201040365 六、發明說明： 【發明所屬之技術領域】 本發明係隸屬於建築建材飾板之領域，特別係指一種 應用於建築構造物室内、室外之牆面及地坪或圍牆、庭園 造景等裝飾用之板塊製造方法的改良。 【先前技術】 目前建築物之外牆，或者庭園景觀的佈置，為求美觀、氣派， Ο在建物完成後，會於牆面上貼黏上裝飾建材，例如石板片、人造 石材'金屬飾板等等作為用以裝飾之裝飾建材。 如公告第339116號『壁用飾板之新建材結構』專利案 所揭露之結構，一種飾板建材係由飾板主體及金屬網片結 合所構成，其中該飾板主體是由不鏽鋼板片一體沖製成 型，其具有向外浮突之板面構形，且在板面構形表面設有 成外凸狀（或内凹狀）之立體圖案。金屬網片乃是長度與 主體等齊但寬距較窄狀之網體。藉由金屬網片在飾板主體 〇背側以焊接方式接連内層面之上、下端，即組構成牆壁建 築用之飾板’俾達到以全新成型方式增進飾板不同風貌性 暨提供另種飾板型態應用價值之實用目的。 上述習用案係為金屬材質，呈現的造景效果並沒有仿木 材質的裝飾效果好，且所呈現圖案的線條、形狀的變化有 限，而若需拼組成大形飾板時，習用所揭露之技術亦無法 達成。 其次’另有一種飾板的製造方式係以人工雕刻花草圖 案於模板上，再經由翻模後澆鑄成型，惟以人工雕刻花草 201040365 圖案之手段不僅效率差，卫 美觀。另外，若飾板需由案的祕、雜亦不流暢、 人工雕刻的方式在分別雕；：小f板拼組成大飾板時’則 形品質差的狀況，而兄之=美觀不足及飾板成 有鑑於此，本發明人乃針對前^習用創作問題深入探 ^並㈣多年從事相關產業之研發與製造經驗，積極尋 求解決之道，經過長期努力之研究與發展 ，終於成功的開201040365 VI. Description of the invention: [Technical field to which the invention pertains] The present invention belongs to the field of building building materials, particularly to a wall, a floor or a wall, a garden landscaping, etc., which are applied indoors and outdoors for building structures. Improvement of the manufacturing method of the decorative plate. [Prior Art] At present, the exterior wall of the building, or the layout of the garden landscape, is designed for aesthetics and style. After the construction is completed, the decorative materials such as slate and artificial stone 'metal plaques will be attached to the wall. Etc. as a decorative building material for decoration. As disclosed in the Patent No. 339116, "New Building Materials Structure for Wall Panels", a fascia building material is composed of a combination of a fascia main body and a metal mesh, wherein the slab main body is made of a stainless steel plate. The punching type has a plate surface configuration that is outwardly buoyed, and a three-dimensional pattern of a convex shape (or a concave shape) is provided on the surface of the plate surface. The metal mesh is a mesh body having a length equal to that of the main body but a narrow width. The metal mesh is welded to the upper and lower ends of the inner layer on the back side of the plaque main body, that is, the fascia for the wall construction is assembled to achieve the different styles of the decorative plaque in a new molding manner and provide another decoration. The practical purpose of the plate type application value. The above-mentioned conventional case is made of metal material, and the landscaping effect is not as good as the wood-like decorative effect, and the variation of the lines and shapes of the presented pattern is limited, and if it is required to form a large-shaped plaque, the conventional disclosure is disclosed. Technology cannot be achieved. Secondly, another method of manufacturing plaques is to manually engrave the flower sketch on the stencil, and then cast it through the mold. However, the method of artificially engraving the flowers and plants 201040365 is not only inefficient, but also beautiful. In addition, if the plaque needs to be carved by the secret, miscellaneous, and unsmooth, artificial engraving method: when the small f plate is assembled into a large fascia, the shape is poor, and the brother = the lack of beauty and decoration In view of this, the inventor of the present invention has intensively explored the problems of the creation of the former and the use of the industry, and (4) engaged in the R&D and manufacturing experience of related industries for many years, and actively sought solutions. After long-term efforts and research, the company finally succeeded.
發出本發明『建材飾板之製造方法』，以改善制創作之問 題。 【發明内容】 本發明之主要目的’在於解決上述的問題而提供一種 建材飾板之製造方法，其係令畴㈣建築構造物室内、 室外之牆面及地坪或造景1飾用之飾板，能迅速成形各 種線條流順、形狀變化多端之圖案，同時飾板製造成裂的The "manufacturing method of building materials plaques" of the present invention is issued to improve the problem of creation. SUMMARY OF THE INVENTION The main object of the present invention is to solve the above problems and to provide a method for manufacturing a building material decorative panel, which is to decorate the interior and exterior walls and floors or landscaping 1 of the building structure. The board can quickly form a variety of lines with smooth lines and shapes, while the plaque is made into cracks.
效率’以及拼組時®案線條連接位置的準確度與美觀性办 大幅提昇。 、緣以達成上述之功效目的，本發明『建材飾板之製造方 去』係依序利用成型母模板、翻模、灌注成型飾板、表詹 塗佈等之製程步驟，迅速、準確成形具線條流順，形狀樣 美之圖案、文字或影像照片圖案之飾板，其製程詳細内餐 為：先成型母模板，將一材質為電木板、壓克力板、木板、 非金屬硬質板材、軟性金屬或金屬板之模板固定於_ cnc 雕刻機專數值控制機器之加工區上，利用該數值控制機|| 於該模板上雕刻成形由若干凹凸線條組成之圖案、文字戒 办像照片圖案。之後再翻模，於該舞模板上灌注石夕膠或槔 201040365 膠等翻模劑，而澆鑄成形二次模，該二次模上構成圖案、 文子或衫像照片圖案之線條’其凹凸成型之方向恰鱼兮母 模板之線條方向相反。二次模完成後，便可再進行灌注成 型飾板，即於該二次模上灌注水泥或石膏等成型劑，當成 型劑硬化而取下後，便可形成具有預定圖案、文字或:像 照片圖案等造形飾樣之飾板。最後可再進行表層塗佈，即 於該飾板具有圖案、文字之表面塗佈一層撥水劑等薄膜， 達到防水、抗污之效果。藉此，不僅能迅速形成各種線條 °流順、形狀變化多端之圖案、文字或影像照片圖案之飾板， 同時當飾板需由若干小飾板拼組成大型飾板時，更能增加 飾板拼組之準確性與圖案品質，進而提昇飾板製造、^用 等層面的產業競爭性。 —有關本發明賴用之技術、手段及其功效，崎一較 佳實施例並配合圖式詳細說明於後，相信本發明上述之目 的、構〜造及特徵，當可由之得—深人而具體的瞭解。 【貫施方式】 〇、、請參閱第二〜五圖所示，本創作『建材飾板之製造方 =』係利用-系列之製程步驟，於錦板形成各種流順，形 2美之凹凸緣條’以構成花草等植物或各式幾何形狀之 圖案、文字或影像照片圖案，其製程包含·· #A、成型母模板（1Q)，將—模板（11)固定於數 機器（圖中未顯示）之加工區上，利用該數值控制 2於該模板（11)上雕刻成形由若干凹凸線條組成之 =、文—字或影像照片圖案（12)，而形成一母模板（1 、步說明的疋，該模板（1 1)可為電木板、麼克 201040365 力板、木板、非金屬硬質板材、軟性金屬或金屬板。而該 數值控制機器可為CNC雕刻機，或其它具電腦雕刻功能之 機器，可事先將欲成形之圖案、文字或影像照片圖案（1 2 )於電腦上’利用美工編輯軟體進行線條的編修，再傳 送到該數值控制機器之電控系統中進行切削的控制。 Β、翻模，於該母魏（1 〇 )上灌注石夕膠或橡膠等 翻，劑’而鱗成形二次模（2 〇 )，該二次模上構成圖案、 Ο 文字（2 1 )之線條’其凹凸成型之方向恰與該母模板（1 0)之線條方向相反。 C、灌注成型飾板（3 0 )，於該二次模上灌注水泥、 石膏、、陶土或樹脂等成型劑，待成型劑硬化⑽下後，便 可形成具有預定圖案、文字或影像照片圖案（3丄 形飾樣之飾板（3 〇 )。且進行此步料，並可加顏料於成 型劑中，使成型之飾板（3〇)具有色彩效果。The efficiency and aesthetics of the efficiency and the line connection position of the assembly are greatly improved. In order to achieve the above-mentioned effects, the present invention "manufacturing party of building materials and plaques" is rapidly and accurately formed by using the steps of forming a master template, overturning a mold, pouring a plaque, and coating a coating. The sleek lines, the shape of the beautiful pattern, the text or the image and photo pattern of the plaque, the detailed process of the meal is: first molding the mother template, a material for the electric board, acrylic board, wood, non-metallic hard board, The template of the soft metal or metal plate is fixed on the processing area of the _ cnc engraving machine numerical control machine, and the numerical control machine || is used to engrave the pattern, the text or the photo pattern composed of a plurality of concave and convex lines on the template. After that, the mold is turned over, and a mold-forming agent such as Shixiajiao or 槔201040365 glue is poured on the dance template, and a secondary mold is formed by casting, and the secondary mold forms a line of a pattern, a figure or a shirt like a photo pattern. The direction of the line is the opposite of the direction of the line. After the secondary mold is completed, the embossing garnish can be further performed, that is, the molding agent such as cement or gypsum is poured on the secondary mold, and when the molding agent is hardened and removed, a predetermined pattern, text or image can be formed. Photographic patterns and other decorative plaques. Finally, the surface coating can be further performed, that is, the surface of the plaque having a pattern and a character is coated with a film of a water-repellent agent to achieve a waterproof and anti-fouling effect. In this way, it is possible to quickly form a variety of lines, smooth, shape-changing patterns, text or image photographs of the plaque, and when the plaque needs to be composed of a number of small plaques to form a large plaque, the plaque can be added The accuracy of the set and the quality of the pattern, which in turn enhances the industrial competitiveness of the plaque manufacturing and use. </ RTI> </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Specific understanding. [Comprehensive method] 〇,, please refer to the second to fifth figures, the creation of the building materials plaque = "use" - the process steps of the series, the formation of various smooth, two-shaped bump The edge strip is a pattern, a text or a photo photograph of a plant or a variety of geometric shapes, such as flowers and plants, and the process includes: #A, a molding mother template (1Q), and a template (11) fixed to a number of machines (in the figure) In the processing area not shown, the numerical control 2 is used to engrave the =, text-type or video photo pattern (12) composed of a plurality of concave and convex lines on the template (11) to form a mother template (1, step). The illustrated template (1 1) can be a bakelite board, a sock 201040365 force plate, a wood board, a non-metallic hard board, a soft metal or a metal plate. The numerical control machine can be a CNC engraving machine, or other computer engraving machine. The function machine can pre-form the pattern, text or video photo pattern (1 2 ) to be formed on the computer by the artist editing software, and then transfer it to the electronic control system of the numerical control machine for cutting control. . And overturning the mold, injecting Shixi gum or rubber on the mother Wei (1 〇), and forming a secondary mold (2 〇) on the scale, the pattern on the second mold, Ο text (2 1 ) The direction of the line 'the concave and convex shape is exactly opposite to the direction of the line of the mother template (10). C. The perfusion molding garnish (30) is filled with a molding agent such as cement, gypsum, clay or resin on the secondary mold. After the molding agent is hardened (10), a plaque (3 〇) having a predetermined pattern, a character or a photo photographic pattern (3 饰) can be formed, and the step material can be added, and the pigment can be added to the molding agent. The shaped plaque (3 inches) has a color effect.
D、表層㈣’於該飾板（3Q)具有㈣、文 影像照片圖案（1 2 )之表面塗佈-層透明之薄膜（4 i )， 達到防水、抗污之效果，而該薄膜可為撥水劑，或且 同等效用之薄膜劑。 八/、 稽此上返之製程步驟，不僅能迅速形成各種圖 二、文予或影像照片圖案之飾板，同時當飾板需由若干小 飾板拼組成大型飾板時，更能增加飾板拼組之準確性 案品質’進而提昇飾板製造、使用等層面的產業競爭性。 請再參閱第六圖所示，當大型飾板（3〇 ‘ :日^:3電7中:=、3ίΚ· ·)所組成時’利用本 預先於電細中作圖案文字或影像照片圖案的對正編 201040365 輯，以及利用數值控制機器分別雕刻各個小飾板（3 〇A、 3 OB、3 0C · ·)的製造程序，確實能令大型飾板 0 ‘）的拼組更為確實、美觀’而更具裝飾的美感與氣派 的價值。 綜上所述，本發明在同類產品中實有其極佳之進 用性’同時遍查國内外關於此類結構之技術資料、文獻 亦未發現有相同的構造存在在先，是以，本發明實已具 發明專利要件’爰依法提出申請。 ° 上述實施例，僅用以舉例說明本發明，據以在不離本 發明精神之範圍，熟習此項技藝者憑之而作之各種變形、 修飾與應用，均應包括於本發明之範疇者。 y 【圖式簡單說明】 第一圖：係習用創作之立體分解圖。 第一圖：係本發明製程之方塊步驟圖。 第三圖：係本發明母模板之立體外觀圖。 第四圖：係本發明二次模之立體外觀圖。 ❹第五圖：係本發明飾板之成品圖。 第六圖：係本發明應用於大型飾板之組合平面圖。 【主要元件符號說明】 母模板：（1 0 ) 模板：（1 1 ) =、文字或影像照片圖案：（12)二次模：（2〇) 文字或影像照片圖案飾板：（3〇/ 圖案、文字或影像照片圖案：（31) 薄膜：（41) 大型飾板:（3 0 ‘）小飾板:（3 0A、3 0B、3 0C)D. The surface layer (4) has a surface coating-layer transparent film (4 i ) of (4), a text image pattern (1 2 ) on the plaque (3Q), to achieve a waterproof and anti-staining effect, and the film may be Water repellent, or equivalent film agent. Eight /, the process steps of returning to this, not only can quickly form a variety of Figure 2, text or image photo pattern of the plaque, while the plaque needs to be composed of a number of small plaques to form a large plaque, more can be added The quality of the accuracy of the board assembly will further enhance the industrial competitiveness of the manufacturing and use of the plaque. Please refer to the sixth figure, when the large plaque (3〇': day ^: 3 electricity 7: =, 3ίΚ · ·) is composed of 'pre-made in the electric fine pattern or image photo pattern The editing program of 201040365 and the use of numerical control machines to engrave each small veneer (3 〇A, 3 OB, 3 0C · ·) can indeed make the assembly of large plaque 0 ') more accurate. Beautiful and more decorative beauty and style. In summary, the present invention has excellent compatibility in similar products. At the same time, the technical information on such structures at home and abroad is not investigated, and the same structure is not found in the literature. The invention has already had the invention patent requirements '爰 apply in accordance with the law. The above-described embodiments are intended to be illustrative only, and various modifications, adaptations and applications may be made without departing from the spirit and scope of the invention. y [Simple description of the diagram] The first picture: is a three-dimensional exploded view of the custom creation. The first figure is a block diagram of the process of the present invention. Third figure: is a stereoscopic appearance of the mother template of the present invention. Fourth figure: is a three-dimensional appearance of the secondary mold of the present invention. ❹Fifth Figure: A finished drawing of the decorative panel of the present invention. Fig. 6 is a plan view of the combination of the present invention applied to a large plaque. [Main component symbol description] Parent template: (1 0 ) Template: (1 1 ) =, text or video photo pattern: (12) secondary mode: (2〇) Text or video photo pattern plaque: (3〇/ Pattern, text or video photo pattern: (31) Film: (41) Large plaque: (3 0 ') small plaque: (3 0A, 3 0B, 3 0C)