201037220 九、發明說明： 【發明所屬之技術領域】 本發明係關於發光元件，尤指_種可快速且方便地完 成發光元件的接腳端部處理，且同時達到發光元件與一本 體之間穩固結合的發光元件組裝方法及其組裝結構。 【先前技術】 隨著科技演進’目前市面上的發光元件已越來越多元 0 化，且進一步具有質量輕、耗電少等特點。 目刖廣泛使用之發光元件，例如：發光二極體（light emitting diode)，結構上通常包括有一發光體以及連接 於該發光體底部之複數接腳；該發光元件一般係呈多數裝 設於一電路板體上，以接腳連接於該電路板體上之電路而 獲得供電。惟，製作上係須將接腳逐一以焊接方式連接至 電路’因此有其不便性。 為此，後更發展出更快速、方便的發光元件結合手段， 例如·中國第200410077581. 5號專利申請案「可塑性發光 帶」所揭示’其係將一可塑性導電體與發光體利用接觸式 傳導的方式結合，並以接觸式傳導的方式進一步包含有表 面接觸、穿刺接觸、挾持接觸、纏繞接料非藉外力處理 的導通方式’使其直接地達到電源導通之目的。然而，在 别述手段及其他現有技術之手段中，關於發光元件接腳突 出於可塑性導電體或電路板體之端部部分的處理仍然係為 一大困擾，一般係將接腳端部加以剪除、焊結、彎折…等， 該些程序不僅手續繁複且時程冗長，更須耗費大量人力， 5 201037220 因而產生經濟效益的不彰。 【發明内容】 本發明之目的係在於提供一發光元件之組裝方法及其 組裝結構，其可快速且方便地完成發光元件的接腳端部處 理，且同時達到發光元件與一本體之間穩固的結合。 為達前述目的，本發明所運用之組裝方法，係將發光 疋件穿設於該本體之中，令其接腳與該本體之導電構件相 〇 互接觸導通，且端部穿出於該本體；一模具，其包括有— 下壓單7L及-成型單7G，該成型單元上凹入形成有複數相 對於接腳端部之成型槽，令模具之下壓單元及成型單元相 對該發光元件靠攏，則所述之成型槽可導引其相對應之接 腳，使該接腳沿著該成型槽而產生變形，最後彎折扣固於 本體表面，如此該發光元件可直接且快速地達成結合固定。 θ藉此，發光元件接腳之端部突出部分無須加以剪除、 焊結···等，故其生產程序更為簡易，且人力需求更少，更可 達到穩固且快速的組裝，因而確實提供了更大產業上利用 之經濟效益。 【實施方式】 身參看第—及：圖所不’本發明之組裝結構包括 令瓶、1 υ ) %吻瓶、η塱性導電體， ^内部軸向設置有複數間隔之導電構件（12)(請配合參 參圖所示），或者二間隔之導電構件（12)(請配合 看第二圖所示），該導電構件（12)分別連接於外部電 6 201037220 源之正極及負極； 複數發光兀件（20 ) ’其可為發光二極體（Ught emitting diode)，分別包括有一發光體（21)以及連接 於該發光體（21)底部之複數接腳（22);其中該發光元 件（20 )係以其複數接腳（22 )插入並穿透該本體（〗〇 )， 藉以令接腳（22)分別接觸於不同電極之導電構件（12) 而獲得電路導通； 〇 一模具（30 )，其包括有一下壓單元（31 )及一成型 單元（32)，其中： 該下壓單το (31)位於該本體（1〇)上方且係受外力 或各種習知之控制機構作動而沿一垂直轴線位移，其底面 形成有複數供發光元件（2〇)之發光體（21)嵌入並貼合 之圓形容孔（31 0 ); 請參看第七圖所示，該成型單元（32)位於該本體（1〇) 下方，其亦可沿前述垂直軸線位移向上作動；該成型單元 (32)相對於該下壓單元（31)之表面上内呈凹形並有複 數成型槽（ 320 )，各成型槽（32〇)係呈狹長狀，其寬度 與，亥接腳（22)之寬度相符且具曲率往外側漸大之圓弧狀 光滑内壁面’並以其曲率較小之一側分別相對於一接腳 (22 )之端部（22〇 )。 其中，前述下壓單元（31)與前述成型單元（32)二者 可擇一作動或是雙向作動。 请進-步參看第四圖所示’本發明之組裝方法，係包 7 201037220 將發光元件（20)之接腳（22)分別插入並穿透該本 體（10)，藉以令接腳（22)分別接觸於不同電極之導電 構件（12)而獲得電路導通，且令接腳（22)之端部（22〇) 穿出於該本體（1 〇 ); 以下壓單元（31 )位於該本體（10)上方，並令其容 孔（310)分別相對於各發光元件（2〇)之發光體（21); 以成型單元（32)位於該本體（10)下方，並令各成 Ο 型槽（320 )分別以一側相對於各接腳（22 )之端部（220 ); 令下墨單元（31 )與該成型單元（32 )相對位移，使 所述之各成型槽（320 )導引各相對應之接腳（22 )，令該 接腳（22)沿著該成型槽（32〇)之内壁面而產生變形，最 後彎折扣固於該本體（丨〇 )表面，使該發光元件（)直 接且快速地達成結合固定（請配合參看第五及六圖所示）。 藉此’發光元件（20)接腳（22)之突出端部（220 ) 無須加以剪除、焊結…等，故其生產程序更為簡易，且人力 w求更y 更可達到穩固且快速的組裝，因而確實提供了 0 更大產業上利用之經濟效益。 此外’前述下壓單元（31)之底面除可形成呈内凹之 圓形谷孔（31 0 )外，亦可配合各種不同規格型號發光元件 (20 )之發光體（21 )，而形成為平面、矩形…等形狀。 又’本發明之發光元件之組裝方法及其組裝結構，可 廣泛地進一步運用到具有各種不同數量及態樣之接腳之發 光元件，例如第八、九及十圖中所示之各種態樣，惟不以 此為限，又前述本體（10)之底面，可進一步内凹形成有 8 201037220 接腳容槽（13)，供發光元件（20)之接腳（22)彎折後 钱入’以達到更穩固之結合。 再則，請配合參看第十一圖所示，於本發明之另一較 佳實施例之中，該組裝結構之本體（1〇 )係可直接以二導 電構件（12，）來加以取代，該二導電構件（12,)可為 導電體或金屬圓條，其分別將電性連接於外部電源之正極 及負極； 〇 實施組裝時，係將發光元件（20，）之接腳（22，） 穿於該二導電構件（12’ ）之間； 以下壓單元（31)位於該發光元件（2〇，）上方，並 令其容孔（31 0 )分別相對於各發光元件（2〇，）； 以成型單元（32)位於該發光元件（2〇，）下方，並 令成型單元（32)具有二成型槽 槽分別往該二導電構件（12，） 側漸大之圓弧狀光滑内壁面，並 (22’ ）之端部（22〇，）； 槽（圖中未示），該二成型 )外側延伸，且具曲率往外 並以其一側分別相對於接腳 0 Φ下壓單元（31 )與該成型單元（32 )相對位移，使 所述之各成型槽導引各相對應之接腳（22，），令該接腳 (22,)沿著該成型槽之内壁面而產生變形，最後彎折扣 口於該-導電構件（12，）表面，使該發光元件（2〇，） 直接且快速地達成結合固定於導電構件（丨2，）。 .【圖式簡單說明】 第圖係本發明之組裝結構之外觀立體圖。 第二圖係本發明之組裝結構另一實施態樣端面剖視示 201037220201037220 IX. Description of the Invention: [Technical Field] The present invention relates to a light-emitting element, in particular, to quickly and conveniently complete the processing of the pin end of the light-emitting element, and at the same time achieves a stable connection between the light-emitting element and a body. Combined light-emitting element assembly method and assembly structure thereof. [Prior Art] With the evolution of technology, the current market for light-emitting components has become more and more diverse, and further characterized by light weight and low power consumption. A light-emitting element that is widely used, for example, a light emitting diode, generally includes an illuminant and a plurality of pins connected to the bottom of the illuminator; the illuminating element is generally mounted on a plurality of Power is supplied to the circuit board body by a circuit that is connected to the circuit board body by pins. However, the fabrication of the upper body must be connected to the circuit one by one by soldering, which is inconvenient. For this reason, a more rapid and convenient combination of light-emitting elements has been developed, for example, in Chinese Patent No. 200410077581. No. 5, the patent application "plasticity luminescent band" discloses a contact conduction of a plastic conductor and an illuminant. The method of combining and further including surface contact, puncture contact, holding contact, and winding method of non-external force treatment in the form of contact conduction is to directly achieve the purpose of power conduction. However, in the other means and other prior art means, the treatment of the light-emitting element pins protruding from the plastic conductive body or the end portion of the circuit board body is still a major problem, and the pin ends are generally cut off. , welding, bending, etc., these procedures are not only complicated and time-consuming, but also cost a lot of manpower, 5 201037220 resulting in economic benefits. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for assembling a light-emitting element and an assembly structure thereof, which can quickly and conveniently complete the processing of the pin end of the light-emitting element, and at the same time achieve a stable connection between the light-emitting element and a body. Combine. In order to achieve the above object, the assembly method used in the present invention is that the light-emitting element is inserted into the body such that the pins are in contact with the conductive members of the body, and the ends pass through the body. a mold comprising: a press-down single 7L and a forming single 7G, wherein the molding unit is recessed to form a plurality of molding grooves with respect to the end of the pin, so that the pressing unit and the molding unit under the mold are opposite to the light-emitting element When the mold is closed, the forming groove can guide the corresponding pin, so that the pin is deformed along the forming groove, and finally the bend is fixed to the surface of the body, so that the light-emitting element can be directly and quickly combined. fixed. θ Thereby, the protruding portion of the end portion of the light-emitting element pin does not need to be cut off, welded, etc., so the production process is simpler, the manpower requirement is less, and the stable and quick assembly can be achieved, thus indeed providing The economic benefits of greater industrial use. [Embodiment] Referring to the first and the following: The assembly structure of the present invention includes a bottle, a υ), a kiss bottle, and an η-塱 electrical conductor, and a conductive member (12) having a plurality of internal axial portions (Please refer to the reference figure), or two spaced conductive members (12) (please refer to the second figure), the conductive members (12) are respectively connected to the positive and negative poles of the external power source 6 201037220; The illuminating element (20) 'which may be a Ught emitting diode, respectively includes an illuminant (21) and a plurality of pins (22) connected to the bottom of the illuminator (21); wherein the illuminating element (20) inserting and penetrating the body (?) with its plurality of pins (22), so that the pins (22) are respectively in contact with the conductive members (12) of the different electrodes to obtain circuit conduction; 30), comprising a lower pressing unit (31) and a forming unit (32), wherein: the pressing single το (31) is located above the body (1〇) and is actuated by an external force or various conventional control mechanisms Displaced along a vertical axis, the bottom surface of which is formed with a plurality of light-emitting elements a circular hole (31 0 ) in which the illuminant (21) of the piece (2 〇) is embedded and fitted; as shown in the seventh figure, the molding unit (32) is located under the body (1 〇), which may also Displacement upward along the vertical axis; the molding unit (32) is concave on the surface of the pressing unit (31) and has a plurality of forming grooves (320), and each forming groove (32〇) is elongated , the width of which corresponds to the width of the sea-foot (22) and has an arc-shaped smooth inner wall surface which is gradually enlarged toward the outside and is opposite to the end of one of the pins (22) with one of the smaller curvatures (22〇). Wherein, the pressing unit (31) and the forming unit (32) may be operated alternately or in both directions. Please refer to the assembly method of the present invention as shown in the fourth figure, the package 7 201037220 inserts and penetrates the pins (22) of the light-emitting elements (20) respectively, thereby making the pins (22) The conductive member (12) is respectively contacted with the different electrodes to obtain the circuit conduction, and the end portion (22〇) of the pin (22) is passed through the body (1 〇); the following pressing unit (31) is located on the body (10) above, and the apertures (310) are respectively opposite to the illuminants (21) of the respective illuminating elements (2); the molding unit (32) is located below the body (10), and each Ο type The groove (320) is respectively opposite to the end portion (220) of each pin (22); the ink unit (31) is relatively displaced from the molding unit (32), so that each of the forming grooves (320) Leading each corresponding pin (22), causing the pin (22) to deform along the inner wall surface of the forming groove (32〇), and finally bending the surface to the surface of the body (丨〇), so that The light-emitting element () directly and quickly achieves the combination and fixation (please refer to the fifth and sixth figures). Therefore, the protruding end portion (220) of the 'light-emitting element (20) pin (22) does not need to be cut, welded, etc., so the production process is simpler, and the manpower can be more stable and fast. Assembled, thus indeed providing the economic benefits of greater industrial use. In addition, the bottom surface of the pressing unit (31) can form a concave valley hole (31 0 ), and can also be combined with various different types of light-emitting elements (20) to form an illuminant (21). Plane, rectangle...etc. Further, the assembling method of the light-emitting element of the present invention and the assembled structure thereof can be widely applied to various light-emitting elements having various numbers and aspects of the pins, such as various aspects shown in the eighth, ninth and tenth drawings. , but not limited thereto, and the bottom surface of the body (10) can be further recessed to form 8 201037220 pin pockets (13) for bending the pins (22) of the light-emitting component (20). 'To achieve a more stable bond. Furthermore, please refer to the eleventh figure. In another preferred embodiment of the present invention, the body (1〇) of the assembled structure can be directly replaced by two conductive members (12,). The two conductive members (12,) may be electrical conductors or metal round bars, which are respectively electrically connected to the positive and negative electrodes of the external power source; and when assembled, the pins of the light-emitting elements (20,) are connected (22, Between the two conductive members (12'); the lower pressing unit (31) is located above the light-emitting element (2), and has its hole (31 0) opposite to each of the light-emitting elements (2, The molding unit (32) is located under the light-emitting element (2〇,), and the molding unit (32) has a two-shaped groove groove which is gradually enlarged toward the two conductive members (12,). a wall surface, and (22') end portion (22〇,); a groove (not shown) extending outwardly and having a curvature outward and pressing the unit with respect to the pin 0 Φ on one side thereof (31) relative displacement of the molding unit (32), so that each of the forming grooves guides each phase The pin (22,) is adapted to deform the pin (22,) along the inner wall surface of the molding groove, and finally bends the surface of the conductive member (12,) to make the light-emitting element (2) 〇,) Directly and quickly achieve a bond that is fixed to the conductive member (丨2,). BRIEF DESCRIPTION OF THE DRAWINGS The drawings are perspective views of the appearance of the assembled structure of the present invention. The second figure is an end view of another embodiment of the assembled structure of the present invention. 201037220
意圖。 第三圖係本發明之實施狀態側面剖視示意圖。 第四圖係本發明之實施狀態另一側面剖視示意 第五圖係本發明之組裝結構之成型後底視圖。 第六圖係本發明之組裝結構之成型後侧視圖。 第七圖係本發明中成型單元之外觀立體圖。 第八圖係本發明之實施態樣二之底視圖。 第九圖係本發明之實施態樣三之底視圖。 第十圖係本發明之實施態樣四之底視圖。，十 本發明之另一較佳實施例之組裝結構之成型後外 圖。 f刪除： 一圖係，一 —_ 觀立體 圖。 【主要元件符號說明】 (10 )本體 （12 )導電構件 (12’ ）導電構件 （13)接腳容槽 (20)發光元件 （21)發光體intention. The third drawing is a side cross-sectional view showing an embodiment of the present invention. The fourth drawing is a side view of another embodiment of the present invention. The fifth drawing is a bottom view of the assembled structure of the present invention. The sixth drawing is a rear side view of the assembled structure of the present invention. The seventh drawing is an external perspective view of the molding unit in the present invention. The eighth drawing is a bottom view of the second embodiment of the present invention. The ninth drawing is a bottom view of the third embodiment of the present invention. The tenth figure is a bottom view of an embodiment of the present invention. 10 is a post-molded outer view of the assembled structure of another preferred embodiment of the present invention. f delete: a picture system, a - _ view stereo. [Description of main component symbols] (10) Body (12) Conductive member (12') Conductive member (13) Pin pocket (20) Light-emitting element (21) Luminous body
(22)接腳 (20’ ）發光元件 (220’ ）端部 (31 )下壓單元 (32)成型單元 (2 2 0 )端部 (22’ ）接腳 (30)模具 (31 0 )容孔 (320 )成型槽 10(22) Pin (20') Light-emitting element (220') End (31) Pressing unit (32) Forming unit (2 2 0) End (22') Pin (30) Mold (31 0 ) Hole (320) forming groove 10