TW201043156A - Method for manufacturing non-burning type tobacco sheet - Google Patents

Method for manufacturing non-burning type tobacco sheet Download PDF

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Publication number
TW201043156A
TW201043156A TW099108295A TW99108295A TW201043156A TW 201043156 A TW201043156 A TW 201043156A TW 099108295 A TW099108295 A TW 099108295A TW 99108295 A TW99108295 A TW 99108295A TW 201043156 A TW201043156 A TW 201043156A
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Taiwan
Prior art keywords
sheet
acid
tobacco
treatment liquid
anion
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TW099108295A
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Chinese (zh)
Inventor
Morio Yajima
Michihiro Inagaki
Kenji Ito
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Japan Tobacco Inc
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Publication of TW201043156A publication Critical patent/TW201043156A/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01Making cigarettes for simulated smoking devices

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The present invention provides a method for manufacturing non-burning type tobacco sheet, including a step of making tobacco material contact water, to separate an aqueous extraction liquid and insoluble tobacco residues, a step of selectively reducing anions contained in the aqueous extraction liquid to obtain a processed liquid with reduced anions, a step of adding an acid in the processed liquid with reduced anions to obtain a neutralized processed liquid, and a step of blending pulp into the insoluble tobacco residues and producing a sheet with a paper-making process, then adding the neutralized processed liquid to obtain a tobacco sheet.

Description

201043156 六、發明說明: 【發明所屬之技術領域】 本發明係關於非燃燒型菸草薄片的製造方法,特別是 關於可改善抽菸人在抽菸時所品嚐之香味(以下簡稱為菸 , 香味)的非燃燒型菸草薄片的製造方法。 【先前技術】 通常伴隨著菸草的燃燒,有會產生煙和不良的燃燒生 成物之情形。針對這樣的情況,進行開發不會產生煙和不 〇 良燃燒生成物的非燃燒型的具香味之抽吸物品。在非燃燒 型的具香味之抽吸物品中,將菸草薄片加熱並抽吸蒸氣狀 之菸草有效成分者係具有構造和使用為便利的優點。然 而,此種非燃燒型的具香味之抽吸物品有菸香味的表現太 淡薄的問題。於是,考慮改良菸草薄片的製造方法,以增 強菸香味的表現。 專利文獻1中記載一種菸草的處理方法,其係使菸草 0材料與水接觸而分離水性萃取液和不溶性於草殘造,然後 選擇性地除去水性萃取液中所含有的硝酸離子,並將脫硝 後的水性萃取液與不溶性於草殘潰混合。 然而,此方法之目的係藉由選擇性地減少硝酸離子而 減少燃燒時的氣相成分(氮氧化物、氰化氫以及一氧化 氮),並非作為非燃燒型所使用者。此外,使用已處理過的 於草所製成的香於(cigarette)在吸於時排放出的尼古丁 量係和使用未處理過的菸草所製成的香菸並沒有多大的差 別,因此無法得到改善菸香味的效果。 3 321910 201043156 [先行技術文獻] [專利文獻] [專利文獻1] 【發明内容】 日本特開日召56-148275號公報 種可製造改善菸香味之非燃燒 本發明的目的係提供 型菸草薄片的方法。 根據本發明的一實祐能媒 ,g _方法,其特=二種=草薄 =:分離水性萃取液和不溶性於草殘潰 =述水性萃取液中所含有的陰離子,得到已減= ^之Ϊ理液的步驟;在前述已減少陰離子之處理液中添 加酉夂,得到中和處理液的步驟· 立 〜 ^ 丨、 ,乂及在刖述不溶性菸草殘 :二調,漿(pulp)並以製紙之方式製成薄片後, 述中和處理液,而得到菸草薄片的步驟。 、轉ίΓΓ种,麵行例如_子交換處朗作為前述 選擇性地減少水性萃取液中所含有的陰離子的步驟。 在本發日种,添加至前述已減讀離子之處理液令的 選自由硝酸、蘋果酸、檸檬酸以及琥珀酸所成群組。 型用本發明的方法,可製造改祕香味的非燃燒 【實施方式】 接下來,依照實施型態而更加詳細說明本發明。 準備曰本國產伯萊菸葉(burley t〇bacc〇)(伯萊H) 作為於草原料。轉草原料切細,並將2叫的葉身(iamlna) 321910 201043156 部分於20倍的水中攪拌後,分離水性萃取液和不溶性菸草 殘潰。 , 在管徑18mm的重力管柱(open column)中填充弱驗性 陰離子交換樹脂(安百來(Aroberlite)IRA96SB,羅門哈斯 (Rohm and Haas)公司製)。使上述的水性萃取液以5mL/分 鐘的流通速度於該管柱流通,而得到已減少陰離子之處理 液。使用蒸顧機(Evaporator)濃縮該已減少陰離子之處理 液。針對濃縮後的已減少陰離子之處理液,添加酸使其pH ^ 達到5. 6,得到中和處理液。添加的酸可使用硝酸、蘋果 酸、檸檬酸或琥珀酸。 另一方面,在上述的不溶性於草殘潰中調配7% wt的 紙漿,以製紙之方式製成薄片。再將各中和處理液施於該 薄片,於室溫下乾燥2曰而製成菸草薄片。 如此,相較於一般的菸草薄片的製造方法,本發明之 菸草薄片的製造方法係再具有選擇性地減少水性萃取液中 q 所含有的陰離子且在水性萃取液的處理液中添加酸以中和 之步驟,於此特點上為不同。 除了對已減少陰離子之處理液不進行中和處理以外, 以和上述同樣的方法製造菸草薄片而作為比較。 將於草薄片裁成長10mm X寬27mm的尺寸,捲成長10mm X直徑8mm的圓筒狀。如第1圖所示,將圓筒狀的菸草薄片 21和長48mmx直徑8mm的圓筒狀於嘴(mouthpiece)30套 合,並將菸草薄片21和菸嘴30的周圍以熱傳導性高的包 裝材料22捆捲而使兩者接合。熱傳導性的包裝材料22之 5 321910 201043156 具代表性之例是使肋f|、或銘_紙貼合紙。以下,於草薄 片21和包裝材料22的複合材係稱為於捲2〇。 如第2圖所不’將含有料薄片的祕2q插到加熱裝 置10中之形成中空圓筒構造的加熱器u内。加熱器^較 佳係將由與於捲20的包裝材料22相同的材質(例如紹質) 所構成的令空圓筒以電阻體包覆而成者。此係因為加熱器 11内面的材質與包裝材料22料同則會發生⑽而為不 佳之故。 菸捲20及加熱裝置10中至少有一者可含有香料 ⑴avor)或香料載體。由保存安定性的觀點來看,以加熱 後;放出香料的方式來將香料擔載於載體為較佳。 第3圖為經插入含有終草薄片之終捲的加熱裝置的剖 面圖。加熱裝置1Qt所内藏的形成Μ圓筒構造的加献哭 11係經加熱至80幻4(rc的溫度。在該加熱器u的中空 部# t,插入含有於草薄片的終捲2〇。在於嘴3〇的吸食 口不設置itH擇適t的尺寸、形狀以及材料而使於嘴 30容易μ含。 第4圖為加熱裝置1〇的斜視圖。如同上述,加熱裝置 10具有形成中空圓筒構造的加熱器i卜加熱裝置1〇、、的内 部收容有控制電路12、溫度感測n(糊示)以及電池13。 溫度感測器可列舉如熱隸(thermQeGu則或熱敏電阻 (thermistor)。控制電路12係藉由電池13而動作,並以 使溫度感測器所偵測之加熱器u的溫度成為8〇至14〇艺 之方式而進行回饋控制(feedback control)。 321910 6 201043156 在將菸捲20插入加熱器11後,藉由控制電路12以 10秒左右調控加熱器11至115°C而進行加熱。使用者若以 , 抽一般香菸同樣的方法由菸嘴30抽吸,則能夠以蒸氣的型 . 態攝取到源自賦予菸香味之菸葉的有效成分。此時,菸草 - 薄片21不會產生煙或燃燒生成物,因此不會造成周圍的困 擾,而能夠享受香氣。此外,由於不會產生一般香於所見 到的菸灰以及菸燒焦處,故可容易地回收使用後的菸捲並 予以廢棄。 Θ 使用對已減少陰離子之處理液以酸進行中和處理的中 和處理液而製造的菸草薄片,比起使用未進行中和處理的 已減少陰離子之處理液而製造的菸草薄片,前者有較佳的 於香味。 接著,依下述操作,而測定菸草薄片中的尼古丁含量 以及菸草薄片的pH值。菸草薄片中的尼古丁含量係藉由在 保存2日後將菸草薄片中殘存的尼古丁萃取並根據GC/MS 0 而定量。於草薄片的pH值係藉由將保存2日後的長10mm X 寬27mm的終草薄片在10ml的0. 4mol/L氯化卸水溶液中震 盪萃取後,以酸度計測定。所得結果表示於表1。 由表1可瞭解到使用未進行中和反應的已減少陰離子 之處理液所製成的菸草薄片係尼古丁含量非常低,且pH值 高。推測此係由於保存期間中尼古丁揮發所致。如此,推 測菸草薄片之pH值高,且尼古丁含量低即為非燃燒型的具 香味之抽吸物品無法得到良好菸香味的原因。 7 321910 201043156 表ι· 減少陰離 子之處理 中和處理所 使用的酸 終草薄片中的 尼古丁含量 _ [mg] ^ 菸草薄片的 pH值卜] ---- 抽吸之 益 — 1 -1. 56 ――S-------- ς cr 有 — 0. 13 〇. 〇 ^^^ Q Q 有 醋酸 0. 25 — 稍弱 有、 硝酸 ~* *~~---- 1.24 6 ? 適當 有 硫酸 1. 32 υ · L —--_ a a 有 鹽酸 1. 25 〇. 4 ^_ R i 有 蘋果酸 1.18 υ·丨 ---~~~-- S R 有 --—---- 馬來酸 1. 20 o -—__ t; Q 有 檸檬酸 —------ 1.15 ο. y ~~一 (T π 強 ^~~~一— 有 琥珀酸 --~~I_ 0. 98 〇. 9 ~~~—--- 5. 8 強 ---^ *~'」 強 【圖式簡單說明】 第1圖為本發明之-實施型態之含有非燃燒型 片的菸捲的斜視圖。 ' 第2圖為將含有菸草薄片的菸捲插入加熱裝置之加熱 器内的狀態之示意圖。 第3圖為經插入含有菸草薄片之菸捲的加熱裝置的剖 面圖。 第4圖為加熱裝置的斜視圖。 【主要元件符號說明】 1〇加熱裝置 11加熱器 12 控制電路 13電池 321910 201043156 20 菸捲 21 菸草薄片 22 包裝材料 30 於嘴201043156 VI. Description of the Invention: [Technical Field] The present invention relates to a method for producing a non-combustible tobacco sheet, and more particularly to an improvement of the flavor tasted by a smoker when smoking (hereinafter referred to as smoke, fragrance) A method of producing a non-combustible tobacco sheet. [Prior Art] Often accompanied by the burning of tobacco, there are cases where smoke and poor combustion products are generated. In response to such a situation, a non-combustion type scented smoking article which does not generate smoke or a non-combustible product is developed. Among non-combustible scented smoking articles, the tobacco sheet is heated and the vapor-formed tobacco active ingredient is advantageously provided for convenience in construction and use. However, such non-combustible scented smoking articles have a problem that the scent of the scent is too weak. Therefore, a method of improving the tobacco sheet is considered to enhance the performance of the smoke flavor. Patent Document 1 describes a method for treating tobacco by contacting a material of tobacco 0 with water to separate an aqueous extract and insoluble in grass, and then selectively removing nitrate ions contained in the aqueous extract, and then removing The aqueous extract after the nitrate is mixed with the insoluble grass. However, the purpose of this method is to reduce the gas phase components (nitrogen oxides, hydrogen cyanide, and nitric oxide) during combustion by selectively reducing nitrate ions, and is not intended as a non-combustion type user. In addition, there is not much difference between the nicotine amount which is produced by using the processed grass and the cigarette which is produced by using the untreated tobacco, and therefore cannot be improved. The effect of smoke scent. [Patent Document 1] [Patent Document 1] [Patent Document 1] [Patent Document 1] Japanese Laid-Open Patent Publication No. 56-148275 discloses a non-combustion which can improve smoke flavor. The object of the present invention is to provide a tobacco sheet. method. According to the present invention, a practical energy medium, g_method, special = two kinds = grass thin =: separation of the aqueous extract and insoluble in the grass residue = the anion contained in the aqueous extract, obtained minus = ^ The step of hydrating the liquid; adding hydrazine to the treatment liquid having reduced anions to obtain a step of neutralizing the treatment liquid · 立 ~ ^ 丨, 乂 and in the description of the insoluble tobacco residue: second tone, pulp (pulp) After the sheet is formed into a paper form, the treatment liquid is neutralized to obtain a tobacco sheet. Further, for example, the _ sub-exchange is used as the step of selectively reducing the anion contained in the aqueous extract. In the present day, a treatment group added to the above-mentioned subtracted ion is selected from the group consisting of nitric acid, malic acid, citric acid, and succinic acid. The non-combustion of the modified fragrance can be produced by the method of the present invention. [Embodiment] Next, the present invention will be described in more detail in accordance with an embodiment. Prepare 国产本本伯莱烟叶(burley t〇bacc〇) (Bole H) as a raw material for grass. The grass material was shredded, and the 2 parts of the leaf body (iamlna) 321910 201043156 was stirred in 20 times of water, and the aqueous extract and the insoluble tobacco were separated. A weak anion exchange resin (Aroberlite IRA96SB, manufactured by Rohm and Haas Co., Ltd.) was filled in an open column having a diameter of 18 mm. The above aqueous extract was passed through the column at a flow rate of 5 mL/min to obtain a treatment liquid having reduced anions. The reduced anion treatment liquid was concentrated using an Evaporator. The neutralizing treatment liquid is obtained by adding an acid to the pH of the treated liquid having a reduced anion. The acid to be added may be nitric acid, malic acid, citric acid or succinic acid. On the other hand, 7% wt of pulp was blended in the above-mentioned insoluble grass residue, and a sheet was formed by paper making. Further, each neutralizing treatment liquid was applied to the sheet, and dried at room temperature for 2 turns to prepare a tobacco sheet. Thus, the method for producing a tobacco sheet of the present invention has the method of selectively reducing an anion contained in q in an aqueous extract and adding an acid to the treatment liquid of the aqueous extract in comparison with a method for producing a tobacco sheet. And the steps are different in this feature. A tobacco sheet was produced in the same manner as above except that the treatment liquid having reduced anions was not subjected to neutralization treatment. The grass sheet was cut to a size of 10 mm X and a width of 27 mm, and rolled into a cylindrical shape of 10 mm X and 8 mm in diameter. As shown in Fig. 1, a cylindrical tobacco sheet 21 and a cylindrical mouthpiece 30 having a length of 48 mm and a diameter of 8 mm are fitted, and the tobacco sheet 21 and the periphery of the mouthpiece 30 are packaged with high heat conductivity. The material 22 is bundled to join the two. Thermally Conductive Packaging Material 22 5 321910 201043156 A representative example is a rib f|, or a _ paper-bonded paper. Hereinafter, the composite material of the grass sheet 21 and the packaging material 22 is referred to as a roll. As shown in Fig. 2, the secret 2q containing the flakes is inserted into the heater u which forms the hollow cylindrical structure in the heating device 10. Preferably, the heater is formed of a resistor body made of the same material (for example, the same material) as the packaging material 22 of the roll 20. This is because the material on the inner surface of the heater 11 is the same as the material of the packaging material 22 (10), which is not preferable. At least one of the cigarette 20 and the heating device 10 may contain a fragrance (1) avor) or a perfume carrier. From the viewpoint of preservation stability, it is preferred to carry the perfume on the carrier after heating and releasing the fragrance. Figure 3 is a cross-sectional view of the heating device inserted into the final roll containing the final grass sheet. The Crypt 11 which is formed in the crucible structure in the heating device 1Qt is heated to a temperature of 80 phantom 4 (rc). The hollow portion #t of the heater u is inserted into the final roll 2 of the grass sheet. The nozzle 3 is not provided with the size, shape, and material of the mouth 3, so that the mouth 30 is easily contained. Fig. 4 is a perspective view of the heating device 1A. As described above, the heating device 10 has a hollow circle. The heating device 1 of the tubular structure includes a control circuit 12, a temperature sensing n (paste), and a battery 13. The temperature sensor may be, for example, a thermocouple (thermQeGu or a thermistor). The control circuit 12 is operated by the battery 13 and performs feedback control in such a manner that the temperature of the heater u detected by the temperature sensor becomes 8 〇 to 14 。. 201043156 After the cigarette 20 is inserted into the heater 11, the heating is performed by the control circuit 12 by adjusting the heater 11 to 115 ° C for about 10 seconds. If the user smokes the cigarette holder 30 in the same manner as a general cigarette, Can be in the form of a vapor The active ingredient of the tobacco leaf of the scent of smoke. At this time, the tobacco-slice 21 does not generate smoke or combustion products, so that it does not cause troubles around the surroundings, and can enjoy the aroma. Moreover, since the smog which is generally fragrant is not produced Since the burnt portion of the smoke is used, the used cigarette can be easily recycled and discarded. 烟草 The tobacco sheet produced by neutralizing the treatment liquid which has been neutralized with acid for the treatment solution having reduced anions is not used. The tobacco sheet produced by neutralizing the treated anion-reducing treatment liquid is preferably scented. Next, the nicotine content in the tobacco sheet and the pH value of the tobacco sheet are measured by the following operation. The nicotine content was determined by extracting the nicotine remaining in the tobacco sheet after storage for 2 days and quantifying according to GC/MS 0. The pH value of the grass sheet was obtained by storing the final grass sheet having a length of 10 mm X and a width of 27 mm after 2 days. 10 ml of a 0.4 mol/L chlorinated aqueous solution was vortexed and extracted, and measured by an acidity meter. The results obtained are shown in Table 1. It can be understood from Table 1 that the use of neutralization is not carried out. The tobacco sheet prepared by the reduced anion treatment liquid has a very low nicotine content and a high pH value. It is presumed that this is due to volatilization of nicotine during storage. Thus, it is presumed that the tobacco sheet has a high pH value and a low nicotine content. This is the reason why a non-combustible scented smoking article cannot obtain a good scent of smoke. 7 321910 201043156 Table ι·Reducing the nicotine content in the acid sap flakes used in the neutralization treatment of anions _ [mg] ^ Tobacco The pH value of the sheet] ---- the benefit of the suction - 1 -1. 56 - S-------- ς cr has - 0. 13 〇. 〇 ^ ^ ^ QQ with acetic acid 0. 25 — slightly weaker, nitric acid ~* *~~---- 1.24 6 ? Appropriate sulfuric acid 1. 32 υ · L —--_ aa Hydrochloric acid 1. 25 〇. 4 ^_ R i Malic acid 1.18 υ·丨---~~~-- SR has --------- maleic acid 1. 20 o -___ t; Q has citric acid ------- 1.15 ο. y ~~ one (T π 强^~~~一—有含酸--~~I_ 0. 98 〇. 9 ~~~—--- 5. 8 strong---^ *~'” Strong [schematic description] 1st The figure is a non-combustion type of the invention Oblique view of a piece of cigarette. Fig. 2 is a schematic view showing a state in which a cigarette containing a tobacco sheet is inserted into a heater of a heating device. Fig. 3 is a cross-sectional view showing a heating device inserted into a cigarette containing a tobacco sheet. Figure 4 is a perspective view of the heating device. [Main component symbol description] 1〇 heating device 11 heater 12 control circuit 13 battery 321910 201043156 20 cigarette 21 tobacco sheet 22 packaging material 30 in the mouth

Claims (1)

201043156 七、申請專利範圍: 種非燃k型終草薄片的製造方法,其特徵係包含下列 步驟·使於草㈣與水制,分離或水性萃取液和不溶 2於草殘凌的步驟;選擇性地減少上述水性萃取液中所 ^有的陰離子,得到已減少陰離子之處理液的步驟;在 月J述已減少陰離子之處理液中添加酸,得到中和處理液 的步驟,以及在前述不溶性菸草殘渣中調配紙漿並以造 、之方式製成薄片後,添加前述中和處理液,而得到於 草薄片的步驟。 如申睛專利範圍第1項之非燃燒型菸草薄片的製造方 去’其中’前述選擇性地減少水性萃取液中所含有的陰 離子的步驟為陰離子交換處理。 κ 3 •如申請專利範圍第1項之非燃燒型菸草薄片的製造方 去’其中,添加至前述已減少陰離子之處理液中的酸, 係選自由醋酸、蘋果酸、馬來酸、檸檬酸以及琥珀酸所 成蛘絚。 321910 10201043156 VII. Patent Application Range: A method for producing non-combustible k-type terminal grass flakes, characterized by the following steps: the steps of making grass (four) and water, separating or aqueous extracts and insoluble 2 grass residues; The step of reducing the anion in the aqueous extract to obtain an anion-removing treatment liquid; adding an acid to the treatment liquid having reduced anions, obtaining a neutralization treatment liquid, and the aforementioned insoluble property After the pulp is blended in the tobacco residue and the sheet is formed into a sheet, the neutralization treatment liquid is added to obtain a straw sheet. The manufacturing method of the non-combustion type tobacco sheet of the first aspect of the invention is the anion exchange treatment for selectively reducing the anion contained in the aqueous extract. κ 3 • The manufacturer of the non-combustible tobacco sheet according to item 1 of the scope of the patent application, wherein the acid added to the aforementioned anion-reducing treatment liquid is selected from the group consisting of acetic acid, malic acid, maleic acid, and citric acid. And succinic acid is formed. 321910 10
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