮層。 其中’該發光元件(1 1 1 )係為-發光二極體(簡稱L E D燈)。The first feasible embodiment of the present invention provides a corrosion detecting device, comprising: a wall layer (1 inch) and a heat insulating layer (20 a protective layer). (30), a chip (4〇) and a radio frequency identification system (Radio Frequency Identificati〇n, rf ! d ) detecting instrument (50), wherein 'the wall layer (1〇) is mainly implemented in industrial tubes In the use of a road or a working tank body, an industrial liquid (F) is flowed in the wall layer (丄〇), and the insulating layer (2 〇) is coated and fixed outside the wall layer (丄〇) The protective layer (30) is coated and fixed outside the insulating layer (2 〇); the wafer (40) includes a transmitting signal circuit (4ι), and the transmitting signal circuit 1) has an external detecting circuit (4 2), the external detection circuit (42) passes through the insulation layer (2Q), and the wafer (40) transmits a wireless signal through the transmission signal (4 1 ), the wafer (& ◦) is waterproofly sealed on the outside of the protective layer (30). The protective layer (3 〇) has a perforation for receiving the external detection circuit (42), thereby The protection layer (3 〇) is prevented from interfering with the signal; the RF Ϊ D detecting instrument (5 〇) is for receiving the wireless signal transmitted by the chip (40), and the external detection circuit (* 2) is Covering the water-absorbing substance to accelerate the rust and the fracture, the water-absorbing substance can be the copper sulfate, etc. If the insulation layer (2 〇) absorbs water, the external detection circuit (4 2) will be generated due to contact with moisture. If it is rusted and broken, the RFZD test (8) cannot _ the wireless signal emitted by the chip (4 ◦), thereby being effective _ whether the insulation layer (2 〇) has water and gas infiltration, effectively avoiding the tube The wall layer (10) produces rust damage. Wherein the transmitting signal circuit (41) comprises a copper circuit. The external detection circuit (42) is a wire loop. Wherein the wafer (40) is further covered with a shell layer (6 〇), and the shell layer (60) is coated with a layer of silic resin (w), the lithium resin layer (6 1) ) can effectively isolate water vapor from infiltrating the wafer (40). Wherein, the protective layer (30) is a layer of iron. Wherein, the thermal insulation layer (20) is a thermal insulation cotton layer. Referring to the fourth and fifth figures, the second feasible embodiment of the present invention provides a corrosion surname detecting device, which comprises: a wall layer (8〇), a guarantee, and a), a protective layer (100). ) and - water gas detection structure (ΐι' two = = the wall layer (80) is mainly used for roads or working tanks, etc., and there are industrial liquids flowing in the side wall layer (80) F) (9 0 ) is coated and fixed on the wall layer (8 〇), and the protective 〇 is coated and fixed on the insulation layer (9 〇彡 10 .) The package TM (1) ":: Electrical structure (1) detection switch (1 13) and an external detection circuit (1 〇, - automatic circuit (1 1 4) through the insulation layer (9 〇) towel 1: the external detection of the automatic detection switch (113) The battery (112) is electrically connected to the outside, and the external connection circuit (201043940 4) is further coated with a water absorbing material (worker 5), and the water absorbing material (worker 5) may be copper sulfate or other chemistry. Substance, when the insulation layer (9 〇) absorbs water, the external detection circuit (1 14) accelerates rust damage due to the water absorbing material (i 5), when the external detection circuit (ii 4) is corroded and damaged The automatic detecting switch (1 1 3) is capable of conducting a path between the battery (丄12) and the light emitting element (1), and the battery (1 1 2) is capable of supplying power to the light emitting element (work) 1) performing a illuminating action to warn that moisture has penetrated into the insulating layer (9 〇). The external detecting circuit (1 1 4) is a wire loop. The water gas detecting structure (丄丄〇) It is further covered with a waterproof outer layer (1 2 〇), and the outer layer of the waterproof outer layer (丄2 〇) is coated with a siliCone layer (i 2 i ), and the enamel resin layer (i 2 i ) can be The effective isolation water vapor infiltrates into the water gas detecting structure (1丄〇), wherein the protective layer (1 〇〇) is a iron skin layer, wherein 'the light emitting element (1 1 1 ) is a light emitting diode (referred to as LED lights).

G 其中,該電池(1 1 2)可為-太陽能電池或水銀電池等 供應電源之物品皆可。G Among them, the battery (1 1 2) can be a power supply item such as a solar battery or a mercury battery.

總結而言,首先,本發明透過該晶片與該RF I D檢測儀 ^被動式設計,檢測人員不⑽高純,透過該RF I D檢測, 盗,即可有效檢測是否有水氣滲入該保溫層中造成該工業管路 ,的情形,效率大幅度提升,而成本、危險性也大幅度降低。 -人,本發明透過該水氣檢職構之該發光元件發絲警示之主 =設計’檢測人員不㈣高爬低,透過該水氣檢測結構中的⑤ 讀是㈣發光’即可有效檢測是否有水氣滲人職溫層中」 該工業管路賴的情形,效率大幅度提升1成本、危險I 201043940 大幅度降低。 再者,習用的檢測裝置操作使用係需要專業人員來進行檢測 的動作,本發明只需安排一般人於平常依照固定次數檢查,使用 R F I D檢測儀器或是直接觀測發光元件是否發光,相當容易, 即可以有效辨識出管路是否有鏽蝕的情形,若有異樣馬上就可以 精準地快速發現並判別,並可依不同狀態或輕重緩急,再分別通 知專業維修人員進行工業管路保養換裝維修的動作。 另外,習用之檢測裝置使用操作若遇到高度較高的工業管路 或高溫作業槽需檢測腐蝕狀態時,需另外搭設鷹架來輔助,而透 過本發明該水氣檢測結構之該發光元件發光來警示之主動式設計 或R F I D檢測儀器的被動式設計,於地平面即可藉由肉眼或望 遠鏡輔助觀察高處之工業管路或高溫作業槽的腐蝕情形或透過無 線訊號檢測,可使得維修更具效率、成本也相當節省,人員不用 爬高爬低,相當符合安全之需求。最後,本發明的晶片係封裝於 該保護層外側,RF I D訊號檢測的方式不會受到外殼鐵質金屬 與厚的保溫棉層的影響而降低效率,檢測效果良好。 前文係針對本發明之可行實施例為本發明之技術特徵進行具 體說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與 原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋 於如下申請專利範圍所界定之範疇中。 【圖式簡單說明】 第一圖:係本發明第一可行實施例之架構剖面示意圖。 第二圖:係本發明第一可行實施例之内部狀態示意圖。 第三圖:係本發明第一可行實施例之檢測狀態示意圖。 第四圖:係本發明第二可行實施例之架構剖面示意圖。 12 201043940 第五圖:係本發明第二可行實施例之檢測狀態示意圖。 【主要元件符號說明】 (2 0)保溫層 (4 0)晶片 (4 2)外接檢測迴路 (6 0)外殼層 (8 0)管壁層 (1 0 0)保護層 (111)發光元件 (1 1 3 )自動檢測開關 (1 1 5)吸水物質 (1 2 1 )矽樹脂層 • (1〇)管壁層 ( 3 0)保護層 (4 1 )發射訊號電路 (5 0) R F I D檢測儀器 (6 1 ) $夕樹脂層 (9 0)保溫層 0 ( 1 1 0)水氣檢測結構 (1 1 2)電池 (1 1 4)外接檢測迴路 (1 2 0)防水外殼層 (F)工業液體 〇 13In summary, firstly, the present invention is passively designed through the wafer and the RF ID detector, and the detecting personnel are not (10) high-purity, and the RF ID is detected and stolen, thereby effectively detecting whether water vapor permeates into the thermal insulation layer. In the case of this industrial pipeline, the efficiency is greatly improved, and the cost and risk are also greatly reduced. - Person, the present invention through the water gas inspection structure of the light-emitting element hairline warning main = design 'inspection personnel do not (four) high climb low, through the water gas detection structure of the 5 reading is (four) light 'can effectively detect Whether there is water infiltration in the occupational temperature layer. In the case of the industrial pipeline, the efficiency is greatly improved. 1 Cost and danger I 201043940 is greatly reduced. Furthermore, the conventional detection device operation requires a professional to perform the detection operation. The present invention only needs to arrange an ordinary person to check according to a fixed number of times, use an RFID detection instrument or directly observe whether the light-emitting element emits light, which is quite easy, that is, Effectively identify whether the pipeline is rusted. If there is any abnormality, it can be quickly and accurately detected and discriminated, and can be notified to the professional maintenance personnel for industrial pipeline maintenance and repair according to different states or priorities. In addition, if the detection device used in the prior art encounters a high-level industrial pipeline or a high-temperature operation tank to detect the corrosion state, an additional scaffolding is required to assist, and the light-emitting element of the moisture detecting structure of the present invention emits light. The active design of the warning or the passive design of the RFID detection instrument can be used to visually observe the corrosion of high-grade industrial pipelines or high-temperature operation tanks or wireless signal detection at the ground level by the naked eye or telescope, which can make the maintenance more The efficiency and cost are also quite saved, and the personnel do not have to climb up and down, which is quite in line with the safety requirements. Finally, the wafer of the present invention is packaged on the outside of the protective layer, and the RF I D signal detection method is not affected by the outer shell ferrous metal and the thick insulating cotton layer, thereby reducing the efficiency and the detection effect is good. The foregoing is a description of the technical features of the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. And modifications should be covered in the scope defined by the scope of the patent application below. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional view showing the structure of a first feasible embodiment of the present invention. Second Figure: A schematic diagram of the internal state of the first possible embodiment of the present invention. Third figure is a schematic diagram of the detection state of the first feasible embodiment of the present invention. Fourth Figure: is a schematic cross-sectional view of a second feasible embodiment of the present invention. 12 201043940 FIG. 5 is a schematic diagram showing the detection state of the second feasible embodiment of the present invention. [Main component symbol description] (2 0) Insulation layer (40) Wafer (4 2) External detection circuit (60) Shell layer (80) Wall layer (1 0 0) Protective layer (111) Light-emitting element ( 1 1 3) Automatic detection switch (1 1 5) Water absorbing material (1 2 1 ) 矽 resin layer • (1 〇) Tube wall layer (3 0) Protective layer (4 1 ) Transmitting signal circuit (5 0) RFID testing instrument (6 1 ) $ 夕 resin layer (90) insulation layer 0 (1 1 0) water gas detection structure (1 1 2) battery (1 1 4) external detection circuit (1 2 0) waterproof outer layer (F) industry Liquid helium 13

Claims (1)

201043940 七、申請專利範圍: 1 .一種腐姓檢測裝置,係包括: 一管壁層; 一保溫層’該保溫層係包覆固設於該管壁層外; 一保護層,該保護層係包覆固設於該保溫層外; 一晶片,該晶片包括一發射訊號電路,該發射訊號電路係具 有一外接檢測迴路,該外接檢測迴路係穿經於該保溫層尹,該晶 片透過該發射訊號電路而可發射無線訊號,該晶#係防水氣地封 裝於該保護層外側;以及, 一R F I D檢測儀器,該R F J D檢測儀器係用以接收該晶 片所發射之該無線訊號,若是該保溫層吸水,該外接檢測迴路會 因為接觸水氣產生祕而斷裂,職RF丨D_儀器就不能债 測到該晶片所發射之該無線訊號,藉此,可有效偵測該保溫層是 否有水氣滲入,有效避免該管壁層產生鏽蝕損壞者。 2 .如申請專利範圍第丄項所述之腐蝕檢測裝置,其中,該 發射sfl號電路係包括一銅製迴路。 3 ·如申請專利範圍第丄項所述之腐蝕檢測裝置,其中,該 外接檢測迴路係為一鐵絲迴路。 、 μ 4 ·如中請專利範圍第i項所述之腐姓檢測裝置,其中,該 晶片更包覆有-外殼層,該外殼層的四周係塗設有—碎樹脂層,Λ 該矽樹脂層可以有效隔離水氣滲入接觸該晶片。 5如中4專利_第i項所述之腐触檢測裝置,其中,該 保瘦層係為一鐵皮層。 6如申μ專利㈣第5項所述之腐姓檢測裝置,其中,該 呆蔓層更包括-穿孔’該外接檢測迴路係穿經該穿孔。 14 201043940 7 .如申請專利範圍第1項所述之腐蝕檢測裝置,其中,該 保溫層係為一保溫棉層。 8 ·如申請專利範圍第1項所述之腐蝕檢測裝置,其中,該 外接檢測迴路更包覆一吸水物質。 9 ·如申請專利範圍第8項所述之腐蝕檢測裝置,其中,該 吸水物質可為硫酸銅。 1〇 · —種腐蝕檢測裝置,係包括: 一管壁層; 一保溫層,該保溫層係包覆固設於該管壁層外; 一保護層’該保護層係包覆固設於該保溫層外;以及, 一水氣檢測結構,該水氣檢測結構係包括一發光元件、一電 池、一自動檢測開關與一外接檢測迴路,該外接檢測迴路係穿經 該保溫層中,該發光元件係透·自動檢測開關與該外接檢測迴 路,與該電池電性連接,當祕溫層吸水,該外接檢測迴路因為 水氣鏽敍損壞時,該自動檢測開關係可導通該電池與該發光元件 〇之間的通路,該€池係、可供電使得該發光元件進行發光動作 以警示水氣已滲入該保溫層中。 曰 厂 巧,丄 V7 > 中,該外接檢測迴路係為—鐵絲迴路。 1 2 ·如申請專利範圍第工〇項所述之腐 中,該水氣檢職構更包时—时外殼層 “、 周係塗設有-㈣脂層,該 。遍水外殼層的四 該水氣檢縣構。 、β °以有效隔離水氣滲入接觸 中 1 3 .如申請專利範圍第工 §亥保護層係為一鐵皮層。 0項所述之腐蝕檢測裝置,其 15 201043940 申叫專利範圍第1 0項所述之腐姓檢測裝置,其 中,該發光元件係為-L E D燈。 、 15·如申請專利範圍第1〇項所述之腐蝕檢測裝置其 中,該電池可為一太陽能電池。 1 6 ·如申請專利範圍第1 〇項所述之腐蝕檢測裝置其 中,5亥電池可為—水銀電池。 1 7 ·如申請專利範圍第1 〇項所述之腐蝕檢測裝置,其 中,該外接檢測迴路上更包覆一吸水物質。 1 8 ·如申請專利範圍第1 7項所述之腐蝕檢測裝置,其 中’該吸水物質可為硫酸銅。 八、圖式: 如次頁 16201043940 VII. Patent application scope: 1. A corrosion surname detection device, comprising: a pipe wall layer; an insulation layer 'the insulation layer is coated and fixed outside the pipe wall layer; a protective layer, the protective layer system The chip is fixed outside the insulating layer; a chip, the chip includes a transmitting signal circuit, the transmitting signal circuit has an external detecting circuit, and the external detecting circuit passes through the insulating layer, and the chip transmits the light through the emitting The signal circuit can emit a wireless signal, and the crystal is sealed outside the protective layer; and an RFID detecting device is configured to receive the wireless signal emitted by the chip, if the insulating layer Water absorption, the external detection circuit will be broken due to the contact with moisture, and the RF_D_ instrument can not measure the wireless signal emitted by the wafer, thereby effectively detecting whether the insulation layer has moisture. Infiltration, effectively avoiding the corrosion of the pipe wall layer. 2. The corrosion detecting apparatus according to claim 2, wherein the transmitting sfl circuit comprises a copper circuit. 3. The corrosion detecting device according to claim 2, wherein the external detecting circuit is a wire loop. The μ 2 detecting device according to the item i of the patent scope, wherein the wafer is further coated with a shell layer, and the shell layer is coated with a layer of a resin layer, and the resin layer The layer is effective to isolate moisture from infiltrating the wafer. 5. The method of detecting a corrosion sensor according to the invention of claim 4, wherein the thin layer is an iron layer. [6] The saping detection apparatus according to item 5 of claim 4, wherein the vine layer further comprises a perforation, wherein the external detection loop passes through the perforation. The corrosion detecting device of claim 1, wherein the insulating layer is a thermal insulation layer. 8. The corrosion detecting device according to claim 1, wherein the external detecting circuit is further coated with a water absorbing material. 9. The corrosion detecting device according to claim 8, wherein the water absorbing material is copper sulfate. The invention relates to: a corrosion detecting device comprising: a pipe wall layer; an insulation layer, the insulation layer is coated and fixed outside the pipe wall layer; and a protective layer is And a water gas detecting structure comprising a light emitting component, a battery, an automatic detecting switch and an external detecting circuit, wherein the external detecting circuit passes through the insulating layer, the light emitting The component is transparent, the automatic detection switch and the external detection circuit are electrically connected to the battery. When the secret temperature layer absorbs water, the external detection circuit can damage the battery and the light when the moisture is damaged due to moisture rust. The passage between the components, the battery, can be powered to cause the light-emitting element to emit light to warn that moisture has penetrated into the insulation. In the factory, in V7 >, the external detection circuit is a wire loop. 1 2 · If the water gas inspection structure is more packaged, the outer layer of the water-gas inspection structure is coated with a - (4) lipid layer, which is the fourth layer of the water-permeable outer layer. The water gas inspection county structure, β ° to effectively isolate the water gas into the contact 1 3 . If the patent application scope § hai protective layer is a steel layer. 0 corrosion detection device, its 15 201043940 The corrosion detecting device according to the first aspect of the invention, wherein the battery can be a corrosion detecting device according to the first aspect of the invention. Solar cell. 1 6 · Corrosion detecting device according to the scope of claim 1 wherein the 5 gal battery can be a mercury cell. 1 7 · The corrosion detecting device according to the first aspect of the patent application, wherein The external detection circuit is further coated with a water absorbing material. 1 8 · The corrosion detecting device according to claim 17, wherein the water absorbing material may be copper sulfate. VIII.
TW98118642A 2009-06-05 2009-06-05 Corrosion detection device TW201043940A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104422652A (en) * 2013-09-10 2015-03-18 中兴通讯股份有限公司 Acceleration test solution and method for detecting corrosion resistance of metallic substrate powder spraying part by adopting same
CN110567868A (en) * 2019-08-30 2019-12-13 海洋石油工程股份有限公司 Real-time monitoring system for corrosion under heat-insulating layer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104422652A (en) * 2013-09-10 2015-03-18 中兴通讯股份有限公司 Acceleration test solution and method for detecting corrosion resistance of metallic substrate powder spraying part by adopting same
CN110567868A (en) * 2019-08-30 2019-12-13 海洋石油工程股份有限公司 Real-time monitoring system for corrosion under heat-insulating layer
CN110567868B (en) * 2019-08-30 2022-07-01 海洋石油工程股份有限公司 Real-time monitoring system for corrosion under heat-insulating layer

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