TW201041652A - Methods for enhancing the efficiency of rhenium-promoted epoxidation catalysts and epoxidation methods utilizing these - Google Patents

Methods for enhancing the efficiency of rhenium-promoted epoxidation catalysts and epoxidation methods utilizing these Download PDF

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TW201041652A
TW201041652A TW099112253A TW99112253A TW201041652A TW 201041652 A TW201041652 A TW 201041652A TW 099112253 A TW099112253 A TW 099112253A TW 99112253 A TW99112253 A TW 99112253A TW 201041652 A TW201041652 A TW 201041652A
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catalyst
temperature
epoxidation
efficiency
gas phase
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TW099112253A
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Chinese (zh)
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TWI504440B (en
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Albert C Liu
Liping Zhang
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Dow Technology Investments Llc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/04Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
    • C07D301/08Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
    • C07D301/10Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/40Special temperature treatment, i.e. other than just for template removal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/70Constitutive chemical elements of heterogeneous catalysts of Group VII (VIIB) of the Periodic Table
    • B01J2523/74Rhenium

Abstract

A method for enhancing the efficiency of a rhenium-promoted epoxidation catalyst is provided. Advantageously, the method may be carried out in situ, i.e., within the epoxidation process, and in fact, may be carried out during production of the desired epoxide. As such, a method for the epoxidation of alkylenes incorporating the efficiency-enhancing method is also provided, as is a method for using the alkylene oxides so produced for the production of 1,2-diols, 1,2-carbonates, 1,2-diol ethers, or alkanolamines.

Description

201041652 六、發明說明: 【發明所屬之技術領域】 本文提供提高環氧化催化劑效率 方法 生產 , 干之万法。有利地,該 能併入環氧化方法中,以便在 ^双手杈尚期間仍可持續 ,因此亦提供利用強化催化劑之環氧化方法。 【先前技術】 催化劑為許多化學製程之重要組份,且典型地可用以 加速所述反應之速率及/或提高對所f產品之選擇性或效 率。與許多反應結合使用時,發現催化劑尤其有利的用於 環氧摩,一種在大宗化學品商業中具有顯著工業重要 性之製程。在環氧化反應中,使至少含有烯烴及氧氣之饋 料與催化劑接觸,從而導致形成相應烯烴氧化物。 具有特定工業重要性之稀烴環氧化之一個實例為環氧 化烯屬烴或烯屬烴之混合物,且此環氧化反應尤其可依賴 於高效能催化劑,以在工業上可行。典錢,用於烯屬炉 環=化之催化劑包含單獨或與一或多種促進劑組合沈積於 適當載體(support/carrier)上之催化物質。 熟習此項技術者一段時間卩來一直積極尋求對環氧化 催化劑效率及/或活性之改良,此係因為在卫業㈣上,甚 至微小(例如1%)之選擇性增加即可實質上降低與環氧化 製程相關之操作成本。 此領域中之研究範圍較寬,且在催化劑組份(例如載 體、促進劑及催化物質)、催化劑之製造方法及甚至環氧化 製程自身之領域内尋求使催化劑具有提高之效率及/或延長 201041652 之使用π命之改良。然而’通常情況是調節此等領域中之 一或多者可導致催化劑效率、活性或壽命中之—者改良, 而同時導致另一者衰減。或者,任何該等調節所需要之條 件均不能在環氧化製程内產生,或若可在環氧化“㈣ 生,則需要環氧化產品之產生減慢或完全停止。 理想地,將提供可用以提高該等環氧化催化劑之效率 及/或活性之方法。若任何哕 政羊 仃該4方法可在催化劑壽命上提供 Ο Ο 該等“’且詳言之1其可就地(亦即當催化劑在現場, 及/或正用於環氣化;主、 …、)利用,則任何該等方法均尤其 有利。 【發明内容】 本發明提供提高環氧化催化劑效率之方法。效率提高 會降低原料消耗及廢料產 夠提供商業上可接受之居旦革“亦又可使催化劑能 ^ y 之產里,歷時較長持續時間,從而可 月匕不疋很頻繁地需要血主 利地,本發明之方法ΐ在^貝催化劑替換。有 明之此等具體實例二化設備内進行,藉此為本發 在产急仆制 即約時間。另外,本發明之方法可 衣氧化I程啟動期間或 實質降低產量,狁而1 ' 0寸間‘點下進灯而不會 ^ ^ °再為特定具體實例提供節約成本。 化劑效率之:法中,:發明提供-種提高銶促進環氧化催 在-此且體實方法包含在至少約⑽之高溫下,或 氣相環氧化反應促進劍之饋 =5°CT,使催化劑與包含 或歷時至少約6 之饋科接觸,歷時至少约2小時、 時、較佳歷時至少約12小時、或甚至歷 5 201041652 矸 &gt;、約24 +時或更長。接著使 霞之溫度。有利地,在高溫期間至二=等於約 度’或必要時可能使促進劑濃度不同維:=促進劑遭 用於環氧化催化劑可導致催化劑效率相==應 前的催化劑效率提高至少約〇1% 之 有利地,本發明之方法可就地進行,亦即在環氧 2之啟動或正常操作期間在環氧化設 二可= ㈣具有增加之壽命,所以催化劑替換之= 奴了此延長且可節約成本及時間。 稀屬、Γ在第二態樣中,本發明提供-種環氧化一或多種 劑二::法。該方法包含在至少約24(rc之高溫下使催化 之饋環氧化反應促進劑、氧氣及一或多種稀屬烴 饋枓接觸,糾至少約2小時、或歷時至少約6小時、 後='了12小時、或甚至至少約24小時或更長。溫度隨 小於或等於約眞之溫度。有利地,促進劑、氧氣 或夕種嫦屬煙之漢度可保持十互定,或必要時在一或多 個溫度階段中可有所改變。 〆 【實施方式】 當以下實施方式與隨附圖式一起考慮時,可進一步瞭 解及/或說明本發明之此等及其他特徵、態樣及優勢。 曾—本說明書提供某些定義及方法以較佳定義本發明且引 般技術者實踐本發明。提供或未提供特定術語或詞之 疋義並不意謂表示任何特定重要性或無該特定重要性;相 反,且除非另外說明,否則術語將根據習知用途藉由一般 201041652 熟習相關技術者來理解。 除非另外定義,否則本文所用之技術及科學術語具有 與熟習本發明所屬技術者通常所理解之含義相同的含義。 環氧化反應之「選擇性」與「效率」同義’係指表示為百 刀比之形成相應烯煙氧化物產品之已轉化或反應烯烴的分 率。在本文中術語「效率」及「選擇性」可互換使用。環 氧化反應之活性可以許多方式定量’ 一種方式為反應器之 出口流中所含有之烯烴氧化物相對於入口流中者之莫耳百 分比(入口流中烯烴氧化物之莫耳百分比典型地(但未必) 近似為〇% ),同時反應器溫度維持實質上恆定;且另一種 方式為維持既定烯烴氧化物生產速率所需之溫度。在許多 狀況下,根據規定恆溫下所產生之烯烴氧化物之莫耳百分 比來㈣一定時間内之活性。或者,活性可量測為維持產 生規疋隍疋莫耳百分比之烯烴氧化物所需之溫度的函數關 係0 〇 如本文所用之術語「第-」、「第二」及其類似術語 不表不任何次序、數量❹要性,而用以要素之彼此區別。 此外,術語「一」不表示數量之限制,而表示存在參考條 「中之至^者’且除非另外說明,否則術語「前面」、 後面」、「底部」及/或「頂部」僅用於方便描述,且不 個位置或空間取向。若揭示範圍,則指示相同 5」之所有圍之端點包括在内且可獨立地結合 列如範圍「至多約25 wi% 。〇 4尺衍疋5之約5 wt.%至約 20 wt./〇」包括範圍「約$ • /〇至約25 wt.%」之端點及所 201041652 有:間值等)。結合數量使用之修飾言吾「約」包括所述值 且具有由上下文所指示的含義(例如,包括與特定量之量 測相關之誤差度)。整個說明書中提及「一具體實例」、 「另一具體實例」等意謂結合具體實例所述之特定要素(例 如特徵、結構及/或特性)包括在至少—個本文所述具體實 例中,且可能存在或可能不存在於其他具體實例中。另外, 應瞭解所述本發明特徵可在各個具體實例中以任何適當方 式組合。 、本發明提供一種提高銖促進環氧化催化劑效率之方 法更特疋吕之,該方法包含在至少約24〇〇c之溫度下使催 化劑與包含氣相環氧化反應促進劑之饋料接觸至少約2小 時、或至少約6小日夺、或至少約12小時、或甚至至少約μ 小時或更長’且接著將溫度降至小於或等於約MC之溫 有利地,本發明之方法可在組成典型用於環氧化製程 ^料流存在下進行。舉例而言,饋料流可包含—或多種 氣相環氧化反應促進劑,且本發明之方法可在—或多種氣 相裱氧化反應促進劑存在下進行。 認為氣相環氧化反應促進劑能夠藉由提高所需環氧院 2成速率及/或相對於形成所需環氧院抑制稀屬烴或環氧 〇化形成二氧化碳及水來提高環氧化催化劑之效率及/或 活性。許多該等促進劑均“,且此 均可用於本發明之方法中。血 齊〗壬者 .α ,、型地,適用於環氧化反應之 氣相促進劑包括有機化合物,且詳言之包括有㈣化物, 201041652 例如漠化物或氯化物。「促進劑」有時稱為「抑制劑」、「改 質劑」、「增強劑」或「缓和劑」。 在此等促進劑中,氯烴尤其較佳。適當氣態氯煙包括 具有1至8個碳原子之氯烴。此等氣烴之實例包括(但不 限於)氯甲烷、氯乙烷、二氯乙烷、&amp;乙烯或此等氯烴之 任何組合。尤其較佳用於本發明方法之氣相環氧化反應促 進劑為氯乙烷及二氯乙烧。 0 €用氯烴氣相促進劑作為-個實例,咸信促進劑提高 所需環氧烧之製程效能(例如效率及/或活性)的能力視氣 相促進劑例如藉由將特定氣物以諸如原子氯或氣離子) 沈積於催化劑上來氯化催化劑表面的程度而定。然而,咸 信無氯原子之煙會自催化劑剝離氯離子,且因此減損氣相 促進劑所提供之總提高。此現象之論述可見於B^ty, Inhibitor Action of Chlorinated Hydrocarbons in the Oxidation of Ethylene to Ethylene Oxide , 5 Chemical 〇 Engineering C〇mmunicati〇ns 第 82 卷⑴机 加及 「Ethylene 咖_」,Appiied ㈤她w ,第1卷(1983),2()7_238中。咸信諸如乙烧或丙烧 之鏈貌化合物對自催化劑剝離氣離子尤其有效。然而’亦 咸信諸如乙烯及丙埽之歸烴會對自催化劑剝離氯離子起作 用。一些此等烴亦可引入乙婦饋料中作為雜質,或可因其 他原因(諸如用於再循環流)而存在。典型地,若存在, 則乙烷在饋料中之較佳濃度為〇到約2莫耳百分比。 倘若反應器饋料流中氣相促進劑與非鹵化、非促進煙 9 201041652 具有競爭效應,則宜定義「總齒化效應值(〇verall halogenating effectiveness value)」(在有機氯化物之情況 下為「總氣化效應值(overaU chl〇riding也⑽卜⑶㈣ value)」)表示催化劑豳化(或氣化)中促進及非促進氣相 物質之淨效應。在有機氯化物氣相促進劑之情況下,可將 總氣化物效應定義為無因次量z*且由以下式j表示: ζ· _氯乙烷當量 (1) 、其中氣乙烷當量為以ppmv計之氯乙烷濃度,其提供與 以有機氯化物於饋料流中之濃度存在於反應器饋料流中之 、機氣化物實處上相同之催化劑氣化效應;且乙烷當量為 , 刀比汁之的乙烧濃度,其提供與無氣烴於饋料流 農度的饋料流中無氣烴實質上相同之催化劑去氣效 右氣乙烧為反應器饋料流中存在之唯—氣相含氯促&amp; 則氣乙烷當量為以ppmv計氣乙烷之濃度。若另一含』 知劑(特疋舌之氯乙烯、氯甲燒或二氣乙烧)單獨或! 及发ΓI使用’則氣乙烧當量為以ppmv計之氯乙烧濃z 劑二氣態含氣促進劑濃度(與氣乙烷相比對其作為促i 藉由二:進行校正)之和。非氣乙烷促進劑之相對效應' 相同程換氣乙炫且敎獲得與氯乙烧所提4 又崔化剑效能所需之濃度以實驗方式量測。 作為進-步說明,若反應器入口處之所需二氯乙烷〗 201041652 • 度為〇.5ppmV,以實現依據由ippmv氣乙烷提供之催化劑 效能之相等效應,則針對lppmv二氣乙烷之氣乙烷當量為 2PPmv氣乙烧。對於具有丨ppmv二氣乙烧及i ppmv氯乙 烷之假設饋料而言,z*計數器中之氯乙烷當量為3 ppmv。 作為另-實例’對於特定催化劑已發現氣甲烧僅為氣乙燒 氯化效應之十分之一。因此,對於該等催化劑而言,以卯 計既定濃度之氯甲烷的氣乙烷當量為〇1χ(氯甲烷濃度(以 ppmv 計))° 〇 乙烷s量為反應器饋料流中以莫耳百分比計之乙烷濃 度加自催化劑有效移除氣離子之其他烴之濃度(相對於乙 烷校正其去氣效應乙烯及乙烷之相對效應可藉由測定為 包含乙烯與乙烷之饋料提供與具有相同乙烯濃度而非特定 氯乙烷當量濃度且無乙烷之相同饋料相比相同程度之催化 劑效能之入口氯乙烷當量濃度以實驗方式來量測。 作為進一步說明,若在饋料組成包含3〇()莫耳百分比 ◎之乙稀濃度及0.30莫耳百分比之乙烧濃度之情況下,發現 6.0 PPm氣乙烷當量水準提供與在類似但無乙烷之饋料組成 之情況下3.0 ppm氣乙烷當量相同程度之催化劑效能,則 30.0莫耳百分比乙烯之乙烷當量為〇3〇莫耳百分比。對於 具有30.0莫耳百分比乙烯及〇 3莫耳百分比乙烧之入口反 應器饋料而言,則乙烷當量為06莫耳百分比。 作為另一個說明,已發現,對於某些催化劑而言,甲 烷之去氣效應僅為乙烷之1/500。因此,對於該等催化劑而 言,甲烷之乙烷當量為0.002x (甲烷濃度(以莫耳0/〇計))。 201041652 對於具有30.0莫耳百分比乙稀及〇1莫耳百分比乙烧之典 型入口反應器饋料而言’則乙烷當量為〇 4莫耳百分比。除 乙烧及乙烯外之烴的相對效應可藉由測定包含所關注之烴 的饋料在其饋料濃度下,在兩種不同饋料乙烧濃度下達成 相同催化劑效能所要之入口氣乙烧當量濃度以實驗方式量 測。若發現碳氳化合物具有極小去氣效應且亦以低濃度存 在則”在Z „十算中對於乙院當量濃度之貢獻可忽略。 —因此,已知上述關係,在反應器饋料流包括乙烯、氯 乙烷、二氣乙烷、a乙烯及乙烷之情況下,製程之總氣化 效應值可藉由以下式(II)定義: ⑻ Z* 一 (〒CL + 2*EDC + VCL)201041652 VI. Description of the invention: [Technical field to which the invention pertains] This document provides methods for improving the efficiency of epoxidation catalysts. Advantageously, this can be incorporated into the epoxidation process to be sustainable during both hands and therefore an epoxidation process using a fortified catalyst. [Prior Art] Catalysts are an important component of many chemical processes and are typically used to accelerate the rate of the reaction and/or increase the selectivity or efficiency of the product. When used in combination with many reactions, the catalysts have been found to be particularly advantageous for use in epoxy resins, a process that has significant industrial importance in the bulk chemical business. In the epoxidation reaction, a feed containing at least an olefin and oxygen is contacted with a catalyst to cause formation of a corresponding olefin oxide. One example of a epoxidation of a dilute hydrocarbon of a particular industrial importance is a mixture of epoxidized olefinic hydrocarbons or olefinic hydrocarbons, and this epoxidation reaction is particularly dependent on a high performance catalyst to be industrially feasible. The catalyst for the olefin furnace ring catalyst comprises a catalytic material deposited on a suitable support (carrier) either alone or in combination with one or more promoters. Those skilled in the art have been actively seeking improvements in the efficiency and/or activity of epoxidation catalysts for some time, because on the Wei (4), even a small (for example, 1%) selectivity increase can be substantially reduced. Operating costs associated with the epoxidation process. The scope of research in this field is broad, and in the field of catalyst components (such as carriers, promoters and catalytic materials), catalyst manufacturing methods and even the epoxidation process itself, it is sought to improve the efficiency of the catalyst and / or extend 201041652 The use of π life improvement. However, it is often the case that adjusting one or more of these fields can result in improvements in catalyst efficiency, activity or longevity while at the same time causing the other to decay. Alternatively, any conditions required for such conditioning may not be produced during the epoxidation process, or if epoxidation is "(iv), the production of the epoxidized product may be slowed or completely stopped. Ideally, it will be provided to improve The method of efficiency and/or activity of such epoxidation catalysts. If any of the four methods can provide Ο 催化剂 催化剂 Ο Ο Ο Ο Ο Ο 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且 且Any such method is particularly advantageous on site, and/or in the use of cyclization; primary, ..., utilization. SUMMARY OF THE INVENTION The present invention provides a method of increasing the efficiency of an epoxidation catalyst. Increased efficiency will reduce the consumption of raw materials and the production of waste materials to provide commercially acceptable bio-skins. It also allows the catalyst to be produced in a long period of time, so that the blood supply is very frequent. Preferably, the method of the present invention is carried out in a catalyst replacement process, which is carried out in the specific example of the secondary chemical device, whereby the present invention is in an emergency production time. During the start-up period, or substantially reduce the output, the light is turned into the light at 1 '0 inch' and does not ^ ^ ° to provide cost savings for specific specific examples. The efficiency of the agent: in the law, the invention provides - the kind of improvement Promoting epoxidation - and the bulk method comprises at a high temperature of at least about (10), or the gas phase epoxidation reaction promotes the feed of the sword = 5 ° CT, contacting the catalyst with a feed containing or having a duration of at least about 6 At least about 2 hours, at a time, preferably at least about 12 hours, or even 5 201041652 矸&gt;, about 24+ hours or longer. Then the temperature of the glow is made. Advantageously, during the high temperature period to two = equal to about 'or may promote if necessary Dimensions of different dimensions: = accelerator used in the epoxidation catalyst can result in a catalyst efficiency phase = = the catalyst efficiency before the increase is at least about 1%. Advantageously, the process of the invention can be carried out in situ, ie in the epoxy 2 During the startup or normal operation, the epoxidation can be set to = (4) with an increased life, so the catalyst replacement = slave can be extended and cost and time can be saved. In the second aspect, the present invention provides - An epoxidation of one or more agents: a method comprising contacting a catalytic epoxidation promoter, oxygen, and one or more rare hydrocarbon feeds at a temperature of at least about 24 rc, correcting at least about 2 Hour, or for at least about 6 hours, after = '12 hours, or even at least about 24 hours or longer. The temperature is less than or equal to about 眞. Advantageously, the accelerator, oxygen, or genus The degree may be maintained at the same time, or may be changed in one or more temperature stages as necessary. 实施 [Embodiment] The present invention may be further understood and/or illustrated when the following embodiments are considered together with the accompanying drawings. And so The features, aspects, and advantages of the present invention have been set forth in the specification. The present specification is intended to be a preferred embodiment of the invention. Importance or absence of this particular importance; rather, and unless otherwise stated, the terms will be understood by those skilled in the art in accordance with conventional usage. Unless otherwise defined, the technical and scientific terms used herein have familiarity with the subject matter. The meaning of the meaning of the epoxidation reaction is the same as that of the "efficiency" of the epoxidation reaction. Rate. The terms "efficiency" and "selectivity" are used interchangeably herein. The activity of the epoxidation reaction can be quantified in a number of ways' one way is the percentage of moles of olefin oxide contained in the outlet stream of the reactor relative to the inlet stream (the percentage of moles of olefin oxide in the inlet stream is typically (but Not necessarily) 〇%) while the reactor temperature remains substantially constant; and another way is the temperature required to maintain a given olefin oxide production rate. In many cases, the activity is determined over a period of time based on the percentage of moles of olefin oxide produced at a constant temperature. Alternatively, the activity can be measured as a function of the temperature required to maintain the olefin oxide which produces a molar percentage. The term "--", "second" and the like, as used herein, does not indicate Any order, quantity is important, and elements are distinguished from one another. In addition, the term "a" does not denote a limitation of quantity, and means that there is a reference to "in the case of ^" and unless otherwise stated, the terms "front", "back", "bottom" and / or "top" are used only for Convenient description, and no location or spatial orientation. If the scope is disclosed, all endpoints indicating the same 5" are included and can be independently combined, such as the range "up to about 25 wi%. 〇4 ft. 5 is about 5 wt.% to about 20 wt. /〇" includes the endpoints of the range "about $• /〇 to about 25 wt.%" and the 201041652 has: inter-value, etc.). Modifications in connection with the use of the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; References throughout the specification to "a specific example", "an embodiment" or "an" And may or may not exist in other specific examples. In addition, it is to be understood that the described features of the invention may be combined in any suitable manner in various embodiments. The present invention provides a method for increasing the efficiency of ruthenium to promote an epoxidation catalyst. The method comprises contacting a catalyst with a feed comprising a gas phase epoxidation reaction promoter at a temperature of at least about 24 〇〇c. 2 hours, or at least about 6 days, or at least about 12 hours, or even at least about μ hours or longer' and then lowering the temperature to less than or equal to about the temperature of MC, advantageously, the method of the invention can be composed Typically used in the presence of an epoxidation process stream. For example, the feed stream can comprise - or a plurality of gas phase epoxidation reaction promoters, and the process of the invention can be carried out in the presence of - or a plurality of gas phase oxidation reaction promoters. It is believed that the gas phase epoxidation promoter can enhance the epoxidation catalyst by increasing the rate of the desired epoxy oxide and/or forming carbon dioxide and water relative to the formation of the desired epoxy compound to inhibit the formation of carbon dioxide and water. Efficiency and / or activity. Many of these accelerators are "and can be used in the method of the present invention. Blood qi.", type, gas phase promoters suitable for epoxidation reactions include organic compounds, and in detail include There are (4) compounds, 201041652 such as desertification or chloride. "Accelerator" is sometimes called "inhibitor", "modifier", "enhancer" or "moderator". Among these accelerators, chlorocarbons are particularly preferred. Suitable gaseous chlorine fumes include chlorocarbons having from 1 to 8 carbon atoms. Examples of such gas hydrocarbons include, but are not limited to, methyl chloride, ethyl chloride, dichloroethane, &amp; ethylene or any combination of such chlorocarbons. Particularly preferred gas phase epoxidation promoters for use in the process of the invention are ethyl chloride and dichloroethene. 0. Using a chlorocarbon gas phase promoter as an example, the ability of a salt enhancer to increase the process efficiency (e.g., efficiency and/or activity) of a desired epoxy burn depends on the gas phase promoter, for example, by The extent to which the catalyst surface is deposited, such as atomic chlorine or gas ions, is deposited on the catalyst. However, it is believed that smoke without chlorine atoms will strip chloride ions from the catalyst and thus detract from the overall increase provided by the gas phase promoter. A discussion of this phenomenon can be found in B^ty, Inhibitor Action of Chlorinated Hydrocarbons in the Oxidation of Ethylene to Ethylene Oxide, 5 Chemical 〇 Engineering C〇mmunicati〇ns Volume 82 (1) Machine Plus "Ethylene Coffee _", Appiied (5) her w , Volume 1 (1983), 2 () 7_238. Salt-like compounds such as Ethylene or Propylene are particularly effective for stripping gas ions from the catalyst. However, it is also believed that hydrocarbons such as ethylene and propionate will act to strip chloride ions from the catalyst. Some of these hydrocarbons may also be introduced into the Ethylene Feed as impurities or may be present for other reasons, such as for recycle streams. Typically, if present, the preferred concentration of ethane in the feed is from about 2 mole percent. If the gas phase promoter in the reactor feed stream has a competitive effect with the non-halogenated, non-promoting smoke 9 201041652, then the "〇verall halogenating effectiveness value" should be defined (in the case of organic chlorides) "Total gasification effect value (overaU chl〇riding also (10) (3) (4) value)") indicates the net effect of promoting and non-promoting gas phase substances in catalyst deuteration (or gasification). In the case of an organic chloride gas phase promoter, the total gasification effect can be defined as a dimensionless amount z* and is represented by the following formula: ζ· _chloroethane equivalent (1), wherein the gas ethane equivalent is The concentration of ethyl chloride in ppmv provides the same catalyst gasification effect as the organic gas chloride is present in the reactor feed stream at the concentration of the organic chloride in the feed stream; and the ethane equivalent is The ratio of the sulphuric acid to the sulphuric acid, which provides substantially the same degassing effect as the gas-free hydrocarbon in the feed stream of the gas-free hydrocarbon in the feed stream, and the right gas is burned in the reactor feed stream. The only gas phase chlorine-containing &amp; ethane equivalent is the concentration of ethane in ppmv. If the other contains a known agent (such as vinyl chloride, chloroform or digas), alone or! And the use of the hairpin I is the sum of the gas-fired equivalent of the chloroethane-concentrated bis-gas-containing gas promoter in ppmv (compared to the ethane by means of the second: correction). The relative effect of non-aerobic ethane promoters is the same as that required for the same process of ventilating and enthalpy and obtaining the chlorinated sulphur. As an additional step, if the desired dichloroethane content at the inlet of the reactor is 〇.5ppmV to achieve an equal effect depending on the catalyst performance provided by ippmv ethane, then for lppmv di- ethane The gas ethane equivalent is 2PPmv gas-fired. For hypothetical feeds with 丨ppmv di-gas bromide and i ppmv chloroethane, the ethyl chloride equivalent in the z* counter is 3 ppmv. As another example, it has been found that for a particular catalyst, the methane burn is only one tenth of the acetyl chloride effect. Therefore, for these catalysts, the methane equivalent of methyl chloride at a given concentration is 〇1χ (chloromethane concentration (in ppmv)). The amount of ethane s is the reactor feed stream. The ethane concentration in percent of the ear is added to the concentration of other hydrocarbons from the catalyst to effectively remove the gas ions (the relative effect of ethylene and ethane is corrected relative to the degassing effect of ethane by measuring the feed comprising ethylene and ethane The inlet ethyl chloride equivalent concentration providing the same degree of catalyst performance compared to the same feed having the same ethylene concentration rather than the specific ethyl chloride equivalent concentration and no ethane is experimentally measured. As a further illustration, if The composition of the material consisted of a concentration of 3 〇 () molar percentage ◎ and a concentration of 0.30 moles of ethylene. It was found that the 6.0 MPa methane equivalent level provided a similar but ethane-free feed composition. The catalyst performance of the same 3.0 ppm gas ethane equivalent is the same, then the 30.0 mole percent ethylene ethane equivalent is 〇3 〇 mole percentage. For the 30.0 mole percentage ethylene and 〇 3 mole percentage For the feed to the reactor of Ethylene, the ethane equivalent is a percentage of 06 moles. As another illustration, it has been found that for some catalysts, the degassing effect of methane is only 1/500 of ethane. Thus, for these catalysts, the ethane equivalent of methane is 0.002x (methane concentration (in moles per mole)). 201041652 for a typical example with a 30.0 mole percent ethyl and 〇1 molar percentage For inlet reactor feeds, the ethane equivalent is 〇4 mole percent. The relative effect of hydrocarbons other than ethylene and ethylene can be determined by measuring the feed containing the hydrocarbon of interest at its feed concentration. The inlet gas E-sinter Equivalent Concentration of the two different feedstocks at the E-steam concentration to achieve the same catalyst efficiency is measured experimentally. If the carbon ruthenium compound is found to have a very small degassing effect and is also present at a low concentration, then The contribution to the equivalent concentration of the hospital is negligible. - Therefore, the above relationship is known. In the case where the reactor feed stream includes ethylene, ethyl chloride, di-ethane, a ethylene and ethane, the total gas of the process is known. Effect value Defined by the following formula (II): (8) Z* a (〒CL + 2*EDC + VCL)

(c2h6+〇otc^hJ /、中ECL、EDC &amp; VCL分別為在反應器饋料流中以 PPmv計之氯乙院(㈣⑴、二氯乙以C1-CH2-CH2_C1) (:2C = CH_C1)濃度。咖及C2H4分別為反應器 饋料流中以莫耳百+ a a,&amp; 兴今曰刀比叶之乙烷及乙烯濃度。 在該方法應用於環氧化方法期間/内之本發明之具 =,熟習此項技術者將認識到儘管在本發明之某些 中在環氧化反應條件下與催化劑接觸時可利用單」氣 ”相促進劑,但仍可形成多種化合物,且因此 法 解^否利用再猶環迴路均可存在多種化合物。㈣,將睁 解,即使最初在本發明之方法 瞭 劑’仍將申請專利範圍之料視為不僅包 12 201041652 ' , L括任何或所有可在應用該方法期間形成之其反 應產物。 孔相核氧化反應促進劑之濃度在該方法中可實質上保 併5 $可改變°有利地’且由於總催化劍氯化效應值 1特疋%氧化催化劑活性有時具有不需要之作用,在 L月之某些具體實例中,至少在處理期間,在至少細。。 之溫度下總催化劑氣化效應值維持於實質上怪定水準。在 發明之其他具體實例中,在處理期間,在謂。c或更高、 :、於或等於250。。之溫度下’總催化劑氯化效應值甚至可 降低。 „方法在環氧化製程啟動或使用催化劑期間利 用一&amp;時期之高溫操作以提高環氧化催化劑之效率。如本 文所用之^高溫」-詞意謂相對於例如小於或等於約2赃 之低溫升高之溫度。理想地,离、c , 25〇〇Γ ^ &amp;里U阿/皿為至少約24〇1或高達 250C,或甚至更高。目前已發現維 n* pB ,,, 才主^ 240 C之南溫極 〇 ^間,例如至少約2小時、或至少約6小時、至 小時或甚至至少約24小時或更長能提供 、 ^ tT Μ M ju ζ. * '、相對於起始該方法 之别的催化劑效率之顯著效率提高,例如至少約〇 至少約0.5 %或甚至至少約1 %。 。 5 應瞭解,該等增加實f上可能會或可能不會 而,甚至在可利用一或多個高溫時期 、買恐 ^ °『展示對催化劑 效率之累積作用的本發明之彼等具體實例中,將 發明提供本文所述結果之能力將至少受理炎合瞭解,本 率限制。任何既定催化劑之理論最高 共η催化劑效 双年係指在最有利、 13 201041652 度、壓力、每小時之氣體空間速度及饋料組成(包 ;最佳氣相促進劑含量)下埽屬煙或氧氣轉化接近於零或 濃度接近於零之最高效率。其可例如藉由在熟知反 =下針對既^催化劑藉由改變反應溫度且接著將曲線 推至零環氧料度而獲得效率對環氧院濃度之曲線來獲 ::可將零環氧烧濃度之外推效率視為既定催化劑之理論 敢向效率。 二:溫度降低’理想地將高溫維持足夠長時間以提供 ==本發明方法之前的催化劑效率至少極小之催化 約7例如至;約〇·Ι%。高溫可能理想地維持例如 主乂約2小時、或甚至約6 戍 或12小時、或24小時、 二小時、或72小時 '或5天、或甚…。尤其在就 也進行該方法之本發明呈 之效產挺: “列中,可有利地利用最適當 之效率k尚具體實例,且維持 能較佳。 %得--約2小時至約24小時可 高溫下所需時間之後,理想地降 相對於离、、By ^ ’皿度可能 所具體實例中,可將瓜 度降低至所需之製程操 j將- 知,所需之㈣Μ 項技術者所已 裒虱化製程操作溫度典型地 :而改變。在某些較佳具體實例中,在高溫下所 後,將溫度降低至23(TC或更低。 需寺間之 可在-或多個步驟中使溫度發生 由控制系統產生。庫谁 ^ 』人工或藉 者或兩者可以平4L 解’溫度上升或下降中之- +π生函數或以步階函數形式進行。因此 14 201041652 如同由卫業溫度㈣n提供之標準波動,本文所述之特定 溫度至少包括與量測設備及/或溫度控制器相關之標準差。 本發明中之溫度值係指催化劑床中之氣相溫度。如一 般熟習化學加工技術者所已知,製程溫度典型 間接量測。 又 ❹ Ο 催化劍床溫度之直接量測可例如藉由相對於催化劑床 操作性安置熱電偶或光纖探針來獲得。可利用多個孰電偶 ==針,在此情況τ’可使用基於床中之熱電偶/探針 =?距的加權平均值表示溫度。或者,可經由沿催化 劑床所置測之溫度輪廓之數學積分來獲得平均溫度。 ::劑床溫度亦可例如經由組合冷卻劑溫度及反應熱 測值及/或計算值、反應器流出流溫度之量測值、 統之先驗知識(工薇資料)與數學模型以提供 ;L戈 度輪廊之即時估計的模擬方法等來間接量 :、二或:异。對於使用彿水作為冷卻劑之反應器而 y溫度亦可基於反應器外殼中所量測之蒸汽廢來精確計 相關的易用性,許多工業環氧化生產設施利 或計算值,且此等值可用於本發明方法 /、中出口氣體溫度之量測值較佳。將瞭 罝測技術並不關鍵,只要 ” 用之 溫小於或等於約_ (至少包=皿|為至少約職,且低 及間接量測與直接量測之間的任何預期溫準差 間接量測法的話)即可。舉例 可利用 已知由於環氧化反應 15 201041652 之放熱性質,平均催化杳 異視反㈣…. 冷卻劑溫度。精確差 異見反應以 &lt;、操作條件及催化劑效能Μ。舉例而言, =二!:效催化劑(例如裏)及具有沸水作為冷卻劑 VA:: 而言’催化劑床中之平均溫度典型地在 同於冷部劑溫度約1 (TC内。 广般熟習化學工程技術者所已知,存在許多適用於 ㈣化學製程内之反應溫度之方法,包括(但不限於)冷 之/皿度、流動速率及壓力;反應器饋料組成、空間速 度及壓力f,且其中任—者均可用以調節本發明方法之溫 度。 ,本發明方法可用以提高啟動或使用期間環氧化催化劑 ^效率’或可用以再活化已使用但由於有計劃或無計劃之 亭而'^又時期無作用之催化劑。換言之且令人驚奇地, 本發月之方法可使已曝露或正曝露於包含例如一或多種烯 L之所需反應物之饋人氣體巾之催化劑效率相對於起始該 方法之前的催化劑效率有效提高至少約0. 1〇/〇 ^ 類可此尤其得益於應用本發明之催化劑包括用於環 氧化烯烃,且詳言之用於環氧化烯屬烴或烯屬烴混合物之 催化劑。許多參考文獻均描述此等反應,此等參考文獻之 代表性實例為Liu等人,美國專利第6,511,938號及Bhasin, 美國專利第 5,057,481 號,以及 Kirk-Othmer 之 Encyclopedia Chemical Technology,第 4 版(1994),第 9 卷,第 915-959 頁為了任何及所有目的’所有參考文獻以全文引用的方 式併入本文中。儘管本發明不作如此限制,但為簡明及說 16 201041652 明之目的’根據及參考適用於搭备儿7 a 、用於環氧化乙烯之催化劑進一步 描述本發明方法之應用。 -般而言,該等催化劑為載體催化劑,且可包含大量 夕已知多孔耐火結構或載體材料中之任—者’只要任何所選 夕孔耐火材料在利用成形多孔體之應用中所用之化學品及 :工條件存在下相對惰性即可。亦重要的可能是,載體材(c2h6+〇otc^hJ /, medium ECL, EDC &amp; VCL are respectively in the reactor feed stream in terms of PPmv ((4)(1), dichloroethane to C1-CH2-CH2_C1) (:2C = CH_C1) The concentration of coffee and C2H4 is the concentration of ethane and ethylene in the reactor feed stream with the molars + aa, &amp; Having =, those skilled in the art will recognize that while in the context of the present invention a single "gas" phase promoter can be utilized in contact with the catalyst under epoxidation conditions, a plurality of compounds can be formed, and thus the solution ^No. There are many compounds that can be used in the re-circulation loop. (4), will be relieved, even if the agent originally in the method of the present invention is still considered to be not only package 12 201041652 ', L includes any or all The reaction product formed during the application of the process. The concentration of the pore phase nucleation reaction promoter can be substantially preserved in the process. 5 $ can be changed ° advantageously 'and due to the total catalytic sword chlorination effect value 1 % Oxidation catalyst activity sometimes has an unwanted effect, In some specific examples of L month, at least during the treatment, the total catalyst gasification effect value is maintained at a substantially ambiguous level at a temperature of at least fine. In other specific examples of the invention, during the treatment, The temperature of the total catalyst chlorination may even decrease at a temperature of c or higher, :, at or equal to 250. _ The method utilizes a high temperature operation of a &amp; period during the initiation of the epoxidation process or the use of the catalyst to increase the ring. The efficiency of the oxidation catalyst. As used herein, the term "high temperature" means a temperature which is elevated relative to, for example, less than or equal to about 2 Torr. Ideally, from C, 25 〇〇Γ ^ &amp; The dish is at least about 24 〇 1 or as high as 250 ° C, or even higher. It has been found that the dimension n* pB ,, is only between the south temperature of the main 240 C, for example at least about 2 hours, or at least about 6 hours. , to an hour, or even at least about 24 hours or more, can provide, ^ tT Μ M ju ζ. * ', a significant efficiency improvement over the efficiency of other catalysts that initiate the process, such as at least about 〇 at least about 0.5% or Even at least about 1%. 5 It should be understood that Increasing the actual f may or may not be, even in the specific examples of the invention that can utilize one or more high temperature periods, to capture the cumulative effect on catalyst efficiency, the invention is provided herein. The ability to describe the results will be subject to at least the understanding of Yanhe, the rate limit. The theoretical maximum η catalyst efficiency for any given catalyst refers to the most favorable, 13 201041652 degrees, pressure, hourly gas space velocity and feed composition ( Package; optimal gas phase accelerator content) The highest efficiency of sputum smoke or oxygen conversion close to zero or concentration close to zero. It can be obtained, for example, by obtaining a curve of the efficiency versus epoxy concentration by changing the reaction temperature and then pushing the curve to zero epoxy concentration under the well-known inverse =: zero-epoxy burning The concentration extrapolation efficiency is regarded as the theoretical daring efficiency of the established catalyst. Two: temperature reduction 'ideally maintains the high temperature for a sufficient period of time to provide == Catalyst efficiency at least very small before the process of the invention is about 7 for example; about 〇·Ι%. High temperatures may ideally be maintained, for example, for about 2 hours, or even about 6 或 or 12 hours, or 24 hours, two hours, or 72 hours 'or 5 days, or... In particular, the present invention, which also carries out the method, is effective: "In the column, it is advantageous to utilize the most appropriate efficiency k, and the maintenance is better. % - about 2 hours to about 24 hours After the time required for high temperature, ideally lower relative to the separation, and By ^ ' dish degree may be in the specific example, the melon degree can be reduced to the required process operation - know, the required (four) 项 technology The operating temperature of the deuterated process typically varies: in some preferred embodiments, the temperature is lowered to 23 (TC or lower) after the high temperature. In the step, the temperature is generated by the control system. The library who ^ 』 artificial or borrower or both can be flat 4L solution 'temperature rise or fall - + π birth function or in the form of step function. Therefore 14 201041652 as The temperature fluctuations provided by the temperature (4)n, the specific temperature described herein includes at least the standard deviation associated with the measuring equipment and/or the temperature controller. The temperature value in the present invention refers to the gas phase temperature in the catalyst bed. Familiar with chemical processing technology It is known that the process temperature is typically indirectly measured. Further ❹ catalyzed direct measurement of the temperature of the sword bed can be obtained, for example, by operatively placing a thermocouple or fiber optic probe relative to the catalyst bed. Multiple 孰 couples can be used == needle In this case, τ' can be expressed using a weighted average based on the thermocouple/probe = distance in the bed. Alternatively, the average temperature can be obtained via mathematical integration of the temperature profile placed along the catalyst bed. The agent bed temperature can also be provided, for example, by combining the coolant temperature and the reaction calorimetric value and/or the calculated value, the measured value of the reactor effluent stream temperature, the prior knowledge of the system (the work data) and the mathematical model; Indirect quantities of the instantaneous estimation method of the wheel gallery, etc.: indirect or different. For the reactor using the water as the coolant, the temperature of the y can also be accurately calculated based on the steam waste measured in the reactor casing. Ease of use, many industrial epoxidation production facilities are profitable or calculated, and such values can be used in the method of the present invention, and the measured value of the outlet gas temperature is better. It is not critical to use the speculation technique, as long as The temperature is less than or equal to about _ (at least the package = dish | is at least about the job, and any expected temperature difference indirect measurement between the low and indirect measurement and the direct measurement). The exothermic nature of the epoxidation reaction 15 201041652, the average catalytic enthalpy (4).... The coolant temperature. The exact difference is seen in the reaction, the operating conditions and the catalyst performance. For example, = two!: catalyst (for example, And having boiling water as the coolant VA:: 'The average temperature in the catalyst bed is typically about 1 in the same temperature as the cold agent. It is widely known to those skilled in the chemical engineering industry that there are many suitable for (4) Method of reaction temperature in a chemical process, including but not limited to cold/dish, flow rate and pressure; reactor feed composition, space velocity and pressure f, and any of which can be used to adjust the process of the present invention The temperature. The process of the present invention can be used to increase the epoxidation catalyst efficiency during start-up or use or to reactivate a catalyst that has been used but has no effect due to a planned or unplanned kiosk. In other words, and surprisingly, the method of the present month allows catalyst efficiency of a feed gas towel that has been exposed or is being exposed to a desired reactant, such as one or more olefins L, relative to the catalyst efficiency prior to initiating the process. An effective increase of at least about 0.1 Å/〇^ can be particularly beneficial for the use of the catalyst of the invention comprising a catalyst for the epoxidation of olefins, and in particular for the epoxidation of olefinic or olefinic hydrocarbon mixtures. A number of references describe such reactions, and representative examples of such references are Liu et al., U.S. Patent No. 6,511,938 and Bhasin, U.S. Patent No. 5,057,481, and Kirk-Othmer Encyclopedia Chemical Technology, 4th Edition. (1994), Vol. 9, pp. 915-959, for all and all purposes, 'all references are hereby incorporated by reference in its entirety. Although the invention is not so limited, the application of the method of the invention will be further described in the light of the meaning of the invention and the use of a catalyst for epoxidation of ethylene. In general, the catalysts are supported catalysts and may comprise any of a number of known porous refractory structures or support materials as long as the chemistry of any selected luminescent refractory material used in the use of shaped porous bodies is utilized. Product and: Relatively inert in the presence of working conditions. It is also important that the carrier material

枓及由此基於該等載體材料之催化劑能夠耐受反應器内之 相當大的溫度及壓力波動。 '、存在許多製備適用於環氧烧催化劑中之載體的熟知方 法。4等方法中之-些描述於例如美國專利第4,379,m 號;第 4鳥,518 號;第 5,G63,195 號;帛 5,384,3()2 號’ M31037號及其類似專利中。例如,純度至少95%之:氧 化銘載體可藉由混配(混合)料、擠壓、乾燥及高溫锻 燒來製備。在此情況下,起始原料通常包括_或多種具有 不同特性t 〇!-氧化銘粉末、可添加作為黏合劑以提供機械 強度之黏土型材料、及以混合物形式使用在煅燒步驟期間 移除之後提供所需孔隙率及/或孔徑分佈的燃盡材料(通常 為有機化合物)。成品載體中雜質之含量藉由所用原料之純 度及其在煅燒步驟期間之揮發度來測定。常見雜質可包括 矽石、鹼金屬及鹼土金屬氧化物及痕量含金屬及/或非金屬 之添加劑。另一種製備具有尤其適用於環氧烷催化劑使用 之特性的載體之方法包含視情況混合矽酸錯與水鋁礦氧化 鋁(A100H)及/或y氧化鋁,用含有酸性組份及齒陰離子 (較佳氟陰離子)之混合物使氧化鋁膠溶以得到膠溶鹵化 17 201041652 氧化鋁,(例如藉由擠壓或按壓)使膠溶鹵化氧化鋁成形得 到成形膠溶鹵化氧化鋁’乾燥成形膠溶齒化氧化鋁得到盔 水成形氧化紹,及炮燒該無水成形氧化料到視情況改質 之a-氧化鋁載體丸。 、 在一具體實例中,載體材料包含至少約8〇重量%之〜 氧化鋁且包含小於約30 ppmw之酸可浸出鹼金屬,…氧化 鋁之重量百分比及酸可浸出鹼金屬之濃度以載體之重量 計,其中酸可浸出鹼金屬係選自鋰 '鈉、鉀及其混合物。 製備載體材料可進一步包含加工所必需或所需之任何 量之任何其他組份,諸如水、酸、黏合劑、潤滑劑、分散 劑、成孔劑、摻雜劑、改質劑等,諸如如㈣办…⑽h ^ Principles of Ceramic Processing, J. Reedj WUeyThe rhodium and thus the catalyst based on such support materials are capable of withstanding substantial temperature and pressure fluctuations within the reactor. 'There are many well known methods for preparing carriers suitable for use in epoxy calcining catalysts. Some of the methods are described in, for example, U.S. Patent No. 4,379,m; No. 4, No. 518; No. 5, G63, 195; 帛 5,384, 3() No. 2, M31037, and the like. For example, a purity of at least 95%: the oxidation carrier can be prepared by compounding (mixing), extruding, drying, and high temperature forging. In this case, the starting materials usually comprise _ or a plurality of clay materials having different characteristics t 〇!-oxidized powder, which can be added as a binder to provide mechanical strength, and used in the form of a mixture after removal during the calcination step. A burnout material (usually an organic compound) that provides the desired porosity and/or pore size distribution. The level of impurities in the finished carrier is determined by the purity of the starting materials used and their volatility during the calcining step. Common impurities may include vermiculite, alkali metal and alkaline earth metal oxides, and trace metal and/or non-metal additives. Another method of preparing a support having properties particularly suitable for use in an alkylene oxide catalyst comprises mixing ceric acid with aluminate alumina (A100H) and/or y alumina as appropriate, with an acidic component and a tooth anion ( A mixture of preferred fluoride anions is used to peptize alumina to obtain a peptized halogenated 17 201041652 alumina, which is formed by, for example, extrusion or pressing, to form a peptized halogenated alumina to form a dried peptized alumina. The toothed alumina is obtained by forming a helmet water and oxidizing, and firing the anhydrous shaped oxide material to the a-alumina carrier pellet which is modified as appropriate. In one embodiment, the support material comprises at least about 8% by weight of alumina and comprises less than about 30 ppmw of acid leachable alkali metal, ... the weight percent of alumina and the concentration of acid leachable alkali metal as a carrier The weight of the acid leachable alkali metal is selected from the group consisting of lithium 'sodium, potassium, and mixtures thereof. The support material can be prepared to further comprise any other component necessary or desirable for processing, such as water, acid, binder, lubricant, dispersant, pore former, dopant, modifier, etc., such as (4) Office... (10)h ^ Principles of Ceramic Processing, J. Reedj WUey

Interscience,(1988)中所述之彼等組份,該文獻以引用的方 式併入本文中。 載體材料理想地為多孔的且經量測表面積為至少約〇5 m2/g(更佳地約〇.7m2/g至約1〇m2/g),經量測孔隙體積為 至少約0.3 cc/g (更佳約〇.4 cc/g至約2 〇 cc/g),且中值孔 徑為約1微米至約50微米。 如本文所用之「表面積」係指如the J〇urnal 〇f the American Chemical s〇ciety 6〇 (1938),第 3〇9 3i6 頁中所述 如由BET ( Brunauer、Emmett及Teller )方法藉由氮氣所量 測出之表面積。「總孔隙體積」意謂載體材料之孔隙體積且 典型地藉由汞壓孔率測定法來測定。「孔隙率」為非固體體 積與材料總體積之比例。熟習此項技術者可用如由汞壓孔 18 201041652 • 率測定法所量測到之總孔隙體積或吸水率估計孔隙率。「中 值孔徑」意謂對應於孔徑分佈中已量測出成形多孔體之半 總孔隙體積的點之孔徑。 載體材料/催化劑可具有任何所需之適當形狀。習知工 業固定床環氧乙烷反應器典型地呈複數個外徑約2至7 及長度約4至14m之平行細長管(處於適當外殼中)形式。 對於用於該等固定床反應器中而言,載體㈣劑理想 〇地形成為直徑約(M对(0.25cm)至約〇 8nf dm)之圓 形,諸如圓球、團粒、環、錠劑及其類似形狀。 環氧化催化劑除載體材料外包括至少一種沈積於其上 之催化物質。可有利地藉由載體材料支撐之催化物質^非 限制性實例包括金屬、固態化合物、分子催化劑、酶及此 等物質之組合。典型地’適用於環氧化乙烯之催化劑利用 銀作為催化物質’且在本發明之此等具體實例中此舉較佳。 一些習知初始化或改良環氧化催化劑效率之方法需要 〇限制催化劑中所用之銀的量。更特定言之且因為—些W 催化劑效率之方法需要溫度大於25{rc及/或引人例如又 之可導致銀接觸燒結之反應性氣體,所以此、 T /7 /女能需 要利用相對於載體材料為低濃度或密度之銀。 有利地,本發明之方法不受此等限制,且可使用 所需催化量之銀,亦即能夠催化由氧氣或含氧氣體將例如 乙烯直接氧化為相應環氧烷之任何量之銀。典型地,、、 體材料用足以使銀提供於載體材料上之銀化合物溶液= 化劑之重量計大於約5 wt%、大於約1〇糾%、大於約b 19 201041652 wt%、大於約2〇 wt%、大於約25 wt%、較佳大於約27_ :更佳大於約30 wt%之量浸潰一或多次。儘管所用之銀的 篁不特定受限’但結合載體材料所提供之銀的量可能通常 以催化齊」之重量計小於約70wt%,且更佳小於約50wt%。 就密度而言,例如銀之催化物質相對於載體材料之表 面積:量可高達至少約0.07 g/m2’或高達約〇 2 g/m2,或 甚至高達約0.3 g/m2或更高。 —·…本又,1三靶固亚不狹 乍。適虽銀粒徑可為直徑在約1〇埃至約ι〇,_埃之範圍 :。較佳銀粒徑為直徑在大於約_埃至小㈣5,咖埃之 =内。需要銀相對均句地分散於成形多孔體内、整個成 形多孔體中及/或成形多孔體上。 ' ^ =明催化劑理想地包含鍊,且在某些具 進一步包括一或多種其他促進 m^ ^ ^ , 錁促進之受載含銀催化 :自美:專利第卿94號及美國專利第卿。5號已 該等文獻以引用的方式併入本文〜 包含载體材料上之銀、鍊或其:括:,催化劑 中,包含共促進劑,諸如另_猫人且在一些具體實例 選用之另一種i£促至屬或其化合物及視情況 諸如硫、嶙、硼及其化合物中之 或多者。如熟習此項技術者 甲之 或材料,其與特定催化材 子多種已知促進劑 於催化劑效能之—戈多:(例如銀)組合存在時,有益 ““ 4多個態樣或另外起促進催 產生所需產品(例如環氧 化劑以能夠 定言之,且儘管-般不Λ環氧丙燒)之作用。更特 又不會將該等促進劑自身視為催化材 20 201041652 .料,但其典型地可促進催化劑效能之一或多個有益效果, 至提冋產生所需產品之速率或量、降低達成適當反應速 早所要之溫度、降低 常低不需要之反應之速率或量等。此外, 如一般技術者所瞭解,可充當所需反應之促進劑的材料可 為另一反應之抑制劑。出於本發明之目的’促進劑為對有 利於有效產生所需產品之總反應起作用之材料,不管且是 否亦可抑制可同時發生之任何競爭反應。 /、 〇 6知用於環氧化乙烯之基於銀之催化劑的促進劑包括 (但不限於)銖、鉬、鎢、鋰、硫、錳、鉀、铷及铯。銖、 翻或鶴可適當呈鹽或酸形式之氧陰離子,例如過鍊酸根、 翻酸根或鎮酸根。促進劑、其特性及併入該等促進劑作為 催化劑之-部分之方法之實例描述於Th〇rsteins〇n等人美 國專利第5,187,14〇號,尤其在第攔;Uu等人:美 國專利第6,511,938號;Ch〇u等人,美國專利第5,5〇4,〇53 號;S〇°等人,美國專利第5,1〇2,848號;Bhasin等人,美 ❹國專利第4,916,243號、第4,9〇8,343號及第5,〇59,481號; 及 Launtzen,美國專利第 4,761,394 號、第 4,766,1〇5 號、 第 4,808,738 號、第 4,820,675 號及第 4,833,261 號中,為了 任何及所有目的,所有文獻均以全文引用的方式併入本文 中〇 鍊組伤可呈各種形式’例如呈金屬形式、呈共價化合 物形式、呈陽離子形式或呈陰離子形式。提供提高之效率 及/或活性之銖物質不確定’且可為所添加或在製備催化劑 期間或在用作催化劑期間所產生之組份。銖化合物之實例 21 201041652 包括銖鹽’諸如銖鹵化物、㉝_氧化物、銖酸鹽、過鍊酸 鹽、銖之氧化物及酸。然而,亦可使用驗金屬過鍊酸鹽夂 過鍊酸敍、驗土金屬過銖酸鹽、過銖酸銀、其他過鍊酸鹽 及七氧化二銖。七氧化二銖RhO7溶解於水中時,水解為尚 銖酸版〇4或過銖酸氫鹽。因此,出於本說明書之二 可將七氧化二銶視為過銖酸鹽,亦即㈣。可由其他諸如 鉬及鎢之金屬展示類似化學性質。 預期包含銀作為催化物質以及至少錄作為促進劑之催 化劑尤其得益於應用本發明,且該等催化劑較佳。在一此 具體實例中,催化劑亦可理想地包含促進量之至少另一ς 金屬,且視情況包含共促進劑。更特定今之,另 係選自IA族金屬、ΠΑ族金屬、鉬、鎢、鉻、鈦、給、錯、 釩、鉈、钍、鈕、鈮、鎵及鍺及其混合物之群。嗜另一°金 屬較佳係選自IA族金屬,諸如鐘、鉀、納、細及絶,及/ 或IIA族金屬,諸如飼、錄及鎖。其最佳為鐘1 n/ 或鉋。金屬以及銖促進劑之存纟量可各為以元t (鍊或金 屬)基於總催化劑計〇_(H至· mmQl/kg1情況選用之庄 促進劑包括(但不限於)鎢、猛、鉬、鉻、硫 '鱗、石朋及 其混合物。 受載銀催化劑可包含銖促進劑、第—共促進劑及第二 共促進劑;其中沈積於載體上之銖促進劑之量相對於催化 劑之重量大於i _〇l/kg;其中第—共促進劑係選自硫、 填、蝴及其混合物;其中第二共促進劑係選自鶴、銦、鉻 及其混合且沈積於載體上之第一共促進劑及第二共促 22 201041652 進劑之總量相對於催化劑之重 催化劑可包含載體及沈積於載.mmol/kg。 第-共促進劑及第二共促進劑;纟:銀、銖促進劑、 共促進劑之莫耳比大於丨,龙 共促進劑與第二 磷、硼及其混合物;且装中=丑7共促進劑係選自硫、 鉻及其混合物。催化劑;包:::::::係:㈠、 Ο ο :一及第二共促進劑;其促 促進劑之莫耳比大於丨;豆 y興弟一,、 石朋》甘 ’、第/、促進劑係選自硫、磷、 朋及.、混合物;且第二共促 合物。 劑你、自鎢、鉬、鉻及其混 他所t進行本發明之方法之催化劑中所包括之銖及任何立 他所需促進劑均理想地以促進量提 '、 船姑你土、。,一 丑孩4罝易於由一 者測疋。特定促進劑之「促進量 合钤技、社七丨」诉知相對於不包 ==劑之催化劑’有效改良包含促進劑之催化劑之一 =個特性的促進劑之量。催化特性之實例尤其包括操作 (對失控之阻力)、選擇性、活性、 率。彳ί e me 科化丰、穩定性及產 U進劑提供之促進效應可受許多變數影響,該等變數 =如反應條件、催化劑製備技術、載體之表面積及多孔 結構及表面化學特性、催化劑之銀及聽進劑含量、催化 劑上其他陽離子及陰離子之存在。其他活化劑、穩定劑、 ::劑、增強劑或其他催化劑改進劑的存在亦 促進 效應。 銖之例示性適當量預期在以催化劑之總重量計約 0.0001 百分比(1 ppmw) i 2重量百分比(2〇,刪 23 201041652 ppmw) ’較佳約〇 0005重量百分比(5 ppmw)至〇·5重量 百分比(5000 ppmw )之範圍内。使用時,銖組份之量通常 可為以銖之重量基於催化劑總重量計至少約1 ppmw,如至 少約5 ppmw ’或介於約1〇 ppmw至約2000 ppmw,通常介 於約20 ppmw與1〇〇〇 ppmw之間。 製備環氧化催化劑之方法在此項技術中熟知,且此等 方法中之任一者均適用於製備進行本發明方法之催化劑。 一般而言’該等方法包括一或多個用一或多種包含所需催 化劑組份之溶液進行的浸潰步驟。典型地,在浸潰期間或 之後進行還原步驟以形成金屬銀粒子。Thorsteinson等人, 美國專利第5,187,140號例如描述形成催化劑之方法,且為 了任何及所有目的以引用的方式併入本文中。 目前已令人驚奇地發現,環氧化催化劑可藉由在氣相 %氧化反應促進劑存在下使催化劑經歷高溫來再活化或使 其效率提高。有利地,本發明之方法可就地利用,亦即在 製程啟動或操作期間在所需環氧烷之產生無實質波動下催 化劑現場處於環氧化加工設備中時利用。應用本發明之方 法可增加催化劑替換之間的時間間隔,且因此顯著節約成 本及時間。可以在應用該方法之後藉由催化劑效率提高而 節約原料之形式來進一步節約成本。本發明之方法亦可導 致副產物二氧化碳之產生降低,因此本發明之方法亦提供 環境利益。 因而,本發明亦提供一種環氧化烯屬烴之方法。一般 熟習化學工程技術者熟識該等方法。一例示性方法描述於 24 201041652These components are described in Interscience, (1988), which is incorporated herein by reference. The support material is desirably porous and has a measured surface area of at least about 〇5 m2/g (more preferably from about 77 m2/g to about 1 〇m2/g) and a measured pore volume of at least about 0.3 cc/ g (better about 44 cc/g to about 2 〇 cc/g) and a median pore size of from about 1 micron to about 50 microns. "Surface area" as used herein refers to the method by BET (Brunauer, Emmett, and Teller) as described in the J. urnal 〇f the American Chemical s〇ciety 6〇 (1938), pp. 3〇3 3i6. The surface area measured by nitrogen. "Total pore volume" means the pore volume of the support material and is typically determined by mercury porosimetry. "Porosity" is the ratio of the non-solid volume to the total volume of the material. Those skilled in the art can estimate the porosity by the total pore volume or water absorption as measured by mercury porosimetry 18 201041652. "Mesoporous pore size" means the pore diameter corresponding to the point at which the half total pore volume of the shaped porous body has been measured in the pore size distribution. The support material/catalyst can have any suitable shape as desired. Conventional industrial fixed bed ethylene oxide reactors are typically in the form of a plurality of parallel elongated tubes (in a suitable outer casing) having an outer diameter of from about 2 to about 7 and a length of from about 4 to about 14 meters. For use in such fixed bed reactors, the carrier (4) agent is desirably formed into a circle having a diameter of about (M pairs (0.25 cm) to about 8 nf dm), such as spheres, pellets, rings, tablets, and It has a similar shape. The epoxidation catalyst comprises, in addition to the support material, at least one catalytic species deposited thereon. Non-limiting examples of catalytic materials that may be advantageously supported by a support material include metals, solid compounds, molecular catalysts, enzymes, and combinations of such materials. The catalyst suitable for use in the epoxidation of ethylene typically utilizes silver as the catalytic material' and is preferred in the specific examples of the invention. Some conventional methods of initializing or improving the efficiency of the epoxidation catalyst require hydrazine to limit the amount of silver used in the catalyst. More specifically, and because some methods of W catalyst efficiency require a temperature greater than 25{rc and/or a reactive gas that can lead to silver contact sintering, for example, T / 7 / female can use The carrier material is silver of low concentration or density. Advantageously, the process of the present invention is not so limited, and the desired catalytic amount of silver can be used, i.e., any amount of silver that catalyzes the direct oxidation of, for example, ethylene to the corresponding alkylene oxide from oxygen or an oxygen-containing gas. Typically, the bulk material is greater than about 5 wt%, greater than about 1%, greater than about b 19 201041652 wt%, greater than about 2 by weight of the silver compound solution = chemical sufficient to provide silver on the support material. Immersion one or more times in an amount of 〇wt%, greater than about 25 wt%, preferably greater than about 27 Å: more preferably greater than about 30 wt%. Although the enthalpy of silver used is not specifically limited, the amount of silver provided in combination with the support material may generally be less than about 70% by weight, and more preferably less than about 50% by weight, based on the weight of the catalyst. In terms of density, the surface area of the catalytic material such as silver relative to the support material can be up to at least about 0.07 g/m2' or up to about 〇2 g/m2, or even up to about 0.3 g/m2 or higher. —·...This is another, the three targets are not narrow. Suitable silver particle size can range from about 1 〇 to about ι 〇, _ ang range: . Preferably, the silver particle size is in the range of greater than about _ angstrom to small (four) 5, ga. It is desirable that the silver be dispersed in a relatively uniform manner in the shaped porous body, in the entire shaped porous body, and/or on the shaped porous body. '^ = The catalysts desirably contain chains, and in some of them further include one or more other promoters that promote m^^^, 锞 promoted loading of silver-containing catalysis: from the United States: Patent No. 94 and US Patent No. No. 5 has been incorporated herein by reference in its entirety to the disclosure of the entire disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of the disclosure of An increase in the genus or a compound thereof and optionally, such as sulfur, hydrazine, boron, and a compound thereof. As is familiar to those skilled in the art, materials, which are useful in combination with a variety of known promoters of a particular catalytic material in the presence of catalyst-godo: (eg, silver), "4 multiple or additional promotions" The action of producing the desired product (e.g., an epoxidizing agent to be able to determine, and in spite of, the propylene propylene). More specifically, the promoters themselves are not considered to be catalyst materials 20 201041652. However, they typically promote one or more beneficial effects of the catalyst performance, to the rate or amount at which the desired product is produced, and the reduction is achieved. Properly react to the desired temperature, reduce the rate or amount of the reaction that is not normally required. Moreover, as will be appreciated by those of ordinary skill, the material that can act as a promoter for the desired reaction can be an inhibitor of another reaction. For the purposes of the present invention, an accelerator is a material that acts to a total reaction that is effective to produce the desired product, and whether or not it inhibits any competing reactions that may occur simultaneously. /, 〇 6 Known promoters for silver-based catalysts for epoxidized ethylene include, but are not limited to, bismuth, molybdenum, tungsten, lithium, sulfur, manganese, potassium, cesium, and cesium. The sputum, turn or crane may suitably be an oxyanion in the form of a salt or an acid, such as a perionate, a citrate or an antacid. Examples of accelerators, their properties, and methods of incorporating such promoters as part of a catalyst are described in U.S. Patent No. 5,187,14, to Th〇rsteins〇n et al., especially in the first; Uu et al. U.S. Patent No. 6,511,938; Ch〇u et al., U.S. Patent No. 5,5,4, 〇53; S〇° et al., U.S. Patent No. 5,1,2,848; Bhasin et al., U.S. Patent Nos. 4,916,243, 4,9,8,343 and 5, 〇59,481; and Launtzen, U.S. Patent Nos. 4,761,394, 4,766,1,5, 4,808,738, 4,820,675 and 4,833,261 All, for all and all purposes, all documents are incorporated herein by reference in its entirety to the extent that it can be in various forms, for example, in the form of a metal, in the form of a covalent compound, in a cationic form, or in an anionic form. The enthalpy of providing an increased efficiency and/or activity is uncertain&apos; and may be a component that is added during or during the preparation of the catalyst or during use as a catalyst. Examples of ruthenium compounds 21 201041652 include sulfonium salts such as hydrazine halides, 33-oxides, citrates, per-acid salts, cerium oxides and acids. However, it is also possible to use a metal permeate 夂 chain acid, a soil metal perrhenate, silver perrhenate, other per-alloys and antimony pentoxide. When ruthenium pentoxide RhO7 is dissolved in water, it is hydrolyzed to ruthenium or ruthenium hydrogenate. Therefore, for the second part of the specification, hepta tetroxide can be regarded as peroxylate, that is, (iv). Similar chemistries can be exhibited by other metals such as molybdenum and tungsten. Catalysts comprising silver as the catalytic material and at least as a promoter are expected to benefit in particular from the application of the invention, and such catalysts are preferred. In one particular embodiment, the catalyst may also desirably comprise a promoting amount of at least one other rhodium metal, and optionally a co-promoter. More specifically, it is selected from the group consisting of Group IA metals, lanthanum metals, molybdenum, tungsten, chromium, titanium, donor, erbium, vanadium, niobium, tantalum, niobium, tantalum, gallium and niobium and mixtures thereof. Preferably, the other metal is selected from the group consisting of Group IA metals such as clock, potassium, sodium, fine and fine, and/or Group IIA metals such as feed, record and lock. Its best for the clock 1 n / or planing. The amount of metal and ruthenium promoter can be determined in terms of total t (chain or metal) based on the total catalyst 〇 (H to · mmQl / kg1 selected Zhuang accelerators include (but not limited to) tungsten, fierce, molybdenum , chromium, sulfur 'scale, stone and a mixture thereof. The supported silver catalyst may comprise a ruthenium promoter, a first co-promoter and a second co-promoter; wherein the amount of the ruthenium promoter deposited on the support is relative to the catalyst The weight is greater than i _〇l / kg; wherein the first co-promoter is selected from the group consisting of sulfur, fill, butterfly and mixtures thereof; wherein the second co-promoter is selected from the group consisting of crane, indium, chromium and mixtures thereof and deposited on a carrier. The first co-promoter and the second co-promoter 22 201041652 The total amount of the catalyst relative to the catalyst may comprise a carrier and is deposited on the carrier. mmol/kg. The first co-promoter and the second co-promoter; The molar ratio of the cerium promoter and the co-promoter is greater than that of strontium, the co-promoter and the second phosphorus, boron and a mixture thereof; and the medium-accelerator is selected from the group consisting of sulfur, chromium and mixtures thereof. Package::::::: Department: (a), Ο ο: one and second co-promoter; its promoter More than 丨; Bean y Xingdiyi, Shi Peng "Gan', / /, the promoter is selected from the group consisting of sulfur, phosphorus, friends and mixtures; and the second co-promoter. Agent you, from tungsten, molybdenum, Chromium and its blends are included in the catalyst of the method of the present invention and any promoters required for it are ideally promoted in a quantity, a boat, a soil, and an ugly child. The amount of the accelerator that promotes the amount of one of the catalysts containing the accelerator is effectively improved by the catalyst of the specific accelerator. Examples of characteristics include, inter alia, resistance (resistance to runaway), selectivity, activity, rate. 彳ί e me The effects of the chemical, stability, and U-producing agents can be affected by many variables, such as Reaction conditions, catalyst preparation techniques, surface area and porous structure and surface chemistry of the support, silver and listener content of the catalyst, presence of other cations and anions on the catalyst, other activators, stabilizers, ::agents, enhancers or Other catalyst improvers The presence of the oxime also promotes the effect. An exemplary suitable amount of ruthenium is expected to be about 0.0001% (1 ppmw) i 2 weight percent (2 〇, deleted 23 201041652 ppmw) based on the total weight of the catalyst. Ppmw) to 5% by weight (5000 ppmw). When used, the amount of ruthenium component can generally be at least about 1 ppmw based on the total weight of the catalyst, such as at least about 5 ppmw' or between From about 1 ppmww to about 2000 ppmw, typically between about 20 ppmw and 1 〇〇〇 ppmw. Methods of preparing epoxidation catalysts are well known in the art, and any of these methods are suitable for preparation. The catalyst of the process of the invention is carried out. Generally, such methods include one or more impregnation steps with one or more solutions containing the desired catalyst component. Typically, the reduction step is performed during or after the impregnation to form metallic silver particles. The method of forming a catalyst is described, for example, by Thorsteinson et al., U.S. Patent No. 5,187,140, the disclosure of which is incorporated herein by reference. It has now surprisingly been found that an epoxidation catalyst can be reactivated or increased in efficiency by subjecting the catalyst to elevated temperatures in the presence of a gas phase % oxidation reaction promoter. Advantageously, the process of the present invention can be utilized in situ, i.e., during catalyst startup or operation, when the catalyst is in situ in the epoxidation processing facility without substantial fluctuations in the production of the desired alkylene oxide. The method of the present invention can increase the time interval between catalyst replacements, and thus significantly saves cost and time. Further cost savings can be achieved by increasing the efficiency of the catalyst and saving the form of the raw materials after applying the method. The process of the present invention may also result in a reduction in the production of by-product carbon dioxide, and thus the process of the present invention also provides environmental benefits. Accordingly, the present invention also provides a process for the epoxidation of an olefinic hydrocarbon. Those who are familiar with chemical engineering are familiar with these methods. An exemplary method is described in 24 201041652

Kirk Othmer 之 Encyclopedia of Chemical Technology 第 4 版中,第9卷,1994,第925_ 939頁中,且為了任何及所有 目的’論文中之内容因此係以引用的方式併入本文中。In Kirk Othmer, Encyclopedia of Chemical Technology, 4th Edition, Vol. 9, 1994, pp. 925-939, and for any and all purposes, the contents of the paper are hereby incorporated by reference.

般而5 ’接著’環氧化反應可在任何例如固定床反 應器、連續攪拌槽反應器(CSTR)及流化床反應器之適當 反應窃中進行,其中之多者已為熟習此項技術者所熟知且 無需在本文詳細描述。期望再循環未反應之饋料、利用單 通系統或藉由利用順序排列之反應器使用連續反應以增加 乙烯轉化率亦可易於藉由熟習此項技術者來決定。所選之 特疋操作模式通常藉由製程經濟學支配。The 5' subsequent 'epoxidation reaction can be carried out in any suitable reaction, such as a fixed bed reactor, a continuous stirred tank reactor (CSTR), and a fluidized bed reactor, many of which are already familiar to the skilled artisan. It is well known and need not be described in detail herein. It is also desirable to recycle the unreacted feed, utilize a single pass system, or use a continuous reaction to increase ethylene conversion by using sequentially arranged reactors, which can be readily determined by those skilled in the art. The selected mode of operation is usually governed by process economics.

裒氧化反應一般為放熱的。因此,可提供冷卻系統(例 如冷卻套管或具有冷卻液之液壓迴路,諸如熱傳送流體或 /弗水)以a周#反應器之溫度。熱傳送流體可為若干熟知熱 傳送流體中之任一者’諸如萘滿(1二3,4_四氫萘)。在用沸 水,邠之反應器中,將液態水形式之冷卻劑引入反應器之 冷部側,最通常為殼側。當其流經冷卻側時,纟自製程側 移除熱…些水汽化成為蒸汽。冷卻劑以水與蒸汽之混 合物形式離開反應器之冷卻側。離開反應器之蒸汽藉由自 ’、移除熱而冷4 j_再循環回冷卻劑側人口。反應器中冷The oxime oxidation reaction is generally exothermic. Thus, a cooling system (e.g., a cooling jacket or a hydraulic circuit with a coolant, such as a heat transfer fluid or a water) can be provided at a temperature of the reactor. The heat transfer fluid can be any of a number of well known heat transfer fluids such as tetralin (1,2,3,4-tetrahydronaphthalene). In a reactor using boiling water and helium, a coolant in the form of liquid water is introduced into the cold side of the reactor, most commonly the shell side. When it flows through the cooling side, the heat is removed from the self-made side... some of the water is vaporized into steam. The coolant exits the cooled side of the reactor as a mixture of water and steam. The steam leaving the reactor is recirculated back to the coolant side population by removing heat from the heat. Refrigerant in the reactor

卻劑之溫度由水之沸It办、1 A 來決疋,該沸點又由其操作壓力來The temperature of the agent is determined by the boiling of water, 1 A, and the boiling point is controlled by its operating pressure.

決定。壓力藉助於自雜P 巧反應器冷卻側之汽水混合物排出 一些壓力的排氣閥來控制。油加_ 典型地’使用封閉迴路控制器 藉由自動調節排氣閱以維持為維持所需溫度所必需之壓力 來調節冷卻劑溫度。 25 201041652 一烯烴(烯屬烴)(較佳乙烯)#化為烯烴氧化物(較佳 環氧乙烧)可例如藉由在約_。(:至約則。(:之溫度及可視 所需質量速度及社&amp; 生產力而疋介於約5個大氣壓(506 kPa) 與約30個大氣壓(3·〇 Μρ〇之間的壓力下,將含有稀屬煙 J乙烯)及氧氣或含氧氣體及氣相促進劑(百萬分率 ^量)之饋料流連續引人含有催化劑之反應器中來進行。 乳礼可以諸如空氣或純氧或富氧空氣之含氧流供給反應。 使用習知方法將所得環氧貌,較佳環氧乙烧自反應產物分 離及回收。 ,在°亥方法中可利用任何烯屬烴,且可理想地環氧化之 彼等烯屬烴之實例包括(但不限於)1,9-癸二烯、ι,3·丁二 異m、丙稀、乙稀或此等烯屬烴之 、,且合。該烯屬烴較佳包含乙烯。 人八型地,裱氧化反應可理想地以氣相進行,其中使包 =需稀屬煙及氧氣之饋料與環氧化錢劑接觸。催化劑 :呈固體材料形式,X更特定言之,可於所需反應器内 '充床形式。填充床中催化劑之量可為至少約 至少;0 kg?戈約心…〇、或約—到〜 去°午多%乳化反應以連續方法進行,且本文涵蓋該等方 傷以方法令’所需反應器典型地可配備有熱交換設 備乂控制反應器及/或催化劑床内方法之溫度。 如二另外包含一或多種視情況選用之組份,包括例 時預期尤:、惰性氣體、飽和烴及其類似物。再循環饋料 '預期尤其可能存在二氧化碳’此係因為二氧化碳為許多 26 201041652 環氧化製程之副產物。在此等具體實例中,經由幻七⑽咖 之 EnCyclopediaofChemicalTechn〇i〇gy,第 4 版⑽4),第 9卷,第915·959頁中所述之習知方式移除再循環氣體中之 至夕h —氧化* ’此係因為:氧化碳對催化劑效能、 尤其活性具有不良影響。惰性氣體可包含氮氣、氬氣或其 混合物。可利用諸如f燒之餘和烴控制反應器内之熱且使 得饋料中之氧氣濃度較高。Decide. The pressure is controlled by means of a pressure-operated exhaust valve that discharges the steam-water mixture from the cooling side of the reactor. The oil addition _ typically uses a closed loop controller to adjust the coolant temperature by automatically adjusting the venting to maintain the pressure necessary to maintain the desired temperature. 25 201041652 A olefin (olefinic hydrocarbon) (preferably ethylene) # is converted to an olefin oxide (preferably ethylene bromide), for example by about _. (: to about the time. (: the temperature and the required mass speed and the social &amp; productivity and 疋 between about 5 atmospheres (506 kPa) and about 30 atmospheres (3·〇Μρ〇, The feed stream containing rare earth J ethylene) and oxygen or an oxygen-containing gas and a gas phase promoter (parts per million) is continuously introduced into a reactor containing a catalyst. The milk can be such as air or pure. The oxygen-containing stream of oxygen or oxygen-enriched air is supplied to the reaction. The obtained epoxy form, preferably epoxy bake, is separated and recovered from the reaction product by a conventional method. Any olefinic hydrocarbon can be utilized in the °H method, and Examples of such olefinic hydrocarbons which are desirably epoxidized include, but are not limited to, 1,9-decadiene, iota, butyl diisomethane, propylene, ethylene or such olefinic hydrocarbons, and Preferably, the olefinic hydrocarbon comprises ethylene. The octagonal oxidation reaction is desirably carried out in the gas phase, wherein the package is required to be contacted with an epoxidized money agent. In the form of a solid material, X, more specifically, can be 'charged in the desired reactor. The catalyst in the packed bed The amount may be at least about at least; 0 kg? 戈约心... 〇, or about - to ~ ° ° 5% more emulsification reaction is carried out in a continuous process, and the method encompasses the method of causing the desired reactor typically It may be equipped with a heat exchange device to control the temperature of the reactor and/or the method within the catalyst bed. For example, two or more components may be optionally included, including, when expected, inert gases, saturated hydrocarbons, and the like. Recirculating feeds are expected to be particularly likely to be present in carbon dioxide because carbon dioxide is a by-product of many of the 26 201041652 epoxidation processes. In these specific examples, Encyclopedia of Chemical Techn〇i〇gy, 4th edition (10) 4 ), in the conventional manner described in vol. 9, p. 915, 959, to remove the h—h oxidation* in the recycle gas because the carbon oxide has an adverse effect on the catalyst performance, especially the activity. Nitrogen, argon, or mixtures thereof may be included. The heat in the reactor may be controlled using, for example, fusing and hydrocarbons and the oxygen concentration in the feed is high.

〜在-具體實例巾’氧化烯烴之方法包含使包含烯烴、 乳氣及二氧化碳之反應混合物饋料與包含載體及沈積於載 體上之銀、銖促進劑、第—共促進劑及第二共促進劑之催 化劑接觸;其中二氧化碳存在於反應器混合物中之量以總 反應混合物計為至乡3莫耳%;第_共促進劑係選自硫、 鱗删及其此合物,且第二共促進劑係選自鶴、钥、絡及 其混合物。 操作期間,環氧化及鹿哭λ . 夂應益入口處之壓力典型地可能小 於 4000 kPa ’ 或小於 3500 kPa,$ , U a或較佳小於約2500 kPa絕 對壓力’且大多數情況下為至少 勹王〆1000 kPa絕對壓力。每小 時之氣體空間速度(「GHSV ) A庐 」;马標準狀態溫度及壓力(Ot、 1 atm)下每小時通過一簞彳☆興 „ y 體積!填充催化劑床之氣體的 早位體積。較佳地,在環氧化及 反應以軋相進行之具體實例 中,經填充催化劑床上,啟動pb r自杈之GHSV理想地為每小 時約2000至約loooo。 操作期間應用本發明方法 可如下進行。在啟動或操作期 之環氧化製程 間之任何時候 之一特定實例 ,當溫度低於 27 201041652 約2 5 0 °C、較佳低於^1 9 j Λ -、約240 C且催化劑效率可理想地提高 時’操作溫度增至至少約赠且高達約25代,歷時至少 約2小時、至少約6小時、至少約匕小時、至少約24小 時 '約48小時 '約72小時之時間或歷時5天、或甚至i 週。在所需時段之後,溫度例如降至2m:或低於23〇t, 且較佳降至與所需環氧院生產速㈣應之溫度。 *在40 C或240 C以上之高溫期間,饋料組成可保持實 質上不變。更特定言之,在高溫期間,反應器入口氧氣濃 度可理想地保持實質上不變’例如約8莫耳%,反應器入口 稀屬煙濃度可理想地保持實質上不變,例如約30莫耳%, 入口二氧化碳濃度亦可保持實質上不變,例如約3莫耳%, 且總催化㈣化有效值可保持實f上不變,#表示為^時 例如約3。 或者,在24(TC或24(TC以上之高溫期間饋料組成可改 變:以在應用本發明之方法期間保持所需水準之環氧烧產 生量。更特定言之,當利用該方法與已被使用之催化:, 了時在南溫時期下時’反應器入口氧氣滚度可降低例如至 -約1莫耳%、或約2莫耳%或甚至約3莫耳%,只要保持 安全操作條件及所需環氧烷產生量即 — ^ * 4,1 ^ , 一氧化碳濃 度Τ有利地增加至少約0.5莫耳%,或約丨 夭今/〇,在草此 情沉下該增加量受環氧化製程之設計限制。總催化劑氯Ζ 有效值可有利地降低例如至少約0.5戋其 、 00 ·ϋ或更多個Ζ* 早几,在某些情況下該降低量受製程設計 ,, 丹僱環之詈隈 制。入口烯屬烴濃度可實質上維持不蠻, 歲可同時在高溫 28 201041652 .降:、:5或10或甚至15莫耳%。在本發明之某些具 歹中’皆應於咼溫時期調節饋料組份中之僅一者之入 =度。在其他具體㈣中’可改變饋料組份中之兩者或 俨產:亡之:疋組合以實質上維持高溫下所需水準之環氧 何情況下,每當該等饋料氣體組成之調節 與一下之操作同時進行時’較佳可使 ::下操作時返回至實質上其先前水準,或返回至= 〇下有利地提供所需水準之環氧炫產生量之其他濃度組合。 刼作期間應用本發明方法之環氧化製程之另— 例可如下進行。在啟動或操作期間之任何時候,當催化劑 效率已降低至不良水準,例如 ^ i# s K I 。〆更低之效率時操作 ,皿度增至至少約戰且高達約筛歷時至少約2小時、 至少約6小時、至少約12小時、至少約24小時、或甚至 =价小時之時間。可進行處理直至已達到所需催化劑效 率,或直至催化劑效率至少略有增加。 在 24〇C 或 240C 以上之;t;、、® 如 pq κ* .. 〇 i之❸皿期間,饋料組成可保持實 k。或者,乳氣及烯屬烴濃度可降低,例如饋料组 =之氧氣濃度可由約8莫耳%降至約2莫耳%,a 度y由们0莫耳%降至約20莫耳%。在該等具體實例中農 一氧化碳濃度由約3莫耳%辦$ς曾 化有… 耳。,且總催化劑氯 化有效值可略降低,例如表示為Μ可由約3降至約2 若在熱處理期間改變,則當溫度降低時饋料 地 返回至其原始組成。 主t地 如熟習此項技術者所易於瞭解,亦可調節環氧化製程 29 201041652 二其他參數以在高溫及/或低溫期間達成所需環氧院生產速 率舉例而έ,反應器壓力及/或空間速度可隨入口饋料組 成一起改變或改變其而非人口饋料組成,以在特定操作溫 度下達成特定生產速率。 藉由本發明環氧化方法所產生之環氧烷典型地可經加 工以提供其他下游產品’諸如1,2_二醇、二醇醚、! 2_ 碳酸醋及烧醇胺。因為本發明提供一種改良之環氧化方 法所以所提供之改良意欲轉為改良此等下游製程及/或產 品。因此本文亦提供產生&amp;二醇' ^碳酸酿、&amp;二醇 醚及烷醇胺之改良方法。 %氧院轉化為丨,2_二㈣可包含例如適當 地在酸性或鹼性催化劑存在下使所需環氧烷與水反應。舉 例而言,對於優於1,2_二醇醚優先產生丨,2_二醇而言,環氧 烷可在例如以總反應混合物計0.5] 0 ”%之硫酸之酸催化 劑存在下、在約50°C至約70°C下在1巴絕對壓力下在液相 反應中,或在約13(TC至約24(rc及約2〇巴至約4〇巴絕對 壓力下、較佳無催化劑存在下在氣相反應中與十倍莫耳過 Ϊ之水反應。若水之比例降低,則反應混合物中丨,2_二醇醚 之比例將增加。由此產生之丨,2_二醇醚可包含二醚、三醚、 四醚或其他多醚。替代1,2_二醇醚可藉由用諸如甲醇或乙醇 之醇轉化環氧烷,或藉由用醇替換至少一部分水來製備。 所得1,2-二醇及二酵醚可用於食物、飲料、煙草、化妝品、 熱塑性聚合物、可固化樹脂系統、清潔劑 '熱傳遞系:等 工業中之多種最終用途應用中。 30 201041652 經由本發明之方法產生之環氧烷轉化為烷醇胺可包含 例如使環氧烷與氨反應。可使用無水氨或氨水,但無水氨 有利於產生單烷醇胺且當產生單烷醇胺較佳時可使用。所 知· ;k醇胺可用於例如處理天然氣中。烯烴氧化物可藉由使 烯烴氧化物與二氧化碳反應轉化為相應〗,2_碳酸酯。必要 時,1,2-二醇可藉由隨後使“2_碳酸酯與水或醇反應以形成 二醇來製備。關於合適方法,參考US6〇8〇897,其以 引用的方式併入本文中。 以下實施例僅意欲為說明性的,且不應視為對本本發 明之範疇有任何限制。 實施例1 长徕作壤氧化製程期間利用本發明之方法以提高其中 :用之銖促進催化劑之效率。相對於载體之 密度為每平方公尺㈣公克心更料言之環 氧化方法將在CSTR反應器内進行, 〇電偶直接量測溫度eCSTR^ =催化劑筐中之熱 〇基本上Λ &amp;相使得催化劑床中之溫度 化製程已摔作15 °c内。在起始該方法時,環氧 86%。天,溫度約23Gt且催化劑效率穩定在約 在第1 5天結束日夺,操作溫度增至約 值約2天。接著將溫度降至約戰,且皮且保持此 於1天。最終,將溫度降至23。。。。在較皮溫度略少 =持饋料組成,亦…氧氣濃度約^ 濃度約30莫耳% b 吴斗/〇入口乙烯 。及入口二氧化碳濃度約3莫耳%。目標入 31 201041652 口乙烧濃度保持在G.5莫耳%,且總催化劑氣化有效值最初 為約1.3Z*,但在25〇。〇下第1天之後調節至約i9z、以 當催化劑接近穩態操作時補償活性之漸降。此實施例之結 果展示於圖1及圖2中。 總之,且如中所圖!示,在返回至23(rc之操作溫度之 後,催化劑效率將增至約87%,改良約一個百分點。在25〇。〇 及240°C之高溫下效率提高/活化期間,催化劑保持運作,產 生環氧乙烷(EO)。如圖1所示,在25(rc期間效率下降, 但接著在240°C下返回至約原始值。如圖2所示,在活化期 間EO生產速率增至高於原始值,但令人驚奇地當溫度降至 230°C時基本上返回至原始值。亦即,在活化期間實質上無 產量損失。 實施例2及比較實施例3 此等實施例說明在根據本發明方法之一具體實例初始 啟動期間’在240°C或更高之溫度下,在溫度降至23〇。〇或 更低之前操作催化劑之效應。 將與實施例1中所用相同之Re-促進銀催化劑批料之兩 個未用之40 cc樣品裝至如實施例1中所用之CSTR反應器 中且使用以下反應條件來啟動:目標入口饋料組成為8莫 耳%氧氣、3 0莫耳%乙稀' 3莫耳%二氧化碳、〇. 5莫耳%乙 烧、2 ppmv氯乙烧;反應器壓力2000 kPa絕對壓力(275 psig );總流量為以氮氣計每小時320標準公升(11.3 scfh )。 對於實施例2而言’反應器溫度設定為240°C,而對於 比較實施例3而言,反應器溫度設為23(TC。各實施例之溫 32 201041652 度輪廓展示於圖3中。如圖所示,維持此等溫度歷時各運 作之第一個七天。在此時期内,目標入口氯乙烷濃度平行 改變以測定催化劑對入口總催化劑氯化有效值(Z* )之反 應。各實施例之入口總催化劑氯化有效值(Z* )特徵展示 於圖4中。 經過第7天,對於實施例2及比較實施例3之運作而 言,累積產量分別為每立方公尺催化劑0.035及0.031 kT EO (每立方呎催化劑2.2及1.9 Mlb EO)。 對於第8天’實施例2運作之反應器溫度由240。(:降至 230°C。如以下表1所示’在第9天與第13天之間,在基本 上一致之條件下當目標入口氯乙烷濃度又平行改變時,操 作兩個反應器以研究Z*反應。當對於實施例2之運作如藉 由量測反應器出口流中之環氧乙烷濃度所得之催化劑生產 力略低時’在同一天’相應效率超過比較實施例3之運作 一個百分點以上。此等實施例因此展示甚至在啟動期間應 用本發明方法之一具體實例可相對於習知方法提高催化劑 效率。 表1 天數 實施例2 比較實施例3 T(°〇 Z* EO% 效率% T(°C) Z* E0% 效率% 9 230 1.89 1.42 87.1 230 1.86 1.56 85.3 10 230 1.42 1.35 87.2 230 1.43 1.48 85.7 11 230 1.48 1.36 87.0 230 1.54 1.48 85.5 — 12 230 1.51 1.39 86.9 230 1.50 1.48 85.5 13 230 1.27 1.31 86.9 230 1.24 1.40 85.7 — 33 201041652 儘S本文僅說明及描述本發明之某些特徵,但熟習此 項技術者會想到許多修改及改變。以上實施例進—步'說明 本毛明’而不限制其範蜂。應瞭解,隨附申請專利範圍意 欲涵蓋屬於本發明之真實精神之所有該等修改及改變。。 【圖式簡單說明】 圖1為在環氧化製程内已經受本發明方法之環 化劑之效率%的圖式; 催 圖2為在環氧化製程中所用之催化劑經受本發明之方 法之前、期間及之後,環氧化製程之環氧乙烧生產 圖式; 圖3為根據本發明之一具體實例進行之實施例及根據 習知方法進行之比較實施例中所用之溫度輪廂之圖式;及 圖4為根據本發明之一具體實例進行之實施例及根據 習知方法進行之比較實施例之入口以特徵之圖式。 【主要元件符號說明】 無 34The method of oxidizing an olefin in a specific example comprises: feeding a reaction mixture comprising an olefin, a milk gas and carbon dioxide with a silver, a ruthenium promoter, a first co-promoter and a second co-promoting comprising a carrier and deposited on the carrier Catalyst contact; wherein the amount of carbon dioxide present in the reactor mixture is 3 mol% based on the total reaction mixture; the first co-promoter is selected from the group consisting of sulfur, scales, and the like, and the second The accelerator is selected from the group consisting of cranes, keys, complexes, and mixtures thereof. During operation, epoxidation and deer crying λ. The pressure at the inlet of the Yingyingyi may typically be less than 4000 kPa' or less than 3500 kPa, $, U a or preferably less than about 2500 kPa absolute pressure' and in most cases at least勹王〆 1000 kPa absolute pressure. Gas space velocity per hour ("GHSV" A庐"; horse standard state temperature and pressure (Ot, 1 atm) per hour through a 箪彳 兴 „ y volume! The early volume of the gas filled in the catalyst bed. Preferably, in the specific example in which the epoxidation and the reaction are carried out in a rolling phase, the GHSV for starting the pb r self-twisting on the packed catalyst bed is desirably from about 2000 to about loooo per hour. The method of the present invention can be carried out as follows during the operation. A specific example at any time between the epoxidation process during start-up or operation, when the temperature is lower than 27 201041652, about 250 ° C, preferably less than ^1 9 j Λ -, about 240 C and the catalyst efficiency is ideal. When the ground is increased, the operating temperature is increased to at least about and up to about 25 generations, for at least about 2 hours, at least about 6 hours, at least about 匕 hours, at least about 24 hours 'about 48 hours', about 72 hours, or 5 hours. Days, or even i weeks. After the required time period, the temperature is, for example, reduced to 2 m: or lower than 23 〇t, and preferably falls to the temperature required for the desired epoxy plant production speed (iv). * At 40 C or 240 During the high temperature above C, the feed composition can be Substantially unchanged. More specifically, during high temperature, the reactor inlet oxygen concentration may desirably remain substantially constant 'eg, about 8 mole percent, and the reactor inlet lean smoke concentration may ideally remain substantially absent. For example, about 30 mole%, the inlet carbon dioxide concentration can also remain substantially unchanged, for example about 3 mole%, and the total catalytic (four) rms value can be kept constant on the real f, and # represents, for example, about 3 Alternatively, the feed composition may vary during 24 (TC or 24 (high temperature above TC: to maintain the desired level of epoxy burn during the application of the method of the invention. More specifically, when utilizing the method with Catalysis that has been used: At the time of the South Temperature period, the reactor inlet oxygen roll can be reduced, for example, to - about 1 mole %, or about 2 mole % or even about 3 mole %, as long as it remains safe. The operating conditions and the amount of alkylene oxide required to be - ^ * 4,1 ^ , the concentration of carbon monoxide is advantageously increased by at least about 0.5 mol %, or about 丨夭 / 〇, in the case of grass, the increase is affected by Design limitations for epoxidation processes. Total catalyst chloranil RMS Advantageously, for example, at least about 0.5 戋, 00 ϋ or more Ζ* is early, and in some cases the reduction is controlled by the process, and the olefinic hydrocarbon concentration can be substantially The maintenance is not quite good, the age can be at the same time at high temperature 28 201041652 . Drop:, 5 or 10 or even 15 mol%. In some of the inventions, the 'feeding component' should be adjusted during the temperature period. Only one of the inputs = degrees. In other specific (four) 'can change the two of the feed components or the production: death: 疋 combination to substantially maintain the required level of epoxy at high temperatures, every case When the adjustment of the composition of the feed gas is performed simultaneously with the operation of the next one, it is preferred to: return to substantially its previous level when operating down, or return to = 〇 to provide the desired level of epoxy The other concentration combinations of the amounts produced. Another example of the epoxidation process in which the process of the present invention is applied during the production can be carried out as follows. At any time during startup or operation, when the catalyst efficiency has decreased to a poor level, such as ^ i# s K I . When operating at lower efficiencies, the degree of dishing is increased to at least about 2 hours, at least about 6 hours, at least about 12 hours, at least about 24 hours, or even = price hours. Treatment can be carried out until the desired catalyst efficiency has been achieved, or until the catalyst efficiency is at least slightly increased. The feed composition can be maintained at a real k during a dish of 24 〇C or 240C; t;, ,® such as pq κ* .. 〇 i. Alternatively, the concentration of the milk and olefinic hydrocarbons may be lowered, for example, the oxygen concentration of the feed group = may be reduced from about 8 mol% to about 2 mol%, and the degree a may be reduced from 0 mol% to about 20 mol%. . In these specific examples, the concentration of agricultural carbon monoxide is about 3 mol%. And the total catalyst chlorination rms value may be slightly reduced, for example, expressed as Μ from about 3 to about 2, if changed during the heat treatment, the feed returns to its original composition as the temperature decreases. The main t-zone can be easily understood by those skilled in the art, and the epoxidation process 29 201041652 can be adjusted to achieve other examples of the desired epoxy plant production rate during high temperature and/or low temperature, reactor pressure and/or The space velocity can be varied or changed along with the inlet feed composition rather than the population feed composition to achieve a particular production rate at a particular operating temperature. The alkylene oxide produced by the epoxidation process of the present invention is typically processable to provide other downstream products such as 1,2-diol, glycol ethers, ! 2_ Carbonic acid vinegar and alkanolamine. Since the present invention provides an improved epoxidation process, the improvements provided are intended to be modified to improve such downstream processes and/or products. Therefore, an improved process for producing &amp; glycols, &amp; glycol ethers and alkanolamines is also provided herein. The % oxygenate is converted to hydrazine, and the second to the second (tetra) may comprise, for example, suitably reacting the desired alkylene oxide with water in the presence of an acidic or basic catalyst. For example, for the bis-diol which is preferentially produced over 1,2-diol ether, the alkylene oxide may be present in the presence of, for example, 0.5 to 0% by weight of a sulfuric acid catalyst based on the total reaction mixture. At about 50 ° C to about 70 ° C in a liquid phase reaction at 1 bar absolute pressure, or at about 13 (TC to about 24 (rc and about 2 bar to about 4 bar absolute pressure, preferably no In the presence of a catalyst, it reacts with ten times moles of water in a gas phase reaction. If the proportion of water is lowered, the proportion of hydrazine and 2-diol ether in the reaction mixture will increase. The resulting hydrazine, 2-diol The ether may comprise a diether, a triether, a tetraether or other polyether. Instead of the 1,2-diol ether it may be prepared by converting the alkylene oxide with an alcohol such as methanol or ethanol, or by replacing at least a portion of the water with an alcohol. The resulting 1,2-diols and di-alcohols can be used in a variety of end-use applications in industries such as food, beverages, tobacco, cosmetics, thermoplastic polymers, curable resin systems, detergents, heat transfer systems, etc. 30 201041652 Conversion of the alkylene oxide produced by the process of the invention to an alkanolamine can comprise, for example, reacting the alkylene oxide with ammonia Should be used anhydrous ammonia or ammonia, but anhydrous ammonia is advantageous for the production of monoalkanolamines and can be used when monoalkanolamines are preferred. Known klk amines can be used, for example, in the treatment of natural gas. The 2-carbonate is converted by reaction of an olefin oxide with carbon dioxide. If desired, the 1,2-diol can be prepared by subsequently reacting "2-carbonate with water or an alcohol to form a diol. For a suitable method, reference is made to US Pat. No. 6,897, the entire disclosure of which is hereby incorporated by reference in its entirety in its entirety in the the the the the The method of the present invention is utilized during the soil oxidation process to increase the efficiency of the catalyst: the use of the crucible to promote the efficiency of the catalyst. The density relative to the carrier is in the range of (four) grams per square meter. More preferably, the epoxidation process will be carried out in a CSTR reactor. , 〇 electric couple direct measurement temperature eCSTR ^ = enthalpy in the catalyst basket is basically Λ &amp; phase so that the temperature in the catalyst bed process has fallen within 15 ° C. At the beginning of this method, epoxy 86% Day, the temperature is about 23Gt and reminder The efficiency of the agent was stable at about the end of the 15th day, and the operating temperature was increased to about 2 days. The temperature was then reduced to about the same time, and the skin was kept for 1 day. Finally, the temperature was lowered to 23. At a slightly lower skin temperature = holding feed composition, also... oxygen concentration approx. concentration of about 30 mol% b Wudou/〇 inlet ethylene. and inlet carbon dioxide concentration of about 3 mol%. Target into 31 201041652 The Ethylene burn concentration was maintained at G.5 mol%, and the total catalyst gasification RMS value was initially about 1.3 Z*, but was adjusted to about i9z after the first day of the second day, when the catalyst was near steady state operation. The compensating activity is gradually decreasing. The results of this example are shown in Figures 1 and 2. In summary, and as shown in the figure! It is shown that after returning to the operating temperature of 23 (rc, the catalyst efficiency will increase to about 87%, and the improvement is about one percentage point. During the efficiency increase/activation at 25 〇 and 240 ° C, the catalyst remains operational and produces Ethylene oxide (EO). As shown in Figure 1, the efficiency decreased during 25 (rc, but then returned to about the original value at 240 ° C. As shown in Figure 2, the EO production rate increased during activation. The original value, but surprisingly returns substantially to the original value when the temperature drops to 230 ° C. That is, there is substantially no yield loss during activation. Example 2 and Comparative Example 3 These examples are illustrated in terms of A specific example of the method of the present invention during the initial startup period - the effect of operating the catalyst at a temperature of 240 ° C or higher, before the temperature is lowered to 23 Torr or lower. The same Re- used as in Example 1 Two unused 40 cc samples of the promoted silver catalyst batch were loaded into the CSTR reactor as used in Example 1 and started using the following reaction conditions: the target inlet feed composition was 8 mol% oxygen, 30 mo Ear % Ethylene ' 3 mol % carbon dioxide, 5 mol % Ethylene bromide, 2 ppmv chloroethene; reactor pressure 2000 kPa absolute pressure (275 psig); total flow rate is 320 standard liters per hour (11.3 scfh) per nitrogen. For Example 2 'reaction The temperature of the reactor was set to 240 ° C, and for Comparative Example 3, the reactor temperature was set to 23 (TC. The temperature of each embodiment 32 is shown in Figure 3. The profile is maintained as shown in the figure. The first seven days of each operation. During this period, the target inlet ethyl chloride concentration was changed in parallel to determine the reaction of the catalyst to the inlet total catalyst chlorination RMS (Z*). The inlet total catalyst chlorination of each example was effective. The value (Z*) characteristics are shown in Figure 4. After Day 7, for the operation of Example 2 and Comparative Example 3, the cumulative yield was 0.035 and 0.031 kT EO per cubic meter of catalyst, respectively. 2.2 and 1.9 Mlb EO) For the 8th day, the reactor temperature for the operation of Example 2 was 240. (: decreased to 230 ° C. As shown in Table 1 below 'between the 9th and 13th days, at Under the condition of substantially consistent, when the target inlet ethyl chloride concentration is flat When changing, the two reactors were operated to study the Z* reaction. When the operation of Example 2 was as low as the catalyst productivity obtained by measuring the concentration of ethylene oxide in the outlet stream of the reactor, 'on the same day' The efficiency exceeded the operation of Comparative Example 3 by more than one percentage point. These examples thus show that the application of one of the methods of the present invention during startup can increase catalyst efficiency relative to conventional methods. Table 1 Days Example 2 Comparative Example 3 T(°〇Z* EO% Efficiency% T(°C) Z* E0% Efficiency% 9 230 1.89 1.42 87.1 230 1.86 1.56 85.3 10 230 1.42 1.35 87.2 230 1.43 1.48 85.7 11 230 1.48 1.36 87.0 230 1.54 1.48 85.5 — 12 230 1.51 1.39 86.9 230 1.50 1.48 85.5 13 230 1.27 1.31 86.9 230 1.24 1.40 85.7 — 33 201041652 Some of the features of the present invention are illustrated and described herein, but many modifications and changes will occur to those skilled in the art. The above embodiment further describes the present invention without limiting its van. It is to be understood that the appended claims are intended to cover all such modifications and . BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a graph showing the % efficiency of a cyclizing agent which has been subjected to the process of the present invention in an epoxidation process; Figure 2 is a period before and during the process in which the catalyst used in the epoxidation process is subjected to the process of the present invention. And thereafter, an epoxy epoxide production pattern of the epoxidation process; FIG. 3 is a diagram of an embodiment of the present invention and a temperature wheel used in a comparative example according to a conventional method; 4 is a diagrammatic view of an embodiment of a comparative embodiment performed in accordance with one embodiment of the present invention and a comparison of embodiments according to conventional methods. [Main component symbol description] None 34

Claims (1)

201041652 七、申請專利範圍: * !·—種就地提高鍊促進瑷 ^ Φ , 運展乳化催化劑致率夕士 +社a 含在至少約24〇。(:高溫下使嗲他ν 丰之方法,其包 應促進劑之饋料接觸, 丹匕s虱相環氧化反 從崎至少約2小時, 降至小於或等於約23〇°c之低挪 、、,且接著使溫度 2.如申請專利範圍第丨項 進一步包含-或多種其他促進劑,包含::氧化催化劑 鉋、鈹、鎂、鈣、鳃、鋇、氣 …鋰、鈉、鉀、铷、 虱、硫、錳、钽、鉬;5 〇 3.如申請專利範圍第2項之方法,其令,鋼及鎢。 促進劑包含鉋。 # T逐—或多種其他 4·如申請專利範圍第丨項之 應促進劑包含有機齒化物。 法,,、中該氣相環氧化反 5·如申請專利範圍第4項 含氯化物。 方法,其中該有機齒化物包 。6.-種環氧化一或多種烯屬煙之方法人、 2401之高溫下使錁促進環 、匕3在至少約 ◎應促進冑彳、氧氣及p 催㈣丨與包含氣相環氧化反 …:或多種婦屬烴之饋料接觸,歷時至少 約2小時’且隨後 此了芏夕 7如又降至小於或等於約23Gt之低溫。 /.如申凊專利範圍第6 烯。 、方法,其中該烯屬烴包含乙 8. 如申請專利範圍第6 ^ , ^ ^ α 备友η &lt;万法’其中该氣相促進劑、 氧風及一或多種烯屬 Q ^ ^ 屬之/辰度在鬲溫及低溫下保持相同。 9. 如申請專利範图楚&amp; 劑、氧氣及/或—❹種㈣:方法,其中使該氣相促進 次多種席屬中之至少一者之濃度在高溫 35 201041652 及低溫下不同。 10. — 種製造 1.2 — ^ , ’ s孚、1,2-二酵醚、1,2-礙酸防 胺之方法,其包含侦严&amp; ^ 厌奴知或烷醇 吏衣乳燒轉化為該】,2 -二醇、} ? &gt; 碳酸酯或烷醇胺,苴 ,-一酵醚、 方法來製備,該環t㈣: 氧化婦屬烴之 古⑺表侑亥%虱化烯屬烴之方法包含在至少約24(^之 劑、Γ使鍊促進環氧化催化劑與包含氣相環氧化反應促進 士,氧氣及一或多種烯屬烴之饋料接觸,歷時至少約2小 吟’且隨後使溫度降至小於或等於約23(rc之低溫。 八、圖式: (如次頁) 36201041652 VII. Scope of application for patents: * !·--In-situ increase chain promotes 瑷 ^ Φ , and the rate of emulsifying catalysts in operation is at least about 24 含. (: The method of making 嗲 ν 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰 丰And, and then the temperature is 2. Further included in the scope of the patent application - or a plurality of other promoters, including: oxidation catalyst planer, strontium, magnesium, calcium, strontium, barium, gas, lithium, sodium, potassium,铷, 虱, sulphur, manganese, bismuth, molybdenum; 5 〇 3. For the method of claim 2, the order, steel, and tungsten. The accelerator includes planer. #T by- or a variety of other 4·such as applying for a patent The accelerator of the scope of the third aspect comprises an organic toothing. The method, wherein, the gas phase epoxidation inverse 5 is as described in claim 4 of the scope of the invention. The method wherein the organic toothed package comprises 6. A method for epoxidizing one or more olefinic cigarettes, at a high temperature of 2401, to promote a ruthenium ring, ruthenium 3 at least about ◎ should promote ruthenium, oxygen, and p ruthenium (tetra) ruthenium and contain gas phase epoxidation counter...: or various women Contact with hydrocarbon feeds, lasting at least about 2 hours' and then this time And further reduced to a low temperature of less than or equal to about 23 Gt. /., as claimed in the patent scope of the 6th olefin. The method, wherein the olefinic hydrocarbon comprises B. As claimed in the scope of the invention 6 ^, ^ ^ α 备 η &lt; The method of the gas phase promoter, the oxygen wind and one or more of the olefinic Q ^ ^ genus remain the same at the temperature and low temperature. 9. If the patent application Fan Tu Chu &amp; agent, oxygen and / Or - (4): a method in which the concentration of at least one of the gas phase promoting sub-multiple species is different at a high temperature of 35 201041652 and a low temperature. 10. - Manufacturing 1.2 - ^ , ' s, 1, 2 - a solution of di-ether ether, 1,2-acidic amine, which comprises detective &amp; ^ 奴 知 or alkanol 乳 乳 转化 转化 , , , , , , , , , , , , , , , , , , , Alkanolamine, hydrazine, - a solution of ether, method to prepare, the ring t (four): oxidized genus of ancient hydrocarbons (7) table 侑 虱 虱 虱 虱 虱 虱 包含 包含 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少Promoting the epoxidation catalyst to contact with a feed comprising a gas phase epoxidation reaction promoting oxygen, oxygen and one or more olefinic hydrocarbons for at least about 2 hours And then the temperature was reduced to less than or equal to about 23 (rc of the low eight, FIG formula: (summarized as follows p) 36
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