201039763 六、發明說明： 【發明所屬之技術領域】 ' 本發明係關於一種罩杯成型製法與結構，特別是為賦 • +罩杯之美觀性與透氣性而設計，其主要是以絲綿等透氣 性較it之材質為基材，經熱壓、剪裁及拉併縫合等製程， 使其在取得如泡綿罩杯之弧圓滑順曲線外，更能藉其材質 特性而保有絲綿罩杯之透氣性，據以特能大幅提昇其穿著 美觀性與透氣性，提供消費者在胸罩罩杯選講上的更 D 擇者。 、 【先前技術】 >按，一般女性為了避免乳房下垂及穿著貼身衣物時發 生乳頭激凸之箸況，通常會於衣物内部穿著胸罩，利用胸 罩的罩杯得以托覆乳房並遮掩乳頭部位，俾能避免乳房下 垂的現象產生，同時可兼具托高集中效能，以營造更完美 的胸型一’更藉由罩杯的遮阻’減少乳頭與衣物的磨擦刺激 ◎，避免乳頭激凸現象影響整體穿著的美感與氣質，杜絕異 本3C及有色的眼光。 •而在-般胸罩的罩杯製作上，依其材質特性概可分為 泡綿罩杯及絲綿罩杯兩類’其中泡綿罩杯因可採模且執壓 成型，所以其外觀曲線優美，甚至可於罩杯内緣下部一體 成型適當厚度之弧凸部，使其在穿著時得以撐托塾補胸型 的不足，使其整體胸型更為豐滿，因此深受一般小尺寸胸 型女性的喜愛，成為目前運用最為廣泛之罩杯，然因其泡 綿材質密度較高，加上熱壓定型作用的影響，導致其密度 201039763 增加’嚴重影響其透翁 ^. 八 疋以在穿著上容易有悶濕問題 =:是此類罩杯最為人所話病之處，反觀絲綿罩杯則 佳之叙貝特&而可賦予較佳之透氣性，使其穿著上具有較 適!生㉟因絲，綿的厚度較薄及材質限制，並無法以 ^方式成型罩杯’而必須採多片式併接縫合方式來取得 ^杯的杯型，且無法如泡綿罩杯一體成型弧凸部以撐托塾 *胸型’是以-般多適用於胸部較豐滿的女性。 ο 惟，此類絲綿罩杯，因材質的限制，並不適合採執廢 ：般係將絲綿片材依欲製作之罩杯尺寸及規格裁努 ^么 丹^併接車縫的方式完成罩杯的組製（ 〇 ^閲第1圖所示）’除了製作上較為繁料，其車缝技 衡更攸關其罩杯成型的杯型曲線，除可能因車缝不當而使 其車缝部位產生突起狀外，亦可能因車縫不良而使其罩杯 的紙曲度不足或塌陷，換言之，即此類罩杯並無法取得如 泡绵罩杯般之孤圓滑順曲線’導致其整體的穿著美觀性大 1折扣，且對乳房的包覆托高集中效果較差，致使此類絲 綿罩杯在消費市場的接受度逐漸為泡綿罩杯所蠢食、取代 ，實甚為可惜。 【發明内容】 有鑑於現有的絲綿罩杯與泡綿罩杯分別具有其優、缺 2但部無法提供消費者穿著美觀性與舒適性兼具的最佳 只用罩杯結構，基於此，發明人特著手進行研發改良，進 而研到出本發明之罩杯成㈣法與結構，即其主要目的乃 在於經由基材的選用及結構的成型製法，使其在取得泡綿 201039763 罩杯之弧圓滑順曲線外’更能兼顧保有其料罩杯的特性 ，據以達美觀性與舒適性兼具之實用償值者。 本發明之另-目的係在於經由結構設計及製法的創新 ’採透氣性片狀基材Μ裁剪並拉併縫合構成罩杯型體， 取代傳統絲料杯之多X式併接結構，不但可簡化其作業 ’更得以提昇其整體品質與美感’不致有車縫線痕所造成 的視覺瑕疵者》 為達前揭目的，本發明在製法與結構設計上，乃採絲 綿=透氣性較佳之薄基材製作罩杯，並經模具熱壓試驗、y 取#不破壞基材結構與透氣性的熱壓時間，將基材熱壓成 型適當之弧曲度後，再依其線痕剪裁出罩杯輪靡與下緣倒 V型缺口後，最㈣將缺口拉併縫合，即可取得預期的罩 杯弧曲型態，而因其缺口的規劃，使其縫合線痕距離罩杯 B P ( B u s t P 〇 i n t )點下方預定間距，所以將 不會破壞其弧曲度而導致視覺瑕疵問題，從而可獲得如泡 〇 綿罩杯般之弧圓滑順曲線，同時又可保有絲綿材質的透氣 ^嘁合了泡綿罩杯與絲绵罩杯兩者之優點，據以提供更 符合消費者需求之創新罩杯結構者。 【實施方式】 有關於本發明之成型製法、結構組成、技術手段及功 效達成方面，謹配合圖式再予舉例進一步具體說明於後·· 請參閱第2、4圖之結構示意圖、第3、5圖之平面 結構示意圖、第6圖之實施狀態參考圖、第7圖之穿著狀 態麥考圖及第8圖之流程示意圖，係為本發明之一較佳實 201039763 施例，如圖所示，本發明之胸罩成型製法，主要包括 步驟： 卜 • ( 1 )預壓定型：係採整片式之絲綿、3〜4咖的薄 ⑨綿或佳積布（俗稱「三明治綿」）...等透氣性較佳 片狀基材進行熱壓成型作業，而為避免破壞基材的結構與 透氣性，而其利用模具對基材的熱壓時間乃以3 〇〜4 〇 秒為宜，使其得依模具的設製而預墨出預定的孤曲度且不 致傷害基材結構，同時在利用模具進行熱壓後，乃得成型 罩杯之輪廓線痕（11)及下部呈由外向内漸縮狀之缺口 ’即如概呈倒V型缺口線痕（12)，所述之缺口線痕（ 1 2 )為能剪併成具立體渾圓之杯形，故缺口線痕（丄2 )為非全直線； (2 )剪裁成型··依基材熱壓形成之輪廓線痕（1工 )及缺口線痕（12)裁剪成型罩杯離型片（1〇)，使 罩杯離型片（1〇)的下部設具有一朝下之倒v型缺口 〇 ( 1 3 )，且該缺口（ 1 3 )的頂角（1 4)乃位於罩杯 離型片（10)規劃的BP(Bust Point)點 (15)(為便於瞭解特加以標示出）的下方0.5〜4 公分距離處（其距離將隨罩杯尺寸而略有差異）； (3)拉併縫合：將罩杯離型片（iQ)搭配胸罩基 布（2 0)進行胸罩製作，利用罩杯雛型片（1 〇)下部 缺口（ 1 3 )設製，使其在將缺口（丄3 )兩側緣予以拉 併縫合時’得配合其罩杯雛型片（1 〇 )預壓之弧曲度取 件弧圓滑順之曲線與杯型樣態，同時使其縫合線痕（工6 201039763 )在缺口（13)的頂角（14)處不致產生明顯的接合 角； 據此，經由上揭製程完成之本發明罩杯結構，除了利 用模具預先熱壓定型，取得罩杯雛型片（丄〇 )之適當弧 曲度外，更經由其下部之倒V型缺口（ 1 3 )設製，配合201039763 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method and structure for forming a cup, in particular for the aesthetics and breathability of a cup, which is mainly based on the permeability of silk and cotton. The material of it is a substrate, which is subjected to hot pressing, cutting and drawing and stitching processes, so that it can maintain the air permeability of the silk cotton cup by virtue of its material characteristics, in addition to obtaining a smooth and smooth curve such as a foam cup. The versatility greatly enhances the aesthetics and breathability of the wearer, and provides consumers with more choices in the selection of bra cups. [Prior Art] > According to the general situation, in order to avoid the bulging of the nipple when the breast is drooping and wearing close-fitting clothing, the bra is usually worn inside the clothing, and the cup of the bra can be used to cover the breast and cover the nipple. It can avoid the phenomenon of sagging breasts, and at the same time, it can combine the high concentration effect to create a more perfect chest type. 'Reducing the friction of the nipple and clothing by the mask of the cup ◎, avoiding the bulging phenomenon affecting the whole Wearing the beauty and temperament, put an end to the different 3C and colored eyes. • In the production of cups of the same bra, according to the material characteristics, it can be divided into two types: foam cups and silk cotton cups. The foam cups can be molded and pressed, so the appearance is beautiful and even The lower part of the inner edge of the cup is integrally formed with an arc-shaped convex portion of appropriate thickness, so that it can support the shape of the chest when worn, and the overall chest shape is more full, so it is favored by the general small-sized chest type female. At present, the most widely used cups are used, because of the high density of foam materials, coupled with the effect of hot pressing and stereotyping, resulting in an increase in density of 201039763, which seriously affects its Ou Wen ^. Gossip is easy to have suffocation in wearing. =: It is the most common point of this type of cup. In contrast, the silky cup is better than the Sybite & and it can give better breathability, making it more suitable for wearing! And the material is limited, and the cup cannot be formed by ^ method. It is necessary to take a multi-piece and stitching method to obtain the cup shape of the cup, and it is impossible to integrally form the arc convex portion like the foam cup to support the 塾* chest type' As much as The chest fuller women. ο However, this kind of silk cotton cup is not suitable for the waste of the material due to the limitation of the material: the size and specifications of the cup made of the silk cotton sheet are cut off according to the size and specifications of the cup. (〇1阅图1)) In addition to the more complicated materials, the sewing technique is more suitable for the cup-shaped curve formed by the cup, except that the seam may be protruding due to improper sewing. It is also possible that the paper curvature of the cup is insufficient or collapsed due to poor sewing, in other words, such a cup cannot obtain a round and smooth curve like a foam cup, which results in a large discount on the overall appearance of the cup. Moreover, the effect of the high concentration of the breast on the breast is poor, so that the acceptance of such silk sponge cups in the consumer market is gradually replaced by the stupid food of the foam cup, which is a pity. SUMMARY OF THE INVENTION In view of the fact that the existing silk sponge cups and foam cups respectively have excellent and lacking parts, but the parts can not provide the best wearing cup structure for the wearer's aesthetics and comfort, based on this, the inventor specially works. R&D and improvement have been carried out to further develop the method and structure of the cup of the present invention, that is, the main purpose is to make the outer diameter of the foam of the 201039763 cup through the selection of the substrate and the structure of the structure. It can better balance the characteristics of retaining its material cups, and it is a practical payer with both aesthetics and comfort. Another object of the present invention is to create a cup-shaped body by cutting out and drawing and stitching a breathable sheet-like substrate through the structural design and the manufacturing method, instead of the multi-type X-joining structure of the conventional silk cup, which not only simplifies The operation 'more enhances its overall quality and beauty' without the visual flaws caused by sewing seam marks. In order to achieve the goal, the invention is made in the production method and structural design, which is made of thin cotton substrate with better permeability. Cover cup, and through the mold hot pressing test, y take # does not damage the substrate structure and the hot pressing time of the gas permeability, the substrate is hot pressed into the appropriate arc curvature, and then the cup rim and the lower part are cut according to the line mark After the V-notch is inverted, the most (4) the notch is drawn and stitched, and the expected cup arc shape can be obtained. Due to the planning of the notch, the suture mark is below the BP (B ust P 〇int) point. By predetermining the spacing, it will not damage the arc curvature and cause visual paralysis problems, so that the arc smooth and smooth curve like the foaming cup can be obtained, and at the same time, the breathable material of the silk cotton material can be retained, and the foam cup and the silk are combined. cotton The advantages of both cup, according to provide more innovation in line with the needs of the consumer's cup structure. [Embodiment] In terms of the molding method, structural composition, technical means and efficacy of the present invention, it is further described in detail with reference to the drawings. Please refer to the structure diagrams of Figures 2 and 4, and the third. 5 is a schematic diagram of the planar structure, the implementation state reference diagram of FIG. 6, the wearing state of the map of FIG. 7, and the schematic diagram of the flowchart of FIG. 8, which is a preferred embodiment of the present invention 201039763, as shown in the figure. The bra forming method of the present invention mainly comprises the steps: Bu (1) Pre-pressing and setting: a whole piece of silk cotton, 3 to 4 coffee thin 9 cotton or good cloth (commonly known as "sandwich cotton").. The gas-permeable sheet-like substrate is subjected to a hot press forming operation, and in order to avoid damaging the structure and gas permeability of the substrate, the hot pressing time of the substrate by the mold is preferably 3 〇 4 4 sec. It is pre-inked according to the design of the mold to pre-ink a predetermined degree of curvature without damaging the structure of the substrate, and at the same time, after hot pressing with the mold, the contour mark (11) and the lower portion of the molded cup are from the outside to the inside. Tapered gap The line mark (12), the notched line mark (1 2 ) is a cup shape which can be cut into a three-dimensional round circle, so the notch line mark (丄2) is a non-full line; (2) cutting forming ·· The profile line mark (1 work) and the notch line mark (12) formed by hot pressing of the substrate are cut and formed into a cup-shaped release piece (1〇), so that the lower part of the cover cup release piece (1〇) is provided with a downward facing v. a notch 〇 ( 13 ), and the apex angle (14) of the notch (13) is located at the BP (Bust Point) point (15) of the cup release sheet (10) (for ease of understanding) ) 0.5 to 4 cm below the distance (the distance will vary slightly depending on the size of the cup); (3) Pull and suture: use the cup release sheet (iQ) with the bra base fabric (20) for bra production. The lower part of the cup (1 〇) is notched (1 3) so that when the sides of the notch (丄3) are pulled and sewn, it is matched with the arc of the cup (1 〇) preloaded. The curve of the curve is smooth and smooth, and the cup shape is formed, and at the same time, the seam mark (Work 6 201039763) does not produce a significant joint angle at the apex angle (14) of the notch (13); The cup structure of the present invention completed by the above-mentioned process is not only pre-heated and shaped by a mold, but also has an appropriate curvature of the cup blank (,), and is also formed by an inverted V-notch (1 3 ) at the lower portion thereof. Cooperate
將其缺口（ 1 3)頂角規劃位於罩杯離型片（丄〇)的B P (Bust Point)點（15)下方預定距離處 ，使其在將罩杯離型片（i 〇 )的缺口（丄3 )兩側緣予 〇 以拉併縫合時，令其縫合線痕（1 6 )在缺口（ 1 3 )的 頂角（14)處不致產生明顯的接合角，加上其距離Bp (Bust P 〇 i n t )點（1 5 )有一段適當距離， 所以不致破壞其弧曲度，從而可取得如泡綿罩杯般之弧曲 立體杯型，大幅提昇其整體外觀之視覺美感，有效解決習 知罩杯立體感不足且易有塌陷現象之視覺瑕疵，另方面， 雖其製作上必須經過熱壓程式，但因其溫度值較低且熱壓 〇 時間短，所以不致對基材的結構及密度造成破壞，俾能維 持其良好的透氣性，且無經水洗即容易變形的缺失，從而 可大破現有絲綿罩杯製作上之諸多限制與問題，同時改善 泡綿罩杯透氣性不佳的缺失，有效地將兩者的優點整合於 一體； 、 /由是可知，本發明所研發之罩杯成型製法與結構，因 係先經熱壓成型罩杯之弧曲度及Bp (Bu s t p 0 _ n t )點後，同時經由製設缺口供拉併缝合定型以取得罩 杯的杯i相於習知絲綿罩杯之多片式併接結構，不但 201039763 可取得更立體、吴觀的杯型，同時在製程上亦可獲得簡化 ，另方面則可保有其基材材質既有的透氣性效果，相較於 i有的泡綿罩杯而言，本創作之罩杯將具有更佳之透氣性 ' ，而相較於現有的絲料杯而言，則本創作之罩杯亦將且 有更佳之弧圓滑順曲線與立體杯型，換言之，即本發明^ 罩杯經由結構組成設計，乃得整合習知泡綿罩杯與絲綿罩 杯的優點，使其得以兼具罩杯之美觀性與透氣性，令其胸 罩在穿著時更為美觀、透氣，整體而言，確具極佳之產業 ^ 利用性與實用價值者。 、 紅上所述，本發明之罩杯成型製法與結構，在取得泡 • '绵軍杯之弧圓滑順曲線外，t㉟兼具絲綿罩杯之透氣性， 使其在穿著之美觀性外，更能兼顧穿著之舒適性，有效解 決現有泡綿罩杯與絲料杯所存在之問題與缺失，整體而 曰，確具極佳之產業利用性與實用價值，誠不失為一優異 、犬出之創新設計，爰依法提出專利申請。 〇 【圖式簡單說明】 第1圖.係習知絲綿罩杯之結構示意圖。 第2圖：係本發明罩杯雛型片預壓成型狀態之結構示意圖 〇 第3圖.係本發明罩杯離型片預壓成型狀態之平面結構示 意圖。 第4圖.係本發明較佳實施例於罩杯未缝合狀態下之結構 示意圖。 第5圖·係本發明較佳實施例於罩杯未缝合狀態下之平面 201039763 ‘ 結構示意圖。 第6圖：係本發明較佳實施例之實施狀態參考圖。 - 第7圖：係本發明較佳實施例之穿著狀態參考圖。 . 第8圖：係本發明較佳實施例之成型製法流程示意圖。 【主要元件符號說明】 (1 0 )罩杯雛型片 （1 1 )輪廓線痕 (12)缺口線痕 （13)缺口 (1 4 )頂角 (1 6 )縫合線痕 (1 5 ) B P 點 (2 0 )胸罩基布Place the notch (1 3) apex angle at a predetermined distance below the BP (Bust Point) point (15) of the cup release sheet (丄〇) so that it is in the gap of the cup release sheet (i 〇). 3) When the edges of the two sides are pulled and stitched, the seam marks (16) are not caused to have a clear joint angle at the apex angle (14) of the notch (13), plus the distance Bp (Bust P 〇int ) Point (1 5 ) has an appropriate distance, so it does not damage its curvature, so that it can obtain a curved cup type like a foam cup, which greatly enhances the visual beauty of its overall appearance, effectively solving the conventional cup. The stereoscopic effect is insufficient and it is easy to have a visual flaw of collapse phenomenon. On the other hand, although it must be subjected to a hot pressing procedure, its temperature is low and the hot pressing time is short, so it does not cause damage to the structure and density of the substrate.俾 can maintain its good breathability, and it is easy to be deformed without washing, which can greatly break the limitations and problems of the existing silk sponge cup production, and at the same time improve the lack of permeability of the foam cup, effectively The advantages of the person are integrated into one; It can be seen that the method and structure for forming the cup formed by the present invention are firstly subjected to hot pressing to form the curvature of the cup and the Bp (Bu stp 0 _ nt ) point, and at the same time, the gap is pulled and stitched through the gap. In order to obtain the multi-piece parallel connection structure of the cup of the cup of the conventional silk sponge cup, not only 201039763 can obtain a more three-dimensional, Wu Guan cup type, but also can be simplified in the process, and the other can retain its base. The material has the same breathability effect. Compared with the existing foam cup, the cup of this creation will have better breathability', and compared with the existing silk cup, the cup of the creation There will also be a better arc smoothing curve and a three-dimensional cup type. In other words, the invention is designed according to the structure of the cup, and the advantages of the conventional foam cup and the silk cotton cup are integrated, so that the cup is aesthetically pleasing. With the breathability, the bra is more beautiful and breathable when worn. Overall, it has excellent industrial use and practical value. According to the method and structure of the cup forming method of the present invention, in addition to the smoothness of the arc of the 'Mianjun Cup, the t35 has the breathability of the silk cup, which makes it more attractive in wearing. Taking into account the comfort of wearing, it effectively solves the problems and lacks of the existing foam cups and silk cups. The overall and flawless, it has excellent industrial utilization and practical value, and it is an excellent, dog-innovated design.提出 Submit a patent application in accordance with the law. 〇 [Simple description of the diagram] Figure 1. Schematic diagram of the structure of the silk-covered cup. Fig. 2 is a schematic view showing the structure of the pre-formed state of the cup blank of the present invention. Fig. 3 is a plan view showing the state of the pre-formed state of the cup release sheet of the present invention. Fig. 4 is a schematic view showing the structure of the preferred embodiment of the present invention in the unsealed state of the cup. Fig. 5 is a plan view showing a preferred embodiment of the present invention in a state in which the cup is not stitched. 201039763 ‘Structural schematic view. Figure 6 is a reference view of an implementation state of a preferred embodiment of the present invention. - Figure 7 is a reference view of the wearing state of the preferred embodiment of the present invention. Figure 8 is a schematic view showing the flow of a molding process in accordance with a preferred embodiment of the present invention. [Main component symbol description] (1 0) cup blank piece (1 1 ) contour mark (12) notch line mark (13) notch (1 4 ) apex angle (1 6 ) suture mark (1 5 ) BP point (2 0 ) bra base fabric